Cofman DW - 101 ATS Instruction manual

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Cofman DW - 101 ATS Instruction manual | Manualzz

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코프맨(Cofman) 커피기계에 대한 신뢰에 깊이 감사 드립니다.

구입하신 코프맨(Coftman) 커피장비는 올바르게 사용하실 경우 매우 안전하고, 높은 신뢰도를 제공 하도록 설계되

었습니다. 커피장비를 사용하시기 전에 주의 깊게 메뉴얼을 읽는 것은 편리하고 안전한 운전을 보증하며, 좋은 품질

의 음료(커피)를 서비스하기 위하여 매우 중요합니다.

구입하신 커피장비는 엄격한 품질보증 시스템을 적용하여 제작되었으며, 장시간 사용하는 소비자를 위하여 편의

성과 높은 내구성을 갖도록 설계된 업무(소)용 제품 입니다.

이 매뉴얼에는 설치,사용,보수,청소등 코프맨(Cofman) 커피장비에 대하여 필요한 전반적인 기술 자료를 포함하고

있습니다. 따라서 오랫동안 좋은 성능을 유지하기 위해서는, 본 메뉴얼을 숙지 하시고 필요시 참고하실 수 있도록

보관 하십시오.

만약 메뉴얼의 내용에 대해서 궁금한 사항이 있으시면, 다원식품㈜ 기술팀에 연락을 주십시오.

We want to thank you for your trust in「Cofman」coffee equipments, manufactured by DAONE FOOD INC.

「Cofman」coffee equipments are designed to provide safe, durable and reliable operation if used correctly.

Therefore, it is very important to read this instruction manual carefully before using the coffee equipment for the first time.

The coffee equipment which you have just bought is manufactured to strict quality control standards, and has been designed applying ergonomical principles, so that you will have no problems whatsoever using it and so that it will provide comfortable and safe operation.

In this manual you will find all the information necessary for installing, using, maintaining and cleaning your coffee equipments. Follow all of these instructions carefully to ensure a long, trouble-free life for your coffee equipment. Store this manual in a safe place for future reference.

If any problem arises or you have doubts as to the contents of this manual, please don't hesitate to consult our Technical Service Team.

상표설명 (Trademark Information)

다원식품㈜의 등록상표입니다.

is the trademark of DAONE FOODS INC. in Korea.

다원식품㈜의 커피메이커는 [우수디자인상품]으로 선정되었습니다.

Cofmam Coffee Maker is to certifity that Good Design Selection by Korean Government

T H E R M A L S E R V E R C O F F E E M A K E R

MODEL : DW - 101 ATS

2.5 liter thermal server.

Thermal servers are easily transported to remote the place of meeting.

Brews 25 liters of perfect coffee per hour.

International electrical configurations available.

* Responsibility temperature for Thermal Server

76℃ above 10 hours, 63℃ above 24 hours

2.5리터의 보온서버

보온서버(Zojirushi-일본)는 추출 후 분리하여

이동이 용이합니다. (회의장, 휴게실, 호텔 등)

시간당 25리터(약200잔)의 커피추출.

수도 직결용

수출품에 대하여는 전기적인 조정가능

* 추출후 서버의 보증온도 : 76℃ 이상 - 10시간

REV.

DOCUMENT

PARTS & DRAWING

NAME

설치시운전 (INSTALLATION)

추출방법 (OPERATING INSTRUCTIONS)

2.5L 보온서버 청소 (CLEANING - THERMAL SERVER 2.5L)

DIMENSIONS & TECHNICAL DATA

PART ASSEMBLY

BODY

HEATING TANK

WATER FILLING

THERMAL SERVER

ELECTRIC WIRING

CODE

01 . 60

02 . 00

02 . 20

03 . 00

05 . 00

06 . 00

07 . 00

08 . 00

09 . 00

12 . 00

I n s t a l l a t i o n

DW 101 ATS

01 . 60

Successful Installation

If not installed correctly by qualified personnel, the coffee maker may operate properly any damage may result. Damages resulting from improper installation are not covered by the warranty.

Here are the key points to consider before installation.

Electrical Connection

1. Verify that the actual voltage at the electrical service connection is compatible with the specifications on the coffee maker's label.

2. All Cofman coffee makers require NEUTRAL. Ground is not an acceptable substitute.

Installation without neutral may cause the electronic components to damage.

3. Power cords and plugs are shipped your national electrical configurations.

Water connection

1. The coffee maker can be connected to a cold water line, and that the water pressure is between 1~5 bar.

Flush the water supply line and filter before connection it to the coffee maker .

2. Must be used the water filter, it should be installed after the off valve and in a position to facilitate filter replacement.

Coffee Maker (DW101 ATS) Setup

1. Turn on the incoming water supply line and inspect both inside and outside of the coffee maker for leaks in all fittings and tubes.

2. Turn off the Security Thermostat (EGO).

3. Turn on the coffee maker 's main power switch.

4. As SOLENOID VALVE opens, water is filled to water tank. The heaters will be disabled by the Security Thermostat (EGO) until the tank is full.

5. As shown in the figure, please dial according to the specified location.

[CAUTION] If the thermostat is set higher temperature than standard, it can cause boiling and mechanical problems.

DW 101 AG - Installation

DW 101 ATS

01 . 60

6. The coffee maker will be stand-by for operation as soon as the standby light comes on to signify that the water tank is up to temperature.

7. The coffee maker will be stand-by for operation as soon as the standby light comes on to signify that the water tank is up to temperature.

8. Brew one batch (water only) to confirm proper fill levels.

Quantity of brewing can control increase-decrease by Timer.

9. Re-attach the covers after one final inspection for leaks.

Look closely in the top of the brewer at the dispense fitting during this inspection.

Troubleshooting

< BREWING PROBLEM >

DIVISION

Shot brew levels (Every Brew)

One or half batch are affected and levels are consistent.

Shot brew levels (Some Brews)

One or half batch are affected and levels are erratic.

POSSIBLE CAUSE SOLUTION

Spray-cap clogged.

Timers are set too low.

Water filter clogged.

Incoming Voltage is too low for timers to function at proper time sequences.

Water pressure or flow rate is too low or fluctuates too much to support a full brew. (Problem is worse in simultaneous brews.)

Water filter clogged. (Problem is worse during simultaneous brews.)

- Clean and replace the spray-cap.

- Advance timers to proper level.

- Change water filter.

- Call an electrician in the building.

- Make sure Maker has a dedicated water line.

- Increase the diameter of the water line to the Maker or stable source.

- Change water filter.

High brew levels (Every Brew)

Overfills but does stop

High brew levels (Some Brews)

Maker basket or filter overflows

Maker won't stop brewing

Timer(s) are set too high.

Glass Decanter not empty.

Water pressure increase.

Bad or stuck fill Solenoid Valve.

Do not install Water-filter.

- Adjust timers down to appropriate level.

- Empty the Glass Decanter and try again.

- Adjust – Timer.

- Pressure more than 5 Bar: Install Regulator.

- Replace or rebuild the fill Solenoid valve.

- Install the water-filter system and replace or rebuild the fill solenoid valve.

< TEMPERATURE PROBLEM >

DIVISION POSSIBLE CAUSE SOLUTION

Brew water is cold / not hot enough,

Stand-by light is OFF.

No power to brewer - Make sure power switch is on.

- Check power connection. (plug or wire)

- Check building circuit breaker

Glass Decanter (Not hot )

Bad heater element

Brew water is cold / not hot enough,

Stand-by light is ON.

Bad Thermostat (the thermostat

Belive that it is at set temperature)

- Change the new Thermostat

Low brew temperature setting on EGO. - Adjust thermostat (Set it to 'BEST' sign)

Slower to recover temperature.

One heater fail or water tank limed up - Check amperage and inspect for lime.

Bad heater element

- Check amperage draw on heater wires.

- Change the new warmer heater

Boiling

Thermostat set too high for altitude

Defective thermostat (EGO)

- Reduce temperature setting to 5℃ below

- Replace the thermostat

DW 101 AG - Installation

Operating Instructions

DW 101 ATS

02 . 00

[ CAUTION ]

Before starting the initial brew, preheating of the Thermal Server is strongly recommended to avoid brewing into a cold or room temperature by accelerating heat loss.

This can be done either at night during cleanup or first thing in the morning.

Place a paper filter carefully inside the maker basket and then fill it with the appropriate an amount of coffee.

(In case of input water 2000cc, we recommend coffee 60g ±10g)

Make sure that "Stand-By" lamp is on, maker basket is in place, and the

Thermal Server is.

Thermal Server is in position under the maker basket.

Press the "Brew" switch.

If you want, can change a coffee quantity.

You use timer in coffee maker inside and coffee quantity control is available.

Before removing the maker basket or thermal server, verify visually that dripping has stopped.

Coffee extraction was ended. This coffee warrants temperature of about 76℃ after 10 hours in server.

Put your coffee cup. If you press valve downward, coffee drops to cup.

DW 101 ATS - Operating Instructions

Cleaning of Thermal Server

DW 101 ATS

02 . 20

TCLEANING OF PARTS

Fill the Server with not water and pump the dispensing lever to empty the server once a week. Fill the server with not water and cafe cleaner, allow cleaner to sit in server for 60 minutes. After then rinse the server with clean water. Several times.

HOW TO DETACH

Hold the handle and then lift up the Main Body by pressing the lever located at the back side of the Serving

Stand. Hold the top of the Sight Gauge Panel with your left hand and push up the ribs located at the bottom.

Pull out and then lift up the Glass Tube to remove. Turn the Thermal Gravity Pot upside down and place it on a solid flat surface. Remove the Valve Cover by pressing the arrows.

Push the Assembly backwards by holding the Bottom Connection Tube with your finger

Slide the Joint Seal Rubber clip backwards. Pull the Valve Assembly forward by firmly holding the Joint Seal

Rubber. The Valve Assembly can be disassembled into four parts. Pull out the connection Tube. Using the brush clean up the parts.

REASSEMBLING THE UNIT

Attaching the tube, Assembling the Valve Set in order and then insert it into the Valve Case.

Fit the slim part of the Valve Shaft into the slot of the Lever Set and attach the Valve Assembly to the Bottom

Connection Tube. Attach the Joint Seal Rubber to the liner outlet. Make sure it is tightly fitted.

DW 101 ATS - Cleaning of Thermal Server(2.5L)

DIMENSIONS & TECHNICAL DATA

DW 101 ATS

03 . 00

HEAT READY

POWER

BREWER

228

427

194

TECHNICAL DETAILS (DW 101 ATS)

MODEL

WATER FILLING

DIMENSIONS (WxDxH)

ELECTRICAL CONNECTION

POWER CONSUMPTION

BREWING TIME PER 2.5 LITER

THERMAL SERVER

CAPACITY

MINIMUM BREWING QUANTITY

STANDARD EQUIPMENT

FILTER PAPER

: DW 101 ATS

: AUTO

: 228 x 427 x 650

: 110V / 220V

: 2500 W

: ±5 Min

: 20 Cup / Cycle

: 200 Cup / Hr

: ½ POT

: 1 THERMAL SERVER

1 BASKET

: 10 inch (108ø x70h)

PARTS ASSEMBLY

DW 101 ATS

05 . 00

NO

11

12

13

14

15

16

17

18

6

7

8

9

10

1

2

3

4

5

DISCRIPSION

HOSE NIPPLE (O.D10)

SOLENOID VALVE ASS'Y

NIPPLE (8A x 15A)

SUS FLEXIBLE HOSE (15A x 600L)

SECURITY THERMOSTAT (EGO 16A 110℃)

KNOB, EGO

PCB BOARD

PCB BOARD BRACKET

TK SUPPORT BRACKET

TOP FRAME

MIDDLE FRAME

PILOT LAMP (RED)

PILOT LAMP (GREEN)

POWER S/W

BREWING S/W

BACK COVER

SCREW M4 X 10

FUSE BREAKER (15A 250V)

BODY

PART NO.

85124

87203

87202

87400

87432

85122

81301

87600

83315

87300

83318

83610

87200

84400

86300

85236

85231

85223

DW 101 ATS

06 . 00

REMARKS

DW 101 ATS - BODY

BODY

DW 101 ATS

06 . 00

17

18

19

20

21

22

23

24

12

13

14

15

16

NO

8

9

10

6

7

11

1

2

3

4

5

DISCRIPSION

TANK COVER ASS'Y

NUT M12 (HEATER)

WASHER (I.D15 x O.D19)

SECURITY THERMOSTAT (EGO 16A 110℃)

TEMPERATURE PROTECTOR

BRACKET, TEMPERATURE PROTECTOR

TANK COVER

SUS PIPE (I.D12.8 X O.D15 X L145)

SILICONE TUBE (I.D13 X O.D17 L155)

TEFLON PACKING (I.D14 x O.D21 2t)

HEATER ELEMENT 220V 2000W

HEATER ELEMENT 220V 2500W

HEATER ELEMENT 110V 2500W

BOLT M5 X 25

ADJUSTMENT BAR

O-RING (I.D125 x O.D139 8t)

HOT WATER TANK (4L)

ADJUSTMENT PLATE (145 X 145 R130)

INSULATION COVER Φ120

CORD GLAND

BASE PLATE

RUBBER LEG,S

SCREW M4 X 20

POWER CORD

SILICONE TUBE ( I.D7.5 x O.D11.5 )

HOSE CLAMP

HEATING TANK

PART NO.

82190

81318

81320

87200

87208

84910

87901

84418

84281

81302

87700

84222

81351

82110

83211

84272

84200

87510

87512

87516

81150

85235

84206

82105

85107

DW 101 ATS

07 . 00

REMARKS

DW 101 ATS - HEATING TANK

HEATING TANK

DW 101 ATS

07 . 00

NO

1

2

3

4

5

8

9

10

6

7

14

15

16

11

12

13

SUS WIRE 1.2

ψ

x 200

COVER, WATER FILLING

TOP PLATE COVER

DISCRIPSION

SCREW M4 X 20

HEAD & FILLING BASKET

EMBLEM

SILICONE TUBE ( I.D7.5 x O.D11.5 L 220 )

SILICONE TUBE ( I.D7.5 x O.D11.5 L 110 )

SILICONE TUBE ( I.D14 x O.D18 L 110 )

SHOWER PLATE

SUS PIPE (I.D6.2 X O.D8 X L60)

SPRAY CAP

BOLT M4 X 6

BOLT M3 X 6

COFFEE BASKET

O-RING , SPRAY CAP

WATER FILLING

PART NO.

83200

85204

85221

81302

84406

82141

84222

84222

84225

85222

83212

82500

81102

81107

84401

84212

DW 101 ATS

08 . 00

REMARKS

DW 101 ATS - WATER FILLING

WATER FILLING

DW 101 ATS

08 . 00

NO

24

25

26

21

22

23

16

17

18

19

20

13

14

15

10

11

12

1

1*

2

3

4

7

8

9

5

6

DISCRIPSION

STOPPER MESH

STOPPER SET

HANDLE

BODY

MOUTH RING PACKING

MOUTH RING

MOUTH RUBBER

INNER GLASS

INNER GLASS COVER

BODY HOLDER

BOTTOM

BOTTLE HOLDER

JOINT SEAL RUBBER

JOINT SEAL RUBBER CLIP

VALVE COVER

SHOULDER CONNECTION TUBE

SIGHT GUAGE GLASS TUBE COVER A

SIGHT GUAGE GLASS TUBE

SIGHT GUAGE GLASS TUBE COVER B

BOTTOM CONNECTION TUBE

VALVE ASSEMBLY

SIGHT GUAGE PANEL

LEVER SET

SERVING STAND

STRAINER

COLLECTING TRAY

BRUSH

THERMAL SERVER

DW 101 ATS

09 . 00

REMARKS

VY 10-J

5191240000-01

5191240001-01

5191240002-01

5190640000

5190690000

5190650000

FVPA2500

5190960000

5191240015

5191240003-01

5190580000

5191240004-00

5191240016

5191240005-01

5191240006-00

5191010000-00

5191020000-00

5191030000-00

5191240007-00

5191240008-00

5191240009-00

5191240010-00

5191240011-00

5191240012-11

5191240013-01

5191100000-00

PART NO.

84529

84530

84531

84532

84533

84534

84535

84536

84537

84538

84539

84540

84541

84542

84543

84544

84545

84546

84547

84548

84549

84550

84551

84552

84553

84554

84555

DW 101 ATS - THERMAL SERVER

THERMAL SERVER

DW 101 ATS

09 . 00

1

1*

21

22

16

17

18

19

2

3

15

7

8

5

6

4

9

20

13

10

AY-AE25

12

11

14

24

25

26

23

COMPONENT

SECURITY THERMOSTAT (EGO 16A 110℃)

TEMPERATURE PROTECTOR (7.5A 110℃)

HEATER ELEMENT 220V 2000 W

HEATER ELEMENT 220V 2500 W

HEATER ELEMENT 110V 2000 W

POWER S/W (DAJEON 15A 250V)

PILOT LAMP (GREEN)

PILOT LAMP (RED)

FUSE BREAKER (15A 250V)

POWER CORD (250V 15A)

BREWING S/W (DAJEON 15A 250V)

PCB BOARD

*TIMER (SUNGHO 220V 3MIN)

*RELAY (GSR 5A 250V)

SOLENOID VALVE ASSY (Parker)

SOLENOID VALVE BODY (Parker, Ø2.0 x 1/4")

SOLENOID VALVE COIL (Parker, 8W)

ELECTRIC COMPONMENTS

DW 101 ATS

12 . 00

PART NO.

87200

87208

87510

87512

87516

87400

87202

87203

87600

87700

87432

86300

87228

87225

87300

87310

87320

MODEL

55.18

MS-1

DWL

DAJEON F-2

DAJEON F-2

ZE-700S-15

DONG YANG

DWL

DWPCB

SH-MT1

GPM2L

WV121S222JV

WV121S222JV

TESTED BY

KS

KS

KS

UL

KS

UL, VDE

UL, CSA

KS

KS

KS

CE

CE

CE

KS

KS

KS

CE

DW 101 ATS - ELECTRIC COMPONENTS

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