CanyCom CM223 Operator's Manual

Ride-on Brushcutter

CMX222/CM223

Operator's Manual

Read this manual completely before operating or maintaining this machine.

Failure to follow safety precautions could result in serious injury or death.

Keep this manual for future reference by you and by all those who operate and maintain this machine.

Original Instructions

(in English)

5323 5321 004

CHIKUSUI CANYCOM, INC.

90-1 Fukumasu, Yoshii-machi,

Ukiha-shi, Fukuoka, Japan 839-1396

Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396

CHIKUSUI CANYCOM, INC.

http://www.canycom.co.jp/

■

■

Sales Headquarters TEL +81-(0)943-75-2195

Foreign Trade Center TEL +81-(0)3-3552-6277

FAX +81-(0)943-75-4396

FAX +81-(0)3-3552-6288

Authorized Dealer

All rights reserved. Unauthorized use or reproduction of this material is prohibited.

Notice to Users and Maintenance Personnel

Thank you for purchasing this machine.

This manual provides information needed for safe and effective use of this machine to those who operate or maintain machine. Make sure to read and understand the manual thoroughly before operating this product. Also make sure to read the separate operator's manual for engine.

• This machine can be very dangerous if the safety precautions in this manual and on the labels attached to this machine are not followed. Read and understand this manual and safety labels on machine thoroughly before using this machine. Always follow the instructions and safety precautions, or serious injury or death could result.

• This machine should only be used for its intended purpose: cutting grass and bushes. Any other use could be dangerous.

• This machine may not be operated on public road or what is considered to be public road. It is the sole responsibility of the operator to consult the local regulations.

• Do not modify this machine, or do not operate this machine with the safety covers removed or open. A serious accident could result.

• Store this manual in a safe, accessible place for easy reference.

Notice to Owner

• Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of this Operator's Manual and understands the importance of reading and following the information in this manual.

Warning Terms Used in this Manual

In this manual, the following four warning terms are used to signal the four levels of hazard

(or seriousness of possible accidents). Read and understand what they mean and always follow the instructions in this manual.

Warning Term

NOTE

Definition

Indicates an imminently hazardous situation which will result in death or serious injury if the user does not follow the procedures or the instructions.

Indicates a potentially hazardous situation which could result in death or serious injury if the user does not follow the procedures or the instructions.

Indicates a potentially hazardous situation which could result in minor to moderate injury or damage to the machine if the user does not follow the procedures or the instructions.

Indicates important information which needs particular attention.

Warranty and After-Sales Service

Warranty

CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A copy of this warranty is reproduced in the back of this manual.

After-Sales Service

Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine. Please make sure to have the product name, serial number, and the make and type of engine handy at the time of contact. The model and serial number can be found on the model label as shown below, and the make and type of the engine can be found in Chapter 3 "Specifications" of this manual (Page15).

Location of Model Label Model Label

Location of Model Label

5321M-0004-010E 5323M-0004-020E

Availability of Spare Parts

The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued.

Contents

1. Safety

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1

Safety Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2. Controls and Components

Name and Function of Controls . . . . . . . . . . . . . . . . . . . 11

11

3. Specifications

Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 15

15

Contents of Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4. Operation

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Pre-start up Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Adjusting Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Adjusting Seating Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Adjusting Seating Height (CMX222 Only). . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Adjusting Seat Suspension (CM223 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . 20

17

Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Shifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Shifting Between 2WD and AWD (CMX 222 Only) . . . . . . . . . . . . . . . . . . . . 29

Locking Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Working. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Inspecting Cutting Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Adjusting Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Using Cutting Height Memory Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5. Maintenance

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

List of Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 43

39

Greasing Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Greasing Points (CMX222). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Greasing Points (CM223) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

List of Consumables and Spares . . . . . . . . . . . . . . . . . . 46

Removing and Installing Body Panels . . . . . . . . . . . . . . 48

Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Side Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Upper Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Lower Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Seat Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Cutting Blade Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Oil Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Transmission Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Front Differential Oil (CMX222 Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Front Knuckle Oil (CMX222 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Center Gearbox Oil (CMX222 Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

HST (Hydrostatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Suction Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Cutting System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Cutting Blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Blade Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Cutting Rotary Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Cutting Rotary Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Light Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Cutting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

6. Troubleshooting

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

78

7. Transporting

Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Hoisting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

83

Warranty

Warranty Certificate is attached at the end of this manual.

* Have the warranty certificate signed after you have received and fully understood the instructions for handling this machine and received the receipt.

Appendix

• Operator's Manual for the Engine

* Be sure to read and understand it together with this manual .

Safety

Safety Labels

The safety labels shown on the next page are attached to the machine. See the illustration below for the location and the illustration on the next page for the content of each label on the machine.

1

• Locate all the warning labels attached to this machine. Read and follow the instructions and precautions in them. Failure to do so could result in serious injury or death to the operator or bystanders.

• Keep the labels clean and legible. Do not use solvents or gasoline to clean the labels.

• Replace these labels immediately if they have been removed, have fallen off or become illegible. Use the part number, on the label or shown in this manual, to order a replacement label from your CANYCOM representative.

1

7

2

7

3

4

5

6

4

5323M-0101-011E

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1

1 5321 5113 000

Safety

2 5321 5115 000

3 5321 5118 000 4 5321 5116 000

5 5305 5326 000 6 5321 5114 000 7 3667 5063 000

5321M-0101-020E

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Safety

Safety Mechanisms

This product is equipped with the following safety mechanisms.

Start Interlock Mechanism

Engine can be started only when parking brake is in [ (engaged)] position and cutting rotary clutch in [OFF] position. This is to prevent unintended movement of machine or cutting blade when starting engine.

Automatic Blade Stopping Mechanism

Engine stops if operator is not seated while cutting blade is rotating. This is to reduce the possibility of accident related to moving blade when machine is turned over.

Automatic Vehicle Stopping Mechanism

When machine is operated by drive lever and seat is tilted backwards, drive lever returns to

[ (neutral)] position and machine stops. This is to reduce the possibility where operator is caught by branches when he or she is cutting under the tree. Drive pedal is not linked to this mechanism because it automatically returns to neutral when released.

1

-3-

1 Safety

Safety Precautions

This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders.

Training

All operators and mechanics should receive practical instructions from their employer or renter. Such instructions should cover the following issues:

• It is essential to familiarize yourself with the controls, safety labels and the proper use of the machine.

• Never allow people unfamiliar with these instructions to operate or service the machine. Do not let anyone under 18 years of age to operate this machine. Local regulations may restrict the minimum age for operating the machine. Consult your local authority.

• The operator is responsible for the accidents or hazards caused to other people or their property.

• This machine has a riding capacity for one person only. Do not carry passengers other than the operator.

• Observe the weight limit of this machine: 120kg.

• Always keep in mind that care and concentration is required when working with ride-on machines.

• Loss of control on a slope cannot be regained by the application of the brake. The main reasons for loss of control are:

→ insufficient grip of tires.

→ excessive speed.

→ misjudging of the ground conditions, especially slopes.

-4-

Safety

Preparation

• Fuel is highly flammable. See Checking and Filling Fuel, page 17, for important safety information on handling fuel.

• Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing the machine. Proper clothing will minimize the chance of injury. Do not operate the equipment if you have long hair, loose clothing, or jewelry; all of which may get tangled in moving parts. Do not operate the machine barefoot or with open sandals.

• Prepare beforehand the working rules and procedures such as signaling and trafic control for the work place. Following such rules will reduce the risk of accidents.

• Never handle fuel or grease, service the engine, or recharge the battery in the presence of fire or spark.

• Perform the daily pre-startup inspection (see Preparation, pages 17) before starting the machine. Repair or replace damaged parts before starting the machine.

1

-5-

1 Safety

Operation

This machine is intended for cutting grass and bushes. Any other use may pose hazard or cause damage to the machine.

The stability of the machine is affected by the speed, rate of steering, terrain and the operator's weight. Always pay close attention to these factors or a loss of control or tip over could occur, resulting in property damage, serious injury or death.

General Driving

• Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate.

• Do not touch the engine, muffler or exhaust pipe while the engine is running or soon after it has stopped. These areas will become very hot and can cause burns.

• Do not operate the machine under the influence of alcohol or drugs. Do not operate the machine when you are tired, ill, or not feeling well.

• Always check for obstacles before operating on new terrain. This includes overhead obstacles such as the branches of a tree.

• Before starting the engine and moving the machine, scan around your surroundings and make sure all persons and other vehicles are a safe distance away from the machine.

• On a slippery surface, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control. Never operate on ice.

• Always make certain that there is no obstacle or a person behind the machine when backing up. After confirming that it is safe to back up, move slowly and avoid sharp turns.

• To reduce the risk of tip over, pay special attention when encountering an obstacle or a slope, or when braking on a slope or during a turn. See Driving on a Slope on page 8.

• Never attempt to drive over a large obstacle such as rock or fallen tree.

-6-

Safety

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert when traveling on changing terrain.

• Never operate on terrain that you are not comfortable with. Avoid terrain that is so rough, slippery or loose that you feel like you could tip over.

• Do not operate the machine near the edge of a cliff, an overhang or a slide area. Pay special attention after heavy rain or earthquake.

• Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine lose control and could cause a tip over. Be especially cautious when traveling on soft or wet ground.

• Drive at a safe speed, taking into account the surface gradient, surface conditions and load.

1

-7-

1 Safety

Driving on a Slope

• Never use on a slope steeper than 25 degrees for CMX222 or 15 degrees for

CM223.

• Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Take the following precautions.

• Always follow proper procedures for driving on a slope as described in this manual.

• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip over. Check the terrain carefully before attempting to drive on a slope.

• Never drive on a slope that you are not comfortable with. Avoid a slope that is so rough, slippery, or loose that you feel like you could tip over.

• When driving up a slope, proceed at a steady rate of speed and throttle position.

• Never move the throttle lever, the drive lever, the drive pedal or the steering wheel suddenly.

• If the engine stalls or loses traction during a climb and cannot make it to the top of the slope, do not try to turn the machine around. Carefully back down slowly, straight down the slope.

• Drive straight up or down slopes. Avoid turning on a slope.

• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another vehicle or person could be on the other side of the crest.

• Avoid driving the machine across a slope.

• Before driving down a slope, stop and shift auxiliary transmission to [LOW] position.

Drive slowly. Use the engine speed to help keep the machine speed low.

-8-

Safety

Cutting

When conducting cutting operation, take the following precautions.

• Always follow the proper procedures for cutting as described in this manual.

• Shutt off the work site. Post signs to inform of the cutting operation. Close off the site with rope if necessary to keep people, especially children, off the work site.

• Pay attention to the surrounding area. Rotating cutting blade throws stones, rocks and debris. This may cause property damage, injury, or death.

• Drive forward when cutting. This best prevents the cutting blades from throwing stones, rocks, or debris.

• Pay attention to obstacles. This includes overhead obstacles such as the branches of a tree.

Parking

• Park the machine on a flat, level and stable surface. Never park on a slope steeper than 10 degrees. Avoid parking on a slope less than 10 degrees. If parking on a slope less than 10 degrees is absolutely unavoidable, apply the parking brake and block the wheels at the lower end of the machine.

→ Park the machine facing uphill

→ Do not park sideways on a slope.

• Never park on an instable surface. Do not park near the edge of a cliff.

• Observe all the previous precautions for driving, driving on a slope and cutting.

• Whenever you park the machine, apply the parking brake and stop the engine.

Remove the key whenever you leave the machine unattended to prevent unauthorized use or accidental starting.

• Gasoline is extremely flammable and can be explosive. When parking the machine indoors, make certain that the building is well ventilated and that the machine is not close to any source of flame or spark, including appliances with pilot lights.

1

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1 Safety

Servicing

• Do not service the machine when the engine is running. If it is absolutely necessary to run the engine while servicing, beware of the moving parts.

• Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate.

• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in good condition and leak-free.

• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, not your hands, to search for leaks. Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury.

• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them as needed.

• If the engine must be running to perform a service, keep hands, feet, clothing and any part of the body away from any moving part, especially the cooling fan and the belts at the back of the engine.

• Do not touch the engine, muffler, or exhaust pipe while the engine is running or soon after it has stopped. These areas will be very hot and can cause burns.

• The engine must be shut off before checking or adding oil.

-10-

Controls and Components

Name and Function of Controls

Fuel Filler Cap

Front Cover

Head Lamps

Bumper

Seat

Assist Grip

Cup Holder

Side Cover, Left

2

Cutting Blade Shield, Left

Front Tire

Forward

Engine Cover

Tool Box

Upper Rear Cover

Tail Lamp

Steering Wheel

Lower Rear Cover

5321M-0201-010E

Rear Tire

Cutting Blade Shield, Right

Side Cover, Right

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2 Controls and Components

5323M-0201-020E

1 Main Switch . . . . . . . . . . . . Main switch is used to start or stop engine.

2 Throttle Lever . . . . . . . . . . Throttle lever is used to control engine speed.

3 Drive Pedal . . . . . . . . . . . . . Drive pedal is used to control the traveling direction and speed of the machine. Machine moves forward when the front of drive pedal is depressed and backward when the rear of drive pedal is depressed. Angle of drive pedal determines the speed.

4 Drive Lever . . . . . . . . . . . . Drive lever is used to control the traveling direction and speed of machine. Machine moves forward when lever is tilted forward and backward when lever is tilted backward.

Angle of drive lever determines the speed.

-12-

Controls and Components

5 Brake Pedal . . . . . . . . . . . . Brake pedal is used to stop machine. When brake pedal is depressed, drive lever returns to neutral position and brake is engaged.

6 Parking Brake Lock Lever. Parking brake lock lever is used when parking machine securely. Pulling parking lock lever while brake pedal is depressed locks brake pedal.

7 Auxiliary Transmission . . . Auxiliary transmission shift lever is used to shift auxiliary

Shift Lever transmission to change the speed of the machine.

8 2WD/AWD Shift Lever . . . . 2WD/AWD shift lever is used to switch between 2WD

(CMX222 only) (rear-wheel drive) and AWD (all-wheel drive) modes.

9 Differential Lock Lever . . . Differential lock lever is used to lock differential when rear wheels slip. Tilting differential lock lever to [ON] position locks differential.

10 Cutting Height Adjust . . . . Cutting height adjust lever is used to adjust the cutting

Lever height.

11 Cutting Rotary Clutch . . . . Cutting rotary clutch lever is used to start or stop rotating

Lever cutting rotary.

12 Cutting Height Memory . . Cutting height memory lever is used to set the desired

Lever minimum cutting height.

13 Tilt Lever . . . . . . . . . . . . . . . Tilt lever is used to adjust the angle of steering wheel.

14 Head Lamp Switch . . . . . . . Head lamp switch is used to turn on or off head lamps.

When head lamps are on, switch is also illuminated.

15 Tail Lamp Switch . . . . . . . . Tail lamp switch is used to turn on or off tail lamp. When tail lamp is on, switch is also illuminated.

16 Fuel Gauge . . . . . . . . . . . . . Fuel gauge indicates the amount of fuel in fuel tank.

2

-13-

2 Controls and Components

17 Hour Meter . . . . . . . . . . . . . Hour meter indicates the cumulative total operating time of the machine in 0.1 hour increments.

18 Oil Pressure Warning. . . . . Under normal condition, oil pressure warning lamp goes

Lamp off once engine is started. It is illuminated when problem with engine oil pressure is detected while engine is running.

19 Start Lamp . . . . . . . . . . . . . Start lamp is illuminated when the condition for starting engine is met (parking brake [ON], cutting blade clutch

[OFF]).

-14-

Specifications

Product Specifications

· Use this product properly after understanding its specifications thoroughly.

Model and Type CMX222 CM223

Machine Mass

Mowing Rate

Overall Length

Overall Width

Overall Height

Wheelbase

Tread

Front

Rear

Ground Clearance

Model

Type

Cylinder (Bore×Stroke)

Displacement

Maximum Output

Maximum Torque

Starter System kg m 2 /h mm mm mm mm mm mm mm mm cm 3 kw(PS)/rpm

N•m(kgf•m)/rpm

355

7300 *1 6700 *1

1970

1040

940

1365

810

920

1370

830

780

145

780

125

Robin EH65DS

Air-cooled 4-cycle V-twin Gasoline

80X65

653

16.4 (22) / 3600

45.6 (4.65) / 2500

Electric

Fuel

Fuel Consumption

Fuel Tank Capacity

Ignition

Spark Plug

Battery Type

Battery Capacity g/kW • h(g/PS • h)

L

Automotive Unleaded Gasoline

310 (230)

14.5

Contactless Magneto

NGK BP6ES

38B19R

12/28

Speed

High

Low

Minimum Turning Radius

Gradeability

V/AH km/h km/h m

Degrees

0~12.1

0~7.5

1.99

25

Stability

Angle

Left

Right

Degrees

Degrees

30

30

*1 Estimated at the maximum speed with the auxiliary transmission in Low position (7.5km/h)

0~11.1

0~6.9

1.9

15

30

30

-15-

3

3 Specifications

Model and Type CMX222 CM223

Main Transmission

Auxiliary Transmission

Tires

Front

Rear

Steering

Brakes

Cutting Width

Cutting Height mm mm

Blade Type

Number of Blades

Blade Drive Train

*These specifications are subject to change without notice.

HST (Continuously Variable)

Constant Mesh

TA 4.00-8 (2PR)

19X8.00-10 (4PR)

AGS4.00-7 (4PR)

17X8.00-8 (4PR)

Rack and Pinion, Round Steering Wheel

Internally Expanding

975

0~180 (Continuous) 0~160 (Continuous)

Free Knife & Stepped Stay

2

Shaft Drive

Contents of Tool Bag

No.

1

2

3

Content

Operator's Manual

Operator's Manual for the Engine

Engine Service Tool

Quantitiy

1

1

1

Note

This Manual for Servicing Engine

-16-

Operation

Preparation

Pre-start up Inspection

Always perform an inspection before use.

Refer to the Maintenance Schedule (page 39) for the inspection schedule and procedure.

4

Checking and Filling Fuel

• Keep fire and spark away when handling fuel.

• Always stop engine before refueling.

• Do not fill beyond the limit (bottom of the filler filter) so that fuel will not overflow. In case fuel is spilt, wipe out immediately.

1. Check fuel gauge. If fuel level is low, fill fuel.

Fuel Gauge

5323M-0401-030E

Fuel Filler Cap

2. Open fuel filler cap and fill fuel.

3. Put fuel filler cap back in place and close it securely.

NOTE

• Fuel : Automotive Unleaded Gasoline

• Fuel Tank Capacity : 14.5L

5321M-0401-020E

-17-

4

Adjusting Steering Wheel

Operation

• After adjusting steering wheel, try moving steering wheel back and forth and up and down to make sure it is securely locked in its position.

Tilt Lever

5323M-0401-040E

Steering Wheel

Adjusting Angle (Tilting)

1. Press down tilt lever to adjust steering wheel angle.

2. There are three positions for steering wheel angle.

3. After adjusting angle, return tilt lever to lock steering wheel securely.

5323M-0401-050E

Steering Wheel

F Bolt

Adjusting Height

1. Remove U-nut to remove F-bolt which secures steering shaft.

2. Move steering wheel up or down to the desired position. There are three positions for height.

3. Line up holes on steering shafts and insert

F-bolt. Lock F-bolt securely with U-nut.

-18-

Adjusting Seating Position

Operation

• Beware of pinch points when adjusting seating position.

• After adjusting seat, try moving seat back and forth and up and down to make sure it is securely locked in its position.

Seat

Sliding seat

1. Pull up slide lever to slide seat forward or backward.

2. When seat is in a desired position, release slide lever and lock seat securely.

Slide Lever

5321M-0401-050E

Adjusting Seating Height (CMX222 Only)

• Beware of pinch points when adjusting seating position.

Seat

Adjusting Height

1. Pull up height adjust lever to adjust seat height. Height can be adjusted freely within its range.

2. When seat is in a desired position, release height adjust lever. Seat locks at that height.

Height Adjust Lever

5321M-0401-060E

4

-19-

4 Operation

Adjusting Seat Suspension (CM223 Only)

1. Lift seat up

Seat

5323M-0401-010E

5323M-0401-020E

Adjust Nut

Lock Nut

A

B

2. Loosen lock nut.

3. Turn adjust nut toward A direction to harden suspension.

4. Turn adjust nut toward B direction to soften suspension.

5. Tighten lock nut.

6. Put seat back.

-20-

Operation

Driving

Starting

• Always start and run engine in a well ventilated place.

• Always stay on seat when starting engine. Never attempt to start engine away from machine. Run over accident may result.

4

• Do not turn main switch to [ (start)] position when engine is running. Starter motor and/or engine may be damaged.

• Position throttle lever to [ (slow)] when starting.

• Do not turn the starter for more than 5 seconds. If the engine does not start, turn main switch back to [ (off)] position and wait for 10 seconds or more before attempting to start again.

• If engine does not start after starting procedure is performed several times, turn off main switch and wait for 5 to 10 minutes and try again.

• Do not use this machine in temperatures above 40ºC or below -15ºC. This machine cannot perform adequately in these temperature ranges. Using this machine under such conditions may result in an accident or cause damage to machine.

• In the winter or cold climate, warm up engine thoroughly before driving machine. A cold engine delivers poor performance, which may result in an accident. It also causes excessive wear.

• Do not use this machine in dusty places such as desert. Dust may clog air cleaner or enter engine, which may reslt in loss of performance and an accident.

It also causes excessive wear.

-21-

4 Operation

• Do not use this machine in the altitude above 1500m (4920ft.) in its original configuration. This machine cannot perform adequately above that altitude.

Using this machine under such conditions may result in an accident or cause damage to machine. If you need to use this machine above that altitude, contact your CANYCOM representative.

Brake Pedal

Brake Lock Lever

1. Make certain brake pedal is depressed and locked. If it is not, depress brake pedal and pull lock lever to lock it.

NOTE

• Safety feature: engine cannot be started unless brake pedal is depressed.

5323M-0402-010E

Cutting Rotary

Clutch Lever

2. Make sure cutting rotary clutch lever is in

[OFF] position.

NOTE

• Safety feature: engine cannot be started unless cutting rotary clutch lever is in [OFF] position.

5321M-0402-020E


Shift Lever

3. Make certain auxiliary transmission shift lever is in [N (neutral)] position.

5321M-0402-030E

-22-

Operation

Drive Lever

4. Make certain drive lever is in [ (neutral)] position.

NOTE

• Drive lever returns to [ (neutral)] when brake pedal is fully depressed.

5321M-0402-040E

5323M-0402-080E

5323M-0402-070E

Throttle Lever

Main Switch

5. Make sure throttle lever is in the [ (slow)] position. In the cold weather below 10 degrees celsius when engine revolution is not stable, position throttle lever 1/3 toward the [ (fast)] position.

NOTE

• This machine is eqipped with the autochoke system and may start more easily with throttle lever in the [ (slow)] position.

6. Insert ignition key into main switch.

7. Turn key to [ (start)] position to start engine. Release key immediately after engine starts. Key automatically returns to

[ (ON)] position.

8. Run engine without load for about 5 minutes to warm up.

NOTE

• Avoid frequent starting. Once engine starts, run it for a while to charge battery.

• Drive machine gently in the first week (40 to 50 hours) of operation after purchase for breaking-in.

4

-23-

4

Driving

Operation


• Do not allow bystanders to come near machine when driving.

• Always make certain of the safety of your surroundings before driving; start slow.

• Always make certain of the safety of your surroundings before turning

• Do not make sudden starts, acceralation, change of speed, change of direction, or stop. Do not turn at speed. Avoid sudden maneuvers; this may cause the operator to fall or to be thrown, or machine to tip over.

• Do not operate drive pedal and drive lever simultaneously. Machine may loose control and keeps moving even releasing feet from drive pedal.

• Do not turn the key to [ (off)] position while traveling.

• Do not operate drive pedal or drive lever when brake is locked with parking brake lock lever. It can wear out brake.

-24-

Operation

5321M-0402-100E


Shift Lever

Throttle Lever

1. M a k e c e r t a i n o f t h e s a f e t y o f y o u r surroundings.

2. Move auxiliary transmission shift lever to either [H (high speed)]or [L (low speed)] position.

NOTE

• See Specifications (page 15) for the speed range in either gear position.

3. Move the throttle lever toward [

(fast)] position to increase engine speed.

4

5323M-0402-110E

Brake Pedal

4. Depress brake pedal to release brake pedal lock.

5323M-0402-120E

Drive Pedal

5323M-0402-130E

Driving with Drive Pedal

5. Depress gradually the forward or reverse side of drive pedal to move in the corresponding direction.

NOTE

• Speed can be adjusted continunously by the position of drive pedal.

-25-

4

5321M-0402-140E

Steering Wheel

Drive Lever

Operation

Driving with Drive Lever

5. Move drive lever gradually forward or backward to move in the corresponding direction.

NOTE

• Speed can be adjusted continunously by the position of drive lever.

* If seat tilts backward while machine is driven with drive lever, safety mechanism automatically returns drive lever to neutral and stops machine. This is to avoid an accident where operator is caught by an overhanging obstacle.

6. Turn steering wheel to turn.

5323M-0402-150E

Stopping

• Do not make a sudden stop. Operator may be thrown off, or machine may skid or tip over.

• Always park on a firm, level place. Never park on a potentially dangerous place.

-26-

Operation

• Do not depress brake pedal when drive pedal is depressed. HST may be damaged.

• Do not hold drive lever in a position other than neutral and depress brake pedal simultaneously. HST may be damaged.

Drive Pedal

When Driving with Drive Pedal

1. Gradually return drive pedal to slow down.

2. Take foot off drive pedal.

NOTE

• Drive pedal automatically returns to neutral when released.

5323M-0402-160E

Drive Lever

When Driving with Drive Lever

1. Gradually return drive lever to [ (neutral)] to slow down.

2. Release hand off drive lever.

5321M-0402-040E

Brake Pedal

3. Depress brake pedal to stop machine completely.

NOTE

• When brake pedal is depressed, drive lever returns to [ (neutral)].

5323M-0402-120E

-27-

4

4

Shifting

Operation

• Always shift gears firmly. When transmission is not firmly shifted, it may jump out of gear, resulting in loss of control of machine.

• Always stop machine to shift gears. Shifting gears while machine is in motion can damage transmission.

5321M-0402-100E


Shift Lever

1. Stop machine.

2. Move auxiliary transmission shift lever to

[H (high speed)] or [L (low speed)] position firmly.

NOTE

• See Specifications (page 15) for the speed range in either gear position.

-28-

Operation

Shifting Between 2WD and AWD (CMX222 Only)

• Always stop machine to shift between 2WD and AWD (all-wheel-drive) modes.

Shifting gears while machine is in motion can damage transmission.

• Use 2WD mode under normal condition.

• Pay attention to the minimum turning radius in AWD mode. In AWD mode, minimum turning radius is greater than that in 2WD mode.

1. Stop machine.

2. Move 2WD/AWD shift lever to [2WD] or

[AWD] position firmly.

4

-29-

4 Operation

Locking Differential

Differential can be locked to minimize slipping on slippery surface.

• Always stop machine to operate differential lock lever. Operating differential lock lever while machine is in motion can damage differential.

• Keep differential lock in [OFF] position under normal running condition.

Differential may be damaged.

• Do not turn machine when differential lock is in [ON] position.

Diff. Lock Lever

1. Move differential lock lever to [ON] position.

2. Move auxiliary transmission shift lever to [L

(low speed)] position.

3. Drive slowly out of the slippery area.

5321M-0402-180E

4. Once machine is out of the slippery area, stop and move differential lock lever to [OFF] position.

Diff. Lock Lever

5321M-0402-190E

-30-

Operation

Parking

• Always park on a firm, level place. Never park on a potentially dangerous place.

• Avoid parking on a slope. Never park on a slope with an incline of 10 degrees or steeper. If it is absolutely necessary to park machine on a slope less than

10 degrees, make certain to apply parking brake firmly and block wheels with chocks.

Throttle Lever

1. Stop machine.

2. Move throttle lever toward [ (slow)] to slow engine speed.

4

5323M-0402-200E

Brake Pedal

Brake Lock Lever

3. Depress brake pedal and pull brake lock lever to lock brake pedal in depressed position.

5323M-0402-010E


Shift Lever

4. Move auxiliary transmission shift lever to [N

(neutral)] position.

5321M-0402-030E

-31-

4

5323M-0402-210E

Main Switch

Operation

5. Turn main switch to [ (off)] to stop engine.

Remove ignition key.

-32-

Operation

Working

Inspecting Cutting Blade

Inspect cutting blade before work. Refer to Cutting Blades (page 63) for inspection procedure.

4

Adjusting Cutting Height

Lock Button

1. Push lock button to unlock cutting height adjust lever.

5321M-0403-010E

Cutting Height

Adjust Lever

5321M-0403-020E

2. With lock button depressed, move cutting height adjust lever to a desired position.

3. Release lock button to lock cutting height adjust lever.

NOTE

• Cutting Height Range: 0mm - 180mm.

(CMX222)

0mm - 160mm

(CM223)

• Cutting rotary clutch cannot be engaged when cutting height adjust lever is set above 180mm for CMX222 or 160mm for

CM223.

• Cutting Height indicated on the side of the adjust lever is for reference purpose only; actual cutting height may vary due to the condition of ground or brush, and other factors.

-33-

4 Operation

Using Cutting Height Memory Function

Cutting height memory function provides the means to set a minimum cutting height. This feature makes it easy to return to the set cutting height when repeated raising and lowering of cutting blade is required.

1. Lower cutting height adjust lever.

2. Turn up cutting height memory lever.

Cutting Height

Memory Lever

5321M-0403-030E

Rod

3. Slide rod to a desired cutting height.

5321M-0403-040E

Cutting Height

Memory Lever

5321M-0403-050E

4. Turn down cutting height memory lever to lock rod in the position.

-34-

Operation

Cutting

• Never place any part of body under cutting blade shield.


• Do not allow bystanders to come near machine when cutting.

• Rotating cutting blades can throw stones or debris and cause injuries and damages to nearby people, animals, crops, buildings, automobiles, etc. Pay attention to the safety of surroundings and plan ahead when cutting.

• Never attempt to cut with cutting blade shield open.

• When cutting, drive forward. Machine is intended to cut brush while moving forward, and this best prevents stones and debris from being thrown.

• Turn cutting rotary clutch to [ON] only when cutting. Keep it in [OFF] position all the other times.

• Never attempt to cut brush on the edge of a ditch or bank. Shoulder of the ditch or bank may collapse. Pay special attention after heavy rain or earthquake.

• Inspect the work site beforehand; inspect terrain and locate holes, drops, or obstacles. Also inspect overhead obstacles such as the branches of a tree. Pay special attention when working near these areas.

4

-35-

4 Operation

• Do not use CMX222 on an incline steeper than 25 degress and CM223 on an incline steeper than 15 degrees.

• Always stay on machine when working.

• When working in a dusty area, clean air cleaner element twice a day. Dirty air cleaner element results in poor starting, poor performance, or short life.

• When a cutting blade is broken, replace it and the other blade with a new pair. A broken blade causes excessive vibration, which damages machine.

• When something is tangled to cutting blade, stop engine immediately and remove the tangled object. Such object causes excessive vibration, which damages machine.

1. Make sure cutting blade shield is closed.

5321M-0403-060E

Cutting Blade Shield

Throttle Lever

2. Turn throttle lever to [ (fast)] position to raise engine speed.

5323M-0402-110E

-36-

5321M-0403-070E

Cutting Height

Adjust Lever

5321M-0403-020E

Cutting Rotary

Clutch Lever

5321M-0403-080E

Operation


Shift Lever

3. Move auxiliary transmission shift lever to [L

(low speed)].

4

4. Move cutting height adjust lever to a desired height.

5. Move rotary clutch lever to [ON] to start cutting blade.

NOTE

• Safety feature: engine stops automatically if operator leaves seat while cutting blade is rotating.

-37-

4

5323M-0402-130E

Drive Pedal

Drive Lever

Operation

6. Drive machine forward to cut.

NOTE

• When cutting with this machine for the first time, start on a flat surface. Drive slowly and in an overlapping pattern.

• If load to cutting blade is high, drive slowly, or cut twice.

• Safety feature: engine stops automatically if operator leaves seat while cutting blade is rotating.

5321M-0402-140E

Cutting Rotary

Clutch Lever

5321M-0402-020E

Cutting Height

Adjust Lever

7. Move cutting rotary clutch lever to [OFF] to stop cutting blade.

NOTE

• Moving cutting rotary clutch lever to [OFF] applies brake on cutting blade to stop.

8. Move cutting height adjust lever to

[Transport].

5321M-0403-090E

-38-

Maintenance

Maintenance Schedule

• Follow the scheduled maintenance as described below. Failure to do so may result in mechanical or property damage, injury or death.

Engine

Daily Inspection

• Engine Oil - to be clean and at the correct level.

• Air Cleaner Element - to be clean and free of damage.

• Leaks - No fuel or oil leaks to be found.

• Bolts, Nuts, Fasteners - not to be loose or missing.

• Sound, Vibration - No abnormal noise or excessive vibration.

Scheduled Maintenance

Hours used 8 hours (daily) 50 hours (weekly) 200 hours (monthly) 500 hours

Clean and check fastenrs

Check and fill oil

Clean air cleaner element

Change oil

Clean spark plugs

Replace fuel strainer

Replace air cleaner element

Check and adjust spark plug gap

Replace oil filter

Check and adjust tappets

Remove carbon deposit from cylinder head

Clean oil pan

(everyday)

(everyday)

(everyday)

(1st time:20 hours)

(1st time:50 hours)

(300 hours)

Clean carburator

Perform valve lapping

Replace fuel hose

Overhaul

: for items maked with this symbol, please consult with your CANYCOM representative.

Every two years

1000 hours

5

-39-

5 Maintenance

Chassis

• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a month, and a yearly inspection once a year.

• Some maintenance procedures described below may require special knowledge or tools and instruments. Contact your CANYCOM representative to perform such procedures.

Schedule

Item Description

Tires

Transmission

Auxiliary

Transmission

Front Diff. *1

Front Knuckle

*1 *2

Center

Gearbox*1

Tires shall be inflated to the specified pressure.

Tires and wheels shall be free of crack, damage, or uneven wear.

Wheel bolts shall not be loose or missing.

Wheel bearings do not exhibit excessive play and no irregular noise or overheating shall be observed.

Irregular noise or overheating shall not be observed when moving forward or backward.

There shall not be oil leaks in or around transmission.

Transmission can be shifted to either position positively and performs normally.

Lever shall not be loose or have excessive play.

Irregular noise or overheating shall not be observed when traveling.

There shall not be oil leaks in or around front differential case or knuckles.

Transmission can be shifted to either 2WD or AWD position positively and performs normally.

Irregular noise or overheating shall not be observed when traveling.

There shall not be oil leaks in or around center gearbox.

√ √ √

√ √

√ √ √

√ √

√ √

√ √

√ √

√ √

√ √

√ √

√ √

√ √

√ √

Page 56

Note

*1 CMX222

*2 CM223

-40-

Maintenance

Schedule

Item Description

HST

V-belt

Brake

Parking Brake

Steering

Wheel

Rods, Links, and Wires

Chassis,

Frame

Body Panels

Labels

Cutting

System

HST shall perform normally..

Hydraulic fluid shall be filled to a proper level and shall be clean and free of dirt or contamination.

Lever or pedal shall not be loose or have excessive play.

Belt tension shall be properly adjusted.

Belt shall be free of damage or excessive wear.

√ √ √

√ √

√ √

√ √

√ √

Page 59

Page 61

Page 61

Brake shall work properly.

Parking brake shall be able to hold the machine on a 25-degree *1 or 15-degree *2 slope.

Turn steering wheel right and left; front wheels shall turn accordingly.

Rods, links, and wires in linkage shall be free of deformation or damage.

Connections shall be free of looseness, excessive play, or missing cotter pins.

Shall be free of cracks, deformation, or corrosion.

Fastening bolts or nuts shall not be loose or missing.

Shall be free of cracks, deformation, or corrosion.

Doors and lids shall open, close, and lock properly.

Fastening bolts or nuts shall not be loose or missing.

Warning labels and instruction plates shall be clean, legible, and free of damage.

Blades shall be free of cracks or damage.

Blade mounting bolts shall be free of cracks or damage.

Cutting blade shield shall be free of cracks or damage.

Skirt on cutting blade shield shall be free of cracks or damage, and shall not be missing.

√ √ √ Page 62

√ √

√ √

√ √

√ √

√ √

√ √ √

√ √

√ √

√ √ √

√ √ √

√ √ √ Page 63

√ √ √

Page 63

√ √ √

√ √ √

Note

*1 CMX222

*2 CM223

-41-

5

5 Maintenance

Item

Cutting

System

Charging

System

Battery

Head Lamp

Tail Lamp

Wiring

Schedule

Description

Belt tension shall be properly adjusted.

Belt shall be free of damage or excessive wear.

When activated, cutting blade brake shall stop cutting Rotary.

Greasing points shall be properly greased.

Charging system shall charge battery.

√ √ √ Page 66

√ √ √ Page 66

√ √ √ Page 67

√ √

√

Page 44

Battery fluid (electrolyte) shall be of proper level.

Terminals shall be free of looseness or excessive corrosion.

Head and tail lamps shall work.

Lamp lens shall be free of cracks or chipping and water shall not be in the lamp.

Connections shall not be loose.

Wiring shall be free of damages.

√ √

√ √

√ √ √

√ √

√ √

√ √

Page 69

Note

-42-

Maintenance

List of Fluids and Lubricants

Fuel

Item

As needed.

Schedule Grade

Automotive Unleaded Gasoline

Engine Oil

Transmission Oil

Front Differential Oil

*2 (Center)

Front Knuckle Oil

(Either sides) *2

Center Grearbox Oil

*2

HST Fluid

Cutting Rotary

Grearbox Oil

Battery Electrolyte

Fill

Inspect daily. Fill as needed.

Change

Initially - After 20 hours of use.

Every 50 hours afterwards.

Change

Initially - After 50 hours of use.

Every 500 hours afterwards.

As needed.

As needed.

As needed.

As needed.

As needed.

Fill

Inspect every 50 hours and fill when necessary.

Gasoline Engine Oil

API rating: SE or better.

SAE rating: 10W-30

Gear Oil

API rating: GL-4 or 5

SAE rating: 80

Gear Oil


SAE rating: 80

Gear Oil


SAE rating: 80

Gear Oil


SAE rating: 80

Gasoline Engine Oil

API rating: SE or better.

SAE rating: 10W-30

Gear Oil


SAE rating: 80

Distilled Water

*1 indicate the capacity including the oil filter cartridge.

*2 CM222 only

Cap.

14.5 L

1.4L

1.55L

*1

1.5L

0.6L

0.1L

0.2L

7.0L

0.25L

-

5

-43-

5

Greasing Points

Maintenance

• Grease regularly. Insufficient greasing may result in seizure or rusting, affecting smooth operation of machine.

NOTE

• When using a manual grease pump, push handle five to six times. When handle becomes heavy, stop pushing.

• When using a pneumatic grease pump, charge for two to three seconds.

Greasing Points (CMX 222)

Location

1 Center pivot, front axle

2 Drive pedal pivot

3 Propeller shaft

4 Cutting rotary clutch lever pivot

5 Cutting rotary drive shaft

6 Cutting rotary link pivots

Schedule

Every 6 Months

Every 6 Months

Every 6 Months

Every 6 Months

Every 6 Months

Every 6 Months

Grade

Chassis Grease

Chassis Grease

Chassis Grease

Chassis Grease

Chassis Grease

Chassis Grease

5321M-0503-011E

-44-

Maintenance

Greasing Points (CM 223)

Location

1 Center pivot, front axle

2 Both ends pivot, front axle

3 Drive pedal pivot

4 Cutting rotary clutch lever pivot

5 Cutting rotary drive shaft

6 Cutting rotary link pivots

Schedule

Every 6 Months

Every 6 Months

Every 6 Months

Every 6 Months

Every 6 Months

Every 6 Months

Grade

Chassis Grease

Chassis Grease

Chassis Grease

Chassis Grease

Chassis Grease

Chassis Grease

5

5323M-0503-010E

-45-

5 Maintenance

List of Consumables and Spares

• When replacing consumable or spare, always use CANYCOM genuine part.

Using non-CANYCOM parts may reduce machine's performance or service life.

Note that it may also void warranty and certification for relevant standards.

Item

Engine

Oil Filter Cartridge

Air Cleaner Element

Spark Plug (NGK BPR5ES)

Wire (Throttle)

Fuel System

Hose (Carburator Fuel Pump)

Hose (Fuel Pump - Fuel Filter)

Hose (Fuel Filter - Fuel Tank)

Drive Train

V-belt (HST)

Tire TA 4.00-8 (Front)*1

Tire 19X8.00-10 (Rear)*1

Tire Tube (Front)*1

Tire Tube (Rear)*1

Tire AGS 4.00-7 (Front)*2

Tire 17X8.00-8 (Rear)*2

Tire Tube (Front)*2

Brake Lining (Front)

Brake Lining (Rear)*1

Wire (Front Brake)

Wire (Rear Brake)*1

Wire (Differential Lock)

Wire (Parking Brake)

Cooling Fan

*1 CMX222

*2 CM223

Part No.

Schedule Qty.

248-65801-00

Inspect every 50 hours.

Replace if defective.

263-32610-A1 Every 200 hours or seasonally.

065-01402-80

Clean: every 50 hours.

Replace if defective.

53210105000 Replace if defective.

263-68006-B6 Every 2 years.

263-68007-B6 Every 2 years.

53210308000 Every 2 years.


34072407000 Replace if defective or worn out.

34152313000 Replace if defective or worn out.






73064019000 Replace if defective. (Replace in pairs)

73014007000 Replace if defective. (Replace in pairs)






2

2

2

2

2

2

1

2

2

2

1

1

1

1

1

2

1

1

1

-46-

Maintenance

Item Part No.

Schedule

Cutting System

Blade Set (Pink)

Blade Set (Silver)

Blade Set (Black)

Z3214212010 Replace if defective.





Blade Set (Red)

Rubber Plate (Front Skirt, Center)*1

Rubber Plate (Front Skirt, Sides)*1

Rubber Plate (Front Axle.-Blade Shield)*1

Rubber Plate (Front Axle, RearRight)*1

Rubber Plate (Front Tire, Inside)*1

Rubber Plate (Front Skirt, Center)*2










Rubber Plate (Front Skirt, Sides)*2 53232128000 Replace if defective.

Rubber Plate (Front axle, -Blade Shield)*2 53232126000 Replace if defective.

Rubber Plate (Front axle, Rear Right )*2 53212118000 Replace if defective.

Rubber Plate (Front Tire, Behind )*2

Rubber Plate (Front Tire, Inside)*2

Rubber Plate (Blade Shield, Rear)

Rubber Plate (Blade Shield, Rear Left)

V-Belt (Cutting Rotary)

Brake Lining (Cutting Rotary)

Wire (Cutting Rotary Clutch)

Wire (Cutting Height Adjuster)

Cutting Height Adjuster Lock











53139004000

Cutting Blade Stay

Blade Replace Tool*3

Electrical System

Battery (38B19R)

Fuse, 30A (Green, Main)

Fuse 10A (Red, Lights)

Light Bulb (Head Lamp)

Light Bulb (Tail Lamp)

Chassis

Wire (Seat Height Adjuster)*1

Height Adjuster Lock *1








*1 CMX222

*2 CM223

*3 Can not use for Blade Set "Silver" or "Pink"

-47-

Qty.

1

2

2

2

2

1

2

1

1

1

2

1

1

1

1

1

1

2

1

3

5

10

1

5

1

1

1

1

2

1

1

1

1

1

5

5 Maintenance

Removing and Installing Body Panels

• Always stop engine and remove ignition key before servicing.

• Cut or pinch hazard exists when removing or installing body panels; beware of sharp edges and pinch points.

• Make certain to reinstall panels after removing for repairs or inspection.

Front Cover

Knob Nut

1. Unfasten knob nut.

5321M-0505-010E

Front Cover

5321M-0505-020E

Pull sides

2. Pull sides of cover wide as shown, then pull up cover to remove.

-48-

Side Covers

Maintenance

Bolt

1. Unfasten bolt.

5319M-0505-030E

Side Cover

2. Pull up cover to remove.

5319M-0505-040E

Engine Hood

Engine Hood

1. Undo latches.

2. Open engine hood.

5319M-0505-050E

Latches

5

-49-

5 Maintenance

Upper Rear Cover

Upper Rear Cover

1. Unfasten 4 bolts.

2. Remove upper rear cover.

Bolts

5321M-0505-060E

Lower Rear Cover

Bolts

Pin

5323M-0505-020E

Seat Bracket

Lower Rear Cover

1. Unfasten 2 bolts.

2. Remove lower rear cover.

3. When installing, insert pins on cover into corresponding holes on frame, then fasten with 2 bolts.

• Shift seat position to the rear end to prevent contact of seat bracket and step.

-50-

Maintenance

1. Raise seat.

2. Unfasten 2 knob nuts.

Seat

5321M-0505-080E

Knob Nuts

Seat Bracket

3. Raise seat bracket.

5321M-0505-090E

Safety Prop

4. Hold seat with safety prop.

5321M-0505-110E

Cutting Blade Shield

Blade Shield

Lock Lever

1. Raise lock lever.

2. Hold lock lever and raise blade shield.

3. Release lock lever to lock shield in the raised position.

NOTE

• Change cutting height less than 100mm to fully open the cutting blade shield.

5321M-0505-100E

-51-

5

5

Engine

Maintenance

• Always stop engine and remove ignition key before servicing.

• An engine that has been running is very hot. Allow engine to cool before servicing, or severe burns may result.

• Keep fire and spark away when servicing.

Engine Oil

• Make certain to fill engine with correct grade of oil to the specified level.

Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine.

• Dispose of the drained oil properly.

NOTE

• To obtain correct reading, check oil level before starting, or wait about 10 minutes after stopping engine to allow oil to drain back to oil pan.

• Always check oil level on a level surface.

• Oil to Use: Page 43.

• Oil Capacity: Page 43.

Dipstick

Inspecting

1. Park machine on a level surface.


3. Pull out dipstick and wipe it clean.

4. Insert dipstick fully and pull it out.

5321M-0506-010E

-52-

5321M-0506-020E

5321M-0506-030E

5323M-0506-010E

Maintenance

Upper Limit

Lower Limit

5. Visually inspect oil level. Make sure oil level is between upper and lower limits. If it is below lower limit, add oil.

6. Visually inspect condition of oil. If it is too dirty or viscosity is not normal, change oil.

7. Put dipstick back in place.

8. Close engine hood.

Oil Filler Cap

Drain Plug

Filling


2. Remove oil filler cap.

3. Fill specified amount of correct oil into filler.

4. Check oil level. Make sure oil level is between upper and lower limits.

5. Put oil filler cap back in place.


Changing

1. Have an appropriate oil drain pan.



4. Remove drain plug to drain oil.

5. Put drain plug back in place.

6. Fill oil.

7. Check oil level and to make sure oil level is appropriate.

8. Put oil filler cap back in place.


5

-53-

5

Oil Filter Cartridge

Oil Filter Cartridge

Maintenance


2. Remove right side cover.

3. Drain engine oil.

4. Follow the instructions in Operator's Manual

for the engine to change oil filter cartridge.

5. Fill oil.

6. Install right side cover back in place.


5321M-0506-050E

Air Cleaner

• Clean air cleaner element daily. Dirty air cleaner element causes poor starting, reduces engine performance and shortens engine life.

• Replace air cleaner element if damaged.

Air Cleaner Lid



for the engine to inspect, clean or change air cleaner element.


5321M-0506-060E

-54-

Maintenance

Spark Plugs

• Never pull ignition cable when removing a spark plug cap. Conductor in the cable may be severed or damaged.

• If a spark plug is damaged, replace it with a new one.

5321M-0506-070E

Spark Plug Cap

(on both sides)


2. Remove spark plug cap.

3. Remove spark plug with included spark plug wrench.


for the engine to inspect, clean, or change spark plugs.

5. Install spark plug.

6. Put plug cap back in place.


5

-55-

5

Drive Train

Maintenance

• Stop engine when servicing drive train.

• Allow machine to cool off before servicing. Engine and its ancillaries are very hot after operation and may pose a burn hazard.

• Dispose of drained oil properly.

Tires

• Inflate tires to the specified pressure. Under- or over-inflation causes uneven wear or other damages to tires.

Valve Cap

1. Park machine on a level ground.

2. Remove valve cap.

3. Check tire air pressure. If different from the specified values, adjust pressure.

4. Put valve cap back in place.

5319M-0508-010E

CMX222

Front

Rear

CM223

Front

Rear

Tire Size

TA 4.00-8 (2PR)

19×8.00-10 (4PR)

AGS 4.00-7 (4PR)

17X8.00-8

Pressure KPa(kgf/cm 2 )

110 (1.1)

220 (2.2)

220 (2.2)

220 (2.2)

-56-

Maintenance

Transmission Oil

NOTE



Oil Filler Cap




4. Remove transmission oil filler cap.

5323M-0508-020E

5. Remove transmission oil drain plug to drain oil.

6. Install drain plug back in place.


8. Put filler cap back in place.


Drain Plug

5321M-0508-010E

Front Differential Oil (CMX222 Only)

NOTE



Filler Plug

5321M-0508-030E

Drain Plug



3. Remove front differential oil drain plug to drain oil.


5. Remove front differential oil filler plug.


7. Install filler plug back in place.

-57-

5

5 Maintenance

Front Knuckle Oil (CMX222 Only)

NOTE



Filler Plug (on both sides)

Drain Plug (on both sides)

5321M-0508-040E

Center Gearbox Oil (CMX222 Only)

NOTE





3. Remove front knuckle oil drain plug to drain oil.


5. Remove front knuckle oil filler plug.

6. Fill specified amount of oil into filler.


Filler Plug



3. Open seat bracket

4. Remove center gearbox oil filler plug.

5321M-0508-140E

Drain Plug

5. Remove center gearbox oil drain plug to drain oil.


7. Fill specified amount of oil into filler.


5321M-0508-050E

-58-

Maintenance

HST (Hydrostatic Transmission) Fluid

NOTE

• To obtain correct reading, check HST fluid level before starting, or wait until HST fluid cools off sufficiently. Hot HST fluid expands in volume and does not provide correct reading.

• Always check oil level on a level surface.



5321M-0508-060E

Filler Cap

Upper Limit

Lower Limit

Inspecting

1. Park machine on level ground.


3. Remove HST fluid filler cap and wipe its dipstick clean.

4. Put filler cap back and fully screw it back.

5. Remove filler cap again.

6. Visually inspect fluid level. Make sure fluid level is between upper and lower limits. If it is below lower limit, add fluid.

7. Visually inspect condition of fluid. If it is too dirty or viscosity is not normal, change fluid.

8. Put filler cap back in place and screw it securely.


5321M-0508-070E

Filling


2. Remove HST fluid filler cap.

3. Fill HST fluid into filler.

4. Check fluid level.

5. Put filler cap back in place and screw it securely.


5321M-0508-060E

Filler Cap

5

-59-

5 Maintenance

5323M-0508-050E

Drain Plug

Changing




4. Remove drain plug to drain fluid.


6. Fill specified amount of fluid.

7. Check fluid level. Make sure it is at the specified level.

8. Install oil filler cap back in place.


Suction Filter

NOTE

• Replace suction filter when replacing HST fluid.

5321M-0508-090E

Suction Filter Cartridge


2. Remove right side cover.

3. Remove suction filter cartridge.

4. Have a new suction filter cartridge. Coat its seal with clean engine oil evenly.

5. Screw it into its mount. Tighten it by hand until the cartridge is firmly in place.

6. Install right side cover back in place.


-60-

Maintenance

Drive Belt

• Adjust belt tension properly. Inproperly tensioned belt may reduce performance and its service life.

Ａ

Adjust Nut


2. Check V-belt tension. Inspect that the length

A of spring is within the range of 135mm+/-

3mm. If it is out of this range, adjust spring with adjust nut.

3. Visually inspect belt. Replace belt if it is damaged. For replacement, contact your

CANYCOM representative.

4. Install upper rear cover back in place.

Spring

5321M-0508-100E

A

5

5323M-0508-030E

-61-

5

Parking Brake

Maintenance

• Always keep brake adjusted for maximum performance. Improperly adjusted brakes may result in property damage, serious injury, or death.

Spring

Rear Brake

1. Lock brake pedal with parking brake lock lever.

2. Inspect that the strech of spring is 3mm. If it is not, adjust it with adjust nut.

For adjustment, contact your CANYCOM representative.

5323M-0508-010E

Adjust Nut

5323M-0508-060E

Adjust Nut

Spring

5323M-0508-070E

Front Brake (CMX222 Only)

1. Lock brake pedal with parking brake lock lever.

2. Inspect that the strech of spring is between

3mm and 5mm. If it is not within this range, adjust it with adjust nut. For adjustment, contact your CANYCOM representative.

-62-

Maintenance

Cutting System

• Stop engine and remove ignition key when servicing.

• Allow machine to cool off before servicing. Engine and its ancillaries are very hot after operation and may pose a burn hazard.

Cutting Blades

• When a blade is damaged, replace it and the other blade immediately. Always replace blades in pair. Damage due to vibration may occur.

• When replacing blades, always replace carriage bolts also.

• When a foreign object is tangled with the blade, immediately stop the engine and remove the foreign object. Damage due to vibration may occur.

• Blades have sharp edges. When replacing blades, use special tool, wear thick gloves, or wrap the blade with thick cloth and handle carefully.

5323M-0509-010E

2mm

When New

Inspecting

1. Open cutting blade shield.

2. Visually inspect blades and bolts for wear and damage. If blades or bolts are excessively worn, deformed, damged, or missing, replace them with new components.

3. Close cutting blade shield.

NOTE

• Wear Limit: to the solid line in the figure on the left.

5

-63-

5

Stick-like Object

Maintenance

Replacing

1. Open cutting blade shield.

2. Hold blade with a strong stick-like object

(such as screw driver).

5323M-0509-060E

Blade Stay

Carriage Bolt

5323M-0509-070E

Nut A

NutB

Cap

Collar

Blade

Direction of Rotation

3. Unfasten nut A, then nut B to remove blade.

4. Place a new or flipped blade under blade stay. Insert carriage bolt.

5. Place collar and cap.

6. Hold blade with strong, stick-like object.

7. Thread nut B and tighten it to a specified torque.

NOTE

• Torque for Nut B - M12: 44.1-53.9N•m

(450-550kgf•cm).

8. Thread nut B. Tighten it by hand. When it cannot be turned by hand, tighten it for one turn by a wrench.

NOTE

• Nut A provides sufficient locking when installed as descrived above.

9. Close cutting blade shield cover.

-64-

Maintenance

Blade Types

We have 4 different types of blades for different cutting conditions.

5323M-0509-050E

Pink

• Original equipment.

• Wider end increases durability.

• Additional center blade enhanced cutting ability.

• Can be used as free or fixed (with optional bolts) knife.

Silver

• Wider end increases durability.

• Can be used as free or fixed (with optional bolts) knife.

5

5321M-0509-040E

5319M-0509-040E

Black

• Can be used as free or fixed (with optional bolt) knife.

• Very versatile.

• Also suitable for using as fixed knife to cut soft grass.

Red

• Reinforced version of the Black.

5319M-0509-050E

Durability

Black

Low

Red

Pink

Silver

High

-65-

5

Cutting Rotary Drive Belt

Maintenance

• Adjust belt tension properly. Inproperly tensioned belt may reduce performance and its service life.

5321M-0509-050E

A

Adjust Nut

Spring


2. Move cutting height adjust lever to [180].

3. Move cutting rotary clutch lever to [ON].

4. Check v-belt tension. Inspect that the length of spring is within the range of 115mm+/-

1mm. If it is out of this range, adjust spring with adjust nut.

5. Visually inspect belt. Replace belt if it is damaged. For replacement, contact your

CANYCOM representative.

6. Move cutting rotary clutch lever to [OFF].

7. Move cutting height adjust lever to

[Transport].


A

5323M-0509-020E

-66-

Maintenance

Cutting Rotary Brake

• Never place any part of body under cutting blade shield when cutting blade is rotating.

5

• Do not allow bystanders to come near machine when inspecting cutting rotary brake.

• Never attempt to check the performance of cutting rotary blake with cutting blade shield open. Stones or rocks can be thrown and cause damage to surrounding properties or persons.

• Inspect cutting brotary brake whenever the performance of it seems inadequate.

Inspecting

1. Start engine.

2. Turn throttle lever to [ (fast)] to raise engine speed.

3. Move cutting height adjust lever to [180 (160)].

4. Move cutting rotary clutch lever to [ON] to rotate cutting blade.

5. Move cutting rotary clutch lever to [OFF] to observe if cutting blade stops within 5 seconds. If it takes more than 5 sconds to stop, adjust cutting rotary brake.

6. Move cutting height adjust lever to [Transport].

7. Turn throttle lever to [ (slow)] to slow engine speed.

8. Park machine and stop engine.

-67-

5 Maintenance

5321M-0509-060E

B

B

Turn Buckle

C

Adjust Nut

Spring

Adjustting

1. Remove upper and lower rear covers.

2. Adjust the length B of spring with adjust nut so that it is approximately 106mm when clutch lever is in [OFF] position.

3. Adjust the play C with turn buckle so that it is between 3mm and 5mm when clutch lever is in [OFF] position.

4. Install upper and lower rear covers back in place.

5. Check if cutting blade stops within 5 seconds.

If it does not, consult with your CANYCOM representative.

5323M-0509-030E

C

5323M-0509-040E

-68-

Electrical System

Maintenance

• Always stop engine and remove ignition key when servicing electrical system.

Battery

• Never charge battery when the fluid level is below "lower level" line. Charging battery with insufficient fluid may shorten battery life or cause an explosion.

• Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be extremeley cautious when handling battery fluid. If battery fluid is spilt on clothes, immediately rinse with plenty of water. If spilt on skin or in an eye, immediately rinse with plenty of water and promptly consult a physician.

• Explosion hazard. Keep open flame or spark away from battery. Hydrogen gas generated during charging is extremely explosive.

• Never fill battery fluid beyond "upper level" line. Battery fluid may spill and cause damage to machine or injury to person.

• Always disconnect (-) terminal first, and connect (+) terminal first. Disconnecting or connecting in the opposite order may cause a short circuit.

• When installing battery, make certain to connect (+) and (-) terminals to their original positions. Avoid contact between terminals and other surrounding parts.

• Use wet cloth to clean battery. Dry cloth may generate static electricity, which may cause explosion.

• Do not touch terminals. Electric shock may occur.

5

-69-

5 Maintenance

• Always remove battery from machine before charging. Failure to do so causes damage to electrical components and wiring.

• Follow battery charger user's manual when charging.

UPPER LEVEL Battery

Inspecting

1. Park machine on level ground.

2. Remove front cover.

LOWER LEVEL

5321M-0510-010E

Upper Level

Lower Level

5323M-0510-010E

3. Visually inspect that battery fluid level is between "UPPER LEVEL" and "LOWER

LEVEL" lines.

4. If fluid level is near or below "LOWER

LEVEL" line, fill.

5. Install front cover back in place.

Bolts

Filling


2. Remove two bolts and remove plate.

5323M-0510-040E

-70-

Positive Terminal (+)

Maintenance

3. Remove negative cable(-) of battery.

4. Remove positive cable (+) of battery.

5. Remove battery.

5

Negative Terminal (-)

5323M-0510-050E

5323M-0510-020E

Filler Cap

6. Remove filler cap.

7. Fill distilled water to "UPPER LEVEL" line.

8. Put filler caps back in place.

9. Install battery back in place.

10. Install positive cable (+) back in place.

11. Install negarive cable (-) back in place.

12. Install plate back in place.

13. Install front cover back in palce.

Charging


2. Remove battery from machine.

3. Follow instructions in battery charger user's manual to charge battery.

4. When battery is fully charged, install battery back in place.

5. Install front cover back in palce.

5116M-0509-040E

Fuses

• If a fuse blows, investigate the cause before replacing.

• Always replace a fuse with one of the correct rating.

NOTE

• Main Fuse: 30A. Lights Fuse: 10A

• Replacement Fuse: Page 47.

-71-

5

5321M-0510-030E

Light Bulbs

Fuses

Maintenance

1. Raise seat.

2. Remove fuse and visually inspect. If it is blown, replace it with new one of the same rating.

3. Install fuse back in place.

4. Put seat back in place.

• When light bulb is burnt out, replace it with a new bulb.

• When replacing, always use a bulb of the correct rating. Malfunction or damge in electrical system may result.

• Do not touch bulb when it is hot. It may cause burns.

• Do not touch the glass part of light bulb directly with fingers. It may reduce service life.

NOTE

• Light Bulbs to use: Page 47.

Head Lamp


2. Remove 2 bolts to remove light unit.

Bolts

5321M-0510-040E

-72-

Maintenance

Rubber Boot

3. Remove rubber boot.

5323M-0510-080E

5323M-0510-090E

5321M-0510-060E

Socket

4. Remove socket.

5. Replace with a new light bulb.

6. Put rubber boot back in place.

7. Install light unit back in place.

8. Install front cover back in place.

Tail Lamp


2. Remove 2 screws to remove lens.

Lens

3. Replace with a new light bulb.

4. Install lens back in place.


Light Bulb

5321M-0510-070E

-73-

5

5

After Use Care

Cutting System

Maintenance

• Never place any part of body under cutting blade shield when cutting blade is rotating.

• Do not allow bystanders to come near machine when cutting blade is rotating.

• Always stay on machine when performing this opeartion

• Never attempt to clean cutting system with cutting blade shield open. Stones or rocks can be thrown and cause damage to surrounding properties or persons.

• Turn cutting rotary clutch to [ON] only when cleaning. Keep it in [OFF] position all the other times.

5323M-0511-010E

Cap

1. Park machine.

2. Set cutting height to about 50mm.

NOTE

• Do not set cutting height too low It may hit ground.

3. Remove cap and connect hose. Run water through hose.

4. Start engine.

5. Turn throttle lever to [ (fast)] to raise engine speed.

6. Move cutting rotary clutch lever to [ON] to rotate cutting blade to clean.

7. When cleaning is done, move cutting rotary clutch lever to [OFF] to stop cutting blade.

-74-

Maintenance

8. Turn throttle lever to [ (slow)] to slow engine speed.

9. Stop engine

10. Stop water and remove hose.

11. Install cap back in place.

12. Move cutting rotary clutch lever to [Transport]

5

After Normal Use

• Fire hazard; clean machine of cut grass and similar material after use. Cut grass that is accumulated on the machine can catch fire.

• Do not wash engine or control panel with running water; water may enter inside and cause rust or damage.

1. Clean machine; wash off dirt, mud, and remove grass and other foreign materials after use.

2. If machine is to be left outside, cover machine with protective, water-proof covering after it is cooled off.

-75-

5

After Cold Weather Use

Maintenance

• Fire hazard; clean machine of cut grass and similar material after use. Cut grass that is accumulated on the machine can catch fire.


• Clean machine after use; dirt or foreign objects may freeze and cause damage.

• Do not attempt to move machine when it becomes inoperable due to freezing


2. Park machine on a paved or firm, a dry surface, or a bed of lumber.

3. If machine is to be left outside, cover machine with protective, water-proof covering after it is cooled off.

-76-

Maintenance

Storage

• Fire hazard; do not store machine where there is a possiblity of ignition.

5


• Clean machine before storage; dirt or foreign objects may freeze and cause damage.

• Do not store machine in a humid, dusty, or hot place.

1. Park machine.


3. Check machine according to Maintenance Schedule (Page 39). If a problem is found, repair.

4. Wipe steel parts clean with oiled cloth and grease specified grease points.

5. Change engine oil.

6. Clean air cleaner element.

7. Drain fuel from carburator and fuel tank.

8. Inflate tires to a pressure slightly higher than the specified value. Chock front and back of front wheels.

9. Remove battery from machine. Inspect, fill, and charge battery.

10. Cover machine with protective, water-proof covering after machine is cooled off.

NOTE

• Battery dischages even when it is not in use. A battery may hold charge for a few months, but it is a good practice to charge battery before it goes flat; it will extend battery life.

• Refer to Operation Manual for the engine, for detailed instructions on preparing engine for storage.

-77-

6 Troubleshooting

Troubleshooting

• If any malfunction or abnormal condition is found, immediately stop using the machine and take an appropriate measure according to the Troubleshooting chart below. If the malfunction or abnormal condition is not listed in the chart, or the suggested measure does not solve the problem, consult with your CANYCOM representative.

• Some corrective measures listed below require special knowledge and/or equipment. Please contact your CANYCOM representative in such a case.

Area Malfunction Possible Cause

Out of fuel.

Excessive fuel in the engine.

Battery capacity is insufficient.

Engine does not start, or is difficult to start

Battery cable is disconnected.

Insufficient or wrong oil.

Dirty or damaged spark plug.

Other (other than the above).

Corrective Measure

→Fill fuel.

→Wait a while and try starting again.

→Add battery fluid.

→Charge battery.

→Replace battery.

→Connect the battery cable.

→Fill or change oil.

Ref.

Page 17

Page 64

Page 64

Page 48

Engine

Engine stalls.

Engine stops abruptly.

Out of fuel.

Out of fuel


Idling is not stable.

Insufficient intake air

(clogged air cleaner).


→Clean or replace the spark plug.

→Follow the instructions in

"Starting" to restart.

If problem persists, please contact your CANYCOM representative.

→Fill fuel.

→Fill fuel.

→Please contact your CANYCOM representative.

→Clean or replace the air cleaner.


Page 51

Page 20

Page 17

Page 17

Page 50

-78-

Troubleshooting

Area

Engine

Malfunction

Poor power or acceleration

Irregular noise or vibration from or around the engine

Excessive oil consumption

Engine overheats

Excessive fuel consumption

Black smoke comes out of exhaust

White or blue smoke comes out of exhaust

Possible Cause

Bad fuel

Insufficient intake air

(clogged air cleaner).

Loose drive belt.


Corrective Measure Ref.

→Change fuel.


→Adjust

→Follow the instructions in

"Starting" to restart.

If problem persists,

Please contact your CANYCOM representative.



→Fill oil.

Page 50

Page 56

Page 20

Page 48 Insufficient amount of engine oil.

Rotating screen or cooling fins are clogged or blocked.

Clogged air cleaner.

→Clean.


Clogged air cleaner.


Bad fuel.

Engine oil level is too high.

Improper engine oil.






→Change fuel.

→Adjust the oil level.

→Change oil.


Page 50

Page 50

Page 48

Page 48

-79-

6


Area Malfunction Possible Cause Corrective Measure Ref.

Drive Train

Brake

Chassis

Machine does not move when drive lever or pedal is operated.

Machine moves when drive lever or pedal is in neutral position.

Transmission jumps out of gear.

Machine does not turn smoothly.

Machine does not run straight.

Brake or parking brake does not work well, or machine pulls to one side when braked.

Machine vibrates abnormally.

Insufficient or deteriorated HST fluid.

Parking brake is applied

V-belt is loose.


→Add or change fluid. Page 54

→Release the parking brake.

→Adjust V-belt.

→Please contact your CANYCOM


Page 56

HST is out of neutral.

representative.


→Shift firmly.

Transmission is not positively shifted.



→Adjust tire pressure. Page 52 Tires are not properly inflated.



→Please contact Tie-rod is not properly adjusted.


your CANYCOM representative.


→Adjust.

Brake is not proerly adjusted.

Brake is wet with water. →Apply brake a few times to dry.



Page 57

Improperly inflated tires.


→Adjust tire pressure. Page 52

-80-

Troubleshooting

Area

Electrical

System

Cutting

System

Malfunction Possible Cause Corrective Measure Ref.

Head lamp or rear lamp does not illuminate properly.

Blown bulb.

Blown fuse.


→Replace bulb.

→Replace fuse.


→Replace.

Page 67

Page 66

Cutting blade does not rotate

Cutting blade does not stop

Cutting rotary drive belt is severed.

Blake lining is worn.

Cutting rotary drive belt slips.

Abnormal vibration occurs when cutting blade is rotated..

Cut grass is not discharged properly.

Some grass is left uncut.

→Replace.

Belt is loose.

Belt is worn.

Cut grass or vines accumulate in the

→Adjust belt tension.

→Replace.

→Clean.

cutting blade shield.

Cutting blade is damaged or lost.

Foreign object is caught by cuttingblade.


→Replace cutting blades.

→Remove or clean foreign object.

→Please contact

Grass is wet.

Grass is too long.

your CANYCOM representative.

→Cut when grass is dry.

→Cut in several steps at different heights.

→Raise cutting height.

Cutting height is too low.

Engine speed is too low. →Raise engine speed.

Driving speed is too →Drive slow.

high.

Grass is too long.

→Cut in several steps at different heights.

Page 61

Page 61

Page 69

Page 58



high.

→Replace.

Cutting blade is damaged or worn.

Cut grass or vines accumulate in the

→Clean.

cutting blade shield.

Page 69

-81-

6


Area

Cutting

System

Malfunction Possible Cause Corrective Measure

Cutting height is too low.


Machine turns too fast. →Turn slowly.

Cutting blade cuts into ground.

Cutter load is too high.

Work site has undulations.

Cutting blade (knives


→Replace.

or stay) is bent.



high.

Cut grass or vines are tangled to cutting blade axle.

→Untangle.

Ref.

-82-

Hauling

Loading and Unloading

Transporting

• Park transporter (truck) on a level ground. Always use chocks to secure wheels.

• Do not allow bystandars to come close to machine or transporter when loading or unloading machine.

• Use only loading ramps with sufficient strength (to withstand the combined weight of machine and operator), width (more than twice the width of tire.), and length (more than 4 times the height of loading deck of transporter), and have anti-slip ramp surfaces.

• Secure the hooks of loading ramps firmly and flush with loading deck.

• Move slowly forward when loading onto, and move slowly backward when unloading off of transporter. Pay special care when going over the joint between loading deck and ramps; machine may tip.

• Do not turn on loading ramps. Machine may fall.

• Tie down machine securely. Make sure machine does not move around.

7

Height

More than 4 times the height

5321M-0701-010E

1. Park the transporter on a level ground. Secure wheels with chocks.

2. Place loading ramps. Secure hooks of ramps firmly and flush with loading deck.

-83-

7 Transporting

3. Shift auxiliary transmission shift lever to [Low], set cutting height adjuster lever to

[Transport], and drive machine slowly forward onto loading deck.

4. Park machine according to the instructions in "Parking" (Page 29). Tie machine with rope or tie-down belts and secure it onto loading deck of transporter securely.

Hoisting

• Licence or certification is required to operate a crane. Check your local regulations.

• Use hoisting sling of sufficient strength. Always use the slings of the same length when more than one is used.

• Pay special attention to the center of gravitiy and the balance of machine when hoisting.

Hooks

1. Lift seat.

2. Attach hoisting slings to 2 lift hooks and hoist machine.

5321M-0702-010E

-84-

Model

Type

CMX222, CM223

NOISE LEVEL

Type

Robin EH65DS

Engine

NOISE LEVEL evaluated based on factory standard.

Speed rpm

2900 rpm

LwA

96 dB (A)

VIBRATION

Model

Engine

Rated revolution

Mower Blade

Clutch

CMX222, CM223 3300 rpm

ON

OFF

VIBRATION evaluated based on factory standard.

Steering wheel (top)

10.0 m/s

Vibration

2

Steering wheel

(bottom)

11.0 m/s 2

9.0 m/s 2 7.0 m/s 2

Seat

7.0 m/s 2

4.8 m/s 2

CanyCom CM223 Operator's Manual

Ride-on Brushcutter

Operator's Manual

(in English)

CHIKUSUI CANYCOM, INC.

http://www.canycom.co.jp/

Sales Headquarters TEL +81-(0)943-75-2195

Foreign Trade Center TEL +81-(0)3-3552-6277

FAX +81-(0)943-75-4396

FAX +81-(0)3-3552-6288

Notice to Users and Maintenance Personnel

Notice to Owner

Warning Terms Used in this Manual

Warranty and After-Sales Service

Contents

Safety Labels

Safety Mechanisms

Start Interlock Mechanism

Automatic Blade Stopping Mechanism

Automatic Vehicle Stopping Mechanism

Safety Precautions

Name and Function of Controls

Product Specifications

Contents of Tool Bag

Preparation

Driving

Working

Maintenance Schedule

List of Fluids and Lubricants

Greasing Points

List of Consumables and Spares

Removing and Installing Body Panels

Engine

Drive Train

Cutting System

Electrical System

After Use Care

Storage

Troubleshooting

Hauling

Hoisting

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Table of contents