Bosch PHO 2-82 Original Instructions Manual

OBJ_DOKU-27534-001.fm Page 1 Thursday, July 28, 2011 11:18 AM
Robert Bosch GmbH
Power Tools Division
70745 Leinfelden-Echterdingen
Germany
PHO 2-82
www.bosch-pt.com
1 619 929 K00 (2011.07) O / 11 XXX
en Original instructions
OBJ_BUCH-1529-001.book Page 2 Thursday, July 28, 2011 11:20 AM
2|
6
7
5
4
3
2
1
9
3
8
PHO 2-82
1 619 929 K00 | (28.7.11)
Bosch Power Tools
OBJ_BUCH-1529-001.book Page 3 Thursday, July 28, 2011 11:20 AM
|3
A
B
10
1
11
13 14
15
12
16
C
D
6 mm max.
23 mm
min.
18
17
E
20
16
17
15
16
15
F
11
19
Bosch Power Tools
1 619 929 K00 | (28.7.11)
OBJ_BUCH-1529-001.book Page 4 Thursday, July 28, 2011 11:20 AM
4|
G
H
1
8
21
45°
I
9 mm
max
m
mx
82 ma
2
1 619 929 K00 | (28.7.11)
22
Bosch Power Tools
OBJ_BUCH-1529-001.book Page 5 Thursday, July 28, 2011 11:20 AM
English | 5
English
Safety Notes
General Power Tool Safety Warnings
WARNING Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless)
power tool.
Work area safety
f Keep work area clean and well lit. Cluttered or dark areas
invite accidents.
f Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
f Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
Electrical safety
f Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
f Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
f Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric
shock.
f Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges and moving parts. Damaged
or entangled cords increase the risk of electric shock.
f When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of electric shock.
f If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected
supply. Use of an RCD reduces the risk of electric shock.
Personal safety
f Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
f Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
Bosch Power Tools
used for appropriate conditions will reduce personal injuries.
f Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
f Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
f Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
f If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Power tool use and care
f Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the
job better and safer at the rate for which it was designed.
f Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be repaired.
f Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
f Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
f Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If
damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power
tools.
f Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
f Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account
the working conditions and the work to be performed.
Use of the power tool for operations different from those
intended could result in a hazardous situation.
Service
f Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
1 619 929 K00 | (28.7.11)
OBJ_BUCH-1529-001.book Page 6 Thursday, July 28, 2011 11:20 AM
6 | English
Planer Safety Rules
Product Features
f Wait for the cutter to stop before setting the tool down.
An exposed rotating cutter may engage the surface leading
to possible loss of control and serious injury.
f Hold the power tool by insulated gripping surfaces only, because the cutter may contact its own cord. Cutting
a “live” wire may make exposed metal parts of the power
tool “live” and could give the operator an electric shock.
f Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the
work by your hand or against the body leaves it unstable
and may lead to loss of control.
f Use suitable detectors to determine if utility lines are
hidden in the work area or call the local utility company
for assistance. Contact with electric lines can lead to fire
and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or
may cause an electric shock.
f Do not reach into the saw dust ejector with your hands.
They could be injured by rotating parts.
f Apply the machine to the workpiece only when
switched on. Otherwise there is danger of kickback when
the cutting tool jams in the workpiece.
f When working, always hold the planer in such a manner
that the planer base plate faces flat on the workpiece.
Otherwise the planer can become wedged and lead to injuries.
f Never plane over metal objects, nails or screws. The
planer blade and the blade shaft can become damaged and
lead to increased vibrations.
Products sold in GB only: Your product is fitted with a
BS 1363/A approved electric plug with internal fuse (ASTA
approved to BS 1362).
If the plug is not suitable for your socket outlets, it should be
cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should
have the same fuse rating as the original plug.
The severed plug must be disposed of to avoid a possible
shock hazard and should never be inserted into a mains socket elsewhere.
Products sold in AUS and NZ only: Use a residual current device (RCD) with a rated residual current of 30 mA or less.
The numbering of the product features refers to the illustration of the machine on the graphics page.
1 Planer base plate
2 Fastening bolt for parallel guide
3 Depth adjustment knob (insulated gripping surface)
4 Planing depth scale
5 Sawdust ejector
6 Lock-on button for On/Off switch
7 On/Off switch
8 V-grooves
9 Handle (insulated gripping surface)
10 T-handle wrench
11 Fastening screw for clamping jaw
12 Clamping jaw
13 Blade drum
14 Guide groove for planer blade
15 HSS planer blade
16 HSS planer-blade retainer
17 Fastening screw for HSS planer-blade retainer
18 Sharpening device for HSS planer blade*
19 Setting gauge for HSS planer blade*
20 Screwdriver*
21 Park rest
22 Parallel guide*
Product Description and Specifications
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire
and/or serious injury.
Intended Use
The machine is intended for planing of firmly supported
wooden materials, such as beams and boards. It is also suitable for beveling edges and rebating.
1 619 929 K00 | (28.7.11)
*Accessories shown or described are not part of the standard delivery scope of the product. A complete overview of accessories
can be found in our accessories program.
Technical Data
Planer
Article number
Rated power input
Output power
No-load speed
Planing depth
Rebating depth
Planing width, max.
Weight according to
EPTA-Procedure 01/2003
Protection class
W
W
min-1
mm
mm
mm
kg
PHO 2-82
3 603 B10 0..
710
400
16000
0 – 2.0
0–7
82
2.9
/II
The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary.
Please observe the article number on the type plate of your machine.
The trade names of the individual machines may vary.
Assembly
f Before any work on the machine itself, pull the mains
plug.
Bosch Power Tools
OBJ_BUCH-1529-001.book Page 7 Thursday, July 28, 2011 11:20 AM
English | 7
Planer Blade Selection
Dust/Chip Extraction
When replacing planer blades, always replace both blades;
otherwise an imbalance can generate vibrations, which can
reduce the service life of the power tool.
f Dusts from materials such as lead-containing coatings,
some wood types, minerals and metal can be harmful to
one’s health. Touching or breathing-in the dusts can cause
allergic reactions and/or lead to respiratory infections of
the user or bystanders.
Certain dusts, such as oak or beech dust, are considered
as carcinogenic, especially in connection with wood-treatment additives (chromate, wood preservative). Materials
containing asbestos may only be worked by specialists.
– As far as possible, use a dust extraction system suitable for the material.
– Provide for good ventilation of the working place.
– It is recommended to wear a P2 filter-class respirator.
Observe the relevant regulations in your country for the
materials to be worked.
Clean the chip ejector 5 regularly. Use a suitable tool (e.g., a
piece of wood, compressed air, etc.) to clean a clogged chip
ejector.
f Do not reach into the saw dust ejector with your hands.
They could be injured by rotating parts.
Changing HSS Planer Blades
f Be cautious when replacing the planer blades. Do not
grasp the planer blades by the cutting edges. Possible
danger of injury due to the sharp cutting edges of the planer blades.
Disassembling the Planer Blade(s) (see figures A–C)
– To reverse the planer blades, rotate the blade drum 13 until the clamping jaw 12 is parallel to the planer base plate 1.
– Unscrew the 3 fastening screws 11 with the t-handle
wrench 10 and remove the clamping jaw 12.
– Slide the planer-blade retainer 16 together with the planer
blade 15 out of the guide groove 14 of the blade drum 13.
– Turn the blade drum by 180° and disassemble the 2nd
planer blade.
Note: Before replacing or resharpening the planer blades, remove the HSS planer-blade retainer 16 by loosening the fastening screws 17.
Resharpening HSS Planer Blades (see figure D)
Worn or dull HSS planer blades can be resharpened with the
sharpening device 18 (accessory) and a commercially available whetstone.
Insert both planer blades into the sharpening device and
clamp them by tightening the wing bolt. Make sure that both
planer blades are completely inserted to the stop.
Move the sharpening device with the inserted planer blades
uniformly and with light pressure across the whetstone.
Note: Never regrind the planer blades by more than 6 mm,
based on a minimum width of 23 mm. Thereafter, both planer
blades must be replaced.
Assembling the Planer Blade(s) (see figures E–F)
Before reinserting new or resharpened planer blades, clean
the blade drum 13 and the planer blades 15, if required, as
well as the HSS planer-blade retainer 16. Clean heavily
gummed planer blades with spirits or petroleum.
Note: Before assembling new or resharpened planer blades,
their correct height setting must be adjusted first.
The setting gauge 19 (accessory) is used for adjusting the
height of the planer blades. Place the planer blade 15 and the
blade retainer 16 on the setting gauge. Make sure that the
blade retainer 16 engages in the groove inteneded for this
purpose. Press the planer blade 15 against the stop and lock
the blade retainer 16 in this position with the fastening
screws 17. This will automatically adjust the correct height.
Each planer blade must be assembled and aligned centered
to the planer base plate 1. Afterwards, tighten the three fastening screws 11 with the t-handle wrench 10.
Note: Before starting operation, check the fastening screws
11 for tight seating. Rotate the blade head 13 manually and
ensure that the planer blades do not graze.
Bosch Power Tools
Operation
Operating Modes
Adjusting the Planing Depth
With the adjustment knob 3, the planing depth can be adjusted variably from 0–2.0 mm using the planing depth scale 4
(scale graduation = 0.25 mm).
Park Rest (see figure G)
The park rest 21 allows the machine to be set down directly
after operation, without danger of damaging the working surface or the planer blade. While planing, the park rest 21 is tilted upwards thus enabling full contact of the rear part of the
planer base plate 1.
Starting Operation
f Observe correct mains voltage! The voltage of the power source must agree with the voltage specified on the
nameplate of the machine. Power tools marked with
230 V can also be operated with 220 V.
Switching On and Off
To start the machine, press the On/Off switch 7 and keep it
pressed.
To lock the pressed On/Off switch 7, press the lock-on button
6.
To switch off the machine, release the On/Off switch 7 or
when it is locked with the lock-on button 6, briefly press the
On/Off switch 7 and then release it.
Working Advice
Planing (see figure G)
Set the required planing depth and place the front part of the
planer base plate 1 against the workpiece.
1 619 929 K00 | (28.7.11)
OBJ_BUCH-1529-001.book Page 8 Thursday, July 28, 2011 11:20 AM
8 | English
f Apply the machine to the workpiece only when
switched on. Otherwise there is danger of kickback when
the cutting tool jams in the workpiece.
Switch the machine on and guide the machine with even feed
over the surface to be planed.
To achieve high-grade surfaces, work only with low feed and
apply pressure on the centre of the planer base plate.
When machining hard materials (e.g. hardwood) as well as
when utilising the maximum planer width, set only low planing
depths and reduce planer feed, as required.
Excessive feed reduces the surface quality and can lead to
rapid clogging of the chip ejector.
Only sharp blades achieve good cutting capacity and give the
machine longer life.
The integrated park rest 21 also allows for continued planing
at any given location on the workpiece after an interruption:
– With the park rest folded down, place the machine on the
location of the workpiece where the planing is to be continued.
– Switch on the machine.
– Apply the supporting pressure onto the front part of the
planer base plate and slowly push the machine forward
(n). This tilts the park rest upward (o) so that the rear
part of the planer base plate faces on the workpiece again.
– Guide the machine over the surface to be planed (p) with
even feed.
Beveling Edges (see figure H)
The V-grooves in the front planer base plate allow quick and
easy beveling of workpiece edges. Depending on required
bevel width, use the corresponding V-groove. For this, place
the planer with the V-groove onto the edge of the workpiece
and guide it along the edge.
Groove to be used Dimension a
(mm)
none
0–4
small
2–6
medium
4–9
large
6 – 10
Planing with Parallel/Beveling Guide (see figure I)
Mount the parallel guide 22 to the machine using the fastening bolt 2.
Carry out the planing procedure several times until the requested rebating depth is reached. Guide the planer applying
sideward supporting pressure.
Maintenance and Service
Maintenance and Cleaning
f Before any work on the machine itself, pull the mains
plug.
f For safe and proper working, always keep the machine
and ventilation slots clean.
Ensure easy operation of the park rest 21 and clean it regularly.
1 619 929 K00 | (28.7.11)
When the carbon brushes wear below acceptable service tolerances, the machine will automatically cut out. The machine
must be sent to customer service for maintenance (for address, see the “After-sales Service and Customer Assistance”
section.
If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by
an after-sales service centre for Bosch power tools.
In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of
the machine.
After-sales Service and Customer Assistance
Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare
parts. Exploded views and information on spare parts can also be found under:
www.bosch-pt.com
Our customer service representatives can answer your questions concerning possible applications and adjustment of
products and accessories.
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
Tel. Service: +44 (0844) 736 0109
Fax: +44 (0844) 736 0146
E-Mail: [email protected]
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: +353 (01) 4 66 67 00
Fax: +353 (01) 4 66 68 88
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: +61 (01300) 307 044
Fax: +61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au
Bosch Power Tools
OBJ_BUCH-1529-001.book Page 9 Thursday, July 28, 2011 11:20 AM
English | 9
Republic of South Africa
Customer service
Hotline: +27 (011) 6 51 96 00
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: +27 (011) 4 93 93 75
Fax: +27 (011) 4 93 01 26
E-Mail: [email protected]
KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: +27 (031) 7 01 21 20
Fax: +27 (031) 7 01 24 46
E-Mail: [email protected]
Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Milnerton
Tel.: +27 (021) 5 51 25 77
Fax: +27 (021) 5 51 32 23
E-Mail: [email protected]
Bosch Headquarters
Midrand, Gauteng
Tel.: +27 (011) 6 51 96 00
Fax: +27 (011) 6 51 98 80
E-Mail: [email protected]
Disposal
The machine, accessories and packaging should be sorted for
environmental-friendly recycling.
Do not dispose of power tools into household waste!
Subject to change without notice.
Bosch Power Tools
1 619 929 K00 | (28.7.11)
OBJ_DOKU-27536-002.fm Page 10 Monday, August 1, 2011 7:42 AM
10 |
1 619 PA2 313
1 619 929 K00 | (1.8.11)
Bosch Power Tools