Vermont Castings VCS Series User`s manual

User’s Manual
for VCS Series*
Gas Barbecue Grills
*Includes all colors.
(Propane & Natural Gas)
DANGER
If you smell gas:
1.Shut off gas to the appliance.
2.Extinguish any open flame.
3.Open lid.
4.If odor continues, keep away from
the appliance and immediately
call your gas supplier or fire
department.
Failure to follow these instructions
could result in fire or explosion
which could cause property damage,
personal injury or death.
WARNING
1.Do not store or use gasoline
or other flammable liquids and
vapors in the vicinity of this or any
other appliance.
2.An LP cylinder not connected
for use shall not be stored in
the vicinity of this or any other
appliance.
3.Do not operate barbecue without
the grease pan installed.
5801
VCS Users guide cover
5823
• This instruction manual
contains
Built In cover
important information necessary for
the proper assembly and safe use of
the appliance.
•Read and follow all warnings and
instructions before assembling and
using the appliance.
• Follow all warnings and instructions
when using the appliance.
• K e e p t h i s m a n u a l f o r f u t u r e
reference.
WARNING: Grills may only be converted from
Propane to Natural Gas or Natural Gas to Propane
when using a certified conversion kit.
30005801 1/13 Rev. 6 En
Table of Contents
Table of Contents ................................................................................................2
Parts Identification ..............................................................................................3
Safety
Important Warnings ...............................................................4
Clearance Requirements . .....................................................5
Safety ....................................................................................6
Fuels.......................................................................................9
Gas Hookup
Connecting the Gas Supply . ............................................... 11
LP Gas Supply Connection ................................................. 11
Natural Gas Supply Connection ..........................................12
Test for Leaks ......................................................................12
Operation
Control Functions ................................................................13
Lighting the Main Burners ...................................................14
Turning the Burners Off ......................................................15
Flare-ups .............................................................................15
Match Lighting the Main Burner ..........................................15
Lighting the Rotisserie Burner .............................................16
Match Lighting the Rotisserie Burner ..................................16
Rotisserie Setup ..................................................................17
Lighting the Side Burner ......................................................18
Lighting the Sear Burner.......................................................18
Shutting the Side Burner Off . ..............................................19
Cooking
Methods of Cooking ............................................................20
Preparing Food for the Grill ...............................................21
Grilling Tips . .......................................................................22
Cooking Time Chart . .........................................................23
Care &
Maintenance
Burners ................................................................................26
Rotisserie Burners ...............................................................27
Side Burners . ......................................................................27
Cooking Grids.......................................................................27
Drip Tray .............................................................................28
Stainless Steel Panels . .......................................................28
Porcelain Enamel Castings .................................................28
Burner Adjustment................................................................29
Troubleshooting Guide .....................................................................................30
Warranty
. ............................................................................................32
30005801
Parts Identification
Grill Light*
Lid
Cooking Grates
Side Shelf
Warming Rack
Condiment Tray*
Side Burner - 3-Burner Models
Sear Burner* - 4 & 5-Burner
Models
Towel Bar*
Sear Burner
Cover*
Utensil Hooks*
Console Light Button*
Igniter
Side Shelf
Condiment Tray*
Rotisserie Control Knob*
*If equipped
Burner Control Knobs
5-Burner Model Shown
5801
VCS users display
30005801
Warnings
This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used
in accordance with the Warnings and Operating Instructions contained in this Manual.
Always comply with all of the Warnings and Operating Instructions contained in this manual
to prevent personal injury or property damage.
SIGNAL WORDS:
The Signal Words used in this Manual, and their intended meanings, are as follows :
DANGER: Indicates that a failure to observe the safety instructions could result in death or catastrophic bodily injury.
WARNING: Indicates that a failure to observe the safety instructions could result in serious bodily
injury.
CAUTION: Indicates that a failure to observe the safety instructions could result in property damage or minor bodily injury.
NOTICE: Designates important information relating to the safe use of the Grill.
IMPORTANT WARNINGS:
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates
very high temperatures for cooking and emits carbon monoxide as a by-product of combustion,
prudent precautions must be taken to assure its safe use.
DANGER
• This Grill has been designed for OUTDOOR use only.
Never use this outdoor Grill inside any building, garage, shed, breezeway, or any other enclosed
area, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or
asphyxiation.
This outdoor cooking gas appliance is not intended to be installed in or on boats (any vessels).
This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles.
This outdoor cooking appliance is not for commercial use.
• Exposing an overfilled or a disconnected propane cylinder to heat could cause venting of fuel
through the pressure release valve. Since propane vapor is heavier than air it tends to pool and, if ignited,
could produce a violent fire or explosion.
Never install a propane cylinder in this grill if it is more than 80% full, as the contents may lack
adequate room for expansion when exposed to heat.
Never store a spare Propane Gas Cylinder in the cylinder-compartment of this Grill, because it
will be exposed to high temperatures when the Grill is in use.
The use of alcohol, prescription or non-prescription drugs may impair the ability to properly assemble or safely operate this appliance.
This appliance is not intended for and should never be used as a heater.
The essential Warnings and Safety Instructions are located throughout the pages of this
Manual, but some of the principal ones have been summarized as follows for your convenience:
30005801
Warnings
A. SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL
DANGER
• Never install a free-standing outdoor propane Grill in an “island” configuration, (i.e. where it is
enclosed in any type of construction), to prevent a fire or gas explosion.
• Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat,
trailer or recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.
• Never attempt to light the Grill while the lid is closed, to prevent the accumulation of gas and a
possible fire or explosion.
• Never stand directly over the Grill while lighting it to avoid exposure to a possible flare-up.
WARNING
• Always confirm that this Grill is not positioned under
•
•
•
•
•
•
•
a combustible object (e.g., an awning or umbrella) or in
a covered area (e.g., a porch or gazebo) before lighting
it, to prevent a possible fire.
Always confirm that this Grill is not positioned under
the overhang of a house, a garage or other structure before lighting it. An overhang will serve to deflect flare-ups
and radiated heat into the structure itself, which could
36"
result in a fire.
(1m
)
)
m
Always confirm that this Grill is positioned more than
(1
"
36” (914 mm) away from any combustible materials or
36
surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Grill.
The temperature of a grease fire or of the radiated heat
might otherwise be sufficient to ignite nearby combustibles or volatile substances.
Always locate this Grill where there will be ample
combustion and ventilation air, but never position it in
B123
the direct path of a strong wind.
Never allow the Grill to operate while unattended, to
prevent uncontrolled grease fires from erupting.
Never attempt to move this Grill while it is in operation or while it is "
still hot, to prevent possible
CLEARANCE
personal injury.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill
or in the vicinity of any other heat-generating appliances, because of the danger of starting a fire.
Always confirm that the installation of this Grill conforms with the requirements of all local
Codes or, in the absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI
Z223.1/NFPA54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA 58; or Natural Gas
and Propane Installation Code, CSA B149.1; Propane Storage and Handling, CSA B149.2.
30005801
Safety
B.SAFE USE OF PROPANE (LP) GAS
DANGER
• Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room
for expansion when exposed to heat. Propane vapor may then be vented through the pressure release
valve, which could accumulate in a pool and later result in a fire or explosion.
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more
than 80 % full. An empty cylinder will weigh about 19 lbs., while a properly filled cylinder should weigh
no more than 39 lb.
• Never store a spare Propane Cylinder in the cylinder-compartment of this Grill. Exposing a disconnected
cylinder to heat could result in the venting of propane vapor through the pressure release valve, and
the resulting pooled vapor could cause a violent fire. (No hazard is posed by the connected cylinder if
it is not overfilled, however, as it tends to refrigerate itself while it is being used.)
Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions
that would restrict the circulation of ventilation air. Good ventilation will prevent any leaked propane
vapor (which is heavier than air) from pooling. Pooled propane vapor is a hazard, as it could explode
if ignited.
• Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool
and removed from any heat source. Always store those cylinders in an upright position. Never store a
spare cylinder in the vicinity of this Grill, or in the vicinity of any other heat-generating appliance.
WARNING
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with
the Grill. Never operate the Grill with propane gas if it has been configured to use natural gas, to
prevent hazardous overheating.
• Always confirm that there are no gas leaks before lighting this Grill. Turn on the main gas valve
while the burner valves are set to the “OFF” position. Apply a 50/50 solution of liquid soap and
water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. If
bubbles appear, a leak is indicated.
• Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use a
match or open flame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use
of this Grill. If necessary, install a replacement hose and regulator obtained from the manufacturer
before lighting this Grill. This procedure requires the opening of a door (or doors) in the Grill.
C. SAFE USE OF NATURAL (NG) GAS
WARNING
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the
Grill.
• Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, and
never attempt to use propane gas if it has been configured to use natural gas, to prevent possible bodily
injury.
• Always employ a qualified service agency to install all necessary natural gas supply plumbing, for safety
reasons and to assure compliance with all applicable Codes.
30005801
Safety
C. SAFE USE OF NATURAL (NG) GAS (continued)
WARNING
• Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas.
• Always seek assistance from your gas supplier or your local Fire Department if the gas smell persists,
•
•
•
•
because of the danger of fire or explosion.
Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid
soap and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles.
If bubbles appear, a leak is detected.
Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use
a match or open flame to test for gas leaks.
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of
this Grill. If necessary, install a replacement before lighting this Grill. This procedure requires the opening of a door or doors in the Grill.
Keep the fuel supply hose away from any heated surface(s).
D. PREVENTION OF BURNS
WARNING
• Always keep children and pets under close supervision when using this Grill, and never permit them
•
•
•
•
to come near the Grill while it is in use, as the exterior surfaces will be extremely hot.
Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas
supply valve after cooking has been completed, to prevent possible burns. Always use insulated pot
holders when handling containers of hot food.
This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from
hot surfaces or splatter from cooking liquids.
Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in
the vicinity of any other heat-generating appliance.
30005801
Safety
E. ELECTRICAL SAFETY
WARNING
• Always confirm that this Grill has been grounded in accordance with applicable local Codes or, in the
absence of local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian Electrical Code, CSA C22.1, when an external electrical source is being utilized for the Rotisserie Motor.
1.Never immerse the power cord or power plug in water, or in any other liquid to protect against electric
shock;
2.Always unplug the power cord from the outlet when not in use, and before cleaning the Grill. Always
allow the unit to cool before installing or removing any Rotisserie components;
3.Always contact the manufacturer for necessary repair services, if the unit has malfunctioned or has
been damaged in any manner, and never attempt to operate the unit with a damaged power cord or
power plug;
4.Never allow the power cord to contact a hot surface or to hang over the edge of a table, where it might
sustain damage;
5.Never use this Grill for any purpose other than the ones specifically intended by the manufacturer;
6.Always connect the power cord to the Grill first, and then plug it into the power outlet;
7.Always connect this Grill to an electrical circuit protected by a Ground Fault Interrupter (GFI);
8.Never remove the 3-pronged (grounded) power plug from the existing Rotisserie Motor power cord,
and never connect the 3-pronged (grounded) power plug to a 2-pronged adapter.
9.If it is necessary to use an extension cord, always select one that has a 3-pronged (grounded) power
plug; that is adequate for the power rating of the unit; and that has been approved for outdoor use, and
has a W-A marking.
10.Keep any electrical supply cord and the fuel supply hose away from any heated surface.
11.Electrical Grounding Instructions: This outdoor cooking gas appliance is equipped with a three-pronged
(grounding) plug for your protection against shock hazard and should be plugged directly into a properly
grounded three-pronged receptacle. Do not cut or remove the grounding prong from this plug.
F. Battery Handling
WARNING
Replacing the battery incorrectly might result in an explosion. Replace the battery only with the same or
equivalent type recommended by the manufacturer. Dispose of used batteries according to your local
environmental guidelines.
30005801
Safety
Propane Gas Fuel
WARNING
Check hose for breaks or
wear before each use.
Never use Natural Gas in a Grill that
has been configured to burn Propane
Gas, (and never use Propane Gas in
a Grill that has been configured to use
Type 1 Connector
Natural Gas) to avoid possible bodily
injury. Always consult the Rating Label
on the back of the Grill to confirm that
it has been configured to burn Propane
Gas.
Always install the pressure regulator
Regulator
and Type 1 propane gas supply coupling and hose that has been provided
Check hose for breaks or wear
with your Propane Grill, as pictured in Figure 2.
before each use.
To Side
Burner Valve
(if equipped)
B124
To Main Burner
Manifold
• Always install a standard 20 lb. propane cyl"
HOSEREGULATOR
inder that has been equipped with a Type
I
valve outlet as shown in Figure 3, and that is
Type 1 Connector
12” in diameter and 18” in height. Always use
a propane cylinder that has been constructed
and marked in conformance with either the
specifications for LP Gas Cylinders of the U.S.
Department of Transportation or the specifications in the National Standard of Canada,
CAN/CSA-B339, Cylinder, Spheres and Tube
for Transportation of Dangerous Goods, as
applicable.
• Always confirm that your propane cylinder is equipped with a
"
shutoff valve terminating in a Type I propane cylinder
valve outlet
QUICKCONNECTHOSE
connection, and that it has been provided with a collar
to protect
the cylinder valve.
Figure 2
To Main Burner
Manifold
Figure 2a
Quick Connect for Regular Side Burner and
Optional Side Burner of
Built-in Models
Regulator
Figure 3
Collar
B232
Shutoff Valve
• Never install a propane cylinder in this Grill unless it is equipped
with a listed Overfill Protection Device (OPD).
• Always have a new propane cylinder properly purged of air by
your certified propane gas dealer. Since a new cylinder is initially
filled with air, the air must first be purged before it is filled with
propane.
• Always visually inspect the gas supply line for fraying, cracking
or rodent damage before each use of this Grill and, if necessary,
install a replacement hose and regulator obtained from the manufacturer prior to lighting this Grill.
• Always place a dust cap on the cylinder valve outlet whenever
B125
the cylinder is not in use and always install the dust cap that was provided with the cylinder valve. The
"
use of an incorrect dust cap could result in leakage of propane.
,0TANK
30005801
Safety
Propane Gas Fuel (continued)
DANGER
Never install a freestanding outdoor propane Grill in an “island” configuration, (i.e. where it is enclosed in
any type of construction), to prevent a fire or gas explosion.
a)Never store a spare LP - Gas Cylinder under or near this appliance
b)Never fill the cylinder beyond 80% full; and
c) Always comply with these warnings, to prevent a fire causing death or serious injury.
WARNING
Always confirm that all opening in the cylinder-compartmet of this Grill are free of any obstructions that
would restrict the circulation of ventilation air. Good ventilation will prevent any leaked propane vapor (which
is heavier than air) from pooling. Pooled propane vapor is a hazard, as it could explode if ignited.
•Always handle propane cylinders with great care, as the contents are under high pressure.
•After first closing the grill control knob on the grill console, always close the propane cylinder
valve promptly after each use of the Grill.
•Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight,
away from living quarters and in a well-ventilated, cool, dry area.
• NEVER STORE A CYLINDER IN A BUILDING, GARAGE OR OTHER STRUCTURE OR ENCLOSED
AREA.
• Always keep cylinders out of reach of children.
•Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully
closed, whenever a propane cylinder has been disconnected.
• Always transport a propane cylinder in an upright, secure position, after confirming that its
valve is closed.
• Always stabilize a cylinder so that it cannot move, when it is being transported in a car trunk.
• Never transport a propane cylinder in the passenger compartment of a car or truck.
• Never store a Gas Grill indoors, unless the propane cylinder has first been disconnected and
removed from the Grill.
• Never expose a propane cylinder to any heat source and never apply heat directly to a cylinder.
• Never store a spare cylinder in the vicinity of this Grill.
• Never paint a propane cylinder a dark color, as this can cause the cylinder and its contents to
overheat.
• Always install the LP cylinder in an upright position with the valve at the top, to facilitate vapor withdrawal, as shown in Figure 3.
NOTICE
Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas cylinder
prior to each refilling, in accordance with DOT or TC requirements for propane cylinders.
10
30005801
Gas Connection
Connecting the Propane (LP) Gas Supply
CONNECTING THE GRILL TO A
PROPANE (LP) GAS CYLINDER
Figure 4
1. Always secure the propane tank in the
tank locator hole in the bottom pan of
the cylinder-compartment. (Portable
gas grill only.)
2. Always confirm that all burner control
knobs are in the OFF position before
activating the gas supply.
3.Always connect the gas supply regulator
by first inserting the nipple of the valve
coupling into the tank valve and then
tightening the connection collar by turning
it clockwise with one hand while holding the
regulator with the other as shown in Figure 4.
WARNING
Always conduct the gas leak test described on Page 12
before attempting to light this Grill, to prevent a possible
fire or explosion.
1.Never store or use gasoline or any other volatile substance
in the vicinity of this Grill.
2.Never store a spare propane cylinder in the vicinity of this Grill,
or in the vicinity of any other potential heat source.
NOTICE
B344
Always consult your local gas supplier for professional
assistance before attempting to connect this Grill to a
fixed pipe bulk Propane (LP) gas supply system.
Figure 5
B344
lp tank connect
11/10
B126
30005801
50/50 Solution of liquid
soap and water
"
LEAKTEST
11
Gas Connection
Connecting the Grill to the Natural (NG) Gas Supply
CONNECTING THE GRILL TO THE MAIN GAS SUPPLY
To Connect:
1.Retract the Sleeve on the Socket as shown in Figure 6a.
2.Insert Plug and release the Sleeve. (Fig. 6b)
3.Push the Plug until Sleeve snaps forward to lock the Plug in
the Socket.
To Disconnect:
1.Push Sleeve back and pull the Plug out.
Retract Sleeve
Figure 6a
WARNING
Release Sleeve
• Never use Propane Gas in a Grill that has been configured to Figure 6b
B127
burn Natural Gas, (and never use Natural Gas in a Grill that
has been configured to use Propane Gas), to avoid possible bodily injury. Always consult the Rating
Label on the back of the Grill to confirm that it has been configured to burn Natural Gas.
• Always utilize a qualified service agency to perform all required gas supply plumbing. In the U.S., the
supply connection must be made in accordance with local code or, in the absence of local codes, with
B127
the national fuel gas codes, ANSI Z223.1/NFPA54. In Canada, the supply connection
shall be carried
sleeve connect
out in accordance with the provincial authorities having jurisdiction and in accordance
with
the require8/07
ments of the CSA 1-B149.1 installation code.
• A shutoff value must be installed between the gas grill and the main supply. For natural gas, use a
3/8” or 1/2” natural gas supply line capable of an input of at least 100,000 BTUs (depending on the
model).
• Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure
tests of the gas supply piping system at pressures which exceed 1/2 psi (3.5 kPa).
• Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve
when conducting pressure tests of the gas supply piping system at pressures equal to or less than 1/2
psi (3.5 kPa).
Always conduct the following test for gas leaks before attempting to light the Grill to prevent a
possible fire or explosion:
1.Always confirm that all burner control knobs are in the OFF position.
2.Always connect the gas supply hose first and then open the gas shutoff valve.
3.Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection
points (as illustrated in Figure 5) to test for gas leaks. Never use a match or open flame for that purpose.
4.Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn
off the gas immediately at the gas supply valve and tighten the connection, if you find that a leak exists.
5.Always repeat this procedure until no further gas leaks are found to exist, before lighting the Grill.
6.Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier
promptly to obtain assistance.
12
30005801
Operation
Control Functions
Propane Tank Valve
Always open the Propane Tank Valve immediately before lighting the Grill and always close it immediately after cooking has been completed.
WARNING
Never open the Propane Tank Valve unless the Grill is being prepared for use, to prevent the pooling of
propane vapor.
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking
has been completed.
Burner Control Valves (Fig. 7)
On VCS32x series, three valves independently control gas flow to each burner and a separate control
valve for the rotisserie burner.
On VCS33x series, three valves independently control gas flow to each burner.
On VCS42x series, four valves independently control gas flow to each burner and a separate control
valve for the rotisserie burner.
On VCS52x Series, five valves independently control gas flow to each burner and a separate control
valve for the rotisserie burner.
The OFF position is indicated above each knob. A full range of flame adjustment is available from High
to Low, (by turning a knob counterclockwise).
Activating the Igniter
Electronic Ignition System
Turn on one or more burner control valves. Push and hold the burner igniter. As you push and hold the
Igniter Button, you will hear a series of clicks as the igniter module generates an ignition spark to the
burners. The burner should light within five seconds. Depending on which model you have, the system is
powered by either a single “AA” or a single “AAA” battery. Ensure the battery has been installed before
using the igniter. To remove or replace the battery, turn the push button knob counterclockwise, and carefully pull out the spring and battery. Ensure the positive end of the battery is in the down (bottom) position
before replacing the knob.
Figure 7
Burner Igniter
CAUTION:
* Read lighting instructions on door below
* Accessible surfaces may become hot
* Turn tank off when not in use
* Do not operate rotisserie burner while main burners are on
MISE EN GARDE:
* Lisez les instructions d'allumage a l'interieur de la porte ci-dessous
* Les surfaces a decouvert peuvent devenir brulantes
* Fermer le robinet de la bouteille d'alimentation en gaz lorsque l'appareil n'est pas utilise
* Il ne faut pas utiliser le bruleur de la rotisserie lorsque les bruleurs principaoux sont allumes
Igniter Allumoir Encendido PRECAUCION:
* Lea las instrucciones de encendido en el interior de la puerta inferor
* Las superficies descubiertas pueden calentarse
* Apague el tanque con no esta en uso
* No opere el quemador del rostizador mientras los quemadores principales estan
encendidos
Back Light Lumiere arriere Lux posterior ROTISSERIE
Back Light
(if equipped)
30005801
VCS52x Series Shown
B345
VCS control panel
11/10
Rotisserie
(If equipped)
B345
13
Operation
Lighting the Main Burners
NOTICE: When lighting the grill for the first time, burn with the
main burners on HIGH for at least 30 minutes, to burn off any
manufacturing residues.
WARNING
Never stand directly over the Grill when lighting the main Figure 8
burners, to avoid exposure to possible flare-ups.
1.Always open the Hood completely and always inspect the Grill and burners before lighting the main
burners.
2.Always confirm that all of the burner control knobs
are in the OFF position before opening the gas supply.
3.Turn on the Propane Tank Valve at the tank (1 to 2
turns) (Fig. 8) or turn on the main natural gas supply
valve.
4.Turn the selected Burner Control Knob to the HIGH
position by pushing down on the knob and turning it
counterclockwise.
5.Immediately activate the Igniter. (Refer to Page 13)
The selected burner should light within five seconds.
Light the burners sequentially from either left to right or
right to left.
IF THE SELECTED BURNER DOES NOT LIGHT,
B401
immediately turn the burner control knob to the OFF
position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the preceding
starting procedure. If the burner will not light when using the Igniter, follow the match lighting instructions.
(Refer to Page 15)
6.Confirm that the burner is properly lit and the flame pattern is as desired. Refer to Figures 9a, 9b &
9c, for the proper flame patterns. If the flame pattern is other than normal, consult the Troubleshooting
Guide on Page 30 for corrective action.
7.Always preheat the grill before starting cooking. A light coating of cooking oil on the cooking grids,
before heating the Grill, will prevent foods from sticking to the Grill. Light all burners and adjust them
to the HIGH position for 5 to 10 minutes. Before placing any food on the Grill, clean the cooking grids
with a brass wire brush.
8.Adjust the Controls to a medium setting for most cooking requirements.
B401
turn on tank
Figure 9a
Figure 9b
Figure 9c
B129
Normal: Soft blue flames
14
Out of Adjustment: Noisy, hard blue
flames indicate too much air
Poor Combustion: Wavy, yellow flames
indicate too little air.
30005801
Operation
Turning the Burners Off
1.Always turn the burner control knob(s) to the OFF position before turning off the main supply valve
when cooking has been completed.
2.Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply
line.
3.Close the Hood of the Grill.
Flare-ups
“Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some
flaring is normal and desirable, as it helps impart the unique flavors associated with grilled foods. Controlling the intensity of the flare-ups is also desirable, however, in order to avoid burned or unevenly cooked
foods and to prevent the possibility of an accidental fire.
WARNING
Never allow the Grill to operate while unattended to prevent uncontrolled grease fires from erupting.
Always monitor the Grill carefully while cooking and turn the flame level down (LOW), or OFF,
if flare-ups intensify.
Match Lighting the Main Burners:
Figure 10
WARNING
Never stand directly over the Grill when lighting
the main burners, to avoid exposure to possible
flare-ups.
1. a. Always open the Hood completely and inspect
the Grill and burners before lighting the main
burners.
b. Make sure the grease cup is empty and grease
tray is clean.
c. Always visually inspect the gas supply line for
fraying, cracking or rodent damage before lighting
B168
the grill and, if necessary, install a replacement
obtained from the manufacturer prior to lighting
the grill.
2. Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply.
3. Always turn on the propane gas supply valve at the tank (1 to 2 turns) or turn on the main natural gas supply
valve.
4. Insert a lit match using the holder provided or a butane lighter into the match lighting hole located on the
left hand side of the base. (Fig. 10)
"
5. Turn the left Burner Control Knob to the HIGH position by pushing down on the knob and turning it counterclockMATCHLIGHT
wise.
6. If the burner will not light within five (5) seconds, turn off
the gas, wait a few minutes to clear the gas
before trying to light the grill again.
Never store flammable or easily combustible objects (matches, butane lighters, cloths, etc.) in the pull out
food warming drawer (if equipped).
30005801
15
Operation
Lighting the Rotisserie Burner (if applicable)
The Rotisserie burner provides the steady, even heat required to cook poultry and roasts to self-basted
perfection.
WARNING
Never stand directly over the Grill when lighting the main burners, to avoid exposure to possible flareups.
To start the Rotisserie burner:
1.Always open the Hood completely before attempting to light the Grill.
2.Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply.
3.Turn on the Propane Tank Valve at the tank (1 to 2 turns) or turn on the main natural gas supply valve.
4.Turn the Rotisserie Burner Control Knob to the HIGH position, by pushing down on the knob and turning it counterclockwise.
5.Immediately push the Igniter Button. The Rotisserie burner should light within five seconds.
IF THE ROTISSERIE BURNER DOES NOT LIGHT, immediately turn the burner control knob to
the OFF position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the
preceding starting procedure. If the burner will not light when using the Igniter, follow the match lighting
instructions below.
6.Confirm that the burner is properly lit and that the flame pattern is as desired. Refer to Figures 9a, 9b &
9c for the proper flame patterns. If the flame pattern is other than normal, consult the Troubleshooting
Guide on Page 30 for corrective action.
7.Always preheat the Grill before starting to cook on the
rotisserie.
Figure 11
Match Lighting the Rotisserie Burner:
1.Always open the Hood completely, before attempting to
light the Grill.
Rotisserie
Lighting Hole
2.Always confirm that all of the burner control knobs are in
the OFF position before opening the gas supply.
3.Turn on the Propane Tank Valve at the tank (1 to 2 turns)
or turn on the main natural gas supply valve.
4.Insert a lit match using the holder provided or a butane
lighter into the match lighting hole located on the left
hand side of the base. (Fig. 11)
B130
5.Turn the Rotisserie Control Knob to the HIGH position by
pushing down on the knob and turning it counterclockwise.
16
"
ROTISSERIEMATCHLITE
30005801
Operation
Rotisserie Setup (if equipped)
Rotisserie Motor Bracket
Figure 12a
NOTICE
The rotisserie assembly includes a counterweight for large or
irregular foods; using the counterweight reduces strain on the
motor which is rated to turn a maximum of 12 lbs.
1.Attach the Rotisserie Motor Bracket to the left side of the
base by aligning the holes and securing the pieces together
using the two (2) bolts and two (2) lock nuts provided. (Fig.
12a)
B163
2.Remove the warming rack. Lay a flat noncombustible pan directly
on the cooking grates to catch drippings. Large food items may
require that you remove the middle
Figure 12b
Counterweight
"
cooking grate(s), and place the pan
Location
Rotisserie
ROTISSERIEBRACKET
(if necessary)
on the sear plates. Never use the
Forks
main burners while using the rotis
Counterweight
Location
serie burner.
(if necessary)
Bushing
3.Insert the ends of the Rotisserie Rotisserie
Rotisserie
Support into the slots of the right Motor
Support
cooking grate, so the edge of
the support is approximately 1”
from the right casting, and the top
groove is in line with the rotisserie
spit hole in the left casting. (Fig.
Motor
12b)
Bracket
4.Engage the Motor Bracket to the
B131
left side of the base as per Rotisserie instructions.
5.Engage the Rotisserie Motor in the Motor Bracket. Figure 12c
Spit Rod - Motor End
(Fig. 12b)
6.Assemble the spit and meat forks. Adjust the retainer
bushing to keep the spit in place. (Fig. 12b)
B132
7.Tighten the thumbscrews with small pliers.
B131
"
8.Insert the Spit Rod into the Rotisserie Motor. (Fig. 12c)
SPITROD
rotisserie
setup
Figure 12d
• Never attempt to use the rotisserie burner for any purpose other
than rotisserie cooking.
The rotisserie assembly includes a counterweight for
large or irregular foods; using the counterweight reduces
the strain on the motor. To keep unbalanced foods turning smoothly, assemble the counterweight outside of either
rotisserie fork. (Fig. 12b) Adjust the weight to the opposite
side of the heavy side of the food as needed. (Fig. 12d)
8/07
Set Amount of
Counterweight
B433
Set Angle of
Counterweight
17
30005801
B433
Operation
Rotisserie Setup (continued)
WARNING
• Never use the main burners while using the Rotisserie burner, as that could result in igniting the drip•
•
•
•
pings, or overheating your Grill.
Never use the Rotisserie Motor in the rain, and never use it if it has become wet.
Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock
hazard would then result.
Keep any electrical supply cord and the fuel supply hose away from any heated surface.
Electrical Grounding Instructions: This outdoor cooking gas appliance is equipped with a three-prong
(grounding) plug for your protection against shock hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
Lighting the Side/Sear Burner (if applicable)
WARNING
NOTE: Burner assembly instructions are included in the box with the
Burner Kit.
Never stand directly over the Grill when lighting the side/sear burner, to
avoid exposure to possible flare-ups.
CAUTION: The Side/Sear Burner should only be operated with
the protective lid/cover in the Up/Open position. Do not attempt
to light the burner with the cover closed.
B210
Side Burner Lighting Instructions
1.Ensure the main Propane Tank Valve or the main Natural Gas
supply valve are in the on position. Turn the side burner control Figure 13a - Side Burner
knob to HIGH. (Fig. 13a)
2.Push and hold the igniter button, you will hear a series of clicks as the igniter
module generates an ignition spark to the burners. The burner should light
within five (5) seconds. (Refer to Page 13)
3.Check the flame pattern. Soft blue flames are normal; hard Figure 13b"
6#3SIDEBURNER
Sear Burner
blue flames or wavy yellow flames are not. Adjust the flame
pattern with the air shutter below the control knob. (Fig.
18, as necessary) If the yellow flames persist, refer to the
Troubleshooting Guide on Page 30.
Sear Burner Lighting Instructions
1.Ensure the main propane tank valve or main natural gas
supply valve is in the On position.
2.Push in and turn the sear burner control knob counterclockwise to HIGH. Hold the knob pushed-in. You will hear a
series of clicks as the igniter module generates repeated
ignition sparks to the burner. The burner should light within
five (5) seconds. After burner lights, release control knob.
OFF
HI
B415
18
30005801
Operation
3.Check the flame pattern. After approximately 1 to 2 minutes, the entire burner should be glowing orange/red. Tall blue or yellow flames indicate the burner has insufficient combustion air.
Check that the air shutter is fully open and ensure the venturi tube in front of the gas orifice is
clear of blockage or debris (e.g. spider webs).
Shutting the burner off
Turn the control knob counterclockwise to the HIGH position, then depress it and turn it to OFF.
NOTICE
NEVER apply force to the control knob without depressing it, as that can damage the valve.
30005801
19
Cooking
Methods of Cooking
With its combination of burners and accessories your gas grill can provide for virtually every conceivable
style of cooking.
• The powerful Main burners deliver the middle and high range of temperatures
desired for traditional barbecuing. This includes searing and finishing steaks,
hamburgers, pork chops and the like, or grilling chicken parts, sausages, or
kebabs with more moderate heat. (Fig. 14a)
GRILL
Figure 14a
• The Rotisserie burner, if equipped, delivers the succulent self-basted flavors
of chickens, ducks and hams or pork, beef and lamb roasts that only rotisserie
cooking can achieve. Also, the radiant infrared unit ensures that you will be
enjoying the results much sooner. (Fig. 14b)
ROTISSERIE
ROTISSERIE
GRILL
Figure 14b
• The Side burner, if equipped, boils, sauts, stir fries or warms all with equal
aplomb. Plus its high power is more than adequate for deep frying seafood,
vegetables and meats or hard boiling soups, lobsters or corn on the cob. (Fig.
14c)
STOVETOP
ROTISSERIE
SEAR
BURNER
• Using the Sear Burner
• The sear burner should be lit and glowing red before any food is placed on
Figure 14c
B133
B133
cooking methods
cooking methods
8/007
8/007
the searing grate.
• When cooking very lean meats such as chicken breasts or lean pork, the
searing grate can be oiled before pre-heating to reduce sticking.
• The ceramic sear burner heats with infra-red radiant energy. This heat
is much hotter than a conventional burner. Sear steaks, hamburgers or
chicken pieces approximately 2 minutes per side. Adjust times according SEAR BURNER
to the thickness of the food and your taste.
Figure 14d
CAUTION: Food left unattended over sear burner will burn quickly.
B133steaks, and for
• Searing both sides of a steak gives you a rare steak. For medium to well-done
cooking
other meats, after searing, move food to the main burners for complete cooking.
Refermethods
to instruc8/007
tions provided with your grill for cooking tips.
20
30005801
Cooking
One of the keys to extending your range of grilling capabilities is a fundamental understanding of the two
common methods of cooking, Direct and Indirect cooking.
In the Direct cooking method, food is placed directly above the heat source. This method is used in
searing for example where you require high and immediate heat to quickly brown the outside layer of
meats thereby sealing in their juices to enhance flavor. On the grill this is accomplished using one or more
of your main burners and placing the food on the porcelain cooking grids directly over the burners. This
may be done with the grill hood either open or closed.
In the Indirect cooking method, food is placed on the grill offset from the heat source. With the grill lid
closed reflected heat surrounds the food cooking it more evenly and gently. This approximates the action
of a convection oven where heat is circulated by the use of a fan to achieve a similar result. This method
is perfect for cooking roasts of any kind but is also useful whenever you want to slow cook or bake a wide
variety of foods. Indirect cooking on your grill is accomplished using one of the main burners and placing
the food on the porcelain cooking grid above the opposite burner, or on the warming rack burner. The grill
hood should always be closed when employing the indirect cooking method
Preparing Food for the Grill:
WARNING
Always observe safe food-handling and safe food-preparation practices when using this Grill, to prevent
food-borne illnesses :
• Always cook foods adequately. Undercooked foods can retain bacteria, especially if thawed or exposed
to warm conditions prior to cooking.
• Always use a meat thermometer to confirm that foods have been fully cooked.
• Always use separate plates and utensils for the handling of raw food. Never place raw food and cooked
food on the same plate, and never place cooked food on a plate that was used for handling raw food.
Always carefully wash all plates and utensils used to handle raw food before using them to handle
cooked food.
• Always wash all vegetables, seafood and poultry before cooking.
• Always leave uncooked foods in the refrigerator until you are ready to start cooking.
• Always marinate meat in the refrigerator. Always dispose of the excess marinade, and never reuse it.
• Always preheat your Grill for 5 to 10 minutes before cooking, and always remove all grease and food
residue before using the cooking grids.
30005801
21
Cooking
Grilling Tips:
A few helpful hints will ensure that your grilling results are perfect every time.
• Apply a light coating of cooking oil to your cooking grids before grilling, to prevent foods from sticking.
• Cook similar portion sizes together, so they all cook evenly.
• Use tongs to turn foods on the Grill.
• Never pierce foods while they are cooking on the Grill, as this will dry them out.
• On foods such as pork chops and steak, slit the fat strip to prevent the meat from curling during cooking.
• Turn foods infrequently. Some chefs say that a good steak should never be turned more than once.
• Apply sugar-based sauces such as commercial barbecue sauces only during the latter stages of cooking, to prevent charring.
• Soak the string you use to tie up roasts and poultry on the Rotisserie spit to protect it from burning. Also,
soak the wooden skewers that you intend to use for kebabs for several minutes before using them for
cooking.
• Use a disposable aluminum tray filled with water, fruit juice, wine or a marinade to add extra flavor and
moisture to slow-cooked foods like roasts, whole chickens, turkeys or ducks. Place the tray on top of
the sear plates below the Grill surface and immediately under the foods being cooked. This will buffer
the heat from below, thereby slowing the cooking process and protecting the bottom of the food from
overcooking. Check the tray periodically during cooking and keep it filled with liquid.
WARNING
Never let the disposable aluminum tray boil dry, as any fat or grease that may have collected in the tray
could then start a grease fire.
Always trim excess fat from your foods to reduce the occurrence of flare-ups during cooking.
22
30005801
Cooking Time Chart
Type of Food
Beef
Burgers
Roasts
Blade,
Sirloin Tip
Steaks
Porterhouse, Rib, Ribeye, Sirloin, T-Bone
Filet Mignon
Poultry
Chicken, Parts
Chicken, Whole
Chicken Breasts, Boneless
Cornish Hens
Duck
Turkey
Fish & Seafood
Fish
Fillets
Steaks
Whole Fish
Seafood
Lobster
Shrimp
30005801
Weight/
Thickness
Cooking
Temperature
Cooking Time
400–450° F.
Rare: 4–7 min.
Medium: 7–10 min.
Well Done: 10–12 min.
--
350°
Rare: 18–20 min./lb.
Medium: 20–25 min./lb.
Well Done: 25–30 min./lb.
1 inch
Maximum (To sear)
400–450° F. (To finish)
2 inches
Maximum (To sear)
400–450° F. (To finish)
Rare: 15–17 min.
Medium: 17–19 min.
Well Done: 19–22 min.
3–4 lb.
325–350° F.
325–350° F.
30–45 min.
20 min./lb.
1–2 lb.
1–1Z\x lb.
4–5 lb.
13–25 lb.
325–350° F.
325–350° F.
325–350° F.
325–350° F.
12–15 min.
45–60 min.
18–20 min./lb.
20 min./lb.
1–1Z\x inch
1–2 lb.
2–4 lb.
400–450° F.
325–350° F.
325–350° F.
10–15 min.
20–30 min.
30–50 min.
1Z\x–2 lb.
Large
400–450° F.
325–350° F.
15 min.
5–6 min.
1 inch
Rare: 4–7 min.
Medium: 7–10 min.
Well Done: 10–12 min.
23
Cooking Time Chart
Type of Food
Pork
Chops
Ham
Steak
Whole ham
Ribs
Back, Side
Roasts
Butt, Loin, Shoulder
Tenderloin
Sausage
Lamb
Chops
Loin, Rib,
Shoulder
Roast
Crown Roast
Leg
24
Weight/
Thickness
Cooking
Temperature
Cooking Time
1 inch
400–450° F.
25–30 min.
1 inch
12–14 lb.
Bone in
4–5 lb.
Boneless
400–450° F.
325–350° F.
12–15 min.
Medium: 20–25 min./lb.
Well Done: 25–30 min./lb.
50–60 min.
5–6 lb.
325–350° F.
3–5 lb.
325–350° F.
325–350° F.
Medium: 25–27 min./lb.
Well Done: 27–30 min./lb.
1–1Z\x hrs.
375–400° F.
Medium: 30–35 min./lb.
Well Done: 35–40 min./lb.
—
325–350° F.
12–20 min.
1 inch
400–450° F.
Rare: 7–9 min
Medium: 10–13 min.
Well Done: 14–17 min.
2–4 lb.
5–9 lb.
325–350° F.
325–350° F.
40–45 min./lb.
30–35 min./lb.
30005801
Cooking Time Chart
Cooking
Temperature
Cooking
Time
Asparagus
325–350° F.
6–8 min.
Beans
Cut off ends of stems. Lay across
the grills.
325–350° F.
30–35 min.
Carrots
Wrap in foil with butter or margarine. Turn over once.
325–350° F.
20–30 min.
Cook directly on the grill.
Corn on the Cob
325–350° F.
25–35 min.
Soak in cold water for 15 minutes.
Cook with husk on.
Eggplant
325–350° F.
6–8 min./side
Mushrooms
325–350° F.
6–8 min.
Onions
325–350° F.
40–45 min.
Peppers
Wrap in foil. Turn over once during
cooking.
400–450° F.
15–20 min.
Remove charred skin before eating.
Potatoes
325–350° F.
50–60 min.
Wrap in foil. Turn over once.
Roasted Garlic
325–350° F.
30–40 min.
Tomatoes
Cut off top of bud and lightly coat
with Olive oil. Wrap in foil.
325–350° F.
5–7 min.
Cut in half and coat in Olive oil.
Zucchini
325–350° F.
6–8 min./side
Cut into slices and coat with oil.
Type of Food
Comments
Vegetables
30005801
Cut into slices and coat with oil.
Cook directly on the grill.
25
Care & Maintenance
Care & Cleaning
WARNING
Always perform the following periodic inspections and preventive maintenance procedures to prevent
flashback fires from occurring and to assure that your Grill will operate properly:
1.Always allow sufficient time for the Grill to cool to a safe temperature before handling or cleaning any
of its components.
2.Always inspect all of the burners frequently, and clean them as often as is necessary.
3.Always inspect the air shutter screen periodically to confirm that it is clear of food residue, spider webs
or other insect debris. A clogged venturi tube can cause a fire to occur beneath the Grill, due to a flashback of gas. (Fig. 15)
4.Loosen the burner attachment screws (from inside) to allow the burners to be pulled away from the
valves far enough for a venturi brush or suitable cleaning device to be inserted into the burner venturi
to clean away debris. (Fig. 15) Be careful not to damage the electrode ceramics.
5.Use a wire brush or toothpick to clean the ports all around the sides of the burner. (Fig. 16) It is normal
for some surface rust to appear on the burner. Severe rusting can
Figure 15
enlarge the gas ports, however, which could cause changes in
the Grill’s performance.
6.Reinstall the burners properly over the valves. (Fig. 20)
Rotisserie
Burner
Oven
Burner
Spider Web
and Debris
Air
Shutter Screen
Venturi
Brush
B134
"
CLEANVENTURI
26
30005801
Care & Maintenance
Figure 16
WARNING
An impairment of flow through the venturi tube could
cause a fire to occur beneath the Grill, due to a flashback of gas.
Always keep all ports on the sides of the burner open
(Fig. 16) by periodically cleaning them with a wire brush
or toothpick.
B135
Figure 17
• Rotisserie Burner (if applicable)
"
Inspect the Rotisserie burner monthly, if it is used
CLEANPORTS
frequently. Remove the rear panel (seven screws) to
access the burner. Confirm that the burner ports and
air shutter screen are clear of food residue, cobwebs
or other insect debris. (Figs. 15 & 16)
• Side/Sear Burner (if applicable)
Inspect the air shutter screen periodically and confirm
that it is clear of food residue, cobwebs or other insect
debris. The Burner ignition electrode delivers a spark
to ignite the gas at the burner. Always keep it clear of
any buildup of foreign material, as that can act as an
insulator and prevent the burner from lighting.
Rotisserie Burner
B136
• Due to the high intensity heat of the infra-red sear burner, most drippings and food particles
•
•
•
•
that fall onto the burner surface are immediately incinerated.
"However, some residue or debris may remain. To remove this residue after cooking, operate
the sear burner on high for
ROTISSERIEBURNER
5-10 minutes with the lid open.
The ceramic of the burner is lightweight and brittle. Do not clean or strike the ceramic burner
with a wire brush or any hard object. Do not use any cleansers to clean the burner.
Dropping cold liquids onto a hot burner surface can cause it to crack. Do not throw or spray
cold water onto the burner to control flare-ups.
Always keep the protective lid Closed/Down when the burner is cooled and not in use.
Do not attempt to light the sear burner if it is wet. Do not use the sear burner in open air while
it is raining.
30005801
27
Care & Maintenance
• Cooking Grids
The cooking grids have been porcelain enameled for durability and ease of cleaning. These Grills may be
cleaned with any nonabrasive cleaning agent formulated for kitchen use, or a brass wire brush.
CAUTION
Always handle the grids with care, as porcelain enamel is very susceptible to chipping.
Drip Tray
The drip tray and grease cup, located under the burner pan in Figure 18
the bottom of the Grill body are provided to catch excess cooking
fats and juices.
The drip tray is accessible from the rear of the Grill. It is necessary
to lift up the pan slightly while pulling it out. (Fig. 18)
Always confirm that the grill has cooled to a safe temperature
before removing the drip tray and grease cup.
Check it for accumulations in the grease cup after each use of
the Grill, and clean it as necessary.
Use lightly abrasive or nonabrasive products only for cleaning
the drip tray.
B138
Stainless Steel Panels
Stainless steel is very durable and should last indefinitely with a minimum of care. Stainless steel is rust
resistant, not rust proof. Minor surface rust may occur in the presence of salt (ocean)
" water or some cleaning agents that contain chlorine. Due to the nature of its brushed surface, minor scratches may appear with
CLEANDRIPTRAY
normal use and handling. These may be removed with the use of a fine to medium grade Scotch-Brite*
(or similar) polishing pad. Apply gentle, even pressure while rubbing with the grain of the steel. Do not rub
against the grain, as damage to the finish can result. Never use steel wool on the stainless steel.
Periodic cleaning with a nonabrasive cleaning compound, specifically formulated for stainless steel, will
ordinarily remove any dirt, grease, cooking residue or discoloration that may develop.
CAUTION
Whenever possible, avoid the use of abrasive cleaning agents, scouring pads, or other abrasive materials
to clean the stainless steel panels, to avoid scratching the surfaces. If abrasive materials must be used
as a result of heavy accumulated smoke or grease build-up, always rub with the grain of the stainless
steel, (never against the grain).
Porcelain Enamel Castings
Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel surfaces looking new. Use a kitchen appliance cleaner or a polish expressly formulated for use on porcelain enamel to
clean the porcelain enamel castings. Treat it as you would a porcelain sink. Dishwasher safe.
CAUTION
Never use abrasive cleaning agents or abrasive materials to clean the porcelain enamel castings, as they
will permanently scratch the porcelain enamel surfaces.
28
30005801
Care & Maintenance
Maintenance
Burner Adjustment
Figure 19
NOTICE
It may be necessary to adjust the burners periodically, to compensate for variables in gas characteristics. If you notice the
burner flame pattern is irregular (Refer to Page 14, Figures 9a,
9b & 9c), it may be necessary to adjust the air shutter opening
at the front of the venturi tubes.
• The shutters are accessible under the control panel at the
front of the Grill. (Fig. 19)
• Use a screwdriver to loosen the locking screws. Open the
shutter just enough to achieve the desired soft, blue flames.
Make adjustments in small increments and allow the burner
to come up to operating temperature (10 min.) before making further adjustments.
Loosen the
Locking Screw
WARNING
Always allow sufficient time for the Grill to cool to a safe temperature before handling or cleaning any of its components.
Turn Shutter
Clockwise to Open
B139
If burners are removed for cleaning or adjustment, always
confirm that they have been reinstalled correctly over the
valve outlets. (Fig. 20) The valves should extend into the
burner venturis 1/4” minimum.
NOTICE
Similar adjustment can be made to Rotisserie and/or
Side Burners, if so equipped.
30005801
Figure 20
"
ADJUSTAIRSHUTTER
1/4” Minimum
Venturi Tube
Valve Outlet
"
6ENTURIAIRSHUTTER
B140
29
Troubleshooting Guide
PROBLEM
Burner will not light
POTENTIAL CAUSE
ACTION REQUIRED
Gas supply turned off
Turn on fuel supply and retry.
Out of propane
Confirm the flow of gas by smell or by listening for the
hiss of gas being emitted. Allow gas to clear before
attempting to relight.
Weigh your propane cylinder. A standard 20 lb. cylinder
will weigh about 19 lbs. when it is empty and 39 lbs.
when it is 80% full.
WARNING Never take a propane cylinder indoors
for any purpose.
Blockage in the gas system
Confirm the venturi tubes are not blocked by insects
or other debris. Use a special venturi brush to clean.
(Fig. 15)
Use a wire brush or toothpick to carefully probe the
orifice in the gas valve. Never enlarge the orifice.
Misalignment of the gas valve to
the venturi tubes of the burner.
Look under the front control panel and re-insert the gas
injector into the venturi tube, if required. (Fig. 19)
Improper attachment of the propane hose and regulator
Tighten the regulator’s plastic collar onto the cylinder
valve. Hand-tighten only. (Fig. 4)
Unit won’t heat up
(LP)
Control knob left open at startup,
or
turning gas on too quickly
or
cold climate or windy conditions
For safety, the regulator coupling on your barbecue is
equipped with a flow control mechanism. This device
limits gas flow in the event of a sudden change in the
demand for gas. This may be engaged inadvertently, if
a burner control knob should be left ON when you open
the propane cylinder valve. Rapidly opening the valve
can also engage flow control. To resolve the problem,
close your cylinder valve. Confirm that all burner control
knobs are in the OFF position. Open the cylinder valve
slowly (about 1 to 2 turns) and wait 5 seconds. Finally,
turn a single burner ON and try relighting it.
Unit won’t stay lit
Wind
Always shelter your Grill from strong winds.
Running out of fuel
Confirm the flow of gas by smell, or by listening for the
hiss of gas being emitted.
Weigh your propane cylinder. A standard 20 lb. cylinder
will weigh about 19 lb. when it is empty and 39 lb. when
it is 80% full.
WARNING Never take a propane cylinder indoors
for any purpose.
30
30005801
Troubleshooting Guide
PROBLEM
Uneven burn pattern
or
Flashback fire
POTENTIAL CAUSE
Blockage in the burner or gas
system
ACTION REQUIRED
Confirm that the venturi tubes are not blocked by insects
or other debris. Use a special venturi brush to clean.
(Fig. 15)
Use a wire brush or toothpick to probe the orifice in the
gas valve. Never enlarge the orifice.
Use a small nail or toothpick to clean the burner
ports.
(Fig. 16)
Corroded burner
Corrosion of a gas burner can cause the solid material between the gas ports to deteriorate, resulting in
uneven burning. See your retailer for the appropriate
replacement burner.
Excessive yellow
flame
Improper air shutter opening
Your Grill should burn with a predominantly blue flame.
If the flame is mostly yellow, check the venturi tubes for
obstruction and clean as shown on Page 18. If yellow
flames still persist, adjust the opening on the air shutter
of the venturi tube located under the front console of
the Grill. (Fig. 19)
Flare-up
Excessively fatty foods
Trim all excess fat from meat before cooking.
Grease buildup
Confirm the sear plate and drip tray are clean and
properly installed. Remove excess grease from the burn
chamber. Turn down the heat.
Electrode fouled
Wipe the electrode with a soft, clean cloth.
Electrode improperly gapped
The electrode should be located 1/8” to 3/16” from the
burner, and positioned to spark to the edge of a gas port.
If the gap is incorrect, or the unit is not properly sparking,
gently bend the electrode tip into position. Use caution
so the ceramic insulator does not crack.
Electrode cracked
If the ceramic insulator on the electrode is cracked, it
may short out. Replace the electrode.
Lead wire is disconnected
Confirm that the lead from the Igniter module to the electrode is well seated on the termination of the module.
Igniter does not
spark
30005801
Lead wire is cracked
A crack in the lead wire may result in shorting. Replace
the wire.
Battery dead or installed wrong
The battery in the Igniter Button may be dead or installed
incorrectly. Correct position is positive end down.
31
uLimited Lifetime Warranty
• Rust through on all Exterior Stainless Steel Components
• All Cast Iron End Caps
• Stainless Steel Cabinetry & Lid
u 10 Year Warranty
• Porcelain Coated Firebox and Rear Lid Assembly (Burn through or Rust through)
• All Stainless Steel Burners except Side Burner
• Cast Iron Cooking Grates
u 5 Year Warranty
•
•
•
•
Porcelain Coated or Stainless Steel Heat Plates (Burn through or Rust through)
Side Burner
All Remaining Parts
Porcelain Coated Warming Rack (Burn through or Rust through)
u 2 Year Warranty
• Grill Lights & Rotisserie - electrical and mechanical parts (if applicable)
• Rotisserie Burner
• All Painted Parts
•
•
•
•
Limited Lifetime Warranty is limited to 25 years and is applicable to original owner.
The warranty is nontransferable.
It does not cover failures due to misuse or improper installation or maintenance.
The warranty is for replacement or repair of defective parts only. Vermont Castings Group
will not be responsible for incidental or consequential damages or any labor costs.
• This limited warranty does not cover damage due to chipping and scratching of porcelain
or painted surfaces nor does it cover corrosion or discoloring due to misuse, lack of
maintenance, hostile environments, accident, alterations, abuse or neglect.
• This limited warranty does not cover any scratches, dents, corrosion or discoloring by
heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any
components used in the installation of the gas grill.
• Please retain your bill of sale for future warranty claims or inquiries. A receipt and serial number is required for warranty service.
Vermont Castings Group
149 Cleveland Drive • Paris, Kentucky 40361
www.vermontcastingsgroup.com