Worcester Greenstore 7kW Instruction manual

INSTRUCTION MANUAL INSTALLATION, COMMISSIONING AND SERVICING INSTRUCTIONS WORCESTER GREENSTORE LECP GROUND SOURCE HEAT PUMP IN EITHER SYSTEM OR COMBI VARIANTS 6 720 802 172-01.1I 6KW, 7KW, 9KW AND 11KW 6 720 806 768 (2013/02) en UK/IE LIST OF CONTENTS LIST OF CONTENTS 1 Key to symbols and safety instructions . . . . . . . . . . . . . . . . . . . 3 1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 Benchmark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 Pre - installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3.1 Ground source heat pump operation . . . . . . . . . . . . . . . . 4 3.2 Selection and sizing of a heat pump . . . . . . . . . . . . . . . . . 4 3.3 Heat loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 Heat emitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 regulations and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 7 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7.1 Information about the heat pump . . . . . . . . . . . . . . . . . . . 6 7.2 Application area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7.3 Type overview outputs in kW . . . . . . . . . . . . . . . . . . . . . . 6 7.4 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7.5 Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7.6 Positioning the heat pump . . . . . . . . . . . . . . . . . . . . . . . . 6 7.7 Checks before installation . . . . . . . . . . . . . . . . . . . . . . . . 6 7.8 Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7.9 CAN-BUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7.10 CAN-BUS termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7.11 Handling circuit boards . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 13 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 13.1 Collector hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 13.2 Detailed discharge pipe installation requirements (Combi model) . . . . . . . . . . . . . . . . . . . . 22 13.3 Collector system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 13.4 Heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 13.5 Siting the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 13.6 Pipework preparations . . . . . . . . . . . . . . . . . . . . . . . . . . 24 13.7 Flushing the heating system . . . . . . . . . . . . . . . . . . . . . . 24 13.8 Setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 13.9 Heat insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 13.10 Removing the front panel . . . . . . . . . . . . . . . . . . . . . . . . 25 13.11 Temperature sensor installation . . . . . . . . . . . . . . . . . . 25 13.12 Filling the heating system . . . . . . . . . . . . . . . . . . . . . . . . 25 13.13 Filling the collector system . . . . . . . . . . . . . . . . . . . . . . . 26 14 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 14.1 Connecting the heat pump . . . . . . . . . . . . . . . . . . . . . . . 28 14.2 Electrical connection wiring diagram . . . . . . . . . . . . . . . 28 14.3 External connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 14.4 Combined operation of two heat pumps (cascade connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 15 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 15.1 Panel overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 15.2 On/Off button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 15.3 Status lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 15.4 Menu display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 15.5 Menu button and menu dial . . . . . . . . . . . . . . . . . . . . . . 35 15.6 Return button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 15.7 Mode button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 15.8 Info button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 16 Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 8 Heating, general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 8.1 Circuits for heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 8.2 Control methods for heating . . . . . . . . . . . . . . . . . . . . . . . 7 8.3 Time control for heating . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8.4 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 17 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 17.1 Refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 17.2 Filling pressure in collector circuit . . . . . . . . . . . . . . . . . 36 17.3 Setting heating system operating pressure . . . . . . . . . . 36 17.4 Operating temperatures . . . . . . . . . . . . . . . . . . . . . . . . . 36 9 Energy metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 18 Installer menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 18.1 Access to the functions on Installer level . . . . . . . . . . . . 37 18.2 CAN-bus LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 18.3 Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 10 Dimensions and clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10.1 6-11kW Combi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10.2 6-11kW System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 19 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 11 Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Component parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 System solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . 11 11 12 17 12 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2 20 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 20.1 Room temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 20.2 Hot water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 20.3 Holiday . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 20.4 Energy measurements . . . . . . . . . . . . . . . . . . . . . . . . . . 50 20.5 Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 20.6 External control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 20.7 Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 6 720 806 768 (2013/02) KEY TO SYMBOLS AND SAFETY INSTRUCTIONS 20.8 20.9 20.10 20.11 20.12 20.13 Additional heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Access level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return to factory settings . . . . . . . . . . . . . . . . . . . . . . . 55 56 57 57 58 58 IMPORTANT INFORMATION This symbol indicates important information where there is no risk to people or property. ADDITIONAL SYMBOLS 21 Alarms 21.1 21.2 21.3 21.4 21.5 21.6 21.7 21.8 21.9 21.10 21.11 21.12 21.13 ............................................. Soft starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control unit and room controller alarm lamp . . . . . . . . Alarm display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm buzzer at alarm . . . . . . . . . . . . . . . . . . . . . . . . . . Acknowledgement of alarms . . . . . . . . . . . . . . . . . . . . . Alarm timer, alarm mode . . . . . . . . . . . . . . . . . . . . . . . . Alarm categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Information log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 58 58 58 58 58 58 58 59 59 59 63 63 63 Symbol ▶ • – Explanation Step in an action sequence Cross-reference to another part of the document List entry List entry (second level) Table 1 1.2 SAFETY INSTRUCTIONS GENERAL ▶ Read the guide carefully and keep it to hand for future use. INSTALLATION AND COMMISSIONING ▶ The heat pump may be installed and put into operation only by a competent person. SERVICE AND MAINTENANCE 22 Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 22.1 Return to factory settings . . . . . . . . . . . . . . . . . . . . . . . 64 22.2 Factory values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 23 Environmental protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 ▶ Only competent persons may carry out repairs. Incorrect repairs can lead to serious risks to the user, and a reduction in savings. ▶ Only use original spare parts. ▶ Service and maintenance must be carried out annually by a competent person. HANDLING REFRIGERANT The ground source heat pump is filled with R407c refrigerant. 24 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 25 The guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 ▶ Only qualified and authorised refrigeration engineers may work on the refrigerant circuit. ▶ For all work with refrigerant, wear suitable safety gloves and goggles. WHAT TO DO IF REFRIGERANT LEAKS If refrigerant leaks and touches the skin, it can cause frostbite. 26 Commissioning procedure greenstore . . . . . . . . . . . . . . . . . . 69 27 Benchmark log book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 1 KEY TO SYMBOLS AND SAFETY INSTRUCTIONS 1.1 KEY TO SYMBOLS WARNINGS Warnings in this document are identified by a warning triangle printed against a grey background. Keywords at the start of a warning indicate the type and seriousness of the ensuing risk if measures to prevent the risk are not taken. The following keywords are defined and can be used in this document: • NOTE indicates a situation that could result in damage to property or equipment. • CAUTION indicates a situation that could result in minor to medium injury. • WARNING indicates a situation that could result in severe injury or death. • DANGER indicates a situation that will result in severe injury or death. 6 720 806 768 (2013/02) ▶ In case of a refrigerant leak, never touch any part of the ground source heat pump. ▶ Avoid skin or eye contact with refrigerant. ▶ Seek medical attention if you get refrigerant on your skin or in your eyes. ▶ If the refrigerant leaks please contact your installer immediately. 2 BENCHMARK Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer's instructions by competent persons and that it meets the requirements of the appropriate Building Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be provided to the customer for future reference. Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hotwater Industry Council who manage and promote the scheme. Visit www.centralheating.co.uk for more information. 3 PRE - INSTALLATION 3 PRE - INSTALLATION 3.1 GROUND SOURCE HEAT PUMP OPERATION As the outside temperature gets colder, the heat demand of a house increases and the output of an ground source heat pump will decrease. Eventually it becomes so cold outside that the output of the heat pump alone is not able to heat the building effectively. The Greestore range of ground source heat pumps therefore allows for monoenergetic and bivalent operation. Monoenergetic means that in the event of very low external temperatures a 3-stage electrical booster heater in the indoor unit will automatically be activated to provide additional heat and keep the building warm. In bivalent operation a second heating appliance (e.g. gas or oil boiler) is used to supplement the heat load. 3.2 SELECTION AND SIZING OF A HEAT PUMP It is essential that heat pump systems are designed to operate efficiently in order to meet the building heating needs and the expectations of the customer. In order to achieve this, the following design activities must be completed prior to installation:• Pre-design assessment - Determine the suitability of a heat pump system for the building based on the customer requirements, expectations and building type. • Detailed design - Complete building heat loss calculations and domestic hot water usage assessment. • Specification - Select a suitable heat pump and system components based on the detailed design. Calculate and communicate the predicted energy use and running costs of the system to the customer. A suitable design methodology for the above is detailed in MIS3005, the Microgeneration Certification Scheme (MCS) heat pump installer standard. Worcester, Bosch Group recommended that this standard is followed for heat pump systems. The standard covers the design, installation and commissioning requirements to ensure that 100% of the building heat loss can be met efficiently by the heat pump system. A heat pump system must be designed to this standard to be eligible for government financial incentives e.g Renewable Heat Incentive (RHI). The Worcester Bosch Group design team offer a heat pump sizing service which is MCS compliant. To request this service, download and submit the form using the guidance notes from our website address: www.worcester-bosch.co.uk/hp 3.3 HEAT LOSS The total heat loss of the house is calculated from the addition of fabric and ventilation heat losses.Fabric heat loss is the transmission of heat by conduction through the building structure, i.e windows, walls, roof and floor. Ventilation heat loss is heated air escaping from the house and being replaced by cold air from outside. 3.3.1 CALCULATING THE HEAT LOSS OF THE HOUSE It is essential to accurately calculate the heat loss of the house to ensure correct sizing of the heat pump system. The heat loss is dependent on the construction of the house, room sizes, external and internal design temperatures and air change rates. The heat loss calculations should satisfy the requirements of BS EN 12831. 3.3.2 ESTIMATING HEAT LOSS Estimating the heat loss of the building is useful in determining the suitability of a heat pump system. However, assumptions based on floor area (e.g. 50 W/m² for new build etc.) and SAP (the governments Standard Assessment Procedure) should not be used for the detailed design and specification stage. It should be noted that the heat loss for 4 non standard houses i.e. houses with large areas of glazing, high ceilings, log burners etc. or houses in exposed locations may deviate significantly from any rules of thumb. In existing properties, boilers are often oversized and should therefore not be used to determine the actual heat requirements of the house. However, estimates may be made on the basis of the existing energy consumption of the space to be heated. This installation manual does not cover all the necessary details to calculate the heat loss. The information given here is provided to remind the heating system designer and installer of the process and considerations. 4 HEAT EMITTERS Worcester, Bosch Group heat pumps are fitted with weather compensation controls as standard. However, for a heat pump to perform to its highest energy efficiency, the central heating emitter circuit should be designed so that the flow temperature is as low as possible. As a guide, the system should be designed using the following maximum flow temperatures; • Underfloor heating: 35-40 °C • Radiators: 45-50 °C If underfloor heating has been installed, it is important to remember that the underfloor system designer should have been informed that the heat source will be from an air source heat pump. It is also important to remember that radiators should have been correctly sized to work effectively with lower flow temperatures. A tool to aid installers and end users to understand the relevance of building heat loss and heat emitter selection on heat pump performance, has been created by the joint trade associations. The 'Heat Emitter Guide' can be downloaded from the following website: www.microgenerationcertification.org 5 REGULATIONS AND STANDARDS Installation of this heat pump should be done in accordance with MCS/MIS 3005. This appliance must be installed and serviced only by a competent person in accordance with the current: IEE Regulations, Building Regulation, Building Standards (Scotland) (Consolidation), Building Regulations (Northern Ireland), local water by-laws, Health & Safety Document 63S (The Electricity at Work Regulations 1989), IS 813 (Eire) and other local requirements. The relevant Standards should be followed, including: BS7074:1: Code of practice for domestic and hot water supply EN:12828: Central heating for domestic premises BS7593: Treatment of water in domestic hot water central heating systems BS814 EN 14511: Requirements heat pumps for space heating BS EN 378: Safety and environmental requirements for heat pumps The Health and Safety at Work Act 1974 The Management of Health and Safety at Work Regulations 1999 The Construction (Health, Safety and Welfare) Regulations 1996 The Construction (Design and Management) Regulations 1994 The Lifting Operations and Lifting Equipment Regulations 1998 Where no specific instruction is given, reference should be made to the relevant codes of Practice. Potable water: All seals, joints, compounds (including flux and solder) 6 720 806 768 (2013/02) STANDARD DELIVERY and components used as part of the secondary domestic water system must be approved for use with potable water supplies. This is to certify that the above ranges of products manufactured by Bosch Thermotechnology have been tested and found to comply with: • the requirements of the (Water Fittings) Regulations 1999 for England and Wales, the Water Byelaws 2000, Scotland and the Water Regulations Northern Ireland. • the requirements of the UK Building Regulations: The Building Regulations 1991 (England & Wales) Requirements G3, L1 and Regulation 7. The Building Standards (Scotland) Regulations 1990. Regulation 10 (B2), 22 (J3.3a and J3.4), 27 and 28 (P2.6 and P3). The Building Regulations (Northern Ireland) 2000. In accordance with current EU legislation (the F-gas regulation, EC Regulation No 842/2006 which came into effect on 4 July 2006), a heat pump that contains more than 3 kg of refrigerant R410A must be checked regularly by an accredited technician. 6 STANDARD DELIVERY 3 2 4 1 5 8 6 7 10 9 11 6 720 802 421-03.1I Fig. 1 [1] [2] [3] [4] [5] [6] x1, Heat pump x1, Flow sensor x4, Adjustable feet x1, Outdoor sensor x1, Document set x1, Particle filter (R 3/4 inner thread) for heating system (6 - 11 Combi). Particle filter is integrated in the System model. 6 720 806 768 (2013/02) [7] [8] [9] [10] [11] x1, Drain plug x1, Ball valve x1, Safety valve (4 bar) x1, Expansion vessel x1, Filling unit DN25 6-11 Combi, 6-11 System 5 GENERAL 7 ▶ Heat pump installation, energy drilling and collector installation must follow applicable regulations. GENERAL Only a competent person may carry out the installation. The installer must follow applicable rules and regulations and recommendations from the supplier. 7.1 6-11 System are heat pumps designed to be supplemented with an external hot water cylinder e.g. our 280 litre solar compatible. APPLICATION AREA The heat pump must only be used in a sealed hot water heating system according to BS EN 12828. Other forms of use are not permitted. We take no responsibility for damage occurring due to non-permitted use. 7.3 TYPE OVERVIEW OUTPUTS IN KW Combi System 6 6 7 7 9 9 11 11 Table 2 Type overview [Combi] Heat pump (with integrated hot water heater) [System] Heat pump (without integrated hot water heater) [6-11] Heating output 6...11 kW 7.4 TYPE PLATE The type plate is located on the roof plate of the heat pump. Information about the heat pump's output, part number, serial number and date of manufacture is stated there. 7.5 The outer cover plates should be removed to avoid damage if the heat pump is transported without the supplied transport pallet. The heat pump must not be stored at below zero temperatures. POSITIONING THE HEAT PUMP ▶ The heat pump is placed indoors, on a level and stable surface that withstands a weight of at least 500 kg. ▶ Adjust the rubber feet so the heat pump does not lean. ▶ The ambient temperature around the heat pump must be between +10 °C and +35 °C. ▶ The installer should take sound propagation into consideration when positioning the heat pump. ▶ The heat pump cylinder must be installed in line with The Building Regulations 1991 (England & Wales) Requirements G3, L1 and Regulation 7. 7.7 1. Position the heat pump on an even base. Adjust the height using the adjustable feet. 2. Install the incoming and outgoing pipes for the heat pump, as well as the expansion vessel. 3. Fit the filling unit, particle filters and valves. 4. Connect the heating unit to the heating system. 5. Install the outdoor sensor and possible room controllers. 6. Fill and vent the heating and collector systems before commissioning. 7. Carry out the external connections. 8. Connect the heating installation to the power supply. 9. Commission the heating installation by making all the necessary settings on the control panel. 10. Check the heating installation after commissioning. 11. Top up more collector circuit fluid, if required. 7.9 CAN-BUS CAUTION: Do not mix up the 12 V and CAN-BUS connections! The processors will be damaged beyond repair if 12 V is connected to the CAN-BUS. ▶ Ensure that the four cables which are to be connected to the contacts on the printed circuit boards are made with their corresponding markings. TRANSPORT AND STORAGE The heat pump should always be transported and stored in an upright position. However, the heat pump may be tilted temporarily, but must not be laid down. 7.6 CHECKLIST Each heat pump installation is unique. The following checklist will give you a general description of how the installation should be carried out. INFORMATION ABOUT THE HEAT PUMP 6-11 Combi are heat pumps with integrated hot water cylinders. 7.2 7.8 The printed circuit boards in the heat pump, and accessories board if applicable, are connected via the CAN-BUS communication line. The CAN (Controller Area Network) is a system that facilitates communication between microprocessor-based modules/printed circuit boards. A room controller is available as an accessory and must be connected by a CAN-BUS cable. Suitable cable for external laying is cable type LIYCY (TP) 2x2x0.5. The cable must be twisted pair and screened. The screen must only be earthed at one end and to the chassis. Maximum cable length is 30 m. The CAN-BUS cable must not be routed together with the mains cable that carry 230 V or 400 V. The minimum clearance is 100 mm. Routing of these cable together with the sensor cables is not permitted. The connection between the circuit boards is by four wires, because the 12V-supply between the circuit boards must also be connected. The circuit boards have markings for both the 12V and CAN-BUS connections. CHECKS BEFORE INSTALLATION ▶ Installation of the heat pump should be performed by a competent person. ▶ Before the heat pump is commissioned, the heating system, hot water cylinder and the collector circuit system, including the heat pump, must be filled and vented. ▶ Check that all pipe connections are intact and have not shaken loose during transportation. ▶ Wiring should be kept as short as possible to protect the system from downtime, for example during a thunderstorm. 6 6 720 806 768 (2013/02) HEATING, GENERAL 7.10 CAN-BUS TERMINATION 1 Term No Term A method for good ESD protection is a ground-connected bracelet when handling electronics. This bracelet must be put on before opening the screened metal bag/packaging or before exposing an installed board. The bracelet must be worn until the circuit board is enclosed in its screen packaging or closed electric box. Replaced, returned circuit boards must be handled in the same way. 2 6 720 644 816-03.1I Fig. 2 [1] [2] CAN-BUS termination Terminated CAN-BUS Non-terminated CAN-BUS Switch Term marks the start and end of the CAN-BUS connection. The display card (labelled with LCD on the wiring diagram) and the PEL card in the heat pump must be terminated by switch Term (position ON). If the CAN-BUS connected room controller is used it is terminated, and Term on the PEL card in the heat pump must be set to not terminated (position OFF). When using the Multi Module (which is an accessory), the accessories board in this module must be terminated, and Term on the PEL card in the heat pump must be set to not terminated (position OFF). We recommend that all printed circuit boards that are to be connected to the CAN-BUS are installed first. When this is being done, switch Term must be in the Term position. (ON position). 6 720 614 366-25.1I Fig. 4 7.10.1 SETTING OF SWITCH TERM When switch Term is in position ON, the loop is terminated. In position ON, Term is placed at the middle position and covers the hole in the board. When switch Term is in position OFF, the loop is not terminated. In position OFF, Term is placed at one of the side positions and the hole in the board is not covered. 8 The heating system consists of one or more circuits. The heating system is installed according to operating mode, depending on access to and type. Settings for this are made by the installer 8.1 7.11 HANDLING CIRCUIT BOARDS Circuit boards with control electronics are sensitive to discharges of static electricity (ESD – ElectroStatic Discharge) when handled. To prevent damaging the components, special care is therefore required when handled. CAUTION: Always wear a a ground-connected bracelet when handling electronics. HEATING, GENERAL CIRCUITS FOR HEATING • Circuit 1; the first circuit is included by default in the control unit and is controlled by the installed flow sensor, possibly in combination with an installed room controller. • Circuit 2 (mixed); control of circuit 2 is also included by default in the control unit and only needs to be supplemented with a mixing valve, circulation pump and flow sensor and possibly with an additional room controller. • Circuits 3-4 (mixed); control of up to 2 additional circuits is optional. Each circuit is then fitted with a Multi module, mixing valve, circulation pump, flow sensor and possibly a room controller. Circuits 2 through 4 cannot have a higher flow temperature than circuit 1. This means that underfloor heating on circuit 1 cannot be combined with radiators on another circuit. Room temperature reduction for circuit 1 can affect other circuits in some cases. 8.2 6 720 614 366-24.1I Fig. 3 Bracelet Damage is usually undetected, and a circuit board can operate correctly during commissioning but show signs of problems later. Charged objects may only be problematic if they are in close proximity to the electronics. Keep a distance of at least one metre from expanded polystyrene, protective plastic and other packaging, synthetic material (e.g. fleeces) and similar before starting work. 6 720 806 768 (2013/02) CONTROL METHODS FOR HEATING • Outdoor sensor; a sensor is fitted on the north facing outside wall of the house. The sensor sends signals to the control unit in the heat pump. Control with an outdoor sensor means that the heat pump automatically regulates the heating in the house depending on the outdoor temperature. The customer determines the temperature of the heating system in relation to the outdoor temperature by setting the current room temperature in the control unit. • Outdoor sensor and room controllers (one room controller per circuit is possible); Control with outdoor sensor supplemented with room controller(s) means that one (or several) controllers are mounted in a central location inside the house. They are connected to 7 ENERGY METERING the heat pump and provide the control unit with information about the current room temperature. The signal affects the flow temperature. For example, it falls when the room controller indicates a higher temperature than the one set. Room controllers are used when factors other than the outdoor temperature influence the indoor temperature of the house. For example, this can be when a stove or fan-assisted radiator is used in the house, or if the house is sensitive to the wind or exposed to direct sunlight. It is only the room where the room controller is located that can influence the temperature of the relevant heating circuit. 8.3 TIME CONTROL FOR HEATING • Program control; the control unit offers four fixed and two individual programs for clock setting of day/time. • Holiday; the control unit has a program for holiday mode, which means that during the selected period the room temperature changes to a lower or higher level. The program also allows switching off hot water production. • External control; the control unit can make settings for external control, which means that the preselected function is performed when the control unit senses an input signal. 8.4 OPERATING MODES • With electrical additional heat; the additional electrical heater is used to supplement both DHW and CH when required temperature is not fulfilled. • With mixed additional heat (option); the additional boiler option is used to supplement both DHW and CH when required temperature is not fulfilled. The Multi module accessory is required for mixed additional heat and hot water electric heater. 9 ENERGY METERING Energy metering in the heat pump is an approximation based on the sum of the nominal emitted output during the relevant metering period. The calculation requires for example that the heat pump is correctly installed, and that the flow and temperatures on the hot and cold sides are adjusted as recommended. The value should therefore be regarded as an estimate of the actual emitted output. The margin of error in the calculation is normally put at 5-10%. In addition, the energy output is affected by the outdoor temperature, the settings for the thermostat and room controls and heat pump usage. Ventilation, indoor temperature and hot water demand can play a decisive role. 8 6 720 806 768 (2013/02) DIMENSIONS AND CLEARANCE 10 DIMENSIONS AND CLEARANCE 20 600 ≥100 81 119 100 173 67 46 52 ≥100 ≥300 10.1 6-11KW COMBI 2 3 645 6 4 800 1800 5 211 7 190 1 6 720 647 043-32.3I Fig. 6 6 720 617 200-02.1I Fig. 5 6 720 806 768 (2013/02) All dimensions are stated in mm.: [1] Collector circuit in [2] Collector circuit out [3] Cold water in [4] Electrical connections [5] Flow heating system [6] Hot water out [7] Return heating system 9 DIMENSIONS AND CLEARANCE 20 600 213 189 1 E A 4 D 5 B 3 800 1520 7 645 C 6 F 2 48 105 168 88 ≥100 47 ≥100 ≥400 10.2 6-11KW SYSTEM 6 720 647 043-33.1I Fig. 8 6 720 617 200-03.2I Fig. 7 10 All dimensions are stated in mm.: [1] Electrical connections [2] Collector circuit out [3] Collector circuit in [4] Return, hot water heater [5] Flow, hot water heater [6] Return heating system [7] Flow heating system 6 720 806 768 (2013/02) TECHNICAL INFORMATION 11 TECHNICAL INFORMATION 11.1 COMPONENT PARTS 11.1.1 6-11KW COMBI 11.1.2 6-11KW SYSTEM 1 1 16 17 2 16 2 15 3 3 4 18 5 4 5 15 14 13 19 6 12 7 14 13 6 12 7 11 11 8 8 10 9 6720802416-27.1I 10 9 6720802416-26.1I Fig. 9 [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] Fig. 10 Type plate Control panel Electric box Motor cut-out with reset compressor Miniature circuit breakers Evaporator (concealed) Collector circuit pump Compressor with insulation Expansion valve Sight glass 6 720 806 768 (2013/02) [11] [12] [13] [14] [15] [16] [17] [18] [19] Condenser Soft starter Heat carrier pump Reset button for overheat protection to electric heater (hidden) Electric additional heat 3-way valve Particle filter for the heating system Double shelled hot water cylinder Drain tap under the hot water cylinder 11 TECHNICAL INFORMATION 11.2 SYSTEM SOLUTIONS Detailed system solutions can be found in the product's planning documentation. 11.2.1 SYSTEM SOLUTION EXPLANATIONS E10 E10.T2 Outdoor sensor Table 3 E10 E11 E11.C101 E11.C111 E11.F101 E11.G1 E11.P101 E11.T1 E11.TT Expansion vessel Buffer tank Safety valve Circulation pump, heating system Pressure gauge Flow sensor Room controller (accessory) E22 E22.G2 E22.G3 E22.Q22 E22.R101 E22.T6 E22.T8 E22.T9 E22.T10 E22.T11 E22.V101 Heat carrier pump Collector circuit pump 3-way valve Non-return valve Hot gas sensor Sensor Heat transfer fluid out Sensor Heat transfer fluid in Sensor Collector circuit in Sensor Collector circuit out Filter Table 7 E22 Table 4 E11 E12 E12.G1 E12.Q11 E12.T1 E12.TT Circulation pump mixed circuit Mixing valve Flow sensor Room controller Table 5 E12 E21 E21 E21.E2 E21.F101 E21.G2 E21.G3 E21.Q21 E21.R101 E21.T6 E21.T8 E21.T9 E21.T10 E21.T11 E21.V101 Heat pump Electric additional heat Safety valve Heat carrier pump Collector circuit pump 3-way valve Non-return valve Hot gas sensor Sensor Heat transfer fluid out Sensor Heat transfer fluid in Sensor Collector circuit in Sensor Collector circuit out Filter Table 6 E21 E22 E22 E22.E2 Heat pump Electric additional heat E31 E31.C101 E31.F101 E31.F111 E31.P101 E31.Q21 E31.Q22 E31.Q23 E31.R101 E31.R102 E31.V101 Expansion tank Safety valve Venting valve Pressure gauge Filler valve Filler valve Filler valve Non-return valve Non-return valve Filter Table 8 E31 E41 E41 E41.E1 E41.F101 E41.F111 E41.K101 E41.Q106 E41.Q107 E41.Q121 E41.R101 E41.T3 E41.V41 E41.W41 Hot water cylinder Electric additional heat Safety valve Automatic vent Mixing valve (tap water) Shut off valve Shut off valve Non-return valve Non-return valve Sensor, hot water Hot water Cold water Table 9 E41 Table 7 E22 12 6 720 806 768 (2013/02) TECHNICAL INFORMATION 11.2.2 6-11KW COMBI 6 720 802 421-04.1I Fig. 11 Unmixed heating circuit with buffer tank When installing to underfloor heating systems with individual room control, a system solution with a buffer tank (E11.C111) is required to guarantee the flow over the heat pump. For explanations to the system solutions ( 11.2.1). The particle filter [E21.V101] is installed horizontally in the return heating pipe to the heat pump, 6 720 806 768 (2013/02) 13 TECHNICAL INFORMATION 11.2.3 6-11KW COMBI 6 720 802 421-05.1I Fig. 12 Unmixed and mixed heating circuit An absolute prerequisite for the connection is that a minimum flow of at least 70% of the heating system volume can be maintained throughout the year. The particle filter [E21.V101] is installed horizontally in the return heating pipe to the heat pump, * If a bypass is used and an external circulation pump is fitted, the flow over the heating system can be reduced by 40% of the heating system volume of the heat pump. Ensure that most of the thermostat valves are fully open. Otherwise an accumulator tank of at least 100 litres in capacity must be installed. The bypass length must be at least ten times that of the pipe's inner dimension. For explanations to the system solutions ( 11.2.1). 14 6 720 806 768 (2013/02) TECHNICAL INFORMATION 11.2.4 6-11KW SYSTEM 6 720 802 421-06.1I Fig. 13 Unmixed heating circuit with buffer tank and external hot water heating When installing to underfloor heating systems with individual room control, a system solution with a buffer tank (E11.C111) is required to guarantee the flow over the heat pump. For explanations to the system solutions ( 11.2.1). The particle filter [E21.V101] is installed horizontally in the return heating pipe to the heat pump, 6 720 806 768 (2013/02) 15 TECHNICAL INFORMATION 11.2.5 COMBINED OPERATION OF TWO HEAT PUMPS (CASCADE CONNECTION) 6 720 802 421-07.1I Fig. 14 Two heat pumps (cascade connection) with unmixed and mixed heating circuits, buffer tank and external hot water heater. For explanations to the system solutions ( 11.2.1). The particle filter [E21.V101] is installed horizontally in the return heating pipe to the heat pump, 16 6 720 806 768 (2013/02) TECHNICAL INFORMATION 11.3 TECHNICAL INFORMATION 11.3.1 6-11KW COMBI Mode fluid/water Heating output (B0/W35)1) Heating output (B0/W45)1) COP (B0/W35)1) COP (B0/W45)1) Heat transfer fluid Nominal flow (delta_T = 3K2)) Permitted external pressure drop2) Max. pressure Contents (internal) Operating temperature Connection (Cu) Compressor Type Weight cooling agent R407c3) Max. pressure Compressor oil Heating system Nominal flow (delta_T = 7K) Min./max. flow temperature Max. permitted operating pressure Heating water incl. outer shell hot water heater Connection (Cu) Hot water Max. output with/without electric additional heat (9kW) Volume hot water Min./max. permitted operating pressure Connection (stainless steel) Values for electrical connection Electrical supply Fuse, slow; with electric additional heat 3/6/9 kW4) Nominal power consumption compressor (B0/W35) Max. current with soft starter Enclosure class General Permitted ambient temperature Sound level5) Dimensions (height x depth x width) Weight (without packaging) Unit 6 Combi 7 Combi 9 Combi 11 Combi kW kW - 5,4 5,1 3,96 3,15 6,6 6,2 3,82 2,97 8,7 8,3 3,84 3,15 10,2 9,6 3,97 3,17 l/s kPa bar l °C mm 0,20 47 0,41 43 0,50 80 0,62 91 kg bar - 4 5 -5... +20 28 1,6 l/s °C bar l mm 0,20 kW l bar mm 5,0/14,0 A kW A IP 25/40/63 1,17 °C dBA mm kg Mitsubishi scroll 1,6 1,8 31 FV 50S 0,25 0,31 2,4 0,38 20/65 3 47 22 6,6/15,6 8,7/17,7 10,2/19,2 185 2/10 22 230V 1N~50Hz 32/40/63 32/50/63 1,48 1,78 <35 X1 40/50/63 2,09 10... 35 44 200 47 49 600 x 645 x 1800 202 210 48 218 Table 10 Technical data 1) With internal pump acc to EN 14511 2) Propylene glycol 3) Global Warming Potential, GWP100 = 1526 4) aM type fuse, D characteristic MCB 5) Acc to EN 3743-1 6 720 806 768 (2013/02) 17 TECHNICAL INFORMATION 11.3.2 DIAGRAM CIRCULATION PUMPS 6-11KW COMBI Heat transfer fluid (coll.) pump 6-7kW Combi H[kPa] 80 Heat transfer fluid pump 9kW Combi H[m] 8 7 60 6 50 5 40 4 30 3 20 2 10 1 0 0 H [kPa] H [m] 120 110 100 90 80 70 60 50 40 30 20 10 0 -c ∆p 70 . ax m 12 11 10 9 8 7 6 5 4 3 2 1 0 0 1 2 3 4 5 V [m³/h] 0 0 1 0 0.2 2 0.4 3 0.6 4 0.8 1.0 0,2 0,4 0,6 0,8 1,0 1,2 V [l/s] Q[m³/h] 1,2 6 720 641 855-36. 2il Q[l/s] 6 720 641 855-35. 1I Table 11 Heat transfer fluid pump 11kW Combi H[kPa] 140 H[m] 14 120 12 100 10 80 8 60 6 40 4 20 0 Heat carrier pump 6-11kW Combi H [kPa] H [m] 80 8 70 7 60 6 50 5 40 4 30 3 20 2 F 10 1 G H 0 0 B ∆p -c m ax U = 10 V (4450 1/min) U = 9 V (3990 1/min) U = 8 V (3520 1/min) U = 7 V (3060 1/min) U = 6 V (2590 1/min) U = 5 V (2200 1/min) U = 4 V (1660 1/min) U = 3 V (1200 1/min) C . D E 2 0 ABCDEFGH- A 0 2 0 0.5 4 1 6 1.5 8 2 10 2.5 Q[m³/h] 3 Q[l/s] 6 720 641 855-37. 1I 0 0 0,5 1,0 0,2 1,5 0,4 2,0 2,5 0,6 3,0 0,8 3,5 4,0 V [m³/h] 1,0 V [l/s] 6 720 641 855-39. 2il Table 12 [H] [Q] 18 Available pump pressure Flow 6 720 806 768 (2013/02) TECHNICAL INFORMATION 11.3.3 6-11KW SYSTEM Mode fluid/water Heat output (B0/W35)1) Heating output (B0/W45)1) COP (B0/W35) 1) COP (B0/W45)1) Heat transfer fluid Nominal flow (delta_T = 3K2)) Permitted external pressure drop2) Max. pressure Contents (internal) Operating temperature Connection (Cu) Compressor Type Weight cooling agent R407c3) Max. pressure Compressor oil Heating system Nominal flow (delta_T = 7K) Min. flow temperature Max. flow temperature Max. permitted operating pressure Hot water content Connection (Cu) Values for electrical connection Electrical supply Fuse, slow; with electric additional heat 3/6/9 kW4) Nominal power consumption compressor (B0/W35) Max. current with soft starter Enclosure class General Permitted ambient temperature Sound level5) Dimensions (height x depth x width) Weight (without packaging) Unit 6 System 7 System 9 System 11 System kW kW - 5,4 5,1 3,96 3,15 6,6 6,2 3,82 2,97 8,7 8,3 3,84 3,15 10,2 9,6 3,97 3,17 l/s kPa bar l °C mm 0,20 47 0,41 43 0,50 80 0,62 91 kg bar - 1,6 l/s °C °C bar l mm 0,20 A kW A IP 25/40/63 1,17 °C dBA mm kg 4 5 -5... +20 28 Mitsubishi scroll 1,6 1,8 31 FV 50S 0,25 0,31 2,4 0,38 20 65 3 7 22 230V 1N~50Hz 32/40/63 32/50/63 1,48 1,78 <35 X1 40/50/63 2,09 10...35 47 150 50 52 600 x 645 x 1520 155 165 48 175 Table 13 Technical information 1) With internal pump acc to EN 14511 2) Propylene glycol 3) Global Warming Potential, GWP100 = 1526 4) aM type fuse, D characteristic MCB 5) Acc to EN 3743-1 6 720 806 768 (2013/02) 19 TECHNICAL INFORMATION 11.3.4 DIAGRAM CIRCULATION PUMPS 6-11KW SYSTEM Collector circuit pump 6-7kW System H[kPa] 80 Collector circuit pump 9kW System H[m] 8 7 60 6 50 5 40 4 30 3 20 2 10 1 0 0 H [kPa] H [m] 120 110 100 90 80 70 60 50 40 30 20 10 0 -c ∆p 70 . ax m 12 11 10 9 8 7 6 5 4 3 2 1 0 0 1 2 3 4 5 V [m³/h] 0 0 1 0 0.2 2 0.4 3 0.6 4 0.8 1.0 0,2 0,4 0,6 0,8 1,0 1,2 V [l/s] Q[m³/h] 1,2 6 720 641 855-36. 2il Q[l/s] 6 720 641 855-35. 1I Table 14 Collector circuit pump 11kW System H[kPa] 140 12 100 10 60 40 H [kPa] H[m] 14 120 80 Heat carrier pump 6-11kW System H [m] 80 8 70 7 60 6 50 5 40 4 30 3 20 2 F 10 1 G H 0 0 B ∆p -c 8 m . D E 4 2 0 0 U = 10 V (4450 1/min) U = 9 V (3990 1/min) U = 8 V (3520 1/min) U = 7 V (3060 1/min) U = 6 V (2590 1/min) U = 5 V (2200 1/min) U = 4 V (1660 1/min) U = 3 V (1200 1/min) C ax 6 20 ABCDEFGH- A 0 2 0 0.5 4 1 6 1.5 8 2 10 Q[m³/h] 3 Q[l/s] 2.5 6 720 641 855-37. 1I 0 0 0,5 1,0 0,2 1,5 0,4 2,0 2,5 0,6 3,0 0,8 3,5 4,0 V [m³/h] 1,0 V [l/s] 6 720 641 855-39. 2il Table 15 [H] [Q] Available pump pressure Flow 11.3.5 MEASUREMENT VALUES FOR TEMPERATURE SENSOR °C –40 –35 –30 –25 –20 –15 –10 T... 154300 111700 81700 60400 45100 33950 25800 °C –5 0 5 10 15 20 25 T... 19770 15280 11900 9330 7370 5870 4700 °C 30 35 40 45 50 55 60 T... 3790 3070 2510 2055 1696 1405 1170 °C 65 70 75 80 85 90 T... 980 824 696 590 503 430 Table 16 Measurement values for temperature sensors 20 6 720 806 768 (2013/02) REGULATIONS OUTLINE DRAWINGS FOR THE COLLECTOR HOSE IN THE GROUND AND THROUGH A WALL REGULATIONS The following regulations and requirements must be observed: • The responsible power supply company's local regulations and requirements, including any corresponding special rules • National building regulations • EN 60335 (Electrical appliances and similar utilities - Safety) part 1 (General demands) part 2-40 (Special demands on electrical heat pumps, air conditioners and air dehumidifiers) • EN 12828 (Heating systems in buildings - Design and installation of water-based heating systems) 13 The drawings below show how to run the collector hose in the ground and through a wall. The soil filling around the hose must not contain stones. 200 mm 800-1000 mm 12 INSTALLATION 800-1000 mm Only competent persons may carry out the installation. The installer must follow applicable rules and regulations and recommendations from the supplier. Fig. 15 Collector in the ground [1] [2] 13.1 COLLECTOR HOSE 6 720 806 768-01.1I Filling of sand or stone free soil approximately 100 mm around the collector hose Collector PE80/PE100 ø40 mm The task of the collector hose is to convey the heat transfer fluid through the ground to gain a few degrees of heat. The hose is a thin-walled plastic hose of type PE80/PE100 quality, diameter 40 mm. INSTALLATION AND BACKFILLING AROUND THE COLLECTOR HOSE Installation of the collector and backfilling the soil around the collector hose should follow applicable material and working descriptions and regulations. It is important that the filling material does not contain stones or other sharp objects that can damage the collector hose. Use hose pliers, not a saw, when cutting the collector hose. Deburr the end of the pipe internally and externally. It is important that no dirt or debris enters the system. Dirt and debris can cause a blockage in the heat pump. MINIMUM PERMITTED BENDING RADIUS Minimum permitted bend radius is 1 metre. If sharper bends are required an elbow connector must be used. If the collector hose is damaged by too sharp a bend, it can be repaired by using a straight coupling. MAXIMUM LENGTH OF THE COLLECTOR HOSE The maximum length of the collector hose is based on the heat transfer fluid pressure drop. A heat transfer fluid consisting of propylene glycol and water is recommended. The maximum collector hose lengths for heat pump models are provided in the table. In situations where the length of the collector hose needs to exceed the permitted value, you can connect the hoses parallel. Heat pump model Maximum length of collector Collector hose with 2 circuits in hose with a single circuit parallel: Maximum length per (m) PE80/PE100 ø40 mm circuit (m) PE80/PE100 ø40 mm 6kW 600 - 7kW 500 1000 9kW 400 800 11kW 400 800 Table 17 6 720 806 768 (2013/02) 6 720 806 768-02.1I Fig. 16 Example of the collector through the wall [1] [2] [3] House wall Collector hose Insulation INSULATION OF PIPEWORK All collector pipework should be insulated a minimum of 2 metres from the property. Pipework should also be insulated where the flow and return are closer than 800 mm to each other. Use Class O insulation, 19 mm thick. Non-combustable pipe material must be used when routing the pipes indoors. CONNECTING THE COLLECTOR HOSE TO THE HEAT PUMP It is important that the collector hose has been leak tested before it is connected to the heat pump. The hose should be tested to 3-4 bar for a minimum of 1 hour to ensure there are no leaks. The leak test can be performed using an air compressor. The collector is usually pressurised during the laying process. The collector hose can be connected to the heat pump with one or more circuits. In a multi-circuit system, the collector pipes are connected in parallel as illustrated below. The parallel pipes are connected to two manifolds. Each coil must have a shut off valve and a flow control valve. The flow control valve is adjusted so that the flow rate is the same in each coil. The coils should have the same length. If the length of the coils are different, the control valves should be adjested so that each coil gets the same flow. When adjusting the control valves, use the same difference in percentage as the difference in the length of the coils. 21 INSTALLATION After the manifolds and the flow control valves, the coils are connected to a collecting pipe. A filling link, filter and the plastic expansion vessel supplied with the heat pump are connected to the collecting pipe. A pressure relief valve is connected to the outgoing pipe. One circuit at a time is filled with heat transfer fluid. Keep the valves closed in the other loops during the process. • at least one pipe size larger than the nominal outlet size of the safety device (larger sizes may be required if the equivalent hydraulic resistance exceeds that of a straight pipe 9m long - refer to BS6700) • terminate in a safe place where there is no risk to persons in the vicinity of the discharge, and position safely from electrical devices • have a vertical section of pipe at least 300mm long below the tundish before any elbows or bends in the pipework. 6 720 806 768-03.1I Fig. 17 Single circuit system [1] [2] [3] [4] 6 720 806 768-05.1I Heat pump Expansion vessel Filling link Collector Fig. 19 Typical discharge pipe arrangement [1] [2] [3] [4] [5] [6] [7] [8] [9] Safety device (e.g. temperature relief valve) Metal discharge pipe (D1) from temperature relief valve to tunish 600mm maximum Tundish 300mm minimum Metal discharge pipe (D2) from tundish, with continous fall Discharge below fixed grating Fixed grating Trapped gulley Valve outlet size Size of discharge pipework D1 G1/2 15 mm <G3>/4 22 mm 6 720 806 768-04.1I Fig. 18 Multi-circuit system [1] [2] [3] [4] [5] [6] Heat pump Expansion vessel Filling link Manifolds Control valves Collector 13.2 DETAILED DISCHARGE PIPE INSTALLATION REQUIREMENTS (COMBI MODEL) The discharge pipework must be routed in accordance with part G3 of schedule 1 of the building Regulations. The tundish should be vertical, located in the same space as the unvented hot water cylinder and be as close as possible and within 600mm of the safety device e.g. the temperature relief valve. The discharge pipe from the tundish should be: • made of metal 22 G1 28 mm Size of discharge pipework D2 Maximum length of straight pipe (no bends or elbows) Deduct the figure below from the maximum length for each bend or elbow in the discharge pipe 22 mm Up to 9 m 0.8 m 28 mm Up to 18 m 1.0 m 35 mm Up to 27 m 1.4 m 28 mm Up to 9 m 1.0 m 35 mm Up to 18 m 1.4 m 42 mm Up to 27 m 1.7 m 35 mm Up to 9 m 1.4 m 42 mm Up to 18 m 1.7 m 54 mm Up to 27 m 2.3 m Table 18 13.3 COLLECTOR SYSTEM INSTALLATION AND FILLING Installation and filling of the collector system should comply with applicable laws and current regulations, the MCS MIS 3005 standard should be referred to for guidance. Soil used for refilling around the collector hose must not contain stones or other sharp objects. Pressure test the collector system before refilling to ensure that the system is watertight. When cutting the collector, it is important that no dirt or gravel enters the system. This can cause blockages in the heat pump and damage components. 6 720 806 768 (2013/02) INSTALLATION FILLING UNIT A filling unit is included in the delivery and should be installed close to the collector circuit inlet. COLLECTOR CIRCUIT PUMP Factory setting for the collector circuit pump is max ( Figure 20). The setting may need to be adjusted to achieve the correct delta value ( Chapter 17.4). The value must lie within the grey area. To adjust the value, turn the dial. At cascade connection, make sure that the setting on the collector circuit pump is max. This must be done on both heat pump 1 and heat pump 2. ext. in min min max max 6 720 641 855-34. 1I Fig. 20 EXPANSION VESSEL It is important when installing the expansion vessel to position it at the highest point in the circuit, preferably above the heat pump. If there is a low ceiling making it impossible to fit the tank above the pump, it can be positioned as illustrated in the figure to the left. It is important to install the tank so that any air disappears upwards. If the tank is installed incorrectly, the air will continue on in the circuit (Figure 21). 6 720 802 421-09.1I Fig. 21 Installing the expansion vessel As an alternative to a plastic vessel a membrane expansion vessel in the heat transfer circuit can be used. Select membrane expansion vessel according to: Model 6-11 Combi, 6-11 System Volume 12 litres Table 19 ANTIFREEZE/CORROSION PREVENTATIVE Frost protection to -15 °C should be ensured. We recommend the use of propylene glycol. 6 720 806 768 (2013/02) 23 INSTALLATION 13.4 HEATING SYSTEM 13.7 FLUSHING THE HEATING SYSTEM PARTICLE FILTER (INTEGRATED IN 6-11 SYSTEM) FOLLOW THE GUIDANCE OF BS7593: Treatment of water in domestic hot water central heating and also the flushing guidelines below. A particle filter for the heating system is included in the delivery of 6-11 Combi and should be installed on the connection for the heating system's return line. The particle filter is installed in the return heating pipe to the heat pump ( [E21.V101], chapter 11.2.2). HEAT CARRIER PUMP Factory setting for the heat carrier pump is ext. in ( Figure 22). The factory setting (ext. in) on the heat carrier pump must not be changed using the dial, the pump settings are controlled from the control unit. ext. in min min max max 6 720 641 855-33. 1I Fig. 22 SAFETY VALVE AND EXPANSION VESSEL An expansion vessel sized according to the system requirements and pressure relief safety valve should be fitted as per stated in Chapter 11.2.1. WARNING: ▶ Never block the safety valve outlet. 13.5 SITING THE APPLIANCE Noise transfer to adjacent areas must be taken into consideration when choosing a position for the heat pump ( Chapter 11.3 for sound levels). 13.6 PIPEWORK PREPARATIONS ▶ Connection pipes for the collector system, heating system and possible hot water should be installed in the premises to the heat pump location. ▶ An expansion vessel, a safety group and a pressure gauge should be mounted in the heating circuit. ▶ Mount the filling unit in a suitable place in the collector circuit. NOTICE: Artificially softened water must not be used to fill the central heating system. NOTICE: If required the fitting of a magnetic particle system filter can be fitted to the heating return pipe work. FLUSHING THE SYSTEM ▶ Fill the system with cold water and check for leaks. ▶ Open all drain cocks and drain the system. ▶ Close drain cocks and add a suitable flushing agent compatible with aluminium at the correct strength for the system conditions in accordance with the manufacturer‘s instructions. The pH value of the system water must be less than 8 or the appliance guarantee will be invalidated. ▶ Circulate the flushing agent before the heat pump is connected. ▶ Run the system at normal operating temperature as directed by the manufacturer of the flushing agent. ▶ Drain and thoroughly flush the system to remove the flushing agent and debris. ▶ It may be necessary to use a power flushing machine to aid the cleansing procedure in some circumstances. ▶ Close the drain cocks and refill with fresh water and a suitable inhibitor. ▶ Vent any air from the boiler and system. ▶ Clean the particle filter. INHIBITOR/ANTIFREEZE Add a suitable inhibitor or combined inhibitor/anti-freeze, if the system is exposed to freezing conditions, to the heating system in accordance with BS7593 and manufacturer‘s guidelines. In special cases where increased protection is required Gylcol can be added with a maximum concentration of 15%, Heat Pump performance will decrease. WARNING: Sealing agents ▶ Normally the addition of sealing agents to the system water is not permitted as this can cause problems with deposits left in the heat exchanger. ▶ In cases where all attempts to find a micro leak have failed, Worcester, Bosch Group supports the use of Fernox F4 leak sealer. 13.8 SETTING UP ▶ Remove packing, taking care to observe the instructions on the packing. ▶ Remove the supplied accessories. ▶ Install the supplied adjustable feet and adjust the height. 13.9 HEAT INSULATION All heat transfer and collector circuits must have suitable heat and condensation insulation according to applicable norms. 24 6 720 806 768 (2013/02) INSTALLATION 13.10 REMOVING THE FRONT PANEL 13.11.4 ROOM TEMPERATURE CONTROLLER (ACCESSORY) ▶ Loosen the screws, tilt the front panel outwards and take it off. 1. 2. The room controller will only operate and control the relevant heating circuit. 1. When the room temperature controller is connected and integrated in the system, this is automatically acknowledged during the initial configuration. Requirements for installation location: • If possible, interior wall without draughts or heat radiation. • Unimpeded circulation of room air under room controller (dotted area in fig 24 must be kept clear) this also includes a minimum of 1m from a radiator. Do not place the room temperature controller in direct sunlight. 0.3 m 0.6 m 0.3 m 6 720 802 421-10.1I 1.2 - 1.5 m TT 6 720 802 421-08.1I Fig. 23 13.11 TEMPERATURE SENSOR INSTALLATION 13.11.1 FLOW SENSOR T1 ▶ Install the sensor in direct contact with the flow line pipe and preferably after a 90° bend (horizontally), according to the system diagram. ▶ With buffer tank: Install the sensor in the upper part of the buffer tank, according to the system solution. See installation instructions for the buffer tank. 13.11.2 OUTDOOR SENSOR T2 ▶ Install the sensor on the north facing side of the house. It must be protected from direct sunlight, ventilation air or anything that can affect the temperature measurement. The sensor must not be installed directly beneath the roof. 13.11.3 HOT WATER SENSOR T3 Combi:The sensor is pre-installed in the hot water heater. System:The sensor must be installed when the external hot water heater is used. Install the sensor approx 1/3 up from the bottom of the hot water heater. The sensor must be installed over the return connection to the heat pump. 6 720 806 768 (2013/02) Fig. 24 Recommended installation location for room temperature controller 13.12 FILLING THE HEATING SYSTEM First flush the heating system. If the water cylinder is connected to the system, it must be filled with clean water. The heating system is then filled. WARNING: Damage to the hot water cylinder can be caused if filling is performed in the wrong order. ▶ Fill and pressurise the water cylinder before filling the heating system. 13.12.1 FILLING THE HEATING SYSTEM WITH CLEAN WATER Worcester Bosch recommends the fitting of an inline system filter to help ensure that the heating system can perform at its optimum level. ▶ Set the pre-pressure for the expansion vessel in the premises according to the heating unit's static height. ▶ Open the heating system's valves. ▶ Top up the heating water in the system and fill system to appropriate operating pressure. ▶ Vent the heating system by opening the shut off valve. This may have to be repeated a couple of times and is very important to ensure the correct operation of your heat pump. ▶ Also bleed via the heating system's other bleed valves (e.g. radiators). 25 INSTALLATION ▶ Refill to the correct pressure. Normal pressure is 1.0 – 2.5 bar, but depends on the expansion vessel's pre-pressure and the height of the building. ▶ Shut the heating water filling valve when the correct pressure is reached. ▶ Check all connections for leaks. ▶ Turn the valves on the filling unit so that they are in filling position ( Figure 27). 13.13 FILLING THE COLLECTOR SYSTEM The collector system is filled with collector circuit fluid which must guarantee antifreeze protection until –15 °C. We recommend a mixture of water and propylene glycol. Only glycol is permitted. 6 720 641 570-06.1I Fig. 27 Filling units in filling position ▶ Turn the valves on the filling station so that they are in mixing position ( Figure 28). The following description of filling presupposes the use of the filling station accessory. Follow corresponding steps if other equipment is used. Fig. 28 Filling station in mixing position 6 720 641 570-06.1I Fig. 25 Filling unit ▶ Connect two hoses from the filling station to the filling unit ( Figure 26). ▶ Start the filling station (pump) and mix the collector circuit fluid for at least two minutes. Repeat the following steps for each circuit. One circuit at a time is filled with collector circuit fluid. Keep the valves closed in the other loops during the process. ▶ Turn the valves on the filling station to filling position and fill the circuit with collector circuit fluid ( Figure 29). Fig. 29 Filling unit in filling position ▶ When the fluid level has fallen to 25% in the filling station, the pump should be stopped and more collector circuit fluid should be filled and mixed. ▶ When the circuit is full and air no longer comes from the return pipe, the pump should be run again for at least 60 minutes (the fluid should be clear and should not contain any bubbles). Fig. 26 Filling with filling station ▶ Fill the filling station with collector circuit fluid. Fill water before you fill antifreeze. 26 6 720 806 768 (2013/02) ELECTRICAL CONNECTIONS ▶ The circuit must be pressurized when venting is complete. Turn the valves on the filling unit to pressure increase position and pressurize the circuit to 2.5 to 3 bar ( Figure 30). Make sure the expansion vessel has an air pocket corresponding to approximately 1/3 of the total volume, by using the de-airing valve on top of the expansion vessel 6 720 641 570-07 .1I Fig. 30 Filling units in pressure increase position ▶ Turn the valves of the filling unit to normal position ( Figure 31) and turn off the pump on the filling station. 6 720 641 570-08 .1I Fig. 31 Filling units in normal position ▶ Disconnect the hoses and insulate the filling unit. If other equipment is used, the following is required, among other things: • A clean container with capacity for the amount of collector circuit fluid that is required • An additional container for collection of contaminated collector circuit fluid • Submerged pump with filter, flow capacity of min. 6 m3/h, pressure height of 60 to 80 m • Two hoses, Ø 25 mm 14 ELECTRICAL CONNECTIONS DANGER: Risk of electric shock! ▶ Switch off the main power supply before starting work on the electrical part. All regulation, control and safety devices on the heat pump are connected and checked upon delivery. The heat pump's electrical connections must be able to be isolated safely. ▶ Install separate safety switch that cuts all current to the heat pump. A safety switch for each supply is required for separate power supplies. ▶ Install a separate earth breaker for the heat pump. ▶ According to applicable regulations for connecting supply voltage. Select cable area and cable type that corresponds to the relevant fuse rating ( Chapter 11.3) and routing method. ▶ Connect the heat pump to the electric box connection strip according to BS EN 60335 part 1 and via a switch with a minimum contact distance of 3 mm (e.g. fuses, LS switch). Other consumers must not be connected. ▶ Follow the relevant wiring diagram when connecting an earth breaker. Only connect components that are approved for each market. ▶ Observe the colour coding when replacing circuit boards. 6 720 806 768 (2013/02) 27 ELECTRICAL CONNECTIONS 14.1 CONNECTING THE HEAT PUMP CAUTION: Never touch a circuit board without wearing a ground-connected bracelet ( Chapter 7.11). ▶ Remove the front panel ( page 25). ▶ Remove the electric box cover. ▶ Route the connection cables to the electric box through the cable gland in the roof plate of the heat pump. ▶ Connect the cables according to the wiring diagram. ▶ Reinstall the electric box cover and the front panel of the heat pump. 14.2 ELECTRICAL CONNECTION WIRING DIAGRAM 14.2.1 OVERVIEW OF CIRCUIT BOARDS a) b) 6 720 802 416-07.1I Fig. 32 Overview PCB [F1] [F2] [F11] [K2] [K3] [X1] [BAS] [PGB] [PIL] 28 Miniature circuit breaker electric additional heat Miniature circuit-breaker heat pump Motor cut-out compressor Contactor electric additional heat stage 1 (3kW) Contactor electric additional heat stage 2 (6kW) Terminal block Circuit board Circuit board Circuit board [PEL] [PSU] [F31] [a)] [b)] Circuit board Circuit board PCB protective anode (only stainless water heater) 6-11 kW Combi-model 6-11 kW System-model 6 720 806 768 (2013/02) ELECTRICAL CONNECTIONS 14.2.2 CAN-BUS OVERVIEW Fig. 33 CAN-BUS overview 14.2.3 CIRCUIT BOARD WIRING 6 720 648 043-10.1I Fig. 34 Circuit board wiring 14.2.4 POWER SUPPLY The terminal blocks are attached at the factory to a common power supply. Connect to L1, 1N and PE. 1 6 720 802 416-18.1I Fig. 35 Power supply [1] Supply, heat pump 6 720 806 768 (2013/02) 29 ELECTRICAL CONNECTIONS 14.2.5 INTERNAL WIRING DIAGRAM 6 720 802 416-10.2I Fig. 36 Internal wiring diagram [E1] [E2] [F1] [F2] [F11] [F21] [F31] [K2] [K3] [Q1] [PSU] 30 Compressor Electric additional heat Miniature circuit breaker electric additional heat Miniature circuit-breaker heat pump Motor cut-out compressor Power supply to overheat protection Protective anode, Combi-model with stainless water heater Contactor electric additional heat stage 1 Contactor electric additional heat stage 2 Soft starter box Circuit board 6 720 806 768 (2013/02) ELECTRICAL CONNECTIONS 14.2.6 COMPLETE WIRING DIAGRAM CONNECTIONS 6 720 802 416-12.2I Fig. 37 Complete wiring diagram connections (230V) Solid line = factory set connection Dotted line = connect during installation: [RHP] High pressure switch [F11/Q1] Motor cut-out compressor/soft starter [F1/F21] Fuse/overheat protection electric additional heat [K2] Contactor electric additional heat stage 1 [K3] Contactor electric additional heat stage 2 [E11.G1] Circulation pump circuit 1 [G2] Heat carrier pump [G3] Collector circuit pump [Q21] 3-way valve [F51] Fuse 6.3A [E11.P21)] General alarm [E41.G61)] Circulation pump hot water [E12.Q11] Extra mixing valve circuit 2 [E12.G1] Circulation pump circuit 2 [R1] Relay E12.G1: When a low energy pump is connected, an external control relay must be used. The pump is connect to the power grid with a dedicated supply. 1) P2- P2 potential free connection for cirkulation pump / general alarm 6 720 806 768 (2013/02) 31 ELECTRICAL CONNECTIONS 14.2.7 COMPLETE WIRING DIAGRAM CONNECTIONS 6 720 802 416-13.1I Fig. 38 Complete wiring diagram connections (low current) Solid line = factory set connection Dotted line = connect during installation: [B11] External input 1 [E41.F31] Alarm protective anode [E11.T1] Flow [E10.T2] Outdoor sensor [E41.T3x] Hot water System-model [E12.T1] Flow circuit 2 [G2] Heat carrier pump [E12.B11] External input, circuit 2 [B12] External input 2 [E41.T3] Hot water Combi-model [T6] Hot gas sensor [T8] Heat transfer fluid out [T9] Heat transfer fluid in [T10] Collector circuit in 32 [T11] [RLP] Collector circuit out Low pressure switch 6 720 806 768 (2013/02) ELECTRICAL CONNECTIONS 14.3 EXTERNAL CONNECTIONS All external connections are made on terminal board PEL (low current) and connection terminal blocks. ▶ High and low current cables should be routed separately in order to avoid interference on the sensors (minimum distance of 100 mm). ▶ Use the following cable area when extending the temperature sensor cable: – Up to 20 m long cable: 0.75 till 1.50 mm2 – Up to 30 m long cable: 1.0 till 1.50 mm2 6 720 802 416-14.1I Fig. 39 External connections Solid line = factory set connection Dotted line = connect during installation: [E31.G33] Control signal circulation pump ground water (Function not used) [E11.G1] Circulation pump circuit 1 [E11.P2] General alarm [E41.G6] Circulation pump hot water [E12.Q11] Extra mixing valve circuit 2 [E12.G1] Circulation pump circuit 2 [B11] External input 1 [E11.T1] Flow circuit 1 [E10.T2] Outdoor sensor [E41.T3x] Hot water [E12.T1] Flow circuit 2 [E12.B11] External input, circuit 2 [B12] External input 2 6 720 806 768 (2013/02) 33 ELECTRICAL CONNECTIONS 14.4 COMBINED OPERATION OF TWO HEAT PUMPS (CASCADE CONNECTION) 1 2 6 720 802 416-19.1I Fig. 40 CAN-BUS overview with two heat pumps 7 CAUTION: Do not mix up the 12V and CAN-BUS connections! The processors are destroyed if 12V is connected to the CAN-BUS. 1 ▶ Check that the four cables are connected to the contacts with the corresponding marking on the circuit board. In cascade connection both heat pumps must have the same output. 7 2 The recommended cabling is cable type LIYCY (TP) 2x2x0.5. The cable must be twisted pair and screened. The screen must only be earthed at one end and to the chassis. Maximum cable length is 30 m. 6 720 802 416-30.1I NOTICE: PSU and LCD (Figure 40) in heat pump 2 are factory connected, these must be disconnected and are not used in cascade connection Fig. 41 Addressing heat pumps 1 and 2. 14.4.1 SETTING THE CONTROL UNIT START-UP MENU 1. Connect the new cabling (according to specified cable) between screw terminal 31-34 on the PEL board (heat pump 1) and screw terminal 31-34 on the PEL board (heat pump 2). 2. Remove the display cabling in heat pump 2 between BAS and LCD. Remove the bottom strap to release the cable. 3. Pull out the earth wire from the removed display cabling and reconnect this to the earth terminal and the earth plate in the front plate of the heat pump 2. 4. Re-connect CAN-BUS with existing CAN-BUS cabling in heat pump 2 (Figure 40). 5. Use cable ties to again fasten cabling in a suitable manner. 6. Re-address BAS (heat pump 2) from A=0 to A=1 (Figure 41). Set termination switch to Term mode on PEL (heat pump 2). If additional multi modules are to be connected this can be done from either heat pump 1 or heat pu mp 2 - PEL CAN 2 and then set the termination switch to non-Term mode. 34 When both heat pumps are correctly set in operation according to the system solution chosen, the size and hot water production of both heat pumps 1 and 2 is set. > Heat pump 1 >> Hot water production ▶ Select Yes for heat pump 1. > Heat pump 1 capacity ▶ Select size of heat pump 1. > Heat pump 2 >> Hot water production ▶ Select No for heat pump 2. > Heat pump 2 capacity ▶ Select size of heat pump 2. 6 720 806 768 (2013/02) CONTROL PANEL 15 CONTROL PANEL Settings for the control of the heat pump are made with the control unit's control panel, which also provides information about current status. 15.1 PANEL OVERVIEW – Turn the dial to see more menus on the same level or change a set value. – Press the dial to change to a lower menu level or save a change. 15.6 RETURN BUTTON Use to: • Go back to the previous menu level. • Leave a setting display without changing the set value. 15.7 MODE BUTTON Use to change type of operation. • Change type of operation. The controller language can be changed with the button. ▶ Press the button in the initial menu for at least 5 s, then select the required language. 15.8 INFO BUTTON Use to see information from the control unit about operating mode, temperature, program version, etc. Fig. 42 The control panel [1] [2] [3] [4] [5] [6] [7] [8] On/Off button Mode button Info button Menu dial Status lamp Return button Menu button Menu display 16 START UP The first time the heat pump is started, a number of settings are displayed automatically so as to facilitate putting it in operation. Before this stage, the heat pump should be installed in accordance with the previous sections ( Chapter 13, Chapter 14). Collector circuits, heating circuits and hot water circuits should be filled and vented. The settings are also available under ordinary installer menus. Only functions which are identified by the control unit are displayed in the initial menu. The start-up menus are available until Yes is entered in Start-up completed. ▶ Read the complete menus before start-up. ▶ A selection must be made in Heat pump x capacity and Protective anode installed. 15.2 ON/OFF BUTTON Use the On/Off button to turn the heat pump on and off. 15.3 STATUS LAMP The lamp lights continuously. The lamp flashes rapidly. The heat pump is running. There is an alarm that has not been acknowledged. The alarm has been acknowledged but the alarm cause remains. The lamp flashes slowly, menu The heat pump is in stand-by mode1). window not lit. The lamp and menu display not No voltage to the control unit. lit. Table 20 Lamp functions LANGUAGE, COUNTRY, OPERATING MODE AND ELECTRICAL CONNECTION ▶ Select language for the menus of the control unit ( Chapter 20.10). ▶ Select Country ( Chapter 20.10). ▶ Select operating mode (L/W + electric additional heat) ( Chapter 8.4, Chapter 20.7). ▶ Select Electrical connection (230V). 1) Stand-by means that the heat pump is running but no heating or hot water demand exists. With the -button, return to the previous menu once settings have been made. 15.4 MENU DISPLAY Use the menu display in order to: • View information from the heat pump. • View available menus. • Change set values. 15.5 MENU BUTTON AND MENU DIAL START-UP Review and adjust, as required, the functions below. See the references for description of the functions. The selected system solution would normally require a review of more settings than the ones in the start-up. Use to get from the Initial menu to the menus. Use the menu dial in order to: • Navigate the menus and get to the setting displays. 6 720 806 768 (2013/02) 35 FUNCTION CHECK ▶ Set Hot water production for each heat pump (compressor) ( Chapter 20.2). ▶ Set the heat pump output for each heat pump in Heat pump x capacity ( Chapter 20.7). See the type plate. ▶ Output limitation electric heater in compressor mode. Set the permitted output at the same time as the compressor is operating ( Chapter 20.8). ▶ Output limitation electric heater when additional heat only. Set the permitted output when the compressor is not operating ( Chapter 20.8). ▶ Set Minimum outdoor temperature ( Chapter 20.1). ▶ Set Circuit 1 Heating\ Type of heating system ( Chapter 20.1). ▶ Set Circuit 2, 3... ( Chapter 20.1)(option). – Mixing valve mode – Type of heating system – Mixing valve running time ▶ Select option in Protective anode installed ( Chapter 20.2). ▶ Set value for Pool (if pool function is installed), see option documentation. ▶ Set Date ( Chapter 20.10). ▶ Set Time ( Chapter 20.10). ▶ Start-up completed, Yes/No. The start-up menus will be available until Yes is specified. 6 720 641 855-09.1I Fig. 44 Sight glass position In the event of constant formation of bubbles: ▶ Contact a service representative. 17.2 FILLING PRESSURE IN COLLECTOR CIRCUIT The level in the vessel should not fall below the min-level 1/3. If the fluid level is too low follow the instructions below: The heat pump must be running all the time while filling. Under Protective anode installed make the appropriate selection to prevent unnecessary alarm messages. After the start-up menus, the Initial menu is shown in the display. All customer functions are accessible from this menu, whereas the installer menus are accessible only after a change of access level. ▶ Remove the cover on the valve on top of the tank. Now carefully open the valve. ▶ Check that the valve is fully open. ▶ Fill with correct anti-freeze mixture, mixed to correct protection level (to 2/3) with the help of a clean watering can or similar. ▶ Close the valve and finish by screwing on the cover. 17.3 SETTING HEATING SYSTEM OPERATING PRESSURE 6 720 614 789-01.1I Fig. 43 Starting position 17 FUNCTION CHECK 17.1 REFRIGERANT CIRCUIT The refrigerant circuit may only be worked upon by qualified and registered refrigerant engineers. DANGER: Risk of toxic fumes! The refrigerant circuit contains substances which, when released or exposed to open fire, can form toxic fumes. The fumes block the airways even at low concentrations. ▶ If the refrigerant circuit is not air-tight, the room must be vacated immediately and properly aired. When the heat pump starts and there are quick changes in temperature, bubbles may become visible in the sight glass Figure 44. 36 Pressure gauge reading 0.5 bar Minimum system pressure (when cold) 1 bar Normal filling pressure 1.5 bar Maximum system pressure at highest heating water temperature: must not be exceeded (safety valve opens). Table 21 ▶ When the gauge is below 0.5 bar (in cold installation): Fill water until the gauge shows approx 1 bar again. ▶ If there is a pressure drop: check the expansion vessel and heating system for leaks. 17.4 OPERATING TEMPERATURES Check the temperatures in the heat carrier and collector circuit after 10 minutes of operation: • Temperature difference between heating system flow and return approx. 7 ... 10 K. • Temperature difference between collector circuit in and out approx. 2 ... 5 K, recommendation: 2 ... 3 K. When the temperature difference is too small: ▶ Reduce the speed of the corresponding circulation pump (G2 or G3) in order to obtain a lower flow. When the temperature difference is too great: ▶ Increase the speed of the corresponding circulation pump (G2) in order to obtain a greater flow. 6 720 806 768 (2013/02) INSTALLER MENUS tHV - tHR T1 E11.T1 Flow, circuit 1 T2 E10.T2 Out T3 E41.T3 Hot water (if hot water production) T5 E11.TT.T5 Room, circuit 1 (option, CAN-BUS sensor) T6 E21.T6 Hot gas Heat transfer fluid out P3 T8 E21.T8 P3 T9 E21.T9 Heat transfer fluid in T10 E21.T10 Collector circuit in T11 E21.T11 Collector circuit out T1 E12.T1 Flow, circuit 2 (if circuit 2 is used) T5 E12.TT.T5 Room, circuit 2 (option) tSE - tSA P2 10 K 9K P2 ( ) P2 7K 6K P2 ( ) P3 5K P2 P3 ( 3K 2K ) 0K 6 720 612 299-04.3O Fig. 45 [P2] [P3] [tSA] [tSE] [tHV] [tHR] Heat carrier pump G2 Collector circuit pump G3 Temperature collector circuit out T11 Temperature collector circuit in T10 Temperature heat transfer fluid out T8 Temperature heat transfer fluid in T9 Table 22 Temperature sensor The sensors name in heat pump 2 is: 18 INSTALLER MENUS 18.1 ACCESS TO THE FUNCTIONS ON INSTALLER LEVEL A four digit access code is required to switch from Customer level to Installer level in the menus. The access code is the present date given as two digits for the month and two digits for the date (for example 0920). ▶ Go to Access level under Menu at Customer level. ▶ Enter the four digit access code using the menu dial. Press the menu dial after setting each digit. Access = Installer shown in the menu window. ▶ Turn the menu dial to see the menus in the top level. All functions at Customer level and Installer level can now be reached. The control unit returns automatically to Customer level: • After 20 min (adjustable value, Chapter 20.7). E22.T6 Hot gas E22.T8 Heat transfer fluid out E22.T9 Heat transfer fluid in E22.T10 Collector circuit in E22.T11 Collector circuit out Table 23 Sensors, heat pump 2 The control unit recognizes which sensors are installed and acknowledges them automatically. An accessory sensor can be deacknowledged manually in the control unit. This makes it possible to remove the sensor from the control unit if it is not used. SENSORS FOR OPTIONS Circuits 3, 4 etc. E13.T1 Flow, circuit 3 18.2 CAN-BUS LCD E13.TT.T5 Room, circuit 3 (accessory) Install/set room controller for the respective circuit according to separate installer guide. For more information ( Chapter 13.11.4). E14.T1 Flow, circuit 4 E14.TT.T5 Room, circuit 4 (accessory) Table 24 Sensors, circuit 3, 4 18.3 TEMPERATURE SENSOR The control unit controls the production of heat, hot water, etc., after signals from a great number of temperature sensors. Most signals that can appear in the display are listed here. The control unit recognizes which sensors are installed and acknowledges them automatically. An accessory sensor can be deacknowledged manually in the control unit. This makes it possible to remove the sensor from the control unit if it is not used. Complete component names are displayed in the control unit only when needed. If, for example, you are in a menu which refers only to circuit 2, the sensor names are indicated without E12. before the sensor name. The complete name is always presented in alarm information so as to facilitate troubleshooting. Full names can also be found on drawings and in system solutions. 6 720 806 768 (2013/02) 37 MENU OVERVIEW 19 • • • • • • • MENU OVERVIEW The top menu level for installers is: • • • • • • • Room temperature Hot water Holiday Energy measurements Timers External control Installer Additional heat Safety functions General Alarms Access level Return to factory settings Program version Access level 0 = Customer Access level 1 = Installer HP x = Heat pump 1 or 2 / Compressor 1 or 2 Room temperature Circuit 1 Heating Access level Type of heating system 1 Highest permitted flow temperature T1 1 Lowest permitted flow temperature T1 1 0 Heat curve Circuit 2, 3... (option) Heat curve hysteresis heat pump x Maximum Minimum Time factor 1 1 1 Room sensor (room controller) Room temperature influence Acknowledge room sensor (room controller) 1 1 Room temperature program Active program View/edit active program Room temperature normal Temperature increase/decrease (no room controller) Setting temp. increase/decrease (no room controller) > Limit value for left or right end point > Change when much colder/warmer > Change when colder/warmer Room temperature influence (no room controller) Room temperature exception Copy to all heating circuits 0 0 0 0 1 1 1 1 0 0 0 Mixing valve mode 1 Type of heating system 1 Highest permitted flow temperature T1 1 Lowest permitted flow temperature T1 1 0 Heat curve General Room sensor (room controller) As Circuit 1 Heatings 0, 1 Room temperature program As Circuit 1 Heating minus Copy to all heating circuits 0, 1 Regulator settings P constant I constant D constant Minimum PID signal Maximum PID signal Mixing valve running time Mixing valve fully closed Mixing valve start closing 1 1 1 1 1 1 1 1 Summer/winter operation Winter operation Outdoor temperature limit for change over Delay before change over to winter operation Delay before change over to summer operation Direct start limit for winter operation 0 0 1 1 1 Maximum operating time for heating at hot water demand 1 Minimum outdoor temperature 1 Table 25 Room temperature menus Hot water Access level Acknowledge hot water sensor T3 Extra hot water 1 Extra hot water duration Extra hot water stop temperature 0 0 Table 26 Hot water menus 38 6 720 806 768 (2013/02) MENU OVERVIEW Hot water Access level Hot water peak Day of the week Interval in weeks Start time Maximum time Time for warm-keeping 0 0 0 1 1 Hot water program Active program View/edit active program 0 0 Hot water mode 0 Hot water settings heat pump x Hot water production 1 Block heating during hot water demand 1 Maximum operating time for hot water at heating demand Hot water circulation 1 Hot water circulation pump active Time settings Protective anode installed 1 1 1 Table 26 Hot water menus Holiday Access level Circuit 1 and hot water Activate holiday function Start date Stop date Room temperature Copy to all heating circuits Block hot water production 0 0 0 0 0 0 Circuit 2, 3... (option) Activate holiday function Start date Stop date Room temperature 0 0 0 0 Table 27 Holiday menus Energy measurements Access level Generated energy Heating Hot water 0 0 Consumption electric additional heat Heating Hot water 0 0 Table 28 Energy metering menus Timers Access level Extra hot water 0 Hot water peak time for warm-keeping 1 Alarm mode delay 0 Operating time for heating at hot water demand 0 Hot water, operating time at heating demand Heat pump x timers 0 Compressor start delay 0 Compressor start delay groundwater 1 G2 heat carrier pump stop delay 1 1 Block low pressure switch Compressor working area timers Additional heat timers Block after hot water production Delay after temporary stop Block after low outdoor temperature 1 1 1 Additional heat start delay 0 Delay mixing valve control after additional heat start 0 Additional heat program activation delay after low outdoor temperature 1 Additional heat start delay after high outdoor temperature 1 Delay before change over to summer operation 1 Delay before change over to winter operation 1 Shut down protection during change over from hot water to heating 1 Heating start delay 1 Heating stop delay 1 Table 29 Timers 6 720 806 768 (2013/02) 39 MENU OVERVIEW External control Heat pump x Access level External input 1, 2 External input circuit 2, 3... Invert input 1 Block additional heat 100% at trigged power guard 1 Max output additional heat at trigged power guard 1 Block compressor x 0 Block additional heat 0 Block heating at tripped underfloor temperature limiter 0 Block heating 0 Room temperature 0 Block hot water production 0 Start collector circuit pump 1 Alarm at low pressure in collector circuit 1 Invert input 1 Block heating at tripped underfloor temperature limiter 1 Block heating 0 Room temperature 0 Table 30 External control menus Installer General Access level Anti-seizure mode Day of the week Start time 1 1 1 Highest permitted flow temperature T1 1 Operating mode Groundwater Groundwater Compressor start delay groundwater 1 1 Display light switch off delay 1 Time for reset of access level 1 Heat pump x capacity 1 Connected I/O boards Shows which circuit boards are connected and their program version 1 Compressor working area Outdoor stop function activated 1 Generated energy Heating 1 Hot water 1 Operating times and consumptions Displays the total operating times of the compressor and additional heat. Short term measurements can be made. 1 Temperatures 1 All connected temperature sensors are displayed and can also be corrected. Programmable outputs 1 Inputs Shows the status of all connected inputs (pressostats, motor cut-out, external inputs, etc.) 1 Outputs Manual operation of and status of constituent components (pumps, valves, additional heat, alarm indication etc.) 1 Circulation pumps Screed drying Heating circuit pump G1 Operation alternative 1 Heat carrier pump G2 Operation alternative Pump speed E2x Regulator settings 1 1 1 Collector circuit pump G3 Operation alternative 1 Activate 1 Heat source 1 Current program step 1 1 Remaining time for current step Program settings Flow temperature increase per heating step Number of days per heating step Maximum flow temperature Number of days with maximum temperature Flow temperature decrease per cooling step Number of days per cooling step 1 1 1 1 1 1 Table 31 Installer menus 40 6 720 806 768 (2013/02) MENU OVERVIEW Additional heat Additional heat general Access level Start delay 1 Allow additional heat timer during energy supply cut-off 1 Additional heat only 1 Block additional heat 1 1 Maximum outdoor temperature for additional heat Electric additional heat Hot water electric heater Additional heat program Electric heater connection Connected output Output limitation in compressor mode Output limitation when additional heat only Output limitation in hot water mode 1 1 1 1 Regulator settings P constant I constant D constant Minimum PID signal Maximum PID signal 1 1 1 1 1 Acknowledge hot water additional heat Active program 1 View/edit active program 1 Outdoor temperature limit for deactivation of time control 1 Table 32 Additional heat menus Safety functions Access level Setting collector circuit in T10 Setting collector circuit out T11 Lowest permitted temperature E21.T10 1 Lowest permitted temperature E22.T10 1 Hysteresis alarm reset 1 Number of warnings before alarm 1 Lowest permitted temperature E21.T11 1 Lowest permitted temperature E22.T11 1 Hysteresis alarm reset 1 Number of warnings before alarm 1 Table 33 Safety functions menus General Access level Room sensor settings (room controller) Show outdoor temperature in room sensor (room controller) 0 Set date 0 Set time 0 Summer/winter time 0 Display contrast 0 Language 0 Country 1 Table 34 General menus Alarms Access level Information log 0 Delete information log 0 Alarm log 0 Delete alarm log 0 Alarm history Alarm indication 1 Alarm buzzer signal Interval Blocking time 0 0 Alarm indication control unit Block alarm buzzer 0 Alarm indication room sensor (room controller) Block alarm indicator lamp 0 General alarm level Alarms and warnings 1 Table 35 Alarm menus Access level Access level Access level 0, 1 Table 36 Access level menu Return to factory settings Access level Return to factory settings 0, 1 Table 37 Return to factory settings menu 6 720 806 768 (2013/02) 41 SETTINGS 20 ▶ Check also that the highest temperature T1 with Underfloor does not exceed the permitted value for the type of floor used. SETTINGS The heat curve forms the basis for set point value calculation of the flow temperature. Most other temperatures for heating that are set refer to room temperature. These values are transformed by the control unit into flow temperature values. 20.1 ROOM TEMPERATURE Press the button in the standard display to open the main menu. Select Room temperature to adjust the heating. The following options are available under Room temperature: • Circuit 1 Heating • Circuit 2, 3... • General >> Heat curve > Circuit 1 Heating >> Type of heating system Factory setting Alternative Underfloor Radiator/Underfloor Table 38 Type of heating system ▶ Select type of heating system, Radiator or Underfloor. The factory settings for the Radiator have a curve value (flow temperature) of 22 °C at 20 °C an outdoor temperature, 37.4 °C at – 2.5 °C and 60 °C at -35 °C at an outdoor temperature (the high point of the curve). The heat curve constitutes the basis for the control unit's control of the temperature on the heating water to the circuit and indicates how high it needs to be in relation to the outdoor temperature. The control unit increases the temperature of the heating water when the outdoor temperature drops. The temperature of the heating water out to the circuit, i.e. the flow temperature is measured by sensor T1 for circuit 1 (full name E11.T1) and sensor T1 for circuit 2 (full name E12.T1). Each circuit is controlled by its own heat curve. The installer sets the type of heating for each circuit, that is Radiator or Underfloor. The heat curve for Underfloor has lower values because the floors do not tolerate such high temperatures. T1(˚C) The factory settings for the Underfloor have a curve value (flow temperature) of 22 °C at 20 °C outdoor temperature, 27.2 °C at -2.5°C and 35 °C at -35 °C outdoor temperature. 80 At a temperature higher than 20 °C, the same curve value applies as for 20 °C. 60 70 50 The right point of the curve (-35 °C) can be changed in Minimum outdoor temperature ( Chapter 20.1). Set value applies for all heat curves. A change of the right point affects the flow temperature for all outdoor temperatures that are lower than the set temperature. 40 30 20 10 20 >> Highest permitted flow temperature T1 Factory setting Lowest value Highest value -5 -10 -15 -20 -25 -30 -35 6 720 614 789-15.3I 100.0 °C Fig. 46 Radiator The figure indicates the factory setting curve for a radiator circuit. At 2.5 °C the flow set point is 37.4 °C. 45.0 °C 1) 45.0 °C T1(˚C) 80 1) The value that is set in Lowest permitted flow temperature T1. 60 >> Lowest permitted flow temperature T1 50 10.0 °C 10.0 °C 80.0 °C 40 30 20 Table 41 Radiator 10.0 °C 10.0 °C 45.0 °C Table 42 Underfloor ▶ Set the highest and lowest permitted temperature for T1. Ensure that the value corresponds with the selected curve and possible curve adjustments. 42 0 1) 70 Factory setting Lowest value Highest value 5 T2(˚C) Table 40 Underfloor Factory setting Lowest value Highest value 10 80.0 °C Table 39 Radiator Factory setting Lowest value Highest value 15 10 20 15 10 5 0 -5 -10 -15 -20 -25 -30 -35 T2(˚C) 6 720 614 789-16.3I Fig. 47 Floor The figure indicates the factory setting curve for an underfloor circuit. At -2.5 °C the flow set point is 27.2 °C. 6 720 806 768 (2013/02) SETTINGS Setting of heat curve If the heat curve has been set too high, the display will show the message Too high heat curve setting. ▶ Change the heat curve setting. A heat curve is set for each circuit. If the room temperature is perceived to be too high or too low in the circuit, it is preferable to adjust the curve. The curve can be changed in different ways. The slope of the curve can be changed by offsetting the flow temperature upwards or downwards on the left-hand side (the value at outdoor temperature 20 °C, factory value 22.0 °C) as well as the right-hand side (the value at outdoor temperature -35 °C, factory setting 60.0 °C). In addition, the curve can be affected by every 5th outdoor temperature degree. The value at 0 °C is displayed above the curve's left-hand point, factory value 35.7 °C. 6 720 614 789-23.3I Fig. 50 ▶ Turn the menu dial to change the value. Press the dial to save or use to return without saving. In the window, the square is highlighted again and any changed values are displayed after the square. In addition, the curve is updated according to the new value. Change a specific value, for example the value at an outdoor temperature of 0 °C: ▶ Turn the menu dial when the square is highlighted until 0 °C is highlighted ( Figure 51). ▶ Press the dial to highlight the value. 6 720 614 789-18.3I Fig. 48 Settings window Heat curve (radiator) Change the left point: ▶ Press the menu dial when the square is highlighted. The value is highlighted. 6 720 614 789-21.3I Fig. 51 ▶ Turn the menu dial to change the value. 6 720 614 789-19.3I Fig. 49 ▶ Turn the menu dial to change the value. Press the dial to save or use to return without saving. In the window, the square is highlighted again and any changed values are displayed after the square. In addition, the curve is updated according to the new value. Change the right point: ▶ Turn the menu dial when the square is highlighted. The upper square is changed to outdoor temperature with the corresponding curve value after the colon. The circle highlights the relevant curve position. ▶ Continue to turn the dial until it shows a square before the colon. ▶ Press the dial to highlight the value. 6 720 806 768 (2013/02) 6 720 614 789-22.3I Fig. 52 ▶ Press the dial to save or use to return without saving. ▶ Use to leave the curve setting window and return to the menu. Recommendations: ▶ Increase the value of the right point if it feels too cold at low outdoor temperatures. ▶ Increase the value of curve at 0 °C if it feels a little cold at outdoor temperatures around 0. ▶ Increase or decrease the value of the curve equally at the right and left points to fine adjust the heat (the curve is offset parallel). 43 SETTINGS >> Heat curve hysteresis heat pump x Program 1 and 2 >>> Maximum These selections provide an opportunity to define user programs for time control by adjusting the start and stop times, as well as a normal and an programmed temperature. F value Lowest value Highest value 25.0K The value in Minimum 30.0K Table 43 Maximum hysteresis Program Program 1, 2 Day Mon - Sun Start 5:30 Stop 22:00 Table 49 Program 1 and 2 ▶ Set how big the maximum hysteresis for the flow temperature can be. >>> Minimum Factory setting Lowest value Highest value 4.0K 2.0K The value in Maximum To set the desired time of day: ▶ Select Program 1 or Program 2. ▶ Go to menu View/edit active program. ▶ Select day by turning the menu dial. Table 44 Minimum hysteresis ▶ Set how big the minimum hysteresis for the flow temperature can be. >>> Time factor Factory setting Lowest value Highest value 20.0 1.0 30.0 6 720 643 415-13.1I Fig. 53 ▶ Press the menu dial to highlight the value to be changed. Table 45 Time factor ▶ Select how long the compressor should be on or off in heating mode. Higher set values result in fewer compressor starts and stops, which achieves higher economy. However, more pronounced temperature fluctuations in the heating system may result than with lower values. >> Room sensor (room controller) > Room temperature influence 6 720 643 415-14.1I Factory setting Lowest value Highest value 3.0 0.0 10.0 Table 46 Room temperature influence ▶ Set how much a 1 K ( °C) difference in room temperature should influence the set point value for the flow temperature. Example: at a 2 K ( °C) deviation from the set room temperature, the set point value for the flow temperature is changed by 6 K ( °C) (2 K deviation * factor 3 = 6 K). The menu is displayed only if a room controller is installed. >>> Acknowledge room sensor (room controller) Factory setting Alternative Yes (if correctly installed) Yes/No Table 47 Acknowledge room controller Fig. 54 ▶ Turn the menu dial until the desired setting has been selected. ▶ Then press the menu dial. ▶ Turn the menu dial to be able to set additional values in the same way as above. ▶ Go back one step with . ▶ Select Saving alternative: – Return without saving – Program 1 – Program 2 The set changes are saved as a selected program or not at all. ▶ To adjust the normal temperature, proceed to menu Room temperature normal. ▶ To adjust the exceptional temperature, proceed to menu Room temperature exception. Room temperature program when there is a room controller: ▶ Indicate No only if the room controller, even if it is installed, should not be used. >> Room temperature program >> Room temperature program If a program is selected, the following (if the menu button is turned) is displayed: Factory setting Alternative HP optimized • HP optimized • Program 1 • Program 2 >>> Active program >>> View/edit active program >>> Room temperature normal ▶ Choose if the circuit should be controlled with a program or not. Factory setting Lowest value Highest value Optimised operation Table 50 Room temperature, normal This means that the control unit is only controlled by the flow set point value ( Chapter 20.1.1), without programmed changes during the day. Optimised operation provides the best comfort and energy savings in the vast majority of cases. ▶ Set the desired set point for the room temperature. Table 48 Program selection, circuit 1 44 20.0 °C 10.0 °C 35.0 °C 6 720 806 768 (2013/02) SETTINGS >>> Room temperature during time program Factory setting Lowest value Highest value 17.0 °C 10.0 °C 30.0 °C Table 51 Room temperature, exception ▶ Set the temperature that should apply as exceptional temperature in the program. The menu is displayed only if Program 1or Program 2has been selected. >>> Copy to all heating circuits Factory setting Alternative No No/Yes Table 52 All circuits ▶ Select Yes to have the same control for all installed circuits. The menu is displayed only under Circuit 1. Room temperature program when there is no room controller: temperature in the left end point (+20 °C) of the heat curve is affected, with change indicated in %, see below. >>>> Change when much colder/warmer Factory setting Lowest value Highest value 8% 1% 20% Table 56 Change when much colder/warmer ▶ Set how much % the flow temperature in the applicable end point of the heat curve should change down or up when – – or ++ is selected in Temperature increase/decrease. >>>> Change when colder/warmer Factory setting Lowest value Highest value 3% 1% 20% Table 57 Change when colder/warmer >>> Active program ▶ Set how much % the flow temperature in the applicable end point of the heat curve should change down or up when – or + is selected in Temperature increase/decrease. >>> View/edit active program >>> Room temperature influence The same as when there is a room controller, see above. Set in the same way as in menu Room sensor (room controller) ( Chapter 20.1). The setting is used in the temperature program to calculate how the flow line temperature is affected when Room temperature exception is to apply. >> Room temperature program >>> Room temperature normal Factory setting Lowest value Highest value 20.0 °C 10.0 °C 35.0 °C >>> Copy to all heating circuits The same as when there is a room controller, see above. Table 53 Room temperature, normal ▶ Set the measured value in the room. The indicated value is used by temperature programs to calculate the difference between normal and exceptional temperature. >>> Temperature increase/decrease Factory setting Alternative >>> Room temperature during time program = – – , – , =, +, ++ Table 54 Room temperature increase/decrease ▶ Use this function to adjust the room temperature so that the normal room temperature (see the previous menu) becomes the desired temperature. ▶ Use this function to simply increase or decrease the heat when there are no room controllers. – – gives approx. 1 °C lower room temperature. – gives approx. 0.5 °C lower room temperature. + gives approx. 0.5 °C higher room temperature. ++ gives approx. 1 °C higher room temperature. It always takes some time for a change of a heating setting, e.g. an increase or decrease in room temperature, to apply. The same applies in the event of a quick change of the outdoor temperature. This is why you should always wait for at least 24 hours before making a new change. > Circuit 2, 3... Make the settings for the first mixed circuit under Circuit 2. Other circuits are displayed only if they exist. The same functions apply to these as the functions for circuit 2. >> Mixing valve mode Factory setting Alternative Off Heating/Off Table 58 Mixing valve operating mode >>> Setting temp. increase/decrease ▶ Select Off if the circuit is not ready or needs to be turned off temporarily or should not be used. >>>> Limit value for left or right end point >> Type of heating system Factory setting Lowest value Highest value 0.0 °C -10.0 °C 15.0 °C Table 55 Heating increase/decrease limit value ▶ Set which outdoor temperature should be the limit value for the end point that should be adjusted when increase/decrease is requested. At outdoor temperatures lower than the limit value, the flow temperature in the right end point (-35 °C) of the heat curve is affected, with change indicated in %, see below. At outdoor temperatures higher than the limit value, the flow 6 720 806 768 (2013/02) Factory setting Alternative Underfloor Radiator/Underfloor Table 59 Type of heating system ▶ Select type of heating system. The factory settings for the Radiator have a curve value (flow temperature) of 22 °C at 20 °C an outdoor temperature, 37.4 °C at – 2.5 °C and 60 °C at -35 °C at an outdoor temperature (the high point of the curve). The factory settings for the Underfloor have a curve value (flow temperature) of 22 °C at 20 °C outdoor temperature, 27.2 °C at -2.5°C and 35 °C at -35 °C outdoor temperature. 45 SETTINGS At a temperature higher than 20 °C, the same curve value applies as for 20 °C. The right point of the curve (-35 °C) can be changed in Minimum outdoor temperature ( Chapter 20.1). Set value applies for all heat curves. A change of the right point affects the flow temperature for all outdoor temperatures that are lower than the set temperature. >> Highest permitted flow temperature T1 Factory setting Lowest value Highest value 80.0 °C 1) 100.0 °C Table 60 Radiator Factory setting Lowest value Highest value 45.0 °C 1) 45.0 °C >>> I constant Factory setting Lowest value Highest value Table 65 I constant >>> D constant Factory setting Lowest value Highest value >>> Minimum PID signal Factory setting Lowest value Highest value 1) The value that is set in Lowest permitted flow temperature T1. Factory setting Lowest value Highest value 10.0 °C 10.0 °C 80.0 °C Table 62 Radiator Factory setting Lowest value Highest value Table 63 Underfloor ▶ Set the highest and lowest permitted temperature for T1. Ensure that the value corresponds with the selected curve and possible curve adjustments. ▶ Check also that the highest temperature T1 with Underfloor does not exceed the permitted value for the type of floor used. 100% 0% 100% Table 68 Maximum PID signal >>> Mixing valve running time Factory setting 10.0 °C 10.0 °C 45.0 °C 0% 0% 100% Table 67 Minimum PID signal >>> Maximum PID signal Factory setting Lowest value Highest value 0.0 0.0 10.0 Table 66 D constant Table 61 Underfloor >> Lowest permitted flow temperature T1 300.0 5.0 600.0 300s / 05:00 Table 69 Mixing valve running time ▶ Set the run time that is indicated on the mixing valve and indicate value in number of minutes. If there is no time indication on the mixing valve, run it manually ( Chapter 20.7) and measure how long it takes to go from fully closed to a fully open mixing valve (the mixing valve stops sounding and the endposition switch switches off). >>> Mixing valve fully closed >> Heat curve The settings are the same as for Circuit 1. The settings are the same as for Circuit 1. Factory setting Lowest value Highest value >> Room temperature program Table 70 Mixing valve fully closed The settings are the same as for Circuit 1, except that Copy to all heating circuits is not included. ▶ Set how many K ( °C) below the maximum permitted flow temperature T1 the mixing valve is to be fully closed. The maximum flow temperature is different depending on the type of heating system (radiator or underfloor). With an underfloor system, the mixing valve should be fully closed at 45 °C-2K=43 °C (with factory settings). >> Room sensor (room controller) >> Regulator settings The mixing valve is controlled with PID regulator in order to reach the flow set point value when there is a need. The signal determines how much the opening of the mixing valve should change. It is calculated with short time intervals. >> Regulator settings >>> P constant Factory setting Lowest value Highest value Table 64 P constant 46 1.0 0.1 30.0 2.0K 1.0K 10.0K >>> Mixing valve start closing Factory setting Lowest value Highest value 2.0K 1.0K 10.0K Table 71 Start closing mixing valve ▶ Set how many K ( °C) below the value for fully closed mixing valve the closure of the mixing valve should begin. The result is 43 °C-2K=41 °C (with the factory settings for underfloor heating). 6 720 806 768 (2013/02) SETTINGS 20.1.1 SET POINT VALUE The heating circuit's set point value is the temperature of the flow that the heat pump attempts to maintain. Sometimes, the measured actual value fluctuates a bit upward and downward depending on changes in the outdoor temperature or a large hot water demand. The set point value specified by the customer/installer is most often the room temperature, which is recalculated by the control unit into a corresponding flow temperature set point value. Under normal conditions, 1 K ( °C) in room temperature corresponds to approx. 3 K ( °C) in flow temperature. The set point value is normally based on: • Current curve value (the flow temperature at the current outdoor temperature according to the applicable heat curve). • Current curve influence through: – Room sensor (room controller) – Holiday – Active program – External control SET POINT VALUE CALCULATION The set point value for the heating circuit is the current curve value adjusted with active curve influence, if any such exists. Priority order for curve influence is: operation; only hot water is produced. Automatic signifies change-over at the set outdoor temperature. >>> Outdoor temperature limit for change over Factory setting Lowest value Highest value Table 73 Change over temperature The menu is displayed only if Automatic has been selected in Winter operation. >>> Delay before change over to winter operation Factory setting Lowest value Highest value >>> Delay before change over to summer operation Factory setting Lowest value Highest value >>> Direct start limit for winter operation Only one of these can be active. How big the influence should be and when to exercise it is set in the respective function. Table 76 Direct start limit • External set point value. The set point value is determined according to input signal 0-10V where 1V is 10 °C and 10V is 80 °C (0V triggers an alarm). SET POINT VALUE LIMITATION The calculated set point value is always checked against the permitted temperature limits. The applicable set point value T1 for Circuit 1 and the measured actual value for T1 are used to activate and deactivate the heat demand. 4h 1h 48h Table 75 Delay before change over to summer operation Factory setting Lowest value Highest value A fixed set point value (not curve-based) applies in the event of: 4h 1h 48h Table 74 Delay before change over to winter operation • External control • Active program • Holiday FIXED SET POINT VALUE 18 °C 5 °C 35 °C 13 °C 5 °C 17 °C In the event of change over between winter and summer operation and vice versa, there is a certain delay to prevent constant starting and stopping of the compressor when the outdoor temperature oscillates around the temperature limit. Below the direct start limit, the control unit changes over to winter operation without delay. >> Maximum operating time for heating at hot water demand The menu is not displayed if Block heating during hot water demand is set to Yes ( Chapter 20.2). The following applies to Circuit 2, 3...: When the actual value for the mixed circuit's T1 is low in relation to the set point value, more heating water is pumped into the circuit so as to maintain the set point value. Factory setting Lowest value Highest value If the flow temperature has been below the set point value for a certain period of time, there is a heat demand and the compressor produces heat before the indoor temperature is reduced significantly. This happens until the flow temperature is a couple of degrees higher than the set point value. (Or because Maximum operating time for heating at hot water demand has passed.) Table 77 Operating time heating 20min 0min 120min >> Minimum outdoor temperature Heating demand is not active during summer operation. Factory setting Lowest value Highest value -35,0 °C -35,0 °C -10,0 °C > General Table 78 Lowest outdoor temperature >> Summer/winter operation ▶ Set the minimum outdoor temperature for the heat curve. >>> Winter operation Factory setting Alternative Automatic On/Automatic/Off Table 72 Summer/winter operation If On is selected, the heat pump is constantly in winter operation and heat and hot water are always produced. Off signifies constant summer 6 720 806 768 (2013/02) 47 SETTINGS 20.2 HOT WATER Under Hot water, there are functions to: • Acknowledge hot water sensor T3 • Extra hot water • Hot water peak • Hot water program • Hot water mode • Hot water settings heat pump x • Block heating during hot water demand • Maximum operating time for hot water at heating demand • Hot water circulation • Protective anode installed > Acknowledge hot water sensor T3 Factory setting Alternative Yes (if correctly installed) Yes/No Table 79 Acknowledge hot water sensor Factory setting Lowest value Highest value 0h 0h 48h Table 80 Extra hot water duration ▶ Set the duration of extra hot water production. >> Extra hot water stop temperature Factory setting Lowest value Highest value 65 °C 50 °C 65 °C Table 81 Extra hot water stop temperature ▶ Set the stop temperature for extra hot water. Additional amount of hot water is produced by temporarily increasing the temperature of the hot water during the set number of hours to the indicated stop temperature. The heat pump starts the function directly and uses the compressor first and then the additional heat source to increase the temperature. When the desired number of hours have passed, the heat pump returns to normal hot water mode. DANGER: Risk of burn injuries. ▶ Use a mixing valve when the hot water temperature exceeds 60 °C. > Hot water peak Hot water peak means a temporary increase in the hot water temperature to approx. 65 °C for thermal elimination of bacteria (pasteurisation). The Hot water circulation pump is controlled by the control unit during the hot water peak. For the hot water temperature increase, the compressor is used first; the additional heat source then continues alone. >> Day of the week Wednesday None, Day, All Table 82 Weekday ▶ Set the day on which the hot water peak should take place. None means that the function is disabled. All means that a hot water peak takes place every day. If hot water peak is deactivated comfort mode must be selected in the menu hot water mode. 48 >> Interval in weeks Factory setting Lowest value Highest value 1 1 4 Table 83 Week interval ▶ Set how often a hot water peak should take place. – 1 means a hot water peak every week. – 2 means that a hot water peak takes place in all even weeks of the year, i.e. in week 2, 4, 6, etc. – 3 means week 3, 6, 9, etc. – 4 means week 4, 8, 12, etc. >> Start time Factory setting Lowest value Highest value > Extra hot water >> Extra hot water duration Factory setting Area ▶ Select None if electric additional heat in the hot water cylinder is installed and controlled by external sources. 3:00 0:00 23:00 Table 84 Start time ▶ Set the time of the hot water peak. >> Maximum time Factory setting Lowest value Highest value 3.0h 1.0h 5.0h Table 85 Maximum time >> Time for warm-keeping (Duration of hot water peak) Factory setting Lowest value Highest value 1.0h 1.0h Maximum time - 1h Table 86 Time for warm-keeping ▶ Set Maximum time and Time for warm-keeping (Duration of hot water peak). The hot water peak is activated on the selected day and at the selected time. It continues until the stop temperature has been reached plus the time for warm-keeping (duration of hot water peak). The hot water peak cannot continue longer than the set Maximum time. If it is cancelled because the maximum time has expired, a message is shown in the display and a new attempt is made after 24 hours. > Hot water program Program 1 and Program 2 enables you to block hot water production during the set time. >> Active program Factory setting Alternative Always hot water • Always hot water • Program 1 • Program 2 Table 87 Hot water program >> View/edit active program The menu is displayed only if Program 1 or Program 2 has been selected. Programs are changed in the same way as for Room temperature program (Chapter 20.1). > Hot water mode Factory setting Alternative Economy Economy/Comfort Table 88 Hot water mode 6 720 806 768 (2013/02) SETTINGS ▶ Select hot water mode. Economy means that the hot water is permitted to cool slightly before hot water production starts compared to Comfort. The hot water cylinder temperature is held at approximately 50 °C. ▶ Change to Comfort if more or hotter hot water is desired. The hot water cylinder temperature is held at approximately 58 °C. This setting must be used if electric additional heat is missing or if the hot water circulation is used, when the temperature in the hot water circulation is otherwise too low. In certain countries there are requirements regarding the lowest hot water temperature in buildings. Check that the settings in Economy and Comfort mode conform to the applicable regulations. >> Hot water production Yes No/Yes Table 89 Hot water production > Hot water settings HP 2 Heat pump 2 has factory setting No for Hot water production. This value must not be changed. > Block heating during hot water demand Factory setting Alternative > Protective anode installed Factory setting Alternative No Yes/No 1) Yes/No Table 94 Anode installed 1) > Hot water settings heat pump 1 Factory setting Alternative ▶ Go back to the previous field by using . ▶ Press the menu dial in the last setting field to save settings Hot water circulation takes place every day during the set periods. value set during Start-up Change the value if there has been a change since start-up. ▶ Change to No if no anode exists. There can be an anode in the domestic hot water cylinder in order to protect it against corrosion. If the anode breaks, it must be fixed to prevent the domestic hot water cylinder from being damaged. The control unit will alarm when the anode is broken. 20.3 HOLIDAY During holidays (absence), the heating can, for example, be kept at a lower or higher level and hot water production can be switched off. Start and Stop date, Room temperature and Block hot water production are only displayed if the holiday function is activated. > Circuit 1 and hot water >> Activate holiday function Factory setting Alternative No No/Yes Table 95 Holiday function Table 90 Block the heat >> Start date ▶ Select Yes if the hot water demand must always be satisfied before the heat demand. ▶ Select No if hot water production should be interrupted after a certain time in event of a heat demand. ▶ In No also set the duration that hot water production may occur for during the heat demand. >> Maximum operating time for hot water at heating demand Factory setting Lowest value Highest value 30 min 5 min 60 min Table 91 Operating time hot water > Hot water circulation A domestic hot water circulation pump can be installed if required in position E41.G6, can be installed. It is subject to time control, i.e., it can be activated during parts of the day. >> Hot water circulation pump active Factory setting Alternative No No/Yes Table 92 Hot water circulation pump active >> Stop date ▶ Set start and stop date for the desired period. Format yyyy-mm-dd. The period starts and ends at 00:00. Both the start and end date are included in the period. ▶ Terminate the period prematurely by indicating No in the menu Activate holiday function. >> Room temperature ▶ Set the room temperature that should apply to the circuit during the period. Factory setting Lowest value Highest value Table 96 Room temperature, holiday >> Copy to all heating circuits Factory setting Alternative >> Block hot water production Factory setting Alternative >> Time settings Table 98 Block hot water Stop time 24:00 No Yes/No > Circuit 2, 3... (optional) >> Activate holiday function Table 93 Time settings >> Start date ▶ Set up to four separate intervals. ▶ To change time: turn the menu dial until the desired time appears. Push the menu dial to continue to the next setting field. >> Stop date 6 720 806 768 (2013/02) No Yes/No Table 97 Copy circuits ▶ Indicate Yes if there is circulation pump. Time settings can then be made. ▶ In Yes, change hot water mode to comfort mode. Start time 00:00 17 °C 10 °C 35 °C >> Room temperature ▶ Set the values in the same way as for Circuit 1 and hot water. 49 SETTINGS 20.4 ENERGY MEASUREMENTS Energy is measured per compressor; the calculated results are added prior to being displayed. > Generated energy This displays Generated energy in kWh divided into Heating and Hot water. > Consumption electric additional heat This displays Consumption electric additional heat in kWh divided into Heating and Hot water. 20.5 TIMERS The control unit shows the timers that are in operation. There are a number of timers for, e.g., delays of different types, but also for extra hot water, hot water peak, etc. A number of these times are set under customer or installer, whereas others have a set factory value which cannot be changed. Level shows at what level the setting can be made. 0 = Customer, 1 = Installer, 3 = Factory. Timers Setting Extra hot water Extra hot water duration Hot water peak time for warm-keeping Hot water\Hot water peak\Time for warm-keeping Alarm mode delay ) F value Level 0h 0, 1 1.0h 1 1.0h 3 0h 0 Party Party ( Operating time for heating at hot water demand Room temperature\General\Maximum operating time for heating at hot water demand 20min 0 Hot water, operating time at heating demand Hot water\Maximum operating time for hot water at heating demand 30 min 0 10min 3 Heat pump x timers > Compressor start delay > Compressor start delay groundwater Installer\General\Groundwater\Compressor start delay 0s 1 > G2 heat carrier pump stop delay 5min 3 > Block low pressure switch 150s 3 > Compressor working area timers >> Block after hot water production 120s 3 >> Delay after temporary stop 60min 3 >> Block after low outdoor temperature 30 min 3 Additional heat timers > Additional heat start delay Additional heat\Additional heat general\Start delay > Additional heat start delay after high outdoor temperature > Delay mixing valve control after additional heat start Additional heat\Mixed additional heat\Delay mixing valve control after additional heat start > Additional heat program activation delay after low outdoor temperature 120min 1 30 min 3 20min 1 15min 3 Delay before change over to summer operation Room temperature\General\Summer/winter operation\Delay before change over to summer operation 4h 1 Delay before change over to winter operation Room temperature\General\Summer/winter operation\Delay before change over to winter operation 4h 1 Shut down protection during change over from hot water to heating 300s 3 Heating start delay*) 3min - Heating stop delay*) 3min - Table 99 Timers *) Between compressors/heat pumps 50 6 720 806 768 (2013/02) SETTINGS 20.6 EXTERNAL CONTROL >>> Start collector circuit pump When an external input is connected, the control unit performs functions which are set to Yes or is separated from 0 (Room temperature). When the external input is no longer connected, the control unit returns to normal mode. Only installed functions are displayed. Factory setting Alternative No No/Yes Table 107 Start collector circuit pump This is where the functions for the external inputs 1 and 2 per heat pump and the external inputs for circuits 2, 3, etc. are located. >>> Alarm at low pressure in collector circuit > Heat pump x Factory setting Alternative >> External input 1, 2 Table 108 Alarm at low pressure in collector circuit >>> Invert input Factory setting Alternative No No/Yes Table 100 Invert input ▶ Select Yes if the input signal is to be reversed (i.e. activated with open contact). This function requires the installation of a pressure switch in the collector circuit and its connection to the external input. In the event of incorrect pressure in the circuit, the external input closes, triggering a category A alarm ( Chapter 21.8). >>> Block additional heat 100% at trigged power guard >> External input circuit 2, 3... Function not used. >>> Invert input >>> Max output additional heat at trigged power guard Function not used. Factory setting Alternative >>> Block compressor x Table 109 Invert input Factory setting Alternative No No/Yes No No/Yes ▶ Select Yes if the input signal is to be reversed (i.e. activated with open contact). >>> Block heating at tripped underfloor temperature limiter (Circuit 2) Table 101 Blocking >>> Block additional heat Factory setting Alternative No No/Yes No No/Yes Table 102 Blocking Factory setting Alternative No No/Yes Table 110 Blocking >>> Block heating >>> Block heating at tripped underfloor temperature limiter Factory setting Alternative No No/Yes Table 103 Blocking Factory setting Alternative No No/Yes Table 111 Blocking >>> Room temperature >>> Block heating Factory setting Alternative No No/Yes Factory setting Lowest value Highest value No (0.0 °C) 10.0 °C 35.0 °C Table 104 Blocking Table 112 Room temperature >> Room temperature ▶ Set the room temperature that should apply in the event of enabled external control. ▶ Value > 0 °C enables the function. Factory setting Lowest value Highest value No (0.0 °C) 10.0 °C 35.0 °C Table 105 Room temperature The highest temperature is used if temperature changes have been set for a certain circuit at several external inputs. ▶ Set the room temperature that should apply in the event of enabled external control. ▶ Value > 0 °C enables the function. >>> Block hot water production Factory setting Alternative No No/Yes Table 106 Blocking 6 720 806 768 (2013/02) 51 SETTINGS 20.7 INSTALLER >> Highest permitted flow temperature T1 This section includes: Factory setting Lowest value Highest value • • • • • • • • • • • • General Heat pump x capacity Connected I/O boards Compressor working area Generated energy Operating times and consumptions Temperatures Programmable outputs Inputs Outputs Circulation pumps Screed drying Table 115 Radiator Factory setting Lowest value Highest value 45,0 °C 10,0 °C 45,0 °C Table 116 Underfloor >> Operating mode ▶ For a description of operating modes ( Chapter 8.4). > General >> Anti-seizure mode >>> Day of the week Factory setting Alternative 80,0 °C 10,0 °C 100,0 °C Wednesday Monday-Sunday Table 113 Anti-seizure day The set operating mode is indicated with the symbol > before the selected mode. Operating mode is selected automatically the first time the heat pump is started. Operating mode can be changed here. The control unit allows only the options that can be achieved with the installed equipment. Selection of operating mode leads to automatic setting of certain values in the control unit. >>> Start time >> Groundwater Factory setting Alternative 12:00 0:00 - 23:00 Table 114 Anti-seizure start time ▶ Set date and time for anti-seizure operation. Anti-seizure mode ensures that components do not become seized during periods of inactivity. Anti-seizure mode operates differently in summer and in winter. This enables the duration of the anti-seizure operation to be reduced. Furthermore, during anti-seizure operation the entire system does not need to be switched off in winter. Anti-seizure mode in summer mode Anti-seizure mode starts only if there is no other type of demand. When there is a demand, the anti-seizure operation waits for up to one hour for the demand to be satisfied. Otherwise, the anti-seizure operation has to wait until the next period. Heat pump 1 runs first followed by heat pump 2, etc. 3way valves and circulation pumps are run for 1 minute and mixing valves for the respective mixing valve's run time + 10s. A pause of 30s is made between components. During anti-seizure mode, certain parts of the heating system become hot for a short period of time, which is completely normal. The anti-seizure mode is not cancelled if a hot water demand arises during the anti-seizure operation. The hot water temperature can thereby fall. A suitable time for anti-seizure operation is when the hot water consumption is low, e.g., at night. Anti-seizure mode in winter mode In winter mode, anti-seizure operation only operates on valves, mixers and pumps that normally do not operate in winter mode (refers to accessories such as pool and solar). Anti-seizure mode can occur during operation. 52 Function not used. >>> Compressor start delay Function not used. >> Display light switch off delay Factory setting Lowest value Highest value 5min 1min 240min Table 117 Display light switch off delay ▶ Set the delay before the display backlighting is automatically switched off after the last display activity (navigating, setting, alarm display etc.). >> Time for reset of access level Factory setting Lowest value Highest value 20min 1min 240min Table 118 Reset of access level ▶ Set how much time it should take for the control unit to return automatically from installer level to customer level. > Heat pump x capacity Lowest value Highest value 6.0kW 7.0kW 9.0kW 11.0kW 14.0kW1) 17.0kW1) Table 119 Heat pump capacity 1) Not available in UK market. ▶ The total capacity is selected under Start-up. If an incorrect value was selected, make changes in line with the heat pump type plate. > Connected I/O boards All boards and current version are displayed, if relevant. 6 720 806 768 (2013/02) SETTINGS > Compressor working area (Compressor operating) This defines a number of functions that make the compressor stop temporarily or change operating mode to avoid more serious alarms. >> Outdoor stop function activated Factory setting Alternative • • • • Incorrect temperature indication from an internal sensor 1) The expansion valve does not function as it should (too closed)2) Too little or too much refrigerant 2) Contaminants, magnetite and/or limescale deposits in the condenser 2) No Yes/No Table 120 Outdoor temperature stop function ▶ Select Yes if the stop function should be active. The compressor stops when the outdoor temperature falls below the lowest permitted outdoor temperature for the compressor (-20 °C). When the outdoor temperature rises to a value that is higher than the lowest permitted temperature and this continues for 60 minutes (factory value), the stop function is deactivated and the compressor starts automatically if there is a demand. The stop functions are always inactive at outdoor temperatures higher than 10 °C (factory value, not adjustable). 1) Inspection and remedy possible by the installer. 2) Visit by an authorised refrigeration engineer with suitable tools for the inspection and remedy is required. > Programmable outputs F value Alternative E41.G6 E41.G6/E11.P2 Table 122 Programmable outputs > Inputs The status of all inputs is displayed here. Pressure switches and motor cut-outs are shown for each heat pump. In addition, any alarms for shunted additional heat, status for external inputs and protective anode are shown. Only connected inputs are displayed. > Generated energy > Outputs This displays Generated energy in kWh divided into Heating and Hot water. All components can be manually operated individually here to check function. > Operating times and consumptions >> Manual operation time The total operating time for the control unit, heat pump x and additional heat (active connection). It can also make short term measurements for compressor and additional heat. Factory setting Lowest value Highest value > Temperatures All connected/acknowledged sensors present values. The set point value is also given for some. The opportunity to correct the sensors is also given. Open circuits/short circuits/faults in sensors are indicated with a dash in the display and under Temperatures. Alarms are triggered and stored in alarm log and alarm history. T2 Out Temperatures heat pump x Circuit x Hot water T2 display, correction, Attenuation T1 Start/stop limits compressor T6,T8,T9,T10,T11 display, correction T3 hot water start T8 hot water stop T1 set point T1 display, correction T5 display, correction, Attenuation Room temperature set point value T3 display, correction Extra hot water stop temperature Hot water peak stop temperature Table 123 Manual operation time ▶ Set the number of minutes for manual operation. Different vital components can be put into operation/turned off separately. On or Off, is displayed for each component. Use the manual operation function on commissioning in order to check if the installed components work. Manual operation is possible for the following components (only the ones that are installed are displayed): >> G1 Heating circuit pump >> Heat pump x >>> Q21 Three-way valve (Heating/Hot water) >>> G2 Heat carrier pump >>> G2 Heat carrier pump speed >>> G3 Collector circuit pump >>> Compressor Table 121 Temperature display >> Hot water electric heater Deviation of T6 hot gas temperature >> Hot water circulation pump Details regarding the hot gas temperature at T6 are also displayed if the actual value has deviated during the last 24 hours from the calculated ideal value. This enables the status of the refrigerant circuit to be assessed without special tools. >> Circuit 2, 3... Deviations in excess of -10 °C could be caused by the following: • • • • Filter E2x.V101 obstructed 1) Compressor run time too short 1) Incorrect temperature indication from an internal sensor 1) Expansion valve works incorrectly (too much open) 2) Deviations in excess of +10 °C could be caused by the following: 6 720 806 768 (2013/02) 0min 0min 240min >>> Circulation pump >>> Mixing valve signal >>> Mixing valve open >>> Mixing valve close >> Electric heater 1 >> Electric heater 2 >> Mixed additional heat >>> Mixed additional heat 53 SETTINGS >>>> Pump speed at no demand >>> Mixing valve signal >>> Mixing valve open >> Alarm buzzer Factory setting Lowest value Highest value >> General alarm Table 129 Pump speed at no demand >>> Mixing valve close > Circulation pumps 10% 1% 100% >> Heating circuit pump G1 ▶ Set pump speed when there is no demand. A low speed is used to keep the system operating when there is no demand for heat. >>> Operation alternative >>> Regulator settings Factory setting Alternative Continuous Continuous/Automatic Table 124 G1 ▶ Select if circulation pump G1 should run continuously or in optimised operation. The setting applies to G1 of all circuits. Continuous means that G1 is always in operation during the heating season. Automatic means that the circulation pump runs in approx. 10 min, stands idle for 10 min, and so on, if it is in winter operation and there has not been any heating demand for 40 min. Automatic operation is cancelled when heating demand arises or winter operation is disabled. G1 stands idle (apart from anti-seizure operation) if it is summer operation. >>>> P constant Factory setting Lowest value Highest value Table 130 P constant >>>> I constant Factory setting Lowest value Highest value >> Collector circuit pump G3 >>> Operation alternative >>> Operation alternative Factory setting Alternative Automatic Continuous/Automatic Table 125 G2 ▶ Select if heat carrier pump G2 should run continuously or start automatically when the compressor starts. The setting applies to all heat pumps' G2. In automatic operation, G2 starts for heat pump 2 when compressor 2 starts. >>> Pump speed E2x >>>> Fixed pump speed Factory setting Lowest value Highest value Auto 0% (Auto) 100% Table 126 Fixed pump speed ▶ Set desired percentage to maintain a constant pump speed. Auto means the pump speed will be controlled by the control unit. >>>> Temperature difference heat transfer fluid when heating Factory setting Lowest value Highest value 7K 3K 15K 300.0 5.0 600.0 Table 131 I constant >> Heat carrier pump G2 Factory setting Alternative 3.0 0.1 30.0 Automatic Continuous/Automatic Table 132 G3 ▶ Select if collector circuit pump G3 should run simultaneously with the compressor or continuously. > Screed drying Screed drying requires the installation of underfloor heating coils under the floor tiles. Consult with screed manufactories for information on maximum temperatures and time required. The screed drying function is used to expel humidity from the floor tiles in newly-built houses. The drying program has the highest priority, i.e., all other functions than security functions and additional heat only are disabled. All circuits contribute to the drying. Screed drying takes place in three phases: • Heating phase • Phase with maximum temperature • Cooling phase ▶ Specify the temperature difference which the heat pump will aim to achieve. This is done by regulating the pump speed. Heating and cooling are performed stepwise; each step continues for at least a day. The phase with maximum temperature is considered to be one step. There are 9 steps with the factory values: Heating phase in 4 steps (25 °C, 30 °C, 35 °C, 40 °C), maximum temperature (45 °C for four days), cooling phase in 4 steps (40 °C, 35 °C, 30 °C, 25 °C). It is possible to cancel a running program. On completion of the program, the heat pump returns to normal operation. >>>> Temperature difference heat transfer fluid when hot water >> Activate Factory setting Lowest value Highest value Factory setting Alternative Table 127 Temperature difference heat transfer fluid when heating 7K 3K 15K No Yes/No Table 133 Activate screed drying Table 128 Temperature difference heat transfer fluid when hot water ▶ Select Yes if drying should be performed. ▶ Specify the temperature difference which the heat pump will aim to achieve. This is done by regulating the pump speed. There is an opportunity to change the current program step. 54 >> Remaining time for current step (shown if drying is enabled) 6 720 806 768 (2013/02) SETTINGS 20.8 ADDITIONAL HEAT >> Heat source Factory setting Alternative Additional heat Both/Compressor/Additional heat The additional heat works together with the heat pump to maintain the right heating in the circuits. The additional heat can be selected to work alone. Table 134 Heat source drying See manual for the multi-module for the mixed additional heat operating mode. >> Program settings >>> Flow temperature increase per heating step Factory setting Lowest value Highest value 5.0K 1.0K 10.0K Table 135 Temperature increase per heating step >>> Number of days per heating step Factory setting Lowest value Highest value 1 1 5 • • • • Additional heat general Electric additional heat Hot water electric heater Additional heat program > Additional heat general Under Additional heat general the functions that are common to electric additional heat and mixed additional heat are found. >> Start delay Table 136 Days per heating step >>> Maximum flow temperature Factory setting Lowest value Highest value Under Additional heat, there are: 45 °C 25 °C 60 °C Table 137 Maximum flow temperature drying >>> Number of days with maximum temperature Factory setting Lowest value Highest value 4 0 20 Factory setting Lowest value Highest value 120min 0min 240min Table 141 Additional heat start delay ▶ Set what start delay should apply to the additional heat. When the need for additional heat arises, a timer with set time is started. When this time has passed the additional heat starts. >> Additional heat only Factory setting Alternative No Yes/No Table 138 Days with maximum temperature Table 142 Additional heat only >>> Flow temperature decrease per cooling step ▶ Change to Yes if the additional heat should work alone. This can be suitable if the heat pump should provide heat before, e.g., the collector circuit is ready. Factory setting Lowest value Highest value 5.0K 1.0K 10.0K Factory setting Alternative Table 139 Temperature decrease per cooling step >>> Number of days per cooling step Factory setting Lowest value Highest value >> Block additional heat No Yes/No Table 143 Block additional heat 1 1 5 Table 140 Days per cooling step ▶ Indicate if the additional heat should be blocked. In this case, the additional heat may not take part. The additional heat is, however, allowed to kick in in alarm mode and additional heat only mode if no other blocking function is enabled. >> Maximum outdoor temperature for additional heat CAUTION: Risk of floor damage ▶ Follow the manufacturer's recommendations for the floor tiles. Factory setting Lowest value Highest value 10 °C -30 °C 40 °C Table 144 Maximum outdoor temperature for additional heat ▶ Set the desired temperature limit. If the outdoor temperature exceeds this value, the additional heat may not work. > Electric additional heat The control unit supports 1 additional heat unit. The settings for connection capacity and regulator for the additional heat use are made under this menu. > Electric heater connection >> Connected output ▶ Shows the actual output of the input electric additional heat. 6 720 806 768 (2013/02) 55 SETTINGS > Hot water electric heater >>> Output limitation in compressor mode Factory setting Lowest value Highest value 6.0kW 0.0kW 9.0kW Table 145 Output limitation ▶ Set the output permitted during compressor operation. Under Additional heat, there are also settings for additional electric heat in hot water heaters. >> Acknowledge hot water additional heat Factory setting Alternative No Yes/No Table 153 Additional electric heat, hot water A low value can result in hot water peak failure. Operating modes Mixed additional heat: Extra hot water and Hot water peak requires additional heat in the hot water heater >>> Output limitation when additional heat only Factory setting Lowest value Highest value 6.0kW 0.0kW 9.0kW Table 146 Output limitation ▶ Set the output permitted when the compressor is not in operation. >>> Output limitation in hot water mode Factory setting Lowest value Highest value 6.0kW 0.0kW 9.0kW >> Activate program Factory setting Alternative No No/Yes >> View/edit active program Only displayed if a program has been selected. >> Outdoor temperature limit for deactivation of time control Only displayed if a program has been selected. ▶ Set the output permitted during hot water production. >> Regulator settings >>> P constant 4.0 0.1 30.0 Table 148 P constant >>> I constant Factory setting Lowest value Highest value This function can be used to set the times between which additional heat mode is blocked. Table 154 Activate additional heat program Table 147 Output limitation Factory setting Lowest value Highest value > Additional heat program 300.0 5.0 600.0 Table 149 I constant Factory setting Lowest value Highest value -26 °C (Off) -26 °C 20 °C Table 155 Outdoor temperature limit time control ▶ Set a suitable temperature for deactivation of time control. -26 °C = function Off. If T2 is over set Outdoor temperature limit for deactivation of time control for 15 minutes, or if Outdoor temperature limit for deactivation of time control is set to Off, the additional heat will be blocked by time control as long as Additional heat program is activated. If T2 is under set Outdoor temperature limit for deactivation of time control or if Additional heat program is deactivated the additional heat will not be blocked by time control. >>> D constant Factory setting Lowest value Highest value 0.0 0.0 10.0 Table 150 D constant 0% 0% 100% Table 151 Minimum PID signal The settings for collector circuit in/out are: >> Lowest permitted temperature E21.T10 / Lowest permitted temperature E21.T11 Factory setting Lowest value Highest value >>> Maximum PID signal Factory setting Lowest value Highest value • Setting collector circuit in T10 • Setting collector circuit out T11 > Setting collector circuit in T10 / Setting collector circuit out T11 >>> Minimum PID signal Factory setting Lowest value Highest value 20.9 SAFETY FUNCTIONS 100% 0% 100% -6,0 °C (T10) -8.0 °C (T11) -10,0 °C 20,0 °C Table 156 Lowest temperature, collector circuit Table 152 Maximum PID signal 56 6 720 806 768 (2013/02) SETTINGS 20.11 ALARMS >> Hysteresis alarm reset Factory setting Lowest value Highest value 1.0K 1.0K 10.0K Table 157 Hysteresis >> Number of warnings before alarm Factory setting Lowest value Highest value 1 1 4 The different alarms that can occur are described in (Chapter 21). Under Alarms there is: • • • • • • Information log Delete information log Alarm log Delete alarm log Alarm history Alarm indication > Information log The number of warnings is calculated during a time period of 180 min. The information log shows information from the heat pump. The information log symbol is displayed in the control panel start-up position when there is active information. 20.10 GENERAL > Delete information log Among other things, settings for date and time are available here. The information log is deleted here. > Room sensor settings (room controller) >> Show outdoor temperature in room sensor (room controller) > Alarm log Table 158 Number of warnings before alarm F value Alternative No Yes/No The alarm log shows the alarms and warnings that have occurred. Alarm category ( Chapter 21.8) is displayed in the top left corner of the display and if the alarm is active, the alarm symbol is displayed both in the alarm log and the initial menu of the control panel. Table 159 Show outdoor temperature in the room controller > Delete alarm log > Set date The alarm log is deleted here Factory setting Format > Alarm history yyyy-mm-dd Table 160 Date > Set time Alarm history shows extensive information about the 20 most recent alarms that have occurred. For example actual and set point values of the temperature sensor and heat pump status at the time of the alarm. Limited information is displayed for older alarms. > Alarm indication Factory setting Format hh:mm:ss Table 161 Time > Summer/winter time Automatic Manual/Automatic Table 162 Summer/winter time. ▶ Select if there should be automatic change over between summer and winter time or not (dates according to EU standard). > Display contrast F value Lowest value Highest value 70% 20% 100% Table 163 Brightness ▶ If necessary, change the background light of the control panel. > Language ▶ Change language, if desired. Language change can also be brought about by holding down the -button in the standard display for at least 5 s. > Country ▶ Select country. Here, a different country can be selected than was chosen as part of the pre-configuration (start-up). 6 720 806 768 (2013/02) >> Alarm buzzer signal >>> Interval ▶ Check and change, if necessary, date and time. These are used by the control unit to manage the different clock settings, e.g., holiday and room temperature program. Factory setting Alternative Settings for alarm buzzer and status lamp are made here. Factory setting Lowest value Highest value 2s 2s 3600s (60min) Table 164 Interval ▶ Set the length of the alarm interval. The alarm buzzer sounds for one second and is silent during the rest of the interval. The setting applies to all alarm buzzers. >>> Blocking time Factory setting Start time Stop time Off 0:00 - 23:45 0:00 - 23:45 Table 165 Blocking time ▶ Indicate the times between which the alarm buzzer may not give out a sound. All alarm buzzers are silent during a set interval. >> Alarm indication control unit >>> Block alarm buzzer Factory setting Alternative No No/Yes Table 166 Block alarm buzzer The setting applies only to the control unit's alarm buzzer. 57 ALARMS >> Alarm indication room sensor (room controller) If the same alarm is repeated even after manual restart, the unit should be replaced (refers to 4 and 5 flashing alarms). >>> Block alarm indicator lamp Factory setting Alternative Yes No/Yes 21.2 ALARMS Table 167 Block indicator lamp This section includes: ▶ Set if the indicator lamp should be off or not. The setting applies to all room controllers. >> General alarm level >>> Alarms and warnings Factory setting Alternative No No/Yes • • • • • Information log ( Chapter 20.11) Delete information log ( Chapter 20.11) Alarm log ( Chapter 20.11) Delete alarm log ( Chapter 20.11) Alarm history ( Chapter 20.11). Table 168 Alarms and warnings 21.3 CONTROL UNIT AND ROOM CONTROLLER ALARM LAMP No means that alarms produce a signal on the general alarm output. Yes means that alarms as well as warnings produce a signal on the general alarm output. The status lamp on the control unit is used to show ON/OFF status for the heat pump but also to show possible alarms. The status lamp is therefore also called alarm lamp. The room controller alarm lamp can be blocked. 20.12 ACCESS LEVEL Access level is Customer as standard: This level gives you access to all functions that the user requires. The installer also has access to the additional functions required at installation. 20.13 RETURN TO FACTORY SETTINGS ▶ Select Return to factory settings and Yes to reset all settings to the factory settings. Settings made by the customer are not affected. Factory setting Alternative No Yes/No Table 169 Return to factory settings 21 21.1 SOFT STARTER The soft starter has four different alarm causes, see table below. Type 2 alarms are due to large voltage variations in the electricity grid. Type 3 alarms indicate the existence of a fault in the compressor. Types 4 and 5 alarms are there to protect the soft starter. 1) Stand-by means that the heat pump is running but no heating or hot water demand exists. The room controller alarm display function is referred to as an alarm lamp in this chapter. The room controller alarm lamp can be blocked. The soft starter has normally 1 minute restart delay. The restart delay is 5 minutes at an alarm. 21.4 ALARM DISPLAY Soft starter fault indicators are located on the soft starter unit, which is located within its housing. 21.5 ALARM BUZZER AT ALARM Number of flashes red LED Conditions 2 Undervoltage (Ue <190VAC1)) 3 Overcurrent during start-up (>80A for 1 s.) 4 Relay protection Incomplete ramp Table 170 1) <190 VACrms+/-2% at 1 s. 2) Contact network supplier if alarm remains. 58 Table 171 Alarm lamp control unit The room controller display is used to indicate alarms for some alarm categories ( 21.8). The display window slowly flashes red until the alarm has been acknowledged in the heat pump control unit, or been automatically reset. ALARMS 5 Behaviour Function Blue, continuously lit. The heat pump is running. Blue, flashing rapidly. There is an alarm which must be acknowledged. The alarm has been acknowledged but the alarm cause remains. Blue, flashing. The heat pump is in standby mode1). Action Auto reset with 5 min. recovery2) Auto reset with 5 min. recovery User action/possible replacement of unit Auto reset with 5 min. recovery When an alarm/warning occurs, the display shows information about what has happened. At the same time, information is saved in the alarm log and alarm history. At an alarm the alarm buzzer on the heat pump sounds for one second per alarm buzzer interval set. At certain times of the day the alarm buzzer can be blocked or blocked altogether. In the event of a warning, the alarm buzzer does not sound. 21.6 ACKNOWLEDGEMENT OF ALARMS Acknowledgement means that you have to press to make the alarm window disappear. What happens after acknowledgement is described in the respective alarm description. In most cases, warnings do not have to be acknowledged. The alarm window disappears by itself once the warning cause has disappeared. It is, however, possible to acknowledge the warning. 21.7 ALARM TIMER, ALARM MODE In the event of an alarm that stops the compressor the control unit starts a timer at 1h. If the fault does not recur additional heat may start when the timer has counted down. 6 720 806 768 (2013/02) ALARMS 21.8 ALARM CATEGORIES The alarms are divided into different categories depending on the type and level of the fault. Alarm category is displayed in the alarm window, alarm log and alarm history. CATEGORIES A-H ARE ALARMS, CATEGORIES I-J ARE WARNINGS/INFORMATION, CATEGORIES K-M ARE WARNINGS, CATEGORY Z IS INFORMATION. Meaning Stops the compressor Stops additional heat Alarm lamp, alarm buzzer is activated Alarm delay Requires acknowledgement to restart Can be restarted before acknowledgement Menu display must be acknowledged Placed in the information log A X B X C X D X E X X 5s X X 3s X X 15 min X X 1 min X X 5s X X X X X X F G h X X 1s X X X 1s X 1s X X X X X In X J X K L M Z 5s 0s 0s X X X X 5s 5s 2s X X X X X X Table 172 Alarm categories [In] [J] [M] Temporary stop of compressor. The information may recur a number of times during a certain time period; if there are more during the period, a category A alarm is sounded. Temporary stop of compressor. The information may recur a number of times during a certain time period; if there are more during the period, a category A alarm is sounded. Used for board connection problems. 21.9 ALARM WINDOW When an alarm/warning occurs, the display shows information about what has happened. At the same time, information is saved in the alarm log and alarm history. Alarm lamp/buzzer: Yes. Restart: Acknowledgement is required. 21.10.3 TRIPPED HIGH PRESSURE SWITCH E2X.RHP Function: The compressor is stopped because of too high pressure in the refrigerant circuit. Activated on open contact on the high pressure switch. Alarm timer starts: Yes. Reset condition: Closed signal over the pressure switch. 6 720 643 415-15.1I Fig. 55 Example Category: A. Alarm lamp/buzzer: Yes. Restart: Acknowledgement is required. 21.10 ALARM FUNCTIONS The alarm text is indicated in the heading. 21.10.1 HIGH HOT GAS TEMPERATURE E2X.T6 Function: Compressor stops. Activated when the temperature on sensor T6 exceeds the applicable maximum hot gas temperature. Alarm timer starts: Yes. Reset condition: The hot gas temperature drops 5K below the alarm limit. 21.10.4 LOW PRESSURE COLLECTOR CIRCUIT Function: If Alarm at low pressure in collector circuit is selected and the external input closes, this alarm is triggered. The compressor stops ( Chapter 20.6). Alarm timer starts: Yes. Reset condition: The pressure exceeds the set level. The setting is made on the pressure switch. Category: A. Category: A. Alarm lamp/buzzer: Yes. Alarm lamp/buzzer: Yes. Restart: Acknowledgement is required. Restart: Acknowledgement is required. 21.10.2 TRIPPED LOW PRESSURE SWITCH E2X.RLP 21.10.5 LOW TEMPERATURE COLLECTOR CIRCUIT IN E2X.T10 Function: The compressor is stopped because of too low pressure in the refrigerant circuit. Activated on open contact on the low pressure switch. The alarm is delayed with 150s after compressor start or alternation between hot water and heating production. Function: Warning/alarm is given if the temperature of the collector circuit in is too low. First, a warning is given. If the warning appears several times during a certain time period, the warning transforms into a category A alarm. For settings of T10: (Chapter 20.9). Alarm timer starts: Yes. Alarm timer starts: Yes. Reset condition: Closed signal over the pressure switch. Reset condition: T10 exceeds the lowest permitted temperature T10 plus hysteresis. Category: A. 6 720 806 768 (2013/02) Category: J which goes over into A. 59 ALARMS Alarm lamp/buzzer: Yes. Alarm lamp/buzzer: Yes. Restart: Acknowledgement is required in category A. Restart: Automatic once the alarm cause has disappeared. 21.10.6 LOW TEMPERATURE COLLECTOR CIRCUIT OUT E2X.T11 21.10.11 HIGH FLOW TEMPERATURE E1X.T1 Function: Warning/alarm is given if the temperature of the collector circuit out is too low. First, a warning is given. If the warning appears several times during a certain time period, the warning transforms into a category A alarm. For settings of T11: (Chapter 20.9). Function: The compressor stops because the flow temperature is too high for the heating circuit. Activated when the sensor shows a value which is 5K higher than the highest set point value for the circuit. The factory setting for the highest set point value is 60 °C for radiator type of circuit and 35 °C for underfloor type of circuit After hot water production, the alarm is delayed with 4 min. Alarm timer starts: Yes. Reset condition: T11 exceeds the lowest permitted temperature T11 plus hysteresis. Alarm timer starts: Yes. Category: J which goes over into A. Reset condition: The sensor's value falls below the temperature for beginning of the heating demand. Alarm lamp/buzzer: Yes. Category: E. Restart: Acknowledgement is required in category A. Alarm lamp/buzzer: Yes. 21.10.7 TOO HIGH BOOT COUNT I/O BOARD BAS X Function: Compressor stops. Is activated if the controller has executed more than three new starts after the alarm Check CANbus cable connection, ( Chapter 21.10.40). Alarm timer starts: Yes. Reset condition: The CAN-BUS communication with the controller has been restored. Restart: Automatic once the alarm cause has disappeared. 21.10.12 FAULTY ELECTRIC HEATER E21.E2 Function: The electric heater is turned off. Activated by tripped overheat protection on the electric additional heat, high flow temperature or too high temperature in electric additional heat. The automatic trip fuse to the electric additional heat may have been tripped due to, for example, a short circuit. Reset condition: Overheat protection reset. Category: A. Category: F. Alarm lamp/buzzer: Yes. Alarm lamp/buzzer: Yes. Restart: Acknowledgement is required. Restart: Acknowledgement is required. ▶ Contact the installer if the alarm remains after acknowledgement. 21.10.13 OVERHEAT PROTECTION TRIPPED HOT WATER ELECTRIC HEATER 21.10.8 MOTOR CUT-OUT 1 E2X.F11, COMPRESSOR Function: Activated when the compressor's motor cut-out has tripped because of high current or lost current phase resulting in undue strain on the compressor. Alarms may also be due to alarms from the soft starter ( Chapter 21.1). Alarm timer starts: Yes. Reset condition: Motor cut-out reset. Category: B. Function: The electric heater is turned off. If alarm output from the electric heater has been connected to the multi module, the alarm is given when an error occurs. Reset condition: The error in the electric heater has been overcome and no alarm signal. Category: F. Alarm lamp/buzzer: Yes. Restart: Acknowledgement is required. Alarm lamp/buzzer: Yes. 21.10.14 FAULTY PROTECTIVE ANODE E41.F31 Restart: Reset the motor cut-out / correct the softstarter alarm. Function: The alarm is activated when the anode in the hot water cylinder is broken or does not work. This alarm occurs only when Protective anode installed is set to Yes. 21.10.9 FAILURE ON SENSOR E2X.T6 HOT GAS Function: The compressor stops because the hot gas cut-out cannot be guaranteed. Activated when the sensor's value indicates a temperature lower than -50 °C. Alarm timer starts: Yes. Reset condition: The anode should be replaced so as to prevent corrosion in the hot water heater. Category: H. Alarm lamp/buzzer: Yes. Reset condition: The value of the sensor indicates > -50 °C. Restart: Acknowledgement is required. Category: E. 21.10.15 FAILURE ON SENSOR E11.T1 FLOW Alarm lamp/buzzer: Yes. Function: The alarm is activated when the sensor's value indicates a temperature lower than 0 °C. The flow temperature T1 becomes identical to T8. If there are several heat pumps installed, T1 = T8 for the heat pump that does not produce hot water and has the highest value on T8. Additional heat mixing valve shut. Restart: Automatic once the alarm cause has disappeared. 21.10.10 SHORT CIRCUIT ON SENSOR E2X.T6 HOT GAS Function: The compressor stops because the hot gas cut-out cannot be guaranteed. Activated when the sensor's resistance value indicates a temperature higher than 150 °C. Reset condition: The value of the sensor indicates >0 °C. Category: H. Alarm timer starts: Yes. Alarm lamp/buzzer: Yes. Reset condition: The value of the sensor indicates < 150 °C. Restart: Automatic once the alarm cause has disappeared. Category: E. 60 6 720 806 768 (2013/02) ALARMS 21.10.16 SHORT CIRCUIT ON SENSOR E11.T1 FLOW 21.10.22 SHORT CIRCUIT ON SENSOR T3 HOT WATER Function: The alarm is activated when the sensor's value indicates a temperature higher than 110 °C. The flow temperature T1 becomes identical to T8. If there are several heat pumps installed, T1 = T8 for the heat pump that does not produce hot water and has the highest value on T8. Additional heat mixing valve shut. Function: The alarm is activated when the sensor's value indicates a temperature higher than +110 °C. The hot water production is terminated. Reset condition: The value of the sensor indicates < 110 °C. Category: H. Reset condition: The value of the sensor indicates < 110 °C. Category: H. Alarm lamp/buzzer: Yes. Restart: Automatic once the alarm cause has disappeared. Alarm lamp/buzzer: Yes. 21.10.23 FAILURE ON SENSOR E1X.TT.T5 ROOM Restart: Automatic once the alarm cause has disappeared. Function: The alarm is activated when the sensor's value indicates a temperature lower than -1 °C. In the event of a failure on sensor T5, the room temperature influence is set to 0. 21.10.17 FAILURE ON SENSOR E12.T1, E13.T1... FLOW Function: The alarm is activated when the sensor's value indicates a temperature lower than 0 °C. The mixing valve for the circuit is closed completely. Reset condition: The value of the sensor indicates >0 °C. Category: H. Alarm lamp/buzzer: Yes. Reset condition: The value of the sensor indicates > -1 °C. Category: H. Alarm lamp/buzzer: Yes. Restart: Automatic once the alarm cause has disappeared. Restart: Automatic once the alarm cause has disappeared. 21.10.24 SHORT CIRCUIT ON SENSOR E1X.TT.T5 ROOM 21.10.18 SHORT CIRCUIT ON SENSOR E12.T1, E13.T1... FLOW Function: The alarm is activated when the sensor's value indicates a temperature higher than +70 °C. In the event of a short circuit on sensor T5, the room temperature influence is set to 0. Function: The alarm is activated when the sensor's value indicates a temperature higher than 110 °C. The mixing valve for the circuit is closed completely. Reset condition: The value of the sensor indicates < 70 °C. Reset condition: The value of the sensor indicates < 110 °C. Category: H. Category: H. Alarm lamp/buzzer: Yes. Alarm lamp/buzzer: Yes. Restart: Automatic once the alarm cause has disappeared. Restart: Automatic once the alarm cause has disappeared. 21.10.19 FAILURE ON SENSOR T2 OUTDOOR Function: The alarm is activated when the sensor's value indicates a temperature lower than -50 °C. In the event of a failure on T2, the outdoor temperature is set to 0 °C. Reset condition: The value of the sensor indicates > -50 °C. Category: H. Alarm lamp/buzzer: Yes. Restart: Automatic once the alarm cause has disappeared. 21.10.25 FAILURE ON SENSOR E2X.T8 HEAT TRANSFER FLUID OUT Function: Activated when the sensor's value indicates a temperature lower than 0 °C. To be able to make hot water, T8 is set at a temperature calculated according to the following formula: T8 = T9 + Compressor x 7K + 0.07K x current output in operation. The active compressor provides Compressor = 1 and current output in operation means additional heat in %. Compressor operation and 50% additional heat then give T8 = T9 + 10.5K. Compressor off (Compressor = 0) and no additional heat (0%) give T8 = T9. Reset condition: The value of the sensor indicates >0 °C. 21.10.20 SHORT CIRCUIT ON SENSOR T2 OUTDOOR Category: H. Function: The alarm is activated when the sensor's value indicates a temperature higher than +70 °C. In the event of a short circuit on T2, the outdoor temperature is set to 0 °C. Alarm lamp/buzzer: Yes. Reset condition: The value of the sensor indicates < 70 °C. 21.10.26 SHORT CIRCUIT ON SENSOR E2X.T8 HEAT TRANSFER FLUID OUT Category: H. Function: Activated when the sensor's value indicates a temperature higher than 110 °C. T8 is calculated according to the same formula as in the event of a failure Chapter 21.10.25). Alarm lamp/buzzer: Yes. Restart: Automatic once the alarm cause has disappeared. 21.10.21 FAILURE ON SENSOR T3 HOT WATER Restart: Automatic once the alarm cause has disappeared. Reset condition: The value of the sensor indicates < 110 °C. Function: The alarm is activated when the sensor's value indicates a temperature lower than 0 °C. The hot water production is terminated. Category: H. Reset condition: The value of the sensor indicates >0 °C. Restart: Automatic once the alarm cause has disappeared. Category: H. Alarm lamp/buzzer: Yes. Restart: Automatic once the alarm cause has disappeared. Alarm lamp/buzzer: Yes. 21.10.27 FAILURE ON SENSOR E2X.T9 HEAT TRANSFER FLUID IN Function: Activated when the sensor's value indicates a temperature lower than 0 °C. T9 is calculated according to the following formula: T9 = T8 - Compressor x 7K + 0.07K x current output in operation. Reset condition: The value of the sensor indicates >0 °C. 6 720 806 768 (2013/02) 61 ALARMS Category: H. Alarm lamp/buzzer: Yes. the highest temperature permitted for T8. The warning is blocked during hot water peaks or extra hot water. Restart: Automatic once the alarm cause has disappeared. Reset condition: The warning is deactivated when the sensor temperature falls sufficiently. 21.10.28 SHORT CIRCUIT ON SENSOR E2X.T9 HEAT TRANSFER FLUID IN Category: K. Function: Activated when the sensor's value indicates a temperature higher than 110 °C. T9 is calculated according to the following formula: T9 = T8 - Compressor x 7K + 0.07K x current output in operation. Reset condition: The value of the sensor indicates < 110 °C. Alarm lamp/buzzer: No. Restart: Automatic once the alarm cause has disappeared. 21.10.34 ELECTRIC ADDITIONAL HEAT SHUT DOWN DUE TO HIGH TEMPERATURE E2X.T8 Category: H. Function: The electric heater is turned off. The warning is activated in additional heat mode if the sensor T8 exceeds 80 °C. Alarm lamp/buzzer: Yes. Reset condition: The warning is deactivated when T8 falls below 76 °C. Restart: Automatic once the alarm cause has disappeared. Category: K. 21.10.29 FAILURE ON SENSOR E2X.T10 Function: Activated when the sensor's resistance value indicates a temperature lower than -20 °C. In the event of a failure, T10 is set at a temperature calculated according to the following formula: T10 = T11 + Compressor x 3K. Reset condition: The value of the sensor indicates > -20 °C. Category: H. Alarm lamp/buzzer: Yes. Restart: Automatic once the alarm cause has disappeared. 21.10.30 SHORT CIRCUIT ON SENSOR E2X.T10 Alarm lamp/buzzer: No. Restart: Automatic once the alarm cause has disappeared. 21.10.35 HIGH TEMPERATURE DIFFERENCE HEAT TRANSFER FLUID E2X Function: The warning is activated when the difference between sensor E2x.T8 and E2x.T9 exceeds 13K. 10 min after compressor start and change of production mode, the temperature difference is measured and if it is too big, the warning is given after a delay of 3 min. The warning is not given when the compressor is inactive or when additional heat is allowed. Reset condition: The warning does not shut down any function but is registered in the alarm log. Function: Activated when the sensor's value indicates a temperature higher than 70 °C. In the event of a short circuit, T10 is set to an estimated temperature using this formula: T10 = T11 + Compressor x 3K. Category: L. Reset requirement: The value of the sensor indicates >70 °C. 21.10.36 HIGH TEMPERATURE DIFFERENCE COLLECTOR CIRCUIT E2X Category: H. Alarm lamp/buzzer: Yes. Restart: Automatic once the alarm cause has disappeared. 21.10.31 FAILURE ON SENSOR E2X.T11 Function: Activated when the sensor's value indicates a temperature lower than -50 °C. In the event of a failure, T11 is set at a temperature calculated according to the following formula: T11 = T10 - Compressor x 3K. Reset condition: The value of the sensor indicates > -50 °C. Category: H. Alarm lamp/buzzer: Yes. Restart: Automatic once the alarm cause has disappeared. 21.10.32 SHORT CIRCUIT ON SENSOR E2X.T11 Alarm lamp/buzzer: No. Restart: Deactivated on acknowledgement of the warning display. Function: The warning is activated when the difference between sensor E2x.T10 and E2x.T11 exceeds 6K. 30 min after compressor start and change of production mode, the temperature difference is measured and if it is too big, the warning is given after a delay of 15 min. The warning is not given when the compressor is inactive. Reset condition: The warning does not shut down any function but is registered in the alarm log. Category: L. Alarm lamp/buzzer: No. Restart: Deactivated on acknowledgement of the warning display. 21.10.37 SCREED DRYING SET POINT VALUE FOR HEATING NOT REACHED Function: Activated when the set point value for a drying step has not been reached. Function: Activated when the sensor's value indicates a temperature higher than 70 °C. In the event of a short circuit, T11 is set to an estimated temperature using formula: T11 = T10 - Compressor x 3K. Reset condition: The warning is deactivated on acknowledgement of the warning display. Reset requirement: The value of the sensor indicates >70 °C. Restart: The warning does not shut down anything, the drying program continues with the following step. Category: H. Alarm lamp/buzzer: Yes. Category: L. Alarm lamp/buzzer: No. Restart: Automatic once the alarm cause has disappeared. 21.10.38 THE HEAT PUMP IS NOW WORKING IN ANTI-FREEZE MODE 21.10.33 ADDITIONAL HEAT IS NOW WORKING AT ITS HIGHEST TEMPERATURE Function: Activated when the flow temperature of a circuit falls below 8 °C and the 10-min timer has counted down. Function: The electric additional heat begins to be stepped down. The warning is activated in additional heat mode if the sensor T8 approaches Reset condition: The circuit's flow temperature exceeds 25 °C. 62 Category: L. 6 720 806 768 (2013/02) ALARMS Alarm lamp/buzzer: No. Information Comment/Value Restart: Automatic once the alarm cause has disappeared. T2 Out Current outdoor temperature Hot water Calculated hot water temperature 21.10.39 CHECK CONNECTION TO I/O BOARD X Hot water set point value Function: Depends on the board. T5 Room Current value if room controller exists Reset condition: Communication with the board is re-established. Room Current value if room controller does not exist/is used G1 Heat carrier pump Off/On Category: M. Alarm lamp/buzzer: No. Restart: Acknowledgement is required. ======================= Heat pump E2x 21.10.40 CHECK CANBUS CABLE CONNECTION E2x.T6 Hot gas Current value Function: Communication with the controller has been interrupted. The controller executes a new start if the alarm is still active after two hours. If more than three new starts have been carried out within one hour, the alarm Too high boot count I/O board BAS x (category A), Chapter 21.10.7. E2x.T8 Heating medium out. Current value E2x.T9 Heating medium in Current value E2x.T10 Collector circuit in Current value E2x.T11 E2x.T10 Collector circuit out Current value Category: M. E2x.RLP Low pressure switch OK/Error Alarm lamp/buzzer: No. E2x.RHP High pressure switch OK/Error E2x.G2 Heat carrier pump Off/On Restart: Acknowledgement is required. ▶ Contact the dealer if the warning recurs often. 21.10.41 CHECK CONNECTION TO ROOM SENSOR E1X.TT (ROOM CONTROLLER) Function: Activated when communication with the room controller is terminated. E2x.G3 Collector circuit pump Off/On E2x.Q21 3-way valve Off/On Table 173 Information in Alarm history 21.13 INFORMATION LOG The information log shows information from the heat pump. Reset condition: Communication with the board is re-established. 21.13.1 HIGH FLOW TEMPERATURE E2X.T8 Category: M. Function: Compressor stops. Activated when the temperature on sensor T8 exceeds the maximum permitted temperature for T8. Alarm lamp/buzzer: Yes/No. Restart: Acknowledgement is required. Reset condition: Restarts when E2x.T9 falls below the saved temperature with hysteresis on 3K (not adjustable). 21.11 ALARM LOG Category: I. The alarm log shows the alarms, warnings and other information that has come up. Alarm category ( Chapter 21.8) is displayed in the top left corner of the display and if the alarm is active, the alarm symbol is displayed both in the alarm log and the initial menu of the control panel. 21.12 ALARM HISTORY 21.13.2 TEMPORARY HEAT PUMP STOP E21.RLP Function: Activated when the pressure in the refrigerant circuit of the heat pump becomes too low. If the information appears several times during a certain time period, the information transforms into a category A alarm ( Chapter 21.10.2). The alarm history saves complete information about the latest 20 alarms/warnings. Older alarms are displayed with limited information. The latest alarm is listed as number 1. Reset condition: The pressure goes back to the permitted level. Press and turn the dial to see all information about the alarm. Turn the dial to see more alarms. 21.13.3 TEMPORARY HEAT PUMP STOP E21.RHP The information shows the current values immediately after the appearance of the alarm but before action/cancellation. Category: I. Function: Activated when the pressure in the refrigerant circuit becomes too high. If the information appears several times during a certain time period, the information transforms into a category A alarm ( Chapter 21.10.3). Information Comment/Value Reset condition: The pressure goes back to the permitted level. Alarm category Letter (Table 172). Displayed in the top left corner of the display. Category: I. Alarm text Displayed at the top of the display. Full component name is most often indicated. 21.13.4 LOW TEMPERATURE COLLECTOR CIRCUIT IN E2X.T10 Start date, Start time Indicates when the alarm occurred Stop date, Stop time Indicates when the alarm was acknowledged/cancelled ======================= Function: The information is given if the temperature of the collector circuit in is too low. First, information is given. If the information appears several times during a certain time period, the information transforms into a category A alarm. For settings of T10: (Chapter 20.9). Alarm timer starts: Yes. Heat pump x On (/%)/ Off Additional heat %/Off/Blocked ======================= T1 Flow line Current value T1 Flow line set point value Current set point value Reset condition: T10 exceeds the lowest permitted temperature T10 plus hysteresis. Category: J which goes over into A. Table 173 Information in Alarm history 6 720 806 768 (2013/02) 63 FACTORY SETTINGS 21.13.8 TEMPORARY HOT WATER STOP DUE TO WORKING AREA LIMITS 21.13.5 LOW TEMPERATURE COLLECTOR CIRCUIT OUT E2X.T11 Function: The information is given if the temperature of the collector circuit out is too low. First, a information is given. If the information appears several times during a certain time period, the warning transforms into a category A alarm. For settings of T11: (Chapter 20.9). Function: The information is displayed only if Hot gas stop function activated has been set to Yes. Ongoing hot water operation is aborted and replaced with heating operation. Reset condition: The hot gas temperature is within the range of the compressor. Alarm timer starts: Yes. Category: Z. Reset condition: T11 exceeds the lowest permitted temperature T11 plus hysteresis. 21.13.9 ADDITIONAL HEAT IS NOW WORKING AT ITS HIGHEST TEMPERATURE Category: J which goes over into A. 21.13.6 HOT WATER PEAK FAILURE, NEW TRY WITHIN 24 HOURS Function: The hot water has not come up at the right temperature. The hot water peak is repeated at the same time on the next day. Reset condition: The correct hot water peak temperature is reached. Category: Z. 21.13.7 TEMPORARY HEAT PUMP STOP DUE TO WORKING AREA LIMITS Function: The information is displayed only if Hot gas stop function activated has been set to Yes. The compressor stops until the hot gas temperature falls below the set limit. Reset condition: The hot gas temperature is within the range of the compressor. Function: The additional heat begins to be stepped down. The information is activated in additional heat mode if the outgoing temperature (T1 or T8) approaches the set maximum value. The information is blocked during hot water peaks or extra hot water. Reset condition: The information is deactivated when the temperature falls. Category: Z. 21.13.10 TEMPORARY HOT WATER STOP E2X Function: Ongoing DHW mode is temporarily interrupted; the system changes over to heating mode. Reset condition: DHW temperature drops a few degrees. Category: Z. Category: Z. 22 FACTORY SETTINGS 22.1 RETURN TO FACTORY SETTINGS 22.2 FACTORY VALUES The function exists on both customer and installer level. All settings available to the customer are restored on customer level. All settings on installer level are restored when the function is used on installer level. Customer level settings are not affected. Access level 0 = Customer Access level 1 = Installer Room temperature Circuit 1 Heating F value Access level Type of heating system Underfloor 1 Highest permitted flow temperature T1 80/45 °C 1 Lowest permitted flow temperature T1 10 °C 1 0 Heat curve Heat curve hysteresis heat pump x Maximum Minimum Time factor 25.0K 4.0K 20.0 1 1 1 Room sensor (room controller) Room temperature influence Acknowledge room sensor (room controller) 3,0 (Auto) 1 1 Room temperature program Active program View/edit active program Room temperature normal Temperature increase/decrease (no room controller) Setting temp. increase/decrease (no room controller) > Limit value for left or right end point > Change when much colder/warmer > Change when colder/warmer Room temperature influence (no room controller) Room temperature exception Copy to all heating circuits HP optimized 0 0 0 0 1 1 1 1 0 0 0 20,0 °C = 0,0 °C 8% 3% 3,0 17,0 °C No Table 174 Factory settings Room temperature 64 6 720 806 768 (2013/02) FACTORY SETTINGS Room temperature Circuit 2, 3... F value Access level Off 1 Underfloor 1 80/45 °C 1 10 °C 1 Mixing valve mode Type of heating system Radiator/Underfloor Highest permitted flow temperature T1 Lowest permitted flow temperature T1 0 Heat curve General Room sensor (room controller) Som Circuit 1 Heating 0, 1 Room temperature program As Circuit 1 Heating minus Copy to all heating circuits Regulator settings P constant I constant D constant Minimum PID signal Maximum PID signal Mixing valve running time Mixing valve fully closed Mixing valve start closing Summer/winter operation Winter operation Outdoor temperature limit for change over Delay before change over to winter operation Delay before change over to summer operation Direct start limit for winter operation 0, 1 1,0 300 0.0 0% 100% 300s 2.0K 2.0K 1 1 1 1 1 1 1 1 Automatic 18 °C 4h 4h 13 °C 0 0 1 1 1 Maximum operating time for heating at hot water demand 20min 1 Minimum outdoor temperature -35 °C 1 Table 174 Factory settings Room temperature Hot water F value Access level Acknowledge hot water sensor T3 (Auto) 1 0h 65 °C 0 0 Wednesday 1 3:00 3.0h 1.0h 0 0 0 1 1 Always hot water 0 0 Extra hot water Extra hot water duration Extra hot water stop temperature Hot water peak Day of the week Interval in weeks Start time Maximum time Time for warm-keeping Hot water program Active program View/edit active program Hot water mode Hot water settings heat pump x Hot water production Block heating during hot water demand Maximum operating time for hot water at heating demand Hot water circulation pump active Protective anode installed Economy 0 Yes/No 1 No 1 30 min 1 No 1 Yes/No 1 Table 175 Factory settings Hot water External control Heat pump x External input 1, 2 F value Access level Invert input No 1 Block additional heat 100% at trigged power guard No 1 Max output additional heat at trigged power guard Off 1 Block compressor x No 0 Block additional heat No 0 Block heating at tripped underfloor temperature limiter No 1 Block heating No 0 No (0,0 °C) 0 Block hot water production No 0 Start collector circuit pump No 1 Alarm at low pressure in collector circuit No 1 Invert input No 1 Block heating at tripped underfloor temperature limiter No 1 Block heating No 0 No (0,0 °C) 0 Room temperature External input circuit 2, 3... Room temperature Table 176 Factory value External control 6 720 806 768 (2013/02) 65 FACTORY SETTINGS Installer General Anti-seizure mode Day of the week Start time Highest permitted flow temperature T1 Radiator/Underfloor F value Access level Wednesday 12:00 1 1 80/45 °C 1 1 Operating mode No 15s 1 1 Display light switch off delay 5 min 1 Time for reset of access level 20 min 1 (Start-up) 1 Groundwater Groundwater Compressor start delay groundwater Heat pump x capacity Connected I/O boards Shows which circuit boards are connected and their program version 1 Compressor working area Outdoor stop function activated No 1 Circulation pumps Heating circuit pump G1 Operation alternative Continuous 1 Heat carrier pump G2 Operation alternative Pump speed E2x > Fixed pump speed > Temperature difference heat transfer fluid when heating > Temperature difference heat transfer fluid when hot water > Pump speed at no demand Regulator settings > P constant > I constant Automatic 1 Auto 7K 7K 10% 1 1 1 1 3.0 300.0 1 1 Operation alternative Automatic 1 No 1 Additional heat 1 Collector circuit pump G3 Screed drying Activate Heat source 1 Remaining time for current step Program settings Flow temperature increase per heating step Number of days per heating step Maximum flow temperature Number of days with maximum temperature Flow temperature decrease per cooling step Number of days per cooling step 5,0K 1 45 °C 4 5,0K 1 1 1 1 1 1 1 Table 177 Factory settings Installer Additional heat Additional heat general F value Access level Start delay 120 min 1 Allow additional heat timer during energy supply cut-off Economy 1 Additional heat only No 1 Block additional heat No 1 10 °C 1 9kW 6kW 6kW 6kW 1 1 1 1 4,0 300,0 0,0 0% 100% 1 1 1 1 1 20 min 1 2,0 300,0 0,0 0% 100% 300s 1 1 1 1 1 1 Maximum outdoor temperature for additional heat Electric additional heat Mixed additional heat Electric heater connection Connected output Output limitation in compressor mode Output limitation when additional heat only Output limitation in hot water mode Regulator settings P constant I constant D constant Minimum PID signal Maximum PID signal Delay mixing valve control after additional heat start Regulator settings P constant I constant D constant Minimum PID signal Maximum PID signal Mixing valve running time Hot water electric heater Acknowledge hot water additional heat No 1 Additional heat program Active program No 1 1 View/edit active program Outdoor temperature limit for deactivation of time control -26,0 °C 1 Table 178 Factory settings Additional heat 66 6 720 806 768 (2013/02) ENVIRONMENTAL PROTECTION Safety functions Setting collector circuit in T10 F value Access level Lowest permitted temperature E21.T10 -6,0 °C 4,0 °CGroundwater 1 Lowest permitted temperature E22.T10 -6,0 °C 4,0 °CGroundwater 1 1.0K 1 1 1 Lowest permitted temperature E21.T11 -8,0 °C 2,0 °CGroundwater 1 Lowest permitted temperature E22.T11 -8,0 °C 2,0 °CGroundwater 1 Hysteresis alarm reset Number of warnings before alarm Setting collector circuit out T11 Hysteresis alarm reset Number of warnings before alarm 1.0K 1 1 1 F value Access level No 0 Table 179 Factory settings Safety functions General Room sensor settings (room controller) Show outdoor temperature in room sensor (room controller) Set date 0 Set time 0 Summer/winter time Automatic Display contrast 0 70% 0 Language 0 Country (Start-up) 1 Table 180 Factory value General Alarms Alarm indication F value Access level 2s Off 0 0 Block alarm buzzer No 0 Block alarm indicator lamp Yes 0 Alarms and warnings No 1 Alarm buzzer signal Interval Blocking time Alarm indication control unit Alarm indication room sensor (room controller) General alarm level Table 181 Factory settings Alarm 23 ENVIRONMENTAL PROTECTION Environmental protection is a fundamental corporate strategy of the Bosch Group. The quality of our products, their economy and environmental safety are all of equal importance to us and all environmental protection legislation and regulations are strictly observed. We use the best possible technology and materials for protecting the environment taking account of economic considerations. PACKAGING We participate in the recycling programmes of the countries in which our products are sold to ensure optimum recycling. All of our packaging materials are environmentally compatible and can be recycled. OLD PRODUCTS Old products contain materials which should be sorted. Component groups are simple to differentiate and the materials are marked. In this way, the different component groups are sorted and handed over for recycling or waste disposal, respectively. 6 720 806 768 (2013/02) 67 MAINTENANCE 24 MAINTENANCE 25 DANGER: Risk of electric shock! ▶ Switch off the main power supply before starting work on the electrical part. We recommend that a function check be performed regularly by a competent person. ▶ Only use genuine spare parts! ▶ Refer to the spare parts list when ordering spare parts. ▶ Always renew seals and O-rings removed during servicing or repair work. THE GUARANTEE The Greenstore Liquid to Water heat pump has a 2 year guarantee against faulty material or manufacture subject to Terms and conditions. To read the full Terms and Conditions please visit us online at www.worcester-bosch.co.uk/guarantee. The Guarantee Registration form is available on this same page and can be completed and submitted electronically. Alternatively please telephone one of our Guarantee Registration advisors on 0844 892 2552. Your statutory rights are not affected by the manufacturers guarantee. During service, the activities described below should be conducted. Show alarms ▶ Check the alarm log ( Chapter 21.11). FUNCTION CHECK ▶ A function check should be performed in connection with each service ( Page 36). ELECTRICAL CABLE ROUTING ▶ Check the electrical cable routing with regard to mechanical damage and replace defective cables. CHECK THE PARTICLE FILTERS FOR THE HEATING SYSTEM AND COLLECTOR SYSTEM The filters prevent dirt from entering the heat pump. If they are clogged, they can cause malfunctions. It is not necessary to empty the installation in order to clean the filters. Filter and shut-off valve are integrated. 6 720 613 623-05.1R ▶ Turn off the heat pump. ▶ Close the valve. ▶ Loosen the lid. ▶ Remove the circlip with the circlip pliers. ▶ Pull the filter out and clean it, if necessary, under running water. Fig. 56 ▶ Put the parts back again in reverse order. 68 6 720 806 768 (2013/02) COMMISSIONING PROCEDURE GREENSTORE 26 COMMISSIONING PROCEDURE GREENSTORE Customer/responsible for installation: Installer of installation: Heat pump type: Serial number: Commissioning date: Date of manufacture: Type of collector: Total length of collector: Other components in the installation: Additional heat Room controller T5 Water heater Exhaust air collector 3-way valve Hot water sensor T3 Flow line sensor heating circuit 2 E12.T1 Miscellaneous: The following work has been carried out: Heating system: filled vented particle filter cleaned minimum flow ensured installation of T1 checked Heat curve set Collector system: filled vented particle filter cleaned vents installed collector fluid concentration checked Electrical connection: performed motor cut-out settings checked Sight glass: checked notes: Operating temperatures after 10 minutes heating/hot water operation: Heat transfer fluid out (T8):.................. °C Heat transfer fluid in (T9):................ °C Temperature difference between Heat transfer fluid out (T8) and in (T9) approx. 6 ... 10 K ( °C) Collector circuit in (T10): .................. °C Collector circuit out (T11): .................. °C Temperature difference between Collector circuit in (T10) and Collector circuit out (T11) approx. 2 ... 5 K ( °C) Setting heat carrier pump (G2): Setting collector circuit pump (G3): Leak test for heating system and collector system carried out Function check carried out Customer/responsible for installation: has been informed of how to operate the heat pump Documentation handed over Date and signature of installation installer: Table 182 6 720 806 768 (2013/02) 69 BENCHMARK LOG BOOK 27 BENCHMARK LOG BOOK GROUND SOURCE HEAT PUMP COMMISSIONING CHECKLIST This Commissioning Checklist is to be completed in full by the competent person who commissioned the heat pump and associated equipment as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference. Failure to install and commission this equipment to the manufacturer’s instructions may invalidate the warranty but does not affect statutory rights Customer Name Address Telephone Number Heat Pump Make and Model Heat Pump Serial Number Commissioned by (print name) Certified Operative Reg. No. Company Name & Address Commissioning Date [1] Telephone No. Building Regulations Notification Number (if applicable) [2] CONTROLS - SYSTEM AND HEAT PUMP 1. Time & Temperature Control to Heating Tick the appropriate boxes if applicable Room Thermostat & Programmer/Timer Programmable Roomstat 2. Time & Temperature Control to Hot Water Load/Weather Compensation Optimum Start Control Cylinder Thermostat & Programmer/Timer Combined with Heat pump main controls 3. Heating Zone Valves (including underfloor loops) Fitted Not Required 4. Hot Water Zone Valves Fitted Not Required 5. Thermostatic Radiator Valves Fitted Not Required 6. Heat Pump Safety Interlock Built In Provided 7. Outdoor Sensor Fitted Not Required 8. Automatic Bypass System Fitted 9. Buffer Vessel Fitted Yes [3] Not Required No If YES, Volume Litres ALL SYSTEMS The heating system has been filled and pressure tested Yes Expansion vessel for heating is sized, fitted & charged in accordance with manufacturer’s instructions Yes The heat pump is fitted on a solid/stable surface capable of taking its weight Yes The system has been flushed and cleaned in accordance with BS7593 and heat pump manufacturer’s instructions Yes What system cleaner was used? What inhibitor was used? Qty Are all exposed external pipeworks insulated? Yes litres BORE HOLE/GROUND LOOPS Bore Hole Ground Loop Length/Depth The ground loops/bore hole pipes have been filled and pressure tested in accordance with relevant British Standards m Yes If more than one 1 collector has been used has the system been hydraulically balanced (Flow balancing/regulating valves fitted & adjusted)? Yes Has the system been vented/de-aired? Yes Are system filters fitted & clean? Yes Is the system topped up to the correct level? Yes Was the system cleaned & flushed prior to use? Yes Are isolating valves in their correct position Yes What system cleaner was used? Qty litres What antifreeze was used? Qty litres Qty litres What temperature will the antifreeze protect to? °C What inhibitor was used (if not included in Antifreeze)? Record incoming collector fluid temperature °C Record outgoing collector fluid temperature °C CENTRAL HEATING MODE Measure and Record Heating Flow Temperature DOMESTIC HOT WATER MODE °C Heating Return Temperature °C Measure and Record Is the heat pump connected to a hot water cylinder? Hot water has been checked at all outlets Yes Unvented Vented Thermal Store Not Connected Have Thermostatic Blending Valves been fitted? Yes Not required ADDITIONAL SYSTEM INFORMATON Additional heat sources connected: Gas Boiler Oil Boiler Electric Heater Solar Thermal Other ALL INSTALLATIONS The heating, hot water and ventilation systems complies with the appropriate Building Regulations Yes All electrical work complies with the appropriate Regulations Yes The heat pump and associated products have been installed and commissioned in accordance with the manufacturer’s instructions Yes The operation of the heat pump and system controls have been demonstrated to the customer Yes The manufacturer’s literature, including Benchmark Checklist and Service Record, has been explained and left with the customer Yes Commissioning Engineer’s Signature Customer’s Signature (To confirm demonstration of equipment and receipt of appliance instructions) Notes: [1] Installers should be members of an appropriate Competent Persons Scheme. [2] All installations in England and Wales must be notified to Local Area Building Control (LABC) either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certificate will then be issued to the customer. [3] May be required for systems covered by G3 Regulations © Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk 6 720 802 421-01.1I 70 6 720 806 768 (2013/02) BENCHMARK LOG BOOK Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider Before completing the appropriate Service Interval Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer’s specified spare part when replacing controls. Service 1 Date: Service 2 Date: Engineer Name: Engineer Name: Company Name: Company Name: Telephone No. Telephone No. Operative ID No. Operative ID No. Comments: Comments: Signature: Signature: Service 3 Date: Service 4 Date: Engineer Name: Engineer Name: Company Name: Company Name: Telephone No. Telephone No. Operative ID No. Operative ID No. Comments: Comments: Signature: Signature: Service 5 Date: Service 6Date: Engineer Name: Engineer Name: Company Name: Company Name: Telephone No. Telephone No. Operative ID No. Operative ID No. Comments: Comments: Signature: Signature: Service 7 Date: Service 8 Date: Engineer Name: Engineer Name: Company Name: Company Name: Telephone No. Telephone No. Operative ID No. Operative ID No. Comments: Comments: Signature: Signature: Service 9 Date: Service 10 Date: Engineer Name: Engineer Name: Company Name: Company Name: Telephone No. Telephone No. Operative ID No. Operative ID No. Comments: Comments: Signature: Signature: 6 720 802 421-02.1I 6 720 806 768 (2013/02) 71 WORCESTER, BOSCH GROUP: Worcester, Bosch Group Cotswold Way, Warndon, Worcester WR4 9SW. Tel. 0844 892 9900 Worcester, Bosch Group is a brand name of Bosch Thermotechnology Ltd. worcester-bosch.co.uk 6 720 806 768 TECHNICAL SUPPORT: 0844 892 3366 APPOINTMENTS: 0844 892 3000 SPARES: 01905 752571 LITERATURE: 0844 892 9800 TRAINING: 01905 752526 SALES: 01905 752640
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