Miller | Econotig | User manual | Miller Econotig User manual

Econotig
Issued April 2003 • Index No. AD/1.2
®
Quick
Specs
Arc Welding
Power Source
Light Industrial Applications
Processes
Rated Output at 20% Duty Cycle
Farm
Ranch
Hobby
TIG (GTAW)
Stick (SMAW)
TIG: 150 A at 15 VDC, 150 A at 15 VAC
Stick: 130 A at 25 VDC, 150 A at 25 VAC
Input Power
Amperage Range
AC High
TIG: 50 –165
Stick: 35 –165
1-Phase Power
Max. Open-Circuit Voltage
Weight
The Power of Blue .
®
Complete
Package!
Upgraded circuitry gives you finer TIG output
adjustment with the remote foot or fingertip
control. If you need more output while using
the remote control, simply increase the
setting of the front panel amperage control.
AC Low
20–50
20–50
DC
30–160
25–130
78
140 lb (64 kg)
Just supply Argon gas,
stick electrodes, filler rod,
gloves and helmet and
you are ready to weld!
Comes Complete With:
Power source with primary cord
(plug provided on 230 V model)
DB1712RDI TIG torch with backcap,
ceramic gas cup, 3/32 in (2.4 mm)
collet and collet body, and 2%
thoriated tungsten
International-style quick-connect torch
12 ft (3.7 m) work cable and clamp
Stick electrode holder with 15 ft
(4.6 m) cable
RFCS-14 foot-operated remote
control with 20 ft (6 m) cord
Gas regulator, flowmeter and
12-1/2 ft (3.8 m) shielding gas hose
“How-To” DVD (in English and
Spanish)
AC output for superior aluminum welding
and DC output for mild and stainless steel.
Four-position polarity
and range selector
switch offers two AC
current ranges, DC
electrode (–) for TIG,
and DC electrode (+)
for Stick.
Special arc starting
circuitry eliminates
high- frequency starts.
Built-in arc assist starter
for DC TIG.
Built-in arc assist stabilizer
for AC TIG on aluminum.
Preset automatic postflow timer protects
tungsten tip, workpiece and torch.
Process switch automatically
sets machine for TIG or Stick.
Automatic high temperature shutdown.
Unique “flow-through” shielding
gas TIG torch connection allows
removal of torch without tools.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Rated Output
at 20% Duty Cycle
Welding Amperage Range
AC High AC Low DC
TIG: 150 A at 15 VDC
150 A at 15 VAC
TIG Welding Range
50 – 165 20 – 50
Stick:130 A at 25 VDC
150 A at 25 VAC
Stick Welding Range
35 – 165 20 – 50 25 – 130
Max. Open-Circuit Voltage
78
Input Amps
at Rated Output
200 V
230 V
460 V
380 V
415 V
30 – 160
60 A
52 A
33 A
39 A
36 A
Dimensions
Net Weight
H: 18 in (457 mm)
W: 13 in (330 mm)
D: 25-1/2 in (648 mm)
140 lb (64 kg)
Process and Material Thickness Guide
Material Thickness
Material and
Weld Output
Steel or
Stainless Steel
DCEN Electrode Negative
22 ga
0.033 in
0.8 mm
20 ga
0.036 in
0.9 mm
18 ga
0.048 in
1.2 mm
16 ga
0.06 in
1.5 mm
14 ga
0.07 in
1.8 mm
12 ga
0.1 in
2.5 mm
11 ga
0.125 in
3.2 mm
10 ga
0.14 in
3.6 mm
6 ga
0.186 in
4.8 mm
2 ga
0.25 in
6.3 mm
Stick
(SMAW)
TIG (GTAW)
TIG (GTAW)
Aluminum
Difficult
TIG
(GTAW)
Recommended
AC
Control Panel
—
0.25+ in
6.3+ mm
With
DCEP
Output
Not
Recommended
Performance Data
DUTY CYCLE CHART
1
Range/Polarity Switch
Process Switch
Amperage Control
High Temp Light
Remote Receptacle
Power Switch
International FlowThrough Receptacle
2
3
6
7
WELDING AMPERES
1.
2.
3.
4.
5.
6.
7.
200
150
100
80
60
15
20
25 30
40
50 60 70 80 90 100
% DUTY CYCLE
4
5
2
Genuine Miller Accessories
RCCS-14 Remote Contactor and
Current Control #043 688
North and South rotary-motion fingertip
control fastens to TIG torch using two
Velcro® straps. Includes 28 ft (8.5 m)
control cord. Great for applications that
require a finer amperage control.
Replacement Torches
Note: Torches are available through your local
welding distributor.
DB1712RDI
12 ft (3.7 m), 150 A air-cooled, flow thru
TIG torch
DI-917F #194 722
Flow thru connector
Universal Carrying Cart and Cylinder Rack
#042 934
This cart adds convenience to the Econotig
package. The power source mounts securely
to the top, and a cylinder rack supports the
argon cylinder. The bottom tray can hold
electrode leads or welding hood, gloves,
etc. Cylinder rack will accommodate 6 – 9 in
(152 – 228 mm) diameter, and 24 – 56 in
(610 –1422 mm) high cylinders. The cart
also supports five standard TIG filler metal
tubes and one Stick welding rod tube. Net
shipping weight is 69 lbs (31 kg).
RCC-14 Remote Contactor and Current
Control #151 086
Comes standard with 50 Hz units.
A fingertip control can be used instead of
the supplied remote foot control. Useful
when welding where a foot control cannot
be used.
Torches are equipped with “quick-connect”
International-style connector. “Flow-through”
shielding gas TIG torch connection allows
complete removal of torch without using
any tools.
RHC-14 Hand Control #129 340
Miniature hand control for remote current
and contactor control. Dimensions: 4 in
(102 mm) x 4 in (102 mm) x 3-1/4 in
(82 mm). Includes 20 ft (6 m) cord and
14-pin plug.
RFCS-14 Foot Control #043 554
Comes standard with 60 Hz units.
Foot current and contactor control.
Includes 20 ft (6 m) cord and 14-pin plug.
Side-to-side rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Includes 28 ft (8.5 m) control cord.
Great for production or contractors that
need quick ramp-up.
3
Ordering Information
Power Source
Stock No.
Description
Econotig
#903 422
#903 367
#903 368
#903 423
#902 424
60 Hz, 200 V
60 Hz, 230 V
60 Hz, 460 V
50 Hz, 380 V, CE
50 Hz, 415 V, CE
®
Qty.
Accessories
Universal Carrying Cart and Cylinder Rack
RCC-14
RCCS-14
RHC-14
RFCS-14
Replacement Torches
#042 934
#151 086
#043 688
#129 340
#043 554
Fingertip control
Fingertip control
Hand control
Foot control
See pg 3
Date:
Total Quoted Price:
60 Hz models are certified by Canadian Standards Association to both Canadian and U.S. requirements.
50 Hz models come with RCC-14 fingertip control instead of RFCS-14 foot control, and include 25 ft (7.6 m)
TIG torch instead of 12-1/2 ft (3.8 m) model. Gas regulator not included.
Distributed by:
Litho in USA
Price
Syncrowave 200
Issued November 2005 • Index No. AD/4.4
®
Quick
Specs
Light Industrial Applications
Processes
Light Metal Fabrication
Maintenance/Repair Operations
Light Manufacturing
Automotive Repair
Vocational Training
Hobbyist
TIG (GTAW) Welding
Stick (SMAW) Welding
Pulsed TIG (GTAW-P) Welding
TIG/Stick Welding
Power Source
Input Power Requires 1-Phase Power
Amperage Range 5 – 200 A
Rated Output 150 A at 26 V, 40% Duty Cycle
Weight Base Model: 238 lb (108 kg)
Runner:
271 lb (123 kg)
The Power of Blue .
®
NEW! Auto-Postflow protects the weld end
zone and electrode by optimizing postflow
time based on welding amperage — for
adequate shielding every time without waste
and no need for adjustment.
Squarewave output with AC balance control features
adjustable penetration and cleaning action while increasing arc
stability on various aluminum alloys, and helps eliminate
tungsten spitting and arc rectification.
NEW! Cable management system uses
dual cable hangers and foot control storage
conveniently attach to the power source
side panels to allow all weld cables and the
remote foot control to be neatly stored,
preventing torch, cable or remote damage.
NEW! Dual digital meters with alpha-numeric
displays allow for quick and easy viewing and
preset values for voltage, amperage and other
key variables. Allows for greater accuracy and
repeatability in the welding procedure.
NEW! Syncro Start™ allows the operator
to choose from three different starting
conditions to optimize the application
(Soft/Standard/Hot).
NEW! Built-in pulse control enhances weld
bead and puddle control for improved
appearance and quality — reduce burn
through, coordinate the addition of filler
material, and reduce the warping effects of
distortion by reducing the average heat input.
NEW! Runner has low cylinder
rack to eliminate the need for lifting
when changing gas cylinders.
Fan-On-Demand™ improves power
efficiency and reduces noise and
maintenance by lessening the amount
of airborne contaminants pulled
through the machine.
NEW! 115 V auxiliary power receptacle is
conveniently located on the front panel,
allowing for operation of a Coolmate™ torch
coolant system or other small tools.
Syncrowave
200 Runner
Arc hour/cycle counter records actual welding
time and number of arc starts.
Adaptive Hot Start™ for
Stick arc starts automatically
increases the output amperage at
the start of a weld should the start
require it. Prevents the electrode from
sticking and creating an inclusion.
DIG control allows the arc
characteristics to be changed for
specific applications and electrodes.
Lower the DIG setting for smooth
running electrodes like E7018 and
increase the DIG setting for stiffer,
more penetrating electrodes like E6010.
NEW! Weldcraft® WP1712SFDI50
TIG torch. 150 A, air-cooled torch
features super flex (SF) braided nylon
power cable for maximum flexibility.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Input
Power
Rated Output
at 40% Duty Cycle
Welding
Amperage Range
Max. OpenCircuit Voltage
Amps Input at Rated
Output, 50/60 Hz
KVA
KW
Dimensions
208-230 V
150 A at 26 V
5 – 200 A
80
H: 30-1/8 in (765 mm)
W: 21-1/8 in (537 mm)
D: 21-1/2 in (546 mm)
54
12.3
6.0
460 V
27
12.52
6.0
575 V
22
12.35
6.0
Net
Weight
238 lb
(108 kg)
Certified to both the Canadian and U.S. Standards for welding equipment.
Control Panel
5
6
7
8
1. Balance/DIG Pushbutton Control
2. Process Pushbutton Control
3. Power Switch
4. Polarity Switch
5. Voltmeter and Parameter Adjust
6. Ammeter and Parameter Adjust
7. Encoder Adjustment Control
8. Main Amps Pushbutton
(Amperage Control)
9. Pulse Pushbutton Control
1
2
9
3
4
Performance Data
DUTY CYCLE CHART
VOLT/AMP CURVES – AC MODE
200
VOLT/AMP CURVES – DC MODE
70
70
AC TIG Min
60
60
150
50
100
AC Stick Max
40
30
VOLTS
VOLTS
WELD AMPS
50
AC Stick Min
40
DC Stick Min
(Max DIG)
30
20
20
10
10
DC Stick Max
(Max DIG)
DC TIG Min
AC TIG Max
50
10
20
30
40
50 60 70 80 90 100
% DUTY CYCLE
2
0
0
50
100
AMPERES
150
200
DC TIG
Max
0
0
50
100
150
200
AMPERES
250
300
350
Genuine Miller Accessories
Runner Package
Running Gear and Covers
®
Syncrowave® 200 Runner
#907 308-01-1 208 – 230 V, 50/60 Hz
#907 309-01-1 460/575 VAC, 50/60 Hz
Includes Syncrowave 200, No. 39 running
gear, 150 amp WP1712SFDI Weldcraft
torch with quick-connect, 12 ft (3.7 m)
work cable with clamp and quick-connect,
electrode holder with quick-connect,
RFCS-14 remote foot control with 20 ft
(6 m) cord, gas regulator and gas hose.
Primary cord is included with 208 – 230 V
model only.
Remote Controls
RFCS-14 HD
Foot Control
#194 744
For all Miller
solid-state
power sources
after serial
number JK674521. This new design
increases stability with a larger base and
durability with a heavier cord. Maximum
flexibility is accomplished with a reconfigurable cord that can exit the front, back or
either side of the pedal. Foot pedal provides
remote current and contactor control.
Includes 20 ft (6 m) cord and 14-pin plug.
RMLS-14 Switch #129 337
For all Miller solid-state power sources
after serial number JK674521. Momentaryand maintained-contact rocker switch for
contactor control. Push forward for
maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
RMS-14 On/Off Control #187 208
For all Miller solid-state power sources
after serial number JK674521. Momentarycontact switch for contactor control.
Rubber-covered pushbutton dome switch
ideal for repetitive on-off applications.
Includes 26.5 ft (8 m) cord and 14-pin plug.
RHC-14 Hand Control
#129 340
Miniature hand control
for remote current and
contactor control.
Dimensions:
4 x 4 x 3-1/4 in (102 x 102 x 82 mm).
Includes 20 ft (6 m) cord and 14-pin plug.
No. 39 Running Gear #300 009
Includes low cylinder rack, two 8 in
(203 mm) wheels and two 4 in (102 mm)
casters. Two compartments have been
integrated for filler materials and will
accommodate one gas cylinder up to
60 in (152 cm) high measuring 9 in
(23 cm) in diameter.
Protective Cover #300 059
Heavy-duty, water- and mildew-resistant.
Protects and maintains the finish of
the welder.
TIG (GTAW) Torches
Water Coolant Systems
For more information, see the Miller Coolant
Systems literature sheet, Index No. AY/7.2.
RCCS-14 Remote Contactor and Current
Control #043 688 14-pin plug
For all Miller solid-state power sources
after serial number JK674521. North/south
rotary-motion fingertip control fastens to
TIG torch using two Velcro® straps. Great
for applications that require a finer amperage
control. Includes 26.5 ft (8 m) control cord.
RCC-14 Remote Contactor and Current
Control #151 086 14-pin plug
For all Miller solid-state power sources
after serial number JK674521. Side-to-side
(east/west) rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Great for production or contractors
that need quick ramp-up. Includes 26.5 ft
(8 m) control cord.
Coolmate™ 3 #043 007 115 VAC
For use with water-cooled torches rated up
to 500 amps. Unique paddle-wheel
indicator, external filter and easy-fill spout.
Low-Conductivity Coolant #043 810
Sold in cases of four 1-gallon recyclable
plastic bottles. Miller coolants contain a
base of ethylene glycol and deionized water
to protect against freezing to -37˚F (-38˚C)
or boiling to 227˚F (108˚C). Also contains a
compound that resists algae growth.
Weldcraft® TIG Torches
The Weldcraft line of TIG
torches complements the
most popular TIG power
source line available today. The Weldcraft
torch line includes both air-cooled and
water-cooled models. Available with
genuine Weldcraft parts.
Water-Cooled Torch #WP2025RM
Requires adapter #195 380.
Water-Cooled TIG Torch Adapter
#195 380
TIG (Gas Tungsten Arc Welding) Handbook
#170 555
To order, call the Miller Literature
Distribution Center at 1-920-751-2120, or
FAX 1-920-751-2121. A comprehensive,
text on all aspects of the TIG process.
3
Package Components
Complete
Packages!
Syncrowave
200 Runner
Power Source
with 8 ft (2.4 m)
Primary Cord
(Cord included
with 208 – 230 V
model only)
No. 39 Running Gear
Gas Regulator
and Hose
Electrode
Holder with
Quick-Connect
RFCS-14 Foot
Control with
20 ft (6 m) Cord
12 ft (3.7 m) Work
Cable with Clamp
and Quick-Connect
150 A WP1712SFDI50
TIG Torch with Quick-Connect
Syncrowave
200
Power Source
with 8 ft (2.4 m)
Primary Cord
(Cord included
with 208 – 230 V
model only)
Gas Regulator
and Hose
Electrode
Holder with
Quick-Connect
RFCS-14 Foot
Control with
20 ft (6 m) Cord
12 ft (3.7 m) Work
Cable with Clamp
and Quick-Connect
150 A WP1712SFDI50
TIG Torch with Quick-Connect
Ordering Information
Equipment and Options
Stock No.
Description
Syncrowave® 200
#907 308
#907 309
#907 308-01-1
#907 309-01-1
208-230 V, 50/60 Hz
460/575 VAC, 50/60 Hz
208-230 V, 50/60 Hz
460/575 VAC, 50/60 Hz
Syncrowave® 200 Runner
Running Gear and Covers
No. 39 Running Gear
Protective Cover
#300 009
#300 059
Remote Controls
RFCS-14 HD
RCCS-14
RCC-14
RMLS-14
RMS-14
RHC-14
#194 744
#043 688
#151 086
#129 337
#187 208
#129 340
Heavy-duty foot control
North/south fingertip control
Side-to-side fingertip control
Momentary/maintained rocker control
Momentary rubber dome switch
Miniature hand control
#043 007
#043 810
115 VAC coolant system
TIG Accessories
Water-Cooled Torch
#WP2025RM
Requires adapter #195 380
Water-Cooled TIG Torch Adapter
#195 380
Air-Cooled Torch
#WP1712SFM
#WP1725SFM
Flow-Thru Air-Cooled TIG Torch Adapter
#194 722
Coolant Systems
Coolmate™ 3
Low-Conductivity Coolant
Coolant System Hoses
Qty.
12 ft (3.7 m) replacement torch
25 ft (7.6 m) replacement torch
Consumables, Tungsten
Gas Cylinder
Stick Accessories
Stick Electrodes
Educational Resources
TIG (Gas Tungsten Arc Welding) Handbook
TIG Calculator
#170 555
#171 086
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
Dynasty 200 Series
Issued July 2004 • Index No. AD/4.8
®
Quick
Specs
TIG/Stick Welding
Power Source
Heavy Industrial Applications
Processes
Input Power
Petro/Chem Fabrication
Aerospace
Food/Beverage Industry
Mechanical Contractors
Shipboard Installation/Repair
Dairy Industry
TIG (GTAW)
Pulsed TIG (GTAW-P) with DX Model
Stick (SMAW)
Amperage Range
Requires 3- or 1-Phase Power
1 – 200 A
Max. Open-Circuit Voltage
Weight
80
45 lb (20.5 kg)
The Power of Blue .
®
NEW! Low OCV Stick is a simple
design that reduces the open-circuit
voltage to 12–16 volts when the
welding power source is not in use.
This built-in circuit design eliminates
the need for add-on voltage reducers.
Easy installation — Auto-Line™ provides
state-of-the-art flexibility to the end user. The
Auto-Line circuitry automatically connects to
120 – 460 VAC, single- or three-phase power
without removing the covers to relink the power
source. No longer is there a concern if you have
the correct machine for shop or the job site.
Advanced Squarewave arc for improved weldability on
aluminum and magnesium using low power. Continuous
high-frequency is NOT needed because of the advanced
Squarewave arc, and extended balance control allows
you to fine-tune the duration of the electrode negative
portion of the cycle from 30 to 90%. This provides
precise cleaning control and prolonged tungsten life.
Inverter-based, AC/DC power
source has state-of-the-art operator
interface allowing the user extra
set-up capabilities in a compact
machine. Features more precise
control of output parameters.
Programmable HF start parameters
allows the operator to independently
set HF starting conditions based
upon process or application.
HF start for non-contact arc starting
that eliminates tungsten or material
contamination.
Dynasty 200 SD
Lift-Arc™ start for TIG arc starting
without the use of high frequency.
Dynasty 200 DX
Available in Two Models:
SD — Provides the basic features that are required for most AC/DC TIG or Stick welding applications.
Superior arc performance even on
difficult to run electrodes like E6010.
Portable in the shop or at the job site
— at 45 lb the Dynasty 200 is easily
moved from location to location.
DX — When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,
background amperage, initial amperage, initial slope time, final slope time and final amperage control.
Extended Balance Control range (30–90% EN)
allows precise cleaning control and prolonged
tungsten life.
AC frequency control range of 20–250 Hz provides
control for a focused arc, resulting in better directional
control to help produce desired arc/weld bead
characteristics.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
Welding
Mode
Welding
Amperage
Range
TIG
(GTAW)
120 VAC
1–150 A
(Subject to change without notice.)
Max.
OpenCircuit
Voltage
Input
Power
Rated
Output
Amps Input at Rated Load Output, 50/60 Hz
120 V 230 V 400 V 460 V KVA KW
80 VDC
3-Phase
200 A at 18 V,
20% Duty Cycle
—
—
13.7 8.7
6.9
5.5
5.2
0.16* 0.24* 0.25* 0.06* 0.03*
150 A at 16 V,
60% Duty Cycle
—
—
9.4
6.0
4.7
3.8
3.6
0.16* 0.24* 0.25* 0.06* 0.03*
150 A at 16 V,
60% Duty Cycle
—
—
15.8 —
0.23* —
140 A at 15.6 V,
40% Duty Cycle
31.0 —
0.42* —
—
—
—
—
3.6
3.5
0.05* 0.03*
100 A at 14 V,
100% Duty Cycle
20.7 —
0.42* —
—
—
—
—
2.3
2.3
0.05* 0.03*
200 A at 28 V,
20% Duty Cycle
—
—
20.8 13.0 10.2 8.1
7.8
0.16* 0.24* 0.25* 0.06* 0.03*
130 A at 25.2 V,
60% Duty Cycle
—
—
12.3 7.6
6.0
4.8
4.6
0.16* 0.24* 0.25* 0.06* 0.03*
130 A at 25.2 V,
60% Duty Cycle
—
—
20.0 —
0.23* —
100 A at 24 V,
60% Duty Cycle
31.3 —
0.42* —
—
—
—
—
3.6
3.6
0.05* 0.03*
90 A at 23.6 V,
100% Duty Cycle
27.6 —
0.42* —
—
—
—
—
3.2
3.2
0.05* 0.03*
12 – 16**
200–460 VAC
1–200 A
1-Phase
Stick
(SMAW)
120 VAC
1–105 A
80 VDC
3-Phase
12 – 16**
200–460 VAC
1–200 A
1-Phase
7.9
3.6
3.6
0.25* 0.05* 0.02*
Dimensions
H: 13-1/2 in
(343 mm)
W: 7-1/2 in
(191 mm)
D: 21-1/2 in
(546 mm)
Net
Weight
45 lb
(20.5 kg)
10.0 4.7
4.7
0.25* 0.05* 0.03*
*While idling. **Sense voltage for Stick and Lift-Arc ™ TIG. Note: Duty cycle limitations on units with 115 V input power are due to the input power cord supplied with the unit.
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
Conforms to European standards.
Control Panels
Dynasty 200 SD
Dynasty 200 DX
6
1
2
6
1
2
7
1. Voltmeter
2. Ammeter
3. Polarity Control
4. Process Control
5. Output Control
6. Encoder Control
7. Amperage Control
8. AC Waveshape Control
9. Adjust Control
10. Sequencer Controls
11. Pulser Control
8
9
3
4
5
7
4
5
Dynasty 200 SD (CE)
Dynasty 200 DX (CE)
6
1
8
9
10
11
3
6
1
2
2
7
7
8
9
10
3
4
5
8
9
10
11
3
4
5
Control Panel Parameter Values
A. Preflow (s)
B. Initial Amperage (A)
C. Initial Slope Time (s)
D. Weld Amperage (A)
2
0.0 – 25
5 – 200
0.0 – 25
5 – 200
E. AC Frequency (Hz)
F. Balance Control (%EN)
G. Background Amperage (%)
H. Pulse Frequency (Hz)
I. Peak Percent Time (%)
20 – 250
50 – 90
0 –100
0.1 – 500
5 – 95
J. Final Slope Time (s)
K. Final Amperage (A)
L. Postflow Time (s)
M. Dig (%)
0.0 – 25
5 – 200
0.0 – 50
0 – 100
Performance Data
115 VAC INPUT / AC OUTPUT
115 VAC INPUT / DC OUTPUT
140
140
STICK MAX
120
80
100
TIG MAX
*
VOLTS
VOLTS
100
STICK MAX
120
60
60
40
DIG MAX
40
STICK/TIG MIN
20
TIG MAX
*
80
STICK/TIG MIN
20
0
0
0
50
100
150
200
250
0
50
100
AMPERES
230 VAC SINGLE-PHASE INPUT / AC OUTPUT
140
140
STICK MAX
250
STICK MAX
120
100
TIG MAX
*
80
VOLTS
VOLTS
200
230 VAC SINGLE-PHASE INPUT / DC OUTPUT
120
100
*
80
60
TIG MAX
60
40
40
STICK/TIG MIN
20
STICK/TIG MIN
DIG MAX
20
0
0
0
50
100
150
200
250
0
50
100
AMPERES
150
200
250
AMPERES
3-PHASE VOLTAGE INPUT / AC OUTPUT
3-PHASE VOLTAGE INPUT / DC OUTPUT
140
140
120
120
STICK MAX
STICK MAX
100
*
80
VOLTS
100
TIG MAX
60
40
*
80
TIG MAX
60
40
STICK/TIG MIN
20
STICK/TIG MIN
DIG MAX
20
0
0
0
50
100
150
200
250
0
50
AMPERES
100
150
200
250
AMPERES
*DIG setting must be reduced to obtain currents less than those shown in Volt-Ampere curves.
DUTY CYCLE CHART
250
OUTPUT AMPERES
VOLTS
150
AMPERES
200
TIG
TIG (115 V INPUT)
150
STICK
100
STICK (115 V INPUT)
50
0
10
20
30
40
50
60
70 80 90 100
% DUTY CYCLE
3
Included Accessories
Non-CE SD/DX Models Include:
CE SD/DX Models Include:
(1) DA-917F air-cooled torch adapter
(2) International-style connectors 35/50
(2) International-style connectors 35/50
(1) 14-pin amphenol with clamp
(1) 3/8 in - 19 BSPP gas fitting
Ordering Information
Equipment and Options
Stock No.
Description
#907 099
#907 100
#907 099-01-1
#907 100-01-1
Basic controls for TIG/Stick, 120 – 460 VAC
Basic controls for TIG/Stick, 120 – 460 VAC, CE
Full feature controls for TIG/Stick, 120 – 460 VAC
Full feature controls for TIG/Stick, 120 – 460 VAC, CE
#194 720
#190 219
#194 724
#195 055
#195 054
DA-917F
DA-1820L
DA-26R
150 A TIG/Stick with RCCS-14 fingertip control
150 A TIG/Stick with RFCS-14 HD foot control
See Diamondback TIG Torch Selector Guide
See Parts Guide
Remote Controls
RFCS-14 HD
RFCS-14
RCCS-14
RCC-14
RMLS-14
RMS-14
#194 744
#043 554
#043 688
#151 086
#129 337
#187 208
Heavy-duty foot control
Foot control
North/south fingertip control
Side-to-side fingertip control
Momentary/maintained rocker control
Momentary rubber dome switch
Educational Resources
Gas Tungsten Arc (TIG) Welding Book
TIG Fundamentals Welding CD
#170 555
#196 567
Qty.
Power Source
Dynasty® 200 SD
Dynasty® 200 DX
TIG Accessories
TIG Torch Adapters
Contractor Kits
Diamondback™ TIG Torches
Consumables, Tungsten
Gas Cylinder, Gas Hose and Fittings
Stick Accessories
Stick Electrodes
Coolant Systems
Coolmate™ 3
#043 007
#043 007-01-2
#043 008
#043 008-01-2
#043 009
#043 009-01-2
#042 288
#042 288-01-5
#043 810
115 VAC
115 VAC, CE
230 VAC
230 VAC, CE
115 VAC
115 VAC, CE
115 VAC
115 VAC, CE
Recommended for TIG welding and HF applications
International-Style Connectors
International-Style Connector Kit
Extension Kit for International-Style
International/Tweco® Adapter
International/Cam-Lok Adapter
#042 418
#042 419
#042 465
#042 466
50 mm
50 mm
A one-piece adapter with International-style male plug
A one-piece adapter with International-style male plug
Additional Accessories
Machine Cover
#195 322
Water and mildew-resistant. Protects machine finish
Coolmate™ V3
Coolmate™ 4
Low-Conductivity Coolant
Cooling System Hoses
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
Dynasty 350 and 700
®
Quick
Specs
Industrial Applications
Processes
Precision Fabrication
Heavy Fabrication
Pipe and Tube Fabrication
Aerospace
Aluminum Ship Repair
Anodized Aluminum Fabrication
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
Issued March 2008 • Index No. AD/5.0
TIG/Stick Welding
Power Source
Input Power 208 – 575 V, 3- or 1-Phase
Amperage Range 350: 5 – 350 A
700: 5 – 700 A
Rated Output
350: 300 A at 32 V, 60% Duty Cycle
700: 600 A at 44 V, 60% Duty Cycle
Weight
350: 135.5 lb (61 kg)
700: 198 lb (90 kg)
The Power of Blue .
®
AC TIG Features
Independent Amplitude/Amperage
Control allows EP and EN
amperages to be set independently
to precisely control heat input to the
work and electrode.
Extended AC balance (30–99%)
controls the amount of oxide
cleaning (amperage time in EN)
which is essential for high quality
welds on aluminum.
AC frequency (20–400 hz) controls
the width of the arc cone and the
force of the arc.
Allows for any
input voltage
hookup (208–575 V) with no manual linking,
providing convenience in any job setting.
Ideal solution for dirty or unreliable power.
120 V auxiliary power receptacle for
cooling system or small tools.
Wind Tunnel Technology™ protects internal
electrical components from airborne
contaminants, extending the product life.
Fan-On-Demand™ power source cooling
system operates only when needed,
reducing noise, energy use and the amount
of contaminants pulled though the machine.
AC Waveforms
TIGRunner® packages feature a
3.5 gallon (13.2 L) cooling system. The
cart is equipped with cylinder carrying
capabilities, filler rod holder, foot pedal
holder, torch and cable holders. A pullout
drawer provides additional storage for torch
consumables and tools. See page 6.
Dynasty 700
Programmable start parameters allow
independent starting conditions based
on process and memory selections
(amperage, time and polarity).
Stick Features (AC/DC)
Program memory features
9 independent program memories
that maintain/save your parameters.
Tailored arc control (DIG) allows the arc characteristic
to be changed for specific applications and electrodes.
Smooth running 7018 or stiffer, more penetrating 6010.
High-frequency arc starter for
non-contact arc initiation.
Hot Start™ adaptive control provides positive arc starts
without sticking.
Lift-Arc™ start provides AC or DC arc
starting without the use of high frequency
AC frequency control adds additional stability when Stick
welding in AC for smoother welds.
Dynasty 350
Auto-Postflow calculates the length of
postflow time based on the amperage
setting. This eliminates the need to
independently set the postflow time for
different amperages. This feature preserves
your tungsten and prevents porosity.
Advance Squarewave, fast
freezing puddle, deep
penetration and fast travel speeds.
Soft Squarewave for a soft
buttery arc with maximum
puddle control and good wetting action.
Sine wave for customers
that like a traditional arc.
Quiet with good wetting.
Triangular wave reduces the
heat input and is good on
thin aluminum. Fast travel speeds.
DC TIG Features
Exceptionally smooth and precise
arc for welding exotic materials.
High-Speed DC TIG Pulse Control
Pulse frequency capable of pulsing
5000 pulses per second. Pulsing
adds arc stability, reduces heat input
and warpage and can increase travel
speeds. Other parameters include
peak amperage, peak time and
background amperage.
Power source is warranted for 3 years, parts and labor.
Original main power rectifier parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
Model
(Subject to change without notice.)
Welding
Max.
Amperage Open-Circuit
Range
Voltage
Input
Power
Dynasty Three350
Phase
5 – 350 A
SinglePhase
5 – 350 A
Dynasty Three700
Phase
5 – 700 A
SinglePhase
5 – 700 A
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
Rated
Output
Amps Input at Rated Load Output, 50/60 Hz
208 V 230 V 400 V 460 V 575V KVA KW
250 A at 30 V,
100% Duty Cycle
29
26
15
13
10
10.3
9.9
300 A at 32 V,
60% Duty Cycle
35
32
18
16
13
12.7
12.1
180 A at 27.2 V,
100% Duty Cycle
35
32
—
15
12
7.4
6.8
225 A at 29 V,
60% Duty Cycle
47
43
—
21
17
9.8
9.1
500 A at 40 V,
100% Duty Cycle
75
68
39
34
27
27
26
600 A at 44 V,
60% Duty Cycle
97
88
51
44
35
35
34
360 A at 34 V,
100% Duty Cycle
82
74
—
37
30
17
16
450 A at 38 V,
60% Duty Cycle
115
104
—
52
42
24
22
Dimensions
Net
Weight
H: 24-3/4 in (629 mm)
W: 13-3/4 in (349 mm)
D: 22 in (559 mm)
135.5 lb
(61 kg)
with TIGRunner®
H: 45-1/8 in (1146 mm)
W: 23-1/8 in (587 mm)
D: 43-3/4 in (1111 mm)
with
TIGRunner®
308 lb
(140 kg)
H: 34-5/8 in (879 mm)
W: 13-3/4 in (349 mm)
D: 22 in (559 mm)
198 lb
(90 kg)
with TIGRunner®
H: 55-1/8 in (1400 mm)
W: 23-1/8 in (587 mm)
D: 43-3/4 in (1111 mm)
with
TIGRunner®
370 lb
(168 kg)
Conforms to European standards.
Certified to both the Canadian and U.S. Standards for welding equipment.
*Indicates sense-voltage for Lift-Arc TIG and Low OCV Stick.
Control Panel
11
12
10
13
9
1
f
2
3
4
5
6
7
8
Control Panel Parameter Values
1. Memory
2. Polarity
3. Process/
Arc Starting
4. Output Control
2
36 Combinations
(9 AC TIG)
(9 AC Stick)
(9 DC TIG)
(9 DC Stick)
AC/DC
TIG: HF Impulse, Lift Arc
STICK: Adaptive Hot Start
Standard Remote,
2T Trigger Hold,
Output ON
5. Pulser Control
Pulses per Second DC: 0.1– 5000 PPS
AC: 0.1–500 PPS
Peak Time
5 – 95%
Background Amps 5 – 95%
6. Sequencer Control
Initial Amps
Dynasty 350: 5 –350 A
Dynasty 700: 5– 700 A
Initial Slope
0.0 – 50.0 Seconds
Final Slope
0.0– 50.0 Seconds
Final Amps
Dynasty 350: 5 –350 A
Dynasty 700: 5– 700 A
7. Gas/DIG Preflow 0.0– 25.0 Seconds
Postflow
Auto Postflow,
Adjust 0.0–50 Seconds
DIG
0–100%
8. AC Waveshape
EN Amperage
5–350 A/5– 700 A
EP Amperage
5–350 A/5 – 700 A
Balance
30 – 99%
AC Frequency
20– 400 Hz
9. Amperage Control
10. Encoder Control
11. Ammeter Display
12. Voltmeter Display
Additional Setup Parameter Values
Programmable Starts
Amperage
5– 200 A
Time
1– 200 Milliseconds
Polarity
EP, EN
Additional Triggers 3T, 4T, Mini Logic,
4T Momentary
Waveshapes
Advance Squarewave,
Soft Squarewave, Sine
Wave, Triangular wave
Amplitude Lock EN EP Same,
EN EP Independent
Spot/Weld Timer 0.0 – 999 Seconds
OCV
Low OCV, Normal OCV
Lockouts
Four levels
Arc Timer
0.0– 9999 Hours
and 0–59 Min
Cycle Counter
0– 999,999 Cycles
Performance Data
ANNUAL POWER COST OF OPERATION
DUTY CYCLE CHART
Annual power costs based on one 8 hour shift (40 hrs/wk).
Power cost of $0.08/kWh.
800
OUTPUT AMPERES
700
Dynasty 700, 3-Phase
$1,600
500
Dynasty 700, 1-Phase
T
25% ARC ON= 2 HOURS/SHIFT
50% ARC ON= 4 HOURS/SHIFT
75% ARC ON= 6 HOURS/SHIFT
$1,400
600
$1,200
D
T
D= Dynasty T= Traditional
400 Dynasty 350, 3-Phase
$1,000
300 Dynasty 350, 1-Phase
$800
200
$600
100
$400
0
D
D
D
D
D
$200
10
20
30
40
D
T
T
T
T
T
50 60 70 80 90 100
$-
% DUTY CYCLE
50
100
150
200
AMPERAGE
250
300
350
TIG Upgrade Chart
Which Machine is Right for You?
Why Upgrade?
Syncrowave 350
Dynasty 350
Dynasty 350 Benefits
Maximum Thickness Capacity
1/2 in Aluminum
UPGRADE
5/8 in Aluminum
Increases aluminum thickness.
High Frequency Arc Starting
Continuous HF
UPGRADE
Start Only
Start Only limits HF interference issues.
Frequency Control
AC Output Control
Fixed at 60 Hz
UPGRADE
Variable 20–400 Hz
Higher frequencies provide better arc control
and faster travel speeds.
AC Waveforms
Soft Squarewave
UPGRADE
Advanced Squarewave
Soft Squarewave
Advanced Squarewave=Travel faster
Soft Squarewave= Maximum puddle control
Sine Wave
Triangular Wave
Sine Wave= Traditional characteristics
Triangular Wave= Reduced heat input
Weld Aluminum
with Pointed Tungsten
Waveshaping controls maintain the point. The
benefits are: reduced heat input into your part,
smaller weld beads, better starting and more
control of the arc.
UPGRADE
Portability
496 lb
Manual Links
208/230/460 V
Single-Phase
UPGRADE
135 lb
Auto-Line™
208–575 V
Single-Phase or Three-Phase
Easier to move because of size and weight.
Auto-Line™ allows the unit to operate on any
voltage. Single- or three-phase. Even generators!
Power Draw at 300 Amps
110 A at 230 V
Single-Phase
UPGRADE
32 A at 230 V
Three-Phase
Power requirement to operate is much less.
Smaller electrical service needed, smaller
breaker/fuses and power cord.
Precise Controls
Some Digital Controls UPGRADE
All Digital Controls
Accuracy and repeatability with all digital controls.
3
AC Waveshape Controls
Feature
Waveform
AC Balance Control
51 – 99% EN
Amperage
Controls arc cleaning action. Adjusting the
% EN of the AC wave controls the width of
the etching zone surrounding the weld.
Effect on Bead
% EP
Bead
% EN
Time (1 AC Cycle)
Deep, narrow
penetration
Amperage
30 – 50% EN
% EP
Increases balling
action of the electrode
No Visible Cleaning
Wider bead and
cleaning action
0
Bead
% EN
Time (1 AC Cycle)
60 Cycles per Second
AC Frequency Control
Amperage
Narrow bead, with no
visible cleaning
0
Note: Set the AC Balance control for adequate arc
cleaning action at the sides and in front of the weld
puddle. AC Balance should be fine tuned according to
how heavy or thick the oxides are.
Controls the width of the arc cone. Increasing
the AC Frequency provides a more focused arc
with increased directional control.
Reduces balling
action and helps
maintain point
Effect on Appearance
% EP
Shallow
penetration
Wider bead,
good penetration —
ideal for buildup work
Cleaning
Wider bead and
cleaning action
0
Bead
% EN
Note: Decreasing the AC Frequency softens the arc
and broadens the weld puddle for a wider weld bead.
Time (1 AC Cycle)
Amperage
120 Cycles per Second
%
EP
0
%
EP
Cleaning
Narrower bead for
fillet welds and
automated applications
Narrower bead and
cleaning action
Bead
% EN
% EN
Time (1 AC Cycle)
0
EP+
EN –
More current in
EN than EP:
Deeper penetration
and faster travel
speeds
Time
Current
Allows the EN and EP amperage values to be
set independently. Adjusts the ratio of EN to
EP amperage to precisely control heat input
to the work and the electrode. EN amperage
controls the level of penetration, while EP
amperage dramatically effects the arc cleaning
action along with the AC Balance control.
Current
Independent AC Amperage Control
Cleaning
EP+
0
EN –
Narrow bead, with no
visible cleaning
Bead
No Visible Cleaning
More current
in EP than EN:
Shallower
penetration
Wider bead and
cleaning action
Bead
Time
Cleaning
4
AC Waveshape Controls (Continued)
AC Waveform Selection
Select from four different AC waveforms to optimize the arc characteristic for your application. Choose from:
ADVANCED SQUAREWAVE
SOFT SQUAREWAVE
All the benefits of
advanced square,
fine tuned to provide
a smooth, soft arc
with maximum
puddle control and
good wetting action.
(+)
Fast transitions for
responsive and
dynamic arc.
0
(–)
Amps
Amps
(+)
0
(–)
Time (1 AC Cycle)
Time (1 AC Cycle)
SINEWAVE
0
(–)
(+)
Amps
Square transitions
eliminate the need for
continuous HF, while
the sinewave peaks
soften the arc.
(+)
Amps
TRIANGULAR WAVE
0
(–)
Time (1 AC Cycle)
Time (1 AC Cycle)
Unconventional wave
provides the punch of
the peak amperage,
while reducing overall
heat input. Quick puddle
formation reduces weld
time — limiting heat
input and reducing weld
distortion, especially
on thin materials.
Pulse TIG Controls
High Speed DC TIG-Pulse Controls
• PPS Pulses per second (Hz): DC = 0.1 – 5,000 PPS / AC = 0.1 – 500 PPS
• % ON – % Peak Time: 5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)
CONVENTIONAL PULSED TIG
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
HIGH SPEED PULSED TIG
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
Pulse Cycle
Typically from 1 to 10 PPS. Provides a heating and cooling effect
on the weld puddle and can reduce distortion by lowering the
average amperage. This heating and cooling effect also produces a
distinct ripple pattern in the weld bead. The relationship between
pulse frequency and travel speed determines the distance between
the ripples. Slow pulsing can also be coordinated with filler metal
addition and can increase overall control of the weld puddle.
Pulse Cycle
In excess of 40 PPS, Pulsed TIG becomes more audible than visible —
causing increased puddle agitation for a better as-welded microstructure.
Pulsing the weld current at high speeds — between a high Peak and a
low Background amperage — can also constrict and focus the arc.
This results in maximum arc stability, increased penetration and
increased travel speeds (Common Range: 100 – 500 PPS).
The Arc-Sharpening effects of high speed pulsing are expanded to new
dimensions. The ability to pulse at 5,000 PPS further enhances arc
stability and concentration potential — which is extremely beneficial to
automation where maximum travel speeds are required.
5
Packages and Torch Kits
Dynasty Power Sources
®
Dynasty® 350 #907 204 (CSA)
(Auto-Line™ 208–575 VAC)
Dynasty® 700 #907 101 (CSA)
(Auto-Line™ 208–575 VAC)
Dynasty® 350 #907 204-01-2 (CE)
(Auto-Line™ 380–575 VAC)
Dynasty® 700 #907 101-01-2 (CE)
(Auto-Line™ 380–575 VAC)
8 ft (2.4 m) primary cord, (2) international
(Dinse 50) connectors, and CD-ROM Setup
and Simulator.
(2) thread lock weld cable connectors
(#225 029), (1) water-cooled thread lock
torch adapter (#225 028) for #18 or #20
torches, and CD-ROM Setup and Simulator.
Note: TIG torch adapter must be ordered separately.
Note: Primary cord and TIG torch must be ordered
separately.
TIGRunner Packages
®
Dynasty 350 TIGRunner®
#907 204-01-1 (CSA)
Dynasty 700 TIGRunner®
#907 101-01-1 (CSA)
Completely assembled.
Package includes:
Dynasty® 350 (#907 204)
RFCS-14 HD foot control
Coolmate™ 3.5 Coolant System
Cart with the following features:
single cylinder rack, foot pedal holder,
(3) cable/torch holders, (2) TIG electrode
filler holders and a convenient drawer
for tungsten and consumable storage
Completely assembled.
Package includes:
Dynasty® 700 (#907 101)
RFCS-14 HD foot control
Coolmate™ 3.5 Coolant System
Cart with the following features:
single cylinder rack, foot pedal holder,
(3) cable/torch holders, (2) TIG electrode
filler holders and a convenient drawer
for tungsten and consumable storage
Note: Torch package and coolant must be ordered
separately.
Note: Torch package and coolant must be ordered
separately.
TIGRunner Complete Packages
®
Dynasty 350 TIGRunner® Complete
#951 074 (CSA)
Dynasty 700 TIGRunner® Complete
#951 075 (CSA)
Completely assembled.
Completely assembled.
Package includes:
Dynasty® 700 TIGRunner (#907 101-01-1)
25 ft (7.6 m) Weldcraft WP18SC
water-cooled torch
Torch cable cover
AK18C Torch Accessory Kit includes
shielding cups, collets, collet bodies and
2% cerium tungsten electrodes (3/32,
1/8 and 5/32 in)
Smith regulator/flowmeter H1954D-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled thread lock torch adapter
12 ft (3.7 m) 4/0 weld lead with clamp
(work or ground lead)
4 gallons of pre-mixed low-conductivity
coolant (#043 810)
Package includes:
Dynasty® TIGRunner® (#907 204-01-1)
25 ft (7.6 m) Weldcraft CS310
water-cooled torch
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies,
and 2% cerium tungsten electrodes
(1/16, 3/32, and 1/8 in)
Smith regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse
connector
4 gallons of pre-mixed low-conductivity
coolant (#043 810)
6
Genuine Miller Accessories
Torch Kits
250 A Water-Cooled Torch Kit #300 185
25 ft (7.6 m) Weldcraft® WP20 torch
Torch cable cover
AK4C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
300 A Water-Cooled Torch Kit #300 183
Recommended for Dynasty 350
25 ft (7.6 m) Weldcraft® CS310 torch
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
400 A Water-Cooled Torch Kit #300 186
Recommended for Dynasty 700
25 ft (7.6 m) Weldcraft® WP18SC torch
Torch cable cover
AK18C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(3/32, 1/8 and 5/32 in)
Smith® regulator/flowmeter H1954D-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled thread lock torch adapters
12 ft (3.7 m) 4/0 weld lead with clamp
(work or ground lead)
Runner Cart
#300 244
Designed to accommodate the Dynasty®
or Maxstar® 350 or
700 power sources
and the Coolmate™
3.5 Cooler. Cart
features: single
cylinder rack,
foot pedal holder,
(3) cable/torch
holders, (2) TIG electrode filler holders
and a convenient drawer for tungsten and
consumable storage.
TIG Welding Gloves
#227 813 Small
#227 815 Large
#227 814 Medium
#227 816 X-Large
Made from soft grain goatskin. Sewn with
Kevlar® thread.
Remote Controls and Switches
Coolmate™ 3.5
#300 245
Designed to integrate
with the Dynasty®
and Maxstar® 350
and 700 power
sources. For use with water-cooled torches
rated up to 600 amps. 3.5 gallon capacity.
TIG Coolant
#043 810
Sold in multiples of
4. Pre-mixed lowconductivity Miller
coolant contains
ethylene glycol and
deionized water to protect from freezing
and boiling -37˚ to 227˚F (-38˚ to 108˚C).
Coolant contains 2.4% algae growth
inhibitor. 1-gallon plastic recyclable bottles.
Water-Cooled Dinse #195 377
Used to adapt WP20, WP18, and CS310 to
dinse-style connector.
Automation Interface Kit #195 516
Field Includes automation PC board, 28-pin
socket receptacle with harness, 28-pin plug
connector. Provides required and advanced
automation controls.
Weld Current Sensor #300 179
Detects when work clamp is not connected
and prevents expensive damage to
disconnect devices and input power cord
and wiring.
Educational Materials
To order these items, distributors can call
the Miller Literature Distribution Center at
1-920-735-4356, or FAX 1-920-735-4011.
Gas Tungsten Arc (TIG) Welding Book
#170 555
CD-ROM #233 558
Simulator and setup video (included with
machine).
Tungsten
Tungsten is 7 in length and available in pkgs of 10.
2% Ceriated (orange) for AC/DC applications
#WC040X7 .040 in, 10– 80 A
#WC116X7 1/16 in, 70– 150 A
#WC332X7 3/32 in, 140– 250 A
#WC018X7 1/8 in, 225– 400 A
#WC532X7 5/32 in, 300– 500 A
1.5% Lanthanum (gold) for AC/DC applications
#WL040X7 .040 in, 10– 80 A
#WL116X7 1/16 in, 70– 150 A
#WL332X7 3/32 in, 140– 250 A
#WL018X7 1/8 in, 225– 400 A
#WL532X7 5/32 in, 300– 500 A
RCCS-14 Remote
Contactor and Current
Control #043 688
14-pin plug. North/south rotary-motion
fingertip control fastens to TIG torch using
two Velcro® straps. Includes 26.5 ft (8 m)
control cord.
RFCS-14 HD Foot
Control #194 744
Maximum flexibility is
accomplished with a
reconfigurable cord that
can exit the front, back or either side of the
pedal. Foot pedal provides remote current
and contactor control. Includes 20 ft (6 m)
cord and 14-pin plug.
RHC-14 Hand Control #129 340
Miniature hand control for remote current
and contactor control. Dimensions: 4 x 4 x
3-1/4 in (102 x 102 x 83 mm). Includes
20 ft (6 m) cord and 14-pin plug.
RMLS-14 Switch
#129 337
Momentaryand maintained-contact rocker switch for
contactor control. Push forward for
maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
MS-14
On/Off Control
#187 208
Momentary-contact switch for contactor
control. Rubber-covered pushbutton dome
switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and 14-pin plug.
Extension Cords for 14-Pin Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (23 m)
7
Ordering Information
Equipment and Options
Stock No.
Description
Dynasty 350
#907 204
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord
Dynasty® 350 TIGRunner ®
#907 204-01-1
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord. Requires coolant
Dynasty® 350 TIGRunner ® Complete
#951 074
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord.
Dynasty® 350 International
#907 204-01-2
Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE. 8 ft primary cord
Dynasty® 700
#907 101
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA.
®
Qty.
#907 101-01-1
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. Requires coolant
Dynasty® 700 TIGRunner ® Complete
#951 075
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA.
Dynasty® 700 International
#907 101-01-2
Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE.
Weldcraft® 250 A Water-Cooled Torch Kit
#300 185
See page 7
Weldcraft® 300 A Water-Cooled Torch Kit
#300 183
See page 7. Recommended for Dynasty 350
Weldcraft 400 A Water-Cooled Torch Kit
#300 186
Dynasty 700 TIGRunner
®
®
TIG Torch Kits
®
Consumables and Tungsten
See page 7. Recommended for Dynasty 700
Distributor: See Miller Parts Catalog
Gas Cylinder, Hose and Fittings
Remote Controls
RCCS-14
#043 688
North/south fingertip control
RFCS-14 HD
#194 744
Heavy-duty foot control
RHC-14
#129 340
Hand control
RMLS-14
#129 337
Momentary/maintained rocker switch
RMS-14
#187 208
Momentary rubber dome switch
Extension Cords
#122 973
#122 974
#122 975
25 ft (7.6 m)
50 ft (15.2 m)
75 ft (22.9 m)
Accessories
Runner™ Cart
#300 244
See page 7
Coolmate™ 3.5
#300 245
Requires coolant
TIG Coolant
#043 810
Sold in multiples of 4. 1-gallon plastic bottles.
Automation Interface Kit
#195 516
Field. Provides required automation connections
Weld Current Sensor
#300 179
Field. Installation required.
Gas Tungsten Arc (TIG) Welding Book
#170 555
Contact your distributor
CD-ROM
#233 558
Setup and simulator video (included with machine)
Supplied with power source and torch kits
Torch Adapters
Water-Cooled Dinse
#195 377
Used to connect water-cooled torch to Dinse terminal machine.
For WP20, WP18 and CS310 (adapter included in Complete Package)
Water-Cooled Thread Lock
#225 028
Used to connect water-cooled torch to Dynasty/Maxstar 700
Supplied with power source and torch kits
Cable Connectors
Dinse Connector 50 mm (1 male)
#042 418
Used to connect weld lead to Dinse terminal machine
Thread Lock Connectors (2 male)
#225 029
Used to connect weld lead to Dynasty 700 or Maxstar 700
Dinse Connector 50 mm (1 male, 1 female)
#042 419
Used to extend weld cables
Tweco Terminal Adapter
#042 465
Male Dinse to female Tweco
Cam-Lok Terminal Adapter
#042 466
Male Dinse to female Cam-Lok
Miscellaneous
Stick Electrodes
Welding and Work Cables
Welding Gloves and Helmet
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
Maxstar 350 and 700
®
Quick
Specs
Industrial Applications
Processes
Precision Metal Fabrication
Tube Mills
Pipe and Tube Fabrication
Tool and Die
Exotic Material Fabrication
Pressure Vessel Fabrication
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
The Power of Blue .
DC TIG Features
Exceptionally smooth and
precise arc for welding exotic
materials.
Allows for
any input
voltage hookup (208–575 V) with no
manual linking, providing convenience
in any job setting. Ideal solution for
dirty or unreliable power.
High-Speed DC TIG Pulse
Control — pulse frequency
capable of pulsing 5000
pulses per second. Pulsing
adds arc stability, reduces
heat input and warpage and
can increase travel speeds.
Other parameters include
peak amperage, peak time
and background amperage.
120 V auxiliary power receptacle for
cooling system or small tools.
Wind Tunnel Technology™ protects
internal electrical components from
airborne contaminates, extending
the product life.
High-frequency arc starter
for non contact arc initiation.
Fan-On-Demand™ power source
cooling system operates only when
needed, reducing noise, energy use
and the amount of contaminates
pulled though the machine.
Lift-Arc™ start provides arc
starting without the use of
high frequency.
TIGRunner® Packages feature a
3.5 gallon (13.2 L) cooling system.
The cart is equipped with cylinder
carrying capabilities, filler rod holder,
foot pedal holder, torch and cable
holders. A pullout drawer provides
additional storage for torch
consumables and tools. See page 5.
Auto-Postflow calculates the length
of postflow time based on the
amperage setting. This eliminates
the need to independently set the
postflow time for different amperages.
This feature preserves your tungsten
and prevents porosity.
TIG/Stick Welding
Power Source
Input Power 208 – 575 V, 3- or 1-Phase
Amperage Range 350: 5 – 350 A
700: 5 – 700 A
Rated Output
350: 300 A at 32 V, 60% Duty Cycle
700: 600 A at 44 V, 60% Duty Cycle
Weight
350: 135.5 lb (61 kg)
700: 198 lb (90 kg)
®
Programmable start parameters
allow independent starting conditions
based on process and memory
selections (amperage and time).
Issued March 2008 • Index No. DC/24.0
DC Stick Features
Maxstar 700
Tailored arc control (DIG)
allows the arc characteristic
to be changed for specific
applications and electrodes.
Smooth running 7018 or
stiffer, more penetrating
6010.
Hot Start™ adaptive control
provides positive arc starts
without sticking.
Maxstar 350
Program memory features 9 independent program memories
that maintain/save your parameters.
Power source is warranted for 3 years, parts and labor.
Original main power rectifier parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
Input
Power
Model
Maxstar Three350
Phase
SinglePhase
Maxstar Three700
Phase
SinglePhase
(Subject to change without notice.)
Welding
Max.
Amperage Open-Circuit
Range
Voltage
5 – 350 A
5 – 350 A
5 – 700 A
5 – 700 A
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
Rated
Output
Amps Input at Rated Load Output, 50/60 Hz
208 V 230 V 400 V 460 V 575V KVA KW
250 A at 30 V,
100% Duty Cycle
27
24
14
12
9
9.7
9.3
300 A at 32 V,
60% Duty Cycle
33
30
17
15
12
12
11.5
180 A at 27.2 V,
100% Duty Cycle
32
16
—
14
11
6.4
6
225 A at 29 V,
60% Duty Cycle
41
37
—
19
15
8.6
8.2
500 A at 40 V,
100% Duty Cycle
67
60
35
30
24
24
23
600 A at 44 V,
60% Duty Cycle
89
80
46
40
32
32
31
360 A at 34 V,
100% Duty Cycle
77
70
—
35
28
16
15
450 A at 38 V,
60% Duty Cycle
106
96
—
48
38
22
21
Certified to both the Canadian and U.S. Standards for welding equipment.
*Indicates sense-voltage for Lift-Arc TIG and Low OCV Stick.
Performance Data
DUTY CYCLE CHART
800
OUTPUT AMPERES
700
Maxstar 700, 3-Phase
600
500
Maxstar 700, 1-Phase
400 Maxstar 350, 3-Phase
300 Maxstar 350, 1-Phase
200
100
0
10
20
30
40
% DUTY CYCLE
2
50 60 70 80 90 100
Conforms to European standards.
Dimensions
Net
Weight
H: 24-3/4 in (629 mm)
W: 13-3/4 in (349 mm)
D: 22 in (559 mm)
135.5 lb
(61 kg)
with TIGRunner®
H: 45-1/8 in (1146 mm)
W: 23-1/8 in (587 mm)
D: 43-3/4 in (1111 mm)
with
TIGRunner®
308 lb
(140 kg)
H: 34-5/8 in (879 mm)
W: 13-3/4 in (349 mm)
D: 22 in (559 mm)
198 lb
(90 kg)
Maxstar 350 and 700 Control Panel
®
9
10
11
8
1
7
2
3
4
5
6
Control Panel Parameter Values
1. Memory
18 Combinations
(9 DC TIG)
(9 DC Stick)
2. Process/
Arc Starting
TIG: HF Impulse, Lift Arc
STICK: Adaptive Hot Start
3. Output Control
Standard Remote,
2T Trigger Hold,
Output ON
4. Pulser Control
Pulses per Second DC: 0.1– 5000 PPS
Peak Time
5 – 95%
Background Amps 5 – 95%
5. Sequencer Control
Initial Amps
Maxstar 350: 5 –350 A
Maxstar 700: 5– 700 A
Initial Slope
0.0 – 50.0 Seconds
Final Slope
Final Amps
0.0– 50.0 Seconds
Maxstar 350: 5 –350 A
Maxstar 700: 5– 700 A
6. Gas/DIG Preflow 0.0– 25.0 Seconds
Postflow
Auto Postflow,
Adjust 0.0–50 Seconds
DIG
0–100%
7. Amperage Control
8. Encoder Control
9. Ammeter Display
10. Voltmeter Display
11. Memory Display
Additional Setup Parameter Values
Programmable Starts
Amperage
5– 200 A
Time
1– 200 Milliseconds
Additional Triggers 3T, 4T, Mini Logic,
4T Momentary
Spot/Weld Timer 0.0 – 999 Seconds
OCV
Low OCV, Normal OCV
Lockouts
Four levels
Arc Timer
0.0– 9999 Hours
and 0–59 Min
Cycle Counter
0– 999,999 Cycles
3
Pulse TIG Controls
High Speed DC TIG-Pulse Controls
• PPS Pulses per second (Hz): DC = 0.1 – 5,000 PPS
• % ON – % Peak Time: 5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)
CONVENTIONAL PULSED TIG
Peak Amps
Peak Time %
Background Amps
(% of Peak)
Typically from 1 to 10 PPS. Provides a heating and
cooling effect on the weld puddle and can reduce
distortion by lowering the average amperage. This
heating and cooling effect also produces a distinct
ripple pattern in the weld bead. The relationship
between pulse frequency and travel speed
determines the distance between the ripples. Slow
pulsing can also be coordinated with filler metal
addition and can increase overall control of the
weld puddle.
Pulse Cycle
HIGH SPEED PULSED TIG
Peak Time %
Peak Amps
Pulsing the weld current at high speeds — between
a high Peak and a low Background amperage —
can also constrict and focus the arc. This results in
maximum arc stability, increased penetration and
increased travel speeds (Common Range: 100 –
500 PPS).
Background Amps
(% of Peak)
Pulse Cycle
4
In excess of 40 PPS, Pulsed TIG becomes more
audible than visible — causing increased puddle
agitation for a better as-welded microstructure.
The Arc-Sharpening effects of high speed pulsing
are expanded to new dimensions. The ability to
pulse at 5,000 PPS further enhances arc stability
and concentration potential — which is extremely
beneficial to automation where maximum travel
speeds are required.
Packages
Maxstar Power Sources
®
Maxstar® 350 #907 334 (CSA)
(Auto-Line™ 208–575 VAC)
Maxstar® 700 #907 103 (CSA)
(Auto-Line™ 208–575 VAC)
Maxstar® 350 #907 334-01-2 (CE)
(Auto-Line™ 380–575 VAC)
Maxstar® 700 #907 104 (CE)
(Auto-Line™ 380–575 VAC)
8 ft (2.4 m) primary cord, (2) international
(Dinse 50) connectors, and CD-ROM Setup
and Simulator.
(2) thread lock weld cable connectors
(#225 029), (1) water-cooled thread lock
torch adapter (#225 028) for #18 or #20
torches, and CD-ROM Setup and Simulator.
Note: TIG torch adapter must be ordered separately.
Note: Primary cord and TIG torch must be ordered
separately.
TIGRunner Package
®
Maxstar 350 TIGRunner®
#907 334-01-1 (CSA)
Completely assembled.
Package includes:
Maxstar® 350 (#907 334)
RFCS-14 HD remote foot control
Coolmate™ 3.5 Coolant System
Cart with the following features:
single cylinder rack, foot pedal holder,
(3) cable/torch holders, (2) TIG electrode
filler holders and a convenient drawer
for tungsten and consumable storage
Note: Torch package and coolant must be ordered
separately.
TIGRunner Complete Package
®
Maxstar 350 TIGRunner® Complete
#951 073 (CSA)
Completely assembled.
Package includes:
Maxstar® 350 TIGRunner® (#907 334-01-1)
25 ft (7.6 m) Weldcraft CS310 torch
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32, and 1/8 in)
Smith regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
4 gallons of pre-mixed low-conductivity
coolant (#043 810)
5
Genuine Miller Accessories
Torch Kits
250 A Water-Cooled Torch Kit #300 185
25 ft (7.6 m) Weldcraft® WP20 torch
Torch cable cover
AK4C torch accessory kit includes
shielding cups, collets, collet bodies and
2% cerium tungsten electrodes (1/16,
3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
TIG Welding Gloves
#227 813 Small
#227 814 Medium
#227 815 Large
#227 816 X-Large
Made from soft grain
goatskin. Sewn with Kevlar®
thread.
Automation Interface Kit #195 516 Field
Includes automation PC board, 28-pin
socket receptacle with harness, 28-pin plug
connector. Provides required and advanced
automation controls.
Weld Current Sensor #300 179
Detects when work clamp is not connected
and prevents expensive damage to
disconnect devices and input power cord
and wiring.
Educational Materials
To order these items, distributors can call
the Miller Literature Distribution Center at
1-920-735-4356, or FAX 1-920-735-4011.
Gas Tungsten Arc (TIG) Welding Book
#170 555
86 pages — 8-1/2 x 11 in. A comprehensive
text on all aspects of the GTAW process.
6
300 A Water-Cooled Torch Kit #300 183
Recommended for Maxstar 350
25 ft (7.6 m) Weldcraft® CS310 torch
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies and
2% cerium tungsten electrodes (1/16,
3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
400 A Water-Cooled Torch Kit #300 186
Recommended for Maxstar 700
25 ft (7.6 m) Weldcraft® WP18SC torch
Torch cable cover
AK18C torch accessory kit includes
shielding cups, collets, collet bodies and
2% cerium tungsten electrodes (3/32,
1/8 and 5/32 in)
Smith® regulator/flowmeter H1954D-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled thread lock torch adapters
12 ft (3.7 m) 4/0 weld lead with clamp
(work or ground lead)
Filled with figures and tables to illustrate
process technique and equipment setup.
Glossary of TIG terms also provided.
CD-ROM #233 558
Simulator and setup video (included with
machine).
Runner Cart
#300 244
Designed to
accommodate
the Dynasty®
or Maxstar®
350 or 700
power
sources and
the Coolmate™
3.5 Cooler.
Cart features:
single cylinder
rack, foot
pedal holder, (3) cable/torch holders, (2)
TIG electrode filler holders and a
convenient drawer for tungsten and
consumable storage.
Tungsten
Tungsten is 7 in length and available in pkgs of 10.
2% Ceriated (orange) for AC/DC applications
#WC040X7 .040 in, 10– 80 A
#WC116X7 1/16 in, 70– 150 A
#WC332X7 3/32 in, 140– 250 A
#WC018X7 1/8 in, 225– 400 A
#WC532X7 5/32 in, 300– 500 A
1.5% Lanthanum (gold) for AC/DC applications
#WL040X7 .040 in, 10– 80 A
#WL116X7 1/16 in, 70– 150 A
#WL332X7 3/32 in, 140– 250 A
#WL018X7 1/8 in, 225– 400 A
#WL532X7 5/32 in, 300– 500 A
2% Thoriated (red) for DC applications only
#WT040X7 .040 in, 10– 80 A
#WT116X7 1/16 in, 70– 150 A
#WT332X7 3/32 in, 140– 250 A
#WT018X7 1/8 in, 225– 400 A
#WT532X7 5/32 in, 300– 500 A
Genuine Miller Accessories (continued)
Water-Cooled Dinse #195 377
Used to adapt WP20, WP18, and CS310 to
dinse-style connector.
Coolmate™ 3.5 #300 245
Designed to integrate with the Dynasty® and
Maxstar® 350 and 700 power sources. For
use with water-cooled torches rated up to
600 amps. 3.5 gallon capacity.
TIG Coolant #043 810
Sold in multiples of 4. Pre-mixed lowconductivity Miller coolant contains
ethylene glycol and deionized water to
protect from freezing and boiling -37˚ to
227˚F (-38˚ to 108˚C). Coolant contains
2.4% algae growth inhibitor. 1-gallon
plastic recyclable bottles.
Remote Controls and Switches
RCCS-14 Remote Contactor and
Current Control #043 688 14-pin plug
North/south rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Great for applications that require a
finer amperage control. Includes 26.5 ft
(8 m) control cord.
RFCS-14 HD
Foot Control
#194 744
Maximum
flexibility is
accomplished
with a reconfigurable cord that can exit the front, back or
either side of the pedal. Foot pedal provides
remote current and contactor control.
Includes 20 ft (6 m) cord and 14-pin plug.
RHC-14 Hand Control
#129 340
Miniature hand control
for remote current
and contactor control.
Dimensions: 4 x 4 x
3-1/4 in (102 x 102 x
83 mm). Includes 20 ft (6 m) cord and
14-pin plug.
RMLS-14 Switch #129 337
Momentary- and maintained-contact rocker
switch for contactor control. Push forward
for maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
RMS-14 On/Off Control #187 208
Momentary-contact switch for contactor
control. Rubber-covered pushbutton dome
switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and 14-pin plug.
Extension Cords for 14-Pin Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (23 m)
7
Ordering Information
Equipment and Options
Stock No.
Maxstar 350
#907 334
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord
Maxstar® 350 International
#907 334-01-2
Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE. 8 ft primary cord
Maxstar® 350 TIGRunner®
#907 334-01-1
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord. Requires coolant
Maxstar® 350 TIGRunner® Complete
#951 073
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord.
Maxstar® 700
#907 103
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA
Maxstar® 700 International
#907 103-01-2
Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE
Weldcraft® 250 A Water-Cooled Torch Kit
#300 185
See page 6
Weldcraft 300 A Water-Cooled Torch Kit
#300 183
See page 6. Recommended for Maxstar 350
Weldcraft® 400 A Water-Cooled Torch Kit
#300 186
®
Description
Qty.
TIG Torch Kits
®
Consumables and Tungsten
See page 6. Recommended for Maxstar 700
Distributor: See Miller Parts Catalog
Gas Cylinder, Hose and Fittings
Remote Controls
RCCS-14
#043 688
North/south fingertip control
RFCS-14 HD
#194 744
Heavy-duty foot control
RHC-14
#129 340
Hand control
RMLS-14
#129 337
Momentary/maintained rocker switch
RMS-14
#187 208
Momentary rubber dome switch
Extension Cords
#122 973
#122 974
#122 975
25 ft (7.6 m)
50 ft (15.2 m)
75 ft (22.9 m)
Runner ™ Cart
#300 244
See page 6
Coolmate™ 3.5
#300 245
Requires coolant
TIG Coolant
#043 810
Sold in multiples of 4. 1-gallon plastic bottles.
Automation Interface Kit
#195 516
Field. Provides required automation connections
Weld Current Sensor
#300 179
Field. Installation required.
Gas Tungsten Arc (TIG) Welding Book
#170 555
Contact your distributor
CD-ROM
#233 558
Simulator and setup video (included with machine)
Water-Cooled Dinse
#195 377
Used to connect water-cooled torch to Dinse terminal machine.
For WP20, WP18 and CS310 (adapter included in Complete Package)
Water-Cooled Thread Lock
#225 028
Used to connect water-cooled torch to Dynasty/Maxstar 700
Dinse Connector 50 mm (1 male)
#042 418
Used to connect weld lead to Dinse terminal machine
Thread Lock Connectors (2 male)
#225 029
Used to connect weld lead to Dynasty 700 or Maxstar 700
Dinse Connector 50 mm (1 male, 1 female)
#042 419
Used to extend weld cables
Tweco Terminal Adapter
#042 465
Male Dinse to female Tweco
Cam-Lok Terminal Adapter
#042 466
Male Dinse to female Cam-Lok
Accessories
Supplied with power source and torch kits
Torch Adapters
Supplied with power source and torch kits
Cable Connectors
Miscellaneous
Stick Electrodes
Welding and Work Cables
Welding Gloves and Helmet
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
Maxstar 150 STL
Issued February 2008 • Index No. DC/27.1
®
Quick
Specs
Light Industrial Applications
Processes
Process Piping
Dairy Industry
Food/Beverage Industry
Restaurant/Kitchen Repair
Experimental Aircraft
Shipboard Installation/Repair
Maintenance Repair
Lift-Arc TIG (GTAW)
Stick (SMAW)
TIG/Stick Welding
Power Source
Amperage Range
™
Input Power
1-Phase Power
The Power of Blue .
Max. Open-Circuit Voltage
Weight
®
Improved!
New Case and
MVP Plugs!
Single amperage range allows
operator to accurately set amperage
on both 115 or 230 V primary power.
Inverter-based, DC power source has
a simple-to-use operator interface
providing only the necessary
controls in a compact machine.
Adaptive Hot Start™ for Stick arc
starts automatically increases the
output amperage at the start of a
weld should the start require it.
Prevents the electrode from
sticking and creating an inclusion.
Miller’s exclusive
multi-voltage plug
(MVP™) allows
connection to 115
or 230 V receptacles
without tools —
choose the plug that fits the receptacle
and connect it to the power cord.
Lift-Arc™ start provides TIG arc starting
without the use of high frequency.
Built-in gas solenoid eliminates the
need for bulky torch with a gas valve.
Full function remote control for
precise amperage control for critical
welds on thin materials (6-pin fingertip
or foot control available.)
90
13.7 lb (6.2 kg)
Auto-Line™ provides state-of-the-art
flexibility to the end user. The AutoLine circuitry automatically connects
to 115–230 VAC, single-phase power
without removing the covers to relink
the power source. No longer is there
a concern if you have the correct
machine for the shop or job site.
Portable in the shop or at the job
site — at 13.7 lb the shoulder strap
allows the end user to easily move
from location to location.
115 VAC: 5 – 150 A (DC TIG)
20 – 100 A (DC Stick)
230 VAC: 5 – 150 A (DC TIG)
20 – 150 A (DC Stick)
TIG/Stick Package (#907 135-01-7) comes complete with:
Maxstar 150 STL
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ provides protection in transport and storage
Remote fingertip control
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap
Thermal overload protection with
indicator light helps prevent machine
damage if the duty cycle is exceeded
or airflow is blocked.
Low OCV Stick is a simple design
that reduces the open-circuit
voltage to 12–16 V when the
welding power source is not in use.
This circuit design is now built into
the Maxstar 150 STL eliminating
the need for add-on voltage reducers.
Best in class Stick arc characteristics for those demanding jobs.
Power Factor Corrected (PFC) for
optimum performance especially
on 115 V — reduces nuisance
breaker tripping.
Fan-On-Demand™ power source
cooling system operates only when
needed, reducing noise, energy use
and the amount of contaminants
pulled through the machine.
Power source is warranted for 3 years, parts and labor.
Original main power rectifiers are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Input Power
Welding
Amperage
Range
Rated Welding Output
Amps Input at
Rated Output, 50/60 Hz
KVA at
Duty Cycle
KW
Max. OpenCircuit Voltage
115 VAC Stick 15 A
20 –70 A
70 A at 22.8 VDC, 100% Duty Cycle
17.4
2.0
1.9
90, 12 –16 V*
115 VAC TIG 15 A
5–100 A
100 A at 14.0 VDC, 100% Duty Cycle
18.4
2.1
2.1
90, 12 –16 V*
115 VAC Stick 20 A
20–100 A
70 A at 22.8 VDC, 100% Duty Cycle
17.4
2.0
1.9
90, 12 –16 V*
100 A at 24.0 VDC, 35% Duty Cycle
26.4
3.0
3.0
100 A at 14.0 VDC, 100% Duty Cycle
18.4
2.1
2.1
150 A at 16.0 VDC, 30% Duty Cycle
28.0
3.4
3.1
100 A at 24.0 VDC, 100% Duty Cycle
13.1
3.0
2.8
150 A at 26.0 VDC, 30% Duty Cycle
21.6
4.9
4.7
100 A at 14.0 VDC, 100% Duty Cycle
8.3
2.0
1.9
150 A at 16.0 VDC, 30% Duty Cycle
14.2
3.2
3.1
115 VAC TIG 20 A
230 VAC Stick
230 VAC TIG
5–150 A
20–150 A
5–150 A
90, 12 –16 V*
Dimensions
Weight
H: 9 in
(229 mm)
W: 5-1/2 in
(140 mm)
D: 13-1/4 in
(337 mm)
13.7 lb
(6.2 kg)
90, 12 –16 V*
90, 12 –16 V*
*Sense voltage for Stick and Lift-Arc TIG.
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
Control Panel
7
1
2
8
1.
2.
3.
4.
5.
6.
7.
8.
9.
3
4
5
6
Amperage Adjustment Control
Remote TIG Selector Light
TIG Selector Light
Stick Selector Light
Process Selector Touch Pad
Positive Weld Output Receptacle
Ready Light
Overtemperature Light
Negative Weld Output Receptacle
with Flow Thru
9
Performance Data
VOLT/AMP CURVES
DUTY CYCLE CHART
100
80
200
Stick (230 V)
TIG (115 V 20 A & 230 V)
230 V TIG/Stick Max
150
VOLTS
OUTPUT AMPERES
250
Stick (115 V 20 A)
100
60
115 V TIG/Stick Max
40
TIG Min
20
50
TIG/Stick (115 V 15 A)
0
10
Stick Min
0
20
40
% DUTY CYCLE
2
60
80
100
0
50
100
AMPS
150
200
Maxstar 150 STL Packages
®
Packages
Standard Package #907 135
Package includes:
Maxstar 150 STL
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
International flow-thru adapter
Shoulder strap
TIG/Stick Package #907 135-01-6
TIG/Stick Package with Remote Fingertip Control #907 135-01-7
Package includes:
Maxstar 150 STL
Remote fingertip control (#195 184) (#907 135-01-7 Package only)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ — provides protection in transport and storage
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap
Maxstar Travel Paks™
Travel Pak™ with Accessories #907 135-01-5
Travel Pak™ with Remote Control and Accessories #907 135-01-4
Package includes:
Maxstar 150 STL
Remote fingertip control (#195 184) (#907 135-01-4 Package only)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and Stick electrode box
Shoulder strap
Travel Pak™ with Remote Control, Accessories and Hand Tools #907 135-01-3
Package includes:
Maxstar 150 STL
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and stick electrode box
Shoulder strap
Kline 9-in side cutter, Nicholson 10-in half-round file, and Weiler SS brushes
Mini MagLite flashlight, and 1-in diameter inspection mirror
3
Genuine Miller Accessories
X-CASE™ #300 184
Sturdy case provides
ultimate protection for
transport and storage.
Also features
convenient top carrying handle and side
recessed hand grips. Store the Maxstar 150,
accessories and gear in this generous case
to be ready to go at any time. Dimensions:
13 in H x 10-1/2 in W x 30-5/8 in D
(330 x 267 x 778 mm).
Travel Pak™ Case
#300 249
If you are already using
the Maxstar 150 and
want the portability and
convenience to take
everything you need — purchase the bag
and customize with your own tools.
Female
Receptacle
Adapter Cord, Full KVA #300 158 Field
NEMA 14-50P to NEMA 6-50R. Adapts
engine drive 120/240 V plug to Maxstar
240 V plug.
Remote Controls
TIG (GTAW) Torch Packages
RCCS-6M (6-pin plug)
#195 184 13.25 ft (4 m) cord
#195 503 26.5 ft (8 m) cord
North/south rotary-motion fingertip
current/contactor control fastens to TIG
torch using two Velcro straps. Great for
applications that require a finer amperage
control. Includes cord and plug.
®
RFCS-6M (6-pin plug)
#195 183 13.25 ft (4 m) cord
#195 504 20 ft (6 m) cord
Foot pedal current/contactor
control. Includes cord and plug.
The Weldcraft line
of TIG torches
complements the most popular TIG power
source line available today. The Weldcraft
torch line includes both air-cooled and
water-cooled models. Available with genuine
Weldcraft parts.
Air-Cooled Torches
#WP1712RDI25 150 A, 12 ft (3.7 m)
air-cooled torch with flow-thru adapter
#WP1725RDI25 150 A, 25 ft (7.6 m)
air-cooled torch with flow-thru adapter
MVP™ Adapter Plugs
Order from Miller Service Parts.
#219 258 For Power Cable 6-50P
(230 V/50 A). Included with machine.
RMS-6M (6-pin plug) #195 269
Momentary-contact switch for contactor
control. Rubber-covered pushbutton
dome switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and plug.
#219 261 For Power Cable 5-15P
(115 V/15 A). Included with machine.
#219 259 For Power Cable 5-20P
(115 V/20 A). Optional.
Ordering Information
Power Source and Options
Stock No.
Description
Maxstar 150 STL Standard Package
Maxstar® STL TIG/Stick Package
#907 135
#907 135-01-6
Maxstar® 150 STL Travel Pak™
#907 135-01-7
#907 135-01-5
Maxstar 150 STL with electrode holder, work clamp, and MVP cord and plugs
Includes #907 135 PLUS X-CASE™, TIG torch, gas regulator with hose, and
AK-2C accessory kit
Includes #907 135-01-6 PLUS remote fingertip control
Includes #907 135 PLUS Travel Pak™ case, TIG torch, gas regulator with hose,
and AK-2C accessory kit
Includes #907 135-01-5 PLUS remote fingertip control
Includes #907 135-01-4 PLUS side cutter, file, brushes, and flashlight
®
#907 135-01-4
#907 135-01-3
Accessories
X-CASE™ (only)
Travel Pak™ Case (only)
RCCS-6M
RMS-6M
RFCS-6M
Weldcraft TIG Torch
International-Style Flow Thru Adapter
Adapter Cord, Full KVA
MVP™ Adapter Plugs
#300 184
#300 249
#195 184
#195 503
#195 269
#195 183
#195 504
#195 234
#300 158
Date:
Carrying case for Maxstar 150 STL
Softside travel case with wheels, telescoping handle and carrying straps
13.25 ft (4 m) remote fingertip control
26.5 ft (8 m), remote fingertip control
26.5 ft (8 m) remote on/off control
13.25 ft (4 m) remote foot control
20 ft (6 m) remote foot control
See Accessories section above
25 mm adapter for TIG torch connection
Adapts engine drive 120/240 V plug to Maxstar 240 V plug
See Accessories section above
Total Quoted Price:
Distributed by:
Litho in USA
Qty.
Price
Maxstar 150 STH
Issued February 2008 • Index No. DC/27.2
®
Quick
Specs
TIG/Stick Welding
Power Source
Amperage Range
Light Industrial Applications
Processes
Process Pipe
Dairy Industry
Food/Beverage Industry
Restaurant/Kitchen Repair
Experimental Aircraft
Shipboard Installation/Repair
Maintenance Repair
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
Input Power
Max. Open-Circuit Voltage
1-Phase Power
Weight
The Power of Blue .
®
Improved!
New Case and
MVP Plugs!
Thermal overload protection with
indicator light helps prevent
machine damage if the duty cycle is
exceeded or airflow is blocked.
Single amperage range allows
operator to accurately set amperage
on both 115 or 230 V primary power.
Inverter-based, DC power source has
a simple-to-use operator interface
providing only the necessary
controls in a compact machine.
Miller’s exclusive
multi-voltage
plug (MVP™) allows
connection to 115
or 230 V receptacles
without tools —
choose the plug that fits the receptacle
and connect it to the power cord.
Adaptive Hot Start™ for Stick arc
starts automatically increases the
output amperage at the start of a
weld should the start require it.
Prevents the electrode from
sticking and creating an inclusion.
Portable in the shop or at the job
site — at 13.7 lb the shoulder strap
allows the end user to easily move
from location to location.
HF start for non-contact arc starting
that eliminates tungsten or material
contamination.
Selectable trigger configuration allows
the operator to choose standard or 2T
trigger method to meet the application.
Lift-Arc™ start provides TIG arc starting
without the use of high frequency.
TIG/Stick Package (#907 136-01-7) comes complete with:
Maxstar 150 STH
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ provides protection in transport and storage
Remote fingertip control
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap
Built-in gas solenoid eliminates the
need for bulky torch with a gas valve.
Full function remote control for
precise amperage control for critical
welds on thin materials (6-pin fingertip
or foot control available.)
90
13.7 lb (6.2 kg)
Auto-Line™ provides state-of-the-art
flexibility to the end user. The AutoLine circuitry automatically connects
to 115–230 VAC, single-phase power
without removing the covers to relink
the power source. No longer is there a
concern if you have the correct
machine for the shop or job site.
Built-in pulsing capabilities allow the
operator to select from four fixed pulse
frequencies to satisfy the application.
115 VAC: 5 – 150 A (DC TIG)
20 – 100 A (DC Stick)
230 VAC: 5 – 150 A (DC TIG)
20 – 150 A (DC Stick)
Low OCV Stick is a simple design
that reduces the open-circuit
voltage to 12–16 volts when the
welding power source is not in use.
This circuit design is now built into
the Maxstar 150 STH eliminating the
need for add-on voltage reducers.
Best in class Stick arc characteristics for those demanding jobs.
Power Factor Corrected (PFC) for
optimum performance especially
on 115 V — reduces nuisance
breaker tripping.
Fan-On-Demand™ power source
cooling system operates only when
needed, reducing noise, energy use
and the amount of contaminants
pulled through the machine.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Input Power
Welding
Amperage
Range
Rated Welding Output
Amps Input at
Rated Output, 50/60 Hz
KVA at
Duty Cycle
KW
Max. OpenCircuit Voltage
115 VAC Stick 15 A
20 –70 A
70 A at 22.8 VDC, 100% Duty Cycle
17.4
2.0
1.9
90, 12 –16 V*
115 VAC TIG 15 A
5–100 A
100 A at 14.0 VDC, 100% Duty Cycle
18.4
2.1
2.1
90, 12 –16 V*
115 VAC Stick 20 A
20–100 A
70 A at 22.8 VDC, 100% Duty Cycle
17.4
2.0
1.9
90, 12 –16 V*
100 A at 24.0 VDC, 35% Duty Cycle
26.4
3.0
3.0
100 A at 14.0 VDC, 100% Duty Cycle
18.4
2.1
2.1
150 A at 16.0 VDC, 30% Duty Cycle
28.0
3.4
3.1
100 A at 24.0 VDC, 100% Duty Cycle
13.1
3.0
2.8
150 A at 26.0 VDC, 30% Duty Cycle
21.6
4.9
4.7
100 A at 14.0 VDC, 100% Duty Cycle
8.3
2.0
1.9
150 A at 16.0 VDC, 30% Duty Cycle
14.2
3.2
3.1
115 VAC TIG 20 A
230 VAC Stick
230 VAC TIG
5–150 A
20–150 A
5–150 A
90, 12 –16 V*
Dimensions
Weight
H: 9 in
(229 mm)
W: 5-1/2 in
(140 mm)
D: 13-1/4 in
(337 mm)
13.7 lb
(6.2 kg)
90, 12 –16 V*
90, 12 –16 V*
*Sense voltage for Stick and Lift-Arc TIG.
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
Control Panel
8
1
2
3
9
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
4
5
6
TIG HF Impulse Selector Light
Pulsed TIG Selector Light
Amperage Adjustment Control
TIG Selector Light
Stick Selector Light
Process Selector Touch Pad
Positive Weld Output Receptacle
Ready Light
Overtemperature Light
Negative Weld Output Receptacle
with Flow Thru
10
7
Performance Data
VOLT/AMP CURVES
DUTY CYCLE CHART
100
80
200
Stick (230 V)
TIG (115 V 20 A & 230 V)
230 V TIG/Stick Max
150
VOLTS
OUTPUT AMPERES
250
Stick (115 V 20 A)
100
60
115 V TIG/Stick Max
40
TIG Min
20
50
TIG/Stick (115 V 15 A)
Stick Min
0
10
20
40
% DUTY CYCLE
2
60
80
100
0
0
50
100
AMPS
150
200
Maxstar® 150 STH Packages
Packages
Standard Package #907 136
Package includes:
Maxstar 150 STH
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
International flow-thru adapter
Shoulder strap
TIG/Stick Package #907 136-01-7
Package includes:
Maxstar 150 STH
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ — provides protection in transport and storage
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap
Maxstar Travel Paks™
Travel Pak™ with Remote Control and Accessories #907 136-01-6
Package includes:
Maxstar 150 STH
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and stick electrode box
Shoulder strap
Travel Pak™ with Remote Control, Accessories and Hand Tools #907 136-01-5
Package includes:
Maxstar 150 STH
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and stick electrode box
Shoulder strap
Kline 9-in side cutter, Nicholson 10-in half-round file, and Weiler SS brushes
Mini MagLite flashlight, and 1-in diameter inspection mirror
3
Genuine Miller Accessories
X-CASE™ #300 184
Sturdy case provides
ultimate protection for
transport and storage.
Also features
convenient top carrying handle and side
recessed hand grips. Store the Maxstar 150,
accessories and gear in this generous case
to be ready to go at any time. Dimensions:
13 in H x 10-1/2 in W x 30-5/8 in D
(330 x 267 x 778 mm).
Travel Pak™ Case
#300 249
If you are already using
the Maxstar 150 and
want the portability and
convenience to take
everything you need — purchase the bag
and customize with your own tools.
Female
Receptacle
Adapter Cord, Full KVA #300 158 Field
NEMA 14-50P to NEMA 6-50R. Adapts
engine drive 120/240 V plug to Maxstar
240 V plug.
Remote Controls
TIG (GTAW) Torch Packages
RCCS-6M (6-pin plug)
#195 184 13.25 ft (4 m) cord
#195 503 26.5 ft (8 m) cord
North/south rotary-motion fingertip
current/contactor control fastens to TIG
torch using two Velcro straps. Great for
applications that require a finer amperage
control. Includes cord and plug.
®
RFCS-6M (6-pin plug)
#195 183 13.25 ft (4 m) cord
#195 504 20 ft (6 m) cord
Foot pedal current/contactor
control. Includes cord and plug.
The Weldcraft line
of TIG torches
complements the most popular TIG power
source line available today. The Weldcraft
torch line includes both air-cooled and
water-cooled models. Available with genuine
Weldcraft parts.
Air-Cooled Torches
#WP1712RDI25 150 A, 12 ft (3.7 m)
air-cooled torch with flow-thru adapter
#WP1725RDI25 150 A, 25 ft (7.6 m)
air-cooled torch with flow-thru adapter
MVP™ Adapter Plugs
Order from Miller Service Parts.
#219 258 For Power Cable 6-50P
(230 V/50 A). Included with machine.
RMS-6M (6-pin plug) #195 269
Momentary-contact switch for contactor
control. Rubber-covered pushbutton
dome switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and plug.
#219 261 For Power Cable 5-15P
(115 V/15 A). Included with machine.
#219 259 For Power Cable 5-20P
(115 V/20 A). Optional.
Ordering Information
Power Source and Options
Stock No.
Description
Maxstar® 150 STH Standard Package
Maxstar® 150 STH TIG/Stick Package
with Remote Fingertip Control
Maxstar® 150 STH Travel Pak™
#907 136
#907 136-01-7
Maxstar 150 STH with electrode holder, work clamp, and MVP cord and plugs
Includes #907 136 PLUS X-CASE™, TIG torch, gas regulator with hose,
AK-2C accessory kit, and remote fingertip control
Includes #907 136 PLUS Travel Pak™ case, TIG torch, gas regulator with hose,
AK-2C accessory kit, and remote fingertip control
Includes #907 136-01-6 PLUS side cutter, file, brushes, and flashlight
#907 136-01-6
#907 136-01-5
Accessories
X-CASE™ (only)
Travel Pak™ Case (only)
RCCS-6M
RMS-6M
RFCS-6M
Weldcraft TIG Torch
International-Style Flow Thru Adapter
Adapter Cord, Full KVA
MVP™ Adapter Plugs
#300 184
#300 249
#195 184
#195 503
#195 269
#195 183
#195 504
#195 234
#300 158
Date:
Carrying case for Maxstar 150 STL
Softside travel case with wheels, telescoping handle and carrying straps
13.25 ft (4 m) remote fingertip control
26.5 ft (8 m), remote fingertip control
26.5 ft (8 m) remote on/off control
13.25 ft (4 m) remote foot control
20 ft (6 m) remote foot control
See Accessories section above
25 mm adapter for TIG torch connection
Adapts engine drive 120/240 V plug to Maxstar 240 V plug
See Accessories section above
Total Quoted Price:
Distributed by:
Litho in USA
Qty.
Price
Maxstar 200 Series
Issued August 2007 • Index No. DC/32.0
®
Quick
Specs
TIG/Stick Welding
Power Source
Heavy Industrial Applications
Processes
Input Power
Petro/Chem Fabrication
Aerospace
Food/Beverage Industry
Mechanical Contractors
Shipboard Installation/Repair
Dairy Industry
TIG (GTAW)
Pulsed TIG (GTAW-P)
with DX and LX Models
Stick (SMAW)
Amperage Range
Requires 1- or 3-Phase Power
1 – 200 A
Max. Open-Circuit Voltage
Weight
80
37 lb (16.8 kg)
The Power of Blue .
®
Auto-Line™ provides state-of-theart flexibility to the end user. The
Auto-Line circuitry automatically
connects to 120 – 460 VAC, singleor three-phase power without
removing the covers to relink the
power source. No longer is there a
concern if you have the correct
machine for shop or the job site.
Inverter-based, DC power source
has state-of-the-art operator
interface allowing the user extra
set-up capabilities in a compact
machine. Features more precise
control of output parameters than
traditional knobs and switches.
Programmable HF start parameters
allows the independently set
HF starting conditions based upon
process or application.
NEW! Low OCV Stick is a simple
design that reduces the open-circuit
voltage to 13 volts when the welding
power source is not in use. This
built-in circuit design eliminates the
need for add-on voltage reducers.
HF arc starting provides non-contact arc starting
that eliminates tungsten or material contamination.
Lift-Arc™ start provides TIG arc starting without
the use of high frequency.
Maxstar 200 LX
Maxstar 200 DX
Maxstar 200 SD
Available in Three Models:
SD — Provides the basic features that are required for most TIG or Stick welding applications.
DX — When the job demands greater control the DX provides pulse on/off, pulse frequency, peak % time,
background amperage, initial amperage, initial slope time, final slope time and final amperage control.
LX — Automation made simple. With the Automation Interface Connector, the integrator can quickly
interface to the output disable, weld start/stop, gas start/stop inputs; valid arc, pulse lock out, and
end of weld sequence outputs.
Superior TIG/Stick arc performance on all input
voltages. Even on the difficult to run electrodes
like E6010.
Portable in the shop or at the job site — at 37 lb
the Maxstar 200 is easily moved from location
to location.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Max.
OpenCircuit
Voltage
Welding
Mode
Input
Power
Rated
Output
Welding
Amperage
Range
TIG
(GTAW)
3-Phase
175 A at 17 V,
60% Duty Cycle
115 VAC,
1 –140 A
175 A at 17 V,
60% Duty Cycle
200–460 VAC,
1–200 A
1-Phase
Stick
(SMAW)
3-Phase
1-Phase
75 VDC
9 –14 VDC**
Amps Input at Rated Load Output, 50/60 Hz,
115 V 200 V 230 V 400 V 440 V 460 V KVA
KW
—
—
12.1 10.5 6.0
5.3
5.2
4.2
4.0
0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
—
—
19.9 17.4 —
0.25* 0.23* —
—
—
—
—
4.0
4.0
0.05* 0.02*
150 A at 16 V,
70% Duty Cycle
29.7 —
0.42* —
—
—
—
—
—
—
—
—
3.4
3.4
0.05* 0.03*
125 A at 15 V,
100% Duty Cycle
23.0 —
0.42* —
—
—
—
—
—
—
—
—
2.6
2.6
0.05* 0.03*
150 A at 26 V,
60% Duty Cycle
115 VAC,
1 – 90 A
150 A at 26 V,
60% Duty Cycle
200–460 VAC,
1–200 A
75 VDC
—
—
14.7 13.1 7.4
6.6
6.4
5.2
5.0
0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
—
—
24.9 21.7 —
0.25* 0.23* —
—
—
—
—
5.0
5.0
0.05* 0.02*
125 A at 25 V,
50% Duty Cycle
34.1 —
0.42* —
—
—
—
—
—
—
—
—
4.0
3.8
0.05* 0.03*
90 A at 24 V,
100% Duty Cycle
25.0 —
0.42* —
—
—
—
—
—
—
—
—
4.0
3.8
0.05* 0.03*
Dimensions
H: 13-1/2 in
(343 mm)
W: 7-1/2 in
(191 mm)
D: 17-1/2 in
(445 mm)
Net
Weight
37 lb
(16.8 kg)
*Indicates idle draw. **Sense voltage for Stick and Lift-Arc TIG.
CSA approval.
Models with CE specifications are available and manufactured according to the Standards IEC-974-1 and EN-60974-1.
Control Panel
Maxstar 200 DX/LX
Maxstar 200 SD
5
1
2
5
1
2
6
1. Voltmeter
2. Ammeter
3. Process Control
4. Output Control
5. Encoder Control
6. Amperage Control
7. Adjust Control
8. Sequencer Controls
9. Pulser Controls
3
4
7
6
3
7
8
9
4
Maxstar 200 DX (CE)
Maxstar 200 SD (CE)
5
1
5
1
2
2
6
6
3
4
7
8
3
4
7
8
9
Control Panel Parameter Values
A.
B.
C.
D.
E.
2
Preflow (s)
Initial Time (s)
Initial Amperage (A)
Initial Slope Time (s)
Weld Amperage (A)
0.0 – 25
0.0 – 25 (LX only)
1 – 200
0.0 – 25
1 – 200
F.
G.
H.
I.
J.
Pulse Frequency (Hz)
Background Amperage (%)
Peak Percent Time (%)
Final Slope Time (s)
Final Amperage (A)
0.1 – 500
0 – 100
5 – 95
0.0 – 25
1 – 200
K. Final Time (s)
L. Postflow Time (s)
M. Dig (%)
0.0 – 25 (LX only)
0 – 50.0
0 – 100
Performance Data
115 VAC INPUT
DUTY CYCLE CHART
140
250
120
STICK MAX.
TIG (115 V INPUT)
100
STICK
150
VOLTS
OUTPUT AMPERES
TIG
200
100
STICK
(115 V INPUT)
80
TIG MAX.
60
40
STICK/
TIG MIN.
50
20
0
10
20
30
40
DIG MAX.
0
50 60 70 80 90 100
0
50
100
% DUTY CYCLE
150
200
250
AMPERES*
OTHER INPUT VOLTAGES
140
120
STICK MAX.
100
VOLTS
TIG MAX.
80
60
40
STICK/
TIG MIN.
20
DIG MAX.
0
0
50
100
150
200
250
AMPERES*
*Amperage setting must be reduced to
obtain currents less than highlighted data point.
Included Accessories
Non-CE SD/DX Models Include:
(2) International-style connectors 35/50
(1) DA-917F torch adapter to
international-style connector (#194 720)
Non-CE LX Model Includes:
(2) International-style connectors 35/50
(1) 14-pin amphenol with clamp
(1) 10-pin amphenol with clamp
(1) 5/8 in - 18 gas fitting
CE SD/DX Models Include:
(2) International-style connectors 35/50
(1) 14-pin amphenol with clamp
(1) 5/8 in - 18 gas fitting
(1) 3/8 in BSPP gas fitting
3
Ordering Information
Power Source and Options
Stock No.
Description
Maxstar® 200 SD
#903 701
#903 768
#903 701-01-1
#903 768-01-1
#903 701-01-2
Basic controls for TIG/Stick, 120 – 460 VAC
Basic controls for TIG/Stick, 120 – 460 VAC with CE
Full-feature controls for TIG/Stick, 120 – 460 VAC
Full-feature controls for TIG/Stick, 120 – 460 VAC with CE
Full-feature controls with the required automation connections, 120 – 460 VAC
#194 720
#190 219
#194 724
#195 055
#195 054
DA-917F
DA-1820L
DA-26R
150 A TIG/Stick with RCCS-14 fingertip control
150 A TIG/Stick with RFCS-14 HD foot control
See Diamondback TIG Torch Selector Guide
See Parts Guide
#194 744
#043 688
#151 086
#129 337
#187 208
Heavy-duty foot control
North/south fingertip control
Side-to-side fingertip control
Momentary/maintained rocker control
Momentary rubber dome switch
115 VAC
115 VAC with CE
230 VAC
230 VAC with CE
115 VAC
115 VAC, 50/60 Hz with CE
115 VAC
115 VAC with CE
Low-Conductivity Coolant
#043 007
#043 007-01-2
#043 008
#043 008-01-2
#043 009
#043 009-01-2
#042 288
#042 288-01-5
#043 810
International-Style Connectors
International-Style Connector Kit
Extension Kit for International-Style
International/Tweco® Adapter
International/Cam-Lok Adapter
#042 418
#042 419
#042 465
#042 466
Dinse, (1) male plug - 50 mm
Dinse, (1) plug and (1) receptacle - 50 mm
A one-piece adapter with International-style male plug
A one-piece adapter with International-style male plug
Maxstar® 200 DX
Maxstar® 200 LX
TIG Accessories
TIG Torch Adapters
Contractor Kits
Diamondback™ TIG Torches
Consumables/Tungsten
Gas Cylinder/Hose and Fittings
Remote Controls
RFCS-14 HD
RCCS-14
RCC-14
RMLS-14
RMS-14
Extension Cords
Coolant Systems
Coolmate™ 3
Coolmate™ V3
Coolmate™ 4
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Qty.
Price

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