ClimateMaster OF Series Specifications

Console
CCE Series
Table of Contents
Console 50Hz - hfc-407c
Water-Source Heat Pumps
Installation, Operation &
Maintenance
97B0035N02
Revised: 08/13/10
Model Decoder
General Information
Inspection
Introduction
Storage
Unit Protection
Pre-Installation
Chassis Dimensions
Installation
Supply and Return Hoses
Installation of Supply and Return Piping
Condensate Piping
Electrical Wiring
Optional Wall Mounted Thermostat
Start-Up Preparation
System Checkout
Unit Start-Up
Maintenance
Physical Dimensions
Physical Data
Electrical Data
Wiring Diagrams Matrix
Wiring Diagrams
Functional Troubleshooting
Troubleshooting Form
Warranty
Start-Up Log
Revision History
2
3
3
3
3
3
3
5
6
6
7
7
8
8
10
10
11
13
14
18
18
19
20
25
27
28
29
30
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
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This Page Intentionally Left Blank
2
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Model Decoder
1 2 3
4 5
6
7
8
9
10
11
12
13
14
15
CCE 0 7 B T C A S S C S R S
Model Type
Standard
S = Standard
CCE = Console
Piping Connections
Unit Size
R = Right Piping
L = Left Piping
07
09
12
15
19
Water Circuit Options
None
Motorized Water Valve
Autoflow (2.25 Gpm/Ton)
Autoflow (3.0 Gpm/Ton)
Motorized Water Valve & Afr (2.25)
Motorized Water Valve & Afr (3.0)
Revision Level
Voltage
T = 220-240/50/1 - R407C
ACO Unit Mounted T-Stat
Remote Mounted T-Stat
Remote Mounted T-Stat w/LON
Remote Mounted T-Stat w/MPC
F
G
H
J
K
L
M
N
P
Q
R
T
A = Copper Water Coil w/ Coated Air Coil
C = Copper Water Coil
J = Cupro-nickel W ater Coil w/ Coated Air Coil
N = Cupro-nickel W ater Coil
V = Copper Water Coil w/E-Coated Air Coil & Extended Range Insulation
E = Copper Water Coil w/Extended Range Insulation
M = Cupro-nickel Water Coil w/ Coated Air Coil & Extended Range Insulation
F = Cupro-nickel Water Coil w/Extended Range Insulation
CE Compliant
CXM
DXM
E
F
J
K
Q
G
T
U
H
S
A
B
C
D
E
Heat Exchanger Options
Controls
MCO Unit Mounted T-Stat
Sweat IPT EPT
Subbase
V
S = 3” Subbase
D = 3” Subbase w/Motorized Damper
G = 5” Subbase
H = 5” Subbase w/Motorized Damper
N = None
Power Termination
A = Field Connected (Hard Wire)
F = Disconnect
Cabinet Insulation
With UltraQuiet
M = Bottom Return
D = Bottom Return w/Locking Control Door
B = Front Return
E = Front Return w/Locking Control Door
C = No Cabinet Chassis Only
Without UltraQuiet
S = Bottom Return
L = Bottom Return w/Locking Control Door
F = Front Return
G = Front Return w/Locking Control Door
N = No Cabinet Chassis Only
Rev.: 24 June, 2010
c l i m a t e m a s t e r. c o m
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CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
General Information
Inspection
Upon receipt of shipment, carefully check the shipment
against the bill of lading. Verify all CCE units have been
received. Inspect each unit for damage. Be certain the
carrier makes proper notation on the delivery receipt
of all shortages and noticeable damage and he completes a Carrier Inspection Report. Concealed damage
not discovered during unloading must be reported to
the carrier within fifteen (15) days of receipt of shipment. NOTE: It is the responsibility of the purchaser
to file all necessary claims with the carrier. Notify the
ClimateMaster Traffic Department within fifteen (15)
days of receipt of all damaged shipments.
Introduction
ClimateMaster Console Air Conditioner Water Source
Heat Pump units are decentralized room terminals
designed for field connection to a closed-circuit piping
loop. They are offered in capacities ranging from 2-5.6
kW cooling.
Units must be installed indoors and are typically
installed in perimeter zones, usually under windows.
Supply air is discharged directly into the conditioned
space through discharge grille located in the top of
the unit.
Storage
CAUTION: DO NOT store or install CCE units in
corrosive environments or in locations subject to
temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high
temperature or humidity can significantly reduce
performance, reliability, and service life. Always
move units in an upright position. Tilting units on
their sides may cause equipment damage.
Upon the arrival of the equipment at the job site,
immediately store units in their shipping cartons in a
clean, dry area. Store units in an upright position at
all times. Stack units a maximum of 3 units high. Use
pallets to separate each layer of units. Do not remove
equipment from shipping cartons until equipment is
required for installation.
Unit Protection
Cover CCE units on the job site with either shipping
cartons, vinyl film, or an equivalent protective covering.
Cap the open ends of pipes stored on the job site. In
areas where painting, plastering, or the spraying of fireproof material has not been completed, all due precautions must be taken to avoid physical damage to the
units and contamination by foreign material. Physical
damage and contamination may prevent proper startup and may result in costly equipment clean-up.
Examine all pipes, fittings, and valves before installing
the system components. Remove any dirt found on
these components.
4
Pre-Installation
Installation, operation and maintenance instructions
are provided with each unit. Before unit start-up, read
all manuals and become familiar with the unit and its
operation. Thoroughly check out the system before
operation. Complete the inspections and instructions
listed below to prepare a CCE unit for installation.
1. Compare the electrical data on the unit nameplate
with ordering and shipping information to verify
that the correct unit has been shipped.
2. Keep both the chassis and cabinet covered with
the shipping carton until all plastering, painting,
and finish work is complete and it is time to install
the chassis and cabinet.
3. Verify that the refrigerant tubing is free of kinks
or dents, and that it does not touch other unit
components.
4. Inspect all electrical connections. Connections
must be clean and tight at the terminals.
� WARNING! �
To avoid equipment damage, do not use these units as
a source of heating or cooling during the construction
process. The mechanical components and filters used in
these units quickly becomes clogged with construction dirt
and debris which may cause system damage.
To avoid the release of refrigerant into the atmosphere,
the refrigerant circuit of this unit must only be serviced by
technicians which meet local, state and federal proficiency
requirements.
All refrigerant discharged from this unit must be recovered
without exception. Technicians must follow industry
accepted guidelines and all local, state and federal statutes
for the recovery and disposal of refrigerants.
When a compressor is removed from this unit, system
refrigerant circuit oil will remain in the compressor. To
avoid leakage of compressor oil, the refrigerant lines of the
compressor must be sealed after it is removed.
� WARNING! �
WARNING! The installation of water source heat pumps
and all associated components, parts, and accessories
which make up the installation shall be in accordance
with the regulations of ALL authorities having jurisdiction
and MUST conform to all applicable codes. It is the
responsibility of the installing contractor to determine and
comply with ALL applicable codes and regulations.
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
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Chassis Dimensions
Figure 1a : Remove 4 shipping
bolts on compressor isolation plate.
(Not all models)
Chassis Dimensions
1/2” FPT or
1/2” MPT
1/2” FPT or
1/2” MPT
Notes:
All dimensions are in mm.
*For installed dimension, add to dimension shown 74mm with 3” subbase and 124mm for 5” subbase.
**Dimension reduced by fitting if selected.
c l i m a t e m a s t e r. c o m
5
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Installation
The installation of ConsoleWater Source Heat Pumps
and all associated components, parts and accessories
that make up the installation shall be in accordance
with the regulations of ALL Authorities having jurisdiction and MUST conform to all applicable Codes. It is
the responsibility of the Installing Contractor to determine and comply with ALL applicable Codes and
Regulations.
NOTE: An Installation Checklist is provided in this manual. Complete this checklist after all installation procedures are completed. A periodic maintenance checklist
provided in the Maintenance section outlines recommended maintenance schedules. A Start-Up Inspection
Log is also included at the end of this manual to encourage thorough unit checkout at initial start-up. These
checklists are not a substitute for the detailed information found in the Installation section of this manual.
1. CCE units are typically installed along an outside
wall of the room. Provide adequate space in front
of the unit for service and maintenance. Locate
the Console Air Conditioner so that it provides
adequate air circulation throughout the room.
2. Unpack the CCE Unit from the shipping carton.
Remove the front cabinet by lifting up and away
from the backplate. Protect the cabinet from
damage during installation by returning it to its
original vinyl pack until required.
3. Remove compressor isolation plate shipping
screws (4) as shown in Figure 1a.
4. Using a carpenter's square and a level, ensure the
unit is level. Shim the unit if necessary to assure
proper installation.
CAUTION: Poor or inadequate installation may
result in noisy unit operation or unattractive installation.
5. Select the proper fasteners to connect the
backplate securely to the wall.
6. Fasten the backplate onto the wall through the
screw holes located in the back flange. Secure the
subbase in place.
7. Make all necessary electrical connections as
described in the Electrical Wiring section of this
manual. Consult the wiring diagram to ensure
proper hook-up.
8. Connect the final piping as described in the
Supply and Return Piping and Condensate
Piping section of the manual. Install shut-off
valves, piping and/or hoses and other accessories
as specified.
9. Before making the final water connections, flush
the system as described in the Start Up section
of this manual. After flushing the system, connect
piping and hoses to the proper supply, return and
condensate connections of the unit.
6
NOTE: When necessary, use adapters to
connect hoses.
10. Install any other system components as required
following manufacturer's instructions.
11. After Start-up, reinstall the front cabinet by
carefully lowering the front cabinet over the
chassis onto the backplate.
Supply and Return Hoses
Optional pressure-rated hose assemblies are available for
use with ClimateMaster CCE Units. Use the following
guidelines when installing supply and return hose
assemblies.
1. Install supply and return hoses fitted with swiveljoint fittings at one end to prevent the hose from
twisting.
2. Use male adapters to secure the hose assembly to
the unit and the riser.
3. Do not allow the hose to twist during installation.
Twisting may damage the hose wall or the rubber
compound. (Not all models)
4. Use pipe joint compound sparingly on the male
pipe threads of the fitting adapters.
5. Prevent sealant from reaching the flared surfaces
of the joint.
6. Do not use pipe joint compound when teflon
thread tape is pre-applied to hose assemblies or
when flared-end connections are used.
7. Maximum torque which may be applied to brass
fittings is 30 ft-lbs. When a torque wrench is not
used, tighten brass fittings finger-tight plus one
quarter turn.
8. Tighten steel fittings as necessary.
9. Shut-off/balancing valves, flow indicators, and
drain tees in the supply runout and return at each
floor aid in loop balancing and servicing.
CAUTION: Loop Fluids should be of good
quality with no more than 0.50 ppm of
chlorides w/ Cu (125 ppm w/ CuNi) to prevent
corrosion and should also be filtered to a
maximum 800 micron particle size to prevent
erosion of the heat exchangers.
Supply and Return Piping
System piping MUST comply with all applicable codes.
1. Install a drain valve at the base of each supply and
return riser to enable system flushing at start-up
and during routine servicing.
2. Install shut-off/balancing valves and unions at each
unit to allow unit removal for servicing.
NOTE: If flex hoses are used, unions are not necessary.
3. Install strainers at the inlet of each system
circulating pump.
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Installation
NOTE: If loop temperatures are expected below the ambient dew point, the optional internal insulation package
must be ordered. Insulation must also be installed on
loop water piping on those sections which run through
unheated areas or are located outside the building.
Condensate Piping
Unit is supplied with condensate drain hose, 15.9mm
I.D. flexible plastic nonpressure-rated, protruding from
piping side of unit. Connect this hose to building drain.
Avoid making kinks in hose to ensure an unobstructed
flow of condensate from the unit to the drain. DO NOT
twist, pull hose out, or push excess hose into unit. If
hose will not connect to your building drain several
options include, relocate end of building drain, add to
or cut hose, use hard plastic or copper elbow fittings
for tight radii (put inside hose). Keep hose positioned
within or over subbase area so hose does not interfer
with front cabinet. Cabinet should not push or reroute
hose. Clamp all joints watertight. Check
for leaks.
Internally the drain hose is clamped to drain pan and
pitched correctly. Horizontal runs of condensate hose
should be pitched downward 6mm (1/4 inch) minimum
for every 300MM of hose. Avoid low points and unpitch-
ing because dirt collects in these areas and may cause
blockage. If blocked the condensate level in
drain pan increases, when level gets too high, CCE unit
has sensor switch that will shut unit off, overflow may
still occur.
Building drain connection if parallel with floor the
height can be up to 38mm above subbase for proper
pitch and correct drainage, up to 130mm above is
allowable but drainage will be slower. When 65 to
130mm above the hose inside unit will act as a trap.
Heights more than 130mm above subbase are NOT
allowable (condensate overflow may occur). Check if
your unit has a disconnect box option, this limits building drain locations. See unit Configuration pages.
Field installation of a trap or vent is not required unless
specified by local codes. CCE units are designed
in a blow-through configuration. The condensate
drain pan is located on the outlet side of the blower
so that the pressure in the drain pan is higher than
atmosphere.
When drain connection is completed check for proper
drainage and leaks. Correct if necessary.
If trap is used, check and clean often. See
Maintenance Instructions.
Figure 1 Water Connection details
1/2” FPT or
1/2” MPT
1/2” FPT or
1/2” MPT
Notes:
All dimensions are in mm.
*For installed dimension, add to dimension shown 74mm with 3” subbase and 124mm for 5” subbase.
**Dimension reduced by fitting if selected.
c l i m a t e m a s t e r. c o m
7
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Electrical Wiring
� WARNING! �
To avoid possible injury or death due to electrical shock,
open the power supply disconnect switch and secure it in
an open position during installation.
CAUTION: Use only copper conductors for field
installed electrical wiring. Unit terminals are not
designed to accept other types of conductors.
All field installed wiring, including the electrical ground,
MUST comply with the National Electrical Code as
well as applicable local codes. In addition, all field low
voltage wiring must conform to the Class II temperature
limitations described in the NEC.
Consult the unit wiring diagram located on the inside of
the compressor access panel to ensure proper electrical
hookup. The installing (or electrical) contractor must
make the field connections shown in Figure 1 when
using field supplied disconnect.
Units have dual voltage (220-240V) control transformer.
The units are shipped for 240V operation. Modify the
transformer connection when the actual power supply
is 220 volts. Refer to the unit wiring diagram for details
of this procedure.
Make all final electrical connections with a length
of flexible conduit to minimize vibration and sound
transmission to the building.
Optional Wall-Mounted Thermostat
CCE WSHP units are built with standard internal
thermostats in either manual changeover (MCO)
or automatic changeover (ACO) configuration. No
external, field-installed low-voltage wiring is required.
When desired, the unit can be furnished with a 24-volt
control circuit which is field-wired to a ClimateMastersupplied accessory remote thermostat.
Zone integrity must be maintained to efficiently control
units or groups of units. Unless zones of control are
considered and accounted for, adjacent units may
operate in heating and cooling modes simultaneously.
Low-voltage wiring between the unit and the wall
thermostat must comply with all applicable electrical
codes (i.e., NEC and local codes), and be completed
before the unit is installed.
Table 2 lists recommended wire sizes and lengths
to install the thermostat. The total resistance of
low-voltage wiring must not exceed 1 ohm. Any
resistance in excess of 1 ohm may cause the control to
malfunction because of high voltage drop.
Table 2 - Recommended Thermostat Wire Sizes
WIRE SIZE
MAX. WIRE LENGTH*
18-Gauge
16-Gauge
14-Gauge
23 m
38 m
62 m
*Length = Physical distance from thermostat to unit.
Figure 1 Typical Field Installed Wiring
CAUTION: USE COPPER
CONDUCTORS ONLY TO PREVENT
EQUIPMENT DAMAGE.
A
Field Supplied
Disconnect Switch
� WARNING! �
DISCONNECT ELECTRICAL POWER
SOURCE TO PREVENT INJURY OR DEATH
FROM ELECTRICAL SHOCK.
Heat Pump
B
Room Thermostat
A= Two power wires on single-phase units: three power wires on three-phase units. B= 1 heat /1 cool /
manual or Auto Change-over remote 24V thermostat. Note: All customer-supplied wiring to be copper
only and must conform to NEC and local electrical codes. Wiring shown with dashed lines must be fieldsupplied and field-installed. "B" only required with systems employing remote mounted thermostats.
8
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Start-Up Preparation
System Cleaning and Flushing
Cleaning and flushing the unit and system is the single
most important step to ensure proper start-up and
continued efficient operation of the system. Follow
the instructions below to properly clean and flush the
system:
DO NOT FLUSH SYSTEM THROUGH THE UNIT!
� WARNING! �
To prevent injury or death due to electrical shock or
contact with moving parts, open unit disconnect before
servicing unit.
1. Verify that electrical power to the unit is
disconnected and that the circulation pump is
de-energized.
2. Connect the supply hose directly to the return
riser valve. Use a single length of flexible hose as
illustrated in Figure 2 below.
NOTE: When one hose is too short to make the
connection without exceeding the minimum bend
radius of the hose, substitute two length of flexible
hose joined together with a field-supplied, standard
MPT coupling. Use the adapter provided with the
hose kit as shown in Figure 3.
3. Fill the system with water, leaving the air vents
open. Bleed all air from the system but do not
allow the system to over flow. Check the system
for leaks and make any required repairs. Adjust
the water and air level in the expansion tank.
4. With strainers in place, start the pumps.
Systematically check each vent to ensure that all
of the air is bled from the system.
5. Verify that make-up water is available and
adjusted to properly replace any space remaining
when all air is evacuated. Pressure test and inspect
the system for leaks and make any additional
repairs required.
Figure 2
6. Open the drain at the lowest point in the system.
Verify that make-up water replacement rate equals
rate of bleed. Continue to bleed the system until
the water appears clean or for at least three hours
whichever is longer.
7. Completely drain the system.
8. Refill the system with clean, chemically treated
water. Since water varies for each locality, contact
a local water treatment company for the correct
cleaning chemicals to use in your area.
CAUTION: To avoid possible damage to piping
systems constructed of plastic piping, DO NOT
allow loop temperature to exceed 43 °C.
9. Set the boiler to raise the loop temperature to
approximately 29.4°C. Circulate the solution for
a minimum of 8 to 24 hours. At the end of this
period, shut off the circulating pump and drain the
solution. Repeat system cleaning if necessary.
10. When the cleaning process is complete, remove
the short-circuit hoses. Connect the hoses to the
proper supply and return connections to the unit.
Refill the system and bleed off all air.
11. Test the system pH with litmus paper. The system
water should be slight alkaline (pH 7.5 to 8.5). Add
chemicals as appropriate to maintain acidity levels.
CAUTION: DO NOT use "Stop-Leak" or any similar
chemical agent in this system. Addition of these
chemicals to the loop water will foul the system and
will inhibit unit operation.
12. When the system is successfully cleaned, flushed,
refilled and bled, check the main system panels,
safety cutouts and alarms. Set controls to properly
maintain loop temperature.
Figure 3
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c l i m a t e m a s t e r. c o m
9
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
System Checkout
When the installation is complete and the system is cleaned and flushed, follow the System Checkout
procedure outline below.
❏ 1.
❏ 2.
❏
3.
❏
4. ❏ 5.
❏
10
6. ❏ 7.
❏ 8.
❏ 9.
Voltage: Ensure voltage is within the
utilization range specifications of the unit
compressor and fan motor.
System Water Temperature: Ensure it is
within an acceptable range to facilitate
start-up. (When conducting this check,
also verify proper heating and cooling set
points.)
System Water pH: Verify system water
acidity. (pH = 7.5 or 8.5) Proper pH
promotes the longevity of hoses and heat
exchangers.
System Flushing: Properly clean and flush
system periodically. Ensure all supply and
return hoses are connected end-to-end
to facilitate system flushing and prevent
fouling of the heat exchanger by system
water. Water used in the system must be
of potable quality and clean of dirt, piping
slag, and chemical cleaning agents.
Closed-Type Cooling Tower or Open Tower
with Heat Exchanger: Check equipment
for proper temperature set points and
operation.
Balanced Water Flow Rate to Heat
Pump:: Verify the inlet and outlet water
temperatures are recorded as each heat
pump unit is started. This check will
eliminate nuisance unit trip-outs resulting
from water velocities which are either too
low or too high; it can also prevent the
occurrence of erosive water flow rates.
Standby Pump: Verify the standby pump
is properly installed and in operating
condition.
System Controls: To ensure no catastrophic
system failures occur, verify system controls
are functioning and the sequencing is
correct.
Freeze Protection for Water System: Verify
freeze protection is provided for the
outdoor portion of the loop water system.
Inadequate freeze protection can lead to
expensive tower and system piping repairs.
CAUTION: To avoid equipment damage, DO
NOT leave system filled with water in a building
without heat during the winter unless anti-freeze
is added to system water. Coax coils never fully
drain by themselves and will freeze unless winterized with anti-freeze.
❏ 10.
❏ 11.
❏ 12
❏ 13.
❏ 14.
System Water Loop: Verify all air is bled from
the system. Air in the system impedes unit
operation and causes corrosion in the system
piping.
Unit Filters: To avoid unit damage and
maximum performance, ensure the unit filter is
clean.
Unit Fans: Manually rotate fans to assure free
rotation. Ensure fans are properly secured to
the fan shaft. Do not oil fan motors on start-up
since they are lubricated at the factory.
System Control Center: To ensure control of
the temperature set-points for operation of
the system’s heat rejector and boiler, examine
the system control and alarm panel for proper
installation and operation.
Miscellaneous: Note any questionable aspects
of the installation.
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Unit Start-Up
Use the procedure outlined below to initiate proper
unit start-up:
NOTE: This equipment is designed for indoor
installation ONLY.
� WARNING! �
6.
When the disconnect switch is closed, high voltage is
present in some areas of the electrical panel. Exercise
caution when working with the energized equipment.
1. Adjust all valves to the full open position and turn
on the line power to all heat pump units.
2. Operate each unit first in the cooling mode.
Operate each heat pump in the heating
cycle immediately after checking cooling
cycle operation. A time delay will prevent the
compressor from re-starting for approximately
three minutes. Room temperature should be in
the normal range (i.e., approximately 10-27°C DB.
Loop water temperature entering the heat pumps
should be at least 4°C but not in excess of 43°C.
Refer to Table 3 for more specific information on
the operating parameters of CCE units.
NOTE: Three factors determine the operating
limits of a CCE unit: (1) return air temperature, (2)
water temperature and (3) ambient temperature.
Whenever any one of these factors is at a minimum
or maximum level, the other two factors must be at
normal levels to ensure proper unit operation. Flow
rates must be at ARI rated standards.
3.
5.
Low Cooling - Disregard if your unit has only 1 fan
speed. Select low fan. Airflow should decrease
and compressor should operate.
Unit cycles off - Slowly turn thermostat toward
warmer position. Both fan and compressor should
shut off when thermostat set point equals room
temperature. Note: room temperature must be
below 32°C or unit will not cycle off.
Operating Limits
Environment: This equipment is designed for indoor
installation ONLY.
Power Supply: A voltage variation of +/- 10% of
nameplate utilization voltage is acceptable.
CCE Unit Starting Conditions: CCE Units start and
operate in an ambient of 10°C with entering air at 10°C,
entering water at 16°C and with both air and water at
the flow rates used in the ARI Standard 13256-1 rating
test for initial start-up in winter.
Table 3 Operating Limits
Air Limits
CCE Units
Cooling Heating
Min. Ambient Air
10° C
10° C
Rated Ambient Air
27° C
19° C
Max. Ambient Air
38° C
30° C
Min. Entering Air
10° C
10° C
Rated Entering Air db/wb 27/19° C 20° C
Max. Entering Air db/wb 38/28° C 27° C
Water Limits
Min. Entering Water
* -1° C * -6° C
Normal Entering Water
30° C
21° C
Max. Entering Water
43° C
32° C
If units do not operate correctly refer to the
troubleshooting section (pg. 11). If unit cannot
be repaired, record on form on last page of this
manual and continue with start-up procedure.
Unit Start-up / Cooling
4. High Cooling -Turn the unit thermostat to the
coolest position and turn the fan speed switch to
"HI". If the unit has an optional MCO thermostat,
set the selector switch to cool. Both the fan and
compressor should run.
Check for cool air delivery at unit grille 15 minutes
after the unit is operating. List the identification
number of any machines that do not function at
this time.
Check the elevation and cleanliness of the
condensate lines; any dripping could be a sign of
a blocked line.
* Requires optional insulation package when operating below the dew point.
Note: Minimum air and water conditions can only
be used at ARI flow rates. CCE Units may have up to
two values at maximum or minimum with all other
parameters at normal conditions.
NOTE: These operating limits are not normal for
continuous operating conditions. It is assumed that
such a start-up is for the purpose of bringing the
building space to desired occupancy temperature.
c l i m a t e m a s t e r. c o m
11
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Unit Start-Up / Heating
High Heat - Adjust the unit thermostat to the
warmest setting and turn the fan speed switch to
"HI". If the unit has an optional MCO thermostat,
set the selector switch to heat. The blower should
start immediately and after the time delay is
complete the compressor will start. Once the unit
has begun to run, check for warm air delivery at
the unit grille. Again the installing contractor must
list the serial number of any machine that does
not function. Log the unit operating conditions
at initial start-up for each unit to establish a
permanent operating record.
8. Low Heat - Disregard if unit is only one speed.
Select low fan. Airflow should decrease and
compressor should continue to operate.
9. Unit Cycles Off - Slowly turn thermostat toward
cooler position. Both fan and compressor should
shut off when thermostat set point equals room
temperature. Note room temperature must be
above 19°C or unit will not cycle off.
10. Fan Only - Select fan speed. Only fan should
operate.
11. Off - Unit should not operate
7.
Troubleshooting
1. If the unit fails to operate, conduct the following
checks:
a. Check the voltage and current. They should comply with the electrical specifications described on the unit nameplate.
b. Look for wiring errors. Check for loose terminal screws where wire connections have been made on both the line and low-voltage terminal boards.
c. Check for dirty filters. A clogged filter will cause safety cutouts to stop unit operation.
d. Check the supply and return piping. They must be properly connected to the inlet and outlet connections on the unit.
e. If the fan fails to operate,check wiring and check to see that the fan wheel turns freely and that it is secured to the shaft. Also, determine whether the fan operates during both the heating and cooling modes.
f. Check if circuit board is flashing a fault code. See CXM/DXM AOM for details.
g. Check that the unit has not cycled off on thermostat.
h. If the checks described above fail to reveal the
problem and the unit still will not operate, contact a trained service technician to ensure proper diagnosis and repair of the equipment.
2. Record any unit that does not operate correctly. Use the form at the end of this manual.
12
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Maintenance
Perform the maintenance procedures outlined below at
the intervals indicated
.
� WARNING! �
To prevent injury or death due to electrical shock or
contact with moving parts, open unit disconnect switch before servicing unit.
FILTERS: Inspect filters. Establish a regular maintenance
schedule. Clean/replace filters frequently depending
on need.
To remove the filter from the CCE unit, slide the filter
out of its frame located in the return air opening at the
bottom front of the unit. When re-installing the filter,
use the slide-in rails of the filter frame to guide the filter
into the proper position.
CAUTION: To avoid fouled machinery and extensive
unit clean-up, DO NOT operate units without filters
in place. DO NOT use equipment as a temporary
heating or cooling source during construction.
CONDENSATE PANS: Check condensate drain pans
for algae growth every three months. If algae growth
is apparent, consult a water treatment specialist for
proper chemical treatment. The application of an
algaecide every three months will typically eliminate
algae problems in most locations. Check condensate
hose for leaks and blockage and correct any problems.
FAN MOTORS: All units have lubricated fan motors.
Fan motors should never be lubricated
unless obvious, dry operation is suspected.
Periodic maintenance oiling is not recommended
because it will result in dirt accumulating on excess oil
and cause eventual motor failure. Conduct annual dry
operation check and amperage check to ensure amp
draw is no more than 10% greater than that indicated
by serial plate data.
UNIT INSPECTION: Visually inspect the unit at
least once a month. Pay special attention to hose
assemblies. Repair any leaks and replace deteriorated
hoses immediately. Note any signs of deterioration or
cracking.
COMPRESSOR: Conduct an amperage check annually
on the compressor and fan motor. Amperage draw
should not exceed normal full load amps. Maintain
a log of amperage to detect deterioration prior to
component failure.
HEAT EXCHANGERS: Water Coil Maintenance –
Generally water coil maintenance is not needed
however, if the installation is located in a system with a
known high dirt or debris content, it is best to establish
with the owner a periodic maintenance schedule so the
coil can be checked regularly. These dirty installations
are a result of the deterioration of iron or galvanized
piping or components in the system or open cooling
towers requiring heavy chemical treatment and
mineral buildup through water use. Should periodic
coil cleaning be necessary, use standard coil cleaning
procedures which are compatible with both the heat
exchanger material and copper water lines. Generally,
the more water flowing through the unit, the less
chance for scaling, however flow rates over 0.0538 l/s
per kW can produce water (or debris) velocities that can
erode the heat exchanger wall and ultimately produce
leaks.
Safety Control Reset
All ClimateMaster heat pumps are furnished with highpressure, low-pressure and low-temperature cutouts
to prevent the machine from operating at abnormal
conditions of temperature or water flow.
The contacts of the high-pressure control used on CCE
units is designed to open at 2600 kPa and automatically
re-close at 2100 kPa. The CXM or DXM control monitors
this and other functions such as refrigerant temperatures
and pressures and condensate overflow and will interrupt
unit heating or cooling operation.
The machine must be reset manually. Reset is
accomplished by pressing the STOP button and
then pushing either HI HEAT, LO HEAT, HI COOL or
LO COOL to restart the unit in the desired mode of
operation. (The CCE unit can also be reset by opening
and closing the supply power disconnect switch.)
NOTE: If the unit must be reset more than twice,
check the unit for a dirty filter, abnormal entering
water temperature, inadequate or excessive water
flow, and internal malfunctions. If the unit continues
to cut out, contact a trained service technician.
� WARNING! �
When replacing the compressor contactor or lockout
relay in a unit with electromechanical controls, use only
ClimateMaster replacement parts. Substitution of other
components may result in an inoperative safety circuit and
may cause a hazardous condition.
c l i m a t e m a s t e r. c o m
13
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Physical Dimensions
Left Hand Bottom Return
320
Discharge
Air
38
88.9
30º
Control Access Door
Filter located inside and at
top of air inlet area. Push
tabs back and down to release
filter for replacement.
SIDE
VIEW
FRONT VIEW
607
48
Air
Inlet
AIR INLET AREA
851
44.5
1219
292
305
1219
254
L.H. Pipe &
Electric Area
BOTTOM VIEW
19
40
25
89
114
25
REAR
ACCESS
REAR VIEW
533
508
41
DAMPER OPENING*
298
15
*74
251
1219
Notes:
All Dimensions are in mm
* Dimension with 76.2 mm subbase. Add 50.8 mm to dimension shown for 5” subbase
14
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
.
*74
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Physical Dimensions
Left Hand Front Return
89
°
13
292
(Note 2)
19
105
L.H.
(NOTE 2)
Notes:
1. All Dimensions are in millimeters.
2. Access is reduced if optional disconnect box is selected.
3. Optional autoflow regulator, motorized water valve, and disconnect box are not shown.
c l i m a t e m a s t e r. c o m
15
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Physical Dimensions
Right Hand Bottom Return
251
.
16
Add 50.8 mm to dimension shown for 5” subbase
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Physical Dimensions
Right Hand Front Return
º
c l i m a t e m a s t e r. c o m
17
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Physical Data
Physical Data
12.7
Electrical Data





18


C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Wiring Diagram Matrix
All wiring diagrams can be located on the web at climatemaster.com
Model
CCE07 - 19
Refrigerant
R-407C
Wire Diagram
Part Number
Electrical
Control
96B0099N60
CXM-ACO/MCO
96B0099N61
CXM-REM
96B0099N62
CXM-LON
96B0099N63
96B0100N60
96B0100N61
220-240/50/1
CXM-MPC
DXM-ACO/MCO
Agency
CE
DXM-REM
96B0100N62
DXM-LON
96B0100N63
DXM-MPC
c l i m a t e m a s t e r. c o m
19
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Typical Wiring Diagram - Manual and Auto Change Over With CXM Controller
20
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Typical Wiring Diagram - Remote Mounted Thermostat With CXM Controller
c l i m a t e m a s t e r. c o m
21
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Typical Wiring Diagram - CXM Controller with LON Controller
22
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Typical Wiring Diagram - CXM Controller with MPC Controller
c l i m a t e m a s t e r. c o m
23
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Typical Wiring Diagram - Manual and Auto Change Over With DXM Controller
24
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Functional Troubleshooting
Fault
Htg Clg Possible Cause
Main power Problems
X
HP Fault-Code 2
High pressure
Solution
X
Green Status LED Off
Check Line Voltage circuit breaker and disconnect
Check for line voltage between L1 and L2 on the contactor
Check for 24VAC between R and C on CXM/DXM
Check primary/secondary voltage on transformer
Check pump operation or valve operation/setting
Check water flow adjust to proper flow rate
X
Reduced or no water flow
in cooling
X
Water Temperature out of range in
Bring water temp within design parameters
cooling
X
Reduced or no Air flow
in heating
Check for dirty air filter and clean or replace
Check fan motor operation and airflow restrictions
Dirty Air Coil- construction dust etc.
X
Air Temperature out of range in
heating
Bring return air temp within design parameters
Overcharged with refrigerant
Check superheat/subcooling vs typical operating condition
table
Bad HP Switch
Insufficient charge
Check switch continuity and operation. Replace
Check for refrigerant leaks
Too high of external static. Check static vs blower table
X
X
X
X
LP/LOC Fault-Code 3
X
X
Low Pressure/Loss of Charge
X
Compressor pump down at startup
Check charge and start-up water flow
FP1 Fault - Code 4
X
Reduced or no water flow
Check pump operation or water valve operation/setting
in heating
Plugged strainer or filter. Clean or replace.
X
Inadequate anti-freeze level
Check antifreeze density with hydrometer
X
Improper temperature limit setting
(30°F vs 10°F [-1°C vs -12°C])
Clip JW3 jumper for antifreeze (10°F [-12°C]) use
Water Coil low
temperature limit
Check water flow adjust to proper flow rate
X
Water Temperature out of range
Bring water temp within design parameters
X
X
Bad thermistor
Reduced or no Air flow
in cooling
Check temp and impedance correlation per chart
Check for dirty air filter and clean or replace
Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
X
Air Temperature out of range
Too much cold vent air? Bring entering air temp within
design parameters
X
Improper temperature limit setting
(30°F vs 10°F [-1°C vs -12°C])
Normal airside applications will require 30°F [-1°C] only
X
X
Bad thermistor
Check temp and impedance correlation per chart
X
X
X
X
X
Blocked Drain
Improper trap
Poor Drainage
X
Moisture on sensor
Check for blockage and clean drain
Check trap dimensions and location ahead of vent
Check for piping slope away from unit
Check slope of unit toward outlet
Poor venting. Check vent location
Check for moisture shorting to air coil
X
X
Plugged Air Filter
Replace Air Filter
X
X
Restricted Return Air Flow
X
X
Under Voltage
Find & eliminate restriction. Increase return duct
and/or grille size.
Check power supply and 24VAC voltage before and during
operation.
Check power supply wire size
Check compressor starting. Need hard start kit?
X
FP2 fault - Code 5
Air Coil low
temperature limit
Condensate Fault-Code 6
Over/Under VoltageCode 7
(Auto resetting)
Check 24VAC and unit transformer tap for correct power
supply voltage
X
X
Over Voltage
Check power supply voltage and 24VAC before and during
operation.
Check 24VAC and unit transformer tap for correct power
supply voltage
Unit Performance
Sentinel-Code 8
X
No Fault Code Shown
Unit Short Cycles
Only Fan Runs
Heating mode FP2>125°F [52°C] Check for poor air flow or overcharged unit.
X
Cooling Mode FP1>125°F [52°C]
OR FP2< 40ϒF [4ϒC]
Check for poor water flow, or air flow
X
X
No compressor operation
See "Only fan operates"
X
X
Compressor Overload
Check and Replace if necessary
X
X
X
X
X
X
Control board
Dirty Air Filter
Unit in "Test Mode"
X
X
Unit selection
X
X
Compressor Overload
Reset power and check operation
Check and Clean air filter
Reset power or wait 20 minutes for auto exit.
Unit may be oversized for space. Check sizing for actual
load of space.
Check and Replace if necessary
X
X
X
X
Thermostat position
Unit locked out
X
X
Thermostat wiring
X
X
Compressor Overload
c l i m a t e m a s t e r. c o m
Insure thermostat set for heating or cooling operation
Check for lockout codes. Reset power.
Check compressor overload. Replace if necessary.
Check thermostat wiring at heat pump. Jumper Y and R
for compressor operation in test mode.
25
X
Unit Doesn't Operate in
X
Thermostat wiring
X
Reversing Valve
X
Thermostat setup
X
Thermostat wiring
X
Thermostat wiring
Check thermostat wiring at heat pump. Jumper Y and R for
compressor operation in test mode.
Set for cooling demand and check 24VAC on RV coil and at
CXM/DXM board.
If RV is stuck, run high pressure up by reducing water flow
and while operating engage and disengage RV coil voltage
to push valve.
Cooling
C
LIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Functional Troubleshooting
Performance
Troubleshooting
Insufficient capacity/
Not cooling or heating
properly
High Head Pressure
Htg Clg Possible Cause
X
X
X
Check for 'O' RV setup not 'B'
Check O wiring at heat pump. Jumper O and R for RV coil
'Click'.
Put thermostat in cooling mode. Check for 24VAC on O
(check between C and O); check for 24VAC on W (check
between W and C). There should be voltage on O, but not
on W. If voltage is present on W, thermostat may be bad
or wired incorrectly.
Solution
Dirty Filter
Replace or clean
in heating
Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
Check for dirty air filter and clean or replace
Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
Check supply and return air temperatures at the unit and at
distant duct registers if significantly different, duct leaks
are present
Check superheat and subcooling per chart
Check superheat and subcooling per chart. Replace.
Perform RV touch test
Check location and for air drafts behind stat
Recheck loads & sizing check sensible clg load and heat
pump capacity
Reduced or no Air flow
Check for dirty air filter and clean or replace
X
Reduced or no Air flow
in cooling
X
X
Leaky duct work
X
X
X
X
X
X
X
Low refrigerant charge
Restricted metering device
Defective Reversing Valve
Thermostat improperly located
X
X
Unit undersized
X
X
Scaling in water heat exchanger
Perform Scaling check and clean if necessary
X
X
Inlet Water too Hot or Cold
Check load, loop sizing, loop backfill, ground moisture.
Reduced or no Air flow
in heating
Check for dirty air filter and clean or replace
Check fan motor operation and airflow restrictions
X
Too high of external static. Check static vs blower table
X
X
Low Suction Pressure
X
X
X
X
X
X
X
X
X
X
High humidity
26
Check pump operation or valve operation/setting
Check water flow adjust to proper flow rate
Check load, loop sizing, loop backfill, ground moisture.
Bring return air temp within design parameters
Scaling in water heat exchanger
Unit Overcharged
Non-condensables insystem
Restricted metering device
Reduced water flow
in heating
Perform Scaling check and clean if necessary
Check superheat and subcooling. Reweigh in charge
Vacuum system and reweigh in charge
Check superheat and subcooling per chart. Replace.
Check pump operation or water valve operation/setting
Plugged strainer or filter. Clean or replace.
Check water flow adjust to proper flow rate
Water Temperature out of range
Bring water temp within design parameters
X
Reduced Air flow
in cooling
X
Air Temperature out of range
X
Insufficient charge
Check for dirty air filter and clean or replace
Check fan motor operation and airflow restrictions
Too high of external static. Check static vs blower table
Too much cold vent air? Bring entering air temp within
design parameters
Check for refrigerant leaks
X
Too high of air flow
Check fan motor speed selection and airflow chart
X
X
Poor Performance
Too high of air flow
X
Unit oversized
See 'Insufficient Capacity'
Check fan motor speed selection and airflow chart
Recheck loads & sizing check sensible clg load and heat
pump capacity
X
Low discharge air
temperature in heating
Reduced or no water flow
in cooling
Inlet Water too Hot
Air Temperature out of range in
heating
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Location: ________________________
Consoles
R e v. : 0 8 / 1 3 / 1 0
Model Number: ________________________
Serial Number: ________________________
Date: ________________________
Troubleshooting Form
Packaged Unit Refrigeration Schematic
Location: ________________________
Customer:
_____________________________________
Antifreeze: ________________________
Model Number:
________________________
Serial Number:
________________________
Model#:
________________________
Serial#: ________________ Loop type: _______________
Complaint:Date:
________________________________________________________________________
________________________
HEATING CYCLE ANALYSIS _____________ Antifreeze:
________________________
kPa
Serial#: ________________ Loop type: _______________
°C
Refrigerant Type:
R-407C
AIR
________________________________________________
°C
°F
COMPRESSOR
COAX
DISCHARGE
SUCTION
Comp Amps: _______
°C
COMPRESSOR
Total Amps: ________
°C
°C
°C
FLASH
FP1
DISCHARGE
GAS LINE
SENSOR
FP2: HEATING
LIQUID LINE
HWG
°C
kPa
WATER IN
°F
FP1
SENSOR
PSI
COOLING
CYCLE ANALYSIS
°F
°F
PSI
WATER IN
PSI
WATER OUT
kPa
°C
kPa
WATER OUT
°F
°F
SAT
Look up pressure drop in
I.O.M. or spec. catalog to
determine flow rate.
SAT
kPa
SAT
°C
Look up pressure drop in
I.O.M. or AIR
spec. catalog to
determine
flow rate.
COIL
°C
°C
PSI
SUCTION
SAT
COMPRESSOR
°F
EXPANSION
VALVE
SUCTION
COAX
DISCHARGE
COMPRESSOR
°C
°C
°C
DISCHARGE
SIDE FP1: CLG
FP2: FLASH OTHER
OF FILTR DR LIQ LINE
GAS LINE
HWG
COAX
ON FILTER
DRIER*
°C
°C
kPa
WATER IN
°F
F
DE
DR
SAT
EXPANSION
VALVE
Voltage: ________
COAX
SUCTION
°C
PSI
ON FILTER
DRIER*
E
COIL
SAT
°F
FP1: CLG
LIQ LINE
ection =
°F
°F
PSI
HeatPSI
of Extraction
PSI(Absorption)
WATER IN
WATER OUT
SAT
PSI
°C
kPa
WATER OUT
SAT
Look up pressure drop in
I.O.M. or spec. catalog to
determine flow rate.
or Heat of Rejection =
†
________ flow rate ( l/sLook
diff.
) x up
________
temp.
pressure
drop
in(deg. C) x ________ fluid factor = _____________
Superheat
I.O.M. or spec. catalog to
= Suction
temperature
determine
flow- suction
rate. saturation temp. =
Subcooling = Discharge saturation temp. - liquid line temp.
=
(W)
(deg C)
(deg C)
diff. (deg. F) x† Use
factor† = _____________
________
4.18 forfluid
water
(Btu/hr)
saturation temp. =
(deg F)
Note: Never connect refrigerant gauges during startup procedures. Conduct water-side analysis using P/T ports
=
iquid line temp.
(deg
F)
to determine
water flow and
temperature
difference. If water-side analysis shows poor performance, refrigerant
troubleshooting may be required. Connect refrigerant gauges as a last resort.
Rev. 12/08
c l i m a t e m a s t e r. c o m
27
28
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Rev.: 10/09
Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions.
LC079
*LC079*
NOTE: Some countries do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you. This warranty gives you
specic legal rights, and you may also have other rights which vary from state to state and country to country.
Climate Master, Inc. • Customer Service • 7300 S.W. 44th Street • Oklahoma City, Oklahoma, U.S.A. 73179 • (405) 745-6000 • FAX (405) 745-6068
OBTAINING WARRANTY PERFORMANCE
Normally, the contractor or service organization who installed the products will provide warranty performance for the owner. Should the installer be unavailable, contact any CM recognized Representative. If assistance is required in obtaining warranty
performance, write or call:
LIMITATION OF LIABILITY
CM shall have no liability for any damages if CM’s performance is delayed for any reason or is prevented to any extent by any event such as, but not limited to: any war, civil unrest, government restrictions or restraints, strikes, or work stoppages,
re, ood, accident, allocation, shortages of transportation, fuel, materials, or labor, acts of God or any other reason beyond the sole control of CM. TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW AND SUBJECT TO
THE NEXT SENTENCE, CM EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR LOSS OF PROFITS, LOSS OF BUSINESS OR GOODWILL, CONSEQUENTIAL, INCIDENTAL, SPECIAL, LIQUIDATED, OR
PUNITIVE DAMAGE IN CONTRACT, FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, OR IN TORT, WHETHER FOR CM’s NEGLIGENCE OR AS STRICT LIABILITY. Nothing in this Agreement is intended to
exclude CM’s liability for death, personal injury or fraud.
LIMITATION OF REMEDIES
In the event of a breach of this Limited Express Warranty or any warranty that is mandatory under applicable imperative law, CM will only be obligated at CM’s option to either repair the failed part or unit or to furnish a new or rebuilt part or unit in exchange for the part or unit which has failed. If after written notice to CM’s factory in Oklahoma City, Oklahoma, U.S.A. of each defect, malfunction or other failure and a reasonable number of attempts by CM to correct the defect, malfunction or other
failure and the remedy fails of its essential purpose, CM shall refund the purchase price paid to CM in exchange for the return of the sold good(s). Said refund shall be the maximum liability of CM. TO THE FULLEST EXTENT PERMITTED BY
APPLICABLE LAW, THIS REMEDY IS THE SOLE AND EXCLUSIVE REMEDY OF THE CUSTOMER AGAINST CM FOR BREACH OF CONTRACT, FOR THE BREACH OF ANY WARRANTY OR FOR CM’S NEGLIGENCE
OR IN STRICT LIABILITY.
Limitation: This Limited Express Warranty is given in lieu of all other warranties. If, notwithstanding the disclaimers contained herein, it is determined by a court or other qualied judicial body that other warranties exist, any such warranty, including
without limitation any express warranty or any implied warranty of tness for particular purpose and merchantability, shall be limited to the duration of the Limited Express Warranty. This Limited Express Warranty does not exclude any warranty that is
mandatory and that may not be excluded under applicable imperative law.
CM is not responsible for: (1) The cost of any uids, refrigerant or other system components, or the associated labor to repair or replace the same, which is incurred as a result of a defective part covered by CM’s Limited Express Warranty; (2) The cost
of labor, refrigerant, materials or service incurred in diagnosis and removal of the defective part, or in obtaining and replacing the new or repaired part; (3) Transportation costs of the defective part from the installation site to CM or of the return of any
part not covered by CM’s Limited Express Warranty; or (4) The costs of normal maintenance.
This warranty does not cover and does not apply to: (1) Air lters, fuses, refrigerant, uids, oil; (2) Products relocated after initial installation; (3) Any portion or component of any system that is not supplied by CM, regardless of the cause of the failure
of such portion or component; (4) Products on which the unit identication tags or labels have been removed or defaced; (5) Products on which payment by Customer to CM or its distributors or Representatives, or the Customer’s seller is in default;
(6) Products which have defects or damage which result from improper installation, wiring, electrical imbalance characteristics or maintenance; or from parts or components manufactured by others; or are caused by accident, misuse, negligence, abuse,
re, ood, lightning, alteration or misapplication of the product; (7) Products which have defects or damage which result from a contaminated or corrosive air or liquid supply, operation at abnormal temperatures or ow rates, or unauthorized opening
of the refrigerant circuit; (8) Mold, fungus or bacteria damages; (9) Products subjected to corrosion or abrasion; (10) Products, parts or components manufactured or supplied by others; (11) Products which have been subjected to misuse, negligence
or accidents; (12) Products which have been operated in a manner contrary to CM’s printed instructions; (13) Products which have defects, damage or insufcient performance as a result of insufcient or incorrect system design or the improper
application, installation, or use of CM’s products; or (14) Electricity or fuel costs, or any increases or unrealized savings in same, for any reason.
If requested by CM, all defective parts shall be returned to CM’s factory in Oklahoma City, Oklahoma, U.S.A, freight and duty prepaid, not later than sixty (60) days after the date of the request. If the defective part is not timely returned or if CM
determines the part to not be defective or otherwise not to qualify under CM’s Limited Express Warranty, CM shall invoice Customer the costs for the parts furnished, including freight. The warranty on any part repaired or replaced under warranty
expires at the end of the original warranty period.
Warranty parts shall be furnished by CM if ordered through an authorized sales representative of CM (“Representative”) within sixty (60) days after the failure of the part. If CM determines that a parts order qualies for replacement under CM’s
warranty, such parts shall be shipped freight prepaid to the Representative or the ultimate user, as requested by Representative. All duties, taxes and other fees shall be paid by the ultimate user through the Representative.
GRANT OF LIMITED EXPRESS WARRANTY
CM warrants CM products purchased and installed outside the United States of America (“U.S.A.”) and Canada to be free from material defects in materials and workmanship under normal use and maintenance as follows: (1) All complete air
conditioning, heating or heat pump units built or sold by CM for twelve (12) months from date of unit start-up or eighteen (18) months from date of shipment (from CM’s factory), whichever comes rst; and, (2) Repair and replacement parts, which are
not supplied under warranty, for ninety (90) days from date of shipment (from factory).
Disclaimer: It is expressly understood that unless a statement is specically identied as a warranty, statements made by Climate Master, Inc., a Delaware corporation, U. S. A. (“CM”) or its representatives, relating to CM’s products, whether oral, written or contained in any sales literature, catalog, this or any other agreement or other materials, are not express warranties and do not form a part of the basis of the bargain, but are merely CM’s opinion or commendation of CM’s products. EXCEPT AS
SPECIFICALLY SET FORTH HEREIN AND TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW, CM MAKES NO WARRANTY AS TO ANY OF CM’S PRODUCTS, AND CM MAKES NO WARRANTY AGAINST
LATENT DEFECTS OR ANY WARRANTY OF MERCHANTABILITY OF THE GOODS OR OF THE FITNESS OF THE GOODS FOR ANY PARTICULAR PURPOSE.
CLIMATE MASTER, INC.
LIMITED EXPRESS WARRANTY /LIMITATION OF REMEDIES AND LIABILITY
(FOR INTERNATIONAL CLASS PRODUCTS)
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
Warranty
THE SMART SOLUTION FOR ENERGY EFFICIENCY
Consoles
R e v. : 0 8 / 1 3 / 1 0
Start-Up Log
Installer: Complete unit and system checkout and follow unit start-up procedures in the IOM. Use this form to
record unit information, temperatures and pressures during start-up. Keep this form for future reference.
Job Name: ________________________________ Street Address: __________________________________
Model Number: ____________________________ Serial Number: ___________________________________
Unit Location in Building: ____________________________________________________________________
Date: ________________________________ Sales Order No: _______________________________________
In order to minimize troubleshooting and costly system failures, complete the following checks and data entries
before the system is put into full operation.
Temperatures: C
Pressures: kPa
Antifreeze: _____%
Type __________________
Cooling Mode
Heating Mode
Entering Fluid Temperature
Leaving Fluid Temperature
Temperature Differential
Return-Air Temperature
DB
WB
DB
WB
Supply-Air Temperature
DB
WB
DB
WB
Temperature Differential
Water Coil Heat Exchanger
(Water Pressure IN)
Water Coil Heat Exchanger
(Water Pressure OUT)
Pressure Differential
Compressor
Amps
Volts
Discharge Line Temperature
Motor
Amps
Volts
Allow unit to run 15 minutes in each mode before taking data.
Do not connect gage lines
c l i m a t e m a s t e r. c o m
29
CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Consoles
R e v. : 0 8 / 1 3 / 1 0
C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S
Revision History
Packaged Units
R e v. : 1 / 0 6 / 0 9 B
AT E M A S T E R Date:
W AT E R - S O U R C EItem:
H E AT P U M P S
08/13/10
Revision History
06/30/10
ged Units
06/30/10
/09B
09/09/04
Date
Item
01/01/03
5 Nov, 2008
on History
16 Oct, 2008
Action:
Entire Document
Removed All I-P Measurements
Format - All Pages
Updated
CCE (R22) Units
Removed
Tables
Updated
Description
First Published
Various
Line Voltage
TC Data Added
Two Notes Added Below Tables and 460 Vac Note
9 Sept, 2008
CXM Control
Pressure Testing Note Updated
ate
Item
Description
30 June, 2008 Low Volt Wiring Shut-Off Valve Note Added
v, 2008
Various
TC Data Added
4 June, 2008
Various
Added 460 Vac Note to Electrical Tables
t, 2008
Line Voltage
Two Notes Added Below Tables and 460 Vac Note
21 May, 2008
CXM Control
Added Pressure Testing Language Note
t, 2008
CXM Control
Pressure Testing Note Updated
26 Nov, 2007
Line Voltage
Added TS 50Hz Electrical Data
e, 2008 Low Volt Wiring Shut-Off Valve Note Added
14 Sep, 2007
Various
Added Data for TS Size 006, 009, 012
e, 2008
Various
Added 460 Vac Note to Electrical Tables
30 July, 2007
Various
Updated Metric Information
y, 2008
CXM Control
Added Pressure Testing Language Note
May 23, 2007
Various
Added Data for TT Size 072
v, 2007
Line Voltage
Added TS 50Hz Electrical Data
May 23, 2007
Various
Updated TS Size 018 for Rev B
p, 2007
Various
Added Data for TS Size 006, 009, 012
20 Nov, 2006
Added International Warranty
y, 2007
Various
Updated Metric Information
20 Nov, 2006
Added GS, GR, GC 50Hz Service Data
3, 2007
Various
Added Data for TT Size 072
20 Nov, 2006
Added ClimaDry Reheat Option Information
3, 2007
Various
Updated TS Size 018 for Rev B
20 Nov, 2006
Added GS, GR, GC 50Hz Electrical Data
v, 2006
Added International Warranty
11 July, 2005
Various
Updated Low Temperature Limit Verbiage
v, 2006
Added GS, GR, GC 50Hz Service Data
11 July, 2005
All
First Published
v, 2006
Added ClimaDry Reheat Option Information
v, 2006
Added GS, GR, GC 50Hz Electrical Data
y, 2005
Various
y, 2005
All
Updated Low Temperature Limit Verbiage
First Published
ISO 9001:2000
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Phone: City,
405-745-6000
Phone:
+1-405-745-6000
Fax: 405-745-6058
Fax: +1-405-745-6058
climatemaster.com
7300 S.W. 44th Street
climatemaster.com
Oklahoma City, OK 73179
ClimateMaster works continually to improve its products. As a result, the design and specifications of each product
at the
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