Weber GENESIS GOLD B NG Bbq And Gas Grill 2005 Owner's Guide

GENESIS
GAS GRILL
®
Natural Gas Grill Owner’s Guide
#55827
#00000
YOU MUST READ THIS OWNERS GUIDE
BEFORE OPERATING YOUR GAS GRILL
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odor continues, keep away from the
appliance and immediately call your
gas supplier or your fire department.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
WARNING
1. Do not store spare liquid propane cylinder within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or other
flammable liquids or vapors within 25
feet (8m) of this appliance.
WARNING: Follow all leak-check procedures carefully in this manual prior to
barbecue operation. Do this even if the
barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions must be left with the owner and the
owner should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
WARNING: Do not try to light this appliance without reading the "Lighting"
Instructions section of this manual.
55827 US 10/02/04
NG
US ENGLISH
CONTENTS
DANGERS AND WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
GENERAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
For Installation in Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GAS INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Install Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Check that all burner valves are off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Remove control panel and burner control knobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Check the flexible hose to manifold connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Check for gas leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Manual Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lighting the Side Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
SIDE BURNER TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Side Burner maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Weber® Spider /Insect screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Main Burner Flame Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Main Burner Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replacing Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Crossover® Ignition System Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DANGERS AND WARNINGS
3
DANGER
Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious
bodily injury or death, or in a fire or an explosion causing damage to property.
WARNINGS
Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.
Improper assembly may be dangerous. Please follow the assembly instructions carefully.
After a period of storage, and/or nonuse, the Weber® gas barbecue should be checked for gas leaks and burner
obstructions before use. See instructions in this manual for correct procedures.
Do not operate the Weber® gas barbecue if there is a gas leak present.
Do not use a flame to check for gas leaks.
Combustible materials should never be within 24 inches of the top, bottom, back or sides of your Weber® gas barbecue.
Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue.
Your Weber® gas barbecue should never be used by children. Accessible parts of the barbecue may be very hot.
Keep young children away while it is in use.
You should exercise reasonable care when operating your Weber® gas barbecue. It will be hot during cooking or
cleaning and should never be left unattended, or moved while in operation.
Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes before attempting to relight, using the lighting instructions.
Do not use charcoal or lava rock in your Weber® gas barbecue.
Never lean over open grill or place hands or fingers on the front edge of the cooking box.
Should a grease fire occur, turn off all burners and leave lid closed until fire is out.
Do not enlarge valve orifices or burner ports when cleaning the valves or burners.
The Weber® gas barbecue should be thoroughly cleaned on a regular basis.
Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid propane unit or
liquid propane gas in a natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fitting while your barbecue is in operation.
Use heat-resistant barbecue mitts or gloves when operating barbecue.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
Combustion byproducts produced when using this product contain chemicals known to the state of California to
cause cancer, birth defects, or other reproductive harm.
Do not use this barbecue unless all parts are in place. The unit must be properly assembled according to the
instructions outlined in the “Assembly Instruction” section of the Owner’s Guide.
LIQUID PROPANE GAS UNITS ONLY:
Use the regulator that is supplied with your Weber® gas barbecue.
Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation.
A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier. Do not use a liquid propane cylinder with a damaged valve.
Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder should
be transported and stored accordingly.
If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fire department.
4
WARRANTY
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL
PURCHASER of this Weber® gas grill that it will be free of defects in material
and workmanship from the date of purchase as follows:
when assembled and operated in accordance with the printed instructions
accompanying it.
Aluminum Castings, lifetime,
Stainless Steel Hood Section,
Porcelain Hood Section,
Burners,
Igniter,
Porcelain Enameled
Cooking Grates,
1 year paint
25 years
25 years
10 years
3 years
3 years no rust
through
Porcelain Enameled Cast Iron
Cooking Grates, 5 years no rust
through
Stainless Steel Cooking Grates, 7 years no rust
through
Porcelain Enameled
Flavorizer® Bars, 1 year no rust
through
Stainless Steel
Flavorizer® Bars, 5 year no rust
through
Thermoplastic/Thermoset Parts, 10 years Excluding
fading
Rotisserie and all related
components, 1 year
All Remaining Parts, 5 years
Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.
This Limited Warranty shall be limited to the repair or replacement of parts
that prove defective under normal use and service and which on examination
shall indicate, to Weber’s satisfaction, they are defective. Before returning
any parts, contact the Customer service representative in your area using
the contact information on our website. If Weber confirms the defect and
approves the claim, Weber will elect to replace such parts without charge.
If you are required to return defective parts, transportation charges must be
prepaid. Weber will return parts to the purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties due
to accident, abuse, misuse, alteration, misapplication, vandalism, improper
installation or improper maintenance or service, or failure to perform normal
and routine maintenance, including but not limited to damage caused by
insects within the burner tubes, as set out in this owner’s manual.
Deterioration or damage due to severe weather conditions such as hail,
hurricanes, earthquakes or tornadoes, discoloration due to exposure to
chemicals either directly or in the atmosphere, is not covered by this Limited
Warranty.
There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some
regions do not allow limitation on how long an implied warranty lasts, so this
limitation may not apply to you.
Weber is not liable for any special, indirect or consequential damages. Some
regions do not allow the exclusion or limitation of incidental or consequential
damages, so this limitation or exclusion may not apply to you.
Weber does not authorize any person or company to assume for it any other
obligation or liability in connection with the sale, installation, use, removal,
return, or replacement of its equipment; and no such representations are
binding on Weber.
This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO.
Customer Service Center
1890 Roselle Road, Suite 308
Schaumburg, IL 60195
USA
For replacement parts call:
1-800-446-1071
www.weber.com®
GENERAL INSTRUCTIONS
Your Weber® gas barbecue is a portable outdoor cooking appliance. With the
Weber® gas barbecue you can grill, barbecue, roast and bake with results
that are difficult to duplicate with indoor kitchen appliances. The closed lid
and Flavorizer® bars produce that “outdoor” flavor in the food.
The Weber® gas barbecue is portable so you can easily change its location
in your yard or on your patio. Portability means you can take your Weber®
gas barbecue with you if you move.
The natural gas supply is easy to use and gives you more cooking control
than charcoal fuel.
•
These instructions will give you the minimum requirements for
assembling your Weber® gas barbecue. Please read the instructions
carefully before using your Weber® gas barbecue. Improper assembly
can be dangerous.
•
Not for use by children.
•
If there are local codes that apply to portable gas grills, you will have to
conform to them. If there are no local codes, you must conform to the
latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or
CAN/CGA-B149.1, Natural Gas and Propane Installation Code.
•
This Weber® gas barbecue is designed for natural (piped in city) gas
only. Do not use liquid propane (LP) bottled gas. The valves, orifices
and hose are for natural gas only.
•
Do not use with charcoal fuel.
•
Check that the area under the control panel and the bottom tray are free
from debris that might obstruct the flow of combustion or ventilation air.
FOR INSTALLATION IN CANADA
These instructions, while generally acceptable, do not necessarily comply
with the Canadian Installation codes, particularly with piping above and
below ground. In Canada the installation of this appliance must comply
with local codes and/or Standards CAN/CGA-B149.1 (Installation Code for
Natural Gas Burning Appliances and Equipment).
STORAGE
•
•
•
•
•
The gas must be turned OFF at the natural gas supply when the
Weber® gas barbecue is not in use.
When the Weber® gas barbecue is stored indoors, the gas supply must
be disconnected.
The Weber® gas barbecue should be checked for gas leaks and any
obstructions in the burner tubes before using. (See Sections: “General
Maintenance and Annual Maintenance.”)
Check that the areas under the control panel and the slide out bottom
tray are free from debris that might obstruct the flow of combustion or
ventilation air.
The Spider /Insect Screens should also be checked for any
obstructions. (See Section: "Annual Maintenance.")
5
OPERATING
WARNING: Only use this barbecue outdoors in a wellventilated area. Do not use in a garage, building, breezeway
or any other enclosed area.
WARNING: Your Weber® gas barbecue shall not be
used under overhead combustible construction.
WARNING: Your Weber® gas barbecue is not intended to be
installed in or on recreational vehicles and/or boats.
WARNING: Do not use the barbecue within 24 inches of
combustible materials, top, bottom, back or sides of the
grill.
WARNING: The entire cooking box gets hot when in use. Do
not leave unattended.
WARNING: Keep any electrical supply cord and the fuel
supply hose away from any heated surface.
WARNING: Keep the cooking area clear of flammable vapors
and liquids, such as gasoline, alcohol, etc., and combustible
materials.
WARNING: The LP cylinder used with your barbecue
must be with an OPD (Overfilling Prevention Device) and
a QCC1 or Type 1 (CGA810) cylinder connection. The
cylinder connection must be compatible with the barbecue
connection.
Gas Supply Testing
•
Disconnect your Weber® gas barbecue when the gas supply is being
tested at high pressures. This appliance and its individual shutoff valve
must be disconnected from the gas supply piping system during any
pressure testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa).
•
Turn OFF your Weber® gas barbecue when the gas supply is being
tested at low pressures. This appliance must be isolated from the gas
supply piping system by closing its individual manual shutoff valve
during any pressure testing of the gas supply piping system at the
pressure equal to or less than 1/2 psig (3.5 kPa).
6
GENERAL INSTRUCTIONS
COOKING
WARNING: Do not move the Weber® gas barbecue
when operating or while barbecue is hot.
You can adjust the FRONT and BACK burners as desired. The control
settings: High (H), Medium (M), Low (L), or Off (O) are described in your
Weber® cookbook. The cookbook uses these notations to describe the
settings of the FRONT and BACK burners. For example, to sear steaks,
you would set all burners at H (high). Then to complete cooking, you would
set FRONT and BACK at M (medium). Refer to your Weber® cookbook for
detailed cooking instructions.
Note: The temperature inside your cooking box for the first few uses, while
surfaces are still very reflective, may be hotter than those shown in your
cookbook. Cooking conditions. Such as wind and weather, may require the
adjustment of the burner controls to obtain the correct cooking temperatures.
If burners go out during cooking, open lid, turn off all burners and wait
five minutes before relighting.
Preheating - Your Weber® gas barbecue is an energy-efficient appliance. It
operates at an economical low BTU rate. To preheat: after lighting, close lid
and turn all burners to high (HH). Preheating to between 500° and 550° F
(260° and 290° C) will take 10 to 15 minutes depending on conditions such
as air temperature and wind.
Drippings and grease - The Flavorizer® bars are designed to “smoke”
the correct amount of drippings for flavorful cooking. Excess drippings and
grease will accumulate in the catch pan under the slide out bottom tray.
Disposable foil drip pans are available that fit the catch pan.
WARNING: Check the bottom tray for grease build-up
before each use. Remove excess grease to avoid a
grease fire in the slide out bottom tray.
CLEANING
WARNING: Turn your Weber® gas barbecue OFF and
wait for it to cool before cleaning.
CAUTION: Do not clean your Flavorizer® bars or
cooking grates in a self-cleaning oven.
For availability of replacement cooking grates and Flavorizer® bars
Contact the Customer Service Representative in your area using the
contact information on our web site. Log onto www.weber.com®.
Outside surfaces - Use a warm soapy water solution to clean, then rinse
with water.
CAUTION: Do not use oven cleaner, abrasive
cleansers (kitchen cleansers) cleaners that contain
citrus products, or abrasive cleaning pads on
barbecue or cart surfaces.
Slide out Bottom tray - Remove excess grease, then wash with warm
soapy water, then rinse
Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle
brush. As needed, remove from grill and wash with warm soapy water, then
rinse with water.
Catch pan - Disposable foil trays are available, or you can line the catch pan
with aluminum foil. To clean the catch pan, wash with warm soapy water,
then rinse.
Thermometer - Wipe with warm soapy water; clean with plastic scrub ball.
Do not put in dishwasher or submerge in water.
Inside cooking module - Brush any debris off of burner tubes. DO NOT
ENLARGE BURNER PORTS (OPENINGS). Wash inside of cooking box with
warm soapy water and a water rinse.
Inside Lid - While lid is warm, wipe inside with paper towel to prevent grease
build-up. Flaking built-up grease resembles paint flakes.
Stainless steel surfaces - Wash with a soft cloth and a soap and water
solution. Be careful to scrub with the grain direction of the stainless steel.
Thermoset surfaces - Wash with a soft cloth and a soap and water solution.
Do not use cleaners that contain acid, mineral spirits or xylene. Rinse
well after cleaning.
Thermoset work surfaces are not to be used as cutting boards.
7
GAS INSTRUCTIONS
INSTALL GAS SUPPLY
General Specifications for Piping
Note - Contact your local municipality for building codes regulating
outdoor gas barbecue installations. In absence of Local Codes, you
must confirm to the latest edition of ANSI Z223.1. WE RECOMMEND
THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL.
Some of the following are general requirements taken from ANISI Z223.1
latest edition for complete specifications.
• This barbecue is designed to operate at 7 inches of water column
pressure (.2526 psi).
A manual shut-off valve must be installed outdoors, immediately ahead of
the quick disconnect.
• An additional manual shut-off valve indoors should be installed in the
branch fuel line in an accessible location near the supply line
• The quick disconnect connects to a 3/8 inch NPT thread from the gas
source. The quick disconnect fitting is a hand-operated device that
automatically shuts OFF the flow of gas from the source when the
barbecue is disconnected
• The quick disconnect fitting can be installed horizontally, or pointing
downward. Installing the fitting with the open end pointing upward can
result in collecting water and debris.
• The dust covers (supplied plastic plugs) help keep the open ends of the
quick disconnect fitting clean while disconnected.
• Pipe compound should be used which is resistant to the action of natural
gas when connections are made.
• The outdoor connector must be firmly attached to rigid, permanent
construction.
WARNING: Do not route the 10 foot hose under a
deck. The hose must be visible.
Gas Line Piping
• If the length of the line required does not exceed 50 feet, use a 5/8" O.D.
tube. One size larger should be used for lengths greater than 50 feet.
• Gas piping may be copper tubing, type K or L; polyethylene plastic tube,
with a minimum wall thickness of .062 inch; or standard weight (schedule
40) steel or wrought iron pipe.
• Copper tubing must be tin-lined if the gas contains more than 0.3 grams
of hydrogen sulfide per 100 cubic feet of gas.
• Plastic tubing is suitable only for outdoor, underground use.
• Gas piping in contact with earth, or any other material which may corrode
the piping, must be protected against corrosion in an approved manner.
• Underground piping must have a minimum of 18" cover
Test Connections
All connections and joints must be thoroughly tested for leaks in accordance
with local codes and all listed procedures in the latest edition of ANSI Z223.1
DANGER
Do not use an open flame to check for gas leaks. Be
sure there are no sparks or open flames in the area
while you check for gas leaks. This will result in a fire
or explosion which can cause serious bodily injury or
death and damage to property.
Gas supply
Inside wall
Outside wall
Shut off
This is a typical installation
of a Weber® natural gas
barbecue. Local codes may
require different
installations.
Locking shut off
Quick
disconnect
3/8" Pipe
1/2" Pipe
nipple
nipple
Do Not Use
8
GAS INSTRUCTIONS
CHECK THAT ALL BURNER VALVES ARE OFF
Valves are shipped in the OFF position, but you should check to be sure that
they are turned OFF. Check by pushing down and turning clockwise. If they
do not turn, they are off. Proceed to the next step. If they do turn continue
turning them clockwise until they stop, then they are off. Proceed to the next
step.
REMOVE CONTROL PANEL AND BURNER CONTROL KNOBS
You will need: Phillips screwdriver.
1) Remove control knobs.
SILVER, GOLD AND PLATINUM C MODELS
2a) Unhook side burner from Cookbox Frame.
2)
3)
4)
Remove screws with a Phillips screwdriver
Pull up igniter button until it sticks in the up position and remove control
panel from grill.
Replace control panel when Leak Check is completed.
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9
GAS INSTRUCTIONS
CHECK THE FLEXIBLE HOSE TO MANIFOLD CONNECTION
The Natural gas hose has been attached during the manufacturing process.
We do recommend that the hose to gas manifold connection be leak tested,
following guidelines in this Owners Guide, prior to barbecue operation.
Check:
1) Hose to manifold connection.
SILVER A & B,
GOLD B,
PLATINUM B
WARNING: If there is a leak at connection(1),
retighten the fitting with a wrench and recheck for
leaks with soap and water solution. If a leak persists
after retightening the fitting, turn OFF the gas. DO
NOT OPERATE THE GRILL. Contact the Customer
Service Representative in your area using the contact
information on our web site. Log onto www.weber.
com®.
(1)
*The grill illustrated may have slight differences
than the model purchased.
SILVER C,
GOLD C,
PLATINUM C
*The grill illustrated may have slight differences
than the model purchased.
10
GAS INSTRUCTIONS
CHECK FOR GAS LEAKS
DANGER
Do not use an open flame to check for gas leaks. Be
sure there are no sparks or open flames in the area
while you check for leaks. Sparks or open flames will
result in a fire or explosion which can cause serious
bodily injury or death and damage to property.
(1)
(2)
WARNING: You should check for gas leaks every time
you disconnect and reconnect a gas fitting.
Note - All factory-made connections have been thoroughly checked for gas
leaks. The burners have been flame-tested. As a safety precaution however,
you should recheck all fittings for leaks before using your Weber® gas
barbecue. Shipping and handling may loosen or damage a gas fitting.
WARNING: Perform these leak checks even if your
barbecue was dealer or store assembled.
You will need: a soap and water solution, and a rag or brush to apply it.
Make sure side burner is OFF. Remove valve control knob and screws.
Remove porcelain top.
To perform leak checks: Slide back the collar of the quick disconnect. Push
male fitting of the hose into the quick disconnect, and maintain pressure(1).
Slide the collar closed(2). If it does not engage or lock, repeat procedure.
Gas will not flow unless the quick disconnect is properly engaged.
Turn on gas supply.
Check for leaks by wetting the connections with the soap and water solution
and watching for bubbles. If bubbles form or if a bubble grows, there is a
leak.
Note - Since some leak test solutions, including soap and water, may be
slightly corrosive, all connections should be rinsed with water after checking
for leaks.
WARNING: Do not ignite burners when leak checking.
11
GAS INSTRUCTIONS
Check:
1) Hose to manifold connection.
SILVER A & B,
GOLD B,
PLATINUM B
WARNING: If there is a leak at connection(1),
retighten the fitting with a wrench and recheck for
leaks with soap and water solution. If a leak persists
after retightening the fitting, turn OFF the gas. DO
NOT OPERATE THE GRILL. Contact the Customer
Service Representative in your area using the contact
information on our web site. Log onto www.weber.com®.
2)
3)
(1)
Valves to manifold connection
Hose to quick disconnect connection
WARNING: If there is a leak at connections(1) or(2)
turn OFF the gas. DO NOT OPERATE THE GRILL.
Contact the Customer Service Representative in your
area using the contact information on our web site.
Log onto www.weber.com®.
(2)
When leak checks are complete, turn gas supply OFF at the source and
rinse connections with water.
(3)
*The grill illustrated may have slight
differences than the model purchased.
Check:
1) Hose to manifold connection
2) Manifold to side burner hose connection
WARNING: If there is a leak at connection(1),
retighten the fitting with a wrench and recheck for
leaks with soap and water solution. If a leak persists
after retightening the fitting, turn OFF the gas. DO
NOT OPERATE THE GRILL. Contact the Customer
Service Representative in your area using the contact
information on our web site. Log onto www.weber.com®.
3) Side burner hose to side burner connection
4) Valves to manifold connections
5) Hose to quick disconnect connection
WARNING: If there is a leak at connections(2),(3),(4)
or(5), turn OFF the gas. DO NOT OPERATE THE
GRILL. Contact the Customer Service Representative
in your area using the contact information on our web
site. Log onto www.weber.com®.
When leak checks are complete, turn gas supply OFF at the
source and rinse connections with water.
(1)
(2)
SILVER C,
GOLD C,
PLATINUM C
(3)
(5)
(4)
*The grill illustrated may have slight differences than the model
purchased.
12
OPERATING INSTRUCTIONS
LIGHTING
Summary lighting instructions are on the control panel.
DANGER
Failure to open the lid while igniting the barbecue’s
burners, or not waiting 5 minutes to allow the gas to
clear if the barbecue does not light, may result in an
explosive flame-up which can cause serious bodily
injury or death.
Crossover® Ignition System
Note - The Crossover® ignition system ignites the Front burner with a spark
from the igniter electrode inside the Gas Catcher™ ignition chamber. You
generate the energy for the spark by pushing the Crossover® ignition button
until it clicks.
WARNING: Check hose before each use of barbecue
for nicks, cracking, abrasions or cuts. If the hose
is found to be damaged in any way, do not use the
barbecue. Replace using only Weber® authorized
replacement hose. Contact the Customer Service
Representative in your area using the contact
information on our web site. Log onto www.weber.com®.
MAIN BURNER LIGHTING
1)
2)
3)
Open the lid.
Make sure all burner control knobs are turned OFF. (Push each burner
control knob down and turn clockwise to ensure that they are in the off
position.)
Turn the gas supply valve on.
WARNING: Do not lean over the open barbecue. Keep
your face and body at least one foot away from the
matchlight hole when lighting the barbecue.
4)
5)
6)
Push Front burner control knob down and turn to START/HI.
Push the Crossover® Ignition Button several times, so it clicks each time.
Check that the burner is lit by looking through the matchlight hole on the
front of the cooking box. You should see flame.
SILVER C
GOLD B & C
PLATINUM B & C
SILVER A & B
WARNING: If the burner does not light, turn the Front
burner control knob to OFF and wait 5 minutes to let
the gas clear before you try again, or try to light with a
match.
After the FRONT burner is lit you can turn on the other burner or
burners.
Note - Always light the FRONT burner first. The other burner or burners ignite
from the FRONT burner.
7)
*The grill illustrated may have slight differences than the model
purchased.
TO EXTINGUISH
Push down and turn each burner control knob clockwise to the OFF
position. Turn gas supply OFF at the source.
13
OPERATING INSTRUCTIONS
MANUAL LIGHTING
DANGER
Failure to open lid while igniting the barbecue’s
burners, or not waiting 5 minutes to allow the gas to
clear if the barbecue does not light, may result in an
explosive flame-up which can cause serious bodily
injury or death.
1)
2)
MAIN BURNER LIGHTING
SILVER A & B
1
2
Open the lid.
Make sure all burner control knobs are turned OFF. (Push each burner
control knob down and turn clockwise to ensure they are in the off
position.)
Turn the gas supply valve on.
Strike a match and put the flame into the matchlight hole in the front of
the cooking box.
4,6
WARNING: Do not lean over the open barbecue. Keep
your face and body at least one foot away from the
matchlight hole when lighting the barbecue.
*The grill illustrated may have slight
differences than the model purchased.
3)
4)
5)
6)
Push Front burner control knob down and turn to START/HI.
Check that the burner is lit by looking through the matchlight hole on the
front of the cooking box. You should see a flame.
WARNING: If the burner does not light, turn the Front
burner control knob to OFF and wait 5 minutes to let
the gas clear before you try again or try to light with a
match.
7)
After the FRONT burner is lit you can turn on the other burner or
burners.
Note - Always light the FRONT burner first. The other burner or burners ignite
from the FRONT burner.
7
3
5
MAIN BURNER LIGHTING
SILVER C
GOLD B & C
PLATINUM B & C
1
2
7
4,6
5
3
*The grill illustrated may have slight
differences than the model purchased.
TO EXTINGUISH
Push down and turn each burner control knob clockwise to the OFF
position. Turn gas supply OFF at the source.
14
OPERATING INSTRUCTIONS
LIGHTING THE SIDE BURNER
DANGER
Failure to open the lid while igniting the side burner,
or not waiting 5 minutes to allow the gas to clear if the
side burner does not light, may result in an explosive
flame-up which can cause serious bodily injury or
death.
LIGHTING WITH IGNITER
FOR SIDE
BURNER MODELS
Lighting only the side burner.
1) Open the side burner lid.
2) Check that the side burner valve is turned OFF. (Push each knob down
and turn clockwise to ensure they are in the off position.), and all main
burner control valves are OFF (push down and turn clockwise).
3) Turn the LP tank valve on (turn counter-clockwise).
4) Push down and turn the side burner control valve to HI.
5) Press the igniter button several times so it clicks each time.
*The grill illustrated may have slight differences
than the model purchased.
CAUTION: Side burner flame may be difficult to see
on a bright sunny day.
WARNING: If the side burner does not light:
1) Turn OFF the side burner control valve.
2) Wait 5 minutes to let the gas clear before you try again
or try to light with a match.
Lighting the side burner if the main burners are lit.
1) Open the side burner lid.
2) Push down and turn the side burner control to HI.
3) Press the igniter button several times so it clicks each time.
CAUTION: Side burner flame may be difficult to see on
a bright sunny day.
WARNING: If the side burner does not light:
1) Turn OFF the side burner control valve.
2) Wait 5 minutes to let the gas clear before you try again
or try to light with a match.
MANUAL LIGHTING
FOR SIDE
BURNER MODELS
*The grill illustrated may have slight differences
than the model purchased.
15
TROUBLESHOOTING
PROBLEM
CHECK
CURE
Burners burn with a yellow or orange
flame, in conjunction with the smell of
gas.
Inspect Spider / Insect Screens for
possible obstructions. (Blockage of
holes.)
Clean Spider / Insect Screens. (See Section
“Annual Maintenance”)
Burner does not light, or flame is low
in HIGH position.
Is LP fuel low or empty?
Refill LP cylinder.
Is fuel hose bent or kinked?
Straighten fuel hose.
Does the Left burner light with a match?
If you can light the Left burner with a match,
then check the Crossover® ignition system.
Are you preheating barbecue in the
prescribed manner?
All burners on high for 10 to 15 minutes for
preheating.
Are the cooking grates and Flavorizer®
bars heavily coated with burned-on
grease?
Clean thoroughly. (See Section “Cleaning”)
Is the bottom tray “dirty” and not allowing
grease to flow into catch pan?
Clean bottom tray
Experiencing flare-ups:
CAUTION: Do not line the bottom
tray with aluminum foil.
Burner flame pattern is erratic. Flame
Are burners clean?
is low when burner is on HIGH. Flames
do not run the whole length of the
burner tube.
Clean burners. (See Section “Maintenance”.)
Inside of lid appears to be “peeling.”
(Resembles paint peeling.)
Clean thoroughly. (See Section “Cleaning”.)
The lid is stainless steel, not paint. It
cannot “peel”. What you are seeing
is baked on grease that has turned to
carbon and is flaking off.
THIS IS NOT A DEFECT.
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area
using the contact information on our web site. Log onto www.weber.com®.
16
SIDE BURNER TROUBLESHOOTING
PROBLEM
CHECK
CURE
Side Burner does not light.
Is gas supply off?
Turn supply on.
Flame is low in HIGH position
Is the fuel hose bent or kinked?
Straighten hose.
Push button ignition does not
work.
Does burner light with a match?
If match lights burner, check igniter (see below).
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area
using the contact information on our web site. Log onto www.weber.com®.
SIDE BURNER MAINTENANCE
WARNING: All gas controls and supply valves
should be in the OFF position.
Side Burner Grate
Make sure black wire is connected between the igniter and electrode
(1). Make sure white wire is connected between the igniter and
grounding clip
(2). Spark should be a white/blue color, not yellow.
1)
2)
3)
Side Burner Cap
Side Burner Ring & Head
Igniter Electrode
Igniter Wire
Ground wire
Burner
Control Knob
(3)
(1)
(2)
(2)
(1)
17
MAINTENANCE
WEBER® SPIDER /INSECT SCREENS
Your Weber® gas barbecue, as well as any outdoor gas appliance, is a target
for spiders and other insects. They can nest in the venturi section(1) of the
burner tubes. This blocks the normal gas flow, and can cause the gas to flow
back out of the air shutter. This could result in a fire in and around the air
shutters, under the control panel, causing serious damage to your barbecue.
The burner tube air shutter is fitted with a stainless steel screen(1) to prevent
spiders and other insects access to the burner tubes through the air shutter
openings.
We recommend that you inspect the Spider/Insect screens at least once
a year. (See Section “Annual Maintenance”.) Also inspect and clean the
the Spider/Insect screens if any of the following symptoms should ever
occur:
1) The smell of gas in conjunction with the burner flames appearing yellow
and lazy.
2) Barbecue does not reach temperature.
3) Barbecue heats unevenly.
4) One or more of the burners do not ignite.
DANGER
Failure to correct the above mentioned symptoms may
result in a fire, which can cause serious bodily injury
or death, and cause damage to property.
ANNUAL MAINTENANCE
Inspection and cleaning of the Spider/Insect screens
To inspect the spider/insect screens, remove the control panel. If there is
dust or dirt on the screens, remove the burners for cleaning the screens.
Brush the spider/inspect screens, lightly, with a soft bristle brush (i.e. an old
toothbrush).
CAUTION: Do not clean the spider/insect screens with
hard or sharp tools. Do not dislodge the spider/insect
screens or enlarge the screen openings.
Lightly tap the burner to get debris and dirt out of the burner tube. Once the
spider/insect screens and burners are clean replace the burners.
If the spider/insect screen becomes damaged or cannot be cleaned, call
Weber-Stephen Products Customer Service for replacement parts.
(1)
(1)
18
MAINTENANCE
MAIN BURNER FLAME PATTERN
The Weber® gas barbecue burners have been factory set for the correct air
and gas mixture. The correct flame pattern is shown.
1) Burner tube
2) Tips occasionally flicker yellow
3) Light blue
4) Dark blue
If the flames do not appear to be uniform throughout the burner tube, follow
the burner cleaning procedures.
(1)
(2)
(3)
(4)
MAIN BURNER CLEANING PROCEDURE
Turn off the gas supply.
Remove the manifold.
Look inside each burner with a flashlight.
Clean the inside of the burners with a wire (a straightened-out coat hanger
will work). Check and clean the air shutter opening at the ends of the
burners. Check and clean the valve orifices at the base of the valves. Use a
Steel bristle brush to clean outside of burners. This is to make sure all the
burner ports are fully open.
CAUTION: Do not enlarge the burner ports when
cleaning.
REPLACING MAIN BURNERS
1)
2)
3)
4)
Your Weber® gas barbecue must be OFF and cool.
Turn gas OFF at source.
To remove control panel: take off the burner control knobs. Remove the
screws holding the control panel in place. Lift off the control panel.
Unhook the manifold bracket(1) and unscrew the two wing nuts(2)
that hold the manifold to the cooking box. Pull the manifold and valve
assembly out of the burners and carefully set it down.
(1)
(2)
19
MAINTENANCE
5)
6)
7)
Slide the burner assembly out from under the guide screw and
washer(1) in the corners of the cooking box.
Lift and twist the burner assembly slightly, to separate the crossover
tube(1) from the burners. Remove the burners from the cooking box.
To reinstall the burners, reverse 3) through 7).
(1)
CAUTION: The burner openings(1) must be positioned
properly over the valve orifices(2).
Check proper assembly before fastening manifold in place.
WARNING: After reinstalling the gas lines, they should
be leak checked with a soap and water solution before
using the barbecue. (See Step: “Check for gas leaks.”)
(1)
(2)
(1)
CROSSOVER® IGNITION SYSTEM OPERATIONS
If the Crossover® ignition system fails to ignite the Left burner, light the Left
burner with a match. If the Left burner lights with a match, then check the
Crossover® ignition system.
•
Check that both the white(1) and black(2) ignition wires are attached
properly.
•
Check that the Crossover® ignition button pushes the igniter (button)
down, and returns to the up position.
If the Crossover® ignition system still fails to light, contact the
Customer Service Representative in your area using the
contact information on our web site. Log onto www.weber.com®.
GENESIS A & B
(1)
(2)
(2)
(1)
GENESIS C
WEBER-STEPHEN PRODUCTS CO.
www.weber.com®
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