ActiveForever.com 2090 User manual

ActiveForever.com 2090 User manual
Leading Therapy
in a New
Direction!
User Manual
Model 2090
OptiFlex 3 Continuous Passive Motion Unit
TABLE OF CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ABOUT OPTIFLEX CPM UNIT . . . . . . . . . . . . . . . . . . . . . . . . 24
Precautionary Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
Unit Familiarization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pendant Familiarization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pendant Functions and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-11
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Additional Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
SETUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1316
Unit Placement and Softgoods Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
New Patient Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15
Pediatric Footplate Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
FOREWORD
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
This manual has been written for the operators of the OptiFlex 3 Continuous Passive Motion (CPM) Therapy Unit. It contains general
instructions for operation, precautionary instructions, and maintenance recommendations. In order to obtain maximum life and
efficiency from your OptiFlex 3 CPM Unit, and to assist in the proper operation of the unit, read and understand this manual
thoroughly.
The specifications put forth in this manual were in effect at the time of the publication. However, owing to Chattanooga Group’ s
policy of continuous improvement, changes to these specifications may be made at any time without obligation on the part of
Chattanooga Group.
Before administering any treatment to a patient, you should become acquainted with the operating procedures, as well as the
indications, contraindications, warnings, and precautions.
Product Description
Continuous Passive Motion is a postoperative procedure designed to aid in patient recovery after joint surgery. This unit is typically
used postoperatively for total knee replacement and Anterior Cruciate Ligament (ACL) repairs. After extensive joint surgery, if a patient
fails to move the joint, tissue around the joint will become stiff and scar tissue will form, resulting in a joint with limited range of
motion. By repeatedly flexing and extending the affected joint through a prescribed arc of motion for an extended period of time, the
OptiFlex 3 CPM Unit lessens the adverse effects of immobilization and trauma on the knee joint.
www.ActiveForever.com
1
ABOUT OPTIFLEX 3 CPM UNIT
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
NOTE:
Throughout this manual “NOTE” may be found. These Notes are helpful
information to aid in the particular area or function being described.
PRECAUTIONARY INSTRUCTIONS
The precautionary instructions found in this section and throughout
this manual are indicated by specific symbols. Understand these
symbols and their definitions before operating this equipment. The
definition of these symbols are as follows;
CautionText with a “CAUTION” indicator will explain possible safety infractions
that could have the potential to cause minor to moderate injury or
damage to equipment.
WarningText with a “WARNING” indicator will explain possible safety infractions
that will potentially cause serious injury and equipment damage.
DangerText with a “DANGER” indicator will explain possible safety infractions
that are imminently hazardous situations that would result in death or
serious injury.
2
ABOUT OPTIFLEX 3 CPM UNIT
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
• Read, understand and practice the precautionary and operating
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instructions found in this manual before operating or using the
unit. Know the limitations and hazards associated with using
the OptiFlex 3 Continuous Passive Motion (CPM) Therapy Unit.
Observe any and all precautionary and operational decals placed
on the unit.
Only use OptiFlex 3 on firm, flat, level surfaces.
Extreme caution should be taken when in use with or around
children.
Use OptiFlex 3 only for its intended purpose as described in this
manual.
Turn power switch off before unplugging unit from its power
source.
Do not use the cord to unplug the power cord from the unit.
Grasp at the power cord base.
Transport and store the OptiFlex 3 in temperatures between 0°
and 140 °F (-18° to 60 °C) to prevent damage to the unit or its
components.
Use extra care when touching metal of OptiFlex 3 after exposure
to cold or heat to prevent static shock to persons and or the unit.
Condensation could result and damage OptiFlex 3 if unit is
subjected to periods of low temperatures followed by periods of
high temperatures.
Use care when carrying, transporting or storing the OptiFlex 3
unit to prevent damage to the unit from dropping or improper
transport and storage methods.
3
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
ABOUT OPTIFLEX 3 CPM UNIT
• U.S. Federal law restricts this device to sale by, or on the order of, a
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• Exercise caution when using accessories and auxiliary devices such
physician or licensed practitioner.
Make certain that the unit is electrically grounded by connecting
only to a grounded electrical service receptacle conforming to the
applicable national and local electrical codes.
Keep hair, loose clothing, loose bedding, fingers and toes away
from the hinge components of the unit.
Do not use the OptiFlex 3 outdoors or on wet surfaces. Use only on
firm, flat, stable level surfaces to ensure stability of the unit while in
operation.
Materials of the unit may become flammable or combustible if
exposed to a source of ignition.
Heat generated within the pendant may cause ignition of the
pendant if wrapped in bedding or other materials.
Do not use OptiFlex 3 while smoking or around open flame.
OptiFlex 3 has been designed for protection against the exposure
of urinary incontinence. Precautionary measures should still be
taken when any type of liquid comes in contact with an electrical
apparatus.
Always turn off and unplug unit from electrical source before
servicing or cleaning. Failure to do so could result in electrical
shock or personal injury.
Handle the unit only when unit is dry and hands are dry to prevent
electrical shock.
Do not use the OptiFlex 3 as a toy.
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as muscle stimulators, cold packs and other modalities. Route lead
wires, hoses, tubes, etc. away from the working mechanism of the
OptiFlex 3 to help prevent damage to the Optiflex 3 and any other
modality used with it.
Unconscious patients or patients under heavy influence of
medication must be constantly attended and monitored while the
OptiFlex 3 is in use.
The OptiFlex 3 unit must be completely visible at all times during
use. Never cover the unit with bedding or any other means of
concealment while in operation.
If the OptiFlex 3 is used in conjunction with the optional OptiFlex
“T” trolley, make certain the OptiFlex 3 unit is resting on the
mattress of the bed and the OptiFlex “T” is suspended with no
weight on the casters to prevent possible movement of the unit
and or possible injury to patient.
NOMENCLATURE
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
UNIT FAMILIARIZATION
Footplate Mounting Bracket
Footplate Angle
Adjustment Knob
Footplate and Pendant Storage
Knee Hinge
Calf Length Adjustment
Knob (One on Each Side)
Calf Support Assembly
Knee Potentiometer
and Hinge
Femur Hinge
Assembly
(One on
Each Side)
Footplate Angle
Adjustment Knob
Thigh
Support
Assembly
Motor Cover
Pendant
(See Page 6)
Transport and Storage
Handle
Thigh
Adjustment Scale
(cm)
(One on Each
Side)
Unit Base Assembly
Thigh Adjustment Scale
Knob (One on Each Side)
5
NOMENCLATURE
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
Oscillation Zone™
PENDANT FAMILIARIZATION
Carriage will oscillate three times between
the flexion angle and 10° less than
the flexion angle.
Fast Back™
Carriage will slow down within 15° of
the flexion angle.
Progressive ROM™ *
Unit will automatically increase the
programmed flexion angle by 1° every hour
up to a maximum of 5° per day.
Mode
Used with Fast Back, Oscillation Zone,
and Progressive ROM*
Reset
Clear previous treatment
settings and completed
cycles.
Up Arrow
Allows user to increase
treatment parameters.
Extension
Adjusts the extension angle.
Down Arrow
Allows user to decrease
treatment parameters.
Flexion
Adjusts the flexion angle.
Comfort Zone™
Temporarily decreases the flexion ROM*
when discomfort is experienced.
Speed
Adjusts the speed of operation.
Start/Stop
(Emergency Stop)
Start or Stop Treatment.
Extension/Flexion Delay
Allows user to program carriage to stop at both the
extension and flexion angle for the time programmed.
* Range of Motion
6
NOMENCLATURE
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
PENDANT FUNCTIONS AND USE
How to use: To view the extension/flexion delay time,
press and hold the Extension/Flexion Delay button.
You can set independent Delay times for extension
and flexion. If an extension and or flexion delay time is
required, simply hold down the Delay button and the
Extension or Flexion button and use the Up or Down
Arrows to adjust the time.
All user input and feedback is provided through the pendant. The
following are descriptions of each button provided with OptiFlex® 3.
Extension: View and modify the extension angle
parameter.
How to use: To view the extension angle, press and hold
the Extension button. To modify the current extension
angle, press and hold the Extension button while
pressing either the Up or Down Arrow.
Up Arrow: Increases treatment parameters in
conjunction with other buttons.
How to use: Select the specific function to increase
(Speed, Extension, Flexion or Extension/Flexion Delay).
While pressing and holding the appropriate button,
use the Up Arrow to increase the value of the specified
function.
Flexion: View and modify the flexion angle parameter.
How to use: To view the flexion angle, press and hold
the Flexion button. To modify the current flexion angle,
press and hold the Flexion button while pressing either
the Up or Down Arrow.
Down Arrow: Decreases treatment parameters in
conjunction with other buttons.
How to use: Select the specific function to decrease
(Speed, Extension, Flexion or Extension/Flexion Delay).
While pressing and holding the appropriate button, use
the Down Arrow to decrease the value of the specified
function.
Speed: View and modify the speed parameter.
How to use: To view the speed, press and hold the
Speed button. To modify the current speed, press and
hold the Speed button while pressing either the Up or
Down Arrow.
Reset: Resets all parameter and patient counters to
factory defaults.
How to Use: To reset patient compliance counters, press
and hold lightly by inserting a paper clip and accept
reset by pressing the Mode button. To display total unit
run time and cycles, press and hold Reset for 3 seconds,
the total unit time and cycles are temporarily displayed.
Extension/Flexion Delay: View and modify the
delay time for the extension or flexion angles. Using
Extension/Flexion Delay will cause the carriage to
stop at the extension and flexion angle for the time
programmed.
7
NOMENCLATURE
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
PENDANT FUNCTIONS AND USE
Start/Stop (Emergency Stop): Starts or stops the
treatment.
How to Use: Press the Start/Stop (Emergency Stop)
button to begin or end the treatment.
CHART 1 COMFORT ZONE
NOTE: When unit is stopped and the Start/Stop
(Emergency Stop) button is pressed, the unit will
immediately begin moving in the opposite direction of the
last movement.
C = Comfort Zone activated temporary flexion limit established.
Comfort Zone™: Temporarily decreases the flexion
ROM when discomfort is experienced during treatment.
How to Use: Press and the carriage will immediately
reverse direction to move toward the extension angle.
For the next five cycles, the carriage will operate in a
range 5° less than the angle where the button was
pressed. The Comfort Zone Flexion Angle is 5° less than
the angle where the button was pressed. Once five
cycles are complete, the Comfort Zone Flexion Angle
will be increased by 1° each consecutive cycle until it
reaches the currently Programmed Flexion Angle. See
Chart 1.
NOTE: If Comfort Zone is pressed within 30° of the
currently Programmed Extension Angle, treatment will
stop and the message "Comfort Zone Too Small" will be
displayed.
5° = 5° less than the angle where Comfort Zone was activated.
Upon completion of five cycles, ROM will increase by 1° each cycle until it reaches P.
P = Programmed Flexion angle.
S = Start/Finish.
• If pain is severe, do not use the Comfort Zone function. Stop
treatment immediately. Failure to stop treatment could result in
tissue damage and could compromise the surgical repair.
8
NOMENCLATURE
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
PENDANT FUNCTIONS AND USE
Mode: Used together with Fast Back™, Oscillation
Zone™ and Progressive ROM button to enable and
disable the appropriate mode. All three modes or any
combination may be used at once.
CHART 2 FAST BACK
How to Use: Press Mode button along with desired
function (Fast Back, Oscillation Zone and/or
Progressive ROM).
Non-Working ROM
Working ROM
(10°)
Fast Speed
Slow Speed
Fast Speed
Fast Back™: When the carriage reaches 15° less
than the Programmed Flexion Angle, it will begin to
slow down. The deceleration rate will be half of the
Programmed Speed when the carriage comes within
10° of the flexion angle. Upon reaching the flexion
angle, the carriage will reverse direction and resume the
Programmed Speed as it moves towards the extension
angle. See Chart 2.
F = Programmed Flexion Angle
E = Programmed Extension Angle
How to Use: While pressing and holding the Mode
button, press the Fast Back button to enable the Fast
Back mode.
NOTE: If both Fast Back and Oscillation Zone modes
are enabled, the carriage will move at the slower of 75°/
min. and half of the Programmed Speed while in the
Oscillation Zone ROM.
9
Fast Speed
Working ROM
Speed = 60°/
min.
NOMENCLATURE
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
PENDANT FUNCTIONS AND USE
Progressive ROM™: When Progressive ROM is
activated, the unit will automatically increase the
Programmed Flexion Angle by 1° every hour, up to a
maximum of 5° per 24 hour period. See Chart 4.
How to Use: Press and hold the Mode button. Press the
Progressive ROM button to enable the Progressive
ROM mode. Set the desired Final Flexion Angle by
pressing and holding the Flexion Button while using
the Up and Down Arrows. Accept the Final Flexion
Angle by pressing the Mode Button.
NOTE: The unit must run for a full hour at the entire
ROM before the flexion angle will be increased.
Decreasing the flexion angle will automatically
deactivate this mode.
Oscillation Zone™: When the carriage reaches the
Programmed Flexion Angle, it will oscillate between the
Programmed Flexion Angle and 10° less than the flexion
angle, three times. The 10° range of motion is known
as the Oscillation Zone ROM. While in the Oscillation
Zone ROM, the carriage will move at 75°/min. or the
Programmed Speed, whichever is slower. On the third
oscillation cycle, the carriage will hold at the flexion
angle for the Programmed Extension/Flexion Delay
Time. See Chart 3.
How to Use: While pressing and holding the Mode
button, press the Oscillation Zone button to enable the
Oscillation Zone mode.
NOTE: If both Fast Back™ and Oscillation Zone modes
are enabled, the carriage will move at the slower of 75°/
min. and half of the Programmed Speed while in the
Oscillation Zone ROM.
CHART 4 KNEE FLEXION ROM VS. TIME
CHART 3 OSCILLATION ZONE
Non-Working ROM
5° Increase
per Day
Working ROM
(10°)
Carriage oscillates
3 times before
holding on the
last cycle.
Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7
I = Initial Knee Flexion ROM
F = Final Knee Flexion ROM
H = Optional Hold on Extension /Flexion Limit
* = Start / Finish
F = Programmed Flexion Angle
ROM = I + D(n-1) x 5
where n is the number of days of therapy
10
NOMENCLATURE
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
PENDANT FUNCTIONS AND USE
Independent Delay Time
You can set independent Delay times for extension and flexion. If an
extension and or flexion delay time is required, simply hold down the
Delay button and the Extension or Flexion button and use the Up or
Down Arrows to adjust the time.
Force Reversal
Force Reversal is a programmed setting that will automatically reverse
the direction of the leg orthosis if the device detects a greater amount
of resistance than what is programmed. Force Reversal allows you to
set the amount of force required to passively move the joint without
causing unnecessary pain or damage to the surgery.
Selectable Scrolling
The scrolling feature is disabled at the factory. Should you desire
to enable this feature, simply press and hold the Delay and Mode
buttons. The display will scroll patient data for two cycles then return
to displaying Current Carriage Angle.
The Force Reversal feature has 10 sensitivity settings, with a minimum
setting of 1.
NOTE: The maximum setting of 10 is the factory default and functions
as carriage obstruction.
Patient Lock-Out
The Patient Lock-Out feature prevents the patient from changing any
parameter except Comfort Zone™ and Start/Stop (Emergency Stop).
To change the Force Reversal sensitivity setting, press and hold the
Speed and Extension/Flexion Delay buttons simultaneously and use
the down arrow to decrease the sensitivity setting.
To enable the Patient Lock-Out feature: Press and hold the Up Arrow
and the Mode button for three seconds. A single short beep will
confirm that the feature has been activated.
Repeating the above sequence will deactivate the feature. A single
short beep will confirm that the feature has been deactivated.
Language Selection
To select display language, press and hold the Mode and Extension
buttons simultaneously for 3 seconds. Use and arrows to select desired
language and then press Mode to accept.
11
SPECIFICATIONS
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
TECHNICAL SPECIFICATIONS
ADDITIONAL DEFINITIONS:
MODEL 2090
Input:
Weight:
100 - 240 VAC~50/60 Hz, 75 VA
27 lbs (12 kg)
Length:
37 in (94 cm)
Electrical Class:
Class I, Type B
ROM- “Range Of Motion”.
Operation
Knee Flexion ROM Limit:
Knee Extension Limit:
120°
10° Hyper Extension
Knee Speed Range :
30°/min. to 150°/min. Nominal
Maximum Patient Weight:
350 lbs (159kg)
Calf Length Range:
(knee joint to sole of foot)
10 to 23.5 in (25.4 to 59.7 cm)
Thigh Length Range:
(hip joint to knee joint)
12 to 19 in (30.5 to 48.3 cm)
0° - 140°F (32° - 60°C)
0% - 75% Relative Humidity
Emergency Stop
Start
Type B Equipment
Attention, Consult
Accompanying Documents
UL 60601-1
CAN/CSA C22.2 No. 601.1-M90 w/AZ
IEC/EN 60601-1
IEC/EN 60601-1-2
Meets MDD 93/42/EEC, CE 0413
Type “B” Equipment, Class I
Suitable for continuous operation
Unit should be transported and stored within the following conditions:
Humidity:
Standby Power OFF
OptiFlex® 3 complies with the following Safety Standards:
Transportation and Storage
Temperature:
Standby Power ON
12
SETUP
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
UNIT PLACEMENT AND SOFTGOODS INSTALLATION
1. Place the unit on a level surface.
• Place the unit on a level surface. Use of the unit on unstable
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surfaces do not give the stability the unit requires. If the unit
becomes unstable, serious injury to the patient may occur.
The Softgoods Kit is for single patient use only. A new Softgoods
Kit must be used for each new patient.
Make certain that the unit is electrically grounded by connecting
only to a grounded electrical service receptacle conforming to the
applicable national and local electrical codes.
2. Install the Softgoods Kit to the carriage of the OptiFlex 3. Use the
installation instructions packaged with the Softgoods kit.
• Chattanooga Group Softgoods Kit (Part Number 20533) is
designed specifically for the OptiFlex 3 unit. Attempted use of any
other brand of CPM Softgoods Kit may cause malfunction of the
unit and injury or discomfort to the patient.
3. Plug the unit into an approved grounded outlet. Turn the power on.
13
SETUP
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
NEW PATIENT SETUP
Reset Pendant
Adjust OptiFlex Femur Component
Depress the Reset on the Pendant
(i.e. paper clip, pen, etc.). With Reset
depressed, press the Mode Button.
Loosen the Thigh Adjustment Scale Knobs
on each side of the unit. Raise or lower the
unit to the measured distance. Tighten the
Thigh Adjustment Scale Knobs.
The Unit is now ready for new patient
parameter input. Refer to pages 7 through
11.
Measuring Patient
Placing Patient
Measure the patient from the hip joint
(greater trochanter) to the knee in
centimeters.
Place the OptiFlex 3 unit, with Softgoods Kit
installed, under the patient’s leg.
Align patient’s knee with the unit hinge.
14
SETUP
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
NEW PATIENT SETUP
Comfort Zone™
Securing Patient
If the patient experiences discomfort, the
Comfort Zone button may be pressed
and the carriage will immediately reverse
direction and move toward the extension
angle. For the next five cycles, the carriage
will operate in a range 5° less than the angle
where the button was pressed. Once five
cycles are complete, the Comfort Zone
Flexion Angle will increase by 1° each cycle
until it reaches the Programmed Flexion
Angle.
After patient is positioned and all
adjustments are made, secure the patient
to the OptiFlex 3 using the strap included
in the Softgoods Kit.
Starting/Stopping Treatment
After all parameters have been made, see
pages 7 through 11, start treatment by
pressing the Start/Stop (Emergency Stop)
button.
Emergency Stop
Should the patient need to stop the
treatment , they may press the Start/Stop
(Emergency Stop) button once and
treatment will immediately stop.
Stop Treatment by pressing the Start/Stop
(Emergency Stop) button.
15
SETUP
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
PEDIATRIC FOOTPLATE SETUP
Pediatric Footplate
Loosen the footplate adjustment knobs and
rotate footplate support as shown. Tighten
the footplate adjustment knobs.
Remove footplate from unit. Lay aside for
re-installation.
Re-install footplate.
Loosen the tibial adjustment knobs and
pull out the footplate assembly.
ACCESSORIES
Patient Kits
20533  OptiFlex Patient Kit
40128  34” Strap Kit
OptiFlex 3 CPM Unit Accessories
89900  OptiFlex Bedmount
89928 – OptiFlex Storage Rack
2031 – OptiFlex T Trolley
2032 – OptiFlex Lift
Rotate the footplate assembly 180° and
reinsert into the tibial adjustment tubes.
Tighten the tibial adjustment knobs.
16
TROUBLESHOOTING
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
The OptiFlex 3 CPM Therapy Unit is designed with patient safety in mind. An error can be caused by both external and internal disturbances.
Before calling for service, carefully review this operator’s guide. In the event you are still unable to correct the problem, contact your Chattanooga
Group dealer for all repair service. Be certain to specify your serial number and a detailed description of the issue you encountered.
ERROR
1&2
ERROR DEFINITION
PROBABLE CAUSE
POSSIBLE REMEDY
Pendant isn't communicating correctly with unit.
Defective Cable, Pendant or Main
Board.
• Replace the Cable, Pendant or Main Board.
• Return to Chattanooga Group for service.
3
Error reading the EEPROM on the motor pcb.
Defective Cable, Pendant or Main
Board.
• Replace the Cable, Pendant or Main Board.
• Return to Chattanooga Group for service.
5
RTC battery voltage is too low indicating bad
battery.
Pendant Battery Voltage is low.
• Replace the Pendant Battery.
• Return to Chattanooga Group for service.
6
A general error on the motor pcb has occurred.
Main Board Failure.
• Replace the Main Board.
• Return to Chattanooga Group for service.
7
The angle pot sensor is out of range.
Carriage angle below -10° limit.
• Loosen the Femur Adjustment Knobs. Raise the
carriage to above zero and tighten the Femur
Adjustment Knobs. Turn the unit off and Back on
with the power switch.
8
The angle pot is not changing when the carriage is
supposed to be moving.
Carriage obstruction or the Angle Pot • Remove the obstruction.
Screw is loose.
• Tighten the Angle Pot Screw.
• Return to Chattanooga Group for service.
9
The motor tachometer does not match expected
value.
Main Board Failure.
• Replace the Main Board.
• Return to Chattanooga Group for service.
10
The motor pcb has not communicated with the
pendant in a reasonable amount of time.
Main Board Failure.
• Replace the Main Board.
• Return to Chattanooga Group for service.
11
The motor pcb was reset via the watchdog.
Main Board Failure.
• Replace the main board.
• Return to Chattanooga Group for service.
17
MAINTENANCE
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
CLEANING
After each use, clean the unit using a soft cloth dampened with water and a mild antibacterial detergent.
SERVICE
Should the OptiFlex 3 CPM unit require service, contact the selling dealer or Chattanooga Group Service Department.
All returned units to the factory for service must include the following:
WARRANTY REPAIR/OUT OF WARRANTY REPAIR
1. Written statement containing the following information:
• RA Number - Obtain from factory
• Unit Model Number
• Unit Serial Number
• Contact person with phone and fax numbers
• Billing address (for out of warranty repair)
• Shipping address (where to ship unit after repair)
• Detailed description of problem or symptoms
2. Copy of original invoice issued at purchase of the unit.
3. Ship unit to Factory in the original container with all accessories and information as required in item one (1) above to:
Chattanooga Group
4717 Adams Road
Hixson, TN 37343 USA
Phone: USA: (800) 592-7329
Fax: (423) 875-5497
Canada: (800) 361-6661
Outside USA: +1 (423) 870-7200
Outside USA Fax: +1 (423) 870-2046
Service to these units should be performed only by Service Technicians certified by Chattanooga Group.
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WARRANTY
OptiFlex® 3 Continuous Passive Motion (CPM) Therapy Unit
Chattanooga Group (“Company”) warrants that the OptiFlex 3 Model 2090 Continuous Passive Motion (CPM) therapy unit (“Product”) is free of defects in material and workmanship. This
warranty shall remain in effect for two years (24 months) from the date of original consumer purchase. If this Product fails to function during the two year warranty period due to a defect in
material or workmanship, Company or the selling dealer will repair or replace this Product without charge within a period of thirty (30) days from the date on which the Product is returned to
the Company or the dealer.
All repairs to the Product must be performed by a service center authorized by the Company. Any modifications or repairs performed by unauthorized centers or groups will void this warranty.
The warranty period for accessories is 30 days. Accessories consist of Patient Softgoods Kit shipped with the unit.
To participate in warranty coverage, this Product’s warranty registration card (included with Product) must be filled out and returned to the Company by the original owner within ten (10)
business days of purchase.
This Warranty Does Not Cover:
Replacement parts or labor furnished by anyone other than the Company, the selling dealer or a certified Company service agent.
Defects or damage caused by labor furnished by someone other than Company, the selling dealer or a certified Company service agent.
Any malfunction or failure in the Product caused by product misuse, including, but not limited to, the failure to provide reasonable and necessary maintenance or any use that is inconsistent
with the Product User Manual.
COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
To obtain service from Company or the selling dealer under this warranty:
1. A written claim must be made within the warranty period to the Company or the selling dealer. Written claims made to the Company should be sent to:
4717 Adams Road
P.O. Box 489
Hixson, TN 37343 USA
Phone: USA: (800) 592-7329
Fax: (423) 875-5497
Canada: (800) 361-6661
Outside USA: +1 (423) 870-7200
Outside USA Fax: +1 (423) 870-2046
2. The Product must be returned to the Company or the selling dealer by the owner.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state or location to location.
The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product. Any representation or agreement not
contained in the warranty shall be void and of no effect.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY
OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
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