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MODEL NO.
tt3.t98110
10" RADIAL SAW
WITH LEG SET
S_rial
Number
Model and s_rial numbers may b_ found on the backside of the bas_.
You should record both model and s_ial number
I in a safe place for future
USC.
CAUTION:
READALL
INSTRUCTIONS
CAREFULLY
CRRFTSMRN
10-INCH RADIAL SAW
• assembly
• operating
• repair parts
Part No. SP50fl 7
Sold by SEARS,ROEBUCKAND CO., Chicago, IL.60684 U.S.A.
Printed in U,S.A.
FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW
If within one year from the date of purchase, workmanship, Sears will repair it, free of charge.
this Craftsman Radial Saw fails due to a defect in material
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING
CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
THE NEAREST SEARS SERVICE
This warranty applies only while this product is used in the United States.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., DEPT. 698/731A Sears Tower, Chicago, IL 60684 or
GENERAL SAFETY INSTRUCTIONS
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels affixed to the tool.
Learn its application and limitations as well as the specific potential hazards peculiar to this tool.
2. GROUND ALL TOOLS
This tool is equipped
3-conductor cord with and a 3-prong an approved grounding type plug to fit the proper grounding type receptacle.
The green conductor in the cord is the grounding wire.
Never connect terminal the green wire to a live
3. KEEP GUARDS IN PLACE, in working order, and in proper adjustment alignment.
4. REMOVE ADJUSTING KEYS AND and
WRENCHES
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents.
Floor must not be slippery due to wax or sawdust.
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations or expose them to rain.
Keep work area well lighted.
Provide adequate
7. KEEP CHILDREN surrounding
AWAY work space.
All visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILD-PROOF
-- with padlocks, master switches, or by removing starter keys.
9. DON'T FORCE TOOL
It will do the job better and safer at the rate for which it was designed.
10. USE RIGHT TOOL to do a job it was Don't force tool or attachment not designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts.
Nonslip footwear is recommended.
Wear protective hair covering to contain hair.
Roll long sleeves above the elbow.
long
12. USE SAFETY GOGGLES (Head Protection)
Wear Safety goggles (must comply with ANSI
Z87.1) at all times.
Everyday eyeglasses have impact resistant lenses, they are only
NOT
FOR POWER TOOLS
safety glasses.
Also, use face or dust mask if cutting operation is dusty, and ear protectors
(plugs or muffs) during operation.
13. SECURE WORK extended periods of
Use clamps or a vise to hold work when practical.
It's safer than using your hand, frees both hands to operate tool.
14. DON'T OVERREACH
Keep proper footing and balance at all times.
15. MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest performances.
Follow instructions and changing accessories.
16. DISCONNECT TOOLS before servicing; when changing such as blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING for lubricating accessories
Make sure switch is in "OFF" position before plugging in.
18. USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended accessories.
Follow the instructions that accompany the accessories.
The use of improper accessories may cause hazards.
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them.
20. CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may effect its operation.
A guard or other part that id damaged should be properly repaired or replaced.
21. DIRECTION OF FEED
Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don't leave tool until it comes to a complete stop.
additional instructions for radial saws
BEFORE USING THE SAW:
WARNING: TO AVOID MISTAKES THAT COULD
RESULT IN SERIOUS, PERMANENT INJURY, DO
NOT CONNECT POWER CORD UNTIL THE FOL-
LOWING STEPS HAVE BEEN SATISFACTORILY
COMPLETED:
1. Assembly and alignment.
(See pages 12-31)
2. Examination and operating familiarity with ON-
OFF switch, elevation hand wheel, swivel lock, bevel lock and rip lock, guard clamp screw, spreader and anti-kickback lock.
device and miter
3. Review and understanding of all safety instructions and operating procedures throughout the manual.
Read the following danger labels which appear on the front of the radial arm saw base assembly, motor and saw guard: _
DANGER
5
6
7
FOR YOUR
3
8
S
OWN SAFETY:
Read_nd unde,s,and o*o_r, manua, before operifi ng mlchlne c_p_ying wit_ Wear salely
ANS_ Z67 1
K_p hands goggles oul of
Know
Use
Never
Never
,FREEHAND he*
PUSH re_h peHo,m to a_oid
STICK around
,-
Jny palh of
'KICKBACKS
_w for the o_rabon narrow
_w blade work blade
Return carriage ko the full teat position a_,er _.ch crops-cuRtyp_ o_.at_on
Shul off _wer and a(Io* saw b'ade
.1o_
before adlusli_g of se_lcing
Io
• .s, z_7, _.€_Ha.D
Know
1 this tool:
Read saw sories and Understand
_n Ow_rs Menue_ all w_rnlngs and with
2 Properly tool guard the cutting 3
4 and Instructions r_om_nded acceson
Provide tup_o_
pro W workplace
Position behind the the cuffing ler_ce by
Ing the arm to Ihe left clamping label faces the yoke the so fence; tool mov-
_nd thi_ or conatruct fence per ual an
C_ner'$ auxl_l_Pf
Man-
__ 5 Wi_h key t_J power off the _wllch removed, by ha f'_l to turn make culling
_ure il dOeS fete or nol any gtrlke olher guard, saw paris _.,=,=,
WHEN
SAW
INSTALLING OR MOVING THE
1. To avoid injury from unexpected carriage travel, lock the rip lock handle before moving the saw.
2. To avoid injury from unexpected saw movement:
(a) Bolt the saw to the floor if it tends to slip, walk, or slide during normal operation.
(b) When table extensions over 24" wide are added to either side of the saw, make sure you either bolt the saw to the floor or support the outer end of the extension from the floor as appropriate.
3. To avoid injury from unexpected carriage travel adjust leveling feet so the arm tilts slightly downward to the rear so that the carriage will not roll forward due to gravity.
Forward drift of the carriage on an improperly leveled saw could cause the blade to lunge forward due to unexpected contact with the workpiece, fence, table or part of your body.
BEFORE EACH USE
Plan your work.
-- To avoid injury from accidental starting, always remove the plug from the outlet, turn the switch off and remove the switch key before removing the guard, changing the cutting tool, changing the setup or making adjustments.
To avoid injury from blade contact, slips, shocks, thrown pieces, etc., check the saw to make sure that no parts are missing or broken, bent, or have failed in any way, or any electrical component fails to perform properly.
Shut off power switch, pull the plug from the outlet and replace damaged, missing and/or failed parts before resuming operation.
To avoid injury from electrical shock, make sure your fingers do not contact the terminals when installing or removing the plug to or from a live outlet.
-Check the fence for proper workpiece support.
To avoid fence breakage which could result in thrown workpieces and blade contact, do not use fences made of particle board or other composite materials - use 3/4" thick lumber long enough to extend in one piece from end to end of the saw table, and tall enough to be at least even with the top of the workpiece.
Replace any fence where existing slots in the fence have weakened the fence or can snag the workpiece operations.
Always check table during clamps ripping to make sure any new fence is held securely.
--Choose your cutting tool carefully.
Many saw accidents are caused by use of the wrong type blade, dull, badly set, improperly sharpened cutting tools, gum or resin adhering to the cutting tools, and by blade misalignment with the saw fence.
Such conditions can cause the material to stick, jam (stall the saw), workpiece at the operator.
throw or "kickback" the
-To avoid cutting tool failure and thrown shrapnel
(broken pieces of blade), use only blades or other cutting tools marked for operating speeds 3450 rpm or higher.
Never use a cutting tool larger in diameter than the diameter for which the saw was designed.
--To avoid jamming of the blade, thrown workpieces, and damage to the blade collars, never use a broken, warped, or unbalanced blade.
Do not overtighten
"snug" it securely.
arbor nut. Use arbor wrenches to
-To avoid injury from accidental blade contact by the workpiece layout, assembly, or the operator or setup work do not on perform the table
_.=
O'3 e--
while the cutting tool is rotating.
The rotating tool could cut and throw anything hitting the blade causing the saw to unexpectedly come forward.
-- Use the right guard. To avoid losing control of the workpiece, hitting the cutting tool, or being struck by thrown pieces, never do any cutting un less the proper guard (with all its parts in place) is installed and adjusted properly.
-- To avoid injury from thrown pieces, slips, blade contact, or jamming of the workpiece, make sure no play exists between the column and column support or in the carriage and that the arm, yoke, bevel locks/clamps are tight.
--To avoid injury from thrown objects, slips or jamming of the blade due to pinching of the blade by shifting boards:
(a) Do not leave a long board unsupported so the spring of the board causes it to twist or rise from the table.
(b) Check to be sure that pieces will not fall off the table once they have been cut.
(c) Provide support for the workpiece, based on its size and the type of operation to be performed.
(d) Never use another person as a substitute for a table extension, or as an additional support for a workpiece to assist in feeding, supporting, or pulling the workpiece.
(e) Never cut workpieces placed side by side or stacked on top of each other. The pieces can slide on each other.
WEAR YOUR
-- The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in permanent eye damage. Always wear safety goggles complying with ANSI Z87.1 (shown on package).
Safety goggles are available at
Sears retail catalog stores.
Use of goggles or glasses not in compliance with ANSI Z87.1 could result in severe injury from breakage of the eye protection.
-- To avoid injury from uncontrollable reaction or thrown objects, never turn the saw "ON" before clearing the table or work surface of all objects
(tools, scraps of wood, etc.) except the properly supported workpiece and related feed or support devices for the operation planned.
WHENEVER THE SAW IS RUNNING
-Always keep alert.
Do not allow familiarity (gained from frequent use of your saw) to cause a careless mistake.
Always remember that a careless fraction of a second is sufficient to inflict severe, permanent injury.
If your saw makes an unfamiliar noise or if it vibrates excessively, stop the operation immediately.
Do not restart until the source has been located and the problem corrected.
Do not cycle the motor switch "ON" and "OFF" rapidly, as this might cause the sawblade to loosen.
In the event this should ever occur, turn the switch off, allow the sawblade to come to a complete stop, and remove the switch key. To avoid damage to the blade and flange, retighten the arbor nut normally, not excessively.
Never perform any operation freehand.
Injury can occur from blade contact or thrown pieces when the workpiece is torn from the hands. "Freehand" means feeding the sawblade into a workpiece or feeding the workpiece into the sawblade or other cutting tool without using the fence or some other proper device to prevent the workpiece from twisting and binding on the cutting tool during the cutting operation.
-- To avoid accidental blade contact, avoid awkward hand positions where a sudden slip causes a hand to move toward the sawblade or other cutting tool. Do not place fingers or hand on the workpiece or table that is in the path of the sawblade.
-- To avoid being pulled into the back of the blade before you can let go or react, never reach in back of, or around the cutting tool, with either hand to hold down the workpiece or for any reason.
-- To avoid injury from unexpected starting, never attempt to free a stalled sawblade without first turning the saw "OFF" and removing the switch key. If the sawblade is stalled or jammed, shut the saw "OFF", remove the switch key, remove the workpiece, check for looseness in clamps, arm and carriage, check the sawblade squareness to the table surface and to the fence, and check for heel (see page 18). Adjust as indicated.
-- To avoid injury from falling parts or from falling into the saw, never climb on or near the saw when its power is "ON". Never leave the saw area when power is "ON", or before the cutting tool has come to a complete stop.
-- To avoid unauthorized saw use, remove the switch key and put the key away before leaving the saw area.
BEFORE STARTING A RIPPING TYPE CUT
To avoid injury from being struck by a thrown workpiece, position the saw so neither you, a helper, or a casual observer is forced to stand in line with the sawblade or workpiece.
Whenever possible, use the "in-rip" position.
(See page 29) This provides maximum clearance for feeding by hand, push stick, or push block as appropriate.
-- To avoid thrown workpieces or being pulled into the saw before you can react, push the workpiece
from the nose side (opposite the sawdust exhaust chute) of the guard.
Note the warning on the guard.
-To avoid injury from thrown pieces, slips, or jams, the workpiece must be held down on the table and against the fence.
Plan your hand placements to safely feed the workpiece
Featherboards into the cutting can also help keep the work tool.
against the fence.
A featherboard is made of solid hJmher per sketch.
_-_---_J
___
....
.....
ABOUT
1/4" APART_
_--...-'_-4-J_LL[_-_o _,, -
-To avoid the guard accidental or blade contact, never position anti-kickback assembly power "ON" or the blade spinning.
with the
-When properly adjusted to just clear the workpiece, the guard nose will help keep the workpiece down on the table.
To prevent injury from the workpiece rising from the table, thrown chips from the workpiece or blade, or hand slippage towards the front of the blade, position the nose guard to just clear the workpiece.
(See page 24)
-To maximize protection from the rear of the blade and avoid injury from kickbacks, kickback and spreader devices adjust as the antiinstructed.
(See page 24)
-To avoid injury from kickback, make sure by trial before starting the cut that the anti-kickback pawls will stop the kickback once it has started.
Make sure points of pawls are sharp.
(See page
40) Warning: Use extra care for non-thru cuts because the anti-kickback pawls cannot always grab the irregular surface created by the operation.
INSPECT YOUR WORKPIECE
-To keep thesawblade from rising up on top of the workpiece and throwing it back at the operator, when sawing 1/4" or thinner materials, follow all normal ripping procedures except set sawblade into the table top at least 1/8".
-To avoid kickback, use extra care when ripping wood that has a twisted grain or is twisted or bowedit may rock on the table and/or pinch the sawblade.
If the workpiece cannot be made stable against the fence and table top, do not cut it with a radial arm saw.
-To avoid blade contact and/or kickback, use a push stick when ripping short (10 to 12 inches long) or narrow (2 to 6-1/2 inches wide) workpieces.
Usea push block as illustrated on page 28 for pieces 3/8 to 2 inches wide or, wherever possible, place the wider section of the board between the fence and the blade.
--To avoid kickbacks through the saw with never feed another a workpiece piece (butting _'-_
,'second piece against trailing end of piece being ",_ cut) even if of the same thickness, c_
-To keep control of you r workpiece, never rip work shorter than the blade diameter.
For rip or rip-type cuts, the trailing end of the workpiece to which a push stick or push board is applied must be square (perpendicular to the fence and table top) so that feed pressure applied to the workpiece by the push stick or push block will not cause the workpiece to come away from the fence or rise from the table and possibly cause a kickback.
Plastic and composition (like particle board) materials may be cut on your saw. However, since these are often quite hard and slippery, the antikickback pawls may not stop a kickback.
To get best performance, rip with the finished side down
(next to the table) and the roughest side up, and be especially attentive to follow proper set up and cutting procedures.
WHILE DOING A RIP TYPE OPERATION
-Never reach around the blade to the outfeed side to touch the portion of workpiece beyond the blade until the whole workpiece has been pushed beyond and clear of the blade.
Your touch could cause a kickback which could strike someone or pull your hand into the rear (outfeed side) of the blade before you can let go or react.
-Position your body at the nose (in-feed) side of the guard.
Start and complete the cut from that same side This will require added table support for long or wide workpieces that extend beyond the length or width of the saw table to prevent workpiece table.
from being thrown as it falls from the
-Never apply the feed force to the section of the workpiece that will become the cutoff (free) piece.
Feed force when ripping must always be applied between the sawblade and the fence so that the slot cut by the blade (kerf) will not be pinched shut on the blade causing a kickback.
Never touch the piece that has been cut off until the blade has come to a complete stop.
--Keep pushing the section of the workpnece between the blade and the fence until the piece has been pushed completely past the blade, so the blade will not grab the piece and throw it back at the operator.
BEFORE DOING A CROSSCUT TYPE CUT
--To avoid blade contact, do not perform any operation that requires the cutting tool to extend beyond the edges of the table used for supporting the workpiece.
--To maximize protection from accidental blade contact and reduce risk of jamming objects into the guard, place guard in a horizontal and adjust anti-kickback pawls to just position clear the top of the fence or the workpiece, higher.
The anti-kickback pawl whichever assembly is will
6
provideadditionalguardingfromcontactwiththe front of the blade.
--To preventthe cutting tool from grabbingthe table or workpieceand beingpropelledtoward you, neverlowera revolvingcuttingtool intothe tableor a workpiecewithoutfirst lockingthe rip lockhandleandclampingtheworkpieceinplace.
Releasethe handle only after having firmly graspedthe carriagehandle.
-- Toavoidbladecontactor injuryfromathrowncut off piece,neverusea lengthstop on the cut off endor edgeof theworkpiece.Neverhangontoor
touchthecut off pieceof theworkpiecewhilethe poweris"ON" and/orthe sawbladeisrotating.To
preventpinchingthatcouldcausethepieceto be thrown,thecut off piecemustneverbeconfined, pushed,or grabbedwhilethe bladeis spinning.
INSPECT YOUR WORKPIECE
--To avoid injury from thrown objects, slips or jamming of the blade, make sure the workpiece will fit the supports (fence, table, fixtures or jigs) so it will not twist, rock or otherwise bind on the cutting tool.
Make sure there is no sawdust or other foreign material between the workpiece and its support.
WHILE DOING A CROSSCUT TYPE CUT
--Always start with the carriage in the full rear position behind the fence before turning the sew
OR.
-Never push the carriage and blade backwards into the work to do a crosscutting type operation.
The cutting tool can throw the work over the fence, striking someone or causing you to fall into the blade.
--Always position return the carriage to the full rearward behind the fence at the completion of each crosscut type operation.
Never remove your hand from the yoke handle unless the carriage is in this climb position.
up toward you.
on.the
Otherwise, workpiece the cutting tool may and be propelled
BEFORE USING ACCESSORIES
-To avoid injury from unanticipated only
41.
recommended accessories hazards, use as listed on page
-The use of grinding wheels, abrasive or cut off wheels, or wire wheels, can be dangerous and are not recommended.
Such devices can break explosively injury.
and throw shrapnel, causing severe
-The sawblade, dado, or other cutting tool must be removed from the saw arbor before using the accessory shaft.
Never operate the saw with cutting tools (including sanding accessories or buffing) installed on both ends of the saw arbor to avoid being pulled into moving parts by hair, threads, clothing, etc.
Make sure the unused arbor is always covered by a guard, the arm, orthe screw cap.
-Using a drill chuck.
To avoid injury from sudden bending or breaking of a drill bit, do not install or use twist drills longer than 7" in length or extending more than 6" beyond the chuck jaws.
Do not install or use any reduced shank drill except the spade type (1" diameter or smaller).
Use for drilling wood or plastic only - bit speed cannot be properly adjusted for other materials.
Do not use twist drills larger than 1/2" in diameter.
glossary of terms for woodworking
Anti-Kickback Pawls (AKB)
Gum
Device which, when properly adjusted, is designed to stop the workpiece from being kicked back at the
A sticky, sap based residue from wood products.
Heel operator during ripping operations.
See illustrations on pages 20 & 24.
Misalignment of the blade.
See page 18.
Arbor
The shaft on which a cutting tool is mounted.
Crosscut
In-Rip
Positioning the blade parallel to the fence with the motor toward the front of the saw. See illustration on page 29.
A cutting width
25-26.
of the or shaping operation workpiece.
made across the
See illustrations on pages
Kerf
Dado
The amount of material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.
A non-through cut which produces a square sided notch or trough in the workpiece.
Kickback
Featherboard
An uncontrolled grabbing and throwing of the workpiece back toward the operator during a rip type operation.
A device which can assist in guiding during rip type operations.
Freehand workpieces
Leading End
The end of the workpiece operation, is pushed which, into the cutting during tool a rip type first.
Performing a cut without the use of fence (guide), hold down or other proper device to prevent the workpiece from twisting during the cutting operation.
Twisting of the workpiece can cause it to be thrown or kicked back by a radial saw.
Molding
A non-through cut which produces a special shape in the workpiece used for joining or decoration.
Outrip
Positioning the blade parallel to the fence with the motor toward the rear of the saw producing maximum ripping capacity.
See illustration on page 29.
Push Stick
A device used to feed the workpiece th rough the saw during narrow ripping type operations so the operator's hands are kept well away from the blade. See page 28.
Push Block
A device used for ripping type operations too narrow to allow use of a push stick. See page 28.
Rabbet
A notch in the edge of a workpiece.
Resin
A sticky, sap base substance that has hardened.
Ripping
A cutting operation along the length of the workpiece.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one minute.
Sawblade Path
The area of the workpiece or table top directly in line with either the travel of the blade or the part of the workpiece which will be, or has been, cut by the blade.
Set
The distance that the tip of the sawblade tooth is bent (or set) outward
Throw-Back from the face of the blade.
"_
'-
Throwing of small pieces in a manner similar to a _ kickback.
"' "
Thru-Sawing
Any cutting operation where the blade extends completely through the thickness of the workpiece.
Trailing End
The workpiece end last cut by the blade in a ripping operation.
Workpiece
The item on which the cutting operation is being performed.
The surfaces of a workpiece are commonly referred to as faces, ends, and edges.
electrical connections
POWER SUPPLY
1. Motor Specifications
The A-C motor used in this saw is a capacitor-start, non-reversible type having the following specifications:
Rated H.P ....................................
Maximum Developed H.P .....................
Voltage .....................................
Amperes ....................................
Hertz (cycles) ................................
Phase ....................................
RPM ......................................
Rotation of Blade Arbor ...............
1.5
2.5
120
1!
60
Single
3450
Clockwise
If you are not sure that your outlet is properly grounded, have it checked by a qualified electrician.
If your unit is for use on less than 150 volts it has a plug that looks like below.
PROPERLY
GROUNDED
OUTLET
3-PRONG
GROUNDING
PLUG
PRONG
WARNING: TO AVOID ELECTRICAL HAZARDS,
FIRE HAZARDS, OR DAMAGE TO THE TOOL, USE
PROPER CIRCUIT PROTECTION.
YOUR SAW IS
WIRED ATTHE FACTORY FOR 120V OPERATION.
CONNECT TO A 120V, 15-AMP, BRANCH CIRCUIT
AND USE A 15-AMP,
CIRCUIT BREAKER.
TIME DELAY FUSE OR
IF NOT PROPERLY GROUNDED THIS POWER
TOOL CAN CAUSE ELECTRICAL SHOCK -
PARTICULARLY WHEN USED IN DAMP LOCA-
TIONS IN PROXIMITY TO PLUMBING.
IF AN
ELECTRICAL SHOCK OCCURS THERE IS ALSO
THE POTENTIAL OF A SECONDARY HAZARD
SUCH AS YOUR HANDS CONTACTING THE
SAWBLADE.
NOT ALL OUTLETS ARE PROPERLY
GROUNDED.
TO AVOID SHOCK OR FIRE, IF
POWER CORD IS WORN OR CUT, OR DAMAGED
IN ANY WAY, HAVE IT REPLACED IMMEDIATELY.
This power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, listed by Underwriters' Laboratories.
The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end.
This plug requires a mating 3-conductor grounded type outlet as shown above.
WARNING: TO MAINTAIN PROPER TOOL GROUND-
ING WHENEVER THE OUTLET YOU ARE PLAN-
NING TO USE FOR THIS POWER TOOL IS OF THE
TWO PRONG TYPE, DO NOT REMOVE OR ALTER
THE GROUNDING PRONG IN ANY MANNER. USE
AN ADAPTER AS SHOWN AND ALWAYS CON-
NECT THE GROUNDING PRONG TO KNOWN
GROUND.
It is recommended that you have a qualified electrician replace the two prong outlet with a properly grounded three prong outlet.
An adapter as shown below is available for connecting plug to 2-prong receptacles.
The green grounding lead extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box.
GROUNDING LUG
3-PRONG
PLUG
__
_ _
_ _, _/_.._._.._..
CONNECTED TO A
N O W N GROUND
WARNING: THE ADAPTER ILLUSTRATED IS FOR
USE ONLY IF YOU ALREADY HAVE A PROPERLY
GROUNDED 2-PRONG RECEPTACLE.
UP
MOTOR SAFETY PROTECTION
CAUTION:
WHICH
TO AVOID MOTOR
WILL
MOTOR VENTILATION.
INTERFERE
DAMAGE THIS
MOTOR SHOULD BE BLOWN OUT OR VACUUMED
FREQUENTLY TO PREVENT SAWDUST BUILD-
WITH NORMAL
1. This tool should be connected toa 120V, 15Amp branch circuit with a 15 Amp time delay fuse or circuit breaker.
Failure to use the proper size fuse can result in damage to the motor.
2. If the motor fails to start, turn the power switch to the "OFF" position immediately.
UNPLUG THE
TOOL.
Check the saw blade to insure that it turns freely and that its teeth are not wedged into the table top.
After the blade has been freed, try to start the motor again.
If, at this point, the motor still fails to start, refer to the "Motor Trouble-
Shooting Chart."
3. If the motor should suddenly stall while cutting wood, the power switch should be turned off, the tool unplugged and the blade freed from the wood.
The motor may now be restarted and the cut finished.
4. Frequent "blowing" of fuses or tripping of circuit breakers may result if:
(a) MOTOR IS OVERLOADED - Overloading can occur if you feed too rapidly or if saw is misaligned so that the blade heels (pg. 18).
(b) MOTOR CIRCUIT IS FUSED DIFFERENTLY
FROM RECOMMENDATIONSAlways follow instructions for the proper fuse/breaker.
not use a fuse/breaker of greater
Do capacity without consulting a qualified electrician.
(c) LOW VOLTAGE designed for
- Although operation on the the motor voltage and is frequency specified on motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the nameplate voltage.
Heavy loads, however, require that voltage at motor terminals equals the voltage specified on nameplate.
5. Most motor troubles may be traced to loose or incorrect connections, overloading, reduced input voltage (such as small size wire in the supply circuit) or to overly long supply circuit wire.
Always check the connections, the load and the supply circuit whenever motor fails to perform satisfactorily.
Check wire sizes and length with the Wire Size Chart below.
WIRE SIZES
The use of any extension cord will cause some loss of power, To keep this to a minimum and to prevent over-heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord.
Use only 3 wire extension cords which have 3 prong grounding receptacles which accept type plugs the tools plug.
and 3-pole
CAUTION: For circuits that are farther away from electrical service box, the wire size must be increased proportionately the saw motor.
in order to deliver ample voltage to
Length of the
Conduclor
0 - 50 Feet
50100 Feet
Over 100 Feet
Wire Sizes Required
(American Wire Gage Number)
240V Lines 120V Lines
No.
16 _ No.
14
No.
14 [ No.
12
unpacking and preassembly
WARNING: TO AVOID INJURY FROM UNEXPECT-
ED STARTING OR ELECTRICAL SHOCK, DO NOT
PLUG THE POWER CORD INTO A SOURCE OF
POWER UNTIL ALL ASSEMBLY AND ALIGNMENT
STEPS ARE COMPLETE.
REMAIN UNPLUGGED
THIS CORD MUST
WHENEVER YOU ARE
WORKING ON THE SAW.
Model 113.198110
Radial Saw is shipped complete in one box.
1. Unpacking and Checking Contents
(a) Separate all "loose parts from packaging materials and check each item with "Table of
Loose Parts" to make sure all items are accounted for, before discarding any packing material.
WARNING: IF ANY PARTS ARE MISSING, DO NOT
ATTEMPT TO ASSEMBLE RADIAL SAW, PLUG IN
THE POWER CORD, OR TURN THE SWITCH ON
UNTIL THE MISSING PARTS ARE OBTAINED AND
ARE INSTALLED CORRECTLY.
Item No.
Description
A Basic Saw Assembly ...................
B Leg ...................................
C Stiffener Lower ........................
D Stiffener Leg ..........................
E Channel, Table Mounting ..............
F Front Table ...........................
G Rip Fence .............................
H Table Spacer ..........................
I Rear Table ............................
J Owners Manual
K Trim Ledge ...........................
L Bag of Loose Parts Containing:
M Shaft Wrench .......................
N Arbor Wrench .......................
O Handwheel Assembly ................
P Bag of Loose Parts #507529 ..........
Q Bag of Loose Parts #507661 ..........
R Bag of Loose Parts #507498 ..........
S Bag of Loose Parts #507499 ..........
T Cap Trim L.H ........................
U Cap Trim R.H ........................
!
1
1
1
1
1
4
4
4
2
1
Qty.
1
1
1
1
1
1
1
1
1 c_ €: el:
A
L
,S
\
N
U
P
NOTE: Loose Parts Bag and Assembly Numbers refer to three digits, underlined in example below, or the I.D. Number printed on each bag or carton.
X04507661H000
Bag of Loose Parts #507529
Containing Following Items:
A B
A Clamp, Table ........................
B Nut, Tee .............................
2
1
C Screw, Cup Point Set 1/4-20 x 7/8 .....
D Washer 21/64 x 9/16 x 1/16 ...........
1
2
E Nut, Lock 5/16-18 ....................
2
F Screw Pan Hd. Ty T 1/4-20 x 1-3/4 ....
1
G Clip "U" 1/4-20 .......................
1
_
F
C
G
D
Q Bag of Loose Parts #507661
Containing Following Items:
A
B
C
Blade Guard Rear Bumper Pad ........
Indicator Rip .........................
Indicator Bevel .......................
D Cap Motor Support ...................
E
F
G
Plug
Screw
Plastic
Lockwasher
..........................
Pan Hd.
10-32
Ext. #10 x 1/2 ............
.................
H Switch Key ..........................
1
4
1
1
1
2
1
1
E F G H
R Bag of Loose Parts #507498
Containing Following Items:
D
E
F
G
A
B
C
Screw Truss Hd. 1/4-20 x 1/2 ..........
Nut, Hex 1/4-20 ......................
Lockwasher Ext. 1/4 ..................
Foot Leveling ........................
Nut, Hex Jam 1/2-13 ..................
Screw, Pan Hd. Ty BT 1/4-1/2 .........
Screw, Pan Hal. Ty B #10 x 1 ..........
6
4
4
8
44
44
44 i0
S Bag of Loose Parts #507499
Containing Following Items:
A
B
C
D
E
F
G
H
Screw Hex Hd. 5/16-18 x 3/4 ..........
Washer 11/32 x 7/8 x 1/16 .............
Lockwasher 5/16 .....................
Nut, Hex 5/16-18 .....................
Screw Pan Hd.
1/4-20 x 1 .............
Washer 17/64 x 5/8 x 1/32 .............
Lockwasher 1/4 ......................
Nut, Hex 1/4-20 ......................
4
4
4
4
4
5
4
4
¢v'd
E F
A B C D
F G H
G
contents
Guarantee ....................................
Page
2
General Safety Instructions for Power Tools ....
2
Additional Safety Instructions for Radial Saws .. 3
Glossary of Terms for Woodworking
Electrical Connections ........................
...........
6
7
Assembly and Alignment ......................
Unpacking and Preassembly .................
Alignment Procedure .......................
9
9
13
Location and Function of Controls ............
Basic Saw Operations ........................
Adjustments to Compensate for Wear .........
Trouble Shooting ............................
Maintenance and Lubrication .................
Recommended Accessories ...................
Repair Parts .................................
Page
21
25
31
35
40
41
42
E==
@
7/16" WRENCH
1/2" WRENCH
3/4" WRENCH
assembly and alignment
TOOLS NEEDED
FRAMING SQUARE MUST BE TRUE.
Check its accuracy as illustrated below.
MEDIUM SCREWDRIVER
#2 PHILLIPS SCREWDRIVER DRAW
TABLE
CHECKING
INSIDE
REAR EDGE
ACCURACY
OF SQUARE
OF FRONT
(FENCE,
LIGHT
ALONG
SPACER AND
BOARDS
LINE
THIS
REMOVED)
ON
EDGE
/
_
OF CHECKING
OUTSIDE
ACCURACY
OF SQUARE
TABLE
BACK _ FENCE
_
|
_ ---_TABLE
--/
/ DRAW
--
LIGHT
ALONG
OF
,
LINE
THIS
ON
EDGE
PLIERS
3/4" SOCKET
9/16" SOCKET
7/16" SOCKET
FRAMING SQUARE
PENCIL
SHOULD
OVERLAP
SQUARE
IN DOTTED
BE NO GAP
HERE WHEN
IS FLIPPED
POSITION
OR
OVER
SHOULD
OVERLAP
SQUARE
IN DOTTED
BE NO GAP
HERE WHEN
IS FLIPPED
POSITION
OR
OVER
SOCKET EXTENSION
SOCKET WRENCH
1/8" HEX "L" WRENCH
3/16" REX "L" WRENCH miner
11
ASSEMBLING LEG SET
From the loose parts find the following hardware:
4 Legs
4 Upper Stiffeners
4 Lower Stiffeners
From loose parts bag #498 find hardware:
40 Truss Head Bolts 1/4-20 x 1/2
40 Lock Washers Ext. 1/4
40 Hex Nuts 1/4-20
4 Leveling Feet
8 Hex Nuts 1/2-13 the following
Assemble the Leg Set as Follows
1. Attach the four (4) legs to the four (4) upper stiffeners as shown.
Three (3) bolts, washers, and nuts are required to fasten each end of upper stiffener to a leg. Hand tighten hex nuts.
,
Attach the four (4) lower stiffeners to the legs.
Two (2) bolts, washers and nuts are required to hold each end of a lower stiffener in place. Hand tighten hex nuts.
,
Attach four (4) leveling feet to bottom of each leg as illustrated.
Hand tighten hex nuts.
4. Put leg set in area intended for use of saw. With a
7/16" wrench or socket, bolts.
Adjust leveling feet.
securely tighten all
WARNING: TO AVOID INJURY FROM UNEXPECT-
ED SAW OR WORK MOVEMENT, LEVELING FEET
MUST BE ADJUSTED SO THAT SAW DOES NOT
ROCK. TO AVOID UNEXPECTED CARRIAGE MOVE-
MENT, ADJUST LEVELING FEET SO THAT THE
ARM SLOPES SLIGHTLY DOWNWARD TO THE
REAR.
To adjust leveling feet so the saw will set properly: a. Move saw to desired location.
b. With 3/4" wrench loosen bottom nut.
c. Back off top nut by hand.
d. Raise or lower foot by adjusting bottom nut using
3/4" wrench.
e. Snug top nut against inside of leg by hand.
f. Adjust all four feet as necessary, then tighten all four bottom nuts using a 3/4" wrench.
LEG
HEX NUTS
LEVELING FOOT
12
MOUNTING SAW
1,
From loose parts bag #498, find the following hardware:
4 - Truss Head Bolts 1/4-20 x 1/2
4Lockwashers External 1/4
4 - Hex Nuts 1/4-20
2. Place saw on leg set so that holes in bottom of saw line up with holes in top of leg set.
3. Install bolts, Iockwashers, and nuts as shown.
Tighten securely using a 7/16" wrench or socket.
TRUSS HEAD BOLT
SAW BASE
I
",,,
LOOKWASHER_
HEX NUT o o i
ATTACHING TRIM CAPS & TRIM LEDGE
1. Locate the two (2) trim caps, the trim ledge, and from loose parts bag 498 four (4) sheet metal type "B" #10 x 1 and six (6) type BT screws 1/4 x
1/2.
2. Place the trim ledge against the bottom of the base using two (2) type "B" metal screws, secure the trim ledge to the base from below using a phillips screwdriver.
TRIM LEDGE
3. Then reach through the base and secure the trim ledge with type "BT" screws using a phillips screwdriver.
4. Position the trim caps in place and hold in place with a type "B" metal screw from the bottom side.
5. Then reach through the base and securethe trim cap with two (2) type"BT" screws using a phillips screwdriver.
Repeat procedure for other side.
TRIM CAP
ATTACH ELEVATION HANDWHEEL
1. From loose parts bag #661, find one (1) screw
10-32 x 1/2 and one (1) external Iockwasher.
Install handwheel to front of base as illustrated.
ELEVATION
HANDWHEEL
13
MOUNTING MOTOR
1. Remove the blade guard.
Locate the arbor wrenches and remove the blade.
CAUTION: Do not attempt to mount the motor until the blade guard and blade have been removed.
2. Elevate the arm approximately 2 inches to remove shipping pad.
3. Using a 3/4 socket remove 1/2-13 lock nut and
1/2" flat washer from motor pivot support.
4. Slide motor on motor pivot support until motor is firmly seated on support as illustrated.
5. Re-install the flat washer and lock nut and tighten until snug with 3/4" socket.
WARNING: DO NOT OVER TIGHTEN LOCKNUT.
To insure proper function of the bevel lock, move the bevel lock handle while tightening the Iocknut.
Adjust according to Step 6.
6. Push bevel lock handle to left side to lock.
NOTE: Bevel lock handle should not contact extreme left side of yoke when in locked position.
If bevel lock handle is permitted to contact yoke the following adjustment is required.
a. Unlock bevel lock handle and tighten motor
Iocknut.
Recheck bevel lock handle position (see illustration).
b. Repeat adjustment if necessary.
Do not over tighten or motor will not index.
l/'f .................
\
,
I
14
ALIGNMENT PROCEDURE
IMPORTANT: In order to obtain maximum cutting accuracy and safety, the following six steps must be carefully followed.
Become thoroughly familiar with these steps so that you can always maintain your saw in proper alignment.
The accuracy of each adjustment is always dependent upon the accuracy of the preceeding adjustment.
Be sure to align the saw in the exact sequence described to insure proper alignment and cutting accuracy.
After following the 6 step assembly and alignment procedu re and the Basic Saw operation section refer to Trouble experienced
Shooting when section performing if any any sawing difficulty operation.
is
STEP
ONE
Adjusting Column Tube in Column Support
1. Elevate and then lower the arm.
(a) If the column binds and elevation is difficult, loosen the four (4) bolts, with 9/16 socket and
O
©
extension, located through the holes in the rear column support cover until movement is smooth but firm.
J
(b) If column moves front to rear within the column support, tighten the four (4) bolts, with a 9/16 socket and extension, located through holes in rear column support cover until movement disappears.
Elevation should be smooth and firm.
Recheck adjustments, repeat steps (a) and (b) if necessary.
2. Locate the four (4) plastic hole caps in loose parts bag #661. After all adjustments are made to the column support insert the plastic caps in all four holes in rear column support cover.
TABLE MOUNTING
SUPPORT CHANNEL
SCREWS
HERE
FLAT WASHER
HEX HEAD SCREW
5/16-18 X 3/4
STEP TWO
NOTE: The following adjustment, performed properly, will result in the work table being parallel to the arm. This helps insure the blade will cut the same depth along the entire crosscut travel.
ATTACHING AND LEVELING TABLE MOUNTING
SUPPORT CHANNELS
1. From the loose parts bag #499, locate the following hardware:
4 - Hex Head Bolts 5/16-18 x 3/4
4 - Lockwashers 5/16
4 - Flat Washers 11/32 x 7/8 x 1/16
4 - Nuts 5/16-18
2. Attach table mount support channels with the four (4) bolts, Iockwashers, flat washers and nuts as illustrated.
Position bolts in center of channel slots, finger tighten to permit channels to "slip" against the base when leveling.
3. Release bevel lock handle, and rotate the motor to position the saw blade end of shaft down. Lock bevel handle.
4. Unlock and hold miter lock handle in unindex position as shown.
Position arm against left stop (approximately 50 ° miter).
Loosen carriage lock knob and position carriage directly over left hand channel.
NOTE: For safety reasons, stops have been provided to prevent 360 ° rotation of the radial arm.
5. Slide the arbor wrench handle between end of motor shaft and mounting channel to act as a feeler gauge.
Carefully lower the motor with elevation hand wheel until the end of the motor shaft is just touching the arbor wrench.
The wrench should slide back and forth with only slight resistance.
With 1/2" wrench tighten point
I'Al_"
NOTE: Do not change this elevation setting until both left and right hand table support channels have been adjusted.
6. Move arm and carriage to point "B", and tighten support in the same manner.
7. Move arm and carriage to right hand support channel, and level in the same manner you adjusted the left hand support channel.
POINT"A"
LOCKWASHER
NUT
TABLE MOUNTING
SUPPORT CHANNEL
MOUNT RAILS USING
THESE HOLES
ARBOR WRENCH
POINT "'A"
ARBOR WRENCH
POINT "B'"
TABLE
SUPPORT
ILEFT
MOUNTING
CHANNEL
HAND)
FRONT
E==
15
16
8. Recheck both support channels to make sure that tightening screws did not affect the accuracy of the adjustment.
9. Elevate saw and return motor to horizontal position to provide clearance for installation of front
(work) table.
INSTALLATION OF FRONT (WORK)
TABLE
.
From loose parts bag #499, locate the following hardware:
4- Pan Head Bolts 1/4-20 x 1
5- Flat Washers 17/64 x 5/8 x 1/32
4 - Lockwashers 1/4
4- Hex Nuts 1/4-20
From loose parts bag #529, locate the following hardware:
1 - Tee Nut 1/4-20
1 - Cup Point Set Screw !/4-20 x 7/8
1 - U-Clip 1/4-20
1 - Pan Head Machine Screw 1/4-20 x 1-3/4
.
Place front table board upside down on a workbench or on the floor. Use a hammer to drive the
T-nut into the proper hole shown in illustration.
Slide U-clip over proper hole in center flange of base as illustrated.
.
Place table on base with counterbored holes facing up. Align the counterbored holes with matching holes in support channels.
Install the five (5) 17/64 inch flat washers, and four (4) 1/4-
20 x 1 inch pan-head bolts. Just barely start the cup point set screw and the one (1) 1/4-20 x 1-3/4 inch pan head machine screw in table center holes.
.
Install one (1) 1/4 Iockwasher and hex nut on each of the four (4) screws in the support channels, and tighten using phillips screwdriver and 7/16 wrench or socket.
.
Lay the rear table board on edge across the front table to serve as a straightedge.
Sight under this straightedge to determine whether the front table board is high or low at its center. Also check to see if table is contacting the plastic trim caps installed per Pg. 13. If contact is occurring, raise channels and readjust per step two.
.
If the front table is high at center, first tighten the hold down screw with phillips screwdriver until the table is level - then using a 1/8 inch hex "L" wrench tighten the leveling screw.
If the front table is low at center, first tighten the leveling screw until the table is level - then tighten the hold down screw.
FRONT
.. (IN UPSIDE
TABLE
DOWN POSTION)
/ _/[_J_
\ .
/
J
HOLE
HOLD
FOR TABLE
DOWN SCREWS
T-NUT _ (TYPICAL)
u-cuP
T--NUT
\
BOTTOM
OF TABLE
\
SIDE
F
1/4o20 x 1-3/4"
PAN HD.
SCREW
1/4-20 X 1'"
PAN NO.
SCREW
FLAT WASHER _ u
FRONT TABLE
LOCKWASHER
_ HEX NUT
HOLD DOW_
REAR TABLE BOARD '_:',
If table is not high or low, tighten leveling screw and center hold down screw snug.
Be sure to tighten both screws without moving the center of the front table.
7. Recheck flatness of front table to make sure adjustment did not change when tightening final screw.
STEP THREE
Squaring Crosscut Travel
NOTE: This adjustment helps ensure the blade accurately travels square to the rip fence.
1. Index arm at 0° miter and lock.
2. Install saw blade as shown.
Motor shaft has left handed threads - turn nut counterclockwise to tighten.
CAUTION: Do not overtighten arbor nut. Use arbor wrench to "snug" nut in place. Overtightening could distort the blade collars and cause blade to wobble.
3. Lower arm until saw blade just clears the front table.
Be sure the miter lock handle and the bevel lock handle are locked.
SHAFT
4. Place a framing square on the table as shown and position the blade and square until the leg of the square just contacts a tooth of the blade.
Mark this tooth with a pencil.
NOTE: The framing (or combination) square must be "true" - see start of "Assembly and Alignment" section on page 11 for checking method.
5. When the carriage is moved back and forth on the arm, the marked tooth should just touch the square at all points.
If marked tooth moves into square or away from square the following adjustments are required.
(a) Loosen the four (4) 1/4-20 socket set screws on both sides of the front column support (2 on each side) with a 1/8" Hex "L" wrench as illustrated on next page.
(b) Move the arm in the proper direction to make marked tooth follow edge of square when the saw blade is moved along arm in a "crosscut" manner.
BEVEL LOCK
HANDLE
MARKED
TOOTH
OUTER COLLAR _ r li I \ MOTOR
ARBOR NUT
NNER COLLAR
_ Q'_
_
_
E==
"_
MITER LOCK
HANDLE
(c) Carefully retig hten upper two (2) 1/4-20 socket set screws alternating from left side to right side so as not to force arm out of adjustment.
(d) Recheck blade travel.
Adjust arm position as needed by readjusting upper screws only.
(e) Once arm position is good, tighten lower 1/4-
20 socket set screws.
Do not overtighten.
Check elevating handwheel tion.
If rotating handwheel for ease of rotais difficult, adjust socket set screw tightness as needed.
re-
NOTE: The life of your saw table will be lengthened considerably if you will cover the front table with a fitted piece of 1/4 inch plywood.
tacked in place for easy replacement.
This should
Use of such be a cover will allow you to do all cutting into the cover, rather than your table top.
This will help prevent dulling of the saw blade and striking table mounting hardware.
blade.
Place tacks out of the path of the saw
FOUR SOCKET
HEAD SCREWS
17
(f) Set miter indicator on 0 ° position as shown.
STEP FOUR
Squaring Saw Blade to (Work) Table
NOTE: If alignment procedure step two was not oerformed, this adjustment cannot be accomplished.
1. Place a framing square on the table with the short leg against the saw blade.
Do not allow the square to rest against a "set-out" tooth; it must rest flat against the blade side.
2. If the square does not touch the saw blade as shown (with square held firm against table top) the following adjustments are required.
(a) Tighten rip lock handle.
(b) Unlock bevel lock handle.
Do not un-index motor.
(c) Loosen the four (4) socket set screws located behind yoke as illustrated with a 1/8" Hex "L" wrench.
Rotate motor while holding square firmly against saw blade and table top until the square touches the sawblade as shown.
(d) Lock bevel lock handle.
Recheck alignment to make sure blade did not move when bevel lock handle was locked.
(e) Tighten the four socket set screws.
Unlock bevel lock handle, unindex the motor, reindex and relock the bevel lock handle.
Recheck alignment again.
If blade is not square to table, return to step (c) and repeat.
SQUARE
\
WRONG
SQUARE
TABLE
(f) To assure the blade is square to the table, elevate the arm enough to bevel the motor to
45 ° stop.
Then return to0 ° position, lower the arm and lock bevel lock handle.
Recheck alignment.
RIPLOCK
HANDLE_
BEVELLOCK
HANDLE
HEAD SCREWS
WRONG
RIGHT
I
[
SQUARE
TABLE
18
(g) Install bevel scale indicator by inserting one end into the opening in the yoke.
Slide the indicator to one side and push until it snaps in place. Tabs are located on the outside of the opening.
Adjust indicator by sliding red line to 0 ° position.
STEP FIVE
Squaring Blade to Rip Fence
NOTE: If alignment procedure steps three and four were not performed, this adjustment step cannot be accomplished.
This adjustment helps avoid binding
(kickbacks) or splintering of wood surface, or burning of the kerf.
1. Position the rip (guide) fence, spacer board and rear table board behind the front table board as shown.
2. Install the two table clamps in the holes provided for them at the rear of the table mounting support channels, and tighten them securely.
3. Position carriage as shown and tighten rip lock handle.
Place a framing square against the rip fence and the saw blade, as shown. The long leg of the square must be held firmly against both the fence and the table top, and the short leg must not touch any of the "out-set" teeth on the saw blade. Check at several points of blade rotation.
4. If the square does not touch the blade at both of the two points as shown, a heel condition exists.
5. To correct "heel" condition, proceed as follows:
(a) Unlock swivel lock handle.
RIP LOCK
HANDLE
REAR TABLE
SPACER
RIP FENCE
TABLE
LOCK
NUT
"SWIVEL
(b) Using a 1/8" Hex "L" wrench loosen the four socket set screws located through access holes on bottom side of yoke as illustrated.
(c) Rotate the yoke assembly until blade is aligned properly.
(d) Lock swivel lock handle and retighten the four
(4) socket set screws. Recheck for heel. If heel condition exists, return to step (b) and repeat.
NOTE: This alignment procedure will simultaneously set both yoke indexing positions for blade in and out rip.
FENCE FENCE
SQUARE
_
....
/ _Q0XRE_ ,#
---
1
MOTOR
/..,G,,
U r
I
WRONG
FENCE
SS62_ i F_-_
I _
' WRONG
FRONT TABLE
NOTE: It may be necessary to use pliers to grip the short end of the
Hex "L" wrench to loosen or tighten the socket cap screws.
Remember to wear eye protection when performing this procedure.
J
Bevel Heel Adjustment
This adjustment helps avoid the grabbing or throwing of the wood during edging operations.
1. With sawblade in 90 ° crosscut position, elevate saw, then rotate motor to its vertical position
(blade parallel to table top).
Lock bevel lock handle and be sure swivel lock handle is in locked position.
2. Check blade for bevel heel by positioning square perpendicular to fence and between blade and table as shown.
Lower arm until face of blade rests on square.
Be sure square is resting on face of blade and not on a "set-out" tooth as this wilt result in a false measurement.
3. If there is a visible gap between saw blade face and the edge of the square, a bevel heel condition ex=sts and the following adjustment is necessary.
19
d.
a, b.
c.
Unlock the bevel lock handle and loosen the two cap screws located thru the rear of the motor support (see illustration).
A 1/8" hex "L" wrench is needed to loosen these screws.
Lift or lower the rear of the motor support until the gap between the blade and square disappears.
Lock the bevel lock handle.
Tighten the two cap screws and recheck alignment between the face of the blade and the square. If a gap condition exists, repeat the above adjustment.
From loose parts bag #497 find the motor support cap and install into rear of motor support.
SQUARE
NOTE: It may be necessary to use pliers to grip the short end of the
Hex "L" wrench to loosen or tighten the socket cap screws.
Remember to wear eye protection forming this procedure.
when per-
'
,/
TABLE
RIGHT k_1
WRONG
CAP
MOTOR
SCREWS
SUPPORT
WRONG r
J
20
STEP SIX
Installing Blade Guard and Adjusting Anti-Kickback
Pawls and Spreader
1. Install blade guard on motor.
2. Unlock the swivel lock handle and rotate the blade into the IN-RIP position. Lock the swivel
lock handle.
3. Position blade against fence and lock the rip lock handle.
Loosen wing screw and lower the antikickback bar assembly until side of the spreader is flush against the fence and the anti-kickback pawl is resting on top of the fence (as illustrated).
NOTE: If the spreader is not flush against the fence or will not easily clear the top of the fence when lowered, the following adjustment is required.
a. Loosen the two hex nuts, one on each side of the spreader with 1/2" open end wrench.
b. Slide the spreader with fingers until the side of the spreader rests flush with the rip fence.
c. Snug both nuts against the spreader and recheck alignment.
d. If spreader aligns with fence and blade, tighten with wrench and raise anti-kickback spreader up to guard and retighten wing screw.
4. Release rip lock handle, move blade away from fence and rotate to crosscut position.
5. From loose parts bag #661, locate the blade guard rear bumper pad and install.
GUARD-----/-_
ANTIKICKBACK PAWLS
FENCE
ANTIKICKBACK/SPREADER
WING SCREW
\,...
1
SPREADER iBLE
TAB
BUMPER PAD FENCE
ANTIKICKBACK
ANTIKICKBACK
PAWLS
BAR
STEP SEVEN
Installing and Adjusting Rip Scale Indicators
NOTE: The rip scales and pointers are intended to
be used for quick settings.
Adjustments will be
necessary for blades of different thicknesses. For greater accuracy take direct measurements between
blade and fence with ruler or measuring tape.
1. Locate rip scale indicators in loose parts bag
#661 and slide indicators onto mounting brackets.
2. Unlock swivel lock handle and move the blade into the OUT-RIP position.
Lock the swivel lock handle.
,
Measure 2" from rip fence to nearest tooth on the blade and lock rip lock handle.
4.
Adjust "out rip" scale indicator by sliding until indicator line reads 2 inches on the upper of the two "out rip" scales as illustrated.
Out rip scales are located on left side of arm.
, Unlock rip lock handle and move blade away from fence. Unlock the swivel handle and rotate the motor to the IN-RIP position.
Lock the swivel lock handle.
.
Adjust "in-rip" scale indicator (located on right side of arm) by sliding until indicator line reads
"0" inches.
location and function of controls
.== o
BLADE GUARD
MITER
OUT-RIP
SCALE
INDICATOR
MITER LOCK HANDLE
ON/OFF
SWITCH
IN-RIP INDICATOR
I RIP LOCK
HANDLE
SWIVEL LOCK
-,z
1.4u'J
TABLE CLAMP
ANTI-KICKBACK
PAWLS
ACCESSORY SHAFT
YOKE HANDLE
BEVEL LOCK HANDLE
ELEVATION
HANDWHEEL
21
.
Depth of Cut (Elevation) a. The diagram shows the elevation crank which is used to raise and lower the saw blade.
b. CIockwise rotation raises the blade . . .
counterclockwise rotation lowers it. One complete turn of the handle will raise or lower the saw blade 1/16 inch.
c. Handle can be folded in when not in use,
2. Angle of Cut (Miter)
Proper Indexing Method - Experienced woodworking equipment such as this operators
Craftsman of
Radial Saw, acquire the habit of indexing in one direction only, whenever a new setting is made in preparation for a different operation.
Example: When moving the arm to a miter index position move it slightly past the desired index position, then return to the index position carefully to index and lock.
Yoke indexing and bevel indexing can be accomplished in a similar manner.
This indexing technique tends to neutralize any stresses impaired upon saw components and contributes to the high degree of accuracy the saw is capable of producing when operated expertly.
a. The miter lock handle locks, unlocks and indexes the arm for left and right miter cuts.
NOTE: For safety reasons stops have been provided to prevent 360 ° rotation of the radial arm.
b. The radial arm has positive index positions at
0 ° and 45 ° leftand right.
Thearm is rotated by pulling the miter lock handle from left to right and releasing the index pin.
Move the arm to the desired miter angle and push the miter lock handle back to the lock position.
3. Yoke Swivel (Ripping) a. Swivel lock handle isto lock, unlock and index the yoke swivel adjustment.
b.
The yoke swivel index pin automatically indexes the yoke at 90 ° position.
Pull the swivel lock handle forward to unlock the yoke, continue to pull this handle until the index pin is released.
C.
The swivel lock handle locks the yoke to the carriage in any position.
Pull the handle forward to release the yoke; push the handle rearward to secure the yoke.
22
4. Rip Position Lock a. The rip lock handle is pushed rearward to lock the carriage on the radial arm and pulled forward to release it.
b. When performing crosscutting operations, the rip lock handle must be released so the carriage is free to travel along the arm. The lock handle should be tightened until the operator is ready to grasp the yoke handle and make a cut.
4
2
3
/
/
/
MITER LOCK
/
SWIVEL LOCK
HANDLE
5. Blade Angle (Bevel) a. A single bevel lock handle is used in angular positioning and indexing of the motor, to provide the desired saw blade (bevel) angle.
b. The bevel lock handle controls the angular position of the motor with respect to horizontal.
C.
The bevel lock handle automatically indexes the motor at 0 °, 45 ° and 90 ° . Slide the bevel lock handle to the far right while positioning the blade, then release it.
d,
The bevel lock handle also locks the motor to the yoke when the motor is in any position.
Pull lever to right to release and push to left to lock.
6. Power Switch and Key a. To turn switch on, insert key into switch lock.
6
5 c. Push lever in to turn switch off.
\ \ \
.1=
.__€ b. To turn switch on, insert finger under end of switch lever and pull end out.
7. Accessory Shaft
Use only the following recommended accessories: Drill chuck, Sanding drum, and Router adapter.
CAUTION: The sawblade, dado, or cutting tool must be removed from the saw arbor before using the accessory shaft, NEVER operate the saw with cutting tools (including sanding accessories) installed on both ends of the saw arbor.
z
--\ d WARNING: THIS LOCKING FEATURE
PROVIDED TO HELP PREVENT UNAUTHOR-
IZED USE OF YOUR SAW. ALWAYS REMOVE
THE KEY AND KEEP IT IN A SAFE PLACE.
IS
TO REMOVE KEY, HOLD THUMB ON END
OF LEVER TO KEEP SWITCH IN "OFF"
POSITION AND PULL KEY STRAIGHT OUT.
\
\
%
ACCESSORY SHAFT 23
8. Blade Guard and Anti-Kickback/Spreader
Assembly - Positioning for Ripping.
WARNING: NEVER POSITION THE GUARD OR
ANTI-KICKBACK/SPREADER ASSEMBLY WITH
THE SAW RUNNING.
NEVER POSITION THE ANTI-
KICKBACK/SPREADER ASSEMBLY BY GRASPING
THE PAWLS OR SPREADER.
TO MAINTAIN
SPREADER ALIGNMENT, USE THE TAB LOCATED
ON THE ANTI-KICKBACK BAR.
a. The blade guard is positioned by loosening the guard clamp screw and rotating the guard so that the "nose" just clears the workpiece as shown.
8
WORK
MINIMUM
--÷
INFEED
DIRECTION I_
NOSE
GUARD
OF
GUARD CLAMP
SCREW
OUTFEED
SIDE
24
This adjustment is necessary to:
1 Protect the operator from accidentally tacting direction.
the sawblade from the con-
"infeed"
2) Prevent the workpiece from being lifted from the table by the sawblade thus minimizing lifting or fluttering thin and/or light workpieces).
(particularly with b,
3) Minimizesawdust the operator.
from being thrown toward
The anti-kickback adjustable and spreader assembly is to accommodate the board being ripped.
the thickness of
For ripping the anti-kickback assembly is positioned and by loosening spreader the wing screw and, with the tab provided, positioning the anti-kickback and spreader assembly until the pawls assume approximately shown.
Tighten the wing screw.
the position
Make sure by trial - without saw running before starting the cut that the anti-kickback pawls will stop a kickback once it has started.
Insert workpiece alongside outer set of pawls by approaching spreader pawls under in the feed direction.
direction
Push workpiece of a kickback (opposite sharply direction in the of feed).
Readjust pawls if they do not stop the kickback motion by biting into the workpiece.
If the leading edge of the workpiece does not feed smoothly under the pawls, the spreader may be set too deeply.
Loosen the wing screw, raise the spreader slightly, retighten the screw, recheck workpiece in-feed and kickback pawl function.
These adjustments when properly made will:
1) Reduce possibility of kickbacks by prevent-
ing the kerf from closing on the sawblade.
2) Prevent "wrong-way feed".
"Wrong-way
feed" is feeding the workpiece - when the sawblade is in a rip position - into the out feed side of the cutting tool (sawblade, dado, molding head, etc.), the side contain- ing the anti-kickback pawls/spreader.
This can be extremely hazardous because the
sawblade may grab the workpiece and throw
ANTIKICKBACK/SPREADER
WING SCREW
DIRECTION OF KICKBACK
GUARD CLAMP
SCREW
SPREADER
ANTIKICKBACK PAWL
I_
DIRECTION
FEED
OF
ANTIKICKBACK PAWL POSt3-1O_" it violently toward the nose of the guard
(infeed side of the tool) possibly pulling your hand with it before you can react.
See
Danger label on outfeed side of the guard just below the dust elbow.
"Wrong-way feed" differs from kickback". A
"kickback" is generated by the sides (one or both) of the teeth, because of binding between the fence (heel), pinching of the sides of the sawblade (failure to use spreader), a dull blade, and/or inadequate set of teeth of sawblade.
3) Act as a partial guard regarding accidental contact with the sawblade at the outfeed
side when ripping.
For crosscutting the anti-kickback and spreader
assembly is positioned by loosening wing screw.
With the tab provided position the anti-kickback spreaders assembly until the pawls just clear the
workpiece or fence which ever is higher.
basic saw operation
WARNING: TO AVOID MISTAKES THAT COULD
CAUSE SERIOUS PERMANENT INJURY, OBSERVE
ALL THE FOLLOWING INSTRUCTIONS IN ADDI-
TION TO THOSE ON PAGES 2-6.
Basic saw operations gories, explained paragraphs.
are summarized in six cateand illustrated in the following
NOTE: Refer to paragraphs
Function of Controls" under for illustrations
"Location and and description of controls.
Page 21.
Cutting a kerf in the work table and fence.
NOTE: The life of your saw table will be lengthened considerably if you will cover the front table with a fitted piece of 1/4 inch plywood.
This should be tacked in place for easy replacement.
Use of such a cover will allow you to do all cutting into the cover, rather than your table top.
This will help prevent dulling of the saw blade and striking table mounting hardware.
Place tacks out of the path of the sawblade.
1. Elevate arm so that the blade clears the top of the fence and then push the motor to its most rearward position.
2. Lower the arm so that the blade just clears the rear table.
Note: The rear table should be at the same level as the front table (see "Installation of
Front Work Table", page 16). If front table cover is used, set blade so that it just clears the front table board cover.
3. Lock the rip lock handle and check to make sure carriage grounded is
Connections", locked outlet.
in
(See page 7.) place.
section
Plug titled, saw into
"Electrical a
4. Insert the yellow key into switch and, while holding the yoke handle, turn the switch on.
5. With the motor on, turn the elevation handle counterclockwise to lower the sawblade to where it just cuts into the table approximately 1/32 to
1/16 inch deep.
While holding the yoke handle and with motor still on, unlock the rip lock handle and then pull the motor forward and out to the front stop on the arm. This will allow the blade to cut through the fence and to curashallow kerf in the table 1/32 to 1/16 inch deep to provide for the blade cutting completely through the workpiece.
NOTE:Akerfwill making ced u re any thru haveto be cut into the table prior to cutting operation using this pro-
REQUIREMENTS
TYPE OPERATIONS
FOR CROSSCUTTING
(Operations 1 through 4)
Always position the workpiece firmly against rip fence (guide) and lay it flat on work table surface.
NOTE: To maintain stability, control table forward strength, motor of workpiece carriage, and avoid accidents, always:
1. Use only blades that are sharp, correctly set and undamaged.
25
.
Make sure the arbor nut is snug.
3.
Clamp the guard in a horizontal position.
4.
Hold work firmly against table and fence.
To avoid tipping or throwing of workpieces thicker than the fence is high, install a higher fence (at least workpiece thickness).
Always place the fence in the most forward position (farthest from the column support) compatible with the workpiece being processed and the operation being performed.
With the carriage fully retracted, the blade must not contact the workpiece when placed against the fence, within the stated capacities of your saw. Do not confine the cutoff piece with your hand, length stop or any other item.
The blade could throw it, causing an accident.
5. Keep hands well away from saw blade.
Do not place hands where sudden blade or workpiece movement could cause hand to slip into the path of the blade. Always keep the hand holding the workpiece visible at all times.
6. Lock the swivel lock handle. Make sure it is firmly locked.
(See page 21)
7. Lock the bevel lock handle. Make sure it is firmly locked.
(See page 23)
8. Adjust the elevation so blade will cut into the table cover or table not more than 1/32 inch.
9. To adjust the anti-kickback and spreader assembly so the pawls just clear the workpiece and the fence.
(See page 24)
10.
Pull saw forward just enough to cut the lumber in two, and then return the saw to its full rear position.
It is dangerous to pull blade too far out beyond the piece being cut. When it is returned it can pick up the board and throw it over the fence.
OPERATION NO.
1 - CROSSCUT
Crosscutting is the process of sawing across the width of the workpiece by pulling the saw blade through it and using the fence as a support for the edge of the workpiece.
Never crosscut free-hand.
WARNING: YOU WILL NOTICE THAT WHEN PULL-
ING THE SAW BLADE TOWARD YOU DURING
CROSSCUTTING
ITSELF THROUGH
THE
THE
BLADE TENDS
WORKPIECE.
TO FEED
THIS IS
DUE TO THE ROTATION
CONTROL THIS YOU
OF
SHOULD
THE BLADE.
DEVELOP
TO
THE
HABIT HOLDING YOUR RIGHT FOREARM IN LINE
WITH THE ARM OFTHE SAW THROUGHOUT THE
CUT.
ALSO MAKE SURE THE CARRIAGE
INGS ARE ADJUSTED PROPERLY
BEAR-
SO CARRIAGE
DOESN'T TRAVEL TOO FREELY.
26
OPERATION NO.
2 - MITER CROSSCUT
Miter crosscutting is the process of sawing across the width of a workpiece at any angle other than a
90 ° (square) cut.
The 45 ° miter angle is a popular one, since two boards cut to 45 ° can be assembled to form a 90 ° corner for producing a square or
PROPER
(SEE ITEM "'10" AT LEFT)
OF TRAVEL
IMPROPER
(SEE ITEM "10" AT LEFT)
rectangular frame.
The radial arm is set to a desired angle of cut, swivel and bevel settings at 0 ° and locked.
The workpiece being cut is positioned and held firmly against the fence and the carriage pulled forward along the radial arm just far enough to complete the cut. Carriage should then be returned to the full rear position and locked.
Allow the saw blade to come to a stop before removing the workpiece from the saw table.
OPERATION NO.
3 - BEVEL CROSSCUT
Bevel crosscutting is the process of sawing at 90 °
(square) across the width of a workpiece with the saw blade set to an angle other than 90 ° to the table.
The radial arm and yoke are indexed at 0 ° and locked securely in place.
The bevel is set to the desired angle of cut and locked.
The workpiece being cut is positioned and held firmly against the fence and the carriage is pulled forward along the radial arm just far enough to complete the cut. The carriage should then be returned to the full rear position and locked.
Allow the saw blade to come to a stop before removing the workpieces from the saw table
OPERATION
COMPOUND
NO.
4 -
CROSSCUT
Compound crosscut is the combination of miter and bevel crosscut.
The radial arm and the angle of the blade are set to produce the desired cutthe yoke is indexed at 0 ° and locked.
The workpiece is positioned and held firmly against the fence and the carriage is pulled forward along the radial arm just far enough to complete the cut. The carriage should then be returned to the full rear position and locked.
Allow the blade to come to a stop before removing the workpieces from the saw table.
REQUIREMENT
(Operations
WHEN RIPPING
5 and 6)
WARNING: TO AVOID MISTAKES THAT COULD
CAUSE SERIOUS PERMANENT
ALL THE FOLLOWING
INJURY,
INSTRUCTIONS
OBSERVE
IN ADDI-
TION TO THOSE ON PAGES 2 THRU 6.
1. Make sure that the blade is sharp, correctly set and undamaged.
2. Lock the rip lock handle.
3. Lock the radial arm at the 0 ° position.
4. Make sure the workpiece is kept in firm contact w_th the fence and the table.
The edge of the
27
board against the fence must be straight and will not catch on kerfs in the fence - for workpieces thicker than the fence is high, install a higher fence (at least the thickness of the workpiece).
NEVER RIP "FREEHAND" (without aid offence).
.
Properly set the anti-kickback and spreader assembly. Observe INSTRUCTIONS in paragraph
"Positioning guard and anti-kickback and spreader assembly for ripping" under "Location and Function of Controls" page 24.
.
Never rip pieces shorter than the diameter of the blade.
7.
When ripping narrow stock (less than 6 inches but more than 2 inches between the guard and the fence (guide) use a "PUSH STICK" (as shown) so the workpiece is clear of the blade before your hand reaches the guard. The end of the workpiece to which the push stick or push block (see below) is applied must be square to the fence and table.
8. When ripping stock 3/8" to 2" or less between the guard and fence (guide) use an auxiliary fence and push block.
Make these work helpers to the dimension shown.
a. Make the auxiliary fence using a piece of 3/8" and 3/4" plywood.
Fasten together with glue and nails.
2-1/4
__
PUSH STICK
NOTE: All dimensions in inches.
GREATER
SLIGHTLY
THICKNESS
LESS
UP TO 3/8"
THAN
OF WORKPIECE
,,
2" OR LESS
3/4" PLYWOOD
THIS FACE AND THIS
EDGE MUST BE PARALLEL
3/8" PLYWOOD
PUSH BLOCK
AUXILIARY
FENCE b. Make the push block using a piece of 3/8" and
3/4" plywood.
THESE EDGES MUST
BE PARALLEL
3/4" PLYWOOD
1-1/4 X 1-1/4
/
28
5-1/8
I_----'_ 3/8" PLYWOOD
2-1/2
NOTE: All dimensions
3/8 3/8 in inches
NOTE: Since the push block is used with the auxiliary fence the 4-3/4 inch dimension held identical on both of the pieces.
must be
The small piece of wood 3/8 inch x 3/8 inch x
2-1/2 inch should be GLUED to the plywood...
DO NOT USE NAILS.
This is to prevent dulling the sawblade in the event you cut into the push block.
NOTE: To insure reliable support use only push block and auxiliary fences that have not been damaged by blade contact during use.
Position the handle at the edge of the plywood and fasten together with glue and wood screws.
The push block should feed the stock being ripped until the stock is clear of the rear of the blade, and then pulled back with use of the grip.
9. When ripping narrowerthan 3/8 inch position the saw blade to remove the narrow strip from edge of workpiece ripping section furthest from the fence.
(See out below) Follow procedures above based on distance from blade to fence.
as
10. Keep HANDS away from the saw blade.
11. Saw blade must be parallel to fence to minimize possibility of kickbacks.
OPERATION
OUT-RIPPING
NO.
5-
AND IN-RIPPING
1. Ripping is the process of sawing the workpiece along its length by feeding it into the sawblade when using the fence as a guide and as a positioning device to obtain the desired width of cut.
The sawblade is parallel to fence.
2. Since the work is pushed along the fence, it must have a straight edge in order to make sliding contact with the fence.
Also, the work must make solid contact with the table, so that it will not wobble or kickback.
Provide a straight edge, to avoid kickback temporarily nailing or binding, even an auxiliary if it straight means edge board to the workpiece being ripped.
WARNING: IF THE WORKPIECE IS WARPED, DO
NOT ATTEMPT TO MAKE A CUT IF THE WORK-
PIECE WOBBLES OR ROTATES ON THE TABLE.
IT COULD BIND AND KICKBACK,
3. Always use the saw guard and make sure the spreader is correctly aligned with the kerf and the anti-kickback pawls are properly adjusted.
Wood cut with the grain tends to spring the kerf closed and bind the blade and cause a kickback or slip of your hand.
Always adjust the spreader to ride in the kerf and prevent the kerf from closing.
4. Stand a little to one side of the blade to be clear of workpiece in case of kickback.
5. Always push the workpiece past the blade so it is clear of the blade.
This procedure will help avoid kickbacks.
DO NOT TOUCH the cutoff piece until the power is off and the blade has stopped spinning.
IN-RIPPING
The radial arm and bevel are indexed at 0 ° and locked, but the yoke is turned 90 degrees in a clockwise direction (viewed from above) from the crosscut position.
Thus, when standing in front of the saw, the blade would be rotating counterclockwise.
After positioning the guard and anti-kickback mechanism the workpiece is fed from the right-hand side of the saw.
OUT-RIPPING
The radial arm and bevel are indexed at 0 ° and locked, but the yoke is turned 90 degrees in a counterclockwise direction (viewed from above), from the crosscut position.
When standing in front of the saw, blade would be rotating clockwise.
positioning the guard and anti-kickback
After mechanism the workpiece saw.
is fed from the left-hand side of the
OUT-RIPPING
.=_._
,r,,o o,3
IN-RIPPING
29
OPERATION NO.
6 - BEVEL RIPPING
Bevel ripping is either in-ripping or out-ripping as described above, except the saw blade is tilted out of perpendicular to the saw table surface.
The radial arm is indexed at 0 ° and locked, the bevel is set to the desired bevel angle and the yoke is positioned for in-ripping (saw blade at rear) or outripping blade at front), as required.
All requirements
(saw and observations applicable to normal ripping operations also apply to bevel ripping.
DADOING
Instructions for operating the different dado blades are contained in Owner's Manual furnished with the dado.
The saw arbor is designed for a dado up to 13/16 inches wide.
Using a wider dado on the arbor could cause the dado and arbor nut to spin off.
Take several passes of the dado if cut required is greater than 13/16 of an inch wide.
For best results and to avoid excessive load on the motor never cut a 13/16of an inch wide dado deeper than 3/8 of an inch in one pass.
When installing the dado on the arbor, always install the inside "loose collar" first to ensure good arbor nut engagement.
Do not install the outside blade collar.
Make sure the arbor nut is snug.
Install the arbor nut directly against the outside of the dado.
Use of the dado or molding head in the horizontal position (parallel to table) requires the proper accessory guard be used.
(See recommended accessories page 41 .)
MOLDING
Instructions contained molding head.
for operating the molding in an Owner's Manual furnished
EDGING head are with the
Use of the molding head in the horizontal requires the radial arm be positioned position as follows:
1. Miter the arm to the left approximately 30 ° .
2. Swivel the motor until bottom of motor is parallel to and facing the rip fence and operating instructions label is visible.
3. Follow all steps outlined on motor label.
4. A copy of the label reads as follows:
For use of the molding head or drum sander with saw arbor vertical the rear table requires an opening
(next to rear face of fence) for arbor clearance.
Cut opening directly below arbor in vertical position.
Opening should be:
REARTABLE_
_,_ 14-1/2" --_
--.!
b3" 3-1/2"
]
Use of the molding head in the horizontal position also requires the proper accessory guard be used
(see recommended accessories page 41).
For top side use of the dado (rabbeting) or molding head in the in-rip position locate the desired position on the area and lock the rip lock handle.
Lower the arm into the fence very slowly, remove only as much material from the fence as is necessary.
This will provide maximum support for the workpiece.
WARNING: NEVER USE A DADO HEAD OR MOLD-
ING HEAD WITH THE SAW ARBOR VERTICAL
WITHOUT INSTALLING AND ADJUSTING
MOLDING HEADIDADO GUARD.
FOR TOP-SIDE
A
DADOING OR MOLDING INSTALL AND ADJUST
THE SAWBLADE GUARD AND ANTI-KICKBACK
ASSEMBLY FOR RIPPING OR CROSSCUTTING
AS APPROPRIATE.
AUXILIARYFENCEFORMOLDING
To use the molding head with the arm in the 0° crosscut position an auxiliary fence must be used.
WARNING: IF THE AUXILIARY FENCE IS NOT
USED WHEN THE SAW ARM IS IN THE0 ° CROSS-
CUT POSITION, THE MOLDING HEAD CANNOT
BE LOCATED BEHIND THE FENCE FOR SAFE
AND PROPER OPERATION.
Make the auxiliary fence from a piece of knot free pine. Cut to the following dimensions.
16" _11
I
---lz"--
3,,..
/ LIq__
AUXILIARY FENCE
SPACER
/
/
TABLE
REAR TABLE
Follow the instructions that are contained in an
Owner's Manual furnished with the molding head.
For use of the molding head or drum sander with saw arbor vertical the rear table requires an opening
(next to rear face of fence) for arbor clearance.
Cut opening directly below arbor in vertical position.
Opening should be:
3" 3-1/2" t 1
1
When using the accessory shaft, the guard, saw blade, dado, mold head or other cutting tool must be removed from the saw arbor before using the accessory shaft.
Never operate the saw with cutting tools
(including sanding accessories, buffing wheels and drill chuck) installed on both ends of the saw arbor.
To use the accessory shaft in the vertical position it is necessry to swivel the motor 90 ° before beveling the motor so the accessory shaft is in vertical position.
This is done so the blade arbor will be .=__ positioned under the arm for maximum protection to ,_ the operator.
As illustrated.
adjustments to compensate for wear
ADJUSTING BEVEL LOCK LEVER
The purpose of this lever is to lock the motor at any bevel angle.
An adjustment is required if the motor can be easily moved by hand when lever is locked or bevel lock lever offers minimal resistance when moving lever to the locked position.
adjustment:
To make this
1. Remove motor support cover.
2. Position motor at approximately and lock bevel lock lever.
30 ° bevel angle
3. With a 3/4 socket tighten the 1/2-13 hex nut located at the back of the motor support casting until the motor can no longer be easily moved by hand.
Do not overtighten.
4. Unlock bevel lock lever and move motor to any of the five index positions.
If the motor does not index securely the adjustment is too tight.
Loosen
1/2-13 hex nut until bevel index pin seats properly.
5. Adjustmentis completewhenboth lockingand indexingfunctionsareworkingproperly.Replace
motorsupportcover.
ADJUSTING SWIVEL LOCK HANDLE
This handle provides a friction lock between the upper face of the yoke and the bottom face of the carriage.
It should eliminate any play or rotation between these two parts when locked. An adjustment is required if the yoke can be easily rotated by hand when handle is locked or yoke lock handle offers minimal resistance when moving handle to the locked position.
To make this adjustment:
1. With a 1/2 wrench or socket remove six (6) 5/16-
18 hex head tapping screws and separate track from arm as illustrated.
2. Slide yoke assembly from track.
Keep carriage in line with track end of track.
until rip lock mechanism clears
3. With a 15/16 wrench or socket tighten the 5/8-11 hex nut until maximum effort is required to place yoke lock handle in the locked position.
4. Unlock yoke lock handle and swivel yoke to an unindexed position.
Return yoke to an indexed position.
If the yoke does not index securely the adjustment is too tight.
Loosen 5/8-11 hex nut until swivel index pin seats properly.
5. Adjustment is complete when both locking and indexing functions are working properly.
6. Slide carriage onto track starting with rip lock mechanism.
Keep carriage in line with track until all of the bearings are on the track. Be careful not to catch the wipers on the edge of the track.
7. Re-attach track to arm using six (6) 5/16-18 hex head tapping screws.
ADJUSTING ARM TO COLUMN
With the miter lock handle unlocked and in the unindexed position the arm should fit snugly to the column tube and not allow any vertical movement.
If you can move the end of the arm up and down and adjustment is needed.
1. With a #2 phillips screwdriver remove two screws and the rear arm cover as illustrated.
.
With a9/16 inch wrench or socket tighten evenly the top two 3/8-16 hex head tapping screws.
The bottom two screws should also be tightened evenly but not as tight as the top screws.
.
This adjustment is correct when the arm moves firmly without vertical movement.
4.
Re-install the rear arm cover.
\
ADJUSTING CARRIAGE BEARINGS
The carriage should roll freely but with some resistance for the entire length of travel.
To test for bearing looseness, perform the following steps.
1. Place yoke in either the in-rip or out-rip position.
2. Push the carriage back against the rear stop.
3. Hold the front carriage bearing with your fingers as tight as possible and pull carriage forward at the same time.
If you can prevent the bearing from turning an adjustment is required.
1. Clean and lubricate the bearing races and the bead on which they ride prior to adjustment.
2. With a 9/16 inch wrench and a 1/2 inch wrench loosen the 5/16-18 hex nuts just enough permit the eccentric screw to turn.
to
3. Rotate the eccentric screws a partial turn (left or right) as required to take up looseness.
Both screws should be adjusted an equal amount to maintain blade squareness to table in the rip positions.
4. Hold the head of the eccentric screws in their new position and retighten the nuts.
5. Repeat the test procedure described above and re-adjust if necessary.
NOTE: Over tightening the bearings will cause difficult operation and severely reduce the life of the track and bearings.
MITER LOCK ADJUSTMENT
The miter lock handle operates adjustable locking bands which lock the arm to the column tube in both indexed and unindexed positions.
If the arm can be easily moved by hand when locked in an unindexed position the following adjustment must be made.
1. Move tile arm to an unindexed position and leave the miter lock handle in the unlocked position.
MITER LOCK
HANDLE
L
2. With a 3/16 inch hex "L" wrench find the 1/4-20 hex socket cap screw through the hole in the rear arm cover.
To tighten turn the wrench clockwise approximately 1/4 turn.
3. Lock the miter lock handle and try again to move the arm.
Readjust if necessary.
4. If it becomes extremely difficult to push the miter lock handle into the locked position too much adjustment has been made.
Turn the wrench counterclockwiseone halftheamount ofthelast adjustment and try again to lock the arm.
RIP LOCK ADJUSTMENT
The rip lock handle locks the carriage in any position along the length of the track.
If the carriage can be easily moved by pushing and pulling on the yoke handle when the rip lock handle is in the locked position an adjustment is required.
1. Hold the rip lock handle in the unlocked position and with a 7/16 inch wrench tighten the 1/4-20 hex lock nut 1/4 turn as illustrated.
2,
Lock the rip lock handle and try again to move the carriage.
necessary.
Make additional adjustments if
, Now place the rip lock handle in the unlocked position and move the carriage back and forth from stop to stop.
If the carriage is difficult to move at any point or you can feel the rip lock dragging on the track the adjustment is too tight.
Loosen the hex nut one half the amount of the last adjustment and try again.
TRACK
I 1
SPRING
\
"_]" LOCKN UT
/
RIP LOCK
LEVER
CARRIAGE
BOLT
trouble-shooting
HA VE YOU FOLLO WED ALL SIX STEPS OF
THE ALIGNMENT PROCEDURE?
HAVE NOT FOLLOWED THEM IN
IF YOU
THEIR
PROPER SEQUENCE, YOU CANNOT
EXPECT A CCURA TE CUTTING RESULTS.
In addition to the proper alignment of your saw, you must also become familiar with the following practices in order to expect the best results.
!. Edge of workpiece must be as straight framing square.
which is placed against fence as the long side of your
2. Workpiece must be as flat as the front table board on your saw.
3. There must be no sawdust or other wood chips between the fence and the front table board.
4. There must be no sawdust or other wood chips underneath and fence.
workpiece or between workpiece
5. Workpiece must be held tightly against fence and down against the table.., this is especially important when making angle cuts because the workpiece has a tendency to move.
6. Always use the correct sawblade for the job...
Always keep it sharp.
7. When making a four sided frame: a. The two side pieces must be exactly the same length.
b. The top and bottom pieces must be exactly the same length.
c. Always place the same edge of the workpiece against the fence.., turn the workpiece for end for the successive cuts and end mark a pencil line on the table for gauging the required length.
Deviation from any of the above practices will have an effect on the accuracy of the cuts that you make.
THIS EDGE OF BOARD
AGAINST FENCE FOR ALL CUTS
/
/
FENCE z
Turn workpiece over end for end.., keep same edge against fence when making successive cuts.
PENCIL
GAUGING
X
LINE
REQUIRED
_T
FOR
\
LENGTH
SCRAP
I
WARNING: REMOVE POWER CORD FROM POWER
SOURCE BEFORE TROUBLE SHOOTING.
NOTE: Changing one adjustment will effect another, so it is best to perform all of the alignment procedures when correcting any one problem.
The usual operating "troubles" are listed in the following paragraphs with the necessary corrections listed.
1. RADIAL SAW DOES NOT MAKE ACCURATE
or 45 ° MITER CROSSCUTS.
0° a. Looseness between column tube and column support.
Align as described
Section Step One.
in Alignment Procedure b. Crosscut travel not properly adjusted.
Refer to Step Three in Alignment
Section Squaring Crosscut Travel.
Procedure c. Column is Loose in Support.
Refer to Step One in Alignment d. Arm Not Indexing Properly.
Procedure.
Refer to Adjusting Miter Lock Handle in Adjustments to Compensate for Wear section.
e. Carriage Assembly Loose on Arm.
Refer to Carriage Bearing Adjustment justment to Compensate for Wear in ad-
Sections.
f. Looseness
Assembly.
between Yoke and Carriage
Refer to "Swivel Lock Handle" adjustment adjustment to Compensate for Wear Section.
in g. Sawdust between Work Piece and Fence.
Keep Front Work Table Clean.
h. Rip Fence Not Straight.
Replace Fence.
FINISH CUT END
)
SQUARE
FINISH CUT END
SQUARE
Y
FINISH CUT
, '\ i
FENCE
LOOKS
EDGE
LIKE THIS
FENCE
- 0 ° CROSSCUT
EDGE
¢ I
(;t I,........ ,r .........
J J(IJ,I,Jjl,!
_ i.I
i,J,(,I
OR LIKE THIS - 45 ° MITER
2. SAW CUTS AT ANGLE - NOT 90 ° TO TABLE
TOP.
a. Work table is not properly leveled.
Refer to Step Two under Alignment
Section•
Procedure b. Blade not square to work table top.
Refer to Step Four in Alignment
Section.
Procedure
3. BLADE ANGLE
ACCURATE.
(BEVEL) CUTS NOT a. Corrective Action is the same as paragraph 2A and B above.
b. Carriage Bearings Loose.
Refer to adjusting carriage bearing in adjustments to compensate for wear section.
c. Bevel Lock Handle Loose.
Refer to Adjustment
Adjustment
Bevel to Compensate
Lock for Wear
Handle
Section.
in
SHOULD BE 90 °
ANGLE
\
I
SQUA RE
=
BOARD t I
4. SAW KERF (CUT EDGE) OF STOCK ROUGH
-TOOTH MARKS LEFT ON EDGE OF SAW
KERF.
NOTE: This condition a. Crosscutting is commonly or Miter Cutting.
called "HEEL".
"Heeling" will tend to slide the workpiece along the guide fence, as the cut is being made, and make a square cut almost impossible.
Refer to step 5 under Alignment
Section -"Squaring Blade to Fence."
Procedure b. Bevel Crosscutting Or Bevel Ripping.
Refer to Step 5 Under Alignment
Section Vertical Heel Adjusting.
Procedure c. Using Improper Blade for Finish Cut Desired.
Use Proper Smooth Cutting Blade.
: :
-ROUGH KERF _.J.._--WIDE
--_EDGE _ __
_BLADE
FENCE
CUT-----_
(KERF)_-__
HEELING"
- BLADE TRAVEL//f _ BLADE TRAVEL -_----
5. WOOD BINDS, SMOKES AND MOTOR SLOWS
DOWN OR STOPS WHEN RIPPING.
a. Dull blade or warped board.
Sharpen or replace the saw blade.
Do not use severely warped material.
b. Feed rate too fast.
Slow Feed Rate.
c. Saw blade heels.
Check and align as described
Procedure Section, Step Five.
d. Fence not straight.
in Alignment
Replace fence.
e. Carriage Assembly Loose on Arm.
Refer to adjusting carriage bearings in adjustments to compensate for wear section.
6. BOARD PULLS AWAY FROM FENCE WHEN
RIPPING.
a. Saw Blade has heel.
Corrective action is the same as preceding instructions explained in paragraph c.
7. WORKPIECE
RIPPING.
STRIKES SPREADER WHEN a. Adjust spreader per instructions in Step Six
under "Adjusting Anti-Kickback Pawls and
Spreader".
8. SAW DOES NOT TRAVEL SMOOTHLY ON ARM
TRACK.
a. Dirty Track.
Clean Track, and lubricate with light grease.
b. Bad Bearing.
Replace Bearing.
c. Worn Track.
Replace Track.
IN RIP POSITION
TOP VIEW WITH ARM 90 ° TO THE FENCE
FENCE _
I BLADE
HEEL TO RIGHT:
INCORRECT
\\
NOT PARALLEL
WITH FENCE
/
/
FENCE
F_ENCE
BLADE
HEEL TO LEFT:
INCORRECT i
FEED
DIRECTION
PARALLEL
WITH FENCE L
CORRECT
38
9. CLAMPING FORCE NOT SUFFICIENT
MITER ANGLES OTHER THAN 45 ° .
AT a. Miter Lock Handle requires Adjustment.
Refer to Adjusting Miter Lock Handle in Adjustments to Compensate for Wear Section.
10. CLAMPING FORCE NOT SUFFICIENT
BEVEL ANGLES OTHER THAN 45 ° .
a. Bevel Lock Handle Requires adjusting.
AT
Refer to Adjusting Bevel Lock Handle in Adjustments to Compensate for Wear Section.
11. DEPTH OF CUT VARIES FROM ONE END OF
WORK PIECE TO THE OTHER.
a. Table Top not parallel with Arm.
Refer to att_'ching and leveling table mounting support channels in Step Two of the Alignment
Procedure Section.
12. BLADE TENDS TO ADVANCE THROUGH
LUMBER TOO FAST.
a. Dull Blade.
Replace or sharpen blade.
b. Not advancing Saw Blade properly.
Draw Saw Blade across lumber with a slow and steady pull.
TROUBLE otor will not run.
MOTOR TROUBLE-SHOOTING CHART
NOTE: Motors used on wood-working particularly susceptible to the tools accumulation are of sawdust and wood chips and should be blown out or
"vacuumed" frequently normal motor ventilation.
to prevent interference with
PROBABLE CAUSE
1. Low voltage.
SUGGESTED REMEDY
1. Check power line for proper voltage.
otor will not run and
ses "BLOW".
1. Short circuit in line, cord or plug.
2. Short circuit in motor or loose connections.
3. Incorrect fuses in power line.
otor fails to develop
II power. (Power ltput of motor
;creases rapidly with
_crease in voltage at otor terminals, For
:ample: a reduction of
1 I% in voltage causes a duction of 19% in aximum power output of which the motor is capable.
1,
2.
Power line overloaded with lights, appliances and other motors.
Undersize wires or circuit
3.
too long.
General overloading power company's of facilities
(in many sections of the country, demand for electrical power exceeds the capacity of existing generating and distribution systems.)
1. Inspect line, cord and plug for damaged insulation and shorted wires.
2. Inspect all terminals in motor for loose or shorted terminals or worn insulation on wires.
3. Install correct fuses.
1. Reduce the line load.
2. Increase wire sizes, or reduce length of wiring.
3. Request a voltage check from power company.
otor overheats.
1. Excessive feed rate when crosscutting or ripping.
2. Improper cooling.
(Air circulation restricted through motor due to sawdust, etc.)
3. Saw blade has "heel".
1. Slow down rate of feed.
2. Clean out sawdust to provide normal air circulation through motor.
otor starts slowly or ils to come up to full s!teed.
1. Low Voltage - will not trip starting switch.
otor stalls (resulting in own fuses or tripped rcuit breakers).
1. Voltage too low to permit motor to reach operating speed.
2. Fuses or circuit breakers do not have sufficient capacity.
1. Motor overloaded.
Frequent opening of fuses or circuit breakers.
2. Fuses or circuit breakers do not have sufficient capacity.
3. Refer to Alignment Procedure Section of manual Step Five.
1. Correct low voltage condition.
1. Correct the low line voltage condition.
2. Replace fuses or circuit breakers with proper capacity units.
1. Reduce motor load.
2. Replace fuses or circuit breakers.
maintenance and lubrication
MAINTENANCE
WARNING: FOR YOUR OWN SAFETY, TURN
POWER SWITCH "OFF" AND REMOVE PLUG FROM
POWER SOURCE OUTLET BEFORE MAINTAINING
OR LUBRICATING YOUR SAW.
When you receive your new Craftsman radial saw, it requires no lubrication.
The radial saw has been partially aligned and all bearings are lubricated and sealed for life. In time, however, in order to keep your saw in perfect working order and accurate, it will be necessary to lubricate and realign.
In fact your radial saw needs more of a cleaning than a lubrication.
Make sure the teeth of the ANTIKICKBACK pawls
(key #9 on p. 51) are always sharp.
If they become dull they must be replaced.
With a 1/2 inch wrench or socket remove the 5/16 hex nut and old pawls.
Reassemble new pawls and spreader to antikickback bar. Check spreader for proper alignment and correct if necessary.
(Follow procedure on page 20.)
CLEANING
Periodically remove any heavy build-up of sawdust that may accumulate on the saw. The absorbing tendency of sawdust will draw lubricants away from the areas where they are needed. Clean the carriage bearings and tracking surfaces.
If packed sawdust and grease accumulate repeatedly on carriage bearings and track inspect the wipers (key #4 p. 48) for wear and replce if necessary.
(For access to wipers see "Swivel lock adjustment" p. 32.)
CAUTION: To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build-up which will interfere with normal motor ventilation.
PERIODICALLY LUBRICATE THESE POINTS
Use SAE No. 10W-30 automotive engine oil and refer to parts list for locations.
Apply a few drops of oil along the swivel index pin and the bevel index pin only if the pins have a tendency to stick.
Swivel to in-rip or out-rip for easy access to the swivel index pin. Bevel saw to 45 ° and bevel index pin can be easily accessed behind the yoke as illustrated.
\
Lubricate the bearing points where the arm attaches to the column tube.
With a #2 phillips screwdriver remove two screws and the rear arm cover for access to these points.
Be careful not to get lubricant on the locking rings locking function.
as this will adversely affect the miter
LUBRICATION
Your saw is precision properly lubricated.
built and should
Before describing be kept the various points which may periodically
IS MORE IMPORTANT TO require
FIRST lubrication,
MENTION
POINTS WHICH SHOULD NOT BE LUBRICATED.
IT
THE
NO LUBRICATION REQUIRED
Do not lubricate the carriage ball bearings or motor bearings as these are sealed ball bearings and require no added lubrication.
Do not lubricate between the miter locking rings and the column tube
(keys #5 & 9, p. 44).
A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and column support.
The thread on the elevation shaft assembly can be lubricated through the oil hole in the center of the radial spring.
arm cap.
Lubricate ramp on the swivel index
CAUTION: Excessive oil at any location will attract airborne dust particles and sawdust.
recommended accessories
CAT. NO. ITEM
Sawblades (10" diameter with with 5/8" hole) ......................
Caster ..................................
Sanding Drum ............................
Drill Chuck and Key ........................
Dust Collector ........................
Molding Head Guard 8". ...................
Taper Jig .................................
Auxiliary Table Cover .................
Miter Square .............................
Pin Router ...............................
Extension Table ..........................
See Catalog
9-22222
9-25246
9-2980
See Catalog
9-29523
9-3233
See Catalog
9-32056
9-32765
9-32787
ITEM
Adjustable Dado
7", 24 Tooth Carbide
7", 32 Tooth Carbide
7", 16 Tooth Carbide
8", 48 Tooth Carbide
.......................
.......................
.......................
......................
Molding Heads
7", Bits not included ........................
7", 27 Piece Set ............................
7", 15 Piece Set ............................
Sanding Wheel, 10" . ......................
Blade Stabilizer ...........................
Satin Cut Dado
7".
......................................
8".
......................................
8" Carbide ................................
9-3257
9-3253
9-3264
*eLower Retractable Guard
(For 90 ° Crosscut Only) ..................
Power Tool Know How Handbook .......
Standard Cut Dado
8" . .....................................
9-32475
*Meets OSHA Requirements as of 8-73
The above recommended accessories are current and were available at the time this manual was printed.
*NOTE: This lower retractable-guard is designed to provide additional protection to the operator in an axial direction to the sawblade plane of the sawblade).
(perpendicular to the
(a) When NOT in the cut (guards in full down position (touching the table) and carriage in full rear position behind fence):
(b) When saw is set up to perform operations (sawblade 90 ° to table
90 ° crosscut surface and arm in 90 ° crosscut position).
The lower retractable guard will NOT provide protection to the operator, either crosscutting or ripping:
(a) Axially when in the cut, because the inner and outer guards ride on top of the fence or workpiece during the cutting operation, exposing the teeth of the sawblade;
(b) Radially (in a direction teeth); in line with the cutting
(c) Obliquely (at an angle to the guard and sawblade), between the axial and radial directions.
CAT.
NO.
9-3261
9-3262
9-3263
9-32708
9-3214
9-3217
9-3218
9-22723
9-4952
9-29009
See Catalog
Potential risks of _njury may be introduced if the lower retractable crosscut operations, guard is used for other than 90 ° including:
(a) Becoming caught or jammed in prior kerfs in the fence or table;
(b) Giving the operator when performing a false sense of security miter, bevel, and rip cuts;
(c) Jamming when setting-up, for bevel and compound and while miter
(d) Jamming for certain in-rip cuts.
cuts.
operating,
The following warning appears on the Lower Outer
Guard:
€
_'-e= t--°_,
_=
=E
WARNING:
TO AVOID INJURY
SHUT OFF POWER
BEFORE CLEARING A
JAMMED LOWER GUARD
41
42
32
3
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
9
(SEE FIG.
\
7)
5
7
(SEE
8
FIG.
5)
16 13
17
18
19
(SEE FIG.
2) f25
(SEE FIG.
3)
(SEE FIG.
6)
/20
(SEE FIG.
2)
29
29
FIGURE 1
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
FIGURE 1
Key
No.
Part
No.
1
STD601103
STD551010
8!5857-1
4
5
6
7
815649
815778
815777
8!3785-1
9
10 806828-3
11 60128
12 60074
13 37384
14 STD512510
15 STD551125
16 STD541025
17 815989
18 815773
Description
*Screw, Pan Rec.
Type T 10-32 x 3/8
*Washer, Flat
13/64 x 17/32 x 1/16
Screw, Hex Washer Hd.
3/8-16 x 1-1/2
Bearing, Arm
Indicator, Miter
Scale, Miter
Screw, Pan Cr. Type "TT"
10-32 x 1/2
Arm, Assembly (see Fig. 5)
Table Boards (see Fig. 7)
Screw, Pan Hd. Rec.
Type "T" 1/4-20 x 1-3/4
Washer, 17/64 x 5/8 x 1/32
Screw, Hex Socket Set
1/4-20 x 7/8
Nut, Tee
*Screw, Pan Hd. 1/4-20 x 1
*Lockwasher I/4
*Nut, Hex 1/4-20
Clip, "U" 1/4-20
Cover, Rear Arm
Key
No.
19
20
816115
Part
No.
21
22
23
24
815774
60208
815980
815856-1
25
26
27
28
29 m
815881
815928
STD611010
30
31
815869
815935
32 805589-5 m m m
SP5017
507661
507499
:507529
Description
Cord with Plug
Base and Column Assembly
(see Fig. 2)
Rivet 1/4 x !/2
Nut, Push 1/4
Bushing
Screw, Hex Washer Hd.
5/16-18 x 1-1/4
Yoke and Motor Assembly
(see Fig. 3)
Guard Assembly (see Fig. 6)
Cap, Trim R.H.
Ledge, Trim
Screw, Pan Rec.
Type "B" No. 10 x 1
Cap, Trim L.H.
Screw, Pan Hd. Ty "BT"
1/4 x 1/2
Screw, Truss Hd.
1/4-20x 1/2
Owners Manual (Not Ills.)
Bag of Loose Parts (Not Ills.)
Bag of Loose Parts (Not Ills.)
Bag of Loose Parts (Not Ills.)
*Standard Hardware Item may be Purchased Locally.
43 t,z
"L
.L
t-
O.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
44
\
44
L
11
25 17
26
27
27
46
31
30 29
28
FIGURE 2
24
22
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
FIGURE 2 - BASE AND COLUMN ASSEMBLY
Key
No.
Part
No.
1 815857-1
2
3
815649
141594-31
6
7
4
5
8
815774
815702
60208
815763
816845-1
9 815672
10 815770
11 60531
12 815690
13 STD581043
14 63500
15 63618
16 63614
17 STD523107
18 815772
19 STD582050
2O 815699
21 STD511105
22 STD551210
Description
Screw, Hex Washer Hd.
3/8-16 x 1-1/2
Bearing, Arm
*Screw, Socket Hd. Cap
1/4-20 x 1-1/4
Rivet, 1/4 x 1/2
Lock Assembly
Nut, Push 1/4
Latch Arm
Screw, Soc.
Hd. Ty "T"
1/4-20 x 3/4
Tube
Gib, Column Tube
Screw, Locking Set 1/4-20
Support, Column Tube
*Ring, Retaining 7/16
Washer, Thrust
.502 x .927 x .031
Gear, Pinion
Bearing Lift Shaft
*Screw, Hex Hd.
5/16-18 x 3/4
Bushing, Elevation
*Ring, Retaining 1/2
Shaft, Elevating Crank
*Screw, Pan Hd.
10-32 x 1/2
*Lockwasher, External #10
Key
No.
Part
No.
23 815707
24 804182
25 STD551031
26 STD551131
27 STD541031
28 63673
29 60013
30 STD523107
31 507653
32 STD541431
33 STD551031
34 63536
35 805049-1
36 STD541450
37 39711
38 63615
39 815700
40 815771
41 815864
42 816102
43 816273
44 63062
45 3540
46 9416187
Description
Handwheel
*Ring, Retaining 1/2
*Washer, 21/64 x 3/4 x 1/16
*Lockwasher, External 5/16
*Nut, Hex 5/16-18
Channel, Table Mtg.
Washer, 11/32 x 7/8 x 1/16
*Screw, Hex Hd. 5/16-18 x 3/4
Base Assembly
*Nut, Lock 5/16-18
*Washer, 21/64 x 9/16 x 1/16
Clamp, Table
Key, Square 1/8 x 3/8
*Nut, Lock 1/2-13
Washer, Keyed
Gear, Bevel
Shaft, Elevating
Nut, Elevation
Cover, Column Support
Plug
Screw, Truss Rec.
Hd.
1/4-20 x 1/2
Wrench, Shaft
Wrench, Arbor
Screw, Hex Hd. Ty "T"
5/16-18 x 3/4
*Standard Hardware Item may be Purchased Locally.
45
°m t,-I
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO.
113.198110
Always order by Part Number - Not by Key Number
7
MOTOR CORD
1
\
2
1t 3
28
12
3O
I 7
29
10
11
21
_ 14
16
17
/
18
23
27
2
3
,/
26
25
46 FIGURE 3
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
FIGURE 3 - YOKE AND MOTOR ASSEMBLY
Key
No.
Part
No.
1 815803
2 810214-2
3 STD551225
4 STD551025
5 816263-1
6
7 808380-6
8 815682
9 815683
10 815678
11 815679-1
12 805561-10
13 815791
14 815677
15 815813
16 815836
Description
Cap, Motor Support
Screw, Low Hd.,
Cap 1/4-20 x 5/8
*Lockwasher, Internal 1/4
*Washer, 17/64 x 9/16 x 1/16 oMotor
Yoke Assembly (see Figure 4)
Screw, Pan Hd.,
Plastite No. 8 x 1
Cover, Handle
Handle
Washer, Shaft
Pin, Index
Washer, .505 x 7/8 x 1/16
Spring, Bevel
Lever, Bevel Lock
*Nut, Square 1/2-13
Wedge, Bevel Spring
Key
No.
Part
No.
17 815685
18 815788
19 815686
20 808380-2
21 9420474
22 STD600803
23 815800
24 815676
25 455734
26 815674
27 815673
28 STD541450
29 62498
30 9-32668
31 30495
Description
Cover, Yoke
Indicator, Bevel
Knob, Bevel Lock
Screw, Pan Hd.,
Plastite No. 8 x 3/8
Screw, Hex Hd.
Ty "T" 10-32 x 1/2
*Screw, Pan Hd. 8-32 x 3/8
Scale, Bevel
Shaft, Support
Pin, Roll 1/8 x 3/4
Plate, Adjustment
Plate, Index
*Nut Lock 1/2-13
Collar, Blade
!-Blade, Saw
Nut, Shaft
*Standard Hardware Item may be Purchased Locally.
l-Stock
Houses.
Item may be Secured Through the Hardware Department of Most Sears Retail or Catalog Order
oAny attempt to repair this motor may result in unit misalignment and create a HAZARD unless repair is done by a qualified service technician.
Do not loosen the three screws holding the motor support to the motor.
This assembly is factory aligned.
Repair service is available at your nearest Sears Store.
47 ""
48
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
7
/
11
5
4O
39
38
37
28
29
FIGURE 4
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
FIGURE 4 - YOKE ASSEMBLY
Key
No.
Part
No.
1 810214-3
5
6
7
2
3
4
STD315485
STD551031
815808
815805
815806
159572-98
12
13
14
15
8
9
10
11
815689
STD551062
815817
STD541462
62636
815693
STD541425
273229
16
17
18
19
20
21
816497
815671
815804
815692
STD532507
8O8380-2
Description
Screw, Low Hd.
Cap 5/16-18 x 7/8
*Bearing, Ball .3150
I.D.
*Washer, 21/64 x 5/8 x 1/32
Wiper, Track
Support indicator
Indicator Rip
Screw, Hex Wash
Ty "T" 8-32 x 1/4
Carriage
*Washer, .630 x 1-1/8 x 3/32
Nut, Sq. Lock
*Nut, Lock 5/8-11
Nut, Sq. 1/4-20
Bracket, Rip Lock
*Nut, Lock 1/4-20
Screw, Hex Hd.
Type "T" 1/4-20 x 1/2
Spring, Rip Lock
Cam, Rip Lock
Knob, Rip Lock
Lever, Rip Lock
*Bolt, Carriage 1/4-20 x 3/4
Screw, Pan Hd.,
Plastite No. 8 x 3/8
*Standard Hardware Item may be Purchased Locally.
Key
No.
Part
No.
22 STD541231
23 STD551131
24 815691
25 STD551012
26 815798
27 810214-2
28 815645
29 815681
30 STD510803
31 815849
32 1O9529
33 815679
34 815680
35 9420474
36
37
38
39
815694
STD551031
63777
60438
4O 815807
Description
*Nut, Hex Jam 5/16-18
*Lockwasher, External 5/16
Ring, Yoke Index
*Washer, 17/64 x 7/16 x 1/32
Lockwasher, High Collar 1/4
Screw, Low Hd.,
Cap 1/4-20 x 5/8
Yoke
Knob, Swivel Lock
*Screw, Pan Rec.
Hd.
8-32 x 3/8
Lever, Swivel
Nut, Square 5/8-11
Pin, Index
Spring, Swivel
Screw, Hex Type "T"
10-32 x 3/8
Stud, Yoke Clamp
*Washer, 21/64 x 3/4 x 1/16
Bearing, Carriage
Washer, No. 2 Carriage
Bearing
Screw, Eccentric t_
1,..,
49 "-
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
FIGURE 5 - ARM ASSEMBLY
21
23
2O
7
25
15
16
18
13 13
Key
No.
Part
No.
1 815688
2 815809
3 815774
4 815790
5 STD601103
6 815703
7 815856
8 815779
9 815716
10 815704
11 STD551208
12 803709
13 STD600803
Description
Arm, Radia!
Cable
Rivet, 1/4 x 1/2
Actuator Assembly
*Screw, Pan Rec.
Type "T" 10-32 x 3/8
Knob, Miter Lock
Screw, Hex Washer Hd.
5/16-18 x 3/4
Bushing
Trim, Arm
Housing, Switch
*Lockwasher, Internal #8
Connector, Wire
*Screw, Pan Rec. Hd.
Type "T" 8-32 x 3/8
*Standard Hardware Item may be Purchased Locally.
5O
Key
No.
Part
No.
14
18
19
20
21
22
15
16
17
23
24
25 i816113
;815863
!815976
815938
1815786
816178
815867
815708
815868
37818
815670
60419
26
27
60297
815785
Description
Switch, Locking
Key, Switch
Bezel, Switch
Pad, Guard
Label, Trim L.H.
Sleeve, Rubber
Spring, Compression
Spring, Miter Lock
Relief, Strain
Relief, Strain
Arm, Carriage Support
Screw, Pan Rec. Hd.
Plastite #8 x 1/2
Push Nut, 1/4
Label, Trim R.H.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
FIGURE 6GUARD ASSEMBLY
/
4
/
7
16
/
18 19._
15
14
11
10
9
9
8
Key
No.
Part
No.
5
6
3
4
7
1
2
816264
120399
63258
63541
815816
STD551010
STD601103
8
9
!STD541231
815815
Description
Guard
*Nut, Square 5/16-18
Elbow, Dust
Bar, Anti-Kickback
Guide, Anti-Kickback
*Washer, 13/64 x 5/8 x 1/32
*Screw, Pan Hd.
Type "T" 10-32 x 3/8
*Nut, Hex Jam 5/6-18
Pawl
*Standard Hardware Item may be Purchased Locally.
Key
No.
Part
No.
14
15
16
17
10
11
12
13
18
19
STD581050
6327O
816341
!60435
'816070
166785-3
63538
STD510805
STD551208
STD541008-
Description
*Ring, Retaining
Spreader
Bearing (Includes Key #10)
Grip
Screw, Guard Clamp
Screw, Wing 5/16-18 x 2-3/4
Clamp, Guard
*Screw, Pan Hd. 8-32 x 1/2
*Lockwasher,
*Nut, Hex 8-32
External No. 8
51
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO. 113.198110
Always order by Part Number - Not by Key Number
FIGURE 7 - TABLE ASSEMBLY
52
Key
No.
3
4
1
2
Part
No.
815794
815755
63432
815796
Description
Table, Rear
Table Spacer
Fence, Rip
Table, Front
*Standard Hardware Item may be Purchased Locally.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW
MODEL NO.
113.198110
Always order by Part Number - Not by Key Number
FIGURE 8 - LEG SET
\ o
4
L____ l
Key
No.
Part
No.
Description
1 815918
2 815910
3 815909
4 STD541250
5 803835
6 805589-5
7 STD551225
8 STD541025
-507498
Stiffener, Leg
Leg
Stiffener, Lower
*Nut Hex Jam 1/2-13
Foot, Leveling
Screw Truss Hd. 1/4-20 x 1/2 i*Lockwasher, Int. 1/4
*Nut, Hex 1/4-20
Bag of Loose Parts (Not Ills.)
*Standard Hardware Item may be Purchased Locally.
53 t-1
54
NOTES
NOTES
55
f f
owners manual
10.INCH
RADIAL SAW
SERVICE
40" RADIAL SAW
WITH LEG SET
HOW TO ORDER
REPAIRPARTS
Now that you have purchased your flO-inch radial saw, should a need ever exist for repair paris or service, simply contact any
Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit.
The model number of your ri0-inch radial sawwill be found on a plate attached to your saw, at the left-hand side of the base.
WHEN ORDERING REPAIR PARTS,ALWAYS GIVE THE FOLLOWING
INFORMATION:
PARTNUMBER PARTDESCRIPTION
MODEL NUMBER
113.198110
NAME OF ITEM
10-INCH RADIAL SAW
All parts listed may be ordered from any Sears SeMce Center and most Sears stores. If the parts you n_d are not stocked locally, your order will be electronically transmitted to a Sears
Repair Parts Distribution Center for handling.
Part No. SP5017
Sold by SEARS,ROEBUCKAND CO., Chicago, IL.60684 U.S.A.
Form No. SP5017_4 Printed in U.S.A. 4/87
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