Rosemount 2410 Tank Hub ™
Reference Manual
00809-0100-2410, Rev CA
October 2015
Rosemount™ 2410
Tank Hub
Reference Manual
Title Page
00809-0100-2410, Rev CA
October 2015
Rosemount™ 2410 Tank Hub
NOTICE
Read this manual before working with the product. For personal and system
safety, and for optimum product performance, make sure you thoroughly
understand the contents before installing, using, or maintaining this
product.
For equipment service or support needs, contact your local Emerson Process
Management/Rosemount Tank Gauging representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety.
Repair, e.g. substitution of components etc, may also jeopardize safety and
is under no circumstances allowed.
Rosemount Tank Radar AB will not take any responsibility for faults,
accidents, etc caused by non-recognized spare parts or any repair which is
not made by Rosemount Tank Radar AB.
The products described in this document are NOT designed for
nuclear-qualified applications.
Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your
local Rosemount Sales Representative.
Title Page
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Contents
Reference Manual
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Contents
1Section 1: Introduction
1.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Technical documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7 Packing material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7.1 Reuse and recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7.2 Energy recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2Section 2: Overview
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.3 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.4 Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3Section 3: Installation
3.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.2 Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.3 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.3.1 Pipe mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.3.2 Wall mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.4 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.4.1 Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.4.2 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.4.3 Cable selection for power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.4 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.5 Cable selection for the Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
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3.4.6 Power budget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3.4.7 Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.4.8 Typical installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.4.9 Cabling for the TRL2/RS485 Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3.4.10Non-IS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3.4.11Non-IS terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
3.4.12IS connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
3.4.13Intrinsically safe terminal block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
3.4.14Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4Section 4: Configuration
4.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
4.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.3 Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
4.4 Basic configuration of a Rosemount 2410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
4.5 Advanced configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.6 Configuration using TankMaster WinSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
4.6.1 Installation wizard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.6.2 Advanced configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
4.6.3 Installing a Rosemount 2460 System Hub . . . . . . . . . . . . . . . . . . . . . . . . . . .64
5Section 5: Operation
5.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
5.2 Integral display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
5.3 Start-up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
5.4 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
5.5 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
5.5.1 LED Start-Up information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
5.5.2 Error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
5.6 Specifying display variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
6Section 6: Service and Troubleshooting
6.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
6.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
6.2.1 Viewing Input and Holding registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
6.2.2 Editing Holding registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
6.2.3 Device Live List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
6.2.4 Configuration backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
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6.2.5 Configuration recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
6.2.6 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
6.2.7 Device firmware upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
6.2.8 Write protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
6.2.9 Write protection switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
6.2.10Simulation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
6.2.11Testing the relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
6.2.12Relay output configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
6.2.13Loading the default database. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
6.2.14Logging measurement data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
6.3 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
6.3.1 Device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.3.2 Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.3.3 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
AAppendix A: Specifications and Reference Data
A.1 General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
A.1.1 Single tank version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
A.1.2 Multiple tank version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
A.1.3 Examples of connected field devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
A.1.4 Start-up time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
A.2 Communication/Display /Configuration specifications . . . . . . . . . . . . . . . . . . . 106
A.2.1 Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
A.2.2 Field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
A.2.3 Relay outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
A.2.4 Analog input/output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
A.2.5 Integral display output variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
A.2.6 Display output units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
A.2.7 Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
A.2.8 Autoconfiguration support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
A.3 Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
A.3.1 Power supply (nominal values). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
A.3.2 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
A.3.3 Tankbus cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
A.3.4 FISCO (Field bus Intrinsically Safe Concept). . . . . . . . . . . . . . . . . . . . . . . . 110
A.3.5 Power and relay cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
A.3.6 Maximum Tankbus cable lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
A.3.7 Built-in Tankbus terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
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A.4 Mechanical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.4.1 Housing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.4.2 Cable entry (connection/glands) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.4.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.4.4 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
A.5 Environmental specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.5.1 Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.5.2 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.5.3 Humidity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.5.4 Ingress protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.5.5 Metrology sealing possibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.5.6 Write protect switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.5.7 Transient / built-in lightning protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
A.6 Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
A.7 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
BAppendix B: Product Certifications
B.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
B.2 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
B.3 Hazardous Locations Certifications - FISCO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
B.3.1 Factory Mutual US Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
B.3.2 Factory Mutual Canadian Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
B.3.3 European ATEX Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
B.3.4 IECEx Approval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
B.4 Hazardous Locations Certifications - Entity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
B.4.1 Factory Mutual US Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
B.4.2 Factory Mutual Canadian Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
B.4.3 European ATEX Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
B.4.4 IECEx Approval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
B.5 Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
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CAppendix C: Advanced Configuration
C.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
C.2 Advanced configuration in Winsetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
C.3 Primary bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
C.4 Secondary bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
C.5 Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
C.6 Hybrid density calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
C.6.1 Hybrid density configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
C.7 Volume configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.7.1 Strapping table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
C.7.2 Holding and Input registers for volume configuration . . . . . . . . . . . . . . 155
C.8 Arithmetic operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
C.8.1 Delta Level calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
C.9 Analog output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
C.10Configuration of analog input / HART® slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
C.10.12410 Tank Hub analog input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
C.10.2HART slave configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
C.10.3HART slave mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Contents
vii
Contents
October 2015
viii
Reference Manual
00809-0100-2410, Rev CA
Contents
Section 1: Introduction
Reference Manual
October 2015
00809-0100-2410, Rev CA
Section 1
Introduction
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product recycling/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
page 1
page 3
page 4
page 5
page 6
page 6
page 6
Safety messages
Procedures and instructions in this manual may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each
section before performing an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so
may impair the protection provided by the equipment.
Explosions could result in death or serious injury:


Verify that the operating environment of the device is consistent
with the appropriate hazardous locations certifications.

Before connecting a communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance
with intrinsically safe or non-incendive field wiring practices.

Do not remove the gauge cover in explosive atmospheres when the
circuit is alive.
Electrical shock could cause death or serious injury.


Introduction
Use extreme caution when making contact with the leads and
terminals.
1
Section 1: Introduction
Reference Manual
00809-0100-2410, Rev CA
October 2015
Any substitution of non-recognized parts may jeopardize safety. Repair,
e.g. substitution of components etc., may also jeopardize safety and is
under no circumstances allowed.
2
Introduction
Reference Manual
Section 1: Introduction
00809-0100-2410, Rev CA
1.2
October 2015
Symbols
The CE marking symbolizes the conformity of the
product with the applicable European Community
Directives.
The EC-Type Examination Certificate is a
statement of a Notified Certification Body
declaring that this product meets the Essential
Health and Safety Requirements of the ATEX
directive
The FM APPROVED Mark indicates that the
equipment is approved by FM Approvals
according to applicable Approval Standards and is
applicable for installation in hazardous locations
Protective Earth
Ground
Caution - see reference manual
Use wiring rated for maximum
ambient temperature + 15 °C
Examples:
For connections in ambient temperatures up to 70
°C use wiring rated 85 °C minimum.
For connections in ambient temperatures up to 60
°C use wiring rated 75 °C minimum.
For connections in ambient temperatures up to 50
°C use wiring rated 65 °C minimum.
Introduction
3
Reference Manual
Section 1: Introduction
00809-0100-2410, Rev CA
October 2015
1.3
Manual overview
This manual provides information on installation, configuration and maintenance of the
Rosemount™ 2410 Tank Hub.
Section 2: Overview

System architecture

Installation procedure
Section 3: Installation

Mounting considerations

Mechanical installation

Electrical installation
Section 4: Configuration

Configuration tools

Basic configuration

Advanced configuration

Configuration using TankMaster
Section 5: Operation

Display description

Error messages

Specifying display variables
Section 6: Service and Troubleshooting

Troubleshooting

Error and Warning messages

Device status
Appendix A: Reference Data

Specifications

Ordering Information
Appendix B: Product Certifications

European ATEX Directive information

FM approvals

Labels

Drawings
Appendix C: Advanced Configuration
4

Advanced configuration in WinSetup

Primary and Secondary Bus

Relay Output

Hybrid Density Calculation

Volume Configuration

Arithmetic Operations
Introduction
Reference Manual
Section 1: Introduction
00809-0100-2410, Rev CA
1.4
October 2015
Technical documentation
The Rosemount Tank Gauging System includes the following documentation:
Reference manuals

Rosemount Tank Gauging System Configuration Manual (00809-0300-5100)

Rosemount 2460 Reference Manual (00809-0100-2460)

Rosemount 2410 Reference Manual (300530EN/00809-0100-2410)

Rosemount 5900S Reference Manual (00809-0100-5900)

Rosemount 2240S Reference Manual (00809-0100-2240)

Rosemount 2230 Reference Manual (00809-0100-2230)

Rosemount 5300 Series Reference Manual (00809-0100-4530)

Rosemount 5400 Series Reference Manual (00809-0100-4026)

Rosemount Tank Gauging Wireless System Reference Manual (00809-0100-5200)
Product data sheets

Rosemount Tank Gauging System Data Sheet (00813-0100-5100)

Rosemount 2460 System Hub Product Data Sheet (00813-0100-2460)

Rosemount 2410 Product Data Sheet (00813-0100-2410)

Rosemount 5900S Product Data Sheet (00813-0100-5900)

Rosemount 5900C Product Data Sheet (00813-0100-5901)

Rosemount 2240S Product Data Sheet (00813-0100-2240)

Rosemount 2230 Product Data Sheet (00813-0100-2230)

Rosemount 5300 Product Data Sheet (00813-0100-4530)

Rosemount 5400 Product Data Sheet (00813-0100-4026)

Rosemount TankMaster WinOpi Reference Manual (303028EN)
Drawings

Introduction
Rosemount Tank Gauging Installation Drawings
5
Reference Manual
Section 1: Introduction
00809-0100-2410, Rev CA
October 2015
1.5
Service support
For service support contact the nearest Emerson Process Management/Rosemount Tank Gauging
representative. Contact information can be found on the web site www.rosemount-tg.com.
1.6
Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of in
accordance with local and national legislation/regulations.
The label below is put on Rosemount Tank Gauging products as a recommendation to
customers if scrapping is considered.
Recycling or disposal should be done following instructions for correct separation of materials
when breaking up the units.
Figure 1-1. A green label is placed on the housing of the 2410 Tank Hub
STE
EL
1.7
TIC
PARATE
SE
& PLA
S
Packing material
Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental standards. By
recycling the corrugated paperboard, or wooden boxes, used for shipping our products you can
contribute to take care of the environment.
1.7.1
Reuse and recycling
Experience has shown that wooden boxes can be used several times for various purposes. After
careful disassembly the wooden parts may be reused. Metal waste may be converted.
1.7.2
Energy recovery
Products which have served their time may be divided into wood and metal components and
the wood can be used as fuel in sufficient ovens.
Due to its low moisture content (approximately 7%) this fuel has a higher calorific value than
ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase emissions of
nitrogen oxides to the air 3-4 times more than when burning bark and splinter.
Note!
Landfill is not a recycling option and should be avoided.
6
Introduction
Reference Manual
Section 2: Overview
00809-0100-2410, Rev CA
October 2015
Section 2
Overview
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
page 7
page 11
page 12
page 19
Introduction
The Rosemount™ 2410 Tank Hub collects measurement data and status information from field
devices designed for the Rosemount Tank Gauging system via the intrinsically safe 2-wire
Tankbus(1). The Tankbus carries both data transmission and power supply (see also “Tankbus”
on page 30).
The Rosemount 2410 is designed for use in hazardous area Zone 1 (Class 1, Division 1) and
communicates with field devices in Zone 1 via the intrinsically safe Tankbus.
The 2410 is available in two versions for single tanks or multiple tanks. The multiple tanks
version supports up to 10 tanks and 16 devices.
Measurement data and status information from one or more tanks is distributed via the Primary
Bus to a Rosemount 2460 System Hub. Data is buffered by the 2460 and distributed to a
TankMaster PC, or a host system, whenever the 2460 receives a request for data. In case no 2460
System Hub is included in the system, the 2410 Tank Hub can communicate directly with a host
computer.
Figure 2-1. System integration
5900S Radar
Level Gauge
2240S Temperature
Transmitter
Zone 1
TankMaster
2460 System Hub
Zone 0
2410 Tank Hub
2230 Display
Primary Bus
Host
Relay Outputs
Tankbus
Modem
Secondary Bus (IS or
Non-IS)
(1)
The intrinsically safe Tankbus complies with the FISCO FOUNDATION™ fieldbus standard.
Overview
7
Section 2: Overview
October 2015
Reference Manual
00809-0100-2410, Rev CA
The Rosemount 2410 has two external buses for communication with host systems. The
Primary Bus is typically used with the TRL2 Modbus® or RS-485 Modbus protocol for
communication with a 2460 System Hub. If there is no 2460 included, the Primary bus can
communicate directly, or via a modem, with the TankMaster PC.
The Secondary Bus supports various protocols such as TRL2 Modbus, Enraf, and Varec which
allows you to connect to other systems as well.
The 2410 is equipped with two solid state relays that allows controlling external devices such as
valves and pumps.
An integral display (optional) presents measurement data and device status such as warnings
and error messages. At start-up, communication settings and optional hardware configuration
is presented as well as whether it is a Single tank or Multiple tank version of the 2410 Tank Hub.
Using the input from a Rosemount 5900S Radar Level Gauge and one or two pressure sensors,
the 2410 can be configured for online presentation of Observed Density to a host computer.
The 2410 also calculates Average Temperature and strapping table based Volume.
Rosemount 2410 can be equipped with two relays which can be controlled by level,
temperature, and water level. The output can be connected to an external system for alarm
indication or process control. The relays are user configurable for normally open or closed
operation.
The 2410 can be configured with up to ten “virtual” relay functions. This allows you to specify
several different source variables to trigger a relay.
The Rosemount 2410 Tank Hub supports the Emerson’s Smart Wireless solution, which is based
on WirelessHART® the emerging industry standard for wireless field networks. By connecting to
a Smart Wireless THUM™ Adapter, the Rosemount 2410 can be integrated in a wireless network
to provide measurement data at greatly reduced field wiring costs. The Tank Hub supports
communication with Smart Wireless Gateways 1410 and 1420.
8
Overview
Reference Manual
Section 2: Overview
00809-0100-2410, Rev CA
2.1.1
October 2015
Communication
The Rosemount Tank Gauging system supports various communication interfaces between a
Rosemount 2410 and a TankMaster PC or other host computers as illustrated in Figure 2-2 to
Figure 2-4.
Both the Primary bus and the Secondary bus can be used for either TRL2 Modbus (standard) or
RS485 Modbus communication(1).
On the Secondary bus you may use other communication protocols as well, such as Enraf, Varec
etc.
Figure 2-2. Typical configuration of a Rosemount 2410 and 2460 System Hub connected to PC/Host
Field devices
Tankbus
Rosemount 2410
Primary bus: TRL2
Modbus, RS485
Modbus
Secondary bus:
Enraf and others,
HART 4-20 mA
analog output/input
(1)
RS232
Rosemount
2460
TRL2 Modbus
RS485 Modbus
TankMaster
Modem
USB / RS232
DCS
See “Cabling for the TRL2/RS485 Bus” on page 44 for information on cable requirements.
Overview
9
Reference Manual
Section 2: Overview
00809-0100-2410, Rev CA
October 2015
Figure 2-3. Typical configuration of a Rosemount 2410 connected to PC/Host
Field devices
Tankbus
Primary bus: TRL2
Modbus, RS485
Modbus
Rosemount 2410
Modem
USB / RS232
TankMaster
Secondary bus:
Enraf and others,
HART 4-20 mA
analog output/input
A THUM Adapter, connected to the Intrinsically Safe Secondary(1) bus, allows wireless
communication between a 2410 Tank Hub and a Smart Wireless Gateway.
Figure 2-4. Typical configuration of a Rosemount 2410 with wireless connection to Smart Wireless Gateway
and PC/Host
Field devices
Secondary bus (IS):
Wireless HART
Smart Wireless
THUM Adapter
Tankbus
TankMaster
Rosemount 2410
(1)
10
Primary bus:
TRL2 Modbus
RS485 Modbus
Smart Wireless
Gateway
The Non-IS Secondary Bus can not be used simultaneously with the IS HART 4-20 mA Secondary Bus.
Overview
Reference Manual
Section 2: Overview
00809-0100-2410, Rev CA
2.2
October 2015
Components
Figure 2-5. Rosemount 2410 components
3
1
2
4
6
5
7
5
6
Overview
5
1.
Intrinsically safe terminal compartment
2.
Non-intrinsically safe terminal compartment
3.
Integral display (optional)
4.
Write protection switch
5.
Cable entries for IS connection (two ½ - 14 NPT)
6.
Cable entries for Non-IS connection (two ½ - 14 NPT, two ¾ - 14 NPT)
7.
Grounding terminal
11
Section 2: Overview
2.3
Reference Manual
00809-0100-2410, Rev CA
October 2015
System overview
The Rosemount Tank Gauging system is a state-of-the art inventory and custody transfer radar
tank level gauging system. It is developed for a wide range of applications at refineries, tank
farms and fuel depots, and fulfills the highest requirements on performance and safety.
The field devices on the tank communicate over the intrinsically safe Tankbus. The Tankbus is
based on a standardized fieldbus, the FISCO(1) FOUNDATION™ fieldbus, and allows integration of
any device supporting that protocol. By utilizing a bus powered 2-wire intrinsically safe fieldbus
the power consumption is minimized. The standardized fieldbus also enables integration of
other vendors’ equipment on the tank.
The Rosemount Tank Gauging product portfolio includes a wide range of components to build
small or large customized tank gauging systems. The system includes various devices, such as
radar level gauges, temperature transmitters, and pressure transmitters for complete inventory
control. Such systems are easily expanded thanks to the modular design.
The Rosemount Tank Gauging system is a versatile system that is compatible with and can
emulate all major tank gauging systems. Moreover, the well-proven emulation capability
enables step-by-step modernization of a tank farm, from level gauges to control room solutions.
It is possible to replace old mechanical or servo gauges with modern Rosemount Tank Gauging
devices, without replacing the control system or field cabling. It is further possible to replace old
HMI/SCADA-systems and field communication devices without replacing the old gauges.
There is a distributed intelligence in the various system units which continuously collect and
process measurement data and status information. When a request for information is received
an immediate response is sent with updated information.
The flexible Rosemount Tank Gauging system supports several combinations to achieve
redundancy, from control room to the different field devices. Redundant network configuration
can be achieved at all levels by doubling each unit and using multiple control room work
stations.
(1)
12
See documents IEC 61158-2 and IEC/TS 60079-27
Overview
Reference Manual
Section 2: Overview
00809-0100-2410, Rev CA
October 2015
Figure 2-6. Rosemount Tank Gauging system architecture
NON-HAZARDOUS AREA
HAZARDOUS AREA
5900S Radar
Level Gauge
2240S Temperature
Transmitter
CUSTODY TRANSFER / INVENTORY TANK GAUGING
TankMaster PC
2230 Display
2410 Tank Hub
3051S Pressure
Transmitter
Tankbus
2460 System Hub
5900S Radar
Level Gauge
2180 Field Bus
Modem
TRL2 Modbus
644
2410 Tank Hub
Plant Host Computer
644
OPERATIONAL CONTROL
644 Temperature
Transmitter
Segment coupler
2410 Tank Hub
Plant Host Computer
Tankbus
5400 Level
Transmitter
2240S Temperature
Transmitter
5300 Level
Transmitter
TankMaster PC
644
Overview
13
Reference Manual
Section 2: Overview
00809-0100-2410, Rev CA
October 2015
Figure 2-7. Rosemount Tank Gauging system architecture for wireless systems
NON-HAZARDOUS AREA
HAZARDOUS AREA
2240S Temperature
Transmitter
5900S Radar
Level Gauge
THUM
adapter
TankMaster PC
2410 Tank Hub
Smart Wireless
Gateway
2230
Display
3051S
Pressure
Transmitter
Tankbus
THUM
adapter
5900S Radar
Level Gauge
644
644
2410 Tank Hub
644Temperature
Transmitter
Segment coupler
14
Overview
Reference Manual
Section 2: Overview
00809-0100-2410, Rev CA
October 2015
Figure 2-8. Rosemount Tank Gauging system architecture in a Foundation fieldbus network
NON-HAZARDOUS AREA
5900S Radar
Level Gauge
HAZARDOUS AREA
2240S Temperature
Transmitter
PC
2230
Display
CUSTODY TRANSFER
INVENTORY TANK GAUGING
3051S
Pressure
Transmitter
FOUNDATION Fieldbus
Power Supply
5900S Radar
Level Gauge
644
644
Segment coupler
OPERATIONAL CONTROL
644Temperature
Transmitter
Segment coupler
2240S
PC
5400
5300
644
Overview
15
Section 2: Overview
Reference Manual
00809-0100-2410, Rev CA
October 2015
TankMaster HMI software
TankMaster is a powerful Windows-based Human Machine Interface (HMI) for complete tank
inventory management. It provides configuration, service, set-up, inventory, and custody
transfer functions for Rosemount Tank Gauging systems and other supported instruments.
TankMaster is designed to be used in the Windows 7 and Microsoft Windows Server 2008
environment providing easy access to measurement data from your Local Area Network (LAN).
The TankMaster WinOpi program lets the operator monitor measured tank data. It includes
alarm handling, batch reports, automatic report handling, historical data sampling as well as
inventory calculations such as Volume, Observed Density and other parameters. A plant host
computer can be connected for further processing of data.
The TankMaster WinSetup program is a graphical user interface for installation, configuration and
service of devices in the Rosemount Tank Gauging system.
Rosemount 2460 System Hub
The 2460 System Hub is a data concentrator that continuously polls and stores data from field
devices such as radar level gauges and temperature transmitters in a buffer memory. Whenever
a request for data is received, the 2460 can immediately send data from the updated buffer
memory for a group of tanks.
Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in the
hazardous area using the intrinsically safe Tankbus.
The 2410 collects measurement data and status information from field devices on a tank. It has
two external buses for communication with various host systems.
There are two versions of the 2410; one for single tank operation and one for multiple tanks
operation. The 2410 multiple tanks version supports up to 10 tanks and 16 devices. With the
Rosemount 5300 and 5400 level transmitters the 2410 supports up to 5 tanks.
The 2410 is equipped with two relays which support configuration of up to 10 “virtual” relay
functions allowing you to specify several source signals for each relay.
The 2410 supports Intrinsically Safe (IS) and Non-Intrinsically Safe (Non-IS) analog 4-20 mA
inputs/outputs. By connecting a Smart Wireless THUM Adapter to the IS HART 4-20 mA output,
the 2410 is capable of wireless communication with a Smart Wireless Gateway in a
WirelessHART network.
16
Overview
Reference Manual
Section 2: Overview
00809-0100-2410, Rev CA
October 2015
Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for measuring the product
level inside a tank. Different antennas can be used in order to meet the requirements of different
applications. The 5900S can measure the level of almost any product, including bitumen, crude
oil, refined products, aggressive chemicals, LPG and LNG.
The Rosemount 5900S sends microwaves towards the surface of the product in the tank. The
level is calculated based on the echo from the surface. No part of the 5900S is in actual contact
with the product in the tank, and the antenna is the only part of the gauge that is exposed to the
tank atmosphere.
The 2-in-1 version of the 5900S Radar Level Gauge has two radar modules in the same
transmitter housing allowing two independent level measurements using one antenna and one
tank opening.
Rosemount 5300 Guided Wave Radar
The Rosemount 5300 is a premium 2-wire guided wave radar for level measurements on liquids,
to be used in a wide range of medium accuracy applications under various tank conditions.
Rosemount 5300 includes the 5301 for liquid level measurements and the 5302 for liquid level
and interface measurements.
Rosemount 5400 Radar Level Transmitter
The Rosemount 5400 is a reliable 2-wire non-contact radar level transmitter for liquids, to be
used in a wide range of medium accuracy applications under various tank conditions.
Rosemount 2240S Multi-Input Temperature Transmitter
The Rosemount 2240S Multi-input Temperature Transmitter can connect up to 16 temperature
spot sensors and an integrated water level sensor.
Rosemount 2230 Graphical Field Display
The Rosemount 2230 Graphical Field Display presents inventory tank gauging data such as level,
temperature, and pressure. The four softkeys allow you to navigate through the different menus
to provide all tank data, directly in the field. The Rosemount 2230 supports up to 10 tanks. Up to
three 2230 displays can be used on a single tank.
Rosemount 644 Temperature Transmitter
The Rosemount 644 is used with single spot temperature sensors.
Rosemount 3051S Pressure Transmitter
The 3051S series consists of transmitters and flanges suitable for all kinds of applications,
including crude oil tanks, pressurized tanks and tanks with / without floating roofs.
By using a 3051S Pressure Transmitter near the bottom of the tank as a complement to a 5900S
Radar Level Gauge, the density of the product can be calculated and presented. One or more
pressure transmitters with different scalings can be used on the same tank to measure vapor
and liquid pressure.
Overview
17
Section 2: Overview
Reference Manual
00809-0100-2410, Rev CA
October 2015
Rosemount 2180 Field Bus Modem
The Rosemount 2180 Field Bus Modem (FBM) is used for connecting a TankMaster PC to the
TRL2 communication bus. The 2180 is connected to the PC using either the RS232 or the USB
interface.
Rosemount Smart Wireless Gateway and Rosemount Smart
Wireless THUM Adapter
A THUM Adapter allows wireless communication between a 2410 Tank Hub and a Smart
Wireless Gateway 1410/1420. The gateway is the network manager that provides an interface
between field devices and the TankMaster inventory software or host / DCS systems.
See the Rosemount Raptor System Data Sheet (Document no. 704010) for more information on
the various devices and options.
18
Overview
Reference Manual
Section 2: Overview
00809-0100-2410, Rev CA
2.4
October 2015
Installation procedure
Follow these steps for a proper installation:
Review Mounting Considerations.
See “Installation
considerations” on page 23.
Mount the 2410.
See “Mechanical
installation” on page 24.
Wire the 2410.
See “Electrical installation” on
page 26.
Make sure covers and
cable/conduit
connections are tight
Power up the 2410
Configure the 2410 (Section 4: Configuration):
- tank database
- tags
- integral display
- Primary/Secondary Bus
- Relay output
Verify operation
Enable the Write Protection switch if
Overview
19
Section 2: Overview
October 2015
20
Reference Manual
00809-0100-2410, Rev CA
Overview
Reference Manual
Section 3: Installation
00809-0100-2410, Rev CA
October 2015
Section 3
Installation
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
page 21
page 23
page 24
page 26
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol
. Please refer to the following safety messages before
performing an operation preceded by this symbol.
Failure to follow safe installation and servicing guidelines could
result in death or serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Do not perform any service other than those contained in this manual
unless you are qualified.
Explosions could result in death or serious injury:
Verify that the operating environment of the device is consistent with the
appropriate hazardous locations certifications.
Before connecting a communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the
circuit is alive.
To prevent ignition of flammable or combustible atmospheres,
disconnect power before servicing.
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High voltage that may be present on leads could cause electrical
shock:
Avoid contact with leads and terminals.
Make sure the main power to the 2410 Tank Hub is off and the lines to any
other external power source are disconnected or not powered while
wiring the gauge.
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3.2
October 2015
Installation considerations
The Rosemount™ 2410 Tank Hub may be installed on various locations at the plant. Mounting at
the tank foot may be convenient when you would like to have easy access to measuring data,
diagnostics and other information on the 2410 optional integral display.
The 2410 can also be mounted on the tank roof if this is the preferred location. In case the 2410
is exposed to long periods of sunshine, a sunshade should be used to prevent the 2410 Tank Hub
from being heated to temperatures above the maximum operating temperature.
Ensure that environmental conditions are within specified limits as listed in Appendix A:
Specifications and Reference Data.
Ensure that the Rosemount 2410 is installed such that it is not exposed to higher pressure and
temperature than specified in Appendix A: Specifications and Reference Data.
The multi-tank version of the Rosemount 2410 Tank Hub is able to serve several tanks. In that
case the 2410 may be placed at a suitable location further away from the tanks.
The 2410 is designed with two Tankbus terminals and several cable entries which allows
alternative cable routings to suit various requirements.
Do not install the Rosemount 2410 in non-intended applications, for example environments
where it may be exposed to extremely intense magnetic fields or extreme weather conditions.
It’s a good idea to plan the installation in order ensure that all components in the system are
properly specified. The planning stage should include the following tasks:

make a plan of the site and specify suitable locations for the devices

consider power budget

specify cabling and connections (for example whether devices will be “daisy-chained”
or not)

specify cable glands that will be needed for the various devices

specify location of terminators on the Tankbus

make a note of identification codes such as Unit ID/Device ID of each device

assign Modbus™ addresses for level gauges and other tank devices to be used in the
Tank Database of the 2410 and the Tank Database of the 2460 System Hub (see the
Rosemount Tank Gauging System Configuration manual, document no.
00809-0300-5100 for more information)
See “Electrical installation” on page 26 for more information on cables and glands.
Important
Check the 2410 Tank Hub for any signs of damage prior to installation. Ensure that the glass on
the integral display is undamaged, and O-rings and gaskets are in good condition.
Installation
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3.3
Mechanical installation
The Rosemount 2410 is designed for mounting on a pipe stand or on a wall.
Note!
Ensure that the 2410 is installed to minimize vibration and mechanical shock.
3.3.1
Pipe mounting
1.Attach the bracket to the pipe.
1 - 2 inches
4 nuts and
washers
2.Ensure that the 2410 is placed in a direction so that
the display is clearly visible and wiring can be
properly connected.
3.Tighten the nuts. Use moderate torque to ensure
that the bracket does not break.
Bracket
4.Attach the 2410 to the bracket by sliding it from
the top downwards.
Bracket
5.Secure the 2410 to the bracket by tightening the
screw.
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3.3.2
October 2015
Wall mounting
70 mm
70 mm
94 mm
Ø 9 mm
1.Mount the bracket on the wall by using four M8
screws and flat washers.
Note! Countersunk screws are not suitable.
94 mm
2.Attach the 2410 to the bracket and tighten the
screw.
Screw
Installation
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3.4
Electrical installation
3.4.1
Cable entries
The Rosemount 2410 electronics housing has four ½ - 14 NPT and two ¾ - 14 NPT entries. The
connections must be made in accordance with local or plant electrical codes.
Make sure that unused ports are properly sealed to prevent moisture or other contamination
from entering the terminal block compartment of the electronics housing.
Note!
Use the enclosed metal plugs to seal unused ports. The plastic plugs mounted at delivery are not
sufficient as seal!
Note!
It is recommended that a sealant of type PTFE is used to prevent water ingress and to enable
future removal of the plug/gland.
NPT is a standard for tapered threads. Engage the gland with 5 to 6 threads. Note that there will
be a number of threads left outside the housing as illustrated below.
Figure 3-1. Cable entry with NPT threaded gland
The NPT threaded gland leaves a number of
threads outside the housing
Glands must meet the following requirements for the Non-IS cable entries:
3.4.2

Ex de explosion protection

IP class 66 and 67

material: metal (recommended)
Power supply
The Rosemount 2410 Tank Hub accepts supply voltage 48 - 240 Vac (50/60 Hz) and 24 - 48 Vdc.
The 2410 provides intrinsically safe power to all devices connected to the Tankbus (see
“Tankbus” on page 30).
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3.4.3
Section 3: Installation
October 2015
Cable selection for power supply
Cables must be suitable for the supply voltage and approved for use in hazardous areas, where
applicable. For instance, in the U.S., explosion-proof conduits must be used in the vicinity of the
vessel.
Suitable conduits with sealing device or flame proof cable glands must be used depending on
local requirements.
Appropriate cross sectional area of wires must be used in order to prevent a too high voltage
drop to the connected device. Use 0.75 mm2 to 2.5 mm2 (18 AWG to 13 AWG) in order to
minimize the voltage drop.
3.4.4
Grounding
The housing should always be grounded in accordance with national and local electrical codes.
Failure to do so may impair the protection provided by the equipment. The most effective
grounding method is direct connection to earth ground with minimal impedance. There are
grounding screw connections inside the terminal compartments which are identified by ground
symbols:
/ . There is also a grounding screw on the housing.
Note!
Grounding the device via threaded conduit connection may not provide sufficient ground.
Grounding - Tankbus
Signal wiring of the fieldbus segment (Tankbus) can not be grounded. Grounding one of the
signal wires may shut down the entire fieldbus segment.
Shield Wire Ground
Tankbus
To protect the fieldbus segment (Tankbus) from noise, grounding techniques for shield wire
usually require a single grounding point for shield wire to avoid creating a ground loop. The
ground point is typically at the power supply.
The Rosemount Tank Gauging devices are designed for “daisy-chain” connection of shield wiring
in order to enable a continuous shield throughout the Tankbus network.
Primary/Secondary Bus
Cable shield for the Primary and Secondary Bus should normally be grounded at host or System
Hub end only.
Installation
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3.4.5
Cable selection for the Tankbus
Use shielded twisted pair wiring for the Rosemount 2410 Series in order to comply with FISCO(1)
requirements and EMC regulations. The preferred cable is referred to as type “A” fieldbus cable.
The cables must be suitable for the supply voltage and approved for use in hazardous areas,
where applicable. In the U.S. explosion-proof conduits may be used in the vicinity of the vessel.
We recommend cable size 1.0 mm2 or 18 AWG in order to facilitate wiring. However, cables
within the range 0.5 to 1.5 mm2 or 20 to 16 AWG can be used.
The FISCO FOUNDATION™ fieldbus specification requires that cables for the Tankbus comply with
the following parameters:
Table 3-1. FISCO cable parameters
Parameter(1)
Value
Loop resistance
15 to 150 /km
Loop inductance
0.4 to 1 mH/km
Capacitance
45 to 200 nF/km
Maximum length of each spur(2) cable
(3)
Maximum length of each trunk
cable
60 m in apparatus class IIC and IIB
1000 m in apparatus class IIC and 1900
m in apparatus class IIB
(1) For further information see requirements of the IEC 61158-2 standard, and safety requirements in IEC/TS
60079-27:2002.
(2) A spur is an unterminated part of the network.
(3) A trunk is the longest cable path between two devices on the fieldbus network, and is the part of the network
which has terminations at both ends. In the Rosemount Tank Gauging system, a trunk is typically located
between the 2410 Tank Hub and a splitter or the last device in a daisy-chain configuration.
(1)
28
See IEC 61158-2 and IEC/TS 60079-27:2002.
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3.4.6
October 2015
Power budget
The Rosemount 2410 Tank Hub delivers 250 mA to the Tankbus. In Smart Wireless systems a
2410 Tank Hub equipped with active analog inputs/outputs may deliver 200 mA. The number of
tanks served by the 2410 depends on the type of connected field devices and their power
consumption(1). Power consumption per field device is listed in Table 3-2 below:
Table 3-2. Power consumption for various Rosemount Tank Gauging devices
Field device
Power consumption
5900S Radar Level Gauge
50 mA
5900S Radar Level Gauge,
2-in-1 solution
100 mA
5300 or 5400 Series Radar Level
Gauge
21 mA
Rosemount 2230 Graphical Field
Display
30 mA
Rosemount 2240S Multi-input
Temperature Transmitter
30 mA including MST and WLS
Rosemount 644 Temperature
Transmitter
11 mA
Rosemount 3051S and
Rosemount 2051 Pressure
Transmitters
18 mA
The Rosemount 2410 Tank Hub is available in a single tank version as well as a multiple tank
version which supports up to 10 tanks(2).
(1)
(2)
May be fewer than the 16 devices per segment, stated in the FOUNDATION™ fieldbus standard.
Maximum five Rosemount 5300 or 5400 level transmitters.
Installation
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October 2015
Tankbus
The Rosemount Tank Gaugingsystem is easy to install and wire. Devices can be “daisy-chained”
thus reducing the number of external junction boxes.
In a Rosemount Tank Gaugingsystem the field devices communicate with a Rosemount 2410
Tank Hub via the intrinsically safe Tankbus. The Tankbus complies with the FISCO(1) FOUNDATION
fieldbus standard with the Rosemount 2410 acting as a power supply to the field devices on the
Tankbus.
The Rosemount 2410 is designed for use in hazardous area Zone 1 (Class 1, Division 1) and
communicates with field devices via the intrinsically safe Tankbus.
Termination
A terminator is needed at each end of the trunk in a FOUNDATION fieldbus network. A trunk is
defined as the longest cable path between two devices on the fieldbus network. In the
Rosemount Tank Gaugingsystem, a trunk is typically located between the 2410 Tank Hub and a
splitter or the last device in a daisy-chain configuration. Generally, one terminator is placed in
the fieldbus power supply, and the other one in the last device in the fieldbus network as
illustrated in Figure 3-7.
NOTe!
Ensure that there are two terminators on the fieldbus.
In a Rosemount Tank Gaugingsystem the Rosemount 2410 Tank Hub acts as a power supply.
Since the 2410 normally is the first device in the fieldbus segment, the built-in termination is
enabled at factory.
Other devices such as the Rosemount 5900S Radar Level Gauge, the Rosemount 2230 Graphical
Field Display, and the Rosemount 2240S Multi-input Temperature Transmitter also have built-in
terminators which can easily be enabled by inserting a jumper in the terminal block when
necessary.
When adding new devices at the end of an existing FOUNDATION fieldbus network, the
termination is moved to the farthest field device in order to fulfill the requirement on locating
the terminator at the end of the trunk. However, in case a field device is added to the network
with a short cable, this rule may be slightly bent by leaving the terminator in its original position.
Fieldbus segment design
When designing a FISCO fieldbus segment you will have to make sure that cabling complies with
FISCO requirements as described in “Cable selection for the Tankbus” on page 28.
You will also have to ensure that the total operating current of the connected field devices is
within the output capability of the Rosemount 2410 Tank Hub. The 2410 is able to deliver 250(2)
mA. Consequently, the total number of field devices has to be considered so that the total
current consumption is less than 250 mA, see “Power budget” on page 29.
Since the field devices on the Tankbus must have at least a 9 V input voltage at their terminals,
you will have to take into account the voltage drop in the fieldbus cables. Distances are normally
quite short between the Rosemount 2410 Tank Hub and field devices on the tank. In many cases
(1)
(2)
30
FISCO=Fieldbus Intrinsically Safe Concept
In Smart Wireless Systems the 2410 can deliver 200 mA on the Tankbus
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you can use existing cables as long as the FISCO requirements are fulfilled (see “Cable selection
for the Tankbus” on page 28). Typical characteristics for such a cable is:
Table 3-3. Typical characteristics of instrumentation cable
Parameter
Value
Loop resistance
42 /km
Inductance
0.65 mH/km
Capacitance
115 nF/km
Cross-sectional area
0.75 mm2 (18 AWG)
The Rosemount 2410 outputs 12.5 Vdc. Considering the minimum voltage supply of 9 V on the
field device terminals, a maximum voltage drop of 3.5 V on the Tankbus can be allowed. At a
maximum current consumption of 250 mA (12.5 Vdc) with all field devices located at the far end
of the Tankbus, a total “worst case” cable resistance of approximately 14 Ù (3.5 V/250 mA) is
allowed. This corresponds to a cable length of 333 m (1092 ft) in case typical cable characteristics are assumed as specified in Table 3-3 on page 31.
However, normally the current consumption is less than 250 mA. A typical configuration would
include a tank supplied with a Rosemount 5900S Radar Level Gauge, a Rosemount 2230
Graphical Field Display, a Rosemount 2240S Multi-input Temperature Transmitter, and a
Rosemount 3051S Pressure Transmitter. In this case the current consumption would be 128 mA
allowing a cable length of 677 m (2221 ft) between the 2410 Tank Hub and the field devices on
the tank. With fewer devices on the Tankbus, an even longer cable would be allowed.
Table 3-4 shows the maximum distance between a 2410 Tank Hub and the field devices on a
tank for different cable cross-sectional areas. The table shows the maximum distance to a tank
at a total current consumption of 250 mA as well as for a typical installation as outlined above.
Table 3-4. Maximum distance from power source to field devices on the tank for different
cable areas
Cable characteristics
Cross-sectional
area
Typical loop
resistance
/km)
Maximum
Current
consumption
(250 mA)
Typical
installation
(128 mA)
66
212 (695)
414 (1358)
18 AWG (0.75 mm )
42
333 (1092)
651 (2136)
17 AWG (1.0 mm2)
33
424 (1391)
829 (2720)
26
538 (1765)
1052 (3451)
20 AWG (0.5 mm2)
2
2
16 AWG (1.5 mm )
Installation
Maximum distance to tank (m/ft)
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Example 1
The example illustrated in Figure 3-2 includes a tank located 300 m away from a Rosemount
2410 Tank Hub acting as power supply. In the calculations below it is assumed that the cable
length between the field devices on the tank can be ignored.
The tank is equipped with the following field devices: a Rosemount 5900S Radar Level Gauge, a
Rosemount 2240S Multi-input Temperature Transmitter, and a Rosemount 2230 Graphical Field
Display. The total current consumption of the three devices is 110 mA (see Table 3-2 on
page 29).
Figure 3-2. Installation on one tank
2410 Tank Hub with intrinsically
safe power supply:12.5 V, 250
mA
2230 Display
2240S Temperature
Transmitter
5900S Radar
Tankbus
300 m
Voltage drop=1.3 V
The total operating current of the connected field devices on the tank is 50+30+30 mA=110
mA. This is within the output capability of the Rosemount 2410 Tank Hub.
Voltage drop to the tank:
110 mA x 0.30 km x 42 /km=1.4 V.
Voltage at the tank =12.5 V - 1.4 V=11.1 V.
The input voltage of 11.1 V to the field devices is above the minimum requirement of 9 V.
Example 2
The second example, illustrated in Figure 3-3, includes two tanks with a Rosemount 2410 Tank
Hub acting as power supply to the field devices on both tanks.
The first tank is located 300 m away from the 2410 Tank Hub and the second tank a further 350
m away.
Both tanks have two field devices: a Rosemount 5400 Radar Level Transmitter and a Rosemount
644 Temperature Transmitter. The total current consumption of the two devices is 32 mA (see
Table 3-2 on page 29).
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Figure 3-3. Example of installation on two tanks
(Spur <60 m)
644 Temperature
Transmitter
(Spur <60 m)
5400 Radar Level
Transmitter
2410 Tank Hub with intrinsically
safe power supply:12.5 V, 250
mA
Tankbus
300 m
350 m
Segment
coupler
Segment
coupler
Voltage drop=0.80 V
Voltage drop=0.47 V
The total operating current of the connected field devices on the two tanks is 32+32 mA=64
mA. This is within the output capability of the Rosemount 2410 Tank Hub.
Voltage drop to the first tank:
64 mA x 0.30 km x 42 /km=0.80 V.
Voltage at first tank =12.5 V - 0.80 V=11.70 V.
Voltage drop between first and second tank:
32 mA x 0.35 km x 42 /km=0.47 V.
Voltage at second tank =12.5 V - 0.80 V - 0.47 V=11.23 V.
For both tanks the input voltage to the field devices is above the minimum requirement of 9 V.
The field devices may be connected to the Tankbus via segment couplers as illustrated in
Figure 3-3. The spur length must not exceed 60 m according to the FISCO standard. In the
example above, it is assumed that the voltage drop between the segment coupler and the
devices can be ignored.
Tankbus Segment Coupler
In case “daisy-chain” connection is not suitable, a Tankbus Segment Coupler(1) can be used to
connect the various devices.
(1)
Part no. 6853511-493. Contact Emerson Process Management/Rosemount Tank Gauging for more information.
Installation
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Features:

Entity and FISCO compliant

adjustable short-circuit limit

robust die-cast aluminium housing

protection degree IP67

integrated bus terminating resistor (switch integrated inside the housing)

cable shielding: capacitive or direct connection to housing potential selectable via
switch
Note!
Sufficient equipotential bonding of the installation must be ensured. The device is connected via
the bolt on the housing to the system’s potentializer.
Figure 3-4. Dimensions (mm)
122
64
45
36
173.5
185.5
207
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Figure 3-5. Segment coupler
5
1
1. Switch for capacitive or direct connection
between shield and housing potential
2
2. Switch for activating terminating resistor
3. Current limitation for all ports via a rotary
switch; 30, 35, 45, or 60 mA
3
6
4. Connection of housing potential
5. LED power on indication
6. LED short-circuit indication
4
Trunk IN
Trunk OUT
Spur
Spur
Spur
Spur
Spur
Spur
Case ground
In case there are different device types connected to the segment coupler, set the current
limitation switch (3) to the closest value above the largest current consumption of the
connected devices. See “Power budget” on page 29 for information on current consumption for
various Rosemount Tank Gauging devices.
Examples
Rosemount 5900S; set the switch to 60mA.
Rosemount 5300 and 5400; set the switch to 30 mA.
Rosemount 2230; set the switch to 35 mA.
Installation
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Figure 3-6. Example of a Rosemount Tank Gauging system with field devices connected to the Tankbus via
segment couplers
5400 Level
Transmitter
644 Temperature
Transmitter
Segment coupler with active
terminator (end of trunk)
2230 Display
2240S Temperature
Transmitter
Tankbus (trunk)
(Spur<60 m)
2410 Tank Hub
Tankbus (trunk)
36
(Spur<60 m)
Segment coupler
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Section 3: Installation
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3.4.8
October 2015
Typical installations
The example below (Figure 3-7) illustrates a system with daisy-chained field devices on a single
tank. Terminators are installed at both ends of the fieldbus segment as required in a FOUNDATION
fieldbus system. In this example the terminators are enabled in the Rosemount 2410 Tank Hub
and a field device (Rosemount 2240S) at the end of the network segment.
In addition to the field instruments on the Tankbus, Figure 3-7 illustrates how an instrument
such as a pressure transmitter can be connected to the intrinsically safe 4 -20 mA analog input
of the 2410 Tank Hub.
Figure 3-7. Example of a system with devices connected to a 2410 on a single tank
Tankbus length up to 1000 meter depending on
number of devices and cable type
5900S Radar
Level Gauge
2240S Multi-input Temperature
Transmitter
Built-in
terminator
enabled on the
last device
2410 Tank Hub with
intrinsically safe power supply,
integrated power conditioner,
and built-in terminator
2230 Display
3051S Pressure
Transmitter
Tankbus
IS Analog Input
(Secondary bus)
Maximum number of HART Slave
Devices:
Passive current loop: 5
Active current loop: 3
The maximum distance between the 2410 Tank Hub and the field devices depends on the
number of devices connected to the Tankbus and cable type.
See “Cable selection for the Tankbus” on page 28 and “Tankbus” on page 30 for more
information about cable selection and the Tankbus.
Non I.S. current loop alternative options:
1. Passive current loop. Input voltage range: 10.5 - 35 V
2. Active current loop. Output voltage range: 12.8 - 24 V @ 21.75 - 0 mA.
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I.S. current loop alternative options:
1. Passive current loop. Input voltage range: 10.5 - 30 V
2. Active current loop. Output voltage range: 6.2 - 23 V @ 21.75 - 0 mA.
Note polarity for connection of polarity sensitive buses and I/O (for example RS485 and analog
I/O).
See “Intrinsically safe terminal block” on page 54 for information on the Intrinsically Safe
terminal block.
See Appendix A: Specifications and Reference Data for more information on electrical characteristics
for analog input and output.
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Figure 3-8 illustrates an example with a 2-in-1 version of the 5900S in a SIL safety installation. A
4-wire cable is used to connect the Primary and Secondary Tankbuses through the same cable
entry. The SIL alarm wire is connected through a separate cable entry. A junction box is used to
provide sufficient number of connections for the field devices to the Primary and Secondary
Tankbus.
Figure 3-8. SIL system with a 5900S connected to separate Tank buses
2240S Multi-input
Temperature
Transmitter
Pressure
transmitter
5900S Radar
Level Gauge
4-wire cable for connection of
Primary Tankbus and Secondary
Tankbus to 2-in-1 5900S
Pressure
transmitter
Primary 2410 Tank Hub
Primary Tank Hub is
connected to the
electronic unit of the
5900S 2-in-1 level
gauge which is used for
SIL overfill alarm
Secondary 2410 Tank Hub
Secondary Tank Hub is
connected to the 5900S
electronic unit used for
level measurements
2230 Display
Junction box
Primary Tankbus
2230 Display
Secondary Tankbus
Terminators for Primary and
Secondary Tankbus
Installation
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Figure 3-9 illustrates an example with four tanks connected to a Rosemount 2410 Tank Hub
(requires 2410 with multiple tanks option). The field devices are connected to a segment
coupler at the end of the Tankbus.
A separate bus terminator is not required if one of the field devices with built-in terminator is
connected at the end of the fieldbus segment. There are other options available as well, for
example using a separate terminator plugged into the segment coupler, or a segment coupler
with integrated bus terminator.
Figure 3-9. Example of a Rosemount Tank Gauging system with a 2410 Tank Hub
connected to several field devices at the end of the Tankbus (fieldbus segment)
5400 Level
Transmitter
644 Temperature
Transmitter
Tankbus length up to 1000 meter
depending on number of devices and
cable type
(Spurs <60 m)
2410 Tank Hub with
intrinsically safe power supply,
integrated power conditioner,
and built-in terminator
Segment coupler with
integrated bus terminator
Tankbus
(Trunk)
2230 Display
2240S Multi-input
Temperature
Transmitter
Field Communicator
Note that the total length of the Tankbus (fieldbus segment) must be within the FISCO
specifications and the spurs must not exceed 60 meter, see “Cable selection for the Tankbus” on
page 28.
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Figure 3-10 illustrates an example with a number of field devices daisy-chained to a Rosemount
2410 Tank Hub (requires multiple tanks option).
If a field device is connected to the end of the Tankbus (fieldbus segment), the built-in
terminator can be used. Another option is to use a separate bus terminator.
Figure 3-10. Example of a Rosemount Tank Gauging system with several tanks
daisy-chained to a Rosemount 2410
Tankbus length up to 1000 meter depending on
number of devices and cable type
644 Temperature
Transmitter
5400 Level
Transmitter
2410 Tank Hub with
intrinsically safe power supply,
integrated power conditioner,
and built-in terminator
2230 Display
2230 Display with
built-in terminator
Tankbus
Note that the total length of the Tankbus (fieldbus segment) must be within the FISCO specifications, see “Cable selection for the Tankbus” on page 28.
Installation
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Figure 3-11 illustrates an example with three tanks connected to a Rosemount 2410 Tank Hub
(requires multiple tanks option). For each tank the field devices are connected to the Tankbus
via a segment coupler.
The fieldbus segment needs to be terminated at both ends. A terminator is enabled in the
Rosemount 2410 Tank Hub. At the end of the fieldbus segment you may use the built-in
terminator in one of the field devices, or an external terminator plugged into one of the devices,
or a segment coupler with integrated bus terminator.
Figure 3-11. Rosemount Tank Gauging system with three tanks connected to the Tankbus
via segment couplers
Tankbus length up to 1000 meter depending on
number of devices and cable type
5400 Level
Transmitter
5400 Level
Transmitter
5400 Level
Transmitter
2410 Tank Hub with
intrinsically safe power supply,
integrated power conditioner,
and built-in terminator
2230 Display
2230 Display with
built-in terminator
Tankbus
Segment coupler
(Spur <60 m)
(Spur <60 m)
(Spur <60 m)
644 Temperature
Transmitter
Segment coupler
Segment coupler
Note that the total length of the Tankbus (fieldbus segment) must be within the FISCO
specifications and the spurs must not exceed 60 meter, see “Cable selection for the Tankbus” on
page 28.
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In case the last device on the Tankbus has no internal terminator, an external terminator(1)
according to FISCO model and Entity model can be used instead. It can be screwed into a free
cable gland on the device.
Figure 3-12. Example of Rosemount Tank Gauging system with external terminator
5400 Level
Transmitter
2410 Tank Hub with
intrinsically safe power supply,
integrated power conditioner,
and built-in terminator
External terminator
2230 Display
644 Temperature
Transmitter
Red+
Black½ inch NPT
(1)
Part no. 6853511-494. Contact Emerson Process Management/Rosemount Tank Gauging for more information.
Installation
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Section 3: Installation
00809-0100-2410, Rev CA
October 2015
3.4.9
Cabling for the TRL2/RS485 Bus
In a Rosemount Tank Gauging system a 2410 Tank Hub communicates with a 2460 System Hub
using the TRL2/RS485 Modbus protocol, see Section 2: Overview.
TRL2 Bus
The TRL2 bus requires twisted and shielded pair wiring with a minimum cross-sectional area of
0.50 mm2 (AWG 20 or similar). The maximum length of the TRL2 bus is approximately 4 km
/13000 ft. The TRL2 field bus can normally use existing cables in the tank area.
Cable cross-sectional area for the TRL2 wiring should follow the recommendations in Table 3-5:
Table 3-5. Minimum cable area for the TRL2 bus
Maximum
distance
Minimum cross-sectional area
3 km
0.50 mm2 (AWG 20)
4 km
0.75 mm2 (AWG 18)
nOTE!
Wherever two or more TRL2 buses run alongside each other, sharing the same cable or conduit
tube, use twisted and shielded wire and ensure that each pair of bus wires is individually shielded
in order to avoid crosstalk.
Figure 3-13. Individually shielded pair cables minimizes crosstalk
Table 3-6 shows typical cable types that can be used for connecting the TRL2 bus. Other cables
of similar type may also be used.
Table 3-6. Recommended cable standards for the TRL2 bus
Manufacturing
standard
Core size
Signal
BS 5308 part 1, type 1
1 mm2
Signal (armoured)
BS 5308 part 2, type 1
1 mm2
Type
44
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Section 3: Installation
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October 2015
RS485 Bus
The RS485 bus should meet the following requirements:
Installation

twisted and shielded pair wiring

characteristic impedance of 120 

maximum cable length 1200 m / 4000 ft.
45
Reference Manual
Section 3: Installation
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October 2015
3.4.10
Non-IS connection
The non-IS explosion-proof/flameproof compartment has a terminal block for connecting
power supply, communication buses to host systems, relay outputs, and HART® 4-20 mA analog
input and output.
1.
Ensure that the power supply is switched off.
2.
Ensure that the cover jam screw
(see Figure 3-14 on page 47) is completely
threaded into the housing. It is intended to disallow the removal of the transmitter
cover in flameproof environments without the use of tooling. The cover jam screw is
threaded into the housing at factory.
3.
Remove the cover on the non-IS terminal compartment.
4.
Run the wires through the cable gland/conduit. Install wiring with a drip loop in such a
way that the lower part of the loop is under the cable/conduit entry.
5.
Connect wires to the terminal block. See Table 3-8 on page 50 for information on the
terminal block connections.
6.
Use the enclosed metal plug to seal any unused port.
7.
Tighten the conduits/cable glands.
8.
Attach and tighten the cover. Ensure that it is fully engaged to meet explosion-proof
requirements and to prevent water from entering the terminal compartment.
9.
Loosen the cover jam screw until it contacts the cover. Turn the jam screw an additional
1/2 turn counterclockwise to secure the cover (Note: application of excessive torque
may strip the threads).
10.
Verify that the cover cannot be removed.
Note!
Ensure that o-rings and seats are in good condition prior to mounting the cover in order to
maintain the specified level of ingress protection. The same requirements apply for cable inlets
and outlets (or plugs). Cables must be properly attached to the cable glands.
46
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Section 3: Installation
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October 2015
Figure 3-14. Non-IS terminal compartment
1. Non-IS compartment
2. Wiring with drip loop
3. Ground screws
4. Cable entries
5. Terminal block
6. Cover jam screw
1
2
5
3
3
6
4
Installation
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Reference Manual
Section 3: Installation
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October 2015
Conductor recommendations
Ensure that you use cables suitable for the terminal block of the 2410. The terminal block is
designed for cables that meet the specifications as illustrated below.
Figure 3-15. Conductor and insulation requirements
Stripping length: 10 mm
Conductor cross-sectional area,
see Table 3-7
Table 3-7. Conductor cross-sectional area
Conductor connection
48
Cross-section (mm2)
Minimum
Maximum
Solid
0.5
4
Flexible
0.5
2.5
Flexible, ferrule with
plastic collar
0.5
1.5
Installation
Reference Manual
Section 3: Installation
00809-0100-2410, Rev CA
October 2015
Use a screw driver to insert the conductor into the terminal block as illustrated in Figure 3-16.
Figure 3-16. Use a screw driver to connect the conductor to the terminal block
Terminal block
1
2
Conductor
Installation
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Reference Manual
Section 3: Installation
00809-0100-2410, Rev CA
October 2015
3.4.11
Non-IS terminal block
Figure 3-17. Terminal block in the explosion-proof/flameproof compartment
XP/Exd/Exe
X1
Ground screws for
communication bus
shields
Ground screw
Table 3-8. Terminal assignment for non-intrinsically safe side (XP/Exd/Exe)
50
Terminal
Designation
Function
1
N/-
Power, Neutral / DC -
2
L/+
Power, Line / DC +
3
K1 A
Relay 1 output (optional). Hardware configurable NO/NC.
4
K1 com
Relay 1 common
5
K2 A
Relay 2 output (optional). Hardware configurable NO/NC.
6
K2 com
Relay 2 common
7a/7b
P Bus B
8a/8b
P Bus A
9
S Pwr -
Secondary bus power - (optional)
10
S Pwr +
Secondary bus power +(optional)
11
S Bus B
Secondary communication bus - (optional)
12
S Bus A
Secondary communication bus + (optional)
PE
PE
Power supply protective ground
GND_1
GND_1
Housing chassis/shield Primary bus
GND_2
GND_2
Housing chassis/shield Secondary bus
Primary communication bus
Installation
Reference Manual
Section 3: Installation
00809-0100-2410, Rev CA
October 2015
Power supply
The Rosemount 2410 accepts supply voltage 24-48 Vdc and 48-240 Vac (50/60 Hz).
Primary communication bus
The Rosemount 2410 communicates with a host or a 2460 System Hub via TRL2 Modbus or
RS-485 Modbus protocol.
Secondary communication bus
The secondary bus can be used for communication using a number of protocols such as TRL2
Modbus, HART 4-20 mA, Enraf, Varec and L&J.
Relay outputs
There are two optional relay outputs. You can choose Normally Open (NO) or Normally Closed
(NC) by setting a switch as described in “Relay output configuration” on page 92.
NO and NC refers to the contact position when a relay is deenergized. This is also referred to as
the Alarm state. The terminology can be summarized as follows:
Table 3-9. Designation of relay contact positions
Normally Closed (NC)
Normally Open (NO)
Deenergized
Energized
Deenergized
Energized
Closed
Open
Open
Closed
Not active
Active
Not active
Active
Alarm (Reset)
Normal
Alarm (Reset)
Normal
Note!
Ensure that maximum current through the relays does not exceed the specifications in
Appendix A: Specifications and Reference Data.
See “Relay output” on page 146 in Appendix C: Advanced Configuration for information on how to
configure the relay source signal, set points etc. for the Rosemount 2410 Tank Hub.
Installation
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Section 3: Installation
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October 2015
Non-IS terminal block for SIL safety systems
For Safety Integrity Level (SIL) systems the Rosemount 2410 has a terminal block on the Non-IS
side with connection to a SIL Alarm Relay output.
Figure 3-18. Non-IS (XP/Exd/Exe) terminal block
XP/Exd/Exe
Ground screw
Ground screws
SIL Relay
Table 3-10. Terminal assignment for SIL version of the 2410 non-IS terminal block
52
Terminal
Designation
Function
1
N/-
Power, Neutral / DC -
2
L/+
Power, Line / DC +
3
K1 A
Relay 1 output (optional). Hardware configurable
NO/NC.
4
K1 com
Relay 1 common
5
K2 A
Relay 2 output (optional). Hardware configurable
NO/NC.
6
K2 com
Relay 2 common
7a/7b
P Bus B
8a/8b
P Bus A
Primary communication bus
9
Not used
10
Not used
11
Alarm B
SIL Alarm Relay B
12
Alarm A
SIL Alarm Relay A
PE
PE
Protective power supply ground
GND_1
GND_1
Housing chassis/shield Primary bus
GND_2
GND_2
Housing chassis/shield Secondary bus
Installation
Reference Manual
Section 3: Installation
00809-0100-2410, Rev CA
3.4.12
October 2015
IS connection
The IS compartment has a terminal block for connecting the intrinsically safe Tankbus for
communication with field devices on the tank. This terminal block is also used for intrinsically
safe HART 4-20 mA analog input/output communication.
1.
Make sure that the power supply is switched off.
2.
Remove the cover on the IS terminal compartment.
3.
Pull the cable through the cable gland/conduit. Install cables with a drip loop in such a
way that the lower part of the loop is under the cable/conduit entry.
4.
Connect wires according to Table 3-11 on page 54.
5.
Use the enclosed metal plug to seal any unused port.
6.
Tighten the conduit/cable gland.
7.
Attach and tighten the cover. Make sure that the cover is fully engaged to meet
explosion-proof requirements and to prevent water from entering the compartment.
Note!
Ensure that o-rings and seats are in good condition prior to mounting the cover in order to
maintain the specified level of ingress protection. The same requirements apply for cable inlets
and outlets (or plugs). Cables must be properly attached to the cable glands.
Figure 3-19. IS terminal compartment
IS compartment
Wiring with drip loop
Terminal block
Ground screws
Cable entries
Installation
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Reference Manual
Section 3: Installation
00809-0100-2410, Rev CA
October 2015
3.4.13
Intrinsically safe terminal block
The Intrinsically safe side of the Rosemount 2410 Tank Hub connects to the Tankbus which
communicates with field devices on the tank.
Figure 3-20. Intrinsically safe terminal block
IS/Exi
X2
Ground screws
Table 3-11. Terminal assignment for intrinsically safe side
Terminal
Designation
Function
1a
FB +
Intrinsically Safe Tankbus positive (+) terminal
1b
FB +
Intrinsically Safe Tankbus positive (+) terminal
2a
FB -
Intrinsically Safe Tankbus negative (-) terminal
2b
FB -
Intrinsically Safe Tankbus negative (-) terminal
3
IS I/O+
IS Input/Output + HART / 4-20 mA (Secondary Bus)
4
IS I/O -
IS Input/Output - HART / 4-20 mA (Secondary Bus)
5
W3
6
W4
GND_1
GND_1
Housing chassis/Tankbus shield
GND_2
GND_2
Housing chassis/Tankbus shield
Not used (future option)
Tankbus
The devices on the tank communicates with the Rosemount 2410 via the intrinsically safe
Tankbus. All field devices in the Rosemount Tank Gauging system have built-in communication
modems for FISCO FOUNDATION fieldbus (FF) communication and will automatically
communicate with the 2410 when connected to the Tankbus.
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Section 3: Installation
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October 2015
Optional secondary bus
In addition to the Tankbus an optional intrinsically safe bus is available for communication with
devices not compatible with FOUNDATION fieldbus. It allows you to connect devices for
intrinsically safe HART 4-20 mA analog input/output communication.
IS terminal block for SIL safety systems
For Safety Integrity Level (SIL) systems the Rosemount 2410 has a terminal block with a SIL
Alarm output for connection to a Rosemount 5900S Radar Level Gauge.
Figure 3-21. IS/Exi terminal block for SIL systems
IS/Exi
SIL Alarm
Ground screws
Table 3-12. Terminal assignment for SIL version of the 2410 IS terminal block
Installation
Terminal
Designation
Function
1a
FB +
Intrinsically Safe Tankbus positive (+) terminal
1b
FB +
Intrinsically Safe Tankbus positive (+) terminal
2a
FB -
Intrinsically Safe Tankbus negative (-) terminal
2b
FB -
Intrinsically Safe Tankbus negative (-) terminal
3
IS I/O+
IS Input/Output +
4
IS I/O -
IS Input/Output -
5
Alarm -
SIL Alarm input (connect to terminal block on Rosemount 5900S)
6
Alarm +
SIL Alarm input+
(connect to terminal block on Rosemount 5900S)
GND_1
GND_1
Housing chassis/Tankbus shield
GND_2
GND_2
Housing chassis/Tankbus shield
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Reference Manual
Section 3: Installation
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October 2015
3.4.14
Wiring diagrams
Figure 3-22. Wiring diagram on the intrinsically safe (IS/Exi) side
Terminal block on intrinsically safe side
IS/Exi
ROSEMOUNT 2410
Not used (future option)
SIL systems: Alarm
IS secondary bus
Intrinsically safe Tankbus
Rosemount 2230
Rosemount 2240S
Rosemount 5900S
Intrinsically safe Tankbus
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Section 3: Installation
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October 2015
Figure 3-23. Wiring diagram on the non-intrinsically safe (XP/Exd/Exe) side
Terminal block on Non-intrinsically safe side
XP/Exd/Exe
ROSEMOUNT 2410
Power supply
Secondary bus
Secondary power
Relay outputs
Primary bus
Modem
Installation
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Section 3: Installation
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October 2015
58
Tankbus
SIL Alarm Relay
Exd/Exe
Rosemount 2410
Tank Hub
Exi
SIL Alarm Output
Rosemount 5900S
Radar Level Gauge
Figure 3-24. Wiring diagram for Rosemount 2410 and Rosemount 5900S in a SIL safety
system
Installation
Reference Manual
Section 4: Configuration
00809-0100-2410, Rev CA
October 2015
Section 4
Configuration
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic configuration of a Rosemount 2410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Advanced configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration using TankMaster WinSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
page 59
page 60
page 60
page 61
page 62
page 62
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol ( ). Please refer to the following safety messages before
performing an operation preceded by this symbol.
Failure to follow safe installation and servicing guidelines could
result in death or serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Do not perform any service other than those contained in this manual
unless you are qualified.
Explosions could result in death or serious injury:
Verify that the operating environment of the device is consistent with the
appropriate hazardous locations certifications.
Before connecting a communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the
circuit is alive.
Configuration
59
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00809-0100-2410, Rev CA
October 2015
4.2
Introduction
A Rosemount™ Tank Gauging system includes a wide range of devices for tank monitoring. It is a
flexible and scalable system which can be adapted to various applications and small or large
tank farms. A typical system includes one or more of the following devices:

control room PC with Rosemount TankMaster program for operational control

Rosemount 2460 System Hub that collects measurement data from Rosemount 2410
Tank Hubs

Rosemount 2410 Tank Hub which collects measurement data from field devices on the
tanks

various field instruments such as the Rosemount 5900S Radar Level Gauge, Rosemount
2240S Multi-input Temperature Transmitter, Rosemount 2230 Graphical Field Display,
Rosemount 3051S Pressure Transmitter

Smart Wireless Gateway and Smart Wireless THUM Adapter for wireless
communication between field devices and control room host system
See the Rosemount Tank Gauging System Data Sheet (Document no. 00813-0100-5100) for a
comprehensive description of the components in a Rosemount Tank Gauging system.
4.3
Configuration tools
The Rosemount 2410 Tank Hub is configured by using the Rosemount TankMaster Winsetup
configuration program. Winsetup is a user-friendly software package that includes basic
configuration options as well as advanced configuration and service functions.
See the Rosemount Tank Gauging System Configuration Manual (Document no.
00809-0300-5100) for more information on how to use the TankMaster WinSetup software to
configure the Rosemount 2410 Tank Hub.
See also the Rosemount Wireless TankGauging System reference manual (Document no.
00809-0100-5200) for information on how to set up a Rosemount 2410 in a WirelessHART®
system.
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Reference Manual
Section 4: Configuration
00809-0100-2410, Rev CA
4.4
October 2015
Basic configuration of a Rosemount 2410
This is a general description of how to configure a Rosemount 2410 Tank Hub. The Rosemount
Tank Gauging System Configuration Manual (Document no. 00809-0300-5100) provides a
detailed description of how to use the TankMaster WinSetup program as a configuration tool for
the Rosemount 2410.
Communication
Depending on the particular system configuration, a Rosemount 2410 Tank Hub may
communicate directly with a host computer or via a 2460 System Hub.
In case the 2410 is connected to a 2460 System Hub, you will have to specify which
communication protocol channel to be used.
The Rosemount 2410 has default Modbus® adress=247. The address should be changed to the
recommended address range. The Modbus address must match the address specified in the
Tank Database of the 2460 System Hub.
The 2410 Tank Hub can be used in a WirelessHART system by connecting a THUM Adapter. The
THUM Adapter allows the 2410 to communicate with a host system via a Smart Wireless
Gateway 1410 and 1420.
Tank database
The 2410 has a Tank Database that maps field devices to tanks. It also stores Modbus addresses
of level gauges and auxiliary tank devices (ATD) such as the 2240S Multi-input Temperature
Transmitter. The Modbus addresses are used for communication with 2460 System Hub and
host computers.
Device tags
For each tank, device tags are specified for the level gauge and the auxiliary tank devices (ATD).
ATD devices include all instruments on the tank except the level gauge. Device Tags are used as
identifiers in TankMaster.
Integral display
The Rosemount 2410 can be configured to present measurement data on the optional integral
display. The display alternates between the selected items at a rate given by the Display Toggle
Time parameter.
Measurement data such as Level, Level Rate, Free Water Level and many other tank variables can
be displayed.
Measurement units for Level, Level Rate, Volume, Temperature, Density, and Pressure can be
specified regardless of which units are used for presentation in, for example, the TankMaster
programs.
Configuration
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October 2015
4.5
Advanced configuration
The installation wizard in TankMaster Winsetup comprises a basic configuration of the
Rosemount 2410. There are more options available in case further configuration is needed:

Primary/Secondary Bus configuration

Up to ten “virtual” Relay Functions

Hybrid Density

Delta Level

Analog Output

Analog Input / HART Slave(1)
See Appendix C: Advanced Configuration for more information.
4.6
Configuration using TankMaster WinSetup
A Rosemount 2410 Tank Hub can easily be installed and configured by using the TankMaster
Winsetup configuration program. The WinSetup installation wizard guides you through the
basic configuration needed for starting up a Rosemount 2410.
See the Rosemount Tank Gauging System Configuration Manual (Document no.
00809-0300-5100) for more information on using the TankMaster WinSetup software to
configure a Rosemount Tank Gauging system and a Rosemount 2410 Tank Hub.
See also the Rosemount TankGauging Wireless System Reference Manual (Document no.
00809-0100-5200) for information on how to set up a WirelessHART system.
(1)
Analog Input and HART Slave functions are configured in the Properties window of Auxiliary Tank Device (ATD), see “Config-
uration of analog input / HART® slave” on page 165.
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Configuration
Reference Manual
Section 4: Configuration
00809-0100-2410, Rev CA
4.6.1
October 2015
Installation wizard
The TankMaster WinSetup wizard is the recommended tool for installing the Rosemount 2410.
It supports basic configuration of the 2410. To configure a 2410 do the following:
1.
Start the installation wizard in TankMaster WinSetup.
Install New...
4.6.2
2.
Select the Devices folder.
3.
Click the right mouse button and choose the Install New option.
4.
Choose device type 2410 Tank Hub.
5.
Follow the instructions. See the Rosemount Tank Gauging System Configuration
Manual (Document no. 00809-0300-5100) for more information on using the
TankMaster WinSetup program to configure the Rosemount 2410.
Advanced configuration
Advanced options such as the Secondary Bus, Relay Output and Hybrid Density are available in
the Rosemount 2410 Properties window. See Appendix C: Advanced Configuration for more
information.
Configuration
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October 2015
4.6.3
Installing a Rosemount 2460 System Hub
In case the Rosemount Tank Gauging system includes a Rosemount 2460 System Hub, it should
be installed prior to installing the Rosemount 2410 Tank Hub.
Installation includes the following basic steps:
1.
Ensure that the Rosemount TankMaster WinSetup program is up and running.
2.
Enable and configure a Protocol Channel in order to establish communication with the
appropriate port on the TankMaster PC.
3.
Start the installation wizard in TankMaster WinSetup
a.
Click the right mouse button on the Devices folder.
b. Choose the Install new option.
4.
Choose device type 2460 System Hub.
5.
Specify a name tag in the 2460 System Hub Tag input field. This tag will be used as an
identifier of the Rosemount 2460 in various windows and dialogs.
6.
Click the Next button to proceed with the installation wizard.
7.
Verify communication with the host computer/TankMaster PC.
8.
Verify that the Host and Field ports are properly configured. Host ports are used for
communication with TankMaster work stations or other host systems. Field ports are
used for communication with the Rosemount 2410 Tank Hub, the Rosemount 5900S
Radar Level Gauge, and other field devices.
9.
Configure the Tank Database. Ensure that the Modbus Addresses of the connected
devices are properly set. These addresses must correspond to the 2410 Tank Hub
database settings.
See the Rosemount 2460 System Hub Reference Manual (Document No. 00809-0100-2460) for
more information on how to setup the Rosemount 2460 System Hub.
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Section 5: Operation
00809-0100-2410, Rev CA
October 2015
Section 5
Operation
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integral display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifying display variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
page 65
page 66
page 69
page 70
page 74
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol ( ). Please refer to the following safety messages before
performing an operation preceded by this symbol.
Failure to follow safe installation and servicing guidelines could
result in death or serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Do not perform any service other than those contained in this manual
unless you are qualified.
Explosions could result in death or serious injury:
Verify that the operating environment of the device is consistent with the
appropriate hazardous locations certifications.
Before connecting a communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the
circuit is alive.
Operation
65
Reference Manual
Section 5: Operation
00809-0100-2410, Rev CA
October 2015
5.2
Integral display
The Rosemount™ 2410 Tank Hub can be equipped with an optional integral display for
presentation of measurement data and diagnostics. When the device is switched on, the display
presents information such as device model, communication protocol (Modbus®, Enraf, etc.) and
address, relay configuration, software version, serial number, unit ID, and write protection
status. See Table 5-2 on page 68 for more information on start-up information.
When the 2410 is up and running the display presents Level, Signal Amplitude, Volume and
other measurement variables depending on how the display is configured. The available
parameters are listed in Table 5-1 on page 67.
The display has two rows for data presentation. The upper row shows tank name (up to six
characters) and measurement values. The lower row shows variable type and measurement
unit.
You can specify which variables to present on the display by using a configuration tool such as
the Rosemount TankMaster WinSetup program, see “Specifying display variables” on page 74 for
more information.
The display toggles between different measurement values and units at a rate which can be
configured by using the WinSetup program.
Figure 5-1. The Rosemount 2410 integral display
Measurement value
Toggling between measurement
variable and
measurement unit
Write protection switch
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Operation
Reference Manual
Section 5: Operation
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October 2015
Table 5-1. Measurement variables and presentation on the Rosemount 2410 display
Variable
Presentation on
display
Description
Level
LEVEL
Product level
Ullage
ULLAGE
Distance from the upper reference point to the product
surface
Level Rate
LRATE
The speed of level movement up or down
Signal Strength
SIGN S
Signal amplitude of the surface echo
Free Water Level
FWL
Free water level at the bottom of the tank
Vapor Pressure
VAP P
Automatic or manual Vapor Pressure value
Liquid Pressure
LIQ P
Automatic or manual Liquid Pressure value
Air Pressure
AIR P
Automatic or manual Air Pressure value
Ambient Temperature
AMB T
Automatic or manual Ambient Temperature value
Vapor Average
Temperature
VAP T
Average temperature of vapor above the product surface
Liquid Average
Temperature
LIQ T
Average temperature for all spot sensors submersed in liquid
Tank Average
Temperature
TANK T
Average value of all temperature sensors in the tank
Spot 1 Temperature
TEMP 1
Temperature value for spot sensor no. 1
Spot n Temperature
TEMP n
Temperature value for spot sensor no. “n”
Spot 16 Temperature
TEMP 16
Temperature value for spot sensor no. 16
Observed Density
OBS D
Automatic or manual Observed Density
Reference Density
REF D
Product density at standard reference temperature 15°C
(60°F)
Volume
TOV
Total observed volume
Flow Rate
F RATE
Flow rate
User Defined 1
UDEF 1
Up to 5 user defined variables
Tank Height
TANK R
Distance from Tank Reference Point to Zero Level
Delta Level
LVL
The difference between two level values
Operation
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5.3
Start-up information
When the Rosemount 2410 starts up, all LCD segments light up for approximately 5 seconds.
The start-up information appears on the display when the software initialization procedure is
finished. The Primary Bus configuration appears first, followed by the Secondary Bus
configuration. Each item appears a few seconds on the display:
Table 5-2. Start-up information on the 2410 display
Item
Example
Model number and type (multiple / single tank version)
2410 MULTI
Primary communication bus hardware option (TRL2, RS485, Enraf GPU,
HART® master, HART slave)
PR HW
RS-485
HART M
HART S
SIL AR
Primary communication bus protocol
PRI
MODBUS
Primary Bus communication address
ADDR
247
Primary Bus communication settings (Baud rate, stop bits and parity)
9600
20
Secondary communication bus hardware option (TRL2, RS485,
Enraf GPU, HART wireless, HART master, HART slave)
EN GPU
HART W
HART M
HART S
SIL AR
Secondary communication bus protocol
SEC
ENRAF
Secondary Bus communication address
Secondary Bus communication settings (Baud rate, stop bits and
parity)
68
Software version
1.B1
SW
Serial number
SN 12
345678
Unit ID (when Modbus is available on Primary or Secondary bus)
UNID
23456
Write protection status (ON/OFF)
ON
W PROT
Relay option
--K2
RELAY
Operation
Reference Manual
Section 5: Operation
00809-0100-2410, Rev CA
5.4
October 2015
Error messages
In addition to presenting measurement values, the display can show software and hardware
error messages. In case of an error, the upper row shows “ERROR” and the lower row toggles
between “FAIL” and the error code.
Figure 5-2. Error codes can be presented on the 2410 display
“ERROR” indication
Fail/Error code
The following error codes are used:
Table 5-3. List of error codes and messages that may appear on the display
Code
Error
RAM
Ram failure
FPROM
FPROM
HREG
Holding register error
OMEM
Other memory error
SYS
System error
DPLY
Display error
AUX
AUX
FF ST
FF stack
TBUS
Tank Bus
HOST C
Host
D MNGR
Data manager
CFG
Invalid Configuration
SW
Software
See “Error messages” on page 103 for more information.
Operation
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Section 5: Operation
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October 2015
5.5
LED
There are three Light Emitting Diodes (LED) on the Rosemount 2410 front for status and error
information.
Figure 5-3. The Rosemount 2410 has three LEDs
Error LED (Red)
Status LED (Yellow)
Power On LED (Green)
The following color codes are used for the 2410 LEDs:
Table 5-4. LED color codes
70
LED Type
Color
Description
Power On
Green
The green LED indicates that the 2410 is powered on.
Status
Yellow
The yellow Status LED blinks at a constant rate of one
flash every other second in normal operation to indicate
the 2410 software is running
Error
Red
The red Error LED is turned off in normal operation. If an
error occurs, the Error LED flashes a sequence that
corresponds to a certain error code, see “LED” on
page 70.
Operation
Reference Manual
Section 5: Operation
00809-0100-2410, Rev CA
5.5.1
October 2015
LED Start-Up information
When the 2410 is starting, both the Status and the Error LEDs indicate possible hardware or
software errors as shown in Table 5-5 below:
Table 5-5. LEDs are used for error indication at 2410 start-up
Operation
Error type
Status
LED
Error LED
Description
Hardware
Blinking
Blinking
Status and Error are blinking
simultaneously
Checksum
Blinking
Blinking
Status and Error are toggling
Other
On
Blinking
Unknown error
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October 2015
5.5.2
Error LED
In normal operation the Error LED (Red) is turned off. In case a device error occurs, the LED will
flash a sequence that corresponds to the error code followed by a five second pause.
Figure 5-4. Error codes are presented by the Error LED
Error LED (Red)
The following errors codes may appear:
Table 5-6. LED error codes
72
Code
Error type
Code
Error type
1
FPROM
7
Aux
2
HREG
8
FF stack
3
Software
9
Tankbus
4
Other memory error
10
Host communication
5
System
11
Data manager
6
Display
12
Configuration
Operation
Reference Manual
Section 5: Operation
00809-0100-2410, Rev CA
October 2015
Example
In case of a device error, the red LED will repeat a flash sequence that corresponds to the
particular type of error that occurred. For example, in case of a Display error (code=6), the LED
will show a sequence of 6 flashes followed by a 5 seconds pause. After the pause the flashing
starts over again in the same manner. This flash/pause sequence will be continuously repeated.
Display error (code 6) appears with the following Error LED (red) flash sequence as illustrated in
Figure 5-5:
Figure 5-5. Error code flash sequence
Seconds
See “Error messages” on page 103 for more information.
Operation
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October 2015
5.6
Specifying display variables
The Rosemount 2410 can be configured to present measurement data on the optional integral
display. Measurement data such as Level, Level Rate, Free Water Level and many other tank
variables can be displayed.
Measurement units for Level, Volume, Temperature, Density, Pressure, and Weight can be
specified.
The display will alternate between the selected items at a rate given by the Display Toggle Time
parameter.
When the 2410 is installed and configured, the display can easily be set up with the Rosemount
TankMaster WinSetup program to show tanks and measurement variables. The current display
settings can be changed at any time in the 2410 Local Display window as shown below:
74
1.
In the TankMaster WinSetup configuration program click the right mouse button on the
Rosemount 2410 icon.
2.
Choose the Properties option.
3.
In the 2410 Tank Hub window select the Local Display tab.
4.
Select the desired tanks and tank parameters such as Level, Temperature, Vapor
Pressure, or any other preferred tank parameter.
Operation
Reference Manual
Section 5: Operation
00809-0100-2410, Rev CA
October 2015
5.
Choose measurement units for the 2410 integral display. The first time the Local Display
tab is opened, the same measurement units are used as specified in the TankMaster
WinSetup Server Preferences/Units window.
6.
Click the Individual Tank Configuration button in case you would like to specify
different display settings for different tanks:
7.
Click the OK button to save the configuration and close the window.
8.
In the 2410 Tank Hub window click the OK button to save the configuration and close
the window.
See the Rosemount Tank Gauging System Configuration Manual (Document no.
00809-0300-5100) for more information on using the TankMaster Winsetup PC software to
configure the Rosemount 2410 Tank Hub.
Operation
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October 2015
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Operation
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Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
October 2015
Section 6
Service and Troubleshooting
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 77
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 78
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 95
6.1
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol ( ). Please refer to the following safety messages before
performing an operation preceded by this symbol.
Failure to follow safe installation and servicing guidelines could
result in death or serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Do not perform any service other than those contained in this manual
unless you are qualified.
Explosions could result in death or serious injury:
Verify that the operating environment of the device is consistent with the
appropriate hazardous locations certifications.
Before connecting a communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the
circuit is alive.
To prevent ignition of flammable or combustible atmospheres,
disconnect power before servicing.y
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6.2
Reference Manual
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October 2015
Service
This section briefly describes functions which may be useful for service and maintenance of a
Rosemount 2410 Tank Hub. If not otherwise stated, most examples are based on using the
TankMaster WinSetup tool to access these functions. See the Rosemount Tank Gauging System
Configuration Manual (Document No. 00809-0300-5100) for more information on how to use the
TankMaster WinSetup program.
6.2.1
Viewing Input and Holding registers
Measured data is continuously stored in input registers of the Rosemount 2410 Tank Hub. By
viewing the Input registers you can check that the device is working properly.
The holding registers store parameters which are used to configure the 2410 for various
applications.
By using the Rosemount™ TankMaster WinSetup program, holding registers can be edited simply
by typing a new value in the appropriate value input field. Some holding registers can be edited
in a separate window. In this case individual data bits can be changed.
To view Input or Holding registers of a 2410 do the following:
78
1.
Start the TankMaster WinSetup program.
2.
In the TankMaster WinSetup workspace window, click the right mouse button on the
Rosemount 2410 Tank Hub device icon.
3.
Choose the View Input Registers or View Holding Registers option, or from the
Service menu choose Devices>View Input Registers / View Holding Registers.
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Section 6: Service and Troubleshooting
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October 2015
Predefined
All
6.2.2
4.
Choose Predefined for a basic selection of registers. Choose the All option if you would
like to view a range of registers by your own choice.
For the All option, specify a range of registers by setting a start value in the Start
Register input field, and the total number of registers to be displayed in the Number of
Registers field (1-500). Up to 50 registers is recommended for a quick update of the
list.
5.
Click the Read button to update the View Input/Holding Registers window with fresh
device data.
Editing Holding registers
Most Holding Registers can be edited simply by typing a new value in the appropriate Value
input field. Some Holding Registers (marked grey in the Value column) can be edited in a
separate window. In this case you can choose from a list of options or you can change separate
data bits.
For more information see the Rosemount Tank Gauging System Configuration Manual (Document
No. 00809-0300-5100).
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October 2015
6.2.3
Device Live List
The 2410 Hub Device Live List lets you view devices connected to the Tankbus. You can, for
example, see the Device Id, Tag, and whether the devices are configured or not.
The Device Live List is useful when you are going to configure devices in a Rosemount Tank
Gauging system, in order to verify that the required devices are connected to the Tankbus.
To view the Device Live List:
1.
Start the TankMaster WinSetup program.
2.
Select the Rosemount 2410 icon in the TankMaster WinSetup workspace.
3.
Click the right mouse button and choose the Live List option.
Figure 6-1. The 2410 Tank Hub Device Live List window shows devices connected to the
tankbus
The 2410 Tank Hub Device Live List window shows the following information:
Table 6-1. Device Live List description
80
Item
Description
Device Type
Examples of supported devices: Rosemount 5900S, 2410, 2240S, 2230,
5300, 5400, 848T, and 3051S.
For unknown devices the device type number is shown.
Device ID (Unit ID)
A.unique code that identifies a particular device. You can choose to
view the device ID in decimal or hex format depending on what format
is supported by the device.
Manufact Id
Identifies the manufacturer.
Device No
Index used to identify devices by the FF stack.
FF Address
FOUNDATION™ Fieldbus address used for communication on the Tankbus.
Handled
Bit 0 of the Live List Status input register which indicates the current
Tankbus communication status of the device.
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Section 6: Service and Troubleshooting
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October 2015
Item
Description
Connected
“No” means that the device has been disconnected from the Tankbus.
Configured
“Yes” indicates that the device is configured in the 2410 tank database,
i.e. the device is mapped to a particular tank.
Opened
Bit 1 of the Live List Status input register which indicates the current
Tankbus communication status of the device.
Auto Mode
“Yes” in normal operation. “No” indicates that the device is in Out of
Service mode.
Tag
A removable tag provided with the device lets you identify the device to
a physical location. This field shows the Tag number of the device
(when available).
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6.2.4
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October 2015
Configuration backup
Input and Holding Registers of the Rosemount 2410 Tank Hub can be stored on disk, which can
be useful for backup purposes and troubleshooting. You can save a predefined set of Holding
Registers to make a backup copy of the current 2410 Tank Hub configuration.
To save the current configuration to file do the following:
82
1.
Start the TankMaster WinSetup program.
2.
In the TankMaster WinSetup workspace window, click the right mouse button on the
device icon.
3.
Choose the Devices/Save Database to File option, or from the Service menu choose
Devices/Save Database to File.
4.
In the Save Database to File window choose Holding registers and the Predefined
Registers option (the User-Defined option should only be used for advanced service).
5.
Click the Browse button, select a destination folder and type a name for the backup
file.
6.
Click the Save button to save the database backup.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
6.2.5
October 2015
Configuration recovery
TankMaster WinSetup offers the option to replace the current Holding Register database with a
backup database stored on disk. This can be useful, for example, if you would like to recover
configuration data.
To load a backup database do the following:
1.
In the TankMaster WinSetup workspace select the 2410 Tank Hub icon that represents
the device for which you want to load a new database.
2.
Click the right mouse button and choose the Devices/Upload Database option, or
from the Service menu choose Devices/Upload Database.
3.
Type a file path and file name, or click the Browse button and choose the database file
to be uploaded.
4.
Click the Upload button.
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October 2015
Diagnostics
TankMaster WinSetup offers the option to view diagnostic registers for the Rosemount 2410
Tank Hub. The diagnostic registers are selected from available Input and Holding Registers to
provide a quick overview of the current device status. For a more comprehensive troubleshooting you may use the View Input Registers function (see also section “Viewing Input and Holding
registers” on page 78).
To view and configure the diagnostic registers:
1.
In the TankMaster WinSetup workspace select the 2410 Tank Hub icon.
2.
Click the right mouse button and choose View Diagnostic Registers.
The register values in the View Diagnostic Registers window are of read only type. They are loaded
from the device as the window is opened.
A grey background color of a table cell in the Value column means that the register is of either
Bitfield or ENUM type. By double-clicking the cell, an Expanded Bitfield/ENUM window can be
opened for this type of register.
If needed, the values can be presented as hexadecimal numbers. This applies to registers of the
Bitfield and ENUM types. Select the Show in Hex check box to present Bitfield and ENUM
registers as hexadecimal numbers.
The Configure button lets you open the Configure Diagnostic Registers window, allowing you to
change the list of registers to be displayed in the View Diagnostic Registers window.
The Configure Diagnostic Registers window also has a Log Setup button for access to the Register
Log Scheduling window which allows you to setup a log schedule for automatic start and stop of
register logging. See “Logging measurement data” on page 94 for more information
See the Rosemount Tank Gauging System Configuration Manual (Document No. 00809-0300-5100)
for more information on the View Diagnostic Registers function.
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Section 6: Service and Troubleshooting
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6.2.7
October 2015
Device firmware upgrade
The Rosemount TankMaster WinSetup program allows you to upgrade the 2410 Tank Hub and
other devices in a Rosemount Tank Gauging system with new firmware.
Note!
In case the current firmware version is significantly older than the new one, it is recommended
that you load the default configuration database once the device is reprogrammed. Contact
Emerson Process Management/Rosemount Tank Gauging service department if you need
further advice.
To upgrade a device with new firmware do the following:
1.
Ensure that the latest versions of *.ini-files are installed on the TankMaster PC. New *.ini
files can easily be installed by running the TankMaster setup program located in the
DeviceIniFiles folder on the TankMaster installation CD.
2.
Ensure that the 2410 Tank Hub communicates with TankMaster without any
interruptions or disturbances.
3.
In the TankMaster WinSetup workspace window (Logical View) open the Devices folder
and select the icon that represents the 2410 Tank Hub to be upgraded (or select the
Devices folder to allow multiple devices programming).
4.
Click the right mouse button and choose the Program option (Program All option for
multiple devices programming).
5.
The 2410 will automatically appear in the Program These Devices pane.
6.
In case you wish to upgrade several 2410 Tank Hubs simultaneously, you may use the
multiple programming options:
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a.
In the TankMaster WinSetup workspace window select the Devices folder.
b. Click the right mouse button and choose the Program All option to open the Program
Devices window:
c.
From the Available Devices pane choose a 2410 Tank Hub to be programmed and click
the Move button.
d. Repeat for each device to be programmed.
Use the Remove button if you want to change the list of devices to be programmed.
86
7.
Click the Browse button to locate the flash program file. A flash file is identified by file
extension *.cry.
For a 2410 Tank Hub, a flash file name may typically look like: 2410_APPL_xxx_yy.cry,
where “x” and “y” indicate software version.
8.
In the Program Devices window click the Start Programming button. Now the Start
Device Programming window appears:
9.
Click the Start Programming button to activate device programming.
10.
Programming may take up to two hours for a 2410 Tank Hub connected to a
TankMaster PC via a 2460 System Hub. The programming procedure will continue with
one device after the other until all Tank Hubs selected in the Program Devices window
are upgraded.
By connecting a 2410 directly to a host computer, and using the RS485 Modbus®
protocol at a maximum baud rate of 38400, programming time may be reduced to 5 to
10 minutes (see “Primary bus” on page 144 for information on how to configure the
Primary Bus).
11.
The 2410 operates as normal during the reprogramming procedure. Once
programming is finished, the 2410 will automatically perform a restart indicated by
“WAIT” on the integral display for a couple of minutes.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
6.2.8
October 2015
Write protection
A Rosemount 2410 Tank Hub can be write protected to avoid unintentional configuration
changes when using the TankMaster programs. To write protect the 2410 Tank Hub:
1.
Start the TankMaster WinSetup program.
2.
In the WinSetup workspace select the Logical View tab.
3.
Click the right mouse button on the device icon that represents the 2410 Tank Hub:
Write Protect
4.
Choose the Write Protect option to open the 2410 Tank Hub Write Protect window:
5.
Choose Protected in the New State drop-down list.
6.
Click the Apply button to save the new state, or click the OK button to save the write
protect state and close the Write Protect window.
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October 2015
Write protection switch
A switch on the front of the Rosemount 2410 Tank Hub can be used to prevent unauthorized
changes of the holding register database.
Figure 6-2. The 2410 Tank Hub write protection switch on the built-in integral display
Write protection switch
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Section 6: Service and Troubleshooting
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6.2.10
October 2015
Simulation mode
The Simulation Mode function lets you verify communication between a Rosemount 2410 Tank
Hub and a host system without connecting actual field devices. The 2410 Tank Hub Simulation
window allows you to choose which parameters to be calculated by the 2410. The calculations
are based on input from simulated tank measurement data such as product level, average
temperature, liquid pressure, and other variables.
The Simulation HREGS holding registers (starting with register number 3800) lets you specify
the desired simulation data.
For information on how to view and edit holding registers, see “Viewing Input and Holding
registers” on page 78 or the Rosemount Tank Gauging System Configuration Manual (Document
No. 00809-0300-5100).
1.
In the TankMaster WinSetup workspace select the 2410 icon.
2.
Click the right mouse button and choose the Simulation option to open the 2410 Tank
Hub Simulation window:
3.
Choose simulation mode Single Tank and the desired tank in the Tank Position field, or
choose the All option to simulate all tanks connected to the 2410. Tank Position refers
to the position in the 2410 tank database.
4.
In the Simulation Time field, enter for how long the simulation will continue.
Simulation can be stopped at any time by pressing the Stop button.
5.
Calculate Parameter.
In the standard configuration the check-boxes are unchecked, which means that each
simulation parameter is given a specific standard simulation value as specified in the
simulation holding register area:
Simulation Parameter
Service and Troubleshooting
Simulation Holding Register
Average Temperature
HR3868
Total Observed Volume
HR3994
Observed Density
HR3976
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October 2015
6.
Click the Start button to start simulating the tank parameters.
7.
In the WinSetup workspace the 2410 icon changes to the following appearance to
indicate that Simulation Mode is active:
Simulation mode active
Note!
Simulation continues for the specified period of time. It can also be stopped manually at any
time by pressing the Stop button in the Simulation window.
Advanced Simulation
1.
If a Calculate Parameter check-box is selected, the simulation parameter is calculated
based on input data from the holding registers Simulation HREGS 3800 to 4056. You
can simulate one or more parameters simultaneously.
To simulate Product Temperature, the temperature element positions must be
configured. Right-click the auxiliary tank device (ATD) icon in the WinSetup workspace,
choose the Properties option, and select the Average Temperature Calculation tab. See
the Rosemount Tank Gauging System Configuration Manual (Document No.
00809-0300-5100) for more information.
The resulting Product Temperature is available in input register IR2100 (tank 1). It is
also available in input register area starting with IR30000 (IR30044 for tank 1).
The Volume Calculation function must be activated in order to enable advanced
Volume simulation. See “Volume configuration” on page 154 for more information.
The volume calculation result is presented in input register IR4702, IR3400 (tank 1) and
in input register area starting with IR30000 (IR30148 for tank 1).
To simulate Observed Density the Hybrid Density function must be activated. See
“Hybrid density calculation” on page 150 for more information.
The resulting Observed Density is available in input register IR3500 (tank 1). It is also
available in input register area starting with IR30000 (IR30116 for tank 1).
2.
90
Click the Start button to start simulating the selected tank parameters.
Service and Troubleshooting
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Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
6.2.11
October 2015
Testing the relays
The Manual Control of Relay function lets you manually open or close the Rosemount 2410 Tank
Hub built-in relays in order to verify the relay function. After the specified Safety Reset Time the
relay automatically returns to normal mode.
To change relay state by using the TankMaster WinSetup program do the following:
1.
In the TankMaster WinSetup workspace select the 2410 icon.
2.
Click the right mouse button and choose Manual Control Relay.
3.
Select the virtual relay functions to be tested; Virtual Relay 1, Virtual Relay 2, etc.
Up to ten virtual relay functions can be configured for a 2410 Tank Hub. See “Advanced
configuration in Winsetup” on page 143 and “Relay output” on page 146 for more
information.
4.
Specify a Safety Reset Time. This value specifies the time period for the relay to stay in
the test state. When the specified period of time has elapsed, the relay automatically
returns to the original state. The relay will reset even if communication with the
TankMaster PC would fail.
5.
Choose the desired Manual Relay State. Available options are Alarm, Normal, and
Toggle.
6.
Click the Set button. Now the selected relay changes state for the specified number of
seconds and then returns to the previous state.
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6.2.12
Relay output configuration
To change the Normally Open/Normally Closed settings of the K1 and K2 relays, do the
following:
1.
Disconnect the power supply.
2.
Disconnect the relays.
Front cover
3.
Remove the front cover.
4.
Remove the plastic display cover.
5.
Switch the jumpers to the desired settings: Normally Open (NO) or
Normally Closed (NC).
Relay K1: NO / NC
Relay K2: NC / NO
6.
Replace the plastic display cover and the front cover.
Note!
Ensure that o-rings and seats are in good condition prior to mounting the cover in order to
maintain the specified level of ingress protection.
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Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
6.2.13
October 2015
Loading the default database
The various configuration parameters of the 2410 Tank Hub is stored in a Holding Register
database. The Holding Register factory setting is stored in the default database. TankMaster
WinSetup offers the option to load the default database. This may be useful if, for example, you
would like to try out new database settings and then be able to reload the original factory
settings.
In case error messages appear or other problems occur concerning the database, troubleshooting the cause of these problems is recommended before loading the default database.
It is recommended that the current database is backed up before the Default Database is
loaded. See “Configuration backup” on page 82 for information on how to save the current
database.
Note!
The communication address of the device remains unaltered when the default database is
loaded.
Note!
When the default database is loaded to the 2410 Tank Hub measurement units are reset to
Metric Units.
To load the default database:
1.
Select the desired device icon in the TankMaster WinSetup workspace window.
2.
Click the right mouse button and choose the View Holding Register option.
3.
Choose the All option and type 65510 in the Start Register input field. Type the
desired number of registers to be displayed in the Number of Registers field and click
the Read button.
4.
Type 65510 in the Value input field.
5.
Click the Apply button to load the default database.
6.
Finish by clicking the Close button.
7.
Verify that measurement units are compatible with the current host system
configuration.
Service and Troubleshooting
93
Section 6: Service and Troubleshooting
6.2.14
Reference Manual
00809-0100-2410, Rev CA
October 2015
Logging measurement data
The Rosemount 2410 supports logging of diagnostic registers. This function is useful for
verifying that the gauge works properly. The logging function can be accessed by using the
TankMaster WinSetup program. To start logging do the following:
94
1.
Start the TankMaster WinSetup program.
2.
Select the Rosemount 2410 Tank Hub icon in the WinSetup workspace.
3.
Click the right mouse button and choose Logging:
4.
The Manual mode lets you start logging at any time. In Automatic mode you have to
specify a Start and Stop time.
5.
The resulting log file will not exceed the size specified by the Max File Size parameter.
In automatic mode logging will proceed until the stop date and time is reached.
In manual mode logging will proceed until it is stopped by clicking the Stop button.
Logging will stop automatically when the number of log files is equal to the number
given by the Max Log Files parameter.
6.
The log file is stored as a plain text file and can be viewed in any word processing
program. It is stored in the following folder:
C:\Rosemount\Tankmaster\Setup\Log, where C is the disk drive where the
TankMaster software is installed.
The log file contains the same input registers as the View Diagnostic Registers window,
see “Diagnostics” on page 84.
You can change which input registers to be included in the log file by configuring the
View Diagnostic Registers window, see the Rosemount Tank Gauging System Configuration
Manual (Document No. 00809-0300-5100) for more information.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
6.3
October 2015
Troubleshooting
Table 6-2. Troubleshooting chart
Symptom
No contact with the
Rosemount 2410 Tank
Hub
Possible cause
Action
Wiring
• Check that wires are properly connected to the
terminals.
• Check for dirty or defective terminals.
• Check wire insulation for possible short circuits to
ground.
• Check that the 2410 Tank Hub is connected to the right
communication port on the control room PC (if no 2460
System Hub or FCU 2160 is used).
RS485 wiring
• Check for proper polarity at the terminals.
Field Bus Modem (FBM)
• Check the LEDs for proper communication.
• Check that the FBM is connected to the right port on the
control room PC.
• Check that the FBM is connected to the right port on the
2160 Field Communication Unit (FCU).
Connection to 2460 System Hub
• Check that the 2410 Primary/Secondary bus is
connected to the right port on the 2460.
Configuration of 2460 System Hub
• Check the communication address specified for the
2410 in the 2460 Tank Database.
• Check configuration of communication parameters for
the 2460 ports.
• Check that the correct communication channel is
selected.
See the Rosemount 2460 Reference Manual
(Document No. 00809-0100-2460) for more
information on how to configure the 2460 System Hub.
Connection to FCU 2160
• Check that the 2410 Primary/Secondary bus is
connected to the right field bus port on the FCU 2160.
• Check communication port LED:s inside the 2160 Field
Communication Unit (FCU).
Configuration of FCU 2160
• Check the communication address specified for the
2410 in the FCU Slave Database.
• Check configuration of communication parameters for
the FCU Fieldbus ports.
• Check that the correct communication channel is
selected.
See the Rosemount Tank Gauging System
Configuration Manual (Document No.
00809-0300-5100) for more information on how to
configure the FCU 2160.
Configuration of communication
protocol
In TankMaster WinSetup/Protocol Channel
Properties:
• check that the protocol channel is enabled
• check the protocol channel configuration (port,
parameters, modem).
Service and Troubleshooting
95
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
October 2015
Symptom
No contact with the
Rosemount 2410 Tank
Hub
No communication with
one or more devices on
the Tankbus
96
Possible cause
Action
Hardware failure
• Check the 2410 Tank Hub; check the Error LED or the
integral display for information.
• Check the 2460 System Hub (or 2160 Field
Communication Unit).
• Check the Field Bus Modem.
• Check the communication port on the control room PC.
• Check that all devices connected to the
Primary/Secondary bus are powered.
• Contact Emerson Process Management/Rosemount
TankGauging service department.
Software failure
• Restart the 2410 by disconnecting and connecting the
power supply (note the communication parameters that
appear on the display during startup).
Wiring
• Check that the devices appear in the Device Live List (see
“Device Live List” on page 80).
• Check diagnostics information, see “Diagnostics” on
page 84 for warning or error messages.
• Check that wires are properly connected to the
terminals.
• Check for dirty or defective terminals.
• Check wire insulation for possible short circuits to
ground.
• Check diagnostics information (see “Diagnostics” on
page 84) for information that indicate bad
communication on the Tankbus:
- Input registers 1300 to 1328 provide general
information on Tankbus communication
- Input registers 1330 to 1648 provide information on
specific devices on the Tankbus.
• Check diagnostics information (see “Diagnostics” on
page 84) for possible hardware faults that indicate short
circuits or ground faults:
- check Input Register 1326 for short circuits
- check Input Register 1328 for ground faults.
• Check that there are no multiple shield grounding points
• Check that the cable shield is grounded at the power
supply end (2410 Tank Hub) only.
• Check that the cable shield is continuous throughout
the Tankbus network.
• Check that the shield inside the instrument housing
does not come into contact with the housing.
• Check that there is no water in conduits.
• Check for proper polarity at the terminals (Rosemount
5300 and 5400).
• Use shielded twisted pair wiring.
• Connect wiring with drip loops.
• Check the loop impedance.
Incorrect Tankbus termination
• Check that there are two terminators on the Tankbus
(see section “Tankbus” on page 30).
• Check that terminations are placed at both ends of the
Tankbus.
• Check that the built-in termination in the 2410 Tank Hub
is enabled.
Too many devices on the Tankbus
• Check that the total current consumption of the devices
on the Tankbus is less than 250 mA, see “Power budget”
on page 29.
• Remove one or more devices from the Tankbus. The
2410 Tank Hub supports a single tank. The multiple tank
version of the 2410 supports up to 10 tanks.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
Symptom
No communication with
one or more devices on
the Tankbus
TankMaster does not
present measurement
data from one or more
devices connected to the
Tankbus. The devices
communicate on the
Tankbus and appear in the
Device Live List.
Service and Troubleshooting
October 2015
Possible cause
Action
Cables are too long
• Check that the input voltage on the device terminals is
9 V or more (see section “Tankbus” on page 30).
Software or hardware failure
• Check diagnostics information, see “Diagnostics” on
page 84.
• Check Device Status input register, see “Device status”
on page 100.
• Contact Emerson Process Management/Rosemount
TankGauging service department.
Incorrect configuration of the 2160
FCU slave database
• Check the Modbus communication addresses in the
2160 FCU slave database. In TankMaster WinSetup open
the FCU Properties/Slave Database window.
See the Rosemount Tank Gauging System Configuration
Manual (Document No. 00809-0300-5100) for more
information on how to configure the 2160 FCU slave
database.
Incorrect configuration of the 2460
Tank Database
• Check the Modbus communication addresses in the
2460 Tank Database. In TankMaster WinSetup open the
2460 Properties/Slave Database window.
See the Rosemount 2460 Reference Manual (Document No.
00809-0100-2460) for more information on how to
configure the 2460 Tank Database.
Incorrect configuration of the 2410
tank database
• Check the 2410 tank database; ensure that the device is
available and mapped to the right tank.
2460 System Hub Tank Database:
• Check the 2410 tank database configuration; verify that
the ATD Modbus address is equal to the Temp Device
address.
• Check the 2410 tank database configuration; verify that
the Level Modbus address is equal to the Level Device
address.
• See the Rosemount 2460 Reference Manual (Document No.
00809-0100-2460) for more information on how to
configure the Tank Databases of the 2460 System Hub
and the 2410 Tank Hub.
2160 FCU Slave Database:
• Check the 2410 tank database configuration; verify that
the ATD Modbus address is equal to the 2410 Temp
Modbus address.
• Check the 2410 tank database configuration; verify that
the Level Modbus address is equal to the 2410 Level
Modbus address.
• See the Rosemount Tank Gauging System Configuration
Manual (Document No. 00809-0300-5100) for more
information on how to configure the FCU 2160 Slave
Database and the 2410 Tank Database.
Software or hardware failure
• Check diagnostics information, see “Diagnostics” on
page 84.
• Check Device Status input register, see “Device status”
on page 100.
• Contact Emerson Process Management/Rosemount
TankGauging service department.
Too many devices connected to the
Tankbus
• Check the model code to find out what type of
2410 Tank Hub that is used: Single tank or Multiple tank
version.
• Change to a 2410 Tank Hub for multiple tanks.
97
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
October 2015
Symptom
Incorrect temperature
reading from temperature
transmitter
Possible cause
Configuration error
Measurement units are not
compatible with host system
Action
• Check configuration of the temperature transmitter; in
TankMaster Winsetup open Properties for the ATD
device associated with the tank.
• See the Rosemount Tank Gauging System Configuration
Manual (Document No. 00809-0300-5100) for more
information on how to configure ATD devices such as a
Rosemount 2240S Multi-Input Temperature Transmitter.
If default database is loaded to the 2410 Tank Hub,
do one of the following:
• in TankMaster WinSetup verify system units and
re-install the tank associated with the 2410 Tank Hub
• update Holding Registers with correct measurement
units
Incorrect level reading
from radar level gauge
Hardware failure
• Check diagnostics information, see “Diagnostics” on
page 84.
• Check temperature elements.
• Contact Emerson Process Management/Rosemount
TankGauging service department.
Configuration error
• Check configuration of the level gauge; in TankMaster
Winsetup open Properties for the level gauge associated
with the tank.
• See the Rosemount 5900S Reference Manual (Document
no. 00809-0100-5900) and the Rosemount Tank Gauging
System Configuration Manual (Document No.
00809-0300-5100) for more information on how to
configure a Rosemount 5900S Radar Level Gauge.
Measurement units are not
compatible with host system
If default database is loaded to the 2410 Tank Hub,
do one of the following:
• in TankMaster WinSetup verify system units and
re-install the tank associated with the 2410 Tank Hub
• update Holding Registers with correct measurement
units
98
Hardware failure
• Check diagnostics information, see “Diagnostics” on
page 84.
• Contact Emerson Process Management/Rosemount
TankGauging service department.
No output on the 2410
integral display
Hardware failure
• Check the model code to verify that the 2410 was
ordered with the LCD display option.
• Check display connection.
• Check diagnostics information, see “Diagnostics” on
page 84.
• Contact Emerson Process Management/Rosemount
TankGauging service department.
The Error LED (red) is
blinking
Various reasons such as hardware or
software failure, communication, or
configuration error
• See “Error messages” on page 69 and “Error messages”
on page 103.
• Check Device Status input register (see “Device status”
on page 100).
The Status LED (yellow) is
blinking
Normal operation. The yellow Status
LED blinks at a constant rate of one
flash every other second.
• See “LED” on page 70 for more information.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
Symptom
Configuration can not be
saved
October 2015
Possible cause
Action
Write protection switch is set to the
ON position
• Check write protection switch on the display, see “Write
protection switch” on page 88.
The 2410 is write protected in
TankMaster WinSetup
• Check write protection in TankMaster WinSetup, see
“Write protection” on page 87.
Application software installed which
is incompatible with current holding
register setup
• Reset holding registers to the default database setting,
see “Loading the default database” on page 93 and
restart the 2410 Tank Hub.
Corrupt holding registers
• Reset holding registers to the default database setting,
see “Loading the default database” on page 93 and
restart the 2410 Tank Hub.
2410 icon in TankMaster
WinSetup is red
Simulation mode active
• Stop simulation mode; open WinSetup Set Simulation
Mode window and click the Stop button.
All measurement values
are indicated with
“SensFail” in the
WinSetup Tank View
window, and with “Error”
in the WinOpi Tank View
window.
Map conflict. One or more tank
measurement variables are mapped
to the wrong source parameter. For
example: Vapor Temperature is
mapped to Manual Value.
• Check diagnostics information (see “Diagnostics” on
page 84) for possible Device Warning messages:
- in case there is a “Data Manager” warning, check Input
Register 6244
- if register 6244 indicates a “TMV Mapping” warning
check Input Registers 6260 to 6270 for tank
measurement variable mapping conflicts
• In TankMaster Winsetup, right-click the ATD device icon
associated with the current tank, and click the
Properties option. In the 22XX ATD window select the
Advanced Parameter Source Configuration tab. Check that
tank measurement variables are mapped to the right
source parameters.
Service and Troubleshooting
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Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
October 2015
6.3.1
Device status
The current device status is shown in Input Register 1000. You can view the device status
register by opening the Diagnostic window (see “Diagnostics” on page 84) or the View Input
Registers window (see “Viewing Input and Holding registers” on page 78).
Double-clicking the Value field of the Device Status register opens an expanded bitfield window
with information on the current device status as shown in Figure 6-3.
Figure 6-3. Input Register Device Status
Double-click the Value field to open
the Expanded Bitfield window
Table 6-3. Device status messages
Message
Bit no.
Description
Action
Device Warning
1
A device warning is active.
See “Warning messages” on
page 101 for details.
Device Error
7
A device error is active.
See “Error messages” on page 103
for details.
Simulation Mode Active
8
Simulation mode active.
Stop Simulation mode.
Write Protected
18
The device is write protected with a
switch or in the TankMaster
WinSetup program.
Check the write protection switch,
see “Write protection switch” on
page 88.
Check write protection state in
TankMaster WinSetup, see “Write
protection” on page 87.
100
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
6.3.2
October 2015
Warning messages
Warning messages are displayed in the Rosemount Tankmaster program. Input Register 1004
provides an overview of active device warnings (see “Diagnostics” on page 84 or “Viewing Input
and Holding registers” on page 78 for information on how to view diagnostics and various Input
registers in TankMaster WinSetup).
For each warning message that may appear in Input register 1004, detailed information can be
found in Input registers 6200 to 6248 as shown in Table 6-4.
Table 6-4. Warning message descriptions
Message
Description
RAM warning
Input register no. 6200.
FPROM warning
Input register no. 6204.
Hreg warning
Input register no. 6208.
SW warning
Input register no. 6212.
Other memory warning
Input register no. 6216.
Bit 1: Stack
System warning
Input register no. 6220.
Display warning
Input register no. 6224.
Bit 0: Communication
Bit 1: Configuration
Aux warning
Input register no. 6228.
Bit 0: Internal temperature
Bit 1: Power
FF stack warning
Input register no. 6232.
Tankbus communication warning
Input register no. 6236.
Bit 0: Device restarted
Bit 1: Device open failed
Bit 2: Device address changed
Bit 3: Live List no free position
Bit 4: Port changed
Bit 5: Exceeded FF number of retries
Bit 6: Power failure
Bit 7: Ground failure
Host communication warning
Input register no. 6240.
Bit 0: Multiple configuration
Bit 1: Primary bus configuration
Bit 2: Secondary bus configuration
Data Manager warning
Input register no. 6244.
Bit 0: Frozen data
Bit 1: TMV mapping
Configuration warning
Input register no. 6248.
Bit 0: Invalid strapping table
Bit 1: Tank configuration
Bit 11: Model Code invalid string
Bit 12: Model Code invalid code
Service and Troubleshooting
Action
Contact Emerson Process
Management/Rosemount
TankGauging service department.
101
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Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
October 2015
102
Message
Description
Map conflict tank no.
Input register no. 6260
Map conflict TMV type
(TMV=Tank Measurement Variable)
Input register no. 6262
0: TMV Level
1: TMV Ullage
2: TMV Level Rate
3: TMV Signal Strength
4: TMV Free Water Level
5: TMV Vapor Pressure
6: TMV Liquid Pressure
7: TMV Air Pressure
8: TMV Ambient Temperature
9: TMV Vapor Avg Temperature
10: TMV Liquid Avg Temperature
11: TMV Tank Avg Temperature
12-27: TMV Temp1 - TMV Temp 16
50: TMV Observed Density
51: TMV Reference Density
52: TMV Flow Rate
53: TMV Tank Volume
54: TMV Tank Height
55: TMV Middle Pressure
56: TMV Delta Level
60-64: TMV USER DEF 1 - 5
Map conflict device 1
Input register no. 6264
Map conflict device 1 TV no.
(TV=Tank Variable)
Input register no. 6266
TV number 0 - 1019 (Level, Ullage,
Level Rate, Signal Strength etc.)
Map conflict device 2
Input register no. 6268
Map conflict device 2 TV no.
(TV=Tank Variable)
Input register no. 6270
TV number 0 - 1019 (Level, Ullage,
Level Rate, Signal Strength etc.)
Internal map conflict
Input register no. 6272
Bit 1: TMV Vapor average
temperature
Bit 2: TMV Liquid average
temperature
Bit 3: TMV Tank average temperature
Bit 4: TMV Observed Density
Bit 5: TMV Reference Density
Bit 6: TMV Tank Volume
Bit 7: Mult TV Map
Bit 8: TMV Internal Map
Bit 9: TMV Arithmetic Value
Action
Check that tank measurement
variables are mapped to the right
source parameters (In TankMaster
Winsetup, right-click the ATD device
icon associated with the current tank,
and click the Properties option. In the
22XX ATD window select the
Advanced Parameter Source
Configuration tab.)
Contact Emerson Process
Management/Rosemount
TankGauging service department.
Service and Troubleshooting
Reference Manual
Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
6.3.3
October 2015
Error messages
Error messages may be displayed on the Rosemount 2410 integral display and in the Rosemount
Tankmaster program. You also have the option to view Input Register 1002 for an overview of
active device errors (see “Diagnostics” on page 84 or “Viewing Input and Holding registers” on
page 78 for information on how to view diagnostics and various Input registers with TankMaster
WinSetup).
For each error message that may appear in Input register 1002, detailed information can be
found in Input registers 6100 to 6124 as shown in Table 6-5.
Table 6-5. Error message descriptions
Message
Description
Action
RAM error
Input register no. 6100.
A gauge data memory (RAM) error
has been detected during the startup
tests. Note: this automatically resets
the gauge.
Contact Emerson Process
Management/Rosemount
TankGauging service department.
FPROM error
Input register no. 6102:
Bit 0: checksum
Bit 1: Application version
Bit 2: Application checksum
Probably a checksum error in the
application software. Try to
reprogram the 2410.
HREG error
Input register no. 6104:
Bit 0: Checksum
Bit 1: Limit
Bit 2: Version
Bit 3: Read
Bit 4: Write
Probably a checksum error caused by
power failure between a
configuration change and CRC
update. Reset to factory
configuration (see “Loading the
default database” on page 93) and
reconfigure the 2410. Use the Reset
command before checking the 2410
Error status.
SW error
Input register no. 6106:
Bit 0: Undefined SW Error
Bit 1: Task Not Running
Bit 2: Out of stack space
Bit 3: Unused RAM access
Bit 4: Divide by zero
Bit 5: Reset Counter Overflow
Bit 15: Simulated SW Error
The 2410 SW is having trouble
running stable. Switch off the power
to the 2410 for at least one minute.
Switch power on again. If the
problem persists, contact Emerson
Process Management/Rosemount
TankGauging service department.
Service and Troubleshooting
103
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Section 6: Service and Troubleshooting
00809-0100-2410, Rev CA
October 2015
Message
104
Description
Other Memory Error
Input register no. 6108:
Bit 0: CheckSum
Bit 1: Stack
Sys Error
Input register no. 6110.
Bit 0: Task Supervisor
Display Error
Input register no. 6112.
Bit 0: Hardware
Bit 1: Com
Bit 2: Configuration
Aux Error
Input register no. 6114.
Bit 0: Internal temperature out of
limits
Bit 1: Internal temp measurement
failed
Bit 2: Internal temperature device
failed
Bit 3: Relay 1
Bit 4: Relay 2
Bit 5: Power
FF Stack Error
Input register no. 6116.
Tankbus Communication Error
Input register no. 6118.
Bit 0: Unknown device connected to
the Tankbus
Host Communication Error
Input register no. 6120.
Bit 1: Hardware Primary modem
Bit 2: Hardware Secondary modem
Bit 3: Illegal Primary modem
Bit 4: Illegal Secondary modem
Data Manager Error
Input register no. 6122.
Bit 1: Tank configuration
Configuration Error
Input register no. 6124.
Action
Contact Emerson Process
Management/Rosemount
Tank Gauging service department
Service and Troubleshooting
Appendix A: Specifications and Reference Data
Reference Manual
October 2015
00809-0100-2410, Rev CA
Appendix A
Specifications and Reference
Data
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication/Display /Configuration specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1
A.1.1
A.1.2
page 105
page 106
page 110
page 113
page 114
page 115
page 116
General specifications
Single tank version

Supports one 5900S 2-in-1 gauge or two radar level gauges, type 5300, 5400, or 5900

Total Observed Volume (TOV) calculation with 100-point strapping table
Multiple tank version
For a 5300/5400/5900 system configuration:

The software supports 16 field devices and 10 tanks per hub

Maximum five gauges, type 5300 or 5400 per hub
The actual number of tanks/instruments a hub supports depends on the configuration, which
types of units are connected and how many:

Hybrid calculations (mass and density) for up to three tanks

Total Observed Volume (TOV) calculation with 100-point strapping table for one tank
For more information, see Table A-3 on page 110.
A.1.3
Examples of connected field devices
Radar Level Gauges (type 5900(1), 5300, and 5400), 2240S Multi-input Temperature
Transmitter,
644 Temperature Transmitter, Temperature /Water Level Sensors, 3051S Scalable Pressure
Transmitter, 2230 Graphical Display
A.1.4
Start-up time
Less than 30 s
(1) One Rosemount™ 5900S with 2-in-1 solution or maximum two Rosemount 5900 gauges installed on separate tanks can be connected to one tank hub. If
two Rosemount 5900 gauges are installed on the same tank, two separate tank hubs are required.
Specifications and Reference Data
105
Appendix A: Specifications and Reference Data
Reference Manual
00809-0100-2410, Rev CA
October 2015
A.2
Communication/Display /Configuration
specifications
A.2.1
Tankbus
The intrinsically safe side of the Rosemount™ 2410 connects to the Tankbus which
communicates with field devices on the tank using FOUNDATION™ fieldbus
A.2.2
Field bus
Primary field bus: Rosemount 2410 communicates with a host or a field communication unit
via TRL2 Modbus®, RS485 Modbus, Enraf or HART®
Secondary field bus: TRL2 Modbus, Enraf (other options available soon), WirelessHART for
Smart Wireless THUM™ Adapter
For combination guidance, see Table A-1 on page 107.
A.2.3
Relay outputs
SIL safety relay output: One certified SIL 2/SIL 3 capable relay is available for overfill prevention.
This non-intrinsically safe solid state relay is closed/energized during normal operation
Maximum voltage and current: 260 VAC/VDC, 80 mA
Single pole
Relay outputs (Non-SIL): Maximum two relays, controlled by 10 independent virtual relay
functions which can be configured for different tanks and process variables. The two non-intrinsically safe solid state relays are user configurable for normally energized or de-energized
operation.
Maximum voltage and current: 350 VAC/VDC, 80 mA
Single pole
For combination guidance, see Table A-1 on page 107.
106
Specifications and Reference Data
Reference Manual
Appendix A: Specifications and Reference Data
00809-0100-2410, Rev CA
October 2015
Table A-1. Field bus combination matrix
Secondary field bus options
Primary field bus options
TRL2
RS485
ENRAF
A_OUT PASSIVE
(NON-IS)
A_IN PASSIVE (NON-IS)
Code
R
4
E
B
7
TRL2
R
Yes
Yes
No
No
No
ENRAF
E
Yes
Yes
No
No
No
WIRELESSHART (IEC62591)
W
Yes
SIL
Yes
Yes
Yes
A_OUT ACTIVE (IS)
C
Yes
SIL
Yes
No
No
A_OUT ACTIVE (NON-IS)
A
Yes
Yes
Yes
No
No
A_OUT PASSIVE (IS)
D
Yes
SIL
Yes
No
No
A_OUT PASSIVE (NON-IS)
B
Yes
Yes
Yes
No
No
A_IN ACTIVE (IS)
8
Yes
SIL
Yes
No
No
A_IN ACTIVE (NON-IS)
6
Yes
Yes
Yes
No
No
A_IN PASSIVE (IS)
9
Yes
SIL
Yes
No
No
A_IN PASSIVE (NON-IS)
7
Yes
Yes
Yes
No
No
None
0
SIL
SIL
SIL
No
No
READY FOR UPGRADE
F
Yes
Yes
Yes
No
No
SIL = Primary field bus and secondary field bus can be combined with SIL
Specifications and Reference Data
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A.2.4
Analog input/output
Analog input
Maximum number of input channels: 1
Input Current range: 0-23 mA
Configurable Min and Max alarm limits.
Lift-off voltage (Passive IS and NON-IS): 10.5 V
Max input voltage (Passive IS and NON-IS): 30 V
Output voltage (Active):
Non-IS: 22 ±2.0 V (open loop); 20.8 ±2.0 V @3,75 mA; 14.8 ±2.0 V @21.75 mA
IS: 21 ±2.0 V (open loop); 18.8 ±2.0 V @3,75 mA; 8.2 ±2.0 V @21.75 mA
See “Product certifications” for IS parameters
HART master:
Maximum 5 HART Slave Devices (Passive).
Maximum 3 HART Slave Devices (Active).
Analog output
Maximum number of output channels: 1
Output range: 3.5-23 mA
Software configurable High and Low Alarm Limits.
Separate software configurable alarms for process and hardware failures.
Low voltage and invalid loop current detection.
Lift-off voltage (Passive IS and NON-IS): 10.5 V
Max input voltage (Passive IS and NON-IS): 30 V
Output voltage (Active):
Non-IS: 22 ±2.0 V (open loop); 22.8 ±2.0 V @3,75 mA; 16.8 ±2.0 V @21.75 mA
IS: 21 ±2.0 V (open loop); 20.8 ±2.0 V @3,75 mA; 10.2 ±2.0 V @21.75 mA
A.2.5
Integral display output variables
The integral digital read-out display can toggle between: level, level rate, ullage, signal strength,
volume (TOV), liquid average temperature, 1-16 spot temperature, vapor average temperature,
ambient temperature, free water level, vapor pressure, liquid pressure, air pressure, observed
density, reference density, and flow rate.
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October 2015
Display output units(1)
Level, free water level, and ullage: meter, millimeter, feet, or imperial 1/16
Level rate: meter/second, meter/hour, feet/second, or feet/hour
Flow rate: meter³/hour, liter/minute, barrel/hour, or US gallon/hour
Total Observed Volume (TOV): meter³, liters, barrel, or US gallon
Temperature: °F, °C, or °K
Pressure: psi, psiA, psiG, bar, barA or barG, atm, Pa, or kPa
Density: kg/m³, °API, or 60/60DegF
Signal strength: mV
A.2.7
Configuration tools
Rosemount TankMaster
A.2.8
Autoconfiguration support
Yes (Tankbus addressing)
(1)
Density, mass, and more volume parameters are calculated in Rosemount TankMaster (GOV, GSV, NSV, WIA/WIV).
Specifications and Reference Data
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A.3
Electrical specifications
A.3.1
Power supply (nominal values)
24-48 VDC (-15% to +10%)
48-240 VAC (-15% to +10%), 50/60 Hz
A.3.2
Power consumption
Max. 20 W depending on configuration
A.3.3
Tankbus cabling
0.5-1.5 mm² (AWG 22-16), twisted shielded pairs. Recommended cabling is shielded twisted
pairs, 0.75 mm² (AWG 18). Tankbus cabling must fulfill FISCO cable and installation
requirements, and must also be approved for use in minimum 85 °C (185 °F).
A.3.4
FISCO (Field bus Intrinsically Safe Concept)
The following cable characteristics are specified for FISCO according to IEC 60079-27:
Table A-2. FISCO cable characteristics
Parameter
Value
Loop resistance
15 /km to 150 /km
Loop resistance
0.4 mH/km to1 mH/km
Capacitance
45 nF/km to 200 nF/km
(1)
Maximum length of each spur
cable
Maximum length of each trunk(2) cable
60 m in gas Group IIC
1000 m in gas Group IIC, and 1900
m in gas Group IIB
(1) The spur is an unterminated part of the network. It is allowed to have an up to 60 m long
spur. For longer distances, an alternative network configuration should be considered.
(2) The trunk is the part of the network which has terminators at both ends. In the Rosemount
Tank Gauging system, a trunk can be the part of the network between the Tank Hub and a
segment coupler or the last device in a daisy-chain configuration.
Table A-3. Power budget
Field device
Power consumption
5900S or 5900C Radar Level Gauge
50 mA
5900S Radar Level Gauge, 2-in-1
solution
5300 or 5400 Series Radar Level
Transmitter
Rosemount 2230 Graphical Field
Display
Rosemount 2240S Multi-input
Temperature Transmitter
Rosemount 644 Temperature
Transmitter
Rosemount 3051S, and Rosemount
2051 Pressure Transmitters
110
100 mA
21 mA
30 mA
30 mA including 565, 566 and 765
temperature sensors
12 mA
18 mA
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-2410, Rev CA
October 2015
Figure A-1. Cable distances
The total cable distance A+B+C+D must
not exceed the values given in
Table A-4.
D
C
B
A
D
C
D
C
B
A
B
A
Table A-4. Allowed cabling distances for different system configurations
Cable diameter
Loop resistance
Maximum cabling distance from power source to all devices on the tank
with maximum power with typical power usage with typical power usage of
usage of 250 mA
of 128 mA for 5900S,
178 mA for 5900S 2-in-1,
2240S, 2230, 3051S
2240S, 2230, 3051S
Distance in m (ft)
Distance in m (ft)
Distance in m (ft)
212 (695)
414 (1358)
298 (978)
18 AWG (0.75 mm²) 42 /km
333 (1092)
651 (2136)
468 (1535)
17 AWG (1.0 mm²)
33 /km
424 (1391)
829 (2720)
596 (1955)
16 AWG (1.5 mm²)
26 /km
538 (1765)
1000 (3281)
756 (2480)
20 AWG (0.5 mm²)
66 /km
The typical cabling distance from the Hub towards the control room is up to 4 km (2.5 miles)
depending on which protocol is used.
Specifications and Reference Data
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A.3.5
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00809-0100-2410, Rev CA
October 2015
Power and relay cabling
0.5-2.5 mm² (AWG 22-14), twisted shielded pairs
A.3.6
Maximum Tankbus cable lengths
Depends on cable. For details see the Rosemount Raptor Tank Gauging System Data Sheet
(704010EN)
A.3.7
Built-in Tankbus terminator
Yes (to be disconnected if required)
112
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A.4
Mechanical specifications
A.4.1
Housing material
Polyurethane-covered die-cast aluminum
A.4.2
Cable entry (connection/glands)
Non-IS side: Two ½ - 14 NPT and Two ¾ - 14 NPT entries for cable glands or conduits
IS side: Two ½ - 14 NPT entries for cable glands or conduits
Three metal plugs to seal any unused ports are included in the delivery
Optional:
A.4.3

M20 x 1.5 and M25 x 1.5 conduit / cable adapter

Cable glands in metal (½ - 14 NPT and ¾ - 14 NPT)

4-pin male Eurofast connector or A size Mini 4-pin male Minifast connector
Installation
Can be installed on a 33.4-60.3 mm (1-2 in.) diameter pipe or wall, at ground level close to the
tank or on top of the tank using existing cabling.
A.4.4
Weight
4.7 kg (10.4 lbs)
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A.5
Environmental specification
A.5.1
Ambient temperature
-40 to 70 °C (-40 to 158 °F). Minimum start-up temperature is -50 °C (-58 °F).
With LCD display: -25 to 70 °C (-13 to 158 °F)
A.5.2
Storage temperature
-50 to 85 °C (-58 to 185 °F)
With LCD display: -40 to 85 °C (-40 to 185 °F)
A.5.3
Humidity
0 - 100% relative humidity
A.5.4
Ingress protection
IP 66 and IP 67 (Nema 4X)
A.5.5
Metrology sealing possibility
Yes
A.5.6
Write protect switch
Yes
A.5.7
Transient / built-in lightning protection
According to IEC 61000-4-5, level 4 kV line to ground. Complies with IEEE 587 Category B
transient protection and IEEE 472 surge protection
114
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October 2015
Dimensional drawings
Figure A-2. Rosemount 2410 Tank Hub dimensions
254 mm
164 mm
193 mm
Specifications and Reference Data
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A.7
Ordering Information
Model
Product Description
2410
Tank Hub
Tankbus: Number of Tanks
S
Single tank
M
Multiple tanks (Maximum 5 Rosemount 5300/5400 transmitters can be connected to one Tank Hub)
Tankbus: Power and Communication
Intrinsically safe FOUNDATION™ fieldbus (IEC 61158) power supply
F
Primary Field Bus
R
TRL2 Modbus
4
RS485 Modbus
(1)
E
B(2)
(2)
7
Enraf Bi-phase Mark GPU
Analog Output 4-20 mA/HART, Passive (Non-IS)
Analog Input 4-20 mA/HART, Passive (Non-IS)
Secondary Field Bus
R(3)
TRL2 Modbus
E(3)
Enraf Bi-phase Mark GPU
(4)(5)
W
WirelessHART (IEC 62591) connectivity (IS)
L
L&J Tankway
V
Varec Mark/Space
H
Whessoe (Digital current loop)
G
GPE (Digital current loop)
C(6)(7)
Analog Output 4-20 mA/HART, active (IS)
(6)(7)
A
Analog Output 4-20 mA/HART, active (Non-IS)
D(7)
Analog Output 4-20 mA/HART, passive (IS)
(7)
B
Analog Output 4-20 mA/HART, passive (Non-IS)
8(6)(8)
Analog Input 4-20 mA/HART, active (IS)
(6)(8)
6
Analog Input 4-20 mA/HART, active (Non-IS)
9(8)
Analog Input 4-20 mA/HART, passive (IS)
(8)
7
Analog Input 4-20 mA/HART, passive (Non-IS)
0(9)
None
(10)
F
116
None, ready for upgrade of secondary bus
Specifications and Reference Data
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Appendix A: Specifications and Reference Data
00809-0100-2410, Rev CA
October 2015
Relay Output (SIS/SIL)
3(11)(12)
SIL 3-certified output as per IEC 61508
2(11)(13)
SIL 2-certified output as per IEC 61508
(14)
F
None, ready for upgrade of safety certification (SIS)
0
None
Relay Output (Non-SIS/SIL)
2
Two (2xSPST)
1
One (1xSPST)
F
None, ready for upgrade of Relay Output (Non-SIS/SIL)
0
None
Integral Display
1
LCD
0
None
Power Supply
P
Extended input range: 48-240 VAC at 50/60 Hz, and 24-48 VDC
Firmware
S
Standard
Hazardous Location Certification
E1
ATEX Flameproof
E2
Brazil Inmetro Flameproof
E5
FM-US Explosionproof
E6
FM-Canada Explosionproof
E7
IECEx Flameproof
K1
ATEX Flameproof + FM-US Explosionproof (Combination of E1 and E5)
K3
ATEX Flameproof + IECEx Flameproof (Combination of E1 and E7)
K4
FM-US Explosionproof + FM-Canada Explosionproof (Combination of E5 and E6)
NA
No hazardous location certification
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Custody Transfer Type Approval
R(15)
OIML R85 E 2008 performance certification
0
None
(16)(17)
C
E(16)(17)
(16)(17)
PTB (German W&M approval)
TJA (Estonia W&M approval)
N
NMi (the Netherlands W&M approval)
M(15)(17)
BMS (Belgium W&M)
(15)(17)
A
Y(15)(17)
(15)(17)
W
CMI (Czech Republic W&M approval)
Justervesenet (Norway W&M approval)
METAS (Switzerland W&M approval)
Housing
A
Standard enclosure (Polyurethane-covered die-cast aluminum. IP 66/67)
Cable/Conduit Connections
1(18)
½-14 NPT and ¾-14 NPT
2(19)
M20 x 1.5 and M25 x 1.5 adapters
(20)
G
E(21)
(21)
M
Metal cable glands (½-14 and ¾-14 NPT)
Eurofast male, ½-14 NPT and ¾-14 NPT
Minifast male, ½-14 NPT and ¾-14 NPT
Mechanical Installation
P
Mounting kit for both wall and pipe installation (1-2 in. vertical or horizontal pipes)
W
Mounting kit for wall installation
0
None
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Options - none or multiple selections are possible
WR3
Extended Product Warranty: 3-year limited warranty
WR5
Extended Product Warranty: 5-year limited warranty
ST
Engraved SST tag plate (tag shall be submitted with order)
QT(22)
(23)
U1
IEC 61508 certificate and FMEDA data
TÜV/DIBt WHG Approval for Overfill protection (at least one relay must be selected)
Typical Model Number: 2410 S
F
R
0
3
2
1
P
S
E1
R
A
1
P
ST
(1) Not available with Secondary Field Bus code R.
(2) Requires Secondary Field Bus code W.
(3) Requires Primary Field Bus code R or 4.
(4) Requires a separate Smart Wireless THUM Adapter (not included, to be ordered as a separate item). Maximum Tankbus (FF) current is reduced to 200 mA.
(5) Supports communication with Smart Wireless Gateway 1410 and 1420. Configured via TankMaster.
(6) Power-supply integrated. Maximum Tankbus current reduced to 200 mA.
(7) Requires Primary Field Bus code R, 4 or E. For connection to a 3rd party system.
(8) Requires Primary Field Bus code R, 4 or E. For connection of a 3rd party instrument.
(9) Requires Primary Field Bus code R, 4 or E.
(10) Requires Primary Field Bus code R, 4 or E. Requires Relay Output (SIS/SIL) code F or 0.
(11) Requires Secondary Field Bus code 0 and Tankbus: Number of Tanks code S, or Primary Field Bus code 4 and Secondary Field Bus code W, C, D, 8 or 9.
(12) Requires Rosemount 5900S with Safety Certification (SIS) code 3.
(13) Requires Rosemount 5900 with Safety Certification (SIS) code 2.
(14) Requires Secondary Field Bus, code 0 or F, and Tankbus: Number of Tanks code S.
(15) Sealing kit included.
(16) Approval plate and sealing kit included.
(17) Requires a Rosemount 5900S Radar Level Gauge with corresponding Custody Transfer Type Approval.
(18) Female thread. 3 plugs included.
(19) Female thread. 3 plugs and 3 adapters included.
(20) Min. temperature -20 °C (-4 °F). ATEX / IECEx Exe approved. 3 plugs and 3 glands included.
(21) 3 plugs included.
(22) Requires Relay Output (SIS/SIL) code 2 or 3.
(23) Requires Relay Output (SIS/SIL) code 2 or 3 and/or Relay Output (Non-SIS/SIL) code 1 or 2.
Specifications and Reference Data
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Specifications and Reference Data
Appendix B: Product Certifications
Reference Manual
October 2015
00809-0100-2410, Rev CA
Appendix B
Product Certifications
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazardous Locations Certifications - FISCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1
page 121
page 122
page 123
page 139
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol ( ). Please refer to the following safety messages before
performing an operation preceded by this symbol.
Explosions could result in death or serious injury:
Verify that the operating environment of the device is consistent with the
appropriate hazardous locations certifications.
Before connecting a communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Do not remove the device covers in explosive atmospheres when the
circuit is alive.
Product Certifications
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Failure to follow safe installation and servicing guidelines could
result in death or serious injury:
Make sure the device is installed by qualified personnel and in accordance
with applicable code of practice.
Use the device only as specified in this manual. Failure to do so may
impair the protection provided by the device.
Do not perform any service other than those contained in this manual
unless you are qualified.
Any substitution of non-recognized spare parts may jeopardize safety.
Repair, for e.g. substitution of components etc. may also jeopardize
safety and is under no circumstances allowed.
To prevent ignition of flammable or combustible atmospheres,
disconnect power before servicing.
High voltage that may be present on leads could cause electrical
shock:
Avoid contact with leads and terminals.
Make sure the mains power to the device is off and the lines to any other
external power source are disconnected or not powered while wiring
the device.
B.2
EU Conformity
The EC declaration of conformity for all applicable European directives for this product can be
found on the Rosemount™ website at www.rosemount.com. A hard copy may be obtained by
contacting our local sales representative.
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B.3
October 2015
Hazardous Locations Certifications - FISCO
The Rosemount 2410 Tank Hubs that have the following labels attached have been certified to
comply with the requirements of the approval agencies noted.
B.3.1
Factory Mutual US Approvals
Certificate of Compliance: 3035492.
Figure B-1. Factory Mutual US approval labels
No Current Loop
Active Current Loop
Passive Current Loop
E5
FISCO Power Supply
Explosion Proof Class I, Division 1, Groups C and D
Dust-ignitionproof Class II and III, Division 1, Groups E, F, and G
Associated Intrinsically Safe Class I, Division 1, Groups C and D
Class I Zone 1 AEx d e [ib] IIB
Uo=15V, lo=354mA, Po=5.32W
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HART®/4-20 mA ENTITY IS I/O Option
Active Current Loop
XP-AIS CL I, DIV. 1 GP C & D
AEx d e [ia IIC] IIB
Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW
Group IIC: Co 0.14 F, Lo 3.9 mH
Group C, IIB: Co  1.0 F, Lo  15 mH
Group D, IIA: Co  3.67 F, Lo  33 mH
Passive Current Loop
AEx d e ib IIB
Ui = 30.0 V, Ii = 300 mA, Pi = 1 W, Ci = 0 F, Li = 0 mH
Ambient Temperature Limits: -50 °C to +70 °C
Temperature Class T4
Install per Control Drawing 9240040-901
124
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B.3.2
October 2015
Factory Mutual Canadian Approvals
Certificate of Compliance: 3035492C.
Figure B-2. Factory Mutual Canadian approval labels
No Current Loop
Active Current Loop
Passive Current Loop
E6
FISCO Power Supply
Explosion Proof Class I, Division 1, Groups C and D
Dust-ignitionproof Class II and III, Division 1, Groups E, F, and G
Associated Intrinsically Safe for Class I, Division 1, Groups C and D
Class I Zone 1 Ex d e [ib] IIB
Uo=15V, lo=354mA, Po=5.32W
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HART/4-20 mA ENTITY IS I/O Option
Active Current Loop
XP-AIS CL I, DIV. 1 GP C & D
Ex d e [ia IIC] IIB
Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW
Group IIC: Co 0.14 F, Lo 3.9 mH
Group C, IIB: Co  1.0 F, Lo  15 mH
Group D, IIA: Co  3.67 F, Lo  33 mH
Passive Current Loop
Ex d e ib IIB
Ui = 30.0 V, Ii = 300 mA, Pi = 1 W, Ci = 0 F, Li = 0 mH
Ambient Temperature Limits: -50 °C to +70 °C
Temperature Class T4
Install per Control Drawing 9240040-901
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B.3.3
October 2015
European ATEX Directive Information
The Rosemount™ 2410 Tank Hubs that have the following label attached have been certified to
comply with Directive 94/9/EC of the European Parliament and the Council as published in the
Official Journal of the European Communities No. L 100/1 on 19-April-1994.
Figure B-3. ATEX approval labels
No Current Loop
Active Current Loop
Passive Current Loop
E1
The following information is provided as part of the label of the device:

Name and address of the manufacturer (Rosemount)

CE Conformity Marking:

Model number

Serial number of the device

Year of construction

ATEX EC-Type Examination Certificate Number FM10ATEX0012

Install per Control Drawing: 9240040-901
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FISCO Power Supply
Ex d e [ib] IIB T4 (-50 °C Ta +70 °C)
Uo=15V, lo=354mA, Po=5.32W
Um=250 V
HART/4-20 mA ENTITY IS I/O Option
Active Current Loop
Ex d e [ia IIC] IIB T4 (-50 °C<Ta<+70 °C)
Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW
Group IIC: Co 0.14 uF, Lo 3.9 mH
Group IIB: Co  1.0 uF, Lo  15 mH
Group IIA: Co  3.67 uF, Lo  33 mH
Passive Current Loop
Ex d e ib IIB T4 (-50 °C<Ta<+70 °C)
Ui = 30.0 V, Ii = 300 mA, Pi = 1 W, Ci = 0 F, Li = 0 mH
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B.3.4
October 2015
IECEx Approval
Figure B-4. IECEx approval labels
No Current Loop
Active Current Loop
Passive Current Loop
E7
The following information is provided as part of the label of the device

Name and address of the manufacturer (Rosemount)

Model number

Serial number of the device

IECEx Certificate of Conformity Number IECEx FMG 10.0005

Install per Control Drawing: 9240040-901
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FISCO Power Supply
Ex d e [ib] IIB T4 Gb (-50 °C Ta +70 °C)
Uo=15V, lo=354mA, Po=5.32W
Um=250 V
HART/4-20 mA ENTITY IS I/O Option
Active Current Loop
Ex d e [ia IIC Ga] IIB T4 Gb (-50 °C<Ta<+70 °C)
Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW
Group IIC: Co 0.14 uF, Lo 3.9 mH
Group IIB: Co  1.0 uF, Lo  15 mH
Group IIA: Co  3.67 uF, Lo  33 mH
Passive Current Loop
Ex d e ib IIB T4 Gb (-50 °C<Ta<+70 °C)
Ui = 30.0 V, Ii = 300 mA, Pi = 1 W, Ci = 0 F, Li = 0 mH
130
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October 2015
Hazardous Locations Certifications - Entity
The Rosemount 2410 Tank Hubs that have the following labels attached have been certified to
comply with the requirements of the approval agencies noted.
B.4.1
Factory Mutual US Approvals
Certificate of Compliance: 3035492.
Figure B-5. Factory Mutual US entity approval labels
No Current Loop
Active Current Loop
Passive Current Loop
E5
Entity IS Power Supply
Explosion Proof Class I, Division 1, Groups C and D
Dust-ignitionproof Class II and III, Division 1, Groups E, F, and G
Associated Intrinsically Safe Class I, Division 1, Groups C and D
Class I Zone 1 AEx d e [ib] IIB
Uo=15 V, lo=200 mA, Po=3.0 W
Co=1.99 F, Lo=143 H
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HART/4-20 mA ENTITY IS I/O Option
Active Current Loop
XP-AIS CL I, DIV. 1 GP C & D
AEx d e [ia IIC] IIB
Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW
Group IIC: Co 0.14 F, Lo 3.9 mH
Group C, IIB: Co  1.0 F, Lo  15 mH
Group D, IIA: Co  3.67 F, Lo  33 mH
Passive Current Loop
AEx d e ib IIB
Ui = 30.0 V, Ii = 300 mA, Pi = 1 W, Ci = 0 F, Li = 0 mH
Ambient Temperature Limits: -50 °C to +70 °C
Temperature ClassT4
Install per Control Drawing D7000002-611
132
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Appendix B: Product Certifications
B.4.2
Reference Manual
00809-0100-2410, Rev CA
October 2015
Factory Mutual Canadian Approvals
Certificate of Compliance: 3035492C.
Figure B-6. Factory Mutual Canadian entity approval labels
No Current Loop
Active Current Loop
Passive Current Loop
E6
Entity IS Power Supply
Explosion Proof Class I, Division 1, Groups C and D
Dust-ignitionproof Class II and III, Division 1, Groups E, F, and G
Associated Intrinsically Safe for Class I, Division 1, Groups C and D
Class I Zone 1 Ex d e [ib] IIB
Uo=15 V, lo=200 mA, Po=3.0 W
Co=1.99 F, Lo=143 H
133
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HART/4-20 mA ENTITY IS I/O Option
Active Current Loop
XP-AIS CL I, DIV. 1 GP C & D
Ex d e [ia IIC] IIB
Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW
Group IIC: Co 0.14 F, Lo 3.9 mH
Group C, IIB: Co  1.0 F, Lo  15 mH
Group D, IIA: Co  3.67 F, Lo  33 mH
Passive Current Loop
Ex d e ib IIB
Ui = 30.0 V, Ii = 300 mA, Pi = 1 W, Ci = 0 F, Li = 0 mH
Ambient Temperature Limits: -50 °C to +70 °C
Temperature Class T4
Install per Control Drawing D7000002-611
134
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B.4.3
October 2015
European ATEX Directive Information
The Rosemount 2410 Tank Hubs that have the following label attached have been certified to
comply with Directive 94/9/EC of the European Parliament and the Council as published in the
Official Journal of the European Communities No. L 100/1 on 19-April-1994.
Figure B-7. ATEX entity approval labels
No Current Loop
Active Current Loop
Passive Current Loop
E1
The following information is provided as part of the label of the device:

Name and address of the manufacturer (Rosemount)

CE Conformity Marking:

Model number

Serial number of the device

Year of construction

ATEX EC-Type Examination Certificate Number FM10ATEX0012

Install per Control Drawing: D7000002-611
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Entity IS Power Supply
Ex d e [ib] IIB T4 (-50 °C Ta +70 °C)
Uo=15V, lo=200 mA, Po=3.0 W
Co=1.99 F, Lo=143 H
HART/4-20 mA ENTITY IS I/O Option
Active Current Loop
Ex d e [ia IIC] IIB T4 (-50 °C<Ta<+70 °C)
Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW
Group IIC: Co 0.14 uF, Lo 3.9 mH
Group IIB: Co  1.0 uF, Lo  15 mH
Group IIA: Co  3.67 uF, Lo  33 mH
Passive Current Loop
Ex d e ib IIB T4 (-50 °C<Ta<+70 °C)
Ui = 30.0 V, Ii = 300 mA, Pi = 1 W, Ci = 0 F, Li = 0 mH
136
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B.4.4
October 2015
IECEx Approval
Figure B-8. IECEx approval labels
No Current Loop
Active Current Loop
Passive Current Loop
E7
The following information is provided as part of the label of the device

Name and address of the manufacturer (Rosemount)

Model number

Serial number of the device

IECEx Certificate of Conformity Number IECEx FMG 10.0005

Install per Control Drawing: D7000002-611
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Entity IS Power Supply
Ex d e [ib] IIB T4 Gb (-50 °C Ta +70 °C)
Uo=15V, lo=200 mA, Po=3.0 W
Co=1.99 F, Lo=143 H
HART/4-20 mA ENTITY IS I/O Option
Active Current Loop
Ex d e [ia IIC Ga] IIB T4 Gb (-50 °C<Ta<+70 °C)
Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW
Group IIC: Co 0.14 uF, Lo 3.9 mH
Group IIB: Co  1.0 uF, Lo  15 mH
Group IIA: Co  3.67 uF, Lo  33 mH
Passive Current Loop
Ex d e ib IIB T4 Gb (-50 °C<Ta<+70 °C)
Ui = 30.0 V, Ii = 300 mA, Pi = 1 W, Ci = 0 F, Li = 0 mH
138
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October 2015
Approval Drawings
Follow the installation guidelines presented in Factory Mutual system control drawings in order
to maintain certified ratings for installed devices.
The following drawings are included in the documentation for the Rosemount 2410 Tank Hub:
9240040-901 System Control Drawing for hazardous location installation of FISCO intrinsically
safe FM ATEX, FM IECEx, FM-US, and FM-C approved apparatus.
D7000002-611 System Control Drawing for hazardous location installation of Entity intrinsically
safe FM ATEX, FM IECEx, FM-US, and FM-C approved apparatus.
See the “Manuals & Drawings” CD ROM that is shipped with the 2410 Tank Hub for electronic
copies of the system control drawings.
Drawings are also available on the Rosemount Tank Gauging web site: www.rosemount-tg.com.
Product Certifications
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Product Certifications
Appendix C: Advanced Configuration
Reference Manual
October 2015
00809-0100-2410, Rev CA
Appendix C
Advanced Configuration
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Advanced configuration in Winsetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Primary bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Secondary bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hybrid density calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Volume configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arithmetic operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration of analog input / HART® slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1
page 141
page 143
page 144
page 145
page 146
page 150
page 154
page 158
page 161
page 165
Safety messages
Procedures and instructions in this section may require special precautions to ensure the safety
of the personnel performing the operations. Information that raises potential safety issues is
indicated by a warning symbol ( ). Please refer to the following safety messages before
performing an operation preceded by this symbol.
Explosions could result in death or serious injury:
Verify that the operating environment of the transmitter is consistent
with the appropriate hazardous locations certifications.
Before connecting a communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Do not remove the transmitter cover in explosive atmospheres when the
circuit is alive.
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Failure to follow safe installation and servicing guidelines could
result in death or serious injury:
Make sure the transmitter is installed by qualified personnel and in
accordance with applicable code of practice.
Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Do not perform any service other than those contained in this manual
unless you are qualified.
Any substitution of non-recognized spare parts may jeopardize safety.
Repair, for e.g. substitution of components etc. may also jeopardize
safety and is under no circumstances allowed.
To prevent ignition of flammable or combustible atmospheres,
disconnect power before servicing.
High voltage that may be present on leads could cause electrical
shock:
Avoid contact with leads and terminals.
Make sure the mains power to the Radar Transmitter is off and the lines to
any other external power source are disconnected or not powered while
wiring
the transmitter.
Probes covered with plastic and/or with plastic discs may generate an
ignition-capable level of electrostatic charge under certain extreme
conditions. Therefore, when the probe is used in a potentially explosive
atmosphere, appropriate measures must be taken to prevent
electrostatic discharge.
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October 2015
Advanced configuration in Winsetup
There are advanced configuration options for the Rosemount™ 2410 Tank Hub which are not
included in the TankMaster WinSetup installation wizard. These options are available via the
Properties option in the WinSetup configuration software.
To access the advanced configuration options for the Rosemount 2410, do the following:
1.
In the TankMaster WinSetup workspace, click the right mouse button on the 2410 Tank
Hub icon.
2.
Choose the Properties option. The 2410 Tank Hub window appears.
3.
Select the Configuration tab.
4.
The Configuration window contains buttons for Primary and Secondary Bus, Virtual
Relays, and Hybrid Density calculation. See the following sections for more information
on how to configure these functions.
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C.3
Primary bus
The Rosemount 2410 has a Primary Bus which is used for communication with a Rosemount
2460 System Hub. It may also be connected directly to a control room PC.
The Primary Bus supports TRL2, RS485, and other communication buses. The 2410
automatically detects what modem is installed in the Primary Bus slot and communication
parameters are set accordingly. For some modem types (such as RS485) the non standard
option allows you to configure communication with other protocols than the standard
Modbus®.
To open the Primary Bus window:
1.
In the WinSetup workspace click the right mouse button on the 2410 icon.
2.
Choose the Properties option to open the 2410 Tank Hub window.
3.
Select the Configuration tab.
4.
Click the Primary Bus button. The Primary Bus Configuration window lets you configure
protocol, baudrate, and other communication parameters when the standard settings
are not appropriate.
To change communication parameters:
144
1.
In the Configuration drop-down menu, change from Standard to Non Standard.
2.
Choose the desired Protocol.
3.
Choose appropriate communication parameter values for Baudrate, Databits, Parity,
and Stop Bits.
4.
Click Apply to store the current configuration, or click OK to store the configuration and
close the Primary Bus Configuration window.
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00809-0100-2410, Rev CA
C.4
October 2015
Secondary bus
The Rosemount 2410 Secondary Bus is used for communication with emulated devices. It
supports many different modems and protocols such as the TRL2 Modbus, Enraf, Varec, L&J, and
Profibus.
To open the Secondary Bus window:
1.
In the WinSetup workspace click the right mouse button on the 2410 icon
2.
Choose the Properties option.
3.
In the 2410 Tank Hub window select the Configuration tab.
4.
Click the Secondary Bus button. The Secondary Bus Configuration window allows you to
change protocol, baudrate, address, and other communication settings.
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C.5
Relay output
The Rosemount 2410 has two relays which can be configured with one or two set points. Virtual
relay output, (Disabled, Relay1, Relay2), source, set-point etc. can also be specified. The 2410
Tank Hub supports virtual relay functionality that lets you specify up to ten source parameters
to control the two hardware relays. The output of a virtual relay can be directed towards any of
the two relays, allowing a high configuration flexibility. You may, for example, use one of the
relays (Relay1 or Relay2) as a high level alarm for several tanks by using Level as source
parameter for each tank. Many other configurations are possible using the two relays for various
virtual relay configurations.
To configure a 2410 Tank Hub Virtual Relay:
1.
In the WinSetup workspace click the right mouse button on the 2410 icon, choose
Properties and select the Configuration tab.
2.
Click one of the Virtual Relay No. buttons (see “Advanced configuration in Winsetup” on
page 143).
Using two/three relay zones
You may use two or three relay zones. Different relay states can be used in each of these zones.
With two relay zones, use one set point: First Point.
With three relay zones, use two set points: First Point and Second Point.
First and second set points
The first and second set points define the transitions between Zone 1, 2 and 3. You can set
different relay states in each of these zones.
First Point defines the transition between Zone 1 and 2.
Second Point defines the transition between Zone 2 and 3.
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Hysteresis
When the source variable passes a set point, the relay switches from one state to the other.
When the source signal returns back into the previous zone, the relay does not switch back to
the previous state until it has passed both the set point and the hysteresis zone.
Virtual relay states
There are three virtual relay states available:
Table C-1. 2410 Relay States
Virtual Relay State
Description
Alarm
In the Alarm state the relay is de-energized. Depending on how
the relays are connected, they will be either open or closed in
the de-energized state.
Note that a relay defined as Normally Open will be open in the
Alarm state.
If the relay is configured as Normally Closed it will be closed in
the Alarm state.
Normal
In the Normal state the relay is energized.
Toggle
The relay switches periodically between Normal and Alarm
Virtual relay output
The Virtual Relay Output setting determines whether the relays are active or disabled.
Table C-2. 2410 Relay Control Modes
Virtual Relay Output
Description
Disabled
The relay function is turned off.
Relay 1/Relay 2
Specifies the actual relay that the Relay Output is connected
to.
The Rosemount 2410 Tank Hub can be equipped with one
or two relays.
Source
Specifies the measurement variable that triggers the relay switching.
“Tank Name/Tank Position” refers to the tank position in the Rosemount 2410 Tank Database.
The Tank Database maps all devices connected to the 2410 Tank Hub to the specific tanks, see
the Rosemount Tank Gauging System Configuration Manual (Document no. 00809-0300-5100) for
more information about configuration of the 2410 Tank Database.
Tank Parameter refers to the measurement variable that triggers the relay switching. For
example, Level, Delta_Level, Ullage or any other variable can be chosen as source.
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Switch delay
This is the delay time for the relay to switch into alarm state, i.e. the amount of time it takes for a
relay to respond to an alarm. You can use this parameter to prevent the relay from switching due
to small temporary variations of the source signal. This may for example occur if there is a
turbulent product surface.
Toggle period
When the relay is in Toggle state it switches between On and Off at a rate defined by the Toggle
Period.
Relay output configuration
The relay output can be selected as either Normally Open or Normally Closed referring to the
contact position when the relay is de-energized. This also refers to the Alarm (Reset) state.
The relay terminology can be summarized as shown in Table C-3:
Table C-3. Relay state terminology
Normally Closed
Normally Open
Closed
Open
Open
Closed
De-energized
Energized
De-energized
Energized
Not Active
Active
Not Active
Active
Alarm (Reset)
Normal
Alarm (Reset)
Normal
See “Relay output configuration” on page 92 for more information on how to set the
Rosemount 2410 up for the desired relay output Normally Open or Normally Closed.
Relay zones
You can use one or two set points for relays connected to the Rosemount 2410 Tank Hub.
Consequently, there are two or three zones in which different relay states can be specified. For
each zone you can set any of the three available relay states Normal, Alarm or Toggle.
For each set point you can specify a hysteresis zone preventing the relay from switching back to
its previous state as long as the source variable is changed only small amounts around a certain
set point. The principle of relay set points and hysteresis zones is shown in the figure below.
Note that in this example only two states are used.
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Figure C-1. Relay zones
3
ZONE 3
Set Point 2
Hysteresis zone
Source signal
4
ZONE 2
2
1
Hysteresis zone
Set Point 1
ZONE 1
Time
Relay state
Relay State
Zone 1
Relay State Zone 3
Relay State
Zone 2
Relay State Zone 2
1.
The source signal passes set point 1, and the relay state changes according to the
definition for Zone 1.
2.
When the source signal returns into Zone 2, it does not change to the Zone 2 state until
it has passed the hysteresis zone.
3.
The source signal passes set point 2, and the relay state is changed according to the
definition for Zone 3.
4.
The relay switches back to the Zone 2 relay state when the source signal has passed set
point 2 and the associated hysteresis value.
Advanced Configuration
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October 2015
Hybrid density calculation
The Rosemount TankMaster software can be used in a hybrid density system to calculate
Observed Density. Density calculations are also available for a host system connected directly to
a Rosemount 2410 without using TankMaster. Then the density calculations are performed
internally by the 2410 Tank Hub.
To set up a Rosemount 2410 for hybrid density applications do the following:
150
1.
Install and connect the devices on the tank including the Vapor Pressure sensor (P3)
and the Liquid Pressure sensor (P1).
2.
Start the TankMaster Winsetup configuration program.
3.
Configure the Rosemount 2410 Tank Hub as described in the Rosemount Tank Gauging
System Configuration Manual (Document no. 00809-0300-5100). Ensure that the
appropriate devices are associated with the current tank in the 2410 tank database as
illustrated below.
In the example below a Rosemount 5900S Radar Level Gauge, a Rosemount 2240S
Multi-input Temperature Transmitter, and two Rosemount 3051S Pressure Transmitters
(P1 and P3) are installed on the tank.
4.
Configure the 5900S Radar Level Gauge as described in the Rosemount Tank Gauging
System Configuration Manual.
5.
Configure the Auxiliary Tank Devices (Rosemount 2240S Multi-input Temperature
Transmitter) as described in the Rosemount Tank Gauging System Configuration Manual.
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Appendix C: Advanced Configuration
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October 2015
6.
In the 22XX ATD/ Advanced Parameter Source Configuration window, ensure that the
Vapor Pressure (P3) and Liquid Pressure (P1) parameters are mapped to the actual
source devices on the tank. In case there is no vapor pressure sensor installed, a manual
value can be used instead.
7.
Configure the 2410 Hybrid Density function, see “Hybrid density configuration” on
page 152.
8.
Configure the tank as described in the Rosemount Tank Gauging System Configuration
Manual.
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C.6.1
Hybrid density configuration
To configure the Rosemount 2410 hybrid density function do the following:
152
1.
Open the 2410 Tank Hub/Configuration window.
2.
Click the Hybrid Density No. [X] button to open the 2410 Tank Hub Hybrid Density
Configuration window. Up to three tanks can be configured for Hybrid Density
calculations.
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October 2015
3.
From the Tank Name/Hub Position list select the tank to be configured for hybrid
density calculations.
4.
Enter Local Gravity, Air Density and Vapor Density. These parameters are used for
calculating the Observed Density. See the TankMaster WinOpi Reference Manual
(Document No. 303028EN) for more information on inventory calculations.
Enter Upper and Lower Density Limits for the Observed Density. Density values outside
this range will be notified by TankMaster.
5.
Enter the P1 Sensor Position, i.e. the position of the center of the Liquid Pressure sensor
membrane.
6.
Enter the Hybrid Min Level. This value specifies the lowest product level at which
TankMaster calculates the Observed Density. Normally, the accuracy of pressure
sensors is reduced at low pressures, i.e. at product levels close to the sensor membrane.
Therefore, you can specify a limit below which the density calculation is “frozen”. For
example, if Hybrid Min Level is equal to 2.0 meter, the Rosemount Tank Gauging system
will present a fixed density value for product levels below 2.0 meter.
Note!
Specify the actual product level and not the distance between the pressure sensor and the
product surface.
7.
Enter the P3 Sensor Position, i.e. the position of the center of the Vapor Pressure sensor
membrane measured from the tank Zero Level/Datum Plate.
8.
Click the OK button to save the Hybrid Density configuration.
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October 2015
Volume configuration
To configure the Rosemount 2410 Tank Hub for volume calculations, choose one of the
standard tank shapes, or the strapping table option, see Table C-4 on page 155. Select None if
volume calculation is not used. For the standard tanks, a Volume Offset parameter can be
specified to be used for a non-zero volume that corresponds to the Zero Level. This may be
useful, for example, if you like to include the product volume below the zero level.
Volume calculation is performed by using a predefined tank shape or a strapping table.
Note!
For application software version 1.B5 and older, tank volume calculation has to be enabled in
Holding Register 6136 (see “Enable volume calculation in 2410 Tank Hub” on page 157).
One of the following standard tank shapes can be chosen:
C.7.1

Sphere

Horizontal Cylinder

Vertical Cylinder

The following parameters must be entered for a standard tank shape:

Tank diameter

Tank length (for horizontal cylinder)

Volume Offset (use this parameter if you like to include product volume below the zero
level)

For application software version 1.B5 and older, tank volume calculation has to be
enabled by setting bit 31 "TANK_VOLUME" in Holding Register 6136
Strapping table
The Strapping Table option should be used when the tank shape deviates significantly from an
ideal sphere or cylinder, or when high volume accuracy is required.
The Strapping Table divides the tank into segments. Level values and corresponding volumes
are entered starting at the bottom of the tank. These figures can typically be obtained from
tank drawings or from a certificate provided by the tank manufacturer. A maximum of 100
strapping points can be entered. For each level value the corresponding total volume up to the
specified level is entered.
The volume value is interpolated if the product surface is between two level values in the table.
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C.7.2
October 2015
Holding and Input registers for volume configuration
Holding registers 4300 to 4732 are used for volume configuration. The different parameters are
given in Table C-4 below (see “Viewing Input and Holding registers” on page 78 for more
information on how to view and edit Holding Registers).
When the Rosemount 2410 is configured for volume calculations the resulting volume values
are available in input register area IR3400 to IR3458, IR4700 to IR4710, and IR30000 to IR38000
as illustrated in Figure C-3 on page 156.
Table C-4. Holding registers for volume configuration
Name
Holding Register
no.
Volume control
4300
Tank Geometry
4302
Strap table length
Zero Level To Bottom
L1
L2
Interpolation method
4304
4306
4308
4310
4314
Level offset
4316
Volume offset
4318
Volume unit
4320
Tank no.
(The 2410 Tank
Database shows which
devices are mapped to
the different tanks)
4322
Strap table level 0
Strap table volume 0
Strap table level 1
Strap table volume 1
Strap table level 99
Strap table volume 99
4334
4336
4338
4340
4730
4732
Advanced Configuration
Description
Bit 1: Volume over Zero. By setting this bit
presentation of negative volumes for product levels
below the Zero level is prevented.
0: None
1: Strapping table
2: Sphere
3: Horizontal cylinder
4: Vertical cylinder
Number of strapping table points used
Distance from zero level to the tank bottom
Tank diameter
Tank length (for horizontal cylinder)
0: linear
1: Quadratic
Strapping table offset. You can use this function to
shift the zero level (empty tank) from the Datum
Plate to the bottom of the tank. The Level Offset will
be added to the measured level and then used to
find the corresponding volume value in the
strapping table. A positive Level Offset value will
increase the displayed volume.
Strapping table volume offset. Use this function to
include product volume below the zero level.
This offset will be added to the calculated volume.
Note: the Volume Offset is added when predefined
tank shapes are used as well.
40: Us Gallons
41: Liter
42: UK Gallons
43: Cubic Meter
46: Barrels
112: Cubic Feet
0: not active
1: tank 1
2: tank 2
n: tank n
10: tank 10
Level value for strapping table point no. 0
Volume value for strapping table point no. 0
Level value for strapping table point no. 1
Volume value for strapping table point no. 1
Level value for strapping table point no. 99
Volume value for strapping table point no. 99
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The TankMaster WinSetup program lets you edit Holding registers for volume calculations as
illustrated in Figure C-2.
Figure C-2. Holding register view for volume configuration in TankMaster WinSetup
The volume calculation result is available in input register IR4702 as well as in input register area
starting with IR3400 (tank 1). The result can be presented in the View Input Registers window as
illustrated in Figure C-3:
Figure C-3. Input register view for volume read-out in TankMaster WinSetup
The volume values are also available in input register area starting with IR30000 (IR30148 for
tank 1).
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Enable volume calculation in 2410 Tank Hub
For application software version 1.B5 and older, tank volume calculation has to be enabled by
setting bit 31 "TANK_VOLUME" in Holding Register 6136.
1.
In the TankMaster Winsetup workspace click the right mouse button on the 2410 icon.
2.
Choose the View Holding Registers option.
3.
Choose Start Register 6136 and click the Read button.
4.
For register 6136, double-click the Value field.
5.
Scroll down to bit 31. If bit 31=0, double-click the Value field to set bit 31=1.
6.
Click OK. In the View Holding Registers window, click the Apply button and close the
window.
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C.8
Arithmetic operations
The Rosemount 2410 Tank Hub supports various arithmetic calculations. Holding Registers
4800 to 4879 are used for up to 10 arithmetic operations. You may perform several operations
for one or many tanks.
Arithmetic operations can, for example, be used to calculate the difference between product
levels measured by two different level gauges.
Table C-5. Rosemount 2410 Holding registers for arithmetic operations
158
Name
Holding Register no.
Description
Arithmetic1 operation
4800
Arithmetic operation to perform
0: None
1: Subtraction
2: Addition
3: Multiplication
4: Division
Arithmetic1
miscellaneous
configuration
4801
Ignore Source Unit
Arithmetic1 TMV type
destination
4802
Tank measurement variable in which the result is
stored.
56: TMV Delta Level
60: TMV User Defined 1
61: TMV User Defined 2
62: TMV User Defined 3
63: TMV User Defined 4
64: TMV User Defined 5
Arithmetic1 tank number
destination
4803
Tank in which the result is stored.
0: Not active
1: Tank 1
2: Tank 2
3: Tank 3
4: Tank 4
5: Tank 5
6: Tank 6
7: Tank 7
8: Tank 8
9: Tank 9
10: Tank 10
Arithmetic1 A TMV Type
4804
Tank measurement variable type for the arithmetic
operation parameter A
Arithmetic1 A tank
number
4805
Tank for the arithmetic operation parameter A.
0: Not active
1: Tank 1
2: Tank 2
3: Tank 3
4: Tank 4
5: Tank 5
6: Tank 6
7: Tank 7
8: Tank 8
9: Tank 9
10: Tank 10
Arithmetic1 B TMV Type
4806
Tank measurement variable type for the arithmetic
operation parameter B
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Name
Holding Register no.
Description
Arithmetic1 B tank
number
4807
Tank for the arithmetic operation parameter B.
0: Not active
1: Tank 1
2: Tank 2
3: Tank 3
4: Tank 4
5: Tank 5
6: Tank 6
7: Tank 7
8: Tank 8
9: Tank 9
10: Tank 10
Arithmetic2 operation
4808
Arithmetic3 operation
4816
-
-
Arithmetic10 operation
4872
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C.8.1
Delta Level calculation
The following example illustrates how to use TankMaster WinSetup to configure a Rosemount
2410 to calculate the difference between product levels for two tanks Tank 1 and Tank 3. The
result is stored in tank measurement variable Delta_Level in Tank 1.
A Virtual Relay Output can be configured to use the measurement variable Delta_Level as source
parameter to trigger the relay whenever the level difference exceeds a specified value. See
“Relay output” on page 146 for more information on how to configure relay functions for a
Rosemount 2410.
Figure C-4. Arithmetic operations are configured in Holding Registers 4800 to 4879
1. Choose subtraction.
2. Put the result in Tank Measurement
Variable TMV_Delta_Level.
3. Put the result in Tank 1.
Now the result will be stored in
TMV_Delta_Level for Tank 1.
1
2
3
4
5
6
7
4. For arithmetic operation parameter A
choose Tank Measurement
Variable=Level.
5. Choose arithmetic operation parameter
A from Tank 1.
6. For arithmetic operation parameter B
choose Tank Measurement
Variable=Level.
7. Choose arithmetic operation parameter
B from Tank 3.
Figure C-5. The result is displayed in Input Register 4800 and higher
The result is displayed in Input
Register 4800.
Parameter A
Parameter B
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C.9
October 2015
Analog output
To configure the 2410 Tank Hub Analog Output:
(1)
1.
In the WinSetup workspace click the right mouse button on the 2410 Tank Hub icon
and choose the Properties option.
2.
Select the Configuration tab:
3.
Click the Analog Output button to open the Analog Output Configuration window(1).
Note that this button is available if the Analog Output option is activated for the 2410 Tank Hub.
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4.
Check the Enable box to activate the Analog Output option.
5.
Configure Source Parameter, Value Range, and Alarm Mode as described below.
Tank name/tank position
Choose the 2410 tank that will provide the desired measurement data source for the Analog
Output. If no tank name is configured you can check the 2410 tank database in case you need to
verify that the selected tank position corresponds to the desired tank.
Parameter and value unit
Choose the tank parameter and value unit to associate with the 4 - 20 mA Analog Output.
Value range
Set the source values that correspond to the analog output values 4 mA and 20 mA,
respectively. You can specify any value as long as the 20 mA value is above the 4 mA value.
Alarm mode is activated in case the measurement value goes out of range.
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Alarm mode
Alarm mode specifies the analog output state when a measurement error occurs, or when the
measurement value is out of range:

High: the output current is set to 21.75 mA (default setting).

Low: the output current is set to 3.75 mA (default setting).

Freeze current: the output current is set to the present value at the time when the error
occurs.
Advanced
The Advanced button allows you to specify Low/High Alarm Currents and Low/High Saturation
Limits.
The output range for the analog output is 3.5 to 23 mA.
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Status
In case an error has occurred the Status field indicates “BAD”:
Status information
To view the current status information, click the button to the right of the Status field.
The Analog Output Status window displays information on the current status.
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C.10
Configuration of analog input / HART® slave
C.10.1
2410 Tank Hub analog input
To configure a 4-20 mA device connected to the 2410 Tank Hub do the following:
1.
In the TankMaster WinSetup workspace, click the right mouse button on the 2410 Tank
Hub icon and choose the Device Live List option:
2.
Identify the Analog Input device in the 2410 Tank Hub Device Live List. The Analog Input
appears as Device Type=Analog Input.
3.
In TankMaster WinSetup, click the right mouse button on the 2410 Tank Hub icon and
choose the Properties option.
4.
Select the Tank Database tab.
5.
Associate the Analog Input with a tank in the 2410 Tank Database and click the Apply
button. See the Rosemount Tank Gauging System Configuration Manual (Document no.
00809-0300-5100) for more information on how to configure the Tank Database.
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6.
Select the Device Tags tab and click the “Install New Devices in TankMaster” button.
Now the Analog Input will be installed as an ATD in the TankMaster WinSetup
workspace. Note that although the analog input is actually connected to the 2410 Tank
Hub, it is handled as an ATD.
7.
In the TankMaster WinSetup workspace, click the right mouse button on the ATD device
icon and choose the Properties option.
8.
Select the Analog Input tab.
9.
Ensure that the Enable check box is selected.
10.
In the Value Unit field choose a suitable unit to match the input source.
11.
In the Value Range pane, enter the parameter values that correspond to the analog
input values 4 and 20 mA. You can specify any value as long as the 20 mA value is above
the 4 mA value. If the measured value goes outside the range values, the analog input
enters alarm mode.
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12.
October 2015
Use the Advanced button in case you would like to configure Filter Factor and Current
Limits.
By setting a Filter Factor you can suppress spurious fluctuations in the analog input signal. A value between 0
and 1 can be used. The default value is 0.1. A higher value means less filtering.
The Current Limits define the lower and upper limits of the input currents. Outside this range an error will be
indicated. The current limits should correspond to the error limits of connected instruments. If for example an
instrument sets the output current in alarm mode to 3.8 mA, you should set the lower error limit to 3.8 or
higher.
13.
In the Analog Input Values pane, verify that Status is OK and that the expected
measurement results appear in the Value and Current fields.
14.
Select the Advanced Parameter Source Configuration tab:
15.
Map the Analog Input to the desired tank parameter. In the example above it is mapped
to Vapor Pressure.
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16.
Select Analog Input as Source Device Type to make sure that the 4 - 20 mA signal of the
connected instrument is mapped to the selected parameter.
17.
Select AIN1 for Source Parameter.
18.
In TankMaster WinSetup, install and configure the tank that the analog input is
associated with in the 2410 Tank Database (see step 5).
19.
Verify that the tank parameter receives measurement data from the analog input by, for
example, opening the Tank View window in TankMaster WinOpi.
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C.10.2
October 2015
HART slave configuration
The 2410 Tank Hub can act as HART Master for up to three HART slaves in multi-drop
configuration. Current mode 4-20 mA is supported in case only one HART device is connected.
To configure HART slave devices for the 2410 Tank Hub do the following:
1.
Identify the HART Slave in the 2410 Tank Hub Device Live List. It will appear as “HART” in
the column named “Connected via”.
2.
Open the 2410 Tank Database and locate the device which will act as a HART Slave.
3.
Associate the HART slave with a tank position in the 2410 Tank Database and click the
Apply button.
4.
Select the Device Tags tab and click the button named “Install New Devices in
TankMaster”. Now the HART Slave device will be installed as an Auxiliary Tank Device
(ATD) in the TankMaster WinSetup workspace. Note that although the HART device is
actually connected to the 2410 Tank Hub, it is handled as an ATD in TankMaster.
5.
In the TankMaster WinSetup workspace, click the right mouse button on the ATD device
icon and choose Properties.
6.
Select the Advanced Parameter Source Configuration tab.
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170
7.
Select the desired check box to enable mapping of tank measurement variable to
source device and parameter.
8.
Choose the desired tank parameter and value unit. In the example above Vapor
Pressure is selected.
9.
In Source Device Type column select the appropriate HART device. In the example
above, a 3051 PT is selected.
10.
Choose the appropriate source parameter; Hart PV, Hart SV, Hart TV, or Hart QV.
11.
In case there are more HART slaves connected, repeat steps 4 to 7.
12.
In TankMaster WinSetup, install and configure the tank that the HART Slave device was
associated with in the 2410 Tank Database (see step 3).
13.
Verify that the tank parameter receives measurement data from the HART Slave by, for
example, opening the Tank View window in TankMaster WinOpi.
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C.10.3
October 2015
HART slave mapping
In case a 2240 Multi-Input Temperature Transmitter is used, some parameters can not be
mapped manually to a HART Slave as described in section “HART slave configuration” on
page 169. See Table C-6 for a list of parameters that can be mapped.
Table C-6. Possible parameter mapping with 2410 Tank Hub via FCU 2160.
Parameters
Mapping
Free Water Level
X
Vapor Pressure
X
Liquid Pressure
X
Vapor
temperature
X*
Liquid
temperature
X*
Temperature 1
X*
Temperature 2
X*
Temperature 3
X*
Temperature 4
X*
Temperature 5
X*
Temperature 6
X*
Temperature 7
X*
Temperature 8
X*
Temperature 9
X*
Temperature 10
X*
Temperature 11
X*
Temperature 12
X*
Temperature 13
X*
Temperature 14
X*
Delta level
X**
User defined 1
X
* In case no 2240 Temperature Transmitter is mapped
** Not available at the same time as User Defined 1
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FCU 2160
In case a FCU 2160 is included in the Rosemount Tank Gauging system, make sure that the Slave
Database is configured accordingly.
A Rosemount 2410 Tank Hub that includes an analog input and/or a HART slave should be
configured as follows:

Ain=2

Hin=3
Figure C-6. Configuration of FCU 2160 Slave Database
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Index
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October 2015
Index
Numerics
D
2180 Field Bus Modem . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2230 Graphical Field Display . . . . . . . . . . . . . . . . . . . . . 17
2240S Multi-Input Temperature Transmitter . . . . . . . . 17
2410 Tank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 16
2410 Tank Hub Simulation window . . . . . . . . . . . . . . . . 89
2460 System Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 64
3051S Pressure Transmitter . . . . . . . . . . . . . . . . . . . . . . 17
5300 Guided Wave Radar . . . . . . . . . . . . . . . . . . . . . . . . 17
5400 Radar Level Transmitter . . . . . . . . . . . . . . . . . . . . 17
5900S Radar Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . 17
644 Temperature Transmitter . . . . . . . . . . . . . . . . . . . . 17
9 V input voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Default database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Delta Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Device Live List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Device Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
DeviceIniFiles folder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Diagnostic Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Log Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Display
presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
start-up information . . . . . . . . . . . . . . . . . . . . . . . . 68
toggle rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Toggle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
A
Advanced configuration . . . . . . . . . . . . . . . . . . . . . 62, 143
Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Filter Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Source Device Type . . . . . . . . . . . . . . . . . . . . . . . . 168
Source Parameter . . . . . . . . . . . . . . . . . . . . . . . . . 168
Value Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Analog Output Configuration. . . . . . . . . . . . . . . . . . . . 161
Arithmetic calculations. . . . . . . . . . . . . . . . . . . . . . . . . 158
ATD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127, 135
Auxiliary Tank Devices . . . . . . . . . . . . . . . . . . . . . . . . . . 61
E
Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69, 103
External terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
F
Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Field ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Filter Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
First and second set points . . . . . . . . . . . . . . . . . . . . . . 146
FISCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
FISCO fieldbus segment . . . . . . . . . . . . . . . . . . . . . . . . . 30
FM symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Foundation fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C
G
Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Cable parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cable selection Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cabling
TRL2 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Calculate Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Configuration backup . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Configuration tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Configure Diagnostic Registers . . . . . . . . . . . . . . . . . . . 84
cry files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Glands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Grounding terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B
Index
H
HART slave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
High Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Holding Registers
Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Host ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Hybrid Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 143
Hybrid density calculations . . . . . . . . . . . . . . . . . . . . . 153
Hybrid density configuration . . . . . . . . . . . . . . . . . . . . 150
Hybrid Density Configuration window . . . . . . . . . . . . . 152
Hybrid Min Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147, 148
173
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I
ini files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Input Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Input voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Integral Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 23, 61
Integrated bus terminator . . . . . . . . . . . . . . . . . . . . . . . 42
IS compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
L
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
LCD start-up information . . . . . . . . . . . . . . . . . . . . . . . . 68
LED color codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
LED error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Live List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Local Display tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Log Setup button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Low Current Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
M
Manual Control of Relay . . . . . . . . . . . . . . . . . . . . . . . . . 91
Manual Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Manual Relay State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Multiple tank version . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
N
Non-IS compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Normally Closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Normally Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51, 148
O
Observed Density . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 150
P
P1 Sensor Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
P3 Sensor Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Predefined . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Primary Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8, 27, 144
Primary Communication Bus . . . . . . . . . . . . . . . . . . . . . 51
Primary/Secondary Bus configuration . . . . . . . . . . . . . . 62
Product Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Product Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Program Devices window . . . . . . . . . . . . . . . . . . . . . . . . 86
R
Relay Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Relay functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 16
Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
174
00809-0100-2410, Rev CA
Relay output configuration
first and second set points . . . . . . . . . . . . . . . . . . 146
hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
hysteresis zone . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
jumper settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
K1, K2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Normally Closed . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Normally Open . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Relay zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
relay zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
set points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
switch delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
toggle period . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
using first/second point . . . . . . . . . . . . . . . . . . . . 146
virtual relay states . . . . . . . . . . . . . . . . . . . . . . . . . 147
Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Relay states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 16
normally closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
normally open. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Rosemount 2460
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
RS485 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
RS-485 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
S
Safety Reset Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Save database. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Save Database to File . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Secondary Bus . . . . . . . . . . . . . . . . . . . . . . 8, 27, 55, 145
Secondary Communication Bus . . . . . . . . . . . . . . . . . . . 51
Segment coupler . . . . . . . . . . . . . . . . . . . . 33, 36, 40, 42
Segment design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SIL Alarm Relay output . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Observed Density . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Product Temperature . . . . . . . . . . . . . . . . . . . . . . . 90
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Simulation Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Simulation window . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Single tank version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Smart Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Smart Wireless Gateway . . . . . . . . . . . . . . . . . . . . . . . . 18
Smart Wireless THUM Adapter . . . . . . . . . . . . . . . . . . . 18
Smart Wireless THUM™ Adapter . . . . . . . . . . . . . . . . . . . .8
Solid state relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Start-up information . . . . . . . . . . . . . . . . . . . . . . . . . 8, 68
Strapping Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Strapping table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Sunshade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Switch Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
System Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Index
Reference Manual
Index
00809-0100-2410, Rev CA
T
Tank Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Tank Hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tank Hub Virtual Relay . . . . . . . . . . . . . . . . . . . . . . . . . 146
Tank shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Tankbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 30, 54
TankMaster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Terminal compartment . . . . . . . . . . . . . . . . . . . . . . . . . 11
Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
external . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Toggle Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Toggle rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
TRL2 Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TRL2 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Type “A” fieldbus cable. . . . . . . . . . . . . . . . . . . . . . . . . . 28
October 2015
Viewing Input and Holding Registers
All . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
predefined . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Virtual Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Virtual Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Virtual Relay Output setting. . . . . . . . . . . . . . . . . . . . . 147
Virtual Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Volume calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Volume Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 155
Holding registers . . . . . . . . . . . . . . . . . . . . . . . . . 155
strapping table . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
tank shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Volume Offset. . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Volume Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
W
U
Upload Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
V
Value Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
View Diagnostic Registers . . . . . . . . . . . . . . . . . . . . . . . 84
View Diagnostic Registers window. . . . . . . . . . . . . . . . . 84
Index
Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
WinOpi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
WinSetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Winsetup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wireless HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Write Protect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Write Protect window . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Write protection switch . . . . . . . . . . . . . . . . . . . . . . 11, 88
175
Index
October 2015
176
Reference Manual
00809-0100-2410, Rev CA
Index
Reference Manual
00809-0100-2410, Rev CA
October 2015
Emerson Process Management
Rosemount Tank Gauging
Box 130 45
SE-402 51 Göteborg
+46 31 337 00 00
+46 31 25 30 22
[email protected]
Emerson Process Management
Rosemount Tank Gauging North America Inc.
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Mail Stop NC 136
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United States
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Rosemount Tank Gauging Middle East & Africa.
P.O Box 20048
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