FlexFit™ FF175
FlexFit™ FF175
SECTIONAL OVERHEAD DOORS
** NOTE TO SPECIFIER ** Raynor; commercial sectional overhead doors.
This section is based on the products of Raynor, which is located at:
1101 East River Rd. P. O. Box 448
Dixon, IL 61021-0448
Toll Free Tel: 800-4-RAYNOR
Tel: 815-288-1431
Fax: 888-598-4790
Email: request info ([email protected])
Web: www.raynor.com
[ Click Here ] for additional information.
For more than 60 years, architects and construction specifiers have counted on Raynor for
doors and electric operators that meet the harshest environment and application
demands. For your convenience, additional Raynor commercial specifications and
drawings can be downloaded from www.raynor.com .
Raynor has more than 800 professional installing distributors in the United States and
throughout 54 nations around the world. They pride themselves in excellent product
knowledge, installations and service after the sale. Earn CE units and receive valuable
knowledge about commercial doors by participating in an AIA/CES course. If you would
like a Raynor Representative to contact you about presenting an AIA/CES course to your
company, fill out an online form at www.raynor.com, or contact us at 1-800-4-RAYNOR.
Refer to specifications in this section for the following types of Raynor Overhead Doors:
Commercial Sectional Doors: FlexFit™.
PART 1 GENERAL
1.1
SECTION INCLUDES
A.
Commercial sectional doors.
1.2
RELATED SECTIONS
** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add
others as required.
1.3
A.
Section 05500 - Metal Fabrications: Miscellaneous for steel supports.
B.
Section 08710 - Door Hardware: Hardware, locks, access panels.
C.
Section 09900 - Painting: Field painting.
D.
Section 11150 - Parking Control Equipment: Parking control equipment for remote
door controls.
E.
Section 16050 - Basic Electrical Materials and Methods: Electrical connections and
service for powered door operators.
REFERENCES
** NOTE TO SPECIFIER ** Delete references from the list below that are not actually
required by the text of the edited section.
1.4
A.
American Society for Testing and Materials (ASTM) A 653/A 653M - Standard
Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated
(Galvannealed) by the Hot-Dip Process.
B.
American Society for Testing and Materials (ASTM) C 518 - Standard Test Method
for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter
Apparatus.
C.
American Society for Testing and Materials (ASTM) E 283 - Standard Test Method
for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls,
and Doors Under Specified Pressure Differences Across the Specimen.
SUBMITTALS
A.
Submit under provisions of Section 01300.
B.
Product Data: Manufacturer's data sheets on each product to be used, including:
1.
Preparation instructions and recommendations.
2.
Storage and handling requirements and recommendations.
3.
Installation methods.
C.
Shop Drawings:
1.
Provide drawings indicating track details, head and jamb conditions, spring
shafts, anchorage, accessories, finish colors, patterns and textures, operator
mounts and other related information.
2.
Regulatory Requirements and Approvals: Provide shop drawings in
compliance with local Authority having Jurisdiction (AHJ).
D.
Certifications:
1.
Submit manufacturer's certificate that products meet or exceed specified
requirements.
2.
Submit installer qualifications.
** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
1.5
E.
Selection Samples: For each finish product specified, two complete sets of color
chips representing manufacturer's full range of available colors and patterns.
F.
Verification Samples: For each finish product specified, two samples, minimum size
6 inches (150 mm) square, representing actual product, color, and patterns.
QUALITY ASSURANCE
A.
1.6
DELIVERY, STORAGE, AND HANDLING
A.
1.7
Installer Qualifications: Utilize an installer having demonstrated experience on
projects of similar size and complexity, and trained and authorized by the door
manufacturer to perform the work of this section.
Store products in manufacturer's unopened packaging until ready for installation.
PROJECT CONDITIONS
A.
Maintain environmental conditions (temperature, humidity, and ventilation) within
limits recommended by manufacturer for optimum results. Do not install products
under environmental conditions outside manufacturer's recommended limits.
1.8
WARRANTY
A.
Provide manufacturer’s standard warranty against defects in material and
workmanship, as further described in Part 2 of this Section.
PART 2 PRODUCTS
2.1
MANUFACTURERS
A.
Acceptable Manufacturer: Raynor, which is located at: 1101 East River Rd. P. O.
Box 448 ; Dixon, IL 61021-0448; Toll Free Tel: 800-4-RAYNOR; Tel: 815-288-1431;
Fax: 888-598-4790; Email: request info ([email protected]); Web:
www.raynor.com
** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with
requirements of Division 1 section on product options and substitutions.
B.
Substitutions: Not permitted.
C.
Requests for substitutions will be considered in accordance with provisions of
Section 01600.
** NOTE TO SPECIFIER ** Revise paragraph below to suit project requirements. If a reader
of this section could reasonably expect to find a product or component specified in this
section, but it is actually specified elsewhere, then the related section number(s) should
be listed in the paragraph below. Delete door product if not required.
2.2
SECTIONAL THERMAL POLYSTYRENE INSULATED SANDWICH DOOR
A.
FlexFit™ Series as manufactured by Raynor Garage Doors:
1.
Doors:
a.
Operation:
** NOTE TO SPECIFIER ** Delete door operation not required. There are restrictions on
size of door for manual or hand chain operation.
1)
Provide doors designed for manual operation.
2)
Provide doors designed for hand chain operation.
3)
Provide doors designed for electric motor operation.
b.
Jamb Construction:
** NOTE TO SPECIFIER ** Delete jamb not required.
1)
Steel jambs with self-tapping fasteners.
2)
Wood jambs with lag screw fasteners.
3)
Masonry jambs with anchor bolt fasteners.
c.
Structural Performance Requirements:
** NOTE TO SPECIFIER ** Insert required wind load p.s.f.
1)
Wind Loads: Uniform pressure of: ________ psf.
2.
Sections:
a.
FF175:
1)
Sections shall contain 1.44” expanded polystyrene insulation
sandwiched between interior and exterior panels. End stiles to
be 12-gauge galvanized steel.
2)
Material: Sandwich construction, 1-3/4 inches (44mm) thick.
Exterior skin shall be constructed of 1/8” non-conductive, UVstabilized FgR pultruded fiberglass reinforced polymer (FRP)
material with additional anti-yellowing UV protective coating.
Interior skin shall be constructed of 1/8” IDS extruded HDPE and
manufactured with materials in compliance with FDA regulation
21 CFR 177.1520. Skins will be bolted together around 1.5” x
1/8” FgS square tube framing constructed of pultruded fiberglass
reinforced polymer (FRP). Bolts shall be carriage style heads on
exterior and blind-head style on interior to reduce risk of injury.
a)
Interior and exterior skins shall be one continuous piece
without splices up to 20’-2” in length.
b)
Square tube frame rails shall be one continuous piece
without splices up to 20’ in length.
3)
Finish: Exterior and interior skins to have smooth finish.
a)
Color: White.
4)
Insulation: Expanded polystyrene with door R-value of 9.68.
b.
Seals: Intermediate sections will incorporate white, J-Flex fabric
reinforced section joint seals. Bottom of door to have flexible cloth
reinforced U-shaped EPDM rubber seal and 3” brush seal. Header
shall have dual-durometer vinyl blade seal on top section to prevent
airflow above header. Jambs shall have 1” brush seals to prevent
airflow. Brush seals will be mounted into continuous (no splices)
extruded aluminum retainers.
c.
Trussing: Not applicable.
3.
Windows: Not available. Optional door viewer available.
4.
Mounting: Sections mounted in door opening using:
** NOTE TO SPECIFIER ** Delete mounting not required.
a.
Between-Jamb Bracket Mounting: sections mounted between door
jambs, seal against exterior perimeter seal installed along vertical and
top horizontal edges of jambs.
b.
Lap Jamb Angle Mounting: section overlap door jambs by 1 inch (25
mm) on each side of door opening.
5.
Track:
a.
Material: Hot-dipped galvanized steel (ASTM A 653), fully adjustable
for adequate sealing of door to jamb or weather seal.
b.
Configuration Type:
** NOTE TO SPECIFIER ** Delete configuration type not required.
1)
Configuration Type: Normal Headroom.
2)
Configuration Type: Vertical Lift.
3)
Configuration Type: Lift-Clearance.
c.
Track Size:
1)
Size: 3 inches (76 mm).
** NOTE TO SPECIFIER ** Some restrictions apply based on Configuration Type and Size.
The only mounting available on 3-inch lift-clearance is Floor-to-Shaft Angle-Mount. Refer
to manufacturer's literature for other restrictions. Delete mounting not required.
d.
Mounting:
1)
Floor-to-Header Angle-Mount consisting of fully-adjustable, nogap continuous angle extending from the floor up to the door
header for use with steel, wood, or masonry jambs. Continuous
angle size not less than 3-1/2 inches by 5 inches by 1/8 inches
(89 by 127 by 3.2 mm) on 3-inch track.
2)
Floor-to-Shaft Angle-Mount consisting of fully-adjustable, no-gap
continuous angle extending from the floor, past header,
completely up to door shaft for use with steel, wood, or masonry
jambs. Continuous angle size not less than 3-1/2 inches by 5
inches by 1/8 inches (89 by 127by 3.2 mm) on 3-inch track.
e.
Finish:
1)
Galvanized.
6.
Counterbalance:
a.
Counterbalance System: Provided with aircraft-type, galvanized steel
lifting cables with minimum safety factor of 5. Torsion Springs
consisting of heavy-duty oil-tempered wire torsion springs on a
continuous ball-bearing cross-header shaft.
** NOTE TO SPECIFIER ** Delete one of the following two paragraphs. For extended cycle
insert the required cycle life (50,000 - 200,000),
1)
Spring Cycle Requirements: Standard high cycle 25,000 cycles.
2)
Spring Cycle Requirements: Extended cycle: ___________
cycles.
7.
Hardware:
a.
End Stile Hinges and Brackets: Fabricated from galvanized steel.
b.
Track Rollers: 3 inches (76.2 mm) diameter consistent with track size,
with hardened steel ball bearings.
c.
Locks: Door furnished with two spring-loaded interior locks with dead
bolt provided with hole to receive padlock provided by Owner.
8.
FlexFit Limited Warranty: Raynor warrants the door sections against defects
in material and workmanship for one year from date of delivery to the original
purchaser. Raynor warrants all hardware and spring components against
defects in material and workmanship for one year (or cycle life of the springs)
from date of delivery to the original purchaser. Additional Limited Warranty
requirements in accordance with manufacturer’s full standard limited warranty
documentation.
** NOTE TO SPECIFIER ** ControlHoist (solid state) operators. Delete if not required.
B.
ControlHoist as manufactured by Raynor Garage Doors:
1.
Model:
** NOTE TO SPECIFIER ** ControlHoist Optima operators (solid state) feature a heavy-duty
gear drive running in oil for high reliability and efficient operation. They are designed for
larger sectional doors and higher cycle applications. Delete if not required.
a.
Raynor ControlHoist Optima:
1)
Type: Jackshaft with manual chain hoist.
** NOTE TO SPECIFIER ** Delete rating not required.
2)
Motor Horsepower Rating: Continuous 1/2 HP.
3)
Motor Horsepower Rating: Continuous 3/4 HP.
4)
Motor Horsepower Rating: Continuous 1 HP.
5)
Motor Horsepower Rating: Continuous 1-1/2 HP.
6)
Motor Horsepower Rating: Continuous 2 HP.
** NOTE TO SPECIFIER ** Delete electrical not required.
7)
Electrical Requirements: 115 volt single phase.
8)
Electrical Requirements: 230 volt single phase.
9)
Electrical Requirements: 208-230 volt three phase.
10) Electrical Requirements: 460 volt three phase.
11) Duty Cycle: 30 cycles/hour or 300 cycles/day.
12) Control Wiring: Solid state circuitry with provisions for connection
of safety edge to reverse, external radio control hook-up and
maximum run timer. Provisions for timers to close, monitored
reversing devices, mid stop and lock bar sensor capability.
** NOTE TO SPECIFIER ** Delete if custom wiring not required. For custom wiring contact
manufacturer.
a)
Provide three button momentary contact "open-stop",
constant pressure on close (can be changed to
momentary to close).
b)
Custom wiring.
** NOTE TO SPECIFIER ** ControlHoist Standard belt-drive operators are designed for
medium- to high-cycle applications and for normal- to large-size sectional doors. Delete if
not required.
b.
Raynor ControlHoist Standard:
** NOTE TO SPECIFIER ** Delete types not required.
1)
Type: Jackshaft.
2)
Type: Jackshaft with manual chain hoist.
** NOTE TO SPECIFIER ** Delete rating not required.
3)
Motor Horsepower Rating: Continuous 1/3 HP.
4)
Motor Horsepower Rating: Continuous 1/2 HP.
5)
Motor Horsepower Rating: Continuous 3/4 HP.
6)
Electrical Requirements: 115 volt single phase.
7)
Electrical Requirements: 230 volt single phase.
8)
Electrical Requirements: 208-230 volt three phase.
9)
Electrical Requirements: 460 volt three phase.
10) Duty Cycle: 30 cycles/hour or 300 cycles/day.
11) Control Wiring: Solid state circuitry with provisions for connection
of safety edge to reverse, external radio control hook-up and
maximum run timer. Provisions for timers to close, monitored
reversing devices, mid stop and lock bar sensor capability.
a)
Provide three button momentary contact "open-stop",
constant pressure on close (can be changed to
momentary to close).
** NOTE TO SPECIFIER ** Delete if custom wiring not required. For custom wiring contact
manufacturer.
b)
Custom wiring.
** NOTE TO SPECIFIER ** ControlHoist Basic belt drive operators are designed for
operating sectional doors up to 14 feet high in light duty applications. Delete if not
required.
c.
Raynor ControlHoist Basic:
** NOTE TO SPECIFIER ** Delete types not required.
1)
Type: Jackshaft.
2)
Type: Jackshaft with manual chain hoist.
3)
Motor Horsepower Rating: Intermittent 1/2 HP.
4)
Electrical Requirements: 115 volt single phase.
5)
Duty Cycle: 10 cycles/hour.
6)
Control Wiring: Solid state circuitry with provisions for connection
of safety edge to reverse, external radio control hook-up and
maximum run timer. Provisions for timers to close, monitored
reversing devices, mid stop and lock bar sensor capability.
a)
Provide three button momentary contact "open-stop",
constant pressure on close (can be changed to
momentary to close).
PART 3 EXECUTION
3.1
EXAMINATION
A.
Do not begin installation until substrates have been properly prepared. Verify that
site conditions are acceptable for installation of doors, operators, controls and
accessories. Ensure that openings are square, flush and plumb.
B.
If substrate preparation is the responsibility of another installer, notify Architect of
unsatisfactory preparation before proceeding.
3.2
3.3
3.4
PREPARATION
A.
Clean surfaces thoroughly prior to installation.
B.
Prepare surfaces using the methods recommended by the manufacturer for
achieving the best result for the substrate under the project conditions.
INSTALLATION
A.
General: Install door, track and operating equipment complete with all necessary
accessories and hardware according to shop drawings, manufacturer's instructions.
B.
Lubricate bearings and sliding parts, and adjust doors for proper operation, balance,
clearance and similar requirements.
PROTECTION
A.
Clean installed products in accordance with manufacturer's instructions prior to
Owner's acceptance. Remove and legally dispose of construction debris from project
site.
B.
Remove temporary coverings and protection of adjacent work areas. Repair or
replace installed products damaged prior to or during installation.
C.
Lubricate bearings and sliding parts, assure weather tight fit around door perimeter
and adjust doors for proper operation, balance, clearance and similar requirements.
Protect installed products until completion of project.
D.
Touch-up, repair or replace damaged products before Substantial Completion.
END OF SECTION
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement