Mettler Toledo ICS425k-XS User manual

Mettler Toledo ICS425k-XS User manual
Compact Weighing Systems
Industrial Compact Systems
ICS425, ICS435, ICS445, ICS465
Fast and Precise
Simple to Operate
Modular and Versatile
Robust and Reliable
Increase Your Performance
Wherever It Counts
Overview
Versatile – Durable
Designed for Your Environment
Are you looking for a new compact scale that is designed for your industrial
environment? If so, the new ICS425 – ICS435 – ICS445 – ICS465 Industrial
Compact Scales are the right choice for you: choose from a wide range of
construction types, accessories, applications, capacities and the ­suitable
weighing performance.
Versatile
•For best ergonomic position
choose the design of your scale:
compact, column, table model
•Easy scale setup due to the digital
interface ­between platform and
terminal–simply plug and weigh
•Up to 15 hours mobile operation
with a rechargeable, removable
battery
Durable
Prolonged usage in industrial
­environments through:
•Extremely rugged die-cast
­aluminum housing
•Overload protection
•Robust foil keypad
•Dustproof, IP65 protected terminal
above target
ok
Applications and Designs
below target
2
Terminal model with accessory
column and plattform
Compact model
Table model (detachable terminal)
Basic Weighing ICS425/435
•ICS425 simple weighing from
0.6 kg up to 600 kg
•ICS435 simple weighing with
numeric keypad for easy
pre-taring
Basic Counting ICS445
•Easy to operate counting scale
•User prompting
•Configurable softkeys for fast access to key applications
•Second scale option
Advanced Counting ICS465
•Superior piece counting, totalizing
and checkweighing scale
•colorWeight® display
•Scale embedded database
•Second scale option
Highly Precise Results
with the Right Weighing Performance
Increase your productivity by minimizing
overfilling, avoiding underfilling and
detecting incorrect or missing parts.
ICS4_5 compact scales feature high
performance weighing technology delivering accurate results fast.
Weighing technology at its best
•Approved resolution up to 61 000e OIML
•Non-approved resolution up to 610 000d
•Capacities from 0.6 kg x 0.001 g up
to 600 kg x 20 g
•Easy scale leveling: Three point leveling system
•Fully Automatic Calibration Technology (FACT) function for MonoBloc® version calibrates the scale according to temperature changes and increases accuracy of weighing results
ICS425 Basic
compact scale
Maintain accurate results with
•Concise and regulatory compliant calibration services, ­including (digital) calibration certificates
•Minimum weight (MinWeigh®) determination according to your tolerance limits and specific environment.
Knowing the MinWeigh® of your scale helps you to
stay within your own or industry tolerance limits.
Achieve high precision piece counting with
•Professional consulting by a METTLER TOLEDO
counting specialist
•Suitable counting scale solution with the right
a­ ccuracy and capacity
•Second scale which extends the capacity range or is
used as a sample scale resulting in more accurate
parts counting
•Average Piece Weight (APW) optimization automatically adjusts the APW during a counting task. This
leads to ­improved accuracy and less errors due to
hand counting of large samples
•Tolerance limits for APW prohibit errors from hand
counted sample pieces. Limits can be saved as relative, ­absolute values or in percent.
3
Easy Operation
Intuitive – Ergonomic – Fast
Designed for Easy Operation
Weighing, counting or checkweighing are labor-intensive applications.
Having various people involved in a process often leads to ­mistakes
which cost you time and money. The new ICS425 – ICS435 – ICS445 –
ICS465 Industrial Compact Scales are designed to facilitate your operator tasks, avoid errors and increase your productivity.
Increased counting speed
Speed up your weighing tasks and
increase your productivity with:
•Configurable, easy to read graphical display
•Numeric keypad for fast input of
tare or sample weights
•Configurable softkeys for fast
­access to key functions such as
sampling for counting
•Intuitive menus
•Selectable languages: English,
German, Spanish, French, Italian,
Chinese
•Easy database entry or recall
with barcode/RFID scanner or
e­ xternal keyboards
4
Reduce operator errors
Facilitate operator tasks through:
•Instructions and information
for the operator on the scale
­display (user prompting)
•Predefined checkweighing and
counting procedures
•Hands free modes, allows working efficiently without pressing
any keys. This facilitates parts
counting into a container and
portioning out of a full container
Save time and money
with the smart color display making the weighing application simple, fast and less error prone:
•colorWeight® display indicates if
weight or count is below, in or
above target and clearly shows
error messages
•Colors can be selected and
­assigned to statuses
•Freely configurable tolerance limits
(relative, absolute or in percent)
•Bar graph directly shows filling
status
ICS465 Advanced counting with colorWeight ®.
Flexible – Integrated – Simple
Effective Piece Counting
The ICS445 and ICS465 counting scales provide various connectivity options,
making the counting process more flexible and integrated. A broad device assortment can be connected to the scale simplifying the counting task. The portfolio is
complemented with various interface options to existing IT systems and a scale
embedded database with smart export/import functionality by USB memory stick.
Seamless integration
ICS4_5 scales offer seamless and
reliable connectivity. In order to
ease and speed-up the counting processes the scales can be connected
with barcode/RFID scanners, external
keyboards, light alarms, printers
and computers. The scales offers an
open structure and can be linked
in ­various ways (e.g., via OPC
server) to an existing ERP,
Warehouse Management system or
an existing external database.
Various interface options
The ICS445 and ICS465 terminals
feature one RS232 as standard
plus an additional data interface.
Choose between the following
­options: RS232, RS422/485, USB
device, USB host, Ethernet, WLAN,
digital/analog 2nd scale, Digital I/O.
Printing and labeling solutions
Labels, strip printouts and documents
can be flexibly created according
to your needs. Various formats including pictures and layouts conforming to industry standards (e.g. Odette,
AIAG, Galia,…) can be realized. All
ICS4_5 scales can be easily connected to standard METTLER
TOLEDO as well as to third party
printers. Do you need to print the
alibi memory1 or transfer the data
to a PC for documentation or an
audit? No problem, this is a standard functionality within your
ICS4_5 scales.
Smart database
ICS465 provides an internal article
database for up to 100 data entries
and alibi memory1 which can be
­extended to a transaction
d­ atabase monitoring your weighing
and counting results. Import and
export of the article database memory is simple. Use a USB memory
stick to export a standard .csv file
into MS Excel or simply connect
your scale to the PC.
1
see reference on page 6
5
Selection Guide
Five Steps to Tailor Your Scale
1
Applications / Terminals
Basic Counting
Advanced Counting
ICS425
Basic Weighing
ICS435
ICS445
ICS465
Key: Power / Clear / Unit switching
•
•
•
•
Key: Zero / Tare
•
•
•
•
Key: Info
•
•
•
•
Key: Printing / Data transfer
•
•
•
•
•
•
Functions
5 Configurable softkeys
Numeric keypad
•
Graphic LCD display with backlights
•
•
•
•
•
•
•
•
•
•
•
colorWeight function
•
®
User prompting
2 selectable display modes
•
•
Alibi memory1
Database (up to 100 articles)
•
Printing
•
•
•
•
Optional exchangeable battery
•
•
•
•
Die-cast aluminum housing, IP65
•
•
•
•
Date and time
•
•
•
•
Languages: English, German, French,
Italian, Spanish, Chinese
•
•
•
•
Simple weighing
•
•
•
•
Average weighing
•
•
•
•
•
•
Weighing Applications
Counting
Totalizing
•
Over / Under Checkweighing
2
1
1
2
2
Fully Automated Calibration Technology
(FACT) for MonoBloc® scale
•
•
•
•
Interface Options / Accessories
Data Interfaces
Standard: 1 RS232 one optional interface selectable from: RS232, RS422/485, USB device,
USB host, Ethernet, WLAN, Digital I/O, digital/analog 2nd scale
I/O Accessories
Relay module for digital I/O incl. power supply
Printers
METTLER TOLEDO standard and various third party printers
Mechanical Parts
Protective cover for terminals, wall bracket, roller tops, …
Stands
in many heights and versions
Others
Barcode scanners and much more
1
6
•
Number of attachable platforms
Alibi memory is an electronic log of a Weights & Measures approved weighing system. It is a scale embedded database that stores weighing data. This feature allows you to see particular measurement details. The data, once stored in the alibi memory, cannot be tampered with. This protects you in case of
customer claims or complaints and generates customer confidence by providing proof of accurate measurements and weight for correct billing.
110
- 120
mmmm
110
- 120
/ 4.3
- 4.7
in in
/ 4.3
- 4.7
*
404 mm / 15.9 in
15.9
in in
*Bubble404
levelmm
28 /mm
/ 1.1
514 mm / 20.2 in
514 mm / 20.2 in
247
mmmm
/ 9.7
in in
247
/ 9.7
357
mmmm
/ 14.1
in in
357
/ 14.1
160
mm
/ 6.3
160
mm
/ 6.3
in in
247
mm
/ 9.7
247
mm
/ 9.7
in in
130 mm / 5.1 in
130 mm / 5.1 in
Terminal
4
364 mm / 14.3 in
36428
mm
*Bubble level
mm/ /14.3
1.1 inin
33 mm / 1.3 in
248 mm / 9.8 in
*
110
- 120
mmmm
110
- 120
/ 4.3
- 4.7
in in
/ 4.3
- 4.7
- 105
mm
9595
- 105
mm
/ 3.7
- 4.1
/ 3.7
- 4.1
in in
33 mm / 1.3 in
164 mm / 6.5 in
78 mm / 3.1 in
248 mm / 9.8 in
Scale Design / Dimensions
78 mm / 3.1 in
3
206 mm / 8.1 in
164 mm / 6.5206
in mm / 8.1 in
Compact model with small housing
Compact model with large housing
Capacity / Resolution
For best performance: Strain gauge technology
ICS425d- / ICS435d- / ICS445d- / ICS465d- Model
3SM / f
6SM / f
15LA / f
35LA / f
PBD655
Capacity [lb] [kg]
6/3
12 / 6
30 / 15
60 / 35
Approved readability NTEP/OIML [lb] [g]
0.001 / 0.5
0.002 / 1
0.005 / 2
0.01 / 5
for higher capacities from 6 - 600 kg,
1 x 10’000d NTEP,
1 x 6000e OIML
see brochure
PBD655 Digital
Weighing Platform
Optional readability [lb] [g]
0.0001 / 0.05
0.0002 / 0.1
0.0005 / 0.2
0.001 / 0.5
Repeatability (sd) [g]
0.05
0.1
0.2
0.5
Linearity [g]
0.1
0.2
0.5
1
Housing size
Small
Small
Large
Large
240 x 300 mm 600 x 800 mm
Platform size [mm]
240 x 200
240 x 200
350 x 240
350 x 240
Ingress Protection: Standard/Optional
IP54 / IP65
IP54 / IP65
IP54 / IP65
IP54 / IP65
IP65
Weight of scale [lb] [kg]
12.1 / 5.5
12.1 / 5.5
16.9 / 7.7
16.9 / 7.7
-
For highest precision: MonoBloc® technology
ICS425k- / ICS435k- / ICS445k- / ICS465k-
5
Model
0.6XS / f
3XS / f
6XS / f
6SM / f
15LA / f
35LA / f
Capacity [lb] [kg]
1.2 / 0.6
6/3
12 / 6
12 / 6
30 / 15
60 / 35
Approved readability NTEP/OIML [lb] [g]
0.00002 / 0.01
0.0002 / 0.1
0.0002 / 0.1
0.002 / 1
0.002 / 1
0.002 / 1
Optional readability [lb] [g]
0.000002 / 0.001
0.00002 / 0.01
0.00002 / 0.01
0.0002 / 0.1
0.0002 / 0.1
0.0002 / 0.1
Repeatability (sd) [g]
0.001
0.01
0.01
0.1
0.1
0.1
Linearity [g]
0.002
0.02
0.02
0.2
0.2
0.2
Housing size
Small
Small
Small
Small
Large
Large
Platform size [mm]
160 x 130
160 x 130
160 x 130
240 x 200
350 x 240
350 x 240
Ingress Protection: Standard/Optional
IP54 / -
IP54 / -
IP54 / -
IP54 / IP65
IP54 / IP65
IP54 / IP65
Weight of scale [lb] [kg]
12.5 / 5.7
12.5 / 5.7
12.5 / 5.7
12.5 / 5.7
19.8 / 9
19.8 / 9
Service
Installation & Setup
Installation, setup, data loading, user training to ensure fast, initial start-up
Qualification
Equipment qualification to meet your local or international quality system requirements
Calibration
Calibration and certification to meet production or regulatory requirements
Preventative Maintenance
On-going maintenance to ensure dependable operation and long equipment life
7
Lifetime Performance –
with Precise Service
The right scale choice is the perfect start to meet your requirements.
Realizing the results you expect also depends on precise installation,
setup, calibration, training and maintenance. Product and service together,
deliver performance and security.
Since we designed your scale for efficient service and tailor our services to
your process and business needs, we help you to realize and sustain
­accurate, dependable and accountable weighing results, with the productivity you require.
Service
Benefits
Consulting
• Correct equipment selection and application consulting
• Guidelines to ensure compliance with regulations (e.g. ISO16949)
Installation and
Setup
• Proper installation for accurate, repeatable weighing results
• Functions configured to meet your needs
• Installation that meets local regulatory requirements
• Interfaces to other systems configured and tested for reliability
• Documents that meet performance requirements
• Procedures for periodic device testing in production
• Concise and regulatory-compliant calibration certificates
• Application of industry and regulatory tolerance standards
• Check critical components to identify and eliminate potential
­failure to increase longevity
• Test operation for weighing and application performance to
avoid unexpected expenditures
Equipment
Qualification
Calibration
Preventive
Maintenance
Our global service organization delivers:
Uptime
support and repair
Performance
maintenance and optimization
Compliance
quality assurance and certification
Expertise
training and consultation
www.mt.com
Birmingham Toledo Inc.
3620 vann road
Birmingham,
Al. 35235
USA
Canada
office 205-655-1881
Mettler-Toledo, LLC
Mettler-Toledo, Inc.
1900 Polaris Parkway
2915 Argentia Road, Unit 6
fax 205-655-1887
Columbus, OH, 43240
Mississauga, Ontario, L5N 8G6
Tel. (1) 800 523 5123
Tel. (1) 800 523 5123
www.birminghamtoledo.org
Subject to technical changes
© 10/2012 Mettler-Toledo AG
MarCom Industrial
IND-5612-LIT
17025
ISO/IEC17025 Accredited
Service Organizations
Results, not promises.
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