SICK OD Precision AOD5-N1, AOD5-P1 Displacement Sensor Operating Instructions

O P E R AT I N G I N S T R U C T I O N S
OD Precision
Displacement Sensor
GB
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Foreword
Operating Instructions
OD Precision
FOREWORD
Thank you for purchasing the Displacement Sensor OD Series. We hope you
are fully satisfied with this product and enjoy its performance. To ensure your
satisfaction, please follow the instructions below.
٨ Carefully read this instruction manual and keep it for future reference.
٨ If you have any question about the instructions here or a request for replacing
the lost instruction manual, contact the sales office or store where you
purchased this product.
٨ All trademarks and/or registered trademarks stated in this Instruction Manual
belong to the respective holders.
٨ The contents in this instruction manual are protected by copyright and all
rights are reserved by SICK AG. The descriptions and information
included in this manual shall not be copied nor reproduced to any other form.
This products may be listed as articles to be regulated for export such as
strategic materials by the Foreign Exchange and Foreign Trade Control Act.
Therefore, if you intend to export these, be sure to follow the necessary
procedures, such as application for an export permit from the Government.
Warranty
Whereas all of our products are tested in accordance with the strict internal
standard, a faulty unit may unexpectedly be distributed. If this is the case with
your product, identify its status and contact the sales office or store where you
purchased it.
٨ The warranty period shall be one(1) year after its delivery to the customer.
٨ If the failure results from a manufacturer' s fault, the manufacturer will replace
the product (by sending a substitute) without charge except the following
cases :
1. Failure due to any abuse or misuse
2. Failure due to a cause other than the product
3. Failure due to unapproved modification or repair
4. Failure due to acts of God
This warranty is limited to the delivered product only.
This warranty shall not cover the secondary damage caused by the faulty
product.
2
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Operating Instructions
Table of Contents
OD Precision
Table of Contents
page
SAFETY
PRECAUTIONS ..............................................................................5
Meanings of Safety Symbols ........................................................................................5
Mandatory Requirements .............................................................................................5
Precautions for Installation ...........................................................................................6
Cautions for Laser Product ...........................................................................................7
SPECIFICATIONS ..............................................................................................8
Specifications................................................................................................................8
BASIC INFORMATION BEFORE USE ................................................12
Parts Identifications of Amplifier..................................................................................12
٨ BUTTON names and operations .........................................................................13
٨ LCD guide ...........................................................................................................15
BASIC OPERATION .......................................................................................17
To Switch RUN mode/SET mode ................................................................................17
To Change Setting ......................................................................................................17
Monitoring Receiving Waveform .................................................................................18
SETTING ................................................................................................................19
Setting Sensor Head...................................................................................................19
٨ To set measurement target .................................................................................19
٨ To set calibration (shift) .......................................................................................20
٨ To set calibration (span) .....................................................................................21
٨ To set laser power ..............................................................................................22
٨ To set sensitivity .................................................................................................23
٨ To set receiving waveform threshold ..................................................................24
٨ To set moving average ........................................................................................25
٨ To set the communication speed ........................................................................25
٨ To set the measurement value at alarm .............................................................26
٨ To set sampling period .......................................................................................27
٨ To set monitoring of receiving waveform .............................................................28
٨ To prevent mutual interference............................................................................29
٨ To set using Sensor Head Setup function ...........................................................30
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Table of Contents
Operating Instructions
OD Precision
٨ To set Sensor head type .....................................................................................32
Setting Control Output ................................................................................................33
٨ To set upper limit/lower limit ................................................................................33
٨ To set hysteresis .................................................................................................34
٨ To set delay ........................................................................................................35
٨ To set delay time .................................................................................................35
٨ To set judgment source .......................................................................................36
Setting Analog Output .................................................................................................37
٨ To set upper/lower limit .......................................................................................37
٨ To set judgment source .......................................................................................38
Setting Calculation ......................................................................................................39
٨ To set calculation.................................................................................................39
٨ To set measurement value increase/decrease direction .....................................40
٨ To set Value of K .................................................................................................41
٨ To set shift ...........................................................................................................41
Setting Hold ................................................................................................................42
Setting Filter................................................................................................................44
٨ To set filter ...........................................................................................................44
٨ To set cut-off frequency .......................................................................................45
Setting Bank ...............................................................................................................46
Setting RS232.............................................................................................................47
Using Memory Function ..............................................................................................47
٨ To copy data ........................................................................................................47
٨ To return bank setting to Default (initialization) ...................................................48
٨ To return all the setting to Default (To initialize) ..................................................48
Setting Display and Keys ............................................................................................49
٨ To set measurement value display digit in the RUN mode..................................49
٨ To set brightness .................................................................................................49
٨ To set key lighting................................................................................................50
INSTALLATION..................................................................................................51
Installing Amplifier .......................................................................................................51
٨ To install to DIN rail .............................................................................................51
٨ To install to panel ................................................................................................52
Connecting Connectors for Sensor Head ...................................................................53
Connecting Cable to 12-pin Terminal Board ...............................................................54
APPENDIX ............................................................................................................55
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Operating Instructions
Safety Precautions
Chapter 1
OD Precision
SAFETY PRECAUTIONS
Carefully read and understand the safety precautions before operation.
They provide the important information to protect your health and property. Strictly
follow this instruction manual, and do not apply any other installing/operating
procedure which is not described in this manual.
Meanings of Safety Symbols
Indicates a possible hazard that may result in death or serious
injury if the product is used without observing the stated
instructions.
Indicates a possible hazard that may result in personal injury or
property damage if the product is used without observing the
stated instructions.
Mandatory Requirements
࡮ This product cannot be used as a safety device to protect human
body.
࡮ Do not disassemble or modify the product since it is not designed
to automatically stop the laser emission when open. Disassembling
or modifying at customer’s end may cause personal injury, fire or
electric shock.
࡮ If smoke or abnormal smell occurs, stop operation and turn power
supply off. If the problem requires a repair, contact to the sales office
or store where you purchased the product.
࡮ Use the service voltage specified in the specifications.
࡮ Do not touch the main unit and cable with wet hands. It may cause
electric shock.
࡮ Use only the special sensor head.
࡮ Do not connect/disconnect the sensor head connector, terminal board
or wiring when the power is on.
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Safety Precautions
Chapter 1
Operating Instructions
OD Precision
Precautions for Installation
࡮ Installing the unit in the following conditions may result in fire,
electric shock or product damage.
High humidity
High temperature due to a direct sunlight, etc.
Much dust
Poor ventilation
Static electricity
Corrosive gas or flammable gas
Exposure to water, oil, or chemicals
Direct exposure to vibration or impact
࡮ Do not apply electricity during wiring. Ensure that the analog output
does not contact with other wiring.
࡮ Avoid parallel wiring and placing in the same piping with high-voltage
cable or power transmission cable, since they may cause noise
resulting in malfunction. Keep the power and signal cords in short
length.
࡮ Do not pull or apply impact forcibly since it may cause product
damage.
࡮ When using switching regulator for power supply, ensure grounding
the frame ground terminal.
࡮ Do not drop or give a shock to the product. This may damage product
and measurement accuracy.
࡮ Wait for approximately 5 minutes as warming-up time after turning
the power on.
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Operating Instructions
Safety Precautions
Chapter 1
OD Precision
Cautions for Laser Product
The sensor-head light source of the displacement sensor OD series is Class
2(II) Red Laser Diode, and compliant with JIS C6802/IEC/FDA laser safety
standard. Do not stare into the direct laser beam or the reflected laser beam on
the mirrored surface.
For details, refer to the Instruction Manual of sensor head.
࡮ When incorporating the unit into your product, provide an enduser
with information that it is laser product and should be properly
operated.
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Specification
cations
Chapter 1
2
Operating Instructions
OD Precision
SPECIFICATIONS
Specifications
Model
Number of
connected sensor
heads
Supply voltage
Power
consumption
Temperature drift
Communication
Analog output
Alarm output
Control output
Bank input
Hold input
Zero reset input
Laser off input
Optional features
Display
8
AOD5-N1
AOD5-P1
NPN input/output type
PNP input/output type
Max. 3 pcs
12 to 24 V, DC r 10 %
350 mA/24 V
(When connected with 3 sensor heads. Including analog current output)
±0.01% F.S./°C
RS232 / USB
Voltage output ± 10 V/F.S. (Output impedance 100 Ω)
Current output 4 to 20 mA/F.S. (Load impedance Max. 300 Ω)
NPN open collector
PNP open collector
Max. 100 mA / 24 V DC (residual voltage Max. 1.8 V)
Turns ON when the sensor head fails in measurement.
NPN open collector
PNP open collector
Max. 100 mA / 24 V DC (residual voltage Max. 1.8 V)
HI/LO setting for each line and Hysteresis setting are available.
Turns ON when connected to
Turns ON when connected to
GND
12 to 24 V
16 banks selectable
Turns ON when connected to
Turns ON when connected to
GND
12 to 24 V
Measurement value holding (selectable in the menu)
Turns ON when connected to
Turns ON when connected to
GND
12 to 24 V
Zero reset of Head A measurement value / Head B measurement
value / Head C measurement value / Calculation value is available.
Turns ON when connected to
Turns ON when connected to
GND
12 to 24 V
Laser shutoff of Head A / Head B / Head C is available.
Calculation setting (calculation formula, measurement value
increase/decrease direction, value of K, shift), hold settings, filter
setting (filter, cut-off frequency), memory bank setting, RS232
setting, memory copying function, measurement value display digit
number setting, display brightness setting, key illumination setting
LCD display
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Specifications
Operating Instructions
Chapter 2
OD Precision
AOD5-N1
Model
AOD5-P1
NPN input/output type
Protection category
Operating
temperature
Operating humidity
Vibration
resistance
Shock resistance
Material
Weight
PNP input/output type
IP20
-10 to +45°C (Non-condensing) / For storage: -20 to +60°C
35 to 85 % RH / For storage: 35 to 85 % RH
10 to 55 Hz, Double amplitude 1.5 mm, 2 h for XYZ axes
20G(196m/s2)
Chassis: Polycarbonate, Terminal board: Nylon 66
Approx. 550 g (including terminal board)
Pin Assignment of 50-pin Input/Output Terminal
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
Bank switch 0 input
Bank switch 1 input
Bank switch 2 input
Bank switch 3 input
Hold A input (for Head A)
Hold B input (for Head B)
Hold C input (for Head C)
Hold CAL input
(for calculation result)
Hold reset input (common)
Zero reset A input (for Head A)
Zero reset B input (for Head B)
Zero reset C input (for Head C)
Zero reset CAL input
(for calculation result)
Laser OFF A input (for Head A)
Laser OFF B input (for Head B)
Laser OFF C input (for Head C)
COM terminal (24 V output)
COM terminal (0 V output)
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No.
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Description
Alarm output A (for Head A)
Alarm output B (for Head B)
Alarm output C (for Head C)
Control output 1
Control output 2
Control output 3
Control output 4
Control output 5
-
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Specifications
Chapter 2
Operating Instructions
OD Precision
M emo
࡮Use the half pitch connector of IEEEE1284.
࡮Use the COM terminal only as the “COMMON” terminal of input/output of the
product. Never use the terminal for any other application.
- Connection with the input terminal
- Load connection between the output terminal and COM terminal
࡮The max current for each output terminal shall be 100 mA.
࡮ Hold input
Refer to "Setting Hold." ( ‫" ڡ‬Setting Hold")
࡮ Zero reset input
Zero reset is performed when the input is ON for 110 us or more. Zero reset is
canceled when the input is ON for 1 s or more.
࡮ Laser OFF input
The sensor head laser is shut off when the laser OFF input is turned ON.
࡮ Input time of the input terminals
All input terminals are enabled when they are OFF or ON for 110 us or more.
The zero reset is enabled when it is ON for 110 us or more, and is cleared
when it is ON for 1 s or more.
࡮ Alarm output
When the sensor head becomes incapable of measurement, the corresponding
alarm output turns ON.
࡮ Control output
Refer to "Setting Control Output." ( ‫" ڡ‬Setting Control Output")
࡮ Bank switch input
Bank
No.
0
1
2
3
4
5
6
7
Bank switch input
3
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
2
OFF
OFF
OFF
OFF
ON
ON
ON
ON
1
OFF
OFF
ON
ON
OFF
OFF
ON
ON
0
OFF
ON
OFF
ON
OFF
ON
OFF
ON
Bank
No.
8
9
10
11
12
13
14
15
Bank switch input
3
ON
ON
ON
ON
ON
ON
ON
ON
2
OFF
OFF
OFF
OFF
ON
ON
ON
ON
1
OFF
OFF
ON
ON
OFF
OFF
ON
ON
0
OFF
ON
OFF
ON
OFF
ON
OFF
ON
M emo
࡮Refer also to "Setting Bank.” ( ‫" ڡ‬Setting Bank")
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Specifications
Operating Instructions
Chapter 2
OD Precision
Pin assignment of 12-pin input/output terminals
P1[V] -
: Port 1 voltage output
GND -
: GND
P2[V] -
: Port 2 voltage output
GND -
: GND
P3[V] -
: Port 3 voltage output
P1[mA] -
: Port 1 current output
GND P2[mA] GND P3[mA] 0V
GND 24V -
: GND
: Port 2 current output
: GND
: Port 3 current output
: 0 V input (common GND)
: 24 V input
M emo
࡮All GND terminals are connected internally.
࡮The voltage output is ±10 V. The current output is 4-20 mA.
࡮Refer to "Setting Analog Output.” ( ‫" ڡ‬Setting Analog Output")
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Basic Information Before Use
Chapter 3
Operating Instructions
OD Precision
BASIC INFORMATION BEFORE USE
Parts Identifications of Amplifier
˳˳˳
˳˳˳
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Operating Instructions
Basic Information Before Use
Chapter 3
OD Precision
٨ BUTTON names and operations
Buttons available in the RUN mode
Ԛ
Ԛ
Ԛ
Ԛ
ԙ
ԛ
Ԙ
Ԝ
Ԙ SET/RUN button
Switches RUN mode (Operation mode) and SET mode (Function setting
mode.
ԙ BANK button
Switches bank.
Ԛ ZERO RESET button
Activates zero reset for the measurement value and calculated value of
corresponding sensor head.
Pressing either of these buttons again for over 1 s clears the zero reset
condition.
ԛ 10 KEY MODE/LOCK
Pressing this button over 1 s in the RUN mode locks all the button operation (key
lock function).
Pressing the button again for over 1 s clears the lock condition.
Ԝ STATUS INDICATION LAMP
Indicates power on/off condition or sensor head connection condition.
M emo
࡮Buttons lighted are those available in each mode.
࡮Status indication lamp lights under the same condition regardless of mode selection.
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Basic Information Before Use
Chapter 3
Operating Instructions
OD Precision
Buttons available in the SET mode
Ԝ
ԝ
ԝ
Ԟ
Ԝ
ԛ
ԙ
Ԛ
Ԙ
Ԙ SET/RUN button
Switches the RUN mode (Operation mode) and the SET mode (Function
setting mode).
ԙ BANK button
Switches bank.
Ԛ 10 KEY/LOCK button
Pressing the button in SET mode enables to input numerals using numeric
key (10 KEY input function).
This operation is available in selecting the setting options where the numeric
key is available.
( ‫" ڡ‬SET mode menu")
ԛ 10 KEY button (Numeric key)
Enables to input numeric values.
Ԝ UP/DOWN buttons
Move cursor up or down. The option that cursor is pointing turns the color.
The cursor can point the page title line.
ԝ RIGHT/LEFT buttons
Change the set value of cursor position.
When the cursor points the page title line, this button moves the page into the
one following or previous.
Ԟ MOVE PAGE TITLE LINE button
Moves (jumps) the cursor to the page title line.
( ‫" ڡ‬SET mode menu")
14
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Operating Instructions
Basic Information Before Use
Chapter 3
OD Precision
٨ LCD guide
Example in the RUN mode menu
A 0 . 0 0 9 0 0 mm
B + 2 4 . 5 0 9 0 0 mm
C
- - - - - - - - - mm
CAL0 . 0 0 8 0 0 mm
Judge
12345
A---------------B---------------C----------------
ԝ
Bank
O
----
Ԙ
ԙ
Ԛ
ԛ
Ԝ
Ԙ Displays the measured values of sensor heads A to C.
When the measurement is not available, the value “2999.99999” is displayed.
When no sensor head is connected, “-----------“ is displayed.
ԙ Displays the calculated values.
Ԛ Displays the current bank number.
ԛ When the key lock is applied, the indication “LOCK” is displayed.
Ԝ Displays the object position on the measurement range of each sensor head.
The red line indicates the measurement center.
ԝ Displays the ON/OFF status of control output.
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Basic Information Before Use
Chapter 3
Operating Instructions
OD Precision
Example in the SET mode menu
Ԙ
ԙ
ԝ
1.Sensor Head [1/2]
Bank O
Measurement
A=B
Surface
B=B
Surface
C=B
Surface
+0.0000
Shift
A = 10
+0.0000
B = 10
+0.0000
C = 10
1.0000
Span
A = 10
1.0000
B = 10
1.0000
C = 10
Laser Power
A=B
100 parcent
B=B
100 parcent
C=B
100 parcent
Sensitivity
A=BAuto[Standard]
B=BAuto[Standard]
C=BAuto[Standard]
Ԛ
Ԝ
ԛ
Ԙ Displays the title that can be set (Page title line).
࡮ Sensor Head ( ‫" ڡ‬Setting Sensor Head")
࡮ Control Output ( ‫" ڡ‬Setting Control Output ")
࡮ Analog Output ( ‫" ڡ‬Setting Analog Output")
࡮ Calculation ( ‫" ڡ‬Setting Calculation ")
࡮ Hold ( ‫" ڡ‬Setting Hold")
࡮ Filter ( ‫" ڡ‬Setting Filter")
࡮ Bank ( ‫" ڡ‬Setting Bank")
࡮ RS232 ( ‫" ڡ‬Setting RS232")
࡮ Memory ( ‫" ڡ‬Using Memory Function")
࡮ Display/Key ( ‫" ڡ‬Setting Display and Keys")
ԙ Displays bank No.
Ԛ Displays the setting title.
ԛ Displays the setting value.
Ԝ Indicates that the setting corresponds to certain bank.
ԝ Indicates that the option can be set using 10 KEY (numeric key).
M emo
࡮The display A/B/C next to the setting title corresponds to sensor head A/sensor
head B/sensor head C respectively.
16
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Operating Instructions
Basic Operation
Chapter 4
OD Precision
BASIC OPERATION
To Switch RUN mode/SET mode
1
*Switches to SET mode from RUN mode.
Press
*Switches to RUN mode from SET mode.
2
Press
again
*Returns to the original mode.
To Change Setting
1
Press
Go to the SET mode.
2
Press
Move the cursor to the page title line.
3
Press
Select the bank to change.
4
Press
or
Select the function from the page title line.
5
Press
or
Select the setting options.
6
Press
or
Change the setting.
M emo
࡮When the setting option allows
10 KEY (numeric key) operation,
can change the setting by
pressing
each digit. Pressing
the original setting.
7
Press
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again returns
Save the setting, and return to the RUN
mode.
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Basic Operation
Chapter 4
Operating Instructions
OD Precision
Monitoring Receiving Waveform
1
Press
Go to the SET mode.
2
Press
Move the cursor to the page title line.
3
Select "2. Sensor Head
[2/2]"
Change the page title line to the setting of
sensor head.
4
Select "Operation"
5
Press "Light Distrib A,
B, or C"
6
Press
A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
<Red Line>
A red line appears at the position where the selected sensor head is under
measurement.
When the measurement target is set to "Surface," it shows that the waveform
closest to the sensor is under measurement.
When the measured target is set to "Glass Thickness" and front-back both sides
of a transparent object are included in the sensor measurement range, two
waveforms appear, both of which contain a red line. This shows the measurement
is given for the distance of these two waveforms.
<Blue Line>
A blue line appears at the position set by the Receiving Waveform Threshold
Setting ( ‫" ڡ‬Setting Receiving Waveform Threshold ").
M emo
࡮Receiving waveform which no sensor head is connected does not appear.
࡮All the measurement operation stops while monitoring the receiving waveform.
When any waveform is monitored, return to "Measurement" from "Light Distrib."
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Operating Instructions
Setting
Chapter 5
OD Precision
SETTING
Setting Sensor Head
٨ To set measurement target
1
Select "1. Sensor Head
[1/3]"
2
Select "Measurement A, A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
B, or C"
3
Change the setting
4
Press
Change the page title line to the sensor
head setting.
Select the measurement target.
M emo
࡮Setting to "Surface" measures the displacement of object surface. This setting is
available for all the sensor heads.
Setting to "Glass Thickness" can measure the front and back sides of a transparent
object (such as glasses) simultaneously, to calculate thickness.
- "Glass Thickness" can be used only for the sensor head of regular reflection type
(25mm type). The front and back sides of a transparent object need to be within
the measurement range of sensor head.
- In setting to "Glass Thickness," set calibration (shift) to the adequate value.
( ‫" ڡ‬To set calibration (span)")
Measurement and fine adjustment of the transparent object with known thickness
is necessary.
࡮Setting can be variable for each bank.
࡮Default : "Surface"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set calibration (shift)
1
Select "1. Sensor Head
[1/3]"
2
Select "Shift A, B, or C" A/B/C corresponds to the sensor head
3
Change the setting
4
Press
Change the page title line to the sensor
head setting.
A/sensor head B/sensor head C.
Set the shift volume of sensor head
measurement value (-0.1000 to +0.1000).
M emo
࡮We recommend you to set this value by using "Sensor head setup" function 2,
Calibration. ( ‫" ڡ‬To set using Sensor Head Setup function")
The details of this function are described below.
࡮Normally use the setting of "0." Set the value by the proportion of sensor head to
the measurement range.
࡮Manual setting example:
Sensor head: 85mm ±20mm type, measurement value: displayed as "+85.400mm"
To calibrate the value to 85.000mm, set -0.0100 by the following calculation.
(85.000 - 85.400)/(20 x 2)= -0.0100
࡮This setting value does not change by zero reset.
࡮This setting allows 10 KEY (numeric key) function.
࡮Setting the measurement target to "Glass Thickness" disables this setting.
( ‫" ڡ‬To set measurement target")
࡮Default : "0.0000"
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Operating Instructions
Setting
Chapter 5
OD Precision
٨ To set calibration (span)
1
Select "1. Sensor Head
[1/3]"
Change the page title line to the sensor
head setting.
2
Select Span A, B, or C
A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
3
Change the setting
Set the span volume of sensor head
measurement value. (0.0000 to 3.9999)
4
Press
M emo
࡮We recommend you to set this value by using "Sensor head setup" function 2,
Calibration. ( ‫" ڡ‬To set using Sensor Head Setup function")
࡮Normally use the setting of "1.0000." Set the value by the proportion of sensor head
to the measurement range.
- Performing calibration of sensor head
- Setting the measurement target to "Glass Thickness"
( ‫" ڡ‬To set measurement target ")
࡮Manual setting example:
Sensor head: 85mm ± 20mm type, measurement value shift with 10.000mm
change; 10.100mm
To calibrate the value to 10.000mm, set 1.0100 by the following calculation.
10.100/10.000=1.0100
࡮In setting the measurement target to "Glass Thickness," the following setting and
adjustment is necessary. ( ‫" ڡ‬To set measurement target")
1. Input reciprocal of glass refraction (nd) to be measured as span setting value.
Example: Input "0.5435" when; nd = 1.84
2. When the glass thickness is known, fine adjust the input value by checking the
actual measurement value. Note that the more span value increases, the more
the measurement value decreases.
࡮This setting value does not change by zero reset.
࡮This setting allows 10 KEY (numeric key) function.
࡮Default : "1.0000"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set laser power
1
Select "1. Sensor Head
[1/3]"
Change the page title line to the sensor
head setting.
2
Select "Laser Power A,
B, or C"
A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
3
Change the setting
Select the laser power.
4
Press
M emo
࡮In setting the object with regular reflection of light (such as mirror or glass), set the
laser power low. (Normally 1 [Minimum])
In setting other objects (objects with diffuse reflection of light), set the laser power
high. (Normally 5 [Maximum])
࡮Only the regular reflection type (25mm type) can measure the object with regular
reflection.
࡮Using the "Sensor head setup" function can auto-set the typical setting value.
࡮Turning this setting to "OFF" lights off the laser. This setting can be variable for each
bank.
࡮Default : "5 [Maximum]"
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Operating Instructions
Setting
Chapter 5
OD Precision
٨ To set sensitivity
1
Select "1. Sensor Head
[1/3]"
Change the page title line to the sensor
head setting.
2
Select Sensitivity A, B,
or C
A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
3
Change the setting
Select the sensitivity.
The receiving sensitivity starts from MIN,
and elevates in order.
4
Press
M emo
࡮Normally use the setting of "Auto." In the setting of "Auto," the receiving sensitivity
is dynamically auto-adjusted. In the following case, setting to "Auto" may sometimes
require approximately 2ms. This is because the sensitivity automatically changes to
the optimum value.
- When the object-reflecting rate extremely and instantaneously changes
If the above case causes any problem, set the sensitivity to the fixed one, other
than "Auto." The optimum fixed sensitivity can be checked by "reflecting waveform
monitor" function. ( ‫" ڡ‬Monitoring Receiving Waveform ")
࡮Setting can be variable for each bank.
࡮Default : "Auto"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set receiving waveform threshold
1
Select "2. Sensor Head
[2/3]"
Change the page title line to the sensor
head setting.
2
Select Thresh Level A,
B, or C
A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
3
Change the setting
Select the receiving waveform threshold.
The threshold value starts from 0, and
elevates in order.
4
Press
M emo
࡮Normally use the setting of "0." (At delivery, "0" is selected.)
࡮This sensor uses algorism which measures the object position by the cross point of
receiving waveform and threshold. The target in this setting is the threshold.
When the receiving waveform is extremely asymmetric (such as semitransparent
object or object with poor surface condition), high thresholds can reduce the
measurement error. When setting the threshold to 1 or more, ensure the receiving
waveforms are always higher than threshold in every object to be measured. (When
the waveforms are lower than threshold, measurement becomes incapable.)
࡮The relationship between receiving waveform and threshold can be checked by
"Receiving waveform monitoring" function. ( ‫" ڡ‬Monitoring Receiving Waveform ")
࡮In setting to "Automatic," the threshold is dynamically auto-adjusted (measurement
is still capable, but auto-set to a relatively high thresholds). Note that the resolution
can be deteriorated.
࡮Setting can be variable for each bank.
࡮Default : "0"
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Operating Instructions
Setting
Chapter 5
OD Precision
٨ To set moving average
1
Select "2. Sensor Head
[2/3]"
Change the page title line to the sensor
head setting.
2
Select "Average A, B,
or C"
A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
3
Change the setting
Select the moving average count of
measurement value.
4
Press
M emo
࡮Large moving average count is advantageous to resolution and unexpected
irregularity of object surface. Small moving average count is advantageous to
sensitivity.
࡮When the object is instantaneously moved, the final measurement value takes time
which can be roughly calculated by the following expression. Set proper moving
average count according to required sensitivity.
(Sampling frequency x moving average count)
࡮Default : "256"
٨ To set the communication speed
1
Select "2. Sensor Head
[2/3]"
2
Select Baud [kbps] A, B, A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
or C
3
Change the setting
4
Press
Change the page title line to the sensor
head setting.
Select the communication speed between
sensor head and amplifier.
M emo
࡮Normally use the setting of "921.6 kbps." The setting value over 921.6 kbps will
transfer all the sampling data of sensor head to the amplifier.
When the cable length between sensor head and amplifier needs to be longer than
specified, select slow communication speed.
࡮Default : "921.6 kbps"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set the measurement value at alarm
1
Select "2. Sensor Head
[2/3]"
Change the page title line to the sensor
head setting.
2
Select During Alarm A,
B, or C
A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
3
Change the setting
Select the measurement value at alarm.
4
Press
M emo
࡮Setting to "Clamp" allows the measurement value of "2999.99999 mm" when the
sensor head becomes a condition unable to measure.
Setting to "Hold" holds the measured value to the one just before the measurement
becomes incapable.
To disregard the portions where laser does not reflect such as object slit or holes,
set to "Hold."
࡮When the settings both "Clamp" and "Hold" become measurable again, the
measurement value starts to be revised.
࡮Default : "Clamp"
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Operating Instructions
Setting
Chapter 5
OD Precision
٨ To set sampling period
1
Select "2. Sensor Head
[2/3]"
2
Select "Sampling Per. A, A/B/C corresponds to the sensor head
A/sensor head B/sensor head C.
B, or C"
3
Change the setting
4
Press
Change the page title line to the sensor
head setting.
Set the sampling period.
M emo
࡮Shorter sampling period increases the response and longer sampling period
enhances the sensitivity.
μ
・
・
・
・
μ
࡮ When the receiving waveform is divided into two even at the measurement of
nontransparent object, sensitivity is too high. Shorten the sampling period.
࡮ Resetting such as "Complete Reset" with sensor head connected automatically
changes the settings as follows.
Sensor Head
25mm Type
30mm Type
85mm Type
350mm Type
500mm Type
2000mm Type
Sampling Period
100μs
800μs
࡮ Default : "100μs"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set monitoring of receiving waveform
1
Select "3. Sensor Head
[3/3]"
2
Select Operation
3
Change the setting
4
Press
Change the page title line to the sensor
head setting.
M emo
࡮Normally use the setting of "Measurement." This setting activates all the
measurement functions. ( ‫" ڡ‬Monitoring Receiving Waveform")
࡮Default : "Measurement"
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Operating Instructions
Setting
Chapter 5
OD Precision
٨ To prevent mutual interference
1
Select "3. Sensor Head
[3/3]"
2
Select Anti Interfere
3
Change the setting
4
Press
Change the page title line to the sensor
head setting.
Select the Anti Interfere (mutual
interference prevention) function.
M emo
࡮Normally use the setting of "Off," which allows the measurement with sampling
frequency stated in the specification. Measurement timing of each sensor head is
asynchronous.
Setting to "A and B" allows synchronous measurement timing between sensor head
A and sensor head B (alternate measurement), reducing the mutual interference.
In the setting "A and B" the sampling frequency is 6 times longer, but the data
storage time of image sensor is not influenced, so no sensitivity adjustment is
necessary.
࡮In the following cases, the measurement value of the other sensor head can be
influenced (refer to the figure).
Set to "A and B" to avoid the influence.
- When measurement is performed between objects through which light passes
- When measurement is performed by bringing a laser spot close at angles with
two heads
࡮Default : "Off"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set using Sensor Head Setup function
1
Select "3. Sensor Head
[3/3]"
Change the page title line to the sensor
head setting.
2
Select "Setup execute"
Select "Yes."
3
Press
The setup wizard starts up.
4
Change the setting
For the operation of setup wizard, refer to
the following description.
M emo
࡮The setup wizard consists of two operations:
- 1.Basic Setting
- 2.Calibration
1. Basic setting allows basic settings related to sensor head.
2. Calibration allows calibration setting of sensor head.
( ‫" ڡ‬To set calibration (shift)" "To set calibration (span)")
Follow instructions below.
࡮When the setup wizard starts up, follow the operation guide appearing at the bottom
of menu. There are several steps in the setup wizard. For setting and selecting each
step, follow the step below;
.
1. Select the preferred step, and press
2. Perform setting by selecting
,
,
and by switching step.
▼
3. When the sequence reaches to the last step, "Press [SET/RUN] to Complete" is
displayed. Press
.
Pressing
completes the setup wizard, and the sensor head setting
value is set to a typical value. (Setting corresponding to bank is set to the
bank set at wizard startup.)
࡮The setup wizard can be cancelled in process. To cancel, press the
key.
࡮Not all options in each step can be selected in the following steps. Those options
are displayed in gray.
࡮Default : "No"
࡮By setting actual measurement values (Meas. Value) and correct values (Corr.
Value), calibration automatically decides shift and span values.
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Operating Instructions
Setting
Chapter 5
OD Precision
- Input values after canceling zero reset. Set the measurement value increase/
decrease direction to the default (Far side +).
- Use 10 KEY (the 10 KEY button) to input values. Also the current measurement
value can be input by measuring the target with sensor in teaching. (Use the
button 5).
- Input values so that Point A is lower (near to the sensor).
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set Sensor head type
1
Select "3. Sensor Head
[3/3]"
Change the page title line to the sensor
head setting.
2
Select Model A, B or C
A/B/C corresponds to the sensor head A/
sensor head B/sensor head C.
3
Change the setting
Select the head type to be connected.
4
Press
M emo
AUTO
25mm
30mm
85mm
350mm
500mm
2000mm
No Connection
Every time the power is turned on, the head type
code is read and the setting is automatically adjusted.
This function is activated even when the head is not
connected.
Each sensor head connecting part is fixed to the
selected sensor head type. This is more accurate setting
method than Auto.
When the head is not connected, select this option.
࡮After the setting is changed, be sure to turn the power ON again.
࡮Default : "AUTO"
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Operating Instructions
Setting
Chapter 5
OD Precision
Setting Control Output
٨ To set upper limit/lower limit
1
Select "4. Control
Output [1/2]"
Change the page title line to the control
output setting.
2
Select Upper or Lower
to set
Q1 to 5 correspond to control output 1 to 5.
3
Change the setting
Set the upper limit and lower limit of control
output.
(-2999.9999 to +2999.9999 mm)
4
Press
Upper corresponds upper limit, and Lower
corresponds to lower limit.
M emo
࡮This setting allows 10 KEY (numeric key) function. Setting can be variable for each
bank.
࡮Default : Q1
Q2
Q3
Q4
Q5
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Upper
Lower
Upper
Lower
Upper
Lower
Upper
Lower
Upper
Lower
"+1.0000"
"-1.0000"
"+2.0000"
"-2.0000"
"+3.0000"
"-3.0000"
"+4.0000"
"-4.0000"
"+5.0000"
"-5.0000"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set hysteresis
1
Select "4. Control
Output [1/2]"
2
Select Hysteresis
3
Change the setting
4
Press
Change the page title line to the control
output setting.
Set hysteresis of control output.
(0.0000 to 2999.9999 mm)
M emo
࡮Setting adequate hysteresis can reduce the output chattering caused by the object
interrupted around upper or lower limit values.
࡮This setting allows 10 KEY (numeric key) function. This setting is common to all
control output, upper and lower limit values, as well as to all banks.
࡮Default : "0.0000"
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Operating Instructions
Setting
Chapter 5
OD Precision
٨ To set delay
1
Select "4. Control
Output [1/2]"
2
Select "Delay"
3
Change the setting
4
Press
Change the page title line to the control
output setting.
Select the delay (timing control).
M emo
࡮The following timing control can be added to the control output.
"Off"
Normal setting (Timer does not run)
"Off Delay" Off-delay (OFF timing of control output delays for set period)
"On Delay" On-delay (ON timing of control output delays for set period)
"1 Shot"
1 shot (Turns OFF after control output is ON and the set period
passes)
These setting times can be set in Delay time setting. ( ‫" ڡ‬To set delay time")
࡮This setting is common to all the control outputs.
࡮Default : "Off"
٨ To set delay time
1
Select "4. Control
Output [1/2]"
3
Select Timer
4
Change the setting
5
Press
Change the page title line to the control
output setting.
Set the delay time of control output.
(0 to 60000 ms)
M emo
࡮When the delay setting is "Off," this setting is disabled. ( ‫" ڡ‬To set delay time")
࡮This setting allows 10 KEY (numeric key) function. This setting is common to all
control output.
࡮Default : "0 ms"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set judgment source
1
Select "5. Control
Output [2/2]"
Change the page title line to the control
output setting.
2
Select Source to set
Q1 to Q5 correspond to control output 1 to
control output 5.
3
Change the setting
"A"
4
Press
: Measurement value of sensor
head A
"B"
: Measurement value of sensor
head B
: Measurement value of sensor
"C"
head C
"CAL" : Calculation value
M emo
࡮The judgment source (A/B/C/CAL) corresponds to four (4) values displayed in the
RUN mode.
࡮For calculation value, refer to the description of Setting calculation.
( ‫" ڡ‬Setting Calculation ")
࡮Default : "A"
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Operating Instructions
Setting
Chapter 5
OD Precision
Setting Analog Output
٨ To set upper/lower limit
1
Select "6. Analog
Output"
Change the page title line to the analog
output setting.
2
Select Upper or Lower
to set
Port 1 to Port 3 correspond to analog
output 1 to analog output 3.
Upper is upper limit value, and Lower is
lower limit value.
3
Change the setting
4
Press
Set upper limit value and lower limit value
of analog output.
(-2999.9999 to +2999.9999 mm)
M emo
࡮Value set to "Upper" corresponds to +10V(20mA) of analog output.
Value set to "Lower" corresponds to -10V(4mA) of analog output.
࡮When the value exceeds Upper, the maximum value is output.
When the value does not reach Lower, the minimum value is output.
(When the value is out of measurement range of sensor, maximum value is output.)
࡮There are two analog outputs: voltage output and current output. There is no need
of switching these; both of them can be used at the same time.
࡮Default :
Upper/ Lower limit value at analog output is automatically set when the power is
applied with all the settings default and with one and more sensor head connected.
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set judgment source
1
Select "6. Analog
Output"
Change the page title line to the analog
output setting.
2
Select Source to set
Port 1 to Port 3 correspond to analog
output 1 to analog output 3.
3
Change the setting
"A"
4
Press
: Measurement value of sensor
head A
"B"
: Measurement value of sensor
head B
: Measurement value of sensor
"C"
head C
"CAL" : Calculation value
M emo
࡮The judgment source (A/B/C/CAL) corresponds to four (4) values displayed in the
RUN mode.
࡮For calculation value, refer to the calculation setting. ( ‫" ڡ‬Setting Calculation")
࡮Default : Port 1
Port 2
Port 3
38
"A"
"B"
"C"
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Operating Instructions
Setting
Chapter 5
OD Precision
Setting Calculation
٨ To set calculation
1
Select "7. Calculation"
Change the page title line to the calculation
setting.
2
Select calculation
formula to set
Select either Value of W, Operator 1, Value
of X, Operator 2, Value of Y, Operator 3 or
Value of Z.
For calculation structure, refer to the
following description.
3
Change the setting
Set the calculation value used as source of
control output and analog output.
4
Press
M emo
࡮The following calculation structure consists
the calculation formula.
㫧
㫧
㫧
Select Operator 1 to Operator 3 by the following options:
"+" : Addition (+)
"-"
: Subtraction (-)
For others (W/X/Y/Z), select from the followings:
"A" : Measurement value of sensor head A
"B" : Measurement value of sensor head B
"C" : Measurement value of sensor head C
"K" : Constant K ( ‫" ڡ‬To set Value of K")
"0" : 0
࡮Setting can be variable for each bank.
࡮Default : Value of W
Operator 1
Value of X
Operator 2
Value of Y
Operator 3
Value of Z
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"A"
"+"
"0"
"+"
"0"
"+"
"0"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set measurement value increase/decrease direction
1
Select "7. Calculation"
2
Select "Sign A, B, or C" A/B/C corresponds to sensor head A/
3
Change the setting
4
Press
Change the page title line to the calculation
setting.
sensor head B/sensor head C respectively.
Select the increase/decrease direction.
M emo
࡮Setting to "Far side+" increases the measurement value as the object is further from
the sensor head. (This is normal measurement)
Setting to "Near side+" reverses the ± mark to Far side+, and the measurement
value increases as the object is closer to the sensor head.
࡮In measuring object height with the sensor head set at the upper of object (refer
to the figure below), setting to "Near side+" can adjust the object height and the
measurement value increase/decrease direction the same.
࡮Default : "Far side+"
"
40
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Operating Instructions
Setting
Chapter 5
OD Precision
٨ To set Value of K
1
Select "7. Calculation"
2
Select "Value of K"
3
Change the setting
4
Press
Change the page title line to the calculation
setting.
Set the constant K for calculation setting.
(-2999.9999 to +2999.9999 mm)
M emo
࡮Use this setting when the constant K is used for the calculation formula.
࡮This setting allows 10 KEY (numeric key) function. Setting can be variable for each
bank.
࡮Default : "0.0000"
٨ To set shift
1
Select "7. Calculation"
2
Select "Shift A, B, C" or A/B/C corresponds to sensor head A/
sensor head B/sensor head C respectively.
CAL
Changes the page title line to the
calculation setting.
CAL corresponds to the calculation value.
3
Change the setting
4
Press
Sets the shift value of sensor head and
calculation value.
(-2999.9999 to +2999.9999 mm)
M emo
࡮This setting can auto-set the measurement value to zero (0) using the zero reset
function.
࡮This setting allows 10 KEY (numeric key) function. Setting can be variable for each
bank.
࡮Default : "0.0000"
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Setting
Chapter 5
Operating Instructions
OD Precision
Setting Hold
1
Select "8. Hold"
Change the page title line to the Hold
Setting.
2
Select "Head A, B, C"
or "Calculated Val"
A/B/C corresponds to sensor head A/
sensor head B/sensor head C respectively.
Calculated Val corresponds to the
calculation value.
3
Change the setting
Select HOLD.
Inputting timing signal holds the
measurement value.
4
Press
M emo
࡮There are seven setting options as follows:
- "Off" : HOLD is not applied
- "Sample" : Sample is HOLD
Sample holding value
Measuremeut
value
ON
HOLD OFF
- "Peak" : Peak is HOLD
Peak holding value
Measuremeut
value
Sampling period
ON
HOLD OFF
42
Sampling period
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Sampling period
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Operating Instructions
Setting
Chapter 5
OD Precision
- "Bottom" : Bottom is HOLD
Bottom holding value
Measuremeut
value
ON
HOLD OFF
Sampling period
Sampling period
- "Peak to Peak" : Peak to Peak is HOLD
Peak to peak holding value
P(1)
Measuremeut
value
P(1)-B(1)
P(2)
P(2)-B(2)
B(1)
B(2)
ON
HOLD OFF
Sampling period
Sampling period
- "Auto Peak" : Auto Peak is HOLD
Auto peak holding value
Measuremeut
value
ON
HOLD input OFF
RST input
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Stop of revision
ON
OFF
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Setting
Chapter 5
Operating Instructions
OD Precision
- "Auto Bottom" : Auto Bottom is HOLD
Auto bottom holding value
ON
HOLD input OFF
RST input
Stop of update
ON
OFF
࡮Default : "Off"
Setting Filter
٨ To set filter
1
Select "9. Filter"
2
Select "Filter"
3
Change the setting
4
Press
Change the page title line to the Filter
Setting.
"Off"
: Filtering is not applied
"Hi pass" : "Hi pass filter" is applied
"Lo pass" : "Low pass filter" is applied
M emo
࡮To set filter to "Hi pass" or "Lo pass," be sure to set the moving average to "1."
( ‫" ڡ‬To set moving average ")
࡮Setting to "Hi pass" cuts the variation of measurement values under the cut-off
frequency. In this setting, the measurement value at the object stop is "0.00000."
Setting to "Lo pass" cuts the variation of measurement values over the cut-off
frequency.
44
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Operating Instructions
Setting
Chapter 5
OD Precision
- Example of waveform with "Hi pass" filter
- Example of waveform with "Lo pass" filter
࡮Default : "Off"
٨ To set cut-off frequency
1
Select "9. Filter"
2
Select "Frequency"
3
Change the setting
4
Press
Change the page title line to the filter
setting.
Select the cut-off frequency for filter
setting.
M emo
࡮Detailed setting specification is as follows:
Setting value
Hi:650/Lo:2000
Hi:350/Lo: 800
Hi:200/Lo: 400
Hi:100/Lo: 200
Hi: 50/Lo: 100
Hi: 25/Lo: 50
Hi:15/Lo: 20
Hi:10/Lo: 10
When Hipass is selected
650Hz
350Hz
200Hz
100Hz
50Hz
25Hz
15Hz
10Hz
When Lopass is selected
2000Hz
800Hz
400Hz
200Hz
100Hz
50Hz
20Hz
10Hz
࡮Default : "Hi:650/Lo:2000"
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45
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Setting
Chapter 5
Operating Instructions
OD Precision
Setting Bank
1
Select "10. Bank"
2
Select Bank
3
Change the setting
4
Press
Change the page title line to the bank
setting.
Select bank.
M emo
࡮The setting values corresponding to each bank changes as the bank selection.
࡮When bank function is not required, select "0."
࡮The bank setting after power ON is as follows:
- When the bank switching input (in 50-pin input/output connector) is bank 0 (all
OFF): bank set in this setting (or by the BANK button)
- When the bank switching input is other than bank 0: bank according to bank
switching input
46
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Operating Instructions
Setting
Chapter 5
OD Precision
Setting RS232
1
Select "11. RS232"
Change the page title line to the RS232
setting.
2
Change the setting
Adjust the setting to that of communication
device.
3
Press
M emo
࡮Default : Baud
Data
Parity
"115200"
"8"
"None"
Using Memory Function
٨ To copy data
1
Select "12. Memory"
Change the page title line to the memory
function.
2
Select "Copy from"
Select the source bank number to copy.
3
Select "(Copy) to"
Select the destination bank number to
copy the bank to.
To copy to all the banks, select "All Bank."
4
Select "Execute"
Selects "Yes"
5
Press
Copying is executed.
M emo
࡮Use this setting to copy the setting value to other bank.
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To return bank setting to Default (initialization)
1
Select "12. Memory"
Change the page title line to the Memory
function.
2
Select "Copy from"
Select "Initial setting."
3
Select "(Copy) to"
Select bank to initialize.
To initialize all banks, select "All Bank."
To initialize common setting, select
"Common settings."
4
Select Execute
Select "Yes."
5
Press
The initialization starts.
٨ To return all the setting to Default (To initialize)
1
Select "12. Memory"
Change the page title line to the Memory
function.
2
Select "(Copy) to"
Select "All Bank."
3
Select "Execute"
Select "Yes."
4
Press
Initialization starts.
M emo
࡮"Complete Reset" invalidates the setting of "Copy from".
"Copy from" could not be changed while "Complete Reset" is selected to "(Copy)
to".
࡮Select a setting other than "Complete Reset" to "(Copy) to" to change "Copy from".
48
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Operating Instructions
Setting
Chapter 5
OD Precision
Setting Display and Keys
٨ To set measurement value display digit in the RUN mode
1
Select "13. Display/
Key"
2
Select Display Digit
3
Change the setting
4
Press
Change the page title line to the Display/
Key setting.
"All"
"-1"
"-2"
"-3"
: displays up to 5 places of decimals
: displays up to 4 places of decimals
: displays up to 3 places of decimals
: displays up to 2 places of decimals
M emo
࡮This setting only changes the displayed digit number, and does not influence output.
࡮Default : "-2"
٨ To set brightness
1
Select "13. Display/
Key"
2
Select LCD Backlight
3
Change the setting
4
Press
Change the page title to the Display/Key
setting.
"100 percent"
"20 percent"
"2 percent"
: Maximum brightness
: 20% brightness
: 2% brightness
M emo
࡮Default : "100 percent"
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Setting
Chapter 5
Operating Instructions
OD Precision
٨ To set key lighting
1
Select "13. Display/
Key"
2
Select "Key Lighting
3
Change the setting
4
Press
Change the page title line to the Display/
Key setting.
"On" : key lighting ON
"Off" : key lighting OFF
M emo
࡮Setting to "On" lights the button which operation is available.
࡮Default : "On"
50
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Operating Instructions
Installation
Chapter 6
OD Precision
INSTALLATION
Installing Amplifier
٨ To install to DIN rail
1
Insert the upper claw on rear of the DIN
rail, and push the bottom of amplifier into
the rail, with the knob pulled down.
2
Ensure the amplifier fits perfectly on the
DIN rail.
M emo
࡮To remove the amplifier from DIN rail, pull
the bottom of amplifier to the front, with
the know pulled down using a flathead
screwdriver.
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Installation
Chapter 6
Operating Instructions
OD Precision
٨ To install to panel
1
Make a hole of specified size on the
panel. ( ‫" ڡ‬Dimensional outline")
2
Remove all the terminals and connectors
connecting to the amplifier.
3
Insert the upper of amplifier to the
opening, and push the bottom into the
opening.
When the whole amplifier gets in the
opening, align the position.
4
Insert the protruded part of fixture to the
slit at the lateral side of amplifier (panel
mounting mechanism).
5
By pressing fixture to the amplifier, slide
the fixture to the direction indicated by
the arrow mark, to secure the amplifier.
M emo
࡮Set the fixture to the opposite side
also.
52
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Operating Instructions
Installation
Chapter 6
OD Precision
M emo
࡮To install/remove the amplifier to/from the panel, remove all the terminals and
connectors connected to the amplifier.
࡮To remove fixture from the amplifier, pull
claws (two places) up to the direction of
arrow mark A, and slide the fixture to the
front (direction of arrow mark B).
Connecting Connectors for Sensor Head
࡮ Ensure the cutout of connector smoothly fits the protruded part of
amplifier. Forced connector insertion can damage the connector pin
seriously, causing bend or other problems.
1
Insert the connector cutout to the
protruded part of amplifier.
2
Turn the connector lock to the direction
of arrow mark (clockwise direction) until
it clicks.
M emo
࡮To remove connector from the amplifier, turn the lock in counterclockwise direction
before removing.
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Installation
Chapter 6
Operating Instructions
OD Precision
Connecting Cable to 12-pin Terminal Board
1
2
54
Peel the cable coating to expose the
cable core by 8 to 9 mm. When using
shield cable, twist so that the core
diameter is less than Ø1.2 mm.
Press down the lever of the terminal until
it is locked using a flathead screwdriver.
Then insert the cable core until it is
securely seated.
3
Pull lever up by fingers until it clicks.
4
Pull the cable softly to ensure that the
lever is locked and the cable is not pulled
out. Ensure that the cable core does not
come out.
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1.2 mm less
Peel the
cable coating.
8 to 9mm
Insert the cable.
Press down
using a flathead
screwdriver.
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Operating Instructions
Appendix
Chapter 7
OD Precision
APPENDIX
Input/Output Diagram
12-24VDC
12-24VDC
Int
ern
al
circ
uit
PNP input
PNP model
Bank input
Hold input
Zero reset input
Laser off input
Int
ern
al
circ
uit
NPN model
Bank input
Hold input
Zero reset input
Laser off input
NPN input
䌇䌎䌄
NPN
12-24VDC
Int
ern
al
circ
uit
PNP model
Control output
Alarm output
Int
ern
al
circ
uit
NPN model
Control output
Alarm output
䌇䌎䌄
PNP
12-24VDC
Int
ern
al
circ
uit
Current
Analog output
Voltage
GND
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Appendix
Chapter 7
Operating Instructions
OD Precision
Communication
٨ Communication specification
࡮ RS232 (In the Default setting, the following values are set)
Baud rate
Transmission code
Data length
Stop bit length
Parity check
Data classification
9600 / 19200 / 38400 / 115200 bps
ASCII
7 / 8 bit
1 bit
None / Even / Odd
STX࡮ETX
Adjust the settings of the computer and this product within the above range.
࡮ USB
This product uses FT245M manufactured by Future Technology Devices
International Ltd. (FTDI) for the USB device. (USB1.1 and USB2.0 compatible)
This product can be accessed from the computer using the virtual COM port
(VCP) driver or DLL USB driver D2XXX.
The VCP and D2XX drivers can be downloaded from the website of FTDI.
http://www.ftdichip.com/FTDrivers.htm
٨ Communication procedure
When you send a command from computer to the amplifier, the amplifier sends a
response back to the computer.
Basically, one response is sent to one command.
When you send a command, be sure to send it after receiving the response to the
previous command. (A stop command can be sent while measurement values are
being read continuously.)
˳
56
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Operating Instructions
Appendix
Chapter 7
OD Precision
٨ Connection with computer
࡮ RS232
Use an RS232C cable (straight, 9-pin female, or -9-pin female).
˳
࡮ USB
Use a USB 2.0 cable (AB type).
٨ Send data format (command)
There are mainly two types of send data (command) format according to the
presence of command 3. Setting items are indicated by the combination of
commands 1 and 2, and command 3 indicates the setting value.
When only commands 1 and 2 are sent, the setting value for the setting item is
returned as the response. (Readout)
To write (change) the setting item, add command 3 which becomes the setting
value to the send data.
When data was written correctly, ">" (3FH) is returned as the response.
When the command was wrong, "?" (3FH) is returned as the response.
࡮ For the readout of setting or measurement value, and control commands (such
as zero reset)
02H
STX
1
1
2
3
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Command 1
2
20H
SPACE 1 Command 2
3
4
03H
ETX
5
STX
Code which indicates the beginning of the send data. (02H)
Command 1 Select and set from the command 1 column in the command
table.
SPACE 1 Indicates the separation of command 1 and command 2. (20H)
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Appendix
Chapter 7
Operating Instructions
OD Precision
4
5
Command 2 Select and set from the command 2 column in the command
table.
ETX
Code which indicates the end of send data. (03H)
࡮ For writing settings
02H
STX
1
1
2
3
4
5
6
7
Command 1
2
20H
SPACE 1 Command 2
3
4
20H
SPACE 2 Command 3
5
6
03H
ETX
7
STX
Code which indicates the beginning of the send data (02H)
Command 1 Select and set from the command 1 column in the command
table.
SPACE 1 Indicates the separation of command 1 and command 2. (20H)
Command 2 Select and set from the command 2 column in the command
table.
SPACE 2 Indicates the separation of command 2 and command 3. (20H)
Command 3 Select and set from the command 3 column in the command
table.
ETX
Code which indicates the end of send data. (03H)
٨ Received data format (response)
02H
STX
1
1
2
3
Response
2
STX
Response
ETX
03H
ETX
3
Code which indicates the beginning of the receive data. (02H)
Response data for the sent command is set.
Code which indicates the end of the receive data. (03H)
As the response to the readout command, the character string shown in
command 3 of the command table is set.
There are the following 2 responses for the writing command and control
command:
> (3EH)
Indicates that data was written correctly.
? (3FH)
Indicates that data was not accepted because the command was
wrong, etc.
58
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Operating Instructions
Appendix
Chapter 7
OD Precision
٨ Communication command table
Sensor head setting
Command 1
Command 2
HEAD
MEASURE_A
MEASURE_B
MEASURE_C
SHIFT_A
SHIFT_B
SHIFT_C
SPAN_A
SPAN_B
SPAN_C
LASER_A
LASER_B
LASER_C
SENS_A
SENS_B
SENS_C
THRESH_A
THRESH_B
THRESH_C
AVE_A
AVE_B
AVE_C
BAUD_A
BAUD_B
BAUD_C
ALARM_A
ALARM_B
ALARM_C
SAMP_A
SAMP_B
SAMP_C
INTER
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Command 3
FRONT , THICKNESS
Set contents
Measurement target
-0.1000 to +0.1000
Calibration (shift)
0 to 3.9999
Calibration (span)
5 to 0
Laser power
MIN , 1 to 9 , MAX ,
AUTO
Sensitivity
0 to 14 , AUTO
Light receiving waveform
threshold
1 , 2 , 4 , 8 , 16 , 32 , 64 Moving average
, 128 , 256 , 512 , 1024 ,
2048 , 4096
9.6 K , 19.2 K , 38.4 K , 57.6 K , Baud rate
115.2 K , 230.4 K , 460.8 K ,
921.6 K , 1843.2 K
CLAMP , HOLD
Output during alarm
100 , 200 , 400 , 800 , Sampling period
1600 , 3200
OFF , ON
Mutual interference
prevention
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Appendix
Chapter 7
Operating Instructions
OD Precision
Control output setting
Command 1
Command 2
CONTROL
Q1_HI
Q1_LO
Q2_HI
Q2_LO
Q3_HI
Q3_LO
Q4_HI
Q4_LO
Q5_HI
Q5_LO
HYSTE
MODE
TIMER
Q1_SOURCE
Q2_SOURCE
Q3_SOURCE
Q4_SOURCE
Q5_SOURCE
Analog output setting
Command 1
Command 2
ANALOG
P1_UP
P1_LO
P2_UP
P2_LO
P3_UP
P3_LO
P1_SOURCE
P2_SOURCE
P3_SOURCE
60
Command 3
-2999.99999 to
+2999.99999
Set contents
Upper/Lower limit value
0 to +2999.99999
OFF , OFF_DELAY ,
ON_DELAY , 1SHOT
0 to 60000
A , B , C , CAL
Hysteresis
Delay
Command 3
-2999.99999 to
+2999.99999
Set contents
Upper/Lower limit value
A , B , C , CAL
Judgment source
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Delay time
Judgment source
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Operating Instructions
Appendix
Chapter 7
OD Precision
Calculation setting
Command 1
Command 2
CAL
VAL_W
VAL_X
VAL_Y
VAL_Z
OPE_1
OPE_2
OPE_3
SIGN_A
SIGN_B
SIGN_C
K
SHIFT_A
SHIFT_B
SHIFT_C
SHIFT_CAL
Hold setting
Command 1
HOLD
Filter setting
Command 1
FILTER
BA_OD_Precision_KV2_0.indd 61
Set contents
W, X, Y, Z variables
+,-
Operator 1/2/3
FARSIDE+
NEARSIDE+
Measurement value
increase / decrease
direction
Value of K
-2999.99999 to
+2999.99999
-2999.99999 to
+2999.99999
Shift
Command 2
A
B
C
CAL
Command 3
OFF
SAMPLE
PEAK
BOTTOM
P-P
AUTOPEAK
AUTOBOTOM
Set contents
Hold
Command 2
FILTER
Command 3
OFF
HIPASS
LOPASS
10/10
15/20
25/50
50/100
100/200
200/400
350/800
650/2000
Set contents
Filter
FREQ
2009-01-14
Command 3
0,A,B,C,K
Cut-off frequency
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Appendix
Chapter 7
Operating Instructions
OD Precision
Bank setting
Command 1
BANK
Command 2
BANK
Memory setting
Command 1
Command 2
MEMORY
FROM
TO
EXE
Measurement value readout
Command 1
Command 2
MEASURE
A
B
C
CAL
START_A
START_B
START_C
START_CAL
STOP
SIZE
RATE
Command 3
0 to 15
Set contents
Bank
Command 3
0 to 15 , INI
0 to 15 , ALL , COMMON ,
RESET
NO , YES
Set contents
Copy source
Copy destination
Copy execution
Command 3
-
Set contents
Readout of measurement
value or calculation value
of sensor head (1 data
only)
Readout of measurement
value or calculation value
of sensor head (Start of
continuous readout)
Stop of continuous readout
0 , 10 , 20 , 50 , 100 , Sets the measurement
200 , 500 , 1000 , 2000 , 5000 , value at continuous readout.
10000 , 20000 , 50000
When 0 (zero) is selected,
data continues to be sent
until the "stop" command is
received.
Default: 10
1 , 2 , 4 , 8 , 1 6 , 3 2 , 6 4 , 1 2 8 , Slows down the sending
256,512,1024,2048,4096, s p e e d a t c o n t i n u o u s
readout.
8192,16384,32768
Measurement value is read
out per 100 μs when 1 is
selected, and per 6.4 ms
when 64 is selected.
(RS232 is controlled by
baud rate. See Memo.)
Default: 1
62
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Appendix
Operating Instructions
Chapter 7
OD Precision
Measurement value readout
Command 1
Command 2
MEASURE
ZEROSUP
Command 3
YES, NO
Set contents
Sets zero suppression to
the measurement value
to be read out.
Example :
+85.00000
(YES)
+0085.00000
(NO)
Default: YES
M emo
RATE
1
2
4
8
16
32
64
128
256
512
1024
2048
4096
8192
16384
32768
USB
100μs
200μs
400μs
800μs
1.6ms
3.2ms
6.4ms
12.8ms
25.6ms
51.2ms
102.4ms
204.8ms
409.6ms
819.2ms
1.6384s
3.2768s
Reading out period (Reference)
RS232(115.2kbps)
RS232(38.4kbps)
1.1ms
2.6ms
1.2ms
2.6ms
1.4ms
2.7ms
1.8ms
3.1ms
2.6ms
3.9ms
4.2ms
5.5ms
7.4ms
8.7ms
13.8ms
15.1ms
26.6ms
27.9ms
52.2ms
53.4ms
103.4ms
105ms
205.8ms
207ms
410.6ms
412ms
820.2ms
820.2ms
1.6394s
1.6394s
3.2778s
3.2778s
࡮RS232 values are typical examples under the following condition. Reading out
period varies from condition.
- data = 8bit
- parity = None
- Reading value is "+85.00000"(10 letters including CR.)
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Appendix
Chapter 7
Operating Instructions
OD Precision
Zero reset
Command 1
ZERO
64
Command 2
A
B
C
CAL
CAN_A
CAN_B
CAN_C
CAN_CAL
-
Set contents
Zero reset of measurement value or calculation
value of sensor head
-
Zero reset cancellation
of measurement value or
calculation value of
sensor head
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Operating Instructions
Appendix
Chapter 7
OD Precision
ASCII code table
Character
NUL
SOH
STX
ETX
EOT
ENQ
ACK
BEL
BS
HT
NL
VT
NP
CR
SO
SI
DLE
DC1
DC2
DC3
DC4
NAK
SYN
ETB
CAN
EM
SUB
ESC
FS
GS
RS
US
SPACE
!
"
#
$
%
&
'
(
)
*
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BA_OD_Precision_KV2_0.indd 65
Hexadecimal
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
10
11
12
13
14
15
16
17
18
19
1A
1B
1C
1D
1E
1F
20
21
22
23
24
25
26
27
28
29
2A
Decimal
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Character
+
,
.
/
0
1
2
3
4
5
6
7
8
9
:
;
<
=
>
?
@
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
Hexadecimal
2B
2C
2D
2E
2F
30
31
32
33
34
35
36
37
38
39
3A
3B
3C
3D
3E
3F
40
41
42
43
44
45
46
47
48
49
4A
4B
4C
4D
4E
4F
50
51
52
53
54
55
Decimal
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
Character
V
W
X
Y
Z
[
\
]
^
_
`
a
b
c
d
e
f
g
h
i
j
k
l
m
n
o
p
q
r
s
t
u
v
w
x
y
z
{
|
}
~
DEL
Hexadecimal
56
57
58
59
5A
5B
5C
5D
5E
5F
60
61
62
63
64
65
66
67
68
69
6A
6B
6C
6D
6E
6F
70
71
72
73
74
75
76
77
78
79
7A
7B
7C
7D
7E
7F
© SICK AG • Industrial Sensors • Germany • All rights reserved
Decimal
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
65
14.01.2009 14:04:10 Uhr
Appendix
Chapter 7
Operating Instructions
OD Precision
Dimensional Drawing
66
© SICK AG • Industrial Sensors • Germany • All rights reserved
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Operating Instructions
Appendix
Chapter 7
OD Precision
٨ Panel mounting dimensions
2009-01-14
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Appendix
Chapter 7
Operating Instructions
OD Precision
٨ Panel opening dimensions
68
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Operating Instructions
Appendix
Chapter 7
OD Precision
Option
٨ Extension cable between sensor head and
amplifier
Length
(L)
2m
5m
Cable type
DSL-1212-G02M
DSL-1212-G05M
٨ Cable for sensor head
(For independent use of sensor head)
Length
(L)
5m
Cable type
DOL-1212-G05M
٨ I/O Connector cable
(Half pitch, 50-pin)
Length
(L)
3m
Cable type
IO-EXP-AOD5
٨ 12-pin terminal board
Terminal board model
TERM.-AOD5
Package Descriptions
٨ Amplifier Main Unit
٨ 12-pin terminal board (1 pc)
٨ Instruction Manual (This document)
٨ Fixture (1 set including 2 pcs) [For panel mounting]
2009-01-14
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2009-01-14 ∙ GO/VD ∙ Printed in Germany (2009-01) ∙ Subject to change without notice
The specified product features and technical data do not represent any guarantee ∙ 01 A5 sw int32
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