Miller Maxstar STH User manual

Miller Maxstar STH User manual
Maxstar 150 STH
Issued February 2008 • Index No. DC/27.2
®
Quick
Specs
TIG/Stick Welding
Power Source
Amperage Range
Light Industrial Applications
Processes
Process Pipe
Dairy Industry
Food/Beverage Industry
Restaurant/Kitchen Repair
Experimental Aircraft
Shipboard Installation/Repair
Maintenance Repair
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
Input Power
Max. Open-Circuit Voltage
1-Phase Power
Weight
The Power of Blue .
®
Improved!
New Case and
MVP Plugs!
Thermal overload protection with
indicator light helps prevent
machine damage if the duty cycle is
exceeded or airflow is blocked.
Single amperage range allows
operator to accurately set amperage
on both 115 or 230 V primary power.
Inverter-based, DC power source has
a simple-to-use operator interface
providing only the necessary
controls in a compact machine.
Miller’s exclusive
multi-voltage
plug (MVP™) allows
connection to 115
or 230 V receptacles
without tools —
choose the plug that fits the receptacle
and connect it to the power cord.
Adaptive Hot Start™ for Stick arc
starts automatically increases the
output amperage at the start of a
weld should the start require it.
Prevents the electrode from
sticking and creating an inclusion.
Portable in the shop or at the job
site — at 13.7 lb the shoulder strap
allows the end user to easily move
from location to location.
HF start for non-contact arc starting
that eliminates tungsten or material
contamination.
Selectable trigger configuration allows
the operator to choose standard or 2T
trigger method to meet the application.
Lift-Arc™ start provides TIG arc starting
without the use of high frequency.
TIG/Stick Package (#907 136-01-7) comes complete with:
Maxstar 150 STH
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ provides protection in transport and storage
Remote fingertip control
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap
Built-in gas solenoid eliminates the
need for bulky torch with a gas valve.
Full function remote control for
precise amperage control for critical
welds on thin materials (6-pin fingertip
or foot control available.)
90
13.7 lb (6.2 kg)
Auto-Line™ provides state-of-the-art
flexibility to the end user. The AutoLine circuitry automatically connects
to 115–230 VAC, single-phase power
without removing the covers to relink
the power source. No longer is there a
concern if you have the correct
machine for the shop or job site.
Built-in pulsing capabilities allow the
operator to select from four fixed pulse
frequencies to satisfy the application.
115 VAC: 5 – 150 A (DC TIG)
20 – 100 A (DC Stick)
230 VAC: 5 – 150 A (DC TIG)
20 – 150 A (DC Stick)
Low OCV Stick is a simple design
that reduces the open-circuit
voltage to 12–16 volts when the
welding power source is not in use.
This circuit design is now built into
the Maxstar 150 STH eliminating the
need for add-on voltage reducers.
Best in class Stick arc characteristics for those demanding jobs.
Power Factor Corrected (PFC) for
optimum performance especially
on 115 V — reduces nuisance
breaker tripping.
Fan-On-Demand™ power source
cooling system operates only when
needed, reducing noise, energy use
and the amount of contaminants
pulled through the machine.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
(Subject to change without notice.)
Input Power
Welding
Amperage
Range
Rated Welding Output
Amps Input at
Rated Output, 50/60 Hz
KVA at
Duty Cycle
KW
Max. OpenCircuit Voltage
115 VAC Stick 15 A
20 –70 A
70 A at 22.8 VDC, 100% Duty Cycle
17.4
2.0
1.9
90, 12 –16 V*
115 VAC TIG 15 A
5–100 A
100 A at 14.0 VDC, 100% Duty Cycle
18.4
2.1
2.1
90, 12 –16 V*
115 VAC Stick 20 A
20–100 A
70 A at 22.8 VDC, 100% Duty Cycle
17.4
2.0
1.9
90, 12 –16 V*
100 A at 24.0 VDC, 35% Duty Cycle
26.4
3.0
3.0
100 A at 14.0 VDC, 100% Duty Cycle
18.4
2.1
2.1
150 A at 16.0 VDC, 30% Duty Cycle
28.0
3.4
3.1
100 A at 24.0 VDC, 100% Duty Cycle
13.1
3.0
2.8
150 A at 26.0 VDC, 30% Duty Cycle
21.6
4.9
4.7
100 A at 14.0 VDC, 100% Duty Cycle
8.3
2.0
1.9
150 A at 16.0 VDC, 30% Duty Cycle
14.2
3.2
3.1
115 VAC TIG 20 A
230 VAC Stick
230 VAC TIG
5–150 A
20–150 A
5–150 A
90, 12 –16 V*
Dimensions
Weight
H: 9 in
(229 mm)
W: 5-1/2 in
(140 mm)
D: 13-1/4 in
(337 mm)
13.7 lb
(6.2 kg)
90, 12 –16 V*
90, 12 –16 V*
*Sense voltage for Stick and Lift-Arc TIG.
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
Control Panel
8
1
2
3
9
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
4
5
6
TIG HF Impulse Selector Light
Pulsed TIG Selector Light
Amperage Adjustment Control
TIG Selector Light
Stick Selector Light
Process Selector Touch Pad
Positive Weld Output Receptacle
Ready Light
Overtemperature Light
Negative Weld Output Receptacle
with Flow Thru
10
7
Performance Data
VOLT/AMP CURVES
DUTY CYCLE CHART
100
80
200
Stick (230 V)
TIG (115 V 20 A & 230 V)
230 V TIG/Stick Max
150
VOLTS
OUTPUT AMPERES
250
Stick (115 V 20 A)
100
60
115 V TIG/Stick Max
40
TIG Min
20
50
TIG/Stick (115 V 15 A)
Stick Min
0
10
20
40
% DUTY CYCLE
2
60
80
100
0
0
50
100
AMPS
150
200
Maxstar® 150 STH Packages
Packages
Standard Package #907 136
Package includes:
Maxstar 150 STH
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
International flow-thru adapter
Shoulder strap
TIG/Stick Package #907 136-01-7
Package includes:
Maxstar 150 STH
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
X-CASE™ — provides protection in transport and storage
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit
Shoulder strap
Maxstar Travel Paks™
Travel Pak™ with Remote Control and Accessories #907 136-01-6
Package includes:
Maxstar 150 STH
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and stick electrode box
Shoulder strap
Travel Pak™ with Remote Control, Accessories and Hand Tools #907 136-01-5
Package includes:
Maxstar 150 STH
Remote fingertip control (#195 184)
10 ft (3 m) MVP™ power cord
MVP™ plugs 5-15P (115 V, 15 A) and 6-50P (230 V, 50 A)
Softside travel case with wheels, telescoping handle and carrying straps
Weldcraft® WP1712RD125 TIG torch with adapter
13 ft (4 m) Stick electrode holder with 25 mm Dinse connector
10 ft (3 m) work clamp with 25 mm Dinse connector
Smith® regulator with gas hose
AK-2C accessory kit and stick electrode box
Shoulder strap
Kline 9-in side cutter, Nicholson 10-in half-round file, and Weiler SS brushes
Mini MagLite flashlight, and 1-in diameter inspection mirror
3
Genuine Miller Accessories
X-CASE™ #300 184
Sturdy case provides
ultimate protection for
transport and storage.
Also features
convenient top carrying handle and side
recessed hand grips. Store the Maxstar 150,
accessories and gear in this generous case
to be ready to go at any time. Dimensions:
13 in H x 10-1/2 in W x 30-5/8 in D
(330 x 267 x 778 mm).
Travel Pak™ Case
#300 249
If you are already using
the Maxstar 150 and
want the portability and
convenience to take
everything you need — purchase the bag
and customize with your own tools.
Female
Receptacle
Adapter Cord, Full KVA #300 158 Field
NEMA 14-50P to NEMA 6-50R. Adapts
engine drive 120/240 V plug to Maxstar
240 V plug.
Remote Controls
TIG (GTAW) Torch Packages
RCCS-6M (6-pin plug)
#195 184 13.25 ft (4 m) cord
#195 503 26.5 ft (8 m) cord
North/south rotary-motion fingertip
current/contactor control fastens to TIG
torch using two Velcro straps. Great for
applications that require a finer amperage
control. Includes cord and plug.
®
RFCS-6M (6-pin plug)
#195 183 13.25 ft (4 m) cord
#195 504 20 ft (6 m) cord
Foot pedal current/contactor
control. Includes cord and plug.
The Weldcraft line
of TIG torches
complements the most popular TIG power
source line available today. The Weldcraft
torch line includes both air-cooled and
water-cooled models. Available with genuine
Weldcraft parts.
Air-Cooled Torches
#WP1712RDI25 150 A, 12 ft (3.7 m)
air-cooled torch with flow-thru adapter
#WP1725RDI25 150 A, 25 ft (7.6 m)
air-cooled torch with flow-thru adapter
MVP™ Adapter Plugs
Order from Miller Service Parts.
#219 258 For Power Cable 6-50P
(230 V/50 A). Included with machine.
RMS-6M (6-pin plug) #195 269
Momentary-contact switch for contactor
control. Rubber-covered pushbutton
dome switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and plug.
#219 261 For Power Cable 5-15P
(115 V/15 A). Included with machine.
#219 259 For Power Cable 5-20P
(115 V/20 A). Optional.
Ordering Information
Power Source and Options
Stock No.
Description
Maxstar® 150 STH Standard Package
Maxstar® 150 STH TIG/Stick Package
with Remote Fingertip Control
Maxstar® 150 STH Travel Pak™
#907 136
#907 136-01-7
Maxstar 150 STH with electrode holder, work clamp, and MVP cord and plugs
Includes #907 136 PLUS X-CASE™, TIG torch, gas regulator with hose,
AK-2C accessory kit, and remote fingertip control
Includes #907 136 PLUS Travel Pak™ case, TIG torch, gas regulator with hose,
AK-2C accessory kit, and remote fingertip control
Includes #907 136-01-6 PLUS side cutter, file, brushes, and flashlight
#907 136-01-6
#907 136-01-5
Accessories
X-CASE™ (only)
Travel Pak™ Case (only)
RCCS-6M
RMS-6M
RFCS-6M
Weldcraft TIG Torch
International-Style Flow Thru Adapter
Adapter Cord, Full KVA
MVP™ Adapter Plugs
#300 184
#300 249
#195 184
#195 503
#195 269
#195 183
#195 504
#195 234
#300 158
Date:
Carrying case for Maxstar 150 STL
Softside travel case with wheels, telescoping handle and carrying straps
13.25 ft (4 m) remote fingertip control
26.5 ft (8 m), remote fingertip control
26.5 ft (8 m) remote on/off control
13.25 ft (4 m) remote foot control
20 ft (6 m) remote foot control
See Accessories section above
25 mm adapter for TIG torch connection
Adapts engine drive 120/240 V plug to Maxstar 240 V plug
See Accessories section above
Total Quoted Price:
Distributed by:
Litho in USA
Qty.
Price
Maxstar 200 Series
Issued Jan. 2009 • Index No. DC/32.0
®
Quick
Specs
TIG/Stick Welding
Power Source
Industrial Applications
Processes
Input Power
Precision Fabrication
Petro/Chemical
Aerospace
Food/Beverage Industry
Dairy
Shipboard
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
Air Carbon Arc (CAC-A)
5/32 in maximum
Amperage Range
Rated Output
Weight
115 – 460 V, 3- or 1-Phase Power
1 – 200 A
200 A at 28 V, 20% Duty Cycle
37 lb (16.8 kg)
The Power of Blue .
Models:
Allows for any
input voltage
hookup (115–460 V) with no manual
linking, providing convenience in any job
setting. Ideal solution for dirty or
unreliable power.
Maxstar® 200 SD
Maxstar® 200 DX (Advanced features, see pg. 3)
Maxstar® 200 LX (Automation connection
and features)
NEW! Maxstar® 200 DX TIGRunner®
(Advanced features, water cooler and cart)
NEW! Maxstar® 200 DX Foot Pedal or
Fingertip Complete (Complete Advanced Water
Cooled System)
®
Maxstar 200 DX
Fingertip Complete
Package
Fan-On-Demand™ power source cooling
system operates only when needed,
reducing noise, energy use and the
amount of contaminates pulled
Maxstar 200 SD
through the machine.
See pg. 5 for complete list of included items.
NEW! Complete Package —
One stock number provides all the
necessary items required for a
water-cooled TIG welding system.
See pg. 5 for packages.
Lift-Arc™ starting provides x-ray clean
welds in AC or DC arc starting without
the use of high frequency.
NEW! Blue Lightning™ —
High Frequency Arc Starter for
non-contact arc initiation.
More consistent arc starts compared to
traditional HF arc starters.
Greater reliability and no maintenance on
solid state components. Preset parameters
for tungsten sizes from .020 – 1/8 inch
provide optimized starting for applications
from thick to micro thin material. For
unique applications, custom settings are
programmable.
DC TIG Features
Stick Features (DC)
Exceptionally smooth and precise arc
for welding exotic materials.
Tailored arc control (DIG) allows the arc
characteristic to be changed for specific
applications and electrodes. Smooth running
7018 or stiffer, more penetrating 6010.
Hot Start™ adaptive control provides positive
arc starts without sticking.
Power source is warranted for 3 years, parts and labor.
Original main power rectifier parts are warranted for 5 years.
Water cooler is warranted for 1 year, parts and labor.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
Welding
Mode
Welding
Amperage
Range
TIG
(GTAW)
DC 1–140 A
(120 VAC)
(Subject to change without notice.)
Max.
OpenCircuit
Voltage
Input
Power
Rated
Output
Amps Input at Rated Load Output, 50/60 Hz,
115 V 200 V 230 V 400 V 440 V 460 V KVA
75 VDC
3-Phase
175 A at 17 V,
60% Duty Cycle
—
—
12.1 10.5 6.0
5.3
5.2
4.2
4.0
0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
1-Phase
175 A at 17 V,
60% Duty Cycle
—
—
19.9 17.4 —
0.25* 0.23* —
150 A at 16 V,
70% Duty Cycle
29.7 —
0.42* —
—
—
125 A at 15 V,
100% Duty Cycle
23.0 —
0.42* —
—
—
3-Phase
150 A at 26 V,
60% Duty Cycle
—
—
14.7 13.1 7.4
6.6
6.4
5.2
5.0
0.16* 0.16* 0.24* 0.24* 0.25* 0.06* 0.03*
1-Phase
150 A at 26 V,
60% Duty Cycle
—
—
24.9 21.7 —
0.25* 0.23* —
125 A at 25 V,
50% Duty Cycle
34.1 —
0.42* —
—
—
90 A at 24 V,
100% Duty Cycle
25.0 —
0.42* —
—
—
9 –14 VDC**
DC 1–200 A
(200–460 VAC)
Stick
(SMAW)
DC 1–90 A
(120 VAC)
75 VDC
DC 1–200 A
(200–460 VAC)
—
—
—
—
4.0
4.0
0.05* 0.02*
—
—
—
—
—
—
3.4
3.4
0.05* 0.03*
—
—
—
—
—
—
2.6
2.6
0.05* 0.03*
—
—
—
—
5.0
5.0
0.05* 0.02*
—
—
—
—
—
—
4.0
3.8
0.05* 0.03*
—
—
—
—
—
—
4.0
3.8
0.05* 0.03*
*Indicates idle draw. **Sense voltage for Stick and Lift-Arc TIG.
CSA approval.
All CE models conform to the applicable parts of the IEC 60974 series of standards.
Performance Data
DUTY CYCLE
110–120 V INPUT VOLTAGE
%
10 – 40%
70%
100%
2
TIG
150 A
150 A
125 A
STICK
125 A
110 A
90 A
200–460 V INPUT VOLTAGE
%
10 – 30%
40%
60%
100%
TIG
200 A
200 A
175 A
150 A
KW
STICK
200 A
175 A
150 A
125 A
Dimensions
Net Weight
H: 13-1/2 in
(343 mm)
W:7-1/2 in
(191 mm)
D: 17-1/2 in
(445 mm)
37 lb
(16.8 kg)
with
with
TIGRunner®
TIGRunner®
H: 46-1/4 in
129 lb
(1,175 mm) (58.5 kg)
W: 23-1/2 in
(597 mm)
D: 22-1/4 in
(565 mm)
Control Panel
Maxstar 200 SD
Maxstar 200 DX/LX
5
1
2
5
1
2
6
3
4
7
6
3
7
8
9
4
Control Panel Parameter Values
1. Ammeter Display
2. Voltmeter Display
3. Process/
TIG: HF Impulse, Lift Arc
Arc Starting
STICK: Adaptive Hot Start
4. Output Control
Standard Remote,
2T Trigger Hold,
Output ON
5. Encoder Control
6. Amperage Control
7. Adjust Postflow 0.0 – 50 Seconds
DIG
0 – 100%
Advanced features on the Maxstar LX and DX:
8. Sequencer Control
Initial Amps
1–200 A
Initial Slope
0.0 – 25.0 Seconds
Final Slope
0.0– 25.0 Seconds
Final Amps
1–200 A
9. Pulser Control
Pulses per Second DC: 0.1– 500 PPS
Peak Time
5 – 95%
Background Amps 5 – 95%
Additional Setup Parameter Values
Preprogrammed Starts
.040 – 1/8 in Tungsten
Programmable Starts
Amperage
5 – 200 A
Time
1– 200 Milliseconds
Ramp Time
0– 250 Milliseconds
Minimum Amperage 1– 20 A
Additional Triggers 3T, 4T, Mini Logic,
4T Momentary
Spot/Timer
0.1– 25.0 Seconds
OCV
Low OCV, Normal OCV
Stick Stuck Check On/Off
Available in Three Models:
SD — Provides the basic features that are required for most TIG or Stick welding applications.
Lockouts
Four levels
Arc Timer
0.0– 9999 Hours
and 0–59 Min
Cycle Counter
0– 999,999 Cycles
DX — When the job demands greater control the DX provides pulse on/off, pulse frequency,
peak % time, background amperage, initial amperage, initial slope time, final slope time
and final amperage control.
LX — Automation made simple. With the Automation Interface Connector, the integrator can
quickly interface to the output disable, weld start/stop, gas start/stop inputs; valid arc,
pulse lock out, and end of weld sequence outputs.
LX Additional Features:
Initial start time
Weld cycle time
Final current time
0.0 – 25.0 Seconds
0.0 – 999 Seconds
0.0 – 25.0 Seconds
10-Pin Remote Connection Features:
• Weld cycle start/stop
• Gas start/stop
• Final slope output signal
• Pulse output signal
• Valid arc output signal
3
Pulse TIG Controls
High Speed DC TIG-Pulse Controls
• PPS Pulses per second (Hz): DC = 0.1 – 500 PPS
• % ON – % Peak Time: 5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)
CONVENTIONAL PULSED TIG
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
Pulse Cycle
Typically from 1 to 10 PPS. Provides a heating and cooling effect
on the weld puddle and can reduce distortion by lowering the
average amperage. This heating and cooling effect also produces a
distinct ripple pattern in the weld bead. The relationship between
pulse frequency and travel speed determines the distance between
the ripples. Slow pulsing can also be coordinated with filler metal
addition and can increase overall control of the weld puddle.
4
HIGH SPEED PULSED TIG
Pulse Cycle
In excess of 40 PPS, Pulsed TIG becomes more audible than visible —
causing increased puddle agitation for a better as-welded microstructure.
Pulsing the weld current at high speeds — between a high Peak and a
low Background amperage — can also constrict and focus the arc.
This results in maximum arc stability, increased penetration and
increased travel speeds (Common Range: 100 – 500 PPS).
Packages
Maxstar 200 SD Power Source
®
Maxstar® 200 SD #903 701 (CSA)
(Auto-Line™ 120–460 VAC)
Adjustable shoulder strap, 10 ft (3 m)
primary power cord, (2) international
(Dinse 50) connectors, (1) air-cooled TIG
torch adapter (#195 378)
Note: See page 6 for recommended Contractor Torch Kit
Maxstar 200 DX and LX Power Sources
®
Maxstar® 200 DX #903 701-01-1 (CSA)
(Auto-Line™ 120–460 VAC)
Maxstar® 200 LX #903 701-01-2 (CSA)
(Auto-Line™ 120–460 VAC)
Maxstar® 200 DX #907 354 (CE ROHS)
(Auto-Line™ 120–460 VAC)
Adjustable shoulder strap, 10 ft (3 m)
primary power cord, (2) international
(Dinse 50) connectors, (1) 14-pin
receptacle with mating plug, (1) 10-pin
receptacle with mating plug
Adjustable shoulder strap, 10 ft (3 m)
primary power cord, (2) international
(Dinse 50) connectors, (1) air-cooled TIG
torch adapter (#195 378)
Note: See page 6 for recommend Contractor Torch Kit
TIGRunner Package
®
Maxstar® 200 DX TIGRunner®
#903 701-02-2 (CSA)
(Auto-Line™ 120–460 VAC)
Completely assembled.
Package includes:
Maxstar® 200 DX (#903 701-01-1)
Coolmate™ 1, 120 VAC (#300 360)
(2) international (Dinse 50) connectors
1 gallon of pre-mixed, low conductivity
Coolant (#043 810)
2-Wheel Trolley Cart (#300 480) with
the following features: easy to maneuver
single cylinder cart with cable and torch
holders. Easy to release and remove
welder from cart for even more portability.
Convenient tray for consumable storage
and filler rod holders.
Notes: TIG Torch Adapter must be ordered separately.
See page 6 for recommended 250 A Water-Cooled
Torch Kit (#300 185)
The Coolmate 1 requires a separate source for
electricity. The Maxstar 200 does not contain
auxiliary power.
Complete Packages
Maxstar 200 DX
Foot Pedal
Complete Package
Maxstar® 200 DX Foot Pedal Complete
#951 137 (CSA)
(Auto-Line™ 120–460 VAC)
Maxstar® 200 DX Fingertip Complete
#951 138 (CSA)
(Auto-Line™ 120–460 VAC)
Completely assembled.
Package includes:
Maxstar® 200 DX TIGRunner®
(#903 701-01-1)
Coolmate™ 1, 120 VAC (#300 360)
(2) international (Dinse 50) connectors
1 gallon of pre-mixed, low conductivity
Coolant (#043 810)
2-Wheel Trolley Cart (#300 480) with
the following features: easy to maneuver
single cylinder cart with cable and torch
holders. Easy to release and remove
welder from cart for even more portability.
Convenient tray for consumable storage
and filler rod holders.
Remote Foot Pedal (#194 744) or
Fingertip Control (#043 688)
250 A Water-Cooled Torch Kit and
Accessories (#300 185) See pg. 7 for
more details.
Note: The Coolmate 1 requires a separate source for
electricity. The Maxstar 200 does not contain
auxiliary power.
5
Genuine Miller Accessories
Running Gear
Coolmate™ 1
#300 360 120 VAC 60 Hz CSA
#300 360-00-1 120 VAC 60 Hz CE
#300 459 240 VAC 50/60 Hz CSA
#300 459-00-1 240 VAC 50/60 Hz CE
1-gallon water cooler designed for 200 amp
portable welders. Features include:
Fin-and-Tube heat exchanger, back-lit
power switch, external filter, polyethylene
tank and coolant level sight gauge.
2-Wheel Trolley Cart #300 480
Easy to maneuver two-wheel cart features:
single-cylinder rack, chain for cylinder,
straps (quick and easy to detach and carry
machine), cable holders, torch holder,
storage area, and filler rod storage area.
Works with Dynasty® or Maxstar® 200 and
Coolmate™ 1.
Contact you local distributor for filler material
holders.
Universal Carrying Cart and Cylinder Rack
#042 934
Holds power source, and gas cylinder up
to 56 in (142.2 cm) high measuring
6 to 9 in (15.2 to 22.8 cm) in diameter.
6
250 A Water-Cooled Torch Kit #300 185
25 ft (7.6 m) Weldcraft® WP20 torch
Torch cable cover
AK4C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
TIG Coolant
#043 810
Sold in
multiples of 4.
Pre-mixed lowconductivity
Miller coolant
contains
ethylene glycol
and deionized water to protect from freezing
and boiling -37˚ to 227˚F (-38˚ to 108˚C).
1-gallon plastic recyclable bottles.
Water-Cooled Dinse #195 377
Used to adapt WP20, WP18, and CS310 to
dinse-style connector. Order from Miller
Parts.
#195 054
kit shown.
Contractor Kits
#195 054 Foot Pedal Kit
#195 055 Fingertip Kit
RFCS-14HD foot or RCCS-14 fingertip
control, protective carrying case, 150 Amp
WP17 25 ft (7.6 m) TIG Torch with
adapter, Smith® flow gauge regulator and
12 ft (3.7 m) gas hose, AK2C Accessory
Kit (.040, 1/16, and 3/32 in cerium tungsten,
collets and cups), Stick electrode holder,
200 Amp, 15 ft (4.6 m) #4 cable, and work
clamp with 15 ft (4.6 m) #4 AWG cable.
200 Amp AirCooled Torch
#WP2612RM (12 ft)
#WP2625RM (25 ft)
Torch body gas
valve models are
available
Note: Adapter #195 379 required for WP26.
Order from Miller Parts.
Air-Cooled Torch Adapters
#195 378 WP17, WP9, WP50, WP23
#195 379 WP26
Order from Miller Parts.
TIG Welding Gloves
#227 813 Small
#227 815 Large
#227 814 Medium #227 816 X-Large
Made from soft grain goatskin. Sewn with
Kevlar® thread. Order from Miller Parts.
Genuine Miller Accessories (continued)
Tungsten
Remote Controls and Switches
Tungsten is 7 in length and available in pkgs of 10.
Order from Miller Parts.
2% Ceriated (orange) for AC/DC applications
#WC040X7 .040 in, 10– 80 A
#WC116X7 1/16 in, 70– 150 A
#WC332X7 3/32 in, 140– 250 A
#WC018X7 1/8 in, 225– 400 A
#WC532X7 5/32 in, 300– 500 A
1.5% Lanthanum (gold) for AC/DC applications
#WL040X7 .040 in, 10– 80 A
#WL116X7 1/16 in, 70– 150 A
#WL332X7 3/32 in, 140– 250 A
#WL018X7 1/8 in, 225– 400 A
#WL532X7 5/32 in, 300– 500 A
Educational Material
Gas Tungsten Arc (TIG) Welding Book
#170 555
To order, distributors can call the Miller Literature
Distribution Center at 1-920-735-4356, or
FAX 1-920-735-4011.
Ron Covell TIG Welding Basics DVD
To order go to MillerWelds.com
RCCS-14 Remote Contactor and
Current Control #043 688 14-pin plug
North/south rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Includes 26.5 ft (8 m) control cord.
RFCS-14 HD Foot Control #194 744
Maximum flexibility is accomplished with a
reconfigurable cord that can exit the front, back
or either side of the pedal. Foot pedal provides
remote current and contactor control.
Includes 20 ft (6 m) cord and 14-pin plug.
RHC-14 Hand Control #129 340
Miniature hand control for remote current
and contactor control. Dimensions: 4 x 4 x
3-1/4 in (102 x 102 x 83 mm). Includes
20 ft (6 m) cord and 14-pin plug.
RMLS-14 Switch #129 337
Momentary- and maintained-contact rocker
switch for contactor control. Push forward
for maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
RMS-14 On/Off Control #187 208
Momentary-contact switch for contactor
control. Rubber-covered pushbutton dome
switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and 14-pin plug.
Extension Cords for 14-Pin Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (23 m)
Multi-Operator Rack
4-Pack Rack (empty) #195 051
Appropriate fuses required.
Rugged enclosure provides a simple
means for protecting and transporting
multiple welding power sources for
construction, power plant turn-arounds,
and shipbuilding applications.
Light-weight and small footprint for easy
transportation. Low weight enables the
use of elevators to move the rack.
Top cover protects machines from falling
debris.
Lifting eye simplifies transportation
using crane or overhead lifting device.
Lift truck side and end fork pockets.
One main disconnect box with fused
circuit breaker switches for each machine.
Common output ground connection (for
same polarity use only).
Power Source
Rack
Capacity
Input Power to Rack
Generator kW
(Required)
Rack Fuse Size
(3 per Power Source Required)*
Maxstar 200
4
230 V @ 74 A
20 kW
30 A (#199 795)
460 V @ 36 A
20 kW
15 A (#220 514)
4-Pack Rack Running Gear #195 114
Large 5-inch diameter wheels enable the
rack to be moved over grating and
driveway gravel.
Dimensions
Net Weight
H: 59-3/8 in (1508 mm)
W: 43 in (1092 mm)
D: 34-3/8 in (873 mm)
Rack only
239 lb (108 kg)
with Power Sources
387 lb (176 kg)
*Rack comes with 25 A fuses. Order appropriate fuses for primary voltage
7
Ordering Information
Equipment and Options
Stock No.
Description
Maxstar 200 SD
#903 701
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Maxstar® 200 DX
#903 701-01-1
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Maxstar® 200 DX International
#907 354
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CE ROHS. 10 ft primary cord.
Maxstar® 200 LX
#903 701-01-2
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Maxstar® 200 DX TIGRunner®
#903 701-02-2
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Maxstar® 200 DX Foot Pedal Complete
#951 137
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Maxstar® 200 DX Fingertip Complete
#951 138
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
®
Qty.
TIG Torch Kits
Weldcraft® 250 A Water-Cooled Torch Kit
#300 185
See page 6
Contractor Kit Foot Pedal (Air-Cooled)
#195 054
See page 7
Contractor Kit Fingertip (Air-Cooled)
#195 055
See page 7
Consumables and Tungsten
Distributor: See Miller Parts Catalog
Remote Controls
RCCS-14
#043 688
North/south fingertip control
RFCS-14 HD
#194 744
Heavy-duty foot control
RHC-14
#129 340
Hand control
RMLS-14
#129 337
Momentary/maintained rocker switch
RMS-14
#187 208
Momentary rubber dome switch
Extension Cords
#122 973
#122 974
#122 975
25 ft (7.6 m)
50 ft (15.2 m)
75 ft (22.9 m)
Accessories
4-Pack Rack (empty)
#195 051
Order power source and fuses separately
4-Pack Rack Running Gear
#195 114
(4) 5-in diameter wheels and brackets
Fuses
#199 795
#220 514
230 V, 30 A Individual fuse. 12 required for 4 Pack
460 V, 15 A Individual fuse. 12 required for 4 Pack
2-Wheel Trolley Cart
#300 480
See page 6
Universal Carrying Cart and Cylinder Rack
#042 934
See page 6
Coolmate 1
#300 360
#300 360-00-1
#300 459
#300 459-00-1
120 VAC, 60 Hz, CSA. Requires coolant
120 VAC, 60 Hz, CE. Requires coolant
240 VAC, 50/60 Hz, CSA. Requires coolant
240 VAC, 50/60 Hz, CE. Requires coolant
TIG Coolant
#043 810
Sold in multiples of 4. 1-gallon plastic bottles
Gas Tungsten Arc (TIG) Welding Book
#170 555
Order at MillerWelds.com/resources/tools/
Water-Cooled Dinse
Order from Miller Parts
#195 377
Used to connect water-cooled torch to Dinse terminal machine.
For WP20, WP18 and SC310 (adapter included in Complete Package)
Air-Cooled Dinse
Order from Miller Parts
#195 378
#195 379
Used to connect WP17, WP9 and WP23 torch to Dinse terminal machine
Used to connect WP26 torch to Dinse terminal machine
Dinse Connector 50 mm (1 male)
#042 418
Used to connect weld lead to Dinse terminal machine
Dinse Connector 50 mm (1 male, 1 female)
#042 419
Used to extend weld cables
Tweco Terminal Adapter
#042 465
Male Dinse to female Tweco
Cam-Lok Terminal Adapter
#042 466
Male Dinse to female Cam-Lok
™
Order at MillerWelds.com/resources/tools/
Ron Covell TIG Welding Basics DVD
Miscellaneous
Stick Electrodes
Welding and Work Cables
Welding Gloves and Helmet
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
Dynasty 200 Series
Issued Jan. 2009 • Index No. AD/4.8
®
Quick
Specs
TIG/Stick Welding
Power Source
Industrial Applications
Processes
Input Power
Precision Fabrication
Petro/Chemical
Aerospace
Food/Beverage Industry
Dairy
Shipboard
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
Air Carbon Arc (CAC-A) 5/32 in max.
Amperage Range
115 – 460 V, 3- or 1-Phase Power
Rated Output
Weight
1 – 200 A
200 A at 28 V, 20% Duty Cycle
45 lb (20.5 kg)
The Power of Blue .
®
AC TIG Features
Allows for any
input voltage
hookup (115–460 V) with no manual linking,
providing convenience in any job setting.
Ideal solution for dirty or unreliable power.
Fan-On-Demand™ power
source cooling system
operates only when needed,
reducing noise, energy
use and the amount of
contaminants pulled through
the machine.
Dynasty 200 DX
Foot Pedal
Complete Package
Dynasty 200 SD
NEW! AC Waveforms
Advance Squarewave, fast
freezing puddle, deep
penetration and fast travel speeds.
Soft Squarewave for a soft
buttery arc with maximum
puddle control and good wetting action.
Sine wave for customers
that like a traditional arc.
Quiet with good wetting.
Triangular wave reduces the
heat input and is good on
thin aluminum. Fast travel speeds.
NEW! Complete Package —
One stock number provides
all the necessary items
required for a water-cooled
TIG welding system.
See page 6 for packages.
Lift-Arc™ starting provides x-ray clean
welds in AC or DC arc starting without
the use of high frequency.
NEW! Blue Lightning™ — High Frequency
Arc Starter for non-contact arc initiation.
More consistent arc starts compared to
traditional HF arc starters.
Greater reliability and no maintenance on
solid state components. Preset parameters
for tungsten sizes from .020 – 1/8 inch
provide optimized starting for applications
from thick to micro thin. For unique
applications, custom settings are
programmable.
Extended AC balance (30–99%)
controls the amount of oxide
cleaning (amperage time in EN)
which is essential for high quality
welds on aluminum.
AC frequency (20–250 hz) controls
the width of the arc cone and the
force of the arc.
DC TIG Features
Exceptionally smooth and precise
arc for welding exotic materials.
Models:
Dynasty® 200 SD (Standard features for Stick and TIG)
Dynasty® 200 DX (Advanced features, see page 3)
NEW! Dynasty® 200 DX TIGRunner®
(Advanced features, water cooler and cart)
NEW! Dynasty® 200 DX Foot Pedal or Fingertip Complete
(Complete Advanced Water Cooled System)
See page 6 for complete list of included items.
Stick Features (AC/DC)
Tailored arc control (DIG) allows
the arc characteristic to be changed
for specific applications and
electrodes. Smooth running 7018
or stiffer, more penetrating 6010.
Hot Start™ adaptive control provides
positive arc starts without sticking.
AC frequency control adds
additional stability when Stick
welding in AC for smoother welds.
Power source is warranted for 3 years, parts and labor.
Original main power rectifier parts are warranted for 5 years.
Water cooler is warranted for 1 year, parts and labor.
Miller Electric Mfg. Co.
International Headquarters
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
Welding
Amperage
Range
Welding
Mode
TIG
(GTAW)
AC 5–150 A
DC 1–150 A
(120 VAC)
(Subject to change without notice.)
Max.
OpenCircuit
Voltage
Input
Power
Rated
Output
Amps Input at Rated Load Output, 50/60 Hz
120 V 230 V 400 V 460 V KVA KW
80 VDC
3-Phase
200 A at 18 V,
20% Duty Cycle
—
—
13.7 8.7
6.9
5.5
5.2
0.16* 0.24* 0.25* 0.06* 0.03*
150 A at 16 V,
60% Duty Cycle
—
—
9.4
6.0
4.7
3.8
3.6
0.16* 0.24* 0.25* 0.06* 0.03*
150 A at 16 V,
60% Duty Cycle
—
—
15.8 —
0.23* —
140 A at 15.6 V,
40% Duty Cycle
31.0 —
0.42* —
—
—
—
—
3.6
3.5
0.05* 0.03*
100 A at 14 V,
100% Duty Cycle
20.7 —
0.42* —
—
—
—
—
2.3
2.3
0.05* 0.03*
200 A at 28 V,
20% Duty Cycle
—
—
20.8 13.0 10.2 8.1
7.8
0.16* 0.24* 0.25* 0.06* 0.03*
130 A at 25.2 V,
60% Duty Cycle
—
—
12.3 7.6
6.0
4.8
4.6
0.16* 0.24* 0.25* 0.06* 0.03*
130 A at 25.2 V,
60% Duty Cycle
—
—
20.0 —
0.23* —
100 A at 24 V,
60% Duty Cycle
31.3 —
0.42* —
—
—
—
—
3.6
3.6
0.05* 0.03*
90 A at 23.6 V,
100% Duty Cycle
27.6 —
0.42* —
—
—
—
—
3.2
3.2
0.05* 0.03*
12 – 16**
AC 5–200 A
DC 1–200 A
(200–460 VAC)
Stick
(SMAW)
AC 5–105 A
DC 1–105 A
(120 VAC)
1-Phase
80 VDC
3-Phase
12 – 16**
AC 5–200 A
DC 1–200 A
(200–460 VAC)
1-Phase
7.9
3.6
3.6
0.25* 0.05* 0.02*
Dimensions
Net
Weight
H: 13-1/2 in
(343 mm)
W: 7-1/2 in
(191 mm)
D: 21-1/2 in
(546 mm)
45 lb
(20.5 kg)
with
with
TIGRunner®
TIGRunner®
H: 46-1/4 in
137 lb
(1,175 mm) (62.1 kg)
W: 23-1/2 in
(597 mm)
D: 22-1/4 in
(565 mm)
10.0 4.7
4.7
0.25* 0.05* 0.03*
*While idling. **Sense voltage for Stick and Lift-Arc ™ TIG. Note: Duty cycle limitations on units with 115 V input power are due to the input power cord supplied with the unit.
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
All CE models conform to the applicable parts of the IEC 60974 series of standards.
Performance Data
DUTY CYCLE
110–120 V INPUT VOLTAGE
%
10 – 30%
40%
60%
100%
2
TIG
150 A
140 A
120 A
100 A
STICK
100 A
100 A
100 A
90 A
200–460 V INPUT VOLTAGE
%
10 – 20%
30%
40%
60%
100%
TIG
200 A
180 A
166 A
150 A
120 A
STICK
200 A
170 A
150 A
130 A
110 A
Control Panel
Dynasty 200 SD
Dynasty 200 DX
6
1
2
6
1
2
7
7
3
8
3
8
4
5
9
4
5
9
10
11
Control Panel Parameter Values
1. Voltmeter Display
Advanced features on the Dynasty DX only:
Additional Setup Parameter Values
2. Ammeter Display
10. Sequencer Control
Initial Amps
AC: 5 –200 A
DC: 1– 200 A
Initial Slope
0.0 – 25.0 Seconds
Final Slope
0.0– 25.0 Seconds
Final Amps
AC: 5 –200 A
DC: 1– 200 A
Preprogrammed Starts
.040 – 1/8 in Tungsten
3. Polarity
AC/DC
4. Process/
Arc Starting
TIG: HF Impulse, Lift Arc
STICK: Adaptive Hot Start
5. Output Control
Standard Remote,
2T Trigger Hold,
Output ON
6. Encoder Control
7. Amperage Control
8. AC Waveshape
Balance
AC Frequency
30– 99%
20– 250 Hz
11. Pulser Control
Pulses per Second DC: 0.1– 500 PPS
AC: 0.1–500 PPS
Peak Time
5 – 95%
Background Amps 5 – 95%
Programmable Starts
Amperage
AC: 5 – 200 A
DC: 1 – 200 A
Time
1– 200 Milliseconds
Ramp Time
1– 250 Milliseconds
Minimum Amperage 1– 20 A
Polarity
EP, EN
Additional Triggers 3T, 4T, Mini Logic,
4T Momentary
Waveshapes
Advance Squarewave,
Soft Squarewave, Sine
Wave, Triangular wave
Spot/Timer
0.1– 25.0 Seconds
OCV
Low OCV, Normal OCV
9. Gas/DIG Preflow 0.0 – 25.0 Seconds
Postflow
0–50 Seconds
DIG
0 – 100%
Stick Stuck Check On/Off
Lockouts
Four levels
Arc Timer
0.0– 9999 Hours
and 0–59 Min
Cycle Counter
0– 999,999 Cycles
3
TIG Upgrade Chart
Which Machine is Right for You?
Why Upgrade?
Syncrowave 200
Dynasty 200
Dynasty 200 Benefits
Maximum Thickness Capacity
1/4 in Aluminum
1/4 in Aluminum
Same material thickness capacity.
High Frequency Arc Starting
Continuous HF
UPGRADE
Start Only
Start Only limits HF interference issues.
Frequency Control
AC Output Control
Fixed at 60 Hz
UPGRADE
Variable 20–250 Hz
Higher frequencies provide better arc control
and faster travel speeds.
AC Waveforms
Soft Squarewave
UPGRADE
Advanced Squarewave
Soft Squarewave
Advanced Squarewave=Travel faster
Soft Squarewave= Maximum puddle control
Sine Wave
Triangular Wave
Sine Wave= Traditional characteristics
Triangular Wave= Reduced heat input
Weld Aluminum
with Pointed Tungsten
Waveshaping controls maintain the point. The
benefits are: reduced heat input into your part,
smaller weld beads, better starting and more
control of the arc.
UPGRADE
Portability
238 lb
UPGRADE
Manual Link
208–230 or 460– 575 V
Single-Phase
45 lb
Auto-Line™
120–460 V
Single-Phase or Three-Phase
Easier to move because of size and weight.
Auto-Line™ allows the unit to operate on any
voltage. Single- or three-phase. Even generators!
Power Draw at 150 Amps
54 A at 230 V
Single-Phase
15.8 A at 230 V
Single-Phase
Power requirement to operate is much less.
Smaller electrical service needed, smaller
breaker/fuses and power cord.
UPGRADE
Pulse TIG Controls
High Speed DC TIG-Pulse Controls
• PPS Pulses per second (Hz): DC = 0.1 – 500 PPS / AC = 0.1 – 500 PPS
• % ON – % Peak Time: 5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)
CONVENTIONAL PULSED TIG
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
Pulse Cycle
Typically from 1 to 10 PPS. Provides a heating and cooling effect
on the weld puddle and can reduce distortion by lowering the
average amperage. This heating and cooling effect also produces a
distinct ripple pattern in the weld bead. The relationship between
pulse frequency and travel speed determines the distance between
the ripples. Slow pulsing can also be coordinated with filler metal
addition and can increase overall control of the weld puddle.
4
HIGH SPEED PULSED TIG
Pulse Cycle
In excess of 40 PPS, Pulsed TIG becomes more audible than visible —
causing increased puddle agitation for a better as-welded microstructure.
Pulsing the weld current at high speeds — between a high Peak and a
low Background amperage — can also constrict and focus the arc.
This results in maximum arc stability, increased penetration and
increased travel speeds (Common Range: 100 – 500 PPS).
AC Waveshape Controls
Feature
Waveform
AC Balance Control
Effect on Bead
Controls arc cleaning action. Adjusting the
% EN of the AC wave controls the width of
the etching zone surrounding the weld.
Amperage
51 – 99% EN
% EP
Narrow bead, with no
visible cleaning
Reduces balling
action and helps
maintain point
0
Bead
% EN
Note: Set the AC Balance control for adequate arc
cleaning action at the sides and in front of the weld
puddle. AC Balance should be fine tuned according to
how heavy or thick the oxides are.
Time (1 AC Cycle)
Deep, narrow
penetration
No Visible Cleaning
Amperage
30 – 50% EN
% EP
Wider bead and
cleaning action
Bead
% EN
60 Cycles per Second
AC Frequency Control
Amperage
Increases balling
action of the electrode
0
Time (1 AC Cycle)
Controls the width of the arc cone. Increasing
the AC Frequency provides a more focused arc
with increased directional control.
Effect on Appearance
% EP
Shallow
penetration
Cleaning
Wider bead,
good penetration —
ideal for buildup work
Wider bead and
cleaning action
0
Bead
% EN
Note: Decreasing the AC Frequency softens the arc
and broadens the weld puddle for a wider weld bead.
Time (1 AC Cycle)
Amperage
120 Cycles per Second
%
EP
0
%
EP
Cleaning
Narrower bead for
fillet welds and
automated applications
Narrower bead and
cleaning action
Bead
% EN
% EN
Time (1 AC Cycle)
Cleaning
AC Waveform Selection
Select from four different AC waveforms to optimize the arc characteristic for your application. Choose from:
ADVANCED SQUAREWAVE
SOFT SQUAREWAVE
Fast transitions for
responsive and
dynamic arc.
0
(–)
0
(–)
Time (1 AC Cycle)
Time (1 AC Cycle)
SINEWAVE
TRIANGULAR WAVE
0
(–)
Time (1 AC Cycle)
(+)
Amps
Square transitions
eliminate the need for
continuous HF, while
the sinewave peaks
soften the arc.
(+)
Amps
All the benefits of
advanced square,
fine tuned to provide
a smooth, soft arc
with maximum
puddle control and
good wetting action.
(+)
Amps
Amps
(+)
0
(–)
Time (1 AC Cycle)
Unconventional wave
provides the punch of
the peak amperage,
while reducing overall
heat input. Quick puddle
formation reduces weld
time — limiting heat
input and reducing weld
distortion, especially
on thin materials.
5
Packages and Torch Kits
Dynasty 200 SD Power Source
®
Dynasty® 200 SD #907 099 (CSA)
(Auto-Line™ 120–460 VAC)
Adjustable shoulder strap, 10 ft (3 m)
primary power cord, (2) international
(Dinse 50) connectors, (1) air-cooled TIG
torch adapter (#195 378)
Note: See page 7 for recommend Contractor Torch Kit
Dynasty 200 DX Power Sources
®
Dynasty® 200 DX #907 099-01-1 (CSA)
(Auto-Line™ 120–460 VAC)
Dynasty® 200 DX #907 356 (CE ROHS)
(Auto-Line™ 120–460 VAC)
Adjustable shoulder strap, 10 ft (3 m)
primary power cord, (2) international
(Dinse 50) connectors, (1) air-cooled TIG
torch adapter (#195 378)
Note: See page 7 for recommend Contractor Torch Kit
TIGRunner Package
®
Dynasty 200 DX TIGRunner®
#907 099-02-1 (CSA)
(Auto-Line™ 120–460 VAC)
Completely assembled.
Package includes:
Dynasty® 200 DX (#907 099-01-1)
Coolmate™ 1, 120 VAC (#300 360)
(2) international (Dinse 50) connectors
1 gallon of pre-mixed, low conductivity
Coolant (#043 810)
2-Wheel Trolley Cart (#300 480) with
the following features: easy to maneuver
single cylinder cart with cable and torch
holders. Easy to release and remove
welder from cart for even more portability.
Convenient tray for consumable storage
and filler rod holders.
Notes: TIG Torch Adapter must be ordered
separately. See page 7 for recommended 250 A
Water-Cooled Torch Kit (#300 185)
The Coolmate 1 requires a separate source for
electricity. The Dynasty 200 does not contain
auxiliary power.
Complete Packages
Dynasty 200 DX Foot Pedal Complete
#951 139 (CSA)
(Auto-Line™ 120–460 VAC)
Dynasty 200 DX
Fingertip Complete
Package
Dynasty 200 DX Fingertip Complete
#951 140 (CSA)
(Auto-Line™ 120–460 VAC)
Completely assembled.
Package includes:
Dynasty® 200 DX (#907 099-01-1)
Coolmate™ 1, 120 VAC (#300 360)
(2) international (Dinse 50) connectors
1 gallon of pre-mixed, low conductivity
Coolant (#043 810)
6
2-Wheel Trolley Cart (#300 480) with
the following features: easy to maneuver
single cylinder cart with cable and torch
holders. Easy to release and remove
welder from cart for even more portability.
Convenient tray for consumable storage
and filler rod holders.
Remote Foot Pedal (#194 744) or
Fingertip Control (#043 688)
250 A Water-Cooled Torch Kit and
Accessories (#300 185) See pg. 7 for more
details.
Note: The Coolmate 1 requires a separate source for
electricity. The Dynasty 200 does not contain
auxiliary power.
Genuine Miller Accessories
2-Wheel Trolley Cart
#300 480
Easy to maneuver
two-wheel cart features:
single-cylinder rack,
chain for cylinder,
straps (quick and easy
to detach and carry
machine), cable holders,
torch holder, storage
area, and filler rod
storage area. Works with Dynasty® or
Maxstar® 200 and Coolmate™ 1.
TIG Coolant #043 810
Sold in multiples of 4.
Pre-mixed low-conductivity
Miller coolant contains
ethylene glycol and
deionized water to protect
from freezing and boiling -37˚ to 227˚F (-38˚
to 108˚C). 1-gallon plastic recyclable bottles.
Water-Cooled Dinse
#195 377
Used to adapt WP20,
WP18, and CS310 to
dinse-style connector. Order from Miller Parts.
Contact you local distributor for filler material holders.
Universal Carrying
Cart and Cylinder
Rack #042 934
Holds power source,
and gas cylinder up
to 56 in (142.2 cm)
high measuring
6 to 9 in (15.2 to 22.8 cm) in diameter.
Coolmate™ 1
#300 360
120 VAC 60 Hz CSA
#300 360-00-1
120 VAC 60 Hz CE
#300 459 240 VAC 50/60 Hz CSA
#300 459-00-1 240 VAC 50/60 Hz CE
1-gallon water cooler designed for 200 amp
portable welders. Features include: Fin-andTube heat exchanger, back-lit power
switch, external filter, polyethylene tank
and coolant level sight gauge.
#195 054
kit shown.
Tungsten is 7 in length and available in pkgs of 10.
Order from Miller Parts
2% Ceriated (orange) for AC/DC applications
#WC040X7 .040 in, 10– 80 A
#WC116X7 1/16 in, 70– 150 A
#WC332X7 3/32 in, 140– 250 A
#WC018X7 1/8 in, 225– 400 A
#WC532X7 5/32 in, 300– 500 A
1.5% Lanthanum (gold) for AC/DC applications
#WL040X7 .040 in, 10– 80 A
#WL116X7 1/16 in, 70– 150 A
#WL332X7 3/32 in, 140– 250 A
#WL018X7 1/8 in, 225– 400 A
#WL532X7 5/32 in, 300– 500 A
Remote Controls and Switches
Contractor Kits
#195 054 Foot Pedal Kit
#195 055 Fingertip Kit
RFCS-14HD foot or RCCS-14 fingertip
control, protective carrying case, 150 Amp
WP17 25 ft (7.6 m) TIG Torch with adapter,
Smith® flow gauge regulator and 12 ft
(3.7 m) gas hose, AK2C Accessory Kit
(.040, 1/16, and 3/32 in cerium tungsten,
collets and cups), Stick electrode holder,
200 Amp, 15 ft (4.6 m) #4 cable, and work
clamp with 15 ft (4.6 m) #4 AWG cable.
200 Amp Air-Cooled
Torch
Order from Miller Parts
#WP2612RM (12 ft)
#WP2625RM (25 ft)
Torch body gas valve models are available
Note: Adapter #195 379 required for WP26.
250 A Water-Cooled Torch Kit #300 185
25 ft (7.6 m) Weldcraft® WP2025RM
torch
Torch cable cover
AK4C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
Tungsten
Air-Cooled Torch
Adapters
Order from Miller Parts
#195 378 WP17,
WP9, WP50, WP23
#195 379 WP26
TIG Welding Gloves
#227 813 Small
#227 815 Large
#227 814 Medium
#227 816 X-Large
Made from soft grain goatskin. Sewn with
Kevlar® thread. Order from Miller Parts.
Gas Tungsten Arc (TIG) Welding Book
#170 555
To order, distributors can call the Miller Literature
Distribution Center at 1-920-735-4356, or
FAX 1-920-735-4011.
Ron Covell TIG Welding Basics DVD
To order go to MillerWelds.com
RCCS-14 Remote
Contactor and
Current Control #043 688 14-pin plug
North/south rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Includes 26.5 ft (8 m) control cord.
RFCS-14 HD Foot Control
#194 744
Maximum flexibility is
accomplished with a
reconfigurable cord that can
exit the front, back or either side of the pedal.
Foot pedal provides remote current and
contactor control. Includes 20 ft (6 m) cord
and 14-pin plug.
RHC-14 Hand Control #129 340
Miniature hand control for remote current
and contactor control. Dimensions: 4 x 4 x
3-1/4 in (102 x 102 x 83 mm). Includes
20 ft (6 m) cord and 14-pin plug.
RMLS-14 Switch
#129 337
Momentary- and maintained-contact rocker
switch for contactor control. Push forward
for maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
RMS-14 On/Off
Control #187 208
Momentary-contact switch for contactor
control. Rubber-covered pushbutton dome
switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and 14-pin plug.
Extension Cords for 14-Pin Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (23 m)
7
Ordering Information
Equipment and Options
Stock No.
Dynasty 200 SD
#907 099
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Dynasty® 200 DX
#907 099-01-1
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Dynasty® 200 DX International
#907 356
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CE ROHS. 10 ft primary cord
Dynasty® 200 DX TIGRunner ®
#907 099-02-1
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Dynasty 200 DX Foot Pedal Complete
#951 139
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Dynasty® 200 DX Fingertip Complete
#951 140
Auto-Line™ 120 – 460 VAC, 50/60 Hz, CSA. 10 ft primary cord
Weldcraft® 250 A Water-Cooled Torch Kit
#300 185
See page 7
Contractor Kit Foot Pedal (Air-Cooled)
#195 054
See page 7
Contractor Kit Fingertip (Air-Cooled)
#195 055
®
®
Description
Qty.
TIG Torch Kits
Consumables and Tungsten
See page 7
Distributor: See Miller Parts Catalog
Remote Controls
RCCS-14
#043 688
North/south fingertip control
RFCS-14 HD
#194 744
Heavy-duty foot control
RHC-14
#129 340
Hand control
RMLS-14
#129 337
Momentary/maintained rocker switch
RMS-14
#187 208
Momentary rubber dome switch
Extension Cords
#122 973
#122 974
#122 975
25 ft (7.6 m)
50 ft (15.2 m)
75 ft (22.9 m)
2-Wheel Trolley Cart
#300 480
See page 7
Universal Carrying Cart and Cylinder Rack
#042 934
See page 7
Coolmate™ 1
#300 360
#300 360-00-1
#300 459
#300 459-00-1
120 VAC, 60 Hz, CSA. Requires coolant
120 VAC, 60 Hz, CE. Requires coolant
240 VAC, 50/60 Hz, CSA. Requires coolant
240 VAC, 50/60 Hz, CE. Requires coolant
TIG Coolant
#043 810
Sold in multiples of 4. 1-gallon plastic bottles
Gas Tungsten Arc (TIG) Welding Book
#170 555
Order at MillerWelds.com/resources/tools
Accessories
Order at MillerWelds.com/resources/tools
Ron Covell TIG Welding Basics DVD
Water-Cooled Dinse
Order from Miller Parts
#195 377
Used to connect water-cooled torch to Dinse terminal machine.
For WP20, WP18 and SC310 (adapter included in Complete Package)
Air-Cooled Dinse
Order from Miller Parts
#195 378
#195 379
Used to connect WP17, WP9 and WP23 torch to Dinse terminal
Used to connect WP26 torch to Dinse terminal machine
Dinse Connector 50 mm (1 male)
#042 418
Used to connect weld lead to Dinse terminal machine
Dinse Connector 50 mm (1 male, 1 female)
#042 419
Used to extend weld cables
Tweco Terminal Adapter
#042 465
Male Dinse to female Tweco
Cam-Lok Terminal Adapter
#042 466
Male Dinse to female Cam-Lok
Miscellaneous
Stick Electrodes
Welding and Work Cables
Welding Gloves and Helmet
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
Dynasty 350 and 700
®
Quick
Specs
Industrial Applications
Processes
Precision Fabrication
Heavy Fabrication
Pipe and Tube Fabrication
Aerospace
Aluminum Ship Repair
Anodized Aluminum Fabrication
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
Air Carbon Arc (CAC-A)
350: 1/4 in maximum
700: 3/8 in maximum
Issued Jan. 2009 • Index No. AD/5.0
TIG/Stick Welding
Power Source
Input Power 208 – 575 V, 3- or 1-Phase
Amperage Range 350: 5 – 350 A
700: 5 – 700 A
Rated Output
350: 300 A at 32 V, 60% Duty Cycle
700: 600 A at 44 V, 60% Duty Cycle
Weight
350: 135.5 lb (61 kg)
700: 198 lb (90 kg)
The Power of Blue .
®
AC TIG Features
Independent Amplitude/Amperage
Control allows EP and EN
amperages to be set independently
to precisely control heat input to the
work and electrode.
Extended AC balance (30–99%)
controls the amount of oxide
cleaning (amperage time in EN)
which is essential for high quality
welds on aluminum.
AC frequency (20–400 hz) controls
the width of the arc cone and the
force of the arc.
Allows for any
input voltage
hookup (208–575 V) with no manual linking,
providing convenience in any job setting.
Ideal solution for dirty or unreliable power.
NEW! Meter Calibration allows meters to
be calibrated for certification.
120 V auxiliary power receptacle for
cooling system or small tools.
Wind Tunnel Technology™ protects internal
electrical components from airborne
contaminants, extending the product life.
Fan-On-Demand™ power source cooling
system operates only when needed,
reducing noise, energy use and the amount
of contaminants pulled though the machine.
TIGRunner® packages feature a
3.5 gallon (13.2 L) cooling system. The
cart is equipped with cylinder carrying
capabilities, filler rod holder, foot pedal
holder, torch and cable holders. A pullout
drawer provides additional storage for torch
consumables and tools. See page 6.
Programmable start parameters allow
independent starting conditions based
on process and memory selections
(amperage, time and polarity).
Program memory features 9 independent
program memories that maintain/save
your parameters.
High-frequency arc starter for
non-contact arc initiation.
Lift-Arc™ start provides AC or DC arc
starting without the use of high frequency
AC Waveforms
Dynasty 700
Dynasty 350
Stick Features (AC/DC)
Tailored arc control (DIG) allows the arc characteristic
to be changed for specific applications and electrodes.
Smooth running 7018 or stiffer, more penetrating 6010.
Hot Start™ adaptive control provides positive arc starts
without sticking.
AC frequency control adds additional stability when Stick
welding in AC for smoother welds.
Auto-Postflow calculates the length of
postflow time based on the amperage setting.
This eliminates the need to independently set
the postflow time for different amperages.
This feature preserves your tungsten and
Power source is warranted for 3 years, parts and labor.
prevents porosity.
Original main power rectifier parts are warranted for 5 years.
Advance Squarewave, fast
freezing puddle, deep
penetration and fast travel speeds.
Soft Squarewave for a soft
buttery arc with maximum
puddle control and good wetting action.
Sine wave for customers
that like a traditional arc.
Quiet with good wetting.
Triangular wave reduces the
heat input and is good on
thin aluminum. Fast travel speeds.
DC TIG Features
Exceptionally smooth and precise
arc for welding exotic materials.
High-Speed DC TIG Pulse Control
Pulse frequency capable of pulsing
5000 pulses per second. Pulsing
adds arc stability, reduces heat input
and warpage and can increase travel
speeds. Other parameters include
peak amperage, peak time and
background amperage.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
www.MillerWelds.com
Specifications
Model
(Subject to change without notice.)
Welding
Max.
Amperage Open-Circuit
Range
Voltage
Input
Power
Dynasty Three350
Phase
5 – 350 A
SinglePhase
5 – 350 A
Dynasty Three700
Phase
5 – 700 A
SinglePhase
5 – 700 A
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
75 VDC
10 –15 VDC*
Rated
Output
Amps Input at Rated Load Output, 50/60 Hz
208 V 230 V 400 V 460 V 575V KVA KW
250 A at 30 V,
100% Duty Cycle
29
26
15
13
10
10.3
9.9
300 A at 32 V,
60% Duty Cycle
35
32
18
16
13
12.7
12.1
180 A at 27.2 V,
100% Duty Cycle
35
32
—
15
12
7.4
6.8
225 A at 29 V,
60% Duty Cycle
47
43
—
21
17
9.8
9.1
500 A at 40 V,
100% Duty Cycle
75
68
39
34
27
27
26
600 A at 44 V,
60% Duty Cycle
97
88
51
44
35
35
34
360 A at 34 V,
100% Duty Cycle
82
74
—
37
30
17
16
450 A at 38 V,
60% Duty Cycle
115
104
—
52
42
24
22
Dimensions
Net
Weight
H: 24-3/4 in (629 mm)
W: 13-3/4 in (349 mm)
D: 22 in (559 mm)
135.5 lb
(61 kg)
with TIGRunner®
H: 45-1/8 in (1146 mm)
W: 23-1/8 in (587 mm)
D: 43-3/4 in (1111 mm)
with
TIGRunner®
308 lb
(140 kg)
H: 34-5/8 in (879 mm)
W: 13-3/4 in (349 mm)
D: 22 in (559 mm)
198 lb
(90 kg)
with TIGRunner®
H: 55-1/8 in (1400 mm)
W: 23-1/8 in (587 mm)
D: 43-3/4 in (1111 mm)
with
TIGRunner®
370 lb
(168 kg)
All CE models conform to the applicable parts of the IEC 60974 series of standards.
Certified to both the Canadian and U.S. Standards for welding equipment.
*Indicates sense-voltage for Lift-Arc TIG and Low OCV Stick.
Control Panel
11
12
10
13
9
1
f
2
3
4
5
6
7
8
Control Panel Parameter Values
1. Memory
2. Polarity
3. Process/
Arc Starting
4. Output Control
2
36 Combinations
(9 AC TIG)
(9 AC Stick)
(9 DC TIG)
(9 DC Stick)
AC/DC
TIG: HF Impulse, Lift Arc
STICK: Adaptive Hot Start
Standard Remote,
2T Trigger Hold,
Output ON
5. Pulser Control
Pulses per Second DC: 0.1– 5000 PPS
AC: 0.1–500 PPS
Peak Time
5 – 95%
Background Amps 5 – 95%
6. Sequencer Control
Initial Amps
Dynasty 350: 5 –350 A
Dynasty 700: 5– 700 A
Initial Slope
0.0 – 50.0 Seconds
Final Slope
0.0– 50.0 Seconds
Final Amps
Dynasty 350: 5 –350 A
Dynasty 700: 5– 700 A
7. Gas/DIG Preflow 0.0– 25.0 Seconds
Postflow
Auto Postflow,
Adjust 0.0–50 Seconds
DIG
0–100%
8. AC Waveshape
EN Amperage
5–350 A/5– 700 A
EP Amperage
5–350 A/5 – 700 A
Balance
30 – 99%
AC Frequency
20– 400 Hz
9. Amperage Control
10. Encoder Control
11. Ammeter Display
12. Voltmeter Display
Additional Setup Parameter Values
Programmable Starts
Amperage
5– 200 A
Time
1– 200 Milliseconds
Polarity
EP, EN
Additional Triggers 3T, 4T, Mini Logic,
4T Momentary
Waveshapes
Advance Squarewave,
Soft Squarewave, Sine
Wave, Triangular wave
Amplitude Lock EN EP Same,
EN EP Independent
Spot/Weld Timer 0.0 – 999 Seconds
OCV
Low OCV, Normal OCV
Lockouts
Four levels
Arc Timer
0.0– 9999 Hours
and 0–59 Min
Cycle Counter
0– 999,999 Cycles
Meter Calibration ±0– 20.0 Amps
±0– 20.0 Volts
Performance Data
ANNUAL POWER COST OF OPERATION
DUTY CYCLE
Maxstar 350
Maxstar 700
3-PHASE
%
AMPERAGE
0 – 30%
60%
100%
350 A
300 A
250 A
0 – 30%
60%
100%
350 A
250 A
225 A
180 A
$1,600
3-PHASE
%
AMPERAGE
1-PHASE
%
AMPERAGE
0 – 10%
30%
60%
100%
Annual power costs based on one 8 hour shift (40 hrs/wk).
Power cost of $0.08/kWh.
700 A
600 A
500 A
$1,200
D
T
D= Dynasty T= Traditional
D
$1,000
D
$800
1-PHASE
%
AMPERAGE
0 – 10%
30%
60%
100%
T
25% ARC ON= 2 HOURS/SHIFT
50% ARC ON= 4 HOURS/SHIFT
75% ARC ON= 6 HOURS/SHIFT
$1,400
D
$600
700 A
500 A
450 A
360 A
D
$400
$200
D
D
$-
50
T
T
T
T
T
100
150
200
AMPERAGE
250
300
350
TIG Upgrade Chart
Which Machine is Right for You?
Why Upgrade?
Syncrowave 350
Dynasty 350
Dynasty 350 Benefits
Maximum Thickness Capacity
1/2 in Aluminum
UPGRADE
5/8 in Aluminum
Increases aluminum thickness.
High Frequency Arc Starting
Continuous HF
UPGRADE
Start Only
Start Only limits HF interference issues.
Frequency Control
AC Output Control
Fixed at 60 Hz
UPGRADE
Variable 20–400 Hz
Higher frequencies provide better arc control
and faster travel speeds.
AC Waveforms
Soft Squarewave
UPGRADE
Advanced Squarewave
Soft Squarewave
Advanced Squarewave=Travel faster
Soft Squarewave= Maximum puddle control
Sine Wave
Triangular Wave
Sine Wave= Traditional characteristics
Triangular Wave= Reduced heat input
Weld Aluminum
with Pointed Tungsten
Waveshaping controls maintain the point. The
benefits are: reduced heat input into your part,
smaller weld beads, better starting and more
control of the arc.
UPGRADE
Portability
496 lb
Manual Links
208/230/460 V
Single-Phase
UPGRADE
135 lb
Auto-Line™
208–575 V
Single-Phase or Three-Phase
Easier to move because of size and weight.
Auto-Line™ allows the unit to operate on any
voltage. Single- or three-phase. Even generators!
Power Draw at 300 Amps
110 A at 230 V
Single-Phase
UPGRADE
32 A at 230 V
Three-Phase
Power requirement to operate is much less.
Smaller electrical service needed, smaller
breaker/fuses and power cord.
Precise Controls
Some Digital Controls UPGRADE
All Digital Controls
Accuracy and repeatability with all digital controls.
3
AC Waveshape Controls
Feature
Waveform
AC Balance Control
51 – 99% EN
Amperage
Controls arc cleaning action. Adjusting the
% EN of the AC wave controls the width of
the etching zone surrounding the weld.
Effect on Bead
% EP
Bead
% EN
Time (1 AC Cycle)
Deep, narrow
penetration
Amperage
30 – 50% EN
% EP
Increases balling
action of the electrode
No Visible Cleaning
Wider bead and
cleaning action
0
Bead
% EN
Time (1 AC Cycle)
60 Cycles per Second
AC Frequency Control
Amperage
Narrow bead, with no
visible cleaning
0
Note: Set the AC Balance control for adequate arc
cleaning action at the sides and in front of the weld
puddle. AC Balance should be fine tuned according to
how heavy or thick the oxides are.
Controls the width of the arc cone. Increasing
the AC Frequency provides a more focused arc
with increased directional control.
Reduces balling
action and helps
maintain point
Effect on Appearance
% EP
Shallow
penetration
Wider bead,
good penetration —
ideal for buildup work
Cleaning
Wider bead and
cleaning action
0
Bead
% EN
Note: Decreasing the AC Frequency softens the arc
and broadens the weld puddle for a wider weld bead.
Time (1 AC Cycle)
Amperage
120 Cycles per Second
%
EP
0
%
EP
Cleaning
Narrower bead for
fillet welds and
automated applications
Narrower bead and
cleaning action
Bead
% EN
% EN
Time (1 AC Cycle)
0
EP+
EN –
More current in
EN than EP:
Deeper penetration
and faster travel
speeds
Time
Current
Allows the EN and EP amperage values to be
set independently. Adjusts the ratio of EN to
EP amperage to precisely control heat input
to the work and the electrode. EN amperage
controls the level of penetration, while EP
amperage dramatically effects the arc cleaning
action along with the AC Balance control.
Current
Independent AC Amperage Control
Cleaning
EP+
0
EN –
Narrow bead, with no
visible cleaning
Bead
No Visible Cleaning
More current
in EP than EN:
Shallower
penetration
Wider bead and
cleaning action
Bead
Time
Cleaning
4
AC Waveshape Controls (Continued)
AC Waveform Selection
Select from four different AC waveforms to optimize the arc characteristic for your application. Choose from:
ADVANCED SQUAREWAVE
SOFT SQUAREWAVE
All the benefits of
advanced square,
fine tuned to provide
a smooth, soft arc
with maximum
puddle control and
good wetting action.
(+)
Fast transitions for
responsive and
dynamic arc.
0
(–)
Amps
Amps
(+)
0
(–)
Time (1 AC Cycle)
Time (1 AC Cycle)
SINEWAVE
0
(–)
(+)
Amps
Square transitions
eliminate the need for
continuous HF, while
the sinewave peaks
soften the arc.
(+)
Amps
TRIANGULAR WAVE
0
(–)
Time (1 AC Cycle)
Time (1 AC Cycle)
Unconventional wave
provides the punch of
the peak amperage,
while reducing overall
heat input. Quick puddle
formation reduces weld
time — limiting heat
input and reducing weld
distortion, especially
on thin materials.
Pulse TIG Controls
High Speed DC TIG-Pulse Controls
• PPS Pulses per second (Hz): DC = 0.1 – 5,000 PPS / AC = 0.1 – 500 PPS
• % ON – % Peak Time: 5 - 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)
CONVENTIONAL PULSED TIG
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
HIGH SPEED PULSED TIG
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
Pulse Cycle
Typically from 1 to 10 PPS. Provides a heating and cooling effect
on the weld puddle and can reduce distortion by lowering the
average amperage. This heating and cooling effect also produces a
distinct ripple pattern in the weld bead. The relationship between
pulse frequency and travel speed determines the distance between
the ripples. Slow pulsing can also be coordinated with filler metal
addition and can increase overall control of the weld puddle.
Pulse Cycle
In excess of 40 PPS, Pulsed TIG becomes more audible than visible —
causing increased puddle agitation for a better as-welded microstructure.
Pulsing the weld current at high speeds — between a high Peak and a
low Background amperage — can also constrict and focus the arc.
This results in maximum arc stability, increased penetration and
increased travel speeds (Common Range: 100 – 500 PPS).
The Arc-Sharpening effects of high speed pulsing are expanded to new
dimensions. The ability to pulse at 5,000 PPS further enhances arc
stability and concentration potential — which is extremely beneficial to
automation where maximum travel speeds are required.
5
Packages and Torch Kits
Dynasty Power Sources
®
Dynasty® 350 #907 204 (CSA)
(Auto-Line™ 208–575 VAC)
Dynasty® 700 #907 101 (CSA)
(Auto-Line™ 208–575 VAC)
Dynasty® 350 #907 204-02-1 (CE)
(Auto-Line™ 380–575 VAC)
Dynasty® 700 #907 101-02-1 (CE)
(Auto-Line™ 380–575 VAC)
8 ft (2.4 m) primary cord, (2) international
(Dinse 50) connectors, and CD-ROM Setup
and Simulator.
(2) thread lock weld cable connectors
(#225 029), (1) water-cooled thread lock
torch adapter (#225 028) for #18 or #20
torches, and CD-ROM Setup and Simulator.
Note: TIG torch adapter must be ordered separately.
Note: Primary cord and TIG torch must be ordered
separately.
TIGRunner Packages
®
Dynasty 350 TIGRunner®
#907 204-01-1 (CSA)
Dynasty 700 TIGRunner®
#907 101-01-1 (CSA)
Completely assembled.
Package includes:
Dynasty® 350 (#907 204)
RFCS-14 HD foot control
Coolmate™ 3.5 Coolant System
Cart with the following features:
single cylinder rack, foot pedal holder,
(3) cable/torch holders, (2) TIG electrode
filler holders and a convenient drawer
for tungsten and consumable storage
Completely assembled.
Package includes:
Dynasty® 700 (#907 101)
RFCS-14 HD foot control
Coolmate™ 3.5 Coolant System
Cart with the following features:
single cylinder rack, foot pedal holder,
(3) cable/torch holders, (2) TIG electrode
filler holders and a convenient drawer
for tungsten and consumable storage
Note: Torch package and coolant must be ordered
separately.
Note: Torch package and coolant must be ordered
separately.
Complete Packages
Dynasty 350 Complete
#951 074 (CSA)
Dynasty 700 Complete
#951 075 (CSA)
Completely assembled.
Completely assembled.
Package includes:
Dynasty® 700 TIGRunner (#907 101-01-1)
25 ft (7.6 m) Weldcraft WP18SC
water-cooled torch
Torch cable cover
AK18C Torch Accessory Kit includes
shielding cups, collets, collet bodies and
2% cerium tungsten electrodes (3/32,
1/8 and 5/32 in)
Smith regulator/flowmeter H1954D-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled thread lock torch adapter
12 ft (3.7 m) 4/0 weld lead with clamp
(work or ground lead)
4 gallons of pre-mixed low-conductivity
coolant (#043 810)
Package includes:
Dynasty® TIGRunner® (#907 204-01-1)
25 ft (7.6 m) Weldcraft CS310
water-cooled torch
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies,
and 2% cerium tungsten electrodes
(1/16, 3/32, and 1/8 in)
Smith regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse
connector
4 gallons of pre-mixed low-conductivity
coolant (#043 810)
6
Genuine Miller Accessories
Torch Kits
250 A Water-Cooled Torch Kit #300 185
25 ft (7.6 m) Weldcraft® WP20 torch
Torch cable cover
AK4C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
300 A Water-Cooled Torch Kit #300 183
Recommended for Dynasty 350
25 ft (7.6 m) Weldcraft® CS310 torch
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(1/16, 3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
400 A Water-Cooled Torch Kit #300 186
Recommended for Dynasty 700
25 ft (7.6 m) Weldcraft® WP18SC torch
Torch cable cover
AK18C torch accessory kit includes
shielding cups, collets, collet bodies
and 2% cerium tungsten electrodes
(3/32, 1/8 and 5/32 in)
Smith® regulator/flowmeter H1954D-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled thread lock torch adapters
12 ft (3.7 m) 4/0 weld lead with clamp
(work or ground lead)
Runner Cart
#300 244
Designed to accommodate the Dynasty®
or Maxstar® 350 or
700 power sources
and the Coolmate™
3.5 Cooler. Cart
features: single
cylinder rack,
foot pedal holder,
(3) cable/torch
holders, (2) TIG electrode filler holders
and a convenient drawer for tungsten and
consumable storage.
TIG Welding Gloves
#227 813 Small
#227 815 Large
#227 814 Medium
#227 816 X-Large
Made from soft grain goatskin. Sewn with
Kevlar® thread. Order from Miller Parts.
Remote Controls and Switches
Coolmate™ 3.5
#300 245
Designed to integrate
with the Dynasty®
and Maxstar® 350
and 700 power
sources. For use with water-cooled torches
rated up to 600 amps. 3.5 gallon capacity.
Educational Materials
TIG Coolant #043 810
Sold in multiples of 4. Pre-mixed lowconductivity Miller coolant contains ethylene
glycol and deionized water to protect from
freezing and boiling -37˚ to 227˚F (-38˚ to
108˚C). 1-gallon plastic recyclable bottles.
Automation Interface Kit #195 516
Field Includes automation PC board, 28-pin
socket receptacle with harness, 28-pin plug
connector. Provides required and advanced
automation controls.
Weld Current Sensor #300 179
Detects when work clamp is not connected
and prevents expensive damage to
disconnect devices and input power cord
and wiring.
To order these items, distributors can call
the Miller Literature Distribution Center at
1-920-735-4356, or FAX 1-920-735-4011.
Gas Tungsten Arc (TIG) Welding Book
#170 555
CD-ROM #233 558
Simulator and setup video (included with
machine).
Tungsten
Tungsten is 7 in length and available in pkgs of 10.
Order from Miller Parts.
Water-Cooled
Dinse #195 377
For Dynasty and
Maxstar® 350.
Used to adapt WP20, WP18, and CS310 to
dinse-style connector. Order from Miller Parts.
2% Ceriated (orange) for AC/DC applications
#WC040X7 .040 in, 10– 80 A
#WC116X7 1/16 in, 70– 150 A
#WC332X7 3/32 in, 140– 250 A
#WC018X7 1/8 in, 225– 400 A
#WC532X7 5/32 in, 300– 500 A
Water-Cooled Thread Lock
#225 028
For Dynasty and Maxstar 700.
Used with (WP125, WP24W,
WP25, WP20, WP18, WP12,
CS310, CS410, WP22, WP27)
water-cooled torch. Order from Miller Parts.
1.5% Lanthanum (gold) for AC/DC applications
#WL040X7 .040 in, 10– 80 A
#WL116X7 1/16 in, 70– 150 A
#WL332X7 3/32 in, 140– 250 A
#WL018X7 1/8 in, 225– 400 A
#WL532X7 5/32 in, 300– 500 A
RCCS-14 Remote
Contactor and Current
Control #043 688
14-pin plug. North/south rotary-motion
fingertip control fastens to TIG torch using
two Velcro® straps. Includes 26.5 ft (8 m)
control cord.
RFCS-14 HD Foot
Control #194 744
Maximum flexibility is
accomplished with a
reconfigurable cord that
can exit the front, back or either side of the
pedal. Foot pedal provides remote current
and contactor control. Includes 20 ft (6 m)
cord and 14-pin plug.
RHC-14 Hand Control #129 340
Miniature hand control for remote current
and contactor control. Dimensions: 4 x 4 x
3-1/4 in (102 x 102 x 83 mm). Includes
20 ft (6 m) cord and 14-pin plug.
RMLS-14 Switch
#129 337
Momentaryand maintained-contact rocker switch for
contactor control. Push forward for
maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
RMS-14
On/Off Control
#187 208
Momentary-contact switch for contactor
control. Rubber-covered pushbutton dome
switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and 14-pin plug.
Extension Cords for 14-Pin Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (23 m)
7
Ordering Information
Equipment and Options
Stock No.
Description
Dynasty® 350
#907 204
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord
Qty.
Dynasty® 350 TIGRunner ®
#907 204-01-1
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord. Requires coolant
Dynasty® 350 Complete
#951 074
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. 8 ft primary cord.
Dynasty® 350 International
#907 204-02-1
Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE. 8 ft primary cord
Dynasty® 700
#907 101
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA.
Dynasty® 700 TIGRunner ®
#907 101-01-1
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA. Requires coolant
Dynasty® 700 Complete
#951 075
Auto-Line™ 208 – 575 VAC, 50/60 Hz, CSA.
Dynasty® 700 International
#907 101-02-1
Auto-Line™ 380 – 575 VAC, 50/60 Hz, CE.
Weldcraft® 250 A Water-Cooled Torch Kit
#300 185
See page 7
Weldcraft® 300 A Water-Cooled Torch Kit
#300 183
See page 7. Recommended for Dynasty 350
Weldcraft® 400 A Water-Cooled Torch Kit
#300 186
TIG Torch Kits
Consumables and Tungsten
See page 7. Recommended for Dynasty 700
Distributor: See Miller Parts Catalog
Gas Cylinder, Hose and Fittings
Remote Controls
RCCS-14
#043 688
North/south fingertip control
RFCS-14 HD
#194 744
Heavy-duty foot control
RHC-14
#129 340
Hand control
RMLS-14
#129 337
Momentary/maintained rocker switch
RMS-14
#187 208
Momentary rubber dome switch
Extension Cords
#122 973
#122 974
#122 975
25 ft (7.6 m)
50 ft (15.2 m)
75 ft (22.9 m)
Runner™ Cart
#300 244
Coolmate™ 3.5
#300 245
TIG Coolant
#043 810
Automation Interface Kit
#195 516
Weld Current Sensor
#300 179
Gas Tungsten Arc (TIG) Welding Book
#170 555
CD-ROM
#233 558
See page 7
Requires coolant
Sold in multiples of 4. 1-gallon plastic bottles.
Field. Provides required automation connections
Field. Installation required.
Order at MillerWelds.com/resources/tools
Setup and simulator video (included with machine)
Supplied with power source and torch kits
For Dynasty/Maxstar 350
Used to connect water-cooled torch to Dinse terminal machine.
For WP20, WP18 and CS310 (adapter included in Complete Package)
Order from Miller Parts
Used to connect water-cooled torch to Dynasty/Maxstar 700.
Order from Miller Parts
Supplied with power source and torch kits
Used to connect weld lead to Dinse terminal machine
Used to connect weld lead to Dynasty 700 or Maxstar 700. Order from Miller Parts
Used to extend weld cables
Male Dinse to female Tweco
Male Dinse to female Cam-Lok
Accessories
Torch Adapters
Water-Cooled Dinse
#195 377
Water-Cooled Thread Lock
#225 028
Cable Connectors
Dinse Connector 50 mm (1 male)
#042 418
Thread Lock Connectors (2 male)
#225 029
Dinse Connector 50 mm (1 male, 1 female)
#042 419
Tweco Terminal Adapter
#042 465
Cam-Lok Terminal Adapter
#042 466
Miscellaneous
Stick Electrodes
Welding and Work Cables
Welding Gloves and Helmet
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Price
Syncrowave 250 DX/350 LX
®
Quick
Specs
Industrial Applications
Processes
Precision Metal Fabrication
Maintenance and Repair
Light and Heavy Manufacturing
Aerospace
Shipbuilding
Tube and Pipe
Automotive
Vocational
TIG (GTAW)
Stick (SMAW)
Pulsed TIG (GTAW-P)
(Optional)
Issued Feb. 2009 • Index No. AD/4.2
TIG/Stick Welding
Power Source
Input Power Requires 1-Phase Power
Amperage Range 250: 3 – 310 350: 3 – 400
Max. Open-Circuit Voltage 80 VDC
Rated Output 250: 250 A at 30 VAC, 40% Duty Cycle
200 A at 28 VAC, 60% Duty Cycle
350: 350 A at 34 VAC, 40% Duty Cycle
300 A at 32 VAC, 60% Duty Cycle
Weight
Standard: 250: 378 lb (172 kg) 350: 496 lb (225 kg)
TIGRunner®: 250: 478 lb (217 kg) 350: 596 lb (270 kg)
The Power of Blue .
®
See page 2 for
additional features
Syncrowave Complete
Package includes:
Syncrowave®
Coolmate™ 3X cooler
No. 37 running gear
TIG torch kit with
accessories
Foot pedal
Four gallons of coolant
Standard Machine
The balance control is adjustable to provide
additional oxide removal (more cleaning) or less
cleaning based on the condition of the material
being welded. See pg 2 for more information on
this feature.
Dual inline high-frequency points provide
intense high frequency for arc starting and
stabilization. Internal machine components are
protected from HF interference with additional
grounding and filtering for extended product life.
Syncro Start™ allows the choice of Soft, Standard
or Hot TIG starts based on the application, lead
lengths and tungsten size.
Digital welding meters display both amperage
and voltage for viewing of the actual and preset
values for greater accuracy and repeatability in
your welding procedure.
Last procedure recall simplifies changing your
Syncrowave back and forth from aluminum TIG
to stainless TIG to stick welding. One switch
makes all the control panel changes.
Power source is warranted for 3 years, parts and labor.
Original main power rectifier parts are warranted for 5 years.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
Web Site
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
www.MillerWelds.com
Additional Features
Pulsed TIG control lowers the heat input into
the part and reduces warping and distortion
(optional on 250 DX models).
TIGRunner ™ system packages with
Coolmate™ 3X cooler. A 3-gallon cooling
system equipped with a visual flow indicator
ensures that the coolant is flowing. An external
coolant filter stops foreign objects from entering
the water cooled torch cable for better flow and
longer life. Extended cooling capacity ensures
maximum productivity. 3-year cooler warranty.
Stick welding features such as Adaptive
Hot Start ™ provide good arc strikes without
sticking. Once welding, the DIG control makes
dynamic adjustments to the welder to ensure
smooth E7018 and deep penetration E6010.
Tilted operator interface and built-in consumable
drawer provide added convenience to your
welding experience.
Arc timer/cycle counter records actual welding
time and number of arc starts. Great for estimating
job costs.
Squarewave technology developed and
patented by Miller Electric in 1976. Squarewave
technology was developed to improve your weld
quality and make TIG welding easier. Miller
Squarewave technology provides arc stability
when welding aluminum, prevents arc
rectification and eliminates tungsten erosion.
Welding aluminum? Oxides that form on
aluminum melt at temperatures over 3700° F.
The aluminum material that is located under
this layer of oxide melts at 1200° F. The
Syncrowave’s AC Squarewave welding current
automatically removes the layer of oxide which
is necessary for producing high quality welds.
Do you have power fluctuations?
The Syncrowave compensates for power
fluctuation without changing your welding
parameters. Line voltage compensation
works on fluctuating power ±10%.
➡
NEW! Easy Load Dual Cylinder Rack
minimizes cylinder lifting. (Cylinder not included.)
AC Output: Balance Control
AC Balance
4
5
Balanced Wave Function
Balanced Wave
6
3
7
2
Medium bead
8
Bead
9
1
0
5
Cleaning
6
3
7
2
8
Narrower bead
for fillet welds
0
Bead
5
68%
Electrode
Negative
No Visible Cleaning
Wider bead and
cleaning action
6
3
7
2
Greatest Cleaning Action
Wide bead
8
9
1
0
32%
Electrode
Positive
10
Max.
Penetration
Bead
10
Max.
Cleaning
2
More Heat into Work
Narrow bead, with no
visible cleaning
9
1
4
50%
Electrode
Negative
10
Balanced
4
50%
Electrode
Positive
Cleaning
55%
Electrode
Positive
45%
Electrode
Negative
Specifications
(Subject to change without notice.)
Model
Input
Power
Max
Welding
Amp Range OCV
Syncrowave
250
60 Hz,
1-Phase
3 – 310 A
80 V 250 A at 30 V,
40% Duty Cycle
225 A at 29 V,
40% Duty Cycle
50 Hz,
1-Phase
Syncrowave
250 CE
220/400/
440/520
50 or
60 Hz,
1-Phase
Syncrowave
350
All Models
50 or
60 Hz,
1-Phase
Rated Output
3 – 400 A
Amps Input at AC Balance, Rated Load
200V 220V 230V 400V 440V 460V 520V 575V KVA KW
110
101
—
96
—
—
48
—
38
22 12
—
88
—
—
44
—
35
20 10
Dimensions
Weight
H: 33-1/4 in (845 mm)*
W:22-1/2 in (572 mm)
D: 25 in (635 mm)**
378 lb
(172 kg)
with TIGRunner®
H: 46 in (1168 mm)*
W:28-1/2 in (724 mm)
D: 40-1/2 in (1029 mm)**
250 A at 30 V,
40% Duty Cycle
—
80 V 350 A at 34 V,
40% Duty Cycle
146
100
478 lb
(217 kg)
—
55
50
—
42
—
22 12
H: 33-1/4 in (845 mm)*
W:22-1/2 in (572 mm)
D: 25 in (635 mm)**
378 lb
(172 kg)
120 128
66
60
65
51
50
30 14
H: 33-1/4 in (845 mm)*
W:22-1/2 in (572 mm)
D: 25 in (635 mm)**
496 lb
(225 kg)
with TIGRunner®
H: 46 in (1168 mm)*
W:28-1/2 in (724 mm)
D: 40-1/2 in (1029 mm)**
596 lb
(270 kg)
Note: See pg 6 for power factor correction kit. *Add 3 in (76 mm) for lift eye. **Add 1-1/2 in (38 mm) for handle.
Certified to both the Canadian and U.S. Standards for welding equipment.
All CE models conform to the applicable parts of the IEC 60974 series of standards.
Performance Data
DUTY CYCLE CHART
RATED OUTPUT
500
450
400
350
Syncrowave 350 LX
WELDING AMPERES
300
Syncrowave 250 DX
250
200
150
100
50
10
20
30
40
50
60
70
80
90
100
% DUTY CYCLE
3
Control Panels
9
10
11
1
12
2
3
4
13
14
5
15
16
6
17
7
8
18
Common Bottom Panel
19
20
1. Voltmeter Display
2. Start Mode Control
(Lift-Arc, HF Start, HF Continuous)
3. Output Control
4. Amperage Control (Panel/Remote)
5. Process Control (Stick/TIG)
6. Balance/Dig Control (0 – 10)
7. Postflow Time Control (0 – 50 sec)
8. Ammeter Display
9. Pulser Control*
10. Background Amps Control (0 – 100%)*
11. Pulse-Per-Second Control (0.25 – 10 Hz)*
4
Pulser*
Module
12.
13.
14.
15.
16.
17.
18.
19.
20.
Peak Time Control (5 – 95%)*
Spot Time Control (0 – 5 sec)*
Final Slope Control (0 – 25 sec)*
Initial Time Control (0 – 15 sec)*
Final Amperage Control (0 – 100%)*
Initial Amperage Control (3 – 310/400 A)*
Amperage Adjustment Control (3 – 310/400 A)
Power Switch (On/Off)
Output Selector Switch (AC/DC-/DC+)
*Optional Pulser for 250 DX
**Optional Sequencer
Sequencer**
Module
Packages
Syncrowave Power Sources
®
Syncrowave® 250 DX
#907 194 (200/230/460 VAC)
#907 195 (230/460/575 VAC)
#907 408 (220/400/440/520 VAC) CE
Standard Model
Syncrowave® 350 LX
#907 198 (200/230/460 VAC)
#907 199 (230/460/575 VAC)
#907 409 (220/400/440/520 VAC) CE
Primary cord and TIG torch adapter
sold separately.
TIGRunner Packages
®
Syncrowave® 250 DX TIGRunner® 3X
#907 194-03-2 (200/230/460 VAC)
#907 195-03-2 (230/460/575 VAC)
Syncrowave® 350 LX TIGRunner® 3X
#907 198-03-2 (200/230/460 VAC)
#907 199-03-2 (230/460/575 VAC)
Syncrowave TIGRunner
Completely assembled. TIGRunner includes
Syncrowave, Coolmate™ 3X cooler, No. 37
running gear, RFCS-14 HD remote foot
control, and international-style connectors.
Primary cord, TIG torch adapter and TIG
coolant sold separately.
Syncrowave Complete Packages
®
Syncrowave® 250 DX Complete
#951 117 (200/230/460 VAC)
#951 118 (230/460/575 VAC)
Syncrowave Complete
(Syncrowave TIGRunner,
TIG Coolant and Torch Kit)
Syncrowave® 350 LX Complete
#951 119 (200/230/460 VAC)
#951 120 (230/460/575 VAC)
TIG Coolant
TIG Coolant
Completely assembled. Includes TIGRunner
above (Syncrowave, Coolmate™ 3X cooler,
No. 37 running gear, RFCS-14 HD remote
foot control, and international-style
connectors), plus four gallons of TIG
coolant and a water-cooled torch kit (see
kits to left) consisting of torch, cable cover,
accessory kit, regulator/flowmeter, gas
hose, torch adapter, and weld lead with
clamp and Dinse connector.
Primary cord sold separately.
250 A Water-Cooled Torch Kit
for Syncrowave 250 DX TIGRunner
300 A Water-Cooled Torch Kit
for Syncrowave 350 LX TIGRunner
5
Genuine Miller Options
Field Options
Sequencer Module 250/350
#300 547 Field Kit
Effective with serial number LE282983.
Provides a starting current higher or lower
than the welding current. Provides final slope
and final current for trailing the weld. Provides
a spot timer for TIG spot application.
Pulser Module
#300 548 Field Kit for Syncrowave 250 DX
Effective with serial number LE282983.
For welding of thin materials. Provides a
heating and cooling effect of the weld
puddle to reduce heat input and control
distortion of the material. Provides 0.25 to
10 pulses per second.
Power Factor Correction Kit
#194 692 Field Kit for Syncrowave 250 DX
#043 757 Field Kit for Syncrowave 350 LX
Reduces primary amperage draw by
approximately 25% allowing the use of
smaller breakers/fuses and smaller primary
cord. Power Factor does not reduce the
power consumption/electrical bill.
Genuine Miller Accessories
RFCS-14 HD Foot Control #194 744
Maximum flexibility is accomplished with a
reconfigurable cord that can exit the front,
back or either side of the pedal. Foot pedal
provides remote current and contactor
control. Includes 20 ft (6 m) cord and 14pin plug.
No. 37 Running Gear #195 282
Includes two 10 in (254 mm) wheels, two
5 in (127 mm) casters, two-compartment
rack (for gas cylinder(s) or Coolmate V3
coolant system), and handles. Provides
excellent mobility and easy to install.
Protective Cover #195 320
Heavy-duty, water- and mildew-resistant.
Protects and maintains the finish of
the welder.
RHC-14 Hand Control
#129 340
Miniature hand control
for remote current and
contactor control.
Dimensions:
4 x 4 x 3-1/4 in
(102 x 102 x 83 mm). Includes 20 ft (6 m)
cord and 14-pin plug.
Remote Controls and Switches
RCCS-14 Remote Contactor and
Current Control #043 688 14-pin plug
North/south rotary-motion fingertip control
fastens to TIG torch using two Velcro®
straps. Great for applications that require a
finer amperage control. Includes 26.5 ft
(8 m) control cord.
6
RMLS-14 Switch #129 337
Momentary- and maintained-contact rocker
switch for contactor control. Push forward
for maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
RMS-14 On/Off Control #187 208
Momentary-contact switch for contactor
control. Rubber-covered pushbutton dome
switch ideal for repetitive on-off
applications. Includes 26.5 ft (8 m) cord
and 14-pin plug.
Extension Cords for 14-Pin Remote Controls
#122 973 25 ft (7.6 m)
#122 974 50 ft (15.2 m)
#122 975 75 ft (23 m)
Gas Tungsten Arc (TIG) Welding Book
#170 555
To order this item, distributors can call
the Miller Literature Distribution Center at
1-920-735-4356, or FAX 1-920-735-4011.
86 pages — 8-1/2 x 11 in. A comprehensive
text on all aspects of the GTAW process.
Filled with figures and tables to illustrate
process technique and equipment setup.
Glossary of TIG terms also provided.
TIG Training CD #196 567
Designed for anyone who’s looking to
better understand the TIG process. Easy
to understand instruction, proven teaching
steps, and expert advice help to create a
more effective academic approach to training.
Subject areas covered include system
components, process fundamentals, electrical
theory, safety, power source operation.
Video – GTAW Setup Procedures #108 241
To order this item, distributors can call
the Miller Literature Distribution Center at
1-920-735-4356, or FAX 1-920-735-4011.
13:00 minutes. A detailed demonstration
on preparing your equipment for TIG
welding. Uses a Syncrowave 250 power
source, but topics fit any TIG setup
including air-or water-cooled systems.
In-depth discussion of tungstens and gases.
Genuine Miller Accessories
TIG Welding Gloves
#227 813 Small
#227 814 Medium
#227 815 Large
#227 816 X-Large
Designed to meet the
specific requirements highquality TIG welding demands.
Made from soft grain goatskin. Sewn with
Kevlar® thread.
TIG (GTAW) Torch Adapters
Water-Cooled Dinse #195 377
Used to adapt a 250 or 350 A water-cooled
torch (WP20, WP18, CS310) to an
International-style connector.
Air-Cooled Dinse #195 379
Used to adapt a 1-piece 200 amp air-cooled
torch (WP26) to an International-style
connector.
(continued)
Tungsten
Water Coolant Systems
Items below are available in packages of 10 and
are 7-in lengths.
For more information, see the Miller Coolant
Systems literature sheet, Index No. AY/7.2.
2% Ceriated (orange) for AC/DC applications
#WC040X7 .040 in, 10– 80 A
#WC116X7 1/16 in, 70– 150 A
#WC332X7 3/32 in, 140– 250 A
#WC018X7 1/8 in, 225– 400 A
#WC532X7 5/32 in, 300– 500 A
1.5% Lanthanum (gold) for AC/DC applications
#WL040X7 .040 in, 10– 80 A
#WL116X7 1/16 in, 70– 150 A
#WL332X7 3/32 in, 140– 250 A
#WL018X7 1/8 in, 225– 400 A
#WL532X7 5/32 in, 300– 500 A
Pure (green) for AC applications only
#WP040X7 .040 in, 10– 80 A
#WP116X7 1/16 in, 70– 150 A
#WP332X7 3/32 in, 140– 250 A
#WP018X7 1/8 in, 225– 400 A
#WP532X7 5/32 in, 300– 500 A
2% Thoriated (red) for DC applications only
#WT040X7 .040 in, 10– 80 A
#WT116X7 1/16 in, 70– 150 A
#WT332X7 3/32 in, 140– 250 A
#WT018X7 1/8 in, 225– 400 A
#WT532X7 5/32 in, 300– 500 A
Coolmate™ V3
#043 009 115 VAC
#043 009-01-2 115 VAC, CE
For use with water-cooled
torches rated up to 500 amps.
Vertical design conveniently
mounts to Miller cylinder
rack in place of one cylinder.
3-gallon capacity.
Coolmate™ 3X with
Cart and Dual Cylinder
Rack #300 419
Includes: Easy Load
Dual Cylinder Rack,
Includes Wheels
running gear, and 3X
industrial water cooler — a perfect
solution for water-cooled TIG torches.
TIG Coolant
#043 810
Sold in multiples of 4.
Pre-mixed lowconductivity Miller
coolant contains
ethylene glycol and deionized water to
protect from freezing and boiling -37˚ to
227˚F (-38˚ to 108˚C). Coolant contains
2.4% algae growth inhibitor. 1-gallon plastic
recyclable bottles.
Torch Kits
250 A Water-Cooled Torch Kit #300 185
300 A Water-Cooled Torch Kit #300 183
Recommended for Syncrowave 250 DX
Recommended for Syncrowave 350 LX
25 ft (7.6 m) Weldcraft® WP20 torch
Torch cable cover
AK4C torch accessory kit includes
shielding cups, collets, collet bodies and
2% cerium tungsten electrodes (1/16,
3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
25 ft (7.6 m) Weldcraft® CS310 torch
Torch cable cover
CS310AKC torch accessory kit includes
shielding cups, collets, collet bodies and
2% cerium tungsten electrodes (1/16,
3/32 and 1/8 in)
Smith® regulator/flowmeter HM2051A-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled Dinse torch adapter
15 ft (4.6 m) 1/0 weld lead with clamp
(work or ground lead) and Dinse connector
400 A Water-Cooled Torch Kit #300 186
25 ft (7.6 m) Weldcraft® WP18SC torch
Torch cable cover
AK18C torch accessory kit includes
shielding cups, collets, collet bodies and
2% cerium tungsten electrodes (3/32,
1/8 and 5/32 in)
Smith® regulator/flowmeter H1954D-580
12 ft (3.7 m) rubber gas hose (regulator
to machine)
Water-cooled thread lock torch adapters
12 ft (3.7 m) 4/0 weld lead with clamp
(work or ground lead)
7
Ordering Information
Equipment and Options
Stock No.
Description
Syncrowave® 250 DX
#907 194
#907 195
#907 408
#907 194-03-2
#951 117
#907 195-03-2
#951 118
200/230/460 V, 50/60 Hz, Standard Model
230/460/575 V, 50/60 Hz, Standard Model
220/400/440/520 V, 50/60 Hz, CE, Standard Model
200/230/460 V, 50/60 Hz, Syncrowave 250 DX TIGRunner ® 3X
200/230/460 V, 50/60 Hz, Syncrowave 250 DX Complete
230/460/575 V, 50/60 Hz, Syncrowave 250 DX TIGRunner ® 3X
230/460/575 V, 50/60 Hz, Syncrowave 250 DX Complete
Syncrowave® 350 LX
#907 198
#907 199
#907 409
#907 198-03-2
#951 119
#907 199-03-2
#951 120
200/230/460 V, 50/60 Hz, Standard Model
230/460/575 V, 50/60 Hz, Standard Model
220/400/440/520 V, 50/60 Hz, CE
200/230/460 V, 50/60 Hz, Syncrowave 350 LX TIGRunner ® 3X
200/230/460 V, 50/60 Hz, Syncrowave 350 LX Complete
230/460/575 V, 50/60 Hz, Syncrowave 350 LX TIGRunner ® 3X
230/460/575 V, 50/60 Hz, Syncrowave 350 LX Complete
Sequencer Module
Pulser Module
Power Factor Correction Kit
#300 547
#300 548
#194 692
#043 757
Field
Field. For Syncrowave 250 DX
Field. For Syncrowave 250 DX
Field. For Syncrowave 350 LX
#300 185
#300 183
#300 186
See page 7. Recommended for Syncrowave 250 DX TIGRunner 3X
See page 7. Recommended for Syncrowave 350 LX TIGRunner 3X
See page 7
See page 7
#043 688
#194 744
#129 340
#129 337
#187 208
#122 973
#122 974
#122 975
North/south fingertip control
Heavy-duty foot control
Hand control
Momentary/maintained rocker switch
Momentary rubber dome switch
25 ft (7.6 m)
50 ft (15.2 m)
75 ft (22.9 m)
TIG Torch Kits
Weldcraft® 250 A Water-Cooled Torch Kit
Weldcraft® 300 A Water-Cooled Torch Kit
Weldcraft® 400 A Water-Cooled Torch Kit
Consumables and Tungsten
Gas Cylinder, Hose and Fittings
Remote Controls
RCCS-14
RFCS-14 HD
RHC-14
RMLS-14
RMS-14
Extension Cords
Accessories
No. 37 Running Gear
Protective Cover
Gas Tungsten Arc (TIG) Welding Book
TIG Training CD
Video – GTAW Setup Procedures
Torch Adapters
Supplied with power source and torch kits
Cable Connectors
Dinse Connector 50 mm (1 male)
Dinse Connector 50 mm (1 male, 1 female)
Tweco Terminal Adapter
Cam-Lok Terminal Adapter
TIG Coolant
Water Coolant Systems
#195 282
#195 320
#170 555
#196 567
#108 241
#195 377
#195 379
#042 418
#042 419
#042 465
#042 466
#043 810
Miscellaneous
Stick Electrodes
Welding and Work Cables
Helmets
TIG Welding Gloves
Contact your distributor
Contact your distributor
Adapts 250 or 350 A water-cooled torch to international-style connector
Adapts 1-pc 200 A air-cooled torch to international-style connector
Supplied with power source and torch kits
Used to connect weld lead to Dinse terminal machine
Used to extend weld cables
Male Dinse to female Tweco
Male Dinse to female Cam-Lok
Sold in multiples of 4. 1-gallon plastic bottles.
See page 7
See page 7
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Qty.
Price
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement