Alto 114RS SWEEPER Operator's Manual

E

AMERICAN-LINCOLN

TECHNOLOGY

Operator's Manual

114RS

SWEEPER

Beginning with

Serial No. 350661

READ THIS BOOK!

This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. you must have training in the operation of this machine before using it. If you or your operator (s) cannot read English, have this manual explained fully before attempting to operate this machine.

Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente antes de tratar el manejo o servicio de esta máquina.

All directions given in this book are as seen from the operator's position at the rear of the machine.

For new books, write to: Alto U.S., Inc., 1100 Haskins Road, Bowling Green, Ohio 43402

Part No. 2-86-00176

981203

1996 American-Lincoln Technology®

ISO 9001

®

UL

# FILE A2287

Printed in the USA

TABLE OF CONTENTS

MACHINE DIMENSIONS ..................................................................................................................................... 1-3

MACHINE SPECIFICATIONS ............................................................................................................................... 1-4

STANDARD HARDWARE & TORQUE VALUES .................................................................................................. 1-6

DECIMAL-METRIC CONVERSION TABLE .......................................................................................................... 1-7

SAFETY PRECAUTIONS ..................................................................................................................................... 1-8

MACHINE PREPARATION ................................................................................................................................... 1-10

MACHINE CONTROLS ....................................................................................................................................... 1-11

KEY SWITCH ............................................................................................................................................ 1-11

HORN BUTTON ........................................................................................................................................ 1-11

HOUR METER .......................................................................................................................................... 1-11

LIGHT SWITCH ......................................................................................................................................... 1-11

SEAT ADJUSTMENT LEVER .................................................................................................................... 1-11

FILTER SHAKER SWITCH ....................................................................................................................... 1-11

SIDE BROOM LIFT LEVER ....................................................................................................................... 1-11

FOOT PEDAL ............................................................................................................................................ 1-12

WHEEL LOCK .......................................................................................................................................... 1-12

MAIN BROOM LIFT LEVER ....................................................................................................................... 1-13

SIDE BROOM SWITCH ............................................................................................................................. 1-13

BATTERY CONDITION METER ................................................................................................................ 1-13

LOW BATTERY LIGHT .............................................................................................................................. 1-13

DUST CONTROL SWITCH ....................................................................................................................... 1-13

HOPPER RELEASE LATCH ..................................................................................................................... 1-13

EMERGENCY STOP BUTTON (OPTION) ................................................................................................ 1-13

OPERATING INSTRUCTIONS ............................................................................................................................. 1-14

PRE-START CHECKLIST ......................................................................................................................... 1-14

STARTING ................................................................................................................................................. 1-14

POST START CHECKLIST ....................................................................................................................... 1-14

TO TRANSPORT MACHINE ..................................................................................................................... 1-14

TO BEGIN THE CLEANING OPERATION ................................................................................................. 1-14

TO STOP THE CLEANING OPERATION .................................................................................................. 1-15

POST OPERATION CHECKLIST .............................................................................................................. 1-15

TO EMPTY HOPPER ................................................................................................................................ 1-15

HELPFUL HINTS FOR SWEEPING ......................................................................................................... 1-15

SERVICE CHART ................................................................................................................................................ 1-16

SERVICE INSTRUCTIONS .................................................................................................................................. 1-18

MAIN BROOM INSTRUCTIONS ................................................................................................................ 1-18

TO CHECK THE MAIN BROOM SWEEP PATTERN ................................................................................. 1-18

TO ADJUST THE MAIN BROOM SWEEP HEIGHT ................................................................................... 1-18

TO CHANGE THE MAIN BROOM .............................................................................................................. 1-18

SIDE BROOM INSTRUCTIONS ................................................................................................................ 1-19

TO CHECK THE SIDE BROOM SWEEP PATTERN ................................................................................. 1-19

TO CHANGE THE SIDE BROOMS HEIGHT ADJUSTMENT .................................................................... 1-19

TO CHANGE THE SIDE BROOMS ........................................................................................................... 1-19

DUST CONTROL INSTRUCTIONS .......................................................................................................... 1-20

TO CLEAN THE FILTER BAFFLE ............................................................................................................. 1-20

TO CLEAN THE PANEL FILTER ............................................................................................................... 1-20

TO CHANGE THE PANEL FILTER ............................................................................................................ 1-20

FLAP INSTRUCTIONS ............................................................................................................................. 1-21

TO ADJUST THE DRIVE WHEEL AND SIDE FLAPS ................................................................................ 1-21

TO ADJUST THE RECYCLING FLAPS ..................................................................................................... 1-21

BATTERY SERVICE INSTRUCTIONS ...................................................................................................... 1-22

TO CHARGE THE BATTERIES ................................................................................................................. 1-22

TO REMOVE THE BATTERIES ................................................................................................................. 1-22

CONNECTION DIAGRAM .................................................................................................................................... 1-23

SCHEMATIC DIAGRAM ...................................................................................................................................... 1-24

HARDWARE ABBREVIATIONS ........................................................................................................................... 1-25

ORDERING PARTS ............................................................................................................................................. 1-26

American-Lincoln Technology

114 RS Operator’s Manual

1-1

TABLE OF CONTENTS

TABLE OF CONTENTS - CHAPTER 2 ................................................................................................................. 2-1

MAIN BROOM ............................................................................................................................................ 2-2

SIDE BROOMS ......................................................................................................................................... 2-4

DOORS, FLAPS AND SEALS .................................................................................................................. 2-6

SIDE COVER AND BATTERY PAN .......................................................................................................... 2-8

HOPPER ................................................................................................................................................... 2-9

FORWARD/REVERSE PEDAL ................................................................................................................ 2-10

CONSOLE ASSEMBLY ............................................................................................................................. 2-12

FILTER SYSTEM ...................................................................................................................................... 2-14

DRIVE COMPARTMENT AND SEAT ........................................................................................................ 2-16

STEERING AND DRIVE ........................................................................................................................... 2-18

WHEEL LOCK .......................................................................................................................................... 2-20

POWER PANEL ........................................................................................................................................ 2-22

INSTRUMENT PANEL .............................................................................................................................. 2-24

DECALS .................................................................................................................................................... 2-26

TABLE OF CONTENTS - CHAPTER 3 ................................................................................................................. 3-1

BACK-UP ALARM OPTION ......................................................................................................................... 3-2

BATTERY OPTION ................................................................................................................................... 3-4

BROOM OPTION ...................................................................................................................................... 3-5

HEAD AND TAILLIGHT OPTION .............................................................................................................. 3-6

OVERHEAD GUARD OPTION ................................................................................................................. 3-7

AMBER STROBE LIGHT OPTION ........................................................................................................... 3-8

STROBE LIGHT OPTION FOR OVERHEAD GUARD ............................................................................. 3-9

LOW BATTERY SHUTDOWN OPTION .................................................................................................... 3-10

EMERGENCY STOP OPTION .................................................................................................................. 3-11

VAC WAND OPTION ................................................................................................................................. 3-12

SEAT SAFETY SWITCH OPTION .............................................................................................................. 3-14

DRIVE MOTOR SERVICE PARTS ............................................................................................................. 3-16

SPARE PARTS LIST .................................................................................................................................. 3-17

INDEX ............................................................................................................................................................. 3-18

WARRANTY ........................................................................................................................................................ 3-20

1-2 American-Lincoln Technology


MACHINE DIMENSIONS

56.6"

143.5 cm

47.0"

119.4 cm



36.4"

92.4 cm C0459

1-3

MACHINE SPECIFICATIONS

GENERAL MACHINE SPECIFICATIONS

SWEEPING PATH

Width

TRAVEL SPEED

Forward

Reverse

TURNING RADIUS

Right

Left

U-turn Clearance

DIMENSIONS

Length

Width

Height

WEIGHT

Standard Machine

With 228 A.H. Batteries

With 330 A.H. Batteries

TIRES

Type

Rear

Front

BATTERIES

Two 36 VDC Battery Package Options

228 A.H.

330 A.H.

DRIVES

Main Broom

Side Brooms

BRAKING

For Operation

For Storage or Service

STEERING

System Type

Steering Wheel Diameter

Steering Angle of Front Wheel

LUBRICATION

Rear Wheels

Steering Gear

WHEEL DRIVE SYSTEM

Type

Rating

1-4

45.0 inches 114.3 cm. Including side brooms

4.0 MPH/4.9 KPH

2.0 MPH/2.48 KPH

46.0 inches116.8 cm.


68.00 inches 172.7 cm.


36.4 inches 92.4 cm.


686 LBS .311 KGS (Without Batteries)

1071 LBS.486 KGS

1221 LBS.554 KGS

Gray Non-Marking

3.0" wide x 10.0"dia. (7.6cm x 25.4cm) Foam Filled

2.75" wide x 10.0" dia. (7.0 cm x 25.4 cm) Solid

Qty. 3 - 12 VDC Lead Acid Batteries Total Wt. 384 lb/175 kg

Qty. 6 - 6 VDC Lead Acid Batteries Total Wt. 535 lb/243 kg

(1) 0.50 HP 36 VDC Electric Motor (372 W.)

(2) 0.13 HP 36 VDC Electric Motor (96.8 W.)

Dynamic braking to front wheel, using foot pedal.

Hand operated control to engage two rear wheel lock pins.

Single front wheel with chain and sprocket column

13 inches (33.02 cm)

180 degrees Available

Grease Fittings Provided

Grease Fittings Provided

Front Wheel, Reversible Electric Coaxial Gear Motor

36 VDC .70 HP (500 W.)



MACHINE SPECIFICATIONS

SWEEPING SYSTEM SPECIFICATIONS

MAIN BROOM

Broom bristle mounted in a polycore tube with helical pattern bristle tufted in six double rows.

Length

Broom Size

Broom bristle Length

27.00 inches (68.6 cm)

11.00 inches (27.9 cm) Dia.

3.00 inches (7.6 cm) long. (Usable to 1 Inch Length)

SIDE BROOMS

Polypropylene bristles mounted in a 1.25-inch (3.17-cm) thick marine grade varnished hardwood plate.

Broom Size 16 inches (40.6 cm) Dia.

HOPPER

Equipped with dolly wheels and handle.

Volumetric Capacity

Weight Capacity

3.0 cubic feet (85.0 lt)

375 lbs. (170 kg).

FILTRATION

One pleated treated paper type panel air filter.

Filtering area 40 square feet (3.7 m2)

VACUUM FAN

Electric motor is driving a radial impeller.

Motor

Impeller

36VDC .62 HP (462W)

9 inches (22.9 cm) Diameter

CONTROLS AND INSTRUMENTS

-Side Broom “Off” Switch

-Vac Fan “Off” Switch

-Push Button Filter Shaker

-Push Button Horn

-Control Handle for Main Broom Lift and Sweeping Settings. (Also turns off main broom, side brooms and

vacuum impeller)

-Control Handle for Side Broom Lift

-Key Start Switch

-Single Pedal Control for Forward/Reverse Motion, Rate of Travel and Braking.

-Hour Meter

-Battery Condition Meter

OPTIONAL EQUIPMENT

- Strobe Light

- Back-up Alarm

- Low Battery Shutdown

- Emergency Stop

- Smart Battery Charger Option

- Head, Tail Lights

- Over Head Guard

MAIN BROOM OPTIONS

-Nylon low density

-Nylon high density

-Proex



1-5

STANDARD HARDWARE & TORQUE VALUES

SAE - Grade 5 SAE - Grade 8

Screw

Size

*6

*8

*10

*1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

98

135

239

387

579

86

15

28

44

68

C

14

27

39

Grade

5

Plated

F

15

28

43

108

17

31

49

76

110

153

267

-

-

-

-

C

-

22

40

63

95

138

338

545

Grade

8

Plated

130

191

818

151

24

44

70

108

F

-

-

-

155

216

378

-

-

C

18

33

47

114

19

34

55

85

-

-

-

-

-

410H

Stainless

-

-

-

39

62

95

-

-

F

20

35

54

132

22

C = Coarse Thread

F = Fine Thread

* = Torque values for #6 through 1/4 are lb./in. All others are lb./ft.

NOTE

Brass

6

10

16

-

-

5

9

13

32

-

-

-

-

Decrease the torque by 20% when using thread lubricant

The torque tolerance is ± on torque values.

C

20

37

49

120

-

-

-

-

-

-

-

-

-

Type

F & T

& BT

-

-

-

-

-

156

-

-

-

-

F

23

41

64

C2000/9905

Type

B, AB

21

34

49

120

-

-

-

-

-

-

-

-

-



FRACTION DECIMAL MILLIMETER

DECIMAL METRIC CONVERSION TABLE

FRACTION DECIMAL MILLIMETER

C-2001/9907



1-7

SAFETY PRECAUTIONS

THE FOLLOWING STATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICATED IN THEIR DE-

SCRIPTIONS:

DANGER

To warn of immediate hazards which will result in severe personal injury or death.

WARNING

To warn of hazards or unsafe practices which could result in severe personal injury or death.

CAUTION

To warn of hazards or unsafe practices which could result in minor personal injury.

ATTENTION

To warn of unsafe practices which could result in extensive equipment damage.

NOTE

To give important information or to warn of unsafe practices which could result in equipment damage.

THE FOLLOWING INFORMATION SIGNALS POTENTIALLY DANGEROUS CONDITIONS TO THE OP-

ERATOR OR EQUIPMENT. READ THIS MANUAL CAREFULLY. KNOW WHEN THESE CONDITIONS

CAN EXIST. THEN, TAKE NECESSARY STEPS TO TRAIN MACHINE OPERATING PERSONNEL.

FOR THE SAFE OPERATION OF THIS MACHINE, READ AND UNDERSTAND ALL WARNINGS, CAU-

TIONS, AND NOTES.

WARNING

Machines can ignite flammable materials and vapors. Do not use with or near flammables such as: gasoline, grain dust, solvents, and thinners.

WARNING

Heavy machinery. Improper use can cause personal injury.

WARNING

Operate only when lids, doors, and access panels are securely closed.

WARNING

Use care when reversing machine in confined area.

WARNING

When servicing the machine, disconnect the batteries first to prevent possible injury.

WARNING

When working on the machine, empty hopper, remove batteries, clear area of people and obstructions, and use additional people and proper procedures when lifting the machine.

WARNING

Always empty the Hopper and Disconnect Battery before doing maintenance.

WARNING

You must have training in the operation of this machine before using it. READ THE INSTRUCTION BOOK.

1-8

WARNING

Do not operate this machine unless it is completely assembled.

WARNING

Do not use this machine as a step or furniture.



SAFETY PRECAUTIONS

WARNING

Be careful when operating the machine on a ramp or incline. Always move slowly on a ramp. Do not turn this machine on a ramp. Do not stop and leave this machine on a ramp.

WARNING

Stop and leave this machine on a level surface. When you stop the machine, put the power switch in the “OFF” position and engage the Wheel Lock.

WARNING

To prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or loading dock.

WARNING

Lead acid batteries generate gases, which can cause an explosion. Keep sparks and flames away from batteries.

NO SMOKING. Charge batteries only in area with good ventilation.

WARNING

Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put tools or other metal objects across the battery terminals, or the tops of batteries.

WARNING

Maintenance and repairs must be done by authorized personnel only. Tighten all fasteners. Keep adjustments according to the specifications given in the service manual for the machine. Keep the electrical parts of the machine dry. For storage, keep the machine in a building.

WARNING

Make sure that all labels, decals, warnings, cautions and instructions are fastened to the machine. Get new labels and decals from Clarke/American-Lincoln.



1-9

MACHINE PREPARATION

C0458 FIGURE 1

YOUR 114 RS BATTERY MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TO OPERATE

WITHOUT READING THE FOLLOWING INSTRUCTIONS.

Uncrate the machine and remove all packing material. Inspect the machine for possible shipping damage.

Install brooms, as outlined in the Service Instructions Section of this manual. Install batteries as follows (if not included):

1.

Turn the key to the “OFF” position.

2.

Unplug the polarized connector located next to the operator’s seat.

3.

Lift the battery compartment cover and engage the safety latch.

4.

Use a battery-lifting device with a 150 lb. (68 KG) capacity to place the batteries in the battery compartment.

5.

Install Battery Cables. (See Page 45 for detailed connection information)

6.

Charge batteries (See battery charging procedure in the Service Instructions Section of this Manual)

7.

Disengage battery cover safety latch and carefully lower cover.

8.

Plug the polarized connector into the receptacle located next to the operator’s seat.

9.

READ THIS MANUAL before Attempting to Operate the Sweeper.

WARNING

Hydrogen gas is formed during the charging operation and is explosive! Only charge batteries in a well-ventilated area with the lid open. Avoid any open flame or electrical sparks. Pulling out the charger plug with the timer on will cause an arc and must be avoided.



MACHINE CONTROLS

SIDE BROOMS LEVER

HOUR METER

LIGHT SWITCH

FILTER SHAKER SWITCH

HORN

LOW BATTERY LIGHT

FILTER

HORN

WHEEL LOCK

VOLTAG

E LOW

S ARE O

FF

RECHAR

DOWN

SIDE

BROO

MS

UP

WHEE

L LOC

K

UNLO

CK

LOCK

BATTERY CONDITION METER

DUST CONTROL SWITCH

SIDE BROOMS SWITCH

BATTERY

CONDITIO

N

CHEC

K WH

PERA

TING

OFF

UNEXPEC

WARNING

SULT IN

PERTY D AMAGE.

TED MOV Y OR PRO EMENT C OULD RE

PERSON AL INJUR AND ENG AGE WHE EL LOCK

R'S SEAT LEAVING OPERATO TURN KEY TO "OFF"

BEFORE

OFF

SIDE BROOMS

ON

OFF

ON

CB8

KEY SWITCH

EMERGENCY STOP BUTTON

MAIN BROOM LEVER

C0461 FIGURE 2

KEY SWITCH - See Figure 2

The Key Switch turned to the right, the “ON” position, will provide power to all Sweeper systems.

HORN BUTTON - See Figure 2

The horn button is active only when the key switch is “on”. Push the horn button to sound the horn.

HOUR METER - See Figure 2

The hour meter is activated when the key switch is in the “On” position. The meter indicates the time, in Hours that the machine has been operated. This is useful for determining service intervals.

LIGHT SWITCH - See Figure 2

The Light Switch is a push-pull type switch that turns on the Front and Rear Lights. Pull the switch “out” to turn on the Lights. Push the switch “in” to turn off the Lights. The Lights are not controlled by the key switch and can be turned on regardless of the key switch position.

SEAT ADJUSTMENT

This lever is located on the right of the seat. This lever allows the seat to be adjusted forward or back when the lever is moved.

FILTER SHAKER SWITCH - See Figure 2

The filter shaker switch is a momentary on rocker type switch that when depressed and held shakes accumulated debris from the dust control filter. Press and hold the switch for 15 seconds to clear the filter. The filter should be cleared periodically while sweeping and prior to emptying the hopper.

SIDE BROOMS LIFT LEVER - See Figure 2

The Side Brooms Lift Lever is a two-position control that allows for Lifting or Lowering of the Side Brooms.

Placing the lever to the left lowers the Side Brooms. Placing the lever to the right into the indent raises the

Brooms.



1-11


NEUTRAL

NEUTRAL

FORWARD

REVERSE

P4066 FIGURE 3

FOOT PEDAL-See Figure 3

The accelerator and directional control foot pedal is located on the floor of the operator’s area. The accelerator and directional control pedal controls the machine direction, travel speed and dynamic braking. If the machine stops due to an electrical system overload in the power panel controller, allow the pedal to return to the neutral position. Reset is automatic when the controller cools.

For Forward Travel - Foot pressure on the upper portion of the pedal will cause the Sweeper to move forward. Increase the foot pressure on the upper portion of the pedal to increase the forward speed.

For Reverse Travel - Put foot pressure on the lower portion of the pedal. The machine will move in reverse. Increase the foot pressure on the lower portion of the pedal to increase the reverse speed.

To Stop the Sweeper - Allow directional control pedal to return to neutral (center position). Pedal will automatically return to centered position, which will automatically provide dynamic braking to stop. If Increased Braking action is desired put light foot pressure to the pedal in the opposite direction of travel until the sweeper stops then allow the pedal to return to center.

VOLTAGE

BROOMS

LOW

ARE OFF

BATTERIES

RECHARGE

WHEEL LOCK - See Figure 4

The Wheel Lock is used to prevent unexpected movement of the machine while it is “Parked” for Storage purposes or being serviced, such as emptying the hopper. The Wheel

Lock is not to be used as a “Brake.” To engage the wheel lock, Stop the Sweeper, move the lever out of the indent, and push it forward. The wheel lock will engage with the lever in the forward position.

C0466

WHEE

L LOC

K

LOCK

UNLOCK

FIGURE 4

WARNING

The Wheel Lock is not to be used as a “Brake.” Make sure the sweeper has come to a complete stop before engaging the wheel lock. Personal Injury or Property

Damage Can Result From Using the Wheel Lock as a

“Brake.”

WARNING

Turn the Key Switch “Off” and engage the Wheel Lock before Leaving the Operator’s Compartment. Do Not

Leave the Sweeper Unattended.



MAIN BROOM

LIFT LEVER

MAIN BROOM

OFF

SWEEP

FLOAT

C0467 FIGURE 5

CHARGE BATTERIES

WHEN NEEDLE STAYS IN RED ZONE

WHILE SWEEPER IS BEING OPERATED

BATTERY

CONDITION

- +

C0468 FIGURE6

LOCK

UNLOCK

LOCK

C0469

HOPPER

LATCH

FIGURE 7




MAIN BROOM LIFT LEVER - See Figure 5

The main broom lift lever is located on the right side next to the driver’s seat. To lower the main broom, grasp the lever, move it to the left to clear the locking notch and pull back to the first or second notch. The first notch is the “Sweep” position, which is used for normal sweeping conditions, and will result in longer broom life. The second notch is the

“Float” position and is used when sweeping very uneven surfaces. The main broom, side brooms and vacuum fan will start when the lever is moved from the “Off” position.

SIDE BROOMS SWITCH - See Figure 2

The Side Brooms Switch is a two-position rocker type On/

Off Switch. Depress the right side of the switch to turn the side brooms on.

Depress the left side of the switch to turn the side brooms off. The side brooms will rotate when the Main Broom

Lever is placed in the Sweep or Float Position.

BATTERY CONDITION METER - See Figure 6

The meter shows the condition of the battery, while the machine is running, under load. Batteries are charged when indicator is in the green zone. When indicator stays in the red zone, batteries must be charged.

LOW BATTERY LIGHT (OPTION) - See Figure 2

The Low Battery Shutdown prevents excessive discharging of the batteries. When the batteries get low the indicator light comes on and the Brooms turn off. When the indicator light, illuminates Charge the batteries.

DUST CONTROL SWITCH - See Figure 2

The dust control switch is a two-position rocker switch located on the right instrument panel and is used to control operation of the vacuum fan for the dust control system. To turn on the vacuum fan, push the right side of the rocker switch. To turn off the vacuum fan push the left side of the rocker switch. The vacuum fan will only operate when the main broom lever is moved out of the “Off” position.

HOPPER RELEASE LATCH - See Figure 7

The Hopper Release Latch is located on the Hopper at the rear of the sweeper. To disengage the latch, turn the handle to the left to the nine O’clock positions. The Hopper is now ready to be removed. To engage the Hopper latch, ensure the hopper is properly seated and turn the handle to the right to the three O’clock position. You will feel the latch engage if the hopper is properly seated.

EMERGENCY STOP BUTTON (OPTION) - See

Figure 2

The emergency stop button is a Red Mushroom switch, which is located near the key switch. To quickly shut down power to the machine, push the large red button. To reset the shut down button; first turn the red button clockwise in the direction of the arrows marked on the switch. Now turn the key switch to the “Off” position then clockwise to the

“start” position, when you release the key switch and allow it to return to the “On” position the Sweeper will operate.

1-13

OPERATING INSTRUCTIONS

6

114 RS

3

1,2

4

C0470 FIGURE 8

NOTE

Before starting, perform the pre-start checks.

PRE-START CHECKLIST - See Figure 8

1.

Check controls for proper operation

2.

Make sure all controls are in the “Off” position

3.

Be sure accelerator / directional control pedal is in the neutral position.

4.

Check all Dust flaps for damage or wear.

5.

Check Main Broom and Side Broom for proper broom pattern.

6.

Ensure that the hopper latch is properly engaged.

5

TO START MACHINE

1.

Release the Wheel Lock.

2.

Turn key to “On” position.

POST START CHECKLIST

1.

Check the Battery Condition Meter for sufficient battery charge. This must be done with the machine running.

TO TRANSPORT MACHINE

1.

Be sure the Main Broom and Side Broom Controls are in the “UP” or “OFF” position with all other controls in the “OFF” position.

2.

Push forward on the directional control pedal to place the machine in motion.

3.

Vary your foot pressure on the directional control pedal to obtain desired travel speed.

4.

To stop, allow directional control pedal to return to neutral (centered) position. (Pedal will automatically return to neutral when foot pressure is released).

TO BEGIN SWEEPING

1.

Lower the Side Brooms by Moving the Side Broom Lift Lever to the “Down” Position.

2.

Turn on the Side Brooms by setting the side brooms switch to the “On” Position.

3.

Turn on the Dust control system by setting the Dust Control Switch to the “On” position.

4.

Move the broom lift lever to the “Sweep” or “Float” position.

5.

Vary your foot pressure on the directional control pedal to obtain desired travel speed.

6.

To stop, allow directional control pedal to return to neutral (centered) position. (Pedal will automatically return to neutral when foot pressure is released).



SIDE AISLES

OPERATING INSTRUCTIONS

MAIN AISLE

P4134/0001

P4134

SIDE AISLES

FIGURE 9

HELPFUL HINTS FOR SWEEPING - See Figure 9

Here are some suggestions to keep in mind while sweeping.

1.

Plan your sweeping in advance. Try to arrange long runs with minimum stopping and starting.

2.

Pick up large debris before sweeping with the Machine.

3.

Use the sweeper to sweep debris from side aisles into the main aisle.

4.

After the Sweeper has made a sweeping run, turn off the dust control switch and use the filter shaker,

Push and hold the shaker switch for approximately 15 seconds

5.

Allow a few inches of overlap of sweep paths. This will eliminate leaving dirty patches.

6.

Sweep in straight paths and do not bump posts or scrape the sides of the machine.

7.

Periodically turn the sweeping broom end for end to prevent the bristles from “setting” in one direction.

8.

Do not turn steering wheel too sharply when machine is in motion. The machine is very responsive to movement of the steering wheel - so avoid sudden turns.

9.

As the Hopper becomes full, the sweeper will start to leave debris on the floor. When this occurs stop sweeping and empty the hopper.

TO EMPTY THE HOPPER

1.

Place the Main Broom Lever in the “Off” position, raise Side Brooms, and proceed to the disposal site for emptying the Hopper.

2.

Stop the Sweeper, Turn off the dust control switch and shake the filter for 15 seconds.

3.

Place all controls in the “Off ” position and engage the wheel Lock.

4.

Proceed to the rear of the Sweeper and unlock the Hopper latch.

5.

Grasp the Hopper Handle and remove the hopper.

6.

Dump the Hopper. Get Help if needed.

7.

Position the Hopper and install it making sure that the Hopper goes in squarely.

8.

Lock the Hopper Latch.

9.

Resume Sweeping or perform the Post Operation Checklist if finished Sweeping.

TO STOP THE SWEEPING OPERATION

When the sweeping has been completed follow these instructions.

NOTE

After stopping, perform these post operation checks.

POST OPERATION CHECKLIST

1.

Before turning off key switch, Check Battery Condition Meter.

2.

Stop Machine and turn key switch to “Off” and Engage Wheel Lock.

3.

Check all flaps for wear, damage, and adjustment.

4.

Empty Hopper

5.

Check Main Broom and Side Broom for wear or damage.

6.

Charge Batteries if determined to be necessary in step 1 above.



1-15

SERVICE CHART

8

4

7

2

FILTE

R SHA

KER

ON

HORN

DOWN

SIDE

BROO MS UP

VOLTAG

BROOM

E LOW

S ARE O

RECHAR

GE BAT

FF

TERIES

WHEE L LOC

K

UNLO

CK

LOCK

BATTERY

CONDITIO

N

CHEC

K WH ILE O

PERA

TING

DUST C

ONTRO

L

ON

OFF

UNEXPEC

WARNING

MAGE.

TED MOV EMENT C OR PROP ERTY DA OULD RE SULT IN

OPERATO R'S SEAT HEEL LO F" AND E NGAGE W TURN KE Y TO "OF PERSONA L INJURY

BEFORE LEAVING

OFF

SIDE BR

OOMS

ON

OFF

ON

CB1 CB5

CB4 CB7

5

7

12

9

3,10

13

1

7

C0474

6,11

FIGURE 10

C0474

SERVICE CHART FOR 114 RS

Check items for proper operation. If service is required, please consult your Clarke/American-Lincoln Authorized

Distributor:

EVERY 8 HOURS or DAILY

1.

All flaps for wear or damage.

2.

Wheel Lock for proper operation.

3.

Main Brooms for wear or damage.

4.

Side Brooms for wear or damage.

5.

Check Batteries and charge if necessary. (See Page 22 for Battery charging instructions)

6.

Empty Hopper and ensure latch is properly secured.

7.

All Hardware, Panels and Covers for tightness and security

50 HOUR MAINTENANCE CHECKLIST

8.

Check battery electrolyte level.

9.

Lubricate front wheel bearing and pivot.

10. Rotate Main Broom end for end to prevent uneven wear.

100 HOUR MAINTENANCE CHECKLIST

11. Clean Hopper.

12. Remove and Clean / Inspect Dust Control Filter. Replace if necessary

13. Lubricate Wheel lock pins.



SERVICE CHART

For service assistance, consult your local Clarke/American-Lincoln Distributor. For best performance, replace worn parts with genuine Clarke/American-Lincoln parts.

Refer all Maintenance and Service Requirements to Qualified Maintenance Personnel.

Do not attempt to Service this Machine until you have read and understand all Safety Warnings associated with the equipment you are working with.

WARNING

Electrical repairs must be done by authorized personnel only. Consult your Clarke Authorized Service Person to do service procedures. Use only genuine Clarke/American-Lincoln parts.

WARNING

Always park on a level surface, turn key off, and engage wheel lock before working on the machine to keep it from creeping or rolling.

IMPORTANT

If towing or pushing is required, disconnect motor lead located on the terminal block on the bottom of the machine

WARNING

Maintenance and repairs must be done by authorized personnel only. Always empty the Hopper and disconnect the batteries before doing any maintenance. Keep all fasteners tight. Keep adjustments according to the specifications as shown in the Service Manual for this machine.

WARNING

Always wear eye protection and protective clothing when working near batteries. Do not put tools or other metal objects across the tops of the batteries. NO SMOKING.

WARNING

To prevent damage to the machine and discharge across the tops of the batteries, do not fill the batteries above the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Do not add acid to a battery after installation.

WARNING

Always engage the safety latch before working under the Battery cover.

WARNING

Turn Key Off Before removing Battery Connector. Disconnecting the Battery with the key switch on will produce sparks and Could cause an Explosion.



1-17

SERVICE INSTRUCTIONS

4

2

1

3

C0477a FIGURE 11

MAIN BROOM SERVICE INSTRUCTIONS

TO CHECK THE MAIN BROOM SWEEP PATTERN

Check the main broom sweep pattern after changing the broom or when poor sweeping performance is encountered while sweeping.

1.

While the machine is not moving, lower the main broom to the SWEEP position and let machine sweep in one spot for a short period.

2.

Before moving machine, move main broom lever to the OFF position and move the sweeper forward until you can see the pattern left by the main broom bristles on the floor.

3.

Check the width of the pattern on the floor to determine if the main broom requires adjustment.

- A normal sweep pattern left on the floor will be between one and two inches wide.

- A pattern that is more than two inches wide indicates the broom linkage needs to be adjusted “UP.”

- A pattern that is less than one inch wide indicates the broom linkage needs to be adjusted “DOWN.”

WARNING


TO ADJUST THE MAIN BROOM SWEEP HEIGHT

When changing the sweep height adjustment it is recommended that the bolt be adjusted one turn at a time, After adjustment, recheck the sweep pattern to determine if further adjustment is necessary.

1.

Gain access to the main broom height adjustment bolt by lifting the battery compartment cover, locking it in the up position and removing the right side panel cover.

2.

Locate the Main Broom Height Adjustment bolt, which is located at the bottom of the Main Broom Lift linkage.(It will have a spring around it)

3.

Turn the adjustment screw as described below.

-Turn the adjustment bolt counterclockwise to INCREASE the sweep pattern width.

-Turn the adjustment screw clockwise to DECREASE the sweep pattern width.

WARNING


TO CHANGE THE MAIN BROOM [See Figure 11]

Replace the main broom when the bristles become worn to 1-inch length.

1.

Park the sweeper on a smooth level surface and engage the wheel lock.

2.

Gain access to the main broom by opening the left-hand side broom compartment door.

3.

Remove the Main broom Idler hub [Item 2] by loosening the threaded knob [Item 1].

4.

Grasp the Main Broom [Item 3] and remove it from the drive hub. [Item 2].

5.

Insert Replacement Broom [Item 3] Into the broom compartment. Pay special attention to the slots on the broom, it may be necessary to rotate the broom so the tabs on the drive hub align with the slots on the broom.

6.

Reinstall the idler hub [Item 2] to the broom and over the locator stud [Item 4] and screw provided for the threaded knob [Item 1].

7.

Install the threaded knob and close the Broom Door.

8.

Recheck Main Broom Sweep Pattern.



FLOOR

CONTACT

AREA


FLOOR

CONTACT

AREA

C0472 FIGURE 12

SIDE BROOMS SERVICE INSTRUCTIONS

The Side Brooms Sweeping angle is not adjustable however the height of the side brooms can be adjusted to compensate for wear as the brooms become worn from use. Two access panels need to be removed to make the Side Broom Height adjustment.

TO CHECK THE SIDE BROOM SWEEP PATTERN

1.

Park the machine on a smooth level surface and turn the Side Broom Switch to the “ON” position.

2.

Place the Side Broom Lift Lever in the “DOWN” position.

3.

Move the Main Broom Lever to the “SWEEP” position.

4.

While staying in place, allow the side brooms to sweep for a short period. (Allow enough time for the side brooms to leave a clean footprint on the floor).

5.

Place the Side Broom Lift Lever in the “UP” position.

6.

Turn the Side Broom Switch to the “OFF” position.

7.

Move the Main Broom Lever to the “OFF” Position.

8.

Back the sweeper away from the area where the Pattern was left.

9.

Turn Key Switch to the “OFF” position and engage Wheel Lock.

10. Leave operator’s compartment and check the Pattern to determine the Floor Contact area.

11. Determine if adjustment to the side brooms height is necessary by comparing the floor contact area to the diagram in figure 12.

WARNING


TO CHANGE THE SIDE BROOMS HEIGHT ADJUSTMENT

1.

Park Machine on a smooth level surface, turnkey switch to “OFF” Position and engage Wheel Lock.

2.

Place the Side Brooms Lift Lever in the “DOWN” Position.

3.

Remove the two access panel screws and remove panel.

4.

Loosen the four bolts that pass through the slots in the side broom motor lift bracket.

5.

Lower the side broom motor in the slots so the broom contacts the floor as shown. (See figure 12)

6.

Tighten the four bolts and recheck the sweep pattern.

7.

Reinstall the access panels when proper adjustment has been achieved.

TO CHANGE THE SIDE BROOMS (See Page 47 for detailed assembly)

Change the side brooms when the bristles become worn to less than 3 inches length.

1.

Park Machine on a smooth level surface, turnkey switch to “OFF” Position and engage Wheel Lock.

2.

Place the side brooms lever in the “DOWN” Position.

3.

Remove the three (3) ¼ inch bolts and nuts that hold the broom to the motor flange.

4.

Install the replacement Broom and fasten using the hardware removed in step 3.



1-19


DUST CONTROL SYSTEM SERVICE INSTRUCTIONS

The Dust Control system consists of a Filter Baffle and a Panel Filter. The filter baffle is located under the dust control filter and should be checked/cleaned when the hopper is being emptied. The Panel Filter is located in the rear compartment behind the seat.

WARNING


TO CLEAN THE FILTER BAFFLE

The filter baffle should be cleaned as a first step when the dust control system fails to effectively control dusting while sweeping.

1.

Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position and engage the wheel lock.

2.

Disconnect the Battery Connector, which is located next to the seat.

3.

Remove the hopper.

4.

Lower the baffle and inspect for debris lodged in the baffle passages.

5.

Dislodge all debris from the baffle manually or with compressed air not to exceed 100 PSI.

6.

Raise the baffle. Making sure the baffle “Locks” into place.

7.

Reinstall the hopper.

8.

Reconnect the Battery and return the Sweeper to service.

WARNING


WARNING


TO CLEAN THE PANEL FILTER

Clean the Panel filter when the shaker fails to adequately clear the filter pleats.

(Refer to page 39 for detailed assembly drawing)

1.

Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position, and engage the wheel lock.

2.


3.

Raise the Battery compartment cover and engage the safety latch.

4.

Remove the rear cover.

5.

Locate and remove the four wing nuts that hold the filter manifold assembly in place over the filter.

6.

Disconnect the shaker motor leads and the Vac fan leads and lift the Vac Fan/Manifold assembly off thedust filter.

7.

Remove the filter and blow the dust off the filter with compressed air not to exceed 100 PSI

8.

Reinstall the cleaned filter and assemble the Vac Fan/Manifold Assembly to the filter.

9.

Connect the shaker motor leads and the Vac fan leads.

10. Install the four Wing Nuts and tighten enough to lightly compress the gasket on the filter.

11. Reinstall the Rear cover and lower the Battery Compartment cover.

12. Reconnect the Battery and return the Sweeper to service.

WARNING


WARNING

Turn Key Off Before removing Battery Connector. Disconnecting the Battery with the key switch “on” will produce sparks and Could cause an Explosion.

WARNING


TO CHANGE THE PANEL FILTER

Change the filter when obvious damage is evident, Inspect for leakage or a heavily loaded filter to the point that cleaning and shaking of the filter has no effect on clearing the pleats.




TO CHANGE THE PANEL FILTER - Cont.

1.

Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position and engage the wheel lock.

2.


3.

Raise the Battery compartment cover and engage the safety latch.

4.

Remove the rear cover.

5.

Locate and remove the four wing nuts that hold the filter manifold assembly in place over the filter.

6.

Disconnect the shaker motor leads and the Vac fan leads and lift the Vac Fan/Manifold assembly off thedust filter.

7.

Remove and replace the dust filter.

8.

Reinstall the cleaned filter and assemble the Vac Fan/Manifold Assembly to the filter.

9.

Connect the shaker motor leads and the Vac fan leads.

10. Install the four Wing Nuts and tighten enough to lightly compress the gasket on the filter.

11. Reinstall the Rear cover and lower the Battery Compartment cover.

12. Reconnect the Battery and return the Sweeper to service.

FLAP SERVICE INSTRUCTIONS

The Flaps are very important to the sweeping process. Inspect the Flaps Daily and replace any flap that shows signs of wear or deterioration. The drive wheel and side flaps are adjustable and should be adjusted so there is a recommended

1/16" to 1/8" gap between the floor and the bottom edge of the flaps. The adjustable flaps have slotted mounting holes to facilitate adjustment. The Recycling flap is also an adjustable flap and should be adjusted so the flap touches the broom.

The adjustment bolt is located inside the left side broom chamber door. All other flaps require no adjustment and should be replaced when worn or damaged.

WARNING


WARNING


TO ADJUST THE DRIVE WHEEL AND SIDE FLAPS

1.

Park Sweeper on a smooth level surface. Turn the key switch to the “OFF” position and engage the wheel lock.

2.

Disconnect the Battery Connector located next to the seat.

3.

Loosen the Flap retaining screws and adjust the flap to clear the floor and leave a 1/16" to 1/8" Gap.

4.

Tighten Flap retaining screws while holding flap in position.

5.

Reconnect the Battery Connector.

WARNING


RECYCLING FLAP

WARNING


FLAP ADJUSTMENT

SCREW

TO ADJUST THE RECYCLING FLAP

1.

Park Sweeper on a smooth level surface. Turn the key switch to the “OFF” position and engage the wheel lock.

2.

Disconnect the Battery Connector located next to the seat.

3.

Open the left side broom door and locate the recycling flap adjustment screw (See Figure 13)

4.

Loosen the adjustment screw and turn the flap upwards so the flap touches the ends of the broom bristles.

5.

Tighten the adjustment screw while holding the flap in place.

6.

Close and Latch the left side broom door Reconnect the

Battery.

C0477b FIGURE 13



1-21


SAFETY

LATCH

BATTERY SERVICE INSTRUCTIONS

TO CHARGE THE BATTERIES

1. Ensure Wheel Lock is engaged and key switch is

“Off”.

WARNING

Turn Key Off Before removing Battery Connector.

Disconnecting the Battery with the key switch on will produce sparks and Could cause an Explosion.

WARNING

Always wear eye protection and protective clothing when working near Batteries.

C0471 FIGURE 14

WARNING

Remove all Jewelry and do not lay tools etc. across the tops of Batteries. Batteries produce Explosive Hydrogen

Gas. Keep Sparks and Flames away from Batteries. NO

SMOKING.

WARNING


2.

Disconnect Machine Battery Connector.

3.

Raise Battery Cover and engage Safety Latch. (See Figure 14)

4.

Insert charging plug into battery receptacle.

5.

Plug power cord into proper AC source.

6.

Leave battery cover open while charging.

7.

Follow the charging instructions provided on the Charger.

8.

Maintain electrolyte level in batteries check after charging. Add distilled water as needed (See Figure15)

WARNING

Hydrogen gas is formed during the charging operation and is explosive! Only charge batteries in a well-ventilated area with the lid open. Avoid any open flame or electrical sparks. Pulling out the charger plug with the

Charger on will cause an arc and must be avoided.

FILL TO 1/4 INCH

FROM BOTTOM OF TUBE

WARNING

Batteries are heavy. Use two people to lift the batteries.

WARNING

Always engage the safety latch before working under the

Battery cover.

DISTILLED WATER

1/4 INCH (6mm)

TO REMOVE THE BATTERIES

1. Turn Key Switch “Off” and engage the wheel lock.

2. Unplug the battery connector located next to the operator’s seat.

3. Raise the battery compartment cover and engage the Safety Latch.(See Figure 14)

4. Disconnect the Battery Cables.

5. Lift the Batteries out one at a time.

P4074

1-22

FIGURE 15



CONNECTION DIAGRAM

9B

25

25A 25B 25C

26

HORN

7M

H-SW.

26

16D

SM-SW.

16C

15A

15 L-SW.

POT

10

12

11

MTR..

BLK.

RED

RT. SIDE BROOM.

7H

22

15 12 11 10 9

HM

7L

1

CON. A F E D C B A CON. C

15 12 11 10 9

1

BROOM MTR..

A2

BROOM SW.

A1.

16A

16

7E

8

9

7L 7H

7G

7M

CB-1.

16B

16C

CB-5

21

CB-4 CB-7.

15A

CB-8

OPTION

17A

17 20

SB-SW.

16A

16B

17A

I

A B

25 K-SW.

9B

1

CM 19

WSB-SW.

AFTER TERMINATING CONNECTORS "C" & "D",

TAPE WITH 1&1/2 WRAPS OF ELECTRICAL TAPE.

7G

CON. D

7G

17 22 21 20

19 16A

F E D C B A

CON. B

17 22 21 20 19 16A

14

13

7J

22A

TB-3

TB-4

WHT.

TOP TERMINAL.

MTR..

DRIVE

BLK.

5

RED

BLK.

MTR..

LEFT SIDE BROOM

1

CB-3

1A

CB-6 CB-2

2 1C 6 1B

36 VOLT

BATTERY

BANK

TB -2

TB-1

7G 7E

7K

7

1C

1B

1A

5A

SOL. 3

SOL. 4

19 7D

5 22

22A

20 7C 7D

7F

21

6

SOL. 2

16

17

7B

7C

8 2

SOL.1A

9

7A

7B

3

D5

7K

MTR.

VACUUM



7F 15

MTR.

SHAKER

C0465/9812

10 11 12 13 14 3 7 7A

1 2 3

P1

6 1 2

P2 M2 M1 B+ B-

9A

CONTROLLER

1-23

SCHEMATIC DIAGRAM

CC

1A

1B

1C 1B

CB-2

20A

2

3

20A.

4

4

1

MTR.

1

1,1A

CB-3

25A 5

6

2A

8

5A

A2

MTR.

A1

VACUUM

MTR.

CC

7E

7K

3A

D5

7

1C

9B

2

5

CB-6

35A

CB-1

10A.

9

2

9

1A.

1A

7A,7B

D1.

1

3

WHT.

DRIVE.

BLK.

MTR.

7,7A

3

14

B+

M1

13

M2

12

11

10

6

3

2

1

P1

1203A

CONTROLLER

9A

Note: 9A jumper is

NOT USED with seat switch option

Seat Sw

Option

25

20A

KEY

SWITCH

25

25A

3

25A

25B

5 21A

LOW BATTERY

SHUT DOWN

OPTION

TD-1.

CB-5

10A

CB-4

10A

CB-7

10A

16A,16B (+)

CM.

(-) 7G,7H,7L,7M

16B

16C

21

15A

16C,16D

16D

TD-1

(+)

HM.

(-) 7L

HORN

SWITCH

BROOM

SWITCH.

16 16A

HELD OPEN

IN THE UP POSITION

26

16,17

17A

WSB

SW.

HORN.

2A

D2 19

17,17A

20

LOW BATTERY

SHUT DOWN OPTION

TD-1

4A

22,22A

22

RED

22A BLK.

SHAKER MTR.

SW..

15

25B

25C

7M

7B,7C

3A.

7D,7K

RT.

MTR.

LT.

MTR.

4A

D3 7C,7D

D4

SIDE BROOM

SOL.

MTR.

BLK.

7H

7G

7H

RED

36V

SHAKER

7J

7F

OPTIONS

1

LIGHT

SWITCH

2

CB-8

10A

25C

FOOT PEDAL

CLOSED IN REVERSE.

CB-9

25 A

MTR.



HS

S

SH

-KCP

-CP

-OP

-FDP

-HDP

-FP

-COP

HSFHC

KNH

MHHC

PHM

RHD

RHM

RHW

SHC

SHTB

SQ

TB

THM

WELD

WG

ADJ

ADJ.SP

BHM

BHS

CAPT.SL

CAPT.WG

FHM

FIL.HM

HHC

HHM

HIHD

HSHC

HARDWARE ABBREVIATIONS

ABBREVIATIONS - SCREWS

= Adjusting Screw

= Adjusting Plunger Screw

= Binding Head Machine Screw

= Button Head Socket Screw

= Captivated Slotted Screw

= Captivated Wing Screw

= Flat Head Machine Screw

= Filister Head Machine Screw

= Hexagon Head Cap Screw

= Hexagon Head Machine Screw

= 1/2 High Head Screw

= Hexagonal Socket Head Cap Screw

= Hexagonal Socket Flat Head Cap Screw

= Knurled Head Screw

= Metric Hexagon Head Cap Screw

= Pan Head Machine Screw

= Round Head Drive Screw

= Round Head Machine Screw

= Round Head Wood Screw

= Shiny Crown Cap Screw

= Shoulder Thumb Screw

= Square Head Screw

= Thumb Screw

= Truss Head Machine Screw

= Weld Stud

= Wing Screw

ABBREVIATIONS - SETSCREWS

= Hexagonal Socket Setscrew

= Slotted Setscrew

= Square Head Setscrew

= Knurled Cup Point Setscrew

= Cup Point Setscrew

= Oval Point Setscrew

= Full Dog Point Setscrew

= Half Dog Point Setscrew

= Flat Point Setscrew

= Cone Point Setscrew

C-2004



1-25

ORDERING PARTS

MODEL NO.

SERIAL NO.

Manufactured By

AMERICAN LINCOLN

TECHNOLOGY

BOWLING GREEN, OHIO

American-Lincoln

1-26

575-102 228 AH BATTERY, 110 V CHARGER, PROEX BROOM

575-103 228 AH BATTERY, 110 V CHARGER, NYLON BROOM

575-104 228 AH BATTERY, 110 V CHARGER, HI-DENSITY NYLON BROOM

575-105 330 AH BATTERY, 110 V CHARGER, PROEX BROOM

575-106 330 AH BATTERY, 110 V CHARGER, NYLON BROOM

575-107 330 AH BATTERY, 110 V CHARGER, HI-DENSITY NYLON BROOM

575-108 228 DRY BATTERY, 230 V CHARGER, PROEX BROOM

575-109 228 DRY BATTERY, 230 V CHARGER, NYLON BROOM

575-110 228 DRY BATTERY, 230 V CHARGER, HI-DENSITY NYLON BROOM

575-111 330 DRY BATTERY, 230 V CHARGER, PROEX BROOM

575-112 330 DRY BATTERY, 230 V CHARGER, NYLON BROOM

575-113 330 DRY BATTERY, 230 V CHARGER, HI-DENSITY NYLON BROOM



TABLE OF CONTENTS - CHAPTER 2

Main Broom ............................................................................................................................................ 2-2

Side Brooms and Deflector ...................................................................................................................... 2-4

Doors, Flaps, & Seals ............................................................................................................................. 2-6

Side Cover & Battery Pan ....................................................................................................................... 2-8

Hopper .................................................................................................................................................. 2-9

Forward/Reverse Pedal .......................................................................................................................... 2-10

Console Assembly .................................................................................................................................. 2-12

Filter System .......................................................................................................................................... 2-14

Drive Compartment & Seat ..................................................................................................................... 2-16

Steering & Drive ...................................................................................................................................... 2-18

Wheel Lock ............................................................................................................................................ 2-20

Power Panel ........................................................................................................................................... 2-22

Instrument Panel .................................................................................................................................... 2-24

Decals .................................................................................................................................................. 2-26



2-1

H145

H146

H171

H225

H237

H289

H290

H291

H292

H293

H294

H295

H296

H297

H298

H299

H15

H44

H53

H54

H61

H62

H63

H65

H69

H72

H94

H95

H112

H120

H142

C-0449/9811

2-2

MAIN BROOM - PARTS LIST

18

19

20

21

11

12

13

14

15

16

17

5

6

3

4

7

1

2

8

9

10

KEY NO.

PART NUMBER

7-39-00026

8-03-04296

8-81-00166

8-33-09059

2-10-01336

8-41-05076

8-39-00003

8-33-09062

8-70-05291

8-15-01002

7-09-01057

8-16-07344

8-75-01147

7-60-00167

8-60-00161

7-60-00166

0782-110

0775-215

8-03-04295

2-00-03589

8-08-00766

2-00-05259

HARDWARE USED:

2-00-04180

2-00-00420

2-00-02371

2-00-04851

2-00-03855

2-00-00532

2-00-02049

2-00-02243

2-00-02293

2-00-03151

2-00-03158

2-00-03306

2-00-03413

2-00-04345

2-00-04708

2-00-05183

2-00-00221

2-00-00530

2-00-02310

2-00-02360

2-00-02616

2-00-00405

2-00-02312

2-00-04936

2-00-01255

2-00-00518

2-00-00410

2-00-03382

2-00-02603

2-00-03829

2-00-05244

DESCRIPTION

Knob

L.H. Arm

Support

Idler Hub

Spring

Lever

Knob

Drive Hub

Shaft

Collar

Bushing

Cover

Spacer

Pulley, Broom

Pulley, Idler

Pulley, Motor

Motor

Brush Assembly for 0782-110

R.H. Arm

Collar

Bracket

Belt, Broom Drive

Screw, 1/4-20 x .750 HHC

Lock Washer, 5/16 HS Med.

Lock Washer, Helical Spring 3/8 Med.

Nut, 3/8-16 Hex

Screw, 1/2-13 x 3.000 HHC,

Flat Washer

Lock Washer, ½ HS Med.

Nut, 1/2-13 Fiber Lock

Screw, 5/16-18 x .875 HHC


Flat Washer, .875 x .375 x .060

Spring Washer, .875 x .500 x .015

Screw, 3/8-16 x 3.500 HHC,

Lock Washer, 3/8 Bolt

Carriage Bolt, 1/2 -13 x 2.00

Set Screw, 1/4-20 x .500

Washer, 1.00 x .515 x ..062

Nut, 1/2-13 Hex. Jamb

Washer, Engine Mount

Carriage Bolt, 3/8-16 x 1.000

Snap Ring

Bearing, Double Seal

Square Key, .188-.187 x 1.250

Lockwasher, 5/8 Int.

Spacer, ½ ID ¾ OD .625 Lg

Spacer, 1/2 ID, 3/4 OD, 3/8 LG.

Bearing

Flat Washer, 1.125 x.765 x..062

Tye-Wrap

Terminal

Terminal, ¼ x .03 12-10



3

1

1

3

1

1

2

1

2

2

1

2

1

2

5

3

1

1

1

1

1

1

1

1

1

4

4

2

1

1

2

QTY

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1



MAIN BROOM - EXPLODED VIEW

7

H65H146

4 H294

H295

12

H63

H62

H171

C0449/9811

11

H44

H69

H95

H146

10

H290

9

H291

8 H145

H237

H296

14

H291

13

H290

H171

H146

6

MAIN

BROOM

H53 H54

15

H289

H289

H295

H146

18

16

5

H142

H292

3

H237

H94H112

H293 H295 H612

1

H120

19

17

20

H297

H15

H72

H298

H299

21

H225

2-3

SIDE BROOMS AND DEFLECTOR- PARTS LIST

KEY NO.

PART NUMBER DESCRIPTION

1

4

5

2

3

15

16

17

18

11

12

13

14

19

20

8

9

6

7

10

H26

H27

H38

H44

H45

H48

H52

H53

H7

H10

H11

H12

H15

H17

H22

H25

H57

H65

H72

H115

H120

H136

H204

C-0457/0201

0885-082

0875-134

8-03-04297

8-08-00769

7-25-06035

8-08-03215

8-08-00770

8-31-07012

8-10-00036

8-18-03024

8-41-00049

2-00-04578

2-00-04626

2-00-00263

2-00-04345

8-79-00030

8-90-07431

8-06-05004

2-00-04203

0895-107

2-00-04937

21 8-21-04054

HARDWARE USED:

2-00-00056

2-00-00519

2-00-00605

2-00-01246

2-00-00221

2-00-00205

2-00-02589

2-00-00594

2-00-00641

2-00-03702

2-00-00225

2-00-00530

2-00-00585

2-00-00233

2-00-00402

2-00-02310

2-00-00240

2-00-04936

2-00-00518

2-00-03063

2-00-03829

2-00-03940

2-00-04873

Brush Drive Motor

Brushes for 0885-082

Motor Mounting Bracket


Flange, Side Broom

Side Broom


Hanger, Side Broom

Lift Cable

Deflector

Deflector Latch

Wire Terminal (Male)

Wire Terminal (Female)

Set Screw, 1/4-20 x .25

Tye-Wrap

Strap

Wire, Drive Motor

Stand Off

Boot

Wire Harness

Tye- Wrap

Edging

Screw #10-24 x .750 RHM

Lock Washer #10 Med. HS

Nut Hex MS #10-24 x .375 x .125

Nut,Hex Fiber Insert #10-24

Screw, 1/4-20 x.750 HHC

Screw, 1/4-20 x.75 HHC

Screw, 1/4-20 x 2.000 HHC

Nut Hex 1/4-20

Nut, 1/4-20 Insert Fiber

Flat Washer, .625 x..281 x .062

Screw, 5/16-18 x 1.50 HHC


Nut, Hex. 5/16-18 x .500 x .265

Screw, 3/8-16 x 1.000 HHC

Washer


Screw, 1/2-13 x 1.250 HHC


Lock Washer, Helical spring 1/4 Med.

Screw, #10-24 x .750 THM

Lock Washer, 3/8 “

Screw, #10-24 x .500 MMTF

Clamp



1

2

2

2

1

2

8

11

6

8

11

5

2

1

2

2

1

2

1

2

2

14

1

QTY

2

2

1

1

1

1

2

2

2

1

2

2

1

1

4

4

2

2

Ref.

1

1

SIDE BROOMS AND DEFLECTOR- EXPLODED VIEW

H26

H27

13

H27

H72H15

H17

2

H25

H72

H65

3

H52H38

5

5

4

H22

1 12

BLACK

WIRE

11

RED

WIRE

H15

H72

H27

H27

H17

14

H57

16

8

H57

H44H45

H204

H120

6

H7

4

7

2

13

1

8

12

BLACK

WIRE

11

RED

WIRE

14 H48H53

H27

H72

H25

H65

20

14

H15

15

H115

18

17

21

H26

H25

C0457/0201

H10

H11 20 H12

VIEW SHOWING

LOCATION OF

TY-WRAP

9

H136

10

H17

19



2-5

DOORS, FLAPS & SEALS - PARTS LIST

11

12

13

14

15

8

9

6

7

10

KEY NO.

3

4

1

2

5

21

22

23

24

25

16

17

18

19

20

8-13-07109

8-32-00044

8-25-08188

8-31-07011

8-25-08189

8-27-07110

8-19-08055

2-00-03038

2-00-04190

HARDWARE USED:

H15

H25

H72

H136

C-0456/9812

2-00-00221

2-00-00594

2-00-00518

2-00-03940

PART NUMBER

8-19-08056

8-13-07110

8-13-07108

8-25-08191

8-68-05072

8-25-08190

8-13-07107

8-29-00226

8-25-08186

8-31-07010

8-29-00224

8-29-00225

8-19-08057

8-25-08187

8-41-00044

DESCRIPTION

Door, R.H.

Clamp, R.H. Front

Clamp, R.H. Rear

Flap, Right Side

Seal, Side Hopper

Flap, Rear Outer

Clamp

Seal, Center Hopper

Flap, Rear Inner

Hanger, Rear Flap

Seal, Door Upper

Seal, Door Lower

Door, L.H.

Flap, L.H. Door

Latch

Clamp, L.H. Door

Hinge

Flap, Front Outer

Hanger, Front Flap

Flap

Frame, 114RS

Door Side Broom

Screw, 1/4-20 x .500

Carriage Bolt, 1/4-20 x .625

Screw, 1/4-20 x .750 HHC

Nut, Hex 1/4-20 x .437 x .218


Screw, #10-24 x .500 MMTF

1

1

1

2

1

1

1

1

4

1

QTY

1

1

1

1

2

1

1

1

1

2

2

1

1

3

7

6

13

32



DOORS, FLAPS & SEALS - EXPLODED VIEW

19

H25

H72

7

H136

20

H15-H72

23

C0456/9811

2

21

8 9

17

10

25

25 16

H136 14

15

13

12

11

6

H136

25

H136

7

5

1

H15-H72

24

3

4

22

5



2-7

SIDE COVER & BATTERY PAN

4

5

2

4

6

1

C455a/9811

KEY NO.

3

4

1

2

4

PART NUMBER

0875-105

0875-103

8-51-05016

7-90-07286

7-90-07286

5

6

C-0455a/9811

8-16-07413

8-16-07414

3

DESCRIPTION

Battery (12 volt)

Battery (6 volt)

Battery Pan

Wire - Battery (12 volt)

Wire - Battery (6 volt)

Side Cover

Side Cover

2-8

QTY

1

2

3

6

5

1

1



HOPPER

2

4

H65

C0450B-9811

H44

H45

5

H150

1

3

4

H65

KEY NO.

3

4

1

2

5

PART NUMBER

8-32-06101

8-31-06082

8-70-05290

8-89-08066

8-41-00060

HARDWARE USED:

H45

H44

H65

H150

C-0450/9812

2-00-00585

2-00-00530

2-00-04936

2-00-00211



DESCRIPTION

Hopper

Handle

Axle

Wheel

Latch

Nut, Hex. 5/16-18 x .500 x .265



Screw, 5/16-18 x 1.750 HHC

QTY

1

2

1

1

1

2

2

2

2

2-9

FORWARD/REVERSE PEDAL - PARTS LIST

H15

H25

H27

H34

H40

H44

H45

H52

H72

H79

H232

H300

KEY NO.

3

4

1

2

5

PART NUMBER

8-08-00764

8-55-00032

7-08-00592

8-16-00025

0875-113

8

9

6

7

10

7-03-04137

8-14-01006

8-42-05135

2-95-01999

7-66-00147

HARDWARE USED:

2-00-00221

2-00-00594

2-00-03702

2-00-00208

2-00-01770

2-00-00530

2-00-00585

2-00-00402

2-00-00518

2-00-01676

2-00-04909

2-00-00767

C-0453/9812

DESCRIPTION

Bracket, Pedal Mounting

Pedal, Forward/Reverse

Bracket, Pedal Mounting (Black)

Centering Device

Potentiometer

Potentiometer Lever Arm

Clevis

Interconnecting Rod

Nut, 1/4-28

Interconnecting Rod

Screw, 1/4-20 x .750 HHC

Nut, Hex 1/4-20 x .437 x .218

Washer, .625 x .281 x .062

Screw, 5/16-18 x .750 HHC

Bolt, Hex Head, 5/16 - 18 x 2.750

Lock Washer, 5/16 Med. HS

Nut Hex, 5/16-18 x.500 x.265

Washer, .750 x .390 x .093


Flat Washer, 1.062 x .265 x .062

Yoke Pin Assembly

Cotter Pin, .063 x.500

QTY

2

1

1

1

1

1

2

1

2

1

2

2

1

3

2

2

5

5

1

2

5

1



FORWARD/REVERSE PEDAL - EXPLODED VIEW

3

H15

H52

2

C0453/9812

H52

H40

H300

7

9

8

10

H34 H44

H44

1

H45

3

9

H72

H25

5

H15

7

4

H79

H27

6

H232

H300 5

H27

H72

H25



2-11

CONSOLE ASSEMBLY - PARTS LIST

KEY NO.

3

4

1

2

5

PART NUMBER

8-33-05149

8-52-00166

8-52-00165

8-41-05078

7-31-06065

H93

H95

H126

H149

H150

H151

H244

H26

H38

H43

H44

H46

H51

H52

H64

C-0460/9812

8

9

6

7

10

2-95-04689

8-10-00036

7-60-00160

7-09-01057

0895-108

11 7-13-07130

HARDWARE USED:

2-00-00641

2-00-00225

2-00-00409

2-00-00530

2-00-00644

2-00-00216

2-00-00402

2-00-00596

2-00-00222

2-00-03382

2-00-03466

2-00-01803

2-00-00211

2-00-00213

2-00-05297

DESCRIPTION

Console

Instrument Panel (R.H.)

Instrument Panel (L.H.)

Lift Arm

Cover

Flat Washer

Cable

Pulley

Spacer

Wire Harness, Instrument Panel

Bracket - Cable Clamp


Screw, 5/16 - x 1.500 HHC

Flat Washer, .687 x .343 x .062


Nut, 3/8 - 16 Stop

Screw, 3/8 - 16 x 2.000 HHC

Washer, .750 x .390 x .093

Nut, Hex 1/2 - 13 x .750 x .437

Screw, 1/4-20 x 1.250 HHM

Spring Washer, .875 x .500 x .015

Screw, # 10-16 x .500 TF/RH

Washer Flat, 1.062 x.328 x..062

Screw, 5/16-18 x 1.750 HHC

Screw, 5/16-18 x .625 HHC

Nut, Insert Fiber .38 - 16 Heavy Nut

1

1

2

2

1

1

QTY

1

1

1

1

1

1

6

1

1

6

1

1

2

1

2

1

9

7

1

1



CONSOLE ASSEMBLY - EXPLODED VIEW

6

9

H64

H95

H93

H43

H150

H52

H46

9

H43

H38

8

H52

6

H51

5

4

H46

H43

H26

7

3

H244

FRAME

11

C0460/9811

2

10

1

H149

H44

H151

H126



2-13

FILTER SYSTEM - PARTS LIST

KEY NO.

1

8

9

6

7

10

4

5

2

3

11

12

13

14

15

H15

H26

H27

H44

H46

H72

H86

H87

H151

H287

H288

C-0452/9811

PART NUMBER

8-24-04074-1

8-24-04074-2

8-55-08114

7-58-05278

7-03-04135

8-48-00019

8-23-00013

8-08-00796

0882-062

8-16-07406

0860-624

8-89-04019

8-80-05038

2-00-05183

2-00-03589

8-29-00229

16

17

18

19

20

8-29-00228

8-90-07430

8-23-03068

HARDWARE USED:

2-00-00221

2-00-00641

2-00-03702

2-00-00530

2-00-00644

2-00-00518

2-00-03575

2-00-00263

2-00-00213

2-00-00264

2-00-00668

DESCRIPTION

Filter

POLY Filter Option

Pivot Rod

Plate, Shaker Motor

Arm, Shaker

Impellor Manifold

Impellor

Bracket, Impellor Motor and Guard

Impellor Motor

Shaker Motor Cover

Filter Shaker Motor (36V)

Filter Shaker Weight

Rod, Threaded 5/16-18

Terminals 1/4 FISO (Male)

Collar

Gasket

Gasket

Wire

Nut - Tee

QTY

1

1

1

1

1

1

1

1

1

1

2

4

1

4

2

2

1

2

Screw, 1/4-20 x .750 HHC


Washer, .625 x .281 x .063

Flat Washer, 5/16


Lock Washer, Helical Spring ¼ Med.

Carriage Blt, 1/4-20 x .750

Set Screw, 1/4-20 x .250 HSKCP

Screw, 5/16-18 x .625 HHC

Set Screw, 1/4-20 x .313 HSKCP

Wing Nut, 5/16-18

8

2

4

4

2

3

4

8

4

1

2



FILTER SYSTEM - EXPLODED VIEW

20

H44

7

8

H87

H151

3

H46

6

13

H72H15 H26

9

19

10

H287

15

16

11

14 H288

H44

1

12



H86

FRAME

MOTOR FACE

SHAKER PLATE PIVOT

C0452/9811

2

5

4

H27H26

12

LOCTITE ALL SET SCREWS

.75 .12

SHAKER MOTOR AND

WEIGHT INSTALLATION

4.25 .12

2-15

DRIVE COMPARTMENT & SEAT - PARTS LIST

KEY NO.

3

4

1

2

5

PART NUMBER

8-52-00161

8-32-00045

8-52-00159

8-69-00022

7-72-05005

H44

H25

H11

H26

H46

H12

H27

H6

H34

H15

H93

H43

H9

H72

H10

C-0454/0903

8

9

6

7

10

7-03-04114

7-50-05151

8-21-04050

8-68-05072

11

12

13

14

15

7-82-00037

8-08-00763

8-50-00014

2-00-04115

HARDWARE USED:

2-00-00049

2-00-00208

2-00-00221

2-00-00222

2-00-00409

2-00-00426

2-00-00518

2-00-00519

2-00-00530

2-00-00594

2-00-00605

2-00-00641

2-00-00644

2-00-01246

2-00-03702

DESCRIPTION

Drive Compartment

Hinge

Seat Base

Seat

Slide Adjuster Kit

Bar, Seat Lock

Seal

Edging, Seat Panel

Seal

Switch, Broom

Bracket, Broom Switch

Serial Plate

Rivet

Screw, #10-24 x .50 RHM

Screw, 5/16-18 x .750 HHC

Screw, ¼ - 20 .750 HHC

Screw, ¼ - 20 x 1.250 HHM

Flat Washer, .687 x .343 x .062

Flat Washer, .500 x .218 x .062


Lock Washer, #10 Med.


Nut, Hex 1/4-20 x .437 x .218

Nut, Hex #10-24 MS


Nut Fiber Insert, 5/16 - 18

Nut Fiber Insert #10-24

Washer, .625 x .281 x .063

QTY

1

1

1

1

1

2

2

1

4

10

4

2

10

4

2

10

2

9

1

4

4

1

1

1

2

1

1



DRIVE COMPARTMENT & SEAT - EXPLODED VIEW

4

H6

11 12

H46

H15

2

7

15

5

3

9

10

H27

8

H25

H72

H25

H26

H25

H72

H27

H93

H44

H43

H12-H9 H10-H11

H93

1 13

H93

H27

H72

H15

C0454/0903



2-17

STEERING & DRIVE - PARTS LIST

KEY NO.

1

8

9

6

7

10

4

5

2

3

PART NUMBER

0885-081

8-58-05272

8-58-05268

8-57-05022

7-57-05032

7-25-06031

7-70-05158

7-37-00001

8-70-05292

7-89-08083

H53

H54

H72

H79

H84

H119

H129

H136

H17

H20

H25

H26

H38

H43

H44

H52

H151

H178

H197

H204

H230

H238

H244

H253

H254

C-0448/9812

2-18

16

17

18

19

20

11

12

13

14

15

7-13-05065

2-00-05159

8-81-00167

8-30-05160

8-25-08192

8-32-09008

8-31-07013

8-90-07431

2-00-04203

2-00-00868

HARDWARE USED:

2-00-00205

2-00-00203

2-00-00594

2-00-00641

2-00-00225

2-00-00409

2-00-00530

2-00-00402

2-00-02310

2-00-02360

2-00-00518

2-00-01676

2-00-00228

2-00-05005

2-00-02311

2-00-03940

2-00-00213

2-00-00206

2-00-03979

2-00-04873

2-00-00466

2-00-03750

2-00-05297

2-00-05120

2-00-04625

DESCRIPTION

Wheel and Drive Motor

Gray Rubber Tire ONLY: 2-60-02284

Plate, Drive Wheel Mounting

Bracket, Drive Wheel Mounting

Sprocket

Pivot Caster

Flange, Steering Mount

Steering Shaft

Universal Joint

Shaft, Steering Wheel

Steering Wheel

Steering Chain

Bearing, 1.000

Support, Wheel Guard

Wheel Guard

Flap

Horn

Hanger

Wire assy.

Boots, Terminal

Roll Pin, .25 x 2.250

QTY

1

1

1

2

1

1

1

1

1

1

2

1

1

2

1

1

1

Ref.

2

1

Screw, 1/4-20 x1.00

Screw, 1/4-20 x 1.750 HHC

Nut, Hex 1/4 - 20 x .437 x .218


Screw, 5/16-18 x 1.50 HHC

Flat Washer, .687 x .344 x .062


Washer, .750 x .390 x .093


Nut, 3/8-16 Hex

Lock Washer, Helical Spring

Flat Washer, .750 x .265 x .062

Screw, 5/16-18 x 2.250 HHC

Screw, #10 x 1.5 30 mm HHC

Lock Washer, 7/16 Split, Cadmium Plated 4

Screw, #10-24 x .500 MMTF 9

3

4

1

1

4

3

7

1

1

3

1

2

1

2

Screw, 5/16-18 x .625 HHC

Screw, 5/16-18 x 1.00

Flat Washer, 1.000 x .390 x .062

Clamp

Flat Washer, # 10 SS

Carriage Bolt, 3/8-16 x 1.500

Nut, 3/8-16 Stop

Nut, 3/4 Hex. Nylock Jam

Screw

4

1

9

4

4

4

1

2

3





STEERING & DRIVE - EXPLODED VIEW

H26

8

6

20

16

FRAME

C0448/9811

FRAME

10 H238

9

H244

H197

4

H178

H44

H44-H84

H254-H53-H52

H20 H54

H178-H44

H43

12

13

5

11

H204

H79

H17

H54

17 H43-H44-H38

H72-H25

5 H253

3 2

H129-H119

18

19

7

14

15

H230-H136

1

H230-H136

2-19

WHEEL LOCK - PARTS LIST

11

12

13

14

15

8

9

6

7

10

KEY NO.

3

4

1

2

5

H25

H26

H46

H53

H282

H95

H27

H283

H20

H17

H34

H38

H48

H43

H72

H44

H284

H285

H286

C-0447/9811

16 8-25-06011

HARDWARE USED:

2-00-00203

2-00-00205

2-00-00208

2-00-00225

2-00-00233

2-00-00409

2-00-00518

2-00-00530

2-00-00594

2-00-00641

2-00-00644

2-00-02310

2-00-02562

2-00-03382

2-00-03702

2-00-03842

2-00-04845

2-00-05135

2-00-05383

PART NUMBER

8-55-08130

8-08-00771

8-10-00035

7-76-00102

8-03-09024

8-75-01196

8-33-09087

2-95-04689

0797-041

7-09-01057

8-41-05080

7-39-00017

2-00-05394

2-00-05226

2-00-05024

DESCRIPTION

Wheel Lock Rod

Bracket

Cable

Spring

Axle

Spacer

Hub Assembly

Flat Washer

Wheel Assembly (Ultraseal)

Bushing

Lever Wheel Lock

Knob

Clamp

Bearing

Washer

Flange Rim

Screw, 1/4-20 x 1.750 HHC

Screw, 1/4-20 x 1.00

Screw, 5/16-18 x 1.25 HHC

Screw, 5/16-18 x 1.50 HHC

Screw, 3/8-16 x 1.000 HHC

Washer .687 x .343 x .062

Lock Washer 1/4 Med. Helical Spring


Nut Hex, 1/4-20 x .437 x .218


Nut Hex 5/16-18 Fiber Insert


Fitting

Spring Washer, .875 x.500 x..015

Washer, .625 x.281 x.063

Roll Pin, 1/4 x 1.000 LG.

Screw, 3/8-16 x 1.00 FHSC

Screw, 1/4-20 x 1.50 HHC

Washer

2

1

2

1

1

2

2

5

2

1

2

1

8

2

1

1

2

10

1

2

4

1

1

4

2

2

2

2

2

2

QTY

1

2

2

1

2





WHEEL LOCK - EXPLODED VIEW

H53

8

15

H46

H27

H17

DRIVER

COMPARTMENT

H17

H27

3

FRAME

PART

10 12

H95

11

H43

H38

H26

13

H72 H25

9

14

H282

14

H286

5

H284

H285

H283

H20

3

H48

H34

H44

16 H286

6

INSIDE

C0447/9811

7 15 1

4

H25

2

H26

4

FRAME

PARTS

1

2-21

POWER PANEL - PARTS LIST

H44

H45

H165

H25

H11

H26

H12

H233

H27

H8

H6

H34

H15

H43

H9

H72

H10

C0451/9811

11

12

13

14

15

8

9

6

7

10

KEY NO.

3

4

1

2

5

PART NUMBER

8-52-00164

8-52-00160

0875-101

8-06-05004

7-64-00025

7-64-00022

0782-127

2-00-04825

0775-159

8-90-07429

7-09-01046

7-28-00001

8-11-00044

8-11-00051

16

17

18

19

2-00-04952

0895-107

8-79-00098

8-31-06078

HARDWARE USED:

2-00-00039

2-00-00049

2-00-00208

2-00-00221

2-00-00409

2-00-00426

2-00-00518

2-00-00519

2-00-00530

2-00-00585

2-00-00589

2-00-00594

2-00-00605

2-00-00641

2-00-01246

2-00-02638

2-00-03702

DESCRIPTION

Panel

Cover

Power Cable standoff

Circuit Breaker (25 amp)


Controller

Solenoids

Diode Assembly

Diode Assembly

Spacers


Boot, CB

Boot, CB

Boot, Red

Wire - Harness

Bracket - Handle

Handle

Screw, 10-24 x 1.000 RHM

Screw, # 10-24 x .500 RHM

Screw, 5/16-18 x .750 HHC

Screw, 1/4-20 x .750 HHC

Washer, .687 x .343 x .062

Flat Washer, .500 x .219 x .063


Lock Washer, # 10 Med HS


Nut, Hex. 5/16-18 x .500 x .265

Nut, Hex Jam 1/4-20 x .437 x .156

Nut, Hex 1/4-20 x .437 x .218

Nut, Hex MS # 10-24 x .375 x .125


Nut, Hex Fiber Insert #10-24

Screw, 1/4-20 x 3.000 HHC

Washer, .625 x .281 x .0631

QTY

1

2

1

1

1

4

4

1

1

1

1

1

1

1

2

2

2

1

2

2

4

2

8

2

8

7

3

8

6

7

2

2

4

4

10



POWER PANEL - EXPLODED VIEW

12

H233

1

H25H72H27

H10

2

H126

18

19

H15

H165

H27

H26

8

H15

5

13

6

9

H10

H11

7

3

H8

14

14

15

4

H6

H43

H44

H34

H9H12

16 ON (+)

TERMINAL ONLY

10

H43H44H34

H15

H165

17

FRAME

C0451-9811



2-23

KEY NO.

3

4

1

2

5

8

9

6

7

10

11

12

C-0463/9811

INSTRUMENT PANEL - PARTS LIST

PART NUMBER

8-48-05023

8-82-00045

2-00-04514

8-82-00030

8-18-00389

7-48-05024

8-82-00044

8-64-00007

8-18-00388

8-82-00041

8-11-00044

2-00-04757

DESCRIPTION

Hour Meter

Momentary Switch

Plug, Hole

Switch

Decal, Instrument Panel

Battery Condition Meter

Switch

Circuit Breaker, 10 amp

Decal, Instrument Panel

Switch

Boot

Plug, Hole

4

1

1

2

1

4

4

QTY

1

1

1

1

1



INSTRUMENT PANEL - EXPLODED VIEW

C0463/9811



2-25

DECALS - PARTS LIST

KEY NO.

1~

2~

3~

4~

5~

11<

12<

13<

14<

15<

6<

7~

8<

9<

10<

16

17

18

19

20

21

22

23

REF

REF

REF

REF

REF

REF

REF

REF

REF

REF

PART NUMBER

REF

REF

REF

REF

REF

8-18-00531

8-18-00527

8-18-00524

8-18-00524

REF

8-50-05055

8-50-05055

2-00-04115

~Part of Control Decal Kit 0760-865

<Part of Warning Decal Kit 0760-867

C0476a/1003

DESCRIPTION

Parking Brake

Circuit Breaker Panel

Left Side Dash

Main Broom

Right Side Dash

Battery Charging Warning

B0Directional Pedal (horizontal)

Blank Square - Option Cover

Cover/Hopper Could Close

Do Not Use with Flammables

Electrical Hazard

Patent/Patents Pending

Turn Off - Lock Wheel

Attention! Leave Battery Connected

Pinch Point - Stay Clear

114RS

Alto (medium)

American-Lincoln (small)

American-Lincoln (small)

Serial Plate

Non-Skid (Frame Edge)

Non-Skid (Foward/Reverse)

Rivets

1

1

1

1

1

1

1

1

1

1

QTY

1

1

1

1

1

2

1

2

1

2

1

1

1



10

3

12

14

15

11

6

9

8

5

2

21

13

DECALS - EXPLODED VIEW

1

4

7

22

18 17

16

20

23



19

C0476a/1003

2-27

TABLE OF CONTENTS - CHAPTER 3

Back-up Alarm ........................................................................................................................................ 3-2

Battery Option ......................................................................................................................................... 3-4

Broom Option ......................................................................................................................................... 3-5

Head & Taillight Option ........................................................................................................................... 3-6

Overhead Guard Option ......................................................................................................................... 3-7

Amber Strobe Light Option ..................................................................................................................... 3-8

Strobe Light Option For Overhead Guard ............................................................................................... 3-9

Low Battery Shutdown Option ................................................................................................................. 3-10

Emergency Stop Option .......................................................................................................................... 3-11

Vac Wand Option .................................................................................................................................... 3-12

Seat Safety Switch Option ...................................................................................................................... 3-14

Drive motor Service Parts ........................................................................................................................ 3-16

Spare Parts List ...................................................................................................................................... 3-17

Index .................................................................................................................................................. 3-18

Warranty ................................................................................................................................................. 3-20



3-1

21

22

C0485

16

17

18

19

20

11

12

13

14

15

8

9

6

7

10

KEY NO.

3

4

1

2

5

BACK-UP ALARM - PARTS LIST

OPTION 0880-580


8-75-01120

7-82-00023

8-32-09009

8-64-00007

8-11-00044

2-00-03418

2-00-04479

3-61-00193

2-00-04626

2-00-04578

Spacer

Switch

Back-Up Alarm

Circuit Breaker, 10 amp

Boot

Terminal

Connector, 3-Way

Wire, 16 ga. Red

Terminal, Female Bullet

Terminal, Male Bullet

3-61-00189

2-00-04282

2-00-04345

2-00-04742

2-00-00221

2-00-00594

2-00-01490

2-00-03702

2-00-00624

2-00-00455

2-00-05063

2-00-00518

Wire, 16 ga. Black

Terminal Ring

Tye Raps

Terminal Ring

Screw, 1/4-20 x .750 HHC

Nut, Hex 1/4-20 x .437 x .218

Screw, 1/4-20 x .875 HHC

Washer, .625 x .281 x .063

Nut, #6-32 Hex

Flat Washer, .375 x .156 x .047

Screw, #6-32 x 2.000 Lg. RHM


8'

1

10

2

2

1

1

6'

2

2

QTY

1

1

2

1

1

2

2

2

2

2

2

2



BACK-UP ALARM - EXPLODED VIEW

21

20 15

4

5

18

22

16

3

*NOTE:

USED ONLY WITH

STROBE OPTION

C0485/9805

25

C

CB-8

1

2

17

19

6

7*

10

14

9

8

1

3

2

SWITCH

RED WIRE

11

12

TB-2

NEG.



3-3

BATTERY OPTIONS

4

5

2

4

6

KEY NO.

3

4

1

1

5

C455a/9811

PART NUMBER

0875-105

0875-106

0875-102

7-90-07286

7-75-01142

1

C455a/9811

3

DESCRIPTION

Battery (12 Volt)

Battery (12 Volt Dry)

Connector Assembly

Battery Connectors

Battery Spacer

1

3

KEY NO.

2

3

1

1

PART NUMBER

0875-103

0875-104

0875-102

7-90-07286

C455c/9811

3-4

QTY

1

2

-

3

1

DESCRIPTION

Battery (6 Volt Wet)

Battery (6Volt Dry)

Connector Assembly

Battery Connectors

2

QTY

1

5

-

6



1

BROOM OPTIONS

2

C0486

KEY NO.

2

2

1

1

2

2

C0486

PART NUMBER

8-08-03215

8-08-03231

8-08-03216

8-08-03222

8-08-03223

8-08-03230



DESCRIPTION

Side Broom, Poly

Side Broom, Nylon

Main Broom, Proex

Main Broom, Nylon

Main Broom, Hi Density Nylon

Main Broom, Proex and Wire

QTY

1

1

2

2

1

1

3-5

HEAD & TAILLIGHT OPTION

LT. INST. PANEL

1

15

4

FRONT BUMPER

RT

. HEAD

LIGHT

LT

. HEAD

LIGHT

2

12

13

5

6

9

RT. INST. PANEL

10

8

9

EXISTING KEY SW.

( BACK VIEW)

BAT..

IGN..

ST.

12

DISCONNECT IN

THIS AREA TO

REMOVE POWER

PANEL COVER 13

7

EXISTING

TB-2 (-)

12

13

DRILL CP

MARKS TO

.281 (8) PLACES

9

11

6

5

3

4

NOTE:

ROUTE WIRE & TIE TO

EXISTING HARNESS

USING TYE RAPS ITEM #14

LT

.TAIL

LIGHT

POWER PANEL COVER

RT

.TAIL

LIGHT

C0482

KEY NO.

9

10

11

12

13

14

15

7

8

5

6

3

4

1

2*

PART NUMBER

8-82-00027

7-40-05031

7-40-05032

7-08-00557

7-29-00174

7-08-00790

2-00-04282

2-00-04281

2-00-04479

3-61-00193

3-61-00189

2-00-04626

2-00-04578

2-00-04345

2-00-00203

*Replacement bulb: 2-00-05338

C0482

3-6

OPTION 0880-581

DESCRIPTION

Light Switch

Head Light

Tail Light

Bracket

Bracket

Bracket

Terminal, Ring

Terminal, #10

Connector, 3-Way

Wire, 16 ga. Red

Wire, 16ga. Black

Terminal, .156 Female Bullet

Terminal, .156 Male Bullet

Tye Raps

Screw, 1/4-20 x 1.500 HHC

QTY

6

15'

15'

6

6

10

8

1

1

4

4

2

4

1

2



1

2 9

10

4

5

3

STROBE LIGHT W/O OHG

6

12

TB-2

NEG. -

25C

* NOTE:

USED ONLY WITH

BACK-UP ALARM

CB-8

7

KEY NO.

3

4

1

2

5

11

12

13

14

15

8

9

6

7

10

16

17

18

19

20

2-00-00605

2-00-02310

2-00-02360

2-00-03061

2-00-00223

C0481/9403



PART NUMBER

8-64-00007

8-11-00044

8-81-00169

2-00-00491

8-40-05036

8-40-05020

3-61-02014

2-00-03418

3-61-00193

2-00-04626

2-00-04578

3-61-00189

2-00-04282

2-00-04345

2-00-04479

2-00-00512

11

8

20

14 *

C0481

DESCRIPTION

Circuit Breaker, 10 Amp

Boot

Support, Warning Light

Grommet

Strobe Light, Amber (OPTION 0880-582)

Strobe Light, Red (OPTION 0880-585)

Black Loom

Connector

Wire, 16 ga. Red



Wire, 16 ga. Black

Terminal

Tye Raps

Connector, 3-Way

Lock Washer, # 10 INT.

Nut, Hex MS # 10-24 x .375 x .125


Nut, 3/8-16 Hex.

Screw, #10-24 x .500 THM

Screw, 1/4-20 x 1.250 HHC

QTY

1

1

1

1

1

Ref.

5'

1

10

1

1'

1

15'

2

2

2

2

2

2

2

18

17

3-7

OVERHEAD GUARD OPTION

7

3

2

8 9

6

1

4

5

KEY NO.

3

4

1

2

5

8

9

6

7

C-0560

C-0560/9802

OPTION 0880-587

PART NUMBER

8-30-05162

8-30-05161

8-30-05174

2-00-05134

2-95-04182

2-00-00233

2-00-00402

2-00-02312

2-00-00240

DESCRIPTION

Leg, L.H.

Lg, R.H.

Overhead Guard Top Weld

Plug Button

Fiber Nut

Screw, 3/8-16 x 1.000 HHC

Flat Washer, .750 x .390 x .094


Screw, 1/2-13 x 1.250 HHC

3-8

QTY

1

6

1

1

6

4

4

6

4



C-0561/9802

11

12

13

14

15

7

8

9

10

KEY NO.

3

4

1

2

5

6

PART NUMBER

2-00-04282

3-61-00189

2-00-04578

2-00-04626

3-61-00193

8-40-05036

8-58-05020

8-58-05228

8-20-06036

2-00-01915

2-00-05261

2-00-03418

2-00-01246

2-00-03063

2-00-00205

2-00-00518

C-0561



13

6

14

15

7

STROBE LIGHT W/OVERHEAD GUARD

9

8

10

3

11

4

1

5 2

DESCRIPTION

Terminal

Wire, #16 AWG. (Black)



Wire, #16 AWG. (Red)

Strobe Light, Amber (OPTION 0880-588)

Strobe Light, Red (OPTION 0880-589)

Panel Light Support

Duct, Wire Strip

Grommet

Threaded Insert

Connector


Screw, #10-24 x .750 THM

Screw, 1/4-20 x 1.000 HHC


1

1

1

-

1

4

2

4

1

2

4

QTY

4

4

1

12'

12"

3-9

LOW BATTERY SHUTDOWN OPTION

15

14

8

RED (NC)

(C) (NO)

9

BLK

RED

1

RED

9

11

12

13

14

15

16

8

9

6

7

10

KEY NO.

3

4

1

2

5

C-0483/9403

3-10

2

15

16

6

7

13 10

5

7L

7-64-00023

8-08-00748

7-40-05030

8-18-00390

2-00-01128

3-61-00193

3-61-00189

2-00-04708

2-00-03418

2-00-04479

2-00-04345

2-00-03059

2-00-00039

2-00-00519

2-00-00605

2-00-00512

HM

16C

16D

BLK

RED

LT. INST. PANEL

4

12

ROUTE ALL WIRING & TIE TO

EXISTING HARNESS USING

TYE RAPS ITEM 11

8

3

C0483

OPTION 0880-583


16A

CM 16B

REMOVE WIRE 16A

FROM (+) ON METER,

THEN ADD BUTT SPLICE

RT. INST. PANEL

QTY

Solid State Module

Bracket

Light, 32 volt

Decal

Butt Splice

Wire, 16 ga. Red

Wire, 16 ga. Black

.250 FISO 10-12 ga.

.250 FISO 14-16 ga.

Connector, 3-Way 14 ga.

Tye Raps

Screw, #10-24 x .375 THM

Screw, 10-24 x 1.000 RHM


Nut, Hex MS # 10-24 x .375 x .125

Lock Washer, # 10 INT.

2

5

15'

2'

2

1

1

1

1

1

4

2

2

2

10

2



EMERGENCY STOP OPTION

2

3

10

3

EXISTING

SOL. 3A

9

SOL.

21A

16

17

15

1

11

WIRE 1D

8

WIRE 39

SOL.

20A

18

-

+

POWER PANEL

(+)

TB-1

9

ROUTE ALL WIRING & TIE TO

EXISTING HARNESS USING

TYE RAPS ITEM 14

RT. INST. PANEL

WIRE 9B

WIRE 25

12

4

5

WIRE 40

DECAL

3

REMOVE WIRES 9B & 25

FROM KEY SWITCH, CUT

OFF TERMINALS STRIP

AND ADD ITEM #6

EXISTING KEY SW.

( BACK VIEW)

7

ST.

IGN..

9B

25

EXISTING

HARNESS

6

2

WIRE 36

12

WIRE 35

WIRE 37

EMERG. STOP SW.

(BACK VIEW

C0484

13

OPTION 0880-584

PART NUMBER DESCRIPTION KEY NO.

13

14

15

16

9

10

11

12

17

18

7

8

5

6

3

4

1

2

2-00-04825

0775-159

2-00-04719

7-18-00191

7-82-00034

2-00-01128

2-00-04716

2-00-04859

2-00-04284

2-00-04282

3-61-00095

3-61-00193

3-61-00189

2-00-04345

2-00-00594

2-00-03702

2-00-00518

2-00-00078

C-0484/9403



Solenoid

Diode Assembly

Terminal, #10 Spring Spade

Decal

Emergency Stop Switch

Butt Splice, 14-16 ga.

Terminal, #10 Spring Spade

Terminal, .250 Ring

Terminal, .310 Ring

Terminal, .310 Ring

Wire, 12 ga. Red

Wire, 16 ga. Red

Wire, 16 ga. Black

Tye Raps

Nut, Hex 1/4-20 x .437 x .218

Washer, .625 x .281 x .063


Screw, 1/4-20 x .625 RHM

QTY

4

4

4

4

2'

10

4

1

3'

20'

1

1

1

2

7

1

2

2

3-11

25

26

27

28

21

22

23

24

29

30

15

16

17

18

11

12

13

14

19

20

KEY NO.

7

8

5

6

3

4

1

2

9

10

35

36

37

38

31

32

33

34

39

40

41

42

43

44

45

C-0559/9805

VAC WAND OPTION - PARTS LIST

OPTION 0880-621


8-52-00171

8-03-00053

8-65-00047

8-29-00242

8-03-00054

8-05-02022

8-31-06069

7-64-00025

2-00-03974

Panel, Vac

Adapter, Hose

Retainer

Gasket

Swivel

Bag

Handle

Circuit Breaker

Toggle Switch

3-61-00096

2-00-04345

7-18-00121

7-18-00227

8-18-00387

8-18-00447

2-00-00519

2-00-00605

2-00-00645

2-00-00589

2-00-00221

2-00-00107

2-00-04312

2-00-00044

2-00-03061

2-74-00059

7-13-07097

0261-031

0261-025

0261-033

8-05-01001

0782-117

7-58-05213

7-75-01128

2-22-00003

8-16-07362

8-68-05082

8-68-05083

8-23-03069

8-23-03070

8-23-03071

2-00-04859

2-00-04708

2-00-05183

2-00-04714

Boot-Toggle

Tab

Carpet Tool (12")

Wand

Hose

Baffle

Vac Motor

Plate

Spacers

Motor Mounting Ring

Cover

Seal

Seal

Fastener

Retainer

Receptacle

Terminal .25 Ring

Terminal .25 Female FISO

Terminal .25 Male FISO

Terminal #6 Spring Spade

Wire #12 AWG (Black)

Tye-Wrap

Decal - Warning

Decal Warning

Decal - American-Lincoln

Decal, Caution (Wire 14)


Nut, Hex MS #10 - 24 x .375 x .125


Nut, Hex Jam, .25-20

Screw, 1/4-20 x .750 HHC

Screw, #10-24 x 4.50 RD. HD. 4

Screw, #10-24 x .625 T/C Hex HD.

Screw, #8 - 32 x .500

Screw, #10 - 24 x .50 THM



2

2

2

2

2

4

2

2

1

2

1

1

1

1

4

1

1

1

1

1

QTY

1

1

2

1

1

1

1

1

1

6

1

4

8

4

8

1

1

4

2

1

1

5’

5

VAC WAND OPTION - EXPLODED VIEW

15

42 37 18

17

21

14

10

9

19

20

31

24

VAC.

MTR VAC WAND

SWITCH

23

12

25

22

41 40

13

43

44

11

2

3

4

45

7

CB - 9

6

28

36

39

5

37

38

1

16

26

NOTE: DECAL LOGOS

ARE CENTERED ON PANEL

27

(-)

POST

TB-1

(+)

POST

TB-1

27

THESE WIRES (24“ LONG) SHOULD BE TIES

TO BATTERY CABELS WITH ITEM #32 TO

ALLOW REMOVAL OF BACK PANEL

C-0559/9805

30



3-13

KEY NO.

1

2

5

6

3

4

7

8

SEAT SAFETY SWITCH - PARTS LIST

OPTION 0880-669


0875-126

2-00-04531

2-00-04536

0882-069

Wire Assy., Seat Switch

Terminal, .25 Fisco Male

Terminal, .25 Fisco Female

Controller

2-00-00491

8-82-00064

2-00-04345

2-00-04873

Grommet

Seat Switch

Tye-Raps

Clamps

C0986

QTY

1

1

1

1

1

1

5

2



SEAT SAFETY SWITCH - EXPLODED VIEW

C0986/0903



3-15

DRIVE MOTOR SERVICE PARTS

3

1

2

2

4

5

8

6

7

C0488/9802

KEY NO.

3

4

1

2

5

8

9

6

7

C-0488

PART NUMBER

2-60-02284

2-60-02285

2-60-02286

2-60-02287

2-60-02288

2-60-02289

2-60-02290

2-60-02291

2-60-02309

3-16

DESCRIPTION

Rubber Wheel

Oil Seal

Bearing

DC Motor, Diameter 113mm

Rotor

Brush Holder

Brush

Spring

Protection Shield

QTY

1

1

1

1

1

4

1

1

4



9705

26

27

28

29

21

22

23

24

25

16

17

18

19

20

11

12

13

14

15

8

9

6

7

10

KEY NO.

3

4

1

2

5

PART NUMBER

0775-159

0875-113

0860-624

2-00-02049

2-00-03306

2-00-04825

2-00-05226

2-00-05259

7-28-00001

7-64-00022

7-64-00025

7-76-00102

7-82-00037

8-08-03215

8-08-03216

8-24-04074-1

8-25-08186

8-25-08187

8-25-08188

8-25-08189

8-25-08190

8-25-08191

8-25-08192

8-29-00224

8-29-00225

8-29-00226

8-68-05072

8-82-00044

8-82-00045

SPARE PARTS LIST

SPARE PARTS PACKAGE- 0880-590

DESCRIPTION

Diode Assembly

Potentiometer

Shaker Motor

Bearing (Broom Drive)

Bearing (Broom Drive)

Solenoid

Bearing (Rear Wheel)

V-Belt (Broom Drive)




Spring (Wheel Lock)

Switch

Side Broom

Broom (Proex)

Panel Filter

Flap (Rear Inner)

Flap (LH Door)

Flap, (Front Outer)

Flap, (Front Inner)

Flap, (Rear Outer)

Flap, (Right Side)

Flap, (Wheel Drive)

Seal, (Door Upper)

Seal, (Door Lower)

Seal, (Hopper Center)

Seal, (Hopper Side)

Switch, (Dust Control/Side Brooms)

Switch, (Filter Shaker)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

QTY

1

1

1

1

1



3-17

INDEX

AMBER STROBE LIGHT OPTION ........................................................................................................... 3-8

BACK-UP ALARM OPTION ..................................................................................................................... 3-2

BATTERIES, TO REMOVE THE .............................................................................................................. 1-23

BATTERIES , TO CHARGE THE ............................................................................................................. 1-23

BATTERY CONDITION METER ............................................................................................................... 1-14

BATTERY OPTION .................................................................................................................................. 3-4

BATTERY SERVICE INSTRUCTIONS ..................................................................................................... 1-23

BROOM OPTION .................................................................................................................................... 3-5

CONNECTION DIAGRAM ....................................................................................................................... 1-24

CONSOLE ASSEMBLY .......................................................................................................................... 2-12

DECALS ................................................................................................................................................. 2-26

DECIMAL-METRIC CONVERSION TABLE .............................................................................................. 1-8

DOORS, FLAPS & SEALS ..................................................................................................................... 2-6

DRIVE COMPARTMENT & SEAT ............................................................................................................ 2-16

DRIVE MOTOR SERVICE PARTS .......................................................................................................... 3-16

DRIVE WHEEL & SIDE FLAPS, TO ADJUST THE .................................................................................. 1-22

DUST CONTROL INSTRUCTIONS ........................................................................................................... 1-21

DUST CONTROL SWITCH ...................................................................................................................... 1-14

EMERGENCY STOP BUTTON OPTION ......................................................................................... 1-14, 3-11

FILTER BAFFLE, TO CLEAN THE .......................................................................................................... 1-21

FILTER SHAKER SWITCH ...................................................................................................................... 1-12

FILTER SYSTEM .................................................................................................................................... 2-14

FLAP INSTRUCTIONS ............................................................................................................................ 1-22

FOOT PEDAL ......................................................................................................................................... 1-13

FORWARD/REVERSE PEDAL ............................................................................................................... 2-10

HARDWARE ABBREVIATIONS .............................................................................................................. 1-26

HEAD AND TAILLIGHT OPTION .............................................................................................................. 3-6

HELPFUL HINTS FOR SWEEPING OPERATION ................................................................................... 1-16

HOPPER ................................................................................................................................................ 2-9

HOPPER RELEASE LATCH ................................................................................................................... 1-14

HORN BUTTON ...................................................................................................................................... 1-12

HOUR METER ........................................................................................................................................ 1-12

INDEX .................................................................................................................................................. 3-18

INSTRUMENT PANEL ............................................................................................................................. 2-24

KEY SWITCH ......................................................................................................................................... 1-12

LIGHT SWITCH ....................................................................................................................................... 1-12

LOW BATTERY LIGHT OPTION .............................................................................................................. 1-14

LOW BATTERY SHUTDOWN OPTION ................................................................................................... 3-10

MACHINE CONTROLS ............................................................................................................................ 1-12

MACHINE DIMENSION ........................................................................................................................... 1-4

MACHINE PREPARATION ...................................................................................................................... 1-11

MACHINE SPECIFICATION ..................................................................................................................... 1-5

MAIN BROOM ........................................................................................................................................ 2-2

MAIN BROOM INSTRUCTIONS .............................................................................................................. 1-19

MAIN BROOM LIFT LEVER .................................................................................................................... 1-14



INDEX

MAIN BROOM SWEEP PATTERN, TO CHECK THE .............................................................................. 1-19

MAIN BROOM, TO CHANGE THE .......................................................................................................... 1-19

MAIN BROOM, TO ADJUST THE SWEEP HEIGHT ................................................................................ 1-19

OPERATING INSTRUCTIONS ................................................................................................................. 1-15

ORDERING PARTS ................................................................................................................................. 1-27

OVERHEAD GUARD OPTION ................................................................................................................ 3-7

PANEL FILTER, TO CHANGE THE ......................................................................................................... 1-21

PANEL FILTER, TO CLEAN THE ............................................................................................................. 1-21

POST OPERATION CHECK LIST ............................................................................................................ 1-16

POST START CHECK LIST ..................................................................................................................... 1-15

POWER PANEL ..................................................................................................................................... 2-22

PRE-START CHECK LIST ....................................................................................................................... 1-15

RECYCLING FLAP, TO ADJUST THE ...................................................................................................... 1-22

SAFETY PRECAUTIONS ........................................................................................................................ 1-9

SCHEMATIC DIAGRAM .......................................................................................................................... 1-25

SEAT ADJUSTMENT LEVER .................................................................................................................. 1-12

SEAT SAFETY SWITCH OPTION ........................................................................................................... 3-14

SERVICE CHART ................................................................................................................................... 1-17

SERVICE INSTRUCTIONS ...................................................................................................................... 1-19

SIDE BROOM HEIGHT ADJUSTMENT, TO CHANGE THE ...................................................................... 1-20

SIDE BROOM INSTRUCTIONS ............................................................................................................... 1-20

SIDE BROOM LIFT LEVER ..................................................................................................................... 1-12

SIDE BROOM SWEEP PATTERN, TO CHECK THE ............................................................................... 1-20

SIDE BROOM SWITCH .......................................................................................................................... 1-14

SIDE BROOM, TO CHANGE THE ........................................................................................................... 1-20

SIDE BROOMS ...................................................................................................................................... 2-4

SIDE COVER & BATTERY PAN .............................................................................................................. 2-8

SPARE PARTS ....................................................................................................................................... 3-17

STANDARD HARDWARE & TORQUE VALUES ..................................................................................... 1-7

STARTING ............................................................................................................................................... 1-15

STEERING & DRIVE ............................................................................................................................... 2-18

STROBE LIGHT OPTION FOR OVERHEAD GUARD .............................................................................. 3-9

TABLE OF CONTENTS - CHAPTER 2 .................................................................................................... 2-1

TABLE OF CONTENTS - CHAPTER 3 .................................................................................................... 3-1

TO BEGIN THE CLEANING OPERATION ................................................................................................ 1-15

TO EMPTY HOPPER .............................................................................................................................. 1-16

TO STOP THE CLEANING OPERATION ................................................................................................. 1-16

TO TRANSPORT MACHINE .................................................................................................................... 1-15

VAC WAND OPTION .............................................................................................................................. 3-12

WARRANTY ........................................................................................................................................... 3-20

WHEEL LOCK ............................................................................................................................... 1-13, 2-20



3-19

AMERICAN-LINCOLN TECHNOLOGY

RIDER SWEEPER / SCRUBBER

"BUMPER-TO-BUMPER" LIMITED WARRANTY

I. COVERAGE

A.

Subject to the terms and limitations stated herein, American-Lincoln warrants, to the original purchaser only, to repair or replace, at its option and upon the terms set out below, this product or any parts thereof (excluding normal maintenance items) which are defective in materials or workmanship, for a period of (2) two years or 2,000 hours of normal operation from the date of purchase, whichever comes first, provided that the product is operated and maintained in accordance with American-Lincoln's Maintenance and Operations Instruction.

1. (a) During the first (90) ninety days from the date of purchase, American-Lincoln will provide, without charge, parts and on-site labor

(including up to three (3) hours total round-trip travel time) to remedy a defective product or part.

(b) During the next (9) nine months or 1,000 hours (whichever come first) American-Lincoln will provide, without charge, parts and labor to remedy a defective product or part; however all travel time for on-site remedy and all shipping and freight charges for off-site remedy of the product or parts thereof shall be the sole responsibility of the purchaser.

(c) During the next (12) twelve months or a total of 2000 hours (whichever comes first) American Lincoln will provide, without charge, parts to remedy a defective product or part, however all labor, travel time for on-site remedy and all shipping and freight charges for off-site remedy of the product or parts thereof shall be the sole responsibility of the purchaser.

B. In addition to the terms listed above, if applicable, the following additional warranty coverage is applied.

1. (a) American-Lincoln warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the drive line electrical components including the electric drive propulsion motor, electric wheel drive motor and electronic drive controller, and all hydraulic pumps and motors, to provide replacement parts which are defective in material or workmanship, for a period of (3) years or 3000 hours

(whichever comes first) provided that the product is operated and maintained in accordance with American-Lincoln's Maintenance and

Operations Instruction.

(b) American Lincoln warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the internal combustion liquid cooled engine, to provide replacement parts which are defective in material or workmanship, for a period of (5) five years or unlimited hours of normal operation. All labor, travel time, shipping and freight charges shall be the sole responsibility of the purchaser.

(c) American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the main frame, debris hopper, solution tank, and the recovery tank, for the life of the machine against failure caused by defects in workmanship or total rust through. For purposes of this coverage, cosmetic deterioration or surface rust does not constitute a failure.

(d) American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the batteries which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user with new batteries of equal value. After expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equal specifications on an eighteen (18) months pro rate basis from the date of purchase. Adjustment will be determined using the then current list price, plus transportation costs. Warranty is rendered NULL and Void if battery is not kept filled to the proper level with

DISTILLED WATER.

!

II. EXCLUSIONS !

This warranty does not cover normal maintenance parts and labor, including but not limited to, rubber parts, seals, flaps, brushes, engine maintenance parts, hoses, carbon motor brushes, fluids and routine adjustments.

This warranty does not cover damage or failure of the product or any parts thereof which is the result of misuse, negligent operation, handling or repair, or which is the result of modification by any person other than an authorized American-Lincoln service representative.

III. LIMITATIONS

A. AMERICAN-LINCOLN MAKES NO WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. ALL IMPLIED WARRANTIES OF

MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. AMERICAN-LINCOLN LIABILITY

UNDER THIS WARRANTY IS LIMITED TO REPAIR AND/OR REPLACEMENT OF PRODUCTS OR PARTS AS SET OUT HEREIN.

AMERICAN-LINCOLN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OF CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A

PRODUCT OR PART DEFECT OR FAILURE. ANY EXTENSIONS OF OR MODIFICATIONS MADE TO THIS WARRANTY BY A

DISTRIBUTOR OF AMERICAN-LINCOLN ARE THE SOLE RESPONSIBILITY OF THE DISTRIBUTOR.

IV.

PROCEDURES AND CONDITIONS FOR WARRANTY CLAIMSAMERICAN-LINCOLN SHALL NOT BE LIABLE FOR REPAIR OR

REPLACEMENT OF ANY DEFECTIVE PRODUCT OR PART THEREOF UNLESS AND UNTIL THE ORIGINAL PURCHASER FULFILLS THE

FOLLOWING CONDITIONS PRECEDENT TO RECOVERY UNDER THIS WARRANTY:

!

The original purchaser shall promptly complete and return the warranty and installation registration form included with the product at the time of the purchase; !

Upon product or part failure, the original purchaser shall promptly provide notice thereof to his nearest authorized American-Lincoln Service

Representative; and !

The original purchaser shall permit the product or part to be inspected by American-Lincoln or its authorized representatives, as necessary and expenses for shipping or travel time shall be borne by the parties itemized in paragraph I herein above.

American-Lincoln Technology reserves the right to make changes and improvements to its machines without notice. For best results, use only the correct American-Lincoln Service parts.

AMERICAN-LINCOLN TECHNOLOGY

1100 HASKINS ROAD

BOWLING GREEN, OHIO 43402

Alto 114RS SWEEPER Operator's Manual

Assistant Bot

AMERICAN-LINCOLN

TECHNOLOGY

Operator's Manual

114RS

SWEEPER

TABLE OF CONTENTS

TABLE OF CONTENTS

MACHINE DIMENSIONS

MACHINE SPECIFICATIONS

MACHINE SPECIFICATIONS

STANDARD HARDWARE & TORQUE VALUES

DECIMAL METRIC CONVERSION TABLE

SAFETY PRECAUTIONS

SAFETY PRECAUTIONS

MACHINE PREPARATION

MACHINE CONTROLS

MACHINE CONTROLS

CHARGE BATTERIES

BATTERY

CONDITION

MACHINE CONTROLS

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS

SERVICE CHART

SERVICE CHART

SERVICE INSTRUCTIONS

SERVICE INSTRUCTIONS

SERVICE INSTRUCTIONS

SERVICE INSTRUCTIONS

CONNECTION DIAGRAM

SCHEMATIC DIAGRAM

HARDWARE ABBREVIATIONS

ABBREVIATIONS - SCREWS

ABBREVIATIONS - SETSCREWS

ORDERING PARTS

AMERICAN LINCOLN

TECHNOLOGY

American-Lincoln

TABLE OF CONTENTS - CHAPTER 2

MAIN BROOM - PARTS LIST

MAIN BROOM - EXPLODED VIEW

SIDE BROOMS AND DEFLECTOR- PARTS LIST

SIDE BROOMS AND DEFLECTOR- EXPLODED VIEW

DOORS, FLAPS & SEALS - PARTS LIST

DOORS, FLAPS & SEALS - EXPLODED VIEW

SIDE COVER & BATTERY PAN

HOPPER

FORWARD/REVERSE PEDAL - PARTS LIST

FORWARD/REVERSE PEDAL - EXPLODED VIEW

CONSOLE ASSEMBLY - PARTS LIST

CONSOLE ASSEMBLY - EXPLODED VIEW

FILTER SYSTEM - PARTS LIST

FILTER SYSTEM - EXPLODED VIEW

DRIVE COMPARTMENT & SEAT - PARTS LIST

DRIVE COMPARTMENT & SEAT - EXPLODED VIEW

STEERING & DRIVE - PARTS LIST

STEERING & DRIVE - EXPLODED VIEW

WHEEL LOCK - PARTS LIST

WHEEL LOCK - EXPLODED VIEW

POWER PANEL - PARTS LIST

POWER PANEL - EXPLODED VIEW

INSTRUMENT PANEL - PARTS LIST

INSTRUMENT PANEL - EXPLODED VIEW

DECALS - PARTS LIST

DECALS - EXPLODED VIEW

TABLE OF CONTENTS - CHAPTER 3

BACK-UP ALARM - PARTS LIST

BACK-UP ALARM - EXPLODED VIEW

BATTERY OPTIONS

BROOM OPTIONS

HEAD & TAILLIGHT OPTION

STROBE LIGHT W/O OHG

OVERHEAD GUARD OPTION

STROBE LIGHT W/OVERHEAD GUARD

LOW BATTERY SHUTDOWN OPTION

EMERGENCY STOP OPTION

VAC WAND OPTION - PARTS LIST

VAC WAND OPTION - EXPLODED VIEW