American Dryer Corp. | AD-670 | User`s manual | American Dryer Corp. AD-670 User`s manual

American Dryer Corp. AD-670 User`s manual
PHASE 7.1
2 BOARD NON-COIN
S.A.F.E.
USER’S MANUAL
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
www.amdry.com
ADC Part No. 113393
Keep This Manual In A Safe Place For Future Reference
Please read this manual carefully to thoroughly familiarize yourself with the Phase 7 non-coin microprocessor
controller (computer) system features, operational instructions, and programming characteristics. This
manual contains important information on how to use ALL the features of your new ADC dryer in the safest
and fastest way.
American Dryer Corporation products embody advanced concepts in engineering, design, and safety.
If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves
the right to make changes from time to time, without notice or obligation, in prices, specifications, colors,
and material, and to change or discontinue models.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the
instructions to be followed if the user smells gas. These instructions
must be posted in a prominent location near the dryer.
Table of Contents
SECTION I
INTRODUCTION ....................................................................................................................... 5
SECTION II
FEATURES ................................................................................................................................ 6
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.
Y.
Dependable Phase 7 Non-Coin Microprocessor Controller (Computer) Solid State Integrated Circuitry .............. 6
Program Changes are Easily Made at the Keypad ............................................................................................ 6
Automatic Drying Cycle (Patent No. 4,827,627) ................................................................................................ 6
Timed (Manual) Drying Cycle ............................................................................................................................ 6
Preprogrammed Cycles ..................................................................................................................................... 6
Manually Loaded Cycles ................................................................................................................................... 6
Variable (Programmable) Fabric/Temperature Selections ................................................................................... 6
Cool Down Program ........................................................................................................................................... 6
L.E.D. Dot Matrix Display .................................................................................................................................. 6
Wrinkle Guard Program ..................................................................................................................................... 6
Diagnostics ....................................................................................................................................................... 6
Audio Alert Signal .............................................................................................................................................. 6
Temperature Conversion Status ......................................................................................................................... 6
High Temperature Protection ............................................................................................................................. 6
Cycle Preview .................................................................................................................................................... 6
Reversing Option ............................................................................................................................................... 6
RPM .................................................................................................................................................................. 7
Clean Lint .......................................................................................................................................................... 7
Language Selection ........................................................................................................................................... 7
Model Selection ................................................................................................................................................. 7
L.E.D. Dot Matrix Display Test .......................................................................................................................... 7
Factory Settings ................................................................................................................................................ 7
Keypad Symbols ............................................................................................................................................... 7
S.A.F.E. System ............................................................................................................................................... 7
Injection (Option) ............................................................................................................................................... 7
SECTION III
PROGRAM SELECTIONS ........................................................................................................ 8
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
Preprogrammed Cycles ..................................................................................................................................... 8
Manually Loaded Cycles ................................................................................................................................... 9
Automatic Drying Cycle (Patent No. 4,827,627) Operations ............................................................................ 10
Timed (Manual) Drying Cycle Operation ........................................................................................................... 11
Temperature Selections (Drying Temperatures) ................................................................................................ 11
Cool Down Cycle .............................................................................................................................................. 11
L.E.D. Dot Matrix Display ................................................................................................................................ 12
Cycle In Progress Temperature Display ........................................................................................................... 12
S.A.F.E. Temperature Display ......................................................................................................................... 12
Temperature Conversion Status ....................................................................................................................... 13
Wrinkle Guard Program ................................................................................................................................... 13
Audio Alert On Times 0 to 10 .......................................................................................................................... 13
Preprogrammed Cycle Preview ........................................................................................................................ 14
Tumbler Reversing Option ................................................................................................................................ 14
Injection ........................................................................................................................................................... 14
Diagnostics ..................................................................................................................................................... 14
Program Locations .......................................................................................................................................... 15
SECTION IV
OPERATING INSTRUCTIONS ..................................................................................................... 18
A. Operating Sequence ............................................................................................................................................... 18
B. Operating Notes ..................................................................................................................................................... 22
C. S.A.F.E. System Theory of Operation .................................................................................................................... 23
SECTION V
L.E.D. DOT MATRIX DISPLAY MESSAGES ................................................................................ 24
A. L.E.D. Dot Matrix Display Operating Status ........................................................................................................... 24
B. Display Messages .................................................................................................................................................. 25
SECTION VI
PROGRAMMING INSTRUCTIONS .............................................................................................. 27
A. Introduction to Programming ................................................................................................................................... 27
B. Programming Flowcharts ........................................................................................................................................ 28
SECTION VII
FACTORY PRESET PARAMETERS (PROGRAMS) .................................................................... 52
A. Cycle “A-F” Parameters (Programs) Preset by the Factory .................................................................................... 52
B. Cycle “0-40” Parameters (Programs) Preset by the Factory ................................................................................... 52
SECTION VIII
PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER)
PROGRAMMING LIMITS .............................................................................................................. 53
A. Preprogrammed Cycles .......................................................................................................................................... 53
B. System Parameters (Program Locations) ............................................................................................................... 54
C. Fixed Parameters (Auto Cycle Only) ...................................................................................................................... 54
SECTION IX
PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER)
AUTO CYCLE (PATENT NO. 4,827,627) “A” AND “B” FACTORS PARAMETERS................... 55
SECTION X
PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER)
SYSTEM DIAGNOSTICS .............................................................................................................. 56
A. Diagnostic (L.E.D. Display) Fault Messages .......................................................................................................... 56
B. S.A.F.E. System Diagnostic Conditions ................................................................................................................. 57
C. I/O Board L.E.D. Indicators .................................................................................................................................... 58
SECTION XI
CUSTOMER CUSTOM PARAMETER SETTINGS ...................................................................... 63
SECTION I
INTRODUCTION
PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER)
“ON-PREMISE LAUNDRY” DRYING SYSTEM
The Phase 7 Non-Coin Microprocessor Controller (Computer) “On-Premise Laundry” Drying System has been designed
with super performance in mind to provide for better temperature regulation, efficiency, performance, consistency, and
faster drying times.
Specifically, the higher performance of the Phase 7 Non-Coin Microprocessor Controller (Computer) Drying System is
derived from the following enhancements:
1. The ability to better control the temperature inside the tumbler throughout the various cycles.
2. The Phase 7 non-coin microprocessor controller (computer) responds immediately to any temperature variations
from temperature selection, which enables the control temperature band to be +/- 3º from this selected drying
temperature. The narrower temperature control band greatly increases system efficiency, since it takes less
heat to maintain a given temperature than to rise to a given temperature.
Among its many amenities, the Phase 7 Non-Coin Microprocessor Controller (Computer) Drying System has a true
Automatic Drying Cycle. The Phase 7 Non-Coin Microprocessor Controller (Computer) Automatic Drying Cycle
(Patent No. 4,827,627) principle is based on one (1) of the most fundamental laws of thermodynamics, which governs
the flow of heat in thermal systems.
Utilizing this microprocessor technology, the user simply has to place the load in the dryer and push one (1) single
button to start the drying cycle. The Phase 7 non-coin microprocessor controller (computer) will directly monitor the
moisture content in the load and stop the drying cycle automatically when the selected percentage of extraction
(dryness level) is reached.
The Phase 7 Non-Coin Microprocessor Controller (Computer) Automatic Drying Cycle (Patent No. 4,827,627) virtually
eliminates ALL guesswork. The Phase 7 non-coin microprocessor controller (computer) determines how much drying
time is needed and compensates for various types of fabrics and load sizes, thus, avoiding damage to fabrics by
overdrying, as well as avoiding wasted time and energy for any given load. Once the Phase 7 non-coin microprocessor
controller (computer) determines the load is dry, the Phase 7 non-coin microprocessor controller (computer) will go
into Cool Down Cycle until the preprogrammed time or temperature is reached, and then shuts the dryer off automatically.
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SECTION II
FEATURES
A. Dependable Phase 7 Non-Coin Microprocessor Controller (Computer) Solid State Integrated Circuitry –
To eliminate as many moving parts as possible.
B. Program Changes are Easily Made at the Keypad – Actual programs are viewed at the light emitting diode
(L.E.D.) dot matrix display for verification.
C. Automatic Drying Cycle (Patent No. 4,827,627) – Computerized monitoring of load dryness for precise, fast,
and efficient drying.
D. Timed (Manual) Drying Cycle – For special loads, programming allows for a specific amount of time in minutes
for both Drying and Cool Down Cycles.
E. Preprogrammed Cycles – The Phase 7 non-coin microprocessor controller (computer) can store in its memory
six (6) preprogrammed cycles in either the Automatic Drying Mode (Patent No. 4,827,627) or Manual Drying Mode
in the “A-F” keys and an additional forty-one (41) in the numerical memory of “0-40”.
F. Manually Loaded Cycles – For occasional or onetime special loads, the user can set a specific program in either
the Automatic Drying Cycle (Patent No. 4,827,627) or Manual Timed Drying Cycle.
G. Variable (Programmable) Fabric/Temperature Selections – Accommodates the type of fabric to be dried.
H. Cool Down Program – Lowers the temperature of the exhaust to make the material cool enough to handle.
I.
L.E.D. Dot Matrix Display – Informs user of cycle status, programs, and displays important diagnostic and fault
codes.
J. Wrinkle Guard Program – Helps keep items wrinkle-free when they are not removed from the dryer promptly at
the end of the drying and cooling cycles.
K. Diagnostics – Major circuits, including the door switch(es), microprocessor temperature sensor, motors, and heat
output circuits and more are monitored.
L. Audio Alert Signal – The tone will sound at the end of a complete drying cycle at a 1-second rate for the duration
programmed. It will also sound for any fault conditions at a quarter second rate for 4-beeps. Finally, there is a
3-beep warning at the beginning of every Wrinkle Guard On Cycle.
M. Temperature Conversion Status – Temperature related programs can be set in either Fahrenheit (ºF) or Celsius
(ºC). ALL temperatures will automatically convert to the corresponding values (+/- 1º F [+/- 0.5º C]) when changes
are made.
N. High Temperature Protection – If the Phase 7 non-coin microprocessor controller (computer) senses that the
temperature in the tumbler has exceeded 220º F (104º C), it will end the drying cycle and a fault code will appear
in the L.E.D. dot matrix display indicating an overheating problem.
O. Cycle Preview – Entire dryer parameters (programs) or the preprogrammed cycles are displayed for verification
upon a coded entry to the keypad.
P. Reversing Option – Helps reduce the balling up or tangling of large items. A cycle can be set to have the
reversing option where the tumbler will turn in the forward direction from 30- to 120-seconds, stop from
7- to 10-seconds, and then proceed in the reverse direction for the same time. This process is repeated throughout
the drying and cooling cycles.
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Q. RPM – The Phase 7 non-coin microprocessor controller (computer) also displays tumbler RPM by pressing and
holding the “DOWN ARROW” key and holding it while the tumbler is on. (The tumbler must be rotating for
approximately 30-seconds before getting a true RPM reading.)
NOTE: If the “DOWN ARROW” key is pressed while in “READY”, the board voltage is displayed.
R. Clean Lint – This feature monitors the value of the “Lint Count” register. The register contains the acceptable limit
of dryer cycles, the dryer will be allowed to operate before the Phase 7 non-coin microprocessor controller (computer)
locks the user out. Once the feature prompts the user to “CLEAN LINT DRAWER” the dryer is now in a locked
state and will not be cleared until the lint drawer has been cleaned. When the lint drawer is opened, the display will
read “LINT DRAWER OPEN” and when the lint drawer is closed, the display will read “READY”. (NOTE: The lint
drawer must be opened for 15-seconds or more for the reset to occur.) The dryer circuit is now active and can be
programmed.
S. Language Selection – The Phase 7 non-coin microprocessor controller (computer) has the ability to display five
(5) different languages, English, French, Spanish, Italian, and German.
T. Model Selection – The Phase 7 non-coin microprocessor controller (computer) can be programmed to be used
on three (3) modes of heat.
U. L.E.D. Dot Matrix Display Test – The light emitting diode (L.E.D.) pixels can be tested to ensure ALL pixels are
working. Press and hold the “STOP” key and the #4 key to do this check.
V. Factory Settings – This feature will set ALL programmed parameters to their default values.
W. Keypad Symbols –
=
“STOP/CLEAR” key
=
“START/ENTER” key
=
“UP ARROW” key (scroll up)
=
“DOWN ARROW” key (scroll down)
X. S.A.F.E. System – The Sensor Activated Fire Extinguishing (S.A.F.E.) System is a standard feature, which
continually monitors the tumbler for fires, in the event of a fire a water supply to the tumbler will suppress the fire.
The Phase 7 non-coin microprocessor controller (computer) will also notify the user that a fire has taken place.
Y. Injection (Option) – This feature can be used as an option to inject product into the load up to five (5) times per
drying cycle.
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SECTION III
PROGRAM SELECTIONS
A. PREPROGRAMMED CYCLES
“A-F” CYCLES
The Phase 7 non-coin microprocessor controller (computer) can store in its memory six (6) preprogrammed cycles
(keys “A-F” on the keypad). This allows the user to have the six (6) most commonly used cycles, requiring only the
push of a single keypad entry to start the dryer.
“0-40” CYCLES
The Phase 7 non-coin microprocessor controller (computer) can store forty-one (41) preprogrammed cycles in its
numerical memory. (Use keys “0-40” on the keypad.) This allows the user to have up to forty-one (41) customized
programmed cycles that may not be as commonly used as the six (6) “A-F”. These are not one touch entries to start
the dryer like the “A-F”. They are selected by entering the number, which represents the cycle desired and pressing
the “START/ENTER” key to start the cycle.
Both types of the preprogrammed cycles can be set in either the Automatic Drying Mode (Patent 4,827,627), where
the drying cycle will end when the percentage of extraction (dryness level) programmed has been reached, or in the
Manual Timed Drying Mode where the dryer will operate for the specific drying time programmed. These cycles can
be programmed in any combination.
Once the heating cycle is completed, the Phase 7 non-coin microprocessor controller (computer) then goes into the
Cool Down Cycle where the articles are tumbled at room temperature. Once the programmed Cool Down Cycle is
completed, the Phase 7 non-coin microprocessor controller (computer) will go to the next step (Wrinkle Guard).
When the cooling cycle is completed, the dryer will go into the Wrinkle Guard Cycle, where the load will be tumbled
without heat for 2 minutes. It will then stop for 2 minutes. This process is repeated until either the doors are opened,
the “STOP” key is pressed, or 99 minutes has elapsed, whichever comes first. When Wrinkle Guard is ended, the
display will read “CYCLE DONE”. At this point the dryer is locked out from drying again until the doors are opened.
This will ensure that if a cycle has been completed, the operator will attend to it, before starting another heat cycle.
NOTE: On an Auto Door dryer, the door controls are not active while the fan motor is on. One (1)
must press the “STOP/CLEAR” key to stop the fan motor and open the doors or wait for
the fan motor to stop on its own (Wrinkle Guard Off Time) to open the doors.
PREPROGRAMMED CYCLE MENU SELECTIONS (CYCLES “A-F” or “0-40”):
1. Automatic Drying Cycle (Patent No. 4,827,627)
a. The Phase 7 non-coin microprocessor controller (computer) can be programmed to reverse or not reverse the
tumbler. This is done in “DRYER SETUP” parameter.
b. Drying Temperature – Programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.
c. Dryness Level (Percentage of Extraction) – Programmable from ninety percent (90%) to one hundred percent
(100%) in one percent (1%) increments.
d. Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.
e. Cool Down Temperature – Programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments.
f.
“A” Factor – Programmable from 0 to 9.
g. “B” Factor – Programmable from 0 to 99.
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2. Timed (Manual) Cycle
a. The Phase 7 non-coin microprocessor controller (computer) can be programmed to reverse or not reverse the
tumbler. This is done in “DRYER SETUP” parameter.
b. Drying Time – Programmable from 0 to 99 minutes in 1 minute increments.
c. Drying Temperature – Programmable from 100º F to 200º F (38º C to 93º C) in one-degree increments.
d. Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.
e. Cool Down Temperature – Programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments.
f.
The tumbler Spin Time can be programmed from 30-seconds to 120-seconds in 1-second increments.
g. The tumbler Dwell (Stop) Time can be programmed from 7-seconds to 10-seconds in 1-second increments.
h. Injection – Either “ON” or “OFF” must be selected. If “ON” has been selected, up to five (5) ON and OFF
times can be set.
ALL six (6) “A-F” preprogrammed cycles along with cycles “0-40” have been programmed by the factory as
outlined in Section VII. However, even though cycles “A-F” are the most common cycles used, they should
be reviewed to ensure they meet the location application or needs. Should changes be found necessary,
refer to the Programming Section of this manual.
B. MANUALLY LOADED CYCLES
For occasional or onetime special loads, the operator must enter the specific program features needed. This cycle is
not stored within the Phase 7 non-coin microprocessor controller (computer) and must be entered each and every
time.
The Manually Loaded Cycle can be in either the Automatic Drying Mode (Patent No. 4,827,627) or the Timed (Manual)
Drying Mode. These are selected by pressing the “AUTO” or “MAN” key on the keypad.
MANUALLY LOADED CYCLE MENU SELECTIONS (CYCLES “AUTO” or “MAN”):
1. Automatic Drying Cycle (“AUTO” key) (Patent No. 4,827,627)
a. Drying Temperature – Programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.
b. Dryness Level (Percentage of Extraction) – Programmable from ninety percent (90%) less dry to one hundred
percent (100%) more dry in one percent (1%) increments.
c. The operator has the choice of tumbler reverse or no reverse. If reverse is selected, then the Spin Time and
Dwell (Stop) Time is fixed at 2-1/2 minutes and 7-seconds.
d. Press “START/ENTER”. This will start the cycle.
The Manually Loaded Auto Cycle has the “A” and “B” factors set in “DRYER SETUP”. The “A-F” and
“0-40” cycles that have been selected to be Auto, have separate factors for each cycle. ALL the parameters set in
“COOL DOWN SETUP” also pertain to the Manually Loaded Auto and Manual Cycles.
2. Manual Drying Cycle (“MAN” key)
a. Drying Time – Programmable from 0 to 99 minutes in 1 minute increments.
b. Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.
c. Drying Temperature – Programmable from 100° F to 200° F (38º C to 93º C) in one-degree increments.
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d. The operator has the choice of tumbler reverse or no reverse. If reverse is selected, then the Spin Time and
Dwell (Stop) Time that is set in “System Parameters” under Cool Down menu is active.
e. Press “START/ENTER”. This will start the cycle.
C. AUTOMATIC DRYING CYCLE (PATENT NO. 4,827,627) OPERATIONS
In this mode, the Phase 7 non-coin microprocessor controller (computer) determines how much drying time is needed
and compensates for various types of fabrics and load sizes, ALL automatically. The Phase 7 non-coin microprocessor
controller (computer) accomplishes this by calculating the dryness level (percentage of extraction) using the temperature
selected, as well as, the “A” and “B” factors preset by the factory.
The Phase 7 non-coin microprocessor controller (computer) monitors the first three (3) heat peaks (slopes), at which
time it calculates the “A” slope and “B” (heat loss) factors along with the percentage of extraction selected. When the
Phase 7 non-coin microprocessor controller (computer) determines that ALL the factors are met, the drying cycle will
end, and the dryer will go into the Cool Down Cycle.
AUTOMATIC DRYING CYCLE PARAMETER SELECTIONS:
1. Drying Temperature – Programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.
2. Dryness Level (Percentage of Extraction) – Programmable from ninety percent (90%) less dry to one hundred
percent (100%) more dry in one percent (1%) increments.
3. Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.
4. Cool Down Temperature – Programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments.
5. Wrinkle Guard is always active.
6. Factors (Program Location – “DRYER SETUP”)
a. Factor “A” Slope Program – The Phase 7 non-coin microprocessor controller (computer) monitors how long it
takes to get to the selected temperature.
Program selections are 1 through 9 in increments of one (1).
b. Factor “B” Heat Loss (Offset) Program – This factor setting is dependent upon the model dryer and the type
of heating unit.
Program selections are 1 through 99 in increments of one (1).
The Manually Loaded Auto Cycle has the “A” and “B” factors set in “DRYER SETUP”. The “A-F” and
“0-40” cycles that have been selected to be Auto, have separate factors for each cycle. ALL the parameters set in
“COOL DOWN SETUP” also pertain to the Manually Loaded Auto and Manual Cycles.
The “A” and “B” factors have been preprogrammed by the factory as outlined in Section IX and should not be
changed unless the Phase 7 non-coin microprocessor controller (computer) should fail and is being replaced. The
replacement Phase 7 non-coin microprocessor controller (computer) must be programmed for the particular dryer
model and heating unit as shown in the “A” and “B” factors table in Section IX of this manual.
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D. TIMED (MANUAL) DRYING CYCLE OPERATION
This drying cycle is intended for special loads where a specific amount of drying time and cooling time is needed,
especially for fine, delicate items which require very low temperatures and long drying and/or Cool Down Time periods.
ALL the parameters set in “COOL DOWN SETUP” pertain to the Manually Loaded Manual and Auto Cycles. The
“A-F” and “0-40” cycles that have been selected to be Manual, have separate settings for ALL the parameters contained
in the “COOL DOWN SETUP” menu.
TIMED (MANUAL) CYCLE SELECTIONS:
1. Drying Time – Programmable from 0 to 99 minutes in 1 minute increments.
2. Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.
3. Drying Temperature – Programmable from 100° F to 200° F (38º C to 93º C) in one-degree increments.
4. For optional tumbler reversing, the Phase 7 non-coin microprocessor controller (computer) can be programmed
to reverse or not reverse.
5. Wrinkle Guard is always active.
E. TEMPERATURE SELECTIONS (DRYING TEMPERATURES)
OPERATING TEMPERATURE SELECTIONS:
1. Automatic Drying Cycle (Patent No. 4,827,627) – Programmable from 160º F to 200º F (71º C to 93º C) in
one-degree increments.
2. Timed (Manual) Drying Cycle – Programmable from 100º F to 200º F (38º C to 93º C) in one-degree increments.
F. COOL DOWN CYCLE
COOL DOWN CYCLE SELECTIONS:
1. Preprogrammed Cycles (Auto/Manual)
a. Cool Down Time – 0 to 99 minutes in 1 minute increments.
b. Cool Down Temperature – 70º F to 100º F (21º C to 38º C) in one-degree increments.
NOTE: The Cool Down Cycle will run either until the Cool Down Temperature is reached or until
the Cool Down Time has expired, whichever comes first.
2. Manually Loaded Cycles
a. Automatic Drying Cycle (Patent No. 4,827,627)
1) Cool Down Time – 0 to 99 minutes in 1 minute increments.
2) Cool Down Temperature – 70º F to 100º F (21º C to 38º C) in one-degree increments.
NOTE: Both the Cool Down Time and the Cool Down Temperature are selected in “COOL DOWN
SETUP”. The Spin and Dwell (Stop) Times are fixed.
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b. Timed (Manual) Drying Cycle
1) Cool Down Time – 0 to 99 minutes in 1 minute increments.
2) Cool Down Temperature – 70º F to 100º F (21º C to 38º C) in one-degree increments.
NOTE: The Cool Down Temperature, Spin Time, and Dwell (Stop) Time are selected in “COOL
DOWN SETUP”.
NOTE: The Cool Down Cycle will run either until the Cool Down Temperature is reached or until
the Cool Down Time has expired, whichever comes first.
NOTE: If there has been no Drying Time selected, then the Cool Down Cycle will ignore the Cool
Down Temperature and do the Cool Down Time only.
G. L.E.D. DOT MATRIX DISPLAY
The light emitting diode (L.E.D.) dot matrix display informs the user of cycle status, program verification, and displays
important diagnostic and fault information. A complete listing of the various display messages and their meanings are
shown in Section V of this manual.
The L.E.D. dot matrix display can be tested to assure that ALL the dots are working. This can be done by pressing
and holding the “STOP” key and the “4” key.
CYCLE IN PROGRESS DISPLAY STATUS
During the Drying Cycle, the display will indicate the type of cycle in progress by presenting either one (1) of the
following:
1. “AUTO DRYING CYCLE” – Manually Loaded Auto Cycle.
2. “AUTO DRYING CYCLE #” – The “#” is replaced with “A-F” or “0-40”.
3. “MANUAL DRYING CYCLE” – Manually Loaded Manual Cycle.
4. “MANUAL DRYING CYCLE #” – The “#” is replaced with “A-F” or “0-40”.
H. CYCLE IN PROGRESS TEMPERATURE DISPLAY
While the dryer cycle is in progress, the temperature in the tumbler can be displayed by pressing and holding the “UP
ARROW” key. The temperature will be displayed in either Fahrenheit (ºF) or Celsius (ºC), depending on what the
system temperature has been set for in “DRYER SETUP”.
I. S.A.F.E. TEMPERATURE DISPLAY
The Sensor Activated Fire Extinguishing (S.A.F.E.) System sensor temperature can be viewed while the dryer cycle is
not in progress by pressing the “STOP” and “DOWN ARROW” keys. During a cycle you can view the sensor temperature
by pressing the “START” and “1” keys.
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J. TEMPERATURE CONVERSION STATUS
Temperature related programs are programmable to be operated in either Fahrenheit (ºF) or Celsius (ºC). The temperature
selection is made in “SYSTEM TEMP”. The programs affected are as follows:
1. Temperature Display Mode
2. Drying Temperatures
3. Cool Down Temperatures
IMPORTANT:
When changing the temperature conversion status from Fahrenheit to Celsius or
vice versa, ALL the Temperature Selections and Cool Down Temperatures will be
changed accordingly. The Phase 7 non-coin microprocessor controller (computer)
automatically calculates and converts the temperatures in these programs to the
previously set value. For example, when changing from ºF to ºC, if the
preprogrammed cycle “A” drying temperature was set for 160º F, the Phase 7
non-coin microprocessor controller (computer) will change to 71º C (+/one-degree Celsius).
K. WRINKLE GUARD PROGRAM
This program keeps items wrinkle-free when they are not removed from the dryer promptly at the end of the drying
cycle and/or cooling cycle.
When the drying and cooling cycles are completed, the dryer will shut off, the tone will sound, and the light emitting
diode (L.E.D.) dot matrix display will read “WRINKLE GUARD”. If the door is not opened or the cycle stopped, the
Phase 7 non-coin microprocessor controller (computer) will wait until the Wrinkle Guard Delay Time of 2 minutes has
expired, at which time the fan will start and the tumbler will rotate (without heat) for the Wrinkle Guard On Time of 2
minutes. The Phase 7 non-coin microprocessor controller (computer) will repeat this process until the Maximum
Wrinkle Guard Time of 99 minutes has expired or until the door is opened, or cycle stopped, whichever comes first.
Prior to each ON time, there is a 3-beep warning that the fan and tumbler rotation are about to start. The beeps at the
end of the Wrinkle Guard Cycle can be programmed to be ON/OFF. This is done in “WRINKLE GUARD SETUP”.
WRINKLE GUARD PROGRAM SELECTIONS:
Wrinkle Guard Audio Alert On/Off
The operator can select to turn on or off the beeps at the end of each Wrinkle Guard Cycle. The amount of beeps are
programmed in “AUDIO ALERT ON TIMES”.
L. AUDIO ALERT ON TIMES 0 TO 10
The tone will sound at the end of the Cool Down Cycle to indicate that the cycle is complete. Programming allows for
the elimination of the tone during the Wrinkle Guard Cycle. This is done in “WRINKLE GUARD SETUP”. Programming
also allows the beeps to be set from 0 to 10 times in increments of one (1). This is done in “DRYER SETUP”.
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M. PREPROGRAMMED CYCLE PREVIEW
The parameters of the preprogrammed cycles can be displayed for verification. To view an “A-F” preset program
(parameter), simply press the “START/ENTER” key and the desired preset program “A-F”. The L.E.D. dot matrix
display will read the program parameter settings, then return to the “READY” Display Mode. To view a “0-40” preset
program parameter, simply press the “START/ENTER” key and the desired preset program number “0-40” followed by
“START/ENTER” key again. The L.E.D. dot matrix display will read the program parameter settings, then return to the
“READY” Display Mode.
N. TUMBLER REVERSING OPTION
This feature helps reduce balling up or tangling of large items.
TUMBLER REVERSING OPTION SELECTIONS:
1. Reverse On or Reverse Off
2. This is set for each cycle
3. Tumbler Spin Time and Dwell (Stop) Time
a. Fixed in the Automatic “AUTO” Mode and cannot be changed.
1) Spin Time – 2-1/2 minutes forward and 2 minutes reverse.
2) Dwell (Stop) Time – 7-seconds.
b. Programmable in the Manual Mode.
1) Spin Time – Programmable from 30-seconds to 120-seconds in 1-second increments.
2) Dwell (Stop) Time – Programmable from 7-seconds to 10-seconds in 1-second increments.
O. INJECTION
This feature can be used as an option to inject product into the load during the drying cycle. If “ON” is selected, up to
five (5) injections per cycle can be programmed.
P. DIAGNOSTICS
The Phase 7 non-coin microprocessor controller (computer) monitors both “Drying and Mechanical function”. They are
as follows:
1. Drying Functions: These include temperatures, burners, sail switches, blower, tumbler, and lint drawer.
2. Mechanical Functions: These involve doors and tilts.
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Q. PROGRAM LOCATIONS
This is where system parameters are programmed. These system parameters (programs) are stored in memory.
Access to this location is acquired by pressing the “STOP/CLEAR” and the “UP ARROW” together. To exit the
Programming Location, simply press the “STOP/CLEAR” key. If you are several menu layers deep, continue to press
the “STOP/CLEAR” key to back up the menu until you are ALL the way out of the Programming Mode.
0. SELECT LANGUAGE – This menu allows the selection of five (5) different languages to operate the dryer. The
language that is selected will be used for every displayed message as well as faults and menus.
ENGLISH
FRANCAIS
ESPANOL
ITALIANO
DEUTSCH
1. SELECT SYSTEM PARAMETERS – This menu level has four (4) sections. ALL programmable parameters
other than preprogrammed cycles are done here.
0. DRYER SETUP – ALL parameters that pertain to drying are in this menu level.
0. SELECT MODEL – This allows the selection of the heat source applied to the dryer.
GAS DOUBLE BURNER
GAS SINGLE BURNER
STEAM
1. SYSTEM TEMPERATURE – This selection controls whether the temperature related programs will be
operated in Fahrenheit (ºF) or Celsius (ºC). The programs affected are as follows:
1) Temperature Display Mode
2) Drying Temperatures
3) Cool Down Temperatures
IMPORTANT:
The Phase 7 non-coin microprocessor controller (computer) automatically
calculates and converts the temperatures in these programs to the previously set
value. For example, when changing from ºF to ºC, if the preprogrammed cycle “A”
drying temperature was set for 160º F, the Phase 7 non-coin microprocessor
controller (computer) will change to 71º C (+/- one-degree Celsius).
2. ENTER “A” FACTOR 1 TO 9 – This parameter (program) is one of the factors that the Phase 7 non-coin
microprocessor controller (computer) uses when programmed in the Automatic Drying Cycle (Patent
No. 4,827,627). This factor pertains to the thermal characteristics of each model dryer. In this Slope
Program, the Phase 7 non-coin microprocessor controller (computer) monitors how long it takes for the
dryer to get to the selected temperature. The range of adjustment of this slope factor is 1 through 9 in
increments of one (1).
1) This slope factor has been programmed by the factory as outlined in Section IX and should not be
changed unless the Phase 7 non-coin microprocessor controller (computer) should fail and is being
replaced. The replacement Phase 7 non-coin microprocessor controller (computer) must be
programmed for the particular dryer model and heating unit as shown in the “A” and “B” factors table
in Section IX of this manual.
NOTE: The settings made in this location are for the Manually Loaded Auto Cycles.
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3. ENTER “B” FACTOR 1 TO 99 – This parameter (program) is one of the factors that the Phase 7
non-coin microprocessor controller (computer) uses when programmed in the Automatic Drying Cycle
(Patent No. 4,827,627). This factor also pertains to the thermal characteristics of each model dryer.
This factor setting is dependent upon the model dryer and the type of heating unit. The range of adjustment
of this slope factor is 1 through 99 in increments of one (1).
1) Factor “B” has been programmed by the factory as outlined in Section IX and should not be
changed unless the Phase 7 non-coin microprocessor controller (computer) should fail and is being
replaced. The replacement Phase 7 non-coin microprocessor controller (computer) must be
programmed for the particular dryer model and heating unit as shown in the “A” and “B” factors table
in Section IX of this manual.
2) Decreasing the “B” factor will increase the drying time. Increasing the “B” factor will decrease the
drying time.
NOTE: The settings made in this location are for the Manually Loaded Auto Cycles.
4. ENTER LINT COUNT 1 TO 5 – This selection sets the maximum amount of cycles it will run before being
locked out (clean lint). The operator will be prompted to clean the lint drawer to continue drying.
NOTE: A minimum of 15-seconds is required to have the lint drawer opened in order to return to
the “READY” state once it is closed.
5. ENTER AUDIO ALERT ON TIMES 0 TO 10 – This selection allows the operator to adjust the amount of
signal tones. This parameter (program) affects the tone at the end of the Cool Down Cycle, as well as,
at the end of the Wrinkle Guard On Time.
1. COOL DOWN SETUP – The parameters that pertain to the Cool Down is in this menu level.
0. ENTER COOL DOWN TIME 0 TO 99 MINUTES – This parameter (program) affects only the Manually
Loaded Auto Cycle.
1. ENTER COOL DOWN TEMPERATURE – This parameter (program) affects only the Manually Loaded
Auto Cycle. The Cool Down Temperature is programmable from 70º F to 100º F (21º C to 38º C) in
one-degree increments.
2. ENTER TUMBLER SPIN TIME 30- TO 120-SECONDS – This parameter (program) is fixed at 2-1/2
minutes in the forward direction and 2 minutes in the reverse direction for the Automatic Mode. In the
Manual Mode, it is programmable. This Spin Time is programmed here for the Manually Loaded Manual
Cycle only.
3. ENTER TUMBLER DWELL (STOP) TIME 7- TO 10-SECONDS – This parameter (program) is fixed at
7-seconds in the Automatic Mode and programmable in the Manual Mode. This Dwell (Stop) Time is
programmed here for the Manually Loaded Manual Cycle only.
2. WRINKLE GUARD SETUP – The parameters that pertain to the Wrinkle Guard is in this menu level.
0. WRINKLE GUARD AUDIO ALERT – This parameter (program) allows the operator to turn the Audio Alert
tone on or off at the end of each Wrinkle Guard Cycle. The amount is the same that is selected in
“DRYER SETUP” for AUDIO ALERT ON TIMES 0 TO 10.
AUDIO ALERT ON
AUDIO ALERT OFF
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3. INJECTION SETUP – The parameters that allow the user to program one (1) to five (5) pairs of injection “ON”
and “OFF” Times.
ENTER 1ST ‘ON TIME’
ENTER 1ST ‘OFF TIME’
ENTER 2ND ‘ON TIME’
ENTER 2ND ‘OFF TIME’
ENTER 3RD ‘ON TIME’
ENTER 3RD ‘OFF TIME’
ENTER 4TH ‘ON TIME’
ENTER 4TH ‘OFF TIME’
ENTER 5TH ‘ON TIME’
ENTER 5TH ‘OFF TIME’
2. PROGRAM “A-F” CYCLE – This menu allows the programming of cycle “A-F”. The parameters selected in this
menu for each letter will be stored in memory for that key. This will allow the operator to utilize one touch drying
through keys “A-F”.
3. PROGRAM “0-40” CYCLE – This menu allows the programming of cycle “0-40”. The parameters selected in this
menu for each number will be stored in memory for that number key(s). This will allow the operator to utilize
preprogrammed drying cycles stored in memory under a numerical location.
NOTE: BOTH THE “A-F” AND “0-40” ALLOWS FOR A TOTAL OF 47 PREPROGRAMMED
LOCATIONS FOR CUSTOM DRYING.
4. DEFAULT SETTINGS – This menu allows the operator to set ALL the programmable parameters to the default
settings. This option has a password selection of 1 2 3. It will then ask to confirm settings. It will default to “NO”.
In order to confirm setting, use the arrow keys to select “YES”, followed by the “START/ENTER” key.
CAUTION: Once the settings have been set to their default settings, there is no way to
retrieve the old settings. Use caution when using this feature.
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SECTION IV
OPERATING INSTRUCTIONS
The Phase 7 non-coin microprocessor controller (computer) allows the operator to choose from six (6) preprogrammed
cycles (keys “A-F”). These have been preprogrammed by the factory with the parameters (programs) shown in
Section VII. There are additional (“0-40”) preprogrammable cycles that are preprogrammed by the factory with the
parameters (programs) shown in Section VII. For occasional or onetime special loads, the Manually Loaded Cycles
can be used where the operator must set the specific program(s) needed.
NOTE: Refer to Section III of this manual for a complete explanation of the various cycles/
selections available.
After the load is put into the tumbler and the dryer is ready to dry, determine which cycle will best suit the application
(type of load). We recommend using the Automatic Drying Cycle (Patent No. 4,827,627) for most loads. This cycle
provides for the best drying in the shortest time, ALL automatically.
A. OPERATING SEQUENCE
1. Preprogrammed Cycles
a. Automatic Drying Cycle (Patent No. 4,827,627)
1) Light emitting diode (L.E.D.) dot matrix display reads “READY” (no cycle in progress).
2) Press the letter on the keypad corresponding to the cycle desired (i.e., key “A”).
NOTE: “0-40” will require the “START/ENTER” key to be pressed after the number is selected in
order to accept the selection and start drying.
3) The dryer will then start. (I.E., blower, tumbler, and heat.)
4) L.E.D. dot matrix display reads AUTO DRYING CYCLE “A”, ELAPSED TIME __ MIN 00:00. During the
drying cycle, the Phase 7 non-coin microprocessor controller (computer) will monitor the amount of
moisture in the load. Once the temperature is above 160º F (71º C), the Cycle Status portion of the
L.E.D. will change from ELAPSED TIME __ MIN to __ % DRY. The display will count upward until the
percentage of extraction programmed is reached.
NOTE: Press and hold the “UP ARROW” to view the tumbler temperature at any time.
NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key. If the
temperature is above the Cool Down set point when the “STOP/CLEAR” is pressed, the
dryer will go into a Cool Down Cycle. If the “STOP/CLEAR” key is pressed again at this
point, the cycle that was in progress will be cancelled and returned to the “READY” state.
If the temperature is below the Cool Down set point, the cycle that was in progress will be
cancelled and go to the Wrinkle Guard.
5) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will end
and the Cool Down Cycle will begin.
6) Once the Cool Down Cycle begins at the end of the heat cycle, the L.E.D. dot matrix display will read
COOL DOWN TEMP ___/___ MINUTES REMAINING. At the end of the heat cycle, the dryer will shut off
the heat and continue the fan and tumbler until the Cool Down Time or Temperature is reached.
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7) Once the Cool Down Cycle is completed, the Phase 7 non-coin microprocessor controller (computer) will
proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound for amount set in Audio Alert On
Time. The light emitting diode (L.E.D.) dot matrix display will read “WRINKLE GUARD”. The times are
fixed at 2 minutes OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not programmable.
During the ON time, the blower (fan) and the tumbler will start to rotate (without heat for 2 minutes). The
Phase 7 non-coin microprocessor controller (computer) will repeat this process until the Maximum Wrinkle
Guard On Time has expired (99 minutes). The L.E.D. dot matrix display will then read “CYCLE DONE”
and lockout the dryer functions until the doors are opened. It will then return to “READY”.
NOTE: Mechanical functions of the dryer are not allowed during the ON time. The blower (fan)
must be OFF to perform mechanical functions. However the “STOP/CLEAR” key may be
pressed at any time to end the Wrinkle Guard Cycle. Mechanical functions of the dryer are
allowed during the OFF time.
b. Timed (Manual) Drying Cycle
1) The L.E.D. dot matrix display reads “READY” (no cycle in progress).
2) Press the letter on the keypad corresponding to the cycle desired (i.e., key “D”).
NOTE: “0-40” WILL REQUIRE THE “START/ENTER” KEY TO BE PRESSED AFTER THE
NUMBER IS SELECTED IN ORDER TO ACCEPT THE SELECTION AND START
DRYING.
3) The dryer will then start. (I.E., blower, tumbler, and heat.)
4) The L.E.D. dot matrix display will read MANUAL DRYING CYCLE D, 00:00 MIN REMAIN.
NOTE: Press and hold the “UP ARROW” to view the tumbler temperature at any time.
NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key. If the
temperature is above the Cool Down set point when the “STOP/CLEAR” is pressed, the
dryer will go into a Cool Down Cycle. If the “STOP/CLEAR” key is pressed again at this
point, the cycle that was in progress will be cancelled and returned to the “READY” state.
If the temperature is below the Cool Down set point, the cycle that was in progress will be
cancelled and go to the Wrinkle Guard.
NOTE: Press and hold the “DOWN ARROW” while the tumbler is on to view the tumbler RPM.
(The tumbler must be rotating for approximately 30-seconds before getting a true RPM
reading.)
5) When the programmed drying time has expired, the Phase 7 non-coin microprocessor controller (computer)
will proceed into the Cool Down Cycle.
6) Once the Cool Down Cycle begins at the end of the heat cycle, the L.E.D. dot matrix display will read
COOL DOWN TEMP ___/___ MINUTES REMAINING. At the end of the heat cycle, the dryer will shut off
the heat and continue the fan and tumbler until the Cool Down Time or Temperature is reached.
7) Once the Cool Down Cycle is completed, the Phase 7 non-coin microprocessor controller (computer) will
proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound for amount set in Audio Alert On
Time. The L.E.D. dot matrix display will read “WRINKLE GUARD”. The times are fixed at 2 minutes
OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not programmable. During the
ON time, the blower (fan) and the tumbler will start to rotate (without heat for 2 minutes). The Phase 7
non-coin microprocessor controller (computer) will repeat this process until the Maximum Wrinkle Guard
On Time has expired (99 minutes). The L.E.D. dot matrix display will then read “CYCLE DONE” and
lockout the dryer functions until the doors are opened. It will then return to “READY”.
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NOTE: Tilt and auto door mechanical functions of the dryer are not allowed during the ON time.
The blower (fan) must be OFF to perform these mechanical functions. However the
“STOP/CLEAR” key may be pressed at any time to end the Wrinkle Guard Cycle.
Mechanical functions of the dryer are allowed during the OFF time.
2. Manually Loaded Cycles
a. Automatic Drying Cycle (Patent No. 4,827,627)
1) The light emitting diode (L.E.D.) dot matrix display reads “READY” (no cycle in progress).
2) Press AUTO key.
3) L.E.D. dot matrix display will now read ENTER DRY TEMP 160 TO 200. (Defaults to 160° F [71° C]).
Enter the temperature desired (from 160º F to 200º F [71º C to 93º C] in one-degree increments). I.E., for
180º F (82º C), press key “1”, key “8”, key “0”, and then press the “START/ENTER” key to accept the
value.
4) L.E.D. dot matrix display will now read ENTER DRY LEVEL 90 TO 100. Enter the percentage of extraction
(dryness level desired) from ninety percent (90%) to one hundred percent (100%) in one percent (1%)
increments (defaults to one hundred percent [100%]). I.E., for ninety-five percent (95%), press key “9”,
key “5”, and then press the “START/ENTER” key to accept the value.
5) L.E.D. dot matrix display will now read “REVERSE MODE” (defaults to ON). The ON/OFF selection can
be toggled with the “UP ARROW” and “DOWN ARROW”. Once selected, press the “START/ENTER” key
to accept selection.
NOTE: In addition to entering a value by pressing the number keys, the “UP ARROW” and “DOWN
ARROW” can be used to scroll to the number desired or toggle between selections.
6) The dryer will now display “PRESS START”. Press the “START/ENTER” key to start the dryer. The
L.E.D. dot matrix display will read AUTO DRYING CYCLE, ELAPSED TIME __ MIN. During the Drying
Cycle, the Phase 7 non-coin microprocessor controller (computer) is monitoring the moisture in the load.
Once the temperature is above 160º F (71º C), the Cycle Status portion of the L.E.D. will change from
ELAPSED TIME __ MIN to __ % DRY. The display will count upward until the percentage of extraction
programmed is reached.
NOTE: Press and hold the “UP ARROW” to view the tumbler temperature at any time.
NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key. If the
temperature is above the Cool Down set point when the “STOP/CLEAR” key is pressed,
then it will go into a Cool Down Cycle. If the “STOP/CLEAR” key is pressed again at this
point, the cycle that was in progress will be cancelled and returned to the “READY” state.
If the temperature is below the Cool Down set point, the cycle that was in progress will be
cancelled and go to the Wrinkle Guard.
NOTE: Press and hold the “DOWN ARROW” to view the tumbler RPM.
7) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will end,
and the Cool Down Cycle will begin.
8) Once the Cool Down Cycle begins at the end of the heat cycle, the L.E.D. dot matrix display will read
COOL DOWN TEMP ___/___MINUTES REMAINING. At the end of the heat cycle, the dryer will shut off
the heat and continue the fan and tumbler until the Cool Down Time or Temperature is reached.
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9) Once the Cool Down Cycle is completed, the Phase 7 non-coin microprocessor controller (computer) will
proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound for amount set in Audio Alert On
Time. The light emitting diode (L.E.D.) dot matrix display will read “WRINKLE GUARD”. The times are
fixed at 2 minutes OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not programmable.
During the ON time, the blower (fan) and the tumbler will start to rotate (without heat for 2 minutes). The
Phase 7 non-coin microprocessor controller (computer) will repeat this process until the Maximum Wrinkle
Guard On Time has expired (99 minutes). The L.E.D. dot matrix display will then read “CYCLE DONE”
and lockout the dryer functions until the doors are opened. It will then return to “READY”.
NOTE: Tilt and auto door mechanical functions of the dryer are not allowed during the ON time.
The blower (fan) must be OFF to perform these mechanical functions. However the
“STOP/CLEAR” key may be pressed at any time to end the Wrinkle Guard Cycle.
Mechanical functions of the dryer are allowed during the OFF time.
b. Timed (Manual) Drying Cycle
1) L.E.D. dot matrix display reads “READY” (no cycle in progress).
2) Press MAN key.
3) L.E.D. dot matrix display will now read “ENTER DRY TIME 0 TO 99 MINUTES” (defaults to 0). I.E., for 40
minutes, press key “4”, key “0”, and then press the “START/ENTER” key to accept the value.
4) L.E.D. dot matrix display will now read “ENTER COOL DOWN TIME 0 TO 99 MINUTES”. I.E., for 10
minutes, press key “1”, key “0”, and then press the “START/ENTER” key to accept the value.
5) L.E.D. dot matrix display will now read “INJECTION” (defaults to “OFF”). The ON/OFF selection can be
toggled with the “UP ARROW” and “DOWN ARROW”. Once selected, press the “START/ENTER” key to
accept selection.
6) L.E.D. dot matrix display will now read “ENTER DRY TEMP __ TO __” (defaults to 100° F [38° C]). Enter
the temperature desired (from 100º F to 200º F [38º C to 93º C] in one-degree increments). I.E., for 182º
F (83º C), press key “1”, key “8”, key “2”, and then press the “START/ENTER” key to accept the value.
7) L.E.D. dot matrix display will now read “REVERSE MODE” (defaults to ON). The ON/OFF selection can
be toggled with the “UP ARROW” and “DOWN ARROW”. Once selected, press the “START/ENTER” key
to accept selection.
8) The dryer will now display “PRESS START”. Press the “START/ENTER” key to start the dryer. The
L.E.D. dot matrix display will read MANUAL DRYING CYCLE, __MINUTES REMAIN.
NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key. If the
temperature is above the Cool Down set point when the “STOP/CLEAR” key is pressed,
then it will go into a Cool Down Cycle. If the “STOP/CLEAR” key is pressed again at this
point, the cycle that was in progress will be cancelled and returned to the “READY” state.
If the temperature is below the Cool Down set point, the cycle that was in progress will be
cancelled and go to the Wrinkle Guard.
9) Once the programmed drying time has expired, the Phase 7 non-coin microprocessor controller (computer)
will proceed into the Cool Down Cycle (Mode).
10) Once the Cool Down Cycle begins at the end of the heat cycle, the L.E.D. dot matrix display will read
COOL DOWN TEMP ___/___ MINUTES REMAINING. At the end of the heat cycle, the dryer will shut off
the heat and continue the fan and tumbler until the Cool Down Time or Temperature is reached.
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10) Once the Cool Down Cycle is completed, the Phase 7 non-coin microprocessor controller (computer) will
proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound for amount set in Audio Alert On
Time. The light emitting diode (L.E.D.) dot matrix display will read “WRINKLE GUARD”. The times are
fixed at 2 minutes OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not programmable.
During the ON time, the blower (fan) and the tumbler will start to rotate (without heat for 2 minutes). The
Phase 7 non-coin microprocessor controller (computer) will repeat this process until the Maximum Wrinkle
Guard On Time has expired (99 minutes). The L.E.D. dot matrix display will then read “CYCLE DONE”
and lockout the dryer functions until the doors are opened. It will then return to “READY”.
NOTE: Tilt and auto door mechanical functions of the dryer are not allowed during the ON time.
The blower (fan) must be OFF to perform these mechanical functions. However the
“STOP/CLEAR” key may be pressed at any time to end the Wrinkle Guard Cycle.
Mechanical functions of the dryer are allowed during the OFF time.
B. OPERATING NOTES
1. Tilt and auto door mechanical functions can only take place when the blower (fan) is turned off and no drying
cycle is in progress. I.E., if the selector switch for opening the doors is selected while in a drying cycle, there will
be no action until the blower (fan) is turned off.
2. On a Manual dryer, the Phase 7 non-coin microprocessor controller (computer) will display a fault condition and
stop the cycle if the doors open or dryer tilts in the middle of a cycle. Blower (fan) is still on.
3. The RPM of the tumbler can be displayed by pressing and holding the “DOWN ARROW” key while a cycle is in
progress. If cycle has not been started, the display will read CPU Board Voltage Value. (23-26 Volts is normal).
4. The dryer can be stopped at anytime by pressing the “STOP/CLEAR” key. If the temperature is above the Cool
Down set point when the “STOP/CLEAR” key is pressed, the dryer will go into a Cool Down Cycle. If the
“STOP/CLEAR” key is pressed again at this point, the cycle that was in progress will be cancelled and returned
to the “READY” state. If the temperature is below the Cool Down set point, the cycle that was in progress will be
cancelled and go to the Wrinkle Guard.
5. When programming a Manually Loaded Cycle, if an error is made making an entry, press the “STOP/CLEAR” key
ONCE, and the entry will be cancelled. Reenter the selection. If the selection is entered and an error is made,
the “STOP/CLEAR” key will cancel the program and return to the “READY” state.
6. Use the “UP ARROW” and “DOWN ARROW” to scroll through menus or increase/decrease number values or
toggle between choices.
7. In the Programming Mode, the number of keys can be used to jump to menu levels without scrolling through them
ALL. I.E., from 0 select Model in “DRYER SETUP”, you can jump to menu level five (5). Enter lint count under
“DRYER SETUP” by pressing the “5” key followed by “START/ENTER” key to accept value. The L.E.D. dot
matrix display will read 5:ENTER Lint Count 1 to 5.
8. The tumbler temperature can be displayed by pressing and holding the “UP ARROW” key.
9. The programmed cycle parameter can be viewed by pressing the “START/ENTER” key followed by the “A-F” key.
To view “0-40” cycles, press “START/ENTER” key followed by the number desired to view followed by
“START/ENTER” key. The viewing can be stopped by pressing the “STOP/CLEAR” key at anytime.
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C. S.A.F.E. SYSTEM THEORY OF OPERATION
While the dryer is in an idle state or 20-seconds after the heat turns off, the Phase 7 non-coin microprocessor
controller (computer) monitors the thermistor probe located in the top of the tumbler chamber and records the minimum
temperature. If the minimum-recorded thermistor probe temperature is greater than 120° F (48° C) and the Phase 7
non-coin microprocessor controller (computer) detects a 50° rise in temperature, this will be the trip point and the
Sensor Activated Fire Extinguishing (S.A.F.E.) System routine will activate.
While a drying cycle is in process and the heat has turned on at least once, the Phase 7 non-coin microprocessor
controller (computer) monitors the exhaust temperature transducer. If the drying cycle temperature set point is set
greater than 160° F (71° C) and the Phase 7 non-coin microprocessor controller (computer) detects an exhaust
temperature rise 25° F greater than set point, this will be the trip point and the S.A.F.E. System routine will activate.
If set point is below 160° F (71° C), the trip point will be 185° F (85° C).
Once the S.A.F.E. System routine is activated, the Phase 7 non-coin microprocessor controller (computer) will
display “S.A.F.E. SYSTEM ACTIVATED” and water will be injected into the tumbler chamber. Any time water is being
injected into the tumbler; the tumbler drive will turn the load for 1-second every 15-seconds. This process will continue
for a minimum of 2 minutes. After the 2 minutes has elapsed, the Phase 7 non-coin microprocessor controller
(computer) will check if the temperature remained above trip point, if so water will remain on. The Phase 7 non-coin
microprocessor controller (computer) will continue to check if the temperature is above trip point every 30-seconds. If
the water has been on for a constant 10 minutes, the water will be turned off regardless of the temperature and the
Phase 7 non-coin microprocessor controller (computer) will display “S.A.F.E. System was Activated”. If the temperature
has dropped below trip point, the Phase 7 non-coin microprocessor controller (computer) will turn off the water prior to
10 minutes.
SYSTEM RESET
After the Phase 7 non-coin microprocessor controller (computer) determines that the situation is under control and
shuts the water being injected into the tumbler off, the Phase 7 non-coin microprocessor controller (computer) display
will read “S.A.F.E. SYSTEM WAS ACTIVATED”, and the horn/tone will sound until reset manually.
To reset the Phase 7 non-coin microprocessor controller (computer) once the Phase 7 non-coin microprocessor
controller (computer) displays “S.A.F.E. SYSTEM WAS ACTIVATED”, press the red “STOP/CLEAR” key on the
keypad.
NON-COIN S.A.F.E. SYSTEM VALVE CHECK
The operation of the water solenoid valve can be tested to ensure that the water supply system and valve are functional.
Before attempting a system check, be sure that ALL water supply shutoff valves to the dryer are in the OPEN position,
and the dryer must be in the “READY” Mode where no cycle is loaded or in progress.
The procedure is as follows:
1. Press and hold the “A” key together with “STOP/CLEAR” key while in “READY” Mode and no cycle is in progress.
2. Water valve will open and water will be dispensed into tumbler area as long as both keys are held.
The Phase 7 non-coin microprocessor controller (computer) will prompt the user to perform a S.A.F.E. System valve
check at every 4000 hours to ensure proper functionality. At the 4000 hour mark, the Phase 7 non-coin microprocessor
controller (computer) will wait for end of the cycle and then will prompt the user to “PLEASE EMPTY TUMBLER, THEN
PRESS THE ‘STOP/CLEAR’ AND ‘A’ KEYS TO TEST THE WATER VALVE”. When the ‘STOP/CLEAR’ and ‘A’ key
are pressed, the Phase 7 non-coin microprocessor controller (computer) will activate the S.A.F.E. System water valve
for 2-seconds, at which point the Phase 7 non-coin microprocessor controller (computer) will prompt the user with the
following message, “IF WATER DID NOT TURN ON, CALL FOR SERVICE. THANK YOU”.
NOTE: The Phase 7 non-coin microprocessor controller (computer) will not let the user continue
until the valve test has been completed.
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23
SECTION V
L.E.D. DOT MATRIX DISPLAY MESSAGES
The light emitting diode (L.E.D.) dot matrix display informs the operator of cycle status, program verification, and
displays important diagnostic messages and fault information.
A. L.E.D. DOT MATRIX DISPLAY OPERATING STATUS
1. Cycles in Progress
While the dryer is operating, the L.E.D. dot matrix display will read which cycle is in progress. I.E., in a Manual
Drying Cycle (Mode), the L.E.D. dot matrix display will read “MANUAL DRYING CYCLE”. In the Cool Down
Cycle (Mode) the L.E.D. dot matrix display will read “COOL DOWN TEMP __, __ MINUTES REMAIN”.
2. Cycle Status
While a cycle is in progress, the L.E.D. dot matrix display will show the progress of the cycle that is being
processed.
a. Automatic Drying Cycle
While a cycle is in progress, the cycle status will display “ELAPSED TIME __ MIN”. During the Drying
Cycle, the Phase 7 non-coin microprocessor controller (computer) is monitoring the moisture in the load.
Once the temperature has reached set point temperature and cycled ON/OFF for three (3) times, the cycle
status portion of the L.E.D. will change from “ELAPSED TIME __ MIN” to “__% DRY”. The display will count
upward until the percentage of extraction programmed is reached.
b. Timed (Manual) Drying Cycle
While a cycle is in progress the cycle status will display “__ MINUTES REMAIN”.
3. Alternate Display Programs
a. The tumbler’s RPM can be displayed by pressing and holding the “DOWN ARROW” key while a cycle is in
progress. If a cycle is not in progress, the board voltage is displayed.
b. The tumbler temperature can be displayed by pressing and holding the “UP ARROW” key at any time.
c. The Sensor Activated Fire Extinguishing (S.A.F.E.) System temperature can be displayed by simultaneously
pressing and holding the “DOWN ARROW” and stop keys, while a drying cycle is not in progress.
d. The S.A.F.E. System temperature can be displayed by pressing and holding the “1” key, when a drying cycle
is in progress.
e. The S.A.F.E. System valve can be tested by simultaneously pressing and holding the “A” and stop key, when
a drying cycle is not in progress.
24
American Dryer Corp.
113393-3
B. DISPLAY MESSAGES
AUDIO ALERT OFF
AUDIO ALERT ON
AUTO
AUTO DRYING CYCLES __, DRYING TEMP __, DRYING LEVEL __
MANUAL DRYING CYCLES __, DRYING TEMP __, DRYING TIME __, MINUTES
AUTO DRYING CYCLES __, ELAPSE TIME __ : __ MINUTES
AUTO DRYING CYCLES, __ % DRY
MANUAL DRYING CYCLES __, __ :__ MINUTES REMAIN
COOL DOWN TEMP __, __ : __ MINUTES REMAIN
COOL DOWN TEMP __, COOL DOWN TIME __ MINUTES
BAD PROBE
CALL FOR SERVICE
CHECK CONTROL POWER
CLEAN LINT DRAWER
CONFIRM DEFAULTS
COOL DOWN SETUP
CYCLE DONE
DEFAULT SET
DEFAULT SETTINGS
DEG C
DEG F
DEUTSCH
DRY ENABLE FAULT
DRYER SETUP
ENGLISH
ENTER 0-40
ENTER “A” FACTOR 1 TO 9
ENTER AUDIO ALERT ON TIMES 0 TO 10-SECONDS
ENTER “B” FACTOR 1 TO 99
ENTER LINT COUNT 1 TO 5
ENTER COOL DOWN TEMP __ TO __
ENTER COOL DOWN TIME 0 TO 99 MINUTES
ENTER DRY LEVEL 90 TO 100 __ %
ENTER DRY TEMP __ TO __
ENTER DRY TIME 0 TO 99 MINUTES
Enter 1st On Time
Enter 1st off time
Enter 2nd On Time
Enter 2nd off time
Enter 3rd On Time
Enter 3rd off time
Enter 4th On Time
Enter 4th off time
Enter 5th On Time
ENTER 5TH OFF TIME
ENTER PASSWORD
ENTER SPIN TIME 30 TO 120-SECONDS
ENTER STOP TIME 7 TO 10-SECONDS
ESPANOL
ERROR ERROR
EXHAUST HIGH LIMIT FAULT
EXHAUST HIGH TEMP FAULT
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25
FACTOR “A” __
FACTOR “B” __
FAN CONTACTOR FAULT
FAN OVERLOAD FAULT
FRANCAIS
FRONT BURNER HIGH LIMIT FAULT
FRONT BURNER IGNITION CONTROL FAULT
FRONT BURNER VALVE FAULT
FRONT DOORS NOT CLOSED
FRONT NOT DOWN
FRONT SAIL SWITCH CLOSE FAULT
FRONT SAIL SWITCH OPEN FAULT
GAS DOUBLE BURNER
GAS SINGLE BURNER
INJECTION SETUP
ITALIANO
LINT DRAWER OPEN
LOW VOLTAGE FAULT
MANUAL
MODEL ERROR, ENTER CORRECT MODEL
NO
OFF
ON
PRESS START
PROGRAM 0-40 CYCLE
PROGRAM “A-F” CYCLE
PROPERTY OF ADC, SOFTWARE REV S.A.F.E. _._.
READY
REAR BURNER IGNITION CONTROL FAULT
REAR BURNER HIGH LIMIT FAULT
REAR BURNER VALVE FAULT
REAR DOORS NOT CLOSED
REAR NOT DOWN
REAR SAIL SWITCH CLOSE FAULT
REAR SAIL SWITCH OPEN FAULT
ROTATION FAULT
SELECT “A-F” KEY
SELECT CYCLE TYPE
SELECT LANGUAGE
SELECT MODEL
SELECT SYSTEM PARAMETERS
SENSOR OFF
SENSOR ON
SPIN TIME __
STEAM
STOP TIME __
SYSTEM TEMP
TUMBLER OVERLOAD FAULT
VIEW CYCLE?
WRINKLE GUARD
WRINKLE GUARD AUDIO ALERT
WRINKLE GUARD SETUP
YES
26
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113393-3
SECTION VI
PROGRAMMING INSTRUCTIONS
A. INTRODUCTION TO PROGRAMMING
The various program selections are stored in the Phase 7 non-coin microprocessor controller (computer) and are
broken down into five (5) categories:
0. Language (ENGLISH, FRANCAIS, ESPANOL, ITALIANO, and DEUTSCH).
1. System Parameters (Dryer Setup, Cool Down Setup, Wrinkle Guard Setup, and Injection Setup).
2. Preprogrammed Cycles (Key “A-F”).
This feature allows the operator to have six (6) most commonly used cycle selections awaiting the push of a
single keypad entry to start the dryer.
3. Preprogrammed Cycles (“0-40”).
This feature allows the operator to have an added forty-one (41) preprogrammed cycle selections. These can be
started by selecting the number and pressing the “START/ENTER” key.
4. Default Settings (returns ALL the programmable parameters to the default settings).
Both the preprogrammed cycles and the system parameters (programs) have been preprogrammed by the factory with
the parameters shown in Section VII of this manual. The various program selections for the preprogrammed cycles
and system parameters are outlined in Section III of this manual.
ALL program changes for the preprogrammed cycles and system parameters (programs) are done through the keypad
selection keys on the front of the control panel.
ENTERING THE PROGRAMMING MODE:
First, make sure that no cycle is in progress and that the light emitting diode (L.E.D.) dot matrix display reads
“READY”, then press the “STOP/CLEAR” key and the “UP ARROW” key together. This will put you into the Programming
Mode.
EXITING THE PROGRAMMING MODE:
The “STOP/CLEAR” key will return you to the previous menu level. Continue to press the “STOP/CLEAR” key until
you are ALL the way out of the Programming Mode.
To alter the programming parameters, the operator will locate the parameter (program) that is to be changed. If the
change is a numerical one (i.e., time and/or temperature), the operator will simply enter the numerical value desired.
If an error is made, press the “STOP/CLEAR” key ONCE, and the incorrect entry that was made will be cancelled.
Once the entry is made, and the parameter (program) set does not need to be changed, press the “START/ENTER”
key and the Phase 7 non-coin microprocessor controller (computer) will advance to the next program selected.
If the parameter (program) change is a feature change, such as changing the temperature conversion from degree
Fahrenheit (ºF) to degree Celsius (ºC) or from “AUTO” (Automatic Drying Cycle – [Patent No. 4,827,627]) to “MANUAL”
(Timed [Manual] Drying Cycle), the operator will press and hold the “UP ARROW” or “DOWN ARROW” key. This will
toggle between choices. Once the entry is made or if the parameter (program) does not need to be changed, press the
“START/ENTER” key and the Phase 7 non-coin microprocessor controller (computer) will advance to the next program
selection.
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27
When making numerical changes, please keep in mind to stay within the programming limits shown. If an incorrect
entry is made, the Phase 7 non-coin microprocessor controller (computer) will display “ERROR” and ignore the entry
made when the “START/ENTER” key is pressed and will return to the numerical value previously set.
The Phase 7 non-coin microprocessor controller (computer) allows the operator to scroll through the various parameters
(programs) and select the parameter to be changed. At this point, the operator can go to the next Program Location
(system parameter) to be changed. If no other programs (parameters) need to be changed, the user can exit the
Program Mode by pressing the “STOP/CLEAR” key until it is out of the Programming Mode. The Phase 7 non-coin
microprocessor controller (computer) will be returned to the Operating Mode, and the light emitting diode (L.E.D.) dot
matrix display will read “READY”.
B. PROGRAMMING FLOWCHARTS
The following section of this manual explains the programming of the preprogrammed cycles and Program Locations
(system parameters) through the use of flowcharts. A flowchart is a diagram of the programming process.
Four (4) different symbols will be used in these flowcharts:
a rectangle
a square
START/ENTER
STOP/CLEAR
Each rectangle will represent a readout on the Phase 7 non-coin microprocessor controller (computer) L.E.D. dot
matrix display, and each square will represent a key that is pressed. For example:
1. If the flowchart shows the symbol READY , the Phase 7 non-coin microprocessor controller (computer) L.E.D.
dot matrix display will read the same.
2. If the flowchart shows the symbol
, press that specific key on the keypad label.
3. This symbol
represents “STOP/CLEAR”.
4. This symbol
represents “START/ENTER”.
a. The flowchart arrows (i.e.,
) represents the program path.
b. On the sides of these flowcharts are explanations of the flowchart procedure, and in some cases the
programming limits.
Listed below, is an index of the flowcharts on the following pages.
Flowchart Titles
Page
Entering and Exiting Program Mode ...................................................................................................................... 29
System Parameters (Program):
0 LANGUAGES .............................................................................................................................................
1 SYSTEM PARAMETERS ...........................................................................................................................
2 “A-F” CYCLE ..............................................................................................................................................
3 “0-40” CYCLE .............................................................................................................................................
4 DEFAULT SETTINGS .................................................................................................................................
30
30
31
32
33
Manually Loaded Cycles
Automatic Drying Cycle (Patent No. 4,827,627) ............................................................................................. 33
Timed (Manual) Drying Cycle .......................................................................................................................... 33
NOTE: To review the preset Program Locations, simply press the “START/ENTER” key followed
by the letter location while the L.E.D. dot matrix display reads “READY”. To review a
number location, simply follow the same process as a letter with the addition of the
“START/ENTER” key being pressed again after the number is selected.
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PHASE 7 MENU PROGRAMMING PROCEDURE
EVERY INDENTED STEP REPRESENTS THE “START/ENTER” KEY BEING PRESSED TO SELECT A MENU ITEM.
EVERY MESSAGE WITH A NUMBER BEFORE IT, INDICATES THAT IT IS A MENU SELECTION CHOICE. EVERY
MESSAGE WITHOUT A NUMBER BEFORE IT, INDICATES THAT IT IS THE LAST MENU LEVEL.
I.E. MENU FLOW
FROM (“1: SELECT SYSTEM PARAMETERS”)
PRESSING “START/ENTER” GOES TO (0: DRYER SETUP)
PRESSING “UP ARROW” GOES TO (1: COOL DOWN SETUP)
PRESSING “DOWN ARROW” RETURNS TO (0: DRYER SETUP)
PROGRAMMING MODE:
ENTERING:
MUST BE IN THE “READY” STATE.
PRESS “STOP/CLEAR” AND “UP ARROW” KEYS TOGETHER.
(THIS WILL ENTER THE PROGRAMMING MODE.)
EXITING:
PRESSING THE “STOP/CLEAR” KEY REPEATEDLY UNTIL THE “READY” DISPLAY APPEARS. THE
“STOP/CLEAR” KEY WILL GO UP ONE (1) MENU LEVEL AT A TIME. AT THE FIRST MENU LEVEL, IT WILL
EXIT FROM THE PROGRAMMING MODE AND RETURN TO THE “READY” STATE.
NOTES:
THE “UP ARROW” AND “DOWN ARROW” KEYS ARE USED TO SCROLL UP AND DOWN A MENU SELECTION.
THE NUMBER KEYS CAN ALSO BE USED TO GO DIRECTLY TO A KNOWN MENU ITEM. PRESS THE
DESIRED NUMBER FOLLOWED BY THE “START/ENTER” KEY TO GO TO THE MENU CHOICE ASSIGNED TO
THE NUMBER SELECTED.
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29
0:
SELECT LANGUAGE
ENGLISH
FRANCAIS
ESPANOL
ITALIANO
DEUTSCH
1: SELECT SYSTEM PARAMETERS
0:
DRYER SETUP
0: SELECT MODEL
GAS DOUBLE BURNER
(DEFAULT)
GAS SINGLE BURNER
STEAM
1: SYSTEM TEMP
DEG F
(DEFAULT)
DEG C
2: ENTER “A” FACTOR 1 TO 9
“A” = 5
(5 = DEFAULT VALUE)
3: ENTER “B” FACTOR 1 TO 99
“B” = 78
(78 = DEFAULT VALUE)
4: ENTER LINT COUNT 1 TO 5
5
(5 = DEFAULT VALUE)
5: ENTER AUDIO ALERT ON TIMES 0 TO 10
5
(5 = DEFAULT VALUE)
1:
COOL DOWN SETUP
0: ENTER COOL DOWN TIME 0 TO 99 MINUTES
3
(3 = DEFAULT VALUE)
1: ENTER COOL DOWN TEMP 70º TO 100º F
100º F
(100º F = DEFAULT VALUE)
2: ENTER SPIN TIME 30 TO 120-SECONDS
60 SEC
(60 = DEFAULT VALUE)
3: ENTER STOP TIME 7 TO 10-SECONDS
7 SEC
(7 = DEFAULT VALUE)
2:
WRINKLE GUARD SETUP
0: WRINKLE GUARD AUDIO ALERT
AUDIO ALERT ON
(DEFAULT)
AUDIO ALERT OFF
3:
INJECTION SETUP
0: ENTER 1ST ‘ON TIME’
0:00
1: ENTER 1ST ‘OFF TIME’
0:00
2: ENTER 2ND ‘ON TIME’
0:00
3: ENTER 2ND ‘OFF TIME’
0:00
4: ENTER 3RD ‘ON TIME’
0:00
5: ENTER 3RD ‘OFF TIME’
0:00
6: ENTER 4TH ‘ON TIME’
0:00
7: ENTER 4TH ‘OFF TIME’
0:00
8: ENTER 5TH ‘ON TIME’
0:00
9: ENTER 5TH ‘OFF TIME’
0:00
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2: PROGRAM “A-F” CYCLE
SELECT “A-F” KEY
*
SELECT CYCLE TYPE
*
(“*” DISPLAY THE LETTER CHOSEN. DEFAULTS TO “A”)
(“*” DISPLAY THE CYCLE TYPE “AUTO” or “MANUAL”)
AUTO
0:
REVERSE MODE
ON
(DEFAULT)
OFF
1: ENTER DRY TEMP 160º TO 200º F
*** F
(180 = DEFAULT VALUE)
2: ENTER DRY LEVEL 90 TO 100%
*** %
(100 = DEFAULT VALUE)
3: ENTER COOL DOWN TIME 0 TO 99 MINUTES
** MIN
(6 = DEFAULT VALUE)
4: ENTER COOL DOWN TEMP 70º TO 100º F
*** F
(80 = DEFAULT VALUE)
5: ENTER “A” FACTOR 1 TO 9
‘A’ = 5
(5 = DEFAULT VALUE)
6: ENTER “B” FACTOR 1 TO 99
‘B’ = 78 (78 = DEFAULT VALUE)
MANUAL
0:
1:
2:
3:
4:
5:
6:
7:
REVERSE MODE
ON
(DEFAULT) = ON
OFF
ENTER DRY TIME 0 TO 99 MINUTES
** MIN
(10 = DEFAULT VALUE)
ENTER DRY TEMP 100º TO 200º F
*** F
(170 = DEFAULT VALUE)
ENTER COOL DOWN TIME 0 TO 99 MINUTES
** MIN
(2 = DEFAULT VALUE)
ENTER COOL DOWN TEMP 70º TO 100º F
*** F
(80 = DEFAULT VALUE)
ENTER SPIN TIME 30 TO 120-SECONDS
*** SEC (60 = DEFAULT VALUE)
ENTER STOP TIME 7 TO 10-SECONDS
*** SEC (7 = DEFAULT VALUE)
INJECTION
ON
(DEFAULT) = OFF
OFF
0: ENTER 1ST ‘ON TIME’
0:00
1: ENTER 1ST ‘OFF TIME’
0:00
2: ENTER 2ND ‘ON TIME’
0:00
3: ENTER 2ND ‘OFF TIME’
0:00
4: ENTER 3RD ‘ON TIME’
0:00
5: ENTER 3RD ‘OFF TIME’
0:00
6: ENTER 4TH ‘ON TIME’
0:00
7: ENTER 4TH ‘OFF TIME’
0:00
8: ENTER 5TH ‘ON TIME’
0:00
9: ENTER 5TH ‘OFF TIME’
0:00
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3: PROGRAM “0-40” CYCLE
SELECT “0-40” CYCLE
**
SELECT CYCLE TYPE
*
(“**” DISPLAY THE NUMBER CHOSEN. DEFAULTS TO “0”)
(“*” DISPLAY THE CYCLE TYPE “AUTO” or “MANUAL”)
AUTO
0:
1:
2:
3:
4:
5:
6:
REVERSE MODE (DEFAULT = ON)
ON
OFF
ENTER DRY TEMP 160º TO 200º F
*** F
(160 = DEFAULT VALUE)
ENTER DRY LEVEL 90 TO 100%
*** %
(100 = DEFAULT VALUE)
ENTER COOL DOWN TIME 0 TO 99 MINUTES
** MIN
(3 = DEFAULT VALUE)
ENTER COOL DOWN TEMP 70º TO 100º F
*** F
(100 = DEFAULT VALUE)
ENTER “A” FACTOR 1 TO 9
“A” = 5
(5 = DEFAULT VALUE)
ENTER “B” FACTOR 1 TO 99
“B” = 78 (78 = DEFAULT VALUE)
MANUAL
0:
1:
2:
3:
4:
5:
6:
7:
REVERSE MODE (DEFAULT = ON)
ON
OFF
ENTER DRY TIME 0 TO 99 MINUTES
** MIN
(0 = DEFAULT VALUE)
ENTER DRY TEMP 100º TO 200º F
*** F
(100 = DEFAULT VALUE)
ENTER COOL DOWN TIME 0 TO 99 MINUTES
** MIN
(3 = DEFAULT VALUE)
ENTER COOL DOWN TEMP 70º TO 100º F
*** F
(80 = DEFAULT VALUE)
ENTER SPIN TIME 30 TO 120-SECONDS
*** SEC (60 = DEFAULT VALUE)
ENTER STOP TIME 7 TO 10-SECONDS
*** SEC (7 = DEFAULT VALUE)
INJECTION (DEFAULT = OFF)
ON
OFF
0: ENTER 1ST ‘ON TIME’
0:00
1: ENTER 1ST ‘OFF TIME’
0:00
2: ENTER 2ND ‘ON TIME’
0:00
3: ENTER 2ND ‘OFF TIME’
0:00
4: ENTER 3RD ‘ON TIME’
0:00
5: ENTER 3RD ‘OFF TIME’
0:00
6: ENTER 4TH ‘ON TIME’
0:00
7: ENTER 4TH ‘OFF TIME’
0:00
8: ENTER 5TH ‘ON TIME’
0:00
9: ENTER 5TH ‘OFF TIME’
0:00
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4: DEFAULT SETTINGS
ENTER PASSWORD
(PRESS “1” “2” “3”)
CONFIRM DEFAULTS
NO
(DEFAULT VALUE = NO)
YES
CAUTION: “NO” WILL RETURN TO “4: DEFAULT SETTINGS”
“YES” WILL SET ALL THE PARAMETERS TO THE DEFAULT SETTINGS.
DISPLAY WILL READ “DEFAULTS SET” and RETURN TO “4: DEFAULT SETTINGS”
MANUALLY LOADED MANUAL CYCLE
FROM “READY” STATE
(PRESS “MAN” KEY)
ENTER DRY TIME 0 TO 99 MINUTES
0 MIN
(0 = DEFAULT VALUE)
ENTER COOL DOWN TIME 0 TO 99 MINUTES
3 MIN
(3 = DEFAULT VALUE)
ENTER DRY TEMP 100º TO 200º F (38º C TO 93º C)
100º F (38º C)
(100 = DEFAULT VALUE)
INJECTION
ON
OFF
REVERSE MODE
ON
OFF
PRESS START
(OFF = DEFAULT)
(ON = DEFAULT)
MANUALLY LOADED AUTO CYCLE
FROM “READY” STATE
(PRESS “AUTO” KEY)
ENTER DRY TEMP 160º TO 200º F (71º C TO 93º C)
160º F (71º C)
(160 = DEFAULT VALUE)
ENTER DRY LEVEL 90 TO 100%
100%
(100 = DEFAULT VALUE)
REVERSE MODE
ON
OFF
(ON = DEFAULT)
PRESS START
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33
READY
&
0
0
0: SELECT LANGUAGE
0
I
ENGLISH
FRENCH
SPANISH
ITALIAN
GERMAN
1: SELECT SYSTEM PARAMETERS
0
I
I
0: DRYER SETUP
0
0
I
0: SELECT MODEL
1: SYSTEM TEMP
I
I
GAS 2 BURNER
GAS 1 BURNER
STEAM
I
DEG F
I
DEG C
0
1
34
2
3
4
5
2: ENTER "A"
FACTOR 1 TO 9
6
I
5
OR
#
I
7
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1
2
3
4
5
6
7
0
3: ENTER "B"
FACTOR 1 TO 99
I
78
OR
#
I
0
4: ENTER LINT
COUNT 1 TO 5
I
5
OR
#
I
0
5: ENTER AUDIO
ALERT ON TIMES
0 TO 10
I
5
OR
#
I
0
8
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10
11
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8
9
10
11
0
12
2: COOL DOWN SETUP
0
0
0
36
14
15
0: ENTER COOL DOWN
TIME 0 TO 99 MINUTES
1: ENTER COOL DOWN
TEMP 70 TO 100 F
3
OR
#
I
I
100
OR
#
I
2: ENTER SPIN TIME
30 TO 120 SECONDS
I
60
OR
#
I
0
3: ENTER STOP TIME
7 TO 10 SECONDS
I
7
OR
#
I
3: WRINKLE GUARD SETUP
16
I
0
0
13
I
I
0: WRINKLE GUARD
AUDIO ALERT
I
WRINKLE GUARD
ON
WRINKLE GUARD
OFF
I
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13
14
15
16
0
17
3: INJECTION SETUP
0
I
ENTER 1ST “ON TIME”
00:01 TO 99:00
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
0
0
ENTER 1ST “OFF TIME”
00:01 TO 99:00
I
0
0
ENTER 2nd “ON TIME”
00:01 TO 99:00
I
0
0
ENTER 2nd “OFF TIME”
00:01 TO 99:00
I
0
0
ENTER 3rd “ON TIME”
00:01 TO 99:00
I
0
18
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20
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18
19
20
21
22
0
ENTER 3rd “OFF TIME”
00:01 TO 99:00
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
0
0
ENTER 4th “ON TIME”
00:01 TO 99:00
I
0
0
ENTER 4th “OFF TIME”
00:01 TO 99:00
I
0
0
ENTER 5th “ON TIME”
00:01 TO 99:00
I
0
0
ENTER 5th “OFF TIME”
00:01 TO 99:00
I
0
23
38
24
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24
0
25
2: PROGRAM A-F CYCLE
I
SELECT A-F KEY
0
A
OR
B,C,D,E,F
I
SELECT CYCLE
TYPE
0
0
26
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28
AUTO
MANUAL
I
I
0: REVERSE MODE
I
ON
OFF
I
0
1:ENTER DRY TEMP
160 TO 200 F
I
180
OR
#
I
0
2:ENTER DRY LEVEL
90 TO 100 %
I
100
OR
#
I
0
3: ENTER COOL DOWN
TIME 0 TO 99 MINUTES
I
10
OR
#
I
29
30
0
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26
27
28
29
4: ENTER COOL DOWN
TEMP
70 TO 100 F
I
70
OR
#
I
0
5: ENTER 'A' FACTOR
1 TO 9
I
5
OR
#
I
0
6: ENTER 'B' FACTOR
1 TO 99
I
78
OR
#
I
0
40
33
34
31
0
0
32
30
0: REVERSE MODE
1:ENTER DRY TIME 0 TO
99 MINUTES
35
I
I
ON
OFF
I
30
OR
#
I
36
American Dryer Corp.
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32
37
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33
38
34
39
35
36
0
2:ENTER DRY TEMP 100
TO 200 F
I
100
OR
#
I
0
3: ENTER COOL DOWN
TIME
0 TO 99 MINUTES
I
3
OR
#
I
0
4: ENTER COOL DOWN
TEMP
70 TO 100 F
I
100
OR
#
I
0
5: ENTER SPIN TIME 30
TO 120 SECONDS
I
60
OR
#
I
0
6: ENTER STOP TIME
7 TO 10 SECONDS
I
7
OR
#
I
40
41
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41
37
38
39
40
0
41
7: INJECTION
0
ON
OFF
OFF
I
ON
I
ENTER 1ST “ON TIME”
00:01 TO 99:00
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
0
0
ENTER 1ST “OFF TIME”
00:01 TO 99:00
0
0
ENTER 2nd “ON TIME”
00:01 TO 99:00
0
0
ENTER 2nd “OFF TIME”
00:01 TO 99:00
0
0
ENTER 3rd “ON TIME”
00:01 TO 99:00
0
42
42
43
44
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American Dryer Corp.
113393-3
42
43
44
45
0
ENTER 3rd “OFF TIME”
00:01 TO 99:00
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
0
0
ENTER 4th “ON TIME”
00:01 TO 99:00
0
0
ENTER 4th “OFF TIME”
00:01 TO 99:00
0
0
ENTER 5th “ON TIME”
00:01 TO 99:00
0
0
ENTER 5th “OFF TIME”
00:01 TO 99:00
0
46
113393-3
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43
46
47
0
3: PROGRAM 0-40 CYCLE
I
SELECT 0-40 CYCLE
0
2
OR
1,2,3….40
I
SELECT CYCLE
TYPE
0
0
48
44
49
50
AUTO
MANUAL
I
I
0: REVERSE MODE
I
ON
OFF
I
0
1:ENTER DRY TEMP
160 TO 200 F
I
160
OR
#
I
0
2:ENTER DRY LEVEL
90 TO 100 %
I
100
OR
#
I
0
3: ENTER COOL DOWN
TIME 0 TO 99 MINUTES
I
3
OR
#
I
51
52
0
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American Dryer Corp.
113393-3
48
49
50
51
4: ENTER COOL DOWN
TEMP
70 TO 100 F
I
100
OR
#
I
0
5: ENTER 'A' FACTOR
1 TO 9
I
5
OR
#
I
0
6: ENTER 'B' FACTOR
1 TO 99
I
78
OR
#
I
0
113393-3
55
56
53
0
0
54
52
0: REVERSE MODE
1:ENTER DRY TIME 0 TO
99 MINUTES
57
I
I
ON
OFF
I
30
OR
#
I
58
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45
54
59
46
55
60
56
61
57
58
0
2:ENTER DRY TEMP 100
TO 200 F
I
100
OR
#
I
0
3: ENTER COOL DOWN
TIME
0 TO 99 MINUTES
I
10
OR
#
I
0
4: ENTER COOL DOWN
TEMP
70 TO 100 F
I
100
OR
#
I
0
5: ENTER SPIN TIME 30
TO 120 SECONDS
I
60
OR
#
I
0
6: ENTER STOP TIME
7 TO 10 SECONDS
I
7
OR
#
I
62
63
American Dryer Corp.
113393-3
59
60
61
62
0
63
7: INJECTION
0
ON
OFF
ENTER 1ST “ON TIME”
00:01 TO 99:00
OFF
I
ON
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
0
0
ENTER 1ST “OFF TIME”
00:01 TO 99:00
0
0
ENTER 2nd “ON TIME”
00:01 TO 99:00
0
0
ENTER 2nd “OFF TIME”
00:01 TO 99:00
0
0
ENTER 3rd “ON TIME”
00:01 TO 99:00
0
64
113393-3
65
66
67
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47
64
65
66
67
0
ENTER 3rd “OFF TIME”
00:01 TO 99:00
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
#MIN
I
#SEC
I
0
0
ENTER 4th “ON TIME”
00:01 TO 99:00
0
0
ENTER 4th “OFF TIME”
00:01 TO 99:00
0
0
ENTER 5th “ON TIME”
00:01 TO 99:00
0
0
ENTER 5th “OFF TIME”
00:01 TO 99:00
0
68
48
69
American Dryer Corp.
113393-3
68
69
0
4: DEFAULT SETTINGS
DEFAULTS SET
I
0
ENTER PASSWORD
1,2,3
I
CONFIRM DEFAULTS
113393-3
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YES
I
NO
I
NO
49
MANUALLY LOADED CYCLE
MAN
READY
0
0
ENTER DRY TIME 0 TO 99 MINUTES
0
OR
#
I
0
ENTER COOL DOWN TIME 0 TO 99 MINUTES
3
OR
#
I
0
ENTER DRY TEMP 100 TO 200 F
100
OR
#
I
0
INJECTION
ON
OFF
I
0
REVERSE MODE
ON
OFF
I
0
50
MAN
PRESS START
I
American Dryer Corp.
THE CYCLE WILL START WITH
THE PARAMETERS
SELECTED ONCE THE START
KEY IS PRESSED
113393-3
MANUALLY LOADED CYCLE
AUTO
READY
0
113393-3
AUTO
0
ENTER DRY TEMP 160 TO 200 F
160
OR
#
I
0
ENTER DRY LEVEL 90 TO 100 %
100
OR
#
I
0
REVERSE MODE
0
PRESS START
ON
OFF
I
www.amdry.com
I
THE CYCLE WILL START WITH
THE PARAMETERS
SELECTED ONCE THE START
KEY IS PRESSED
51
SECTION VII
FACTORY PRESET PARAMETERS (PROGRAMS)
A. CYCLE “A-F” PARAMETERS (PROGRAMS) PRESET BY THE FACTORY
CYCLE A:
Automatic Mode, Reverse, Dry Temperature 180º F (82º C), Dryness Level one hundred percent (100%), Cool Down
Time 6 minutes, Cool Down Temperature 80º F (27º C), “A” Factor 5, “B” Factor 78, Reverse On, Injection Off.
CYCLE B:
Automatic Mode, Reverse, Dry Temperature 180º F (82º C), Dryness Level ninety-eight percent (98%), Cool Down
Time 6 minutes, Cool Down Temperature 80º F (27º C), “A” Factor 5, “B” Factor 78, Reverse On, Injection Off.
CYCLE C:
Automatic Mode, Reverse, Dry Temperature 160º F (71º C), Dryness Level ninety-eight percent (98%), Cool Down
Time 4 minutes, Cool Down Temperature 80º F (27º C), “A” Factor 5, “B” Factor 78, Reverse On, Injection Off.
CYCLE D:
Manual (timed) Mode, Reverse, Dry Time 40 minutes, Dry Temperature 190º F (88º C), Cool Down Time 6 minutes,
Cool Down Temperature 80º F (27º C), Spin Time 60-seconds, Dwell (Stop) Time 7-seconds, Reverse On, Injection Off.
CYCLE E:
Manual (timed) Mode, Reverse, Dry Time 30 minutes, Dry Temperature 180º F (82º C), Cool Down Time 4 minutes,
Cool Down Temperature 80º F (27º C), Spin Time 60-seconds, Dwell (Stop) Time 7-seconds, Reverse On, Injection Off.
CYCLE F:
Manual (timed) Mode, Reverse, Dry Time 10 minutes, Dry Temperature 170º F (77º C), Cool Down Time 2 minutes,
Cool Down Temperature 80º F (27º C), Spin Time 60-seconds, Dwell (Stop) Time 7-seconds, Reverse On, Injection Off.
B. CYCLE “0-40” PARAMETERS (PROGRAMS) PRESET BY THE FACTORY
CYCLE “0-40”:
Manual (timed) Mode, Reverse, Dry Time = 0, Dry Temp = 100, Cool Down Time = 3 Minutes, Cool Down Temp = 100,
Spin Time = 60, Dwell (Stop) Time = 7, Reverse On, Injection Off.
52
American Dryer Corp.
113393-3
SECTION VIII
PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER
(COMPUTER) PROGRAMMING LIMITS
A. PREPROGRAMMED CYCLES
1. Automatic Drying Cycle (Patent No. 4,827,627)
a. Drying Temperature from 160º F to 200º F (71º C to 93º C) in one-degree increments.
b. Dryness Level (percentage of dryness) from ninety percent (90%) to one hundred percent (100%) in one
percent (1%) increments.
c. Cool Down Time from 0 to 99 minutes in 1 minute increments.
d. Cool Down Temperature from 70º F to 100º F (21º C to 38º C) in one-degree increments.
2. Timed (Manual) Drying Cycle
a. Drying Temperature from 100º F to 200º F (38º C to 93º C) in one-degree increments.
b. Drying Time from 0 to 99 minutes in 1 minute increments.
c. Cool Down Time from 0 to 99 minutes in 1 minute increments for preprogrammed cycle.
d. Cool Down Temperature from 70º F to 100º F (21º C to 38º C) in one-degree increments.
e. Reversing Models
1) Automatic Drying Cycle (Patent No. 4,827,627) Spin Time and Dwell (Stop) Time is not programmable.
(Refer to Fixed Parameters on next page.)
2) Manual Timed Cycle
a) Spin Time (“SPIN TIME”) from 30-seconds to 120-seconds in 1-second increments.
b) Dwell (Stop) Time (“STOP TIME”) from 7-seconds to 10-seconds in 1-second increments.
f.
Injection
1) 5 Injection On Time (0:01 to 99:00).
2) 5 Injection Off Time (0:01 to 99:00).
NOTE: For every “ON” Time, there must be a corresponding “OFF” Time. The “OFF” Time must
be a number greater than the “ON” Time or an “ERROR” will be displayed.
113393-3
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53
B. SYSTEM PARAMETERS (PROGRAM LOCATIONS)
1. Factor “A” (slope) from 1 to 9 in increments of one (1).
2. Factor “B” (heat loss – offset) from 1 to 99 in increments of one (1).
3. Manually Loaded Auto Cycle (“COOL DOWN TIME”) from 0 to 99 minutes in 1 minute increments.
4. Audio Alert 0-10.
5. Lint Count 1-5.
6. Injection 0-5.
C. FIXED PARAMETERS (AUTO CYCLE ONLY)
1. Spin Time (“SPIN TIME”) is fixed at 2-1/2 minutes in forward and 2 minutes in reverse.
2. Dwell (Stop) Time (“STOP TIME”) is fixed at 7-seconds (in the Auto Mode) and is not adjustable.
54
American Dryer Corp.
113393-3
SECTION IX
PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER
(COMPUTER) AUTO CYCLE (PATENT NO. 4,827,627)
“A” AND “B” FACTORS PARAMETERS
GAS SINGLE
BURNER
GAS DOUBLE
BURNER
MODEL
“A”
“B ”
MODEL
“A”
“B”
ADG-200
5
78
ADG-310
5
78
ADG-464
5
85
ADG-410
5
65
ADG-670
5
80
STEAM
MODEL
“A”
“B ”
ADS-200
5
72
ADS-310
5
72
ADS-410
5
65
ADS-464
5
85
ADS-670
5
80
IMPORTANT:
If your particular model/dryer “A” and “B” factors are not shown in the above
charts, contact the ADC Service Department for the appropriate factors for your
particular dryer. When doing so, please have the dryer model number and serial
number available.
IMPORTANT:
The “A” and “B” factors have been preprogrammed by the factory, but can be
changed in the field. If the Phase 7 non-coin microprocessor controller (computer)
should fail and is being replaced. THE REPLACEMENT PHASE 7 NON-COIN
MICROPROCESSOR CONTROLLER (COMPUTER) MUST BE
REPROGRAMMED FOR THE SPECIFIC MODEL SHOWN IN THE “A” AND
“B” FACTORS PARAMETERS CHARTS ABOVE. THE “A” AND “B” FACTORS
LABEL IS LOCATED ON THE TOP CONTROL PANEL, BEHIND THE PHASE 7
KEYPAD DISPLAY DOOR.
NOTE: For fine-tuning the Auto Cycle for certain loads. If cloths come out wet, then decrease the
“B” factor, if cloths come out too dry, increase the “B” factor.
113393-3
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55
SECTION X
PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER
(COMPUTER) SYSTEM DIAGNOSTICS
IMPORTANT:
YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND
THE GAS SUPPLY OR THE STEAM BEFORE ANY COVERS OR GUARDS
ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,
ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER
OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA)
STANDARDS.
ALL major circuits, including door, microprocessor temperature sensor, heat and motor circuits are monitored. The
Phase 7 non-coin microprocessor controller (computer) will inform the user, via the light emitting diode (L.E.D.) display
of certain failure messages, along with L.E.D. indicators on the Input/Output (I/O) board on the back panel of the front
right control door.
A. DIAGNOSTIC (L.E.D. DISPLAY) FAULT MESSAGES
CALL FOR SERVICE – Indicates a board communication failure.
FRONT DOOR NOT CLOSED – A front door is open when it should be closed.
REAR DOOR NOT CLOSED – A rear door is open when it should be closed.
CHECK CONTROL POWER – Indicates control power is off.
EXHAUST HIGH TEMP FAULT – Indicates the temperature in the tumbler is above 220º F (104º C).
LINT DRAWER OPEN – Indicates the lint drawer is open and needs to be closed.
DRY ENABLE FAULT – A signal from the Programmable Logic Controller (PLC) that indicates the dryer is not level and
ALL doors closed. Not ready to start drying.
FRONT NOT DOWN – Dryer is tilted back.
REAR NOT DOWN – Dryer is tilted forward.
TUMBLER OVERLOAD FAULT – Indicates the tumbler overload has tripped opened.
FAN OVERLOAD FAULT – Indicates the fan overload has tripped opened.
EXHAUST HIGH LIMIT FAULT – Indicates the temperature disk in the exhaust has opened.
FRONT SAIL SWITCH CLOSED FAULT – Front sail switch is closed and should be opened.
FRONT SAIL SWITCH OPEN FAULT – Front sail switch is open and should be closed.
REAR SAIL SWITCH CLOSED FAULT – Rear sail switch is closed and should be opened.
REAR SAIL SWITCH OPEN FAULT – Rear sail switch is open and should be closed.
FAN CONTACTOR FAULT – The fan contactor was not pulled in.
FRONT BURNER HIGH LIMIT FAULT – Indicates the temperature disk in the front burner has opened.
56
American Dryer Corp.
113393-3
REAR BURNER HIGH LIMIT FAULT – Indicates the temperature disk in the rear burner has opened.
FRONT BURNER VALVE FAULT – Indicates front gas valve is not working or no gas is turned on or flameout.
REAR BURNER VALVE FAULT – Indicates rear gas valve is not working or no gas is turned on or flameout.
FRONT BURNER IGNITION CONTROL FAULT – Front ignition module is not working or failure to ignite.
REAR BURNER IGNITION CONTROL FAULT – Rear ignition module is not working or failure to ignite.
ROTATION FAULT – Indicates the tumbler is not rotating.
BAD PROBE – Indicates the temperature probe is open or shorted.
LOW VOLTAGE FAULT – Indicates power has dropped below the operating values and will shut down.
FRONT BURNER PURGE FAULT – The front gas valve signal is present during the prepurge time.
REAR BURNER PURGE FAULT – The rear gas valve signal is present during the prepurge time.
MODEL ERROR, ENTER CORRECT MODEL – The wrong model was selected for the dryer.
EE PROM FAULT ### – Error in memory location. The ### indicates the location of the fault.
S.A.F.E. SYSTEM ACTIVATED – Indicates that the Phase 7 non-coin microprocessor controller (computer) has
detected a fire and is currently extinguishing the flame.
E-STOP ACTIVATED – Indicates that the front and/or rear E-Stop have been depressed. Pull the E-Stop(s) out, which
is the Run position.
B. S.A.F.E. SYSTEM DIAGNOSTIC CONDITIONS
In the event that the Phase 7 non-coin microprocessor controller (computer) detects a fault in the Sensor Activated
Fire Extinguishing (S.A.F.E.) System, the Phase 7 non-coin microprocessor controller (computer) will display the
message “S.A.F.E. SYSTEM DISABLED…READY”. To find out the reason for the S.A.F.E. System disabling, press
and hold the red “STOP/CLEAR” and green “START” key. This will cause the Phase 7 non-coin microprocessor
controller (computer) to display one (1) of the following diagnostic messages:
OPEN THERMISTOR PROBE – This message indicates that the S.A.F.E. System thermistor probe is either not
connected or is damaged. If this condition is detected, the Phase 7 non-coin microprocessor controller (computer)
will immediately enter S.A.F.E. SYSTEM DISABLED Mode.
DISCONNECTED WATER VALVE – This indicates that the water valve is open or that it is not connected to the Phase
7 non-coin microprocessor controller (computer). If this condition is detected, the Phase 7 non-coin microprocessor
controller (computer) will continue to monitor the condition for a period of 5 minutes before entering S.A.F.E. SYSTEM
DISABLED Mode. Once the condition is corrected, the Phase 7 non-coin microprocessor controller (computer) will
continue to monitor the condition for 1 minute before exiting S.A.F.E. SYSTEM DISABLED Mode.
SHORTED WATER VALVE – This indicates the water valve is shorted or the wiring to the valve is shorted. If this
condition is detected, the Phase 7 non-coin microprocessor controller (computer) will continue to monitor the condition
for a period of 5 minutes before entering S.A.F.E. SYSTEM DISABLED Mode. Once the condition is corrected, the
Phase 7 non-coin microprocessor controller (computer) will continue to monitor the condition for 1 minute before
exiting S.A.F.E. SYSTEM DISABLED Mode.
WATER NOT CONNECTED – This indicates that there is no water pressure at the water valve. This will occur if water
is not connected to the dryer or if there is low water pressure in the water line coming to the dryer. This could also be
a defective pressure switch or wiring to the pressure switch. If this condition is detected, the Phase 7 non-coin
microprocessor controller (computer) will continue to monitor the condition for a period of 5 minutes before entering
S.A.F.E. SYSTEM DISABLED Mode. Once the condition is corrected, the Phase 7 non-coin microprocessor controller
(computer) will continue to monitor the condition for 1 minute before exiting S.A.F.E. SYSTEM DISABLED Mode.
113393-3
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57
C. I/O BOARD L.E.D. INDICATORS
INPUTS: (RED)
OUTPUTS: (GREEN)
1.
RDWN – Rear Down
1.
F.S.S. – Fire Suppression System
2.
FDWN – Front Down
2.
PRG2 – Programmable Output #2
3.
RDRC – Rear Door Closed
3.
R_HEAT – Rear Heat
4.
RDRO – Rear Door Open
4.
AUDIO ALERT – Horn On
5.
FDRC – Front Door Closed
5.
FWD – Tumbler Forward
6.
FDRO – Front Door Open
6.
AIR JET – Air Jet On
7.
TBOL – Tumbler Overload
7.
PRG3 – Programmable Output #3
8.
FNOL – Fan Overload
8.
PRG1 – Programmable Output #1
9.
FAN – Blower Fan On
9.
F_HEAT – Front Heat
10. RBHL – Rear Burner High Limit
10. FAN – Blower Fan On
11. R_SS – Rear Sail Switch
11. REV – Tumbler Reverse
12. FBHL – Front Burner High Limit
12. EOC – End Of Cycle Light
13. F_SS – Front Sail Switch
13. OCL4 – Open Collector Output #4
14. EXHL – Exhaust High Limit
15. DRY – Dry Enable Bit
16. LINT – Lint Drawer
17. R_HE – Rear Heat Enable
18. F_HE – Front Heat Enable
19. 24VIN – Control Voltage 24 Volts AC
20. ESTP – Emergency Stop
21. FSWP – Water Pressure Switch
22. SPR3 – Spare Input #3
23. SPR2 – Spare Input #2
24. SPR1 – Spare Input #1
25. RVLV – Rear Gas Valve
26. FVLV – Front Gas Valve
27. 24IN – Board 24 Volt AC
(Front Down)
14. OCL3 – Open Collector Output #3
(Lint Drawer Closed)
15. OCL2 – Open Collector Output #2
(Front Doors Closed)
16. OCL1 – Open Collector Output #1
(Front Door Open)
17. OCL5 – Open Collector Output #5
(Rear Down)
18. OCL6 – Open Collector Output #6
(Rear Doors Open)
19. OCL7 – Open Collector Output #7
(Rear Doors Closed)
20. OCL8 – Open Collector Output #8 (Spare)
28. +5V – Regulated Voltage
29. Mode – Communication
58
American Dryer Corp.
113393-3
INPUTS:
1.
RDWN – (RED L.E.D.)
This light emitting diode (L.E.D.) will indicate the status of the rear tilt. If the rear of the
dryer is down, then the L.E.D. is ON.
2.
FDWN – (RED L.E.D.)
This L.E.D. will indicate the status of the front tilt. If the front of the dryer is down, then
the L.E.D. is ON.
3.
RDRC – (RED L.E.D.)
This L.E.D. will indicate the status of the rear doors. If the doors are closed, then the
L.E.D. is ON.
4.
RDRO – (RED L.E.D.)
This L.E.D. will indicate the status of the rear doors. If the doors are open, then the
L.E.D. is ON.
5.
FDRC – (RED L.E.D.)
This L.E.D. will indicate the status of the front doors. If the doors are closed, then the
L.E.D. is ON.
6.
FDRO – (RED L.E.D.)
This L.E.D. will indicate the status of the front doors. If the doors are open, then the
L.E.D. is ON.
7.
TBOL – (RED L.E.D.)
This L.E.D. will indicate the status of the tumbler overload contact. If the contact is
closed, then the L.E.D. is ON. If it faults open, then the L.E.D. is OFF.
8.
FNOL – (RED L.E.D.)
This L.E.D. will indicate the status of the fan overload contact. If the contact is closed,
then the L.E.D. is ON. If it faults open, then the L.E.D. is OFF.
9.
FAN – (RED L.E.D.)
This L.E.D. will indicate the status of the blower fan. If the fan is on, then the L.E.D. is
ON.
10. RBHL – (RED L.E.D.)
This L.E.D. will indicate the status of the rear burner high limit disk. If the disk is
closed (temperature below 330º F [165º C]), then the L.E.D. is ON.
11. R_SS – (RED L.E.D.)
This L.E.D. will indicate the status of the rear sail switch. If the switch is closed, then
the L.E.D. is ON.
12. FBHL – (RED L.E.D.)
This L.E.D. will indicate the status of the front burner high limit disk. If the disk is
closed (temperature below 330º F [165º C]), then the L.E.D. is ON.
13. F_SS – (RED L.E.D.)
This L.E.D. will indicate the status of the front sail switch. If the switch is closed, then
the L.E.D. is ON.
14. EXHL – (RED L.E.D.)
This L.E.D. will indicate the status of the exhaust high limit disk. If the disk is closed
(temperature below 225º F [107º C]), then the L.E.D. is ON.
15. DRY – (RED L.E.D.)
This L.E.D. will indicate the status of the programmable logic controller (PLC). If the
mechanical functions of the dryer have been set to the DRY position, the PLC will send
a signal to the Phase 7 board. This signal will indicate that ALL the doors are closed
and the dryer is level. When these conditions are met, then the L.E.D. is ON.
16. LINT – (RED L.E.D.)
This L.E.D. will indicate the status of the lint drawer. If the drawer is closed, then the
L.E.D. is ON.
17. R_HE
Supply power for rear heat output.
18. F_HE
Supply power for front heat output.
19. 24VIN – (RED L.E.D.)
This L.E.D. will indicate the status of the control voltage. If the power on button is
pressed (green button light is on), then the L.E.D. is ON.
20. ESTP – (RED L.E.D.)
This L.E.D. will indicate the status of the Emergency Stop button. If the button is
pressed in, then the L.E.D. will be OFF.
113393-3
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59
21. FSWP – (RED L.E.D.)
This light emitting diode (L.E.D.) will indicate the status of the water pressure switch.
If the water is turned off of not connected, providing no pressure, the L.E.D. will be
OFF.
22. SPR3 – (RED L.E.D.)
This is for a spare input to be used with programmable outputs.
23. SPR2 – (RED L.E.D.)
This is for a spare input to be used with programmable outputs.
24. SPR1 – (RED L.E.D.)
This is for a spare input to be used with programmable outputs.
25. RVLV – (RED L.E.D.)
This L.E.D. will indicate the status of the rear gas valve. If the rear gas valve is open
(ON), then the L.E.D. is ON.
26. FVLV – (RED L.E.D.)
This L.E.D. will indicate the status of the front gas valve. If the front gas valve is open
(ON), then the L.E.D. is ON.
27. 24IN – (RED L.E.D.)
This L.E.D. will indicate 24 VAC to the board.
28. +5V
The 24 VAC regulated to power components on the board.
29. Mode (blinking) communication between display and input/output (I/O) boards.
OUTPUTS:
1.
F.S.S. – (GREEN L.E.D.)
This L.E.D. indicates the activation of the water system. When the system
is activated the L.E.D. is ON.
2.
PGR2 – (GREEN L.E.D.)
This is for a spare output to be programmed.
3.
R_HEAT – (GREEN L.E.D.)
This L.E.D. will indicate the status of the rear heat output. If the request to
turn on the rear heater is made, then the L.E.D. is ON.
4.
AUDIO ALERT – (GREEN L.E.D.)
This L.E.D. will indicate the status of the horn output. If the request to turn
on the horn is made, then the L.E.D. is ON.
5.
FWD – (GREEN L.E.D.)
This L.E.D. will indicate the status of the tumbler forward direction output. If
the request to tumble the drum in the forward direction is made, then the
L.E.D. is ON.
6.
AIR JET – (GREEN L.E.D.)
This L.E.D. will indicate the status of the air jet output. If the request to turn
on the air jet is made, then the L.E.D. is ON.
7.
PGR3 – (GREEN L.E.D.)
This is for a spare output to be programmed.
8.
PGR1 – (GREEN L.E.D.)
This is for a spare output to be programmed.
9.
F_HEAT – (GREEN L.E.D.)
This L.E.D. will indicate the status of the front heat output. If the request to
turn on the front heater is made, then the L.E.D. is ON.
10. FAN – (GREEN L.E.D.)
This L.E.D. will indicate the status of the fan output. If the request to turn on
the fan (blower) is made, then the L.E.D. is ON.
11. REV – (GREEN L.E.D.)
This L.E.D. will indicate the status of the tumbler reverse direction output. If
the request to tumble the drum in the reverse direction is made, then the
L.E.D. is ON.
12. EOC – (GREEN L.E.D.)
This L.E.D. will indicate the status of the end of cycle light output. If the
request to turn on the end of cycle light is made, then the L.E.D. is ON.
60
American Dryer Corp.
113393-3
13. OCL4 – (GREEN L.E.D.)
This light emitting diode (L.E.D.) will indicate the status of the open collector
output #4. If the request to turn on the open collector output #4 is made,
then the L.E.D. is ON. (Programmable and defaulted to front down).
14. OCL3 – (GREEN L.E.D.)
This L.E.D. will indicate the status of the open collector output #3. If the
request to turn on the open collector output #3 is made, then the L.E.D. is
ON. (Programmable and defaulted to lint drawer).
15. OCL2 – (GREEN L.E.D.)
This L.E.D. will indicate the status of the open collector output #2. If the
request to turn on the open collector output #2 is made, then the L.E.D. is
ON. (Programmable and defaulted to front door closed).
16. OCL1 – (GREEN L.E.D.)
This L.E.D. will indicate the status of the open collector output #1. If the
request to turn on the open collector output #1 is made, then the L.E.D. is
ON. (Programmable and defaulted to front door open).
17. OCL5 – (GREEN L.E.D.)
This L.E.D. will indicate the status of the open collector output #5. If the
request to turn on the open collector output #5 is made, then the L.E.D. is
On. (Programmable and defaulted to rear down).
18. OCL6 – (GREEN L.E.D.)
This L.E.D. will indicate the status of the open collector output #6. If the
request to turn on the open collector output #6 is made, then the L.E.D. is
ON. (Programmable and defaulted to rear door open).
19. OCL7 – (GREEN L.E.D.)
This L.E.D. will indicate the status of the open collector output #7. If the
request to turn on the open collector output #7 is made, then the L.E.D. is
ON. (Programmable and defaulted to rear door closed).
20. OCL8 – (GREEN L.E.D.)
This L.E.D. will indicate the status of the open collector output #8. If the
request to turn on the open collector output #8 is made, then the L.E.D. is
ON. (Programmable and defaulted to Spare).
KEYPAD
113393-3
www.amdry.com
61
I/O DISPLAY BOARD
I/O BOARD
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American Dryer Corp.
113393-3
SECTION XI
CUSTOMER CUSTOM PARAMETER SETTINGS
This section is set aside for customer use where customer or specific parameters/settings can be documented, as
programmed by them for their specific dryer. It is suggested that any parameter changes or customer cycles be
documented here for future reference.
CUSTOMER USE
113393-3
LANGUAGE:
________________________
MODEL:
________________________
SYSTEM TEMP:
________________________
FACTOR “A”:
________________________
FACTOR “B”:
________________________
LINT COUNT:
________________________
AUDIO ALERT:
________________________
SCROLL TYPE:
________________________
SCROLL SPEED:
________________________
SPIN TIME:
________________________
STOP TIME:
________________________
WRINKLE GUARD AUDIO ALERT:
________________________
INJECTION: (OPTION)
________________________
1ST ON TIME:
________________________
OFF TIME:
________________________
2ND ON TIME:
________________________
OFF TIME:
________________________
3RD ON TIME:
________________________
OFF TIME:
________________________
4TH ON TIME:
________________________
OFF TIME:
________________________
5TH ON TIME:
________________________
OFF TIME:
________________________
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63
PROGRAMMED CYCLE A-F:
Cycle:
_______________________
Cycle Type: AUTO
Reverse Mode:
__________________ (Option)
Dry Temp:
________________________
Dry Level:
________________________
Cool Down Time:
________________________
Cool Down Temp:
________________________
Factor “A”:
________________________
Factor “B”:
________________________
Controlled Cool Down:
________________________
Cycle Type: MANUAL
Reverse Mode:
Dry Time:
________________________
Dry Temp:
________________________
Cool Down Time:
________________________
Cool Down Temp:
________________________
Spin Time:
________________________
Stop Time:
________________________
Controlled Cool Down:
________________________
Injection:
64
__________________ (Option)
__________________ (Option)
1ST ON TIME:
________________________
OFF TIME:
________________________
2ND ON TIME:
________________________
OFF TIME:
________________________
3RD ON TIME:
________________________
OFF TIME:
________________________
4TH ON TIME:
________________________
OFF TIME:
________________________
5TH ON TIME:
________________________
OFF TIME:
________________________
American Dryer Corp.
113393-3
PROGRAMMED CYCLE 0-40:
Cycle:
_______________________
Cycle Type: AUTO
Reverse Mode:
__________________ (Option)
Dry Temp:
________________________
Dry Level:
________________________
Cool Down Time:
________________________
Cool Down Temp:
________________________
Factor “A”:
________________________
Factor “B”:
________________________
Controlled Cool Down:
________________________
Cycle Type: MANUAL
Reverse Mode:
Dry Time:
________________________
Dry Temp:
________________________
Cool Down Time:
________________________
Cool Down Temp:
________________________
Spin Time:
________________________
Stop Time:
________________________
Controlled Cool Down:
________________________
Injection:
113393-3
__________________ (Option)
__________________ (Option)
1ST ON TIME:
________________________
OFF TIME:
________________________
2ND ON TIME:
________________________
OFF TIME:
________________________
3RD ON TIME:
________________________
OFF TIME:
________________________
4TH ON TIME:
________________________
OFF TIME:
________________________
5TH ON TIME:
________________________
OFF TIME:
________________________
www.amdry.com
65
ADC 113393
3 - 09/07/04-5
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