Chromalox 1603 User manual
PDS 1603E
1603E
1/16 DIN
Temperature
Controller
Features
• Built-in Programming Port
for Saving and Downloading
Set-Up Parameters
• Programming w/o Internal
Hardware Switch
• SMART Self-Tuning with
Fuzzy Logic
• Heat, Cool or Heat/Cool
Control Capability
• Up to 3 Outputs
• Universal Inputs TC, RTD
NEW! •
Built-In Timer
• Logic Input for Timing
Function or SP1/SP2
Selection
Description
The fully field configurable Chromalox
model 1603E 1/16 DIN controller combines advanced hardware design and
sophisticated electronic control technology into a compact, reliable 1/16
DIN package.
• 3-Year Warranty
•
Heat/Cool Control Features
Selection of Cooling Medium and
Overlap
•
Soft Start-Timed Output Power
Limit on Start-Up. Allows a “warm
up period” to protect the process
and avoid thermal shock on start
up
•
Control Output “Turn Off” Via
Pushbuttons if used during setup
or controller becomes a monitor
•
Programmable offset of Process
Temperature
Applications
• Rubber Production,
Polymerization and Synthetic
Fibers Plants
• Packaging and Packing
Equipment
• Extrusion Lines, Coextrusion
Lines, Plastic Films and Injection
Presses
• Fermentation Equipment,
Reactors for Chemical and
Pharmaceutical Industries
• Food Industries
• Environmental Chambers and
Refrigeration
Easy to Install and Operate
• Soft Start Power Limiting on
Power-Up
Special Control Features
The 1603E plug-in design requires
only panel cutout, instrument mounting, setpoint adjustment to set up.
Additional parameters are programmed via the front pushbuttons or
via the Configuration Port.
Timing Functions:
Using the digital input on the 1603E,
one of several timing functions can be
selected: These functions can either
select between 2 set points or turn the
output off after a selected time period.
Applications: energy saving, cooking,
cooking with end of cycle indication,
paint mode and power off mode.
Configuration Port
Each 1603E has a Configuration Port
for remote set up of the controller. This
feature allows the 1603E to be programmed from a PC without any connections for power.
Telephone: 888-996-9258 • Fax: 615-793-3563
www.chromalox.com
© 2003 Chromalox®, Inc.
1603E Temperature Controller
Quality Construction and Reliability
Manufactured with SMT and verified with long
burn-in times and temperature cycling, the
1603E is guaranteed for reliability and long,
maintenance-free service.
NEMA 4X, IP65 Splashproof
Front Faceplate
Upper Display
Indicators
Red LEDs
OUT 1
Load 1 ouput is on
OUT 2
Load 2 output is on
(4 Green 7-Segment LEDs)
For process temperature, setpoint,
timer. During configuration, shows
the programmed value of selected
parameter and the code.
Indicators Red LEDs
SMT
SMART tuning
is active
Programming Security Levels
Level 2 All control parameters and
alarm setpoint
Level 3 Main configuration level
Level 4 Special functions configuration
FU
NC
Level 1 Set point and SMART
self-tuning
Large Target Pushbuttons Simplify Operator Adjustments
SM
T
Access to programmed parameters
is protected by 4 security levels:
Enables SMART selfturning. During configuration, scrolls
back parameters
without storing them.
Decrease/Increase
Parameter Values
Scrolls parameter
display forward and
stores previous
parameter value
SMART Self-Tuning
The model 1603E meets the application
needs of operators with or without skills
in temperature processes and PID control. SMART self-tuning automatically
adjusts the controller to rapidly respond
to all process changes. Sophisticated
control features include:
•
Start-up and continuous in-process
tuning
•
Continuous self-tuning without artificial upset
•
Proven maximum suppression of
overshoot
2
During Start-Up the SMART self-tuning
function calculates the control parameters to optimize the rise to setpoint.
Measure
Set Point
During Process SMART updates the
control parameters as needed to
respond to setpoint changes or a log
change.
Start Up
Process
Time
Chromalox® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563
1603E Temperature Controller
TIMER FUNCTIONS
Four timer functions are provided in the new version of the 1601E/1603E. The timer selects between working and
standby SP1 and SP2 setpoints or selects between SP and control power off.
Timer - Mode 1
"Energy saving" Mode
Functional overview:
When the machine is not used for a predefined time, the
instrument automatically switches to a standby temperature
setting.
Typical applications: Glue and laminating machines
Advantages:
1) Energy saving
2) Waste reduction
3) Extended maintainence interval
Timer - Mode 2
"Cooking" mode
Typical applications: Ovens, Bakeries, Thermostatic baths,
Incubators
NOTE: When timer is running the lower display
indicates time remaining. The input is a momentary contact
closure from a pushbutton, PLC or other device.
Variants:
• "Guaranteed soak" timer operates when process
is within defined temperature limits
• "Output power off" function instead of
maintenance temperature
Chromalox® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563
3
1603E Temperature Controller
Timer - Mode 3
Similar to "Cooking" mode but with indication for "End of
cycle". Output two turns on after the process times out.
Typical applications:
Laboratory apparatus:
• Stirrer with hot plate
• Thermostatic baths
• Ultrasonic cleaning baths- Incubators
NOTE: a special version with internal audible alarm
is available
Variants:
• "Guaranteed soak", timer operates when process
is within defined temperature limits
• Maintenance temperature instead of "output
power off" function
Timer - Mode 4
"Paint" mode.
Typical applications: - Paint drying ovens
Functional overview:
The timer starts when the set point 2 is selected. If the guaranteed soak function is selected, the timer starts when SP 2 is
reached.
OP2 may be used to control air recirculation during the drying
preiod as well as indicating the dryer is operating. OP2 is
energized during th timing function.
NOTE: During the dry phase the lower display shows the
remaining time.
Variants:
• "Guaranteed soak", timer operates when process is within
defined temperature limits
• "Output power off" function instead of "painting" temperature.
4
Chromalox® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563
1603E Temperature Controller
CONFIGURATION PORT & KIT
1
4
2
3
5
The 1603E can be connected to the remote Configuration Kit, CNFG-10000. This method of configuration is
ideal for OEM’s for quick setup and for resellers to easily program a controller for the specific needs of a
customer.
Setup is simple:
1. Remove the 1603E from the shipping box or from the case.
2. Snap the push pin connector into the side of the 1603E.
3. Connect the 9 pin connector to the PC’s RS232 port.
4. Connect the power Supply.
5. Download the Setup.
The controller doesn’t need power. WIRING is Not required. The configuration software can download all
the parameter. Special setups can be saved for future downloads.
The Configuration Kit CNFG-10000 consists of the following:
• Configuration Software Windows Based CDROM
• Hardware Connection Assembly
• Power Supply with Standard Wall Plug
The Hardware Connection Assembly has a 9 Pin RS232 connector for hook up to a PC COM Port, a specially
designed connector for connection to the 1603E Configuration Port and a connection for the power supply.
Chromalox® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563
5
1603E Temperature Controller
GENERAL SPECIFICATIONS
Front protection:
Installation:
Rear terminal block:
Dimensions:
Weight:
Power supply:
Power consumption:
Insulating voltage:
Display updating time:
Sampling time:
Resolution:
Accuracy:
Common mode rejection ratio:
Normal mode rejection ratio:
Electromagnetic compatibility:
and safety requirements
Temperature drift:
Cold junction compensation error:
Temperature:
Storage temperature:
Humidity:
Timer:
IP 65 and NEMA 4X for indoor locations (when panel gasket is installed)
Panel mounting by means of mounting bracket. Instrument removable from case.
10 screw terminals (screw M3, for cables from f 0.25 to f 2.5 mm2 or from AWG
22 to AWG 14) with connection diagrams and safety rear cover.
1.9” (48mm) x 1.9” (48mm) x 4.13” (105mm) (DIN 43700)
0.55 lbs. (250g) max
-100V to 240V AC 50/60Hz (-15% to + 10% of the nominal value)
-24V AC/DC ( +10% of the nominal value)
6 VA max
2300 V RMS according to EN 61010-1
500 ms
500 ms
30000 counts
+
_ 0.3% f.s.v. +
_ 1 digit @ 25˚C ambient
120 dB at 50/60Hz
60 dB at 50/60Hz
CE directives 89/336/EEC, EN-50081-2 and EN-50082-2 directives 73/23/EEC and
93/68/EEC EN61010-1
< 400 ppm/˚C for RTD or TC type T
0.1˚C/˚C change in ambient
from 0 to 50˚C
from -20 to +85˚C
from 20% to 85% RH, non condensing
10 seconds to 90 minutes
3.0
(75)
DIMENSIONS
Dimensions in inches (mm in parenthesis)
2.4
(60)
1.77
(45)
1.77
(45)
Chromalox
4.13
(105)
1.9
(48)
O 1
U
T 2
˚C
˚F
SMT
NC
FU
T
SM
1603E
1.9
(48)
6
Chromalox® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563
1603E Temperature Controller
INPUT SPECIFICATIONS
Thermocouples
Burn out:
Cold junction:
Cold junction compensation error:
RTD
Type:
Line resistance:
Engineering unit:
Burn out:
STANDARD RANGES TABLE:
upscale on open input circuit detection (wires or sensor)
automatic compensation from 0 and 50 ˚C ambient
0.1 ˚C/˚C change in ambient
TC
˚C
1603E
L
0 / 900
J
0 / 999
K
0 / 999
N
0 / 999
T
0 / 400
˚F
1603E
0 / 999
0 / 999
0 / 999
0 / 999
0 / 752
100 Ω RTD, 3 wire
automatic compensation up to 20 Ω/wire with:
_ 0.1% of the input span for range - 19.9 a 99.9 ˚C
- error < +
- not measurable error for the other ranges
programmable ˚C or ˚F
detection of the sensor and of one or more wires open circuit. It shows the short circuit
whenever the sensor resistance is lower than 15 Ω.
RTD type
˚C
˚F
1603E
1603E
PT 100
-199 / 800
-199 / 999
3 wire
-19.9 / 99.9
——
LOGIC INPUT
Type:
Sampling Time:
Contact rating:
Non Isolated
external dry contact
300 ms
8mA, 8 Vdc
CONTROL ACTION
Algorithm:
Types:
Output types:
Output action:
Proportional band:
Hysteresis (dead band):
Integral time:
Derivative time:
Integral preload:
Heating cycle time:
Cooling cycle time:
Relative cooling gain:
Overlap/dead band:
PID + SMART
one control output (heating); two control outputs (heating and cooling)
relay or SSR
time proportional or on/off
from 1.0% (heating) or 1.5% (heating and cooling) to 100% of the input span
(in On/Off control): from 0.1% to 10.0% of the input span
from 1 second to 20 minutes
from 0 to 10 minutes
- one control output, from 0 to 100% of the output range
- two control outputs, from -100% to 100% of the output range
from 1 to 200 seconds
from 1 to 200 seconds
from 0.20 to 1.00
from - 20% to 50% of PB
OUTPUT 1 AND 2
Output 1 - Relay
Output 1 - SSR Drive
Output 2 & 3 - Relay
Relay:
Type:
Relay:
SPDT 3A @ 250VAC on resistive load
nonisolated, 14VDC @ 20mA max. 24VDC @ 1mA
SPST 2A @ 250VAC on resistive load
ALARM
Action:
Alarm function:
Reset:
Inhibit:
Hysteresis:
direct or reverse (normally de-energized or normally energized)
field selectable; Process - High or Low, input range, Band Alarm - Inside or Outside,
0-500 units, Deviation Alarm - High or Low, -199 to 500 units
Automatic or Manual, Non-Latching or Latching
Enable or Disable, Inhibits on Power Up and Set Point changes
0.1 to 10.0% of input span
Chromalox® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563
7
1603E Temperature Controller
ORDERING INFORMATION
Model 1/16 DIN Temperature Controller
1603E 1/16 DIN Temperature Controller
Code
Output 1 - Heat or Cool
1
6
Relay SPDT, 3A, 250Vac, resistive load
SSR drive, 14Vdc at 20mA
Code
0
1
Output 2 - Cool or Alarm
None
Relay SPST, 2A, 250Vac, resistive load
Code
0
1
2
Options
None
Alarm 2 relay, SPST, 2A, 250Vac, restrictive
Logic input for timer function or for switching SP1/SP2
Code
Power Supply
3
5
100 - 240Vac
24 Vac or Vdc
Code
1603E - 1
1
0
3
0
Add to complete part number
0
Typical Model Number
In Stock
Part Number
PCN
1603E-11030
1603E-61030
1603E-11050
1603E-61050
1603E-11130
1603E-61130
1603E-11230
1603E-61230
317577
317585
317593
317606
305947
305955
305963
305971
Accessories
Part Number
PCN
Description
CNFG-10000
0149-01305
317614
314448
Remote Configuration Kit
Snubber
PDS 1603E
November 2003
8
Chromalox® • 1382 Heil Quaker Boulevard • LaVergne, Tennessee 37086 • Telephone: 888-996-9258 • Fax: 615-793-3563
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement