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CARPET EXTRACTOR
Operating Instructions (ENG)
10070100
Beginning with Serial No. 1000054537
Read these instructions before operating the machine
AB
86038570 05/11/07
PRV NO. 98828
TABLE OF CONTENTS
MODEL ____________________________________________
DATE OF PURCHASE ________________________________
SERIAL NUMBER __________________________________
SALES REPRESENTATIVE # _________________________
DEALER NAME ____________________________________
Data Log/Table of Contents ....................1
Safety Instructions...................................2
Grounding Instructions ............................3
Operations...............................................4
Maintenance …………………………. .....6-9
Troubleshooting ......................................10
Technical Specifications…………...……..11
Parts Lists................................................13-22
Spare Parts..............................................23
Wiring Diagram........................................24
Warranty ..................................................25
INSPECTION
Carefully unpack and inspect your machine for shipping damage. Each unit is operated and thoroughly inspected before shipping, and any damage is the responsibility of the carrier, who should be notified immediately.
1
D-250 86038570 05/11/07
SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
!
WARNING:
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
D-250 86038570 05/11/07 2
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL:
The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
The D250 is for use on a nominal 115-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”.
A temporary adaptor that looks like the adaptor in “Fig
. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover.
Whenever the adaptor is used, it must be held in place by a metal screw.
The D250IE is for use on a nominal 230-volt circuit.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
PROPER GROUNDING (115V)
Grounding Pin
Grounded
Outlet
Metal Screw
Fig. A
Adaptor
Grounded Outlet Box
Fig. B
Tab For Grounding Screw
Adaptor
Fig. C
NOTE: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code
CHEMICALS
Suitable Chemicals
Alkalis
Detergents
Hydroxides
Soaps
Vinegar
Non-Compatible
Aldehydes
Aromatics Hydrocarbons
SP Butyls
Carbon Tetrachloride
Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
Warning:
Using the incompatible chemicals listed above will damage the machine. Damages of this type are not covered under the 6-3-1 warranty. Carefully read ingredients on manufacturer's label before using any product in this machine.
3 D-250 86038570 05/11/07
OPERATIONS
CARPET INSPECTION:
Determine precisely what areas you are going to clean. Note problem areas in the carpet or tack strip. Look for loose carpet, heavily damaged areas, discolored stains, or grease spots that will require prespotting. Note the carpet type. Check the availability of hot water, drains, and suitable electrical outlets. If the carpet is loose or worn, have it repaired before attempting to clean it.
Plan the cleaning route, work from the most remote area towards the exit. Try not to travel over the cleaned areas when getting fresh water or dumping old. Furniture should be moved out away from the walls before cleaning. If furniture is moved back in place before carpet is completely dry, place plastic or foil protectors under the legs to prevent possible carpet staining. When possible use a Windblower
(WB3) and open all windows and doors to speed carpet drying.
ACCESSORIES:
The D-250 can be used with the following Windsor equipment: Deluxe Hand Tool (86000020 – PRV
NO. DHT), Pile Jogger (86041760 - PRV NO. PJ2A),
Standard Floor Wands(SFW, 86000610 – PRV NO.
SW, 86288320 – PRV NO. SW-PRO, 86288310 –
PRV NO. PROW), & Wind Blower carpet dryer(10040270 – PRV NO. WB3). Contact an authorized Windsor dealer for assistance in choosing the right equipment .
GENERAL INFORMATION:
On heavily soiled carpets, or on areas of high
foot traffic, it may be necessary to use a prespray or traffic lane cleaner applied with a Pro-Spray. Do not add presprays to the machine's solution tank. If a spotter is used, follow the manufacturer's instructions exactly as printed on the label. Remove the spotter with the floor tool when done, spotter left in the carpet may bleach or brown it permanently.
As the carpet is being cleaned, check to see if
there is foam building up in the recovery bucket.
Add a little defoaming compound to the recovery tank but never to the solution tank.
For infrequent use or long periods of storage, flush the system with a neutralizing solution of 1 quart white vinegar mixed with 2 gallons hot water.
Flush the system with clean hot water after neutralizing.
For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.
PROTECT THIS MACHINE FROM FREEZING.
EQUIPMENT SET-UP:
1. Plug power cable from machine into properly grounded wall outlet.
2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.
4. Connect the hose set to the machine and wand.
Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be sure a positive connection was made.
5. Pour clean, hot water into the solution tank.
To avoid possible tank distortion, water
temperature must not exceed 140 F (60C).
6. Add a non-foaming cleaning solution concentrate, for use in hot water extractors at the proportions noted on the container (See list below), into solution tank. NOTE: When using powder cleaner, pre-mix with hot water in a clean container before adding to the solution
tank.
7. Turn pump and vacuum switch(s) to the on position. NOTE: Pump may have to be primed
for solution flow. (See Priming the Pump)
8. Start cleaning.
PRIMING THE PUMP
1. Connect priming hose to solution output on machine.
2. Run open end of priming hose to vacuum intake.
3. Turn pump and both vacuums on and seal off hose going into vacuum in take.
4. Do this for 30 seconds or until pump is putting out a steady flow of water.
D-250 86038570 05/11/07
4
OPERATION
HEATER OPERATION
The disconnect fittings on the heater will become extremely hot during operation. Allow sufficient time to cool, or run solution through the machine with the heater turned off before disconnecting the or
performing any maintenance on the heater.
Before disconnecting the heater, open wand valve to relieve the system of all pressure by depressing the valve trigger.
DO NOT spray water directly on to the heater. To clean, unplug the unit and wipe with a damp cloth.
Make certain that the solution tank is filled adequately before plugging in the machine and heater.
1. Plug the machine and heater into separate grounded circuits. The heater draws 15 amps of current.
2. Turn the solution pump ON. Turn the heater switch ON. The solution pump must be turned on
BEFORE the heater is turned on.
The heater requires about 5-6 minutes to reach operating temperature, approximately 250°F.
When turning the machine and heater OFF, make certain that you turn the heater off FIRST.
EMPTYING AND CLEANING
Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.
1. Before proceeding, make certain that the nozzle is functioning properly.
a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.
b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.
2. Normally, chemical is applied on the push stroke while vacuuming is done on the pull stroke. For heavily soiled carpets the hand tool may be used in the scrubbing manner, applying chemical in both the push and pull stroke. A LWAYS FINISH UP
AN AREA WITH A VACUUM PULL STROKE .
5 D-250 86038570 05/11/07
3. When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.
4. The shutoff float inside the recovery tank will impede the vacuum flow when the tank is full.
When this occurs, empty the recovery tank. Do this by opening the dump valve located at the back of the machine. NOTE: Dispose of waste in a proper manner which would not violate any
Local, State or Federal law.
5. Once the recovery tank has been emptied, you may once again proceed with cleaning.
Operating Vacuum after shutoff has activated could draw water directly into the vac motor. This will cause damage to the motor, therefore voiding your warranty.
Always test carpet for color fastness in an inconspicuous place. Also, to avoid prolonged drying times, do not spray too much solution in any one area.
SHUT DOWN AND STORAGE
1. Turn Switch OFF. Empty recovery tank completely and rinse several times to remove any dirt or debris that may be left behind.
2. Drain any unused cleaning solution from solution tank and rinse with clean water to remove any suds left behind by the cleaning chemicals.
NOTE: Dispose of waste in a proper manner which would not violate any Local, State or
Federal law
3. Run a small amount of clean water through pump if chemicals were used. This will help insure the life of your pump.
4. Check the spray jet on the cleaning tool for full spray pattern and inspect vac head for any obstructions.
5. Remove as much moisture from system before storing in cold climates. Excess water may freeze during storage and crack internal components, causing damage to the unit.
Before making any adjustments or performing any maintenance to your machine, disconnect the
power cord from the electrical source.
DAILY MAINTENANCE:
(At the end of each working day):
1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.
2. Vacuum out the solution tank .
3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a
1-10 bleach to water solution. Waste water should be disposed of properly.
4. Remove lint build-up from the float shut-off screen in the recovery tank . (Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary).
5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.
6. Inspect power cord for wear or damage. This cable will lay on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.
7. Ensure automatic shut-off ball is working properly.
8. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.
9. Run clean water through solution pump when work is complete.
10. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).
11. Store with access covers removed to allow tanks to dry.
PERIODIC MAINTENANCE
1. Twice a month, flush a white vinegar solution
(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water. This will prevent build-up of alkaline residue in the system.
D-250 86038570 05/11/07
MAINTENANCE
2. Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss.
3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
4. Clean out solution tank and remove and clean solution screen.
5. Clean outside of all tanks and check for damage.
MONTHLY MAINTENANCE
1. Check all bearings for noise and wear.
2. Check all gaskets for wear and leakage.
3. Check pump pressure; observe spray pattern and check with gauge if necessary.
4. Check overall performance of machine.
5. Grease piston inside pressure regulator.
SEMI-ANNUALLY
1. Check vacuum motor brushes.
LUBRICATION
For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.
STORAGE
Thoroughly clean machine if it is to be stored.
Protect this machine from freezing while in storage.
HEATER MODEL STORAGE
Be sure to thoroughly drain water out of heater lines prior to storage in colder climates. This heater will freeze and possibly crack, voiding your warranty.
6
MAINTENANCE
SERVICE SCHEDULE
Check machine for cord damage
Check recovery dome and gasket for damage and cleanliness
Check hoses for wear, blockages, or damage
Check handles, switches, and knobs for damage
Check vac motor intake filter and clean
Run one gallon of water through system
Clean out recovery tank and check float valve to make sure it moves freely
Clean out solution tank and remove and clean vacuum intake screen
Clean outside of all tanks and check for damage
Run vac motor for at least one minute to allow motor to dry
Store with dome off tank to allow the tank to dry
Check all gaskets for wear and leakage
Check vacuum intake screen for damage; replace if necessary
Check pump pressure; observe spray pattern and check with gauge if necessary
Check and clean solution screen
Check cables for fraying
Check overall performance of machine
Check vac motor carbon brushes
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
7 D-250 86038570 05/11/07
MAINTENANCE
ONLY QUALIFIED MAINTENANCE PERSONNEL
ARE TO PERFORM THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Locate the vacuum motor wires and disconnect at the connector.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove solution hoses from fittings in pump.
4. Remove the (2) screws that fasten the pump to the frame.
5. Reverse process to install pump.
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
WARNING: The green
Carbon
Brushes ground wire must be attached for safe operation.
See wiring diagram.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3
8
[9.5mm]
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
Carbon
Brushes
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.
Wire
Terminal
Note:
Place stop in groove.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Wire Terminal
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3/8 (9.5mm)
D-250 86038570 05/11/07
8
MAINTENANCE
D-250 PUMP MAINTENANCE
Per manufacturer’s recommendations the following maintenance should be performed utilizing noted kits:
1.) 500 hours-Kit 86201080 – PRV NO. 250-75A replaces the V-packing, wave washer, packing spreader and plunger guide.
2.) 500 hours-Kit 86201100 – PRV NO. 250-75C replaces the CAM bearing and insert.
3.) 1000 hours-kit 86201090 – PRV NO. 250-75B valve assembly and o-rings.
NOTE: Maintenance and repairs must be done by qualified personnel. Using non-Windsor parts to repair this machine will void the warranty. Contact an authorized Windsor dealer for complete details.
9
D-250 86038570 05/11/07
TROUBLESHOOTING
TROUBLE SHOOTING CHART
PROBLEM
No power to machine
Electrical shock
Electrical shock
Vac motor speed varies or doesn't run
Loss of Vacuum
Solution hose fitting hard to connect
Carpet not getting clean
Carpet too wet
POSSIBLE CAUSE
Dead electrical circuit
Faulty power cord
Equipment not grounding
Receptacle not grounded
Over saturation
SOLUTION
Check building circuit breaker or fuse box.
Replace.
Follow grounding instructions exactly.
Contact an electrician to check building's wiring.
Worn motor brushes
Motor worn out
Faulty switch
Loose vacuum dome
Crack in dome or poor joint
Replace.
Replace.
Replace.
Center and seal dome over tank.
Replace or repair using acrylic plastic cement only.
With power off clean screen. Lint or dirt clogging vacuum screen
Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise.
Vac motor seals leaking Replace.
Floor tool vac chamber clogged
Vac motor, hose, or dome gasket
Corrosion on fittings
Wash out with hose. Pick lint out with a wire.
Replace.
Clean with steel wool.
Soak in acetic acid (white vinegar).
Lubricate lightly with silicone based lubricant.
Severe soil conditions Make several passes at right angles to each other.
Use a prespray.
Adjust solution pressure to lower setting.
Make several passes without spray.
Carpet browning
Solution not flowing properly
Leaving carpet too wet
Too much chemical
Solution hose connection
Faulty pump
Faulty floor tool valve
Faulty pump switch
Check for loss of vac pressure.
Check label for correct solution concentration.
Check for positive connection.
Repair or replace.
Repair or replace.
Repair.
D-250 86038570 05/11/07 10
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
ELECTRICAL:
ELECTRIC VACUUM MOTOR
SOLUTION PUMP
SOLUTION CAPACITY
RECOVERY CAPACITY
WEIGHT
115 V, 60 Hz, 15 Amps per power cable ((D250)
230 V, 50 Hz, 15 Amps (D250IE)
(1) –2/1.25 HP, 2 stage, Waterlift –150” (381cm)
250 psi, adj.
17 gallons (64.3ltr)
15 gallons (56.75ltr)
97 lbs. ( 44 kg)
POWER CABLE 2-25’ (6.35 m) (D250)
1-25' (6.35 m) (D250IE)
11 D-250 86038570 05/11/07
NOTES:
D-250 86038570 05/11/07 12
RECOVERY TANK ASSEMBLY
6
5
3
4
34
2
7
1
35
37
29
13
28
27
30
8 25
9
33
35
10
11
12
14
15
16
13
17
36
18
19
24
21
20
22
23
31
32
13
26
13 D-250 86038570 05/11/07
RECOVERY TANK ASSEMBLY
REF PART NO. PRV NO. QTY
1 86033260 05151 1
DESCRIPTION
TUBE ASM, RECOVERY TANK
4 86275800 70546
6 86033330 78475
6 SCR, 8 X 3/4 PFHT/S BLK ZINC
1 VAC STACK ASM, 17 GAL PORTABLES
8 86161460 15-808123 1 DUMP VALVE 2”
9 86161470 11-800444 1 ELBOW, 1.5 2” 45D PVC SCH40
10 86201510 390-26
11 86237440 35168
3 SPACER NYLON 1/4 ID X 1/2 OD
1 GASKET VAC MTR
13 86010630 87013
14 86003760 35166
7 WASHER, 1/4 ID X 5/8 OD SS
1 GASKET, VAC MTR
15 86201970 065-92 3 VAC SPACER 2 1/4 II STAGE
16 86031620 85047 1 VAC MTR ASM, D/B RCVRY 115V 2ST
- 86202070 360-04B - BRUSHES, VAC FOR 116392-00
- 86135320 140687
17 86256490 70814
-
3
BRUSH SET, 120V VAC WINDSOR
STUD, 1/4-20 X 4.5
18 86010640 87016
19 86274980 70335
20 86002390 20063
21 86004190 39337
22 86234900 27508
23 86002380 20046
24 86267480 880292
25 86033420 75334
26 86273780 70015
27 86091150 065-25
28 86273830 70020
3
1
1
1
1
1
1
1
2
WASHER, #10 LOCK EXT STAR SS
SCR, 10-32 X 1/2 PHTR GRN/GRND
CLAMP, 1.75” WORM GEAR X .312
HOSE, 1.5 BLK VAC X 24”
CUFF, VAC HOSE BLU
CLAMP, 2.25” WORM GEAR
WIRE, 4” GRN/14 76010 X 76014
TANK, RECOVERY DB DK GRY
SCR, 1/4-20 3/4 HHCS SS DL
1 TANK BRACE ASM, D/B
2 SCR, 1/4-20 X 1/2 HHCS SS NP
29 86200290 260-33
30 86200320 39574
1 HOSEBARB, 1.5 MPT X 1.5
1 HOSE ASM, 1/4 HP SLTN 16.5FT
31 86200320 150-44A 1 VAC HOSE 16-1/2’ W/CUFFS 1 1/2
32 86241910 47356 1 KIT, HOSE ASM W/BAG DOM50
33 86001750 14182
34 86004000 35255
35 86237770 35256
1 HOSE BAG 24” X 36”
1 GASKET, TANK LID
2 GASKET, DUMP VALVE
36 86005710 57105 3 NUT, 1/4-20 HEX W/ STAR WASHER
SERIAL NO.
FROM NOTES:
SERVICE ONLY
1000121568 SERVICE ONLY
D-250 86038570 05/11/07 14
CONTROL PANEL GROUP
2
1
3
4
5
6
7
8
19
18
16
11
12
13
10
14
15
17
15
9
D-250 86038570 05/11/07
CONTROL PANEL GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86199650 070-08 1 FAN 105 CFM AXIAL
2 86090870 61367 1 PANEL ASM, CONT. 3 SW W/HEAT
3 86276290 70621006 4 SCR, #10 X 3/4 PPHST HI-LO BLK
4 86199660 070-08A 1 FAN FINGER GUARD
5 86273810 70018 1 SCR, 1/4-20 X 1 HHCS SS
6 86256960 72142 3 SWITCH, SPST 15A EURO ROCKER
7 86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/A PLUG
8 86199530 060-04 1 CORD 25’ BLK 12/3 SJTW/A PLUG
10 86256180 73195
11 86201860 330-06
2 STRAIN RELIEF, 1/2 NPT (.48ID)
1 TOGGLE SWITCH BOOT
13 86201330 335-04 1 TOGGLE SWITCH PLATE ON/OFF
14 86261300 51116 1 LIGHT ASM, 115V BRUSH WEAR
15 86233480 22046 1 CLIP, LAMP
16 86200600 500345 1 LABEL DOM 3 SWITCH W/HEAT
17 86005670
19 86005710
57040
57105
2 NUT, 1/2 NPT CONDUIT
3 NUT, 1/4-20 HEX W/STAR WASHER
SERIAL NO. FROM NOTES:
D-250 86038570 05/11/07 16
VACUUM GROUP (LOWER)
4
5
12
2
3
6
17
1
11
D-250 86038570 05/11/07
10
9
7
8
VACUUM GROUP (LOWER)
REF PART NO. PRV NO. QTY
1 86274980 70335
2 86256480 70813
1
3
DESCRIPTION
SCR, 10-32 X 1/2 PHTR GRN/GRND
STUD, 14/20 X 3.5 SS
3 86010630 87013
4 86201970 065-92
3 WASHER, 1/4 ID X 5/8 OD SS
3 VAC SPACER 2 1/4 II STAGE
5 86003760 35166 1 GASKET, VAC MTR
6 86090980 360-24A 1 PLATE ASM, VAC 90 DEG
7 86031600 85045 1 VAC MTR ASM, D/B SLTN 115V 2ST
- 86202070 360-04B - BRUSHES, VAC FOR 116392-00
- 86135320 140687
8 86282120 39582
-
1
BRUSH SET, 120V VAC WINDSOR
HOSE, VAC EXHAUST X 9”
9 86002380 20046
10 86267480 880292
11 86010640 87016
12 86005710 57105
1 CLAMP, 2.25” WORM GEAR
1 WIRE, 4” GRN/14 76010 X 76014
1 WASHER, #10 LOCK EXT STAR
3 NUT, 1/4-20 HEX W/ STAR WASHER
SERIAL NO.
FROM NOTES:
SERVICE ONLY
1000121568 SERVICE ONLY
D-250 86038570 05/11/07
18
PUMP & HEATER GROUP (200 PSI)
4
5
3
12
6
2
10
13
11
14
1
19
9
7
15
D-250 86038570 05/11/07
8
16
PUMP & HEATER GROUP (200 PSI)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86199640 030-16 1 ELBOW, 1/4 NPT STREET LONG 90D
2 86200260 151-50C 1 HOSE, PULSE 47.0 1/4MPT X 1/4 MPT
3 86197370 31017
4 86005590 56014
1 ELBOW, 1/4 FPT X 1/4 FPT
1 NIPPLE, 1/4 CLOSE
5 86033580 41515
6 86197390 31021
7 86201130 250-79
8 86233150 20042
1 HEATER ASM, D/B COMPLETE
1 ELBOW, 1/4 NPT 45 D STREET
1 PUMPTEC 200 PSI PUMP & MOTOR
2 CLAMP, 3/8 HOSE (D-SLOT)
9 86197940 40027
10 86005710 57105
11 86006850 70393
1 HOSEBARB, 3/8 MPT X 1/2 90D DL
2 NUT, 1/4-20 HEX W/ STAR WASHER
2 SET SCR, 1/4-20 X 1.25L
12 86200270 151-51C 1 HOSE, PULSE 14.0 1/4 MPT X 1/4 MPT
13 86197360 31016 1 ELBOW 1/4 NPT STREET
15 86090920 065-28A 1 PLATE, PUMP MOUNT
16 86280910 39174 1 HOSE, 1/2 ID WIREBOUND X 23”
SERIAL NO.
FROM NOTES:
INCLUDED IN
HEATER ASSEMBLY
INCLUDED IN
HEATER ASSEMBLY
D-250 86038570 05/11/07
20
SOLUTION TANK ASSEMBLY
11
13
12
10
21
14
19
16
17
36
33
8
15
18
7
12
37
16
6
34
40
2
5
35
4
3
D-250 86038570 05/11/07
23
36
12
32
20
11
1
9
28
1
12
11
29
25
38
39
27
40
26
24
11
30
22
21
20
SOLUTION TANK ASSEMBLY
REF PART NO. PRV NO. QTY
1 86201290 280-02
2 86201500 260-71
2
1
DESCRIPTION
RIVET AL. 3/16 X 1/2 CLOSED
SOLUTION COVER D/B
3 86002450 22015
4 86005590 56014
1 COUPLER, 1/4 OD
1 NIPPLE, 1/4 CLOSE
5 86199580 250-35 1 D/B BPR 200 PSI
6 86200250 151-50B 1 HOSE, 42” GRY 3/8 1/4MPT X CUT
7 86091260 87217
8 86201590 290-08
1 WASHER, 9/16 ID BENT
1 SOL SCREEN (ACORN) W/ RUB BASE
10 86198460 20008
11 86273830 70020
1 CLAMP, 5/8 NYLON UL/CSA
18 SCR, 1/4-20 X 1/2 HHCS SS
12 86010630 87013 10 WASHER, 1/4 ID X 5/8 OD SS
13 86090760 065-38B 1 BRACKET HEATER D/B 200
14 86006590 70088 1 SCR, #10-32 X 1/2 PPHMS SS
16 86274290 70162
17 86006620 70127
18 86271350 57187
19 86200020 41393
20 86271380 57196
21 86202250 040-06
22 86090700 010-01
23 86090840 065-28
24 86199430 040-03
25 86033530 75349
27 86202240 390-24
28 86242130 48100
29 86232790 27912
30 86276270 70619
31 86270900 57037
32 86202280 89252
33 86091430 05253
35 86070910 140758
36 86005710 57105
37 86273780 70015
38 86006850 70393
39 86271370 57189
40 86010710 87080
3 SCR, 10-32 X 3/8 PPHMS SS
4 SCR, 6-32 X 1/4 PPHMS SS
4 NUT, 6-32 ACORN, ZINC
1 HINGE, ACCESS PANEL
2 NUT, 1/2 PUSH-ON DOME CAP
2 WHEEL 8’ CENTERED HUB
1 AXLE ASM, LEFT
1 200 PUMP SUPPORT
2 CASTER SWIVEL 4” SWIVEL
1 TANK, SOLUTION DOM 250 DK BLU
2 WASHER, 1/4 X 5/8 BONDED NEOPRN
1 KNOB, HEX PRESS-LOC WING
1 CHAIN ASM, #10 BEAD S/S W/EYES
1 SCR, 1/4-20 X 2.0 HHMS SS F/T
1 NUT, 1/4-20 WING SS
2 WHEEL, 12” BLK CNTRD HUB
1 AXLE ASSEMBLY D.B.
1 BRKT 12” WHEEL MNT BRACE
2 NUT, 1/4 -20 HEX W/STAR WASHER
4 SCR, 1/4-20 X 3/4 HHCS SS NP
1 SET SCR, 1/4 –20 X 1.25
1 NUT, 1/4-20 FLANGE LOCK
2 WASHER, .5 X 1.25 FLAT GR8 PLT
SERIAL NO.
FROM NOTES:
NOT SHOWN
1000137325
1000137325
1000137325
1000137325
D-250 86038570 05/11/07
22
SPARE PARTS
SUGGESTED SPARE PARTS
PART
NUMBER
86199890
86199240
86201810
PRV NO.
100-04A
250-33A
130-14I
DESCRIPTION
FUSE 3 AMP 200 PSI
BPR REPAIR KIT PUMPTEC
THERMOSTAT W/SPADE LEADS
86201150
86201160
86201170
86202070
86135320
86031620
86031600
86201130
86256960
86202280
86271380
86199430
86002620
86201590
86199620
86261300
86200300
250-79E
250-79F
250-79G
360-04B
140687
85047
85045
250-79
72142
89252
57196
040-03
260-64A
290-08
370-08
51116
39572
PUMPTEC 300/400PSI PUMP KIT 1
PUMPTEC 300PSI PUMP KIT 2
PUMPTEC 300PSI REBUILD KIT 3
BRUSHES, VAC FOR 116392-00
BRUSH SET, 120V VAC WINDSOR
VAC MOTOR ASM, RCVRY 115V 2ST
VAC MOTOR ASM, SLTN 115V 2ST
PUMPTEC 200PSI PUMP & MOTOR
SWITCH, SPST 15A EURO ROCKER
WHEEL 12” BLK CENTERED HUB
NUT, 1/2 PUSH-ON DOME CAP
CASTER SWIVEL 4” SWIVEL
ACCESS COVER CLEAR 6” W/RIM
SOL SCREEN (ACORN) W/RUB BASE
DUMP VALVE SEAL 1-1/2”
LIGHT ASM, 115V BRUSH
HOSE, PRIMING KIT FEMALE QC
SERIAL NO.
FROM
1000121568
23 D-250 86038570 05/11/07
115V WIRING DIAGRAM
D-250 86038570 05/11/07 24
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