CRAFTSMAN 917.388260 lawn mower Owner's Manual

Owner's Manual

4.0 HORSEPOWER

20" REAR DISCHARGE

ROTARY LAWN MOWER

Model No.

917.388260

• Safety

•

Assembly

•

Operation

• Maintenance

•

Espa_ol

•

Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty

Safety Rules

Assembly

Operation

Maintenance Schedule

Maintenance

2 Product Specifications

2 Service and Adjustments

4 Storage

5 Troubleshooting

8 Repair Parts

8 Parts Ordering BackCover

9

11

13

14

30

:RAFTSMAN POWER MOWER

For one ye,_ purchase, _hen this Craftsman Lawn Mower is maintained, lubricated, and tuned up acc ordihg tci the operating and maintenance instructions in the owner's manual, Sears will repai r free of charge any defect in material or workmanship.

If this Craftsman Lawn Mower is!use_ for commercial or rental purposes, this warranty applies for only 90 days fron_ the dat_ of purchase.

This Warranty doe_ not cover: .

!

• Expendable items which become ,,_'orn during normal use, such as rotary mower blades, blade adapters, belts, &Jr cleaners and spark plug.

• Repairs necessary because of_operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only while this product is in use in the United States.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Safety standards require operator presence controls to minimize the risk of injury.

Your unit is equipped with such controls.

Do not attempt to defeat the function of the operator presence controls under any circumstances.

TRAINING:

• Read this operator's manual carefully.

Become familiar with the controls and know how to operate your mower properly. Learn how to quickly stop mower.

• Do not allow children to use your mower.

Never allow adults to use mower without proper instructions.

• Keep the area of operation clear of all persons, especially small children and pets.

• Use mower only as the manufacturer intended and as described in this manual.

2

• Do not operate mower if it has been dropped or damaged in any manner.

Always have damage repaired before using your mower.

• Do not use accessory attachments that are not recommended by the manufacturer. Use of such attachments may be hazardous.

• The blade turns when the engine is running.

PREPARATION:

• Always thoroughly check the area to be mowed and clear it of all stones, sticks,

wires, bones, and other foreign objects.

These objects will be thrown by the blade and can cause severe injury.

• Always wear safety glasses or eye

shields when starting and while using your mower.

• Dress properly. Do not operate mower

when barefoot or wearing open sandals.

Wear only solid shoes with good traction

when mowing.

• Check fuel tank before starting engine.

Do not fill gas tank indoors, when the

engine is running or when the engine is

hot. Allow the engine to cool for several minutes before filling the gas tank. Clean off any spilled gasoline before starting the engine.

• Always make wheel height adjustments before starting your mower. Never attempt to do this while the engine is running.

• Mow only in daylight or good artiticial light.

OPERATION:

• Keep your eyes and mind on your mower and the area being cut. Do not let other interests distract you.

• Do not mow wet or slippery grass. Never run while operating your mower. Always

be sure of your footing -- keep a firm hold on the handles and walk.

• Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

• Always stop the engine whenever you leave or are not using your mower, or before crossing driveways, walks, roads, and any gravel---covered areas.

• Never direct discharge of material toward bystanders nor allow anyone near the mower while you are operating it.

• Before cleaning, inspecting, or repairing your mower, stop the engine and make absolutely sure the blade and all moving parts have stopped. Then disconnect the

spark plug wire and keep it away from the spark plug to prevent accidental starting.

• Do not continue to run your mower if you

hit a foreign object. Follow the procedure outlined above, then repair any damage before restarting and operating you mower.

• Do not change the governor settings or overspeed the engine. Engine damage or

personal injury may result.

• Do not operate your mower if it vibrates abnormally. Excessive vibration is an indication of damage; stop the engine,

safely check for the cause of vibration and repair as required.

• Do not run the engine indoors. Exhaust fumes are dangerous.

• Never cut grass by pulling the mower

towards you. Mow across the face of

slopes, never up and down or you might

lose your footing. Do not mow exces- sively steep slopes. Use caution when operating the mower on uneven terrain or when changing directions -- maintain

good footing.

• Never operate your mower without

proper guards, plates, grass catcher or other safety devices in place.

MAINTENANCE AND STORAGE:

• Check the blade and the engine mount-

ing belts often to be sure they are tightened properly.

• Check all bolts, nuts and screws at frequent intervals for proper tightness to be sure mower is in safe working condition.

• Keep all safety devices in place and working.

• To reduce fire hazard, keep the engine free of grass, leaves or excessive grease and oil.

• Check grass catcher often for deterioFa- tion and wear and replace worn bags.

Use only replacement bags that are

recommended by and comply with specifications of the manufacturer of your mower.

• Always keep a sharp blade on your mower.

• Allow engine to cool before storing in any enclosure.

• Never store mower with fuel in the tank

inside a building where fumes may reach an open flame or an ignition source such as a hot water heater, space heater, clothes dryer, etc.

&CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

WARNING

The engine exhaust from this product contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive harm.

3

wereavailable

mower was produced. They are also

available at most Sears retailoutlets and service centers. Most Soars stores can also order

repair parts for you, when you provide the model number of your lawn mower. Some of these

accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CUPPING DEFLECTOR

FOR REAR DISCHARGE LAWN MOWERS

FOR

REAR DISCHARGE

LAWN MOWER MAINTENANCE

MULCHER KITS

FOR

SIDEDISCHARGE

STABlUZER

GAS CANS

MUFFLERS AIR RLTERS SPARK PLUGS

BELTS BLADES BLADE ADAPTERS WHEELS ENGINE OIL

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.

Your new lawn mower has been assembled at the factory with the excep- tion of those parts left unassembled for shipping purposes.

All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely.

Use the correct tools as necessary to ensure proper tightness.

TO REMOVE LAWN MOWER FROM

CARTON

• Remove loose parts included with mower.

• Cut down two end corners of carton

and lay end panel down flat.

• Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.

• Roll lawn mower out of carton and

check carton thoroughly for additional loose parts.

HOW TO SET UP YOUR LAWN

MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handles carefully so as not to pinch or damage control cables.

• Raise handles until lower handte section locks into place in mowing position.

• Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.

• Remove handle padding holding operator presence control bar to upper handle.

4

•

Your lawn mower handle can be adjusted for your mowing comfort.

Refer to "Adjust Handle" in the Service and Adjustment section of this manual.

Operator presence controlbar

\

Upper handle _._

Liftupj,_

•,.up 7//

//7

/7 _ Mowing

_position

Now2;;;.

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER.

Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments.

Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the product.

Learn and understand their meaning.

CAUTION

OR WARNING

EN<31NE ENGINE

ON OFF

FAST SLOW CHOKE FUEL OIL OANGER, KEEP HANDS

ANO FEET AWAY

Operator presence controlbar

Engine zone control_.

cable

Grass

Air filter

Primer

Lawn mower housing

Engine oil plug ajduster

(on each wheel)

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the American

National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.

uperator presence control Ioar - must De held down to the handle to start the engine,

Release to stop the engine,

Palmer- pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.

Starter handle - used for starting the engine.

5

The operation of any lawn mower can

result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR

LAWN

MOWER

ENGINE SPEED CONTROL

The engine speed was set at the factory

for optimum performance. Speed is not

adjustable.

ENGINE ZONE CONTROL

&CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the

function of the operator control. The blade

turns when the engine is running.

• Your lawn mower is equipped with an

operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start

and operate the lawn mower.

TO ADJUST CUTTING HEIGHT

• Raise wheels for low cut and lower wheels for high cut.

• Adjust cutting height to suit your requirements.

Medium position is best for most lawns.

• To change cutting height, squeeze adjuster lever toward wheel.

Move wheel up or down to suit your requirements.

Be sure all wheels are in the same setting.

NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.

Lower wheels for high cut

Raise wheels for low cut

Le_ver

Plate tab

TO ATTACH GRASS CATCHER

• Close the flip lid. Flip lid must be closed while operating lawn mower.

• Lift the rear door on the mower housing and place the grass catcher frame onto the formed tabs on the rear door hinge bracket.

• The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame.

&,CAUTION: Do not run your lawn mower without clipping deflector or approved grass catcher in place.

Never attempt to operate the lawn mower with the rear door removed or propped open.

bracket

Formed tabs

TO EMPTY GRASS CATCHER

Grass frame

• To remove grass catcher, release operator presence control bar to stop engine:

• Lift up rear door and remove the grass catcher by the handle.

NOTE: Do not drag the bag whdn emptying; it will cause unnecessary wear.

BEFORE STARTING ENGINE

OIL

Your lawn mower is shipped without oil in the engine.

• Be sure mower is level and area around oil fill is clean.

• Remove engine oil plug and fill to the top of slot in filler hole.

• Use 20 ozs. of oil.

For type and grade of oil to use, see "ENGINE" in Maintenance section of this manual.

6

• Pour oil slowly.

Do not over fill.

• Check oil level before each use.

Add oil if needed.

• Reinstall engine oil plug and tighten.

• Change the oil after every 25 hours of operation or each season.

You may need to change the oil more often under dusty, dirty conditions.

GAS

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to

assure fuel freshness.

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer.

Drain the gas tank, start the engine and let it run until the fuel lines and

carburetor are empty. Use fresh fuel next

season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

Engine oil plug

Gasoline filler cap

TO START ENGINE

• To starta coldengine, push primerfive(5)

timesbeforetryingto start. Use a firm push.

This step is not usuallynecessarywhen startingan enginewhich has already runfor

a few minutes.

• Holdoperatorpresence controlbar downto

the handleand pullstarter handlequickly.

Do not allow starter ropeto snapback.

• To stopengine, release operatorpresence

controlbar.

NOTE: In cooler weather it may be necessary

to repeat priming steps.

In warmer weather over priming may cause flooding and engine

will not start. If you do flood engine, wait a few

minutes before attempting to start and do not

repeat priming steps.

MOWING TIPS

Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort

and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.

For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.

For better grass bagging and most

cutting conditions, the engine speed

should be set in the fast position.

When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (push-

ing speed) and/or run the lawn mower over the area a second time.

If a trail of clippings is left on the right side of a rear discharge mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass.

Pores in cloth grass catchers can

become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.

Keep top of engine around starter clear and clean of grass clippings and chaff.

This will help engine air flow and extend

engine life.

7

AS YOU COMPLETE OX_ _._x't _, _,.,_¢_ 0 _-

Check for Loose Fasteners

Clean/InspectGrassCatcher

i ¥1 i if

M Clean Lawn Mower

O Clean Under DriveCover

Check drive belt/pulleys

RE (Power.PropelledMowers

I

Check/Sharpen/Replace Blade

Lubrication Chart

Clean Battery/Recharge

Electric Start Mowers I

E

Check Engine Oil Level

N Change Engine Oil

G Clean Air Filter

I Inspect Muffler

Clean or Replace Spark Plug

N i Replace Air Filter Paper Cartridge

I/

Ivl

I_g

_

I_ t/I,2

IJ s

v'

ItS2

I_

I/4

1 - Change nm_eoften when operating under a heavy _oador in high ambient temperatures.

2 - Service more often when operating in dirty or dusty condi_s,

3 - Replace blades more oftun when mowing in sandy =oil.

4 oCharge 48 hours at end of seaSOn. LUBRICATION

GENERAL RECOMMENDATIONS

) Wheel

Lister

The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full

value from the warranty, operator must maintain mower as instructed in this manual.

Some adjustments will need to be made

periodicallyto properly maintain your unit.

All adjustments in the Service and Adjust- ments section of this manual should be checked at least once each season.

• Once a year, replace the spark plug, replace air filterelement and check blade for wear.

A new spark plug and clean/new air filter

element assures proper air-fuel mixture and

helps your engine run better and last longer.

• Follow the maintenance schedule in this manual.

(_) Rrea; door hinge andle bracket

CHART

(_ Brake springe bracket

(_ Engine oil

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

(_) Spray lubricant

(_ SAE 30 Motor oil. Referto ENGINE

LUBRICATION

Keep unit well lubricated (Sea "LUBRICATION

CHART").

IMPORTANT: Do not oil or grease plastic

wheel bearings.

Viscous lubricants will

attract dust and dirt that will shorten the life

of the self lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

PRODUCT SPECIFICATIONS

MODEL NUMBER

SERIAL NUMBER

DATE OF PURCHASE

HORSEPOWER:

DISPLACEMENT:

GASOLINE CAPACITY/TYPE:

OIL TYPE (API-SF/SG/SH):

917.388260

4.0

11.5 CU. IN.

1.25 QUARTS

UNLEADED REGULAR

SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

20 OZS.

OIL CAPACITY:

SPARK PLUG(GAP: .030")

VALVE CLEARANCE:

CHAMPION RJ19LM OR J19LM

INTAKE: .004 - .008

EXHAUST: .004 - .008

SOLID STATE IGNITION

AIR GAP: .0125 IN.

BLADE BOLT TORQUE: 35-40 FT. LBS.

• The model and serial numbers will be found on a decal attached to the rear of the lawn mower housing.Record

both serial number and date of purchase in space provided above.

Always observe safety rules when performing any maintenance.

TIRES

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may blades.

TO REMOVE

•

LAWN MOWER rubber.

cause tire damage.

BLADE CARE

For best results, mower blade must be kept sharp. Replace bent or damaged

Disconnect

BLADE

spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.

• Turn lawn mower on its side. Make sure

air filter and carburetor are up.

• Use a wood block between blade and

mower housing to prevent blade from turning when removing blade bolt.

• Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counter- clockwise.

• Remove blade and attaching hardware

(bolt, lock washer and hardened washer).

NOTE: Remove the blade adapter and check the key inside hub of blade adapter.

The key must be in good condition to work properly.

Replace adapter if damaged.

TO REPLACE BLADE

• Position the blade adapter on the engine crankshaft.

Be sure key in adapter and crankshaft keyway are aligned.

• Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.

• Be sure the trailing edge of blade

(opposite sharp edge) is up toward the engine.

• Install the blade bolt with the lock

washer and hardened washer into blade adapter and crankshaft.

• Use block of wood between blade and

lawn mower housing and tighten the

blade bolt, turning clockwise.

• The recommended tightening torque is

35-40 ft. Ibs.

IMPORTANT: Blade bolt is grade 8 heat treated.

TO SHARPEN BLADE oF .20, O.

_, a_Z, 40" _, el_ tOO'tO0_I

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced.

An unbalanced blade will cause eventual damage to lawn mower or engine.

• The blade can be sharpened with a file or on a grinding wheel.

Do not attempt to sharpen while on the mower.

• To check blade balance, drive a nail into a beam or wall.

Leave about one inch of

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32.°F.

Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in the straight nail exposed.

Place center hole of blade over the head of the nail.

If blade is balanced, it should remain in a horizontal position.

If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Blade bolt

Lock-

Blade

Blade adapter

Key

Cranksha_ keyway one year.

Check the crankcase oil level before starting the engine and after each five (5} hours of continuous use. l]ghten oil plug securely each time you check the oil level.

TO CHANGE ENGINE OIL

Crankshaft

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.

• Be sure lawn mower is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove bottom oil drain p_ug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil. Pour slowly.

Do not over fill.

L

• Fill to top of slot inside of filler hole.

• Reconnect spark plug wire to spark plug.

washer Hardened washer Trailing edge

Blade adapter

GRASS CATCHER

• The grass catcher may be hosed with

water, but must be dry when used.

• Check your grass catcher often for damage or deterioration.

Through normal use it will wear.

If catcher needs replacing, replace only with a manufacturer approved replacement catcher.

Give the lawn mower model number when ordering.

ENGINE

LUBRICATION

AIR FILTER

Drain plug

Your engine will not run properly be damaged and may by using a dirty air filter.

Replace the air filter every year, more often if you mow in very dusty, dirty conditions.

Do not wash air filter.

Use only high quality detergent oil rated with

,',__ _e__4cec_assification SK SG or SH.

:'_ _ct "P,_oii'_ SAE v!scosit_] _rade accordin_

', : 21.r.,!C[£: O_;.e!::_!:,_'Ctg"]i::_.'i'&_L:r_.

TO CHANGE AIR FILTER

:qemove the air filter by turning counter-

_!eckwis,_ to the stop and ou!! -3way from

!iJ

• Clean the inside of the cover and the

collar to remove any dirt accumulation.

• Insert new filter into cover.

• Put air filter cover and filter into collar aligning the tab with the slot.

• Push in on cover and turn clockwise to tighten.

Collar

Turn Counter-

Clockwise to

Remove

Air Filter

Tab

Air Filter Cover tm Clockwise to "nghten

MUFFLER

Inspect and replace corroded muffler as it could create a fire hazard and/or damage.

SPARK PLUG

Change your spark plug each year to make your engine start easier and run better. Set spark plug gap at .030 inch.

CLEANING

IMPORTANT: For best performance, keep mower housing free of built-up grass and

trash. Clean underside of mower housing after each use.

ACAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug.

• Turn lawn mower on its side. Make sure air filter and carburetor are up. Clean the

underside of your lawn mower by scraping to remove build-up of grass and trash.

• Clean engine often to keep trash from accumulating.

A clogged engine runs hotter and shortens engine life.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• We DO NOT recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life.

•

•

=,CAUTION: Before performing any

service or adjustments

•

Release control bar and stop engine.

Make sure the blade and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.

LAWN MOWER

TO ADJUST cu'rnNG HEIGHT

See "TO ADJUST CUI-I'ING HEIGHT" in the

Operation section of this manual.

REAR DEFLECTOR

The rear deflector, attached between the rear wheels of your lawn mower, is provided to minimize the possibilitythat objects will be thrown out the rear of the lawn mower intothe operator's mowing position.

If the rear deflector becomes damaged, it

TO ADJUST HANDU = lowered for your moving comfort.

Four (4) positions are available: high, medium high, medium low and low. Handles are shipped mounted in the medium low pos'ition.

• To change from medium low to medium high position, the upper and lower handle

sections will have to be turned over.

• Remove the cable clips.

• Remove the controls and operator presence

control bar from the upper handle.

• Remove the starter rope guide from the upper handle.

• Remove hairpin cotters.

• Disconnect the lower handle from the handle brackets.

• Turn the handle over and reassemble the hairpin cotters that have been removed.

• Reassemble the starter rope guide.

• Reassemble the controls and the operator

presence control bar to the upper handle.

J, CAUTION: The operator presence control bar must pivot freely to permit blade brake

engagement when control bar is released. Do

not over tighten the fasteners holdingthe controlsto the upper handle.

• To change from medium low to high position only the upper handle section will have to be turned over.

• To change from medium low to low position, only the lower handle section

will have to be turned over.

11

Shippingposition

Medium low

F?

High

Lower handle

Squeeze to remove

Hairpin clip

Medium high bracket

ENGINE

CARBURETOR

Your carburetor has a non-adjustable fixed

main jet for mixture control. If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to

an authorized service center for repair or adjustment.

IMPORTANT: Never tamper with the

engine governor, which is factory set for proper engine speed.

Overspeeding the

engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact your nearest

AUTHORIZED service center, which has proper equipment and experience to make any necessary adjustments.

ENGINE SPEED

Your engine speed has been factory set.

Do not attempt to increase engine speed or it may result in personal injury. If you believe that the engine is running too fast or too slow, take your lawn mower to an authorized service center for repair and adjustment.

12

Immediately prepare your lawn mower for storage at the end of the season or if the

unit will not be used for 30 days or more.

LAWN MOWER

When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire lawn mower (See "CLEAN-

ING" in the Maintenance of this manual).

• Lubricate as shown in the Maintenance section of this manual.

• Be sure that all nuts, bolts, screws, and pins are securely fastened.

Inspect moving parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

HANDLE

YOU can fold your lawn mower handle for storage.

• Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then

move handle forward.

• Loosen upper handle mounting bolts -

enough to allow upper handle to be folded back.

IMPORTANT: When folding the handle for storage or transportation, be sure to fold

the handle as shown or you may damage the control cables.

• When setting up your handle from the storage position, the lower handle will automatically lock into the mowing position.

Squeeze to fold

Operator presence controlbar

Lower handle

Hairpin cotter

Handle bracket

ENGINE

FUEL SYSTEM

IMPORTANT: It is importantto prevent gum deposits from forming in essential fuel system parts such as carburetor,fuel filter,fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels (called gesohol or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run untilthe fuel

lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.

Do not drain the gas tank and carburetor if using fuel stabilizer.

Upper handle "-'-----_7

Fold forward _ _ _

/"_

Fold

for storage _._.

_i_ -_ _ ,/_K_,,_,=,/,backward

_:._:

_-_

__ _

= ,_

Mowing position

Lower handle

13

Drain oil (with engine warm) and replace with

clean engine oil. (See "ENGINE" in the

Maintenance section of this manual).

CYMNDER

• Remove spark plug.

• Pour one ounce (29 ml) of oil through spark

plug hole into cylinder.

• Pull starter handle slowly a few times to distribute oil.

• Replace with new spark plug.

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can ifyour can starts

to rust. Rust and/or dirtin your gasoline will cause problems,

• If possible, store your unit indoors and cover

it to give protection from dust and dirt.

• Cover your unit with a suitable protective

cover that does not retain moisture. Do not

use plastic. Plastic cannot breathe which

allows condensation to form and willcause your unit to rust.

IMPORTANT: Never cover mower while

engine and exhaust areas are stillwarm.

&CAUTION: Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or

spark. Allow the engine to cool before storing

in any enclosure.

TROUBLESHOOTING

PROBLEM

Does n_s_

CHART

CAUSE

• Dirty air filter.

• Out of fuel.

• Stale fuel.

• Water in fuel.

• Spark plug wire is disconnected.

• Bad spark plug.

Loose blade or broken blade ad_Dter,

O:_(iOT'..

CORRECTION

• Clean/replace air filter.

• Fill fuel tank.

• Drain tank and refillwith fresh clean fuel.

• Drain fuel tank and carburetor and refilltank

with fresh gasoline.

• Connect wire to plug.

• Replace spark plug.

• "lqghten blade bolt or

_'eplacebiade adapter,

,_ ;'epress con_ci b_r_c

F sF:_-ce,?o:_trciD&':.

TROUBLESHOOTING

PROBLEM

Lo_ofpewer

Poor cutuneven

CHART

CAUSE

• Rear of lawn mower housing or cutting blade dragging in heavy grass

• Cutting too much grass

• Dirty air filter

• Buildup of grass, leaves, and trash under mower

• Too much oil in engine

• Waiking speed too fast

• Worn, bent or loose blade

• Wheel heights uneven

• Buildup of grass, leaves and trash under mower

CORRECTION

• Set to =Higher Cut" position

• Set to "Higher Cut" position

• Clean/replace air filter

• Clean underside of mower housing

• Check oil level

• Cut at slower walking

speed

• Replace blade Tighten blade bolt

• Set all wheels at same height

• Clean underside of mower housing.

Excessive vibration

Starter rope hard to pull

• Wom, bent or loose blade

• Bent engine crankshaft

• Engine flywheel brake is on when control bar is released

• Bent engine crankshaft

• Blade adapter brokan

• Blade dragging in grass

• Replace blade. Tighten blade belt.

• Contact an authorized service center.

• Depress control barto

upper handle before pullingstarter rope.

• Contactan authorized service center

• Replace blade adapter

• Move lawn mower to cut grass orto hard surface

Grass catcher not filling (if so equipped)

• Cutting height too low

• Lifton blade wom off

• Catcher not venting air

• Raise cutting height.

• Replace blade

• Clean grass catcher

Hard to push • Grass is too high or wheel height is too low

• Rear of lawn mower housing or blade dragging in grass

• Grass catcher too full

• Handle height position not right for you.

15

• Raise cutting height

• Raise rear of lawn mower housing one (1) setting higher

• Empty grass catcher

• Adjust handle height to suit

o

57

ROTARY LAWN MOWER - - MODEL NO. 917.388260

65

36 38

39

64

43

42

4O

39

43

KEY

NO.

PART

NO.

1 86902

2 165451 )(479

3 150424

4 132001

5 157081X479

7 131959

8 66426

9 51793

10 136376

11 156577

13 750097

14 850733X004

15 63601

17 147613

18 700367X479

19 150050

21 54583

22 700063X479

23 88652

24 700363X479

25 144875X479

26

28

140657

161757X479

29

31

161756X479

150078

32 700325X007

33 146630

34

35

36

128415

87877

700331X004

ROTARY LAWN MOWER - - MODEL NO. 917.388260

DESCRIPTION

Control Bar

Upper Handle

Mulcher Plug

Rope Guide

Lower Handle

Handle Bolt

Wire Tie

Hairpin Cotter

Handle Knob

Engine Zone Control Cable

Hex Washer Head Screw 10-24 x I/2

Up-Stop Bracket

Keps Locknut 1/4-20

Rear Door Assembly Kit

Back Plate

Self Tapping Screw 10-24 x 5/8

Hex Head Tapping Screw 1/4-20 x 1/2

Rear Baffle

Hinge Screw 1/4-20 x 1-1/4

Side Baffle

Discharge Baffle

Rear Deflector

Handle Bracket Assembly (Left)

Handle Bracket Assembly (Right)

Screw 5/16-18 x 3/4

Wheel AdjustingBracket

Spacer

Pop Rivet

Selector Knob

Selector Spdng

KEY

NO,

PART

NO.

DESCRIPTION

37

45

46

47

50

51

52

53

54

145935X004

38 62335

39 142748

40 151161

42 83923

43 77400

44 85463

150406

161857

751592

144915

851084

850263

851074

145106

55 850977

56 88614

57 166072

58 ......

60 74760612

61 750913X004

62 61651

63 88348

64 151162

65

- -

- -

57143

161058

166867

Axle Arm Assembly

Belleville Washer

Shoulder Bolt

Wheel and Tire Assembly

Hex Flange Locknut

Hubcap

Danger Decal

Hex Head Thread Rolling Screw 3/8-16 x 1

Lawn Mower Housing (IncL Key #18, 22, 24, 44, 50)

Locknut 3/8-16

Front Baffle Kit

Hex Head Machine Screw 3/8-24 x 1-3/8 (Grd. 8)

Helical Lockwssher 3/8

Washer

Blade 20"

Blade Adapter

Tube Frame

Grass Bag

Engine - (See Breakdown) Craftsman

Model 143.994022

Bolt

Axle Arm

Washer

Washer

Wheel

Wave Washer

Warning Decal (Not Shown)

Owner's Manual

Available accessodes not included with lawn mower:

71 33623

71 33500

Gas Can (2.5 gal.)

Fuel Stabilizer

71 33000

71 33417

71 33316

71 33303

SAE 30W Oil (20 oz.)

Dust Shield

Mower Cover

Chute Deflector

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143o994022

370C

400

135

130

120

11g

,,of '°'!

1L_6 10

182 19

182

185

178

207

172

52

46

32

41 35541

41 35542

41 35543

42 35547A

42 35548A

42 35549

43 20381

45 36777

46 32610A

48 27241

50 37032

52 29914

69 35261

70 32612C

72 36083

75 27897

80 30574A

81 30590A

82 30591

83 30588A

86 650488

89 611004

90 611112

92 650815

93 650816

100 34443B

101 610118

103 651007

110 37047

1t 9 37028

120 36825

1 37280

2 26727

6 33734

7 36557

12 36775

12A 36558

12B 36694

14 28277

15 30589

16 34839A

17 31335

18 651018

19 36281

20 32600

30 36793

40 35544A

40 35545A

40 35546

CRAFTSMAN 4-CYCLE ENGINE

KEY PART

NO.

NO.

DESCRIPTION i

KEY PART

NO.

NO.

MODEL NUMBER 143.994022

DESCRIPTION

Cylinder (Incl.2,20 &

150)

Dowel Pin

Breather Element

Breather Ass'y. (Incl. 6 &

12A)

Breather Tube

Breather Cover & Tube

(Incl. 12B)

Breather Tube Elbow

Washer

125

126

130

135

37288

37289

6021A

35395

150 31672

151 31673

151A 40017

169 36783

Governor Rod (Incl. 14)

Governor Lever

Governor Lever Clamp

Screw, TorxT-15, 8-32 x

19/64"

ExtensionSpring

Oil Seal

Crankshaft

Piston,Pin & Ring Set

(Std.)

Piston,Pin & Ring Set

184 26756

185 36785

186 32653

189 650839

191 36559A

(.010" OS)

Piston,Pin & Ring Set

(.020" OS)

195 610973

207 34336

Piston& Pin Ass_]. (Std.) 216 33086

(Incl. 43) 223 650451

Piston& Pin Ass'y. (.010" 224 36786

OS) (Incl. 43) 238 650932

Piston& Pin Ass'y. (.020" 239 34338

OS) (IncL 43)

RingSet (Std.)

Ring Set (.010" OS)

Ring Set (.020 OS)

PistonPin Retaining

241 35797

245 35066

250 35065

260

261

36834

30200

Ring

Connecting Rod Ass'y.

(Incl. 46)

Connecting Rod Bolt

Valve Lifter

Camshaft (NCR)

Oil Pump Ass'y.

* MountingFlange Gasket

262

275

277

292

300

650831

36790A

650988

285 35000A

287 650926

290 34357

26460

35586

Mounting Range (Incl. 72 thru83)

Oil Drain Plug

Oil Seal

Govemor Shaft

Washer

301

311

313

370A

370C

36246

27625

34080

36261

37199

GovernorGear Ass'y,

(incl.81)

Govemor Spool

Screw, 1/4-20 x 1-I/4"

Flywheel Key

Flywheel

BellevilleWasher

172

174

178

182 6201

370K 36695

380 640174

390 590737

400 37029A

416

36784

30200

29752

36085

Flywheel Nut

Solid State Ignition

Spark PlugCover

Screw, Torx T-15, 10-24

x 15/16"

Ground Wire

* Cylinder Head Gasket

Cylinder Head

417 650821

900

900

---

----

Exhaust Valve (Std.)

(Incl. 151)

Intake Valve (Std.) (Incl.

151)

Screw, 5/16-18 x 1-1/2"

ResistorSpark Plug

(RJ19LM)

Valve Spdng

Valve SpringCap

Intake Valve Seal

* Valve Cover Gasket

Valve Cover

Screw, 10-24 x 9/16"

Nut & LockWasher, 1/4-

28

Screw, 1/4-28 x 718"

• CarburetorTo Intake

Pipe Gasket

Intake Pipe

Governor Link

Screw, 1/4-20 x 3/8"

S.E. Brake Bracket (Incl.

195)

Terminal

ThrottleLink

R.P.M. AdjustingLever

Screw, 114-20x 1"

* Intake Pipe Gasket

Screw, 10-32 x 49/64"

• Air Cleaner Gasket

Air Cleaner Collar

Air Cleaner Filter

Air Cleaner Cover

Blower Housing

Screw, 10-24 x 9/16"

Screw, 1/4-20 x 1/2"

Muffler

Screw, 1/4-20 x 2-5/16"

Starter Cup

Screw, 8-32 x 21/64"

Fuel Line

Fuel Line Clamp

Fuel Tank (Incl.292 &

301)

Fuel Cap

Oil Fill Plug

Spacer

LubricationDecal

Primer Decal

Starter Decal

Carburetor(Incl. 184)

Rewind Starter

Gasket Set (Incl. Items

Marked *)

Sperk ArrestorKit (IncL

417)(Optional)

Screw, 10-32 x 1/2"

(Optional)

Replacement Engine

750830, orderfrom 71-

999

Replacement Short Block

750829A, orderfrom 71-999

RPM High2900 to 3200

NOTE: This engine could have been built with590694

33

NOTE: All componentdimensionsgiven in U.S. inches

1 inch = 25.4 mmetarter).

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.994022

KEY

NO.

PART

NO.

640174

631615

631767

631184

631183

64OO70

650506

631807

651025

630766

640018

640053

631867

631024

632019

631028

631021

631022

36O45A

640080

632766

632547

640175

27110A

630748

631027

631027

632.760

20A

25

27

28

29

30

31

35

36

36A

16

17

18

20

37

40

44

47

48

48A

6O

1

2

4

5

6

7

DESCRIPTION

Carburetor

(Incl. 184 of Engine Parts List)

ThrottleShaft & Lever Assembly

Throttle Return Spring

• Dust Seal Washer

• Dust Seal (Throttle)

Throttle Shutter

• Shutter Screw

Fuel Fitting

Throttle Crack Screw/Idle Speed Screw

Tension Spdng

Idle RestrictorScrew Cap

Float Bowl

• Float Shaft

Float

* Float Bowl "_' Ring

• Inlet Needle, Seat, & Clip (IncL 31)

SpringClip

PrimerBulb/Retainer Ring

Main Nozzle Tube

CarburetorTube

* "Ct"Ring, Main Nozzle Tube

High Speed Bowl Nut

Bowl Nut Washer

* Welch Plug, Idle Mixture Well

• Welch Plug, AtmosphericVent

• Welch Plug

Repair kit (Incl. Items Marked *)

34

3RAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.994022

II

6

7

4

5

8

I

2

3

11

12

13

KEY

NO.

PART

NO.

590694

590599A

590600

590696

590601

590697

590698

590699

590700

590695

590535

590701

DESCRIPTION

Recoil Starter

SpringPin (Incl, 4)

Washer

Retainer

Washer

Brake Spring

Starter Dog

Dog Spring

Pulley& RewindSprieg

Ass'y.

StarterHousingAss'y.

(40 degree grommet)

Starter Rope ( g8" X 9/

64" dia.)

Starter Handle i5

Q--2 r]-, q3 t2 n R--7

--8

KEY

NO.

PART

NO.

---590737

3 590740

6 590616

7 590617

8 590618A

11 590687A

12 590535

13 590701

14 590760

DESCRIPTION

RewindStarter

Retainer

Starter Dog

Dog Spdng

Pulley & RewindSpring

Ass'y

StarterHousingAss'y

(40 degree grommet)

Starter Rope (Length 98" x 9/64" dia,)

Starter Handle

SpringClip

35

Forthe repairor replacementparts

you need delivered directly to your home

Call 7 am - 7 pm, 7 days a week

1-800-366-PART

(1-800-366-7278)

Para ordenar piezas con entrega a domicilio - 1-800-659-7084

For in-house major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-800-473-7274)

Para pedir servicio de reparaci6n a domicilio - 1-800-676-5811

For the location of a Sears Parts and

Repair Center in your area

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655 mmlmml

mmmmm|

When requesting service or ordering

parts, always provide the following information:

• Product Type • Part Number

• Model Number • Part Description

166867 REV.1

03.29.99

VB

SEARS

America's Repair Specialists

Printed

in U.S.A.