Alto SMART 2000 Operator's Manual

AMERICAN-LINCOLN

TECHNOLOGY

Operator's Manual

SMART 2000

Sweeper/scrubber

Beginning with Serial No. 690060

READ THIS BOOK

This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. you must have training in the operation of this machine before using it. If you or your operator (s) cannot read English, have this manual explained fully before attempting to operate this machine.

Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente antes de tratar el manejo o servicio de esta máquina.

All directions given in this book are as seen from the operator's position at the rear of the machine.

For new books, write to: Alto U.S., Inc., 1100 Haskins Road, Bowling Green, Ohio 43402

Part No. 2-86-00254 2001 American-Lincoln Technology® Printed in the USA

TABLE OF CONTENTS

SPECIFICATIONS .................................................................................................................................. 1-4

MACHINE DIMENSIONS ........................................................................................................................ 1-6

STANDARD HARDWARE & TORQUE VALUES ...................................................................................... 1-7

HYDRAULIC TORQUE REQUIREMENTS ............................................................................................... 1-8

DECIMAL - METRIC CONVERSION TABLE ........................................................................................... 1-9

MACHINE PREPARATION ...................................................................................................................... 1-10

PREPARING THE MACHINE FOR OPERATION ............................................................................... 1-10

BATTERY POWERED MACHINE PREPARATION ............................................................................ 1-11

SAFETY INSTRUCTIONS ................................................................................................................. 1-12

OPERATION OF CONTROLS AND GAUGES ......................................................................................... 1-15

LIGHT SWITCH ................................................................................................................................. 1-15

HORN BUTTON ................................................................................................................................ 1-15

KEY SWITCH ................................................................................................................................... 1-15

HOUR METER .................................................................................................................................. 1-15

BATTERY CONDITION METER ........................................................................................................ 1-16

BATTERY CONDITION LIGHT ........................................................................................................... 1-16

SEAT POSITION ADJUSTMENT ....................................................................................................... 1-16

FILTER SHAKER SWITCH ............................................................................................................... 1-17

DUST CONTROL SWITCH ................................................................................................................ 1-17

MAIN BROOM AND SIDE BROOM SWITCH .................................................................................... 1-17

SIDE BROOM ADJUSTMENT ........................................................................................................... 1-17

MAIN BROOM ADJUSTMENT .......................................................................................................... 1-17

SCRUB DECK SWITCH ................................................................................................................... 1-18

SQUEEGEE SWITCH ...................................................................................................................... 1-18

SOLUTION CONTROL KNOB ........................................................................................................... 1-18

LOW SOLUTION LIGHT (WARNING LIGHT) ..................................................................................... 1-19

RECOVERY HIGH LIGHT (WARNING LIGHT) ................................................................................... 1-19

PARKING BRAKE ............................................................................................................................ 1-19

TURN SIGNAL (4-WAY) OPTION ...................................................................................................... 1-19

HYDRAULIC RESERVOIR LEVEL SIGHT GAUGE ........................................................................... 1-19

ACCELERATOR and DIRECTIONAL CONTROL PEDAL ................................................................... 1-20

BACK-UP ALARM SWITCH .............................................................................................................. 1-20

FILTER PANEL KNOB ...................................................................................................................... 1-20

MAIN BROOM COMPARTMENT DOOR ........................................................................................... 1-21

HOPPER LIFT SWITCH .................................................................................................................... 1-21

ESP SYSTEM OPERATING INSTRUCTIONS ......................................................................................... 1-22

THE SCRUBBING SYSTEM - HOW IT WORKS ............................................................................... 1-22

THE NON-RECYCLING OR STANDARD SCRUBBING SYSTEM - HOW IT WORKS ........................ 1-22

RECOVERY OR ESP SYSTEM - HOW IT WORKS ......................................................................... 1-22

OPERATING INSTRUCTIONS ................................................................................................................. 1-23

BEFORE STARTING THE ENGINE ................................................................................................... 1-23

PRE-START CHECKLIST .................................................................................................................. 1-23

STARTING BATTERY MACHINES .................................................................................................... 1-23

POST-OPERATION CHECKLIST ....................................................................................................... 1-23

SERVICE CHART ................................................................................................................................... 1-24

HELPFUL HINTS FOR CLEANING OPERATION ..................................................................................... 1-26

SERVICE PRECAUTIONS ...................................................................................................................... 1-27

SERVICE INSTRUCTIONS ...................................................................................................................... 1-28

MAIN BROOM .................................................................................................................................. 1-28

CHECKING THE MAIN BROOM SWEEP PATTERN ......................................................................... 1-28

ADJUSTING THE MAIN BROOM HEIGHT ........................................................................................ 1-28

REPLACING THE MAIN BROOM ..................................................................................................... 1-28

MAIN BROOM LEVEL ADJUSTMENT .............................................................................................. 1-28

SIDE BROOM .................................................................................................................................. 1-29

CHECKING THE SIDE BROOM SWEEP PATTERN ......................................................................... 1-29

AMERICAN-LINCOLN TECHNOLOGY

SMART 2000

1 - 1


REPLACING THE SIDE BROOM ...................................................................................................... 1-29

HOPPER .......................................................................................................................................... 1-30

CLEANING THE HOPPER ................................................................................................................ 1-30

ADJUSTING THE HOPPER SWITCH ................................................................................................ 1-30

DUST CONTROL FILTER .................................................................................................................. 1-30

CHECKING THE DUST CONTROL FILTER ....................................................................................... 1-30

CLEANING THE DUST CONTROL FILTER ........................................................................................ 1-30

REPLACING THE DUST CONTROL FILTER ..................................................................................... 1-31

DUST FLAPS ................................................................................................................................... 1-31

CHECKING THE DUST FLAPS ........................................................................................................ 1-31

ADJUSTING THE DUST FLAPS ....................................................................................................... 1-31

BRAKES .......................................................................................................................................... 1-32

ADJUSTING THE BRAKE PEDAL .................................................................................................... 1-32

ADJUSTING THE BRAKES .............................................................................................................. 1-32

ADJUSTING THE FOOT THROTTLE SWITCH ................................................................................... 1-32

GENERAL MACHINE MAINTENANCE .................................................................................................... 1-33

FILLING THE HYDRAULIC RESERVOIR .......................................................................................... 1-33

CLEANING THE HYDRAULIC SYSTEM ........................................................................................... 1-33

REPLACING THE RETURN FILTER ELEMENT ................................................................................ 1-33

REPLACING THE SCRUB BRUSH ................................................................................................... 1-34

ADJUSTING THE SCRUD DECK ...................................................................................................... 1-34

COVERS AND LATCHES ................................................................................................................. 1-34

SOLUTION LOW WARNING LIGHT .................................................................................................. 1-34

RECOVERY HIGH WARNING LIGHT ............................................................................................... 1-34

SOLUTION CONTROL ...................................................................................................................... 1-34

RECYCLING PUMP ESP SYSTEM .................................................................................................. 1-35

RECYCLING PUMP STORAGE ........................................................................................................ 1-35

REAR SQUEEGEE .......................................................................................................................... 1-35

ADJUSTING THE REAR SQUEEGEE LIFT ....................................................................................... 1-35

SQUEEGEE CASTER WHEELS ...................................................................................................... 1-35

ADJUSTING CASTERS .................................................................................................................... 1-35

EMPTYING THE RECOVERY TANK ................................................................................................ 1-36

PARTS LIST LEGEND ............................................................................................................................ 1-37

HARDWARE LEGEND ............................................................................................................................ 1-38

ORDERING PARTS ................................................................................................................................ 1-44

ELECTRICAL SCHEMATIC (BATTERY) .................................................................................................. 1-45

CONNECTION - HARNESS ROUTING (BATTERY) ................................................................................. 1-46

HYDRAULIC SCHEMATIC (BATTERY) ................................................................................................... 1-47

CHAPTER 2 (PARTS LIST) ..................................................................................................................... 2-1

MAIN BROOM .................................................................................................................................. 2-2

MAIN BROOM BAFFLE AND FLAPS ............................................................................................... 2-6

SIDE BROOM (12V & 36V) .............................................................................................................. 2-8

HOPPER ASSEMBLY (12V & 36V BATTERY) ................................................................................. 2-10

SCRUB DECK ACTUATOR ............................................................................................................... 2-12

SCRUB DECK ASSEMBLY (40”) ...................................................................................................... 2-14

SCRUB DECK ASSEMBLY (46”) ...................................................................................................... 2-17

SIDE SQUEEGEE (40”) .................................................................................................................... 2-19

SIDE SQUEEGEE (46”) .................................................................................................................... 2-20

REAR SQUEEGEE (40”) .................................................................................................................. 2-22

REAR SQUEEGEE (46”) .................................................................................................................. 2-24

REAR SQUEEGEE LIFT SYSTEM (12V AND 36V) .......................................................................... 2-26

SWING SQUEEGEE SUPPORT ...................................................................................................... 2-28

SOLUTION TANK ............................................................................................................................. 2-30

SOLUTION CONTROL ...................................................................................................................... 2-32

RECOVERY TANK ........................................................................................................................... 2-34

1 - 2 AMERICAN-LINCOLN TECHNOLOGY

SMART 2000


FORWARD AND REVERSE CONTROL (BATTERY) ......................................................................... 2-36

BRAKE ASSEMBLY ......................................................................................................................... 2-38

FRONT WHEEL ASSEMBLY ............................................................................................................ 2-40

REAR WHEEL ASSEMBLY .............................................................................................................. 2-42

FRONT COVER AND LATCH ASSEMBLY ........................................................................................ 2-44

SEAT ASSEMBLY ............................................................................................................................ 2-46

ACCESS PANELS ........................................................................................................................... 2-47

ROLL OUT BATTERY ....................................................................................................................... 2-48

DUST CONTROL (BATTERY) ........................................................................................................... 2-50

VACUUM MANIFOLD SYSTEM ....................................................................................................... 2-54

HYDRAULIC MOTOR AND PUMP ASSEMBLY ................................................................................ 2-56

MOTOR AND PUMP MOUNTING ASSEMBLY ................................................................................. 2-58

HYDRAULIC RESERVOIR ASSEMBLY ............................................................................................ 2-59

HYDRAULIC FILTER AND SOLENOID ASSEMBLY .......................................................................... 2-60

HYDRAULIC CONNECTION DIAGRAM ............................................................................................ 2-62

POWER PANEL (36V) ..................................................................................................................... 2-64

POWER STEERING ......................................................................................................................... 2-66

ELECTRICAL POWER PANEL (36V) ............................................................................................... 2-68

INSTRUMENT PANEL ...................................................................................................................... 2-70

DECALS ........................................................................................................................................... 2-74

CHAPTER 3 (OPTIONS) ......................................................................................................................... 3-1

BACK-UP ALARM (12V & 36V) ........................................................................................................ 3-2

BATTERY STAND ............................................................................................................................. 3-3

ESP (12V & 36V) ............................................................................................................................. 3-4

FIRE EXTINGUISHER ....................................................................................................................... 3-7

LIGHT PACKAGE ............................................................................................................................. 3-8

OVER HEAD GUARD (OHG) ............................................................................................................ 3-9

STROBE LIGHT WITHOUT OHG (12 & 36 VDC) ............................................................................... 3-10

STROBE LIGHT WITH OHG (12 & 36 VDC) ...................................................................................... 3-12

SEAT BELT ASSEMBLY ................................................................................................................... 3-14

SQUEEGEE WAND ......................................................................................................................... 3-15

PAD DRIVER (20”) ............................................................................................................................ 3-16

SPRAY & VAC WAND (12V & 36V) ................................................................................................. 3-17

HYDRAULIC KIT ............................................................................................................................... 3-21

INDEX ..................................................................................................................................................... 3-22

WARRANTY ........................................................................................................................................... 3-25


SMART 2000

1 - 3

SPECIFICATIONS

CLEANING PATH

Scrubbing

Sweeping

Edge Cleaning

TRAVEL SPEED

STEERING

-

-

-

-

-

-

40 in. (101 cm)

46 in. (117 cm)

46in. (117 cm)

6 in.(15 cm) Right Side 46in. 117 cm) only

0-4 MPH (0 - 6.4kph)

Rack & Pinion 90°-90° Hyd. Power Steering

Adjustable Steering Column

TURNING RADIUS

Left

Right

Aisle “U” Turn

DIMENSIONS

Length

Width

Height

Height w/Overhead Guard

Wheel Base

WEIGHT

Standard Machine (Battery)

-

-

-

-

-

-

-

-

59 in. (150 cm)

59 in. (150 cm)

87 in. (221 cm)

87 in. (221 cm)

46 in. (116.8 cm)

52 in. (132 cm)

79 in. (200.6 cm)

37.6 in. (95.5 cm)

-

-

1700 lbs. (765 kg.) without battery

510 Ah battery 1800 lbs. (810 kg)

720 Ah battery 1990 lbs. (896 kg)

TIRES

Front (Battery) Solid Urethane

Rear (Battery) Solid Rubber

-

-

Two (2)16 in (41cm) x 3.75 in (8.26 cm)

One (1)16 in (41 cm) x 4.00 in (10.16cm)

RAMP CLIMBING

Transporting 8° (battery)

MAIN BROOM

One piece plastic core disposable type. Broom position can be set to “restricted down” or

“free floating”.

Length

Diameter

Optional Bristle Type

-

-

-

-

36 in (91.4 cm)

10 inches (25.4 cm)

Nylon (High density)

Proex

Nylon Eight (8) Row

SIDE BROOM

Side Broom Size 16 inches (40.6 cm) Diameter


SMART 2000

INSTRUMENTS AND CONTROLS

Main/Side Broom Switch

(activates immediately when lowered)

Headlight/Taillight Switch (option)

Squeegee Switch

3 Position Scrub Deck Switch

Horn Button

Solution Control

Hopper Up/Down

SCRUBBING SYSTEM

Brush Size-46” (116.84 cm)

Brush Size-40” (101.4 cm)

Brush Drive Lift

Scrub Load

40” scrub path )(116.84 cm)

46” scrub path)(101.4 cm)

SQUEEGEE

Rear

Side

TANKS

Solution Tank

Recovery Tank

Solution Metering

Drain Hose

Clean Out Port

HOPPER

Capacity

DUMP AND LIFT

Dump Height

SYSTEM FLUID CAPACITIES

Hydraulic System (Battery)

OPTIONAL EQUIPMENT

Back-Up Alarm

Push Pull Light Switch (Work Light)

ESP System w/o Detergent Provisions

Pad Drivers

Spray and Vac Wand Option

Linatex Squeegee

720 Amp Hour Battery

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

SPECIFICATIONS

Key Switch

Rectangular Hour Meter

Battery Rollout

Recovery High Light

Dust Control Switch(with certain models)

Solution Low Light

Coolant Temperature Light

Filter Shaker Switch

Three (3) 16” (40.6cm) Diameter

Two (2) 20” (51cm) Diameter

Electric Actuator

From 90 lbs. to 140 lbs. per brush (Battery)

From 90 lbs. to 140 lbs. per brush (Battery)

Accu-Trac™ 46 in(116.8 cm) Swing, break away, w/no tool squeegee replacement

26 in (66 cm) Easy Change

55 Gallons (208 liter)Polyethylene

55 Gallons (208liter)Polyethylene

Variable to 3.0 GPM (11.4 lpm)

48 in (122 cm) No Plug required

5.7 in (14.5 cm) heavy debris

2.5 cu.ft.(71liter)

14 in (35.6 cm.)

4.7 Gallons (17.79 Liters)

Headlight/Taillights

Strobe Light (Red or Amber)

Overhead Guard

Arm Rest

Fire Extinguisher

Squeegee Wand

510 Amp Hour Battery


SMART 2000

1 - 5

MACHINE DIMENSIONS

46"

(116.8 cm)

1 - 6

79”

(200.6 cm)

52"

(132 cm) c1961/0002

37.6"

(95.5 cm)

87”

(221 cm)


SMART 2000

STANDARD HARDWARE & TORQUE VALUES

SAE - Grade 5 SAE - Grade 8

Screw

Size

*6

*8

*10

*1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

44

68

98

135

39

86

15

28

C

14

27

Grade

5

Plated

239

387

579

49

76

110

153

267

-

-

F

15

28

43

108

17

31

22

40

63

95

-

-

-

130

138

191

338

545

818

Grade

8

C

Plated

70

108

155

216

378

-

-

-

151

24

44

-

-

F

55

85

-

-

C

18

33

47

114

19

34

-

-

-

410H

Stainless

-

-

-

-

-

62

95

F

20

35

54

132

22

39

C = Coarse Thread

F = Fine Thread

* = Torque values for #6 through 1/4 are lb./in. All others are lb./ft.

NOTE

Brass

6

10

16

-

5

9

13

32

-

-

-

-

-

Decrease the torque by 20% when using thread lubricant

The torque tolerance is ± on torque values.

-

-

-

-

-

-

-

C

20

37

49

120

-

-

Type

F & T

& BT

-

-

-

-

-

-

-

F

23

41

64

156

-

-

C2000/9905

Type

B, AB

-

-

-

-

21

34

49

120

-

-

-

-

-


SMART 2000

1 - 7

HYDRAULIC TORQUE REQUIREMENTS

HYDRAULIC TORQUE REQUIREMENTS

Refer to the following chart for torque values on all hydraulic hoses and fittings.

Nominal

SAE

Dash

Size

-3

-4

-5

-6

-8

-10

-12

-14

-16

-20

-24

O-Ring Face Seal End

Thread

Size

Inch

Swivel

Nut

*

9/16-18

*

11/16-16

13/16-16

1-14

1 3/16-12

1 3/16-12

1 7-16-12

1 11/16-12

2-12

Torque

LB-FT

*

10-12

*

18-20

32-35

46-50

65-70

65-70

92-100

125-140

150-165

SAE O-Ring Boss End

Thread

Size

Inch

3/8-24

7-16-20

1/2-20

9/16-18

3/4-16

7/8-14

1 1/16-12

1 3/16-12

1 5/16-12

1 5/8-12

1 7/8-12

Str. Fitting or Locknut

Torque

LB-FT

8-10

14-16

18-20

24-25

50-60

72-80

125-135

160-180

200-220

210-280

270-360

* O-Ring face seal type end not defined for this tube size.

NOTE

Parts must be lightly oiled with hydraulic fluid.

C-2002


SMART 2000

FRACTION DECIMAL MILLIMETER

DECIMAL - METRIC CONVERSION TABLE

FRACTION DECIMAL MILLIMETER

C-2001/9907


SMART 2000

1 - 9

MACHINE PREPARATION

Figure 1

YOUR SMART 2000 MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TO OPERATE

WITHOUT FOLLOWING THESE INSTRUCTIONS.

PREPARING THE MACHINE FOR OPERATION (IC Engine Powered)

1.

Connect and tighten battery cables.

2.

Fill the tank with REGULAR GRADE gasoline. (Diesel fuel if equipped with diesel engine.)

WARNING

Never fill the tank while the engine is running. Always be sure the gasoline container and sweeper are electrically connected before pouring gasoline. This can easily be done by providing an insulated wire (permanently attached to container) with a battery clip on the other end.

3.

Check engine crankcase oil level. Although properly lubricated at the factory, check before starting the engine. No special break in oil is used and recommended number of operating hours before the initial oil change is the same as normal. See Maintenance.

4.

Check radiator coolant level. Permanent type antifreeze is added at the factory to provide protection to approximately -35°F (37°C). To retain this protection level, always add ½ part water to ½part antifreeze.

5.

Check oil level in the hydraulic reservoir located at the drivers side of the machine beside the engine. The oil fill level should be halfway on sight glass. If oil is needed, add Standard, 30 weight, non-detergent motor oil. After the first 50 operating hours, service must be performed on your engine to ensure future high performance and trouble free operation. See Maintenance.


SMART 2000

MACHINE PREPARATION - BATTERY

NOTE

After the first 35 operating hours, service must be performed on your engine to ensure future high performance and trouble free operation. See Maintenance.

BATTERY POWERED MACHINES

*Uncrate the machine and carefully remove from skid to prevent damage.

*The SMART 2000 machines that are shipped without batteries have the (+) positive drive motor lead disconnected.

*Open the battery compartment and connect the (+) positive motor lead to the top terminal post

(the wire “P” is also attached to it). Tighten the terminal nut.

*Install the scrub brushes.

*Check the oil level in the hydraulic reservoir

*Install batteries as follows (if not included):

1.

Turn the key to the “OFF” position.

2.

Raise the Front Cover to the open position.

3.

Use a battery lifting device with a 2500 lbs. (1150 Kg) capacity hoist to lift the battery. Set up the battery tray in the center position. Make sure the size of the battery fits into the tray prior to installation

(20.25W x 38.50 x 31.00 L).

4.

Using the lifting device, lower the 36 volt battery into the battery tray directly in front of the driver’s compartment. Orient the cables & plug them in as required.

5.

Plug the polarized connector from the battery into the 36 volt plug provided.

WARNING

Hydrogen gas is formed during the charging operation and is explosive! Only charge batteries in a well ventilated area with the lid open. Avoid any open flame or electrical sparks. Pulling out the charger plug with the timer on will cause an arc and must be avoided.


SMART 2000

1 - 11

SAFETY INSTRUCTIONS

THE FOLLOWING STATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICATED IN THEIR

DESCRIPTIONS:

DANGER

To warn of immediate hazards which will result in severe personal injury or death.

WARNING

To warn of hazards or unsafe practices which could result in severe personal injury or death.

CAUTION

To warn of hazards or unsafe practices which could result in minor personal injury.

ATTENTION

To warn of unsafe practices which could result in extensive equipment damage.

NOTE

To give important information or to warn of unsafe practices which could result in equipment damage.

WARNING

THE FOLLOWING INFORMATION SIGNALS POTENTIALLY DANGEROUS CONDITIONS TO THE OPERATOR OR EQUIP-

MENT. READ THIS MANUAL CAREFULLY. KNOW WHEN THESE CONDITIONS CAN EXIST. THEN, TAKE NECESSARY

STEPS TO TRAIN MACHINE OPERATING PERSONNEL. FOR THE SAFE OPERATION OF THIS MACHINE, READ AND

UNDERSTAND ALL WARNINGS, CAUTIONS AND NOTES.

WARNING

Machines can ignite flammable materials and vapors. Do not use with or near flammables such as gasoline, grain dust, solvents, and thinners.

WARNING

Improper use of heavy machinery can cause personal injury.

WARNING

Operate only when lids, doors, and access panels are securely closed.

WARNING

Use care when reversing machine in confined area.

WARNING

When servicing the machine, disconnect the batteries first to prevent possible injury.

WARNING

When working on the machine, empty hopper, remove batteries, clear area of people and obstructions, use additional people and proper procedures when lifting the machine.

WARNING

Always empty the hopper and disconnect the battery before doing maintenance.

WARNING

You must have training in the operation of this machine before using it. READ THE INSTRUCTION BOOK.

WARNING

Do not operate this machine unless it is completely assembled.

WARNING

Do not use this machine as a step or furniture.

WARNING

Stop and leave this machine on a level surface. When you stop the machine, put the power switch in the “OFF” position and engage the Wheel Lock.


SMART 2000


WARNING

To prevent injury and damage to the machine, do not lift the machine or move it to an edge of a stair or loading dock.

WARNING

Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries.

NO SMOKING. Charge batteries only in areas with good ventilation.

WARNING

Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put tools or other metal objects across the battery terminals or across the tops of batteries.

WARNING

Maintenance and repairs must be done by authorized personnel only. Tighten all fasteners. Maintain adjustments according to the specifications given in the service manual for the machine. Keep the electrical parts of the machine dry. For storage, keep the machine in a building.

WARNING

Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine. Purchase new labels and decals from American-Lincoln Technology.

WARNING

The operator must exhibit extreme caution when negotiating, turning, and traveling across grades or ramps. Start, stop, change direction, travel and brake smoothly. Slow down when turning.

WARNING

Avoid uneven surfaces and loose materials. Watch for obstructions, especially overhead.

WARNING

Operate only from the designated operator’s position. Stay inside the body of the machine. Keep hands and feet on the designated controls. Always operate in well lighted areas.

WARNING

Do not carry passengers on the machine. Set the Wheel Lock when leaving the machine. Chock (block) the wheels if the machine is parked on a grade (ramp), or is being prepared for Maintenance.

WARNING

Never leave the operator’s compartment when the is engine running.

WARNING

Report damage or faulty operation immediately. Do not operate the machine until repairs have been completed.

Maintenance and repairs must be done by authorized personnel only.

WARNING

To maintain the stability of this machine in normal operation, the overhead guard, counterweights, roller bumper guards, or any similar equipment installed by the manufacturer as original equipment should never be removed. If it becomes necessary to remove such equipment for repair or maintenance, this equipment must be reinstalled before the machine is placed back into operation.

WARNING

Electrical hazard. Shocks can cause serious personal injury. Unplug the battery before cleaning or servicing. To avoid possible injury or property damage, read the Operator’s Manual before servicing the machine. Maintenance and repair must be done by authorized personnel.

WARNING

Disconnecting the battery connector with the key switch in the “I” position will cause sparks that could ignite explosive hydrogen gas generated by the batteries. To prevent serious injury or possible property damage, turn

Key Switch to “O” position before disconnecting the battery cable from the machine for charging or service.


SMART 2000

1 - 13


FOR SAFETY, OBSERVE THE FOLLOWING WARNINGS. FAILURE TO COMPLY MAY CREATE A SERIOUS RISK OF INJURY

TO YOURSELF AND OTHERS. THIS MACHINE SHOULD NOT BE USED IN HAZARDOUS LOCATIONS INCLUDING AREAS

OF VOLATILE DUST OR VAPOR CONCENTRATIONS.

Operators must be trained and qualified to operate this machine. They must also understand the operator’s manual before starting.

Use caution when mounting or dismounting the machine particularly on wet slippery surfaces. Do not dump the hopper over an open pit or dock. Do not dump the hopper when positioned on a grade

(ramp). The machine must be level (horizontal).


SMART 2000

Figure 2

OPERATION OF CONTROLS AND GAUGES

LIGHT SWITCH (See Figure 2)

The light switch is located above the horn button to the left of the steering wheel. By pressing on the lower part of the switch, it will work various light options that are available for this machine, such as:

Headlights

Taillights

HORN BUTTON (See Figure 3)

The horn button is located to the left of the steering column below the instrument panel. The horn button is always active.

Figure 3

Figure 4

Figure 5


SMART 2000

KEY SWITCH (See Figure 4)

The keyed ignition switch is located on the instrument panel to the right of the broom lever.

The “OFF” position (O position) will shut off the engine. The

IGN/ON position (I position) provides power to all machine systems and accessories. The “START” position (one position clockwise of I position) is momentary and provides power to the starter motor.

NOTE

To reengage, the key must be returned to the “OFF” position.

HOUR METER (See Figure 5)

The hour meter is located on the instrument panel below the fuel gauge (gas version), below the battery condition meter

(battery version). The meter is activated when the key switch is placed in the ignition position. The meter indicates the actual “run” time of the machine. The meter can be used to determine when maintenance should be done on the machine.

1 - 15

OPERATION OF CONTROLS AND GAUGES - Cont.

BATTERY CONDITION METER (See Figure 6)

The battery condition meter is located on the right side of the instrument panel. The condition meter indicates the level of charge in the batteries (inspect underload). The batteries are sufficiently charged when the needle stays in the green area on the gauge while the machine is being operated.

Charge the batteries when the needle drops into the red zone while operating the machine. Do not operate the machine if the needle stays in the red area.

Figure 6

BATTERY CONDITION LIGHT (See Figure 7)

The meter shows the condition of the battery, while the machine is running, under load. When the battery voltage falls below 31-32 volts for longer than 2-3 seconds the low voltage light will come on and the Brush/Water solenoids will be shut off automatically. This is a permanent lockout until the power is turned off to module. The low voltage lock out can be reset almost immediately by turning off all power to the module for 3-5 seconds. In a permanent low battery condition, the machine can be functional only for one minute periods an then only by turning the ignition off and on.

Figure 7

SEAT POSITION ADJUSTMENT (See Figure 8)

The seat position adjustment lever is located on the front of the seat to the left. The lever is spring loaded to the

“LOCK” position.

To adjust the seat, push the lever to the “RIGHT” and move the seat to the desired position. Then release the lever to “LOCK” the seat into place.

1 - 16

Figure 8


SMART 2000

Figure 9


FILTER SHAKER SWITCH (See Figure 9)

The filter shaker switch is located on the top left corner of the instrument panel . By pressing and holding in the lower part of the switch, it will activate the filter shaker motors for 20 to 30 seconds. Upon releasing the switch, it will return to the off (middle) position.

The Impeller fan will stop when the filter shaker has been activated. The filter shaker will only operate with the hopper in the “DOWN” position.

DUST CONTROL SWITCH (See Figure 9)

The Dust Control Switch located on the top left corner of the instrument panel. To turn on the dust control system for “NORMAL” sweeping, press in the upper portion of the switch. To turn off the dust control system for sweeping in wet conditions, return the switch to the middle position

(wet sweep bypass). This will prevent the filter from being damaged by water pickup while sweeping.

SIDE BROOM and MAIN BROOM SWITCH (See

Figure 10)

The Side and Main Broom Switch is located to the right of the steering column. By pressing in the upper portion of the switch, the side and main broom are raised and turned off. To lower and turn on both brooms, press the lower portion of the switch.

Figure 10

Figure 11


SMART 2000

MAIN BROOM ADJUSTMENT (See Figure 11)

The main broom adjustment knob for changing the sweep height to compensate for broom wear, is located in front of the machine to the right of the filter. Turning the knob to the left (counterclockwise) will lower the main broom.

SIDE BROOM ADJUSTMENT (See figure 11)

The side broom adjustment knob for changing the sweep height to compensate for broom wear, is located in front of the machine to the right of the filter. Turning the knob to the left (counterclockwise) will lower the side broom.

1 - 17


SCRUB DECK SWITCH (See Figure 12)

The scrub deck switch is located on the instrument panel to the left of the solution control knob. Pressing in the upperportion of th switch raises the scrub deck and turns the brush. In the middle position, the scrub deck lowers to the normal down position. Pressing the lower portion of the switch lowers the scrub deck to the heavy down position.

In the third position, Scrub Deck Heavy, additional downward pressure is applied. This will help for extremely dirty surfaces.

Figure 12

NOTE

Lowering the scrub deck does not turn on the brushes. The brushes turn on automatically when the machine moves in the forward or reverse direction.

Figure 13

SQUEEGEE SWITCH (See Figure 13)

The squeegee blade switch is located on the console to the left of the steering wheel.Pressing the lower portion of the switch will lower the squeegee and activate the squeegee vacuum. Pressing the upper portion of the switch will turn off the squeegee vacuum and raise the squeegee.

In the middle position the switch will raise the squeegee.

In this position the vacuum remains on to allow vacuuming the water that is left in the squeegee recovery hose. This prevents water from dripping on the floor with the squeegee “UP.”

If the squeegee is lowered and the direction of the machine is reverse (activated by the FWD/REV pedal) the squeegee will automatically raise.

Upon moving in the forward position, the squeegee wil automatically return to the lowered position.

SOLUTIONS CONTROL KNOB (See Figure 14)

The solution control knob is located to the left hand side of the steering wheel. Turning the knob counterclockwise will increase the flow of solution and water. The farther the solution control knob is turned the heavier the flow of water and solution will be. Turning the knob counterclockwise will decrease the flow of the water and solution. To turn the water and solution off turn the knob all the way counterclockwise.

NOTE

For best results, discontinue application of solution

10 feet before stopping or making a 90° or 180° turn.

Figure 14


SMART 2000


RECOVERY HIGH LIGHT (See Figure 15)

The recovery high warning light will illuminate approximately 5 minutes before the recovery tank is full, giving ample time to complete the scrubbing cycle, before the mechanical float shuts off the vacuum to the recovery tank.

LOW SOLUTION LIGHT (See Figure 15)

The Low Solution Warning Light is located on the console. The Solution Warning Light will illuminate when the solution tank is empty, marking the end of the scrubbing cycle.

Figure 15

Figure 16

A

B

PARKING BRAKE (See Figure 16)

Never leave operator’s seat without engaging the parking brake. The parking brake is located on the floor of the machine left of the directional control pedal. To set the parking brake, press down on the foot pedal (Item A) and the press down the lock (Item B). To unlock the parking brake, push down on the upper portion of the foor pedal and release.

TURN SIGNAL - 4-Way (Option)

The turn signal option is located on the steering column and works as automotive turn signals work, forward on the lever for right and back on the lever for left. The 4-way flasher will activate when the turn signal lever is pulled out.

HYDRAULIC RESERVOIR LEVEL SIGHT GAUGE (See

Figure 17)

The sight gauge is located on the left side of the machine under the front cover. The sight gauge is used to indicate the level of fluid in the reservoir. The fluid level must be visible in the sight gauge when the hopper is in the down position.

Figure 17


SMART 2000

1 - 19


Figure 18

ACCELERATOR and DIRECTIONAL CONTROL PEDAL

- (See Figure 18)

The Accelerator and Directional Control Pedal is located on the floor of the operator’s area. This pedal controls the machine direction and travel speed.

1.

Put foot pressure on the right side of the pedal. The machine will move forward.

2.

Increase the foot pressure on the right side of the pedal to increase the forward speed.

3.

Put foot pressure on the left side of the pedal. The machine will move in reverse.

4.

Increase the foot pressure on the left side of the pedal to increase the reverse speed.

5.

To stop the machine, allow directional control pedal to return to neutral (center position). Pedal will automatically return to neutral when foot pedal is released, or put light foot pressure on the opposite end of the accelerator and directional control pedal. If the machine is moving forward, put light foot pressure on the left side of the pedal. If the machine is moving in reverse, put light foot pressure on the right side of the pedal.

BACK-UP ALARM SWITCH (Option)

The back-up alarm is operated by a switch that is located under the accelerator and directional control pedal mounting plate. The alarm makes a loud audible noise when the machine is being driven in reverse.

FILTER PANEL KNOB (See Figure 19)

The filter panel knob is used to hold the dust control filter down. It is located in the hopper filter compartment and will need to be removed periodically for cleaning or replacement. Removal of the filter panel requires no tools. The hopper cover must be opened to gain access to the filter compartment. The panel filter is held in place by a hinged frame and knob.

To remove the panel filter, turn the knob counterclockwise and lift the hinged frame. The panel filter can now be lifted out and cleaned or replaced.

To install the replacement panel filter, place a new filter in the machine, lower the frame and twist the knob clockwise to lock the filter in place.

Figure 19


SMART 2000


Figure 20

MAIN BROOM COMPARTMENT DOOR (See Figure 20)

The main broom compartment door is located in front of the left side tire of the machine. The door provide access to the main broom for service or inspection. The hopper must be raised to access.

WARNING

Engage hopper safety arm while accessing the main broom.

HOPPER LIFT SWITCH (See Figure 21)

The hopper lift switch is located on the operator’s compartment console. The switch controls the operation of the hopper lift system.

To raise the hopper for dumping, press and hold the upper portion of the switch until the hopper reaches the desired height or a ratcheting sound is heard, then release.

NOTE

While the hopper is open a chime will ring letting the operator know it is open. The chime will stop when the hopper is completely closed.

To close the hopper press in and hold the lower portion of the switch until the hopper closes completely (chime wil turn off) then release.

Figure 21


SMART 2000

1 - 21

ESP SYSTEM OPERATING INSTRUCTIONS

THE SCRUBBING SYSTEM - HOW IT WORKS

There are two scrubbing systems available for the SMART 2000 machine, the non-recycling or standard scrubbing system and the recycling or ESP scrubbing system.

THE NON-RECYCLING OR STANDARD SCRUBBING SYSTEM - HOW IT WORKS

During the scrubbing process, detergent solution water from the solution tank is fed to the solution line.

There it is fed to the floor where three disc scrubbing brushes work to dislodge soil. After scrubbing, the dirty solution is vacuumed from the floor and discharged into the containment chamber in the forward portion of the recovery tank, where a system of baffles helps to clarify the solution.

Sensors in each tank will indicate, by lights on the control panel, when the water in the solution tank is too low or when the water in the recovery tank is too high.

THE ESP RECYCLING SYSTEM ON/OFF SWITCH (Option)

This switch turns the ESP recycling system on and off.

SOLUTION

TANK

P4796/0001

SOLUTION

PUMP

RECOVERY

TANK

FILTER

FLOW VALVE

SCRUB

BRUSH

SEPARATOR

FILTER

SQUEEGEE

FLOOR CONTACT

Figure 22

NOTE

The solution control lever must be on “FULL” for ESP operation.

THE RECOVERY OR ESP SYSTEM - HOW IT WORKS

During the scrubbing process, filtered water from the solution tank is fed to the solution line, where it combines with detergent . This mixture is then fed to the floor where three disc scrubbing brushes work to dislodge soil.

After scrubbing, the dirty solution is vacuumed from the floor and discharged into the recovery tank. At intervals, a float switch activates the recycling pump, which sends filtered solution from the recovery tank to the solution tank.


SMART 2000

OPERATING INSTRUCTIONS

BEFORE STARTING THE MACHINE

1.

Set parking brake.

2.

Make sure all controls are in the “OFF” position.

3.

Be sure the directional control pedal is in neutral.

4.

Ensure the batteries have been fully charged and serviced (see battery service instructions).

NOTE

Before starting the engine, perform the pre-start checklist.

PRE-START CHECKLIST

1 Clean engine air filter element.

2 Check hydraulic fluid level.

3 Check all systems for leaks.

4 Check brakes and controls for proper operation.

5 Check broom patterns.

6 Check to ensure that all covers, panels and access doors are securely closed.

NOTE

To prevent possible fire, never fill fuel tank while the engine is running. Always be sure gasoline container and machine are grounded before dispensing gas. This can be done by permanently attaching an insulated wire with a battery clip on the end to the gasoline container.

STARTING BATTERY MACHINES

Starting the battery powered models is accomplished by turning the key switch to the “I” (on) position. It is important to note that the batteries should be fully charged and serviced prior to using the machine.

NOTE

After turning off the machine, perform these post-operation checks.

POST-OPERATION CHECKLIST

1.

Clean the debris hopper.

2.

Check sweeping brooms for wear or damage.

3.

Check all flaps for wear, damage and adjustment.

4.

Check all systems for leaks.

5.

Charge and service motive power batteries.

6.

Check squeegees for damage.


SMART 2000

1 - 23

SERVICE CHART

SERVICE CHART

Check items for proper operation. If service is required, please contact an authorized American-Lincoln

Technology distributor. For best performance, replace worn parts with genuine American-Lincoln Technology parts.

EVERY eight (8) HOURS or DAILY check and clean/adjust if necessary:

1 Inspect panel filters for damage and clean them.

2 Inspect and clean hopper.

3 Inspect and clean recovery tank screens and filters.

4 Check hydraulic fluid level.

5 Check all flaps for wear or damage.

6 Check brooms for wear or damage, adjust as required.

7 Check brake pedal and parking brake.

8 Check hydraulic oil filter.

9 Check battery electrolyte level.

10 Check all fluid system components for leaks.

50 HOUR (WEEKLY) MAINTENANCE CHECKLIST

11 Check solution tank (recycling or ESP system).

12 Check solution filter screen (recycling or ESP system).

13 Check recovery tank.

14 Check recovery tank screens and filters.

15 Inspect scrub brushes for wear or damage.

16 Inspect rear and side squeegees for wear or damage.

17 Check battery electrolyte level.

18 Check all hydraulic hoses for wear or cuts.

19 Rotate main brush (end over end).

20 Clean or replace panel filters.

21 Lubricate squeegee casters.

22 Clean throttle rod springs

100 HOUR MAINTENANCE CHECKLIST

23 Lubricate drive wheel, swivel wheel bearings, and steering rack guide (engine side above rear wheel).

24 Lubricate front wheel bearings.

25 Lubricate all moving joints.

26 Check brake shoes for wear and adjust accordingly.

27 Lubricate all bushings with anti-seize lubricant. The bushings are located on the steering, scrub deck lift, and squeegee lift

250 HOUR MAINTENANCE CHECKLIST

28 Lubricate squeegee casters.

29 Clean solution tank and filter screen.

30 Replace hydraulic filter element.

31 Clean hydraulic reservoir.


SMART 2000

3,13,14

11,12,29 5,16 4,31

SERVICE CHART DIAGRAM

6,19

10

5,16

21,28

5,16

27

9,17

8,18

30,

1,20

23

6

25

2

C1960/0102

21,28


SMART 2000

27

22

26

Figure 23

24

1 - 25

HELPFUL HINTS FOR CLEANING OPERATION

SIDE AISLES

MAIN AISLE

P4134/0001

SIDE AISLES

Figure 24

WARNING

Do not turn the steering wheel sharply when the machine is in motion. The machine is very responsive to movement of the steering wheel. Do not make sudden turns. Scrub in straight paths. Do not bump posts. Do not scrape the sides of the machine.

1.

Plan your sweeping and scrubbing in advance. Try to arrange long runs with minimum stopping and starting. Sweep debris from narrow aisles out into main aisles ahead of time. Do an entire floor or section at one time.

2.

Pick up oversize debris before sweeping.

3.

Allow a few inches of overlap of sweep and scrub paths. This will eliminate leaving dirty patches.

4.

Do not turn steering wheel too sharply when the machine is in motion. The machine is very responsive to movement of the steering wheel, so avoid sudden turns.

5.

Try to follow as straight a path as possible. Avoid bumping into posts or scraping the sides of the machine.

6.

Always allow the machine to warm up before operating in cold temperatures.

7.

Periodically turn the sweeping broom end-over-end to prevent the bristles from “setting” in one direction.

NOTE

Replace the sweeping broom when the bristles are worn to 3 inch (8 cm) length. Replace disc brushes when bristles are reduced to ½ inch (1.3 cm) in length. Replace squeegee rubbers when all usable edges have become rounded with wear, impairing the wiping action.


SMART 2000

SERVICE PRECAUTIONS

For safety, read and follow the service precautions below. Know the hazards associated with the equip ment you are working on to prevent personal injury or damage to equipment.

For service assistance, consult you nearest American Lincoln Technology Dealer. For best performance replace worn parts with genuine American Lincoln Technology parts.

Refer all Maintenance and Service requirements to Qualified Maintenance Personnel.

WARNING

DO NOT attempt to service this machine until you have read and understand all Safety Warnings associated with the equipment you are working on.

WARNING

Electrical repairs must be done by authorized personnel only. Consult your American-Lincoln Authorized Service

Person to do service procedures. Use only genuine American-Lincoln parts.

WARNING

Unexpected movement could cause injury. Always park on a level surface, turn key off, and engage parking brake before working on the machine.

WARNING

Maintenance and repairs must be done by authorized personnel only. Always empty the hopper and disconnect the batteries before doing any maintenance. Keep all fasteners tight. Keep adjustments according to the specifications as shown in the Service Manual for this machine.

WARNING

Always wear eye protection and protective clothing when working near batteries. Do not put tools or other metal objects across the tops of the batteries. NO SMOKING.

WARNING

The hopper could fall and cause serious injury. Always engage the hopper safety arm before working under the hopper.

WARNING

Moving the fan and belt may cause injury. Stay clear of moving parts.

WARNING

Pinch points may cause injury. Stay clear of moving parts.

WARNING

To maintain the stability of this machine in normal operation, the overhead guard, or any similar equipment installed by the manufacturer as original equipment should not be removed. If it becomes necessary to remove such equipment for repair or maintenance, this equipment must be reinstalled before the machine is placed back in operation.

WARNING

To prevent injury or engine damage, do not remove the radiator cap under any conditions while the engine is running or when it is hot. To prevent burns from steam or scalding hot coolant being expelled from the radiator, use extreme care when removing the radiator cap. Wait until the engine has cooled.


SMART 2000

1 - 27

SERVICE INSTRUCTIONS

SWEEPING SYSTEM SERVICE

MAIN BROOM

To prevent the broom from “setting” in one direction and to provide the maximum life of the broom it is recommended that the broom be turned end over end periodically.

ADJUSTING THE MAIN BROOM HEIGHT

When changing the sweep height adjustment it is recommended that the knob be adjusted 1 turn at a time.

After adjustment, recheck the sweep pattern to determine if further adjustment is necessary.

Turn the adjustment knob counterclockwise to IN-

CREASE the sweep pattern width.

Turn the adjustment knob clockwise to DECREASE the sweep pattern width.

Figure 25

Figure 26

REPLACING THE MAIN BROOM

The Main Broom should be replaced when the bristles become worn to less than 3". The main broom is held in place by the right side broom door. This feature provides for easy removal and installation of the main broom without the need for special tools or equipment. Follow the instructions below for main broom removal & replacement.

1. Park sweeper on a smooth level surface, engage park ing brake, turn key switch to “O”, place the main/side broom switch in the “SWEEP” position.

2. Open the main broom door.

3. Swing the broom drive idler hub out to clear the main broom.

4. Remove the broom from the broom compartment.

5. Install the replacement broom. Pay special attention to the slots on the broom, it may be necessary to rotate the broom so the tabs on the drive hub align with the slots on the broom.

6. Swing the idler hub to engage the main broom and close the access door. Check the door latch for proper engage ment when closed.

7. Check the Main Broom sweep pattern and adjust as necessary.


SMART 2000

SIDE BROOMS SERVICE

SERVICE INSTRUCTIONS (Cont.)

SIDE BROOM

The Side Broom sweeping angle is not adjustable however the height of the side brooms can be adjusted to compensate for wear as the broom becomes worn from use. Always check and adjust the sweep pattern after changing the side broom.

ADJUSTING THE SIDE BROOM HEIGHT

Turn the side broom adjustment knob to change the side broom sweep height. Recheck for proper sweep pattern after adjustment.

Turn the adjustment knob counterclockwise to IN-

CREASE the sweep pattern width.

Turn the adjustment knob clockwise to DECREASE the sweep pattern width.

Figure 27

REPLACING THE SIDE BROOM

Change the side brooms when the bristles become worn to less than 3 inches length.

1. Park the machine on a smooth level surface, turn key switch to “O” Position and engage parking brake.

2. Place the side brooms switch in the “UP” position.

3. Remove the lock pin that holds the broom flange to the motor shaft.

4. Disassemble the flange from the broom by removing the screws that hold the flange to the broom.

5. Assemble the flange to the replacement broom and fasten using the hardware removed.

6. Install the replacement broom on the shaft and insert the lock pin.

Figure 28


SMART 2000

1 - 29


HOPPER SERVICE

H34 REF

Figure 29 Figure 30

HOPPER

The hopper houses the debris compartment, the dust control filter and the removable dust baffle. For maximum performance and service life, keep the hopper clean and inspect the seals and flaps daily. Clean the hopper prior to parking the sweeper at the end of the day. A clean hopper will make inspecting the flaps and seals much easier and will prevent premature deterioration of hopper components. Do not leave the hopper full of debris while in storage or when parked for extended periods of time

CLEANING THE HOPPER

Once the hopper has been emptied the insides of the hopper should be rinsed out with water.

AJDUSTING THE HOPPER SWITCH

With hopper fully closed and seated and bolt loose, rotate the bracket clockwise until the switch clicks.

Retighten bolt. (See Figure 30).

DUST CONTROL FILTER

The dust control filter should be checked daily for damage and cleaned if necessary. A damaged filter must be replaced to prevent damage to other dust control system components. Inspect the filter for tears in the filter media or excessive dirt lodged in the pleats. A tear in the filter media will allow dirt to pass through the filter and can be easily seen as a dirty patch on the top side on the filter. Cleaning of the filter is necessary when the filter shaker fails to adequately clean the pleats.

CHECKING THE DUST CONTROL FILTER

1.

Park the machine on a smooth level surface, turn the key switch to the “O” position and engage the parking brake.

2.

Raise the hopper lid for access to the filter compartment.

3.

Turn the filter latch, lift the filter frame and remove the filter.

4.

Inspect the panel filter for tears and clean or replace if necessary.

5.

Reinstall the filter, lower the filter frame and engage the filter latch.

6.

Close the hopper cover.

CLEANING THE DUST CONTROL FILTER

Clean the dust control filter when the shaker fails to adequately clear the filter. The filter can be cleaned with compressed air not to exceed 100 PSI.

To clean the filter with compressed air, apply the compressed air to the top side of the panel to back flush the lodged dirt from the filter pleats. Be careful to not damage the filter media while cleaning. The filter can be cleaned with a solution of soap and water. If this cleaning method is used do not use the filter until it has completely dried.


SMART 2000

HOPPER SERVICE - Cont.


Figure 31

REPLACING THE DUST CONTROL FILTER

Change the filter panel when damage is evident.

1.

Park the machine on a smooth level surface, turn the key switch to the “O” position and engage the parking brake.

2.

Open the hopper compartment cover to gain access to the filter compartment.

3.

Turn the latch on the hinged frame counterclockwise and lift the frame .

4.

Remove the filter panel.

5.

Install replacement filter, lower the hinged frame and engage the latch.

6.

Lower the filter compartment cover.

DUST FLAPS

The dust flaps are very important to sweeping and dust control and are susceptible to damage and should be inspected daily and maintained in good condition.

CHECKING THE DUST FLAPS

The dust flaps are used on the wheel well, broom chamber and broom door. Inspect the flaps daily and replace any flap that shows signs of wear or deterioration. All flaps should be replaced when worn or damaged to the point that they can no longer perform their normal function. The adjustable flaps have slotted mounting holes to facilitate adjustment.

ADJUSTING THE DUST FLAPS

Adjust the flaps so there is a 1/8" to 1/16" gap between the floor and the bottom edge of the flaps. The rear flapadjustment is 1/16" (16 cm.) above the floor.

1.

Park the machine on a smooth level surface and engage the parking brake.

2.

Loosen the flap retaining screws and adjust the flap to clear the floor and leave a 1/16" to 1/8" gap.

3.

Tighten flap retaining screws while holding flap in position.

4.

Drive the machine on a smooth surface and recheck the flaps for proper floor clearance.


SMART 2000

1 - 31


PARKING BRAKE SERVICE

C1539/0002

.10

Figure 32 Figure 33

PARKING BRAKES

The parking brakes are located on the front wheels. They are operated by the brake pedal and the lock lever.

Check the parking brakes daily for proper operation and inspect the brake pads for wear every 100 hours of operation.

ADJUSTING THE BRAKE PEDAL

Perform this adjustment to ensure proper pedal height and linkage operation. The brakes are properly adjusted when the brakes hold the sweeper on an 8 degree ramp. The brakes need adjusted if the Pedal travels closer than 1 inch to the floor of the operator’s compartment when the brakes are fully engaged.

WARNING

The hopper could fall and cause serious injury. Always engage the hopper safety arm before working under the hopper.

WARNING

Always park on a level surface, chock tires and observe safety procedures when adjusting the brakes.

ADJUSTING THE PARKING BRAKES

When adjusting the brake clevis, follow these steps.

1.

Open cover.

2.

Roll out battery on service cart

3.

Remove Pin from clevis (U-Joint)

4.

Adjust clevis clockwise to tighten brakes for maximum engagement.

5.

With parking brake “off” rotate wheel with minimum drag (not completely free)

ADJUSTING THE FOOT THROTTLE SWITCH

With the foward/reverse pedal in the neutral position, the switches can be adjusted to .100” of face on the forward/reverse pedal.


SMART 2000

GENERAL MACHINE MAINTENANCE

FILLING THE HYDRAULIC RESERVOIR (Figure 29)

1. Access to the hydraulic reservoir is located in the engine compartment.

2. Open the hydraulic reservoir breather filter cap.

3. Remove any debris that is in the breather filter cap

screen.

4. Fill the reservoir until the fluid is at the “FULL” line

on the hydraulic fluid sight gauge. The sight gauge

is located on the center side of the hydraulic res

ervoir.

5. Close the hydraulic reservoir breather filter cap.

6. Close the engine compartment cover.

Figure 34

CLEANING THE HYDRAULIC SYSTEM

1. Put a drop cloth on the floor.

2. Drive the machine onto the drop cloth.

3. Set the parking brake.

4. Open the engine covers.

5. Put a container under the reservoir drain to catch the reservoir fluid. Pivot the reservoir out.

6. Remove the drain plug. The reservoir fluid will drain. Do not use the drained fluid to refill the

hydraulic reservoir. Dispose of the used fluid.

7. Flush the interior of the hydraulic reservoir with clean fluid.

8. Put the reservoir plug, removed in step six, back in the hydraulic tank drain and tighten it. A pipe thread sealer is required on the plug.

9. Open the breather filter cap.

10. Fill the reservoir with new SAE 30W non detergent automotive transmission fluid. The capacity of the tank is

4.7 gal (17.79 liters). Fill to the “FULL” line on the hydraulic fluid sight gauge.

11. Close the breather filter cap. Rotate the reservoir into the engine compartment.

12. Replace the engine covers.

Figure 35


SMART 2000

REPLACING THE RETURN FILTER ELEMENT

1. Replace the return filter element after 250 hours of

machine run time.

2. Unscrew the fasteners from the filter assembly

cover and retain.

3. Remove the cover and the compression spring

and retain.

4. Discard the old filter element.

5. Position the new filter element inside the filter body.

6. Put the compression spring in position. Wipe the

cover magnet free of any metal filings or debris.

7. Place O-ring (moisten with clean hydraulic fluid)

and cover into position.

8. Reattach fasteners to the filter cover.

9. Clean any hydraulic reservoir fluid spills. The fluid

can damage painted surfaces of the machine.

1 - 33

GENERAL MACHINE MAINTENANCE (Cont.)

REF ROD END

3.5"

REF FRAME-

BRUSH DRIVE

Figure 37 Figure 36

REPLACING THE SCRUB BRUSH

1.

Raise the scrub brush deck by pressing the “Scrub Brush” switch on the instrument panel.

2.

Press the brush latches in to release the scrub brush.

3.

Remove the old scrub brush.

4.

Snap the new brush into place.

ADJUSTING THE SCRUB DECK (See Figure 37)

Adjust the center of the rod end to 3.5” from the frame.

COVERS AND LATCHES

The covers have been designed to allow access, either by hinge or removal, to all areas of the machine. No maintenance is required.

SOLUTION LOW WARNING LIGHT

The solution low warning light will illuminate when the solution tank is low. This part of the level control system requires no maintenance. If the system fails to operate, consult the Electrical Troubleshooting Guide.

RECOVERY HIGH WARNING LIGHT

The recovery high warning will illuminate approximately 5 minutes before loss of vacuum to the recovery tank.

This part of the level control system requires no maintenance, except for daily cleaning of the tank level switch.

If the system fails to operate, consult the Electrical Troubleshooting Guide.

SOLUTION CONTROL (Non-Recycling or Standard)

The solution control knob controls the amount of solution applied to the scrubbing brushes.

The solution control should shut off completely with the knob in the “off” position. If complete shut off does not occur, the control valve should be adjusted.

SOLUTION CONTROL (Recycling or ESP System)

In the recycling mode, the solution control lever is also used to activate the detergent pump. If the detergent pump fails to operate (engine running) when the solution control lever is moved into the low to high range, first check the circuit by manually activating the switch. If the detergent pump does not operate at this time, a further electrical or mechanical check is required (see Electrical Troubleshooting Guide or Detergent Pump

Troubleshooting).


SMART 2000


RECYCLING PUMP ESP SYSTEM

The recycling pump is located under the seat. The pump is electric and except for daily cleaning of the pump intake screens, it requires no regular maintenance.

RECYCLING PUMP STORAGE

Always drain pump for extended storage, especially when freezing temperatures may be encountered.

REAR SQUEEGEE

The squeegee will require service when the inner edges of the blades become round with wear, impairing the wiping action or water pickup. To service the rear squeegee use the following steps:

1. Loosen the four aluminum knobs

2. Remove the squeegee tool and turn upside down to service the blades or caster wheels. The squeegee blades are designed to flip over and use another unworn edge.

ADJUSTING THE REAR SQUEEGEE LIFT

1.

Loosen nut (2-00-00641).

2.

Turn screw (2-00-00087) either counterclockwise (to raise) or clockwise (to lower) to adjust the position of the squeegee lift. (The gap between the frame and the squeegee lift should be .75”).

NOTE

Raising squeegee lift too far will cause the squeegee lift to hit the frame and may cause damage.

REF SCREW

(2-00-00087)

REF NUT

(2-00-00641)

C1980

Figure 38

To service the blades

1.

Loosen the clamp bolts which clamp items 8 & 9 together.

2.

Loosen far enough to slip the end clamp brackets off the squeegee tool. This will allow flipping the blades or installing new blades.

3.

Install blades so that the outer blade is 3/16” longer than the inner blades. This is achieved by assembling the top edge of the blade against the squeegee tool weldment.

4. Reinstall the squeegee clamp band and tighten the clamp bolt.

SQUEEGEE CASTER WHEELS

There are 2 grease fittings on each caster wheel. The casters should be greased each time the blades are serviced.

ADJUSTING CASTERS

Lower the squeegee on a flat surface, making sure the rear squeegee blade is perpendicular to the surface. Adjust the caster 3/16” above the flat surface. Lock the jam nuts.

Figure 39


SMART 2000

1 - 35


Figure 40

EMPTYING THE RECOVERY TANK (Figure 36)

Simply lower the drain hose, telescope out to a drain and let the recovery tank drain. The farther you telescope the hose the faster the water will drain.

When finished draining recovery tank loosen both knobs on the recovery clean out door. The door will pivot on the left knob, allowing room to let any debris to be sprayed out of the recovery tank with a water hose or pressure washer.


SMART 2000

HS

S

SH

-KCP

-CP

-OP

-FDP

-HDP

-FP

-COP

RHD

RHM

RHW

SHC

SHTB

SQ

TB

THM

WELD

WG

ADJ

ADJ.SP

BHM

BHS

CAPT.SL

CAPT.WG

FHM

FIL.HM

HHC

HHM

HIHD

HSHC

HSFHC

KNH

MHHC

PHM

ABBREVIATIONS - SCREWS

PARTS LIST LEGEND

= Adjusting Screw

= Adjusting Plunger Screw

= Binding Head Machine Screw

= Button Head Socket Screw

= Captivated Slotted Screw

= Captivated Wing Screw

= Flat Head Machine Screw

= Filister Head Machine Screw

= Hexagon Head Cap Screw

= Hexagon Head Machine Screw

= 1/2 High Head Screw

= Hexagonal Socket Head Cap Screw

= Hexagonal Socket Flat Head Cap Screw

= Knurled Head Screw

= Metric Hexagon Head Cap Screw

= Pan Head Machine Screw

= Round Head Drive Screw

= Round Head Machine Screw

= Round Head Wood Screw

= Shiny Crown Cap Screw

= Shoulder Thumb Screw

= Square Head Screw

= Thumb Screw

= Truss Head Machine Screw

= Weld Stud

= Wing Screw

ABBREVIATIONS - SETSCREWS

= Hexagonal Socket Setscrew

= Slotted Setscrew

= Square Head Setscrew

= Knurled Cup Point Setscrew

= Cup Point Setscrew

= Oval Point Setscrew

= Full Dog Point Setscrew

= Half Dog Point Setscrew

= Flat Point Setscrew

= Cone Point Setscrew

C-2004


SMART 2000

Figure 36

1 - 37

HARDWARE LEGEND

Key No.

H27

H28

H29

H30

H31

H32

H33

H34

H35

H36

H17

H18

H19

H20

H21

H22

H23

H24

H25

H26

H7

H8

H9

H10

H11

H12

H13

H14

H15

H16

H1

H2

H3

H4

H5

H6

H47

H48

H49

H50

H51

H52

H53

H54

H55

H56

H37

H38

H39

H40

H41

H42

H43

H44

H45

H46

H57

H58

H59

Part Number

2-00-00205

2-00-00060

2-00-02587

2-00-00203

2-00-01769

2-00-02589

2-00-01980

2-00-00220

2-00-00594

2-00-00641

2-00-03702

2-00-04685

2-00-04966

2-00-04687

2-00-04695

2-00-04688

2-00-00224

2-00-00208

2-00-02708

2-00-00196

2-00-05060

2-00-00455

2-00-01499

2-00-00624

2-00-00645

2-00-00049

2-00-00056

2-00-00039

2-00-00426

2-00-00519

2-00-00605

2-00-01246

2-00-00054

2-00-00219

2-00-00221

2-00-03051

2-00-00207

2-00-00225

2-00-00218

2-00-01770

2-00-02597

2-00-02655

2-00-00409

2-00-00530

2-00-00585

2-00-00644

2-00-00232

2-00-00233

2-00-00209

2-00-00234

2-00-00216

2-00-00402

2-00-02310

2-00-02360

2-00-00643

2-00-00239

2-00-00240

2-00-00241

2-00-00242

1 - 38

Description

Screw, #6-32 x 1.250 RHM

Flat Washer, .375 x .156 x .047

Lock Washer, #6 Med. Helical Spring

Nut, #6-32 Hex

Nut, Hex Fiber Insert #6-32

Screw, # 10-24 x .500 RHM

Screw, # 10-24 x .750 RHM

Screw, 10-24 x 1.000 RHM

Flat Washer, .500 x .219 x .063

Lock Washer, # 10 Med HS

Nut, Hex MS # 10-24 x .375 x .125

Nut, Hex Fiber Insert #10-24

Screw, 1/4-20 x .500 RHM

Screw, 1/4-20 x .500 HHC

Screw, 1/4-20 x .750 HHC

Screw, 1/4-20 x .750 HSHC

Screw, 1/4-20 x 1.000 HHC

Screw, 1/4-20 x 1.250 RHM

Screw, 1/4-20 x 1.250 HHC

Screw, 1/4-20 x 1.500 HHC

Screw, 1/4-20 x 1.750 HHC

Screw, 1/4-20 x 2.000 HHC

Screw, 1/4-20 x 2.500 HHC

Screw, 1/4-20 x .625 HHC

Nut, Hex 1/4-20 x .437 x .218

Nut, 1/4-20 Insert Fiber

Washer, .625 x .281 x .063

Screw, 1/4-20 x .750 HHC

Screw, 1/4-20 x 1.500 HHM

Lock Washer, Helical Spring 1/4 Med.

Screw, # 10-32 x .630 RHM

Nut, 1/4-20 Hex.

Screw, 5/16-18 x .500 HHC

Screw, 5/16-18 x .750 HHC

Screw, 5/16-18 x 1.000 HHM

Carriage Bolt, 5/16-18 x 1.000

Screw, 5/16-18 x 1.250 HHC

Screw, 5/16-18 x 1.500 HHC

Screw, 5/16-18 x 2.000 HHC

Screw, 5/16-18 x 2.750 HHC

Screw, 5/16-18 x 3.250 HHC

Screw, 5/16-18 x 4.500 HHC

Flat Washer, .687 x .344 x .062

Lock Washer, 5/16 HS Med.

Nut, Hex. 5/16-18 x .500 x .265

Nut, 5/16-18, Insert Fiber

Screw, 3/8-16 x .750 HHC

Screw, 3/8-16 x 1.000 HHC

Screw, 3/8-16 x 1.250 HHC

Screw, 3/8-16 x 1.500 HHC

Screw, 3/8-16 x 2.000 HHC

Flat Washer, .750 x .390 x .094

Lock Washer, Helical Spring 3/8 Med.

Nut, 3/8-16 Hex.

Nut, 3/8-16 Stop

Screw, 1/2-13 x 1.000 HHC

Screw, 1/2-13 x 1.250 HHC

Screw, 1/2-13 x 1.750 HHC

Screw, 1/2-13 x 2.250 HHC


SMART 2000

Key No.

Part Number

H90

H91

H92

H93

H94

H95

H96

H97

H98

H99

H80

H81

H82

H83

H84

H85

H86

H87

H88

H89

H70

H71

H72

H73

H74

H75

H76

H77

H78

H79

H60

H61

H62

H63

H64

H65

H66

H67

H68

H69

H110

H111

H112

H113

H114

H115

H116

H117

H118

H119

H100

H101

H102

H103

H104

H105

H106

H107

H108

H109

2-00-02196

2-00-05276

2-00-00505

2-00-04877

2-00-00228

2-00-00650

2-00-03575

2-00-00263

2-00-05258

2-00-01372

2-00-03569

2-00-05279

2-00-04801

2-00-00222

2-00-00410

2-00-03382

2-00-02605

2-00-04677

2-00-05277

2-00-02810

2-00-02682

2-00-02616

2-00-00405

2-00-02312

2-00-00596

2-00-04936

2-00-02689

2-00-00614

2-00-00640

2-00-01255

2-00-05254

2-00-05255

2-00-00518

2-00-00247

2-00-03170

2-00-00618

2-00-00632

2-00-00484

2-00-05187

2-00-01676

2-00-03062

2-00-04897

2-00-04795

2-00-00089

2-00-03541

2-00-05260

2-00-04886

2-00-04887

2-00-04888

2-00-00522

2-00-03039

2-00-03296

2-00-02603

2-00-03333

2-00-00633

2-00-03063

2-00-01951

2-00-05067

2-00-02618

2-00-05005


SMART 2000

HARDWARE LEGEND

Description

Screw, 1/2-13 x 2.750 HHC

Screw, 1/2-13 x 3.000 HHC

Flat Washer, 1.063 x .531 x .094

Lock Washer, 1/2 HS Med.

Nut, Hex. 1/2-13 x .750 x .437

Nut, 1/2-13 Fiber Lock

Screw, 1/2-20 x 1.000 HHC

Nut, Hex 1/2-20

Nut, Hex Fiber Insert 1/2-20

Screw, 5/16-18 x .875 HHC

Screw, 3/4-10 x 2.250 HHC

Nut, 3/4-10 Nylon Lock

Lock Washer, Helical Spring

Screw, 1/2-13 x 2.500 HHC

Flat Washer, 1.500 x .750 x .125

Nut, Hex Jam 3/8-16

Nut, Fiber Insert 3/8-24 Steel

Flat Washer, .625 x .375 x .046


Flat Washer, 1.062 x .265 x .062'

Carriage Bolt, 1/4-20 x 1.000 RHM

Screw, 3/8-16 x 5.500

Lock Washer, 3/8 Int. Tooth

Screw, 1/4-20 x 1.000 BHS

Screw, 5/16-18 x 2.250 HHC

Nut, Cap 3/8-16 Low Crown

Carriage Bolt, 1/4-20 x .750

Set Screw, 1/4-20 x .250 HSKCP

Screw, #8-325 x .750 BHS

Nut, Fiber Insert #8-32 Steel


Screw, M6 x 1.0 x 20 mm MHHC

Flat Washer, .875 x .375 x .125

Screw, 1/4-20 x 1.250 HHM

Flat Washer, .875 x .375 x .060

Spring Washer, .875 x .500 x .015

Screw, 3/8-16 x 4.500 HHC, Cadium Plated

Screw, 1/4-20 x .750 HSC

Screw, 1/2-13 x .750 HSHC

Screw. 1/4-20 x 1.000 FHM

Screw, #10-24 x .625 THM

Screw, #10-24 x 1.250 THM

Screw, #10-24 x .750 BHS

Screw, 10-24 x 1.500 RHM

Screw, 1/4-20 x 1.500 FHSCH

Nut, Jam #8-32

Screw, 3/8-16 x .500 HSHC

Screw, Main Broom Control

Washer, Main Broom Control

Lock Washer, 3/4 Helical Spring

Screw, 1/4-20 x .625 HSHC

Screw, 3/8-16 x 4.000 HHC

Screw, 3/8-16 x 3.500 HHC

Screw, 3/8-16 x 3.750 HHC

Nut, Fiber 1/4-28

Screw, #10-24 x .750 THM


Flat Washer, 1.750 x .531 x .100

Screw, 1/2-13 x 3.500 HHC

Screw, M10 x 1.500 30 mm MHHC

1 - 39

HARDWARE LEGEND

Key No.

Part Number

H149

H150

H151

H152

H153

H154

H155

H156

H157

H158

H139

H140

H141

H142

H143

H144

H145

H146

H147

H148

H129

H130

H131

H132

H133

H134

H135

H136

H137

H138

H120

H121

H122

H123

H124

H125

H126

H127

H128

H169

H170

H171

H172

H173

H174

H175

H176

H177

H178

H159

H160

H161

H162

H163

H164

H165

H166

H167

H168

2-00-00611

2-00-00447

2-00-00501

2-00-05244

2-00-00432

2-00-02303

2-00-04180

2-00-00420

2-00-00642

2-00-01778

2-00-01803

2-00-00211

2-00-00213

2-00-01562

2-00-03266

2-00-04363

2-00-05044

2-00-05079

2-00-00217

2-00-05306

2-00-03829

2-00-00090

2-00-05216

2-00-00204

2-00-02296

2-00-00418

2-00-03466

2-00-03522

2-00-04681

2-00-02311

2-00-03334

2-00-03855

2-00-00503

2-00-00006

2-00-03032

2-00-05298

2-00-03940

2-00-05299

2-00-00504

2-00-00512

2-00-00441

2-00-00153

2-00-03961

2-00-03570

2-00-00107

2-00-00589

2-00-00066

2-00-04312

2-00-05261

2-00-02637

2-00-03061

2-00-02371

2-00-04986

2-00-02709

2-00-00183

2-00-01252

2-00-05337

2-00-05324

2-00-00206

1 - 40

Description

Lock Washer, 3/8 Bolt

Screw, #8-32 x 1.500 RHM

Screw, 1/4-20 x 5.000 HHC

Screw, 1/4-20 x 1.500 HHC

Lock Washer, #10 Ext. Shakeproof

Flat Washer, .984 x .627 x .063

Screw, #10-16 x .500

Washer, 5/16 x 1.250 x .050


Lock Washer, 4.38 Split

Screw, .44-20 x 1.000 HHC


Lock Washer, 1/4 Ext.

Screw, #10-24 x .675 FHM

Screw, 3/8-16 x .750 FHS

Flat Washer, .344 x 2.000 x .062

Screw, #10-24 x .500 T/C HH

Screw, #10-24 x 1.250 HSHC

Lock Washer, Int.

Nut, Hex Jam, 3/8-24

Flat Washer, 1.250 x .280 x .090

Lock Washer, Int.


Flat Washer, 1.13 x .770 x .063

Lock Washer, Int.

Setscrew, 1/4-20 x .500

Flat Washer, 1.000 x .516 x .063

Nut, Fiber Insert 5/18-18

Screw, 1/2-13 x 2.000 HHC

Washer, 1.063 x .031 x .063

Screw, 5/16-18 x 1.750 HHC

Screw, 5/16-18 x .625 HHC


Washer

Screw, M8-1.250 x .750

Lock Washer, M14 Split

Screw, M14 x 1.500 x 25 mm HHC

Screw, 5/16-18 x 2.000 HHC

Screw, M14 x 35 mm HHC

Lock Washer

Flat Washer, .438 x .200 x .036

Screw, #8-24 x .875 OHM

Screw, 5/16-24 x 1.000 HHC


Screw, 10-24 x 4.50 RD. HD.

Nut, Hex Jam, .25-20

Screw, 6-32 x .50 RHM

Screw, 10-24 x .625 T/C Hex HD.

Insert, 1/4-20

Screw, 1/4-20 x 2.750 HHC

Screw, # 10-24 x .500 THM

Nut, Hex Jam .50-13 STL.

Screw, 1/4-20 x 4.500

Screw, 5/16-18 x 1.500

Screw, 1/4-20 x .750 THM

Screw, 10-24 x 2.750 RDH

Screw, #8-32 x .750 BHS SS

Threaded Insert, #8-32

Screw, 5/16-18 x 1.000 HHC


SMART 2000

Key No.

H208

H209

H210

H211

H212

H213

H214

H215

H216

H217

H198

H199

H200

H201

H202

H203

H204

H205

H206

H207

H188

H189

H190

H191

H192

H193

H194

H195

H196

H197

H179

H180

H181

H182

H183

H184

H185

H186

H187

H228

H229

H230

H231

H232

H233

H234

H235

H236

H237

H218

H219

H220

H221

H222

H223

H224

H225

H226

H227


SMART 2000

Part Number

2-00-03808

2-00-04603

2-00-00626

2-00-02011

2-00-04514

2-00-04794

2-00-04873

2-00-04721

2-00-00407

2-00-02227

2-00-00772

2-00-00586

2-00-00776

2-00-02728

2-00-00566

2-00-01254

2-00-00462

2-00-02558

2-00-04378

2-00-00511

2-00-04948

2-00-04378

2-00-05078

2-00-00236

2-00-05042

2-00-04366

2-00-02588

2-00-03041

2-00-00071

2-00-01987

2-00-00460

2-00-00529

2-00-00602

2-00-04841

2-00-03412

2-00-03537

2-00-04210

2-00-05350

2-00-03979

2-00-05345

2-00-05359

2-00-02617

2-00-03335

2-00-02848

2-00-00631

2-00-04686

2-00-04851

2-00-04689

2-00-04596

2-00-02606

2-00-01490

2-00-00466

2-00-02933

2-00-04909

2-00-02638

2-00-00064

2-00-00197

2-00-02369

2-00-05356

HARDWARE LEGEND

Description

Screw, 25mm - M8 x 1.250

Clip, Water Line

Screw, M6 x 1.000 x 10mm HHC

Screw, 5/8-16 x 2.500 HHC

Lock Washer, M10

Screw, M10 x 1.500 x 25mm

Screw 1/4-20 x 1.125 HHC Cad. Pl.

Screw, 1/4 x 1.250 HSC-SS

Screw, #10-24 x 1.250 RHM

Flat Washer, .438 x .200 x .036 sst

Flat Washer, .437 x .192 x .031-s

Lock Washer - helical sps, 8 MDM

Nut, MSCR - Hex, 8-32

Nut 3/4 - 16 Slotted Hex head

Lock Nut, .375 - 24, sps 21 FK

Screw - 1/4 - 20 x2.000

Clamp

Screw 1/4 - 28 x .63 HHC

Washer 1.00 x .391 x .06

Washer 1.50 x .750 x .06

Clamp

Nut, Hex MS #10 - 32 x .375 x .125

Plastic Plug, .440 Dia (Diesel)

Plastic Plug, .562 Dia ( LP & Gas)

Screw, #10 - 24 x .625 BHS

Clamp

Grommet, 1.750 x 1.125 x .500 x.125

Washer, Flat .562 x.265

Key, .125 x .750 SQ

Cotterpin .093 x 1.000

Nut Hex Jam 5/16 - 18x .500 x .187

Cotterpin .125x1.500

Screw 10 - 32 x .375 BHM

Fitting-Grease

Screw - 1/2 - 13 x 1.500 HHCS

Flat Washer, .562 x .250 x .031

Grease Zerk

Harness Clamp

Internal Washer, #6

Screw, Hex Head Cap

Nut, Serrated Flange 5/16-18

Screw, 50-13 x 3.25 HHC

Screw, Hex SOC Cap, .312 - 18 x .50

Screw, 10-32 x .50 Cad PL, STL RHM

Nut, .31 - 24 Fiber Insert

Lock Washer - helical #10 Scr. Med. SST

Washer, Engine Mount

Washer, 11/16 OD x .260 ID x .050

Screw, Hex Head 1/4 - 20 x 3.5

Screw, .375 - 24 x 1.00 Cad. PL, STL HHC

Screw, .25 - 20 x .875 HHC STL

Flat Washer, .625 x .203 x .031

Screw, Mach 10 - 24 x 3.50

Yoke, Pin Assy.

Screw, HHC .25-20 x 3.00

Screw- RHM #10-24 x .88

Carriage Bolt, .38-16 x 2.75

Nut, Hex Jam, .38-16

Screw, 5/16 - 18 X 1.25 Grade 8

1 - 41

HARDWARE LEGEND

Key No.

Part Number

2-00-04625

2-00-00227

2-00-02354

2-00-00093

2-00-04062

2-00-05343

2-00-00615

2-00-05344

2-00-00617

2-00-02313

2-00-02622

2-00-00506

2-00-05371

2-00-00068

2-00-00051

2-00-00118

2-00-05341

2-00-03293

2-00-04563

2-00-03214

2-00-03750

2-00-02814

2-00-05398

2-00-05395

2-00-05370

2-00-00591

2-00-05297

2-00-05401

2-00-05122

2-00-04590

2-00-05236

2-00-00004

2-00-04968

2-00-02602

2-00-00600

2-00-05120

2-00-02676

2-00-00237

2-00-00223

2-00-05164

2-00-03044

2-00-04914

2-00-00187

2-00-00415

2-00-02562

2-00-03842

2-00-04845

2-00-05153

2-00-05383

2-00-00264

2-00-00668

2-00-00532

2-00-02049

2-00-02243

2-00-02293

2-00-03151

2-00-03158

2-00-03306

2-00-03413

2-00-04345

H264

H265

H266

H267

H268

H269

H270

H271

H272

H273

H254

H255

H256

H257

H258

H259

H260

H261

H262

H263

H238

H239

H240

H241

H242

H243

H244

H245

H246

H247

H248

H249

H250

H251

H252

H253

H284

H285

H286

H287

H288

H289

H290

H291

H292

H293

H274

H275

H276

H277

H278

H279

H280

H281

H282

H283

H294

H295

H296

H297

1 - 42

Description

Carriage Bolt, .38-16 x 1.50

Screw-FHM .25-20x1.75

Screw, HSHC 3/8-16 x .50

Screw, RHM .25-20 x 4.00 Zinc

Screw, M12 - 16 x 1.75 x 40mm HHC

Nut, Hex-Jam .50-20

Nut, Insert Fiber, .38-16 Heavy Nut

Shoulder Screw, 1/2-3/4

Screw-HHC, .25-20 x 2.00

Washer

Flat Washer, 2.000 x .281 x .063

Screw, FHM #10-24 x 1.25

Screw, T/FRH #14-10 x 1.00 Type A

Screw 3/8-16 x 2.750 HHC Cad. Pl

Nut, Hex Heavy 3/8-16

Nut, .75-Hex Nyloc Jam

Screw-HHM .375-24 x .75

Screw-HHC .313-18 x 2.25

Nut-Hex-Jam .50-20

Screw-RHM 6-32 x .75

Screw-T/FFH #6-20 x .50

Bolt Carriage , .38-16 x 3.50 sstl

Nut, Hex Fin .63 - 22

Screw - HHM .313 - 18 x 1.75 Stl

Nut, Hex, Finish .75-16

Lock Washer, Helical Spring .63 Scr. Med.

Screw, 5/16 - 18 x 1.000 HHM

Lock Washer, Int Tooth #8 Dia Screw

Screw-RHM #8-32 x 2.38

Screw-RHM #8-32 x .63

Screw-RH, .25 - 20 x .75

Screw - RHM #10 - 24 x .625

Screw-HHC .75-10 x 2.00

Nut-Hex-Fin .75-10

Screw, Shoulder #10-24

Screw, .31-18 x .75 Zinc PL HSHC

Screw, .50 - 13 x .75 HHM

Screw, HHC .375 - 16 x 3.00

Screw, HHC .25-20 x 1.25 nickel

Screw, HHM 5/16 - 18 x 3.50

Screw, .38 -16 .75 HSHC

Screw, .50 - 13 x 4.50 HHC

Bolt Carriage, .38 - 16 x 2.50

Flat Washer, .9375 x .468 x .0625 STL

Fitting

Roll Pin, 1/4 x 1.00

Screw, 3/8-16 x 1.00 FHSC

Screw, 1/4 x 20 1.50 HHC

Washer, Special

Set Screw, 1/4-20 x .313 HSKCP

Wing Nut, 5/16-18

Snap Ring

Bearing - Double Seal

Square Key, .188 - .187 x 1.250

Lockwasher, 5/8 Int.

Spacer, 1/2 ID 3/4 .625 Lg.

Spacer, 1/2 ID 3/4 .3/8 Lg.

Bearing

Flat Washer, 1.125 x .765 x .062

Tye - Wrap


SMART 2000

Key No.

H298

H299

H300

H301

H302

H303

H304

H305

H306

H307

H308

H309

H310

H311

H312

H313

H314

H315

H316

H317

H318

H319

H320

H321

H322

H323

H324

H325

Part Number

2-00-04708

2-00-05183

2-00-00767

2-00-04159

2-00-00490

2-00-05103

2-00-00246

2-00-00809

2-00-05405

2-00-02963

2-00-05388

2-00-01081

2-00-02393

2-00-05024

2-00-05227

2-00-04652

2-00-03836

2-00-00593

2-00-00044

2-00-00252

2-00-04750

2-00-02352

2-00-05424

2-00-04699

2-00-03993

2-00-00244

2-00-05329

2-00-00092

HARDWARE LEGEND

Description

Terminal

Terminal, 1/4 x .03 12-10

Cotter Pin, .063 x.500

Flat Washer, 1.375 x .563 x .109 STL

Washer, Spring, Shakeproof

Flat Washer, .750 x .343 x .050 SS

Screw, .25 - 20 x 2.25 HHC

Screw, HSHC .31 - 18 x 1.00

Nut, 3/8 - 32 NEF 2A

Screw, RHM #10-32 1/4 PL. (Steel)

Sealing Washer 46/53 ESP OPT

Screw - T/C RH #8-32x.50type 2 non-existent

Washer Flat, 2 x 1.06

Screw, HHC M14 x 1.50 x 45mm gr10

Screw, HHC .438 - 20 x 1.50

Bolt Carriage, .31 - 18 x 1.75

Nut, .38 - 16 Hex Heavy Jam

Screw, RHM #8 - 32 x .50

Screw, .313 - 18 x 4.00 HHC

Screw, BTN HD SKT

Nut, Hex Hvy. .50-13 stl-zn

Screw, Shoulder 1/2 - 1/2

Screw, HHC, .375-16 x 2.75

Screw, HHM 3/4-16 x 3.000

Screw, HHC .25-20 x 1.000

Screw, HHc M10 x 1.50 x 40mm S/S

Screw Ph.RHM #8-32 x 1.75 Zn.


SMART 2000

1 - 43

ORDERING PARTS

Parts may be ordered from American-Lincoln authorized distributors. Inspect the Alto U.S. serial plate to avoid delays in filling you orders:

MODEL NO.

SERIAL NO.

Manufactured By

American Lincoln Technology

Bowling Green, Ohio

®

1. Use the model number, catalog number, and serial number when ordering.

2. Give the part number, description, and quantity of parts needed.

3. Give shipping instructions for either freight, UPS, or parcel post.

Parts and supplies listed in this manual can be ordered from the following address:

Alto U.S., Inc.

Distributor

Alto U.S., Inc.

American Lincoln Technologies

1100 Haskins Road

Bowling Green, Ohio 43402

(800) 331-7692

MACHINE CATALOG NUMBER

505-310

505-311

505-318

505-319

SMART 2000 40" Sweeper/Scrubber

SMART 2000 46" Sweeper/Scrubber

SMART 2000 40" Sweeper/Scrubber w/ Dust Control

SMART 2000 46" Sweeper/Scrubber w/ Dust Control


SMART 2000

77A,77H,77J7, 77K,77L,77M, 77P

ELECTRICAL SCHEMATIC (BATTERY)

MAIN BROOM SOL.

MAIN BROOM SOL.

CB-2 15

C1535/0301

AMERICAN LINCOLN TECHNOLOGY

SMART 2000

HORN SWITCH

BRUSH MTRS.

1-45

BRM. SW

LIGHT SWITCH

21, 21A

6 7

DUST FA

DUST FA

SHAKER MOT

ELECTRICAL SCHEMATIC (BATTERY) CONT

C1535A/0301


SMART 2000

1-45A

CONNECTION HARNESS ROUTING (BATTERY)

5

NOTE:

SEE 71354

FOR

WIRE TIE

LOCATION

2

SQUEEGEE

MOTOR

48

(-)

47 (+)

77R

22B

77N

77M

NC

C

51

18B

STROBE

LIGHT

42

11B

NC

C

77N

50

77R

77Q

24

HORN

SEAT SW.

9

39

77U

77V

77S

NEG.

POST

77P

77Q

77M

77L

77J

77H

77K

77H

H

ROUTE H&77H

UNDER SPACER

31

77P

77A

46 45

UP

12

44

Q

NORMAL

R

13

40A

HEAVY

14

S

40

RED YEL

OVERIDE

14A

BRUSH

T

ACTUATOR

14B

14A

40A

P

REV.

11A

11B

4

N

41

FWD.

Connect to (-) terminal on power panel along with D wire

77A

28A

6

SOL.

SW.

YEL

6

REC.

SW.

RED

28B

23

101

77W

10A

77F

BROOM

VALVE

77X

10B

BROOM

SOLENOIDS

UP

DOWN

D

77G

77F

3

B

2

POWER

PANEL

C1536/0102

1


SMART 2000

2

BOTTOM VIEW

1-46

77G

SIDE BROOM

MOTOR

10A

77E

77D

RT.

HEAD

LIGHT

22A

22

HOPPER

SWITCH

YEL

RED

HOPPER

ACTUATOR

(NO)

9A

16

17

21B

(NC)

21A

(C)

ITEM QTY. PART NO. DESCRIPTION

1 1 0795-130 HARN.-MACH .

2

3

12

3

2-00-04345

0775-188

TYE-RAP

DIODE ASSY.

4

5

1

1

7-90-07462

8-06-05004

WIRE (77A)

ISOLATOR

6 1 2-00-04564 CABLE CLAMP

77C

77D

22A

LT.

HEAD

LIGHT

HYDRAULIC SCHEMATIC (BATTERY)

HYDRAULIC RESERVOIR

4.0 GAL

(REF 7-83-04183)

PORT B

PORT A

STEERING CYLINDER

1.5 DIA. BORE W/ .75 ROD

6.25 STROKE

(REF 7-17-05010-1)

RETURN FILTER

10 MICRON

(REF 7-24-04013)

3-WAY SOL. VALVE

36V

(REF 7-88-00081)

1 3

2-2 2-4

2-1

R

L

C1537/0102

1000

PSI

STEERING CONTROL UNIT

(REF 7-88-00080)

SEQUENCE VALVE

(REF 7-12-02037)

2

MAIN BROOM MOTOR

1.93 CIR

2.3 GPM

(REF 0885-078)

300

PSI

3

T

P

PB


SMART 2000

1-47

FRONT

REAR WHEEL DRIVE MOTOR

22.8 CIR

2.3 GPM

(REF 0885-094)

REAR

S2 ENERGIZED

FOR DOWN POSITION

MAIN BROOM CYLINDER

1.5" BORE W/ .625" ROD

1.75" STROKE

(REF 7-17-05022)

S2 3

2 4

1

S1 ENERGIZED

FOR UP POSITION

S1

4-WAY SOL. VALVE (36V)

(REF 7-12-02036)

NOTES


SMART 2000

1 - 45

CHAPTER 2 TABLE OF CONTENTS

Main Broom .................................................................................................................................. 2-2

Main Broom Baffle and Flaps ....................................................................................................... 2-6

Side Broom (12V & 36V) .............................................................................................................. 2-8

Hopper Assembly (12V & 36V Battery) ......................................................................................... 2-10

Scrub Deck Actuator .................................................................................................................... 2-12

Scrub Deck Assembly (40”) ......................................................................................................... 2-14

Scrub Deck Assembly (46”) ......................................................................................................... 2-17

Side Squeegee (40”) .................................................................................................................... 2-19

Side Squeegee (46”) .................................................................................................................... 2-20

Rear Squeegee (40”) ................................................................................................................... 2-22

Rear Squeegee (46”) ................................................................................................................... 2-24

Rear Squeegee Lift System (12V and 36V) .................................................................................. 2-26

Swing Squeegee Support ............................................................................................................. 2-28

Solution Tank ................................................................................................................................ 2-30

Solution Control ............................................................................................................................ 2-32

Recovery Tank .............................................................................................................................. 2-34

Forward and Reverse Control (Battery) ....................................................................................... 2-36

Brake Assembly ........................................................................................................................... 2-38

Front Wheel Assembly ................................................................................................................. 2-40

Rear Wheel Assembly .................................................................................................................. 2-42

Front Cover and Latch Assembly ................................................................................................. 2-44

Seat Assembly ............................................................................................................................. 2-46

Access Panels ............................................................................................................................. 2-47

Roll Out Battery ............................................................................................................................ 2-48

Dust Control (Battery) .................................................................................................................. 2-50

Vacuum Manifold System ............................................................................................................. 2-54

Hydraulic Motor and Pump Assembly ........................................................................................... 2-56

Motor and Pump Mounting Assembly .......................................................................................... 2-58

Hydraulic Reservoir Assembly ..................................................................................................... 2-59

Hydraulic Filter and Solenoid Assembly ....................................................................................... 2-60

Hydraulic Connection Diagram .................................................................................................... 2-62

Power Panel (36V) ....................................................................................................................... 2-64

Power Panel (36V) Cont. .............................................................................................................. 2-66

Power Panel (36V) Cont ............................................................................................................... 2-68

Power Steering ............................................................................................................................. 2-70

Electrical Power Panel (36V) ....................................................................................................... 2-72

Instrument Panel .......................................................................................................................... 2-74

Instrument Panel (12V) ................................................................................................................. 2-76

Decals .......................................................................................................................................... 2-78

Notes ............................................................................................................................................ 2-80


SMART 2000

2-1

MAIN BROOM ASSEMBLY - PARTS LIST

Key No.

8

9

6

7

10

3

4

1

2

5

11

12

13

14

HARDWARE USED:

H15

H17

H26

H27

H36

H39

H43

H46

H49

H237

H358

H359

H360

C1904/0102

Part Number

7-08-01012

7-03-04207

7-60-00160

7-13-07130

7-03-04191

7-23-03056

7-39-00032

2-95-04182

7-14-01021

7-17-05022

7-14-01022

7-10-00041

2-00-04892

7-55-08168

2-00-00221

2-00-00205

2-00-00641

2-00-03702

2-00-00196

2-00-00218

2-00-00409

2-00-00644

2-00-00209

2-00-05356

2-00-03016

2-00-05473

2-00-05455

Description

Bracket - Main/Side Broom Adjustment

Arm - Main/Side Broom Adjustment

Pulley - Cable

Clip - Cable Ret.

Arm Assembly - Main Broom

Nut

Knob - 5/16 x 2

Nut - 3/8-16 Elastic Stop Nut

Clevis - Broom Cylinder

Cylinder - Broom

Clevis - Broom

Cable - Main Broom

Fitting - 90º Elbow (O-ring)

Pin - Pivot

Screw, 1/4-20 x .750 HHC

Screw, ¼-20 x 1.000 HCC

Nut, 1/4-20 Insert Fiber

Washer, .625 x .281 x .063

Carriage Bolt, 5/16-18 x 1.000

Screw, 5/16-18 x 2.000 HHC

Flat Washer, .687 x .344 x .062

Nut, 5/16-18, Insert Fiber

Screw, 3/8-16 x 1.250 HHC

Screw, 5/16-18 x 1.25 Grade 8

Screw - ¼-28 x ¼ set

Screw - 3/8 x 1 Sc. HD Cap

5/16-18 x ½ Shldr. Screw Stl

Qty.

5

1

2

1

1

1

1

1

1

1

1

1

Ref.

1

5

6

1

1

1

1

2

1

1

1

5

2

1

2-2 AMERICAN-LINCOLN TECHNOLOGY

SMART 2000

MAIN BROOM ASSEMBLY- EXPLODED VIEW

H49

H49

H46

H43

3

4

8

2

H360

7

H15

H36

1

H26

12

H27

H358

H17

H26

8

9 10

13

14

11

H359

5

H39

H46

H237

H43

6

H46

C1904/0102


SMART 2000

2-3

MAIN BROOM ASSEMBLY (cont.) - PARTS LIST

Key No.

Part Number Description

8

9

6

7

10

3

4

1

2

5

11

12

13

14

15

7-03-04190

8-30-05112

2-00-03306

8-75-01147

2-00-03158

8-33-09059

7-08-00938

8-30-05116

8-33-05086

0885-078

8-08-03137

2-00-05435

2-00-05442

25201A

8-33-09062

Arm Main Broom

Guard

Bearing - Ball

Spacer - Idler Main Broom

Spacer

Idler Hub

Bracket, Main Broom

Guard - Thread

Housing - Main Broom Motor Weldment

Hydraulic Motor - (Broom Drive)

Broom - Main

Fitting - 90 Orfs to Ors Boss 06 x 06

Fitting - Orfs M to Orfs M Boss 06 x 06

Knob

Weldment - Hub, Main Broom

HARDWARE USED:

H15

H26

H46

H61

H63

H64

H72

H87

H150

H318

C1937/0102

2-00-00221

2-00-00641

2-00-00644

2-00-02616

2-00-02312

2-00-00596

2-00-00518

2-00-00263

2-00-00211

2-00-04750

Screw, 1/4-20 x .750 HHC



Screw, 1/2-13 x 3.000 HHC

Lock Washer, 1/2 HS Med.

Nut, Hex. 1/2-13 x .750 x .437

Lock Washer, Helical Spring

Set Screw, ¼-20 x .250 HSKCP

Screw, 5/16-18 x 1.750 HCC

Screw BTN HD SKT

Qty.

2

1

1

1

1

1

1

1

1

Ref.

Ref.

Ref.

Ref.

2

1

5

2

1

1

1

3

1

1

4

2


SMART 2000

MAIN BROOM ASSEMBLY (cont.) - EXPLODED VIEW

14

H61

H15

LOCTITE

609

1

3

2

4

5

6

H26

H63

H64 H87

15

H318

H72

9

8

11

COLLAR TO BE FLUSH

WITH END OF BROOM

MOTOR SHAFT

7

REF MAIN BROOM

H72

H150

H46

H15

ITEM #7-08-00938 MUST ROTATE

FREELY FOR MAIN BROOM ASSEMBLY

13

12

10

C1937/0102


SMART 2000

2-5

21

22

23

24

HARDWARE USED:

H15

H26

H27

H34

H36

H43

H44

H46

H79

H86

H136

H238

C1900/0102

16

17

18

19

20

11

12

13

14

15

8

9

6

7

10

3

4

1

2

5

MAIN BROOM BAFFLE AND FLAPS - PARTS LIST

Key No. Part Number Description Qty.

7-27-07196

7-66-05011-1

7-32-00042

7-05-01003

7-13-07203

7-25-08088

7-13-07207

7-13-07206

7-25-08089

7-13-07204

7-16-07418

7-70-05175

2-00-00540

7-70-05188

7-32-00039

7-52-00172

25201A

7-25-08090

7-13-07205

7-29-00256

7-29-00257

7-25-08091

7-29-00263

7-29-00258

Main Frame Weldment

Roller-Bumper

Hinge - Main Broom Baffle

Baffle - Main Broom

Clamp - Main Broom Chamber Rear Flap

Flap - Main Broom Right Side

Clamp - Flap (Left)

Clamp - Flap (Right Hand Front)

Flap - Main Broom Left Side

Clamp - Flap (Left)

Cover Dust Cover

Pin - Roller Bumper

Ring - Ret. Est. #5100 - 75 for 3/4 D.

Pin - Roller Bumper, Side Broom

Hinge - Hopper

Panel - Broom Door

Knob

Flap - Main Broom Door Panel

Clamp - Flap (Panel)

Gasket - Main Broom Chamber (Middle)

Gasket - Main Broom Chamber (RH)

Flap - Main Broom Rear

Gasket - Dust Control

Gasket - Main Broom Chamber (LH)

2-00-00221

2-00-00641

2-00-03702

2-00-00208

2-00-00196

2-00-00409

2-00-00530

2-00-00644

2-00-01676

2-00-03575

2-00-03940

2-00-03750

Screw, 1/4 - 20 x .750 HHC

Nut, 1/4 - 20 Insert Fiber

Washer, .625 x .281 x .063

Screw, 5/16 - 18 x .750 HHC

Carriage Bolt, 5/16 - 18 x 1.000

Flat Washer, .687 x .344 x .062

Lock washer, 5/16 HS Med.

Nut, 5/16 -18 Insert Fiber

Flat Washer, 1.062 x .265 x .062

Bolt Carriage, .25-20 x .75 GR 5 ZN

Screw, #10 - 24 x .500 T/C HH

Carriage Bolt, .38-16 x 1.50

1

1

1

1

1

8

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

5

3

4

4

1

7

3

7

5

13

1

8

16

1


SMART 2000

MAIN BROOM BAFFLE AND FLAPS - EXPLODED VIEW

H136

EDGING

1.5 lg, QTY (1)

2.5 lg, QTY (1)

7

2

6

H136

EDGING

21.0 lg, QTY (1)

8

EDGING FOR DRIVE

WHEEL HOSES

5.5 lg, QTY (2)

3.25 lg, QTY (1)

21

EDGING FOR HARNESS ACCESS

2.25 lg, QTY (1)

4.0 lg, QTY (1)

EDGING

3.75 lg, QTY (2)

1.75 lg, QTY (2)

H86

9

10

24

E 600

GLUE

H238

H46

16

H43

E 600

GLUE

20

11

19

H34

H44

23

18

14

17

H26 H27

H136

H79

15

H43

NOTE:

EDGING MATERIAL RAW #3-73-00024

12

13

H46

1

H43 H36

H26

5

H26

3 5

SET UP IN THIS

POSITION

H15

4

22

H86 H136 5

C1900/0102


SMART 2000

2-7

H44

H46

H49

H57

H65

H72

H360

H15

H17

H22

H26

H27

H36

H38

H43

C1928/0102

16

17

18

19

20

11

12

13

14

15

8

9

6

7

10

3

4

1

2

5

21

HARDWARE USED:

SIDE BROOM (12 & 36V)- PARTS LIST

Key No.

Part Number

7-03-04189

0885-082

7-25-06035

8-08-03215

2-00-00263

2-00-04578

2-00-04626

7-66-056011-1

7-16-07413

2-00-05330

7-75-01194

7-70-05188

2-00-00540

2-00-01915

7-08-01012

7-03-04207

7-39-00032

7-60-00160

7-13-07130

2-95-04182

7-10-00042

Description

Arm - Side Broom

Motor Gear Unit - Side Broom (36V)

Flange - Broom Mount

Side Broom

Motor - Electric (1/2 H.P., 36V)

Terminal (.156 Male)

Terminal (.156 Female)

Roller - Bumper

Cover - Side Broom

Threaded Insert - 5/16-18

Spacer - Side Broom Cover

Pin - Roller Bumper, Side Broom

Ring - Rt. Ext. #5100-75 for 3/4 D.

Grommet

Bracket - Main/Side Broom Adjustment

Arm - Main/Side Broom Adjustment

Knob - Broom Adjustment

Pulley - Cable

Clip - Cable Ret.


Cable - Side Broom

2-00-00221

2-00-00205

2-00-02589

2-00-00641

2-00-03702

2-00-00196

2-00-00225

2-00-00409

2-00-00530

2-00-00644

2-00-00209

2-00-00240

2-00-04936

2-00-00518

2-00-05455

Screw, 1/4-20 x .750 HHC

Screw, ½-20 x 1.000 HHC

Screw, 1/4-20 x 2.000 HHC


Washer, .625 x .281 x .063


Screw, 5/16-18 x 1.500 HHC

Flat Washer, .687 x .344 x .062



Screw, 3/8-16 x 1.250 HHC

Screw, 1/2-13 x 1.250 HHC

Nut, 1/2-13 Fibre Lock


5/16-18 x ½ Shldr. Screw Stl

Qty.

1

1

1

1

1

1

Ref.

Ref.

1

1

1

1

1

1

1

2

1

1

Ref.

1

1

1

4

1

1

1

1

4

1

3

4

1

3

6

6

1


SMART 2000

SIDE BROOM (12 & 36V) - EXPLODED VIEW

H57 H26

9

INSERT EDGING

RAW #3-73-00024

TIGHTEN BOLT SO THAT

CABLE END MOVES FREELY

H46

H43

NEVERSEIZE

14

H49

18

19

20

H26

H27

H17

ASSEMBLE 'ARM SIDE BROOM'

ROTATES FREELY

1 H65

7

6

H46

H38

16 H360

17

H36

15

H15

12

10

11

H43

USE WASHER (#0409)

NOT TO HAVE A DOOR

INTERFERED W/ A MOTOR

8

H44

13

H15

H72

21

2 NEVERSEIZE

ON THE SHAFT

H22

3

5

4

C1928/0102

H26

H27


SMART 2000

2-9

HOPPER ASSEMBLY (12V &36V BATTERY) - PARTS LIST

Key No.


8

9

6

7

10

3

4

^1

*2

5

0782-090-1

0782-130

7-03-04209

7-08-00974

7-13-07201

7-25-08092

7-29-00259

7-32-06026

2-95-04182

2-00-05320

H62

H65

H73

H89

H121

H159

H320

H14

H15

H26

H27

H33

H34

H43

H46

C1918/0007

11

12

13

7-55-08167

7-76-00121

8-82-00058

^0782-090-1 used for I.C. machines only

*0782-130 used for Battery machines only

HARDWARE USED:

2-00-00219

2-00-00221

2-00-00641

2-00-03702

2-00-00224

2-00-00208

2-00-00409

2-00-00644

2-00-00405

2-00-04936

2-00-00247

2-00-01372

2-00-00090

2-00-00512

2-00-05424

12 Volt - Dump Door Actuator

36 Volt - Dump Door Actuator

Arm - Hopper Safety

Bracket - Hopper Switch Mnt.

Clamp - Hopper

Flap - Hopper

Gasket - Hopper

Hopper - Power Dump (Weldment)

Nut, 3/8-16 Elastic Stop Nut

Pin - Hairpin Cotter

Pin - Hopper Shear

Spring - Hopper Safety

Switch

Screw, 1/4-20 x .500 HHC

Screw, ¼-20 x .750 HHC

Nut, ¼-20 Insert Fiber

Washer, .625 x .281 x .063

Screw, 5/16-18 x .500 HHC

Screw, 5/16-18 x .750 HHC

Flat Washer, .687 x .344 x .062


Flat Washer, 1.063 x .531 x .094

Nut, ½-13 Fiber Lock

Screw, 1/2-13 x 2.500 HHC

Nut, Fiber Insert #8-32 Steel

Screw, #8-3 x 1.500 RHM

Lock Washer

Screw, Shoulder 1/2-1/2

Qty.

1

2

1

2

1

1

1

1

1

1

1

1

1

2

2

2

1

2

3

1

2

1

1

1

6

1

1

6


SMART 2000

HOPPER ASSEMBLY (12V & 36V BATTERY)- EXPLODED VIEW

9

8

10

H14

H27

12

3

H33 H62

ADD WATER

AS NEEDED

7 11

H89 4 H34

H320

2 * 1 *

H62

H43

H159 13

H121

NOTE: SEE SWITCH

SETTING BELOW

H65

H46

H73

GLUE #6000

2-PLACES

SCALE 0.200

H26

5

6

H15

C1918/0007


SMART 2000

2-11

8

9

6

7

10

3

4

1

2

5

11

12

13

14

15

16

17

18

Hardware Used:

H8

H12

H35

H44

H45

H55

H59

H62

H65

H150

H226

H371

C1956/0102

SCRUB DECK ACTUATOR ASSEMBLY - PARTS LIST

Key No.


7-81-00234

7-75-01207

7-03-04213

7-57-05055

0782-106

7-55-08165

8-15-01016

8-76-00051

8-15-01002

8-33-09008

7-08-02022

7-82-00045

7-82-00046

2-00-05466

2-00-00775

2-00-00767

7-42-05168

8-06-05004

2-00-00039

2-00-01246

2-00-02708

2-00-00530

2-00-00585

2-00-00643

2-00-00242

2-00-00405

2-00-04936

2-00-00211

2-00-04689

2-00-05487

Support - Actuator

Spacer - Act Arm

Arm - Scrub Deck Lift

Pivot - Brush Lift Lever

Actuator - Squeegee Lift (36V)

Pin - Actuator Pivot

Collar

Spring - Transmission Centering

Collar - Setscrew

Horn

Bracket - Sliding

Switch - Proximity (Normally Open)

Switch - Proximity (Normally Closed)

Pin - Clevis

Cotter Pin (1/8 Dia. x 1 Lg.)

Cotter Pin

Link - Lift Assembly, 40”

Terminal Block

Screw, 10-24 x 1.000 RHM

Nut, Hex Fiber Insert #10-24

Screw, 5/16-18 x 1.000 HHM

Lock Washer, 5/16 Med.

Nut, Hex. 5/16-18 x .500 x .265

Nut, 3/8-16 Stop

Screw, 1/2-13 x 2.250 HHC

Flatwasher, 1.063 x .531 x .094

Nut, 1/2 - 13 Fiber Lock

Screw, 5/16-18 x 1.750 HCC

Washer, 11/16 OD x .260 ID x .050

3/8-16 x 0.75 Carriage Bolt

Qty.

2

1

1

2

1

1

Ref.

1

2

2

1

4

1

1

1

1

2

1

1

3

6

3

2

6

1

1

2

3

1

2


SMART 2000

SCRUB DECK ACTUATOR ASSEMBLY- EXPLODED VIEW

H370

H226

16

11

7

8

H150

H45

H44

13 9

12

H55

1

H59

15

14 c1956/0102

17

H65

H62

5

6

H62

3

2

4

12

H8

H12


SMART 2000

11 H45 H44 H35

2-13

SCRUB DECK ASSEMBLY (40”) - PARTS LIST

Key No.

8

9

6

7

10

3

4

1

2

5

11

12

13

HARDWARE USED:

H15

H26

H27

H39

H49

H52

H53

H64

H68

H225

H243

H372

C1922/0102

Part Number

7-27-07202

0760-542

2-00-03761

7-33-09042

7-03-04123

7-41-00027

7-88-00073

2-00-04564

2-00-05447

7-55-08151

2-00-05253

8-66-00144

7-42-05168

2-00-00221

2-00-00641

2-00-03702

2-00-00218

2-00-00209

2-00-00402

2-00-02310

2-00-00596

2-00-00640

2-00-04851

2-00-00591

2-00-02691

Description

Frame - Brush Drive (40”)

Mtr & Reducer Assembly

Key, ¼ sq. x 1.75 Steel

Hub - Brush Drive

Arm, Brush Drive

Latch, Brush Driver

Valve - Solution (36VDC)

Clamp - Cable

Tee - Plastic (3/4”)

Pin - Lock Up

Clamp

Rod End

Lik - Lift Assembly, 40”

Screw, 1/4-20 x .750 HHC


Washer, .625 x .281 x .063

Screw, 5/16-18 x 2.000 HHC

Screw, 3/8-16 x 1.250 HHC

Flat Washer, .750 x .390 x .094

Lock Washer, Helical Spring 3/8 Med.

Nut, Hex ½-13 x .750 x .437

Nut, Hex Fiber Insert 1/2-20

Washer, Engine Mount

Nut, Hex-Jam .50-20


Qty.

1

1

2

2

2

2

2

1

2

2

1

1

1

6

6

6

6

2

2

8

8

2

1

1

4


SMART 2000

SCRUB DECK ASSEMBLY (40”)- EXPLODED VIEW

2

9

7

H26

H15

H27

8

12

13

H68

H27

H15

11

10

H243

H15

H64

H26

H372

H52

H53

H49

C1922/0102

3

H15

H225

4

H26

5

6

H39

ADD NEVERSEIZE

TO SHAFTS

1


SMART 2000

2-15

SCRUB DECK ASSEMBLY (40”)

4 1

2 H48

3 REF MAIN

FRAME

4

H48

H357

4

H54

REF C1922

6

6

FRONT OF

MACHINE

7

FROM SCRUB DECK TO

SOLUTION CONTROL

8

Key No.

8

9

6

7

10

3

4

1

2

5

HARDWARE USED:

H48

H54

H357

C1976/0101

2-16

Part Number

7-57-05057

7-42-05163

7-57-05058

2-95-04182

2-00-02220

7-33-02424

7-33-02430

7-33-02398

7-33-02440

2-00-00233

2-00-02360

2-00-05385

9

TOP VIEW

Description

Pivot - Scrub Deck (R.H.)

Link Bar (40”)

Pivot - Scrub Deck (L.H.)


Hose Clamp

Hose - Solution Feed

Hose - Heater (¾ ID x 15.5 Lg.)



C1976/0102

Qty.

1

1

1

1

4

1

12

7

2

Screw, 3/8-16 x 1.000 HHC

Nut, 3/8-16 Hex

Screw - HHM .375-16 x 1.75

8

8

4


SMART 2000

SCRUB DECK ASSEMBLY (46”)

5

6

1

3

5

9

4

2

7

5

C1959/0102

8

Key No.

8

9

6

7

3

4

1

2

5

C1959/0102

Part Number

7-33-02445

7-33-02421

7-33-02422

7-33-02423

7-33-02434

2-00-05380

2-00-02220

7-33-02424

7-25-02012

Description

Heater Hose (¾ x 5.5 lg)

Heater Hose (5/8 x 21 lg)

Heater Hose (5/8 x 11.5 lg)

Heater Hose (5/8 x 6.5 lg)

Heater Hose (¾ x 2 lg)

Fitting - 90º Elbow

Hose Clamps

Hose - Heater Hose

Hose Fitting - Straight


SMART 2000

2-17

Qty.

1

1

1

1

5

5

20

2

Ref.

Key No.

H53

H64

H68

H225

H243

H350

H365

H372

H15

H26

H38

H39

H46

H48

H49

H52

C1958/00102

8

9

6

7

10

3

4

1

2

5

16

17

18

19

11

12

13

14

15

HARDWARE USED:

SCRUB DECK ASSEMBLY (46”)- PARTS LIST

Part Number

7-27-07200

0760-542

2-00-03761

7-33-09042

7-03-04123

7-41-00027

7-88-00073

7-88-00082

7-48-00038

7-88-00073

7-57-05058

7-57-05057

7-42-05160

7-55-08151

7-42-05161

2-95-04182

7-09-01143

8-66-00144

7-42-05168

2-00-00221

2-00-00641

2-00-00225

2-00-00218

2-00-00644

2-00-00233

2-00-00209

2-00-00402

2-00-02310

2-00-00596

2-00-00460

2-00-04851

2-00-00591

2-00-00451

2-00-04182

2-00-02691

Description

Brush Frame (46”)

Mtr & Reducer Assembly

Key - 1/4 Sq. x 1.75 Steel

Hub - Brush Drive

Arm - Brush Drive (Weldment)

Latch - Brush Driver


Valve - Solution (36 VDC)

Water Weldment


Pivot - Scrub Deck (LH)

Pivot - Scrub Deck (RH)

Link - Brush Frame - 46” (RH)

Pin-Lock up

Link - Brush Frame - 46” (LH)


Bushing-Brush Lift

Rod End

Link - Lift Assembly, 46”

Screw, 1/4-20 x .750 HHC

Nut, 1/4-20 Insert Nut

Screw, 5/16-18 x 1.500 HHC

Screw, 5/16-18 x 2.000 HHC


Screw, 3/8-16 x 1.000 HHC

Screw, 3/8-16 x 1.250 HHC

Flat Washer, .750 x .390 x .094


Nut, Hex. 1/2-13 x .750 x .437


Washer, Engine Mount

Nut, Hex-Jam .50-20

Flatwasher .750 x .312 x .065 Stl. Zn.

Bushing


Qty.

1

1

6

2

1

2

1

1

1

1

1

3

1

1

3

3

1

3

3

2

1

2

2

1

6

9

9

9

9

2

6

2

3

11

11


SMART 2000

SCRUB DECK ASSEMBLY (46”) - EXPLODED VIEW

16

11

13

H64

17

7

H365

H48

14

H38

H350

H52

H53

H49

6

9

H26

10

H68

18

19

H243

H15

H372

C1958/0102

H26

H15

H225

H39

4

1

8

2

H46

3

5

12

15


SMART 2000

2-19

SIDE SQUEEGEE (40”)

H27 H19

2

H26

6

5

NOTE LOCATION OF SLITS TO

BE FORMED AROUND RADIUS

SECTION OF WELDMENT

3

4 1

C1916/0007

Key No.

3

4

1

2

5

6

HARDWARE USED:

H19

H26

H27

C1916/0007

2-20

Part Number

7-13-07209

7-55-08151

7-77-00140

7-77-00141

7-86-08063

7-86-08062

2-00-02587

2-00-00641

2-00-03702

Description

Clamp, Side Squeegee

Pin, Lock Up

Rubber, Side Squeegee (inner)

Rubber, Side Squeegee (outer)

Tool, Side Squeegee (LH)

Tool, Side Squeegee (RH)

Screw, 1/4-20 x 1.250 HHC


Washer, .625 x .281 x .063


SMART 2000

Qty.

2

2

2

2

1

1

16

16

16

SIDE SQUEEGEE (46”)

APPLY NEVER-SEIZE

TO THREADS

1

Key No.

Part Number

3

4

1

2

5

6

HARDWARE USED:

H19

H26

H27

7-89-08073

7-13-07210

7-77-00142

7-77-00143

7-86-08066

7-86-08065

2-00-02587

2-00-00641

2-00-03702

C1967/0006


SMART 2000

NUT SUPPLIED

WITH CASTER

H26

6

APPLY GREASE

TO CASTER

5

3

H27

H19

4 2

NOTE LOCATION OF SLITS TO BE

FORMED AROUND RADIUS SECTION

OF WELDMENT

C1967/0006

Description

Caster

Clamp - R.H. Side Squeegee (46”)

Rubber - Side SQG (Inner)

Rubber - Side SQG. (Outer)

Tool - Side Squeegee (LH)

Tool - Side Squeegee (RH)

Screw, 1/4-20 x 1.250 HHC


Washer, .625 x .281 x .063

Qty.

2

2

2

2

1

1

14

14

14

2-21

REAR SQUEEGEE (40”) - PARTS LIST

Key No.

8

9

6

7

10

3

4

1

2

5

11

12

13

14

HARDWARE USED:

H51

H52

H54

H259

H261

H283

Part Number

7-75-01164

7-89-08073

7-13-07188

7-13-07156

7-13-07187

7-20-06010

7-39-00026

2-00-04962

7-77-00110

7-75-01188

7-77-00109

7-86-08064

7-79-00101

2-14-00184

2-00-00216

2-00-00402

2-00-02360

2-00-05343

2-00-05344

2-00-03842

Description

Bushing, Spacer

Caster

Clamp, LH Squeegee End

Clamp, Nut

Clamp, RH Squeegee End

Duct - Squeegee Inlet

Knob, Squeegee

O-Ring, Seal

Squeegee, Rubber Inner

Spacer - Squeegee

Squeegee, Rubber Outer

Squeegee Weldment (40 In)

Strap, Squeegee Clamp

Wheel

Screw, 3/8-16 x 2.000 HHC

Flat Washer, .750 x .390 x .094

Nut, 3/8-16 Hex.

Bolt Carriage , .38-16 x 3.50 SST

Screw - HHM .313 - 18 x 1.75 STL

Roll Pin, 1/4 x 1.00

C1915/0007

Qty.

2

1

1

4

2

1

2

2

2

1

1

2

1

1

2

2

2

4

2

2


SMART 2000

REAR SQUEEGEE (40”) - EXPLODED VIEW

3

H261

H51

H52

14

H54

H283

8

NUT SUPPLIED

WITH CASTER

APPLY GREASE

TO CASTER

H259

NOTE: KNOBS TO BE

HAND TIGHTENED ONLY

7

10

1

6

5

2

9

12

APPLY NEVER-SEIZE

TO THREADS

4

11

13

C1915/0007


SMART 2000

2-23

REAR SQUEEGEE (46”) - PARTS LIST

Key No.

8

9

6

7

10

3

4

1

2

5

11

12

13

HARDWARE USED:

H51

H52

H54

H259

H261

C1963/0007

Part Number

7-75-01164

7-89-08073

7-13-07157

7-13-07156

7-20-06010

7-39-00026

2-00-04962

7-77-00110

7-75-01169

7-77-00109

7-86-08038

7-79-00088

2-14-00184

2-00-00216

2-00-00402

2-00-02360

2-00-05343

2-00-05344

Description

Bushing - Spacer

Caster

Clamp - End Squeegee

Clamp - Nut

Duct - Squeegee Inlet

Knob - Squeegee

O-Ring

Rubber - Squeegee, Inner

Spacer - Squeegee

Squeegee - Rubber - Outer

Squeegee Weldment

Strap - Squeegee Clamp

Wheel

Screw, 3/8-16 x 2.000 HHC

Flat Washer, .750 x .390 x .094

Nut, 3/8-16 Hex.

Bolt Carriage, .38-16 x 3.50 sstl.

Screw - HHM .313-18 x 1.75 Stl.

Qty.

1

2

4

2

1

2

2

2

2

1

1

1

2

2

2

2

4

2


SMART 2000

REAR SQUEEGEE (46”) - EXPLODED VIEW

H51

H52

13

H54

NUT SUPPLIED

WITH CASTER

7

APPLY GREASE

TO CASTER

NOTE: KNOB TO BE

HAND TIGHTENED ONLY

H259

6

C1963/0007

12

5

1

11

2

APPLY NEVER-SEIZE

TO THREADS

8

9

10

H261

3

4


SMART 2000

2-25

21

22

23

24

25

26

HARDWARE USED:

H46

H52

H72

H86

H131

H237

H331

H368

H369

H1

H3

H15

H26

H27

H38

H43

H45

C1903/0103

15

16

17

18

11

12

13

14

19

20

7

8

5

6

3

4

1

2

9

10

REAR SQUEEGEE LIFT SYSTEM (12V & 36V) - PARTS LIST

Key No.


7-27-07203

7-30-08021

0785-090

0782-147

7-58-05300

7-16-05036

2-00-02241

7-13-05449

7-20-03003

2-95-04182

8-10-00043

7-13-05076

7-29-05044

2-00-02240

7-08-01007

7-08-01011

2-00-05470

7-70-05195

2-00-03932

2-00-05469

7-29-05045

7-82-00008

7-16-07434

7-76-00122

2-00-01477

2-00-05488

Frame - Winch Mtg.

Guide - Squeegee Lift Cable

Worm Gear Assembly

Motor - Electric (1/2 H.P., 36 VDC)

Plate - Winch Side

Coupling - Squeegee Lift

Key - .188/.187 Sq. X 1 3/8 lG.

Bearing - 5/8” Flanged

Drum - Squeegee Winch


Cable - Side Broom (LH)

Chain - Squeegee Lift

Gear - Pinion

Key - .188/.187 Sq. x .75 Lg.

Bracket - Lift Adjustment

Bracket - Switch Mtg.

Nut - Barrel

Shaft

Ring - External Retaining for 3/8 Dia.

Bearing - 3/8” Flanged

Gear - Driven

Switch

Cover - Squeegee Lift

Spring

Roll Pin

Setscrew - #10-32 x 5/16 lg, Flat Point

2-00-05060

2-00-01499

2-00-00221

2-00-00641

2-00-03702

2-00-00225

2-00-00409

2-00-00585

2-00-00644

2-00-00402

2-00-00518

2-00-03575

2-00-03855

2-00-05356

2-00-03042

2-00-05029

2-00-00087

Screw, #6-32 x 1.250 RHM

Lock Washer, #6 Med. Helical Spring

Screw, 1/4-20 x .750 HHC


Washer, .625 x .281 x .063

Screw, 5/16-18 x 1.500 HHC

Flat Washer, .687 x .344 x .062

Nut, Hex. 5/16-18 x .500 x .265


Flat Washer, .750 x .390 x .094


Bolt Carr., .25-20 x .75 GR 5 ZN


Screw, 5/16-18 x 1.25 Grade 8

Screw -HSHC, .25-20 x 1.50

Flatwasher 2.000 x .281 x .080

Screw - RHM ¼-20 x 2¼

Qty.

1

1

1

1

2

1

1

1

1

2

1

1

1

1

1

2

1

1

1

1

1

1

1

2

1

1

1

1

2

1

1

3

2

11

2

4

2

2

2

4

4

11

3


SMART 2000

H131

REAR SQUEEGEE LIFT SYSTEM (12V & 36V)- EXPLODED VIEW

17 16

H1 H3

22

H26 18

21

3 14

13

4

19

15

H369

H86

25

24

7

20 19

26

5

8

9

11

H331 H27

H26

2

H72

H15

1

H72

H15

23 H72

H15

6

H72

H15

SETSCREWS SUPPLIED

WITH COUPLING

H368

REF MAIN FRAME

H52

H46

15

H38

H43

H45

H237

H43

7

H46

REF SQUEEGEE SUPPORT

C1903/0103


SMART 2000

2-27

SWING SQUEEGEE SUPPORT- PARTS LIST

Key No.


8

9

6

7

10

3

4

1

2

5

11

12

13

14

HARDWARE USED:

H46

H49

H50

H61

H68

H237

C1938/0007

7-03-04211

7-03-04210

7-08-00839

7-09-01057

7-89-08073

8-15-01002

2-00-02216

2-95-04182

7-70-05194

7-86-08067

7-81-00232

7-55-08144

7-08-00994

7-08-00993

2-00-00644

2-00-00209

2-00-00234

2-00-02616

2-00-00640

2-00-05356

Arm - Scrub Brush Frame

Arm - Squeegee

Bracket - Angle

Bushing - Brush Lift

Caster

Collar - Setscrew

Hose Clamp


Shaft

Squeegee Support (Weldment)

Support - Squeegee

Weldment - Rear Pin Assy

Weldment - Bracket Assy L.H.

Weldment - Bracket Assy R.H.


Screw, 3/8-16 x 1.250 HHC

Screw, 3/8-16 x 1.500 HHC

Screw, 1/2-13 x 3.000 HHC


Screw, 5/16-18 x 1.25 Grade 8

Qty.

6

1

12

2

1

2

8

2

2

1

1

1

2

2

8

2

8

4

4

8


SMART 2000

SWING SQUEEGEE SUPPORT - EXPLODED VIEW

H237

H46

1

2

11

6

9 8 13

8

3

7

NUT SUPPLIED

WITH CASTER

4 12

H49 5

14

H50

H61

H171 10 H65

APPLY NEVER-SEIZA

TO THREADS

APPLY GREASE

TO CASTER

C1938/0007


SMART 2000

2-29

Key No.

16

17

18

19

20

11

12

13

14

15

8

9

6

7

10

3

4

1

2

5

21

22

HARDWARE USED:

H8

H9

H12

H15

H26

H47

H53

H344

H352

C1920/0106

SOLUTION TANK- PARTS LIST

Part Number

7-83-04190

7-24-04053

7-09-01122

0775-217

7-87-02191

7-16-07420

7-29-00264

7-56-05027

2-00-04620

7-33-02409

839401

833901

7-29-00186

52206A

962987

7-08-00986

7-08-00987

7-08-00981

2-95-04689

7-31-06079

7-68-05022

7-33-02440

2-00-00039

2-00-00426

2-00-01246

2-00-00221

2-00-00641

2-00-00232

2-00-02310

2-00-04578

2-00-03404

Description

Tank - Solution

Filter, Solution

Bushing

Switch, Float Altered (NC)

Tube, Float Switch

Cover, Tank (Weldment)

Gasket, Lid (Solution Tank)

Fitting - Adapter (1”NPT x SLIP)

Seal - O-Ring

Hose, Drain

Valve, Drain

Handle, Drain Valve

Gasket - Drain Valve

Chain, Cover Autoscrubber

SCR 10 - 24 x 3/8 PN *ST Typ23

Bracket - Tank Cover (Hinge) RT

Bracket - Tank Cover (Hinge)LT

Bracket, Solution Drain Hose

Washer - Axle

Handle - Cover

Seal - Tank Lid

Hose - solution Feed

Screw, 10-24 x 1.000 RHM

Flat Washer, .500 x .219 x .063


Screw, 1/4-20 x .750 HHC


Screw, 3/8-16 x .750 HHC


Terminal Insulated Bullet Plu

Clamp - Witteck - C24P

Qty.

1

4

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

4

2

2

4

2

4

2

4

4


SMART 2000

SOLUTION TANK - EXPLODED VIEW

20 6

17

7

21

4 5 3

H8

16

H344,

TERMINAL

H9

H12

1

2 TFE SEAL

H352

11

13

15

14

9

8

10

12

.13

ANOTHER CORNER

OF SEAL ALIGNED

WITH A TOP OF

BRACKET

H15

18

19

H53

H26

H47

22

C1920/0106


SMART 2000

2-31

SOLUTION CONTROL- PARTS LIST

Key No.

8

9

6

7

10

3

4

1

2

5

11

12

13

14

HARDWARE USED:

H7

H12

H17

H25

H26

H27

H189

H345

C1917/0012

Part Number

7-88-00073

2-95-04182

2-00-04564

7-08-00991

7-88-00079

7-41-05116

7-57-05018

2-00-02000

7-25-02053

7-25-02012

2-00-04250

7-10-00034

2-00-05253

7-25-02012

2-00-00056

2-00-01246

2-00-00205

2-00-00594

2-00-00641

2-00-03702

2-00-00460

2-00-00249

Description



Clamp - Cable

Brkt-Elbow

Valve

Lever-valve

Wire Swivel

Roll Pin

90º Elbow (¾ NPT to ¾ Barb)

Fitting - 3/4 I.D. Hose Str. Barb

Clamp

Cable-Solution control

Clamp

Fitting - 3/4 I.D. Hose Str. Barb

Screw, #10-24 x .750 RHM


Screw, ¼-20 x 1.000 HHC

Nut, Hex ¼-20 x.437x.218


Washer, .625x.218x.063

Flatwasher, .437 x .192 x .031-s

Screw - HHM 8-32 x .375 Brass/Chr

Qty.

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

3

2

2

1

1

1


SMART 2000

SOLUTION CONTROL - EXPLODED VIEW

H7

11

H17

12

H25

7

H345

H26

8

6

H189

H12

4

REF MAIN FRAME

9

5

10

USE WITH 46"

SCRUBDECK

7 REF

H27

H26

9 REF

4 REF

3 REF 2 REF 1

REF

10

15.0º REF

6 REF


SMART 2000

8

REF

C1917/0012

4.51 MAX

2-33

Key No.

16

17

18

19

20

21

22

HARDWARE USED:

H24

H29

H30

H32

H47

H53

H72

H94

H126

H136

H230

H346

C1919/0106

11

12

13

14

15

8

9

6

7

10

1

4

5

2

3

RECOVERY TANK- PARTS LIST

Part Number

7-83-04178-1

7-58-05299

7-26-04012

7-10-04008

7-33-02427

2-00-02216

7-33-02397

7-87-02203

7-33-02420

0775-164

7-09-01122

7-31-07027

7-80-05086

7-29-00250

7-19-08063

25201A

7-33-02396

7-87-02201

7-33-02405

7-29-00265

2-95-04689

2-14-03197

2-00-00220

2-00-04966

2-00-04687

2-00-04688

2-00-00232

2-00-02310

2-00-00518

2-00-00410

2-00-03466

2-00-03940

2-00-00466

2-00-05237

Description

Tank, Recovery

Plate, Vac Inlet (welded)

Float, Recovery

Float Cage

Hose, Recovery Tank Inlet

Hose Clamp

Hose, Squeegee

Tube - Vacuum Hose

Hose - Lower Squeegee

Float Switch (gray)

Bushing

Hanger, Drain Hose

Stud, Clean out Door

Gasket, Recovery Tank Drain

Door, Recovery Tank Drain

Knob

Hose, Drain

Tube, Drain

Hose, Drain

Gasket, Vac Recovery

Washer - Axle

Washer - Neoprene, 1 x .19 x 1/8

Screw, 1/4-20 x .625 HHC

Screw, 1/4-20 x 1.500 HHM


Nut, 1/4-20 Hex.

Screw, 3/8-16 x .750 HHC



Flatwasher, .875 x .375 x .060

Screw, #10-16 x .500

Screw, #10-24 x .500 T/C HH

Flat Washer, .625 x .203 x .031

Washer - Flat .063 x .265 x .063

Qty.

2

1

1

1

1

1

1

5

1

1

1

1

1

1

1

1

1

2

1

1

3

4

2

2

3

3

2

2

2

2

4

4

8

4


SMART 2000

RECOVERY TANK - EXPLODED VIEW

11

TFE SEAL

H32

H30

H346

22 H29 20

12

H72

H24

10

5

6

H126

SILICONE SEAL

TO TANK

2

4

3

H230

H136

7

8

9

1

21 H53

H47 13 14

H94

15 16

C1919/0102

18

19

17

6

#242 LOCTITE

IN TANK INSERT


SMART 2000

2-35

FWD/REV CONTROLS - PARTS LIST

Key No.

Part Number

8

9

6

7

10

3

4

1

2

5

11

12

13

14

15

16

HARDWARE USED:

H15

H24

H26

H72

H114

H233

H319

C1923/0102

7-30-05108

7-03-04201

2-00-00729

8-16-00063

7-25-02050

8-66-00162

2-95-01999

2-00-05261

7-58-05303

7-55-00030

7-66-00197

7-66-00194

7-09-00148

7-09-00149

7-76-00123

7-82-00045

2-00-00221

2-00-00220

2-00-00641

2-00-00518

2-00-00633

2-00-02638

2-00-02352

Description

Guard - Upper Belt

Arm - Weldment - Pump Control

Key 1/8 x 5/8 (#5) Woodreff

Centering Control

Rod End, Spherco

Rod - Brake Pull

Nut, 1/4-28 Hex Jam

Threaded Insert - 1/4-20

Weldment - Foot Plate

Pedal, FWD/REV

¼-20 Male Rod End

Rod-Hydro Back

Bushing - Flanged P/M Bushing

Bushing

Spring

Switch - Proximity (Normally Open)

Screw, 1/4-20 x .750 HHC

Screw, 1/4-20 x .625 HHC



Nut, Fiber ¼-28

Screw, HHC .25-20 x 3.00

Nut, Hex Hvy. .50-13 stl-zn

Qty.

2

2

1

1

2

2

3

1

1

3

1

1

1

1

1

2

2

1

1

1

3

3

2


SMART 2000

FWD/REV CONTROLS - EXPLODED VIEW

REF MAIN

FRAME

H26

15

10

H233

13

14

11

12

H15

H72

8

4

6

7

H24

H72

1

H319

5

2

H114

7

3

REF HYDRAULIC PUMP AND

PUMP MOUNTING BRACKET

9


SMART 2000

2-37

BRAKE ASSEMBLY - PARTS LIST

Key No.

8

9

6

7

10

3

4

1

2

5

11

12

13

14

HARDWARE USED:

H17

H20

H26

H27

H45

H46

H69

H190

C1930/0007

Part Number

7-55-00029

7-55-00019-1

8-09-01069

7-76-00013

2-00-03635

7-50-05145

8-13-07067

7-08-02008

8-14-01006

7-66-00192

2-00-04909

2-00-05249

7-76-00051

2-95-01999

2-00-00205

2-00-00203

2-00-00641

2-00-03702

2-00-00585

2-00-00644

2-00-01255

2-00-00529

Description

Brake Pedal Weldment

Arm - Parking Brake Pedal

Bushing - Brake Pedal Lock

Spring - Squeegee Release Pedal

Pin - Roll

Pad - Brake Pedal

Clip - Parking Brake

Brake Caliper Weldment

Clevis

Rod - Brake Link

Yoke Pin Assembly

Hair Pin (Cotter)

Spring

Nut - 1/4-28 Hex Jam

Screw, ¼-20 x 1.000 HHC

Screw, ¼-20 x 1.500 HHC


Washer, .625 x .281 x .063

Nut, Hex. 5/16-18 x .500 x .265

Nut, 5/16-18, Insert Stop

Screw, 5/16-18 x .875 HHC Stl

Lock Washer - helical sps, 8 MDM

Qty.

2

4

1

1

2

1

1

1

1

1

2

2

4

4

4

2

2

4

5

5

4

1


SMART 2000

BRAKE ASSEMBLY - EXPLODED VIEW

6

3

4

7

H27

H45

H20

H17

5

H26

2

H27

H26

H43

13

H26

H190

13

11

1

10

12

8

14

C1930/0007

9

H17

H69


SMART 2000

2-39

FRONT WHEEL ASSEMBLY - PARTS LIST

Key No.

8

9

6

7

10

3

4

1

2

5

11

12

13

14

Part Number

2-00-03797

7-03-09014

7-08-02007

2-00-04621

2-00-00776

7-89-08044

8-11-00030

7-33-09027

8-23-03056

8-23-03065

2-00-02079

8-79-00030

8-80-05036

8-75-01136

Description

Axle Spacer Washer

Axle - Front Wheels

Brake Disc

BRG - Outer Race (Cup Only)

Cotter Pin (1/8 DIA. x 1-1/2 LG)

Front Wheel (Molded) 16 in. dia.

Dust Cap

Hub - Front Wheel

Nut - Special

Nut - Wheel

Roller Bearing

Static Strap

Stud

Washer - Thrust

HARDWARE USED:

H16

H46

H84

H120

H149

2-00-03051

2-00-00644

2-00-00228

2-00-03829

2-00-01803

C1902/0008

Screw, ¼-20 x .750 HSHC


Screw, 5/16-18 x 2.250 HHC

Lock Washer, 3/8 Bolt

Washer, 1.063 x .031 x .063

Qty.

2

2

4

2

10

2

4

2

1

2

4

1

10

2

2

2

10

2

3


SMART 2000

FRONT WHEEL ASSEMBLY - EXPLODED VIEW

H46 H120

H84

7

9

14

NOTE: USE LOCTITE 262

THEN TIGHTEN USING A

3/8" AIR IMPACT WRENCH

H16

8

3

2

11

6

H149

1

5

13

4

11

4

NOTE: USE LOCTITE 262 THEN

RUN THE STUDS INTO THE HUB

UNTIL THEY ARE FLUSH WITH

THE BACK FACE OF THE HUB.

12 STATIC STRAP IS ONLY

USED ON THE RIGHT SIDE

OF THE MACHINE

AS SHOWN

10

NOTE: USE LOCTITE 242 THEN

TORQUE TO 75-85 FT-LBS

NOTE: TYPICAL ASSEMBLY OF BOTH SIDES

C1902/0008


SMART 2000

2-41

REAR WHEEL ASSEMBLY - PARTS LIST

Key No.

Part Number

*16

17

18

19

*20

11

12

13

14

15

8

9

6

7

10

3

4

1

2

5

7-30-08015

8-75-01163

7-17-05010-1

7-62-00006

2-00-02079

2-00-04621

7-81-00212

8-75-01136

2-00-05024

2-00-05026

8-55-08131

7-13-07176

2-00-02436

2-00-02557

7-75-01182

0885-094

7-33-09028

0797-049

7-23-03101

2-00-00566

*21

*22

23

H34

H35

H44

H61

H65

H70

H109

H221

H243

H312

C1901/0008

2-00-04892

2-00-04974

2-00-00776

*Items are part of Hyd Kit #0760-546

HARDWARE USED:

2-00-00208

2-00-02708

2-00-00530

2-00-02616

2-00-04936

2-00-05354

2-00-00522

2-00-03335

2-00-00591

2-00-05227

Description

Guide - Rack

Spacer

Cylinder - Power Steering

Rack

Roller Bearing

BRG - Outer Race (Cup Only)

Support - Wheel

Washer - Thrust

Washer - Flat

Nut (Slotted Head)

Pin - Pivot (Rear Wheel)

Clamp - Pivot Pin

Pin - Cotter (Ø.18)

Grease Fitting - 1/8 PTF x 90°

Spacer Motor

Hydraulic Motor

Hub - Rear Wheel

Wheel Assy - Wet Traction (4.0 Wide)

Nut - Lug

Grease Zerk

Fitting - 90º Elbow (O-Ring)

Fitting - #8 ORS to #10 SAE Connector

Cotter Pin (1/8 Dia. x 1-1/2 Lg.)

Screw, 5/16 - 18 x .750 HHC

Screw, 5/16 - 18 x 1.000 HHM


Screw, 1/2-13 x 3.000 HHC

Nut, 1/2-13 Fibre Lock

Screw, 3/4-10 x 2.250 HHC

Lock Washer, 3/4 Helical Spring

Screw, Hex SOC Cap, .312 - 18 x .50

Nut, Hex-Jam .50-20

Screw, HHC M14 x 1.50 x 45mm gr10

Qty.

1

1

1

1

2

1

5

Ref.

1

1

2

1

2

1

1

1

1

1

3

2

Ref.

Ref.

1

1

2

4

1

1

5

5

4

2

3


SMART 2000

REAR WHEEL ASSEMBLY - EXPLODED VIEW

1

14

REF MAIN FRAME

H44

H35

19

LOCKTITE 242

TORQUE

75-85 FT-LBS

C1901/0008

18

H70

H109

H243

4

3

8

9

10

2

NOTE: TORQUE TO 50 FT-LBS

LOOSEN AND RESET

TORQUE TO 50 FT-LBS

13

12

H44

17

11

H312 APPLY

LOCKTITE 262 H61

21

H34

LOCKTITE 609

TORQUE TO

5 FT-LBS

H221

23

5

6

GREASE

22

PORT A

PORT B

GREASE

5

6

20

H65

7

16

15

APPLY NEVERSEIZE


SMART 2000

2-43

FRONT COVER AND LATCH ASSEMBLY - PARTS LIST

Key No.

8

9

6

7

10

3

4

1

2

5

11

HARDWARE USED:

H10

H26

H34

H43

H44

H46

H54

H268

H342

H343

C1954/0012

Part Number

7-09-01057

7-16-07400-1

7-18-08003

7-31-06078

7-41-00044

2-00-03635

7-57-05060

7-57-05059

7-58-05293

7-75-01205

7-76-00120

2-00-00519

2-00-00641

2-00-00208

2-00-00409

2-00-00530

2-00-00644

2-00-02360

2-00-00051

2-00-05444

2-00-03994

Description

Bushing - Brush Lift

Cover - Hopper/Battery

Detent - Cover Pivot

Handle - Cover Latch

Latch - Hood

Pin - Roll

Pivot - Cover (LH)

Pivot - Cover (RH)

Plate - Light Plate

Spacer - Latch

Spring - Compression

Lockwasher, #10 Med HS


Screw, 5/16-18 x .750 HHC

Flat Washer, .687 x .344 x .062



Nut, 3/8-16 Hex.

Screw - RH, .25-20 x .75

#10-24 BHCS 1.00 Black Oxide

Carriage Bolt .31-18 x 1.50

Qty.

1

2

1

1

2

2

1

2

1

1

2

4

4

8

4

2

4

2

4

8

10


SMART 2000

FRONT COVER AND LATCH ASSEMBLY - EXPLODED VIEW

SELASTIC SPRING

IN BLOCK

5 11 6

10

4

H342 H10

H343

H54

H46

H43

H44

H34


SMART 2000

C1954/0106

H26 9

2-45

7

H343

H46

H43

H268

1

2

8

H43

H44

H34

3

SEAT ASSEMBLY

4

7

VIEW A FOR THE

SEAT SWITCH ASS’Y

3

H47

H53

H52

H46

VIEW A

8

2

5

6

9

C1910/0005

Key No.

3

4

1

2

5

8

9

6

7

HARDWARE USED:

H46

H47

H52

H53

H361

C1910/0006

2-46

Part Number

2-00-04873

7-58-05297

7-72-05005

7-69-00006

0875-126

2-00-04578

8-82-00064

2-00-00491

2-00-04345

2-00-00644

2-00-00232

2-00-00402

2-00-02310

2-00-00231

1

H53

H52

H361

Description

Cable Clamp

Plate, Seat MTG.

Seat Adjuster Kit

Seat

Wire, Harness

Terminal (.156)

Switch, Seat

Grommet

Tye Rap

Nut, 5/16 - 18 Insert Fiber

Screw, 3/8 - 16 x .750 HHC

Flat Washer, .750 x .390 x .094


Screw - HHC - .375-16 x .63

Qty.

1

1

1

1

1

1

1

2

1

5

5

4

4

1


SMART 2000

ACCESS PANELS

REF MAIN FRAME

H366

2

C1927/0007

3

APPLY E6000

GLUE

H366 1

Key No.

Part Number

1

2

3

HARDWARE USED:

H366

7-16-07421

7-16-07433

7-21-04044

2-00-00011

C1927/0007


SMART 2000

Description

Cover - Steering Access

Cover - Harness Access

Edging - Access Panel

Screw, #10-24 x .500 FHM, Zn.

Qty.

1

1

1

6

2-47

ROLLOUT BATTERY - PARTS LIST

Key No.

8

9

6

7

10

3

4

1

2

5

11

HARDWARE USED:

H35

H46

H48

H58

H62

H65

H148

H213

C1929/0012

Part Number

7-05-07179

2-00-03306

7-08-00980

7-08-00978

7-08-00977

2-95-04182

7-51-05017

7-57-05063

7-75-01199

7-78-05029

7-81-00224

2-00-02708

2-00-00644

2-00-00233

2-00-00241

2-00-00405

2-00-04936

2-00-01778

2-00-01254

Description

Bar - Battery

Bearing - Ball

Brkt - Filter MTG

Brkt - Front Mtr Mtg

Brkt - Rear Mtr Mtg


Pan - Battery

Pivot - Battery Bar

Spacer - Battery Stop (510 A.H.)

Stop - Battery (720 A.H.)

Support - Battery

Screw, 5/16-18 x 1.000 HHM


Screw, 3/8-16 x 1.000 HHC

Screw, 1/2-13 x 1.750 HHC

Flat Washer, 1.063 x .531 x .094

Nut, ½-13 Fiber Lock

Screw, 1/2-13 x 2.000 HHC

Screw, ½-13 x 1.500 HHCS

Qty.

1

1

4

1

1

1

16

Ref.

Ref.

Ref.

Ref.

1

1

9

5

4

3

2

2


SMART 2000

9

REF MAIN

FRAME

7

ROLLOUT BATTERY - EXPLODED VIEW

10 6

H48 11

1

6

ALIGN DRAIN

HOLES AS SHOWN

H64

2 H148

DETAIL A

H213 2

H62

H64

DETAIL B

2 H62

5

DETAIL C

H65 H62 H58

C1929/0012

8

H48

H46

H35

H64 H62H58

DETAIL D

4 2

H64

DETAIL E

H58 2 H62

3

NOTE: ARROW IN BATTERY COMPARTMENT

VIEW INDICATES DIRECTION

OF SCREW AS ASSEMBLED.

A

D

C

C

C

B

A

BATTERY COMPARTMENT

(TOP VIEW)

B

E

E

B

A

B

E

F

R

O

N

T

O

F

I

N

E

M

A

C

H


SMART 2000

2-49

DUST CONTROL - PARTS LIST

Key No.

Part Number

8

9

6

7

10

3

4

1

2

5

11

12

13

14

15

16

HARDWARE USED:

H15

H26

H27

H35

H43

H46

H72

H86

H151

8-48-00019

8-08-00796

0882-062

8-23-00013

2-00-00263

8-55-08114

8-15-01016

7-58-05278

7-03-04135

8-16-07406

0860-624

8-89-04019

2-00-00264

8-29-00228

8-29-00229

7-81-00219

2-00-00221

2-00-00641

2-00-03702

2-00-02708

2-00-00409

2-00-00644

2-00-00518

2-00-03575

2-00-00213

C1935/0006

Description Qty.

Weldment - Manifold, Impeller

Bracket - Impeller Motor and Guard

Motor - Impeller

Impeller

Set-Screw, HS Knurled Cup PT. #10-24 x 3/8

Pin - Shaker Pivot

Collar

Plate - Shaker Motor

Arm - Shaker

Cover - Shaker Motor

Motor - Filter Shaker (36V)

Weight - Filter Shaker

Set-Screw, HS Knurled Cup Pt. 1/4 - 20 x 5.16

1

Gasket 2

Gasket

1

1

2

Support, Pivot IMP. Manifold 8

1

1

1

4

1

1

1

1

1

2

Screw, ¼-20 x .750 HHC


Washer, .625 x .281 x .063

Screw, 5/16-18 x 1.000 HHM

Flat Washer, .687 x .344 x .062



Carriage Bolt, 1/4-20 x .750

Screw, 5/16-18 x .625 HHC

4

6

2

4

4

2

2

4

6


SMART 2000

DUST CONTROL- EXPLODED VIEW

11

10

H15

H72

H26

4

5

13

12

1

SEALSTIC BOTH

ENDS

15

H26 H27

C1935/0006

9

H86

H86

3

2

H151

H46

H43

16

5

H35

NOTE: LOCTITE 242 ALL

SETSCREWS

14

H46

7

8

6


SMART 2000

2-51

DUST CONTROL (cont.)

H35

H43

6

LOCTITE 5

4

1

H46

C1933/0012

Key No.

3

4

1

2

5

6

HARDWARE USED:

H26

H35

H43

H46

C1933/0012

Part Number

7-05-01004

7-08-00960

7-57-05061

8-24-04074-1

8-80-05038

7-39-00006

2-00-00641

2-00-02708

2-00-00409

2-00-00644

2-52

REF MAIN FRAME

Description

Baffle - Filter

Bracket - Manifold Pivot

Pivot - Imp. Manifold

Filter - Panel

Rid - Threaded (5/16-18)

Knob


Screw, 5/16-18 x 1.000 HHM

Flat Washer, .687 x .344 x .062


Qty.

1

1

1

1

1

1

4

4

2

4


SMART 2000

3

H26

H35

H35

H43

2

H46

H6

H187

DUST CONTROL (cont.)

9

REF POWER PANEL

2

H9

H12

3

4

6

7

5

1

H9

H12

8 NOTE ORIENTATION

OF PINS

REF INSTRUMENT PANEL

BACK VIEW

Key No.

8

9

6

7

3

4

1

2

5

HARDWARE USED:

H6

H9

H12

H187

C1974/0102

Part Number

2-00-04825

8-64-00020

8-64-00008

8-11-00044

7-64-00025

8-11-00051

7-64-00037

7-82-00044

0775-159

2-00-00049

2-00-00426

2-00-01246

2-00-00071


SMART 2000

C1974/0102

Description

Solenoid

20 Second Timed Relay

Circuit Breaker (25 AMP) CB-14

Boot

Circuit Breaker - 25 Amp

Boot (7/16)

Relay - 36v w/ Diode Assembly

Switch

Diode Assembly

Screw, #10-24 x .500 RHM



Screw, #10-24 x 1.250 RHM

Qty.

1

1

1

2

1

1

1

1

1

3

1

2

3

2-53

VAC MANIFOLD SYSTEM - PARTS LIST

Key No.


8

9

6

7

10

3

4

1

2

5

HARDWARE USED:

H7

H12

H15

H72

H348

C1909/0005

7-48-00036

7-58-05213

8-88-00016

2-00-03407

2-00-02216

7-33-02395

7-06-05007

2-22-00003

0782-117

7-80-05083

2-00-00056

2-00-01246

2-00-00221

2-00-00518

2-00-04446

Manifold, Vacuum (Weldment)

Plate, Vac Motor Mount

Unloader Valve

Hose Clamp - Wittick #10P

Hose Clamp

Hose, Flexible (43” LG)

Block Terminal

Motor Mounting Ring

Motor 36V 3 Stage Vacuum

Stud, Vac Motor

Screw, #10 - 24 x .750 RHM

Nut, Hex Fiber Insert #10 - 24

Screw, 1/4 - 20 x .750 HHC


Terminal

Qty.

4

2

1

1

8

1

1

1

2

2

2

2

4

8

4


SMART 2000

REF. MAIN FRAME

SEAL WITH

SEALASTIC

POSITION OF MOTOR

BRUSHES AS SHOWN

WIRE PLUG INTO

#7-06-05007

H348

C1909/0005


SMART 2000

VAC MANIFOLD SYSTEM - EXPLODED VIEW

5

6

1

4

3

H15

H72

7

H7

8

2

10

9

H12

2-55

HYDRAULIC MOTOR AND PUMP ASSEMBLY - PARTS LIST

Key No.


1

4

5

2

3

6

HARDWARE USED:

H48

H53

H182

C1957/0102

7-08-00975

7-60-05036

2-00-00718

2-95-04182

0782-148

7-60-05037

2-00-00233

2-00-02310

2-00-00236

Weldment - Hyd Mtg

Pump - Hyd

Key - 3/16 x ¾ (#9) Woodruff


Motor - Electric (5 HP, 36 VDC)

Coupling Assembly

Screw, 3/8-16 x 1.000 HHC


Screw, 3/8-16 x 2.500 HHC

Qty.

1

3

1

Ref.

1

1

4

4

4


SMART 2000

HYDRAULIC MOTOR AND PUMP ASSEMBLY - EXPLODED VIEW

H53

H48

4

H

1

H182

6

C1957/0102

H

3

2


SMART 2000

2-57

MOTOR AND PUMP MOUNTING ASSEMBLY

H45

H44

H43

REF C1957

REF: MOUNTING HARDWARE FOR

7-08-00977 AND 7-08-00978

2

4

3

H44

H45

H48

H53 H54 H52

1

REF MAIN FRAME

Key No.

3

4

1

2

HARDWARE USED:

H43

H44

H45

H48

H52

H53

H54

C1936/0102

Part Number

7-81-00224

7-08-00977

7-08-00978

8-50-05037

2-00-00409

2-00-00530

2-00-00585

2-00-00233

2-00-00402

2-00-02310

2-00-02360

2-58

C1936/0102

Description

Support - Battery

Brkt. - Rear Mtr. Mtg

Brkt. - Front Mtr. Mgt.

Pad - Radiator Mount

Flat Washer, .687 x .344 x .062


Nut, Hex. 5/16-18 x .500 x .265

Screw, 3/8-16 X 1.000 HHC00

Flat Washer, .750 x .390 x .094


Nut, 3/8-16 Hex.

Qty.

1

4

1

1

3

3

3

8

3

4

8


SMART 2000

HYDRAULIC RESERVOIR ASSEMBLY

REF 7-81-00224

7

APPLY PST

1

4

H222

APPLY RTV

SEALANT

APPLY PST

2

3

DO NOT USE

SUPPLIED

GASKET

H38

5

C1964/0007

6

H54

APPLY PST

H43

H45

H44

Key No.


3

4

1

2

5

7-83-04183

2-00-02474

7-11-00033

8-48-05033

8-24-04115

Reservoir

Plug - 1/2 NPT

Filter Breather

Sight Glass (Hyd. Fluid)

Strainer - Hydraulic Reservoir

*6

*7

2-00-05453

2-00-05439

Fitting - 12RFS - 1/2 NPT, STR

Fitting - ORS M TO NPTF M 08 X 08

* ITEMS ARE PART OF HYDRAULIC KIT 0760-546

HARDWARE USED:

H38

H43

H44

H45

H54

H222

C1964/0106

2-00-00225

2-00-00409

2-00-00530

2-00-00585

2-00-02360

2-00-02848

Screw, 5/16-18 x 1.500 HHC

Flat Washer, .687 x .344 x .062


Nut, Hex. 5/16-18 x .500 x .265

Nut, 3/8-16 Hex.

Screw, 10-32 x .50 Cad PL, STL RHM


SMART 2000

Qty.

1

1

1

1

1

Ref.

Ref.

4

4

4

4

8

3

2-59

HYDRAULIC FILTER AND SOLENOID ASSEMBLY - PARTS LIST

Key No.

Part Number Description Qty.

*16

*17

*18

*19

20

*11

*12

*13

*14

*15

*6

*7

*8

*9

*10

*1

2

*3

4

*5

*21

*22

*23

*24

*25

HARDWARE USED:

H15

H21

H26

H27

H46

H72

C1965/0101

7-60-05036

7-08-00980

7-24-04013

7-08-00984

7-88-00081

2-00-04916

2-00-05452

2-00-04921

2-00-04977

2-00-05441

2-00-05440

2-00-04975

2-00-04924

2-00-04957

2-00-05437

2-00-05438

2-00-04928

2-00-04885

2-00-05436

7-88-00085

2-00-05480

2-00-04892

2-00-05435

2-00-05481

2-00-05477

2-00-00221

2-00-01769

2-00-00641

2-00-03702

2-00-00644

2-00-00518

Pumo - Hyd

Brkt - Filter Mtg

Filter Assembly, Return

Brkt - Valve Mtg

Valve - Solenoid (36V)

Ref.

1

Ref.

1

Ref.

Plug - 9/16-16 O-Ring Boss

Fitting - 12ORFS - 100RB, Str.

Fitting - 10SAE 90º - 8ORS

Fitting - 8ORS - 6SAE Str.

Ref.

Ref.

Ref.

Ref.

Fitting, Long Str Male ORFS to ORS Boss 06x06 Ref.

Fitting - ORFS Female Swivel to ORS Boss M 06 Ref.

Fitting - 8SAE 45º Elbow Ref.

Fitting - 3/4-16 x 13/16-16 Tee

Fitting - Cap 8ORS

Fitting - 90 ORS to ORS Boss 08 x 06

Ref.

Ref.

Ref.

Fitting - 90 ORS M to NOTF M 08 x 12

Fitting - 13/16-16 x 13/16-16 Tee


Fitting - ORFS M to NPTF M 08 x 12

Valve - Broom Actuator

Ref.

Ref.

Ref.

Ref.

1

Fitting - Long 90º Elbow (O-Ring)


Fitting - 90 Orfs to Ors Boss 06 x 06

Fitting - Orfs to Ors Boss 06 x 06, Tee

Fitting - Reducer, 8Orfs to 6Orfs

26 7-87-02204 Tube - Broom Manifold

* ITEMS ARE PART OF HYDRAULIC KIT 0760-546

Screw, 1/4-20 x .750 HHC

Screw, 1/4-20 x 1.750 HHC


Washer, .625 x .281 x .063



2

6

4

2

2

4

Ref.

Ref.

Ref.

Ref.

Ref.

1


SMART 2000

HYDRAULIC FILTER AND SOLENOID ASSEMBLY - EXPLODED VIEW

REF MAIN FRAME

H46 23

9

20

H43

H39

C

P

T

A

B

T1

25

22

REF HYDRAULIC PUMP AND

MOUNTING BRACKET

7

1

H72

H15

H27

19

8

2

10

11

APPLY

PST

6

12

5

2-3

2-4

9

8

APPLY

PST

H21

3

2-1

14

13

4

H26

H27

18 15 H27 H72 H15

C1965/0101

16

24

17

21


SMART 2000

2-61

HYDRAULIC CONNECTION DIAGRAM - PARTS LIST

Key No.


*11

*12

*13

*14

*15

*16

17

*6

*7

*8

*9

*10

*1

*2

*3

4

*5

7-33-02416

7-33-02412

7-33-02446

7-33-02417

7-33-02402

7-33-02428

7-33-02414

7-33-02431

8-33-02325

7-33-02184

8-33-02179

7-33-02191

7-33-02225

7-33-02222

7-33-02438

7-33-02439

7-87-02204

*All Items are part of Hydraulic Kit 0760-546

C1966/0102

Hose - #6 Str-Str. 11/16-16 - 13/16-16, 64.0 Lg Ref.

Hose - #8 Str-90, 13/16-16 - 11/16-16, 56.0 Lg Ref.

Hose-#12 Str-90,1 3/16-16 Both End, 22.5 ±.25Lg Ref.

Hose - #8 Str-45, 13/16-16 Both Ends, 27.0 Lg.

Ref.

Hose - #8 Str-90, 13/16-16 Both Ends, 22.0 Lg Ref.


Hose - #8 Str-Str, 13/16-16 Both Ends, 82.0 Lg Ref.









Hose - #6 90-45, 11/16-16 Both Ends, 20.0 Lg Ref.

Tube - Broom Manifold Ref.


SMART 2000

HYDRAULIC CONNECTION DIAGRAM - EXPLODED VIEW

REF 0885-078

B

A

1

REF 7-88-00080

10

L

PB T

P

R

11

REF 7-83-04183

OUTLET

INLET

2

REF 7-88-00081

3

1

2-4

2-1

3

4

REF 7-24-04013

REF 7-17-05022

REF 7-60-05036

B

A

COVER

DISCHARGE

CHARGE PUMP

INTAKE 12

REF 7-88-00085

CHARGE PUMP

DISCHARGE

17

T1

C

P

T

B

A

16

13

5

REF 7-17-05010-1 9 6 8

B

A

7

15 14

C1966/0102

REF 0885-094


SMART 2000

2-63

POWER PANEL (36V) - PARTS LIST

Key No.

11

12

13

14

15

16

17

18

HARDWARE USED

H6

H8

H9

H12

H15

H20

H25

H26

H27

H72

H187

H363

8

9

6

7

10

3

4

1

2

5

Part Number

7-52-00176

0775-225

8-06-05004

2-00-04825

7-64-00023

8-64-00008

8-11-00044

7-64-00032

8-11-00051

7-64-00020

8-28-05021

8-74-00014

0775-238

7-64-00037

7-64-00038

7-64-00025

7-52-00180

7-15-08009

2-00-00049

2-00-00039

2-00-00426

2-00-01246

2-00-00221

2-00-00203

2-00-00594

2-00-00641

2-00-03702

2-00-00518

2-00-00071

2-00-02336

C1983/0106

Description

Panel - Power

Wire Ass’y - Battery to Power Panel

Terminal Block

Solenoid

36 v/vdc Shutdown N.C.


Boot

Circuit Breaker - 50Amp

Cap - Clear Boot

Circuit Breaker -45 Amp

Fuse (120 Amp)

Solenoid - Power Panel

Controller - Motor


Relay - Time Delay (3 sec on Load)

Circuit Breaker -25 Amp

Panel - Power

Contactor - WR Type 586, SPNO

Screw, # 10-24 x .500 RHM

Screw, 10-24 x 1.000 RHM

Flat Washer, .500 x .219 x .063


Screw, 1/4-20 x .750 HHC

Screw, 1/4-20 x 1.500 HHC

Nut, Hex 1/4-20 x .437 x .218


Washer, .625 x .281 x .063


Screw, #10-24 x 1.250 RHM

Screw, HHC, .375-16 x 2.75

Qty.

1

1

2

1

9

1

1

1

1

4

7

7

2

3

1

1

1

1

6

2

2

2

14

3

16

26

3

2

6

3


SMART 2000

POWER PANEL (36V) - EXPLODED VIEW

H6

H187

H20

H6

17

H8

H6

H15

1

4

2

H9 H12

3

H9 H12

H25

11

H27 H72

H25

H363

12

H9

H12

H26

13

5

18

H9

H12

15

H9

H12

H12 15A 7

25A 16

50A 8

15A 6

45A

11

H12

15A

7

H6

C1983/0106

14

REF 0795-131

8

10

7

10

8

REF 0795-131

H12


SMART 2000

2-65

POWER PANEL (36V) Cont - PARTS LIST

Key No.

3

4

1

2

HARDWARE USED

H34

H43

H46

H136

C1984/0106

Part Number

7-16-07421

7-35-00023

7-16-07436

7-35-00024

2-00-00208

2-00-00409

2-00-00644

2-00-03940

Description

Cover - Power Panel

Insulation - Power Panel Cover

Cover - Power Panel

Insulation - Power Panel

Screw, 5/16 - 18 X .750 HHC

Flat Washer, .687 x .344 x .063


Screw, #10-24 x .500 T/C HHC

Qty.

1

1

1

1

4

5

2

4


SMART 2000

REF

HYDRAULIC

RESERVOIR

REF MAIN

FRAME

POWER PANEL (36V) Cont - EXPLODED VIEW

H43

H46

2

H136

H43

H34

4

3

1

C1984/0106

H46


SMART 2000

2-67

POWER PANEL (36V) Cont - PARTS LIST

Key No.


3

4

1

2

5

6

0795-131

0775-159

0775-188

0775-161

0775-239

7-28-05015

Harness-Power Panel

Diode Assembly

Diode Assembly

Diode Assembly

Diode Assembly

Fuse - 25ATC

C1985/0106

Qty.

2

2

1

3

1

1


SMART 2000

POWER PANEL (36V) Cont - EXPLODED VIEW

2

2

4

4

C1985/0106

3

SOL, 1A AND SOL 8A

TOP VIEW

CB-3

BACK VIEW

5


SMART 2000

2-69

POWER STEERING - PARTS LIST

Key No.

Part Number

8

9

6

7

10

3

4

1

2

5

11

H47

H129

H184

H320

H349

H362

H370

C1955/0012

7-81-00216

7-88-00080

7-89-08094

7-16-07428

2-00-04918

2-00-04977

7-33-02426

7-59-00003

7-16-07427

2-95-04182

962987

TABLE A - (for Port to 7-88-00080)

PORT FITTING

P

PB

2-00-04977

2-00-04977

T

R

L

2-00-04977

2-00-04918

2-00-04918

HARDWARE USED:

2-00-00232

2-00-02311

2-00-04366

2-00-05424

2-00-02779

2-00-00427

2-00-05433

Description

Support - Steering Valve

Valve - Steering Control

Wheel - Steering (KELCH)

Cover - Steering Wheel

Fitting Straight Connector

Fitting - 8ORS - 6SAE, STR.

Hose - Steering

Plunger - Steering

Cover - Hydraulic Hose


Screw 10-24 x 3/8 PN *St Typ23

Screw, 3/8-16 x .750 HHC

Lock Washer, 4.38 Split

Screw, M10 x 1.500 x 25mm

Screw, Shoulder 1/2-1/2

Fhms -#10-32 x .312

Flat washer, .875 x .516 x .063 stl.

Nut, Hex M16 x 1.5 Steel/Plain

Qty.

1

1

3

1

4

1

1

1

1

2

3

2

2

1

2

2

2

2


SMART 2000

POWER STEERING - EXPLODED VIEW

4

H370

10

H362 H47

H320

H362

3

10

9

11

H349

8

7

2

6 SEE TABLE A

5 SEE TABLE A

1

H129

H184

C1955/0012


SMART 2000

2-71

Key No.

8

9

6

7

10

3

4

1

2

5

16

17

18

19

11

12

13

14

15

HARDWARE USED:

H6

H8

H9

H12

H20

H25

H27

H34

H43

H46

H72

H136

H187

H363

C1926/0102

ELECTRICAL POWER PANEL (36V) - PARTS LIST

Part Number

7-52-00176

0775-225

8-06-05004

7-74-00007

2-00-04825

7-64-00023

8-64-00008

8-11-00044

7-64-00032

8-11-00051

7-64-00020

8-28-05021

8-74-00014

0775-238

7-64-00037

7-64-00038

7-64-00025

7-16-07421

7-35-00023

2-00-00049

2-00-00039

2-00-00426

2-00-01246

2-00-00203

2-00-00594

2-00-03702

2-00-00208

2-00-00409

2-00-00644

2-00-00518

2-00-03940

2-00-00071

2-00-02336

Description

Panel - Power

Wire Assembly - Battery to Power Panel

Terminal Block

Contactor

Solenoid

36V/VDC Shutdown N.C.

Circuit Breaker (15 AMP)

Boot


Cap - Clear Boot


Fuse (120 AMP)

Solenoid, Power Panel

Controller - Motor


Relay - Time Delay (3 sec on Load)


Cover - Power Panel

Insulation - Power Panel Cover

Screw, #10-24 x .500 RHM

Screw, 10-24 x 1.000 RHM

Flat Washer, .500 x .219 x .063


Screw, ¼-20 x 1.500 HHC

Nut, Hex ¼ - 20 x .437 x .218

Washer, .625 x .281 x .063

Screw, 5/16-18 x .750 HHC

Flat Washer, .687 x .344 x .062

Nut 5/16-18, Insert Fiber


Screw, #10-24 x .500 T/C HH

Screw, #10-24 x 1.2500 RHM

Screw, HHC, .375-16 x 2.75

Qty.

1

1

1

1

1

1

2

1

9

7

1

1

7

4

3

2

1

1

1

3

2

4

4

3

2

6

2

2

6

10

3

12

22


SMART 2000

ELECTRICAL POWER PANEL (36V) - EXPLODED VIEW

REF HYDRAULIC

RESERVOIR

REF MAIN FRAME

H20

H8

H6 4 5 4

H9 H12

H9 H12

3

H25

12

H27

H72

H25

H6

H187

2

H363

13 H9

H12

1

19

14

6

H136

H12

16 H9 H12

H12

25A

15A

17

7

50A 9

15A 7

45A

11

15A 7

H6

8

10

8

10

8

REF 0795-131

H12

15

REF 0795-131

18

H43

H34

H43

H46

C1926/0102

H46


SMART 2000

2-73

INSTRUMENT PANEL - PARTS LIST

Key No.

Part Number

16

17

18

19

20

11

12

13

14

15

8

9

6

7

10

3

4

1

2

5

7-52-00171

7-48-05024

7-40-05041

7-48-05029

7-82-00041

7-82-00042

2-00-05375

8-82-00041

7-10-00040

7-10-00034

7-18-00270

2-00-05418

7-32-09003

8-82-00030

2-00-04757

2-00-05382

2-00-04250

7-52-00177

7-18-00279

7-82-00039

21

22

23

H6

H9

H12

H176

C1939/0012

0795-128

0775-227

0775-234

NOTE: Harness 0795-128 Not Shown

HARDWARE USED:

2-00-00056

2-00-00426

2-00-01246

2-00-05337


Panel - Instrument

Meter - Battery Condition

Light - (32V0 Amber

Meter - Hour

Switch - Double Pole, Triple Throw (ON-ON-ON) 2

1

1

3

1

Switch - Motor Reversing

Blank - McGill Switch

Key Switch (Ignition)

Control - Solution

Cable - Solution Control

1

1

1

5

Ref.

Decal - Instrument Panel (36V)

Blank - Light (Black)

Alarm - Chime

Switch - Push Button Lid

Plug Button, .375 Dia.

Hole Plug

Clamp

Panel - Broom Lift Switch

Decal - Broom Lift Switch

Switch - Single Pole, Single Throw (On-On)

Harness - Instrument Panel

Diode Assembly

Resistor Assembly

1

1

1

1

1

1

1

1

1

1

1

3

1

Screw, #10-24 x .500 RHM



Screw, #8-32 x .750 BHS SS

2

8

1

1


SMART 2000

INSTRUMENT PANEL - EXPLODED VIEW

6

7

1

11

12

5

3

18

19

20

2

4

H6

H9

16

15

14 13

H176

H176

REF MAIN

FRAME

8

10

17 H12 9

(-)

(+)

23

BACK VIEW

22

BACK VIEW OF INSTRUMENTAL PANEL

CABLE ASSEMBLY

SCALE 0.500

*NOTE: HARNESS 0795-128 NOT SHOWN


SMART 2000

2-75

8

9

6

7

10

3

4

1

2

5

11

12

13

14

15

15

16

HARDWARE USED:

H176

C1925/0004

INSTRUMENT PANEL (12V) - PARTS LIST

Key No.


7-52-00171

7-48-05029

7-82-00041

7-82-00042

2-00-05375

8-82-00041

7-10-00035

7-10-00034

7-32-09003

8-82-00030

7-18-00271

8-48-05032

7-40-05042

7-40-05028

2-00-05418

0795-133

0775-227

Qty.

Panel - Instrument

Meter - Hour

Switch - Double Pole, Triple Throw (ON-ON-ON) 2

Switch - Motor reversing 1

Blank - McGill Switch

1

1

5

Key Switch (Ignition)

Control - Solution


Alarm - Chime

Switch - Push Button Lid

1

1

Ref

1

1

Decal - Instrument Panel (12V)

Gauge - Fuel

Light - (14V) Amber

Light - (14V) Red

Blank - Light (Black)

Harness - Instrument Panel

Diode Assembly

2

3

1

1

1

1

1

2-00-05337 Screw, #8-32 x .750 BHS SS 8


SMART 2000

INSTRUMENT PANEL (12V) - EXPLODED VIEW

3

12

H176

REF MAIN FRAME

1

11

4

7

13

14

8

7

2

15 13

10

9

6

17

BACK VIEW OF INSTRUMENT PANEL

C1925/9906


SMART 2000

2-77

DECALS - PARTS LIST

Key No.

Part Number

16

17

18

*18

19

20

11

12

13

14

15

8

9

6

7

10

3

4

1

2

5

*21

*22

*23

*24

*25

26

27

8-18-00399

7-18-00276

8-18-00310

8-18-00311

8-18-00085

7-29-00259

7-18-00279

*Gas, LP and Diesel Only

C1914/0101

7-18-00236

8-18-00396

8-50-00014

2-00-04115

7-18-00228

8-18-00402

8-18-00395

7-18-00099

7-18-00262

8-18-00398

8-50-05022

7-50-05136

7-40-00006

7-40-00005

8-18-00313

7-18-00272

7-18-00274

7-18-00270

7-18-00271

8-18-00306

7-18-00142

Description

No Step Decal

General Warning Decal

Serial Number Tag

Rivet

Patent Decal

Pinch Point Warning Decal

Key On/Off Warning Decal

Decal - No Combustible Warning

Decal - Horn

Safety Arm Decal

Anti - Skid Pad

Anti - Skid Pad

“Reverse” Decal

“Forward” Decal

Seat Adj Decal

Main/Side Broom Adj Decal

Choke/Throttle Decal

Instrument Panel Decal (Battery)

Instrument Panel Decal (IC Engines)

Hyd Fluid Only Decal

Decal - Electrical Hazard

Fan Belt Warning Decal

Diesel Start Decal

Gasoline Only Decal

Diesel Only Decal

Fire Hazard Decal

Edging

Decal - Broom Lift Switch

Qty.

1

1

3

1

1

1

1

1

1

Ref.

Ref

1

1

1

1

1

1

6

2

1

1

1

1

1

1

1

1

Ref.


SMART 2000

INSIDE OF

COVER

8

2 9

8

13 14

DECALS - EXPLODED VIEW

10

18

1

17 21

27

2 3 5

11 12

4

7

3

4

2.87

3

15

6

6

6 19

C1914/0101


SMART 2000

16

9

20

2-79

NOTES


SMART 2000

CHAPTER 3 TABLE OF CONTENTS

Back-Up Alarm (12V & 36V) ...................................................................................................... 3-2

Battery Stand ............................................................................................................................. 3-3

ESP (12V & 36V) ....................................................................................................................... 3-4

Fire Extinguisher ....................................................................................................................... 3-7

Light Package ............................................................................................................................ 3-8

Over Head Guard (OHG) ........................................................................................................... 3-9

Strobe Light Without OHG (12 & 36 VDC)................................................................................. 3-10

Strobe Light With OHG (12 & 36 VDC) ..................................................................................... 3-12

Seat Belt Assembly ................................................................................................................... 3-14

Squeegee Wand ........................................................................................................................ 3-15

Pad Driver (20”) ......................................................................................................................... 3-16

Spray & Vac Wand (12V & 36V) ................................................................................................ 3-17

Hydraulic Kit .............................................................................................................................. 3-21

Scrub Brush Assy w/ OptionalBrushes ..................................................................................... 3-22

Spare Parts Kit .......................................................................................................................... 3-23

Index .......................................................................................................................................... 3-24

Warranty .................................................................................................................................... 3-27


SMART 2000

3-1

BACK - UP ALARM (12V & 36V)

H15

1 H43

2

H141

H26

WH

ITE

BLA

CK

2

EXISTING

HARNESS

IC ENGINE

XXX

EXISTING

HARNESS

BATTERY

42C

C1942/9906

Key No.

3

4

1

2

HARDWARE USED:

H15

H26

H43

H141

C1942/0012

Part Number

8-32-09009

2-00-00828

2-00-04578

2-00-00828

2-00-00221

2-00-00641

2-00-00409

2-00-00501

WHITE

BL

AC

K

3 4

77U EXISTING

HARNESS

Description

Back Up Alarm (9.8 to 56.4 VDC)

Ring Terminal

Terminal (.156 Male Bullet)

Terminal (.156 Female Bullet)

Screw, ¼ - 20 x .750 HHC

Nut, ¼ - 20 Insert Fiber

Flat Washer, .687 x .344 x .062

Lock Washer, Int.

3-2

Qty.

1

1

1

1

2

2

2

2


SMART 2000

H65

1

H62

4

6

H55

H65

H51

H243

H62

2

H213

H148

H364

3

5

BATTERY STAND

Key No.

3

4

1

2

5

6

HARDWARE USED:

H51

H55

H62

H65

H148

H213

H364

C1949/0101

Part Number

2-00-03306

7-75-01201

7-80-05088

7-81-00228

7-81-00227

2-14-00184

2-00-00216

2-00-00643

2-00-00405

2-00-04936

2-00-01778

2-00-01254

2-00-02694


SMART 2000

C1949/0101

Description

Bearing Ball

Spacer - Battery Stand

Stud - Battery Stand

Support - Battery Stand

Support Battery Stand

Wheel

Screw, 3/8-16 x 2.000 HHC

Nut, 3/8-16 Stop

Flat Washer, 1.063 x .531 x .094

Nut, ½-13 Fibre Lock

Screw, ½-13 x 2.000 HHC

Screw, ½-13 x 1.500 HHCS

Screw - HHC .50-20 x 2.25

Qty.

3

1

14

3

1

2

2

6

2

2

4

17

14

3-3

ESP RECOVERY OPTION - PARTS LIST

Key No.


2

3

1

1

4

5

11

12

13

14

15

8

9

6

7

10

HARDWARE USED:

H8

H9

H12

H20

H26

H247

H248

H332

C1944/0008

7-60-05025

7-60-05013

7-25-02062

2-00-02061

2-00-03407

7-25-02436

2-00-05131

2-00-05132

2-00-05083

2-00-04736

7-24-04038

7-33-02329

7-09-01146

8-82-00059

8-11-00015

2-00-03418

2-00-00039

2-00-00426

2-00-01246

2-00-00203

2-00-00641

2-00-04590

2-00-05236

2-00-05028

Pump - Recycling (12 VDC) (IC Engine)

Pump - Recycling (36 VDC) (Battery)

Fitting - Reduced Nipple

Fitting

Hose Clamp - Witteck #10P

Hose, Pump to Tank

Fitting - Nipple

Fitting - Elbow

Fitting - 90º ¾ NPT Elbow

Pipe Connector

Filter - Pump Inlet

Hose, Tank to Pump

Bushing - Bulkhead Fitting

Switch - Rocker (SPST)

Terminal (.25 Male Fiso)

Terminal (.25 Female Fiso)

Screw, 10-24 x 1.000 RHM

Flat Washer, .500 x .219 x .063


Screw, 1/4-20 x 1.500 HHC


Washer

Flatwasher, 2.000 x .281 x .063

Washer - Neoprene, 2.000 x .250 x .130

Qty.

1

1

1

1

1

1

1

2

2

1

1

2

1

1

4

1

2

2

1

2

4

1

4

4


SMART 2000

ESP RECOVERY OPTION - EXPLODED VIEW

REMOVE WIRES 23 AND 28B FROM

HIGH REC SW AND PLUG INTO

ESP FLOAT SE AS SHOWN

EXISTING

HARNESS

H20

28B

23

EXISTING

HARNESS

5 24

24

13

H332

H248

H247

H26

12

10

9

8

6

7

BACK VIEW OF 8-82-00059

3

5

5.00

Ø1.06

2.50

14

RED

BLACK

15

H8

2

EXISTING

HARNESS

4

1

H9

H12

11

NOTE: BLUE SEALANT ON ALL FITTINGS

TAPPED FOR 3/8 PIPE

1.25

7.58

9.00

DRILL Ø1.13 IN RECOVERY TANK

AND PLUG ANOTHER HOLE

C1944/0008


SMART 2000

3-5

ESP RECOVERY OPTION

EXISTING WIRE AT

HIGH RECOVERY

FLOAT SWITCH

3E

1 6 *

2 3

EXISTING (-)

ISOLATION POST

ON POWER PANEL

*CUT TO SUIT

ROUTE ALONG EXISTING HARNESS

AND USE TYE-RAP AS NEEDED

5

3 2 6 * 4

BACK VIEW OF SWITCH

4

SEP

FLOAT

SWITCH

6 3 2

BLACK

C1972/0008

RED

MTR

ESP

6 *

2

3

Key No.

3

4

1

2

5

6

C1972/0008

Part Number

2-00-04479

2-00-04626

2-00-04578

2-00-03418

2-00-04284

3-61-00189

Description

Terminal - 3 way

Terminal - .156 Fem Bullet

Terminal - .156 Male Bullet

Terminal - .25 Fiso Fem

Terminal - Ring

Wire - 16 AWG Black

Qty.

4

2

1

4

2

15”


SMART 2000

FIRE EXTINGUISHER

2

H126

H72

H27

USE THE BRACKET AS

A TEMPLATE FOR

REMAINING HARDWARE

4.89

8.96

C1971/0007

1

Key No.

Part Number

1

2

HARDWARE USED:

H27

H72

H126

7-83-04179-1

8-83-04033

2-00-03702

2-00-00518

2-00-03466

C1971/0007


SMART 2000

Description

Solution Tank

Fire Extinguisher 2 1/2 lb.

Washer, .625 x .281 x .063


Screw, #10-16 x .500

Qty.

Ref.

1

4

4

4

3-7

LIGHT PACKAGE

EXISTING

HARNESS

22

21

22 22A

77D 77E

H18

5

6

4 H26

EXISTING

HARNESS

7

BACK VIEW OF INSTRUMENT PANEL

H12

3 1

GRN

BLK

2

9

H231

22B

77R

8

EXISTING

HARNESS

22A

77C 77D

EXISTING

HARNESS

C1947/9906

Key No.


4

*5

*5

2

3

*1

*1

8

9

6

7

8-40-05044

8-40-05053

8-75-01207

2-00-04210

7-08-00557

7-40-05034

7-40-05031

7-29-00191

8-82-00059

2-00-04626

2-00-04578

Tail Light (12V)

Tail Light (36V)

Spacer - Tail light MTG

Clamp

Bracket - Light

Head Light (12V)

Head Light (36V)

Gasket - Light

Switch (SPST)



*Use 12V lights on IC Engines and 36V lights on the Battery version

HARDWARE USED:

H12

H18

H26

H231

2-00-01246

2-00-00060

2-00-00641

2-00-02933


Screw, ¼-20 x 1.250 RHM


Screw, Mach 10-24 x 3.50

C1947/0008

3-8

4

2

2

4


SMART 2000

2

2

2

2

1

1

1

1

1

2

1

OVERHEAD GUARD (OHG)

3

4

2

1

1.00

2.08

1.25

DETAIL MTG DIM

5

H48

6

C1943/9910

4.01

2.95

4.15

4.48

DETAIL MOUNTING DIM

SCALE 0.250

Key No.

3

4

1

2

5

6

HARDWARE USED:

H48

C1943/9910

Part Number

8-30-05174

8-81-00181

8-81-00182

8-81-00183

2-95-04182

2-00-05134

2-00-00233


SMART 2000

Description

Overhead Guard - Top Weldment

Support - RH OHG (Welded)

Support - LH OHG Upper Weldment

Support LH Lower OHG Weldment


Plug Button

Screw, 3/8-16 x 1.000 HHC

Qty.

1

1

1

1

15

6

15

3-9

STROBE LIGHT W/O OHG (12 & 36 VDC) - PARTS LIST

Key No.


3

4

1

2

5

5

8

9

*6

*7

10

11

*Cut to Suit

HARDWARE USED:

H11

H48

H52

H53

H54

H115

H159

C1945/9906

7-81-00223

3-61-02014

2-00-03261

2-00-00491

8-40-05020

8-40-05036

3-61-00193

3-61-00189

2-00-04578

2-00-04626

2-00-04479

2-00-04281

2-00-00605

2-00-00233

2-00-00402

2-00-02310

2-00-02360

2-00-03063

2-00-00512

Qty.

Support - Warning Light

Convoluted Tube (6 ft.)

Grommet

Grommet

Red Strobe Light (12 to 80 VDC)

Amber Strobe Light (12 to 80 VDC)

1

1

1

1

1

1

Wire - 16 GA (Red)

Wire - 16 GA (Black)



Terminal (3-way)

Terminal (#10 Ring) (Only used on IC Engines) 1

2

2

10 ft.

10 ft.

1

Nut, Hex MS #10-24 x .375 x .125

Screw, 3/8-16 x 1.000 HHC

Flat Washer, .750 x .390 x .094


Nut, 3/8-16 Hex.

Screw, #10-24 x .750 THM

Lock Washer

4

2

2

8

4

2

4


SMART 2000

STROBE LIGHT W/O OHG (12 & 36 VDC) - EXPLODED VIEW

5

H115

4

3

H159

H11

2

1

H54

H53

H52

DRILL Ø .406, 4-HOLES

AT Ø .06 HOLES

H52

H48

EXISTING HARNESS

STROBE

LIGHT

29B

IC ENGINE

8 6 9 8

RED BLACK

8

9

7

MOUNT ON TAIL LIGHT

MTG HOLE W/ EXISTING HDW

OR ADD 0049, 0519, AND 0605

11

EXISTING HARNESS

18B

BATTERY

8

6 9


SMART 2000

8

RED

STROBE

LIGHT

BLACK

EXISTING HARNESS

8 9 7 10

77R

3-11

STROBE LIGHT W/ OHG (12 & 36 VDC) - PARTS LIST

Key No.

3

4

1

2

4

5

8

9

*6

*7

10

*Cut to Suit

HARDWARE USED:

H11

H15

H72

H115

H159

C1946/9906

Part Number

8-58-05228

3-61-02014

2-00-04578

8-40-05020

8-40-05036

2-00-04345

3-61-00193

3-61-00189

2-00-04626

2-00-04479

2-00-04281

2-00-00605

2-00-00221

2-00-00518

2-00-03063

2-00-00512


Plate - Flasher Mounting

Convoluted Tube (6 ft.)


Red Strobe Light (12 to 80 VDC)

Amber Strobe Light (12 to 80 VDC)

Ty - Rap

1

1

2

1

1

4

Wire 16 GA (Red)

Wire 16 GA (Black)


Terminal (3-way)

Terminal (#10 Ring) (Only used on IC Engines) 1

2

1

10 ft.

10 ft.

Nut, Hex MS #10-24 x .375 x .125

Screw, ¼ - 20 x .750 HHC


Screw #10-24 x .750 THM

Lock Washer

4

2

2

4

2


SMART 2000

STROBE LIGHT W/ OHG (RED 12 & 36 VDC) - EXPLODED VIEW

H115

4

3

H15

H72

2

1

H11

H159

IC ENGINE

EXISTING HARNESS

29B

3 7 9

3

RED

STROBE

LIGHT

BLACK

3

9 8 11

MOUNT AN TAIL LIGHT

MTG HOLE W/ EXISTING HDW

OR ADD 0049, 0519, AND 0060

BATTERY

EXISTING HARNESS

3

18B

7 9

RED

3

STROBE

LIGHT

EXISTING HARNESS

BLACK

3 9

8 10

77R

C1946/9912


SMART 2000

3-13

SEAT BELT ASSEMBLY

REF 7-72-05005

SEE DWG 71359

2

H47

H53

H52

H48

H52

H52

H147

REF 7-58-05297

SEE DWG 71359

C1950/9907

Key No.

1

2

HARDWARE USED:

H47

H48

H52

H53

H55

Part Number

7-08-00973

2-00-05391

2-00-00232

2-00-00233

2-00-00402

2-00-02310

2-00-00643

C1950/9907

1

H147

H53

H52

Description

Bracket - Seat Belt

Retractable Seat Belt

Screw, 3/8-16 x .750 HHC

Screw, 3/8-16 x 1.000 HHC

Flat Washer, .750 x .390 x .094


Nut, 3/8-16 Stop

Qty.

1

1

9

3

REF

2

2

H52

H47

H53

2

H52

H48


SMART 2000

SQUEEGEE WAND

3

2

1

C1973/0008

4

Key No.

3

4

1

2

C1973/0008

Part Number

0261-025

0261-024

7-33-02213

7-03-00044

Description

Wand Assembly

Tool Assembly

Hose - Vac

Adapter - Transition


SMART 2000

Qty.

1

1

1

1

3-15

PAD DRIVER (20”)

2

1

H367

Key No.

1

2

HARDWARE USED:

H367

C1921/0007

Part Number

7-20-00013

7-19-02035

2-00-00081

Description

Driver - 20” Dia. Pad

Disc - Brush Driver

Screw, Ph. Rhm .25-20 x 1.000 Zn

Qty.

1

1

4


SMART 2000

3

27A

EXISTING WIRE 27A

ON CB-9

IC ENGINE VERSION

8

4

2

BACK VIEW

OF SWITCH

9

5

4

SPRAY & VAC WAND (12V & 36V)

1

10

6

RED (+)

21A

EXISTING WIRE 21A

ON CB-13

3

(-) ISOLATION POST

UNDER FRAME

REF: #8-06-05004

BATTERY VERSION

8

4

2

4

7

BACK VIEW

OF SWITCH

8

9

5

6 5

RED (+)

6

BLACK (-)

C1948/0102

1

Key No.


4

5

2

3

*1

*1

6

7

**8

**9

***10

7-60-05022

7-60-05017

8-82-00059

2-00-04479

2-00-03418

2-00-04626

2-00-04578

2-00-00828

3-61-00189

3-61-00193

2-00-04281

Pump - Water 12 VDC (IC Engine Only)

Pump - Water 36 VDC (Battery Only)


Terminal - 3-way

Terminal - .25 Fiso Female

Terminal - .156 Female Bullet

Ref.

Ref.

Ref.

1

2

2

Terminal - .156 Male Bullet

Terminal - .25 Ring

Wire 16 AWG Black

Wire 16 AWG Red

Terminal (#10 Ring) (Used only on IC Engines) 1

2

1

10 ft.

10 ft.

*Use 36v pump on Battery version and 12v pump on IC engines

**Cut to Suit

***Terminal only used on IC Engines

C1948/0102


SMART 2000

3-17

Key No.

7

8

6

6

9

10

3

4

1

2

5

11

12

13

14

15

16

17

HARDWARE USED:

H12

H15

H25

H72

H116

H189

H281

C1952/0102

SPRAY & VAC WAND (12V & 36V) (cont.) - PARTS LIST

Part Number

7-08-00769

2-00-05465

2-00-05464

7-16-05028

2-00-05363

7-60-05017

7-60-05022

2-00-05201

7-25-02012

7-25-02037

2-00-04655

7-25-02053

2-00-03407

8-82-00059

7-18-00278

3-71-00081

3-71-03025

3-71-00081

2-00-01246

2-00-00221

2-00-00594

2-00-00518

2-00-01951

2-00-00460

2-00-00415

Description

Bracket - Hose Connection

Adapter, 1/4 Female x 1/8 Male

Elbow 1/4 NPT x Barb Fitting 3/8

Coupling - Quick Disconnect

Hose Clamp

Pump - Water 36VDC

Pump - Water 12 VDC (Used on IC Engine)

Fitting - Str. 1/2 NPT x 3/8 Barb

Fitting - 3/4 I.D. Hose Str Barb

Fitting - Plastic (Tee)

Fitting - 90º Elbow (Nylon)

90º Elbow (¾ NPT to ¾ BARB)

Hose Clamp - Witteck #10P


Decal - Vac Wand

Hose, Pump to Spray

Hose, Tank to Tee

Hose, Pump to Spray


Screw, 1/4-20 x .750 HHC

Nut, Hex 1/4-20 x .437 x .218

Lockwasher, Helical Spring


Flatwasher, .437 x .192 x .031 - s

Flatwasher, .9375 x .468 x .0625 Stl

Qty.

1

1

1

1

4

4

4

2

1

1

4

1

1

1

1

2

1

1

1

1

3

35.50”

2.75”

30.00”


SMART 2000

SPRAY & VAC WAND (12V & 36V) (cont.) - EXPLODED VIEW

SEE DETAIL VIEW

13

14

FRONT VIEW BACK VIEW

INSTRUMENT PANEL

H281

1

2

REF: 0261-029 HOSE

ASSEMBLY ON C1951

4

H15

H72 H25 14 13

3

12

10

C1952/0102 9

DETAIL VIEW

SCALE 0.500

ELECTRIC WIRES AND

HOSE RUN THRU HOLE

H116

7

H12 H189

5

6

8

11

CONNECT HOSE TO SCRUB DECK

SECTION A-A


SMART 2000

3-19

SPRAY & VAC WAND (12V & 36V) (cont.)

4

3

14

13

6

5

10

1

2

7

8

9 11 12

C1951/0102

Key No.

11

12

13

14

C1651/0102

8

9

6

7

10

3

4

1

2

5

3-20

Part Number

0261-029

7-03-00044

0261-025

0261-024

7-13-07140

7-33-02306

2-00-05207

2-00-05206

7-88-00058

7-13-07139

8-56-05026

7-16-05028

2-00-05208

7-50-01002

Description

Hose Assembly

Adapter - Transition

Wand Assembly

Tool Assembly

Clamp - Hose

Hose - Solution Feed

Adapter - 1/4 Hose x 1/8 NPT

Reducer - Male Pipe 1/4 x 1/8

Valve Solution 1/4 NPT

Clamp - Valve

45º Street Elbow

Coupling - Quick Disconnect

Adapter - 1/8 Pipe, Brass

Spray Nozzle


SMART 2000

Qty.

2

1

1

2

2

1

1

1

1

2

1

1

1

1

Key No.

35

36

37

38

31

32

33

34

39

40

25

26

27

28

21

22

23

24

29

30

41

42

43

44

45

46

47

15

16

17

18

11

12

13

14

19

20

7

8

5

6

3

4

1

2

9

10


SMART 2000

Part Number

2-00-05436

7-33-02417

8-33-02179

8-33-02184

7-33-02428

2-00-04921

8-33-02325

7-33-02412

2-00-04928

7-33-02414

7-33-02416

2-00-04916

7-33-02431

2-00-04973

2-00-04975

2-00-05439

2-00-05453

2-00-05458

2-00-05477

2-00-05481

7-60-05036

0885-094

0885-078

7-88-00080

7-88-00081

7-24-04013

2-00-04957

2-00-04918

2-00-05442

2-00-04977

2-00-04974

2-00-05441

2-00-04895

2-00-05438

2-00-04892

2-00-05435

2-00-05437

2-00-04885

2-00-04924

2-00-05440

7-33-02191

7-33-02222

7-33-02225

7-33-02402

7-33-02438

7-33-02439

7-33-02446

HYDRAULIC KIT-0760-546

Qty.

Description

Pump - Hyd.

Hydraulic Motor

Hydraulic Motor - Broom Drive

Valve - Steering Control

Valve - Solenoid (36V)

Filter Assembly, Return

Fitting - Cap 8ORS

Fitting - Straight Connector

Fitting - ORFS M to ORS M Boss 06 x 06

Fitting - 9ORS - 6SAE, Str.

Fitting - #8 ORS to # 10 SAE Connector

Fitting - Long Str Male ORFS to ORS Boss 6x6

Fitting - Straight Connector

Fitting - 90 ORFS M to NPTF < 8 x 12


Fitting - 90 ORFS to ORS Boss 06 x 06

Fitting - 90 ORFS to ORS Boss 08 x 06


Fitting - ¾-16 x 13/16-16 Tee

Fitting - ORFA Female Swivel to ORS Boss M 06

Fitting - ORFS M to NPTF M 08 x 12

Hose - #8 Str-45, 13/16-16 Both Ends, 27.0 Lg

Hose - #4 Str-Str, 9/16-18 Both Ends, 46.0 Lg

Hose - #4 Str-Str, 9/16-18 Both Ends, 50.5


Fitting - IOSAE 90°-8ORS



Fitting - 13/16 - 16 x13/16 - 16 Tee


Hose - #6 Str-Str, 11/16-16 - 13/16-16, 58.0 Lg

Plug - 9/16-16 O-Ring Boss


Fitting - 12ORFS 12ORB, Str

Fitting - 8SAE 45º Elbow

Fitting - ORFS M To NPFT m 08 X 08

Fitting - 12ORFS - ½NPT, Str.

Fitting - Reducer 10 ORB M To 12 ORB F

Fitting - Reducer, 8ORFS to 6ORFS

Fitting - ORS To ORS Boss 06 x 06 Tee

Hose - #4 Str -90, 9/16 - 18 Both Ends, 42 Lg


Hose - #4 Str-90, 9/16 - 18 Both Ends, 38 LG


Hose - #8 Str-Str, 13/16-16 Both Ends, 51 Lg

Hose - #6 90-45, 11/16-16 Both Ends, 20 Lg

Hose-#12 Str-90, 1 3/16-12 Both End, 22.5±.25 Lg 1

1

1

1

1

1

1

1

1

4

2

1

1

2

1

2

1

1

2

1

1

1

6

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

1

1

1

3-21

SCRUB BRUSH ASSY OPTION

2

1

H367

C1981/0106

Key No.

Part Number

1

1

1

1

0765-271

0765-272

0765-273

0765-274

2 7-19-02035

HARDWARE USED

H367 2-00-00081

C1981/0106

Description

Black Nylon

Polypropylene

Supergrit

Clean Grit

Disc - Brush Driver

Tuft Material

.030 Black Nylon

.040 Polypropylene

60/46/26 Brown

35/180/30 Blue

Screw, Ph. Rhm .25-20 x 1.000 Zn

Item #

7-08-03277

7-08-03278

7-08-03279

7-08-03280

4


SMART 2000

Part Number

7-25-08088

7-25-08089

7-25-08090

7-25-08091

7-25-08092

7-25-00256

7-25-00257

7-25-00258

7-25-00259

Part Number

7-33-02420

7-77-00109

7-77-00110

7-77-00140

7-77-00141

7-24-04014

7-77-00142

7-77-00143

Part Number

7-29-00250

7-29-00265

7-68-05022

7-29-00264

7-33-02409

Part Number

7-64-00037

7-28-05015

SPARE PARTS KIT-0760-548

Broom and Hopper Chamber Components

Description

Flap - Main Broom Right

Flap - Main Broom Left

Flap - Main Broom Door

Flap - Main Broom Rear

Flap - Hopper

Gasket - Broom Chamber Middle

Gasket - Broom Chamber Right

Gasket - Broom Chamber Left

Gasket - Hopper

Squeegee Components

Description

Hose- Squeegee

Squeegee - Rear Outer, 40” & 46”

Squeegee - Rear Inner, 40” & 46”

Rubber Side Squeegee, Inner 40”

Rubber Side Squeegee, Outer 40”

Hydraulic Filter

Rubber Side Squeegee, Inner 46”

Rubber Side Squeegee, Outer 46”

Recovery Tank Components

Description

Gasket - Recovery Tank Drain

Gasket - Vac Recovery

Sel - Tank Lid

Gasket - Lid


Electrical Controls Components

Qty

1

1

1

1

1

Qty

1

1

1

1

1

1

1

1

Qty

1

1

1

1

1

1

1

1

1

Description

Relay - 36V w/Diode Assembly

Fuse - 25A

Qty

1

1


SMART 2000

3-23

INDEX

ACCELERATOR AND DIRECTIONAL CONTROL PEDAL ........................................................................... 1-20

ACCESS PANELS ..................................................................................................................................... 2-47

ADJUSTING CASTERS .............................................................................................................................. 1-35

ADJUSTING THE BRAKE PEDAL .............................................................................................................. 1-32

ADJUSTING THE BRAKES ........................................................................................................................ 1-32

ADJUSTING THE DUST FLAPS ................................................................................................................. 1-31

ADJUSTING THE FOOT THROTTLE SWITCH ............................................................................................ 1-32

ADJUSTING THE HOPPER SWITCH ......................................................................................................... 1-30

ADJUSTING THE MAIN BROOM HEIGHT .................................................................................................. 1-28

ADJUSTING THE REAR SQUEEGEE LIFT ................................................................................................ 1-35

ADJUSTING THE SCRUB DECK LIFT ........................................................................................................ 1-34

ADJUSTING THE SIDE BROOM HEIGHT .................................................................................................. 1-29

BACK-UP ALARM (12V & 36V) .................................................................................................................. 3-2

BACK-UP ALARM SWITCH ....................................................................................................................... 1-20

BATTERY CONDITION LIGHT .................................................................................................................... 1-16

BATTERY CONDITION METER .................................................................................................................. 1-16

BATTERY POWERED MACHINE PREPARATION ..................................................................................... 1-11

BATTERY STAND ...................................................................................................................................... 3-3

BRAKE ASSEMBLY .................................................................................................................................. 2-38

BRAKES .................................................................................................................................................... 1-32

CONNECTION - HARNESS ROUTING (BATTERY) .................................................................................... 1-46

COVERS AND LATCHES ........................................................................................................................... 1-34

DECALS .................................................................................................................................................... 2-74

DECIMAL - METRIC CONVERSION TABLE ............................................................................................... 1-9

DUST CONTROL ........................................................................................................................................ 2-50

DUST CONTROL FILTER ........................................................................................................................... 1-30

DUST CONTROL FILTER, CHECKING THE ............................................................................................... 1-30

DUST CONTROL SWITCH ......................................................................................................................... 1-17

DUST FLAPS ............................................................................................................................................. 1-31

DUST FLAPS, CHECKING THE ................................................................................................................. 1-31

ELECTRICAL POWER PANEL (36V) ......................................................................................................... 2-68

ELECTRICAL SCHEMATIC (BATTERY) ...................................................................................................... 1-45

EMPTYING THE RECOVERY TANK .......................................................................................................... 1-36

ESP (12V & 36V) ....................................................................................................................................... 3-4

ESP SYSTEM OPERATING INSTRUCTIONS ............................................................................................ 1-22

FILTER PANEL KNOB ................................................................................................................................ 1-20

FILTER SHAKER SWITCH ......................................................................................................................... 1-17

FIRE EXTINGUISHER ................................................................................................................................ 3-7

FOOT BRAKE ............................................................................................................................................ 1-19

FORWARD AND REVERSE CONTROL (BATTERY) .................................................................................. 2-36

FRONT COVER AND LATCH ASSEMBLY .................................................................................................. 2-44

FRONT WHEEL ASSEMBLY ..................................................................................................................... 2-40

GENERAL MACHINE MAINTENANCE ....................................................................................................... 1-33

HARDWARE LEGEND ............................................................................................................................... 1-38

HELPFUL HINTS FOR CLEANING OPERATION ........................................................................................ 1-26

HOPPER ................................................................................................................................................... 1-30

HOPPER ASSEMBLY (12V & 36V BATTERY) ........................................................................................... 2-10

HOPPER LIFT SWITCH ............................................................................................................................. 1-21

HOPPER, CLEANING THE ........................................................................................................................ 1-30

HORN BUTTON ......................................................................................................................................... 1-15


SMART 2000

INDEX

HOUR METER ........................................................................................................................................... 1-15

HYDRAULIC CONNECTION DIAGRAM ...................................................................................................... 2-62

HYDRAULIC FILTER AND SOLENOID ASSEMBLY .................................................................................... 2-60

HYDRAULIC MOTOR AND PUMP ASSEMBLY .......................................................................................... 2-56

HYDRAULIC KIT ........................................................................................................................................ 3-21

HYDRAULIC RESERVOIR ASSEMBLY ..................................................................................................... 2-59

HYDRAULIC RESERVOIR, FILLING THE ................................................................................................... 1-33

HYDRAULIC RESERVOIR LEVEL SIGHT GAUGE .................................................................................... 1-19

HYDRAULIC SCHEMATIC (BATTERY) ....................................................................................................... 1-47

HYDRAULIC SYSTEM, CLEANING THE .................................................................................................... 1-33

HYDRAULIC TORQUE REQUIREMENTS .................................................................................................. 1-8

INSTRUMENT PANEL ................................................................................................................................ 2-70

INSTRUMENT PANEL (12V) ...................................................................................................................... 2-62

KEY SWITCH ............................................................................................................................................ 1-15

LIGHT PACKAGE ....................................................................................................................................... 3-8

LIGHT SWITCH .......................................................................................................................................... 1-15

LOW SOLUTION LIGHT (WARNING LIGHT) ............................................................................................... 1-19

MACHINE DIMENSIONS ............................................................................................................................ 1-6

MACHINE PREPARATION ......................................................................................................................... 1-10

MAIN BROOM ........................................................................................................................................... 1-28

MAIN BROOM ASSEMBLY ........................................................................................................................ 2-2

MAIN BROOM ADJUSTMENT .................................................................................................................... 1-17

MAIN BROOM AND SIDE BROOM SWITCH .............................................................................................. 1-17

MAIN BROOM BAFFLE AND FLAPS ......................................................................................................... 2-6

MAIN BROOM COMPARTMENT DOOR ..................................................................................................... 1-21

MAIN BROOM LEVEL ADJUSTMENT ........................................................................................................ 1-28

MAIN BROOM SWEEP PATTERN, CHECKING THE ................................................................................. 1-28

MOTOR AND PUMP MOUNTING ASSEMBLY ........................................................................................... 2-58

OPERATING INSTRUCTIONS .................................................................................................................... 1-23

OPERATION OF CONTROLS AND GAUGES ............................................................................................ 1-15

ORDERING PARTS .................................................................................................................................... 1-44

OVER HEAD GUARD (OHG) ..................................................................................................................... 3-9

PAD DRIVER (20”) ..................................................................................................................................... 3-16

PARKING BRAKE ...................................................................................................................................... 1-19

PARTS LIST LEGEND ................................................................................................................................ 1-37

POST-OPERATION CHECKLIST ................................................................................................................ 1-23

POWER PANEL(36V) ................................................................................................................................ 2-64

POWER STEERING .................................................................................................................................. 2-66

PREPARING THE MACHINE FOR OPERATION ........................................................................................ 1-10

PRE-START CHECKLIST ........................................................................................................................... 1-23

REAR SQUEEGEE .................................................................................................................................... 1-35

REAR SQUEEGEE (40”) ............................................................................................................................ 2-22

REAR SQUEEGEE (46”) ............................................................................................................................ 2-24

REAR SQUEEGEE LIFT SYSTEM (12V AND 36V) .................................................................................... 2-26

REAR WHEEL ASSEMBLY ....................................................................................................................... 2-42

RECOVERY HIGH LIGHT (WARNING LIGHT) ............................................................................................ 1-19

RECOVERY HIGH WARNING LIGHT ......................................................................................................... 1-34

RECOVERY OR ESP SYSTEM - HOW IT WORKS ................................................................................... 1-22

RECOVERY TANK ..................................................................................................................................... 2-34

RECYCLING PUMP ESP SYSTEM ........................................................................................................... 1-35


SMART 2000

3-25

INDEX

RECYCLING PUMP STORAGE ................................................................................................................. 1-35

REPLACING THE DUST CONTROL FILTER ............................................................................................... 1-31

REPLACING THE MAIN BROOM ............................................................................................................... 1-28

REPLACING THE RETURN FILTER ELEMENT .......................................................................................... 1-33

REPLACING THE SCRUB BRUSH ............................................................................................................ 1-34

REPLACING THE SIDE BROOM ............................................................................................................... 1-29

ROLLOUT BATTERY .................................................................................................................................. 2-48

SAFETY INSTRUCTIONS .......................................................................................................................... 1-12

SCRUB BRUSH ASSY OPTIONAL BRUSHES .......................................................................................... 3-22

SCRUB DECK ACTUATOR ........................................................................................................................ 2-12

SCRUB DECK ASSEMBLY (40”) ................................................................................................................ 2-14

SCRUB DECK ASSEMBLY (46”) ................................................................................................................ 2-17

SCRUB DECK SWITCH ............................................................................................................................. 1-18

SEAT ASSEMBLY ..................................................................................................................................... 2-46

SEAT BELT ASSEMBLY ............................................................................................................................ 3-14

SEAT POSITION ADJUSTMENT ................................................................................................................. 1-16

SERVICE CHART ...................................................................................................................................... 1-24

SERVICE INSTRUCTIONS ......................................................................................................................... 1-28

SERVICE PRECAUTIONS ......................................................................................................................... 1-27

SIDE BROOM ............................................................................................................................................ 1-29

SIDE BROOM (12V & 36V) ........................................................................................................................ 2-8

SIDE BROOM ADJUSTMENT .................................................................................................................... 1-17

SIDE SQUEEGEE (40”) ............................................................................................................................. 2-19

SIDE SQUEEGEE (46”) ............................................................................................................................. 2-20

SOLUTION CONTROL ................................................................................................................................ 1-34

SOLUTION CONTROL ASSEMBLY ............................................................................................................ 2-32

SOLUTION CONTROL KNOB ..................................................................................................................... 1-18

SOLUTION LOW WARNING LIGHT ........................................................................................................... 1-34

SOLUTION TANK ....................................................................................................................................... 2-30

SPARE PARTS KIT .................................................................................................................................... 3-23

SPECIFICATIONS ...................................................................................................................................... 1-4

SPRAY & VAC WAND (12V & 36V) ........................................................................................................... 3-17

SQUEEGEE CASTER WHEELS ............................................................................................................... 1-35

SQUEEGEE SWITCH ................................................................................................................................ 1-18

SQUEEGEE WAND ................................................................................................................................... 3-15

STANDARD HARDWARE & TORQUE VALUES ........................................................................................ 1-7

STARTING BATTERY MACHINES .............................................................................................................. 1-23

STARTING THE ENGINE, BEFORE ........................................................................................................... 1-23

STROBE LIGHT WITH OHG (12 & 36 VDC) ............................................................................................... 3-12

STROBE LIGHT WITHOUT OHG (12 & 36 VDC) ........................................................................................ 3-10

SWING SQUEEGEE SUPPORT ................................................................................................................ 2-28

THE NON-RECYCLING OR STANDARD SCRUBBING SYSTEM - HOW IT WORKS ................................. 1-22

THE SCRUBBING SYSTEM - HOW IT WORKS ........................................................................................ 1-22

TURN SIGNAL (4-WAY) OPTION ............................................................................................................... 1-19

VACUUM MANIFOLD SYSTEM ................................................................................................................. 2-54

WARRANTY .............................................................................................................................................. 3-25


SMART 2000


RIDER SWEEPER / SCRUBBER

"BUMPER-TO-BUMPER" LIMITED WARRANTY

I. COVERAGE

A.

Subject to the terms and limitations stated herein, American-Lincoln warrants, to the original purchaser only, to repair or replace, at its option and upon the terms set out below, this product or any parts thereof (excluding normal maintenance items) which are defective in materials or workmanship, for a period of (2) two years or 2,000 hours of normal operation from the date of purchase, whichever comes first, provided that the product is operated and maintained in accordance withAmerican-Lincoln's Maintenance and Operations Instruction.

1. (a) During the first (90) ninety days from the date of purchase, American-Lincoln will provide, without charge, parts and on-site labor

(including up to three (3) hours total round-trip travel time) to remedy a defective product or part.

(b) During the next (9) nine months or 1,000 hours (whichever come first) American-Lincoln will provide, without charge, parts and labor to remedy a defective product or part; however all travel time for on-site remedy and all shipping and freight charges for off-site remedy of the product or parts thereof shall be the sole responsibility of the purchaser.

(c) During the next (12) twelve months or a total of 2000 hours (whichever comes first)American Lincoln will provide, without charge, parts to remedy a defective product or part, however all labor, travel time for on-site remedy and all shipping and freight charges for off-site remedy of the product or parts thereof shall be the sole responsibility of the purchaser.

B. In addition to the terms listed above, if applicable, the following additional warranty coverage is applied.

1. (a) American-Lincoln warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the drive line electrical components including the electric drive propulsion motor, electric wheel drive motor and electronic drive controller, and all hydraulic pumps and motors, to provide replacement parts which are defective in material or workmanship, for a period of (3) years or 3000 hours

(whichever comes first) provided that the product is operated and maintained in accordance with American-Lincoln's Maintenance and

Operations Instruction.

(b) American Lincoln warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the internal combustion liquid cooled engine, to provide replacement parts which are defective in material or workmanship, for a period of (5) five years or unlimited hours of normal operation. All labor, travel time, shipping and freight charges shall be the sole responsibility of the purchaser.

(c) American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the main frame, debris hopper, solution tank, and the recovery tank, for the life of the machine against failure caused by defects in workmanship or total rust through. For purposes of this coverage, cosmetic deterioration or surface rust does not constitute a failure.

(d) American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the batteries which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user with new batteries of equal value. After expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equal specifications on an eighteen (18) months pro rate basis from the date of purchase. Adjustment will be determined using the then current list price, plus transportation costs. Warranty is rendered NULL and Void if battery is not kept filled to the proper level with

DISTILLED WATER.

II. EXCLUSIONS !

!

This warranty does not cover normal maintenance parts and labor, including but not limited to, rubber parts, seals, flaps, brushes, engine maintenance parts, hoses, carbon motor brushes, fluids and routine adjustments.

This warranty does not cover damage or failure of the product or any parts thereof which is the result of misuse, negligent operation, handling or repair, or which is the result of modification by any person other than an authorizedAmerican-Lincoln service representative.

III. LIMITATIONS

A. AMERICAN-LINCOLN MAKES NO WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. ALL IMPLIED WARRANTIES OF

MERCHANTABILITY AND OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. AMERICAN-LINCOLN LIABILITY

UNDER THIS WARRANTY IS LIMITED TO REPAIR AND/OR REPLACEMENT OF PRODUCTS OR PARTS AS SET OUT HEREIN.

AMERICAN-LINCOLN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OF CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A

PRODUCT OR PART DEFECT OR FAILURE. ANY EXTENSIONS OF OR MODIFICATIONS MADE TO THIS WARRANTY BY A

DISTRIBUTOR OFAMERICAN-LINCOLNARE THE SOLE RESPONSIBILITY OF THE DISTRIBUTOR.

IV.

PROCEDURES AND CONDITIONS FOR WARRANTY CLAIMSAMERICAN-LINCOLN SHALL NOT BE LIABLE FOR REPAIR OR

REPLACEMENT OF ANY DEFECTIVE PRODUCT OR PART THEREOF UNLESS AND UNTIL THE ORIGINAL PURCHASER FULFILLS THE

FOLLOWING CONDITIONS PRECEDENT TO RECOVERY UNDER THIS WARRANTY:

!

!

The original purchaser shall promptly complete and return the warranty and installation registration form included with the product at the time of the purchase;

!

Upon product or part failure, the original purchaser shall promptly provide notice thereof to his nearest authorized American-Lincoln Service

Representative; and

The original purchaser shall permit the product or part to be inspected by American-Lincoln or its authorized representatives, as necessary and expenses for shipping or travel time shall be borne by the parties itemized in paragraph I herein above.

American-Lincoln Technology reserves the right to make changes and improvements to its machines without notice. For best results, use only the correctAmerican-Lincoln Service parts.


1100 HASKINS ROAD

BOWLING GREEN, OHIO 43402


SMART 2000

3-27

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Assistant Bot

AMERICAN-LINCOLN

TECHNOLOGY

Operator's Manual

SMART 2000

Sweeper/scrubber

American Lincoln Technology

®

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BOTTOM VIEW

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