Delco Dominator Series Operating instructions

Delco Dominator Series Operating instructions

Pressure Washers and Accessories

DOMINATOR SERIES

PRESSURE WASHERS

Operators Manual

Delco Pressure Washers - LIT-DOM-DEL

INTRODUCTION

Thank you for selecting a high pressure power washer from Delco Pressure Washers.

Your pressure washer has been manufactured using the most advanced components in the pressure industry.

When operated properly, our equipment has been designed and manufactured to give you years of trouble free, reliable use, with a minimal amount of regular maintenance.

Your pressure washer is mechanical, as with all mechanical equipment it requires proper installation, operation and maintenance as outlined in this manual.

The Operators Manual has been written for your benefit. For your safety and the safety of others, we recommend you and all operators read and understand the contents.

Should you experience any difficulty with your Delco pressure washer, please contact your nearest Delco

Distributor immediately.

We are aware of your investment in an Delco pressure washer, therefore, our prime concern is that you become one of our “satisfied” owners. Please feel free to send us your comments and ideas.

THANK YOU!!!

2

Pressure Washer Limited Warranty

1. DELCO

Cleaning Systems, LLC

warrants its products for a period of one year from the date of purchase, against defects in material and/or workmanship. The warranty covers parts and labor, but excludes transportation.

2. Normal wear and tear items such as valves, seals, etc., are warranted for the initial 30 days following purchase by the end-user.

3. The high-pressure hose and accessories (trigger gun, extension/lance/wand and cleaning nozzles) are warranted for the initial 30 days following purchase by the end-user.

4. The burner coil on all

DELCO

Cleaning Systems, LLC

, hot water pressure washers and steam cleaners is warranted for five (5) years, excluding abuse due to leaving unit in unheated building, causing coil to freeze and burst.

5. Parts repaired or replaced under this warranty (except wear items) are warranted for the balance of the original warranty period or ninety (90) days, whichever is longer. Defective parts replaced under this warranty are the property of

DELCO

Cleaning Systems, LLC

.

6. All warranty service will be performed by a trained technician employed by an

DELCO

Cleaning Systems, LLC

distributor/dealer. Servicing distributor/dealer will abide by the

DELCO

Cleaning Systems,

LLC

, Service Center Warranty Policy.

7. Warranty does not cover damage caused by freezing, abuse or chemicals. Abuse includes but is not limited to unauthorized repair, alterations carried out by any entity or individuals other than

DELCO

Cleaning Systems, LLC

, authorized service personnel, damage caused by contaminants in the water supply or operation in a manner which conflicts with instructions found in the Owners Manual.

8.

DELCO

Cleaning Systems, LLC

, and its distributors/dealers disclaim responsibility for any loss of time, use of equipment, loss of income, or any incidental or consequential damages.

9. Settlement of any warranty claim will be at the sole discretion of

DELCO

Cleaning Systems, LLC

.

Thank You for Purchasing our Products!

Effective January 2005, and supercedes all other warranties.

3

IMPORTANT SAFETY PRECAUTIONS

IMPORTANT:

Please read the following instructions before installing and/or operating this equipment.

DANGER

THIS EQUIPMENT CAN BE HAZARDOUS TO OPERATOR SAFETY AND ONLY AUTHORIZED

PERSONNEL WHO HAVE READ AND UNDERSTAND THE INSTALLATION AND OPERATION

MANUAL SHOULD

BE PERMITTED TO OPERATE THIS EQUIPMENT. DO NOT LEAVE WAND UNATTENDED

WHILE EQUIPMENT IS RUNNING.

Failure to follow all cautionary warnings and procedures may result in serious or fatal injury and/or property damage including, but not limited to: fire, severe burns, concussion from explosion, electrocution, scalding, penetration by pressurized water, chemical reaction, asphyxiation, cuts, contusions, laceration, and loss of body parts and/or life.

DO’S

1. ALWAYS WEAR SAFETY GLASSES, GOGGLE S or FULL FACE SHIELD; GLOVES, and when spraying acids WEAR RAIN GEAR. NEVER RUN ACIDS THROUGH THE PUMP ON THIS

EQUIPMENT.

2. USE ONLY THE SAME SIZE NOZZLE SUPPLIED WITH THIS EQUIPMENT.

3. CHECK THE ELECTRICAL CORD GFCI AND PLUG TO MAKE SURE THEY ARE IN WORKING CONDITION.

4. USE ¾" (inch) x 50' (foot) GARDEN HOSE FOR WATER SUPPLY-.

5. USE A CLEAN FUEL CAN FOR REFUELING UNIT.

6. USE CLEAN DIESEL FUEL OR KEROSENE. NO ADDITIVES. Fill fuel tank each evening. This will help minimize condensation in fuel tank, and prolong fuel pump life.

7. Always follow chemical manufacturer’s recommendations in use of chemicals with this equipment. Immediately after using chemical solutions through this equipment, flush thoroughly with clear water.

8. Disconnect all electrical power before performing any maintenance on this equipment.

9. A properly grounded outlet must be used at all times.

10. When storing this equipment in freezing weather conditions, this equipment must be drained thoroughly; and the plumbing system charged with a 50% solution of permanent type antifreeze.

Antifreeze should be used when the equipment is not in service for prolonged periods or is being transported in freezing weather. NOTE: Antifreeze must be flushed out of equipment thoroughly before any cleaning project begins. Failure to do so could result in damage to paint or chemical attack on painted surfaces.

11. Use a water softener on your water system if it is high in mineral content (HARDNESS). Failure to do so will result in lime build-up in plumbing systems.

12. Use only manufacturer approved components when replacing parts on this equipment. Failure to do so may create operating conditions that are hazardous to personal health, safety, and will void the warranty.

13. Use only recommended oil in pump.

Manual Page 4

14. Always cool down coil.

DO NOT’S

DO NOT -

UNDER ANY CIRCUMSTANCES - POINT THE HIGH PRESSURE NOZZLE AT

YOURSELF, OTHER PEOPLE, OR ANIMALS!

1.

DO NOT

use an undersized discharge nozzle.

2.

DO NOT

disconnect the pressure hoses or wand while the equipment is HOT, PRESSURIZED or

RUNNING.

3.

DO NOT

operate this equipment without sufficient water supply to the pump.

4.

DO NOT

operate this equipment without proper ventilation or in a closed space.

5.

DO NOT

use any type of fuel other than # 2 diesel, kerosene or # 1 home heating oil.

6.

DO NOT

leave wand unattended while equipment is running.

7.

DO NOT

point the stream of water from nozzle toward any person or animal (including the operator).

8.

DO NOT

touch exhaust stack, metal wand and hose on

HOT WATER UNIT

THEY GET VERY HOT!

9.

DO NOT

obstruct the exhaust stack.

10.

DO NOT

run engine or burner within 25 feet of flammable materials or dust.

11.

DO NOT

use this equipment around or near explosive environment of any kind. (Gas, paint, solvents, etc.)

12.

DO NOT

screw the pop-off valve all the way in to prevent leaking or dripping.

13.

DO NOT

adjust the unloader-regulator valve (on trigger control units) to a pressure in excess of

200 PSI of equipments rating.

14.

DO NOT

secure trigger gun in the open position (ON). Operate ONLY with your hand during operation to prevent injury.

15.

DO NOT

allow air into the water system through soap valve or loose fittings.

16.

DO NOT

operate the machine if the water pressure drops or is low.

17.

DO NOT

continue to operate this machine if burner fails to shut off when trigger is released

(closed).

18.

DO NOT

continue to operate this machine if burner fails to light.

19.

DO NOT

smoke or operate this machine while filling or emptying fuel tank(s), or connecting/disconnecting tanks and fittings.

20.

DO NOT

operate this machine if coil becomes clogged or soothed.

21.

DO NOT

alter machine from manufacturer’s design.

22.

DO NOT

attempt to pull hoses or cables beyond normal length.

23.

DO NOT

attempt to service this machine without first disconnecting the power

. Failure to do so may cause severe

burns and severe

or

fatal electrical shock.

24.

DO NOT attempt to service the machine with the motor running. Failure to do so may cause death or serious injury.

25.

DO NOT BY-PASS ANY SAFETY DEVICE ON THIS MACHINE!

Manual

INSTALLATION

1. LOCATION

Avoid operating units in small areas or near ex haust fans. Adequate oxygen is needed for combustion or dangerous carbon monoxide will result. Stationary units should be installed in accordance with local plumbing and heating codes.

2. FUEL SUPPLY

Oil Fired Units: Fill fuel tank with clean kerosene, No. 1 home heating fuel, or diesel fuel (without anti-gel additives.)

3. VENTING THE UNITS -

If the unit is to be used in an enclosed area it must be vented out.

The Draft Regulator (on oil-fired units) and chimney must be same size as the stack on the cleaner unit. Poor draft will cause the unit to soot-up and not operat e efficiently. When installing the machine so the stack will be as straight as possible, protruding through the roof at a sufficient height to eliminate down-draft and to comply with local codes.

Always disconnect the power when servicing your cleaner.

Manual Page 6

OPERATING THE MACHINE

PRE-OPERATING INSTRUCTIONS

1. Connect the swivel end of the discharge hose to the cleaning gun.

2. Attach the hose to the machine outlet.

3. Check the fuel level in the fuel tank. Add fuel if required. It is best to keep fuel tank full during nonworking conditions.

4. Attach an ordinary garden hose to the pump/unit inlet. Turn on the water supply and let the water flow trough the unit.

5. Place the end of the soap line into your soap solution container.

OPERATING INSTRUCTIONS

NOTE:

On initial start up, or if machine has not been operated for several days, it is advisable to remove the nozzle from the cleaning gun and flush out any foreign material. Open the water supply.

Turn on the engine and let the unit run until clear water flows through the cleaning gun.

1. Turn on the water supply.

2. Add fuel if required. Check oil levels in pump and engine before starting.

3. Install the high pressure

nozzle

/ tip into the cleaning gun.

4. Securely hold the cleaning gun and start the unit/motor.

5. Press and hold the trigger to start cleaning.

6. The recommended method of cleaning is:

A. Wet entire surface and remove the loose dirt with water only,

B. Turn on the soap by installing the low pressure/soap nozzle (Black). NOTE: The operating pressure of the machine will drop to nearly zero until the soap line is primed.

C. Cover the entire surface to be cleaned with soap/water solution by applying from the bottom up. Allow the soap to stay on surface four to five minutes.

D. Stop the unit, replace the soap nozzle with a high pressure nozzle, re-start the unit and wash at high pressure with water only from the top down.

NOTE:

Soap will flush from the coil and discharge hose within a minute or two of operation.

E. For hot water washing, turn the switch to ON position (burner).

CAUTION:

If there is a sudden loss of pressure while washing with hot water, turn the burner off immediately and attempt to locate the problem while running cold water only. Failure to turn the burner off could cause excessive temperature and pressure build-up in the heating coil.

Manual

SHUT DOWN INSTRUCTIONS

1. If the burner is on, set the switch to the OFF position

2. Run water through the pump until cool water flows from the cleaning gun. Failure to do this could result in increased coil scaling.

3. Turn the engine control switch to off.

4. Turn off the water supply.

5. If the machine will be exposed to freezing temperatures, see winterizing procedure.

THINGS TO CHECK DAILY

1. Check oil level in pump.

2. Fill fuel tank at the end of each day’s use to prevent condensation build-up in fuel system.

3. Fill soap container.

4. Check oil level in engine.

THINGS TO CHECK WEEKLY

1. Check and clean water float tank (if equiped with float tank) and pump inlet screen.

2. Check all hoses for leaks and damage. Repair or replace as needed.

3. Check pressure nozzle for wear. Replace if needed.

4. Check all nuts and bolts. Tighten as needed (DO NOT OVER TIGHTEN.)

5. Check all water connections for leaks. Tighten if loose.

Manual Page 8

MAINTENANCE OF COMPONENTS

PUMPS

1. Refer to pump section in this manual for your model of equipment.

2. Change pump oil after the first 25 hours of use.

hours or 3 months, whichever comes first.

Subsequent changes should be every 250

A. Motor must be off. Disconnect the power.

B. Remove drain plug on pump and drain oil.

C. If the oil has water in it, it is important to flush out the pump with oil before refilling pump with the proper oil.

3. Refilling: Replace drain plug and fill slowly to the dot in the center of sight glass, or the proper level on dip stick. Do not over fill.

4. Use high quality 30 wt. non-detergent oil.

OIL BURNERS

1. BLOWER FAN: Clean blower fan in burner housing once a year or as often as needed. Dirt and deposits will reduce air delivery and affect combustion.

2. FUEL NOZZLE: Keep tip free of surface deposits wiping with a clean, solvent saturated, cloth rag.

The nozzle should be changed once a year for maximum heating and emission control.

3. FUEL FILTER: Clean or replace every 400 hours or 3 months, whichever comes first (or as needed). This will help prolong fuel pump life and burner efficiency.

DESCRIPTION

4. FUEL TANK: Drain one pint of fuel from bottom of fuel tank every 50 hours of use or every two weeks, whichever comes first. Check for water or contaminates in fuel. If any are present, drain and flush fuel tank then refill with clean fuel. This will prolong fuel pump life and burner efficiency.

5. ELECTRODES: Clean off carbon deposits on electrodes. To adjust electrodes refer to figure and these instructions:

A. TO REMOVE THE GUN ASSEMBLY: Disconnect the oil line at the burner fan housing. Remove gun holding nut on outside of housing. Loosen transformer hold-down screw and swing open transformer on hinges. Gun assembly can now be removed by turning 1/4 turn and lifting out and pulling down through this opening.

B. SPACING OF ELECTRODES: The electrodes should be spaced 1/8 inch apart, 5/16 inch above the top of fuel nozzle and 1/4 inch from the center of fuel nozzle tip, to the electrodes.

Manual

6. FUEL PUMP: To bleed air out of fuel pump, open air bleed valve on side of fuel pump. Turn machine and burner ON. When fuel looks clear (NOT FOAMING), close air bleeding valve. Air is out of fuel lines and fuel pump.

A. To check fuel pressure, plumb a 200 PSI gauge into the port marked gauge. DO NOT USE

BLEED VALVE PORT TO CHECK FUEL PUMP PRESSURE.

B. To adjust fuel pressure, insert a small flat screwdriver into pressure regulator slot and turn clockwise to increase pressure and counter clockwise to decrease pressure. One full turn is about

10 PSI. Use a pressure gauge. normal operating pressure is 140 PSI. DO NOT EXCEED 150

PSI.

C. Service the fuel pump once every 50 hours or 3 months by cleaning the fuel strainer screen.

A clogged strainer or fuel filter will cause fuel pump starvation and dry the fuel pump up.

The ONLY lubrication the fuel pump has is the fuel that runs through it. KEEP IT CLEAN for longer fuel pump life.

WINTERIZING

1. Shut off and disconnect the water supply.

2. Drain float tank.

3. Install antifreeze kit (available through local dealer.)

4. Remove nozzle from wand, and insert pick up hose and soap line into a bucket of 50% solution of antifreeze. Pump antifreeze through machine. Open and close trigger gun a few times to winterize unloader system. When antifreeze flows from the wand, shut the pump off. Disconnect antifreeze kit.

NOTE: BEFORE

attempting to wash ANY painted surface, pump anti-freeze out of machine into a clean bucket and save for next use.

Manual

DE-SOOTING COIL

Poor grades of fuel oil or inadequate combustion air will cause heavy soot build up on the outside surface of the heating coil. This will insulate the coil and restrict air flow through the coil, further aggravating the soot build up.

To clean off soot, add Red Devil Soot Remover, using manufactures mixing instructions, or remove coil and clean thoroughly, or Call a Factory Authorized DELCO Dealer.

DE-LIMING OR DE-SCALING OF COIL

In hard water areas, or when using the wrong kind of soap, lime build-up inside the coil pipe will occur.

Lime build-up will decrease the water temperature, water flow may eventually plug the coil.

It is recommended that a low pressure auxiliary pump be used if de-liming or de-scaling is needed.

To install low pressure auxiliary pump.

1. Disconnect high pressure hose that goes between high pressure pump and coil inlet.

2. Connect about four feet of hose with screen to suction side of a low pressure auxiliary pump.

3. Connect a discharge hose between the low pressure auxiliary pump discharge side and the inlet.

4. Disconnect high pressure discharge hose from coil outlet.

5. Connect another 5-6 feet of hose to the coil outlet and run to a 5 gallon bucket.

6. Stick low pressure auxiliary pump suction hose w/screen into 5 gallon bucket.

7. Mix 2 gallons of water with 1 container of Coil Doctor.

8. Turn on pump and circulate the acid mixture through the coil system for about 40 minutes or until discharge solution stops foaming.

After cleaning, remove low pressure auxiliary pump assembly and connect all plumbing. Remove pressure tip from end of wand. Turn on pressure washer and run clean water through machine for about 5 minutes. This flushes out the coil and neutralizes any remaining acid. Replace pressure tip.

OR, call your Factory Authorized DELCO

®

Distributor.

WARNING :

COIL DOCTOR IS ACID AND IS HARMFUL TO SKIN AND EYES.

ALWAYS FOLLOW MANUFACTURERS LABEL DIRECTIONS.

Manual

DIAGNOSIS AND MAINTENANCE

PROBLEM

Low Pressure

Pulsation, pump runs extremely rough, pressure low

.

Water leakage from under the manifold

Oil leak between crankcase and pumping section *Slight leakage

.

Oil leaking in area of crankshaft

Excessive play in the end of

t

he crankshaft.

Water in crankcase

inside of the crankcase

Oil leaking at the rear portion of the crankcase

Loud knocking noise in pump

Frequent or premature failure of the packing

Strong surging at the inlet and low pressure at the discharge side.

PROBABLE CAUSE

Worn nozzle

Belt slippage.

Air leak in inlet plumbing.

Pressure gauge inoperative or not registering accurately.

Relief valve stuck partially plugged or improperly adjusted.

Worn seat or valves.

Inlet suction strainer clogged or improprly sized.

Worn seals. Abrasives in pumped fluid, severe cavitation; inadequate water supply, stressful inlet conditions.

Fouled or dirty inlet or discharge valves.

Worn inlet or discharge valves.

Leaky discharge hose.

Faulty Pulsation Dampener

Restricted inlet or air entering inlet plumbing.

Stuck inlet or discharge valve

Worn seals

Worn crankcase seals

Worn crankshaft seal

Bad bearing

Worn bearing

Humid air condensing into water

Leaking of crankcase seals or seals installed backward

Damaged or improperly installed oil guage,

crankcase cover, or drain plug o-ring

Pulley loose on crankshaft

Worn bearing, connecting rod or crankshaft.

Stressful inlet conditions.

Cracked or scored plungers

Abrasive material in the fluid being pumped

Check supply tank for contamination.

Excessive pressure and/or temperature of fluid being pumped.

Over pressure of inlet or discharge

Running pump dry.

Foreign particles in the inlet or discharge valve or worn inlet or discharge valves.

SOLUTION

Replace nozzle of proper size.

Tighten or replace; use correct belt.

Use PTFE liquid or tape.

Check pressure with new guage and replace as needed.

Clean and reset relief valve to system pressure and correct by-pass. Check supply tank for contamination.

Clean or replace with valve kit.

Use adequate size for inlet pump connection and fluid being pumped. Clean frequently.

Install and maintain proper filter, check line size and flow available to pump. Install a C.A.T.

Clean inlet and discharge valve assemblies.

Replace with valve kit.

Replace hose. Check connections.

Check precharge (should be 30-50%) of system pressure or replace as needed.

Check filters and clean as needed. Check fittings and use

PTFE liquid or tape for air tight connection.

Clean or replace valve. Check supply tank for contamination.

Replace with seal kit, check inlet pressure and system temperature, use Thermo Valve in by- inlet pressure regulator in inlet line.

Replace crankcase seals

Replace damaged seals.

Replace bearing.

Replace bearing.

Change oil every 3 months or 500 hours intervels using

premium grade 10W30 Non-detergent hydraulic oil,

(other approved oil every month or 200 hours.)

Replace seals. Follow proper installation procedure.

Contact pump supplier for crankcase servicing.

Replace oil gauge, crankcase cover or drain plug o-ring.

Thread in oil guage and drain plug hand tight to avoid extruding o-ring.

Check key and tighten screw

Consult pump supplier for crankcase servicing.

Install C.A.T.

Replace plungers

Install proper filtration on pump inlet plumbing.

Check pressure and fluid inlet temperature; be sure they are within specified range.

Reduce pressure per specifications.

DO NOT RUN PUMP WITHOUT WATER!

Check for smooth surfaces on inlet and discharge valve seats.

Replace with kit if pitted or worn. Check supply tank for contamination, Install and regularly clean filter. Do not pump abrasive fluids.

9

NOTES:

1111 E. Lake Francis Dr., Siloam Springs, AR 72761 • 800-BUY-DELCO

Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement