CARPET EXTRACTOR
Operating Instructions (ENG)
MODEL: D100
10070090
Read these instructions before operating the machine
86038260 – AC 04/30/09
PRV NO. 98636
MACHINE DATA LOG
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED __________________________________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
Phone Number: _________________________________________________________________________________________
2
D100 86038260 05/21/07
Machine Data Log.........................................2
Table of Contents..........................................3
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level. .................................2-2
Grounding Instructions..................................2-3
OPERATIONS
Technical Specifications. ..............................3-1
Carpet Inspection..........................................3-2
Accessories...................................................3-2
General Information ......................................3-2
Equipment Set-Up.........................................3-2
MAINTENANCE
Daily Maintenance ........................................4-1
Periodic Maintenance ...................................4-1
Vacuum Motor Replacement ........................4-2
Pump Replacement ......................................4-3
Machine Troubleshooting..............................4-4
Wiring Diagram .............................................4-5
Service Schedule. .........................................4-6
GROUP PARTS LIST
Recovery Tank Assembly .............................5-1
Control Panel Group .....................................5-3
Vacuum Group..............................................5-5
Pump Group..................................................5-7
Solution Tank Assembly ...............................5-9
Suggested Spare Parts.................................5-11
Warranty .......................................................
D100 86038260 03/20/09
TABLE OF CONTENTS
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers.
When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on the bottom back-end of the machine.
1-1
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Vacuum Motor Replacement
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.
The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
D100 86038260 05/21/07
SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
D100 86038260 05/21/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
2-2
D100 86038260 05/21/07
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard
15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipmentgrounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 115-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock.
Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
GROUNDING INSTRUCTIONS
PROPER GROUNDING
Grounding Pin
Metal Screw
Grounded
Outlet
Adaptor
Grounded Outlet Box
Fig. A
Fig. B
Tab For Grounding Screw
Adaptor
Fig. C
NOTE: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code
CHEMICALS
Suitable Chemicals
Alkalis
Detergents
Hydroxides
Soaps
Vinegar
Non-Compatible
Aldehydes
Aromatics Hydrocarbons
SP Butyls
Carbon Tetrachloride
Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
Using the incompatible chemicals listed above will damage the machine. Damages of this type are not covered under the warranty.
Carefully read ingredients on manufacturer's label before using any product in this machine.
D100 86038260 05/21/07
2-3
TECHNICAL SPECIFICATIONS
ITEM DIMENSION/CAPACITY
Electrical 115V, 60Hz, 15A
Electric Vacuum Motor 2HP, 3 Stage
Solution Pump
Solution Capacity
Recovery Capacity
Dimensions - Weight
Dimensions – Length
Dimensions - Height
Dimensions - Width
Power Cable
100 psi
17 gallons (64.3 l)
15 gallons (56.75 l)
69 lbs. (31.4 kg)
20” (50.80 cm)
36” (91.44 cm)
16” (40.64 cm)
2-25’ (6.35m)
3-1
D100 86038260 05/21/07
OPERATIONS
CARPET INSPECTION:
Determine precisely what areas you are going to clean. Note problem areas in the carpet or tack strip. Look for loose carpet, heavily damaged areas, discolored stains, or grease spots that will require prespotting. Note the carpet type. Check the availability of hot water, drains, and suitable electrical outlets. If the carpet is loose or worn, have it repaired before attempting to clean it.
Plan the cleaning route, work from the most remote area towards the exit. Try not to travel over the cleaned areas when getting fresh water or dumping old. Furniture should be moved out away from the walls before cleaning.
If furniture is moved back in place before carpet is completely dry, place plastic or foil protectors under the legs to prevent possible carpet staining. When possible use a Windblower
(AM3) and open all windows and doors to speed carpet drying.
ACCESSORIES:
The D100 can be used with the following
Windsor equipment: Deluxe Hand Tool
(86000020 – PRV NO. HT), Pile Jogger
(86041760 – PRVNO. PJ2A), Standard Floor
Wands(SFW, 86000610 – PRV NO. 89227,
86000600 PRV NO. 89226, & Wind Blower carpet dryer(AM3). Contact an authorized
Windsor dealer for assistance in choosing the right equipment .
GENERAL INFORMATION:
For infrequent use or long periods of
storage, flush the system with a neutralizing solution of 1 quart white vinegar mixed with 2 gallons hot water. Flush the system with clean hot water after neutralizing.
For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.
PROTECT THIS MACHINE FROM
FREEZING.
EQUIPMENT SET-UP:
1.) Plug power cable from machine into properly grounded wall outlet.
2.) Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3.) Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.
4.) Connect the hose set to your machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be sure a positive connection was made.
5.) Using a clean container, fill the solution tank with clean, hot water. Mix in a nonfoaming cleaning concentrate for use in hot water extraction machines following the manufacturer's instructions, as printed on the container. When using a powder cleaner,
On heavily soiled carpets, or on areas of
high foot traffic, it may be necessary to use a prespray or traffic lane cleaner applied with a
Pro-Spray. Do not add presprays to the machine's solution tank. If a spotter is used, follow the manufacturer's instructions exactly as printed on the label. Remove the spotter with the floor tool when done, spotter left in the carpet may bleach or brown it permanently.
As the carpet is being cleaned, check to see if there is foam building up in the recovery
bucket. Add a little defoaming compound to the recovery tank but never to the solution tank. premix with hot water in a clean container before adding to the solution tank.
6.) Turn pump and vacuum switch to the on position.
7.) Start cleaning.
D100 86038620 05/21/07
3-2
MAINTENANCE
DAILY MAINTENANCE:
(At the end of each working day) :
1) Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.
2) Vacuum out the solution tank .
3) Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a
Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly.
4) Remove lint build-up from the float shut-off screen in the recovery tank . (Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary).
5) Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.
6) Inspect power cord for wear or damage.
This cable will lay on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.
7) Ensure automatic shut-off ball is working properly.
8) Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.
9) Run clean water through solution pump when work is complete.
10) Empty both tanks and rinse, run vacuum(s) for at least one minute to dry motor(s).
11) Store with access covers removed to allow tanks to dry.
PERIODIC MAINTENANCE
1) Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water. This will prevent build-up of alkaline residue in the system.
2) Check hoses for wear, blockages, or damage. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss.
3) Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
4) Clean out solution tank and remove and clean solution screen.
5) Clean outside of all tanks and check for damage.
Monthly Maintenance
1) Check all bearings for noise and wear.
2) Check all gaskets for wear and leakage.
3) Check pump pressure; observe spray pattern and check with gauge if necessary.
4) Check overall performance of machine.
SEMI-ANNUALLY
1) Check vacuum motor brushes.
4-1
D100 86038620 05/21/07
MAINTENANCE
!
WARNING
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM
THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
2. Remove recovery tank.
3. Locate the vacuum motor wires and
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram. disconnect at the connector.
Carbon
Brushes
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3
8
[9.5mm]
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
Wire
Terminal
Note:
Place stop in groove.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Wire Terminal
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
D100 86038260 05/21/07
4-2
MAINTENANCE
!
WARNING:
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO
PERFORM THE FOLLOWING REPAIRS.
PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI (86201430 - PRV NO. 250-64A)
65187
PRV NO. 65187
84161
PRV NO. 84161
29206
PRV NO. 29206
PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI (86251110 – PRV NO. 65219)
86251090
PRV NO. 65204
PUMP HEAD
86258860
PRV NO. 84166
VALVE ASM
SOLUTION PUMP REPLACEMENT
Diaphragm
86235120
PRV NO. 29219
86247360
PRV NO. 53245
MOTOR
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove solution hoses from fittings in pump.
4. Remove the (2) screws that fasten the pump to the frame.
5. Reverse process to install pump.
4-3
D100 86038260 05/21/07
TROUBLESHOOTING
PROBLEM. CAUSE SOLUTION
No power to machine. Faulty power cord.
Dead electrical circuit.
Electrical shock. Equipment not grounding.
Replace.
Check building circuit breaker or fuse box.
Follow grounding instructions exactly.
Receptacle not grounded. Contact an electrician to check building’s wiring.
Internal wiring problem.
Have a trained service technician check machine’s wiring.
Vac motor speed varies or doesn’t run.
Loss of vacuum.
Worn motor brushes. Replace.
Solution hose fitting hard to connect.
Carpet not getting clean.
Carpet too wet.
Carpet browning.
Motor worn out.
Faulty switch.
Loose vacuum dome.
Crack in dome or poor joint.
Replace.
Replace.
Center and seal dome over tank.
Replace or repair using acrylic plastic cement only.
Lint or dirt clogging vacuum screen.
Loose cuffs on vacuum hose.
With power off, clean screen.
Tighten cuffs turning counterclockwise.
Vac motor seals leaking. Replace.
Floor tool vac chamber
Wash out with hose. Pick lint out with a wire. clogged.
Vac motor, hose or gasket. Replace.
Corrosion on fittings.
Severe soil conditions.
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other.
Use a prespray.
Over saturation.
Leaving carpet too wet.
Too much chemical in.
Light carpet with no brown prevention.
Adjust solution pressure to lower settings. Make several passes with spray.
Check for loss of vac pressure.
Check label for correct solution concentration.
Go over carpet with browning prevent only.
Solution not flowing properly.
Solution hose connection.
Faulty pump.
Faulty floor tool valve.
Faulty pump switch.
Check for positive connection.
Repair or replace.
Repair or replace.
Repair.
D100 86038260 05/21/07
4-4
WIRING DIAGRAM
4-5
D100 86038260 07/09/08
MAINTENANCE
SERVICE SCHEDULE
Check machine for cord damage
Check recovery dome and gasket for damage and cleanliness
Check hoses for wear, blockages, or damage
Check handles, switches, and knobs for damage
Check vac motor intake filter and clean
Run one gallon of water through system
Clean out recovery tank and check float valve to make sure it moves freely
Clean out solution tank and remove and clean vacuum intake screen
Clean outside of all tanks and check for damage
Run vac motor for at least one minute to allow motor to dry
Store with dome off tank to allow the tank to dry
Check all gaskets for wear and leakage
Check vacuum intake screen for damage; replace if necessary
Check pump pressure; observe spray pattern and check with gauge if necessary
Check and clean solution screen
Check cables for fraying
Check overall performance of machine
Check vac motor carbon brushes
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
D100 86038260 05/21/07
4-6
18
19
5-1
RECOVERY TANK ASSEMBLY
6
5
22
3
4
2
7
1
23
24
12
14
17
16
8
9
23
12
11
13
10
21
20
D100 86038260 05/21/07
14
15
RECOVERY TANK ASSEMBLY
REF PART NO.
1
2
4
6
86033260
86242230
86275800
86033330
PRV NO.
05151
500009
70546
78475
QTY DESCRIPTION
1
1
6
TUBE ASM, RECOVERY TANK
LABEL, WARNING EXPLOSION HAZ’D
SCR, 8 X 3/4 PFHT/S BLK ZINC
1 VAC STACK ASM, 17 GAL PORTABLES
8 86161460 15-808123 1 DUMP VALVE 1 1/2”
9 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40
10 86239890 39276
11 86002390 20063
1
1
HOSE, 1.5 BLK VAC X 14”
CLAMP, 1.75” WORM GEAR X .312
12 86200290 260-33
13 86033540 75358
14 86010630 87013
15 86273780 70015
2
1
4
2
HOSEBARB, 1.5MPT X 1.5
TANK, RECOVERY DOM 100
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 3/4 HHCS SS DL
16 86091150 065-25
17 86273830 70020
18 86200310 39573
19 86201990 150-44A
1 TANK BRACE ASM, D/B
2 SCR, 1/4-20 X 1/2 HHCS SS NP
1 HOSE ASM, 3/8 LP SLTN 16.5 FT
1 VAC HOSE 16-1/2’ W/CUFFS 1-1/2
20 86241920 47357
21 86001750 14182
22 86004000 35255
23 86237770 35256
1
1
1
2
KIT, HOSE ASM 16.5’ LP/1.5”-VAC
HOSE BAG 24” X 36”
GASKET, TANK LID
GASKET, DUMP VALVE
24 86090320 87257 1 WASHER,
SERIAL NO.
FROM
NOTES:
D100 86038260 05/21/07
5-2
CONTROL PANEL GROUP
2
1
3
4
5
6
7
9
13
12
11
10
8
5-3
D100 86038260 03/20/09
CONTROL PANEL GROUP
1 86199650 070-08
2 86090890 62898
1 FAN 105 CFM AXIAL
1 PANEL, DOM SGL-V
3 86199660 070-08A 1 FAN
4 86276290 70626 4 SCR, #10 X 3/4 PPHST HI-LO BLK
5 86273810 70018
6 86256960 72142
1 SCR, 1/4-20 X 1 HHCS SS
2 SWITCH, SPST 15A EURO ROCKER
7 86199540 060-04A 1 CORD ASM, 14/3 SJT X 25’ BLK
8 86200570 170-41 1 LABEL CIRCUIT INTERUPTER
9 86256180 73195
10 86005670 57040
11 86200590 500344
12 86276700 70716
13 86005710 57105
1 STRAIN RELIEF, 1/2 NPT (.48 ID)
1 NUT, 1/2 NPT CONDUIT
1 LABEL, DOM 2 SWITCH NO HEAT
2 SCR, 1/4-20 X 1/2 PTHMS PLTD
3 NUT, 1/4-20 HEX W/ STAR WASHER
SERIAL NO.
FROM
NOTES:
D100 86038260 03/20/09
5-4
VACUUM GROUP
5-5
D100 86038260 03/20/09
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005710
2 86256490
57105
70814
3 86010630 87013
4 86201950 065-24E
3 NUT, 1/4-20 HEX W/ STAR WASHER
3 STUD, 1/4-20 X 4.5 SS
7 WASHER, 1/4 ID X 5/8 OD SS
3 VAC SPACER 3 1/8 III STAGE
5 86003760 35166
6 86090980 360-24A
1 GASKET, VAC MTR
1 PLATE ASM, VAC 90 DEG
7 86311330 - 1
8 86273830 70020 1 SCR, 1/4-20 X 1/2 HHCS SS NP
9 86002390
10 86031640
-
-
86135320
86135300
20063
85049
140687
140676
1 CLAMP, 1.75” WORM GEAR X .312
1 VAC MTR ASM, D/B SLTN 115V 3ST
-
-
BRUSH SET, 120V VAC WINDSOR
BRUSH SET, 120V 3ST VAC AMETEK
11 86282120
12 86002380
13 86267480
14 86010640
15 86274980
39582
20046
880292
87016
70335
1 HOSE, VAC EXHAUST X 9”
1 CLAMP, 2.25” WORM GEAR
1 WIRE, 4” GRN/14 76010 X 76014
1 WASHER, #10 LOCK EXT STAR SS
1 SCR, 10-32 X 1/2 PHTR GRN/GRND
VACUUM GROUP
SERIAL NO.
FROM
*
NOTES:
SERVICE ONLY
SERVICE ONLY
D100 86038260 03/20/09
5-6
PUMP GROUP
7
8
5
6A
6B
5
4 9
4
3
4
5
2
1
10
11
12
5-7
D100 86038260 03/20/09
PUMP GROUP
1 86091260 87217 1 WASHER, 9/16 ID BENT
2 86199640 030-16 1 ELBOW, 1/4 NPT STREET LONG 90D
3 86280830 39036 1 HOSE, 3/8 NYLOBRAID X 12”
4 86233150 20042 3 CLAMP, 3/8 HOSE (D-SLOT)
5 86001550 40043 3 HOSEBARB, 3/8MPT X 3/8 90D
6A 86201430 250-64A 1 SHURFLO 100PSI PUMP DEMAND
6B 86251110 65219 1 PUMP, 115V 100PSI BYPASS W/SW (FLOJET)
7 86273810 70018 2 SCR, 1/4-20 X 1 HHCS SS
8 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS
10 86197350 22014 1 COUPLER, 1/4F HEX
11 86005590 56014 1 NIPPLE, 1/4 CLOSE
12 86282120 39582 1 HOSE, VAC EXHAUST X 9”
SERIAL NO.
FROM
NOTES:
D100 86038260 03/20/09
5-8
SOLUTION TANK ASSEMBLY
1
2
1
35
5
4
3
9
34
7
6
33
8
10
13
14
12
15
16
29
27
11
28
14
26
17
21
32
30
20
31
18
15
20
25
36
24
23
22
21
5-9
D100 86038260 04/30/09
REF PART NO. PRV NO. QTY DESCRIPTION
1
2
86201290
86201500
280-02
260-71
2
1
RIVET AL. 3/16 X 1/2 CLOSED
SOLUTION COVER D/B
10 86271350 57187 4 NUT, 6-32 ACORN, ZINC
12 86274290 70162 1 SCR, 10-32 X 3/8 PPHMS SS
13 86091430 05253 1 AXLE ASSEMBLY D.B.
14 86005710 57105 1 NUT, 1/4 -20 HEX W/STAR WASHER
15 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
16 86273780 70015 4 SCR, 1/4-20 X 3/4 HHCS SS NP
17 86010710 87080 4 WASHER, .5 X 1.25 FLAT GR8 PLT
19 86270900 57037 1 NUT, 1/4-20 WING SS
21 86271380 57196 2 NUT, 1/2 PUSH-ON DOME CAP
22 86202250 040-06 2 WHEEL 8” BLK OFF-SET HUB
23 86010710 87080 2 WASHER, .5 X 1.25 FLAT GR8 PLT
25 86323860 -
26 86323840 -
4 BUSHING FLANGE .501D X .630D
2 WHEEL, 12”
27 86198460 20008 1 CLAMP, 5/8 NYLON UL/USA
28 86070910 140758 1 BRKT 12” WHEEL MNT BRACE
29 86006700 70232 3 SCR, 10-32 X 3/8 FHMS SS
30 86271370 57189 1 NUT, 1/4-20 FLANGE LOCK
32 86199430 040-03 2 CASTER SWIVEL 4” 250#
33 86033450 75337 1 TANK, SOLUTION DOM 100 DK BLU
34 86200680 500378 1 LABEL, DOMINATOR
36 86219480 - 2 HUBCAP 9.75” WHEEL GREY
SOLUTION TANK ASSEMBLY
SERIAL NO.
FROM
NOTES:
NOT SHOWN
D100 86038260 04/30/09
5-10
SUGGESTED SPARE PARTS
PART NO. PRV NO. DESCRIPTION
86135320 140687 BRUSH SET, 120V VAC WINDSOR
BRUSH SET, 120V 3ST VAC
86135300 140676
AMETEK
86031640
86031590
86256960
86202250
85049
65215
72142
040-06
VAC MOTOR ASM, 115 3ST D/B
PUMP ASM, 100 PSI
SWITCH, SPST 15A EURO ROCKER
WHEEL, 8” BLK OFF-SET HUB
86271380
86199430
86199620
86002620
86201590
86251040
86258830
86235100
57196
040-03
290-08
65187
84161
29206
NUT, 1/2 PUSH-ON DOME CAP
CASTER SWIVEL 4” 250#
370-08 SEAL, DUMP VALVE 1-1/2”
260-64A ACCESS COVER CLEAR 6” W/RIM
STRAINER, 1/4 NPT 50 MESH
PUMP HEAD KIT, 100 PSI SHURFLO
VALVE KIT, 100 PSI SHURFLO
DIAPHRAGM KIT, 100 PSI SHURFLO
SERIAL NO.
FROM
*
NOTES
5-11
D100 86038260 03/20/09
