Macnaught GT-01 Instruction Manual

Macnaught GT-01 Instruction Manual
GT-01-BD BIO-DIESEL
RAPIDFLO™
ROTARY FUEL PUMP
INSTRUCTION MANUAL
Introduction
Thank you for purchasing a Macnaught GT-01-BD BioDiesel RAPIDFLO™ Rotary Hand Fuel Pump.
Please read and retain this instruction sheet to assist
you in the operation and maintenance of this quality
product. Take particular note of all warnings and safety
messages.
Description
Your Macnaught GT-01-BD Rapid-Flo Fuel Pump is
an impellor type pump incorporating a gearbox for
high output and easy operation. Materials used in the
construction of this pump include Aluminium, Carbon
Steel, Nitrile rubber and Viton rubber.
The features of your pump include long life, anti-static
rubber hose with support springs, weather protected
nozzle holder, nozzle and lockable handle. The locking
device in the handle accepts 6mm diameter shackle
padlock (not supplied).
An optional Model VA Fuel Filter Kit is available from your
Macnaught dealer. This kit contains the filter assembly and
fittings required to connect the filter to your pump. It features a 10-micron fast flow filter element , (Not suitable for
AV Gas)
Important
This pump is designed for use only with Bio-Diesel,as well
as leaded/unleaded petrol, diesel, kerosene and light mineral oils to SAE 30. Do not use this pump for dispensing
fluids other than those for which it was designed. To do so
may damage pump seals and/or other components and
will void the warranty.
Pumping should only occur in well ventilated areas.
Never fill containers in confined areas, e.g. inside a
vehicle. Do not operate pump in areas where vapours
can accumulate.
When using this pump in reverse care must be taken to
prevent contaminants entering pump.
For pumping AV gas contact local aviation authorities for
the correct aircraft refuel procedures.
CAUTION
Handling flammable liquids is hazardous. There is the
potential for an explosion and/or fire. Your personal
safety, and the safety of others are at risk. It is your
responsibility to know and follow all safety
precautions when handling flammable liquids &
ensure all equipment operators have adequate
instructions concerning safe procedures.
Follow all recommended safety precautions when
handling flammable liquids such as petrol.
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IMPORTANT
Your Macnaught GT-01-BD RAPIDFLO™ is supplied
with an anti-static hose to reduce the opportunity for
static charge to accumulate. Always use Macnaught
anti-static hose when pumping petrol & other
flammable liquids. .
Fuel storage tanks and drums should be metal and
grounded to earth. Ensure the floor or ground where
fuel is stored or dispensed is and remains electrical
conductive.
This pump is fitted with a 180-micron mesh strainer on
the suction tube side of the pump to prevent foreign
matter damaging the pump. If pumping in reverse, fit a
strainer to the Hose Nozzle.
1
ASSEMBLY
1
2
3
4
5
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6
2
ASSEMBLY
7
8
Note:
Important Hose to pump and
nozzle assembly procedure
OPERATION
9
10
Turn handle quickly to prime the pump.
Slow down once the pump is primed.
Strainer
Clean
Periodically
Lock
Bracket
When finished place nozzle in pump body
11
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Padlock not
supplied
12
3
OPTIONAL VA FUEL FILTER
The VA Fuel Filter is particularly recommended for diesel fuel users. The Filter Kit is complete with all fittings to
enable fast, simple installation and features a 10-micron filter element & see through bowl with drain cock.
CAUTION
If carrying out maintenance on this pump, for your own protection, thoroughly drain the pump and hose before
disassembly. Clean flammable liquids from components as they are removed from the pump. Follow precautions
when handling flammable liquids
TROUBLE SHOOTING GUIDE
TROUBLE
Pump feels hard to
turn, or is hard to
prime.
CAUSE
Blocked strainer
REMEDY
Clean strainer - see page 3 (fig 12)
a) Loosen the 2 socket head screws holding strainer retainer plate in place
b) Swing retainer plate away and remove strainer.
c) Clean and re-fit strainer.
Pump is hard to
prime.
Air leaking past
suction tube
threads.
Seal suction tube threads:
a) Apply Teflon tape or similar thread sealant to both male threads on suction tube.
b) Tighten lower tube to top tube and top tube to Pump body
Pump leaks at cover or drive shaft.
Worn or damaged seals
Replace seals
a) Remove 6 screws
b) Use a pin punch to remove 2 parallel pins
c) Remove cover assy.
d) Gently tap bearing housing to break seal to body and remove bearing housing
assy.
e) Remove screws gears and impellors
f) Push out old bearings and seals
g) Reassemble using new bearings and seals.
IMPORTANT
Apply a very thin film of a Gasket compound such as “Form-a-Gasket”, between gear base & pump cover. Too much will jam impellors. Align the timing
marks on the Gears when assembling to shafts.
Apply a very thin film of a Gasket compound such as “Form-A-Gasket” or similar between gear base & pump cover
Handle will not turn. Foreign matter
jamming
impellors
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Disassemble pump as in “Replace Seals” above. Clean thoroughly. Smooth off any
high spots with fine emery paper. Reassemble as above.
4
PARTS DIAGRAM
37
Anti-Static Wire
39
28
27a
27
38
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5
Parts List
Item No. No. off
Order for replacem ent
Part or Set
Kit Ref.
Part Nam e
BD-1K (Kit A)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27a
28
29
30
31
32
33
34
35
36
37
38
39
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1
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
6
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
GP-1K
n/a
n/a
n/a
A
A
GM23s (incl GM12)
A
A
A
A
A
A
n/a
A
GM5s
A
A
A
GM4s
GR34s
ST005As
A
GP13S
AG54s
Body
Impellor - Long Shaft
Impellor - Short Shaft
Bearing Housing
Seal
Bearing
Impellor Gear
Retainer Washer
Csk Hd Socket Screw
Pinion
Drive Gear Assy
Circlip
Bearing
Spacer
Bearing
Circlip
Cover
Retainer Plate
Cover Screw
O'Ring (Viton) BS123V
Strainer
Parallel Pin
Circlip
Grub Screw
Crank Casting
Grip
Low er Tube
Intermediate Tube
Upper Tube
Locking Plate
Clamp Screw
Bung Adaptor
Cover
Hose Clamp
Hose Spring
Hose
Nozzle
Anti-Static Wire
Footvalve set
Hose Tail
6
Notes:
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7
SPECIFICATIONS
Flow Rate:
Up to 100 l/min
Output per Revolution:
0.8 l/rev approx.
Maximum Viscosity:
SAE 30 at 20°C
Maximum Suction Head:
2m (7’)
Maximum Discharge:
4m (14’)
Mass:
6.5kg approx
For Warranty Terms and Conditions see macnaught.com.au
GT23 Issue 3 © 2013
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