S**H*D | W**H*D | S**H | T**H | W**H | T**H*D | User manual | Bard 2100-516
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INSTALLATION INSTRUCTIONS SINGLE STAGE HEAT PUMPS LOW VOLTAGE CONTROL CIRCUIT WIRING MODELS W**H W**H*D S**H S**H*D T**H T**H*D Bard Manufacturing Company, Inc. Bryan, Ohio 43506 Since 1914...Moving ahead just as planned. Manual : Supersedes: File: Date: 2100-516H 2100-516G Volume III Tab 16 03-28-14 Manual Page 2100-516H 1 of 19 Contents Installation Instructions Wiring – Low Voltage Wiring...................................... 3 Operating Voltage Range........................................... 3 Low Voltage Connection............................................ 3 Wiring Diagram Figure 11 Heat Pump w/CS2000A*......................... 15 Figures Tables Figure 1 Basic HP w/Opt. Elec. Heat...................... 5 Table 1 Diagram to Use w/Unit & Vents................. 3 Figure 2 HP w/Opt. MFAD, CRV & ERV Vent. Pkg. . w/Programmable T-Stat............................ 6 Table 2 Operating Voltage Range.......................... 3 Table 3 Wall Thermostat........................................ 3 Figure 3 HP w/Opt. MFAD, CRV & ERV Vent. Pkg. . w/Non-Programmable T-Stat..................... 7 Table 4 Humidity Controls...................................... 4 Table 5 CO2 Controller........................................... 4 Figure 4 HP w/Opt. MFAD, CRV & ERV Vent. Pkg. . w/Non-Programmable Thermostat with .... CO2 Controller..........................................8 Table 6 Thermostat Wire Size................................ 4 Figure 5 Heat Pump w/Opt. Economizer "E" Vent Option......................................... 9 Figure 6 HP w/Dehumidification Sequence & No Vent Pkg. Using T-Stat Comb................. 10 Figure 7 HP w/Dehumidification Sequence w/ Non-Programmable T-Stat.......................... 11 Figure 8 HP w/Dehumidification Sequence & Opt. MFAD, CRV, & ERV Vent Pkg. Using Elec. T-Stat with Combination Temp. & Humidity Control....................... 12 Figure 9 HP w/Dehumidification Sequence & Opt. MFAD, CRV & ERV Vent. Pkg. Using Non-Prog. T-Stat. (No Occupied Signal).............................. 13 Figure 10 HP w/Dehumidification Sequence & Opt. MFAD, CRV & ERV Vent. Pkg. Using Non-Prog. T-Stat. with CO2 Controller......................................... 14 Figure 11 Heat Pump w/CS2000A*......................... 15 Figure 12 W**H1 Dehum. with Economizer and #8403-060 Thermostat (EIFM) "E" Vent Option....................................... 16 Figure 13 1-Stage HP w/Opt. Elec. Heat with or w/o . .Dehum. with ECONWM* Style Economizer "W" or "T" Vent Option............................ 17 Figure 14 HP w/Opt. CRVMP Vent Pkg. with Programmable T-Stat.............................. 18 Figure 15 HP w/Opt. MFAD, CRV & ERV Vent Pkg. . with Non-Programmable T-Stat............. 19 Manual 2100-516H Page 2 of 19 TABLE 1 DIAGRAM TO USE WITH UNIT AND VENTS System Vent None CRV, ERV, MFAD CRVMWH-3 CHCRV-5 EIFM Economizer ECONWM* Vent Code X R, M, V, P C E T, W, S Thermostat Programmable Programmable Programmable Programmable Programmable CS2000A* All Model Series No Yes No Yes No Yes No Yes No Yes Heat Pump S**H T**H W**H 1 1 3&4 2 15 14 N/A 5 N/A 13 11 Heat Pump with Dehumidification S**H*D T**H*D W**H*D 7 6 9 & 10 8 N/A 14 N/A 12 N/A 13 N/A WIRING – LOW VOLTAGE WIRING 230/208V, 1 phase and 3 phase equipment dual primary voltage transformers. All equipment leaves the factory wired on 240V tap. For 208V operation, reconnect from 240V to 208V tap. The acceptable operating voltage range for the 240V and 208V taps are: TABLE 2 OPERATING VOLTAGE RANGE TAP RANGE 240V 253 – 216 208V 220 – 187 NOTE: The voltage should be measured at the field power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition). An 18 gauge copper, color-coded thermostat cable is recommended. The connection points are shown in this Manual. See Table above. Low Voltage Connection These units use a grounded 24-volt AC low voltage circuit. “L” terminal is compressor lockout output. This terminal is activated on a high or low pressure trip by the electronic heat pump control. This is a 24 VAC output. “W2” terminal is second stage heat (if equipped). “O1” terminal is the ventilation input. This terminal energizes any factory installed ventilation option. “E” terminal is the emergency heat input. This terminal energizes the emergency heat relay. “W3” terminal is the dehumidification input. This terminal energizes compressor, blower and three-way valve. LOW VOLTAGE CONNECTIONS FOR DDC CONTROL Fan Only Energize G Cooling Mode Energize Y, G Heat Pump Heating Energize Y, G, B 2nd Stage Heating w/Heat Pump (if employed) Energize G, W2, Y, B Ventilation Energize G, O1 Emergency Heat Energize B, W2, E, G Dehumidification Energize W3 The “R” terminal is the hot terminal and the “C” terminal is grounded. TABLE 3 WALL THERMOSTAT “G” terminal is the fan input. “Y” terminal is the compressor input. “B” terminal is the reversing valve input. The reversing valve must be energized for heating mode. “R” terminal is the 24 VAC hot. Part Number Predominate Features 2 stage Cool, 2 stage Heat - Conventional 8403-058 1 stage Cool, 2 stage Heat - Heat Pump (TH5220D1151) Electronic Non-Programmable Auto or Manual changeover “C” terminal is the 24 VAC grounded. 8403-060 (1120-445) 3 stage Cool; 3 stage Heat Programmable/Non-Programmable Electronic HP or Conventional Auto or Manual changeover Dehumidification Output Manual 2100-516H Page 3 of 19 TABLE 4 HUMIDITY CONTROLS Part Number 8403-038 (H600A1014) 8403-047 (H200-10-21-10) Predominate Features SPDT switching, pilot duty 50VA @ 24V Humidity range 20-80% RH Electronic dehumidistat SPST closes-on-rise Humidity range 10-90% with adjustable stops TABLE 5 CO2 CONTROLLER Part Number Predominate Features 8403-067 Normally Open SPST relay closes-on-rise 24V dual wave length sensor. Default setting 950ppm, adjustable to 0-2000ppm Default off setting 1000ppm, adjustable to 0-200 ppm can be calibrated TABLE 6 THERMOSTAT WIRE SIZE Transformer VA 55 Manual 2100-516H Page 4 of 19 FLA Wire Gauge Maximum Distance In Feet 2.3 20 gauge 18 gauge 16 gauge 14 gauge 12 gauge 45 60 100 160 250 FIGURE 1 BASIC HEAT PUMP WITH OPTIONAL ELECTRIC HEAT NO ECONOMIZER or VENTILATION PACKAGES Low Voltage Wiring Diagram Thermostat #TH5220D1151 Bard part #8403-058 C G R Rc Y O/B Aux L 1 Stage Cool 2 Stage Heat E 1 Thermostat Bard part #8403-060 C G R 24V Low Voltage Terminal Block C G R "L" is constant 24V output when thermostat is in Em Heat mode Y1 O/B Y1 Y B W2 Y O/D W1/E W1 W2 W3 1 E L Y2 A L DH O1 Electronic Programmable Unit 1 Factory Jumper Installed MIS-2645 C Manual 2100-516H Page 5 of 19 FIGURE 2 HEAT PUMP WITH OPTIONAL MFAD, CRV & ERV VENTILATION PACKAGING WITH PROGRAMMABLE THERMOSTAT (RECOMMENDED) Figure 2 4 Heat Pump with Optional MFAD, CRV, and ERV Ventilation Packaging with Programmable Thermostat (Recommended) Low Voltage Wiring Diagram Thermostat Bard part #8403-060 C G R Y1 Y2 W1/E W2 O/B L Y O/D 1 2 3 4 5 A Electronic Programmable Optional CO2 Controller Bard part #8403-067 6 2 24V Low Voltage Terminal Block C G 3 Black R Y Orange Y1 E B CRV ERV L O1 Brown/White Ventilation Packages MFAD 1 Factory Jumper Installed 2 Do not connect "A" from tstat #8403-060 if optional CO2 controller is used. Connect orange wire to "G" only if 3 optional CO controller is used. 2 Must be configured to programmable and fan 4 set to programmed for the "A" output to function during scheduled occupied periods Manual 2100-516H Page 6 of 19 W1 W3 DH 1 Red Black W2 Red MIS-2633 C Unit FIGURE 3 HEAT PUMP WITH OPTIONAL MFAD, CRV and ERV VENTILATION PACKAGING WITH NON-PROGRAMMABLE THERMOSTAT (NO OCCUPIED SIGNAL) Low Voltage Wiring Diagram Thermostat #TH5220D1151 Bard part #8403-058 C G R Rc E Y AUX O/B 1 Stage Cool 2 Stage Heat L 1 24V Low Voltage Terminal Block C G R "L" is constant 24V output when thermostat is in Em Heat mode Y Y1 E W2 B W1 W3 1 3 Black Black MIS-2646 C Orange Red CRV ERV MFAD Ventilation Packages L DH O1 Unit 2 Brown/White Red 1 Factory Jumper Installed 2 Add jumper, ventilation will be active whenever blower operates. 3 Do not connect orange wire. Manual 2100-516H Page 7 of 19 FIGURE 4 HEAT PUMP WITH OPTIONAL MFAD, CRV and ERV VENTILATION PACKAGING WITH NON-PROGRAMMABLE THERMOSTAT WITH CO2 CONTROLLER "L" is constant 24V output when thermostat is in Em Heat mode Low Voltage Wiring Diagram Thermostat #TH5220D1151 Bard part #8403-058 C G R Rc Y E AUX L O/B 1 Stage Cool 2 Stage Heat 1 2 1 24V Low Voltage Terminal Block C G 2 Black R Y1 Orange Y W2 1 Factory Jumper Installed Connect orange wire to "G" 2 only if optional CO2 controller is used. B 4 W1 W3 DH 5 Optional CO2 Controller Bard part #8403-067 6 O1 L Unit 1 Red Black Manual 2100-516H Page 8 of 19 E 3 CRV ERV Brown/White Ventilation Packages MFAD Red MIS-2634 E FIGURE 5 HEAT PUMP WITH OPTIONAL EIFM ECONOMIZER “E” VENT OPTION Figure 5 Heat Pump with Optional Economizer Low Voltage Wiring Diagram Thermostat Bard part #8403-060 C R O/B 24V Low Voltage Terminal Block C R B W1 W1/E W2 L G E W2 L G A Y Y1 YO/D Y1 DH O1 W3 1 Pink Yellow F Orange E Black 1 Blue Black Y2 Y1 2 Stage Cool 2 Stage Heat Unit Purple 2 3 MIS-2648 C Economizer Wiring Harness 1 Factory Jumper Installed. Must be configured for economizer with YO/D output to 2 be active as first stage cooling. 3 These wires are used in special control applications only. Manual 2100-516H Page 9 of 19 FIGURE 6 HEAT PUMP WITH DEHUMIDIFICATION SEQUENCE AND NO VENTILATION PACKAGE USING THERMOSTAT #8403-060 COMBINATION TEMPERATURE & HUMIDITY CONTROLLER Figure 6 Heat Pump with Dehumidification Sequence and No Ventilation Package using Thermostat part #8403-060 Combination Temperature and Humidity Controller. Low Voltage Wiring Diagram 2 Thermostat Bard part #8403-060 C G R Y1 C G R Y1 W1/E Y2 W2 YO/D O/B L A L O1 Electronic Programmable MIS-2636 A 24V Low Voltage Terminal Block Y E 1 W1 W2 W3 B DH Unit 1 Factory Jumper Installed. 2 Must be configured for "No economizer" for YO/D to be active for humidity control Manual 2100-516H Page 10 of 19 FIGURE 7 HEAT PUMP WITH DEHUMIDIFICATION SEQUENCE WITH NON-PROGRAMMABLE THERMOSTAT Low Voltage Wiring Diagram Thermostat #TH5220D1151 Bard part #8403-058 C G R Rc E Y AUX O/B L 1 24V Low Voltage Terminal Block C G R 1 Stage Cool 2 Stage Heat "L" is constant 24V output when thermostat is in Em Heat mode Y Y1 E W2 B W1 W3 L DH O1 Unit 1 2 Electronic Humidistat Bard part #8403-047 Mechanical Humidistat Bard part #8403-038 6 5 3 Red 4 1 Factory Jumper Installed. Yellow 2 Jumper needs to be added. MIS-2649 B Manual 2100-516H Page 11 of 19 FIGURE 8 HEAT PUMP WITH DEHUMIDIFICATION SEQUENCE & OPTIONAL MFAD, CRV & ERV VENTILATION PACKAGING USING ELECTRONIC THERMOSTAT WITH COMBINATION TEMPERATURE & HUMIDITY CONTROL WITH OPTIONAL CO2 CONTROLLER Figure 8 Heat Pump with Dehumidification Sequence and Optional MFAD, CRV, and ERV Ventilation Packaging using Electronic Thermostat with Combination Temperature and Humidity Control with Optional CO 2 Controller 2 Thermostat Bard part #8403-060 Low Voltage Wiring Diagram C G R Y1 Y2 O/B W2 YO/D A W1/E 2 Stage Cool 2 Stage Heat L 3 1 24V Low Voltage Terminal Block C G R Y1 Y B W2 W3 W1 2 3 4 DH 5 6 Optional CO2 Controller Bard part #8403-067 O1 E L 1 3 Black Black Orange Red CRV Brown/White ERV Ventilation Packages MFAD 1 Factory Jumper Installed Must be configured to "no economizer" to make YO/D output 2 active for humidity control. Must be configured to programmable and fan set to programmed fan for the "A" output to function during scheduled occupied periods. 2 Do not connect "A" from thermostat if optional CO 3 controller is used. Connect orange wire to "G" only when optinal CO 2 controller is used. Manual 2100-516H Page 12 of 19 Red MIS-2637 C Unit FIGURE 9 HEAT PUMP WITH DEHUMIDIFICATION SEQUENCE & OPTIONAL MFAD, CRV & ERV VENTILATION PACKAGING USING A NON-PROGRAMMABLE THERMOSTAT (NO OCCUPIED SIGNAL) Low Voltage Wiring Diagram Thermostat Bard part #8403-058 C G R Rc E Y AUX L O/B 1 24V Low Voltage Terminal Block C G R Y1 1 Stage Cool 2 Stage Heat "L" is constant 24V output when thermostat is in Em Heat mode Y E W2 B W1 W3 DH O1 L Unit 1 Red Orange CRV ERV Black 2 Brown/White Ventilation Packages MFAD RED 4 Black 1 Factory Jumper Installed. 3 Electronic Humidistat Bard part #8403-047 6 5 3 Red 2 Add jumper, ventilation will be active whenever blower operates. 4 3 Jumper needs to be added. Yellow 4 Orange wire is not connected. Mechanical Humidistat Bard part #8403-038 MIS-2638 C Manual 2100-516H Page 13 of 19 FIGURE 10 HEAT PUMP WITH DEHUMIDIFICATION SEQUENCE & OPTIONAL MFAD, CRV & ERV VENTILATION PACKAGING USING A NON-PROGRAMMABLE THERMOSTAT WITH CO2 CONTROLLER "L" is constant 24V output when thermostat is in Em Heat mode Low Voltage Wiring Diagram C G R Rc Thermostat #TH5220D1151 Bard part #8403-058 Y AUX E O/B 1 Stage Cool 2 Stage Heat L 1 1 2 3 4 5 6 Optional CO2 Controller Bard part #8403-067 24V Low Voltage Terminal Block C G R Y1 Y W2 B W1 W3 DH O1 E L 1 Red Orange CRV ERV 3 Black MFAD Black Brown/White Ventilation Packages 1 Factory Jumper Installed. 2 Electronic Humidistat Bard part #8403-047 6 5 3 Red 2 Jumper needs to be added. 4 Yellow Mechanical Humidistat Bard part #8403-038 Manual 2100-516H Page 14 of 19 Red 3 Connect Orange wire to "G". MIS-2639 E Unit FIGURE 11 HEAT PUMP WITH CS2000A2 Figure 11 HP WITH CS2000 WH/SH HEAT PUMP CONNECTION DIAGRAM DO NOT CONNECT "L" UNTIL AFTER 8403-060 CONTROLLER IS CONFIGURED TO CS2000 = YES TEMPERATURE/HUMIDITY CONTROLLER BARD P/N 8403-060 YELLOW G C R O/B Y1 W2 L W1/E 1 THERMOSTAT TH5220D1151 BARD P/N 8403-058 IF OPTIONAL VENT PACKAGE IS INSTALLED, THE "G" WIRE MUST BE CONNECTED TO ASSURE CONTINUOUS BLOWER DURING OCCUPIED PERIODS WHEN VENT SYSTEM IS "ON". THE "G" WIRE MUST ALSO BE CONNECTED FOR PRE-PURGE OPERATION (SEE STEP 2, FUNCTION SWITCH SETTINGS). BARD VENTILATION PACKAGE (OPTIONAL) NOTE: IF FACTORY INSTALLED DISCONNECT AND TAPE RED AND ORANGE WIRES R G C Aux O/B Y L E BLUE RED RC R 6 1 01 C R G Y Y1 W1 W2 B 5 L E 8403-047 H200-10-21-10 DEHUMIDSTAT UNIT 24V TERMINALS HUMIDITY CONTROLLER CONNECTIONS USED ONLY FOR OPTIONAL DEHUMIDIFICATION CIRCUIT THAT MUST BE FACTORY INSTALLED IN HEAT PUMP NC C NO C VENT BR/W OPTIONAL LIGHTING CONTROL NC PWR C NC HVAC FAN FACTORY JUMPER - SEE SEARCH TIME DETAIL ON PAGE 3 AREA OCCUP. REM + NO C NC - LIGHTING CONTROL RELAY NORMALLY CLOSED CONTACTS LIGHTS 3 1 BK WERV OR CRV MANUAL SWITCH FIELD SUPPLIED 4 W3 O 2 8403-038 H600A1014 HUMIDITY CONTROLLER YO/D + - + PWR PRECOND DOOR NO C NC HVAC MAN. OVERIDE (24 HRS) REMOTE MOTION DETECTOR (OPTIONAL) NORMALLY OPEN CONTACTS CS2000A2 ENERGY MONITOR 1 JUMPER IS FACTORY INSTALLED. 2 LIGHTING CONTROL CIRCUIT IS OPTIONAL AND FIELD SUPPLIED. LIGHTING CONTROL RELAY REQUIRES NORMALLY CLOSED CONTACTS AND MUST BE SIZED ACCORDING TO CONTROLLED LOAD. RECOMMENDED SWITCH SETTINGS SHOWN BELOW FUNCTION SWITCHES LEARN PRE P MODE RATE SEARCH-TIME N/C STAGE AUX DEMAND 2 DEMAND 1 TEMPERATURE SWITCHES 90 84 81 78 68 65 62 58 54 48 4093-140 L Manual 2100-516H Page 15 of 19 FIGURE 12 W**H1 DEHUM. WITH ECONOMIZER & #8403-060 THERMOSTAT (EIFM) “E” VENT OPTION W**H1 Dehum. with Econ. and #8403-060 Thermostat Green Red White Brown C G R E W2 Orange L O/B YOD L W1 O/B Y2 Y1 Light Blue W2 Y Y1 W3 Light Blue W1E Blue R Orange G Black WH Unit Low Voltage Term. Strip C Black Thermostat Part #8403-060* Yellow Y2 Blue ! DANGER *ELECTRICAL SHOCK HAZARD *DISCONNECT POWER BEFORE SERVICING. F Purple 2 4 5 6 1 3 RELAYS AND ASSOCIATED WIRING ARE FIELD INSTALLED 2 4 5 6 1 3 Dehum. Relay Part #8201-062 E Pink Heat Relay Part #8201-062 Black Blue Economizer Vent Option Y1 *Thermostat Model Configuration Notes: 1.) Configured for "Heat Pump" 2.) Configured for "Multi-Stage" 3.) Configured for "No Economizer" 4.) Configured CS2000A Attached = NO 4200-001 B Manual 2100-516H Page 16 of 19 FIGURE 13 1-STAGE HEAT PUMP WITH OPTIONAL ELECTRIC HEAT WITH OR WITHOUT DEHUMIDIFICATION WITH ECONWM STYLE ECONOMIZER “W” OR “T” VENT OPTION C R B Black Red W1 W2 L G E W2 L G A Y Brown/white 3 Economizer Wiring Harness YO/D Y2 Y1 Purple 24V Low Voltage Terminal Block W1/E Y1 DH O1 W3 Yellow/red O/B Yellow R 1 Orange C Blue Thermostat part #8403-060 Pink Low Voltage Wiring Diagram 2 Yellow/White 1 Must be energized to enable minimum position. NOTE: Economizer Control Default Setting is 10V (100%). Depending upon application may require setting to lower value. 2 Must be configured for heat pump / multistage/ no economizer/ to enable YO/D output to be active as dehumidification output 3 Factory Jumper Installed. MIS-2981 B Manual 2100-516H Page 17 of 19 FIGURE 14 HEAT PUMP WITH OPTIONAL CRVMWH-3 OR CHCRV-5 VENTILATION PACKAGING WITH PROGRAMMABLE THERMOSTAT (RECOMMENDED) Low Voltage Wiring Diagram 4 Thermostat Bard part #8403-060 C G R Y1 Y2 W1/E W2 O/B L Y O/D A Electronic Programmable 3 1 2 3 4 5 Optional CO2 Controller Bard part #8403-067 6 2 24V Low Voltage Terminal Block C G Black 1 Factory Jumper Installed R Y E Y1 Yellow Red B W1 W3 DH 3 Wire only needed for dehumidification units Must be configured to programmable and fan 4 set to programmed for the "A" output to function during scheduled occupied periods L O1 Unit 1 Orange CHCRV-5 OR CRVMWH-3 Ventilation Package 2 Do not connect "A" from tstat #8403-060 if optional CO2 controller is used. Manual 2100-516H Page 18 of 19 W2 MIS-2997 C FIGURE 15 HEAT PUMP WITH OPTIONAL CRVMWH-3 OR CHCRV-5 VENTILATION PACKAGING WITH NON-PROGRAMMABLE THERMOSTAT (NO OCCUPIED SIGNAL) Low Voltage Wiring Diagram Thermostat #TH5220D1151 Bard part #8403-058 C G R Rc Y E AUX O/B E W2 B 1 Stage Cool 2 Stage Heat L 1 24V Low Voltage Terminal Block C G R Y Y1 Yellow W1 W3 1 L DH O1 Unit 2 Red Black MIS-2998 A CHCRV-5 OR CRVMWH-3 Orange Ventilation Package 1 Factory Jumper Installed 2 Add jumper, ventilation will be active whenever blower operates. Manual 2100-516H Page 19 of 19
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