UAG-XKxxxx_UAG-XKPL-xxxx_INSTAL--GUIDE_09-14

UAG-XKxxxx_UAG-XKPL-xxxx_INSTAL--GUIDE_09-14
Short or Long Range
Local Expansion
Adapters
Installation Guide
UAG-XKxxx, UAG-XKPxxx
and UAG-XKLxxx
Short or Long Range Local Expansion Adapters are used to connect a UniStream™
controller to a row of I/O modules located on a DIN-rail. You can daisy-chain up to 5 Local
I/O Expansion Adapters to one controller to further increase the number of I/O modules.
Short or Long Range Local Expansion Adapters are available with cables of different lengths:
Short-range adapter Kits
Up to 3 meters. May be ordered with or without an integrated power supply; a
powered adapter module supports a greater number of I/O modules.
Long-range adapter Kits
3 meters and up. These kits include power supplies.
Note that the maximum number of modules supported by a single CPU is provided in the
CPU’s technical specifications.
Before You Begin
Before installing the device, the installer must:
Read and understand this document and related technical specifications and
documents, located in the Technical library section of the Unitronics website.
Verify the Kit Contents.
Alert Symbols and General Restrictions
When any of the following symbols appear, read the associated information carefully.
Symbol
Caution
Meaning
Description
Danger
The identified danger causes physical and property damage.
Warning
The identified danger could cause physical and property damage.
Caution
Use caution.
All examples and diagrams are intended to aid understanding, and do not guarantee
operation. Unitronics accepts no responsibility for actual use of this product based on
these examples.
Please dispose of this product according to local and national standards and regulations.
This product should be installed only by qualified personnel.
Failure to comply with appropriate safety guidelines can cause severe injury or
property damage.
Do not attempt to use this device with parameters that exceed permissible levels.
Do not connect/disconnect the device when power is on.
Unitronics
1
Short or Long Range Local Expansion Adapters Installation Guide
Environmental Considerations
Ventilation: 10mm (0.4”) of space is required between the device top/bottom edges
and the enclosure’s walls.
Do not install in areas with: excessive or conductive dust, corrosive or flammable
gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration,
in accordance with the standards and limitations given in the product’s technical
specification sheet.
Do not place in water or let water leak onto the unit.
Do not allow debris to fall inside the unit during installation.
Install at maximum distance from high-voltage cables and power equipment.
Kit Contents
Qty
UAGXKxxx
UAGXKPxxx
UAGXKL600
UAGXKL1200
UAGXKL1500
UAGXKL2000
UAGXKL3000
Local Expansion Base
Unit
1
√
√
√
√
√
√
√
Local Expansion End Unit
1
√
√
√
√
√
√
√
-
-
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
1
Integrated
Integrated
√
√
√
√
√
1
√
√
√
√
√
√
√
Item
Power Supply
Cable
Terminal Block
Assembly Diagram (For UAG-XKPxxx and UAG-XKxxx)
1
Bus connector
2
Base Unit plug
3
Clips
4
Base Unit’s cable port
5
Cable with RJ45 connector
6
End Unit LED indicators
7
DIN-rail clips, top and bottom
8
End Unit I/O bus connector
9
I/O Bus - Left side connector
10
Model-dependent:
UAG-XKxxx earth point
connector
UAG-XKPxxx power
supply connector
Caution
2
Please note that although they appear similar, the Base Units and End Units of
Short-range and Long-range adapters are not interchangeable.
Unitronics
UniStream™ Uni-I/O™
Assembly Diagram (For UAG-XKLxxx)
Caution
1
Bus connector
2
Base Unit plug
3
Clips
4
Base Unit’s cable port
5
Cable (model dependent)
6
End Unit LED indicators
7
DIN-rail clips, top and bottom
8
End Unit I/O bus connector
9
I/O Bus - Left side connector
10
Power supply connector.
Please note that although they appear similar, the Base Units and End Units of
Short-range and Long-range adapters are not interchangeable.
Installation Space Considerations
Allocate space for the Base Unit and End Unit according to the dimensions in the kit’s
technical specifications. Also, consider the space required to install and connect them, as
shown in the following Installation instructions.
Installation
Turn off system power before connecting or disconnecting any modules or devices.
Use proper precautions to prevent Electro-Static Discharge (ESD).
This kit enables you to connect a UniStream™ controller to a row of I/O modules located on
a DIN-rail. To do this, you must:
Connect the Base Unit to the last device installed on the back of the HMI
panel. This may be the CPU-for-Panel, a Uni-COM™ module, or another
I/O module.
Connect the End Unit to the first module in a row of modules.
Link the End Unit into the Base Unit via the connecting cable.
If you are using a:
UAG-XKPxxx or the UAG-XKLxxx, connect it to a power source
UAG-XKxxx, earth it.
Unitronics
3
Short or Long Range Local Expansion Adapters Installation Guide
Connecting the Adapter’s Base Unit
1. Hold the Base Unit as shown in the
accompanying figure, and plug it into the last
device installed on the back of the HMI panel.
Verify first that its Bus Connector is not
covered.
2. Click the top and bottom clips into the Guide
Tunnel of the last device.
The Base and End Units of the Short-range and Long-range models are not
interchangeable, do not mix between them.
Connecting the Adapter End Unit
1. Push the End Unit onto the DIN-rail until the clips located at the top and bottom of the
unit have snapped onto the DIN-rail.
2. Install Uni-I/O™ modules to the right of the End unit. Please refer to the specific
Installation Guide of each Uni-I/O™ module.
3. Slide the Bus Connector Lock of the first module all the way to the left.
Connecting the Cable
Short-range kit: Link the adapter’s units by plugging the RJ45 of the End
Unit’s cable into the port at the bottom of the Base Unit.
Long-range kit: Connect both sides of the blue cable to the RJ45 ports of
the adapter’s Base and End units. Please refer to the Long Range Local
Expansion Adapter Assembly Diagram, page 3.
Connecting the Power Supply and Earth
UAG-XKPxxx or UAG-XKLxxx, connect it to a power source
as described on page 5.
UAG-XKxxx, earth it.
Do not connect the cable to any device other than the Base Unit.
Do not connect the Base Unit’s cable port to any other cable or device.
Wiring
This equipment is designed to operate only at SELV/PELV/Class 2/Limited Power
environments.
All power supplies in the system must include double insulation. Power supply
outputs must be rated as SELV/PELV/Class 2/Limited Power.
Do not connect either the ‘Neutral’ or ‘Line’ signal of the 110/220VAC to device’s 0V
point.
Do not touch live wires.
All wiring activities should be performed while power is OFF.
Use over-current protection, such as a fuse or circuit breaker, to avoid excessive
currents into the UAG-XKPxxx or UAG-XKLxxx supply port.
Unused points should not be connected (unless otherwise specified). Ignoring this
directive may damage the device.
Double-check all wiring before turning on the power supply.
4
Unitronics
UniStream™ Uni-I/O™
Caution
To avoid damaging the wire, use a maximum torque of 0.5 N·m (5 kgf·cm).
Do not use tin, solder, or any substance on stripped wire that might cause the
wire strand to break.
Install at maximum distance from high-voltage cables and power equipment.
Wiring Procedure
Use crimp terminals for wiring; use 26-12 AWG wire (0.13 mm2 –3.31 mm2).
1. Strip the wire to a length of 7±0.5mm (0.250–0.300 inches).
2. Unscrew the terminal to its widest position before inserting a wire.
3. Insert the wire completely into the terminal to ensure a proper connection.
4. Tighten enough to keep the wire from pulling free.
Wiring Guidelines
In order to ensure that the device will operate properly and to avoid electromagnetic
interference:
Use a metal cabinet. Make sure the cabinet and its doors are properly
earthed.
Use wires that are properly sized for the load.
Connect the 0V point of the UAG-XKPxxx or UAG-XKLxxx directly to the
power supply 0V terminal.
Connect the functional ground point ( ) to the earth of the system
(preferably to the metal cabinet chassis).
Use the shortest and thickest wires possible: less than 1m (3.3’) in length,
minimum thickness 14 AWG (2 mm2).
Connect the power supply 0V to the earth of the system.
NOTE
For detailed information, refer to the document System Wiring Guidelines, located in
the Technical Library in the Unitronics’ website.
Wiring the Power Supply (UAG-XKPxxx or UAG-XKLxxx)
The UAG-XKPxxx or UAG-XKLxxx requires an external 12 or 24VDC power supply.
The 0V of the UAG-XKPxxx or UAG-XKLxxx end unit must be connected to the HMI
Panel’s 0V. Ignoring this directive may damage the device.
In the event of voltage fluctuations or non-conformity to voltage power supply
specifications, connect the device to a regulated power supply.
Connect the +V and 0V terminals as shown in the
accompanying figure.
Unitronics
5
Short or Long Range Local Expansion Adapters Installation Guide
Removing the Expansion Adapter
1. Turn off the system power.
2. Remove the Power/Earth terminal block from the bottom of the End unit.
3. Disconnect the cable:
Short-Range: Unplug the cable from the RJ45 port on the Base Unit.
Long -Range: Unplug the blue cable from the RJ45 ports of the Base and the
End units.
4. To remove the Base unit, pull the top clip up and the bottom clip down, and pull the
unit slowly away until the plug disengages.
5. To remove the End unit:
Locate the Bus connector lock of the Uni-I/O™ module connected to the End
Unit and slide it to the right.
Pull the End Unit’s top DIN-rail clip up and the bottom clip down.
Pull the End Unit out of its place (away from the DIN rail).
The information in this document reflects products at the date of printing. Unitronics reserves the right, subject to all applicable laws, at any time, at its sole discretion, and without notice,
to discontinue or change the features, designs, materials and other specifications of its products, and to either permanently or temporarily withdraw any of the forgoing from the
market.All information in this document is provided "as is" without warranty of any kind, either expressed or implied, including but not limited to any implied warranties of merchantability,
fitness for a particular purpose, or non-infringement. Unitronics assumes no responsibility for errors or omissions in the information presented in this document. In no event shall
Unitronics be liable for any special, incidental, indirect or consequential damages of any kind, or any damages whatsoever arising out of or in connection with the use or performance of
this information. The tradenames, trademarks, logos and service marks presented in this document, including their design, are the property of Unitronics (1989) (R"G) Ltd. or other third
parties and you are not permitted to use them without the prior written consent of Unitronics or such third party as may own them
[DOC20001-C6] 09/14
6
Unitronics
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