Mini SPARE AIR Instruction manual

Mini SPARE AIR Instruction manual
WIZ - MINI
AIR COMPRESSOR
0206
OPERATING & MAINTENANCE
INSTRUCTIONS
Thank you for purchasing your new Clarke WIZ Mini Air Compressor, which is not
intended for general outdoor use. If it is used outdoors, it must be protected for
the elements at all times.
Before attempting to operate the compressor, please read this instruction manual
thoroughly and carefully follow all directions given. This is for your own safety and
that of others around you, and to help you achieve long and trouble free service
from your compressor.
GUARANTEE
This product is guaranteed against faults in manufacture for 12 months from purchase date. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product has been abused or tampered with in any
way, or not used for the purpose for which it is intended.
The reason for return must be clearly stated.
This guarantee does not affect your statutory rights
CONTENTS
Safety Precautions ..................................................................... 4
Electrical Connections .............................................................. 5
Operation ................................................................................... 6
Shutting Down ............................................................................ 6
Maintenance ............................................................................. 6
Fault Finding ............................................................................... 7
Specifications ............................................................................. 7
Parts List and Diagram ......................................................... 8 - 9
PARTS & SERVICE CONTACTS
For Spare Parts and Service, please contact your nearest dealer,
or CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: 020 8988 7400
PARTS & SERVICE FAX: 020 8558 3622
or
e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
3
SAFETY PRECAUTIONS
WARNING!
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked, or
ignored, personal injury to the operator, or damage to property may result. It is
in your own interest to read and pay attention to the following rules:
1.
COMPRESSED AIR IS DANGEROUS, NEVER direct a jet of air at people or
animals, and NEVER discharge compressed air against the skin.
2.
Electrical or mechanical repairs should only be carried out by a qualified
engineer. If problems occur, contact your Clarke dealer.
3.
Before carrying out any maintenance, ensure the compressor is disconnected
from the mains supply
4.
DO NOT operate in wet or damp conditions. Keep the machine dry at all
times. Similarly, a clean atmosphere will ensure efficient operation. Do not
use in dusty or otherwise dirty locations.
5.
Some of the metal parts can become quite hot during operation. Take care
not to touch these until the machine has cooled down.
6.
ALWAYS ensure that there is adequate ventilation when spraying and keep
clear of any possible source of ignition.
7.
Protect yourself. Think carefully about any potential hazards which may be
created by using the compressor and use the appropriate protection. e.g.
goggles will protect your eyes from flying particles. Face masks will protect
you against paint spray and/or fumes.
8.
Before spraying any material always consult paint manufacturers instructions
for safety and usage.
9.
Do not exert any strain on electrical cables and ensure that air hoses are not
tangled or wrapped around machinery etc.
10. Before disconnecting air hoses or other equipment from your compressor
ensure that the compressor is switched off.
11. Make sure that children and animals are kept well away from the compressor
and any equipment attached to it.
12. Always ensure that all individuals using the compressor have read and fully
understand the Operating Instructions supplied.
13. Ensure that any equipment or tool used in conjunction with your compressor,
has a safety working pressure exceeding that of the machine.
14. Always place the compressor on a level surfacer wherever possible.
15. It is not advisable to carry the compressor when spraying.
16. DO NOT allow the compressor to run unnecessarily .. .switch it OFF when the
spraying tool is not being used.. .even for a short time.
4
ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through
an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the
following code:
Green & Yellow
-
Earth
Blue
-
Neutral
Brown
-
Live
As the colours of the flexible lead of this appliance may not correspond with the
coloured markings identifying terminals in your plug proceed as follows:
•
Connect GREEN & YELLOW cord to terminal marked with a letter “E” or Earth
symbol “ ” or coloured GREEN or GREEN & YELLOW.
•
Connect BROWN cord to terminal marked with a letter “L” or coloured RED.
•
Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded onto the electric cable
(i.e. non-rewireable) please note:
1.
The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2.
Never use the plug without the fuse cover fitted.
3.
Should you wish to replace a detachable fuse carrier ensure that the correct
replacement is used (as indicated by marking or colour code).
4.
Replacement fuse covers can be obtained from your local dealer or most
electrical stockists
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (13 amps) and
this replacement must be approved to BS1362.
We recommend that this machine is connected to the mains supply via a Residual
Current Device (RCD)
If in any doubt, DO NOT attempt any connections or repairs yourself. Consult a
qualified electrician, your Clarke dealer, or CLARKE International Service Dep’t
on
020 8988 7400 or e-mail: [email protected] corn
5
OPERATION
NOTE: This machine is designed for use with air bushes or other devices that
require a low volume, low pressure air supply.
1.
Check that the mains voltage corresponds with that shown on the data
label on the crankcase cover of the machine.
Ensure that the ON/OFF switch (see fig. 1) is in the ‘OFF’ (O) position. Attach
the air hose to the outlet on the handle, using either the 1/8"BSP thread, the
1/8" BSP adapter. Attach the air tool.
3.
To start the compressor, plug in and switch on at the mains supply then switch
the motor switch to the ‘ON’ (I) position - the motor should start immediately.
If it does not.. .refer to ‘Fault Finding’ on p.7.
SHUTTING DOWN THE COMPRESSOR
1.
To shut off the compressor, simply switch the ON/OFF switch to the OFF (O)
position. Always use this switch to shut down the compressor. NEVER USE THE
MAINS SWITCH TO STOP MOTOR.
2.
Trigger the equipment (spray gun, air tool etc.) to release air from the air
hose before disconnecting the hose from the machine.
WARNING!
NEVER UNSCREW A CONNECTION WHILST THE AIR LINE IS UNDER PRESSURE.
ALWAYS MAKE CERTAIN THAT THE AIR TOOL HAS BEEN TRIGGERED
MAINTENANCE
1.
After the first 5 hours of running the compressor, check the cylinder head
screws and retighten - equally to 10 lbs ft. if any have worked loose.
2.
Every 50 hours (more frequently if
used in a dusty environment), clean
the air intake filter, by unscrewing
the two screws securing the plastic
end cover prising off the cover then
removing the two screws securing
the air filter.
The filter may be gently washed in
warm soapy water rinsed and
allowed to dry thoroughly before
refitting. It should be renewed if
badly soiled or contaminated with
paint, and if it has been washed
two or three times.
6
FAULT FINDING
PROBLEM
PROBABLE CAUSE
REMEDY
Air Valve Plate (item
33) or Air Valve (item
38) damaged.
Renew defective Air Valve
Plate or Air Valve.
Diaphragm (item 31)
damaged
Renew Diaphragm
Cyl Head screws loose
(item 42)
Tighten screws to 10 lbf ft
Air hose leaking
Check seal or renew Air
Hose
Cyl Head Screws too
tight.
Back off all screws and
tighten equally.. .to 10 lbf ft
Bearing Fault
Consult your Clarke dealer
Compressor
hums but does
not work.
Cyl Head Screws too
tight.
Back off all screws and
tighten equally.. .to 10 lbf ft
Armature faulty
Consult your Clarke dealer
Compressor
does not work.
Armature faulty
Consult your Clarke dealer
Thermal cut-out has
operated
Switch OFF and
disconnect. Wait for 15-20
mins and try again.
Low air flow
Noisy operation
SPECIFICATIONS
Motor ............................................................... 230V 50Hz 1 Ph
Power Rating .................................................. 1/8HP
Rotational Speed ........................................... 1500RPM
Max Pressure ................................................... 40psi
Air Displacement ............................................ 1.58 cuft/min
Fuse Rating ...................................................... 13amps
Cyl. Head Bolt torque setting ....................... 10 lbf ft
Weight ............................................................. 4.3kg
7
PARTS DIAGRAM
8
PARTS LIST
No. Description
Part No.
No. Description
Part No.
1
Housing
KLWIZ01
33
Air Valve
KLWIZ33
2
Gasket
KLWIZ02
34
Screw
KLWIZ34
3
Armature
KLWIZ03
35
Screw
KLWIZ35
4
Front Body Cover
KLWIZ04
36
Screw
KLWIZ36
5
Bearing
KLWIZ05
37
Air Valve Plate
KLWIZ37
6
Air tank
KLWIZ06
38
Air Valve
KLWIZ38
7
Washer
KLWIZ07
39
Spring
KLWIZ39
8
Screw
KLWIZ08
40
Air outlet
KLWIZ40
9
Nut
KLWIZ09
41
Washer
KLWIZ41
10
Air Filter Cap
KLWIZ10
42
Screw
KLWIZ42
11
Air Filter
KLWIZ11
43
Handle
KLWIZ43
12
End Cover
KLWIZ12
44
Outlet Connector
KLWIZ44
13
Screw
KLWIZ13
45
Washer
KLWIZ45
14
Screw
KLWIZ14
46
Nut
KLWIZ46
15
Washer
KLWIZ15
47
Bearing
KLWIZ47
16
Screw
KLWIZ16
48
Rear Body Cover
KLWIZ48
17
Plate w/Con-Rod
KLWIZ17
49
Washer
KLWIZ49
18
Washer
KLWIZ18
50
Screw
KLWIZ50
19
Nut
KLWIZ19
51
Fan
KLWIZ51
20
Bearing
KLWIZ20
52
Fan Housing
KLWIZ52
21
Screw
KLWIZ21
53
Screw
KLWIZ53
22
Eccentric Bushing
KLWIZ22
54
Washer
KLWIZ54
23
Nut
KLWIZ23
55
Screw
KLWIZ55
24
Washer
KLWIZ24
56
Washer
KLWIZ56
25
Washer
KLWIZ25
57
Nut
KLWIZ57
26
Set Plate
KLWIZ26
58
Switch Assembly
KLWIZ58
27
Washer
KLWIZ27
59
Base
KLWIZ59
28
Screw
KLWIZ28
60
Mounting Pad
KLWIZ60
29
Washer
KLWIZ29
61
Screw
KLWIZ61
30
Screw
KLWIZ30
62
Air Brush Adapter
KLWIZ62
31
Diaphragm
KLWIZ31
63
1/8 BSP Adapt.
KLWIZ63
32
Set Plate
KLWIZ32
9
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