Owner’s Manual
TABLE OF CONTENTS
MODELS COVERED
This Owner’s Manual covers the following 49.5cc mopeds:
Agility, Adventure, Force, Raptor, Neo, and Victoria.
SAFETY
S a f e R i d i n g … … … … . … … … … … … … … … … … … … 3
Protective Apparel……………………………….……………3
Modifications………………………………………………...…… 3
Loads and Accessories………………………………...…... 3
50-M30 MOPED (49.5cc)
Front View…….…………..……...…………………...…… 4
Left Side View …………...………………………………...…… 4
Right Side View…………..………..….….…………...…..… 4
Location of Identification Numbers.…...………….……...…..… 5
CONTROLS AND INDICATORS
Using this Manual……………………….………………...…..… 6
Ignition Switch……………………….……………….…...…..… 6
Key…………………….………………….……………….…..… 6
Instrument Panel……….………………….…………….…..… 6
Left Handle……………….………………….…………….…..… 6
Right Handle..……………….………………….………….…..… 7
Fuel Tank Cap....……….….………………….………….…..… 7
1
Kick Starting……..….....….………………….………….…..… 7
Rear Foot Rest…….....………….……………….………….…..8
Helmet Hook.……....………….……………….………….…..… 8
Front Storage Compartment.………………….………….…..… 8
Under-seat Compartment………………………..……………….8
Rear Luggage Rack.……………………………..……………….8
OPERATION
Parking your Moped…….………………….………….…..… 8
G as o l in e an d En g in e Oi l ……… ……. …… ……. ….. …8
B r e a k - i n P e r i o d … … … . … . . … … … … . … … … … . … . . … 9
Pre-Ride Inspection….….………………….………….…..… 10
Starting the Engine.……..….……………….………….…..… 10
Riding…....…………………….………….………….…..… 11
Riding on a Slope...………………………….………….…..… 11
Braking and Parking.…..…………………….………….…..… 11
TABLE OF CONTENTS
MAINTENANCE
Service Schedule..………………………….………….…..… 12
Engine Oil ……..……….………………….………….…..… 13
Changing the Engine Oil...……….………….………….…..… 13
Changing the Gear Oil ……...……………….………….…..… 14
Carburetor………...……….………………….………….…..… 14
Throttle Cable Adjustment…....………………….…….…..… 14
Idle Speed Adjustment.…….…………….………….…..… 14
Spark Plug.……………..….………………….………….…..… 15
Air Filter..…..…………………………………………………15
Brake System……………………...….…………….……….…..16
Bleeding the Brakes……….…..……………….……….…..16
Replacing Brake Pads…………..…..…………….……….…..16
Tires……..………………………...….…………….……….…..17
Battery…..………………………...….…………….……….…...17
Fuse……..………………………...….…………….……….…..17
Lights…..………………………...….…..………….……….…..18
Mirrors…………………...….……….………….……….…..18
Storage…..………………………....……………….……….…..18
Tool Kit……………....…………...………………….……….…..18
TROUBLESHOOTING
General…..………………………...……………….……….…..19
Engine.…..……………………...….……………….……….…..19
Vibration...……………………...….……………….……….…..20
Lubrication System…………...….……………….……….…..20
Electrical System..……………...….……………….……….…..20
Transmission.…………………...….……………….……….…..20
Brakes……...…………………...….……………….……….…..20
TECHNICAL SPECIFICATIONS…..
…….……….…..21
ELECTRICAL WIRING DIAGRAM.
…….…..…….…..27
2
SAFETY
Your Moped and You
Congratulations on your new Cruze moped! If you ride safely and maintain your moped, you will enjoy many miles of happy riding.
Safety
1. Read this manual completely before operating your moped.
2. Inspect your moped before riding.
3. The rider should possess the type of license required by local regulations.
4. Obey traffic regulations.
5. Ride defensively and maintain a safe distance from other vehicles.
6. Wear bright clothing so other drivers can see you.
7. Don't cut into other lanes or weave. Don't exceed the speed limit or ride faster than is safe for the road conditions. When it is raining, the road surface may be slippery - reduce speed.
8. Be aware of the weather and road conditions. Wet roads can be very slippery, especially painted lines. Braking distances will be significantly longer.
9. Use turn signals or hand signals when turning or changing lanes.
10. Use caution when riding through intersections and entering/exiting parking lots
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11. Ride with both hands on the handlebars and both feet on the footrests. Passengers should hold onto the passenger handles securely and keep both feet on the footrests.
Protective Apparel
The operator should wear protective apparel, such as a
DOT-approved helmet, gloves, and eye protection. Passengers should also wear a helmet. Refer to local regulations. Loose clothing should not be worn. The exhaust system gets very hot during operation - do not touch the exhaust pipe when hot. The operator and passenger should wear trousers and shoes/boots that protect ankles and feet.
Loads and Accessories
1. The total weight of the operator, passenger and luggage should not exceed the maximum load of the moped (See:
Specifications). The maximum load for the storage compartment beneath the seat is 22 lbs. The maximum load for the rear luggage rack or box is 10 lbs.
2. Items carried on the rear luggage rack should not block the taillight. Keep the weight of items on the luggage rack low and close to the centerline of the moped. This weight distribution will make it easier to control the moped.
3. Adjust the tire pressure according to the weight of items being carried and driving conditions.
4. Luggage should be secured to the moped and checked frequently to ensure it has not shifted.
50-M30 MOPED
Front View
1 Side Mirrors
2 Rear Brake Lever
4 Instrument Panel
5 Front Brake Lever
3 Left Handle Switches 6 Throttle
Left Side View
7 Right Handle Switches
8 Ignition Switch
9 Front Storage Compartment
(On some models)
10 Headlight
11 Front Turn Signals
14 Air Filter
15 Seat
12 Bag Hook
13 Battery
16 Seat Lock
17 Rear Luggage Rack
Right Side View
18 Kick-start Lever
19 Main Stand
20 Side Stand
21 Exhaust (Muffler)
22 Tail-light/Rear Turn Signal
23 Fuel Tank Cap
24 Storage Compartment
25 Front Turn Signals
26 Parking Light
27 Front Brake
28 Front Tire
29 Oil Fill Port/Dipstick
30 Rear Brake
4
50-M30 MOPED
Locations of the Identification Numbers
The frame number (VIN) and engine number may be needed for registration. Depending on the model, the frame number is stamped or engraved on the front frame tube under the frame number cover and on a data plate. The engine number is stamped or engraved on a data plate located on the lower right side of the frame.
Please write down the numbers in the following boxes for future reference:
Frame Number (VIN):
Engine Number:
5
CONTROLS AND INDICATORS
Using this Manual
Unless otherwise noted, illustrations and descriptions are functionally representative of all 49.5cc Cruze mopeds.
Ignition Switch
The ignition switch has three positions:
ON: Ignition is on, engine can be started, key cannot be removed.
NOTE: Leaving the ignition on when the engine is not running will drain the battery. This can damage the battery.
OFF: Ignition is off, engine cannot run, key can be removed.
“LOCK” STEERING LOCK: Locks the handlebars; key can only be removed when handlebars are turned to the far left.
Keys
Your moped comes with two ignition keys. The ignition key unlocks the under-seat storage compartment on all mopeds. It also unlocks the front storage compartment and external fuel tank cap if your moped is so equipped.
(1) (2) (7) (5) (4) (3) (6)
Instrument Panel
Speedometer (1)
Indicates speed of the moped
Odometer (2)
Indicates distance traveled
Tachometer (3) (If equipped)
Indicates engine RPM
Turn Indicator (4)
This light will flash when the turn signals are activated.
Fuel Gauge (5)
The fuel gauge indicates approximately how much fuel is in the tank. “F” indicates FULL. When the needle is in the red area, the moped is low on fuel.
High Beam Indicator (6)
This indicator illuminates when the high beam is used.
Left Handle
Headlight Switch (1)
The headlights are always on.
Move the switch up to the high beam position to turn on the high beam. Move the switch down to the low beam position to use the low beam. Some mopeds are equipped with a spring-loaded high beam ‘flash’ switch.
6
CONTROLS AND INDICATORS
Rear Brake Lever (2)
To activate the rear brake, squeeze the lever on the left side in a controlled manner. The brake light in the taillight will illuminate.
Turn Signal Switch (3)
Move the switch to the left position to activate the left turn signal; Move the switch to the right position to activate the right turn signal. NOTE: The turn signals are not self-cancelling.
Push the button straight in to “Cancel” the turn signals. Cancel
turn signals after changing lanes or turning.
Horn Button (4)
Push to activate the horn.
Hazard Light (5)
When parked at the side of the road, you can use the hazard lights to be more visible. The front and rear turn signal lights will flash. Not all models are equipped with a hazard light switch.
Right Handle
Electric Engine Start (2)
To engage the electric start, squeeze one of the brake levers while pressing the starter button .
Throttle (3)
Twist the throttle grip toward you to accelerate; release or twist away to slow down.
Front Brake Lever (4)
Squeezing this lever operates the front brakes. Use the brakes in a controlled manner. The brake light in the taillight will illuminate when squeezed.
7
Run (“Kill”) Switch (5)
This switch must be in the “RUN” position to start the engine and while riding. To stop the engine safely while riding, use your right thumb to move the switch to the “OFF” position . . This switch can be left on – it will not drain the battery when the ignition is off.
Fuel Cap
The fuel cap is located behind the seat on the
Agility, under the seat on the Adventure, Raptor, and Neo, and near the footboards on the
Victoria. Twist the cap counterclockwise to open. Twist clockwise to close. The Agility comes equipped with a locking fuel cap; use the ignition key to open it. The Victoria’s fuel cap is located under a locking cover; use the ignition key to open the cover.
Note: Do not over-fill the fuel tank. There is a flat metal tab visible inside the filler neck. Do not fill above this tab. Do not spill gasoline on the engine when hot. Turn the engine off during fueling to avoid risk of fire.
Kick Start
There is a kick-start pedal on the left side of the moped. Put the moped on its main stand before using. After starting the engine, fold the pedal back in.
CONTROLS AND INDICATORS
Rear Passenger Footrest
The passenger’s feet should be placed on the rear footrests.
Helmet/Bag Hook
Swing the lower part of the hook out to use.
You can hang a helmet or light bag on this hook.
Front Storage Compartment
Some models have a front storage compartment. Items should not exceed 3 pounds. Use the ignition key. To open, turn counter-clockwise and pull the door out.
Turn and hold the key when closing.
Under-seat Storage Compartment
Items such as a lock or helmet can be stored here. Use the ignition key; turn it clockwise and lift the seat to open. This compartment is close to the engine, so do not place items that can be damaged by heat here. Items should not exceed
20 lbs. Push the seat down firmly over the latch until you hear it click.
8
Rear Luggage Rack
Small items or a box can be loaded on the rear rack. The load limit is 10 lbs.
Stands
The moped comes equipped with a main stand and a side stand. To use the main stand, place your foot on the pedal extending from the stand, place your left hand on the left handlebar grip, use your right hand to hold the metal part of the luggage rack; rock the moped up and back by lifting from the luggage rack and stepping down on the main stand at the same time. The moped will rock onto its main stand.
To use the side stand, step on the foot pad welded to the side stand and swing it out into the down position. Gently lean the moped to the left until it is resting on its side stand. Cruze recommends using the main stand whenever possible to minimize the possibility that your moped could fall over.
Note: Make sure both stands are retracted before riding.
OPERATION
Gasoline and Engine Oil
Gasoline/Fuel
Your Cruze moped features a four-stroke engine. It is designed to use unleaded gasoline with an octane rating of 93 or higher. Do
NOT mix the fuel with engine oil. If the engine makes a knocking sound, the octane rating of the fuel may be too low. Most gasoline available in the US is E10, which means it contains 10% ethanol. Today’s gasoline can go bad in as little as two
weeks. Stale fuel can cause your moped to run poorly. Ethanol can clog the carburetor and cause the engine to run poorly.
Ethanol attracts water, which can cause the engine to run poorly.
Cruze recommends using an ethanol additive to stabilize fuel every time you fill up. If you are not going to ride your moped for a while, drain all the fuel from your fuel tank and the carburetor.
Start the engine and allow it to run until it stops by itself.
Engine Oil
The engine holds 0.6 quarts of engine oil. Use high quality SAE
10W-30 or 10W-40 engine oil.
Gear (Hub) Oil
Use GL3 or GL5 gear oil.
Break-in Period
The break-in period is critical to extending the life of your moped and achieving optimal performance.
Max Speed
Do not exceed the following speeds during the break-in period:
Break-in
Distance (Miles)
0-100 101-200 201-500 501-1,000
Speed (MPH) 18 22 25 30
Avoid Excessively Low Speeds and Low RPM
Lubrication is most effective at higher engine RPM. Vary the engine RPM and avoid low speeds (below 18MPH). Within the first 500 miles, do not twist the throttle to the WOT (Wide Open
Throttle) position, do not twist the throttle aggressively, and do not ride for long periods of time at WOT.
Warm Up
Allow the engine to idle until the oil has a chance to reach all parts of the engine and come up to normal operating temperature. Do not ride the moped or twist the throttle suddenly when the engine is cold. You will hear the engine RPM decrease after a few minutes. This indicates the automatic choke is operating properly.
9
OPERATION
Pre-Ride Inspection (PRI)
Item What to Check for
Handlebars/
Steering
Turns smoothly lock to lock;
Not loose
Brakes
Front and rear brake firmness; they should not feel soft or ‘spongy’
Tires
Air pressure;
Tire tread;
Cracks or cuts
Fuel Quantity; not stale or contaminated
Lights
All lights: headlights, instrument panel lights, taillight, brake light, license plate light, turn signals, and parking lights
Adjust for best view Mirrors
Horn & Brake Proper operation
Engine Oil
Throttle
Oil level in ‘normal’ range when engine is cold
Proper play in the throttle cable and grip;
Grip twists freely and returns to idle when released
10
Starting the Engine
Caution: Start the engine in a well-ventilated area.
1. Using the Electric Start
(a) Insert the key into the ignition switch and turn it clockwise to the “RUN” position .
(b) Move the Run (aka “Kill”) switch to the “RUN” position .
(c) Squeeze one of the brake levers (This is a safety interlock).
(d) Press the start button . If you have not ridden your moped recently, twist the throttle grip a few times first.
Note: Do not engage the starter for more than 5 seconds at a time.
Holding it longer will drain the battery and could damage the starter motor. Release the start button once the engine starts. Do not press it while the engine is running. Allow the starter to cool after each use. If the engine does not start after multiple attempts, hold the throttle at 1/8 to 1/4 of full throttle and press the start button again.
2. Kick Starting
(a) Put the moped up on the straight stand
(b) Turn the ignition switch to the “RUN” position
(c) Move the “RUN” switch to the “RUN” position
(d) Step down on the kick start pedal with your right foot smoothly
(e) It is not necessary to squeeze a brake lever when kick starting
Caution: Do not use excessive kicking force or stand on the kick start lever. The kicking motion should be parallel to the scooter. Do not let the engine idle for long periods of time.
Air-cooled engines can overheat when not moving. Once the engine has reached normal operating temperature, ride it at normal speeds.
OPERATION
Riding
If this is your first time riding a moped, take a rider training course or seek instruction from an experienced rider. A Rider Safety
Presentation can be downloaded from the Cruze website. Find a safe, non-crowded area to practice. Become familiar with all controls and their operation.
It is the operator’s responsibility to know and obey all traffic regulations. Riding with only one hand on the handlebars is dangerous - keep both hands on the handlebars and both feet on the footrests.
Do not brake when cornering. Slow to a safe speed before entering a turn. Be aware of road conditions; reduce speed on wet or sandy roads. Painted lines, such as cross-walks, and manhole covers can be extremely slippery when wet.
Twist the throttle toward yourself smoothly and release the brake lever at the same time. The moped will start moving forward. The speed can be adjusted by twisting the throttle grip: twist it toward yourself to accelerate. Twist away from yourself or release to slow down. Always use the appropriate turn signal or hand signal when riding on a road with other traffic.
Caution: Do not ride at speeds indicated by the red zone of the speedometer or tachometer. Do not twist the throttle too quickly
– this could cause the tires to lose traction and result in the moped slipping or skidding.
11
Riding on a Slope
1. When riding up a steep slope, the moped may slow down, particularly when carrying a passenger.
2. When riding down a steep slope, use the brakes to limit speed.
On long hills, pull over occasionally to allow the brakes to cool.
Braking
1. Twist the throttle away from yourself to the idle position to slow down and stop.
2. Simultaneously apply the front and rear brakes. Apply the front brake more than the rear in most circumstances.
3. Before stopping, consider the braking distance. Wet or slippery conditions require significantly longer braking distances.
4. After coming to a stop, turn the ignition key to the “Off” position to turn off the engine. To stop the engine while riding, use your right thumb to move the “Kill” switch to the “Off” position. Do not take your hand off the handlebars to touch the ignition switch.
Warning: The higher the speed, the longer the braking distance.
Maintain sufficient distance from the vehicle or object ahead of you.
Using only the front or rear brake is dangerous. This may result in a skid and loss of control. It will also increase the braking distance and cause rapid wear of the brake.
Parking
Turn the handlebars all the way to the left. Push the ignition key in and turn it left to the “LOCK” position to lock the steering column.
Gently wiggle the handlebars until the lock engages. Remove the ignition key.
MAINTENANCE
Required Service Item
Miles
Months
Carburetor, Idle, Cable
Valve Clearance
Engine Oil
Gear (Hub) Oil
CVT Belt
Brakes
Steering
Battery
Nuts, Bolts, & Fasteners
Air Filter
Fuel Filter
Suspension
Clutch & Variator
Front Shock Oil
Spark Plug
200
1
I, A
--
R
--
--
I
I
--
I
--
--
--
--
--
--
700
3
I, A
I, A
R
R
I
I
I, T
I
T
C
--
I
I
--
I
Main Stand, Side Stand
Tires
--
--
I
I
Lights -I
Key: I = Inspect, C = Clean, R = Replace, A = Adjust, T = Tighten
I
I
I
I, A
--
Interval
1,500
6
2,500
12
I, A
I, A
3,500
24
I, A
--
Replace every 500 miles
-R R
--
I
I
I
I
C
R
I
--
I
T
R
I
I
I
I
--
I
I
I
I
C
R
I
I
--
I, C
I
R
I
I
I
I
I
I
R
I
I
I
6,000
36
I, A
I, A
R
I
I
R
I, C
I
I
I
T
R
I
I
R
I
I
NOTE: It is the responsibility of the ow ner to ensure all maintenance is perf ormed.
12
Service Intervals
This chart lists the maintenance that must be performed after a certain distance or period of time, whichever comes first.
Following this schedule will extend the life of your moped and improve its reliability, performance, and safety.
MAINTENANCE
Maintenance
Many components, such as the steering system, brakes, suspension, and engine, should be maintained carefully and require special equipment and procedures. These tasks should be performed by a certified technician at an authorized dealer.
Your dealer can provide further information and replacement parts. All service must be performed by an authorized dealer during the warranty period.
Engine Oil Level
Check the oil level regularly.
Check it when the engine is cool. To check the oil level, place the moped on the main stand while on level ground.
Remove the dipstick and wipe it with a clean rag. Insert the dipstick into the fill port to the base of the threads. Do not screw it in. Remove the dipstick and look at the oil level. It should be near the top of the normal range indicated by a series of 'X' marks. Add oil in small increments as necessary.
Note: Overfilling can damage the engine.
Changing the Engine Oil
Stand the moped on a flat surface on the main stand. The engine should be warm.
1. Remove the dipstick and clean it with clean cloth.
2. Put a container under the engine to catch the oil.
3. Remove the oil drain plug.
Drain all of the oil. Clean the screen.
3. Reinstall the oil plug. Do not over-tighten.
4. Add 0.6 quarts of fresh oil and run the engine for one minute.
Check the oil level. If low, add a small amount of oil and check again
Changing the Gear Oil
The gear oil should be replaced at 700 miles and at 1,500 mile intervals thereafter. Use GL3 or GL5 gear oil.
(1) Stand the moped on a flat surface on the main stand. The engine should be warm.
(2) Remove the hub oil drain plug “B” and drain the used oil into a suitable container. Clean the drain plug and reinstall.
(3) Remove the fill plug “A” and fill with 110ml of fresh gear oil.
Re-install the fill plug.
- 13 -
MAINTENANCE
Note: Check the gear oil level before and after driving long distances. Use the specified gear oil. Do not mix with other gear oils. Make sure that the drain plug is securely tightened, but do not over-tighten. Check the condition of the rubber O-ring. Be careful when draining oil from a warm engine - it may be hot.
Carburetor
A clean and properly-adjusted carburetor is essential to engine operation. The carburetor mixture has been set at the factory.
As the throttle cable stretches, it may be necessary to adjust it for proper play. The idle speed should be adjusted periodically depending on the ambient temperature, altitude, fuel, and condition of the engine.
Throttle Cable Adjustment
1. Loosen the lock screw “1”.
2. Turn the adjusting nut “2” to so that the cable has between
0.5mm-1.0mm of free play.
3. Tighten the lock screw and replace the rubber cover “3” to protect the throttle adjusting nut and lock screw.
Idle Speed Adjustment
1. Start the engine and allow it to reach normal operating temperature.
2. Make sure the throttle grip is at the idle position. Adjust the idle speed screw “D” to between 1,400rpm and
1,600rpm, or so that the engine idles smoothly and does not stall.
Note: After adjusting the throttle cable, check for proper throttle grip movement. The throttle grip should return to the idle position when you let go, with no increase in the idle speed of the engine.
- 14 -
MAINTENANCE
Spark Plug
NGK CR7HSA
1. Inspect the spark plug every
1,500 miles. Remove any carbon deposits with a wire brush or plug cleaner. Use a gap gauge to set the plug gap to 0.6-0.7mm.
2. When cleaning carbon deposits on the spark plug, observe the color on the porcelain tip. A light gray or brown color indicates proper operation.
Note: The spark plug provided is suitable for normal operating conditions. Using an incorrect spark plug can damage the engine.
Do not over-tighten the spark plug. Use your hand to insert the spark plug and make sure the threads line up before using a socket wrench. When removing the spark plug, do not allow any dirt or foreign matter to fall into the engine through the plug hole.
Removing & Cleaning the Air Filter
The air filter is located in a plastic housing on the left side of the moped. If it is dirty or clogged, it will reduce the amount of air available to the engine, causing the engine to produce less power. The filter core should be inspected and cleaned according to the service schedule. Clean and replace the core more frequently if the moped is used in a dusty environment.
To Remove the Filter:
1. Remove the plastic filter housing cover
2. Remove the filter element
Caution: Do not start engine when the air filter is not installed.
To Clean the Filter:
1. Blow air through the filter core.
2. Pour a non-flammable detergent into a properly-sized container and immerse the sponge in the detergent.
3. Squeeze the sponge to get as much of the detergent out as possible. Do not wring it.
4. Immerse the sponge in engine oil. Then squeeze the oil out of it. It should still be lightly soaked with oil.
5. Re-assemble the air filter. Make sure there are no air leaks.
A. Non-flammable detergent
B. Engine oil
Caution: If there is tear or hole in the core, it should be replaced.
Never use flammable solvents or gasoline to clean the filter.
- 15 -
MAINTENANCE
Brake System
Your moped has a disc brake on the front wheel and a disc or drum brake at the rear. Check the front and rear brake levers for proper firmness. If the brakes feel spongy or soft, the brake system may require servicing. The nut on cable-actuated drum brakes requires periodic adjustment as the pads wear and the cable stretches. Do not over-tighten or the brakes will
overheat.
Filling the Brake Master Cylinder Fluid Reservoir
The brake master cylinder on hydraulic disc brakes has a fluid reservoir. Check the brake fluid level window.
If the level is low, loosen the two screws on the cover of the fluid reservoir, open the cover, and fill to the correct level. Do not allow dirt to enter the reservoir.
Warning: Use the grade of brake fluid indicated on the reservoir or slave cylinder. Do not mix. Only use fresh brake fluid. If the brake fluid reservoir requires frequent replenishing, there may be a leak in the system. Bring the moped to an authorized dealer for inspection.
Bleeding the Brakes
When air is present in the brake lines, the brake levers will feel soft or spongy. To remove the air:
1. Squeeze and hold the brake lever
2. Loosen the air bleed screw “R” on the caliper.
Bleed the air from the brake system.
3. Tighten the air bleed screw
4. Release the brake lever.
5. Repeat steps 1 to 4 until the brake lever is firm.
6. Replace the dust-proof cap that covers the drain air bleed screw.
Make sure the fluid reservoir does not get too low, or you will introduce more air into the system and have to start over.
Replacing Brake Pads
A certain amount of squeal is normal. If the brakes make a distinct squealing noise under braking, or there are nicks on the brake disc, the brake pads may need to be adjusted or replaced. Both pads should be replaced at the same time, even when only one is worn to the limit.
- 16 -
MAINTENANCE
Tires
Check the tire pressure and tread depth regularly. Check for nails.
Always replace tires when there is visible damage, such as broken tread, cracks, or cuts in the tire wall.
Tire Pressure
Low tire pressure causes the tires to wear rapidly and can impair traction and handling. Over-inflation can reduce the contact area of the tire with the ground, which can cause loss of traction. Adjust tire pressure when the tires are cold. Refer to the data plate on the moped for the correct pressure.
Tread
Driving a moped with worn tires decreases traction and may lead to loss of control. Replace the front tire when the tread depth decreases to less than
1.6mm. Replace the rear tire when its tread depth is less than 2mm.
Battery
The battery is installed under the rubber floor mat or under the seat, depending on the model.
Clean the terminals with a metal brush when there is white powder. The bolts that secure the battery cables to the terminals should be tight.
If the moped will not be ridden for an extended period of time, the battery should be removed and stored indoors in a and well ventilated place. Cruze recommends using a trickle charger to maintain your battery, especially in cold weather. Make sure the battery is fully charged before using.
Fuse
The fuse is located in a white plastic holder near the battery.
The rated current is 15 amps. Check the fuse if there is a sudden loss of engine or electrical power. A spare fuse can be stored inside the holder.
Caution: Use a fuse with the correct current rating. Do not use wire or other materials. If the fuse keeps burning out, there may be a problem in the electrical system. Contact an authorized dealer or certified technician.
- 17 -
MAINTENANCE
Lights
1. Turn the ignition switch on and squeeze the front/rear brake levers to check that the rear brake light illuminates.
2. Push the turn signal switch in both directions and make sure the front and rear turn signals are working properly. Push the center of the switch to cancel.
3. Check the headlights and parking lights for proper operation.
NOTE: The headlights will not illuminate until the engine is running. They will go out when the engine is turned off.
4. Check the instrument panel lighting.
5. Clean off any dirt on the lights and replace any broken parts.
Bulbs
Bulb ratings are listed in the Specifications section. Use bulbs with the same rating when replacing. Different ratings may overload the wiring system and cause premature failure.
Mirrors
When sitting on the seat, be sure objects to the rear and sides can be seen clearly. Clean the mirrors and replace any broken parts.
Long-term Storage
1. Change the engine oil
2. Drain all the fuel from the fuel tank and carburetor. Start the moped and let it run until it stops by itself.
3. Remove the spark plug and pour 15-20ml of Marvel Mystery oil into the cylinder. Turn the key to the position. Use the kick starter to gently turn the engine over several times. Do not
use the electric starter or start the engine. Replace the spark plug.
4. Disconnect the battery and put it on a trickle charger.
5. Inflate the tires and place the moped on its main stand.
6. Clean the moped and cover it.
Riding after Storage
1. Replace engine oil if the moped has been stored for more than four months.
2. Charge the battery and install/connect it.
3. Put fresh fuel in the tank. Cruze recommends using an ethanol additive.
4. Conduct a thorough pre-riding inspection and check performance while riding at low speed.
Tool Kit
Your moped comes equipped with a tool kit. It is located in the storage compartment located under the seat.
- 18 -
TROUBLESHOOTING
General
Refer to the following troubleshooting guide when you experience difficulty with the operation of your moped. Many of the steps required to resolve these issues should be performed by your dealer or a certified technician at an authorized dealer.
Engine
Engine does not turn over when using electric start
1. Ignition switch not in “Run” position
2. Kill switch not in “Run” position
3. Brake lever not squeezed
4. Battery not charged sufficiently or connections loose
5. Fuse blown
6. Starter motor or bendix requires service
Engine turns over but does not start
1. Insufficient fuel or fuel filter clogged
2. Insufficient vacuum to actuate fuel petcock
3. Fuel tank vent line pinched or check valve not level
4. Battery not charged sufficiently
5. Spark plug cable loose or grounding out, spark plug fouled
6. Coil or CDI not operating properly
7. Loose or corroded connection at coil or battery
8. Engine flooded with fuel
9. Stale or contaminated fuel (ethanol), dirt in carburetor
11. Engine oil too heavy (winter operation)
Hard Starting
1. Spark plug fouled or spark plug cable loose or shorting out
2. Battery not charged sufficiently
3. Loose wire or cable connection at battery terminal or coil
4. Stale or contaminated fuel (ethanol), dirt in carburetor
5. Carburetor not adjusted properly
6. Coil or CDI not operating properly
7. Engine oil too heavy (winter operation)
8. Ignition timing not correct
9. Engine idle speed not correct
10. Low engine compression
11. Valve gap needs adjustment
Starts but does not run smoothly, stalls
1. Spark plug fouled or gap incorrect
2. Spark plug cable loose or shorting out
3. Battery not charged sufficiently
4. Loose or corroded wire or cable connection at coil or battery
5. Intermittent short circuit due to damaged wire connection
6. Stale or contaminated fuel (ethanol), dirt in carburetor
7. Fuel return vent line pinched or check valve not level
8. Coil or CDI not operating properly
9. Air filter clogged
10. Exhaust clogged
12. Low engine compression
13. Valve gap needs adjustment
- 19 -
TROUBLESHOOTING
Pre-ignition or Detonation (Knocking or Pinging)
1. Incorrect fuel (octane rating too low) or incorrect spark plug
2. Ignition timing not correct
Engine Overheating
1. Riding at low speeds for extended period
2. Letting engine idle while moped is sitting for extended period
2. Oil level low
4. Ignition timing not correct
5. Clutch or belt slipping
Vibration
1. Suspension components worn or loose
2. Engine isolation mounts worn or loose
3. Frame or brackets broken
4. Wheels and/or tires damaged or not balanced
Lubrication
1. Engine oil low
2. Oil Leaks: Loose bolts or seals/gaskets need replacement
Electrical System
Battery not charging
1. Regulator/Rectifier not grounded or functioning properly
2. Engine ground strap loose or broken
3. Loose or broken wires in charging circuit
4. Battery damaged (e.g., bad cell, acid level low)
Alternator charge rate low
1. Poor battery condition
2. Excessive electrical load (too many electric accessories)
3. Loose or corroded terminals
4. Excessive idling or low speed riding
Transmission
1. Belt worn or broken
2. Clutch work or broken
3. Variator worn or broken
Brakes
1. Brake lever is soft:
Brake fluid level low or air in system (Disc brakes)
Adjustment nut needs to be tightened (Drum brakes)
2. Brake fade: Air inside brake system or excessive heat build-up from excessive braking or pads dragging
4. Brakes not effective: Pads worn out, rotor warped or out of alignment
Note: While under warranty, all service must be performed by the dealer.
- 20 -
SPECIFICATIONS
Model: Adventure 50-M30 Specifications
Size (L × W × H) 1890mm×680mm×1120mm
Wheelbase
Net Weight
1350mm
200 lbs.
Max. Load
Max. Speed
Max. Slope
Min Clearance
Max. Driving Noise
Fuel Tank Capacity
Engine Oil Capacity
330 lbs.
30 m.p.h. (48 Km/h)
≥21°
110mm
≤77 dB(A)
1.6 gal
Engine Oil
Engine Model
Engine Type
0.6 qt
SAE 15W-40
YY49QMJ
Single cylinder, air-cooled,
4-stroke
Bore × Stroke
Cylinder Displacement
Compression Ratio
Max. Power / RPM
Max. Torque / RPM
Ignition
39mm × 41.5mm
49.6 ml
10.5 : 1
2.2 kw/7500 rpm
3.2 Nm/6000 rpm
CDI
- 21 -
Model: Adventure 50-M30 Specifications
Lubrication System Pressure & splash
Starting Method
Spark Plug
Clutch Type
Electrical start / kick start
CR7HSA
Tires
Brake Type
Suspension
Dry and automatic
Front: 130/60-13
Rear: 130/60-13
Front: Disc; Rear: Drum
Front: Spring liquid flex
Rear: Spring oil damp
Headlight
Parking Light
12V 35W/35W
12V 3W
Turn Signals
Taillight / Brake Light
Instrument Panel Light
High Beam Indicator
Turn Signal Indicator
Cell Phone Indicator
Fuse
Horn
12V 5W / 21W
12V 5W / 21W
12V 3W
12V 3W
12V 3W
12V 3W
15A
12V 3A 105dB(A)
SPECIFICATIONS
Model: Agility 50-M30 Specifications
Size (L × W × H) 1660mm×680mm×1070mm
Wheelbase
Net Weight
Max. Load
Max. Speed
Max. Slope
Min Clearance
Max. Driving Noise
Fuel Tank Capacity
Engine Oil Capacity
Engine Oil
Engine Model
Engine Type
Bore × Stroke
Cylinder Displacement
Compression Ratio
Max. Power / RPM
Max. Torque / RPM
Ignition
1195mm
185 lbs.
220 lbs.
30 m.p.h. (48 Km/h)
≥21°
110mm
≤77 dB(A)
1.1 gal
0.6 qt
SAE 15W-40
YY49QMJ
Single cylinder, air-cooled,
4-stroke
39mm × 41.5mm
49.6 ml
10.5 : 1
2.2 kw/7500 rpm
3.2 Nm/6000 rpm
CDI
- 22 -
Model: Agility 50-M30 Specifications
Lubrication System Pressure & splash
Starting Method
Spark Plug
Clutch Type
Tires
Brake Type
Suspension
Headlight
Parking Light
Electrical start / kick start
CR7HSA
Dry and automatic
Front: 3.00-10
Rear: 3.00-10
Front: Disc; Rear: Drum
Front: Spring liquid flex
Rear: Spring oil damp
12V 35W/35W
12V 3W
Turn Signals
Taillight / Brake Light
Instrument Panel Light
High Beam Indicator
Turn Signal Indicator
Cell Phone Indicator
Fuse
Horn
12V 5W / 21W
12V 5W / 21W
12V 3W
12V 3W
12V 3W
12V 3W
15A
12V 3A 105dB(A)
SPECIFICATIONS
Model: Force 50-M30 Specifications
Size (L × W × H) 1810mm×725mm×1050mm
Wheelbase
Net Weight
Max. Load
Max. Speed
Max. Slope
Min Clearance
Max. Driving Noise
Fuel Tank Capacity
Engine Oil Capacity
Engine Oil
Engine Model
Engine Type
Bore × Stroke
Cylinder Displacement
Compression Ratio
Max. Power / RPM
Max. Torque / RPM
Ignition
1330mm
200 lbs.
330 lbs.
30 m.p.h. (48 Km/h)
≥21°
110mm
≤77 dB(A)
1.1 gal
0.6 qt
SAE 15W-40
YY49QMJ
Single cylinder, air-cooled,
4-stroke
39mm × 41.5mm
49.6ml
10.5 : 1
2.2 kw/7500 rpm
3.2 Nm/6000 rpm
CDI
- 23 -
Model: Force 50-M30 Specifications
Lubrication System Pressure & splash
Starting Method
Spark Plug
Clutch Type
Tires
Brake Type
Suspension
Headlight
Parking Light
Electrical start / kick start
CR7HSA
Dry and automatic
Front: 130/70-12
Rear: 130/70-12
Front: Disc; Rear: Drum
Front: Spring liquid flex
Rear: Spring oil damp
12V 35W/35W
12V 3W
Turn Signals
Taillight / Brake Light
Instrument Panel Light
High Beam Indicator
Turn Signal Indicator
Cell Phone Indicator
Fuse
Horn
12V 5W / 21W
12V 5W / 21W
12V 3W
12V 3W
12V 3W
12V 3W
15A
12V 3A 105dB(A)
SPECIFICATIONS
Model: Raptor 50-M30
Size (L × W × H)
Wheelbase
Net Weight
Max. Load
Max. Speed
Max. Slope
Min Clearance
Max. Driving Noise
Fuel Tank Capacity
Engine Oil Capacity
Engine Oil
Engine Model
Engine Type
Bore × Stroke
Cylinder Displacement
Compression Ratio
Max. Power / RPM
Max. Torque / RPM
Ignition
Specifications
1890mm×670mm×1170mm
1330mm
210 lbs.
330 lbs.
30 m.p.h. (48Km/h)
≥21°
110mm
≤77 dB(A)
1.1 gal
0.6 qt
SAE 15W-40
YY49QMJ
Single cylinder, air-cooled,
4-stroke
39mm × 41.5mm
49.6ml
10.5 : 1
2.2 kw/7500 rpm
3.2 Nm/6000 rpm
CDI
- 24 -
Model: Raptor 50-M30
Lubrication System
Starting Method
Spark Plug
Clutch Type
Tires
Brake Type
Suspension
Headlight
Parking Light
Turn Signals
Taillight / Brake Light
Instrument Panel Light
High Beam Indicator
Turn Signal Indicator
Cell Phone Indicator
Fuse
Horn
Specifications
Pressure & splash
Electrical start / kick start
CR7HSA
Dry and automatic
Front: 130/70-12
Rear: 130/70-12
Front: Disc; Rear: Drum
Front: Spring liquid flex
Rear: Spring oil damp
12V 35W/35W
12V 3W
12V 5W / 21W
12V 5W / 21W
12V 3W
12V 3W
12V 3W
12V 3W
15A
12V 3A 105dB(A)
SPECIFICATIONS
Model: Victoria 50-M30 Specifications
Size (L × W × H) 1890mm×670mm×1170mm
Wheelbase
Net Weight
1330mm
240 lbs.
Max. Load
Max. Speed
Max. Slope
Min Clearance
Max. Driving Noise
Fuel Tank Capacity
Engine Oil Capacity
330 lbs.
30 m.p.h. (48Km/h)
≥21°
110mm
≤77 dB(A)
2.2 gal
Engine Oil
Engine Model
Engine Type
0.6 qt
SAE 15W-40
YY49QMJ
Single cylinder, air-cooled,
4-stroke
Bore × Stroke 39mm × 41.5mm
Cylinder Displacement 49.6ml
Compression Ratio
Max. Power / RPM
Max. Torque / RPM
Ignition
10.5 : 1
2.2 kw/7500 rpm
3.2 Nm/6000 rpm
CDI
- 25 -
Model: Victoria 50-M30 Specifications
Lubrication System Pressure & splash
Starting Method
Spark Plug
Clutch Type
Electrical start / kick start
CR7HSA
Tires
Brake Type
Suspension
Dry and automatic
Front: 130/60-13
Rear: 130/60-13
Front: Disc; Rear: Drum
Front: Spring liquid flex
Rear: Spring oil damp
Headlight
Parking Light
12V 35W/35W
12V 3W
Turn Signals
Taillight / Brake Light
12V 5W / 21W
12V 5W / 21W
Instrument Panel Light 12V 3W
High Beam Indicator 12V 3W
Turn Signal Indicator
Cell Phone Indicator
Fuse
Horn
12V 3W
12V 3W
15A
12V 3A 105dB(A)
SPECIFICATIONS
Model: Neo 50-M30 Specifications
Size (L × W × H) 1660mm×680mm×1070mm
Wheelbase
Net Weight
Max. Load
Max. Speed
Max. Slope
Min Clearance
Max. Driving Noise
Fuel Tank Capacity
Engine Oil Capacity
Engine Oil
Engine Model
Engine Type
1195mm
165 lbs.
220 lbs.
30 m.p.h. (48Km/h)
≥21°
110mm
≤77 dB(A)
1.4 gal
0.6 qt
SAE 15W-40
YY49QMJ
Single cyl., air-cooled, 4-stroke
Bore × Stroke 39mm × 41.5mm
Cylinder Displacement 49.6ml
Compression Ratio
Max. Power / RPM
Max. Torque / RPM
Ignition
10.5 : 1
2.2 kw/7500 rpm
3.2 Nm/6000 rpm
CDI
- 26 -
Model: Neo 50-M30
Lubrication System
Starting Method
Spark Plug
Clutch Type
Tires
Brake Type
Suspension
Specifications
Pressure & splash
Electrical start / kick start
CR7HSA
Dry and automatic
Front: 3.00-10
Rear: 3.00-10
Front: Disc; Rear: Drum
Front: Spring liquid flex
Rear: Spring oil damp
12V 35W/35W
12V 3W
Headlight
Parking Light
Turn Signals
Taillight / Brake Light
12V 5W / 21W
12V 5W / 21W
Instrument Panel Light 12V 3W
High Beam Indicator 12V 3W
Turn Signal Indicator
Cell Phone Indicator
Fuse
Horn
12V 3W
12V 3W
15A
12V 3A 105dB(A)
WIRING DIAGRAM
- 27 -
Cruze Scooters
7 Market Street
Rockland, MA 02370
1-888-99-CRUZE (888-992-7893) www.cruzescooters.com [email protected]
