Schneider Electric Altivar 61 ATV61H075M3, ATV61HU15M3, ATV61HU22M3, ATV61HU30M3, ATV61HU40M3, ATV61HU55M3, ATV61HU75M3, ATV61HD11M3X, ATV61HD15M3X, ATV61HD18M3X, ATV61HD22M3X, ATV61HD30M3X, ATV61HD37M3X, ATV61HD45M3X, ATV61H075N4 Installation manual

Altivar 61
Installation manual
Variable speed drives
for asynchronous motors
Retain for future use
0.37 (0.5 HP) ... 45 KW (60 HP)/200 - 240V
0.75 (1 HP) ... 75 KW (100 HP)/380 - 480V
Contents
Before you begin______________________________________________________________________________________________ 4
Steps for setting up the drive ____________________________________________________________________________________ 5
Preliminary recommendations ___________________________________________________________________________________ 6
Drive ratings _________________________________________________________________________________________________ 8
Dimensions and weights_______________________________________________________________________________________ 10
Mounting and temperature conditions ____________________________________________________________________________ 11
Mounting in a wall-mounted or floor-standing enclosure ______________________________________________________________ 13
Installing the graphic display terminal_____________________________________________________________________________ 15
Position of the charging LED ___________________________________________________________________________________ 16
Installing option cards _________________________________________________________________________________________ 17
Installing the EMC plates ______________________________________________________________________________________ 19
Wiring recommendations ______________________________________________________________________________________ 20
Power terminals _____________________________________________________________________________________________ 22
Control terminals_____________________________________________________________________________________________ 24
Option terminals _____________________________________________________________________________________________ 26
Connection diagrams _________________________________________________________________________________________ 31
Operation on an IT system _____________________________________________________________________________________ 40
Electromagnetic compatibility, wiring _____________________________________________________________________________ 41
3
Before you begin
Read and understand these instructions before performing any procedure with this
drive.
DANGER
HAZARDOUS VOLTAGE
• Read and understand this manual before installing or operating the Altivar 61 drive.
Installation, adjustment, repair, and maintenance must be performed by qualified
personnel.
• The user is responsible for compliance with all international and national electrical
standards in force concerning protective grounding of all equipment.
• Many parts of this variable speed drive, including the printed circuit boards, operate
at the line voltage. DO NOT TOUCH.
Use only electrically insulated tools.
• DO NOT touch unshielded components or terminal strip screw connections with
voltage present.
• DO NOT short across terminals PA and PC or across the DC bus capacitors.
• Install and close all the covers before applying power or starting and stopping the
drive.
• Before servicing the variable speed drive:
- Disconnect all power.
- Place a “DO NOT TURN ON” label on the variable speed drive disconnect.
- Lock the disconnect in the open position.
• Disconnect all power including external control power that may be present before
servicing the drive. WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
Then follow the DC bus voltage measurement procedure on page 16 to verify that the
DC voltage is less than 45 V. The drive LEDs are not accurate indicators of the
absence of DC bus voltage.
Electric shock will result in death or serious injury.
CAUTION
IMPROPER DRIVE OPERATION
• If the drive is not turned on for a long period, the performance of its electrolytic
capacitors will be reduced.
• If it is stopped for a prolonged period, turn the drive on every two years for at least 5
hours to restore the performance of the capacitors, then check its operation. It is
recommended that the drive is not connected directly to the line voltage. The voltage
should be increased gradually using an adjustable AC source.
Failure to follow these instructions can result in equipment damage.
4
Steps for setting up the drive
INSTALLATION
b 1 Take delivery of the drive
v Check that the catalog number printed on the label is the same
as that on the purchase order
v Remove the Altivar from its packaging and check that it has not
been damaged in transit
b 2 Check the line voltage
v Check that the line voltage is compatible with the
voltage range of the drive (see pages 8 and 9)
Steps 1 to 4 must
be performed with
the power off
b 3 Mount the drive
v Mount the drive in accordance with the instructions
in this document
v Install any internal and external options
b 4 Wire the drive
v Connect the motor, ensuring that its
connections correspond to the voltage
v Connect the line supply, after making sure that
it is turned off
v Connect the control
v Connect the speed reference
PROGRAMMING
v 1 Please refer to the
programming manual
5
Preliminary recommendations
Handling/storage
To protect the drive prior to installation, handle and store the device in its packaging. Ensure that the ambient conditions are acceptable.
WARNING
DAMAGED PACKAGING
If the packaging appears damaged, it can be dangerous to open it or handle it.
Take precautions against all risks when performing this operation.
Failure to follow these instructions can result in death or serious injury.
WARNING
DAMAGED EQUIPMENT
Do not operate or install any drive that appears damaged.
Failure to follow these instructions can result in death or serious injury.
Handling on installation
45°
max.
ALTIVAR 61 drives up to ratings ATV61HD15M3X and ATV61HD18N4 can be removed
from their packaging and installed without a handling device.
A hoist must be used for higher ratings; for this reason they are fitted with handling "lugs”.
The following recommendations must be observed.
6
Preliminary recommendations
Recommendations
Read and understand the instructions in the Programming Manual.
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown
on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow these instructions can result in equipment damage.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Before turning on and configuring the Altivar 61, check that the PWR (POWER REMOVAL) input is deactivated (at state
0) in order to prevent unintended operation.
• Before turning the drive on or on exiting the configuration menus, check that the inputs assigned to the run command
are deactivated (at state 0) since they can cause the motor to start immediately.
Failure to follow these instructions will result in death or serious injury.
If the safety of personnel requires the prohibition of unwanted or unintended starts, electronic locking is performed by the Altivar 61's
Power Removal function.
This function requires the use of connection diagrams conforming to category 3 of standard EN 954-1 and safety integrity level 2
according to IEC/EN 61508.
The Power Removal function takes priority over any run command.
7
Drive ratings
Single-phase supply voltage: 200…240 V 50/60 Hz
Three-phase motor 200...240 V
Motor
Power indicated
on plate (1)
Line supply (input)
Max. line current (2)
at 200 V
at 240 V
kW
0.37
0.75
1.5
2.2
3
4
5.5
A
6.9
12
18.2
25.9
25.9
34.9
47.3
HP
0.5
1
2
3
5
7.5
A
5.8
9.9
15.7
22.1
22
29.9
40.1
Max.
Apparent
prospective power
line Isc
kA
5
5
5
5
5
22
22
kVA
1.4
2.4
3.7
5.3
5.3
7
9.5
Drive (output)
Max. transient
Max. inrush Max.
current for 60 s
current (3) available
nominal
(1)
current In
(1)
A
A
A
9.6
3
3.6
9.6
4.8
5.7
9.6
8
9.6
9.6
11.0
13.2
9.6
13.7
16.4
9.6
17.5
21
23.4
27.5
33
Altivar 61
Catalog number (5)
ATV61H075M3(4)
ATV61HU15M3(4)
ATV61HU22M3(4)
ATV61HU30M3(4)
ATV61HU40M3(4)(6)
ATV61HU55M3(4)(6)
ATV61HU75M3(4)(6)
Three-phase supply voltage: 200…240 V 50/60 Hz
Three-phase motor 200...240 V
Motor
Power indicated
on plate (1)
Line supply (input)
Max. line current (2)
at 200 V
at 240 V
kW
0.75
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
A
6.1
11.3
15
19.3
25.8
35
45
53.3
71.7
77
88
124
141
167
HP
1
2
3
5
7.5
10
15
20
25
30
40
50
60
A
5.3
9.6
12.8
16.4
22.9
30.8
39.4
45.8
61.6
69
80
110
127
147
Max.
Apparent
prospective power
line Isc
kA
5
5
5
5
5
22
22
22
22
22
22
22
22
22
kVA
2.2
4
5.3
6.8
9.2
12.4
15.9
18.8
25.1
27.7
32
42.4
51
65
Drive (output)
Max. transient
Max. inrush Max.
current for 60 s
current (3) available
nominal
(1)
current In
(1)
A
A
A
9.6
4.8
5.7
9.6
8
9.6
9.6
11
13.2
9.6
13.7
16.4
9.6
17.5
21
23.4
27.5
33
23.4
33
39.6
93.6
54
64.8
93.6
66
79.2
100
75
90
100
88
105.6
250
120
144
250
144
173
250
176
211
Altivar 61
Catalog number (5)
ATV61H075M3(4)
ATV61HU15M3(4)
ATV61HU22M3(4)
ATV61HU30M3(4)
ATV61HU40M3(4)
ATV61HU55M3(4)
ATV61HU75M3(4)
ATV61HD11M3X(4)
ATV61HD15M3X(4)
ATV61HD18M3X
ATV61HD22M3X
ATV61HD30M3X
ATV61HD37M3X
ATV61HD45M3X
(1) These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used in
continuous operation (factory-set switching frequency of 4 kHz for ATV61H 075M3 to D15M3X and 2.5 kHz for ATV61H D18M3X to
D45M3X).
Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.
For continuous operation above the factory setting, derating must be applied to the drive nominal current in accordance with the curves
on page 12.
(2) Current on a line supply with the "Max. prospective line Isc" indicated and for a drive without any external options.
(3) Peak current on power-up for the max. voltage (240 V +10%).
(4) ATV61H 075M3 to D15M3X drives are available with or without a graphic display terminal. Catalog numbers for drives without a graphic
display terminal have the letter Z added at the end, e.g.: ATV61H075M3Z. This option is not available for drives operating in difficult
environmental conditions (5).
(5) Drives with the S337 or 337 extension are designed for use in difficult environmental conditions (class 3C2 in accordance with
IEC 721-3-3). They are supplied with a graphic display terminal.
(6) A line choke must be used (please refer to the catalog).
Inhibit the input phase loss fault (IPL) so that ATV61H 075M3 to U75M3 drives can operate on a single-phase supply (see the
Programming Manual). If this fault is set to its factory configuration, the drive will stay locked in fault mode.
8
Drive ratings
Three-phase supply voltage: 380…480 V 50/60 Hz
Three-phase motor 380...480 V
Motor
Line supply (input)
Power indicated Max. line current (2)
on plate (1)
kW
0.75
1.5
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
HP
1
2
3
5
7.5
10
15
20
25
30
40
50
60
75
100
at 380 V
A
3.7
5.8
8.2
10.7
14.1
20.3
27
36.6
48
45.5
50
66
84
104
120
167
at 480 V
A
3
5.3
7.1
9
11.5
17
22.2
30
39
37.5
42
56
69
85
101
137
Max.
Apparent
prospective power
line Isc
Drive (output)
Max. available nominal Max.
Max.
current In (1)
transient
inrush
current for
current (3)
60 s (1)
kA
5
5
5
5
5
22
22
22
22
22
22
22
22
22
22
22
A
19.2
19.2
19.2
19.2
19.2
46.7
46.7
93.4
93.4
93.4
75
90
90
200
200
200
kVA
2.4
4.1
5.6
7.2
9.4
13.7
18.1
24.5
32
30.5
33
44.7
55.7
62.7
81.8
110
at 380 V
A
2.3
4.1
5.8
7.8
10.5
14.3
17.6
27.7
33
41
48
66
79
94
116
160
at 460 V
A
2.1
3.4
4.8
6.2
7.6
11
14
21
27
34
40
52
65
77
96
124
A
2.7
4.9
6.9
9.3
12.6
17.1
21.1
33.2
39.6
49.2
57.6
79.2
94.8
112.8
139
192
Altivar 61
Catalog number
(5)
ATV61H075N4(4)
ATV61HU15N4(4)
ATV61HU22N4(4)
ATV61HU30N4(4)
ATV61HU40N4(4)
ATV61HU55N4(4)
ATV61HU75N4(4)
ATV61HD11N4(4)
ATV61HD15N4(4)
ATV61HD18N4
ATV61HD22N4
ATV61HD30N4
ATV61HD37N4
ATV61HD45N4
ATV61HD55N4
ATV61HD75N4
(1) These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used in
continuous operation (factory-set switching frequency of 4 kHz for ATV61H 075N4 to D30N4 drives, and 2.5 kHz for ATV61H D37N4 to
D75N4).
Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise. For
continuous operation above the factory setting, derating must be applied to the drive nominal current in accordance with the curves on
page 12.
(2) Current on a line supply with the "Max. prospective line Isc" indicated and for a drive without any external options.
(3) Peak current on power-up for the max. voltage (480 V +10%).
(4) ATV61H 075N4 to D15N4 drives are available with or without a graphic display terminal. Catalog numbers for drives without a graphic
display terminal have the letter Z added at the end, e.g.: ATV61H075N4Z. This option is not available for drives operating in difficult
environmental conditions (5).
(5) Drives with the S337 or 337 extension are designed for use in difficult environmental conditions (class 3C2 in accordance with
IEC 721-3-3). They are supplied with a graphic display terminal.
9
Dimensions and weights
With graphic display terminal
2 option cards (1)
1 option card (1)
No option card
ATV61H
a
mm
(in.)
b
mm
(in.)
c
mm
(in.)
c1
mm
(in.)
c2
mm
(in.)
G
mm
(in.)
H
mm
(in.)
h
mm
(in.)
Ø
mm
(in.)
For
screws
Weight
kg
(lb.)
075M3, U15M3,
075N4, U15N4,U22N4
U22M3, U30M3, U40M3,
U30N4, U40N4
U55M3, U55N4, U75N4
130
(5.12)
230
(9.05)
175
(6.89)
198
(7.80)
221
(8.70)
113.5
(4.47)
220
(8.66)
5
(0.20)
5
(0.20)
M4
3
(6.61)
155
(6.10)
260
(10.23)
187
(7.36)
210
(8.27)
233
(9.17)
138
(5.43)
249
(9.80)
4
(0.16)
5
(0.20)
M4
4
(8.82)
175
(6.89)
295
(11.61)
187
(7.36)
210
(8.27)
233
(9.17)
158
(6.22)
283
(11.14)
6
(0.24)
5
(0.20)
M4
5.5
(12.13)
U75M3, D11N4
210
(8.27)
295
(11.61)
213
(8.39)
236
(9.29)
259
(10.20)
190
(7.48)
283
(11.14)
6
(0.24)
6
(0.24)
M5
7
(15.43)
D11M3X, D15M3X,
D15N4, D18N4
D18M3X, D22M3X, D22N4
230
(9.05)
400
(15.75)
213
(8.39)
236
(9.29)
259
(10.20)
210
(8.26)
386
(15.20)
8
(0.31)
6
(0.24)
M5
9
(19.84)
240
(9.45)
420
(16.54)
236
(9.29)
259
(10.20)
282
(11.10)
206
(8.11)
403
(15.87)
11
(0.45)
6
(0.24)
M5
30
(66.14)
D30N4, D37N4
240
(9.45)
550
(21.65)
266
(10.47)
289
(11.38)
312
(12.28)
206
(8.11)
531.5
(20.93)
11
(0.45)
6
(0.24)
M5
37
(81.57)
D30M3X, D37M3X, D45M3X
320
(12.60)
550
(21.65)
266
(10.47)
289
(11.38)
312
(12.28)
280
(11.02)
524
(20.93)
20
(0.79)
9
(0.35)
M8
37
(81.57)
D45N4, D55N4, D75N4
320
(12.60)
630
(24.80)
290
(11.42)
313
(12.32)
334
(13.15)
280
(11.02)
604.5
(23.80)
15
(0.59)
9
(0.35)
M8
45
(99.21)
Without graphic display terminal
2 option cards (1)
4x
c
H
b
1 option card (1)
h
No option card
c1
c2
=
G
a
=
For a drive without a graphic display terminal, dimensions c, c1 and c2 in the table above are reduced by 26 mm (1.01 in.). The other
dimensions are unchanged.
(1) For the addition of I/O extension cards, communication cards, or the "Controller Inside" programmable card.
10
u 3.94 in.
u 100 mm
Mounting and temperature conditions
Install the drive vertically at ± 10°.
Do not place it close to heating elements.
Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom
to the top of the unit.
Free space in front of the drive: 10 mm (0.39 in.) minimum
u 3.94 in.
u 100 mm
When IP20 protection is adequate, it is recommended that the protective cover on the top of the drive is
removed as shown below.
Removing the protective cover
ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4
ATV61H D18M3X to D45M3X and ATV61H D22N4 to D75N4
2 types of mounting are possible:
Type A
mounting
Type B
mounting
Free space u 50 mm (u 1.97 in.) on each side, with protective cover fitted
u 50 mm
u 50 mm
u 1.97 in.
u 1.97 in.
Drives mounted side by side, with the protective cover removed (the degree of protection becomes IP20)
11
Mounting and temperature conditions
Derating curves
Derating curves for the drive current In as a function of the temperature, switching frequency and type of mounting.
ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4
I/In
In = 100 %
90 %
40°C (104°F) mounting type A
50°C (122°F) mounting type B
80 %
50°C (122 °F) mounting type A
70 %
60°C (140°F) mounting types A and B
60 %
50 %
4 kHz
8 kHz
12 kHz
16 kHz
Switching frequency
ATV61H D22N4 and ATV61H D30N4
I/In
In = 100 %
40°C (104°F)
90 %
80 %
50°C (122°F)
70 %
60 %
60°C (140°F)
50 %
4 kHz
8 kHz
12 kHz
16 kHz
Switching frequency
ATV61H D18M3X to D45M3X and ATV61H D37N4 to D75N4
I/In
In = 100 %
40°C (104°F)
90 %
80 %
50°C (122°F)
70 %
60 %
60°C (140°F)
50 %
2,5 kHz 4 kHz
8 kHz
12 kHz
16 kHz
Switching frequency
For intermediate temperatures (e.g. 55°C (131°F)), interpolate between 2 curves.
12
Mounting in a wall-mounted or floor-standing enclosure
Follow the mounting recommendations on the previous pages.
To ensure good air circulation in the drive:
- Use ventilation grilles
- Ensure that the ventilation is adequate: if not, install forced ventilation
with a filter
- Use special IP54 filters
Dust and damp proof metal wall-mounted or floor-standing
enclosure (IP 54 degree of protection)
The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions: dust, corrosive gases, high humidity
with risk of condensation and dripping water, splashing liquid, etc.
To avoid hot spots in the drive, add a fan to circulate the air inside the enclosure, catalog number VW3 A9 4pp (see catalog).
Mounting the drive in the enclosure
Dissipated power
These power ratings are given for operation at nominal load and for the factory-set switching frequency.
ATV61H
075M3
U15M3
U22M3
U30M3
U40M3
U55M3
U75M3
D11M3X
D15M3X
D18M3X
D22M3X
D30M3X
D37M3X
D45M3X
Dissipated power (1)
W
66
101
122
154
191
293
363
566
620
799
865
1134
1337
1567
ATV61H
075N4
U15N4
U22N4
U30N4
U40N4
U55N4
U75N4
D11N4
D15N4
D18N4
D22N4
D30N4
D37N4
D45N4
D55N4
D75N4
Dissipated power (1)
W
44
64
87
114
144
178
217
320
392
486
717
976
1174
1360
1559
2326
(1) Add 7W to this value for each option card added
Ensure that the flow of air in the enclosure is at least equal to the value given in the table below for each drive.
Flow rate
ATV61H
3
075M3, U15M3,
075N4, U15N4, U22N4
U22M3, U30M3, U40M3,
U30N4, U40N4
U55M3, U55N4, U75N4
U75M3, D11N4
D11M3X, D15M3X,
D15N4, D18N4
D18M3X, D22M3X,
D22N4
D30N4, D37N4
D30M3X, D37M3X, D45M3X
D45N4, D55N4, D75N4
m /hour
17
ft3/min
10
56
33
112
163
252
66
96
148
203
119
203
406
406
119
239
239
13
Mounting in a wall-mounted or floor-standing enclosure
Dust and damp proof flange mounting
This mounting is used to reduce the power dissipated in the enclosure by locating the power section outside the enclosure.
This requires the use of a dust and damp proof flange mounting kit VW3 A9 501...509 (please refer to the catalog).
The degree of protection for the drives mounted in this way becomes IP54.
To fit the kit to the drive, please refer to the manual supplied with the kit.
Example: ATV61HU55N4
Power dissipated inside the enclosure for dust and damp proof flange mounting
These power ratings are given for operation at nominal load and for the factory-set switching frequency.
ATV61H
075M3
U15M3
U22M3
U30M3
U40M3
U55M3
U75M3
D11M3X
D15M3X
D18M3X
D22M3X
D30M3X
D37M3X
D45M3X
Dissipated power (1)
W
28
35
39
41
48
71
81
120
137
291
294
368
447
452
ATV61H
075N4
U15N4
U22N4
U30N4
U40N4
U55N4
U75N4
D11N4
D15N4
D18N4
D22N4
D30N4
D37N4
D45N4
D55N4
D75N4
(1) Add 7W to this value for each option card added
14
Dissipated power (1)
W
28
31
35
43
48
54
64
76
100
134
298
354
441
538
592
958
Installing the graphic display terminal
Installing the graphic display terminal on the drive
Drives with catalog numbers ending in the letter Z are supplied without a graphic display terminal (VW3 A1 101). This can be ordered
separately.
It is installed on the drive as shown below.
The graphic display terminal can be connected or disconnected with the power on. Before disconnecting it, drive control via the display
terminal must be disabled (refer to the Programming Manual).
15
Position of the charging LED
Before working on the drive, turn it off, wait until the red capacitor charging LED has gone out, then measure the DC bus voltage.
Position of the capacitor charging LED
ATV61H 075M3 to D15M3X
and ATV61 075N4 to D18N4
ATV61H D18M3 to D45M3X
and ATV61H D22N4 to D75N4
Red LED indicating that the DC bus is
turned on
Procedure for measuring the DC voltage
DANGER
HAZARDOUS VOLTAGE
Read and understand the instructions on page 4 before performing this procedure.
Failure to follow this instruction will result in death or serious injury.
The DC bus voltage can exceed 1,000 V c. Use a properly rated voltage sensing device when performing this procedure. To measure the
DC bus voltage:
1 Disconnect the drive power supply.
2 Wait 15 minutes to allow the DC bus capacitors to discharge.
3 Measure the voltage of the DC bus between the PA/+ and PC/- terminals to check whether the voltage is less than 45 V c. See page 23
for the arrangement of the power terminals.
4 If the DC bus capacitors have not discharged completely, contact your local Schneider Electric representative (do not repair or operate
the drive).
16
Installing option cards
These should ideally be installed once the drive is mounted and before wiring it.
Check that the red capacitor charging LED has gone out. Measure the DC bus voltage in accordance with the procedure indicated on
page 16.
The option cards are installed under the drive control front panel. If the drive has a graphic display terminal, remove it, then remove the
control front panel as indicated below.
Remove the control front panel
1
• Using a screwdriver, press down on
the catch and pull to release the lefthand part of the control front panel
2
3
• Do the same on the
right-hand side
• Pivot the control front
panel and remove it
Installing an encoder interface card
There is a special slot on the drive for adding an encoder interface card.
If an I/O or communication option card or a "Controller Inside"
programmable card has already been installed, remove it so you can
access the slot for the encoder interface card.
17
Installing option cards
Installing an I/O extension card, a communication card or a "Controller Inside" programmable card
6
5
1 , 2 and 3 Remove the control front panel
(see previous page)
4 Install an encoder interface card (if used)
(see previous page)
5 Position the option card on the clasps
6 Then pivot it until it clicks into place
7
7 Replace the control front panel over the option card
(same procedure as for installing the option card, see 5 and 6 )
18
Installing the EMC plates
ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4
ATV61H D18M3X to D45M3X and ATV61H D22N4 to D75N4
3
3
5
4
4
2
4
4
6
1
1
6
Installing the EMC clamps
6
- EMC plate for connecting the power cables
- EMC plate for connecting the control cables (only for ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4)
- EMC plate for connecting the I/O option card cables (supplied with the option cards)
- M4 screws (supplied)
- M8 screws (supplied)
- EMC clamps with captive screws (supplied)
Δb
ATV61H
Δb
1
2
3
4
5
6
075M3, U15M3,U22M3, U30N4, U40M3,
075N4, U15N4, U22N4, U30N4, U40N4
U55M3, U75M3, D11M3X, D15M3X, U55N4, U75N4,
D11N4, D15N4, D18N4
D18M3X, D22M3X, D22N4, D30N4, D37N4D30M3X,
D37M3X, D45M3X, D45N4, D55N4, D75N4
mm
in.
55
2.17
65
2.56
120
4.72
19
Wiring recommendations
Power
The drive must be connected to the protective ground. To comply with current regulations concerning high leakage currents (above 3.5 mA),
use at least a 10 mm² (AWG 6) protective conductor or 2 protective conductors with the same cross-section as the power supply conductors.
DANGER
HAZARDOUS VOLTAGE
Ground equipment using the provided ground connecting point as shown in the figure below. The drive panel must be
properly grounded before power is applied.
Failure to follow these instructions will result in death or serious injury.
Drive
• Check whether the resistance to the protective ground is one ohm or less. Connect a number of
drives to the protective ground, as shown in the diagram (see left). Do not lay protective
grounding cables in a loop or in series.
Drive
Drive
WARNING
IMPROPER WIRING PRACTICES
• The ATV61 drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3).
• Check the power connections before energizing the ATV61 drive.
• If replacing another drive, verify that all wiring connections to the ATV61 drive comply with all wiring instructions in this
manual.
Failure to follow these instructions can result in death or serious injury.
When upstream protection by means of a "residual current device" is required by the installation standards, a type A device should be used
for single-phase drives and type B for three-phase drives. Choose a suitable model integrating:
• HF current filtering
• A time delay which prevents tripping caused by the load from stray capacitance on power-up. The time delay is not possible for 30 mA
devices. In this case, choose devices with immunity against nuisance tripping, for example "residual current devices" with reinforced
immunity from the s.i range (Merlin Gerin brand).
If the installation includes several drives, provide one residual current device per drive.
WARNING
INADEQUATE OVERCURRENT PROTECTION
• Overcurrent protective devices must be properly coordinated.
• The Canadian Electricity Code and the National Electrical Code require branch circuit protection. Use the fuses
recommended on the drive nameplate to achieve published short-circuit current ratings.
• Do not connect the drive to a power feeder whose short-circuit capacity exceeds the drive short-circuit current rating
listed on the drive nameplate.
Failure to follow these instructions can result in death or serious injury.
20
Wiring recommendations
Keep the power cables separate from circuits in the installation with low-level signals (sensors, PLCs, measuring apparatus, video,
telephone).
The motor cables must be at least 0.5 m (20 in.) long.
Do not immerse the motor cables in water.
Do not use surge arresters or power factor correction capacitors on the variable speed drive output.
CAUTION
IMPROPER USE OF A BRAKING RESISTOR
• Only use the braking resistors recommended in our catalogs.
• Wire the thermal protection contact on the resistor so that the drive power supply is disconnected immediately in the
event of a fault (refer to the manual supplied with the resistor).
Failure to follow these instructions can result in equipment damage.
Control
Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted
cables with a pitch of between 25 and 50 mm (0.98 and 1.97 in.) and connecting the shielding to ground at each end.
If using conduit, do not lay the motor, power supply and control cables in the same conduit. Keep the metal conduit containing the power
supply cables at least 8 cm (3 in.) away from the metal conduit containing the control cables. Keep the non-metal conduits or cable ducts
containing the power supply cables at least 31 cm (12 in.) away from the metal conduits containing the control cables. If it is necessary for
control and power cables to cross each other, be sure they cross at right angles.
Length of motor cables
ATV61H
0m
(0 ft)
075M3 to U75M3
075N4 to D15N4
D11M3X to
D45M3X
D18N4 to D75N4
50 m
(164 ft)
100 m
(328 ft)
150 m
(492 ft)
300 m
(984 ft)
1,000 m
(3,280 ft)
Shielded
cable
Unshielded
cable
Shielded
cable
Unshielded
cable
with dv/dt filters
with output filters
Choice of associated components:
Please refer to the catalog.
21
Power terminals
Access to the power terminals
ATV61 H075M3 to HD15M3X and ATV61 H075N4 to HD18N4
Unlock the power part access flap and remove it as shown below.
Example of ATV61HU22M3
ATV61 HD18M3X to HD45M3X and ATV61 HD22N4 and HD75N4
To access the power terminals, remove the front panel as shown below.
Example of ATV61HD75N4
Characteristics and functions of the power terminals
Terminal
t
R/L1
S/L2
T/L3
PO
PA/+
PB
PC/U/T1
V/T2
W/T3
Function
Protective ground connection terminal
Power supply
DC bus + polarity
Output to braking resistor (+ polarity)
Output to braking resistor
DC bus - polarity
Outputs to the motor
Only remove the link between PO and PA/+ if a DC choke has been added. The screws on the PO and PA/+ terminals must always
be fully tightened as there is a high current flowing in the commoning link.
22
Power terminals
Arrangement of the power terminals
ATV61H 075M3, U15M3, U22M3, U30M3, U40M3,
075N4, U15N4, U22N4, U30N4, U40N4
ATV61H
PO
PA/+
PB
R/L1
S/L2 T/L3
075M3, U15M3,
075N4, U15N4, U22N4
U22M3, U30M3, U40M3,
U30N4, U40N4
PC/U/T1
Maximum wire
size
mm²
AWG
2.5
14
6
8
Tightening
torque
Nm
(lb.in)
1.2
(10.6)
1.2
(10.6)
V/T2 W/T3
ATV61H U55M3, U75M3, D11M3X, D15M3X,
U55N4, U75N4, D11N4, D15N4, D18N4
ATV61H
U55M3,
U55N4, U75N4
U75M3,
D11N4
D11M3X, D15M3X,
D15N4, D18N4
R/L1
S/L2 T/L3
PO
PA/+
PB
PC/-
U/T1
Maximum wire
size
mm²
AWG
10
6
16
4
35
1
Tightening
torque
Nm
(lb.in)
2
(17.7)
2.4
(21)
2.4
(21)
V/T2 W/T3
ATV61H D18M3X, D22M3X, D30M3X, D37M3X, D45M3X,
D22N4, D30N4, D37N4, D45N4, D55N4, D75N4
ATV61H
D18M3X, D22M3X,
D22N4, D30N4, D37N4
ATV61H
R/L1
S/L2 T/L3
U/T1
V/T2 W/T3
PO
PB
PC/-
PA/+
D30M3X, D37M3X, D45M3X,
D45N4, D55N4, D75N4
Maximum wire
size
mm²
AWG
50
1/0
Maximum wire
size
mm² kcmils
120
350
Tightening
torque
Nm
(lb.in)
6
(53)
Tightening
torque
Nm
(lb.in)
19
(168)
23
Control terminals
Access to the control terminals
To access the control terminals,
open the cover on the control front panel.
Removing the terminal card
1
To make it easier to wire the drive control section, the control
terminal card can be removed.
• Undo the screw until the spring is fully extended
• Remove the card by sliding it downwards
CAUTION
2
IMPROPERLY SECURED TERMINAL CARD
When replacing the control terminal card, it is essential to
fully tighten the captive screw.
Failure to follow this instruction can result in
equipment damage.
Arrangement of the control terminals
Logic input switch
Source
SW1
Sink
AO1
AI2
COM
+10
AI1+
AI1COM
R1C
R2A
R2C
Factory setting: Source
Ext
SW2
R1A
R1B
Int
LI6 input switch
Factory setting: LI
LI5
LI6
+24
PWR
LI2
LI3
LI4
P24
0V
LI1
PTC LI
RJ45
RJ45 connector
Note: The ATV61 is supplied with a link between the PWR and +24 terminals.
24
Maximum wire size:
2.5 mm² - AWG 14
Max. tightening torque:
0.6 Nm - 5.3 lb.in
Control terminals
Characteristics and functions of the control terminals
Terminal
R1A
R1B
R1C
R2A
R2C
Electrical characteristics
• Minimum switching capacity: 3 mA for 24 V c
• Maximum switching capacity on resistive load:
5 A for 250 V a or 30 V c
•
Maximum
switching current on inductive load (cos ϕ = 0.4 L/R = 7 ms):
N/O contact of programmable relay R2
2 A for 250 V a or 30 V c
• Reaction time: 7 ms ± 0.5 ms
• Service life: 100,000 operations at max. switching power
+10
+ 10 V c power supply for reference
potentiometer 1 to 10 kΩ
Differential analog input AI1
AI1+
AI1 COM
AI2
COM
AO1
P24
0V
LI1
LI2
LI3
LI4
LI5
LI6
+24
PWR
Function
Common point C/O contact (R1C) of
programmable relay R1
• + 10 V c (10.5 V ± 0.5V)
• 10 mA max.
• -10 to +10 V c (max. safe voltage 24 V)
• Reaction time: 2 ms ± 0.5 ms, 11-bit resolution + 1 sign bit
• Accuracy ± 0.6% for Δθ = 60°C (140°F), linearity ± 0.15% of max. value
0V
Analog I/O common
Depending on software configuration:
Analog voltage input
• Analog input 0 to +10 V c (max. safe voltage 24 V), impedance 30 kΩ
or
or
Analog current input
• Analog input X - Y mA, X and Y can be programmed from 0 to 20 mA, impedance 250 Ω
• Reaction time: 2 ms ± 0.5 ms
• 11-bit resolution, accuracy ± 0.6% for Δθ = 60°C (140°F), linearity ± 0.15% of max.
value
Analog I/O common
0V
Depending on software configuration:
Analog voltage output
• Analog output 0 to +10 V c, load impedance greater than 50 kΩ
or
or
Analog current output
• Analog output X - Y mA, X and Y can be programmed from 0 to 20 mA, max. load
impedance 500 Ω
• 10-bit resolution, reaction time: 2 ms ± 0.5 ms
• Accuracy ± 1% for Δθ = 60°C (140°F), linearity ± 0,2% of max. value
Input for external +24V c control
power supply
Logic input common and 0V of P24
external power supply
Programmable logic inputs
• +24 V c (min. 19 V, max. 30 V)
• Power 30 Watts
0V
• +24 V c (max. 30 V)
• Impedance 3.5 kΩ
• Reaction time: 2 ms ± 0.5 ms
SW1 switch
State 0
State 1
Source (factory setting) < 5 V c > 11 V c
Sink Int or Sink Ext
> 16 V c < 10 V c
Depending on the position of the SW2
switch.
SW2 switch on LI (factory setting)
- Programmable logic input
• Same characteristics as logic inputs LI1 to LI5
or
or
SW2 switch on PTC
- Input for PTC probes
• Trip threshold 3 kΩ, reset threshold 1.8 kΩ
• Short-circuit detection threshold < 50 Ω
Logic input power supply
SW1 switch in Source or Sink Int position
• +24 V c power supply (min. 21 V, max. 27 V), protected against short-circuits and
overloads
• Max. current available for customers 200 mA
Power Removal safety function input
When PWR is not connected to the
24V, the motor cannot be started
(compliance with functional safety
standard EN 954-1 and
IEC/EN 61508)
SW1 switch in Sink Ext position
• Input for external +24 V c power supply for the logic inputs
• 24 V c power supply (max. 30 V)
• Impedance 1.5 kΩ
• State 0 if < 2V, state 1 if > 17V
• Reaction time: 10ms
25
Option terminals
Logic I/O option card terminals (VW3 A3 201)
Logic input switch SW3
Source
SW3
Sink
Factory setting: Source
Ext
Int
TH1+
TH1L01
L02
CLO
0V
-10
+24
LI7
LI8
LI9
LI10
0V
R3C
R3A
R3B
Maximum wire size:
1.5 mm² - AWG 16
Max. tightening torque:
0.25 Nm - 2.21 lb.in
Characteristics and functions of the terminals
Terminal
R3A
R3B
R3C
Function
Common point C/O contact R3C of
programmable relay R3
Electrical characteristics
• Minimum switching capacity: 3mA for 24 V c
• Maximum switching capacity on resistive load:
5 A for 250 V a or 30 V c
• Maximum switching capacity on inductive load (cos ϕ = 0.4 L/R = 7 ms):
2 A for 250 V a or 30 V c
• Reaction time: 7 ms ± 0.5 ms
• Service life: 100,000 operations
-10
-10 V c power supply for reference
potentiometer 1 to 10 kΩ
Logic input power supply
• - 10 V c (-10.5 V ± 0.5V)
• 10 mA max.
SW3 switch in Source or Sink Int position
• +24 V c power supply (min. 21 V, max. 27 V), protected against short-circuits and
overloads
• Max. current available for customers 200 mA (This current corresponds to the total
consumption on the control card +24 and the option cards +24)
+24
SW3 switch in Sink Ext position
• Input for external +24 V c power supply for the logic inputs
• +24 V c power supply (max. 30 V)
Switch SW3
State 0
State 1
• Impedance 3.5 kΩ
• Reaction time 2 ms ± 0.5 ms
Source (factory setting) < 5 V c > 11 V c
Sink Int or Sink Ext
> 16 V c < 10 V c
LI7
LI8
LI9
LI10
Programmable logic inputs
0V
0V
0V
TH1+
TH1LO1
LO2
PTC probe input
• Trip threshold 3 kΩ, reset threshold 1.8 kΩ
• Short-circuit detection threshold < 50 Ω
Open collector programmable logic
outputs
• +24 V c (max. 30 V)
• Max. current 200 mA for internal power supply and 200 mA for external power supply
• Reaction time: 2 ms ± 0.5 ms
CLO
0V
Logic output common
0V
26
0V
Option terminals
Extended I/O option card terminals (VW3 A3 202)
Logic input switch SW4
Factory setting: Source
Source
Sink
Ext
Int
SW4
0V
CLO
LO4
LO3
RP
TH2TH2+
+24
LI11
LI12
LI13
LI14
0V
-10
AI3+
AI3AI4
COM
AO2
AO3
R4C
R4B
R4A
Maximum wire size:
1.5 mm² - AWG 16
Max. tightening torque:
0.25 Nm - 2.21 lb.in
Characteristics and functions of the terminals
Terminal
R4A
R4B
R4C
Function
Common point C/O contact R4C of
programmable relay R4
Electrical characteristics
• Minimum switching capacity: 3mA for 24 V c
• Maximum switching capacity on resistive load:
5 A for 250 V a or 30 V c
• Maximum switching capacity on inductive load (cos ϕ = 0.4 L/R = 7 ms):
1.5 A for 250 V a or 30 V c
• Reaction time 10 ms ± 1ms
• Service life: 100,000 operations
-10
-10 V c power supply for reference
potentiometer 1 to 10 kΩ
+ polarity of the current differential
analog input AI3
- polarity of the current differential
analog input AI3
• - 10 V c (-10.5 V ± 0.5V)
• 10 mA max.
• Analog input X - Y mA, X and Y can be programmed from 0 to 20 mA,
impedance 250 Ω
• Reaction time: 5 ms ± 1 ms
• 11-bit resolution + 1 sign bit, accuracy ± 0.6% for Δθ = 60°C (140°F)
• Linearity ± 0.15% of max. value
AI3 +
AI3 AI4
COM
AO2
AO3
Depending on software configuration:
Analog current input
• Analog input 0 to +10 V c (max. safe voltage 24 V), impedance 30 kΩ
or
or
Analog voltage input
• Analog input X - Y mA, X and Y can be programmed from 0 to 20 mA,
impedance 250 Ω
• Reaction time: 5 ms ± 1 ms
• 11-bit resolution, accuracy ± 0.6% for Δθ = 60°C (140°F), linearity ± 0.15% of max.
value
Analog I/O common
0V
Depending on software configuration:
Analog voltage outputs
• 0 - 10 V c bipolar analog output or -10/+10 V c depending on software, load
impedance greater than 50 kΩ
or
or
Analog current outputs
• Analog current output X-Y mA, X and Y can be programmed from 0 to 20 mA, max.
load impedance 500 Ω
• 10-bit resolution
• Reaction time 5 ms ± 1 ms, accuracy ± 1% for Δθ = 60°C (140°F), linearity ± 0.2%
27
Option terminals
Terminal
+24
Function
Logic input power supply
Electrical characteristics
SW4 switch in Source or Sink Int position
• +24 V c output (min. 21 V, max. 27 V), protected against short-circuits and overloads
• Max. current available for customers 200 mA (This current corresponds to the total
consumption on the control card +24 and the option cards +24)
SW4 switch in Sink Ext position
• Input for external +24 V c power supply for the logic inputs
• +24 V c (max. 30 V)
SW4 switch
State 0
State 1
• Impedance 3.5 kΩ
• Reaction time: 5 ms ± 1 ms
Source (factory setting) < 5 V c > 11 V c
Sink Int or Sink Ext
> 16 V c < 10 V c
LI11
LI12
LI13
LI14
Programmable logic inputs
0V
Logic input common
0V
TH2 +
TH2 RP
PTC probe input
•
•
•
•
•
•
•
LO3
LO4
CLO
0V
28
Frequency input
Trip threshold 3 kΩ, reset threshold 1.8 kΩ
Short-circuit detection threshold < 50 Ω
Frequency range: 0…30 kHz
Cyclic ratio: 50 % ± 10 %
Maximum sampling time: 5 ms ± 1 ms
Maximum input voltage 30 V, 15 mA
Add a resistor if the input voltage is greater than 5 V (510 Ω for 12 V, 910 Ω for 15 V,
1.3 kΩ for 24 V)
State 0 if < 1.2 V, state 1 if > 3.5 V
+24 V c (max. 30 V)
Max. current 20 mA for internal power supply and 200 mA for external power supply
Reaction time 5 ms ± 1ms
•
Open collector programmable logic •
outputs
•
•
Logic output common
0V
0V
Option terminals
Encoder interface card terminals
VW3 A3 401...407
0Vs
+Vs
B
B
A
A
Maximum wire size:
1.5 mm² - AWG 16
Max. tightening torque:
0.25 Nm - 2.21 lb.in
Characteristics and functions of the terminals
Encoder interface cards with RS422-compatible differential outputs
Terminal Function
Electrical characteristics
VW3 A3 401
+Vs
Encoder power • 5V c (max. 5.5V) protected against short-circuits
supply
and overloads
0Vs
• Max. current 200 mA
A, /A
Incremental
• Max. resolution: 5,000 points/rev
B, /B
logic inputs
• Max. frequency: 300kHz
VW3 A3 402
• 15 V c (max. 16 V) protected against short-circuits
and overloads
• Max. current 175 mA
Encoder interface cards with open collector outputs
Terminal Function
Electrical characteristics
VW3 A3 403
VW3 A3 404
+Vs
Encoder power • 12 V c (max. 13 V) protected against short-circuits • 15 V c (max. 16 V) protected against short-circuits
supply
and overloads
and overloads
0Vs
• Max. current 175 mA
• Max. current 175 mA
A, /A
Incremental
• Max. resolution: 5,000 points/rev
B, /B
logic inputs
• Max. frequency: 300kHz
Encoder interface cards with push-pull outputs
Terminal Function
Electrical characteristics
VW3 A3 405
VW3 A3 406
+Vs
Encoder power • 12 V c (max. 13 V) protected
• 15 V c (max. 16 V) protected
supply
against short-circuits and
against short-circuits and
0Vs
overloads
overloads
• Max. current 175 mA
• Max. current 175 mA
A, /A
Incremental
• Max. resolution: 5,000 points/rev
B, /B
logic inputs
• Max. frequency: 300kHz
VW3 A3 407
• 24V c (min. 20V, max. 30V)
protected against short-circuits
and overloads
• Max. current 100 mA
29
Option terminals
Selecting the encoder
The 7 encoder interface cards available as options with the ATV61 enable three different encoder technologies to be used:
• Optical incremental encoder with differential outputs compatible with the RS422 standard
• Optical incremental encoder with open collector outputs
• Optical incremental encoder with push pull-outputs
The encoder must comply with the following two limits:
• Maximum encoder frequency 300 kHz
• Maximum resolution 5,000 points/revolution
Choose the max. standard resolution within these two limits to obtain optimum accuracy.
Wiring the encoder
Use a shielded cable containing 3 twisted pairs with a pitch of between 25 and 50 mm (0.98 in. and 1.97 in.). Connect the shielding to ground
at both ends.
The minimum cross-section of the conductors must comply with the table below to limit line voltage drop:
Max. encoder
cable length
10 m
32.8 ft
50 m
164 ft
100 m
328 ft
200 m
656 ft
300 m
984 ft
30
VW3 A3 401...402
Max. consumption
Minimum cross-section of
current of encoder
conductors
100 mA
0.2 mm²
AWG 24
200 mA
0.2 mm²
AWG 24
100 mA
0.5 mm²
AWG 20
200 mA
0.75 mm²
AWG 18
100 mA
0.75 mm²
AWG 18
200 mA
1.5 mm²
AWG 15
-
VW3 A3 403...407
Max. consumption
Minimum cross-section of
current of encoder
conductors
100 mA
0.2 mm²
AWG 24
200 mA
0.2 mm²
AWG 24
100 mA
0.5 mm²
AWG 20
200 mA
0.75 mm²
AWG 18
100 mA
0.75 mm²
AWG 18
200 mA
1.5 mm²
AWG 16
100 mA
0.5 mm²
AWG 20
200 mA
1.5 mm²
AWG 15
100 mA
0.75 mm²
AWG 18
200 mA
1.5 mm²
AWG 15
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 1 and
IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard
IEC/EN 60204 1
Single-phase power supply (ATV61H 075M3 to U75M3)
Diagram with line contactor
2a
- Q2
- Q3
- T1
- S2
- S1
- KM1
A1
A2
- Q2
A1
- KM1
R1A
- KM1
R1C
(1)
+24
PWR
R2C
R2A
R1B
PB
PC / -
R1C
R1A
PA / +
T / L3
W / T3
P0
S / L2
ATV61HpppM3
W1
R / L1
U / T1
V1
U1
V / T2
(2)
A1
M
3a
Braking resistor (if used)
Diagram with switch disconnect
2 a
(1)
+24
PWR
R2C
R2A
R1B
PC / -
PB
PA / +
R1C
R1A
T / L3
W / T3
P0
S / L2
R / L1
U / T1
V / T2
(2)
A1
ATV61HpppM3
W1
V1
U1
Q1
Braking resistor (if used)
M
3a
(1) Line choke, if used (compulsory for ATV61H U40M3 to U75M3 drives)
(2) Fault relay contacts, for remote signaling of drive status
Inhibit the input phase loss fault (IPL) so that ATV61H 075M3 to U75M3 drives can operate on a single-phase supply (see the
Programming Manual). If this fault is set to its factory configuration, the drive will stay locked in fault mode.
Note: Install interference suppressors on all inductive circuits near the drive or connected to the same circuit (relays, contactors, solenoid
valves, etc).
Choice of associated components:
Please refer to the catalog.
31
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 1 and
IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard
IEC/EN 60204-1
Three-phase power supply
Diagram with line contactor
3a
- Q2
- S2
- Q3
- T1
- S1
- KM1
A1
A2
- Q2
A1
- KM1
- KM1
R1A
R1C
(1)
+24
PC / -
PWR
R2C
R2A
PB
R1B
PA / +
W1
P0
R1C
T / L3
W / T3
S / L2
R / L1
V / T2
U / T1
V1
U1
R1A
(2)
A1
M
3a
Braking resistor (if used)
Diagram with switch disconnect
3a
(1)
+24
PWR
R2C
PC / -
PB
R2A
PA / +
R1C
R1B
P0
R1A
T / L3
S / L2
V / T2
W / T3
R / L1
U / T1
(2)
A1
W1
V1
U1
Q1
Braking resistor (if used)
M
3a
(1) Line choke (if used)
(2) Fault relay contacts, for remote signaling of drive status
Note: Fit interference suppressors to all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves,
etc).
Choice of associated components:
Please refer to the catalog.
32
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 3 and
IEC/EN 61508 capacity SIL2, stopping category 0 in accordance with standard
IEC/EN 60204-1
This connection diagram is suitable for use with machines with a short freewheel stop time (machines with low inertia or high resistive
torque).
When the stop request is activated, the motor power supply is cut immediately and it stops is accordance with category 0 of standard
IEC/EN 60204-1.
N(-) L1(+)
F1
S2
S1
ESC
A1
3a
Y1
Y2
13
23
33
Y43
14
24
34
Y44
XPS AC
K1
Logic
T
K2
48 V, 115 V, 230 V
A2
K1
K2
PE
(1)
R1B
R1C
R1A
+24
PWR
LI1
LI6
PC / -
PB
PA / +
P0
T / L3
W / T3
S / L2
W1
V / T2
V1
U1
U / T1
R / L1
A1
LI2
(2)
M
3a
Braking resistor (if used)
(1) Line choke (if used)
(2) It is essential to connect the shielding on the cable connected to the Power Removal input to ground.
- Standard EN 954-1 category 3 requires the use of a stop button with double contact (S1).
- S1 is used to activate the Power Removal safety function.
- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization
conditions for the module.
- One Preventa module can be used for the Power Removal safety function on several ATV61 drives.
- A logic input on the Preventa module can be used to indicate safely that the drive is operating in safe conditions.
Note:
For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive power supply must be turned off and then on again before carrying out this preventive maintenance.
The drive logic output signals cannot be considered as safety-type signals.
Fit interference suppressors to all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).
Choice of associated components:
Please refer to the catalog.
33
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 3 and
IEC/EN 61508 capacity SIL2, stopping category 1 in accordance with standard
IEC/EN 60204-1
This connection diagram is suitable for use with machines with a long freewheel stop time (machines with high inertia or low resistive
torque).
When the stop request is activated, deceleration of the motor, controlled by the drive, is requested first. Then, after a time delay
corresponding to the deceleration time, the Power Removal safety function is activated.
Example:
- 2-wire control
- LI1 assigned to forward
- LI2 assigned to reverse
N(-) L1(+)
F1
S1
A1
S21 S11 B1
XPS AT
T -
13 23 33 41
S12 S22
K1
K1
K3
K1
67
58
68
K3
1 2
+
115 V
230 V
3a
57
Logic
K2
K2
K4
K1
K4
K2
K3
K2
K4
A2
S33
PE
Y1
Y2 Y3 Y4 Y5
14 24 34 42
ESC
S2
(1)
(2)
R1B
R1A
R1C
+24
PWR
LI1
LI6
PC / -
PB
PA / +
P0
T / L3
W / T3
S / L2
W1
V / T2
V1
U1
U / T1
R / L1
A1
LI2
(3)
M
3a
Braking resistor (if used)
(1) In this example, the logic inputs LIp are wired as "Source" but can be wired as "Sink Int" or "Sink Ext".
(2) Line choke (if used)
(3) It is essential to connect the shielding on the cable connected to the Power Removal input to ground.
- Standard EN 954-1 category 3 requires the use of a stop button with double contact (S1).
- S1 is used to activate the Power Removal safety function.
- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization
conditions for the module.
- One Preventa module can be used for the Power Removal safety function on several ATV61 drives. In this case the time delay must
be set to the longest stopping time.
- A logic input on the Preventa module can be used to indicate safely that the drive is operating in safe conditions.
Note:
For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive power supply must be turned off and then on again before carrying out this preventive maintenance.
The drive logic output signals cannot be considered as safety-type signals.
Fit interference suppressors to all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).
Choice of associated components:
Please refer to the catalog.
34
Connection diagrams
Control connection diagrams
Control card connection diagram
A1
COM
AO1
COM
AI 2
AI1-
AI1+
+10
0V
LI6
LI5
LI4
LI3
LI2
LI1
+24
PWR
ATV61Hppppp
Reference
potentiometer
0 ± 10 V
or
X-Y mA
Logic input switch (SW1)
The logic input switch (SW1) is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs.
• Set the switch to Source (factory setting) if using PLC outputs with PNP transistors.
• Set the switch to Sink Int or Sink Ext if using PLC outputs with NPN transistors.
ATV61Hppppp
0V
LI6
LI5
LI4
LI3
Ext
0V
LI6
LI5
LI4
LI3
LI2
Sink
Int
LI2
SW1
LI1
Ext
A1
Source
ATV61Hppppp
+24
Sink
A1
Int
+24
Source
SW1
• SW1 switch set to "Source" position and use of an external power
supply for the LIs
LI1
• SW1 switch set to "Source" position
24V c source
+24 V
0V
ATV61Hppppp
0V
LI6
LI5
LI4
Ext
LI3
Int
LI2
0V
LI6
LI5
LI4
LI3
LI2
Sink
LI1
Ext
A1
Source
ATV61Hppppp
SW1
+24
Sink
A1
Int
+24
Source
SW1
• SW1 switch set to "Sink Ext" position
LI1
• SW1 switch set to "Sink Int" position
24V c source
+24 V
0V
WARNING
Unintended Equipment Operation
• When the SW1 switch is set to "Sink Int" or "Sink Ext", the common must never be connected to ground or the protective
ground, as there is then a risk of unintended equipment operation on the first insulation fault.
Failure to follow this instruction can result in death or serious injury.
35
Connection diagrams
Bipolar speed reference
A1
- 10 V
COM
+ 10 V
AI1-
AI1+
ATV61Hppppp
±10 V c source
Speed reference using axis control
A1
COM
0V
-
+
AI1-
AI1+
ATV61Hppppp
Axis control
±10 V
reference
SW2 switch
The LI6 logic input switch (SW2) makes it possible to use the LI6 input:
- either as a logic input by setting the switch to LI (factory setting)
- or for motor protection via PTC probes by setting the switch to PTC
A1
0V
LI6
ATV61Hppppp
SW2
PTC LI
Motor
Control power supply via an external source
The control card can be supplied via an external +24V c source
A1
ATV61Hppppp
0V
24V c source
0V
+24 V
36
P24
Connection diagrams
I/O extension card connection diagrams
R4B
TH2-
TH2+
AI3+
AI3-
COM
AI4
AO3
AO2
0V
RP
CLO
VW3 A3 202
LO4
LO3
R4C
LI11
0V
+24
A1
R4A
Connection diagram for extended I/O option card (VW3 A3 202)
Source
0-20 mA
4-20 mA
X-Y mA
Motor
0 ± 10 V
or
X-Y mA
R3B
TH1-
TH1+
CLO
VW3 A3 201
LO2
LO1
R3C
LI7
0V
+24
A1
R3A
Connection diagram for logic I/O option card (VW3 A3 201)
Motor
37
Connection diagrams
SW3/SW4 logic I/O switch
• Switch in "Source" position and use of an external +24 V c source
• Switch in "Source" position
SW3 or SW4
SW3 or SW4
CLO
LOp
CLO
LOp
+24
LIp
Ext
Ext
LIp
Int
VW3 A3 20p
Int
0V
Sink
+24
VW3 A3 20p
0V
Sink
A1
Source
A1
Source
24V c source
+24V
0V
• Switch in "Sink Int" position
• Switch in "Sink Ext" position
SW3 or SW4
CLO
LOp
Ext
LIp
Sink
VW3 A3 20p
Int
0V
CLO
LOp
LIp
0V
Int
Ext
A1
Source
VW3 A3 20p
+24
Sink
SW3 or SW4
A1
+24
Source
24V c source
+24V
0V
WARNING
Unintended Equipment Operation
• When the SW3 or SW4 switches are set to "Sink Int" or "Sink Ext", the common must never be connected to ground or
the protective ground, as there is then a risk of accidental starting on the first insulation fault.
Failure to follow this instruction can result in death or serious injury.
38
Connection diagrams
Connection of several drives in parallel on the DC bus
Connection in parallel on the DC bus is recommended in applications for which full motor power must be guaranteed.
Each drive uses its own charging circuit
3 a
2
PO
T / L3
S / L2
T / L3
R / L1
F3
M2
3 a
W / T3
PC/-
W3
V3
V / T2
U / T1
PO
3
ATV61Hppppp
PC/-
U3
V / T2
U / T1
V2
U2
W / T3
2
ATV61Hppppp
PC/-
W2
R / L1
S / L2
F2
T / L3
W1
V / T2
U / T1
V1
U1
M1
3 a
Drives 1 ,
PO
1
ATV61Hppppp
W / T3
R / L1
S / L2
F1
M3
3 a
and 3 must not be more than one size apart when they are connected in this way.
F1, F2, F3: fast-acting semiconductor fuses for protection on the DC bus side.
39
Operation on an IT system
IT system: Isolated or impedance grounded neutral.
Use a permanent insulation monitor compatible with non-linear loads, such as a Merlin Gerin type XM200 or equivalent.
Altivar 61 drives feature built-in RFI filters. These filters can be isolated from ground for operation on an IT system as follows:
Remove the jumper located to the left of the power terminals
Normal
(filter connected)
IT system
(filter disconnected)
CAUTION
When the filters are disconnected, the drive switching frequency must not exceed 4 kHz. Refer to the programming
manual for the corresponding parameter setting.
Failure to follow this instruction can result in equipment damage.
40
Electromagnetic compatibility, wiring
Electromagnetic compatibility
Principle
• Grounds between thedrive, motor and cable shielding must have "high frequency" equipotentiality.
• Use of shielded cables with shielding connected to ground at both ends for the motor cables, braking resistor (if used) and control-signal
wiring. Conduits or metal ducting can be used for part of the shielding length provided that there is no break in continuity.
• Ensure maximum separation between the power supply cable (line supply) and the motor cable.
Installation diagram
ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4
• Attach and ground the shielding of cables 4 and 5 as close as possible to the drive:
- Strip the shielding.
- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the metal plate 2.
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.
• Install the control EMC plate 11 on the sheet steel grounded plate 2, as shown in the diagram.
• Attach and ground the shielding of cables 7, 12 and 13 as close as possible to the drive:
- Strip the shielding.
- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the control EMC flange 9.
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.
1 Altivar 61
2 Sheet steel grounded plate supplied with the drive
1
8
9
2
3
10
4
3 Tapped holes for installing the control EMC plate.
4 Shielded cable for motor connection with shielding connected to ground at
both ends. The shielding must be continuous and intermediate terminals
must be in EMC shielded metal boxes.
5 Shielded cable for connecting the braking resistor (if used).
The shielding must be continuous and intermediate terminals must be in
EMC shielded metal boxes.
5
6 Non-shielded wires for relay contact output.
7 Shielded cables for connecting the Power Removal safety function input.
The shielding must be continuous and intermediate terminals must be in
EMC shielded metal boxes.
8 Metal clamps
9 Connection to the protective ground
11
10 Unshielded power supply wires or cable
12
13
6
11 Control EMC plate
7
12 Shielded cables for connecting the control-signal cables. For applications
requiring several conductors, use cables with a small cross-section
(0.5 mm2 - AWG 20).
13 Shielded cables for connecting the encoder. The shielding must be
continuous and intermediate terminals must be in EMC shielded metal
boxes.
Note:
• If using an additional input filter, it should be mounted under the drive and connected directly to the line supply via an unshielded cable.
Link 10 on the drive is then via the filter output cable.
• The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the PE
protective conductors (green-yellow) to the appropriate terminals on each unit.
41
Electromagnetic compatibility, wiring
Installation diagram
ATV61H D18M3X to D45M3X and ATV61H D22N4 to D75N4
Attach and ground the shielding of cables 4 and 5 as close as possible to the drive:
- Strip the shielding.
- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the metal plate 2.
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.
• Attach and ground the shielding of cables 6, 7 and 8 as close as possible to the drive:
- Strip the shielding.
- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the drive.
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.
1
1 Altivar 61
2 Sheet steel grounded plate supplied with the drive
3 Metal clamps
10
2
3
11
4
5
4 Shielded cable for motor connection with shielding connected to ground at
both ends. The shielding must be continuous and intermediate terminals must
be in EMC shielded metal boxes.
5 Shielded cable for connecting the braking resistor (if used).
The shielding must be continuous and intermediate terminals must be in EMC
shielded metal boxes.
6 Shielded cables for connecting the control-signal cables. For applications
requiring several conductors, use cables with a small cross-section
(0.5 mm2 - AWG 20).
7 Shielded cables for connecting the Power Removal safety function input.
The shielding must be continuous and intermediate terminals must be in EMC
shielded metal boxes.
8 Shielded cables for connecting the encoder. The shielding must be
continuous and intermediate terminals must be in EMC shielded metal boxes.
9 Non-shielded wires for relay contact output.
6
7
10 Connection to the protective ground
11 Unshielded power supply wires or cable
8
9
Note:
• If using an additional input filter, it should be mounted under the drive and connected directly to the line supply via an unshielded cable.
Link 4 on the drive is then via the filter output cable.
• The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the PE
protective conductors (green-yellow) to the appropriate terminals on each unit.
42
atv61s_installation_manual_en_v2
2005-09
">