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DeLuxe Stitcher M2 Series Troubleshooting guide
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DeLuxe Stitcher M2 Series: This versatile stitcher offers a range of capabilities for both flat and saddle stitching, making it suitable for various applications. With a 14-inch throat depth, it can handle workpieces of varying sizes. The adjustable work table and guide ensure precise alignment and uniform spacing of staples. Powered by a 1/2 HP motor, the M2 Series delivers operating speeds of up to 215 stitches per minute, enhancing productivity. Its durable construction and adjustable clinchers allow for efficient and reliable stapling of materials up to 1/4 inch thick.
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®
D
E
L
UXE
S
TITCHER
C O M P A N Y I N C .
solving your wire stitching needs for 125 years...
Machine Serial Number :
Head Serial Number :
Date Purchased :
Model M2 Stitchers
OPERATION AND MAINTENANCE MANUAL
M2-AST Stitcher...with 26D Head....115V and 60HZ
M2-BST Stitcher...with 26D Head....230V and 50HZ
M2G8-AST Stitcher..with G8 Head...115V and 60HZ
M2G8-BST Stitcher..with G8 Head...230V and 50HZ
Before using this Stitcher, all operators must study this manual and follow the safety warnings and instructions. Keep these instructions with the M2 Stitcher for future reference. If you have any questions, contact your local DeLuxe
Stitcher Graphic Arts Representative or Distributor.
W A R N I N G !
Model M2 Stitchers
Operators and others in the work area should always wear safety glasses to prevent serious eye injury from fasteners and flying debris when loading, operating, or unloading this machine.
Do not operate this stitcher without all guards in place.
The stitcher will not operate without the front guard closed properly. Do not modify the guards in any way.
Always disconnect the power supply before removing any guards for servicing.
Never operate the machine with wire feeding through the head unless there is stock above the clinchers, otherwise serious damage may result.
Always turn power off when making adjustments. Always disconnect the power supply before any disassembly work.
2
Table of Contents
INTRODUCTION ....................................................................................................4
INSTALLATION ......................................................................................................6
Belt Guard Removal and Assembly ...............................................6
Turning Machine Manually .............................................................7
OPERATING ADJUSTMENTS ...............................................................................7
Adjusting the Machine for Thickness of Work ...............................7
Raising or Lowering the Clinchers .................................................9
MAINTENANCE ....................................................................................................10
Lubrication ....................................................................................10
M2 DIAGRAM & PARTS LIST ...............................................................................11
CLUTCH-BRAKE MAINTENANCE .......................................................................16
Actuator ........................................................................................16
Clutch and Brake Springs .............................................................17
Disassembly .................................................................................18
Assembly ......................................................................................18
Lubrication ....................................................................................20
Coil Replacement .........................................................................20
Control Collar Adjustment .............................................................20
ITEM / INDEX NUMBER CROSS-REFERENCE ..................................................21
NOTES ......................................................................................................22
WARRANTY AND SERVICE INFORMATION .......................................................23
3
Introduction
The DeLuxe Stitcher M2 Book Stitcher is a combination light & heavy duty stitcher designed to staple both flat and saddle work ranging in thickness from a few sheets to 1/4" for 2601 heads, 5/16" (8mm) for G8 heads.
The recommended wire sizes to be used on the M2 are as follows: 25 to 30 round wire for 2601 heads, 24 to 28 for G8 heads.
The M2 is easily adjusted from saddle work to flat work by means of tilting the 5-1/2"
(14cm) x 26" (66cm) work table. An adjustable work guide and adjustable work stops are easily attached to the work table and provide for accurate registering of flat work for uniform spacing of staples.
The M2 is footswitch operated and is belt driven by a 1/2 HP motor, making possible operating speeds up to 215 stitches per minute. The motor is mounted on an adjustable bracket which can be raised or lowered for adjusting the driving belt tension. The machine driving mechanism is thoroughly shielded thus preventing the possibility of personal injury.
The M2 has a 14" (35.6cm) throat depth for both flat and saddle stitching. The work table is approximately 34" (86.4cm) above the floor, and there is approximately 17/32" (24mm) clearance between the top of the work table and the stitching head.
The M2 weighs approximately 325 lb (145 kgs) net, shipping weight is approximately
3 80 lb (I 72 kgs). With the table installed, the M2 requires about 28" (71.1 cm) x 30"
(76.2cm) of floor space.
Because of the length of the work table, the M2 must be secured to the floor to meet
CE stability requirements. Sound level readings at the normal operator position are approximately 84 dBC.
4
Figure 1 - M2 Stitcher
5
Installation
The M2 is a free standing, floor mounted, wire stitcher. The following parts must be assembled after shipment: work table, spool bracket, spool stud, wire spool, adjuster handwheel handle, and wire guide springs. The M2 can be lagged to the floor, if desired, after leveling.
Thread the wire onto the head and make adjustments to wire length & straightness as described in the head Operation Manual.
Electrical power is provided through the attached line cord to be connected to an appropriate supply outlet rated as shown:
SUPPLY POWER
M2 Rated Current
M2 Interrupt Current,
Internal Breaker
115V / 60HZ
9.2A
12kA
230V / 50HZ
4.6A
12kA
Do not operate the M2 under power until the machine has been turned over manually (see below) to verify that the stitching heads are operating freely.
WARNING
Belt Guard Removal and Assembly
Always disconnect the power supply before making any adjustments or servicing the stitcher.
WARNING
The plastic belt guard must first be removed before the M2 can be turned over manually. To remove the belt guard, remove the retaining screw from the top of guard. Press on one side tab while prying out the locking face. This will release the first tab. Next, pull down slightly on the top of the guard to release the bottom tab. Guard will now be free to lift off remaining tabs on mounting plate.
To reassemble, interlock the top tab and one side tab. Pull down slightly on top of guard to interlock bottom tab, then squeeze mounting plate and guard together to lock remaining tab, completing assembly. Reassemble the retaining screw at the top of the guard.
To turn the machine manually, it is necessary to first disconnect the power and remove the belt guard
6
Turning Machine Manually
Always disconnect the power supply before making any adjustments or servicing the stitcher.
WARNING
(see above). Locate the actuator assembly on the wrap spring clutch and push the actuator to pivot it away from the control collar cam, releasing the brake. The machine will rotate one revolution when the large drive pulley is turned manually in the direction of the arrow on the pulley (top of pulley toward front of machine).
Operating Adjustments
The quality and quantity of work that can be stitched on the M2 is dependent upon the operator making the various operating adjustments as accurately as possible. The following information and instructions are provided so that the operator will clearly understand how to make the required operating adjustments.
Adjusting the Machine for Thickness of Work (See Figure 2)
Turn the thickness adjustment handwheel (1) clockwise until the gage spool (2) is raised sufficiently to allow a sample of work to be inserted between the gage spool and its lower stop.
With the work held in this position, turn the handwheel (1) counter-clockwise until the work is firmly clamped between the gage spool (2) and the stop.
Turn the handwheel back clockwise just enough to allow the work to be withdrawn from the gage, then return the handwheel to the setting at which the work was firmly clamped.
7
Figure 2 - Work Thickness Adjustment
If the Machine is operated on work thicker than is set to handle, damage will result and the Stitcher will not operate properly.
CAUTION
8
Raising or Lowering the Clinchers (See Figure 3)
Always disconnect the power supply before making any adjustments or servicing the stitcher.
WARNING
If staples are being loosely clinched, requiring that the clinchers be raised or lowered, proceed as follows:
Remove the clincher guard (1) . Loosen the clincher adjustment binder screw (2). Rotate the clincher adjustment screw (3) to raise or lower the clincher points as needed.
Retighten the binder screw (2) and attach the clincher guard (1). Turn the machine over manually a few revolutions and ensure that the machine if operating freely before running under power.
Figure 6 - Wire Straightening
9
Maintenance
To insure continuous operation of the M2 Stitcher, the operator should be sure that the machine is regularly lubricated and carefully maintained. The operator should periodically inspect all moving parts for signs of wear and, when required, replace the worn parts.
The following instructions are provided so that the operator will understand how to lubricate the machine, and how to adjust the clutch.
Lubrication (See Figure 4)
If the machine is operated on work thicker than it is set to handle, damage will result.
WARNING
Use an S.A.E. No. 10 oil for lubricating the M2 Stitcher. Machines that are in constant use should be lubricated daily. Machines that are operated periodically should be lubricated just prior to use.
Usually only a drop of oil is required at each lubrication point in the Stitcher. After lubricating the machine, wipe off any excessive oil.
Refer to the stitcher head Operation Manual for additional lubrication points on each stitching head.
Figure 4 - Lubrication Points
10
M2 Diagrams & Part List
The following diagrams show exploded views of the M2 Stitcher. The DeLuxe Stitcher Item
Number and description can be found by using the Item number table that follows.
Figure A - Face Plate and Guard Assemblies
11
Figure B - Machine Assembly
12
13
Part Number / Description Cross-Reference
INDEX ITEM NO. DESCRIPTION
33
34
35
36
37
25
26
27
28
29
30
31
32
17
18
19
20
21
22
23
24
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
QTY
G30001A Frame Weldment
G30002 Side Cover Plate - Left
G30006A Bearing Housing Assembly 1
G30007B Crank Shaft Assembly 1
1
1
G30011A Adjuster Lever Assembly
G30017A Pivot Link Assembly
G30020A Upright Link Assembly
G30031B Adjuster Fork
1
1
1
1
G30041A Clincher Roller Assembly
G30043B Clincher Lever
G30048
G30049
Motor Mounting Plate
Dowel Pin 5/8x2-1/2
G30067 Bolt 3/8-16x1
G30099B Adjustment Crank Housing
G30100B Adjuster Crank Shaft Insert 1
G30101 Adjuster Yoke 1
1
1
1
1
2
1
G30102
G30103
Adjuster Shaft Screw
Adjuster Stop
G30117B Motor Cover
G30118 Belt Guard Bracket
G30127
G30128
FC9632
FC9656
Starter Mounting Flange
Hand Wheel
Anchor Spacer
Clutch Anchor
UA8164 Screw 1/2-13x4
HN1213.2 Hex Jam Nut 1/2-13
7681
SW14
Screw Clutch Anchor
Lock Washer
HN1420.5 Hex Nut 1/4-20
850730 V-Belt
35
406
Clincher Slide Link Spring 1
Cl. Op. Lever Spring Screw 1
2
1
1
1
1
1
G30061
G30063
G30064
G30065
7675
Shoulder Screw 1/2x1-1/2
Shoulder Screw 5/8x1
Shoulder Screw 3/4x1-1/4
Screw 1/2x1
Belt Guard
1
1
1
1
1
1
1
1
1
2
1
1
1
ITEM NO.
74
75
76
77
78
62
63
64
65
66
69
70
73
54
55
56
57
58
59
60
61
46
47
48
49
50
51
52
53
38
39
40
41
42
43
44
45
DESCRIPTION
7676
G30130
Belt Guard
Adjuster Stud
P7507 Screw 1/4-20x3/4
PW14.6 Washer
LW14
PW38
Lock Washer
Washer
HN3816 Hex Nut 3/8-16
UA6112.1 Screw 3/8-16x3/4
PW10.3 Flat Washer 3/16
UA3806.9 Screw 10-32x3/8
UA5112.1 Screw 5/16-18x3/4
PW516 Washer
HN51618 Hex Nut 5/16-18
P7863 Retaining Ring
UA4812.1 Screw 1/4-20x3/4
UA4810.5 Screw 1/4-20x5/8
UA4810.1 Screw 1/4-20x5/8
UA4808.3 Screw 1/4-20x1/2
PW12
CB837E
Washer Zinc 1/2
Retaining Ring
UA3808.1 Screw 10-32x1/2
PW10 Washer
LW10 Lock Washer
UA4816.1 Screw 1/4-20x1
PW14
HN1420
Flat Washer
Nut 1/4-20
G30013A Drive Lever Assembly
G30014 Slider Pin
G30016 Slider
G30037A Clincher Upright Link Asy
G30005A Crank Throw Assembly
G30027 Face Plate Adapter
G30028
G30029
Slider Guide
Slider Guide Screws
G30030B Adjuster Slide
G30097 Adjuster Pivot Pin
G30032 Adjuster Plate
QUANTITY
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
14
INDEX ITEM NO. DESCRIPTION
116
117
124
124
125
106
106
107
108
112
113
114
115
98
99
100
101
102
103
104
105
88
90
91
92
93
94
96
97
80
81
82
83
84
85
86
87
QTY
G30152
G30034
Adjuster Spool
Drive Plate Adapter
G30044A Clincher Mounting Asy
G30113 Clincher Guard
G30124
G30142
G30143
G30157
Actuator Key Bracket
Guard - Right
Guard - Left
Wire Spool Bracket
HN1024
36
Nut 10-24
Pin
G30145 Head Guard
UA3806.16 Screw 1/4-20x3/8
UA3812.2 Screw 10-32x3/4
UA3806.3 Screw 10-32x3/8
203B
63
Work Table Swivel Pin
Work Guide Screw
850696
850738
B554
38
7690
7691
7693
M11009
7423
425
M7201B
7656A
Work Stop
W/G Spring Holder Screw
Work Guide
Work Table Assembly
7056 Work Table Extension
UA3810.10 Shoulder Screw 1/4x5/8
7648
HN1032
Table Support
Nut 10-32
Pulley
Pulley
Torsion Spring
1
1
1
1
1
1
1
Clincher Slide Adjust Screw 1
Tension Spring
Set Collar - Reamed
Spool Stud
Plastic Washer
2245 Spool Washer
PG10271 Washer 9/16
850673
850674
7678
Electric Clutch - 115V
Electric Clutch - 230V
Drive Pulley
1
1
2
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
11
1
2
1
1
1
1
1
15
ITEM NO.
200
201
202
203
204
205
205
206
157
158
159
160
161
162
163
164
207
208
208
209
149
150
151
152
154
155
156
or
126
127
130
135
137
138
139
147
DESCRIPTION QUANTITY
UA4812.7 Screw 1/4-20x3/4
SW14.1 Lock Washer
SU-0308853 Screw 3/8X3/8
G30159 Screw 1/2-20x1-1/4
HN51618.2 Hex Jam Nut 5/16-18
SW516.2 Lock Washer
UA3410.4 Screw 10-32x5/8
850300 Motor 1/2 HP
7645A Table Support Brkt Asy - RH 1
UA5120.2 Screw 5/16-18x1-1/4 1
UA4828.3 Set Screw - Cup Point
HN1420.2 Hex Jam Nut 1/4-20
1
2
29
G20243
7024B
7257B
Dowel
Dowel Pin 1/4x9/16
Clincher Point 1/2 - Flat
Clincher Point 1/2 - Round
1
1
1
1
1
1
1
1
1
1
1
2
7253A
9081
Clincher Plate Assembly 1/2 1
Screw 1
38 Clincher Slide Adjust Screw 2
UA3216.2 Clincher Slide Block Screw 1
18186
18183
18184
18182
Clincher Slide Adjust Screw
Clincher Slide Adjust Block
Clincher Slide Block Clamp
Clincher Slide
1
1
1
1
850302 Starter Enclosure
850303B Terminal Strip - Holes
850304
850308
Footswitch
Safety Interlock Switch
851005
86243
850307
850314
Strain Relief
Power Cord - 115V
Power Cord - 230V
Strain Relief
850315
850305
850306
850301
Strain Relief Nut
UV Trip - 115V
UV Trip - 230V
Motor Starter
2
1
1
1
1
1
2
1
1
1
1
1
Clutch-Brake Maintenance
Always disconnect the power supply before making any adjustments or servicing the stitcher.
WARNING
This stitcher is equipped with a solenoid actuated, continuous trip, wrap spring clutch-brake unit. It is a dependable device and seldom needs service. But should a malfunction occur, the following information is a service and troubleshooting guide for maintenance of this unit.
Actuator
The actuator is a simple, straight-forward mechanical linkage. When the actuator does not trip, the following checks should be made:
PROBLEM CAUSE AND REMEDY
No Power to the Coil
Lack of continuity in the Coil windings
Mechanical binding of the Plunger
Insufficient clearance of the
Actuator over the Stop Collar
Check all wiring and switching in the Clutch Actuation System
Replace the Coil
The Coil may have shifted, or the
Plunger end may have mushroomed due to striking the backstop. In the latter, the plunger may be filed or turned to its true diameter
Adjust the linkage as needed
Actuator loaded by the Stop Collar Breaking force is exceeding the limits
so hard that the Actuator cannot be pulled by the Coil of the Brake, or the differential setting of the unit is too close (see
Assembly/Disassembly instructions)
16
Clutch and Brake Springs
With the brake engaged (full limit of output), the input hub should be free to rotate by hand.
With the clutch engaged, the input and output hubs should rotate together. If the unit does not rotate in either of these modes, the clearance between the hubs of the unit on the shaft may have been disturbed or damaged. See Assembly/Disassembly instructions for re-adjusting.
Listed below are additional checks to be made if the clutch does not function correctly:
PROBLEM
Clutch Brake does not drive but Input turns
Clutch-Brake jams and stalls Input Motor
Output does not repeat stopping point
CAUSE AND REMEDY
A. Drive Spring may be broken at crossover point from an overload caused by a jam. Replace Spring and check Hubs for damage.
B. Collar may not snap forward because of foreign matter restricting movement. Clean unit.
C. Actuator does not pull in. See
Actuator section.
A. Spring tang broken off Drive
Spring, not allowing Clutch to disengage while Brake is engaged.
Replace Drive Spring.
B. Clutch output bound up. Check clearance between Output Hub and
Brake Hub.
C. Completely out of adjustment caused by losing an internal Spring
Tang. Replace Spring.
A. Not enough inertia to actuate brake.
B. Tang broken off Brake Spring, replace SPring.
C. Adjust Collar Locking Screw, may be loose allowing Adjusting
Screw to rotate.
17
Disassembly (See Figure 5)
Always disconnect the power supply before making any adjustments or servicing the stitcher
WARNING
To disassemble the clutch-brake unit (124) it will first be necessary to remove the drive pulley
(125) from the stitcher by removing the V-belt (30), retaining ring (51), and clutch anchor screw (27).
Disconnect the ground and solenoid wires, and swing the anchor strap (24) clear of the drive pulley assembly and slide it off of the drive shaft. Remove the three screws (126) connecting the drive pulley to the clutch-brake unit.
When disassembling the clutch-brake unit, always mark the spring tang locations with reference to which slots they go in if the same springs are to be used for reassembly. To disassemble the clutchbrake unit, proceed as follows:
Release Actuator Lever so that clutch is engaged and brake released. Remove Retaining Ring and
Shim Washer, if any, from the input Hub end. Remove input Hub by rotating opposite to the drive direction. Remove Retaining Ring and Shim Washer, if any, from the Mounting Plate end.
Remove Output Shaft Springs and Control Collar assembly by rotating Output Shaft in the drive direction (DO NOT DISASSEMBLE BRAKE HUB FROM MOUNTING PLATE). Remove Control
Collar from the Output Shaft and Spring assembly by extracting toward the Brake Spring end.
Assembly (See Figure 5)
Replace Clutch, Brake and Anti-Backup Springs as required. Assemble Springs concentric and square to the Output Shaft. Assemble Control Collar over the Output Shaft and Spring assembly by inserting from the Brake Spring end (it will be necessary to extend Brake Spring using long nose pliers). Place the Brake Spring tang in any one (1) of the nine (9) Control Collar slots at random.
Assemble Output Shaft, Springs, and Control Collar assembly to the Mounting Plate assembly by rotating Output Shaft in the drive direction. Assemble Retaining Ring to Output Shaft at the
Mounting Plate end (smooth surface facing Brake Hub). Check end play between Hub and Retaining
Ring with feeler gauge. There should be 0.004" to 0.010" end play. Use Shim Washer to adjust.
Rotate Output Shaft in the drive direction until it reaches a full brake position. With the Clutch
Spring Tang not in slot, insert the Input Hub by rotating opposite to the drive direction. Select the one (1) of ten (10) Control Collar slots for the Clutch Spring Tang that will provide a 0.38" to 0.50" circumferential overtravel of the Control Collar when released.
18
Note: At this point it may be necessary to reselect one (1) of the nine (9) Control Collar slots for the
Brake Spring Tang (release Actuator Lever, remove Clutch Spring Tang from slot, then move Control
Collar axially toward the Input Hub end and rotate it opposite to the drive direction to pick up the next slot). Continue to select Control Collar slots until the 0.38" to 0.50" specification is achieved.
Assemble Retaining Ring to Output Shaft at the Input Hub end (smooth surface facing Input Hub).
Check end play between Input Hub and Retaining Ring with feeler gauge. There should be 0.002" to
0.003" end play on the Input Hub.
Reassemble unit to machine.
IMPORTANT: After Clutch is assembled to machine, the Clutch Plate should be free to float on bearing - the anchor strap is only there to prevent rotation of the plate.
Figure 5 - Clutch-Brake
19
Lubrication
The clutch-brake unit is designed with the bearing parts made from sintered metal that has been impregnated with oil and normally do not need to be re-lubricated. In cases where there is severe duty, the unit may be re-oiled or flushed out with minimal or no disassembly by using a light bearing oil as used in manufacture (Shell Bearing Infusion Oil #33). If disassembly of the unit for cleaning and oiling is necessary, follow the detailed disassembly instructions to the point needed, flush and wipe parts in the oil to be used for re-lubrication. DO NOT USE SOLVENT to clean the parts. To get more cleaning action for the oil, it may be heated while cleaning the components, but bring the parts back to ambient temperature submerged in cool oil.
Coil Replacement
Place the Spring onto the Plunger with the narrow end towards the Actuator. Slide the Solenoid onto the Actuator and Plate Assembly. Assemble the Solenoid to the Plate Assembly with the cap screws and washers. DO NOT tighten more than finger tight.
Energize the Coil and adjust the gap between the Actuator and the top of the Collar Stop to 0.015" to 0.030" by sliding the Solenoid assembly. Note: push the Collar toward the Actuator to allow for
Collar movement. Tighten the cap screws.
Control Collar Adjustment
The stopping position of the head can be changed if necessary by adjusting the position of the stop cam on the control collar sleeve. Turn the machine manually until the driver is in the desired stopping position, the proceed as follows:
Work Retaining Ring "A" out of its groove and slide it forward on Sleeve "C". Slide Cain "B" off
Splines, rotate to align Collar Stop with Actuator and slide the Cam back on the Splines. The
Actuator Prawl will have to be held clear during this operation. Slide the Retaining Ring back into its groove.
Note: Make sure brake is locked up before proceeding to insure getting the proper stop point.
Figure 6 - Clutch-Brake
20
Item No. Index No. Cross-Reference
Item Index Item Index Item Index Item Index
No. No. No. No. No. No. No. No.
18182 164
18183 162
18184
18186
203B
2245
29
35
36
38
38
406
163
161
96
116
31
90
425 99
63 97
7024B 156
7056 102
7253A 157
7423 98
7645A 149
G30011A 5
G30013A 64
G30014
G30016
65
66
G30017A 6
G30020A 7
154 G30027 73
G30028 74
G30029 75
159 G30030 76
108 G30031 8
32
7648 104
7656A 101
7675 37
7676 38
7678 125
7681 27
7690 112
7691 113
G30032 78
G30034 81
G30037A 69
G30041A 9
G30043 10
G30044A 82
G30048 11
G30049 12
G30061 33
G30063 34
G30064 35
G30065 36
G30067 13
G30097 77
G30099 14
G30100 15
7693 114
850300 147
850301 209
850302 200
G30101 16
G30102 17
G30103 18
G30113 83
850303 201
850304 202
G30117 19
G30118 20
850305 208 G30124 84
850306 208 G30127 21
850307 205 G30128 22
850308 203 G30130 39
850314 206 G30142 85
850315 207 G30143 86
850673 124 G30145 91
850674 124 G30152 80
850696 106 G30155 87
850730 30 HN1024 88
850738 106 HN1032 105
851005 204 HN1213.2 26
86243 205 HN1420 63
9081
B554
158
107
FC9632 23
FC9656 24
G30001A 1
G30002 2
G30005A 70
G30006A 3
G30007B 4
HN1420.2 152
HN1420.5 29
HN3816 44
HN51618 50
HN51618.2 137
LW10 60
LW14 42
M11009 115
M7201 100
P7507 40
21
P7863 51
P8054 57
PG 10271
PG 10512
117
135
PW10 59
PW10.3 46
PW12 56
PW14 62
PW14.6 41
PW38 43
PW516 49
SU-0308853 130
SW14 28
SW14.1 127
SW516.2 138
UA3216.2 160
UA3410.4 139
UA3806.16 92
UA3806.3 94
UA3806.9 47
UA3808.1 58
UA3810.10 103
UA3812.2 93
UA4808.3 55
UA4810.1 54
UA4810.5 53
UA4812.1 52
UA4812.7 126
UA4816.1 61
UA4828.3 151
UA5112.1 48
UA5120.2 150
UA6112.1 45
UA8164 25
NOTES
22
L I M I T E D W A R R A N T Y
DeLuxe Stitcher Company warrants to the original retail purchaser that this product is free from defects in material and workmanship and agrees to repair or replace, at DeLuxe Stitcher’s option, any defective product within 90 days from the date of purchase. This warranty is not transferable. It covers damage resulting only from defects in material or workmanship and does not cover conditions or malfunctions resulting from normal wear, neglect, abuse or accident.
This warranty is in lieu of all other express warranties. Any warranty of merchantability or fitness for a particular purpose is limited to the duration of this warranty. DeLuxe Stitcher shall not be liable for any incidental or consequential damages.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
To obtain warranty service you must return the product, at your expense, together with proof of purchase to an authorized
DeLuxe Stitcher Company Graphic Arts Dealer.
Always use genuine DeLuxe Stitcher parts. When ordering parts, please identify the part number, the part name, the wire size and crown size of your Stitcher.
DeLuxe Stitcher Company, Inc.
Chicago, Illinois 60634-2410
Phone: 773-777-6500 800-634-0810
Fax: 773-777-0156 800-417-9251
E-mail: [email protected]
Web Site: http://www.deluxestitcher.com
23
®
D
E
L
UXE
S
TITCHER
ISP C O M P A N Y I N C .
Stitching & Bindery Products
3747 Acorn Lane • Franklin Park • Illinois 60131
Phone: 847-455-4400 • 800-634-0810
Fax: 847-455-4900 • 800-417-9251 http://www.deluxestitcher.com
DBSM2 - 0415
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Table of contents
- 4 INTRODUCTION
- 6 INSTALLATION
- 6 Belt Guard Removal and Assembly
- 7 Turning Machine Manually
- 7 OPERATING ADJUSTMENTS
- 7 Adjusting the Machine for Thickness of Work
- 9 Raising or Lowering the Clinchers
- 10 MAINTENANCE
- 10 Lubrication
- 11 M2 DIAGRAM & PARTS LIST
- 16 CLUTCH-BRAKE MAINTENANCE
- 16 Actuator
- 17 Clutch and Brake Springs
- 18 Disassembly
- 18 Assembly
- 20 Lubrication
- 20 Coil Replacement
- 20 Control Collar Adjustment
- 21 ITEM / INDEX NUMBER CROSS-REFERENCE
- 23 WARRANTY AND SERVICE INFORMATION