MULTIQUIP QP3TZ Operation And Parts Manual

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MULTIQUIP QP3TZ Operation And Parts Manual | Manualzz

OPERATION AND PARTS MANUAL

MODEL QP-3TZ

TRASH PUMP

(Diesel Engine)

Revision #0 (03/29/05)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALL TIMES.

PAGE 2 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave.

Carson, CA 90746

Email: [email protected]

Internet: www.multiquip.com

PARTS DEPARTMENT

800-427-1244

310-537-3700

MAYCO PARTS

800-306-2926

310-537-3700

SERVICE DEPARTMENT

800-421-1244

310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

WARRANTY DEPARTMENT

800-421-1244, EXT. 279

310-537-3700, EXT. 279

800-421-1244

FAX: 310-537-3927

FAX: 800-672-7877

FAX: 310-637-3284

FAX: 800-672-7877

FAX: 310-637-3284

FAX: 310-537-4259

FAX: 310-631-5032

FAX: 310-537-1173

© COPYRIGHT 2005, Multiquip INC.

Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the MQ Model QP-3TZ Trash Pump. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

To find the latest revision of this publication, visit our website at: www.multiquip.com

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 3

QP-3TZ — TABLE OF CONTENTS

MQ QP-3TZ Trash Pump Hatz 1B30 Diesel Engine

Here’s How To Get Help ............................................ 3

Table of Contents ...................................................... 4

Parts Ordering Procedures ....................................... 5

Safety Message Alert Symbols .............................. 6-7

Rules For Safe Operation ...................................... 8-9

Pump Specifications/Dimensions .............................10

Engine Specifications ...............................................11

General Information .................................................12

Pump Components ..................................................13

Refueling ..................................................................14

Basic Engine ............................................................15

Pre-Inspection (Engine) ...........................................16

Pre-Setup (Pump) ....................................................17

Initial Start-up (Engine) ............................................18

Maintenance (Pump) ......................................... 19-20

Maintenance (Engine)........................................ 21-22

Preparation for Long-Term Storage .........................23

Troubleshooting (Engine) .........................................24

Troubleshooting (Pump)...........................................25

Explanation Of Code In Remarks Column ...............26

Suggested Spare Parts ............................................27

Pump Assy. ........................................................ 28-31

Spare Parts Kit Assembly ................................. 32-33

Accessories Assembly...................................... 34-35

Crankcase and Engine Mount Assembly ......... 36-37

Crankshaft Assembly ....................................... 38-39

Camshaft Assembly ......................................... 40-41

Piston Assembly ............................................... 42-43

Cylinder Head Assembly .................................. 44-45

Oil Pump/Governor Assembly .......................... 46-49

Timing Cover Assembly ................................... 50-51

Flywheel Assembly ........................................... 52-53

Fuel Injection Assembly ................................... 54-57

Recoil Starter Assembly ................................... 58-59

Air Duct Assembly ............................................ 60-63

Crankcase Breather Assembly ......................... 64-65

Fuel Tank Assembly ......................................... 66-67

Air Filter Assembly ........................................... 68-69

Muffler Assembly .............................................. 70-71

Sealing and Bonding Adhesives....................... 72-73

Terms and Condition Of Sale — Parts .................... 74

NOTE

Specification and part number are subject to change without notice .

PAGE 4 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

PARTS ORDERING PROCEDURES

When ordering parts, please supply the following information:

Dealer name and address

❒ ❒ Specify preferred method of shipment:

✓ FedEx or UPS Ground

✓ FedEx or UPS Second Day or Third Day

✓ FedEx or UPS Next Day

✓ Federal Express Priority One

✓ DHL

✓ Truck

Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship

“Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock

Orders” must be so noted on fax or web forms.

Here’s how to get help...

Please have the model and serial number on hand when calling.

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave.

800-421-1244

Carson, CA 90746

Email: [email protected]

FAX: 310-537-3927

Internet: www.multiquip.com

PARTS DEPARTMENT

800-427-1244

310-537-3700

FAX: 800-672-7877

FAX: 310-637-3284

MAYCO PARTS

800-306-2926

310-537-3700

SERVICE DEPARTMENT

800-421-1244

310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

FAX: 800-672-7877

FAX: 310-637-3284

FAX: 310-537-4259

FAX: 310-631-5032

WARRANTY DEPARTMENT

800-421-1244, EXT. 279

310-537-3700, EXT. 279

FAX: 310-537-1173

Place Your Parts Order Via Web or Fax

For Even More Savings!

(Domestic USA Dealers Only)

Extra Discounts!

All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:

Ordered via

Fax

Standard orders

3%

Stock orders

($750 list and above)

10%

Web 5%

Special freight allowances when you order 10 or more line items via Web or Fax!**

10%

FedEx Ground Service at no charge for freight

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00

list price) do not count towards the 10+ line items.

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

MULTIQUIP INC.

18910 WILMINGTON AVENUE

POST OFFICE BOX 6254

CARSON, CALIFORNIA 90749

310-537-3700 • 800-421-1244

FAX: 310-537-3927

E-MAIL: [email protected]

INTERNET: www.multiquip.com

Direct TOLL-FREE access to our Parts Department:

Toll-free nationwide — 800-427-1244

Toll-free FAX — 800-6-PARTS-7

(800/672-7877)

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 5

QP-3TZ — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety

Messages and Operating Instructions could result in injury to yourself and others.

NOTE

This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model

QP-3TZ Trash Pump. Refer to the engine manufacturers instructions for data relative to its safe operation.

Before using this pump, ensure that the operating individual has read and understands all instructions in this manual.

HAZARD SYMBOLS

Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled.

NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

Explosive Fuel

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO

NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER

You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions.

You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions.

Burn Hazards

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.

Rotating Parts

You CAN be INJURED if you DO NOT follow these directions.

Potential hazards associated with the QP-3TZ Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

PAGE 6 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — SAFETY MESSAGE ALERT SYMBOLS

Respiratory Hazard Accidental Starting

ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use.

ALWAYS wear approved respiratory protection.

Equipment Damage Messages

Sight and Hearing hazard

ALWAYS wear approved eye and hearing protection.

Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.

NOTE

This pump, other property, or the surrounding environment could be damaged if you do not follow instructions.

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 7

RULES FOR SAFE OPERATION

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or pump.

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the trash pump:

GENERAL SAFETY

DO NOT operate or service this equipment before reading this entire manual.

■ This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the pump.

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact with hot components can cause serious burns.

■ The engine of this pump requires an adequate free flow of cooling air.

NEVER! operate the pump in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property.

Remember the pump's engine gives off DEADLY gases.

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.

DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.

NEVER operate the pump in an explosive

atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even

death.

■ Topping-off to filler port is dangerous, as it tends to spill fuel.

Refer to the Engine Owner's Manual for engine technical questions or information.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

■ Manufacturer does not assume responsibility for any accident due to equipment modifications.

PAGE 8 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

RULES FOR SAFE OPERATION

NEVER

Run engine without air cleaner. Severe engine damage may occur.

ALWAYS read, understand, and follow procedures in

Operator’s Manual before attempting to operate equipment.

ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump.

ALWAYS store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the reach of children.

NEVER leave the pump unattended, turn off engine when unattended.

■ Unauthorized equipment modifications will void all warranties.

NEVER pump volatile, explosive, flammable or low flash point fluids. These fluids could ignite or explode.

NEVER operate the pump in an explosive atmosphere.

■ Before starting the pump, check that the clean-out cover is securely fasten.

ALWAYS ensure pump is on level ground before use.

■ Become familiar with the components of the pump before operating.

NEVER pump corrosive chemicals or water containing toxic substances. These fluids could create serious health and environmental hazards. Contact local authorities for assistance.

NEVER

open the priming plug when pump is hot. Hot water inside could be pressurized much like the radiator of an automobile. Allow pump to cool to the touch before loosening plug.

NEVER open the pump housing during operation or start the pump with the clean-out cover removed. The rotating impeller inside the pump can cut or sever objects caught in it.

NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.

ALWAYS fill the pump casing with water before starting the engine. Failure to maintain water inside the pump housing will cause severe damage to the pump.

In winter drain water from pump housing to prevent freezing.

High Temperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can cause serious burns.

NEVER

disconnect any "emergency or safety devices".

These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

Maintenance Safety

NEVER lubricate components or attempt service on a running machine.

ALWAYS allow the machine a proper amount of time to cool before servicing.

■ Keep the machinery in proper running condition.

■ Fix damage to the machine immediately and always replace broken parts, or missing decals.

■ Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

Emergencies

ALWAYS know the location of the nearest fire extinguisher.

ALWAYS know the location of the nearest first aid kit.

In emergencies nearest phone or emergency.

always know the location of the

keep a phone on the job site.

Also know the phone numbers of the nearest

ambulance, doctor and fire department. This information will be invaluable in case of an

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 9

QP-3TZ — SPECIFICATIONS/DIMENSIONS (PUMP)

P u m p

D i m e n s i o n

( L x W x H )

D r y N e t W e i g h t

T a b l e 1 .

S p e c i f i c a t i o n s ( P u m p )

M o d e l

T y p e

S u c it o n & D i s c h a r g e S i z e

M a x i m u m P u m p i n g

C a p a c ti y

M a x .

S o il d s D i a m e t e r

M a x .

L i tf

M a x .

H e a d

Q P 3 T Z

T r a s h P u m p

3 .

0 0 i n .

( 7 6 m m .

)

3 8 3 g a ll o n s / m i n u t e

( 1 , 4 5 0 l ti e r s / m i n u t e )

1 .

5 0 i n .

( 3 8 m m .

)

2 5 f .t

( 7 .

6 2 m e t e r s )

9 0 f .t

( 2 7 .

0 m e t e r s )

(

2 7 .

8

7 0 5 X x

5

2 0 .

0

1 0 X

X 2 5

6 3 5

.

0 i n .

m m .

)

1 5 9 l b s .

( 7 2 K g .

)

Figure 1. QP-3TZ Dimensions

PAGE 10 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — SPECIFICATIONS (ENGINE)

H A T Z D i e s e l

M o d e l 1 B 3 0

A i r C o o l e d

C y

N o .

il n d e r s

T a b l e 2 .

E n g i n e S p e c i f i c a t i o n s ( H A T Z 1 B 3 0 )

D i s p l a c e m e n t I d l e

S p e e d

L u b e O

C a p a c i t y li T y p e A i r

C l e a n e r

1 3 4 7

( .

3 4 7 c u .

l c m ti e r s )

.

8 0 0

R P M ' s

1 .

0 5

( 1 l q t s ti e r s )

.

D r y

E l e m e n t

S t a r t i n g

M e t h o d

R e c o li

S t a r t

W e i g h t

8 3 .

7 7

( 3 8 l b k g .

) s .

E n g i n e

T y p e

O li

T y p e F u e l

C C M C -

C

D 4

E -

D

C F

5 P

C G

D @ o r o r A

S H P D

P I C D -

E N 5 9 0 D I N

A S T M

5 1 6 0 1

D 9 7 5

B

1

S 2 8 6

D / 2 D

9 A 1 / A 2 -

TOTAL

HEAD

FT.

100

90

80

70

60

50

40

30

20

10

0

0

23.3 FT.

16.7 FT.

10 FT.

3.3 FT.

1.6 FT.

50 100 150 200 250

US GALLONS PER MINUTE

300 350 400

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 11

QP-3TZ — GENERAL INFORMATION

APPLICATION

The QP-3TZ Trash Pump is designed to be used for dewatering applications. Both the suction and discharge ports on the QP-3TZ trash pump use a 3-inch diameter opening, which allows the pump to pump at a rate of approximately 383 gallons/minute

(gpm) or 1,450 liters/minute (lpm).

Trash or self-priming pumps are designed to purge air from the suction line and create a partial vacuum in the pump body. The reduced atmospheric pressure inside the pump allows water to flow through the suction line and into the pump body. The centrifugal force created by the rotating impeller pressurizes the water and expels it from the pump.

Engine

This trash pump is powered by a 6.8 horsepower, air-cooled,

HATZ 1B30 diesel engine.

Trash Pump

Trash pumps derive their name from their ability to handle a greater amount of debris and solids than standard centrifugal pumps. This pump generally handle solids up to 1/2 the size of the discharge opening making them less likely to clog. Also trash pumps are capable of handling water with 25% solids by weight.

The advantage of using a trash pump is that it can be quickly and easily disassembled in the field " without tools" and easily cleaned when clogged.

Suction Lift

This pump is intended to be used for dewatering applications and is capable of suction lifts up to 25 feet at sea level. For optimal suction lift performance, keep the suction hose or line as short as possible. In general, always place the pump as close to the water as possible.

Pump Support

The pump should always be placed on solid stationary ground in a level position.

NEVER place the pump on soft soil. The suction hose or pipe connection should always be checked for tightness and leaks. A small suction leak in the hose or fittings could prevent the pump from priming.

Elevation

Higher elevations will effect the performance of the pump. Due to less atmospheric pressure at higher altitudes, pumps DO NOT have the priming ability that they have at sea level. This is due to the “thinner air” or lack of oxygen at higher altitudes.

A general rule of thumb is that for every 1,000 feet of elevation above sea level a pump will lose one foot of priming ability.

For example, in Flagstaff, Arizona where the elevation is approximately 7,000 feet, the pump would have a suction lift of

25 feet rather than the 18 feet at sea level. Table 3 shows suction lift at various elevations.

T a b l e 3 .

S u c t i o n L i f t a t V a r i o u s E l e v a t i o n s

A tl ti u d e

F e e t ( M e t e r s )

S e a L e v e l

S u c it o n L i tf i n F e e t ( M e t e r s )

1 0 .

0 ( 3 .

0 4 8 ) 1 5 .

0 ( 4 .

5 7 2 ) 2 0 .

0 ( 6 .

0 9 6 ) 2 5 .

0 ( 7 .

6 2 0 )

8 .

8 0 ( 2 .

6 8 0 ) 1 3 .

2 ( 4 .

0 2 3 ) 1 7 .

6 ( 5 .

3 6 4 ) 2 2 .

0 ( 6 .

7 0 5 ) 2 , 0 0 0 ( 6 1 0 )

4 , 0 0 0 ( 1 , 2 1 9 )

6 , 0 0 0 ( 1 , 8 2 9 )

7

6

.

8

.

9

0

0

(

(

2 .

2 .

3 7

1 0

7

3

)

)

1 1

1 0

.

7

.

4

( 3 .

5 6 6

( 3 .

1 6 9

)

)

1

1

5 .

6

3 .

8

( 4 .

( 4 .

7 5 4 )

2 0 6 )

1

1

9

7

.

.

5

3

(

(

5

5

.

.

9

2

4

7

3

3

)

)

8 , 0 0 0 ( 2 , 4 3 8 )

1 0 , 0 0 0 ( 3 , 0 4 8 )

6 .

2 0 ( 1 .

8 8 9 ) 9 .

3 0 ( 2 .

8 3 4 ) 1 2 .

4 ( 3 .

7 7 9 ) 1 5 .

5 ( 4 .

7 2 4 )

5 .

7 0 ( 1 .

7 3 7 ) 8 .

6 0 ( 2 .

6 2 1 ) 1 1 .

4 ( 3 .

4 7 4 ) 1 4 .

3 ( 4 .

3 5 8 )

Table 4 shows percentage drops in performance as elevation increases.

S

2 ,

4

6

8

,

,

,

F e e

0 0

0

0

0 a

T

0

0

0 a

A e t

0

0

0

0

L tl b e

(

( v

( 6

( 1 l e ti u d e

( M

1 ,

2 , e e t e r s

1 0

, 2 l

1

8 2

4 3

4

)

.

9 )

9

8

)

)

1 0 , 0 0 0 ( 3 , 0 4 8 )

P e r f o r m a n c e

)

D i s

E l c h e v a t a r g e

1

9

9

9

8

0

7

5

3

8

0 %

%

%

%

9 1 %

%

F l o

L o s s a t i o n s w D i s c h

V a r i o u s a

1

9

9

8

8

7 r

0 g

5

1

7

3

8

0 e

%

%

%

%

%

%

H e a d

PAGE 12 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — PUMP COMPONENTS

Figure 2 shows a typical application using the QP-3TZ Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO

NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris.

Figure 2. QP- 3TY Pump Application

1. Pump – The model QP-3TZ is a 3-inch trash pump used in general dewatering applications. Typical dewatering applications consist of manholes, septic tanks, fast and slow seepage ditch water, silt water, mud water and muck water.

2. Fill Cap – Prior to operation, the pump casing should be filled with water. Remove this cap to add water to the pump.

After the initial prime, a sufficient amount of water will be retained in the casing so that the operator will not need to re-prime later.

If the casing is dry or has insufficient water, the pump will have difficulty in priming which could lead to premature mechanical seal wear thus causing damage to the pump.

3. Discharge Port – Connect a 3-inch discharge hose to either port (one of two ports).

4. Worm Clamp – Used to secure the hose to the inlet and outlet ports on the pump. Use two clamps to secure the hose on the inlet side of the pump.

5. Discharge Hose – Connect this flexible rubber hose to the discharge port on the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type discharge hose. Contact Multiquip Parts Department for ordering information.

6. Suction Port – Connect a 3-inch inlet hose to this port.

Use two worm clamps to secure the hose.

7. Suction Hose – Connect this flexible rubber hose to the suction portion the pump. Make sure that the hose lays flat and is not kinked. Use only recommended type suction hose. Contact Multiquip Parts Department for ordering information.

8. Clean-out Cover Handles – To gain access to the pump's clean-out area, grip both handles, then pull to remove cover.

Make sure both locking knobs have been released before attempting to remove clean-out cover.

9. Drain Plug – Remove this plug to drain water from the pump.

10. Clean-out Cover – Remove cover to gain access to the clean-out area.

11. Locking Knobs – Turn both knobs clockwise to secure clean-out cover, turn counterclockwise to release cover.

12. Strainer – Always attach a strainer to the bottom side of the suction hose to prevent large objects and debris from entering the pump. Strainer should be positioned so that it will remain completely under water. Running the pump with the strainer above water for long periods can damage pump.

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 13

QP-3TZ — REFUELING

DANGER

Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. If pump is placed in a truck bed with a plastic liner, REMOVE pump from truck bed and place on ground (Figure 3) to refuel. The possibility of fire or explosion exists, due to static electricity.

PLASTIC

TRUCK-BED

LINER

DANGER

DO NOT ADD FUEL

TO TRASH PUMP IF

TRASH PUMP IS PLACED

INSIDE TRUCK-BED WITH

PLASTIC LINER. POSSIBILITY EXISTS

OF EXPLOSION OR FIRE DUE TO

STATIC ELECTRICITY .

Figure 3. Pump Refueling

PAGE 14 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — BASIC ENGINE

Figure 4. Engine Controls and Components

INITIAL SERVICING

The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer’s Engine manual for instructions & details of operation and servicing.

1. Fuel Filler Cap/Fuel Tank – Pull this latch to add diesel fuel to the tank. After refueling, always make sure the fuel cap is latched properly. DO NOT over fill. For additional information refer to engine owner's manual.

WARNING

Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill,

DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.

2. Engine Lifting Straps/Cover – Remove the air cleaner cover, then lift this cover (the one with decals on it) to gain access to the engine lifting straps.

3. Air Cleaner/Cover – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on side of air filter cover to gain access to filter element.

4. Speed Control Lever – This lever is connected to the throttle control which is located on the side of the engine compartment cover. Use this lever to control engine speed.

5.

Dip Stick – Remove dipstick to determine if the engine oil level is low. If low, add oil as specified.

6.

Engine Motor Mounts – Attach these engine mounts to the pump frame. Tighten securely.

7.

Oil Filter – Remove this bolt to gain access (internal) to the engine oil filter. Service the oil filter as recommended in the maintenance section of this manual.

8.

Oil Drain Plugs – There are two oil drain plugs, one is underneath the flywheel, the other on the side of the engine.

Remove these plugs to drain engine oil from the engine crankcase.

9.

Crankshaft – Connect this shaft to the input of the transmission.

10. Muffler – Used to reduce noise and emissions.

11. Nameplate – Contains information about the engine.

NOTE

WARNING

Engine components can generate extreme heat.

To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.

Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 15

NEVER operate the pump in a confined area or enclosed area structure that does not provide ample free flow of air.

QP-3TZ — PRE-INSPECTION (ENGINE)

3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 6), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 1.16 quarts (1.1 liters)

ALWAYS wear approved eye and hearing protection before operating the pump.

Before Starting

1.

Read safety instructions at the beginning of manual.

2.

Clean the pump, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.

3.

Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.

4.

Check carburetor for external dirt and dust. Clean with dry compressed air.

5.

Check fastening nuts and bolts for tightness.

Engine Oil Check

1.

To check the engine oil level, place the pump on secure level ground with the engine stopped.

2.

Remove the filler dipstick from the engine oil filler hole

(Figure 5) and wipe clean.

S e a s o n

S u m m e r

S p r i n g / F a ll

W i n t e r

Figure 6. Engine Oil Dipstick (Oil Level)

T a b l e 5 .

O li T y p e

T e m p e r a t u r e

2 5 ° C o r H i g h e r

2 5 ° C ~ 1 0 ° C

0 ° C o r L o w e r

O li T y p e

S A E 1 0 W 3 0

S A E 1 0 W 3 0 / 2 0

S A E 1 0 W 1 0

Explosive Fuel

Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is hot! or running.

Figure 5. Engine Oil Dipstick (Removal)

Fuel Check

1. Remove the gasoline cap located on top of fuel tank.

2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.

3. When refueling, be sure to use a strainer for filtration. DO

NOT top-off fuel. Wipe up any spilled fuel immediately!

PAGE 16 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — PRE-SETUP (PUMP)

Before Starting

1.

Read safety instructions at the beginning of manual.

2. Place pump as near to water as possible, on a firm flat, level surface.

3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pump casing is not filled with water before starting, it will not begin pumping.

Pump casing must be filled with water before using pump.

Otherwise pump will not be able to begin pumping.

NOTE

Suction and discharge hoses are available from Multiquip. Contact your nearest dealer for more information.

5.

The discharge hose is usually a collapsible (thin-walled) hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place.

6.

Make sure the suction strainer (Figure 2) is clean and securely attached to the water end of the suction hose. The strainer is designed to protect the pump by preventing large objects from being pulled into the pump.

DO NOT open fill cap if pump is hot! Water inside may be under pressure.

The strainer should be positioned so it will remain completely

under water. Running the pump with the strainer above water for long periods can damage the pump.

4. Check for leaks between pump and engine. If water is leaking between the pump and engine housing, the seal inside the pump may be worn or damaged. Continued operation of the pump is not recommended. Further usage of the pump under these conditions may cause severe water damage to engine.

Hoses and Clamps

1. Check that all hoses are securely attached to the pump.

Make certain suction hose (Figure 2) does not have any air leakage. Tighten hose clamps and couplings as required.

2. It is recommended that 2 clamps be used when securing the suction hose to the inlet side (suction) of the pump.

3. Remember suction hoses must be rigid enough not to collapse when the pump is in operation.

4.

Check that the discharge hose (Figure 2) is not restricted.

Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water.

DO NOT pump flammable fluids, corrosive chemicals or fluids containing toxic substances. These fluids can create potentially dangerous health and environmental hazards. Contact local authorities for assistance.

This pump uses a water-cooled mechanical seal to prevent water from seeping into the engine. The passage of water through the pump casing lubricates the seal and prevents it from overheating. NEVER! operate the pump without water in the casing as this will cause damage to the mechanical seal.

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 17

QP-3TZ — INITIAL START-UP (ENGINE)

DO NOT attempt to operate the pump until the Safety, General Information and

Inspection sections of this manual have been read and thoroughly

understood.

Do not allow the starter grip to snap back against the engine.

Return it gently to prevent damage to the starter.

This section is intended to assist the operator with the initial

start-up of the trash pump. It is extremely important that this section be read carefully before attempting to use the pump in the field.

Starting the Engine ( HATZ engine)

5.

Pull the starter grip again, hard and fast, pulling it all the way out to start engine.

6.

If the engine does not start, repeat steps 4 and 5.

ALWAYS run engine at full speed while pumping.

3.

Move the engine speed lever to the START position

(Figure 8).

Stopping The Engine

Normal Shutdown

1. Move the engine speed lever to the low speed and run the engine for about three minutes with no load.

2. After the engine cools, move the engine speed lever to the

STOP position (Figure 11).

Figure 8. Engine Speed Lever (START position)

4.

Grasp the starter grip (Figure 9) and slowly pull it out until you feel the strongest resistance then return the starter grip to the initial position.

Figure 11. Engine Speed Lever (STOP Position)

4. Slowly pull the starter grip (Figure 9) until strong resistance is felt and leave it in this position. This prevents rust from forming while the engine is not in use.

Figure 9. Starter Grip

When stopping the engine, reduce the load slowly. Do not stop engine suddenly since it may cause the temperature to rise abnormally.

Emergency Shutdown

1. To stop engine immediately, quickly place the engine speed lever to the STOP position.

PAGE 18 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — MAINTENANCE (PUMP)

Pump Vacuum Test

DO NOT attempt to start the engine unless the pump has previously been primed with water. Severe pump damage will occur if pump has not been primed.

To perform the pump vacuum test do the following:

1. Remove the pump fill cap (Figure 2), and fill the pump with water.

2. Start the engine as outlined in the initial start-up section, and wait for the pump to begin pumping.

3. As shown in Figure 13, place a water hose inside the discharge opening of the pump, and turn on the water. This flow of water into the discharge opening will prevent the pump from running dry.

4. Place the Pump Vacuum Tester (P/N 7000030) over the pump suction (inlet) opening (Figure 13) with the vacuum gauge facing upwards. It may be necessary to apply a small amount of water around the rubber seal of the vacuum tester to make a good suction fit.

5. Check and make sure that there are no air leaks between the vacuum tester and the inlet port on the pump. If air leaks are present reset vacuum tester.

6. Run the pump for a few minutes while monitoring the vacuum gauge. If the gauge indicates a reading between -25 and

-20 in. Hg. (inches of mercury), then it can be assumed that the pump is working correctly.

NOTE

25 in. Hg. (inches of mercury) translates into 25 feet of lift at sea

level.

Adjusting Impeller Clearance

1. If it is necessary to replace impeller or volute, be sure clearance between impeller and volute is adjusted correctly.

2. The impeller should be as close to the volute as possible without rubbing against it. Clearance is adjusted by adding or removing shims from behind the impeller.

3. Check clearance between impeller and insert by slowly pulling starter rope to turn impeller. Remove spark plug to make it easier to turn impeller.

NOTE

It is important not to remove too many shims or the clearance between the impeller and volute will become too wide and pump performance will be reduced.

Remember as the impeller wear down, additional shims may be required to maintain the clearance between the impeller and insert.

4. Check the impeller every six months for wear, and for clearance between the impeller face and the volute. Also check the shaft seal for wear, as well as the shaft sleeve.

Pump Cleaning

After pumping water containing large amounts of dirt and debris, perform the following:

1. Remove the drain plug from the pump housing (Figure 2) and drain any water left in the pump.

2. Loosen the two locking hand knobs (turn counterclockwise) and remove clean-out cover.

3. Clean and remove dirt, debris from pump casing. Inspect impeller and volute for wear. Replace any damaged or worn parts.

7. If the vacuum tester gauge indicates a reading below

-20 in. Hg, it can then be assumed that the pump is not functioning correctly, and corrective action needs to be taken.

6. To test the flapper valve, shut down the engine. The vacuum tester should remain attached to the pump suction inlet port by vacuum. This indicates the pump's flapper valve is seating properly to hold water in the suction hose when the engine is stopped. This prevents backflow and allows for faster priming when the engine is restarted.

The impeller may develop sharp edges. Use extreme care when cleaning around the impeller to prevent being cut.

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 19

QP-3TZ — MAINTENANCE (PUMP)

NOTE

Pressure reading may vary depending on altitude. See Tables 3 and 4 on page 12.

Figure 13. Pump Vacuum Tester

PAGE 20 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — MAINTENANCE (ENGINE)

Engine Maintenance

Perform engine maintenance procedures as referenced by

Table 6 below:

T a b l e 6 .

E n g i n e M a i n t e n a n c e S c h e d u l e

D E S C R I P T I O N ( 3 ) O P E R A T I O N B E F O R E

F I R S T

M O N T H

1 0

O R

H R S .

3

E V E R Y

M O N T H S

2 5

O R

H R S .

6

E V E R Y

M O N T H S

5 0

O R

H R S .

E V E R Y

Y E A R

O R

1 0 0 H R S .

2

E V E R Y

Y E A

O R

R S

2 0 0 H R S .

A ll

E

A ri n

N u g

C i t s n l e e O a n

& B e r o li tl s

C H E C K

C H A N G E

C H E C K

C H A N G E

R e it g h t e n

N e c e s s a r y fI

C H E C K

C L E A N

X

X

X

X

X ( 1 )

C o o il n g F i n s

S p a r k A r r e s t e r

F u e l T a n k

F u e l F i tl e r

I d l e S p e e d

V a l v e C l e a r a n c e

C L E A N

C H E C K

C H E C K A D J U S T

C H E C K A D J U S T

X

X

X

X

X

( 2 )

F u e l il n e s C H E C K

( 1 ) S e r v i c e m o r e f r e q u e n lt y w h e n u s e d i n D U S T Y a r e a s .

E v e r y 2 y e a r s ( r e p l a c e fi n e c e s s a r y ) ( 2 )

( 2 ) T h e p r o s e if c i e n ti e

.t

m

R s e f s h o u l d e r t o t h b e e H s e r v

A T Z i c e d b y s h o p y o u r s m a n u a l e r f o v i c e r s e r d e a v i c e l e p

,r u r o n l e s s y o c e d u r e s .

u h a v e t h e p r o p e r t o o l s a n d a r e m e c h a n i c a ll y

( 3 ) F o r c o m m e r c i a l u s e , l o g h o u r s o f o p e r a it o n t o d e t e r m i n e p r o p e r m a i n t e n a n c e i n t e r v a l s .

X ( 2 )

NOTE

Reference manufacturer engine manual for specific servicing instructions.

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 21

QP-3TZ — MAINTENANCE (ENGINE)

Maintenance

Perform the engine maintenance procedures as indicated below:

DAILY

■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary.

Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed.

WEEKLY

■ Remove the fuel filter cap and clean the inside of the fuel tank.

■ Remove or clean the filter at the bottom of the tank.

ENGINE OIL

1. Drain the engine oil when the oil is warm as shown in

Figure 14.

2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.

3. Replace engine oil with recommended type oil as listed in Table 5. Engine oil capacity is 1.16 quarts (1.1 liters).

DO NOT overfill.

4. Install drain bolt with sealing washer and tighten securely.

DO NOT use gasoline as a cleaning solvent, because that would create a risk of fire or explosion.

ENGINE AIR CLEANER

1. Loosen the wing nut and detach the cover of the air cleaner shown in Figure 15.

2. Tap the element (Figure 15) several times on a hard surface to remove dirt, or blow compressed air [not exceeding 30 psi

(207 kPa, 2.1 kgf/cm 2 )] through the element. side.

NEVER wash the element with detergent because the element is oilsoaked type. Replace the element when the output decreases or bad exhaust color is noticed.

Figure 15. Engine Air Cleaner

Figure 14. Engine Oil (Draining)

PAGE 22 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — PREPARATION FOR LONG -TERM STORAGE

Pump Storage

For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely.

z Run the engine for about 3 minutes and then stop. z Stop the engine. Drain the engine crankcase oil while the engine is still warm. Fill engine crankcase with fresh oil.

z Pull the recoil starter grip (Figure 17) 2 or 3 times. DO

NOT start the engine.

z Pull the recoil starter grip slowly. STOP when it feels tight. This closes the intake and exhaust valves

(compression position) , and helps prevents rust from forming.

z Wipe any oil or dirt that may have accumulated on the engine.

z Remove the drain plug from the pump and drain out any water left in the housing.

z Remove the pump cover and clean the inside of pump housing. Coat the inside of pump housing with a light film of oil to reduce corrosion. A spray can of oil works well for this application.

z Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump.

z Cover pump and engine with plastic covering or equivalent and store in a clean, dry place.

z To protect the water cooled-seals, place one-half pint of lubricating oil (new or used) through the discharge opening on the pump and crank the engine several times. This will prevent excessive corrosion and also keep the mechanical seal lubricated.

Figure 17. Recoil Starter Grip

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 23

QP-3TZ — TROUBLESHOOTING (ENGINE)

E n e g i n e d e l a y e d , b e t u r n e w i ll d a o

S v

Y n o t tl h o e

M

.r

p o w

P T s t a r u g h

O e t n

M o g i r n s t e a

A t l o w n o t s t a r t e

.t

m p e r a t u r e s e n g i n e w i ll

E n s t

E n a n o r

L s

L o w l o w e n g i n s p e e d , e s o p g i n e r t e r g i n e w m a l m o e e d k e

.

n g

.

f ri e s i s s w b u t s ti c h e d t o p o f s

.f

s o o n s t i n o e p s p o b y o p e r a it o n .

w b l a c k e e r ti s e fl

,r o o u u t d u t p u t p u e x h a u s t t ir n g a r c a n a t a i s n d n d s

T A B L E 7 .

E N G I N E T R O U B L E S H O O T I N G

P O S S I B L E P R O B L E M

S p e e d c o n t r o l l e v e r i s i n " S T O P " p o s i it o n ?

N o f u e l r e a c h i n g i n j e c it o n p u m p ?

D e f e c it v e f u e l p u m p ?

F u e l if tl e r c l o g g e d ?

F a u tl y f u e l s u p p l y il n e ?

C

F

O

L u o o m li e w

F u e l l o w

E

F

F n u u

F u

F u

F u

F u

F u g e e e l e e l e e l l l l l l p i n r i p r s s s if t a if t a if n e e t t a e u tl tl j e s s a e p r o s e r p p n k e r n k tl e r n k c a it s i u r li r t n o b l l y e b l e v t o n a e g r o t o c m m e o t n t e b l o c c l o g e n t o s k e o c p t it o t o o m p e r h y ?

k e p t t o h y ?

n g i l w a t e m p e r a t u r e s ?

c o w d ?

k e l d ?

k g e d ?

i o w s o r d ?

s

?

a

?

?

k i n g t u r e c il o r m r ti e c i n a d e q u a t e i n a d e q u a t e e x

?

lt y ?

c e e d e d r e s i s t a n c e

S p e e d c o n t r o l s e l e c t e d p o s i it o l e v e r n ?

d o e s n o t r e m a i n i n

E n g i n e o li l e v e l t o o f u ll ?

A ri if tl e r b l o c k e d ?

I n c o r r e c t v a l v e c l e a r a n c e s ?

M a fl u n c it o n a t i n j e c t o r ?

t o

S O L U T I O N

S e t s p e e d c o n t r o l l e v e r t o " S T A R T " p o s i it o n .

A d d f u e .l

C h e c k e n t ri e f u e l s y s t e m .

R e p l a c e f u e l p u m p .

R e p l a c e f u e l if tl e r a n d c l e a n t a n k .

R e p l a c e o r r e p a ri f u e l il n e .

r

C h e c k e p a ri p i p e r s t o n e n

, g i c y il n d e r n e r e p a ri a n d v a l v e s .

A d j u s t m a n u a .l

o r

R e p a ri e n g i n e o r r e p r e p l a c e a ri i n j e c t o r m a n u a .l

i n a c c o r d a n c e w ti h

C h e c k e n g i n e o li p r e s s u r e .

C o m p l y p r o p e r w o li ti h v i s c o c o l s d s ti y .

t a r it n g i n s t r u c it o n s a n d

C h e c k w h e t h e r c l e a r ( n o t t u r b i d ) f u e l e m e r g e s f p r u o m m p ) t h e

.

fI f u e l t h e il n e f u e l i

( d s e t a c h t u r b i d f r o m o r s e i n j e c p a r a it o n t e d , w a r m u p t h e s u p p l y e n g i n e s y s t e m .

o r d r a i n

R e f u e l t h e w ti h c o m p l e t e w i n t e r g f u e r a d e l d i e s e l f u e .l

R e f o r if w ll i e n g n t e r i n e e n v c r a n k c a s e ri o n m e n .t

w ti h c o r r e c t t y p e o f o li

R e p l a c e f u e l if tl e .r

C h e c k t h e e n t ri e f u e l s y s t e m .

A d d f u e .l

R e p l a c e f u e l if tl e .r

F i ll w ti h N o .

2 d i e s e l f u e .l

R e p l a c e f u e l if tl e .r

E n s u r e t h a t t a n k i s a d e q u a t e l y v e n t e d .

S e e e n g i n e m a n u a l f o r c o r r e c it v e a c it o n .

C

C

S o e r r e e l e a n

A d j u s t e c t o r n g e i n n e g i n e m a o r e p l a c e v a l v e s p e r n u li a a e l e ri

.l

v e if l ?

tl e n g i n e

.r

s p e c i if c a it o n .

PAGE 24 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — TROUBLESHOOTING (PUMP)

T A B L E 8 .

P U M P T R O U B L E S H O O T I N G

P u m p d o e s

S Y n o

M P t t a

T O k e

M o n w a t e .r

P O S S I B L E P R O B L E M

N o t e n o u g h p r i m i n g w a t e r i n t h e h o u s i n g ?

E n g i n e s p e e d t o o l o w ?

S t r a i n e r p l u g g e d ?

S u c it o n h o s e d a m a g e d ?

A ri l e a k a t s u c it o n p o r t ?

P u m p i s l o c a t e d t o o h i g h a b o v e w a t e r il n e ?

D e b r i s c o ll e c it n g i n p u m p h o u s i n g ?

A d d w a t e .r

I n c r e a s e t h r o t lt e .

C l e a n s t r a i n e .r

S O L U T

R e p l a c e o r r e p a ri h o s e , a n d c l a m p s

C h e c k t h a t f ti it n g s a r e it g h t a n d p r o p e r l y s e a l e d .

M o v e p u m p c l o s e r t o w a t e .r

C l e a n p u m p h o u s i n g .

I O N

T o o m u c h d i s t a n c e b e t w e e n i m p e ll e r a n d v o l u t e .

W a t e r l e a k i n g e n g i n e ?

o u t w e e p h o l e b e t w e e n p u m p a n d

E n g i n e s p e e d t o o l o w ?

P u m p t a k e s d i s c h a r g e .

i n w a t e ,r l ti lt e o r n o S u c it o n s t r a i n e r p a r it a ll y p l u g g e d ?

I m p e ll e r / V o l u t e w o r n ?

A d j u s t

M i n .

.

0 0 c l e a r a n c e

6 " M a x .

b y a d

.

0 2 0 " d i n g s h i m s o r r e p l a c e i m p e ll e .r

C h b e t e c w e k e c o n d i it o n n p u m p o f e n d m e c h a n i c a l a n d e n g i n e s e a l h o u s i a n d n g .

g a s k e t s ,

I n c r e a s e t h r o t lt e s p e e d .

C l e a n s t r a i n e .r

S u c it o n h o s e l e a k s a t i n l e .t

F ti it n g s / c l a m p s a r e n o t s e a l e d p r o p e r l y ?

A d j u s t c l e a r a n c e i m p e ll e r / v o l u t e b y a d d i n g s h i m s o r r e p l a c e

T i g h t e n , p u m p ) r e p l a c e o r a d d c l a m p .

( K e e p e x t r a s e a l s o n

U s e s m a ll e r d i a m e t e r h o s e o r r e p l a c e h o s e .

C h e c k p r e s s u r e , a d d a d d i it o n a l c l a m p .

D i s c h a r g e c o u p il n g .

d o e s n o t s t a y o n

H o s e d i a m e t e r i s t o o l a r g e ?

P r e s s u r e t o o h i g h ?

I m p e ll e r h a r d t o d o e s s t a r .t

n o t t u r n : p u m p i s

I

H o s e k i n k e d o r e n d b l o c k e d ?

I m p e ll e r j a m m e d o r b l o c k e d ?

m

D e p f e e c ll e it v r e a n e d n g v i o n l u e ?

t e b i n d i n g ?

C h e c k h o s e .

O p e n p u m p c o v e r a n d i n s i d e h o u s i n g .

c l e a n d ri t a n d d e b r i s f r o m

A d j u s t c l e a r a n c e b y i m p e ll e .r

r e m o v i n g s h i m f r o m b e h i n d

S e e E n g i n e O w n e 'r s M a n u a .l

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 25

QP-3TZ — EXPLANATION OF CODE IN REMARKS COLUMN

How to read the marks and remarks used in this parts book.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column, *

■ , belong to the same assembly or kit.

, #, + , %, or

NOTE The contents of this catalog are subject to change without notice.

NOTE

If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.

PAGE 26 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ TRASH PUMP

1 TO 3 UNITS W/ 1B30

Qty.

P/N Description

2 ............ KIT3T .................... KIT, MECHANICAL SEAL, O-RINGS

1 ............ 2367040032 .......... IMPELLER

4 ............ 0631211159 .......... FLOODING CAP, W/ O-RING

3 ............ 50426000 .............. ELEMENT, AIR CLEANER

1 ............ 05088901 .............. ROPE STARTER

1 ............ 01535302 .............. CAP, FUEL TANK

3 ............ 01635200 .............. FUEL FILTER, GAS TANK

3 ............ 50404900 .............. KEY, STARTER

1 ............ 510229 .................. THROTTLE CABLE

QP-3TZ — SUGGESTED SPARE PARTS

NOTE

Part number on this Suggested

Spare Parts List may supersede/ replace the P/N shown in the text pages of this book.

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 27

PUMP ASSY.

QP-3TZ — PUMP ASSY.

PAGE 28 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — PUMP ASSY.

PUMP ASSY.

6

7

4

5

2

3

NO.

PART NO.

1 1992100011

1992100020

13910001600014

1992100171

19920002200014

2367040032

1992000133

8

9

1992100742

1247100250

10 1992330410

11 1992250700

12 0105090820

13 07904330300014

14 1378350350

15 0105090825

16 43130006000014

17 * 0483602250

18 0489403400

19 2367214010P002

20 0481310800

21 * 0482200240

22 23672140200014

23 0631211159

24 0631211159

25 *

26 *

27 *

27-1 *

0803442930

0811885446

0852834525

0852854525

28 0105091025

29 0141090820

30 0141090825

31 0131191290

32 0131191235

33 0105091040

34 0459220120

35 0723302040

36 0451290120

37 0191190732

PART NAME

CASING

CASING COVER

SUCTION COVER

DRAIN COVER

DRAIN COVER KNOB

IMPELLER

VOLUTE CASING

SUCTION PLATE

DRAIN COVER SET HANDLE

SUCTION PLATE PACKING

WEAR PLATE

BOLT (CASING COVER), M8 x 20

NIPPLE, NPS3" X NPT3"

CHECK VALVE

BOLT(ENGINE), M8 X 25

CASING COVER SET PLATE

O’RING (DRAIN COVER)

O’RING (CASING), 4 X 340 MM

BASE, SS400

O’RING (NIPPLE)

O’RING (MECHANICAL SEAL SLEEVE)

ENGINE BASE,SS400

FLOODING CAP, PF1 1/2" W/ O-RING

DRAIN CAP, PF1 1/2" W/ O-RING

MECHANICAL SEAL

MECHANICAL SEAL SLEEVE, DIA. 30MM

ADJUST LINER, 45 x 25.4 MM T0.3

ADJUST LINER, 45 x25.4 MM T0.5

1

BOLT(CASING COVER SET PLATE) M10 X 25 4

SCREW (VOLUTE CASING), M8 X 20 2

SCREW (DRAIN COVER SET HANDLE), M8 X 25 4

1

1

1

1

1

1

2

1

1

1

1

1

CAP SCREW (CASING), M12 X90

CAP SCREW (CASING), M12 X 35

BOLT (PUMP),M10 X 40

SEAL WASHER(CASING), M12

CUSHION RUBBER 40 X 20 MM M10

SPRING WASHER (IMPELLER) M12

BOLT (IMPELLER) 7/16-20UNF X 32

4

1

1

2

1

1

4

1

4

4

2

1

1

1

2

1

1

1

4

QTY.

1

1

1

REMARKS

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 29

PUMP ASSY.

QP-3TZ — PUMP ASSY.

PAGE 30 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

QP-3TZ — PUMP ASSY.

PUMP ASSY.

NO.

PART NO.

38 0181090820

39 0181090825

40 0151191250

41 0520040425

42 43342012400011

43 0204490060

44 0458220080

45 0205490080

46 0205490100

47 0205490100

48 0401650080

49 0451290080

50 0451290080

51 0451290100

52 0451290080

53 0451290100

54 0451290100

55 0480570850

56 1992068050

57 0742214080

58 1B30

59 KIT3T

PART NAME QTY.

REMARKS

BOLT SET W/ SPRING WASHER

(SUCTION PLATE) M8 X 20

BOLT SET W/ SPRING WASHER

(SUCTION COVER) M8 X 25

STUD BOLT (DRAIN COVER HANDLE)

KEY

2

4

IMPELLER WASHER 42 X 12 MM T4.5

U-NUT WEAR PLATE, M6

SEAL WASHER (CASING COVER), M8

NUT (ENGINE), M8

NUT (CUSHION RUBBER), M10

NUT (PUMP), M10

WASHER (ENGINE), M8

SPRING WASHER (VOLUTE CASING), M8

SPRING WASHER

(DRAIN COVER SET HANDLE), M8

4

SPRING WASHER (CUSHION RUBBER), M10 8

SPRING WASHER (ENGINE), M8 4

SPRING WASHER (PUMP), M10

SPRING WASHER

(CASING COVER SETPLATE), M10

O-RING (VOLUTE CASING)

2

4

4

2

8

2

1

4

4

1

3

4

1

CAP

STRAINER

ENGINE, HATZ

1

1

1

KIT, MECHANICAL SEAL, SLEEVE, & O-RINGS 1 .................. INCLUDES ITEMS W/ *

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 31

SPARE PARTS KITS ASSY.

HATZ 1B30 — SPARE PARTS KIT ASSY.

PAGE 32 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — SPARE PARTS KIT ASSY.

SPARE PARTS KITS ASSY.

2

3

4

NO.

PART NO.

1 01582200

01582300

01582400

01582500

PART NAME

GASKET SET CYL. HEAD

GASKET SET CRANKCASE

MAINTENANCE KIT- 1000 HRS

EMERGENCY KIT

QTY.

1

1

1

1

REMARKS

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 33

ACCESSORIES ASSY.

HATZ 1B30 — ACCESSORIES ASSY.

PAGE 34 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

ACCESSORIES ASSY.

NO.

PART NO.

3

4

1

2

01578700

05120100

05130000

05130100

PART NAME

TOOL KIT

DECAL MAINTENANCE

DECAL START

DECAL

HATZ 1B30 — ACCESSORIES ASSY.

QTY.

1

1

1

1

REMARKS

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 35

HATZ 1B30 — CRANKCASE AND ENGINE MOUNT ASSY.

CRANKCASE AND ENGINE MOUNT ASSY.

NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.

PAGE 36 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — CRANKCASE AND ENGINE MOUNT ASSY.

20

21

22

23

24

25

NO.

PART NO.

1 01582710

8 *

9 *

10 *

11 *

2 *

3 *

5 *

6 *

12 *

13

14

15

03455000

40002600

01333100

50440300

50249101

04123800

50062300

04112800

04112600

50449800

04115200

16 01316000

17% 04125000

18%

19 50208500

04121900

04099302

04105710

01542702

50373100

50469800

CRANKCASE AND ENGINE MOUNT ASSY.

26

27

28

29

30

05036900

04104400

04104500

50449700

04094400

31

32

33

35#

50328000

01555800

03568700

36# 50475900

37# 05148200

38# 50170700

39 99400696

40

41

50208500

50022900

PART NAME QTY.

REMARKS

CRANKCASE ASSEMBLY ....................... 1 ........... INCLUDES ITEMS W/ *

CRANKCASE ........................................... 1 ........... NOT SOLD SEPARATELY

PLUG 6.5X7

BLIND RIVET

COVER PLATE

1

2

1

O- RING .................................................... 1 ........... INCLUDED IN CRANKC. GASK. SET

CYL. PIN 1

PLUG

SCREW M10X1

1

1

PLUG 1

SEALING STRIP 419MM ......................... 1 ........... INCLUDED IN CRANKC.GASK. SET

OIL SEAL 42X55X10 ................................ 1 ........... INCLUDED IN CRANKC. GASK. SET

GRUB SCREW 1

DIPSTICK W/SEALING RING .................. 1 ........... INCLUDES ITEMS W/ %

SEALING RING 1

DIPSTICK ................................................. 1 ........... NOT SOLD SEPARATELY

SPRING WASHER 8

ALL. SCREW M8X35

ENGINE BRACKET

TUBE F. OIL FILTER

OIL SUCTION FILTER

8

4

1

1 INCLUDES ITEMS W/#

DRAIN PLUG M22X1.5 ............................ 1 ........... INCLUDED IN MAINTENANCE KIT

JOINT A22X27 ......................................... 1 ........... INCLUDED IN CRANKC. GASK. SET

................................................................................ AND MAINTENANCE KIT

HOSE CLIP 2

SUCTION PORT

SIEVE

BALL BEARING 6309

PLATE

1

1

1

2

CENTER SUNK SCREW AM6X16

COVER

4

1

RUBBER DIAPHRAGM 1

FILTER, OIL SUCTION ............................ 1 ........... NOT SOLD SEPARATELY

O- RING 20X4

PLATE SPRING

ALL. SCREW M6X16

ISOLATOR

SPRING WASHER

NUT M8

1

2

1

4

8

8

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 37

CRANKSHAFT ASSY.

HATZ 1B30 — CRANKSHAFT ASSY.

PAGE 38 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

11

12

13

14

7

8

9

10

15

16

NO.

PART NO.

1 01334200

6

4

2 *

3 * 04125300

05127401

05142700

05127600

05127700

05127801

40065600

50021600

04114201

50443600

05141600

05107301

50473700

PART NAME QTY.

REMARKS

CRANKSHAFT NO. X W? PLUG ......................... 1 .................INCLUDES ITEMS W/ *

CRANKSHAFT .................................................... 1 .................NOT SOLD SEPARATELY

CLOSING PLUG 12 MM

STUBSHAFT NO. 4 SAE GEN

STUBSHAFT TAP 25 DIA.

1

1

1

STUBSHAFT NO. 2 1” DIA.

STUBSHAFT NO. 1 1” DIA.

STUBSHAFT 25 DIA.

SUPPORTING DISK 45X55X3.0

CIRCLIP A45X1.75

DISK 18.5X37X5

HEX. SCREW M18X1.5X55

FITTING KEY A6.3 5X61

STUBSHAFT SEM FINISHED 27 MM DIA.

FITTING KEY 7X8X45

1

1

1

1

1

1

1

1

1

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 39

CAMSHAFT ASSY.

HATZ 1B30 — CAMSHAFT ASSY.

PAGE 40 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

CAMSHAFT ASSY.

10

11

12

13

14

1

3 *

4 *

5 *

6 *

9

7 *

8 *

NO.

PART NO.

01503520

01326400

50123200

01326600

50255300

01326500

04121700

04112100

04112200

04112300

04125100

04125200

HATZ

HATZ 1B30 — CAMSHAFT ASSY.

PART NAME QTY.

REMARKS

CAMSHAFT ASSY. ..................................... 1 .............. INCLUDES ITEMS W/ *

CAMLEVER 1

SHIM 5X10X0.5 DIN988

FLYWEIGHT

2

1

LOCK WASHER

FLYWEIGHT

2

1

CAMSHAFT ................................................. 1 .............. NOT SOLD SEPARATELY

WASHER 0.9MM 23X38X0.9

1

WASHER 1.0MM 23X38X1.0

WASHER 1.1MM 23X38X1.1

WASHER 1.2MM 23X38X1.2

WASHER 1.3MM 23X38X1.3

WASHER 1.4MM 23X38X1.4

1

1

1

1

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 41

PISTON ASSY.

HATZ 1B30 — PISTON ASSY.

PAGE 42 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

PISTON ASSY.

NO.

PART NO.

1 01328501

2 *

3 *

%

% 50464000

% 50463600 4 *

5 *

6%

% 01328601

7

8

01582600

01329201

9$

10$ 04113100

11

12

01582100

01582000

HATZ 1B30 — PISTON ASSY

.

PART NAME QTY.

REMARKS

PISTON 80MM ASSY. ................................. 1 .............. INCLUDES ITEMS W/ *

PISTON 80MM ............................................ 1 .............. NOT SOLD SEPARATELY

CIRCLIP

PISTON PIN

2

1

PISTON RING SET 80MM 1

CYLINDER .................................................. 1 .............. NOT SOLD SEPARATELY

CYLINDER WITH PISTON ASSY. ............... 1 .............. INCLUDES ITEMS W/%

CONROD ASSY. ......................................... 1 .............. INCLUDES ITEMS W/$

CONROD ..................................................... 1 .............. NOT SOLD SEPARATELY

CONROD SCREW 2

BIG END BEARING

BIG END BEARING - 0.5MM

1

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 43

CYLINDER HEAD ASSY.

HATZ 1B30 — CYLINDER HEAD ASSY.

PAGE 44 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

19

20

21

22

15

16

17

18

23

11

12

13

14

6

7

9

10

NO.

PART NO.

1

5

2 *

3 *

01529801

05129500

05097500

05097400

05098900

05093000

05093100

50425800

04093700

04113500

04093800

50425700

50445100

05091101

50358000

05054700

05098201

05099300

50396600

05093301

24

25

05092701

01509600

39

40

41

42

35

36

37

38

43

30

32

33

34

26+ 50425900

27+

28

29

50081200

50374900

04117701

50453200

05096301

05096401

05096501

05096601

05096701

05096801

05096901

05097001

50440300

04133500

04126100

PART NAME QTY.

REMARKS

CYLINDER HEAD ASSY ................................. 1 ............... INCLUDES ITEMS W/ *

CYLINDER HEAD ............................................ 1 ............... NOT SOLD SEPARATELY

VALVE GUIDE

STUD CYLINDER HEAD 141MM

2

2

STUD CYLINDER HEAD 148MM

PUSH ROD

VALVE, INTAKE

VALVE, EXHAUST

1

1

2

2

VALVE STEM SEAL CAP ............................... 2 ............... INCLUDED IN CRANKC. GASK. SET

WASHER 2

VALVE SPRING

SPRING PLATE

2

2

COLLET

DISK 6X12X1.2 DIN 988

2

4

SLIDER 2

GRUB SCREW M8X10 .................................... 2 ............... INCLUDED IN MAINTENANCE KIT

NUT FOR ROCKER ARM

ROCKER

WASHER 10.1X35X3

HEX. NUT M10 DIN 934

2

2

4

4

HEAD COVER GASKET ................................. 1 ............... INCLUDED IN CRANKC. GASK. SET

AND MAINTENANCE KIT

CYLINDER HEAD COVER 1

DOSING DEVICE ASSY ................................. 1 ............... INCLUDES ITEMS W/+

INCLUDED IN EMERGENCY KIT

O- RING 16X2 2

DOSING DEVICE ............................................ 1 ............... NOT SOLD SEPARATELY

SPRING WASHER A6

ALL SCREW M6X35

2

2

LIFTING STRAP

HEX. NUT M10

1

2

CYLINDER HEAD GASKET 0.3MM

0..1

CYLINDER HEAD GASKET 0.4MM ............ 0..1 ............... INCLUDED IN HEAD GASKET SET

CYLINDER HEAD GASKET 0.5MM ............ 0..1 ............... INCLUDED IN HEAD GASKET SET

CYLINDER HEAD GASKET 0.6MM

0..1

CYLINDER HEAD GASKET 0.7MM

CYLINDER HEAD GASKET 0.8MM

0..1

0..1

CYLINDER HEAD GASKET 0.9MM

CYLINDER HEAD GASKET 1.0MM

0..1

0..1

O- RING 8X1.5 ................................................ 4 ............... INCLUDED IN HEAD GASKET SET

SEALING RING CYLINDER HEAD ................. 2 ............... INCLUDED IN HEAD GASKET SET

PROTECTION HOSE 10X12X9 2

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 45

OIL PUMP/GOVERNOR

HATZ 1B30 — OIL PUMP/GOVERNOR ASSY.

NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.

PAGE 46 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — OIL PUMP/GOVERNOR ASSY.

OIL PUMP/GOVERNOR

NO.

PART NO.

1 01530210

8

9

2 *

3 *

4 *

5 *

7

6 *

50434901

05131600

05078900

05148600

50144400

50144500

04095600

03927300

05079301

50092700

50347100

01333000

50114300

50144500

50144400

50423900

04122900

01316402

05097100

50447900

50429400

05097300

04102900

50447400

50447500

05078600

50434800

05079400

01530402

50422400

50125800

50435000

05079800

35

36

37

38

39

30

31

32

34

26

27

28

29

21

22

23

25

18

18

19

20

14

15

16

17

10

11

12

13

PART NAME QTY.

REMARKS

COVER OIL PUMP ASSY. .............................. 1 ............... INCLUDES ITEMS W/ *

COVER, OIL PUMP ......................................... 1 ............... NOT SOLD SEPARATELY

CIRCLIP 1

GEAR, OIL PUMP ........................................... 1 ............... NOT SOLD SEPARATELY

HOUSING, OIL PUMP ..................................... 1 ............... NOT SOLD SEPARATELY

HOUSING, OIL PUMP ..................................... 1 ............... NOT SOLD SEPARATELY

RETAINING STRAP 1

BALL 3.5MM

ALL. SCREW M5X12

1

4

FLAT SPRING 0.4

OIL SUCTION TUBE

TUBE INSERT

TUBE INSERT

1

1

1

1

SHAFT

CIRCLIP

LEVER

GOVERNOR LEVER

SHIM 8X14X1

DISK 8X14X0.5

ALL. SCREW M3X12

INTERMED. PLATE

1

2

1

1

2

AS REQUIRED

2

AS REQUIRED

GOVERNOR SPRING 0.2MM

GOVERNOR SPRING 0.3

STOP SPRING 0.4MM

HEX. NUT M6

FLAT WASHER

LEVER

SCREW M6X32

SHAFT

CIRCLIP

BALL 3.175MM

CONSOLE

DISK

FLAT WASHER

HEX. NUT M6

CTR. SUNK SCREW M6X20

DISK

SUPPORT

AS REQUIRED

1

1

1

1

1

1

1

4

1

1

2

1

3

1

1

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 47

OIL PUMP/GOVERNOR

HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. (CONT.)

NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.

PAGE 48 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — OIL PUMP/GOVERNOR ASSY. (CONT.)

OIL PUMP/GOVERNOR

56

57

58

52

53

54

55

48

49

50

51

44

45

46

47

NO.

PART NO.

40

41

42

43

40022401

50138100

50004200

05079601

05078501

50475300

05151300

50475400

50328300

04122800

04000200

05130900

05130800

50465300

05146900

05147001

05151700

50475800

50475700

PART NAME

O- RING 8X2

THREADED PIN M6X35

THREADED PIN M6X18

CENTRIFUGAL WEIGHT

GOVERNOR SLEEVE

FILL. HEAD SCREW 5X25

SUPPORT

PIN 5X8

HEX. NUT M6

PLATE SPRING

TENSION SPRING

GOVERNOR SPRING

STOP PLATE

CYL. SCREW M3X8

CENTRIFUGAL WEIGHT

GOVERNOR SLEEVE

PLUG

PLATE SPRING

GRUB SCREW M10X10

QTY.

1

AS REQUIRED

AS REQUIRED

8

1

1

1

1

1

1

1

1

1

14

1

4

1

1

2

REMARKS

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 49

TIMING COVER ASSY.

HATZ 1B30 — TIMING COVER ASSY.

NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.

PAGE 50 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — TIMING COVER ASSY.

TIMING COVER ASSY.

41

42

43

44

45

46

29

30

31

32

25

26

27

28

33

34

35

36

21

22

23

24

17$

18

19

20

9

10

11

12$

13$

14$

15$

16$

NO.

PART NO.

1 01319510

2 *

3 *

5

4 *

5 *

8

6 *

7 *

04130200

01533900

05053100

04124800

40033700

50443400

03794100

05053400

03794201

50457900

37

38 *

39

40

50248800

50453400

50392900

04097800

04106500

50358000

01319601

04096810

50469900

50274901

04122000

50038700

50148000

05127100

04094801

04095700

04094700

05095210

04133900

04095210

50448901

50144400

50384200

50463000

50162900

50469800

50373100

50459200

50095100

PART NAME QTY.

REMARKS

TIMING COVER ASSY .................................... 1 ............... INCLUDES ITEMS W/ *

TIMING COVER ............................................... 1 ............... NOT SOLD SEPARATELY

CLOSING PLUG 1

BOLT GOVERNOR HOUSING

MAIN BEARING

1

1

MAIN BEARING - 0.5

1

OIL SEAL 30X47X8 ......................................... 1 ............... IN CRANKCASE GASKET SET

BALL

WASHER

CAM FOLLOWER

CAM FOLLOW SPINDLE

1

3

2

2

ALL. SCREW M6X25 2

BUSHING, ROCKER ARM .............................. 2 ............... NOT SOLD SEPARATELY

ROCKER ARM ................................................ 1 ............... NOT SOLD SEPARATELY

PIN, ROCKER ARM ........................................ 1 ............... NOT SOLD SEPARATELY

PIN, ROCKER ARM ........................................ 1 ............... NOT SOLD SEPARATELY

CLAMP, ROCKER ARM ................................... 1 ............... NOT SOLD SEPARATELY

CLAMP, ROCKER ARM ................................... 1 ............... NOT SOLD SEPARATELY

CUP 2

PRESSURE SPRING

DRAW ROD

SPRING

DISK 10.7X19X0.5

COVER

GRUB SCREW M6X30

HEX. NUT M6

ALL. SCREW M6X12

1

1

1

1

1

1

1

1

ALL. SCREW M8X130 2

JOINT A8X14 .................................................. 2 ............... IN CRANKCASE GASKET SET

JOINT A22X27 ................................................ 1 ............... IN MAINT. + CRANKCASE SET

DRAIN PLUG M22X1.5 .................................... 1 ............... IN MAINTENANCE KIT

CLOSING SCREW M12X1.5

SPRING WASHER A8

ALL. SCREW M8X60

ALL. SCREW M8X45

1

13

1

2

ALL. SCREWM8X50

CENTERING RING SAE A

9

1

SEALING RING TIMING COVER .................... 2 ............... IN HEAD GASKET SET

GRUB SCREW M8X10 5

ROCKER ARM ................................................ 1 ............... INCLUDES ITEMS W/$

CAM FOLLOW SPINDLE 1

ALL. SCREW M6X30

GRUB SCREW M4X20

1

1

JOINT

STUD M8X50

HEX. NUT M8

LEVER

1

1

1

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 51

FLYWHEEL ASSY.

HATZ 1B30 — FLYWHEEL ASSY.

PAGE 52 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

FLYWHEEL ASSY.

NO.

PART NO.

4

5

2

3

6

01321310

50327300

50003400

04117300

04110302

PART NAME

BLOWER RING

ALL. SCREW M4X20

SPRING WASHER A4

STICKER “TDC”

FLYWHEEL

HATZ 1B30 — FLYWHEEL ASSY.

QTY.

6

1

1

6

1

REMARKS

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 53

FUEL INJECTION ASSY.

HATZ 1B30 — FUEL INJECTION ASSY.

PAGE 54 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — FUEL INJECTION ASSY.

FUEL INJECTION ASSY.

NO.

PART NO.

1 01328800

2$

3#$

01582800

4#$ 05096101

4 05070601

5#$

6#$ 05081500

8$

9$

50436400

50436500

10$ 50436600

11$ 50436700

12$ 50436800

13$ 50436900

14$ 50437000

15$ 50437100

16$ 50437200

17$ 50437300

18$ 50437400

19$ 50437500

20$ 50437600

21$ 50437700

22$ 50437800

23$ 50437900

24$ 50438000

25$ 50438100

26$ 50438200

27$ 50438300

28+$

29+$

30+$

31+$ 50442200

32+$

33 05070500

PART NAME QTY.

REMARKS

INJECTOR ASSY. ................................. 1 ............. INCLUDES ITEMS W/$

NOZZLE HOLDER ASSY ..................... 1 ............. INCLUDES ITEMS W/#

PIPE ..................................................... 1 ............. NOT SOLD SEPARATELY

SEALING CONE 4.9MM ........... AS REQUIRED ... SEE TECHNICAL ADVICE 95125801

SEALING CONE 5.3MM ........... AS REQUIRED

NIPPLE BODY ...................................... 1 ............. NOT SOLD SEPARATELY

SEALING CONE 1

SHIM 1.00MM

SHIM 1.04MM

SHIM 1.10MM

SHIM 1.14MM

SHIM 1.20MM

SHIM 1.24MM

SHIM 1.30MM

SHIM 1.34MM

1

1

1

1

1

1

1

1

SHIM 1.40MM

SHIM 1.44MM

SHIM 1.50MM

SHIM 1.54MM

SHIM 1.60MM

SHIM 1.64MM

SHIM 1.70MM

SHIM 1.74MM

1

1

1

1

1

1

1

1

SHIM 1.80MM

SHIM 1.84MM

SHIM 1.90MM

SHIM 1.94MM

1

1

1

1

SPRING ................................................ 1 ............. NOT SOLD SEPARATELY

SPRING WASHER ................................ 1 ............. NOT SOLD SEPARATELY

PLATE ................................................... 1 ............. NOT SOLD SEPARATELY

NOZZLE ................................................ 1 ............. IN EMERGENCY KIT

BODY .................................................... 1 ............. NOT SOLD SEPARATELY

JOINT ................................................... 1 ............. IN HEAD GASKET SET

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 55

FUEL INJECTION ASSY.

HATZ 1B30 — FUEL INJECTION ASSY. (CONT.)

PAGE 56 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — FUEL INJECTION ASSY. (CONT.)

FUEL INJECTION ASSY.

NO.

PART NO.

PART NAME

34

35

36 *

37 *

38 *

43 *

44 *

45 *

46 *

47 *

48 *

49

39 *

40 *

41 *

42 *

*

01322200

01330800

04096300

04096400

04096500

04096600

04096700

50471600

50476900

50476500

50445900

50476000

SHIM 0.2MM

SHIM 0.3MM

QTY.

SHIM 0.6MM

1

VALVE, FUEL INJECTOR PUMP ......... 1 ............. NOT SOLD SEPARATELY

WASHER 1

SPRING, FUEL ..................................... 1 ............. NOT SOLD SEPARATELY

O- RING 17X2

VALVE HOLDER

DISC 8

1

1

1

1

1

REMARKS

INJECTION PUMP ............................... 1 ............. INCLUDES ITEMS W/

CONTROL SLEEVE

SHIM 0.4MM

SHIM 0.5MM

SPRING WASHER 8

1

1

1

1

*

BODY, FUEL INJECTOR PUMP ........... 1 ............. NOT SOLD SEPARATELY

BODY, FUEL ......................................... 1 ............. NOT SOLD SEPARATELY

50

51

52

53

50433900

04097700

50323900

05089300

54

60

05056700

05084201

55 01326100

56$ 50464500

57$ 50110800

58$ 05129000

59$ 05130300

60 05084201

O- RING 1.0X3.3

PIN

ALL. SCREW M6X30

RETAINING YOKE

1

1

1

1

FORK FOR INJECTOR

CONNECTING NIPPLE

1

1

PARTS SET NOZZLE ASSY. ............... 1 ............. INCLUDES ITEMS W/+

HEX SCREW M6X16 1

JOINT A4X8

CONNECTING NIPPLE

HOSE 2.5X295

CONNECTING NIPPLE

2

1

1

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 57

RECOIL STARTER ASSY.

HATZ 1B30 — RECOIL STARTER ASSY.

NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.

PAGE 58 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — RECOIL STARTER ASSY.

RECOIL STARTER ASSY.

NO.

PART NO.

1 01515002

12 *

13 *

14 *

15 *

16 *

17

2 *

4 * #

01497800

# 03665200

8 *

9 *

10 *

11 *

4 *

5 *

6 *

7 *

05045201

01569300

50081200

50062700

05088901

01548800

05044901

05045001

50146300

50165600

05044800

05061300

50062700

18 50170900

19

20

50445800

05109100

PART NAME QTY.

REMARKS

RECOIL STARTER ASSY. ............................... 1 ............... INCLUDES ITEMS W/ *

HANDLE ASSY. ............................................... 1 ............... INCLUDES ITEMS W/#

HANDLE .......................................................... 1 ............... NOT SOLD SEPARATELY

RUBBER SLEEVE 1

RETURN SPRING

HOUSING RECOIL STARTER

1

1

SPRING WASHER A6

ALLEN SCREW M6X10

ROPE RECOIL STARTER

ROPE PULLEY

4

4

1

1

BRAKE SPRING

BRAKE DISK

HEX SCREW M6X18

SPRING WASHER

RATCHET

RETURN SPRING

ALLEN SCREW M6X10

SPRING WASHER 6

DRIVING SLEEVE

STICKER LABEL

1

1

1

1

1

1

3

3

1

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 59

AIR DUCT ASSY.

HATZ 1B30 — AIR DUCT ASSY.

NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.

PAGE 60 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — AIR DUCT ASSY

.

AIR DUCT ASSY.

31

32

33

35

26

27

29

30

36

37

38

39

6

7

4

5

2

3

NO.

PART NO.

1 01551401

01551301

50170900

50146300

50120000

50144400

01326300

9

8 *

10

11

16

17

19

20

12

13

14

15

*

*

05128900

50334800

50163801

50441600

50445400

50335600

50144400

50114300

50177100

01326800

04099500

21

22

23

24#

04098400

01326700

01326200

25# 04111500

05108100

04124600

03575500

00921400

05081700

50453300

01599600

50328000

50095100

50344700

50144500

50170900

PART NAME

HOOD

BLOWER DUCTING

SPRING WASHER 6

QTY.

1

1

7

REMARKS

HEX SCREW M6X18

DISC A6,4

HEX NUT M6

1

2

6

COOLING AIR DUCTING ................................ 1 ............... INCLUDES ITEMS W/ *

AIR DUCT -----------------------------------------------1 ............... NOT SOLD SEPARATELY

SEALING STRIP 80MM

RUBBER SLEEVE

RUBBER SLEEVE

1

1

3

WASHER 4,3

HEX. SCREW M4X10

COMBI SCREW M6X16

HEX. NUT M6

3

1

3

3

DISK 6,4

HEX. SCREW M6X16

2

1

PARTING SHEET ............................................ 1 ............... ELECTRIC START ONLY

SEALING RING 1

SPACER TUBE 7X12X16.3

PARTING SHEET

5

1

COOLING AIR DUCT ....................................... 1 ............... INCLUDES ITEMS W/#

AIR DUCT ........................................................ 1 ............... NOT SOLD SEPARATELY

SEALING STRIP 119MM 1

SEALING STRIP 495MM

SEALING STRIP 388MM

SEALING RING

SPACER BUSHING

1

1

2

2

SPACER

RUBBER SLEEVE

SUPPORT

CTR. SUNK SCREW AM6X16

SPRING WASHER A8

HEX. NUT M8

FLAT WASHER 6,4

SPRING WASHER 6

1

1

1

1

1

1

1

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 61

AIR DUCT ASSY.

HATZ 1B30 — AIR DUCT ASSY. (CONT.)

NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.

PAGE 62 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

AIR DUCT ASSY.

57

58

59

53

54

55

56

50

50

51

52

46

47

48

49

42

43

44

45

NO.

PART NO.

40 50144400

41 04119100

50458100

05007300

04042000

05132900

04116700

50464401

40028300

05133800

05133900

05133900

05132700

50148000

05133000

50445000

05132800

50170900

50144400

05145800

05097600

PART NAME

HEX. NUT M6

TUBE 6X8X14

STUD M6X45

SEALING STRIP 48MM

WASHER 6.5X22.5X1

BUSH 6.5X13X14

COVER

STUD M6X35

HEX. NUT M6

RUBBER RING 17X28X5

RUBBER RING 17X28X9

RUBBER RING 17X28X9

BUSH 6.5X17Z11.5

HEX. NUT M8

SUPPORT FUEL TANK

CTR. SUNK SCREW M6X35

SPACER TUBE 7X12X16.3

SPRING WASHER 6

HEX NUT M 6

SPRING CLIP

WASHER

HATZ 1B30 — AIR DUCT ASSY. (CONT.)

1

1

1

1

1

1

1

1

QTY.

1

2

5

2

2

1

1

1

2

1

1

1

1

REMARKS

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 63

CRANKCASE BREATHER ASSY.

HATZ 1B30 — CRANKCASE BREATHER ASSY.

PAGE 64 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — CRANKCASE BREATHER ASSY.

CRANKCASE BREATHER ASSY.

NO.

PART NO.

1 01599200

2 *

3 *

5

4 *

05102900

01617900

01551600

PART NAME QTY.

REMARKS

OIL SEPARATOR ASSY. ................................. 1 ............... INCLUDES ITEMS W/ *

OIL SEPARATOR ............................................. 1 ............... NOT SOLD SEPARATELY

FILTER BREATHER SYSTEM 1

BREATHER TUBE ........................................... 1 ............... IN CRANKCASE GASKET SET

SUCTION PIPE 1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 65

FUEL TANK ASSY.

HATZ 1B30 — FUEL TANK ASSY.

NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.

PAGE 66 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — FUEL TANK ASSY.

FUEL TANK ASSY.

42

43

44

49

50

51

52

53

54

38

39

40

41

35

36

37

28 * # 50440900

29

30 *

31

* 05084400

05136900

05085500

34 50170900

55 *

50144400

05122300

01331300

50120000

05110010

01588900

04118800

50144500

50170900

50170700

05122700

05123200

04060400

50399801

50459600

50148100

05129610

22

23

24

25

14

15

16

17

NO.

PART NO.

1 01588610

2

3 *

4 *

5 *

6 *

7 *

8 *

9 *

11

*

12 *

13

01535302

05085100

50440600

05137000

01534900

50441100

05084000

05086401

50440800

05123100

05085300

01534600

03673300

05122200

05130400 18 *

19 *

20 *

21

50440900

05085600

50231900

05109810

05086810

05122800

40028400

26 *

27 * 01635200

PART NAME QTY.

REMARKS

FUEL TANK ASSY 5 LITER ............................. 1 ............... INCLUDES ITEMS W/ *

CAP FOR FUEL TANK 1

FUEL HOSE WRAP ......................................... 1 ............... NOT SOLD SEPARATELY

FUEL HOSE 7X165

NIPPLE FOR FUEL TANK

1

1

FUEL PIPE 7X220 1

FUEL VENT VALVE 1

HOSE CLIP ..................................................... 2 ............... IN EMERGENCY KIT

CONNECTING NIPPLE 1

GASKET FOR FUEL CAP

RUBBER SLEEVE

FUEL HOSE 7/70

FUEL HOSE 3.5X45

FUEL VENT VALVE

FUEL HOSE 4.5/170

2

1

1

1

1

1

FUEL PIPE

RUBBER SLEEVE

RUBBER SLEEVE

BREATHER HOSE

STUD M8X25

DISK 8.2X22X2

1

2

1

1

2

4

RUBBER SHELL

INSULATING SLEEVE

2

2

HEX. NUT M8 2

FUEL TANK ...................................................... 1 ............... NOT SOLD SEPARATELY

FUEL FILTER .................................................. 1 ............... IN MAINTENANCE KIT

........................................................................................... INCLUDES ITEMS W/#

RUBBER SLEEVE

CONNECTING NIPPLE

FUEL PIPE 7X80

TUBE 1.4X2X16

SPRING WASHER 6

HEX. NUT M6

SUPPORT

SUPPORT

DISK A6,4

DISK 7.1X17.9X2

HEX. SCREW M6X16

DISK 6.5X13X4.8

FLAT WASHER 6,4

SPRING WASHER 6

ALL. SCREW M6X16

HOSE NIPPLET

FUEL HOSE 3.5X38

FUEL HOSE 4.5X100

CLAMP 11,3

HOSE NIPPLE T

FLAT WASHER 8,4

CONNECTING NIPPLE

1

1

1

1

2

2

1

2

2

4

2

4

4

4

4

1

1

1

1

1

2

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 67

AIR FILTER ASSY.

HATZ 1B30 — AIR FILTER ASSY.

NOTE: Refer to Table 9 at the end of the manual for letter ( A to L) call-outs.

PAGE 68 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — AIR FILTER ASSY.

AIR FILTER ASSY.

14

15

16

17 *

35

36

8

9

6

7

10

11

12 *

13

3

4

5

NO.

PART NO.

1

2

* 05107600

05056400

50171500

50426000

50454300

05107500

50435800

01607900

50452200

04116600

04116501

05056100

50095100

05056300

05088300

05098100

05132000

04116700

PART NAME

SEALING STRIP

QTY.

1

REMARKS

WASHER

ALL. SCREW M8X25

1

3

AIR FILTER ELEMENT ................................... 1 ............... IN MAINTENANCE KIT

NUT M6 1

COVER AIR FILTER

RUBBER SLEEVE

1

1

AIR FILTER HOUSING ASSY ......................... 1 ............... INCLUDES ITEMS W/ *

WING NUT M6 1

COVER, RUBBER INSERT

RUBBER INSERT

SEALING STRIP 365MM

SPRING WASHER A8

AIR FILTER ASSY .......................................... 1 ............... NOT SOLD SEPARATELY

GASKET AIR FILTER ...................................... 2 ............... IN HEAD GASKET SET

INSULATING FLANGE

PLUG

1

1

COVER AIR FILTER

COVER

1

1

1

2

1

1

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 69

MUFFLER ASSY.

HATZ 1B30 — MUFFLER ASSY.

PAGE 70 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

HATZ 1B30 — MUFFLER ASSY.

MUFFLER ASSY.

27

28

29

31

23

24

25

26

18

19

20

22

14

15

16

17

37

38

39

32

34

35

36

9

10

11

12

7

8

5

6

NO.

PART NO.

3

4

1

2

40028300

50144500

01531311

05081101

05081410

50422500

01531201

05081611

50128100

05103600

50144500

40028300

05100300

04054300

05127000

50460700

50460800

50144500

40028300

50028900

50450500

05103401

05081002

05104100

05104000

05103500

40028400

50445201

50148100

40028400

05083900

05103901

05103801

50445000

01560200

PART NAME

HEX. NUT M6

FLAT WASHER 6,4

EXHAUST END PIPE

THREADED BOLT M6

QTY.

1

1

1

1

REMARKS

EXHAUST TUBE

CTR. SUNK SCREW M6X12

CLAMP

SUPPORTING PLATE

3

3

1

3

STUD 3

MUFFLER GASKET 1B30 ............................... 5 ............... IN HEAD GASKET SET

FLAT WASHER 6,4

HEX NUT M6

1

1

HEX. SCREW M8X100

HEX. SCREW M8X10

MUFFLER, INNER PART

COVER

SEALING STRIP

SEALING STRIP

MUFFLER, OUTER PART

HEX. NUT M8

STUD M8X70

FLAT WASHER 8,4

HEX. NUT M8

SPACER NUT M8

SPACER TUBE 51.6MM

SPACER TUBE 65MM

CTR. SUNK. SCREW M6X35

MUFFLER GUARD

SEALING STRIP 65MM

WASHER 8.4X23.5

WASHER 28.1X34X0.5

HEX. SCREW M6X100

HEX. SCREW M6X55

FLAT WASHER 6,4

HEX. NUT M6

1

1

1

1

1

1

1

3

1

6

1

1

1

1

1

1

1

3

5

3

1

8

4

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 71

F

G

H

J

K

L

C

D

E

I t e m

A

B

HATZ 1B20 — SEALING AND BONDING ADHESIVES

T A B L E 9 .

S E A L I N G A N D B O N D I N G A D H E S I V E S

P a r t N u m b e r

5 0 2 2 3 0 0 1

5 0 2 2 3 1 0 0

5 0 2 2 3 2 0 0

5 0 2 2 3 3 0 0

5 0 2 2 3 4 0 0

+

5 0 2 2 3 8 0 0

5 0 2 2 3 9 0 0

5 0 2 5 6 5 0 1

5 0 2 8 2 5 0 1

5 0 2 8 3 0 0 3

5 0 3 4 2 6 0 0

5 0 2 5 6 6 0 0

D e s c r i p t i o n

L o c t ti e A c it v a t o r

L o c it it e 5 7 3

L o c t ti e 6 0 1

L o c it it e 2 2 1

L o c t ti e 6 4 8

T e c h n i c o

T e c h n i c o ll ll 8 0 5 8

8 3 6 7

L o c t ti e I S 4 0 7

S i il c o n

H i g h T e m p P a s t e

H i g h T e m p G r e a s e

S i il c o n S e a l e r

A m o u n t

5 0 0 m l

5 0 m l

5 0 m l

5 0 m l

1 0 m l

0 .

7 5

0 .

7 5 k g k g

1 0 g

3 0 m l

1 0 0 m l

1 0 0 g

1 0 0 g

PAGE 72 — QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05)

Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1.

A Returned Material Authorization must be approved by Multiquip prior to shipment.

2.

To obtain a Return Material Authorization, a list must be provided to Multiquip Parts

Sales that defines item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions must match the current parts price list.

b. The list must be typed or computer generated.

c. The list must state the reason(s) for the return.

d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased.

e. The list must include the name and phone number of the person requesting the RMA.

3.

A copy of the Return Material Authorization must accompany the return shipment.

4.

Freight is at the sender’s expense. All parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5.

Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

6.

The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer net price of less than $5.00.

d. Special order items.

e. Electrical components.

f.

Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7.

The sender will be notified of any material received that is not acceptable.

8.

Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

9.

Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11. Credit issued will be applied to future purchases only.

PRICING AND REBATES

Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to Original

Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIAL EXPEDITING SERVICE

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.

QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL — REV. #0 (03/29/05) — PAGE 73

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave.

Carson, CA 90746

Email: [email protected]

Internet: www.multiquip.com

PARTS DEPARTMENT

800-427-1244

310-537-3700

MAYCO PARTS

800-306-2926

310-537-3700

SERVICE DEPARTMENT

800-421-1244

310-537-3700

TECHNICAL ASSISTANCE

800-478-1244

WARRANTY DEPARTMENT

800-421-1244, EXT. 279

310-537-3700, EXT. 279

800-421-1244

FAX: 310-537-3927

FAX: 800-672-7877

FAX: 310-637-3284

FAX: 800-672-7877

FAX: 310-637-3284

FAX: 310-537-4259

FAX: 310-631-5032

FAX: 310-537-1173

Your Local Dealer is:

MULTIQUIP INC.....

18910 WILMINGTON AVE.

CARSON, CALIFORNIA 90746

800-421-1244 • 310-537-3700

FAX: 310-537-3927

E-mail:[email protected]

Internet:multiquip.com

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