Daewoo KOC-9N3T7R User manual

Daewoo KOC-9N3T7R User manual
S/M No. : OC9N2T7001
Service Manual
Microwave Oven
Model: KOC-9N2T7S
KOC-9N2T7S24
KOC-9N3T7S
KOC-9N3T7R
KOC-9N3T7S24
✔ Caution
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center.
July. 2006
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs if necessary: (1) Interlock operation, (2) Proper door closing, (3)
Seal and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and
latches (5) Evidence of dropping or abuse.
(c) Before turning on power to the microwave oven for any service test or inspection within the microwave
generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper
alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
TABLE OF CONTENTS
1. SAFETY AND PRECAUTIONS....................................................................................................................................2
2. SPECIFICATIONS ........................................................................................................................................................3
3. EXTERNAL VIEW.........................................................................................................................................................4
3-1. OUTER DIMENSION ..........................................................................................................................................4
3-2. FEATURE DIAGRAM .........................................................................................................................................5
4. INSTALLATION ............................................................................................................................................................6
5. CONTROL PANEL .......................................................................................................................................................7
6. DISASSEMBLY AND ASSEMBLY ..............................................................................................................................9
7. INTERLOCK MECHANISM AND ADJUSTMENT.....................................................................................................19
8. TROUBLE SHOOTING GUIDE ..................................................................................................................................20
9. MESUREMENT AND TEST .......................................................................................................................................25
9-1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT ........................................................................25
9-2. MICROWAVE RADIATION TEST ....................................................................................................................26
9-3. COMPONENT TEST PROCEDURE................................................................................................................27
9-4. COMPONENT ACTION....................................................................................................................................28
10. WIRING DIAGRAM...................................................................................................................................................29
11. EXPLODED VIEW AND PARTS LIST .....................................................................................................................30
11-1. DOOR ASSEMBLY.........................................................................................................................................30
11-2. CONTROL PANEL ASSEMBLY.....................................................................................................................30
11-3. TOTAL ASSEMBLY........................................................................................................................................30
12. PRINTED CIRCUIT BOARD ....................................................................................................................................33
13. P.C.B CIRCUIT DIAGRAM.......................................................................................................................................39
1
1. SAFETY AND PRECAUTIONS
1. FOR SAFE OPERATION
Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may
cause serious bodily injury to the operator.
IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE.
(Only a trained service personnel should make repairs.)
(1) A broken door hinge.
(2) A broken door viewing screen.
(3) A broken front panel, oven cavity.
(4) A loosened door lock.
(5) A broken door lock.
The door gasket plate and oven cavity surface should be kept clean.
No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven.
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN.
The microwave oven has concealed switches to make sure the power is turned off when the door is opened.
Do not attempt to defeat them.
DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.
2. FOR SAFE SERVICE PROCEDURES.
1. If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the
oven.
2. If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing the
oven.
(1) inform the manufacturer, importer or assembler,
(2) repair the unit at no cost to the owner,
(3) attempt to ascertain the cause of the excessive leakage,
(4) tell the owner of the unit not to use the unit until the oven has been brought into compliance.
3. If the oven operates with the door open, the service person should tell the user not to operate the oven and contact
the manufacturer immediately.
IMPORTANT
The wire in this mains lead coloured in accordance with the following code.
Green-and-yellow : Earth
Blue
: Neutral
Brown
: Live
As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings
identifying the terminals in your plug, proceed as follows:
The wire which is coloured green-and-yellow must be connected to the terminal in the plug which is marked with the
letter E , earth symbol or coloured green-and-yellow.
The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured
black.
The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured
red.
NOTE : This oven is designed for counter-top use only.
2
2. SPECIFICATIONS
MODEL
KOC-9N2T7S, 9N2T7S24, 9N3T7S, 9N3T7S24
POWER SUPPLY
MICROWAVE
230V~50HZ, SINGLE PHASE WITH EARTHING
1450W
POWER
GRILL
850W
CONSUMPTION
CONVECTION
2250W
COMBINATION
2950W
MICROWAVE ENERGY OUTPUT
900W(IEC705)
MICROWAVE FREQUENCY
2450MHz
OUTSIDE DIMENSIONS (W X H X D)
542X329X503mm (21.3X13.0X19.8 in.)
CAVITY DIMENSIONS (W X H X D)
350X230X355mm (13.8X9.1X14.0 in.)
NET WEIGHT
APPROX. 18kg(39.6Ibs.)
TIMER
60 minutes
FUNCTION SELECTIONS
MICROWAVE / GRILL / CONVECTION / COMBINATION
POWER SELECTIONS
10 LEVELS
CAVITY VOLUME
1.0 Cu. Ft
MODEL
KOC-9N3T7R
POWER SUPPLY
MICROWAVE
230V~50HZ, SINGLE PHASE WITH EARTHING
1450W
POWER
GRILL
CONSUMPTION
CONVECTION
850W
1450W
COMBINATION
1450W
MICROWAVE ENERGY OUTPUT
900W(IEC705)
MICROWAVE FREQUENCY
2450MHz
OUTSIDE DIMENSIONS (W X H X D)
542X329X503mm (21.3X13.0X19.8 in.)
CAVITY DIMENSIONS (W X H X D)
350X230X355mm (13.8X9.1X14.0 in.)
NET WEIGHT
APPROX. 18kg(39.6Ibs.)
TIMER
60 minutes
FUNCTION SELECTIONS
MICROWAVE / GRILL / CONVECTION / COMBINATION
POWER SELECTIONS
10 LEVELS
CAVITY VOLUME
1.0 Cu. Ft
* Specifications are subject to change without notice.
3
3. EXTERNAL VIEW
1. OUTER DIMENSION
503
329
542
4
2. FEATURE DIAGRAM
2
34
56
7
1
e
w
q 09 8
11.DOOR HOOK
When the door is closed, it will automatically lock shut. If door is opened while oven is operating, the magnetron
will immediately stop operating.
12.DOOR VIEWING SCREEN
Allows viewing of food. The screen is designed so that light can pass through, but not the microwave.
13.METAL RACK
14.TOP HEATER
Turns on when convection, grill and combi cooking is selected.
15.OVEN LAMP
Automatically turns on during oven operating.
16.SAFETY INTERLOCK SYSTEM
17.CONTROL PANEL
18.TURNTABLE TRAY
Rotates during cooking and ensure even distribution of Microwaves.
It can also be used as a cooking utensil.
19.ROLLER GUIDE
This must always be used for cooking together with the turntable tray.
10. COUPLER
This fits over the shaft in the center of the ovens cavity floor. This is to remain in the oven for all cooking.
11. CONVECTION OUTLET & FAN
12. OVEN FRONT PLATE
13.DOOR SEAL
Door seal maintains the microwave energy within the oven cavity and prevents microwave leakage.
5
4. INSTALLATION
1. Steady, flat location
This microwave oven should be set on a steady, flat surface.
This microwave oven is designed for counter top use only.
2. Leave space behind and side
All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually,
cause failure.
3. Away from Radio and TV sets
Poor television reception and radio interference may result if the oven is located close to a TV, Radio, antenna or feeder
and so on.
Position the oven as far from them as possible.
4. Away from heating appliances and water taps
Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be
adversely affected and breakdowns occur.
5. Power supply
Check your local power source. This microwave oven requires a current of approximately 15(KOC-922T9S/923T9S)
12(KOC-922T9R/923T9R) amperes, 230V, 50Hz.
Power supply cord is about 1.2 meters long.
The voltage used must be the same as specified on this oven. Using a higher voltage may result in a fire or other
accident causing oven damage. Using low voltage will cause slow cooking. We are not responsible for damage
resulting from use of this oven with a voltage of ampere fuse other than those specified.
This appliance is supplied with cable of special type, which, if damaged, must be repaired with cable of same type.
Such a cable can be purchased from DAEWOO and must be installed by a Qualified Person.
6. Examine the oven after unpacking for any damage such as:
A misaligned door, broken door or a dent in cavity.
If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.
7. Do not operate the oven if it is colder than room temperature.
EARTHING INSTRUCTIONS
This appliance must be earthed. In the event of an electrical short circuit, earthing reduces the risk of the electric shock by
providing an escape wire for the electric current. This appliance is equipped with a cord having a earthing wire with a
earthing plug. The plug must be plugged into an outlet that is properly installed and earthed.
WARNING
Improper use of the earthing plug can result in a risk of electric shock.
Consult a qualified electrician of serviceman if the earthing instructions are not completely understood, or if doubt
exists as to whether the appliance is properly earthed, and either:
If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade earthing plug, and a
3-slot receptacle that will accept the plug on the appliance.
The marked rating of the extension cord should be equal to or greater than the electrical rating of the appliance, or
Do not use an extension cord.
6
5. CONTROL PANEL
KOC-9N2T
1 Display : Cooking time, power level, indicators and
present time are displayed.
MW : When blinking, the oven is operating in
MICROWAVE COOK.
Grill : When blinking, the oven is operating in GRILL.
Combi : When blinking, the oven is operating in
COMBI.
Defrost Weight : When blinking, the oven is
operating in WEIGHT DEFROST.
Time : When blinking, the oven is operating in TIME
DEFROST.
Auto-cook : When blinking, the oven is operating
AUTO COOK.
Lock : When lighting, the oven is CHILD LOCK.
Con-vection : When blinking, the oven is operating
in CONVECTION.
g : When blinking, the oven is operating in weight
input mode.
2 Auto cook : Used to cook or reheat.
1. Roast pork
3. Roast chicken
2. Roast beef
4. Baked fish
3 Clock : Used to set clock.
5. Fresh vegetable
4 Time Defrost : Used to defrost foods.
5 Weight Defrost : Used to defrost foods.
6 MW : Used to set power level of micro wave.
7 Convection : Used to select convection and selected
temp.
8 Combi : Used to select combi.
9 Grill : Used to select grill.
0 Dial knob : Used to set time, weight and quantity.
q START/SPEEDY COOK : Used to start a
programmed, also for speedy start(each press adds
30 seconds microwave cooking time).
w STOP/CLEAR : Used to stop the oven operation or
to delete the cooking data.
7
KOC-9N3T
1 Display : Cooking time, power level, indicators and
present time are displayed.
MW : When blinking, the oven is operating in
MICROWAVE COOK.
Grill : When blinking, the oven is operating in GRILL.
Combi : When blinking, the oven is operating in COMBI.
Defrost Weight : When blinking, the oven is
operating in WEIGHT DEFROST.
Time : When blinking, the oven is operating in TIME
DEFROST.
Auto-cook : When blinking, the oven is operating
AUTO COOK.
Lock : When lighting, the oven is CHILD LOCK.
Con-vection : When blinking, the oven is operating
in CONVECTION.
g : When blinking, the oven is operating in weight
input mode.
2 Auto cook : Used to cook or reheat.
3 Combi : Used to select combi.
4 Convection : Used to select convection and
selected temp.
5 MW : Used to set power level of micro wave.
6 Grill : Used to select grill.
7 Time Defrost : Used to defrost foods.
8 Weight Defrost : Used to defrost foods.
9 Clock : Used to set clock.
0 Pizza : Used to cook or reheat pizza.
q Time set pad : Used to set time, weight and quantity.
w START/SPEEDY COOK : Used to start a
programmed, also for speedy start(each press adds
30 seconds microwave cooking time).
e STOP/CLEAR : Used to stop the oven operation or
to delete the cooking data.
8
6. DISASSEMBLY AND ASSEMBLY
- Cautions to be observed when trouble shooting.
Unlike many other appliances, the microwave oven is high-voltage, high-current equipment. It is completely safe
during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible
danger from a short circuit. You are asked to observe the following precautions carefully.
1. Always remove the power plug from the outlet before servicing.
2. Use an insulated screwdriver and wear rubber gloves when servicing the high voltage side.
3. Discharge the high voltage capacitor before touching any oven components or wiring.
(1) Check the grounding.
Do not operate on a two-wire extension cord.
The microwave oven is designed to be used while grounded.
It is imperative, therefore, to make sure it is grounded
properly before beginning repair work.
(2) Warning about the electric charge in the high voltage capacitor.
For about 30 seconds after the operation has stopped, electric
charge remains in the high voltage capacitor.
When replacing or checking parts, short between oven chassis
and the negative high terminal of the high voltage capacitor by
using a properly insulated screwdriver to discharge.
4. When the 20A fuse is blown out due to the operation of the monitor
switch; replace primary interlock switch, secondary interlock switch
and interlock monitor switch.
5. After repair or replacement of parts, make sure that the screws are
properly tightened, and all electrical connections are tightened.
6. Do not operate without cabinet.
CAUTION : Service personnel should remove their watches whenever working close to or replacing the magnetron.
WARNING : When servicing the appliance, take care when touching or replacing high potential parts because of
electrical shock or exposing microwave. These parts are as follows - HV Transformer, Magnetron,
HV Capacitor, HV Diode.
9
1. To remove cabinet
1) Remove four screws on cabinet back.
2) Push the cabinet backward.
2. To remove door assembly
1) Remove two screws which secure the stopper hinge top.
2) Remove the door assembly from top plate of cavity.
3) Reverse the above for assemby.
NOTE: After replacing the door assembly, perform a check
of correct alignment with the hinge and cavity front
plate.
10
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
3. To remove door parts.
REF NO.
PART CODE
A01
3512204830
A02
3517007140
3517007150
PART NAME
DESCRIPTION
FRAME DOOR
BARRIER-SCREEN *O
Q’TY
ABS SR-0320
1
GLASS T3.2
1
KOC-9N2T7S, 9N3T7S, 9N3T7R
GLASS T3.2 MIRROR
1
KOC-9N2T7S24, 9N3T7S24
A03
3515304800
SUPPORTER HINGE*T
SCP-1 T2.0
1
A04
3516602200
DOOR PLATE
SBHG-3A T0.7
1
A05
3517007000
BARRIER-SCREEN*I
TEMP GLASS T2.0
1
A06
3512302400
GASKET DOOR
PBT
1
A07
3513101200
HOOK
POM
1
A08
3515101800
SPRING HOOK
PW1
1
11
REMARK
(1) Remove the gasket door from door plate.
(2) Remove the door frame from door plate.
(3) Remove the stopper hinge top from door plate.
(4) Remove the spring and the hook.
(5) Remove the barrier screen outer from door frame.
(6) Reverse the above steps for reassembly.
4. Method to reduce the gap between the door seal and the oven front surface.
(1) To reduce gap located on part A .
Loosen two screws on stopper hinge top, and then push the door
to contact the door seal to oven front surface.
Tighten two screws.
(2) To reduce gap located on part B .
Loosen two screws on stopper hinge under, and then push the
door to contact the door seal to oven front surface.
Tighten two screws.
NOTE : A small gap may be acceptable if the microwave leakage does not exceed 4mW/cm2.
12
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
5. To remove control panel parts.
KOC-9N2T
REF NO.
PART CODE
B01
3515501320
PART NAME
DESCRIPTION
WINDOW DISPLAY
SAN
Q’TY
1
B02
3516725230
CONTROL-PANEL
ABS SR-0320
1
B03
3516911900
BUTTON FUNCTION-A
ABS SR-0760D SPRAY
1
B04
3516909970
BUTTON FUNCTION-C
ABS SR-175 SG-0760D SPRAY
1
B05
3516909960
BUTTON FUNCTION-B
ABS SR-175 SG-0760D SPRAY
1
B06
3513406600
B07
PKMPMSGA00
B08
7121301011
B09
PKBPMSGA00
B10
B11
REMARK
KNOB VOLUME
ABS SR-175 SG-0760D
1
PCB MAIN MANUAL AS
KOC-9N2T7S
1
SCREW TAPPING
T2S PAN 3X10 MFZN
7
PCB BUTTON MANUAL AS
KOC-9N2T7S
1
7122401211
SCREW TAPPING
T2S TRS 4X12 MFZN
4
3516909980
BUTTON FUNCTION-D
ABS SG-175 SG-0760D SPRAY
1
(1) Remove the screw which secure the control panel, push up two snap fits and draw forward the control panel assembly.
(2) Remove four screws(B10) which secure the PCB Main ASS’Y.
(3) Pull out the Main PCB assembly(B09).
(4) Remove seven screws(B08) which secure the PCB Sub ASS’Y.
(5) Pull out the Sub PCB assembly(B07).
(6) Pull out the Knob volume(B06) from the Sub PCB assembly.
(7) Pull out buttons from the control panel.
(8) Pull out Window display(B01) from the control panel.
(9) Reverse the above steps for reassembly.
13
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
KOC-9N3T
REF NO.
PART CODE
B01
3518524300
SWITCH MEMBRANE
KOC-923T9S
1
3516725250
CONTROL-PANEL
ABS SR-0320
1
KOC-9N3T7S
1
KOC-9N3T7S, 9N3T7S24
KOC-9N3T7R
1
KOC-9N3T7R
T2S TRS 4X12 MFZN
4
B02
B03
B04
PKMPMSAS20
PKMPMSAS30
7122401211
PART NAME
PCB MAIN MANUAL AS
SCREW TAPPING
DESCRIPTION
Q’TY
REMARK
(1) Remove the screw which secure the control panel, push up two snap fits and draw forward the control panel assembly.
(2) Remove four screws which secure the PCB assembly to control panel.
(3) Disconnect membrane tail from the connector of the PCB assembly.
(4) Detach membrane from the control panel.
(5) Reverse the above steps for reassembly.
14
6. To remove high voltage capacitor.
1) Remove a screw which secure the grounding ring
terminal of the H.V. diode and the capacitor holder.
2) Remove the H.V. diode from the capacitor holder.
3) Reverse the above steps for reassembly.
High voltage circuit wiring
7. To remove magnetron.
1) Remove a screw which secure the magnetron.
2) Remove the magnetron.
3) Reverse the above steps for reassembly.
CAUTION : Never install the magnetron without the metallic gasket plate which is packed with each magnetron to
prevent microwave leakage. Whenever repair work is carried out on magnetron, check the microwave
leakage. It shall not exceed 4mW/cm2 for a fully assembled oven with door normally closed.
Metallic
gasket
plate
Cooling fin
Magnetron
antenna
Filament
terminal
<MAGNETRON>
15
8. To remove wind guide assembly.
1) Remove a screw for earthing.
2) Remove the noise filter from the wind guide.
3) Remove a screw which secure the wind guide assembly.
4) Draw forward the wind guide assembly.
5) Pull the fan from the motor shaft.
6) Remove two screws which secure the motor shaded pole.
7) Remove the motor shaded pole.
8) Reverse the above steps for reasembly.
9. To remove H.V.transformer.
1) Remove four screws holding the H.V.transformer.
2) Remove the H.V.transformer.
3) Reverse the above steps for reassembly.
16
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
10. To remove Top heater assembly parts.
5
6
1
2
7
8
9
10
3
4
REF NO.
1
2
3
4
5
6
7
8
9
10
PART CODE
7112401011
3512520500
7112401011
3510607700
7S432X4081
3510607700
3512805800
3511410300
3512804900
7112401011
PART NAME
SCREW TAPPING
GUIDE AIR OUTLET
SCREW TAPPING
BRACKET HEATER *T
SPECIAL SCREW
BRACKET HEATER *T
HEATER MIRACLON
COVER HEATER *T
HEATER REFLECTOR
SCREW TAPPING
DESCRIPTION
T1 TRS 4 ~10 MFZN
SA1D
T1 TRS 4 ~10 MFZN
SA1D
TT3 TRS 4 ~8 SE MFZN
SA1D
230V 800W 270MM
SA1D
SUS 430
T1 TRS 4 ~10 MFZN
1) Remove a screw 1 and pull out Guide air outlet 2.
2) Remove a screw 3 and pull out Bracket heater *t 4.
3) Pull out the Top heater assembly.
4) Remover a screw 5. and pull out Bracket heater *t 6.
5) Remove two screws 0 and pull out Heater reflector 9.
6) Reverse the above steps for reassembly.
17
Q’TY
1
1
1
1
1
1
1
1
1
2
REMARK
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
11. To remove Rear heater assembly parts.
16
15
REF NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
14
13
PART CODE
7112401011
3511407300
7112401011
3511407900
3512767611
7112400811
3513303400
7601400811
3511409800
3513002300
7113400814
3512801800
7400104011
3511800700
7S627W40X1
3963514330
3511800900
7402704600
12
11
10
9
8
17
7
1
18
6
5
PART NAME
SCREW TAPPING
COVER MOTOR *B
SCREW TAPPING
COVER *B
HARNESS CONVECTION
SCREW TAPPING
INSULATOR HEATER *B
SCREW TAPPING
COVER HEATER *B
HOLDER HEATER
SCREW TAPPING
HEATER
WASHER PLAIN
FAN CONVECTION
SPECIAL SCREW
MOTOR SHADED POLE
FAN
DESCRIPTION
T1 TRS 4 ~10 MFZN
SA1D
T1 TRS 4 ~10 MFZN
SA1D
KOC-924T0S
T1 TRS 4 ~8 MFZN
SBHG
PAN 4 ~8 PW MFZN
SAID
SUS430
T1 BIN 4 ~8 MFNI
230V 1400W
PW-1-4 MFZN
SA1D
NUT FLANGE M4 MFZN
230V 50HZ MW10CA-T02
PBT
RING C
CR-5 SK5
4
3
2
1) Remove a screw 1 and pull out Cover motor *B2.
2) Remove a screw 3 and pull out Cover *B4.
3) Pull out the Harness convection-B 5.
4) Remove four screws 6 and then pull out the Rear heater assembly.
5) Remove a Nut t and the pull out the Fan convection r.
6) Remove three screws q and then separate the Cover heater *B 9 and the lnsulator heater *B7.
7) Pull out the Heater w from the Cover Heater *B 9.
8) Remove two screw 8 and then separate the lnsulator heater *B 7 and Motor shaded poley.
9) Remove the C-Ring i and then pull out the Fan u from Motor shaft.
10)Reverse the above steps for reassebly.
18
Q’TY
2
1
1
1
1
4
1
2
1
3
3
1
1
1
1
1
1
1
REMARK
7. INTERLOCK MECHANISM AND ADJUSTMENT
The door lock mechanism is a device which has been specially designed to completely eliminate microwave radiation when
the door is opened during operation, and thus to perfectly prevent the danger resulting from the leakage of microwave.
(1) Primary interlock switch
When the door is closed, the hook locks the oven door. If the door is not closed properly, the oven will not operate.
When the door is closed, the hook pushes the button of the microswitch. Then the button of the primary interlock switch
bring it under ON condition.
(2) Secondary interlock switch and interlock monitor switch
When the door is closed, the hook pushes the lock lever downward. The lock lever presses the button of the interlock
monitor switch to bring it under OFF condition and presses the button of the secondary interlock switch to bring it under
ON condition.
ADJUSTMENT :
Interlock monitor switch
When the door is closed, the interlock monitor switch should be opened before other switches are closed.
When the door is opened, the interlock monitor switch should be closed after other switches are opened.
(3) Adjustment steps
a) Loosen the one mounting screw.
b) Adjust interlock switch assembly position.
c) Make sure that lock lever moves smoothly after adjustment is completed.
d) Tighten completely two mounting screws.
NOTE :
Microwave emission test should be performed after adjusting interlock mechanism.
If the microwave emission exceed 4mW/cm2, readjust interlock mechanism.
19
8. TROUBLE SHOOTING GUIDE
Following the procedure below to check if the oven is defective or not.
1) Check grounding before trouble checking.
2) Be careful of the high voltage circuit.
3) Discharge the high voltage capacitor.
4) When checking the continuity of the switches, fuse or high voltage tranformer, disconnect one load wire from these
parts and check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to
your meter.
NOTE : When electric parts are checked, be sure the power cord is not inserted the wall outlet.
Check wire harness, wiring and connection of the terminals and power cord before check the parts listed below.
(TROUBLE 1) Oven does not operate at all : any inputs can not be accepted.
CONDITION
Fuse blows.
CHECK
Check continuity of
interlock monitor switch with
door closed
( COM NC )
RESULT
Continuity
(COM NC)
CAUSE
Malfunction of
Interlock
monitor switch
REMEDY
Replace
No continuity
No
Continuity
Check continuity of
both primary and secondary
interlock switch with door closed
Malfunction of
interlock switch
Replace
Continuity
Continuity
Check continuity of
primary interlock switch contact
with door partially open until
interlock monitor switch contact
close
( COM NC close )
Check continuity of
primary winding of low voltage
transformer
or infinite
Approx.
480 ~620
( normal )
Fuse again
blows
Disconnect high voltage
fuse and operate the unit
20
Shorted contacts
of primary
interlock Switch
Defective low
voltage
transformer
Defective
high voltage
transformer
Replace
Replace
Replace
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
CONDITION
CHECK
RESULT
CAUSE
REMEDY
Outlet has
proper
voltage
fuse does not
blow?
Check continuity of
magnetron
No
continuity
Defective
magnetron.
Replace
Check continuity of noise filter
board
No
continuity
Defective line
filter board
Replace
Check continuity of
power supply cord
No
continuity
Open power
supply cord
Replace
No
continuity
Defective touch
control circuit
Replace
NOTE : All these switches must be replaced at the same time, please refer to (7.Interlock mechanism and
adjust) for adjustment instructions
(TROUBLE 2)
Display shows all figures selected, but oven does not start cooking, even though desired program and time
are set and start button is tapped.
CONDITION
CHECK
RESULT
CAUSE
REMEDY
Turn table
motor and
oven lamp
do
not turn on
Check continuity of
primary interlock switch
No
continuity
Malfunction of
primary interlock
switch
Adjust or
replace
Check continuity of
secondary interlock
and D.O.M switch
No
continuity
Malfunction of
secondary
Interlock and
D.O.M switch
Adjust or
replace
Check D.C voltage
being supplied to
RELAY(RY4) coil
0V
Defective touch
control Circuit
Replace
Approx.
24V DC
Fault contacts
of RELAY
(RY4) or open
relay coil.
Replace
21
TROUBLE 3) No microwave oscillation even though fan motor rotates.
CONDITION
CHECK
RESULT
CAUSE
REMEDY
No
microwave
oscillation
Check continuity of
high voltage fuse
No
continuity
Defective
high voltage
fuse
Replace
Check continuity of
high voltage capacitor terminals
with wires removed
Continuity
Defective
high voltage
transformer
1
Check continuity of
high voltage rectifier in forward
and backward
direction with DC megger
Continuity
in backward
direction
Defective high
voltage rectifier
Replace
No microwave oscillation
Connect megger leads to
magnetron terminal and
magnetron body
Continuity
Defective
magnetron
2
Check D.C voltage
being supplied to
RELAY (RY1) coil
0V
Defective
touch control
circuit
Replace
Approx.
24V DC
Faulty contacts of
RELAY
(RY1) or open
relay coil
Replace
Defective
high voltage
transformer
Replace
Defective high
voltage
transformer
Replace
Defective
magnetron
Replace
0
1 Check resistance of primary
or
and secondary coil of high
voltage transformer
1 Check continuity of filament
No continuity
terminal of high voltage
transformer
2 Check continuity of
magnetron heater with wires
removed
No continuity
22
(TROUBLE 4)
Grill heater (upper heater) is not heated; food will not become hot.
CONDITION
Grill heater is
not heated.
CHECK
RESULT
CAUSE
REMEDY
Check continuity of
primary interlock switch
No
continuity
Malfunction of
primary Interlock
switch
Adjust or
replace
Check continuity of
secondary interlock switch
No
continuity
Malfunction of
secondary
interlock switch
Adjust or
replace
Check continuity of
heater
No
continuity
Defective heater
Check D.C voltage
being supplied to
RELAY (RY2) coil
0V
Defective touch
control circuit
Replace
Approx.
24V DC
Faulty contacts of
RELAY
(RY2) or open
relay coil
Replace
Replace
(TROUBLE 5)
1) Convection heater is not heated; food will not become hot.
2) Convection fan motor does no rotate.
CONDITION
CHECK
RESULT
CAUSE
REMEDY
1)Convection
heater is not
heated.
2)Convection
fan and
motor does
not rotate.
Check continuity of
primary interlock switch
No
continuity
Malfunction of
primary Interlock
switch
Adjust or
replace
Check continuity of
secondary interlock
switch
No
continuity
Malfunction of
secondary
interlock switch
Adjust or
replace
Check continuity of
(heater or motor)
No
continuity
Defective motor
Check D.C voltage
being supplied to
RELAY (RY3, RY6) coil
0V
Defective touch
control circuit
Replace
Approx.
24V DC
Faulty contacts of
RELAY
(RY3,RY6) or
open relay coil
Replace
23
Replace
(TROUBLE 6)
The following visual conditions inditions indicate a probable defective touch control Circuit or button P.C.B.
assembly
1. Incomplete segments.
1) segment missing
2) partial segments missing
3) digit flickering other than normal fluorescent slight flickering
2. A distinct change in the brightness of one or more numbers exists in the
display
3. One or more digits in the display are not on when they should be.
4. Display does not count down or up with time cooking or clock operation.
5. Oven is programmable and cooks normally but no display shows.
6. Display obviously jumps in time while counting down.
7. Display counts down noticeably too fast while cooking.
8. Display does not show the time of day when clear button is touched.
9. Oven lamp and turn table motor do not stop although cooking is finished.
Check if the RELAY(RY4) contacts close and if they are close, replace touch control circuit.
CONDITION
CHECK
Display does
not show
programming
at all, even if
keyboard is
touched.
Check each button for
continuity of the button
RESULT
CAUSE
REMEDY
Malfunction of sub
pcb assembly
Replace
control box
sub-assembly
CAUSE
REMEDY
Replace
Replace
No
continuty
Defective
heater
Replace
continuity
Defective touch
control circuit
Replace
Normal
(TROUBLE 7)
When ERROR 2 ERROR 3 come on display.
CONDITION
CHECK
ERROR 2 &
ERROR 3
come on
display
Check continuity of thermistor
(resistance of thermistor)
RESULT
0
or infinite
Approx
200~300k
(room
temperature)
Check continuity of heater
(convection, upper, lower)
24
9. MEASUREMENT AND TEST
1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT
Microwave output power can be checked by indirectly measuring the temperature rise of a certain amount of water
exposed to the microwave as directed below.
PROCEDURE
1. A cylindrical container of borosilicate glass is used for the test. It has a maximum thickness of 3mm, an external
diameter of approximately 190mm and a height of approximately 90mm.
The mass of the container is determined.
2. At the start of the test, the oven and the empty container are at ambient temperature. Water having an initial
temperature of 10 C 1 C is used for the test. The water temperature is measured immediately before it is poured
into the container.
3. A quantity of 1000g 5g of water is added to the container and its actual mass obtained.
The container is then immediately placed in the centre
of the oven shelf, which is in its lowest normal position.
The oven is operated and the time for the water
temperature to attain 20 C 2 C is measured. The
oven is then switched off and the final water
temperature is measured within 60s.
NOTE 1 - The water stirred is before its temperature is
measured.
NOTE 2 - Stirring and measuring devices are to have a
low heat capacity.
4. The microwave power output is calculated from the
formula
P = 4,187 mW (T2 -T1) + 0.55 mC(T2 - T0)/t
where
P is the microwave power output, in watts ;
mW is the mass of the water, in grams ;
mc is the mass of the container, in grams ;
T0 is ambient temperature, in degrees Celsius ;
T1 is the initial temperature of the water, in degree Celsius ;
T2 is the final temperature of the water, in degrees Celsius ;
t is the heating time, in seconds, excluding the magnetron filament heating-up time.
The microwave power output is stated in watts, rounded off to the nearest 50W
CAUTION
1. Water load should be measured exactly to 1 liter.
2. Input power voltage should be exactly specified voltage (Refer to SPECIFICATIONS).
3. Ambient temperature should be 20 2 C (68 3.6 F)
Heating time for power output: (T2 = T0)
A (second)
70
64
60
56
52
49
47
44
42
40
38
B (W)
600
650
700
750
800
850
900
950
1000
1050
1100
25
2. MICROWAVE RADIATION TEST
WARNING
1. Make sure to check the microwave leakage before and after repair of adjustment.
2. Always start measuring of an unknown field to assure safety for operating personnel from microwave energy.
3. Do not place your hands into any suspected microwave radiation field unless the safe density level is known.
4. Care should be taken not to place the eyes in direct line with the source of microwave energy.
5. Slowly approach the unit under test until the radiometer reads an appreciable microwave leakage from the
unit under the test.
PROCEDURE
1. Prepare Microwave Energy Survey Meter, 600cc glass beaker,
and glass thermometer 100 C (212 F).
2. Pour 275cc 15cc of tap water initially at 20 5 C (68 9 F) in
the 600 cc glass beaker with an inside diameter of approx. 95
mm(3.5 in.).
3. Place it at the center of the tray and set it in a cavity.
4. Close the door and operate the oven.
5. Measure the leakage by using Microwave Energy Survey Meter
with dual ranges, set to 2450MHz.
1) Measured radiation leakage must not exceed the value
prescribed below. Leakage for a fully assembled oven with
door normally closed must be less than 4mW/Cm2.
2) When measuring the leakage, always use the 5 cm (2 in.)
space cone with probe. Hold the probe perpendicular to the
cabinet and door. Place the space cone of the probe on the
door, cabinet, door seem, door viewing screen, the exhaust air vents and the suction air vents.
3) Measuring should be in a counter-clockwise direction at a rate of 1 in./sec. If the leakage of the cabinet door
seem is unknown, move the probe more slowly.
4) When measuring near a corner of the door, keep the probe perpendicular to the areas making sure the probe
end at the base of the cone does not get closer than 2 in. from any metal. If it does not, erroneous reading may
result.
26
3. COMPONENT TEST PROCEDURE
High voltage is present at the high voltage terminal of the high voltage transformer during any cooking cycle.
It is neither necessary nor advisable to attempt measurement of the high voltage.
Before touching any oven components or wiring, always unplug the oven from its power source and discharge the
capacitor.
1. High voltage transformer
1) Remove connections from the transformer terminals and check continuity.
2) Normal readings should be as follows :
10%
Secondary winding ... Approx. 100
Filament winding ... Approx. 0
Primary winding ... Approx. 1.2
2. High voltage capacitor
1) Check continuity of capacitor with meter on the highest OHM scale.
2) A normal capacitor will show continuity for a short time, and then indicate 10M
3) A shorted capacitor will show continuous continuity.
4) An open capacitor will show constant 10M .
5) Resistance between each terminal and chassis should be infinite.
once the capacitor charged.
3. High voltage diode
1) Isolate the diode from the circuit by disconnecting the leads.
2) With the ohmmeter set on the highest resistance scale measure the resistance across the diode terminals.
Reverse the meter leads and again observe the resistance reading. Meter with 6V, 9V or higher voltage batteries
should be used to check the front-back resistance of the diode, otherwise an infinite resistance may be read in
both directions. A normal diode’s resistance will be infinite in one direction and several hundred k in the other
direction.
4. Magnetron
For complete magnetron diagnosis, refer to "Measurement of the Microwave Power Output." Continuity checks can
only indicate and open filament or a shorted magnetron. To diagnose for an open filament or a shorted magnetron,
1) Isolate magnetron from the circuit by disconnecting the leads.
2) A continuity check across magnetron filament terminals should indicate 0.1 or less.
3) A continuity check between each filament terminal and magnetron case should read open.
5. Fuse
If the fuse in the primary and monitor switch circuit is blown when the door is opened, check the primary and
monitor switch before replacing the blown fuse. In case the fuse is blown by an improper switch operation, replace
the defective switch and fuse at the same time. Replace just the fuse if the switches operate normally.
27
4. COMPONENT ACTION
COOKING MODE
M/W
MAGNETRON
UPPER
LOWER
REAR
CONVECELEMENT ELEMENT ELEMENT TION FAN
●
●
GRILL-1
●
GRILL-2
GRILL-3
●
●
COMBI-1
●
●
●
●
●
COMBI-2
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
MANUAL
COMBI-3
MODE
COMBI-4
●
●
COMBI-5
●
●
●
CONVECTION100~130
CONVECTION140~150
CONVECTION160~250
ONE
CAKE/BREAD
●
●
●
●
●
TOUCH
CRUSTY
●
●
●
●
●
ROAST BEEF
●
●
●
●
●
ROAST CHICKEN
●
●
●
●
●
ROAST PORK
●
●
●
●
●
BAKED FISH
●
●
●
●
●
AUTO
BAKED POTATO
●
●
●
●
●
MODE
BAKED POTATO
●
●
●
●
●
ROAST POTATO
●
●
●
●
●
FRESH VEGETABLES
●
FROZEN VEGETABLES
●
CASSEROLE
●
28
10. WIRING DIAGRAM
29
11. EXPLODED VIEW AND PARTS LIST
1. DOOR ASSEMBLY
Refer to 6. Disassembly and assembly.
2. CONTROL PANEL ASSEMBLY
Refer to 6. Disassembly and assembly.
3. TOTAL ASSEMBLY
F08
F09
F10
F11
F12
F13
F14
F15
F18
F31
F32
F04
F19
F33
F28
F27
F03
F16
F07
F77
F17
F29
F76
F20
F02
F24
F39
F30
F41
F21
F22
F26
F38
F40
F43
F25
F23
F52
F01
F05
F06
F42
F79
F54
F78
F53
F55
F34
F44
F35
F45
F56
F36
F46
F57
F61
F50
F75
F74
F62
F48
F49
F37
F47
F63
F58
F64
F59
F65
F60
A00
F51
B00
F66
F73
F67
F72
F68
F71
F70
F69
30
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
NO
PART CORD
PART NAME
DESCRIPTION
Q'TY
3511725500
DOOR AS
KOC-9N3T7R
1
A00
3511725520
PKCPSWAS20
KOC-9N3T7S
KOC-9N2T7S
9N3T7S, 9N3T7R
KOC-9N2T7S24,
KOC-9N3T7S24
CONTROL-PANEL AS
REMARK
9N3T7S24
1
KOC-9N3T7S,
9N3T7S24
B00
PKCPSWAS30
KOC-9N3T7R
PKCPSWGA00
KOC-9N2T7S
KOC-9N3T7R
KOC-9N2T7S,
9N2T7S24
F01
3516003700
SPECIAL SCREW
TT3 HEX 4X8 FLG MFZN
2
F02
3512521000
GUIDE ROLLER AS
KOC-1B0K0S
1
F03
3517205710
TRAY METAL AS
SPP T0.6
1
F04
3517202611
TRAY RACK AS
KOC-961C0S 117MM
1
F05
3517401900
COUPLER
PTFE
1
F06
3511408300
COVER WAVE GUIDE
MICA T0.35
1
F07
3516117001
CAVITY AS
KOC-9N4T7S
1
F08
7S432X4081
SPECIAL SCREW
TT3 TRS 4X8 SE MFZN
1
F09
3510607700
BRACKET HEATER
SA1D-80 T0.5
1
F10
3512805800
HEATER MIRACLON
230V 800W 270MM
1
F11
3511410300
COVER HEATER *T
SA1D-80 T0.5
1
F12
7112401011
SCREW TAPPING
T1 TRS 4*10 MFZN
1
F13
3512520500
GUIDE AIR OUTLET
SA1D-80 T0.5
1
F14
3512804900
HEATER REFLECTOR
STS430 T0.5
1
F15
7113400814
SCREW TAPPING
T1 BIN 4X8 MFNI
2
F16
7112401011
SCREW TAPPING
T1 TRS 4*10 MFZN
1
F17
3510607700
BRACKET HEATER *T
SA1D-80 T0.5
1
F18
7121400611
SCREW TAPPING
T1 PAN 4*6 MFZN
1
F19
3518903000
THERMOSTAT
OFF:140 ON:125 H #187
1
F20
7112401011
SCREW TAPPING
T1 TRS 4*10 MFZN
2
F21
35113V5QJ5
CORD POWER AS
F22
3511200900
CLAMP WIRE
DA-6N
1
F23
7112401011
SCREW TAPPING
T1 TRS 4X10 MFZN
1
F24
3511800100
FAN
P.P GF20
1
F25
3963513010
MOTOR SHADED POLE
230V 25W MW15CA-B01
1
F26
3512515300
GUIDE WIND
PP
1
F27
F28
3518605001
3X1.5 80X80 120-RTML
RUBBER
DWLF-M05
NOISE-FILTER
3518605500
DWLF-M07
5F1CD0152S
15A
FUSE
5F1CD0122S
12A
31
1
KOC-9N3T7S,
1
9N3T7S24
KOC-9N3T7R
KOC-9N3T7S
1
9N3T7S24
KOC-9N3T7R
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
NO
PART CORD
PART NAME
DESCRIPTION
Q'TY
F29
7S312X40A1
SCREW SPECIAL
T1 TRS 4X10 SE MFZN
1
F30
7121403011
SCREW TAPPING
T2S PAN 4X30 MFZN
2
F31
3510805200
CABINET AS
KOC-910K0S
1
F32
7S312X40A1
SCREW SPECIAL
T1 TRS 4X10 SE MFZN
4
F33
7112401011
SCREW TAPPING
T1 TRS 4*10 MFZN
2
F34
3511407300
COVER MOTOR *B
SA1D-80 T0.5
1
F35
7112401011
SCREW TAPPING
T1 TRS 4*10 MFZN
1
F36
3511407900
COVER *B
SA1A-80 T0.5
1
F37
3512767611
HARNESS CONVECTION
KOC-924T0S ALTERNATE
1
F38
7402704600
RING C
CR-5 SK5
1
F39
3511800900
FAN
PBT
1
F40
3963514330
MOTOR SHADED POLE
230V 50HZ MW10CA-T03
1
F41
7112400811
SCREW TAPPING
T1 TRS 4X8 MFZN
4
F42
3513303400
INSULATOR HEATER *B
SBHG-1 T0.5
1
F43
7601400811
SCREW MACHINE
PAN 4X8 MFNI
2
F44
3511409800
COVER HEATER *B
SA1D-80 T0.5
1
F45
3513002300
HOLDER HEATER
SUS304 T0.5
3
F46
7113400814
SCREW TAPPING
T1 BIN 4X8 MFNI
3
F47
3512801800
HEATER
230V 1400W 1R18344
1
F48
7400104011
WASHER PLAIN
PW-1-4 MFZN
1
F49
3511800700
FAN CONVECTION
SA1D-80 T0.5
1
F50
7S627W40X1
SPECIAL SCREW
NUT FLANGE M4 MFZN
1
F51
3512780901
HARNESS MAIN
KOC-9N4T7S
1
F52
3516004000
SPECIAL SCREW
T2 BOLT FLANGE 5X12 DACRO
1
F53
3518003700
MAGNETRON
2M218JFL 6CF
1
F54
7122401211
SCREW TAPPING
T2S TRS 4X12 MFZN
2
F55
3513601600
LAMP
BL 240V 25W T25 C7A H187
1
F56
3513702100
LEVER SW MICRO
POM,KOG-846T0S
1
F57
4415A17352
SW MICRO
VP-533A-OF SPNO #187 200G
1
F58
3513816000
LOCK
PP
1
F59
3513700800
LEVER LOCK
POM
1
F60
4415A66910
SW MICRO
VP-531A-OF/SZM-V16-FA-61
2
F61
3518571000
SWITCH PUSH
MP101C
1
F62
7S422X4081
SCREW SPECIAL
TT3 TRS 4X8 SE MFZN
1
F63
3513003200
HOLDER HV CAPACITOR
SECC T0.6
1
F64
3518400400
DIODE HV
HVR-1X-3AB 12KV #187
1
F65
3518302301
CAPACITOR HV
2100VAC 1.10UF #187 80MM
1
F66
3518701400
FUSE HV
5KV 0.7A
1
F67
3518122000
TRANS HV
R1S591 ES00
1
F68
3516003700
SPECIAL SCREW
TT3 HEX 4X8 FLG MFZN
4
F69
3512101400
FOOT
DASF-310
4
F70
7112401011
SCREW TAPPING
T1 TRS 4X10 MFZN
5
32
REMARK
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
NO
PART CORD
PART NAME
DESCRIPTION
Q'TY
F71
3510313600
BASE
SBHG T0.8
1
F72
7272400811
SCREW TAPTITE
TT3 TRS 4X8 MFZN
1
F73
3515202800
STOPPER HINGE *U AS
KOR-121M0A
1
F74
7121400611
SCREW TAPPING
T1 PAN 4*6 MFZN
1
F75
3966031110
MOTOR SYNCRO
220/240V 50/60 SM16 HK36M6F
1
F76
3518902900
THERMOSTAT
OFF:140 ON:125 V #187
1
F77
7121300611
SCREW TAPPING
T2S PAN 3X6 MFZN
1
F78
3514801400
SENSOR TEMPERATURE
PTM-K312-D7
1
F79
7112401011
SCREW TAPPING
T1 TRS 4*10 MFZN
1
33
REMARK
12. PRINTED CIRCUIT BOARD
CIRCUIT CHECK PROCEDURE
1. Low voltage transformer check
The low voltage transformer is located on the P.C.B.
Measuring condition: Input voltage: 230V / Frequency: 50Hz
Terminal
Voltage(load)
Voltage(no load)
6-7
AC 17.0 V
AC 19.9 V
8-9
AC 1.3 V
AC 1.6 V
9-10
AC 1.3 V
AC 1.6 V
NOTE
1. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source
voltage.
2. The allowable tolerance of the secondary voltage is within 5% of nominal voltage.
2. Voltage Check
- Key check point
NO
CHECK POINT
REMARK
1
IC1 PIN 26, 27(KOC-923T9S/R)
2
IC1 PIN 28 (KOC-923T9S/R)
5VDC 5%
5V
T : 20 ms(50Hz)
0V
T
3
IC1 PIN 8 OR 9
5V
0V
T
T : 250 ns(4MHz)
- Check method
NO
MEASURE POINT
WAVE FORM
1
MP1
DC 5V 5%
REMEDY
Replace ZD3, EC1(KOC-9N2T7S/R)
REMARK
NO LOAD
Replace ZD2, EC1(KOC-9N3T7S/R)
2
MP2
DC 24V 20%
Replace D18-D21, EC5(KOC-9N2T7S/R)
Replace D18-D21, EC4(KOC-9N3T7S/R)
NOTE: Each measure point must be measured with GND points.
34
NO LOAD
MP1
GND
MP2
MEASURE POINT OF KOC-9N2T7S/R
35
MP1
GND
MP2
MEASURE POINT OF KOC-9N3T7S/R
36
3. Case of no microwave oscillation
1) When touching M/W button, oven lamp turns on and Fan motor and turntable rotate, and cook indicator in
display comes on.
*Cause: RELAY 1 does not operate.
B
A
D7D7(KOC-9N3T7S/R)
D8D8(KOC-9N2T7S/R)
M/W
RY1(KOC-9N3T7S/R)
RY2(KOC-9N2T7S/R)
30
Q5(KOC-923T9S/R)
STATE
POINT A
POINT B
RELAY 1 ON
+5V DC
GND
RELAY 1 OFF
GND
+24V DC
2) When touching M/W button, oven lamp does not turn on and turntable motor does not rotate but cook indicator
in display comes on.
*Cause: RELAY 1 does not operate.
B
A
34
D11(KOC-9N3T7S/R)
D14(KOC-9N2T7S/R)
LAMP
TRAY
RY4(KOC-9N3T7S/R)
RY5(KOC-9N2T7S/R)
Q8(KOC-9N2T7S/R)
Q9(KOC-9N3T7S/R)
STATE
POINT A
POINT B
RELAY 4 ON
+5V DC
GND
RELAY 4 OFF
GND
+24V DC
3) When touching M/W button, oven lamp turn on and turns on and fan motor does not rotate but cook indicator in
display comes on.
*Cause: RELAY 5 does not operate.
B
A
D15(KOC-9N3T7S/R)
D16(KOC-9N2T7S/R)
FAN
35
RY5(KOC-9N3T7S/R)
RY6(KOC-9N2T7S/R)
Q9(KOC-9N2T7S/R)
Q10(KOC-9N3T7S/R)
STATE
POINT A
POINT B
RELAY 5 ON
+5V DC
GND
RELAY 5 OFF
GND
+24V DC
37
4. Case of no heating of top grill
When touching GRILL or COMBI button, oven lamp turns on and fan motor and turntable rotate, and cook indicator
in display comes on.
*Cause: RELAY 2 does not operate.
B
TOP
GRILL
A
D8(KOC-9N3T7S/R)
D9(KOC-9N2T7S/R)
32
RY2(KOC-9N3T7S/R)
RY3(KOC-9N2T7S/R)
Q6(KOC-9N2T7S/R)
Q7(KOC-9N3T7S/R)
STATE
POINT A
POINT B
RELAY 2 ON
+5V DC
GND
RELAY 2 OFF
GND
+24V DC
5. Case of no heating of convection grill
When touching CONVECTION button, oven lamp turns on and Fan motor and turntable rotate and cook indicator
in display comes on.
*Cause: RELAY 3 does not operate.
B
CONV
GRILL
A
D9(KOC-9N3T7S/R)
D13(KOC-9N2T7S/R)
RY3(KOC-9N3T7S/R)
RY4(KOC-9N2T7S/R)
33
Q7(KOC-9N2T7S/R)
Q8(KOC-9N3T7S/R)
STATE
POINT A
POINT B
RELAY 3 ON
+5V DC
GND
RELAY 3 OFF
GND
+24V DC
38
6. Case of no stopping of the count down timer
When the door is opened during operation, the count down timer does not stop.
A
B
R10
D6
1
CN1
2
3
C5
R11
D.O.M SW
R9
C9
+5V
(KOC-9N2T7S/R)
A
B
R4
2
1
CN1
15
D6
R3
D.O.M SW
C1
+5V
(KOC-9N3T7S/R)
POINT
A
B
DOOR OPEN
OPEN
+5V DC
DOOR CLOSED
CLOSE
GND
STATE
CHECK NO
1
METHOD
Check the stage(ON,OFF) of the door open
monitor switch by resistance
measurement.
39
REMEDY
Replace door open monitor swith.
13. P.C.B. CIRCUIT DIAGRAM
KOC-9N2T7S/R
40
KOC-9N3T7S/R
41
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
NO
NAME
SYMBOL
SPECIFCATION
PART CODE
Q’TY
1
BUZZER
BZ1
BM-20K
3515600100
1
2
C ARRAY
CA1
5P(4) 102 M 50V
CN4XB-102M
1
3
C CERA
C1,2,5~9,12~14
104 50V Z AXIAL
CCZF1H104Z
10
4
C CERA
C3,4,10,11
102 50V K AXIAL
CCZB1H102K
4
5
C ELECTRO
EC1
50V RS 10uF
CEXE1H100A
1
6
C ELECTRO
EC2
50V RSS 100uF
CEXF1H101V
1
7
C ELECTRO
EC3,4
50V RSS 220uF
CEXF1H221V
2
8
C ELECTRO
EC5
35V RSS 1000uF
CEXF1V102V
1
9
CONNECTOR WAFER
CN1
35313-0210
30166M7020
1
10
CONNECTOR WAFER
CN3
35312-0310
30166M5030
1
11
CONNECTOR FILM
CN2
HLEM15S-1
4CW215RBD0
1
12
CONNECTOR WAFER
CN4
35328-0610
4CW3061MX0
1
13
DIODE
D1~9,12~17
1N4148
DZN4148---
15
14
DIODE
D10,11,18~21
1N4004A
DZN4004A--
6
15
DIODE ZENER
ZD1
UZ-3.3BSB
DZUZ3R3BSB
1
16
DIODE ZENER
ZD3
UZ-5.6BSB
DZUZ5R6BSB
1
17
DIODE ZENER
ZD4
UZ-24BSB
DZUZ24BSB-
1
18
DIODE ZENER
ZD2
UZ-3.9BSB
DZUZ3R9BSB
1
19
DISPLAY VFD
DP1
SVM-5MS06
DSVM5MS06-
1
20
HOLDER VFD
PP
3513002000
1
21
PCB MAIN
M264
MAIN PCB
3514330110
1
22
R ARRAY
RA1,3
8P(7) 1/8 100K J
RA-88X104J
2
23
R ARRAY
RA2
7P(6) 1/8 100K J
24
R CARBON FILM
R31
1/2W 27 5%
RD-2Z270JS
1
25
R CARBON FILM
R24~29
1/2W 200 5%
RD-2Z201JS
6
26
R CARBON FILM
R16
1/4W 6.8 5%
RD-4Z689J-
1
27
R CARBON FILM
R15
1/6W 100 5%
RD-AZ101J-
1
28
R CARBON FILM
R14,21,22,23,30
1/6W 1K 5%
RD-AZ102J-
5
29
R CARBON FILM
R2,4,6,9,13
1/6W 10K 5%
RD-AZ103J-
5
30
R CARBON FILM
R3
1/6W 47K 5%
RD-AZ473J-
1
31
R CARBON FILM
R1,8,17~20
1/6W 100K 5%
RD-AZ104J-
6
32
R CARBON FILM
R12
1/6W 1M 5%
RD-AZ105J-
1
33
R CARBON FILM
R6
1/4W 10K 1%
RN-4Z1002F
1
34
R CARBON FILM
R7
1/4W 120K 1%
RN-4Z1203F
1
35
R CARBON FILM
R10
1/6W 3.3K 5%
RD-AZ332J
1
36
R CARBON FILM
R11
1/6W 1.2K 5%
RD-AZ122J
1
37
RESONATOR CERA
CR1
CRT4.00MS
5P4R00MTS-
1
38
IC MICOM
IC1
HK016
150SC9N4T0
1
39
TRANSISTOR
Q2
KTA-1266Y
TZTA1266Y-
1
40
TRANSISTOR
Q1,Q5~11
KRC-106M
TZRC106M--
8
42
REMARK
✔ Caution : In this Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center
NO
NAME
SYMBOL
SPECIFCATION
PART CODE Q’TY
45
WIRE COPPER
J1,3,5,10,11,24,25,28
46
WIRE COPPER
47
WIRE COPPER
J4,14~16,21~23
48
WIRE FLAT
WF1
49
SELECTION JUMPER
SJ5,7,8
1
PCB SUB
M265
SUB PCB
3514330210
1
2
CONNECTOR FILM
CN101
HLEM15R-1
4CW215RBD0
1
3
SW TACT
SW101~108,110,111
KPT-1115AM
5S50101Z93
10
4
SW ROTARY
SW109
EC12E24204A8
5S10302005
1
5
WIRE COPPER
J101~103
1/0.52 TIN COATING 85801052GY
3
REMARK
1/0.52 TIN COATING 85801052GY
8
7.5mm
J2,6~9,12,13,17~20,26,27,29 1/0.52 TIN COATING 85801052GY
14
10mm
7
12.5mm
1/0.52 TIN COATING 85801052GY
15/90 WH C
WSJ-159007
1
1/0.52 TIN COATING 85801052GY
3
43
ONLY FOR
KOC-9N2T7S
10mm
DAEWOO ELECTRONICS CORP.
686, AHYEON-DONG MAPO-GU SEOUL, KOREA
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”
S/M NO. :
PRINTED DATE: July. 2006
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