EZ-Track Linear Motion Devices

Linear Measurement
Solutions
TURCK Linear Displacement Transducers
Selection Guide
LDT Series / Molded Cordsets
Profile Series
Output
Page Numbers
Analog High Resolution
0 to 10 VDC, 10 to 0 VDC
4 to 20 mA, 20 to 4 mA
Analog
0 to 10 VDC, 10 to 0 VDC, 0 to 5 VDC,
4 to 20 mA, 20 to 4 mA,
±10 VDC, ±5 VDC
6
Quadrature
10 kHz - 1 Mhz
Rod Series
Analog
0 to 10 VDC, 10 to 0 VDC, 0 to 5 VDC,
4 to 20 mA, 20 to 4 mA
20
Differential
0 to 10 VDC, 10 to 0 VDC,
4 to 20 mA, 20 to 4 mA
Level Series
Current Output
4 to 20 mA, 20 to 4 mA
28
WI Series
Analog Output
0 to 10 VDC, 4 to 20 mA
38
Linear Encoder Series
Quadrature Output
20 microns
100 microns
Molded Cordsets
46
eurofast ®
picofast ®
minifast ®
54
HRS
1
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Table of Contents
General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Profile Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 19
Analog
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Part Number Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Quadrature
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Part Number Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Profile Drawings and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Rod Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Number Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawings and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 - 27
. . 21
. . 23
. . 25
Level Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Number Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawings and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
R16 Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28 - 35
. . 29
. . 30
. . 33
. . 37
WI Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Number Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38 - 45
. . 39
. . 40
. . 44
Linear Encoder Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Number Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawings and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46 - 53
. . 47
. . 48
. . 51
Mating Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
eurofast ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
picofast ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
minifast ® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54 - 62
. . 55
. . 57
. . 59
. . 61
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
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2
TURCK Linear Displacement Transducers
General Overview
TURCK's line of linear displacement transducers (LDTs) called EZ-track, is the latest offering in TURCK’s continuous effort to
change the shape of sensing. Based on magnetostrictive technology, the EZ-track line will reliably operate in the harsh
conditions for which TURCK products are known. With its unique features, IP 67 or optional IP68 environmental rating,
easy mounting and absolute positioning, the EZ-track line will be sure to fit into your tough linear sensing applications.
Features and Benefits
Non-Contact Sensing Reduces Wear, Breakage, Downtime, and Ultimately, Cost
The EZ-track line from TURCK is a line of magnetostrictive linear displacement transducers. These non-contact devices
detect the position of an external magnet along the active stroke of the sensor without causing any wear on the sensor parts.
Because there are no parts to wear or break, the sensors can offer better performance over a longer life than competing
technologies. They also offer an alternative when a continuous, absolute reading is necessary in the application.
The absolute reading allows the sensor to accurately determine the position at power on without the need to set up a home
position. With this technology, repeatability of up to +/- 0.001% of full stroke can be achieved. See specifications for
detailed information on each product family.
Fast Connections
As a leading supplier of connection products, TURCK delivers the complete package. Standard, shielded 4 and 5-pin, M12,
eurofast ® cables are always available from TURCK for quick connection to EZ-track.
IP 67 / IP 68 (optional)
The EZ-track line will stand up in the harsh environments for which TURCK products are known, thus downtime situations
due to environmental conditions can be reduced. Standard units have an environmental rating of IP 67, however IP 68
versions are also available - consult factory.
3
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General Overview
Programable Stroke
Programmable Zero and Span Allow Standard Sensors to Have Customized Stroke Lengths,
Eliminating the Need to Stock Numerous Models
The analog outputs of the EZ-track TM line are not limited to the entire length of the sensor. The zero and span settings can
be programmed anywhere along the active stroke. By utilizing this feature, the user can reduce stock of the various length
LDTs used in the plant by replacing them with standard sizes and programming to the specific applications. The Q21 profile
style transducers are available in stroke lengths up to 180 inches. The R10 Rod style transducer is available in stroke lengths
from 2 to 168 inches. The R16 Liquid Level probe is available in stroke lengths from 7 to 288 inches depending on model.
To Program the EZ-track Sensor:
Short pin 2 to pin 3 to obtain “Zero” setting and short pin 2 to pin
1 to obtain “Span” setting or use TURCK’s RP-Q21 Programmer.
1 inch “Zero” setting
Null Zone
3 inches
(Q21)
30 inch “Span” setting
3 Foot Stroke
Dead Zone
1.5 inches
(Q21)
3 inch “Zero” setting
8 inch “Span” setting
Null Zone
2.5 inches
1 Foot Stroke
Dead Zone 2 inches
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4
TURCK Linear Displacement Transducers
General Overview
Reliable Accurate Technology
The Q21 profile style probes use magnetostrictive technology by applying a mechanical strain pulse to a magnetostrictive
waveguide that runs the length of the sensor. When the strain pulse encounters a magnetic field produced by the slide or
floating magnet assembly, a current pulse is produced which is picked up by the electronic circuitry. A high speed timer
measures the time difference between the applied strain pulse and the return of the induced current pulse. This time,
proportional to position, is compared to the zero and span positions established during the calibration process to scale the
output. Once the position has been scaled accordingly, it is converted to a signal in the form of an analog (voltage or
current) output or a quadrature pulse output.
In the Q21R and rod style (R10) probes, the magnetostrictive effect is used in the opposite manner, in that a current pulse is
induced and a strain pulse returns to the sensor electronics. Utilizing the magnetostrictive effect gives you highly accurate,
non-contact absolute position sensing with no wear on the sensing element.
Applications
5
_ Hydraulic Cylinders
_ X-Y Axis Positioning
_ Laminating / Gluing Machines
_ Injection / Blow Molding
_ Rolling Mills
_ Saw Mills / Lumber Equipment
_ Palletizers
_ Stamping Presses
_ Cutting / Slitting Machines
_ Foundries
_ Elevators
_ Amusement Park Rides
_ Packaging Machines
_ Extruding Equipment
_ Flight Simulators
_ Die Casting
_ Valve / Actuator Position
_ Side Guides
_ Medical Systems
_ Material Handling
_ Leveling Machines
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Profile Series
TURCK
Profile Series
Analog Profile Series
Low Profile Extrusion Housing
Low Profile Housings Reduce Mounting Restrictions and
Eliminate Special Mounting Fixtures
The Q21 Series are housed in low profile, environmentally sealed,
anodized aluminum housings. The electronics and the sensing element are
incorporated into a housing that is less than 1 inch tall without the need for a can
or head on the sensor to house the electronics (typical competitive devices are
2.5 times larger). By reducing the profile of the sensor, less thought has to be
put into the mounting of the sensor. The Q21 Series will fit into applications
where others are too bulky.
Diagnostic LED
An LED Indicating the Status of the Sensor Simplifies Troubleshooting and Reduces Maintenance
The EZ-track Series utilizes a diagnostic LED that enables the operator to understand the state of the sensor dependent
upon the position of the target magnet.
The LED is green when the power
is on and the magnet is in an
active programmed area.
The LED turns yellow when the
magnet moves out of the
programmed area, but is still within
the active stroke.
The LED turns red when there is no
magnet present or it is in the null or
dead zones.
The LED flashes to indicate it is in AGC mode (Q21 and Q35 series).
This feature simplifies programming and troubleshooting, effectively reducing setup and maintenance time.
7
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Analog Profile Series
Various Outputs Available Profile Style
The Q21 and Q35 Series can be ordered in a variety of outputs.
Voltage:
Current:
Quadrature:
0 to 10 VDC
4 to 20 mA
10 kHz to 1 MHz
10 to 0 VDC
20 to 4 mA
-10 to 10 VDC
10 to -10 VDC
0 to 5 VDC
5 to 0 VDC
-5 to 5 VDC
5 to -5 VDC
Although sensors can be ordered with any of the above outputs, the units can easily be changed in the field to
reverse the analog signal. Thus, one model can be used for two applications by programming the zero and span
appropriately.
Automatic Gain Control
The Automatic Gain Control (AGC) feature allows the EZ-track to sense a magnet other than the standard slide magnet and
adjust to the magnetic field strength accordingly. With the ability to sense a standard floating magnet up to 3/8 inch away,
the user has greater mounting flexibility for various applications.
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8
TURCK
Profile Series
Analog Profile Series Part Number Key
LT 12 E - Q 21 R - LI 0 X3 - H1141 /S1661
Sensor Family
IP Rating
LT = Linear
Transducer
Blank = IP 67
S1661= IP 68
Measurement Span
Connection Type
Length of Units
H1141 = eurofast , M12, 4-pin (standard resolution)
H1151 = eurofast, M12, 5-pin (enhanced resolution)
E
= Inches
Housing Style
Number of LEDs
Q = Profile
X3 = 3 way diagnostic LED
Housing Height
21 = 21 mm
35 = 35 mm
Resolution
Blank = Standard Resolution
R
= Enhanced Resolution
Output Configuration
LU = Voltage
LI = Current
Output Type
Voltage
0 = 0 to 10 V
1 = 10 to 0 V
2 = -10 to 10 V*
3 = 10 to -10 V*
4 = 0 to 5 V*
5 = 5 to 0 V*
Current
0 = 4 to 20 mA
1 = 20 to 4 mA
* Q21 / Q35 versions only
9
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Q21R / Q35R Profile Style
• Programmable Span
Enhanced Resolution
Analog Output
• LED's for Programming and
• High Resolution (16-Bit) Analog Output
Troubleshooting
• CE Certified
Current Output
Voltage Output
Type
LT..E-Q..R-LI.X3-H1151
LT..E-Q..R-LU.X3-H1151
Output
4 to 20 mA
20 to 4 mA
0 to 10 VDC
10 to 0 VDC
Span
5 to 180 inches (Q35 style
maximum length 36 inches)
5 to 180 inches (Q35 style
maximum length 36 inches)
Repeatability
+/-0.006% of full stroke or
+/- 0.002 inches,
whichever is greater
+/-0.006% of full stroke or
+/- 0.002 inches,
whichever is greater
Resolution
0.001 inches internal / 16-bit analog output 0.001 inches internal / 16-bit analog output
Operating Temperature
-20°C to +70°C (-4°F to +158°F)
-20°C to +70°C (-4°F to +158°F)
Null Zone
3.00 inches
3.00 inches
Dead Zone
2.00 inches
2.00 inches
Operational Voltage
13.5 to 30 VDC
13.5 to 30 VDC
Current Consumption
120 mA at 15 VDC
2.5 watts maximum
120 mA at 15 VDC
2.5 watts maximum
Enclosure Rating
IP 67 (IP 68 optional)
IP 67 (IP 68 optional)
Response Time
50 inches
50 to 100 inches
101 to 150 inches
151 to 180 inches
1 ms
2 ms
3 ms
4 ms
1 ms
2 ms
3 ms
4 ms
Load Impedance
≤(voltage in - 4.5) ÷ 0.02 Ω
(example: 10 VDC ≤300 Ω
≥2000 Ω
Housing
Anodized Aluminum
Anodized Aluminum
Connection
5-pin, M12 eurofast
5-pin, M12 eurofast
LED
Green
Red
Yellow
Agency Approvals
CE Approved
CE Approved
Mating Cordset
RKS 4.5T-*
RKS 4.5T-*
= Power is applied and magnet is present in the programmed range
= Fault, magnet is in the Null Zone, Dead Zone or lost
= Magnet is out of the active programmed range, but still within the active stroke area
* Length in meters.
Wiring Diagram
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10
TURCK
Profile Series
Q21 / Q35 Profile Style
Standard Resolution
Analog Output
• Programmable Span
• LED's for Programming and
Troubleshooting
• Non-Contact Sensing
• CE Certified
Current Output
Voltage Output
Type
LT..E-Q..-LI.X3-H1141
LT...E-Q..-LU.X3-H1141
Output
4 to 20 mA
20 to 4 mA
0 to 10 VDC
10 to 0 VDC
-10 to +10 VDC
+10 to -10 VDC
Span
4 to 180 inches (Q35 maximum
length 36 inches)
4 to 180 inches (Q35 maximum
length 36 inches)
Repeatability
+/-0.01% of full stroke or
+/- 0.014 inches,
whichever is greater
+/-0.01% of full stroke or
+/- 0.014 inches,
whichever is greater
Resolution
0.014 inches for stroke lengths
less than 60 inches
For lengths over 60 inches: 12 bits
0.014 inches for stroke lengths
less than 60 inches
For lengths over 60 inches: 12 bits
Operating Temperature
-20°C to +70°C (-4°F to +158°F)
-20°C to +70°C (-4°F to +158°F)
Null Zone
3.00 inches
3.00 inches
Dead Zone
1.50 inches
1.50 inches
Operational Voltage
10 to 30 VDC
10 to 30 VDC
Current Consumption
90 mA at 10 VDC
80 mA at 10 VDC
Enclosure Rating
IP 67 (IP 68 optional)
IP 67 (IP 68 optional)
1 ms updates
with 5 ms settling time
2 ms updates
with 4 ms settling time
1 ms updates
with 5 ms settling time
2 ms updates
with 4 ms settling time
Load Impedance
≤(voltage in - 4) ÷ 0.02 Ω
(example: 10 VDC ≤300 Ω)
≥1000 Ω
Housing
Anodized Aluminum
Anodized Aluminum
Response Time:
50 inches or less:
50 inches or greater:
®
Connection
4-pin, M12 eurofast
LED
Green
Red
Yellow
Agency Approvals
CE Approved
CE Approved
Mating Cordset
RK 4.4T-*/S618
RK 4.4T-*/S618
* Length in meters.
11
0 to 5 VDC
5 to 0 VDC
-5 to 5 VDC
5 to -5 VDC
4-pin, M12 eurofast
= Power is applied and magnet is present in the programmed range
= Fault, magnet is in the Null Zone, Dead Zone or lost
= Magnet is out of the active programmed range, but still within the active stroke area
Wiring Diagram
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Quadrature Profile Series
Direct Quadrature Output
Reduce installation time, vendors, and cost by directly interfacing to the PLC input card
The quadrature output EZ-track offers an interface as common as analog with the speed and accuracy of pulsed type
signaling. The Q21-LQ provides a quadrature output directly from the transducer to the controller. The Q21-LQ provides
A and B channel quadrature output signals that are proportional to the position of the magnet assembly along the length of
the probe. The quadrature output makes it possible to have a direct interface to virtually any incremental encoder input or
counter card, eliminating costly absolute encoder converters and special PLC interface modules. An index channel (Z) is
also provided and its position can be set by the user at any position along the active system. The A, B and Z channels are
differential outputs. That is, the connection for each output consists of two signal wires. These are typically described as the
“+” and “-“ signals. Differential signals are much less prone to interference caused by electrical noise or ground loops more
often found in single ended connections.
Replace Incremental Output Devices
The Q21-LQ can be used in certain applications to replace incremental rotary and linear encoders. The quadrature output
can be used in applications requiring 0.001” resolution and repeatability.
Velocity Feedback
The quadrature EZ-track LDT produces pulses that are sent to the controller in packets at a fixed frequency. The period of
the pulses do not change with magnet velocity. Therefore, velocity can not be determined from the pulse packets unless
the controller can interpolate velocity from position over time. If your application requires a velocity feedback, please
consider the Linear Encoder on pages 49-50 or consult factory.
Incremental Output, Absolute Functionality
No need to home the machine at start up or after power failure
The Q21-LQ allows you to use an incremental style of output while taking advantage of an absolute sensing technology.
The Burst Input on the transducer triggers a data transfer of all incremental position data relative to the transducer’s zero
position. This can be used to achieve absolute position updates when power is restored to the system or anytime an update
is needed to re-zero or home the machine.
Programmable Zero Point
The Zero Input allows you to set the probes reference position at any point along the active stroke. The probe will output
an increasing or decreasing signal based on the direction the magnet is moving in relation to the established zero point.
See Quadrature Part Number Key to select storage mode.
Volatile Storage - the zero point will be kept until a new zero pulse is sent or until the probe loses power.
The zero point can be programmed an infinite number of times.
Non-Volatile Storage - the probe will store the zero position even in the event of a power failure.
The zero point can be set 100,000 times.
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12
TURCK
Profile Series
Quadrature Profile Series
Transducer Inputs
The Burst and Zero Inputs are single ended connections. That is, the connection for each input consists of only one wire.
The Q21-LQ is available with either +24 VDC level signal or TTL level thresholds. Additionally, the 24 VDC can be
specified as either sinking or sourcing relative to the probe’s input.
Quadrature Output Resolution and Speed
The internal resolution of the Q21-LQ transducer is 0.001 inches. This would be represented to the encoder input device
by specifying an output resolution of 1,000 cycles per inch (CPI).
Frequency or Pulse Rate
For a typical incremental encoder output, the resolution of the encoder and the speed of travel govern the frequency and
pulse width of the output pulses. The output pulse rate from the EZ-track transducer is fixed and controlled internally. This
output frequency is user specified (10 kHz to 1MHz) so that it does not exceed the maximum input rate of the counter card.
If the controller’s maximum input frequency falls between two available frequencies, choose the lower frequency.
Output Drivers
The Q21-LQ uses an OL7272 line driver and can be configured for either a TTL level output or a 10-30 VDC level output.
Option R has a 5 VDC TTL level output regardless of input power. Option L has an output of 1 volt less than the probe’s
input voltage and should be used when driving input cards that are not TTL compatible.
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Quadrature Profile Series Part Number Key
LT
12 E - Q 21 - LQ R A N N X2 - HR110
Sensor Family
Connection Type
LT = Linear
Transducer
HR110 = HRS Push-Pull
Number of LEDs
Measurement Span
Examples:
X2 = 2-way diagnostic LED
Length of Units
E
= Inches
Input Type (Quadrature)
N = Sinking Input (Used with sourcing outputs)
P = Sourcing Input (Used with sinking inputs)
T = TTL Level
Housing Style
Q = Low Profile
Housing Height
Zero Offset Storage (Quadrature)
Height in millimeters
V = Volatile (non-retentive)
N = Nonvolatile (100,000 storage cycles maximum)
Output Configuration
LQ = Quadrature
Output Type
Quadrature
R = Differential RS422 line driver (TTL compatible)
L = Differential line driver - 10 to 30 VDC
Quadrature Cycle Frequency (Quadrature)
A
B
C
D
E
F
G
H
I
=
=
=
=
=
=
=
=
=
10 kHz
25 kHz
50 kHz
75 kHz
100 kHz
150 kHz
250 kHz
500 kHz
1.0 MHz
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14
TURCK
Profile Series
Q21 / Q35 Profile Style
Quadrature Output
• Absolute Position with Incremental
Output
• Programmable Zero
• 1000 pulses per inch (.001 inch
• CE Certified
resolution)
• LED's for Programming and
Troubleshooting
Quadrature
Type
LT..E-Q21-LQ....X2-HR110
Output
Quadrature, A, A, B, B, Z, Z
Span
4 to 180 inches (Q35 maximum length 36 inches)
Repeatability
+/-0.001% of full stroke or +/- 0.001 inches, whichever is greater
Resolution
0.001 inches internal
Operating Temperature
-40°C to +70°C (-40°F to +158°F)
Null Zone
3.00 inches
Dead Zone
1.50 inches
Operational Voltage
10 to 30 VDC
Current Consumption
3 watts maximum (1 watt typical)
Enclosure Rating
IP 67
Response Time
< 50 inches
50 to 100 inches
101 to 150 inches
151 to 180 inches
1 ms
2 ms
3 ms
4 ms
Inputs
Option N
Option P
Option T
NPN (used with sourcing outputs)
PNP (used with sinking outputs)
TTL
Option R
5 V differential
Option L
10 to 30 VDC, Vout = Vin-1 Volt
Output Frequency
10 kHz - 1 MHz
Nonlinearity
+/- 0.05% of full stroke
Housing
Anodized Aluminum
Connection
10-pole HRS connector
LED
Green = Power is applied and magnet is present in the programmed range
Red = Fault, magnet is in the Null Zone, Dead Zone or lost
Agency Approvals
CE Approved
Mating Cordset
HRS 10-*M
* Length in meters.
HRS
Cable
Output
HRS
Cable
Output
15
1
2
3
4
5
BK
RD
GN
BN
BU
Common
Power +
Z
Z
A
6
7
8
9
10
OG
YE
WH
VT
GY
A
B
Burst input Zero Input
Wiring Diagram
B
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Profile Style Drawings
Profile Style - Q21 (Analog) - 4 or 5-pin
Profile Style - Q35 (Analog) - 4 or 5-pin
See specifications for Null/Dead Zone dimensions.
All dimensions shown as: Inches [mm]
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16
TURCK
Profile Series
Profile Style Drawings (cont.)
Profile Style - Q21 (Quadrature) - 10-pin
Profile Style - Q35 (Quadrature) - 10-pin
See specifications for Null/Dead Zone dimensions.
All dimensions shown as: Inches [mm]
17
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Profile Style Accessories
Slide Magnet
Slide Magnet with Slide Adapter
SM-Q21
SA-Q21
Floating Magnet
Q21 Mounting Brackets
FM-Q21
MB-Q21
Control Arms
Rod Ends
CA**E-Q21
RE-Q21
** = length in inches, consult
factory for stocked lengths.
All dimensions shown as: Inches [mm]
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
18
TURCK
Profile Series
Profile Style Accessories (cont.)
Rocker Programmer
RP-Q21
Q21 Upside Down Brackets
Test and Programming Device
UB-Q21
Test and Programming Device
TB3-LIU
TB-LDT (voltage)
TB-LDT-LI (current)
All dimensions shown as: Inches [mm]
19
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Rod Style Series
TURCK
Rod Series
Rod Style Series
Rugged Rod Style Housings
Transducers Designed to Survive in Harsh Industrial Environments
Reduce Downtime on the Plant Floor
The R10 housing, sensing rod, and components are designed and constructed to withstand heavy duty applications such as
those seen in lumber mills, steel mills, and stamping plants. They have been lab tested and field proven to withstand 2000
G's of shock and 30 G's of random vibration without false signals or mechanical damage. In addition, the R10's electronics
are enclosed in an aluminum housing with O-ring seals for an IP 67 environmental rating. The R10 is available in stroke
lengths from 2 to 168 inches.
Hydraulic Cylinder Applications
Accurate, Absolute, Continuous Feedback
When using the R10 series to monitor the position of hydraulic cylinders, the welded, stainless steel sensing rod can
withstand up to 5,000 PSI continuously. The 0.4 inch diameter rod installs into a 1/2 inch gun-drilled piston rod assembly.
The 3/4-16 UNF thread allows the R10 to be used in standard applications as a replacement or for new requirements.
21
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Rod Style Series
Various Outputs Available in the R10 Style
Voltage
Current
Differential
0 to 10 VDC
4 to 20 mA
0 to 10 VDC
10 to 0 VDC
20 to 4 mA
4 to 20 mA
0 to 5 VDC
10 to 0 VDC
5 to 0 VDC
20 to 4 mA
Although sensors can be ordered with any of the above outputs, the units can easily be changed in the field to
reverse the output signal. Thus, one model can be used for two applications by programming the zero and span
appropriately. The differential feature allows the gap distance between two magnets to be measured. The magnets must
remain within the active stroke range at all times and cannot be any closer than 2.5 inches to each other.
16-Bit Resolution
Utilizing a 16-bit analog resolution, the R10 Series can achieve repeatability to 0.006% of full stroke. The output is
programmable over the entire active stroke length.
TURCK's EZ-track transducers provide absolute positioning in high shock and
vibration applications.
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
22
TURCK
Rod Series
Analog Rod Series Part Number Key
LT
12 E -
E
R
10
-
LU
0
- H1151
Sensor Family
Connector Type
LT = Linear Transducer
H1151= M12, eurofast ®, 5-pin, Male
Measurement Span
Number of LEDs
Blank = No LEDs
Length Units
E
Output Type
= Inches
Voltage:
0 =
1 =
4 =
5 =
Current:
0 =
Housing Material
Blank = Aluminum
E
= Stainless Steel
Housing Style
R
= Rod
Differential:
0 = 0 to 10 VDC
1 = 4 to 20 mA
4 to 20 mA
Output Configuration
Rod Diameter
Diameter in millimeters
23
0 to 10 VDC
10 to 0 VDC
0 to 5 VDC
5 to 0 VDC
LU
LI
LD
= Voltage
= Current
= Differential
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
R10 Rod Style
Analog / Differential Output
• High Resolution (16-bit) Analog Output
• Optional Stainless Steel Can Available
• CE Certified
• Highly Shock and Vibration Resistant
• Rated to 5000 PSI
Type
LT...E-R10-L...-H1151
Output
Voltage: 0 to 10 VDC, 10 to 0 VDC, 0 to 5 VDC, 5 to 0 VDC
Current: 4 to 20 mA, 20 to 4 mA
Differential: 0 to 10 VDC, 10 to 0 VDC, 4 to 20 mA, 20 to 4 mA
Span
2 to 168 inches
Repeatability
+/-0.006% of full stroke or +/- 0.002 inches, whichever is greater
Resolution
0.001 inches / 16-bit
Operating Temperature
Head (Electronics)
Guide Tube
-40°C to +70°C (-40°F to +158°F)
-40°C to +105°C (-40°F to +220°F)
Null Zone
2.00 inches (50.8 mm) standard
Dead Zone
2.50 inches (63.5 mm) standard
Operational Voltage
+13.5 to 26.4 VDC
Current Consumption
3 watts maximum, 200 mA at 15 VDC
Enclosure Rating
IP 67
Response Time
1 ms (stroke length 1 to 50 inches)
2 ms (stroke length 51 to 100 inches)
Head Closure
3.00 inches (76.2 mm) high with 1.75 inches (44.5 mm) diameter; hex and cover are NEMA 4
Nonlinearity
Less than 0.05% (±0.012 inches minimum)
Hysteresis
0.02% of full stroke
Storage Temperature
-40°C to +85°C (-40°F to +185°F)
Operating Pressure
5000 PSI operating, 10,000 PSI spike
Shock & Vibration
2000 G / 30 G
Electromagnetic
Compatibility
IEC 801-2, Level 3 (Electrostatic discharge requirements)
IEC 801-4, Level 3 (Electrical fast transient/burst requirements)
Minimum Load Resistance
2K Ohm minimum load for voltage output
Output Current
Guaranteed 6 mA minimum for voltage output
Maximum Load Resistance
Max. Load (Ohms) = (input voltage -2) /0.02
Analog Ripple
<1 mV maximum (position output)
Rod End / Mounting Hex
316 stainless steel, 0.405 inches (10.29 mm) outer diameter
Head Assembly
Thick wall aluminum cover with viton o-ring standard gasket seal at the base and connector exit, NEMA 4 (Type 6
optional, consult factory) (316 stainless steel available)
Connection
5-pin, M12 eurofast ®
Mating Cordset
RKS 4.5T-*
* Length in meters.
3 ms (stroke length 101 to 150 inches)
4 ms (stroke length 151 to 168 inches)
Wiring Diagram
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
24
TURCK
Rod Series
Rod Style Drawing
Rod Style - R10
Rod Style Accessories
Mounting Bracket
Rod Support Bracket
Magnet Mounting Bracket
MB-R10
RB-R10
MMB-R10
Test and Programming Device
Standard 4-hole Magnet
Split Magnet
TB3-LIU
STM-AL-R10 (aluminum)
STM-SS-R10 (stainless steel)
SPM-AL-R10
All dimensions shown as: Inches [mm]
25
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Rod Style Accessories (cont.)
1” Diameter Cylinder Magnet
Miniature Float
CM-R10
MF-R10
Standard Magnet Spacer
Split Magnet Spacer
STS-R10
SPS-R10
Egg Shaped Float
Specific Gravity = 0.66
Large Split Magnet
Specific Gravity = 0.62
EF-R10
LSPM-AL-R10 (aluminum)
LSPM-SS-R10 (stainless steel)
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
26
TURCK
Rod Series
Notes:
27
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Level Probe Series
TURCK
Level Series
Level Probe Series
Agency Approvals
• FM approved for hazardous Locations: Groups IIA, IIB; Zone D, 1 or
2 -20°C < = Tamb < = +70°C , T4
• 3A registered 74-02
• Approvals pending for CSA & ATEX
The EZ-track TM R16 Series Liquid Level Sensor takes field proven sensing technology and incorporates intrinsic safety and a
field programmable zero and span. Packaging is a patented low clearance design, making the R16 ideal for level monitoring
in a variety of liquids and tank designs.
Multiple Variations
Sensors are available in rigid 316SS, flexible PVDF or sanitary designs. The stainless steel version has a choice of a
mini-connector (7/8-16UN minifast ®) or an optional housing which includes terminal connectors with zero and span
adjustments. All offer totally welded construction.
The flexible (PVDF) version offers with a variety of mounting options and provides cost effective, high accuracy inventory
monitoring in tanks up to 50 feet.
All of the sensor's electronics are integrated within the 5/8 inch diameter sensing tube. This breakthrough in package design
eliminates the electronics enclosure at the top of the sensor, which reduces cost and offers greater options for insertion and
mounting.
The R16 is a 2-wire loop powered intrinsically safe sensor with a configurable 4-20 mA span.
A variety of floats and mounting accessories are available to fit virtually any application, including a sanitary stainless steel
version. Contact the factory to match your needs today.
29
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Level Probe Part Number Key
LT
_
E
-
R
16
-
_
_
LI
_
EX
-
/
3A
Sensor Family
Connector Type
LT = Linear
Transducer
3A = 3A approved sensor
with non-removable float4
Measurement Span
Connector Type
Length of span
D
= Dual 3/4 inch NPT
B1140= 4-pin, minifast ®5
S
= Single 3/4 inch NPT
Length Units
E
= Inches
Intrinsically Safe
Housing Style
R
EX
* must be connected to appropriate barrier
= Rod Style
Rod Diameter
Output Type
Diameter in mm
0
1
= 4 to 20 mA
= 20 to 40 mA
Probe Style
Output Configuration
S
F
P
3
LI = Current
=
=
=
=
Sanitary - 240 Grit Finish (316 SS)
Food Grade - 180 grit finish (316 SS)
PVDF
316 stainless steel (standard finish)
Flange Adapter
Blank = No adapter 1
20 = 2 inch Tri-Clamp 2
25 = 2.5 inch Tri-Clamp 2
30 = 3 inch Tri-Clamp 2
40 = 4 inch Tri-Clamp 2
C = 3 inch Dead Band 3
1. Available on probe styles 3 or P only.
2. Available on probe styles S or F only.
3. Available on probe styles P only.
4. Available on probe styles S only.
5. Not available on probe style P.
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
30
TURCK
Level Series
R16 Level Probe
Current Output
Stainless Steel
• Easy Installation
• Optional 3A Sanitary Probe
• High Accuracy
• Intrinsically Safe
• Minimal Maintenance
• Patented Low Clearance Design
Type
LT..E-R16-3..LI..-EX-..
LT..E-R16-S..LI..-EX-B1140…
LT..E-R16-F..LI..-EX-B1140
Output
4 to 20 mA
20 to 4 mA
4 to 20 mA
20 to 4 mA
4 to 20 mA
20 to 4 mA
Span
10 to 288 inches
10 to 288 inches
10 to 288 inches
Repeatability
0.015%
0.015%
0.015%
Resolution
0.025% / 0.35 mm
or 0.014 inches, whichever is greater
0.025% / 0.35 mm
or 0.014 inches whichever is greater
0.025% / 0.35 mm or
0.014 inches whichever is greater
Operating Temperature
-20°C to +70°C (-4F° to +158°F)
-20°C to +70°C (-4°F to +158°F)
-20°C to +70°C (-4°F to +158°F)
Null Zone
8 inches
8 inches
8 inches
Dead Zone
2 inches
2 inches
2 inches
Operational Voltage
10 to 30 VDC
10 to 30 VDC
10-30 VDC
Current Consumption
Loop Powered
Loop Powered
Loop Powered
Enclosure Rating
IP 68
IP 68
IP 68
Non-linearity
0.1%
0.1%
0.1%
Reading Rate
40 ms
40 ms
40 ms
Rod Diameter
0.625 inches (15.9 mm)
0.625 inches (15.9 mm)
0.625 inches (15.9 mm)
Pressure
1015 PSI
1015 PSI
1015 PSI
Electronics
Stainless Steel 316L
Stainless Steel 316L
Stainless Steel 316L
Rod
Stainless Steel 316L
Stainless Steel 316L
Stainless Steel 316L
®
Connection
4-pin minifast
connector, or 2 m cable 4-pin minifast connector
4-pin minifast connector
Agency Approvals
FM; Pending: CSA, Atex
FM; Pending : CSA, Atex
FM; Pending : CSA : Atex
Optional : 3A
Ex-Approval
FM: Groups IIA, IIB
Zones 0, 1, 2,
ATEX: EEx ia IIB T4
(pending)
FM: Groups IIA, IIB
Zones 0, 1, 2,
ATEX: EEx ia IIB T4
(pending)
FM: Groups IIA, IIB
Zones 0, 1, 2,
ATEX: EEx ia IIB T4
(pending)
Mating Cordset
RKM 46-*M
RKM 46-*M
RKM 46-*M
* Length in meters.
TB-R16 Wiring Diagram
minifast
Coupling Nut
1
2
3
4
Cable
Shield/Drain
BK
WH
RD
GN
Output
Case Ground
Loop In (-) Program In Loop In (+)
Ground
minifast Wiring Diagram
31
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
R16 Level Probe
Current Output
• Easy Installation
• Patented Flexible Probe
• High Accuracy
• Intrinsically Safe
• Minimal Maintenance
• Patented Low Clearance Design
Type
LT..E-R16P..LI..-EX-..
Output
4 to 20 mA
20 to 4 mA
Span
7 to 288 inches
Repeatability
0.015%
Resolution
0.025% or 0.014 inches whichever is greater
Operating Temperature
-20°C to +70°C (-4F° to +158°F)
Null Zone
12 inches
Dead Zone
6 to 8 inches. See chart below.
Operational Voltage
10-30 VDC
Current Consumption
Loop Powered
Enclosure Rating
IP 68
Non-linearity
0.1%
Reading Rate
40 ms
Rod Diameter
0.625 inches
Pressure
145 PSI
Electronics
PVDF
Rod
PVDF
Connection
Cable, 2 m
Agency Approvals
FM
Ex-Approval
FM: Groups IIA, IIB
Zones 0, 1, 2,
ATEX: EEx ia IIB T4
(pending)
TB-R16 Wiring Diagram
Dead Zone Dimensions
Span
Dead Band (in) Clearance (in)
7 to 126
6.00
1.00
126 to 288
8.00
2.00
Cable
Shield/Drain
Output
Case Ground
BK
WH
RD
Loop In (-) Program In Loop In (+)
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
32
TURCK
Level Series
Level Probe Style Drawings - Stainless Steel
LT**E-R16-3LI*-EX-B1140
LT**E-R16-3LI*-EX-D
33
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Level Probe Style Drawings - Stainless Steel (cont)
LT**E-R16-S**LI*-EX-B1140/3A
LT**E-R16-*(3, S or F)**LI*-EX-B1140
LT**E-R16-3**LI*-EX-D
Flange Options
Flange 2 inch
Flange 2.5 inch
Flange 3 inch
All dimensions shown as: Inches [mm]
Flange 4 inch
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
34
TURCK
Level Series
Level Probe Style Drawing PVDF
LT**E-R16-PLI*-EX-D
LT**E-R16-P*LI-EX-S
See table on page 32 for dead band dimensions.
Level Probe Style Accessories
Tube Coupling
Test Box
TC-R16-SS
TB-R16S
All dimensions shown as: Inches [mm]
35
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Level Probe Style Accessories (cont.)
Bushing
Float Kit
BU-R16-2x3/4 NPT-SS
FK-R16-205-SSES
Float Kit
Float Kit
Specific Gravity = 0.54
Thickness = 0.05 mm
Specific Gravity = 0.61
Thickness = 0.05 mm
Thickness = 0.05 mm
FK-R16-202-NSH
FK-R16-183-SSES
Float Kit
Specific Gravity = 0.40
Specific Gravity = 0.65
Float Kit
Specific Gravity = 0.61
Thickness = 0.05 mm
FK-R16-207-PPS
FK-R16-183-SSFE
Weight Kit
Probe Foot
WK-R16 Weight Kit
PF-R16
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
36
TURCK
Level Series
R16 Application Worksheet
Liquid to be measured _____________________
Customer
Fluid Properties (check all that apply)
___________________________
___ Turbulent
___ Foam
Phone Number
___ Solids
Product Build-Up Yes ____ No _____
___________________________
Temperature Range _________°F to _______°F
Pressure Range ________ to ________
Date
Viscosity Range _______ to _______
___________________________
Specific Gravity ________
4 mA Starting Point Top___
Bottom ___
Approvals Required
UL___
Project
___________________________
CSA___ FM___ 3A___ Food Grade___
Tank Location Indoors____
Outdoors____
Tank Material _____________________________________________
Additional Comments ______________________________________
Quantity
___________________________
_________________________________________________________
*Allow overhead clearance for installation and removal of sensor.
37
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
WI Series
TURCK
WI Series
WI Series
The new WIM inductive magnetic sensors offer a true
linear analog output. This is useful in applications
where precise linear measurement is required, but
space is limited. The compact housing is small
enough to operate just about anywhere. The blind
zones at each end of the sensor are very small,
keeping the overall sensor length to a minimum. The
WIM sensors can be used to determine the position
of a pneumatic cylinder piston, evaluate the flow of a
liquid, or monitor the level inside a tank. They can
also be used on standard part position applications as
well. The inductive magnetic technology lends itself
to many applications where other technologies
cannot. The WIM is able to detect a magnetic field
through glass, plastic, even Stainless Steel. In fact, any
non-ferrous metal can be present between the sensor
and the magnetic target without effecting operation.
WIM sensor applied after market in a flow meter application.
39
TURCK's WIM sensors operate on a completely new inductive
principle, which provides both current and voltage outputs.
These outputs are located on separate output wires and are
incorporated into every WIM sensor design. Both outputs are
proportional to the distance of the magnetic target located
along the sensing stroke. This electronic principle not only
provides an accurate output, it also allows for slight lateral
offsets of the magnetic target without affecting the output
signal.
The output accuracy (linearity) specification is <3% of the
final value, but the repeat accuracy is <0.5% of the overall
measuring range. This equates to a reproducibility
specification of 200 µM (0.0079 inches) for the WIM 40 and
350 µM (0.0138 inches) for the WIM 70. The overall range is
adjustable via the potentiometer located on the end of the
sensor opposite the connector. This allows for slight
adjustment of the overall analog span. The S400 version
offers two separate potentiometers allowing true
Zero-To-Span adjustments to be made. The temperature drift
of 0.9%/C is also very good. This compact housing combined
with “first-class” repeatability ratings of these new WIM
sensors closes the gap between pure digital positioning and
highly precise measuring systems.
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
WI Sensor Part Number Key
W
IM
40
-
Q 20 L60
- LIU5
- H1141 /S400
Mounting
Option Code
W = Linear Position
Connector Family
Principle of Operation
H1141 = 4-pin, M12, eurofast ®
V1141 = 4-pin, M8, picofast ®
I = Inductive
IM = Inductive Magnetic
Modifier
Rated Operating Distance (mm)
Blank = No LED
X
= LED
Housing Style
Q = Q-pak Rectangular
ST = T-grove with south facing magnet
NT = T-grove with north facing magnet
Housing Height (mm)
Output
LIU5 = Linear Analog Output (current and voltage)
Housing Length (mm)
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
40
TURCK
WI Series
WIM / 23 mm - Embeddable
• No Contact Required with Target
(Wear Free Operation)
Quick Disconnect
Analog Output
• Range Adjustable via Potentiometer
• Compact Housing for Short Stroke
• IP 67 Protection Rating
Applications
• Low Temperature Drift
Type
WIM40-STL68-LIU5X-V1141
WIM40-NTL68-LIU5X-V1141
Linear Operating Distance
14 to 54 mm
14 to 54 mm
Response Frequency
1000 Hz
1000 Hz
Output
4-wire analog
(Current and Voltage)
4-wire analog
(Current and Voltage)
Output Voltage
0 to 10 VDC
0 to 10 VDC
Output Current
4 to 20 mA
4 to 20 mA
Operating Temperature
-25°C to +70°C (-13°F to +158°F)
-25°C to +70°C (-13°F to +158°F)
Operational Voltage
15 to 30 VDC
15 to 30 VDC
Protection
IP 67
IP 67
Slew Rate
20 V/ms, 32 mA/ms
20 V/ms, 32 mA/ms
Housing
PBT
PBT
Face
PBT
PBT
Connection
picofast
®
picofast ®
Mating Cordset
PKG 4M-*
PKG 4M-*
* Length in meters.
Wiring Diagram
41
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
WIM / 20 mm Embeddable
• No Contact Required with Target (Wear
Free Operation
Quick Disconnect
Analog Output
• Range Adjustable via Potentiometer
• Compact Housing for Short Stroke
• IP 67 Protection Rating
Applications
• Low Temperature Drift
Type
WIM40-Q20L60-LIU5-H1141
WIM40-Q20L60-LIU5-H1141/S400
WIM70-Q20L100-LIU5-H1141
Linear Operating Distance
10 to 50 mm
10 to 50 mm
15-85 mm
Response Frequency
1000 Hz
1000 Hz
1000 Hz
Output
4-wire analog
(Current and Voltage)
4-wire analog
(Current and Voltage)
4-wire analog
(Current and Voltage)
Output Voltage
0 to 10 VDC
0 to 10 VDC
0 to 10 VDC
Output Current
4 to 20 mA
4 to 20 mA
4 to 20 mA
Operating Temperature
-25°C to +70°C
(-13°F to +158°F)
-25°C to +70°C
(-13°F to +158°F)
-25°C to +70°C
(-13°F to +158°F)
Operational Voltage
15 to 30 VDC
15 to 30 VDC
15 to 30 VDC
Protection
IP 67
IP 67
IP 67
Slew Rate
20 V/ms, 32 mA/ms
20 V/ms, 32 mA/ms
20 V/ms, 32 mA/ms
Housing
PBT
PBT
PBT
Face
PBT
PBT
PBT
eurofast
eurofast
RK 4.4T-*
RK 4.4T-*
®
Connection
eurofast
Mating Cordset
RK 4.4T-*
S400 indicates LEDs on back side.
* Length in meters
Wiring Diagram
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
42
TURCK
WI Series
WI / 18 mm
Potted-In Cable
Embeddable
Analog Output
• Current and Voltage Outputs in One Sensor
• IP 67
• Non-Contact Inductive Technology
• Target Material can be Copper,
Aluminum, Steel, Brass, or Stainless
Steel
Type
WI40-M18-LIU5
WI70-M18-LIU5
Linear Operating Distance
0-40 mm
0-70 mm
Response Frequency
200 Hz
200 Hz
Output
4-wire analog
(Current and Voltage)
4-wire analog
(Current and Voltage)
Voltage
0 to 10 VDC
0 to 10 VDC
Output Current
4 to 20 mA
4 to 20 mA
Operating Temperature
-10 C to +70°C (+14°F to +158°F)
-10 C to +70°C (+14°F to +158°F)
Operational Voltage
15-30 VDC
15-30 VDC
Protection
IP 67
IP 67
Slew Rate
4 V/ms, 6.4 mA/ms
4 V/ms, 6.4 mA/ms
Housing
Chrome Plated Brass
Chrome Plated Brass
Face
PA 12
PA 12
Cable Length/Material
2M/PVC
2M/PVC
Wiring Diagram
43
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
WI Style Drawings
WIM40-...68-LIU5X-V1141
WIM40-Q20L60-H1141..
WIM70-Q20L100-LIU5-H1141
WI..-M18-LIU5
All dimensions shown as: Inches [mm]
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
44
TURCK
WI Series
Notes:
45
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Linear Encoder Series
TURCK
Linear Encoder Series
Linear Encoder Series
The magnetic linear measurement system is a
high resolution linear encoder that
allows measurement of linear position or
speed without contact between the sensor
head and scale.
The linear measurement system senses linear movement via
a magnetic scale and a separate sensor head. The scale,
which has equally spaced north and south magnetic poles,
is adhered to a stainless steel band (Figure 1). The sensor
head provides quadrature pulses, from which speed,
position and direction of travel can be determined. This
system allows a customer to specify a resolution of either 20
or 100 microns (0.00079" or 0.0039") for a given
application (Figure 2).
Figure 1 - Principle of Operation
The linear measurement system is rated to IP 67
and is completely immune to contaminants such as
dust and liquids. The scale comes with a stainless
steel covering that can be used for protection
against metal shavings, filings, etc., and is available
in lengths up to 90 meters. In addition, the linear
encoder system is non-contact; this results in
extended life over traditional mechanical systems.
This system is easy to install and can be used to
retrofit current applications where speed and
position values are sent to a display or used as an
input to a controller. This technology provides a
great economical alternative to optically
based devices.
Figure 2 - Signal Output
47
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Linear Encoder Series Part Number Key
L1 Sensor:
T8.LX. 1 X X. 2 2 1 1 .XXXX -XM E-RSS 8T
Model
M12 eurofast (optional)
1 = Standard resolution
2 = High resolution
-E-RSS 8T
Mold on Length
Design
Overall length in meters
0.2 m = 0.2 meters
Resolution
1 = Standard
Supply Voltage
1 = 24 VDC
2 = 5 VDC
0025 = 0.025 mm (L1)
0100 = 0.1 mm (L1)
0005 = 0.005 mm (L2)
0020 = 0.02 mm (L2)
Output Circuit
1 = Push-Pull
2 = Line driver (TTL 5 V)
Type of Connection
Output Signal
1 = Cable (PUR) 2 m, flying leads
2 = Inverted (A, A, B, B, Z, Z)
Reference
Pulse Interval
1 = 1 µs
2 = Marker/index pulse
Magnetic Band (B1) for L1 Sensor:
8.BX. 10. 010. XXXX
Model
Length
1 = Standard resolution
2 = High resolution
0020 = 2 m
0050 = 5 m
0100 = 10 m
Width
10 = 10 mm
Accuracy Class
010 = 0.1 mm
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
48
TURCK
Linear Encoder Series
L1 Sensor
Quadrature Output
Magnetic Sensor
Magnetic Scale
• IP 67
• Easy Mounting
• Unaffected by Dust, Shavings,
• Humidity, Fluid and Oil Resistant
Humidity
• Resolution of 0.025 mm (0.0009 in.)
• Quadrature Output with Index
• Speed up to 25 m/s
Type
T8.L1.1*.2211.*
Supply Voltage
24 VDC ±20% / 5 VDC ±5%
Cable/Connection
Flying leads 2 m PUR cable / molded M12 eurofast  8-pin connection
Output Circuit
Push pull or line driver
Index Pulse
Every 2 mm (0.078 in.)
Reference Signal
Marker/index pulse
Output Current
0.1 mm (0.025 mm after edge count detection) (0.0039 in. or 0.0009 in. with edge detection)
Power Consumption
Max. 70 mA
Output Signals
A, A, B, B, Z, Z
Sensing Distance
0.1 to 1.0 mm (0.004 in. to 0.039 in.)
Mounting Tolerance
Lateral offset: ±1 mm (±0.039 in.); parallelism ≤3°, yaw <3°, pitch <1°
System Accuracy
±(0.1 + 0.03 x L) mm, L in M
Repeatability
±1 count (pulse)
Travel Speed
Max. 25 m/s (82 ft./sec.)
Noise Immunity
IEC 801 level 3
Humidity
100%, condensation permissible
Temperature Ranges
Operating temperature: -10°C to +70°C (+14°F to +158°F)
Storage temperature: -30°C to +80°C (-22°F to +158°F)
Enclosure Rating
IP 67 according to DIN (sensor head)
Housing
Plastic (Acrylonitrile/Butadiene/Styrene)
M12 eurofast
Coupling Nut
1
2
3
4
5
6
7
8
Cable
Shield/Drain
BK
BN
RD
YE
OG
GN
BU
VT
Output
Case Ground
Common
+V
A
A
B
B
Z
Z
Pinouts
Male
8-pin
49
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
L2 Sensor
Quadrature Output
Magnetic Sensor
Magnetic Scale
• IP 67
• Easy Mounting
• Unaffected by Dust, Shavings,
• Humidity, Fluid and Oil Resistant
Humidity
• Resolution of 0.005 mm (0.0002 in.)
• Index Pulse for Point of Reference
• Speed up to 14.5 m/s
Type
T8.L2.1*.22*1.*
Supply Voltage
24 VDC ±20% / 5 VDC ±5%
Cable/Connection
Flying leads 2 m PUR cable / molded M12 eurofast  8-pin connection
Output Circuit
Push pull or line driver
Index Pulse
Every 5 mm (0.196 in.)
Reference Signal
Marker/index pulse
Output Current
0.020 mm (0.005 mm after edge count detection) (0.0007 in. or 0.0002 in. with edge detection)
Power Consumption
Max. 70 mA
Output Signals
A, A, B, B, Z, Z
Sensing Distance
0.1 to 2.0 mm (0.004 in. to 0.039 in)
Mounting Tolerance
Lateral offset: ±1 mm (±0.039); angle offset ±3°, parallelism <3°, yaw < 3°; pitch <1°
System Accuracy
±(0.05 + 0.03 x L) mm, L in M
Repeatability
±1 count (pulse)
Travel Speed
See table below
Noise Immunity
IEC 801 level 3
Humidity
100%, condensation permissible
Temperature Ranges
Operating temperature: -10°C to +70°C (+14°F to +158°F)
Storage temperature: -30°C to +80°C (-22°F to +158°F)
Enclosure Rating
IP 67 according to DIN (sensor head)
Housing
Plastic (Acrylonitrile/Butadiene/Styrene)
Cable
PUR
M12 eurofast
Coupling Nut
1
2
3
4
5
6
7
8
Cable
Shield/Drain
BK
BN
RD
YE
OG
GN
BU
VT
Output
Case Ground
Common
+V
A
A
B
B
Z
Z
Pinouts
Male
8-pin
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
50
TURCK
Linear Encoder Series
Linear Encoder Style Drawings
Linear Sensor with Potted Cable
T8.L1.1*.2211.*
Linear Sensor with M12 eurofast ® connection
T8.L2.1*.22*1.*
All dimensions shown as: Inches [mm]
51
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Linear Encoder Style Accessories
B1 Linear Scale Specifications: Magnetic Band
Pole Pitch
2 mm (.078 in.) from pole to pole
Width
10 mm (0.393 in.)
Thickness
1.7 mm (0.067 in.) with adhesive backing
Linear Expansion Rate
(11±1) x 10-6/K
Temperature Ranges
Operating temperature: -10°C to +70°C (-14°F to +158°F)
Storage temperature: -30°C to +70°C (-22°F to +158°F)
Mounting
Adhesive backing
Adhesive Material
Acrylic
8.B1.10.010..
B2 Linear Scale Specifications: Magnetic Band
Pole Pitch
5 mm (0.196 in.) from pole to pole
Width
10 mm (0.393 in.)
Thickness
1.7 mm (0.067 in.) with adhesive backing
Linear Expansion Rate
(11±1) x 10-6/K
Temperature Ranges
Operating temperature: -10°C to +70°C (-14°F to +158°F)
Storage temperature: -30°C to +70°C (-22°F to +158°F)
Mounting
Adhesive backing
Adhesive Material
Acrylic
8.B2.10.010..
All dimensions shown as: Inches [mm]
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
52
TURCK
Linear Encoder Series
Notes:
53
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Molded Cordsets
TURCK
Mating Cordsets
eurofast ® Standard Duty Connectors, Foil Shield, PVC
• High Grade Oil and UV Resistant PVC
• 22 AWG
• Foil Shield and Drain Wire
• Available in 4 - 5 Conductors
See table below
RK ..
4-pin, 250 VAC / 300 VDC, 4 A
Female
Application
Cable Specs
4-wire DC applications
Foil shield and drain
(drain not connected)
UL Recognized
CSA Certified
4/22 AWG
22 AWG drain, foil shield
Grey PVC
105°C
5.2 mm OD
Pinout
1. Bn
2. Wh
3. Bu
4. Bk
5-wire DC applications
Shield tied to coupling nut
UL Recognized
CSA Certified
55
Straight
RK 4.4T-*/S618
5-pin, 250 V, 4 A
Application
RKS ..
Female
Cable Specs
5/22 AWG, 22 AWG drain, foil
and braided shield
Grey PVC
105°C
5.2 mm OD
Pinout
1. Bn
2. Wh
3. Bu
4. Bk
5. Gy
Straight
RKS 4.5T-*
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Specifications
Connector:
Contacts:
Coupling Nuts:
Cable:
Protection:
Cable Length:
** Options:
Oil resistant polyurethane body material, Nylon or PUR contact carrier. Spacings to VDE 0110 Group C.
Gold plated brass.
Nickel plated brass. See options below**.
See table.
NEMA 1,3,4,6P and IEC IP 68.
Standard cable lengths are nominal 2, 4 and 6 meters. Other lengths available by request - consult factory.
To specify nylon coupling nut, add a “K” to part number.
For example: RK .. to RKK .. (straight female) or WS .. to WSK .. (right angle male).
To specify stainless steel coupling nut, add a “V” to part number.
For example: RK .. to RKV .. (straight female) or WS .. to WSV .. (right angle male).
Dimensions
RK ..
Female Connector
RKS ..
Female Connector
All dimensions shown as: Inches [mm]
Pinouts
Female
4-pin
5-pin
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
56
TURCK
Mating Cordsets
picofast ® Standard Duty Cordsets, Unshielded, PVC
• High Grade Oil & UV Resistant PVC
• Unshielded
NRTL/C
PKG ..M - ..
Threaded 4-pin
Application
Threaded, 4-wire
PVC cable
CSA
Female
Cable Specs
125 VAC /VDC, 2.0 A
4/26 AWG, Yellow PVC
105°C
4.4 mm OD
Pinout
1. Bn
2. Wh
3. Bu
4. Bk
Straight
PKG 4M-*
* Length in meters
57
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Specifications
Connector:
Contact Carrier:
Contacts:
Coupling Nuts:
Cable:
Protection:
Cable Length:
Oil resistant polyurethane body material.
Nylon or PUR.
Gold plated brass.
Nickel plated brass (threaded versions only).
See table.
NEMA 1, 3, 4, 6P and IEC IP 67.
Standard cable lengths are nominal 2, 4 and 6 meters. Other lengths available by request - consult factory.
Dimensions
PKG .. M - ..
Female Connector, Threaded
All dimensions shown as: Inches [mm]
Pinouts
Female
4-pin
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
58
TURCK
Mating Cordsets
minifast ® Heavy Duty Cordsets, PVC
• High Grade Oil & UV Resistant PVC
• 16 AWG
• Standard Color Code
• Available in 4 Conductors
See table below
RKM ..
4-pin, 16 AWG, Standard Color Code, 600 V, 9.0 A
Application
Heavy duty for 4-wire
applications
UL Recognized
CSA Certified
59
Female
Cable Specs
4/16 AWG
Yellow PVC
105°C
4.0 mm OD
Pinout
1. Bk
2. Wh
3. Rd
4. Gn
Straight
RKM 46-*M
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Specifications
Connector:
Contacts:
Coupling Nuts:
Cable:
Protection:
Cable Length:
** Options:
Oil resistant polyurethane body material, PUR contact carrier.
Gold plated brass.
Nickel plated brass. (see options below)**
See table.
NEMA 1, 3, 4, 6P and IEC IP67.
Standard cable lengths are nominal 2, 4 and 6 meters. Other lengths available by request - consult factory.
To specify nylon coupling nut, omit the “M” from the part number.
For example: WKM .. to WK .. (right angle female) or RSM .. to RS .. (straight male).
To specify stainless steel coupling nut, change the “M” to a “V” in the part number.
For example: RKM .. to RKV .. (straight female) or WSM .. to WSV .. (right angle male).
Dimensions
RKM ..
Female Connector
All dimensions shown as: Inches [mm]
Pinouts
Female
4-pin
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
60
TURCK
Mating Cordsets
HRS Cable
• High Grade Oil and UV Resistant PVC
• 22 AWG, 24 AWG Drain
• Shield tied to Coupling Nut
• 10 Conductors
HRS ..
10-pin, 350 V
Application
10-wire DC applications
UL listed
CSA Certified
61
Female
Cable Specs
10/22 AWG
24 AWG Drain
Grey PVC
80°C
5-8 mm OD
Pinout
1. Bk
2. Rd
3. Gn
4. Bn
5. Bu
6. Og
7. Ye
8. Wh
9. Vt
10. Gy
Straight
HRS 10-*M
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Specifications
Connector:
Contacts:
Coupling Nuts:
Cable:
Protection:
Cable Length:
Zinc alloy and brass
Silver plated phosphor bronze
Nickel plated brass
See table
Not rated
Standard cable lengths are nominal 2, 4 and 8 meters. Other lengths available by request - consult factory.
Dimensions
HRS ..
Female Connector
All dimensions shown as: Inches [mm]
Pinouts
Female
10-pin
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
62
TURCK Linear Displacement Transducers
Glossary of Terms
Absolute Sensing - Position is accurately known at power on without the need for a reference, or home, position.
Accuracy - The difference between the target point and the point actually indicated by the sensor with relation to a
fixed reference.
Active Stroke - The area of the sensor between the Null and Dead Zones where the magnet assembly can be
accurately sensed.
Dead Zone - An area at the end of the sensor opposite the connector where the magnet cannot be accurately sensed.
For profile styles, the Dead Zone is the last 1.5 inches of the extrusion. For rod styles, the Dead Zone is the last
2.5 inches of the rod (See dimensional drawings).
Hysteresis - The difference of the measured value when approaching a defined point from opposite directions.
Incremental Sensing - A relative position feedback device whose signal is always referenced to the zero position. The LDT
produces a digital, square wave pulse train that is fed into an up/down counter chip or clock to derive position.
Non-Contact Sensing - The moving fixture to be measured is not mechanically connected to the stationary sensor
electronics. The coupling for the EZ-track line of linear displacement transducers is done with a magnetic
field that causes no wear on the sensor parts.
Non-Linearity - The distance the indicated position of the magnet along the stroke varies from the actual physical position.
The non-linearity of a sensor is caused by minute differences in physical properties of the waveguide and
is measured as a percentage of full stroke length.
Non-Volatile - Position is held in memory and will not be lost on power down.
Null Zone - An area at the connector end of the sensor where the magnet cannot be accurately sensed. For profile
styles, the Null Zone is the first 3 inches of the extrusion. For rod styles, the Null Zone is the first 2 inches of the
rod (See dimensional drawings).
Quadrature Cycle Output Frequency - The fixed frequency at which the pulse rate is transmitted out of the probe.
Repeatability - The difference in the indicated position of a single point when that point is repeatedly approached
from the same direction under the same ambient conditions.
Resolution - The smallest incremental change in position that can be detected and indicated as an output.
Span Point - The end point of the analog measuring distance at which the output signal equals the greatest value of
the analog scale. The Span Point on the analog TURCK EZ-track sensors is adjustable.
Volatile - Position held in memory that is lost on power down.
Zero Point - The beginning point of the analog measuring distance at which the output signal equals the lowest value
of the analog scale. The Zero Point is also used as the reference position for the incremental scale used in
quadrature output probes. The Zero Point on the TURCK EZ-track sensors is adjustable.
63
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
Notes:
TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
64
TURCK Linear Displacement Transducers
Index
8.B1.10.010.. . . .
8.B2.10.010.. . . .
BU-R16-2x3/4 NPT-SS
CA*E-Q21 . . . . . .
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52
52
36
18
LT..E-R16-3..LI..-EX-.. . .
LT..E-R16-F..LI..-EX-B1140 .
LT..E-R16P..LI..-EX-.. . . .
LT..E-R16-S..LI..-EX-B1140…
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31
31
32
31
STM-AL-R10 . . .
STM-SS-R10 . . .
STS-R10 . . . .
T8.L1.1*.2211.*
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25
25
26
49
CM-R10 . . . . .
EF-R10 . . . . .
FK-R16-183-SSES
FK-R16-183-SSFE
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26
26
36
36
MB-Q21 .
MB-R10 .
MF-R10 .
MMB-R10
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18
25
26
25
T8.L2.1*.22*1.*
TB3-LIU . . . .
TB-LDT . . . . .
TB-LDT-LI . . .
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50
19
19
19
FK-R16-202-NSH .
FK-R16-205-SSES
FK-R16-207-PPS .
FM-Q21 . . . . .
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36
36
36
18
PF-R16 .
PKG 4M-*
RB-R10 .
RE-Q21 .
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36
57
25
18
TB-R16S . . .
TC-R16-SS . .
UB-Q21 . . . .
WI40-M18-LIU5
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35
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19
43
HRS 10-*M . . . . . .
LSPM-AL-R10 . . . . .
LSPM-SS-R10 . . . . .
LT...E-Q..-LU.X3-H1141
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61
26
26
11
RK 4.4T-*/S618
RKM 46-*M . .
RKS 4.5T-* . .
RP-Q21 . . . .
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55
59
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19
WI70-M18-LIU5 . . . . . . . .
WIM40-NTL68-LIU5X-V1141 . . .
WIM40-Q20L60-LIU5-H1141 . . .
WIM40-Q20L60-LIU5-H1141/S400 .
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43
41
42
42
LT...E-R10-L...-H1151
LT..E-Q..-LI.X3-H1141
LT..E-Q..R-LI.X3-H1151
LT..E-Q..R-LU.X3-H1151
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24
11
10
10
SA-Q21 . .
SM-Q21 . .
SPM-AL-R10
SPS-R10 .
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18
18
25
26
WIM40-STL68-LIU5X-V1141 . . . . . . . 41
WIM70-Q20L100-LIU5-H1141 . . . . . . . 42
WK-R16 . . . . . . . . . . . . . . . . 36
65
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TURCK Inc. 3000 Campus Drive Minneapolis, MN 55441 Application Support: 1-800-544-PROX Fax: (763) 553-0708 www.turck.com
The Industry Leader in Proximity Sensing,
Cordsets and Interface Technology Solutions
Flow and
Temperature
Monitors
Pressure
Sensors
Proximity
Sensors
Cordsets
Analog+
Order B0155
Order B0158
Cylinder Position
Sensors
Order B1004
Order B2001
Encoders
Order B0161
flexlife-10
dieguard
weldguard
Order B0163
Order B3050
Order B0422
Order B1777
Contact TURCK for the
Latest Literature:
Order B0178
Sensors Division - [email protected]
Cordset Division - [email protected]
Intrinsic Safety Division - [email protected]
Toll Free - 1-877-544-RFID(7343)
TURCK USA
TURCK Inc.
3000 Campus Drive
Minneapolis, MN 55441
Phone:
(763) 553-7300
FAX:
(763) 553-0708
Application Support:
1-800-544-PROX (7769)
Printed in USA
TURCK Canada
CHARTWELL
ELECTRONICS, INC.
140 Duffield Drive
Markham, Ontario
Canada, L6G 1B5
Phone:
(905) 513-7100
FAX:
(905) 513-7101
TURCK Mexico
TURCK Mexico S. de R.L. de C.V.
Carr. Saltillo-Zacatecas km 4.5 s/n
Parque Industrial La Angostura
Saltillo, COAH. CP. 25070
Phone:
011 52 (844)-482-6924
FAX:
011 52 (844)-482-6926
Toll Free: 01-800-01-TURCK (Mexico only)
01-800-01-88725
email:
[email protected]
B0310 7/04 REV A

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