Prochem Polaris 500, 700, 800, 1200, Supernova 800, 1200 Carpet Extractor User manual
The Polaris 500, Polaris 700, Polaris 800, Polaris 1200, Supernova 800 and Supernova 1200 are upright carpet and floor soil extractors. These machines are designed for use on carpet, upholstery and hard floor extraction applications.
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Polaris & Supernova
UPRIGHT CARPET & FLOOR SOIL EXTRACTOR
SAFETY, OPERATION & MAINTENANCE
INSTRUCTIONS
SP500 POLARIS 500
SP700 POLARIS 700
SP800 POLARIS 800
MODELS:
SN800 SUPERNOVA 800
CAUTION – READ THE INSTRUCTION MANUAL BEFORE USING THE APPLIANCE
Polaris & Supernova Manual 1/1/13 Page 1 of 43
MACHINE DATA
MODEL NO.
SERIAL NO.
DATE OF PURCHASE
DISTRIBUTOR NAME
DISTRIBUTOR TEL NO.
MANUFACTURER CONTACT Prochem Europe Ltd.
Oakcroft Road,
Chessington,
Surrey KT9 1RH, UK
Telephone: + 44 (0)20 8974 1515
Fax: + 44 (0)20 8974 1511
Email: [email protected]
Website: www.prochem.co.uk
All information and specifications in this manual are current at the date of issue. However, because of Prochem Europe policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains variations including accessories used. Therefore, you may find some explanations for variations and options not installed on your equipment.
Polaris & Supernova Manual 1/1/13 Page 2 of 43
CONTENTS
WARRANTY
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT OPERATING INSTRUCTIONS
GENERAL OPERATING INSTRUCTIONS
PRACTICAL CLEANING
ACCESSORIES & CHEMICALS
GENERAL MAINTENANCE
GENERAL FAULT FINDING
SUPERNOVA FAULT FINDING & ADJUSTMENT
POLARIS 500 & 700 PARTS LIST
POLARIS / SUPERNOVA 800 & 1200 PARTS LIST
PUMP PARTS LIST
HAND TOOL PARTS LIST
WIRING DIAGRAMS
CE DECLARATION OF CONFORMITY
PAGE NO.
5
6
7
11
12
8
9
15
38
39
43
16
18
24
36
Polaris & Supernova Manual 1/1/13 Page 3 of 43
This product is marked according to the European Directive (2002/96/EC) on
Waste Electrical and Electronic Equipment (WEEE).
The symbol on this product indicates that this product must not be disposed of with normal household waste. Please protect human health and the environment by disposing of this product responsibly in the correct manner.
For further information regarding the disposal, treatment, recycling and recovery of this product, please contact:
Prochem Europe Sales Department
Telephone: +44 (0)20 8974 1515
Prochem Europe Ltd. EEE Producer Registration Number: WEE / AJ0044SY
European Directive (2011/65/EU) Restriction of use of certain Hazardous
Substances in Electrical and Electronic Equipment (RoHS2).
This equipment does not contain more than the maximum permitted levels by weight of the following substances:
Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr (Vl)),
Polybrominated Biphenyls (PBB), Polybrominated Diphenyl Ethers (PBDE)
Polaris & Supernova Manual 1/1/13 Page 4 of 43
MACHINE WARRANTY
DATE EFFECTIVE: 1/1/13
As of the above date, this warranty supersedes all previous warranties and forms part of the contract of sale.
Prochem Europe Ltd. (hereafter referred to as “Prochem”) guarantees this machine to be free from defects in materials and workmanship for the relevant time period as shown below, and from the actual date of purchase by the user. Proof of the purchase date from a Prochem Authorised Distributor will be required for performance of this warranty.
Rotationally moulded polyethylene tanks ……………………………………………………………………………………2 Years
All other parts except maintenance items (see below) …………………………….………………………………………..1 Year
THIS WARRANTY EXCLUDES NORMAL MAINTENANCE ITEMS , including but not limited to HOSES, FILTERS, O-RINGS,
DIAPHRAGMS, VALVES, DRIVE BELTS, GASKETS, CARBON BRUSHES and damage to motors and other components as a result of failure to replace normal maintenance items. THIS LIST IS NOT EXHAUSTIVE.
To obtain performance of this warranty, contact the Prochem Authorised Distributor who supplied the product.
The Prochem Authorised Distributor is responsible as the selling agent for the provision of initial training in the correct use and application of the machine and approved chemicals. The distributor is also responsible for service maintenance and repairs during and after the warranty period and the administration of any warranty claims in conjunction with the Prochem Service Department. Failure of any of these provisions and responsibilities may invalidate the warranty and the authorised status of the distributor.
If Prochem receives notice of any defects during the warranty period, Prochem reserves the right to either repair, or replace components that prove to be defective. Goods must be returned before the warranty is approved. Goods sent out prior to the return of faulty items will be invoiced at current prices, subject to standard payment terms (see Prochem Standard Terms and
Conditions of Sale). Replacement parts supplied under warranty will be guaranteed for the remainder of the original machine warranty and NOT from the date of installation. Spare parts supplied after expiry of machine warranty may be covered by a manufacturer’s warranty, subject to inspection by Prochem Europe Ltd. and at its sole discretion. Normal maintenance items, however, are not covered. Replacement or credit of any returned parts will be at the discretion of the Prochem Service
Department. Any subsequent refusal to accept their decision will serve to invalidate this warranty with immediate effect.
PROCHEM AUTHORISED DISTRIBUTORS are responsible for machine and accessories service back up during and after the warranty period. Prochem will furnish parts if the warranty is approved, but DISTRIBUTORS will be responsible for fitting, service, labour and related charges including travel, if applicable, and the cost of returning the machine or parts to Prochem. If any chargeable work is undertaken by Prochem for DISTRIBUTORS the labour, parts (if applicable) and return carriage will be charged at FULL LIST PRICE. If warranty is approved due to genuine manufacturing defect, then labour charges and carriage charges may be waived at Prochem’s discretion.
Prochem may send replacement parts to customers supplied by a DISTRIBUTOR or directly by Prochem, subject to the same conditions of replacement and payment above. The customer, however, will be responsible for fitting, labour and the carriage costs of returning repaired parts. Alternatively, Prochem will undertake warranty work at Chessington, subject to the same conditions, but the customer will be responsible for all carriage charges.
Any of the following circumstances involving the machine will serve to invalidate this warranty:-
NORMAL WEAR, ACCIDENTS, USE OF THE MACHINE FOR A PURPOSE OTHER THAN THAT FOR WHICH IT WAS
INTENDED, INCORRECT MAINTENANCE, THE USE OF CHEMICALS OTHER THAN THOSE SUPPLIED OR APPROVED
BY PROCHEM, INCORRECT INSUFFICIENT OR NON-USE OF DEFOAMER, EXPOSURE TO EXTREME TEMPERATURES
OR CONDITIONS, INCORRECT INSTALLATION OR REPAIR & UNAUTHORISED INTERVENTION.
Liability is excluded for the following:-
All forms of damage and special damage founded in tort (apart from death and personal injury) and contract law including but not limited to consequential loss, loss of income and losses incurred in reliance of the contract; service, labour or third party charges and the cost of returning the machine or defective parts to Prochem or Prochem’s Authorised Distributor.
As against a person dealing as a consumer, this warranty creates specific rights in addition to any statutory rights, which are unaffected. As against a person dealing otherwise than as a consumer, however, this warranty excludes any implied term that the machine will correspond with a description or a product sample.
With the exception of some specific products which are labelled and intended to be used by a consumer, all equipment, machinery, accessories, products, services and advice supplied by Prochem is intended for professional and industrial use only.
Your Prochem unit is designed to give you many years of reliable service. If a problem should arise during or after the warranty period, contact the Prochem Authorised Distributor or the Prochem Service Department, for details of the services available.
Only the original purchaser of the new equipment may seek performance of this warranty – these rights cannot be transferred to a third party.
Prochem Europe Ltd.
Oakcroft Road, Chessington, Surrey KT9 1RH, ENGLAND
Telephone: + 44 (0)20 8974 1515 Fax: + 44 (0)20 8974 1511 Machine Warranty Issue 9 1/1/13
Polaris & Supernova Manual 1/1/13 Page 5 of 43
IMPORTANT SAFETY INSTRUCTIONS
PLEASE READ THE FOLLOWING IMPORTANT SAFETY INSTRUCTIONS (!!)
BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
!! CAUTION
Read the instruction manual before using the appliance.
!! SOUND PRESSURE LEVEL
The sound pressure of this machine, when in use, does not exceed 85 dB (A).
!! APPLIANCE SUITABILITY
This appliance is suitable for commercial use, for example, in hotels, schools, hospitals, factories, shops, offices and rental businesses.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
!! CHILDREN should be supervised to ensure they do not play with the appliance.
!! FOR MAINS POWERED APPLIANCES during cleaning and maintenance – the plug is to be removed from the outlet socket.
!! TRAINING
You must be trained in the operation of this machine before use. Please read this manual carefully and obtain operating instruction from your
Prochem Distributor or authorised representative in the correct use of this equipment and suitable chemicals before attempting to clean.
!! REPAIRS
Should any repairs, including supply cord replacement be required, we recommend that the appliance be returned to an authorised dealer.
!! ELECTRICAL CABLE INSPECTION &
REPLACEMENT
This machine must be earthed while in use to protect the operator from electric shock. It is equipped with a sealed and approved EC three conductor cable and three-prong 13A plug. If the supply cord is damaged it must be replaced by a special cord or assembly available from the manufacturer or its service agent. During operation a hazard may occur when running the machine over the power supply cord. The power supply cord should be regularly inspected for signs of damage.
If the power supply cord is damaged, it must be replaced.
!! EXTENSION CABLES
Avoid using extension cables with this machine. If an extension cable is used it should be of a suitable rating and no longer than 30 metres. Use only three wire CE approved extension cable with CE approved three-prong earthed plugs and three pole receptacles that accept the machine 13 amp plug.
!! DO NOT allow the rotating brushes to come into contact with the supply cord.
!! DO NOT pull the machine by the power cable or hoses and do not handle the plug or appliance with wet hands.
!! RCD CIRCUIT BREAKER
In common with other household and commercial electrical equipment, an 'RCD' circuit breaker plug device is strongly recommended for this type of equipment.
!! DO NOT use a multiple adaptor socket to connect the machine and heating units or other devices to a single extension cable.
!! DO NOT stand the machine in water to operate such as during flood extraction.
SERIOUS INJURY OR DEATH MAY RESULT IF
MACHINE IS IMMERSED IN WATER!
!! DO NOT use this machine with or near flammable vapours. These machines can ignite flammable vapours such as fuels, solvents or thinners.
!! DO NOT operate the machine unless it is completely assembled.
!! DO NOT attempt repairs or maintenance unless you are suitably qualified or experienced. Repairs and maintenance should only be performed by qualified personnel and the machine should be tested for electrical safety before re-use.
!! SPRAY LIQUID ejection could be hazardous as a result of its temperature, pressure or chemical content.
!! IF FOAM or liquid escapes from the appliance, switch off immediately.
!! ALWAYS disconnect machine from mains supply when left unattended, when emptying the waste container or cleaning the appliance.
!! WHEN CLEANING THE WASTE BUCKET use a broad spectrum disinfectant cleaning agent to prevent contamination from any infectious material.
!! MOVING PARTS
Keep hair, loose clothing, fingers and all body parts away from openings and moving parts.
!! CLEANING STAIRS
Use extra care when using this machine in conjunction with extension hoses to clean stairs.
Ensure the machine is in a firm and stable position at the foot of the stairs. Do not position machine at top of stairs.
Polaris & Supernova Manual 1/1/13 Page 6 of 43
IMPORTANT OPERATING INSTRUCTIONS
PLEASE READ THE FOLLOWING IMPORTANT OPERATING INSTRUCTIONS (!)
BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE
INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT.
! DO NOT expose the machine to rain or freezing ! ALWAYS pre-test carpet, fabric or flooring surface temperatures. Drain solution system and store indoors when not in use.
! DO NOT operate the machine without solution and waste tank filters.
! DO NOT use boiling water or temperature in excess of 71
O
C.
! DO NOT use chemicals in the machine other than those manufactured or recommended by Prochem
Europe.
! DO NOT use the machine for dry vacuuming. The vacuum must only be used for wet extraction in conjunction with the spray system.
! DO NOT run the solution pump dry. Always switch off and disconnect the machine when refilling with solution.
! ALWAYS use a clean bucket to fill the solution tank.
! AFTER USE flush solution system and rinse the waste tank with clean water and remove loose fibres from the vacuum filter.
! ALWAYS observe directions and safety precautions on chemical products. for colour fastness and suitability with ready-to-use cleaning solution before proceeding.
! ALWAYS use defoamer in the waste tank to control foaming from previous shampoo residues in the carpet.
! USE ONLY genuine replacement parts for this machine, supplied by an authorised Prochem
Distributor.
! DO NOT use this machine for any purpose other than for its intended design function. Any deviation from its proper use or purpose and any consequential damage that may occur is the sole responsibility of the user.
! ALWAYS discharge soiled solution to a sewage drain linked to a sewage treatment facility.
! DO NOT discharge soiled solution into roadside storm drains.
! DO NOT put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair and anything that may reduce airflow.
! DO NOT pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.
Polaris & Supernova Manual 1/1/13 Page 7 of 43
BEFORE OPERATING THE
MACHINE
Read the manual carefully and completely before attempting to operate the unit. This manual has important information for the use and safe operation of the machine and should be kept available at all times. This machine will ensure years of satisfactory service if operated and maintained according to recommendations in this manual. If additional help or information is needed, please contact your distributor or Prochem.
Prochem carpet soil extraction machines have been designed with the operator in mind. Provided you read the instructions relating to the care of your machine and follow them carefully and take advantage of the helpful hints and advice that we have passed on, you will achieve excellent cleaning results and very quickly pay for your investment. A detailed operational guide is given in the following sections, however, the following important points must be emphasised.
FAILURE TO OBSERVE THESE
INSTRUCTIONS MAY SERIOUSLY
AFFECT THE PERFORMANCE OF
THE MACHINE AND INVALIDATE
THE WARRANTY
• Connection instructions - The 220 - 240V AC models have been fitted with the appropriate
EC type sealed power cable and 3 prong 13 amp plug for the UK market. Ensure the machine is connected to a 13 amp socket outlet having the same configuration as the plug. No adapter should be used with this machine. Any modification to the plug type may be dangerous and will void the warranty.
• This equipment is intended for commercial use only.
• This machine is designed for use on carpet and upholstery extraction applications and hard floor surfaces (Supernova model only) as per instructions and recommendations written in this manual. Any deviation from its proper use or purpose and the consequential damage that
• Disconnect the power cord from outlet before servicing. Do not leave machine connected to an electrical outlet when unattended. may occur is the sole responsibility of the end user.
GENERAL OPERATING INSTRUCTIONS
• Do not immerse or use this machine in standing water. Such use may cause electric shock.
• This equipment is not designed to handle or use combustible/volatile substances such as gasoline or kerosene, in, on, or near the machine. The use of such materials will cause an extreme hazardous condition.
• Use defoamer at all times to prevent damage to the vacuum motor(s).
• Do not use water in excess of 160°F (71°C).
• To prevent seal damage and chemical build-up to the pump system, run clean water through the solution lines after each use.
• All repairs must be carried out by an authorised
Prochem distributor.
• Repairs should only be carried out by a qualified person.
• Do not use replacement parts other than genuine manufacturers parts as specified in the parts list.
• Do not use chemicals in the machine other than those supplied or approved by Prochem
Europe.
• Do not use the machine as a 'dry' vacuum.
Always pre-vacuum carpets and floors thoroughly with a separate 'dry' vacuum cleaner.
• Keep the solution tank and filter clean. Always use a clean bucket to fill the solution tank or fill direct from water supply.
• Clean the waste bucket and vacuum filter daily.
Do not attempt to re-fill the solution tank before emptying the waste bucket.
• After use, flush through the pump, solution lines and waste tank with at least two litres of hot water (Do not use water in excess of 71°C).
• Do not allow the machine, hoses or tools to freeze. Freezing may seriously damage the pump and fittings. Always drain solution and store indoors when not in use. When in transit during freezing weather, insulate and cover machine, wand and hoses.
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PRACTICAL CLEANING
CLEANING TIPS & PREPARATION
CHECKING THE FITTING AND CONDITION
Check the condition of the area to be cleaned. Look for loose carpet, heavily soiled areas, stains or spots and worn areas. Bring these to the attention of the person in charge before proceeding. Make sure all edges of the carpet are secured or tacked in place and all seams are sewn or glued tight. This is your protection against shrinkage.
IDENTIFY CARPET AND FIBRE TYPE
Synthetic fibres such as nylon and polypropylene respond well to hot water extraction cleaning and are more resistant to alkaline chemicals and shrinkage than wool or wool-mix fibres. When cleaning wool or wool-mix fibres, always use approved cleaning solutions and avoid over-wetting.
TESTING FOR COLOUR FASTNESS
Locate an inconspicuous spot on the area to be cleaned. Test carpet for colour-fastness before proceeding. Apply S709 Multi Pro diluted at 1 part to 4 parts water and cover with a clean white towel or tissue and place a weighted object on top. Wait approximately 10 minutes then remove weight and examine towel or tissue. If there is no colour transfer the carpet should be safe to clean. If there is a colour change on the carpet or transfer of colour to the towel or tissue then carry out the same test with B109 Fibre & Fabric Rinse diluted at 1 part to 20 parts water. It may be possible to clean the carpet using B109 Fibre & Fabric Rinse. For further advice contact Prochem’s technical department.
MOVING AND REPLACING FURNITURE
Remove the furniture from the area to be cleaned.
Large pieces can be moved to the opposite end of the room from where you start cleaning and replaced when cleaning is completed. Plan your cleaning route. Start cleaning at the furthest point away from where you plugged in the machine and work back towards the outlet so that the power cable will not get in the way. After cleaning carpet, always place foil protector pads under furniture legs to prevent moisture from damaging the finish and dye and rust from transferring to the carpet.
DRY VACUUMING & PRE-TREATMENT
Vacuum clean the area using an upright vacuum.
DO NOT USE THE MACHINE AS A DRY
VACUUM! Heavily soiled areas or areas of concentrated foot traffic should be pre-treated with recommended pre-spotting or pre-spray solutions.
CLEANING CARPET
1. PREPARE THE MACHINE
Make sure switch is in the “off” position and all hoses are connected. Using only approved cleaning solution, mix according to label instructions and add to the solution tank. Make sure the drain hose is clipped in the upright position To reduce foaming in the waste bucket(s), add Defoamer solution to the removable waste bucket(s) according to label instructions. For excessive foam problems introduce Defoamer through the vacuum nozzle with vacuum switched on. Do not add
Defoamer solution to solution tank. Place waste bucket(s) onto machine and close lid.
2. TO CLEAN
Turn on the vacuum, pump and brush switches.
Lift on the handle grips to ensure that the front of the machine rests on the carpet or floor surface. Slowly pull the machine backward while pressing on the carpet spray switch
(below the left handle grip). On Supernova models, the ACTIVATE switch operates the solution release and brush. Use the direction lever to operate the machine in the direction you want to clean. Monitor the extraction process through the vacuum lid. Release the spray switch 6” before ending the cleaning stroke.
NOTE: If dirty solution does not appear through the vacuum lid, check the lid is resting properly on the recovery bucket(s) and that the front of the machine is in full contact with the carpet during cleaning mode.
Roll machine forward on its four wheels for next stroke. Make overlapping passes to prevent streaking. Check solution level from time to time (see solution indicator tube on rear left corner of the back). Repeat cleaning stroke with 3” overlaps.
NOTE: If foam appears on vacuum lid, TURN
THE VACUUM SWITCH OFF IMMEDIATELY and add more defoamer to the waste bucket(s).
When the solution tank is empty, turn off the vacuum pump and brush switches and empty the waste bucket(s) into waste sink or toilet then rinse and repeat steps 1 and 2.
3. CLEAN UP
C lean lid filter screen and rinse out waste bucket(s). Wipe all surfaces including bottom of machine. Remove carpet lint and strings from brush and vacuum nozzle.
To empty solution tank, unclip the drain hose and empty into waste bucket.
Coil power cable onto cable wrap.
Clean solution line filter.
Lean machine back on its four wheels during storage or when not in use to prevent brush distortion.
Always empty machine before storage to prevent compression to wheels.
Polaris & Supernova Manual 1/1/13 Page 9 of 43
CLEANING UPHOLSTERY & STAIRS
CAUTION – WE STRONGLY RECOMMEND
ATTENDING AN UPHOLSTERY CLEANING
COURSE BEFORE ATTEMPTING TO CLEAN
FABRIC UPHOLSTERY.
General instructions
Cleaning upholstery with success requires a good knowledge of the type of fabric to be worked on.
Look for the cleaning instruction label sewn on the underside of the furniture for the recommended method of cleaning the fabric. If it calls for dry cleaning, do not attempt to clean with the wet extraction method. Otherwise, damage to the fabric could occur. Extraction works well on most wetcleanable fabrics, including synthetic (acrylic) velvets.
Before proceeding, test the fabric for colourfastness. Apply a small amount of ready-to-use cleaning solution on the fabric in an inconspicuous area. Wait for 2 to 3 minutes and blot the area with a white terry cloth towel. If no colour comes off onto the towel, the fabric should be safe to clean. If a little colour comes off, there is some risk of colours running when you clean. It may be possible to stabilise colours by cleaning with B109 Fibre &
Fabric Rinse. Refer to the “Testing For Colour-
Fastness” under Cleaning Tips and Preparation.
On heavily soiled areas like arm rests, pre-treat with a recommended pre-spray.
1. TO ATTACH ACCESSORY HOSE
Use the following procedure to connect an upholstery tool or stair tool accessory hose to the Polaris machine.
Remove 2” hose adaptor connection from machine. Attach AC1041 Accessory Hose 1 ½” assembly with adaptor plate to vacuum lid inlet.
Pull back female quick connect sleeve on the machine and insert male plug on the accessory solution hose. Attach upholstery tool or stair tool to the accessory hose.
2. Complete step 1 under Carpet Cleaning
Instructions using approved upholstery cleaning solution for fabric upholstery or carpet cleaning solution for stairs.
3. TO CLEAN UPHOLSTERY & STAIRS
Turn pump and vacuum switch on. Depress upholstery stair tool trigger while pulling tool across upholstery or stair carpet surface. Clean with the upholstery tool using as little solution as possible. Make overlapping passes to prevent streaking. Go over the area you just cleaned without depressing the solution trigger
(vacuum only) and gauge the amount of moisture extracted for dryness. On heavily soiled areas like arm rests and stair treads, pre-treat with a recommended pre-spray.
NOTE: If foam appears on vacuum lid, TURN
THE VACUUM SWITCH OFF IMMEDIATELY and add more defoamer to the waste bucket(s).
Continue cleaning until cleaning solution is used. Empty waste bucket(s) into waste sink or toilet then rinse and repeat steps 2 and 3.
4. CLEAN UP
C lean lid filter screen and rinse out waste bucket(s). Wipe all surfaces including bottom of machine. Remove carpet lint and strings from brush and vacuum nozzle.
To empty solution tank, unclip the drain hose and empty into waste bucket.
Coil power cable onto cable wrap.
Clean solution line filter.
Lean machine back on its four wheels during storage or when not in use to prevent brush distortion.
Always empty machine before storage to prevent compression to wheels.
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ACCESSORIES & CHEMICALS
ACCESSORIES
VACUUM & SOLUTION ACCESSORY HOSE
A 5 metre hose assembly for use with upholstery tool or stair tool.
STAINLESS STEEL UPHOLSTERY TOOL
A lightweight stainless steel cleaning tool that, with care, will not give the problems of the softer alloy materials or plastics, the rough edges of which could damage fine fabric. Suitable for use on all wet-cleanable fine fabrics with an ultra-fine spray tip to avoid over-wetting. This tool is essential for upholstery cleaning.
CARPET & STAIR HAND TOOL
A larger and heavier hand tool designed for extraction cleaning stair carpeting, edges, small rugs and inaccessible areas. Also ideal for rinse extracting stains after treatment with an appropriate
Prochem spotting agent. These tools are NOT recommended for upholstery cleaning.
CHEMICALS
Prochem
specialise in manufacturing chemical products for the soft furnishing cleaning industry, including carpets, floor coverings, upholstery fabrics and curtains. This section refers only to the basic
Prochem
chemicals for general on-site carpet cleaning using the hot water extraction method.
S775 EXTRACTION PLUS
A wide use carpet cleaning formula containing a high concentration of non-resoiling detergents, builders and brighteners for effective cleaning of synthetic and natural fibre carpets. S775 has an approximate pH of 8.5 and should be diluted with hot water at the rate of 10 ml. per litre (1 to 100).
S709 MULTI PRO
A concentrated pre-spotter and traffic lane cleaner for treating spots, stains and heavily soiled traffic areas prior to extraction cleaning. Dilute with warm water at 1 - 4 to 1 - 8 and apply by sprayer. For best results, brush into pile using Prochem carpet pile brush before following up with extraction cleaning process. S709 has a diluted pH of 10.5, therefore always pre-test fibres for colour fastness before use.
B109 FIBRE & FABRIC RINSE
A mild acidic concentrate for use as a cleaning/stabilising rinse to restore correct pH to the fibre. B109 will help to stabilise fugitive dyes and reduce the possibility of 'jute browning' caused by over-wetting or the use of alkaline cleaning solutions. B109 can be used in place of S775 in the extraction machine solution tank, or applied by sprayer after cleaning. Dilute 10 ml. per litre of warm water through your machine. B109 is normally only used when a dye test suggests the possibility of dye bleed or on light coloured carpets when JUTE is part of the construction and may cause BROWNING.
S760 LIQUID DEFOAMER
Always use S760 especially when foam problems from soapy residue left from previous shampoo cleaning are encountered. Mix 20 ml. of S760 with
500ml of cold water and add to vacuum hose and recovery tank. As you drain off to empty the recovered soiled solution, you simply add more
S760 as necessary. Remember, it is only necessary to add S760 when extraction cleaning previously shampooed carpets, so always check the recovery tank for foam at the start of each job.
STAIN REMOVERS, SPOTTERS, PROTECTORS
& DEODORISERS
Speciality products such as those listed above are available from the Prochem range. Refer to the chemical section of the Product Catalogue for more details. Individual Product Safety Data Sheets on all products are available direct from Prochem or
Authorised Prochem Distributors.
FLOOR CLEANING (SUPERNOVA MODELS)
A variety of chemical products may be used in conjunction with the Supernova machines for hard floor cleaning. For general cleaning use A250
ALKLEEN at 1 part to 50 parts water in the machine solution tank. For stone tile floors use A257 QMT
STONECLEAN at 1 part to 50 parts water. For cleaning and sanitizing hard floors, use D500
MICROSAN CONCENTRATE at 1 to 50 parts water. Hard surface chemicals used in the machine solution tank should be low or moderate foaming and non-corrosive.
Polaris & Supernova Manual 1/1/13 Page 11 of 43
GENERAL MAINTENANCE
The Polaris and Supernova machines are engineered and built to require a minimum of maintenance. But like any machine, it does require some care to keep it in optimum working condition.
Careful attention to these maintenance instructions will give you maximum operating performance and will increase the life expectancy of the machine.
To ensure a trouble-free machine, we strongly advise the following preventative maintenance.
DAILY MAINTENANCE
The following should be carried out at the end of each cleaning session.
POWER CABLE & PLUG
Check the condition of the power cable and plug.
Make sure all wires are correctly located and tightly connected. If damaged, the power cable and plug assembly must be replaced.
DO NOT ATTEMPT REPAIR.
Instruction for replacement of power cable with combined plug (all machines)
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIR
Should the power cable require replacement, please follow the instructions below.
1. The replacement cable and plug shall be of the same specification as the original Prochem part number BE4901 (3 core 1.5mm with 13Amp sealed plug unit)
2. Ensure that machine is disconnected from electrical supply and open electrical housing by means of tool required.
3. Disconnect the live (brown), neutral (blue) and earth (green/yellow) wires from the cable terminal block by means of unscrewing the terminal block wire clamp screws.
4. Release the outer cable clamp next to the terminal block by unscrewing the two securing screws, then unscrew the outer cable gland to release the cable which can then be pulled out of the cable gland assembly.
5. Insert the new cable through the gland, then secure and clamp the outer cable by means of tightening the outer cable gland and the two securing screws next to the terminal block.
6. Connect the live (brown), neutral (blue) and earth (green/yellow) wires to the cable entry gland terminal block by means of inserting the wire conductors into the terminal block as follows :-
The conductor of the wire coloured brown shall be connected to the terminal marked (L), the conductor of the wire coloured blue shall be connected to the terminal marked (N) and the conductor of the wire coloured green and yellow shall be connected to the terminal marked with the Earth symbol thus -
7. Ensure that all connections are secure and close machine electrical housing and secure with tool required.
SOLUTION TANK
Rinse the solution tank and pump through with a solution of B109 Fibre & Fabric Rinse and warm water. Check the solution tank filter and clean if necessary. Unscrew bowl and rinse filter screen as required.
RECOVERY BUCKET(S) & LID
Rinse with clean water and broad spectrum disinfectant solution. Clean the vacuum filter attached to the lid. Remove soil and lint build-up on the outside and inside of the filter screen attached to the lid. Lint should be cleaned off so that airflow is not impeded. Check the lid seal (dome gasket) and repair or replace to ensure a good seal on the top of the bucket.
CLEANING HEAD, HAND TOOLS AND HOSES
Inspect the wand shoe, rotating brush, bottom cover and hand tool for sharp edges or damage. Check the spray jets for debris, correct alignment and spray pattern. Clean if necessary using only a soft bristle brush - DO NOT use metal or wire. Rinse the upholstery tool vacuum hose with hot water to prevent soil build-up.
Check all nuts and bolts and tighten if necessary.
Pay particular attention to the base cover and vacuum shoe securing screws.
Always keep the machine clean inside and out.
WARNING! FREEZING
PROTECTION
If your machine is exposed to freezing weather with solution in the components, the solution will
FREEZE
and in most cases SERIOUSLY DAMAGE the machine. To avoid damage, consider the following in the winter season. When the machine is not in use, store it in a heated building and pump out all the cleaning solution from the machine and hand tool.
Polaris & Supernova Manual 1/1/13 Page 12 of 43
WEEKLY MAINTENANCE
At least once a week, inspect the internal components, solution fittings and electrical connections. Check for signs of fluid leakage and tighten or replace fittings as necessary. Make sure all electrical connections and cables are in place.
Solution Lines and Fittings
Flush the machine with a solution of 1 part water with 20 parts B109 Fibre & Fabric Rinse in order to neutralise the alkaline residue left by the cleaning solution.
Quick connect coupler (Solution hose connection)
Spray with WD-40 or equivalent lubricant to prevent coupler from sticking.
HOW TO RELEASE THE MOTOR
HOUSING
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD UNDERTAKE THE
FOLLOWING PROCEDURE
1. Make sure that the power cable is unplugged from the power socket.
2. Drain the solution tank.
3. Set the handle to the low position and lock it in place.
4. Carefully raise the dome and remove the recovery bucket(s).
5. Return the handle to the upright position and lock it in place.
6. Tilt the machine backwards and downwards until the cord wrap meets the working surface.
7. The underside of the machine should now be vertical with the brush uppermost.
8. Locate the screw (Philips head) or 7/16 AF hex bolt at the top of each long frame tube almost where the tube meets the brush housing.
9. Carefully undo and withdraw the two screws/bolts making sure to support the brush housing when the second screw is loosened (the whole of the lower part of the machine pivots on the rear axle and may drop down suddenly if unsupported).
10. Lower the brush housing to the working surface to gain access to all internal items.
11. On 800 and 1200 models remove the two self-tapping screws on each side of the blue brush chamber cover to access the components at the front of the machine.
SOLUTION PUMP
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIRS
A diaphragm type pump is fitted to the Polaris machine and requires little maintenance other than occasional inspection of the pump head to check for any fluid leakage. The following components should be inspected and cleaned, or replaced as necessary. See parts illustration in this manual for further reference.
- CHECK VALVE ASSEMBLY
- DIAPHRAGM
- CAM DRIVE BEARING
- MOTOR
In the event of a reduction in operating pressure, leakage or pump failure, refer to the 'Fault Finding
Guide' and contact your Prochem Distributor.
VACUUM MOTOR
!! CAUTION - ONLY QUALIFIED MAINTENANCE
PERSONNEL SHOULD ATTEMPT THE
FOLLOWING REPAIRS
The vacuum motor is lubricated for life - no additional lubrication is required. The only other maintenance that may be required is changing the motor brushes. This should only be carried out by an individual with THOROUGH knowledge of electric motors .
The brushes should be changed before the brush wears to within 3/8" of the brass holder.
With heavy usage we recommend that the brushes be checked every 3 months. The recommended inspection period for normal usage is at least every 6 months. The estimated brush life is approximately 400 to 450 hours, but inspection and replacement should take place at least every 350 hours to prevent the possibility that brush wear may cause damage to the vacuum motor.
On re-assembly, the lead wires must be kept away from the rotating parts and the motor frame. Always ensure that the green earth wire is re-connected to the vacuum motor body to ensure safe operation.
To achieve maximum life, the brushes should be seated on the commutator before full voltage is applied. Do this by applying 50% of the rated voltage for thirty minutes. In the event of electrical or mechanical failure, refer to the General Fault
Finding Guide page in this manual and contact your
Prochem Distributor. Although some service parts are available, we recommend that defective vacuums be replaced.
Polaris & Supernova Manual 1/1/13 Page 13 of 43
BRUSH DRIVE BELT
SERVICE / REPLACEMENT
1. Remove (2) ¼-20 hex screws attaching lower frame to upper frame. On models 800 and
1200, remove (4) 8-32 screws on the sides of the brush chamber cover.
2. Remove (2) spring cover plate assemblies and carefully remove springs from the slide blocks.
3. Loosen (2) ¼-20 hex screws that hold brush motor bracket in place. Push bracket toward front of machine to loosen belt.
4. Remove right open-end and left pulley-end cover plates.
5. Slide their guides. Replace worn and defective belt.
6. Re-install above components. Clean accumulated lint or debris inside the slide block guides and check for wear on the Teflon® surfaces. Replace if necessary.
The slide block washer (Item 36) must be installed between the slide block guide and inside the divider wall. Adjust belt tension by moving motor bracket toward the rear. Apply minimum belt tension when the hex bolts are tightened to allow for a smooth vertical brush movement. If the belt is too loose it will skip when brush is applied on the carpet. If the belt is too tight it won’t allow for correct up and down movement.
BRUSH ASSEMBLY / BEARINGS
SERVICE / REPLACEMENT
1. Repeat steps 1 to 4 above
2. Remove slide blocks from the ends of the brush shaft.
3. Remove (4) screws from the string guard. Tap the shaft toward the right open end to remove the bearing.
4. Remove (4) screws from slinger and pull off brush core. Scrape off old sealant build-up on the slinger and string guard. It is advisable to replace the two bearings every time the brush is replaced.
5. Re-install the above components.
CAUTION! Install shorter step on the shaft ends toward the left pulley side. Apply silicone sealant onto the ends of the brush core before re-assembling the slinger and string guard.
Polaris & Supernova Manual 1/1/13 Page 14 of 43
GENERAL FAULT FINDING GUIDE
CAUTION - Repairs should only be carried out by a QUALIFIED AND FULLY TRAINED PERSON !
ELECTRICAL SYSTEM
No electrical power
Switch is turned on but power is intermittent to all motor(s).
VACUUM SYSTEM
No vacuum
Low vacuum
SOLUTION SYSTEM
Pump motor is on but there is no spray
Uneven or weak spray
Solution drips form spray tips
BRUSH SYSTEM
Motor runs but brush does not turn
Floating brush won’t move up or down
Brush motor fails to turn on after circuit breaker has been reset
1. Defective power cable
2. House or building circuit breaker tripped switches
3. Loose “Molex” plug connector or terminal connections
1. Vacuum lid is not resting on waste bucket(s)
2. Loose vacuum hose or vacuum connection
1. Accumulated dirt on lid screen
2. Worn out vacuum lid gasket
3. Lint & dirt build-up on vacuum nozzle
4. Defective vacuum hose
5. Loose connection in the vacuum motor
1. Solution tank is empty
3. Clogged solution tank filter
4. Blocked female quick connector
5. Damaged pump diaphragm
6. Damaged or clogged pump check valve
7. Leak from pump head
8. Clogged or faulty solenoid valve
1. Partially clogged spray tips
2. Partially
3. Partially clogged pump head or check valve
4. Worn pump bearing (excessive noise)
5. Damaged pump diaphragm
6. Defective motor or rectifier
7. Worn or damaged spray tip
1. Debris caught in solenoid valve parts or plunger
1. Broken drive belt jammed
3. Loose pulley tension
2. Debris caught inside slide block guide breaker
5. Defective motor or rectifier
6. Defective wiring
Polaris & Supernova Manual 1/1/13 Page 15 of 43
SUPERNOVA FAULT FINDING GUIDE
CAUTION - Repairs should only be carried out by a QUALIFIED AND FULLY TRAINED PERSON !
VACUUM VALVE
Vacuum valve, item (8) has an air flow leak
Vacuum valve, item (8) not functioning
PULL CABLE MECHANISM
Direction control lever arm, item (20), does not lock in the up position
Pull cable item (23) jumps out of pull cable cam item
(18) in down position
BRUSH MOTOR REVERSE
Brush motor fails to reverse when direction control lever arm, item (20) is in the up (backward) position.
Brush motor fails to reverse when direction control lever arm, item (20) is in the down (forward) position.
1. Vacuum valve out of adjustment causing seal, item (15), to be incorrectly positioned. Re-adjust
(see vacuum valve pull cable adjustment procedure)
2. Damaged or worn vacuum valve seal, item (15)
3. Broken vacuum valve pull cable, item (23)
4. Loose or broken vacuum valve pull springs, item
(25)
5. Damaged vacuum valve guide face gasket, item
(15)
6. Damaged vacuum valve pressure balls, item (12), or vacuum valve pressure ball springs, item (13)
1. Vacuum valve springs, item (25), not connected or broken
2. Broken pull cable, item (23)
1. One or both shaft collar set screws, item (22) are loose. Re-tighten set screws.
2. Too much clearance between pull cable cam, item
(18) and stop bracket item (28). Add spacers, item
(17) as required to bring cam flush with stop bracket.
3. Damaged plunger item (19)
1. Loose or broken vacuum valve springs item (25).
Reconnect or replace springs.
2. Vacuum valve item (8) is too low when in up position. Readjust (see vacuum valve pull cable adjustment procedure)
1. Vacuum valve item (8) does not reach its normal up position. Adjust the pull cable jacket, item (1) and switches, item (11) as shown in the adjustment instruction section.
2. Defective reverse switch item (11)
3. Loose switch connector, item (26). Check colour coding before re-connecting terminals. Replace wire assembly if necessary.
1. Vacuum valve, item (8) does not reach its normal down position. Adjust the pull cable jacket, item (1) and switches, item (11) as shown in the adjustment instruction section. Remove any dirt or foreign objects from between the vacuum valve, item (16) in down position and the bumper, item
(29). Replace vacuum valve springs, item (25) if broken or stretched.
2. Defective reverse switch item (11)
3. Loose switch connector, item (26). Check colour coding before re-connecting terminals. Replace wire assembly if necessary.
Polaris & Supernova Manual 1/1/13 Page 16 of 43
SUPERNOVA
VACUUM VALVE AND BRUSH MOTOR REVERSE SWITCH
ADJUSTMENT PROCEDURES
VACUUM VALVE PULL CABLE ADJUSTMENT
1. Drain the solution tank and remove the recovery bucket(s) from the machine.
2. Make sure that the power cable is unplugged from the power socket.
3. Shift the direction control lever arm to the up (backward) position.
4. Open the motor housing by actuating the latch handle lever and locking screw(s) and lifting the motor housing from the front (for later models see instruction on page 13).
5. TO MOVE THE VACUUM VALVE ITEM (8) UP:
Loosen the lower pull cable jacket nut, item (4)
Tighten upper pull cable jacket nut, item (2) until the desired position is reached (in its normal position, the upper edge of the spring bracket, item (5) is flush with the upper edge of the vacuum valve guide, item (6).
Retighten lower cable jacket nut, item (4)
6. TO MOVE THE VACUUM VALVE ITEM (8) DOWN:
Loosen the upper cable jacket nut, item (2) until the vacuum valve, item (8) reaches the desired position.
Tighten the lower cable jacket nut, item (4)
BRUSH MOTOR REVERSING SWITCH ADJUSTMENT
1. Drain the solution tank and remove the recovery bucket(s) from the machine.
2. Make sure that the power cable is unplugged from the power socket.
3. Shift the direction control lever arm to the up (backward) position.
4. Adjust the pull cable, if required, to ensure that the vacuum valve is in the correct position (see vacuum valve pull cable adjustment procedure)
5. TO MAKE THE ADJUSTMENT:
Slightly loosen the two switch nuts, item (7) located on the switch bracket, item (9).
Rotate the three switches by pushing their bodies, item (11) toward the timing bar plate, item (27) until the switch actuating arm rollers, item (10) touch the timing bar plate.
While holding the switches, item (11) in position, retighten the two switch nuts, item (7).
Polaris & Supernova Manual 1/1/13 Page 17 of 43
POLARIS 500 & 700
PARTS LIST
Polaris & Supernova Manual 1/1/13
MAIN BODY ASSEMBLY
Page 18 of 43
POLARIS 500 & 700
BRUSH HOUSING ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 19 of 43
POLARIS 500 & 700
MOTOR HOUSING ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 20 of 43
POLARIS 500 & 700
HANDLE ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 21 of 43
REF. STOCK CODE
1
2 E02359
POLARIS 500 & 700 PARTS LIST
PART NO.
D02391
D02359
DESCRIPTION
CLIP, ADAPTER RETAINER
4
5
6
E02372
E00491-1A
D02373-1
D02372
80491-1A
SHAFT, LID PIVOT 3 7/8” x 5/16” (8mm ALUMINIUM ROD)
SPRING, DOME PIVOT
VACUUM LID ASSEMBLY
F90008
82310A
F02470-3
F02470-2
11-209-03
00185-6A
00185-6A
D00398-A
L00779-1
82378A
82405A
82406A
A00144
D02388-1
D02389-1
D02388
D02389
82407A
J00618
L00767
F02465-7
F02465-6
A00165
80263-3A
J00598
A00138
A00099
J00637
J00652
J00613
82570-1A
H02561
H02552
F02463-10
F02463-9
80500A
F00504
82235A
G00536
F02475
F02476
D02386
D02387
82376A
D00398-2
C02298
C02298
A00091-1
A00091
82368A
82367A
H00563
D02344-1
D02344
82383A
80187A
E02450
32
33
34
29
30
31
26
27
28
22
23
24
12
13
14
15
16
8
9
10
11
E82407A
E00618
E02456-7
E02456-6
E00138
E00099
21
22
17
18
TT00640
19 E00613
20
E02463-10
E02463-9
E90008
E02406
E02538-1
E00398-1
E00779-1
E00144
E02388-1
E02389-1
E02388
E02389
39
40
35
36
E80500A
E00504
37 E82235A
38 E00536B
E02475
E02476
E02386
E02387
45
46
47
48
41 E82376A
42 E00398-2
43
44
E02298
E02298
E00091
E00090
E82368A
E02367
50
51
53
FILTER SCREEN ASSEMBLY, VACUUM LID
HOSE, VACUUM, 2” ID
PLUG, SOLUTION TANK
RECOVERY PAIL, POLARIS 500
RECOVERY PAIL, POLARIS 700
DRAIN NOZZLE, ½” BARB X ½” BARB
CLIP ASSEMBLY, DRAIN HOSE
DRAIN HOSE, 5/8” OD X 1/8” WALL
90 ELBOW ½” MP X 3/8” BARB
90 ELBOW ½” MP X 5/8” BARB
HOSE CLAMP 5/8”
HOSE CLAMP 7/8”
SOLUTION HOSE 3/8” ID
DECAL KIT, POLARIS 500
DECAL KIT, POLARIS 700
SOLUTION TANK ASSEMBLY, POLARIS 500
SOLUTION TANK ASSEMBLY, POLARIS 700
FILTER WITH FRAME
SOLUTION TANK MOUNTING KIT
HOUSING, MOTOR, POLARIS 500
HOUSING, MOTOR, POLARIS 700
BRUSH DRIVE MOTOR ASSEMBLY 220-240V
WIRE ASSEMBLY GROUND, BRUSH MOTOR
WIRE ASSEMBLY GROUND, VACUUM MOTOR
PULLEY, BRUSH DRIVE MOTOR
DRIVE BELT POLARIS (140XL)
COVER PLATE ASSEMBLY, SPRING
BRUSH CHAMBER ASSEMBLY, POLARIS 500
BRUSH CHAMBER ASSEMBLY, POLARIS 700
90 ELBOW 1/8” FP X ¼”C
GLIDE, BACK POLARIS 500
GLIDE, BACK POLARIS 700
GLIDE, FRONT POLARIS 500
GLIDE, FRONT POLARIS 700
SLIDE BLOCK ASSEMBLY (INCL SPRINGS & PTFE SLIDES)
WASHER, SLIDE BLOCK 1/16” x 25/64” x 2”
STRING GUARD ASSEMBLY
BRUSH, ROTARY POLARIS 500
BRUSH, ROTARY POLARIS 700
SHAFT, BRUSH POLARIS 500
SHAFT, BRUSH POLARIS 700
SLINGER ASSEMBLY, ROTARY BRUSH
WASHER, 3/32” X 7/16” X 5/8” (14”)
WASHER, 3/32” X 7/16” X 5/8” (17”)
SPRAY TIP 110 08 POLARIS 500
SPRAY TIP 110 04 POLARIS 700
COVER PLATE ASSEMBLY, OPEN END
COVER PLATE ASSEMBLY, PULLEY END
LABEL KIT, ENGLISH
PIVOT EXTENSION LID FRAME (500)
PIVOT EXTENSION LID FRAME (700)
PIN ASSEMBLY, RETAINING
CLAMP ASSEMBLY, CORD
GASKET, COOLING AIR DUCT
Polaris & Supernova Manual 1/1/13 Page 22 of 43
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
QTY
1
1
1
2
5
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
2
1
1
2
2
1
1
4
1
75
76
80
81
82
83
84
85
87
88
89
90
91
REF. STOCK CODE
54 E00654
55
56
58 E82535A
E02305
59
60
PART NO.
J00654
D02394
D02397
82535A
C02305
K00674
D02398
DESCRIPTION
HOSE, EXHAUST 2”
BUSHING
61
63
81331A
82291A VACUUM MOTOR MOUNTING ASSEMBLY
64
65
70
LA4503P
F00463
117148-13 VACUUM MOTOR, 2 STAGE 220-240V REVERSE FAN
E00125 A00125 BUSHING 1/8”MP X ¼”C (POLARIS 500)
E00153 A00153 MALE ⅛” NPT X ¼”C (POLARIS 700)
71
72
E00132
E02532-1
A00132
G02537
90 ELBOW 1/8”MP X ¼”C
SOLENOID, 1/8”NPT 220-240V
PC800111
E00133
E00085-10
E00240
PC809147
E00061
E00052
11-800111
A00133
80418-6A
A00085-9
A00085-12
A00085-10
A00085-11
C00240
D02370
82359A
A00061
A00052
BUSHING, REDUCER, 3/8” X 1/8” NPT
90 ELBOW 3/8”MP X ¼”C
SHAFT ASSEMBLY, HANDLE
TUBE, SOLENOID TO SPRAY TIP 17” (700)
TUBE, SOLENOID TO SPRAY TIP 14” (500)
TUBE, PUMP TO ACCESSORY LINE
TUBE, PUMP TO SOLUTION INTAKE LINE
SPACER, 3/16” X ½” X 1” OD
BRACKET, BRUSH DRIVE MOTOR
SHURFLO PUMP 100 PSI 230V
LOWER FRAME ASSEMBLY
ADAPTER, 3/8” BARB X ¼” FP
90 ELBOW, ¼”FP X ¼”MP
E00709-3
93 GU00104
94
K00709-3
B2-K16
82414A
GASKET (SEAL) IN-LINE STRAINER
QUICK DISCONNECT ¼”FP MALE
98 AI00715
102
105
106
107 E00185-32A
108
109
110
111 BE4901
112 E02187
RS4902
113 E11199
116 RS5218
121
163
164 TT00639
165
166 E02322
JE00233
JE00254
167
176 E00140
E90001A
K00715B-1 GRIP BLACK
D02403
80188A
82408A
00185-28A
E03432
82409A
B02214
B00225
B02187
233-3936
B11199
802171A
E02441
J00639
800618A
C02322
C00233
C00254
A00154
A00140
B90001
OUTLET ASSEMBLY, ACCESSORY (NOT FITTED)
CORD WRAP ASSEMBLY
CORD ASSEMBLY, HANDLE TO LOWER FRAME
POWER CORD EC 220-240V 1.5MM
TOGGLE SWITCH (EARLIER VERSION)
STRAIN RELIEF, POWER CORD
CORD ANCHOR (NOT SHOWN)
RECTIFIER (REPLACES E00843)
HOSE ASSEMBLY, VACUUM EXHAUST
SCREW, MACHINE HEX HEAD, ¼”-20 X 1 ¾”
WASHER, SPRING ¼”
90 ELBOW, ¼”FP X ¼”FP
90 ELBOW ¼” MP X ¼” C
FILTER EMI – RFI 250V
Polaris & Supernova Manual 1/1/13 Page 23 of 43
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
2
2
QTY
1
1
1
4
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
1
POLARIS & SUPERNOVA 800 & 1200 PARTS LIST
MAIN BODY ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 24 of 43
POLARIS 800 & 1200
BRUSH HOUSING ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 25 of 43
SUPERNOVA 800 & 1200
BRUSH HOUSING ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 26 of 43
POLARIS & SUPERNOVA 800 & 1200
MOTOR HOUSING ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 27 of 43
POLARIS 800 & 1200
HANDLE ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 28 of 43
SUPERNOVA 800 & 1200
HANDLE ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 29 of 43
SUPERNOVA 800 & 1200
VACUUM VALVE ASSEMBLY
Polaris & Supernova Manual 1/1/13 Page 30 of 43
11
12
13
14
8
9
10
REF. STOCK CODE
1
2
3
E02359
E02341
4
5
6
7
E02372
E00491-1
E02428
E82474A
E00618
E00618
E02465-2
E02465-3
15
16
17
18
E00138
E00099
19 E00613
20
21 E00575
E00576
22
22
23
E90008
24
25 E02488
26 E02538-1
27
32
33
34
35
36
28 E00398-1
29 E00779-1
30
31
E00144
E02366
E02365
E80500A
E00504
45
46
48
49
50
51
37 E82235A
38 E00536B
39 E00505
40 E02371
41 E82376A
42 E00398-2
43
44
E02298
E00091-2
E82368A
PART NO.
D02391
D02359
E02431
D02373
D02372
80491A
E02428
82474A
J00618
J00618
L00795
F02465-2
F02465-3
A00165
80263-3A
J00598
J00598
A00138
A00099
J00637
J00652
J00595
82570A
H00575
H00576
F02463-7
F02463-3
F90008
82310A
F02470-1
F02488
82538-1A
00185-6A
D00398-1
L00779-1
82378A
82362A
A00144
D02366
D02365
80500A
F00504
82235A
G00536
F00505
D02371
82376A
D00398-2
C02298
A00091-2
82368A
82367A
D02344-1
D02344
82361A
82383A
80187A
POLARIS 800 & 1200 PARTS LIST
DESCRIPTION
CLIP, ADAPTER RETAINER STEEL
HOSE ADAPTER, ALUMINIUM
SEAL, VACUUM INTAKE, NEOPRENE
SHAFT, LID PIVOT 4 7/16” x 5/16”
SPRING DOME PIVOT & SLIDE BLOCK
DOME (VACUUM LID) ASSEMBLY
GASKET, VACUUM LID NEOPRENE ½” THICK
FILTER SCREEN ASSEMBLY, VACUUM LID
HOSE, VACUUM, 2” ID X 6FT (POLARIS 800)
HOSE, VACUUM, 2” ID X 7FT (POLARIS 1200)
PLUG, SOLUTION TANK
RECOVERY PAIL, POLARIS 800
RECOVERY PAIL, POLARIS 1200
DRAIN NOZZLE, ½” BARB X ½” BARB
CLIP ASSEMBLY, DRAIN HOSE
DRAIN HOSE, 5/8” OD X 1/8” X 13” (POLARIS 800)
DRAIN HOSE, 5/8” OD X 1/8” X 24” (POLARIS 1200)
90 ELBOW ½” MP X 3/8” BARB
90 ELBOW ½” MP X 5/8” BARB
HOSE CLAMP 5/8”
HOSE CLAMP 7/8”
SOLUTION HOSE 3/8” X 15”
DECAL KIT, POLARIS 800
DECAL KIT, POLARIS 1200
SOLUTION TANK ASSEMBLY, POLARIS 800
SOLUTION TANK ASSEMBLY, POLARIS 1200
FILTER WITH FRAME
SOLUTION TANK MOUNTING KIT
HOUSING, MOTOR, PLASTIC
COVER, BRUSH CHAMBER
BRUSH DRIVE MOTOR ASSEMBLY 220-240V
PULLEY, BRUSH DRIVE MOTOR
COVER PLATE ASSEMBLY, SPRING
BRUSH CHAMBER ASSEMBLY
90 ELBOW 1/8” FP X ¼”C
GLIDE, BACK SS
GLIDE, FRONT SS
SLIDE BLOCK ASSEMBLY (INCL SPRINGS & PTFE SLIDES)
WASHER, SLIDE BLOCK 1/16” x 25/64” x 2”
STRING GUARD ASSEMBLY
BRUSH
SHAFT, BRUSH ½” X 18”
SLINGER ASSEMBLY, ROTARY BRUSH
WASHER, 3/32” X 7/16” X 5/8” (14”)
SPRAY TIP BRASS 1/8” NPT 110 03
COVER PLATE ASSEMBLY, OPEN END
COVER PLATE ASSEMBLY, PULLEY END
PIVOT EXTENSION LID FRAME (800)
PIVOT EXTENSION LID FRAME (1200)
BRACKET ASSEMBLY, HOSE GUIDE
PIN ASSEMBLY, RETAINING
CLAMP ASSEMBLY, CORD
GASKET, COOLING AIR DUCT 53
54 E00654
55
56
E02305
59
E02450
J00654
D02343
D02342-1
C02305
K00674 BUSHING NYLON ½”
Polaris & Supernova Manual 1/1/13 Page 31 of 43
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
QTY
1
1
1
2
5
1
1
2
1
1
2
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
2
2
1
1
1
4
2
1
1
1
4
4
2
REF. STOCK CODE
60 AD00418
67
68
69
70
63
64
65
66
LA4503P
71
72
E00143
E00132
E02532-1
PART NO. DESCRIPTION
D00418-14 AXLE,
VACUUM MOTOR MOUNTING ASSEMBLY 82291A
F00463
117148-13
K00725
82355A
C02310
82357A
A00143
A00132
G02537
VACUUM MOTOR, 2 STAGE 220-240V REVERSE FAN
CAP, LATCH HANDLE (EARLY MODEL)
LATCH HANDLE ASSEMBLY (EARLY MODEL)
CAP SCREW, HEX HEAD ¼”-20 X 1 ¼” (EARLY MODEL)
LATCH HANDLE SPRING ASSEMBLY (EARLY MODEL)
TEE, MALE BRANCH, BRASS 1/8”MP X ¼”C TUBE FITTING
90 ELBOW 1/8”MP X ¼”C
SOLENOID, 1/8”NPT 220-240V
79
80
81
82
75
76
77
78
83
84
85
87
88
89
90
91
PC800118
E00133
E00145
E00124
E00085-13
E00085-14
E00240
PC809147
E00061
E00052
11-800118
A00133
A00145
A00124
B02214
80418-6A
A00085-5
A00085-4
A00085-7
A00085-6
C00240
D02370
02341A
A00061
A00052
BUSHING, REDUCER, 3/8” X ⅛” NPT
90 ELBOW 3/8”MP X ¼”C
TUBE FITTING ¼”FP X ¼”C
NUT, HEX ¼” PIPE
NUT, PIPE, PLASTIC
SHAFT ASSEMBLY, HANDLE
TUBE, COPPER ¼” OD, LEFT SPRAY TIPS
TUBE, COPPER ¼” OD, RIGHT SPRAY TIPS
TUBE, COPPER ¼” OD X 25 7/8”
TUBE, COPPER ¼” OD X 16 9/16”
SPACER, 3/16” X ½” X 1” OD
BRACKET, BRUSH DRIVE MOTOR
SHURFLO PUMP 100 PSI 230V
LOWER FRAME ASSEMBLY
ADAPTER, 3/8” BARB X ¼” FP
90 ELBOW, ¼”FP X ¼”MP
93
E00709-3
GU00104
94
K00709-3
A00104
82414A
GASKET (SEAL) IN-LINE STRAINER
QUICK DISCONNECT ¼”FP MALE
98 AI00715
102
105
106
107 E00185-32A
108
109
110
111
112
BE4901
E02187
RS4902
113 E11199
RS5218
120
121
166 E02322
JE00233
JE00254
176 E00140
E90001A
K00715B-1 GRIP BLACK
D02403
80188A
82408A
00185-33A
E03432
82409A
B02214
B00225
B02187
233-3936
OUTLET ASSEMBLY, ACCESSORY (NOT FITTED)
CORD WRAP ASSEMBLY
CORD ASSEMBLY, HANDLE TO LOWER FRAME
LOCK NUT
POWER CORD EC 220-240V 1.5MM
TOGGLE SWITCH (EARLIER VERSION)
B11199
395-4427
00185-37A
82171A
C02322
C00233
C00254
A00140
B90001
STRAIN RELIEF, POWER CORD
CORD ANCHOR (NOT SHOWN)
HARNESS, RECTIFIER 220-240V
RECTIFIER, FISH PAPER ASSEMBLY
SCREW, MACHINE HEX HEAD, ¼”-20 X 1 ¾”
WASHER, SPRING ¼”
90 ELBOW ¼” MP X ¼” C
FILTER EMI – RFI 250V
Polaris & Supernova Manual 1/1/13 Page 32 of 43
1
1
1
1
2
1
1
1
1
1
1
3
3
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
QTY
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
5
1
F11820-1
82523A
00185-6A
D00398-6
L00779
83355A
D010154
A00144
D03360
D03358
810083A
80500A
F00504
82235A
G00536
F02477
D02371
82376A
D00398-2
C02298
A00089
83352A
83353A
D02344-1
D02344
82361A
82383A
80187A
80263-3A
J00598
J00598
A00138
A00099
J00637
J00652
J00595
82570A
H00575
H00576
F11809
F11820-1
F90008
82310A
F11819
PART NO.
D02391
D02359
E02431
D02373
D02372
D03375
80491A
E02428
82474A
J00618
J00618
L00795
F11815-2
F11816
A00165
SUPERNOVA 800 & 1200 PARTS LIST
REF. STOCK CODE
1
2
3
E02359
E02341
4
5 E02372
10
11
12
6
7
8
9
E00491-1
E02428
E00618
E00618
16
17
18
19
13
14
15 E00138
E00099
E00613
22
23
24
20
21 E00575
22
E00576
E90008
29
30
31
32
33
34
25
26
E02488
E02538-1
27
28 E00398-6
E00779-160
E00144
E03360
E03358
35
36
37
E810083A
E80500A
E00504
E82235A
38 E00536B
39
40
41
E02371
E82376A
48
49
50
51
42 E00398-2
43 E02298
44
45
46
E00089
E83352A
E83353A
DESCRIPTION
CLIP, ADAPTER RETAINER STEEL
HOSE ADAPTER, ALUMINIUM
SEAL, VACUUM INTAKE, NEOPRENE
SHAFT, LID PIVOT 4 7/16” X 5/16”
SPRING DOME PIVOT
SPRING, SLIDE BLOCK
DOME (VACUUM LID) ASSEMBLY
GASKET, VACUUM LID NEOPRENE ½” THICK
FILTER SCREEN ASSEMBLY, VACUUM LID
HOSE, VACUUM, 2” ID X 6FT (POLARIS 800)
HOSE, VACUUM, 2” ID X 7FT (POLARIS 1200)
PLUG, SOLUTION TANK
RECOVERY PAIL, SUPERNOVA 800
RECOVERY PAIL, SUPERNOVA 1200
DRAIN NOZZLE, ½” BARB X ½” BARB
CLIP ASSEMBLY, DRAIN HOSE
DRAIN HOSE, 5/8” OD X 1/8” X 13” (POLARIS 800)
DRAIN HOSE, 5/8” OD X 1/8” X 24” (POLARIS 1200)
90 ELBOW ½” MP X 3/8” BARB
90 ELBOW ½” MP X 5/8” BARB
HOSE CLAMP 5/8”
HOSE CLAMP 7/8”
SOLUTION HOSE 3/8” X 15”
DECAL KIT, POLARIS SUPERNOVA 800
DECAL KIT, POLARIS SUPERNOVA 1200
SOLUTION TANK ASSEMBLY, SUPERNOVA 800
SOLUTION TANK ASSEMBLY, SUPERNOVA 1200
FILTER WITH FRAME
SOLUTION TANK MOUNTING KIT
HOUSING, MOTOR, PLASTIC
COVER, BRUSH CHAMBER
BRUSH DRIVE MOTOR ASSEMBLY 220-240V
PULLEY, BRUSH DRIVE MOTOR
DRIVE BELT, SUPERNOVA (160XL)
COVER PLATE ASSEMBLY, SPRING
BRUSH CHAMBER ASSEMBLY
90 ELBOW 1/8” FP X ¼”C
GLIDE, BACK SS
GLIDE, FRONT SS
TEFLON GLIDE SET (NOT SHOWN)
SLIDE BLOCK ASSEMBLY (INCL SPRINGS & PTFE SLIDES)
WASHER, SLIDE BLOCK 1/16” x 25/64” x 2”
STRING GUARD ASSEMBLY
BRUSH
SHAFT, BRUSH ½” X 18”
SLINGER ASSEMBLY, ROTARY BRUSH
WASHER, 3/32” X 7/16” X 5/8” (14”)
SPRAY TIP BRASS 1/8” NPT 110 02
COVER PLATE ASSEMBLY, OPEN END
COVER PLATE ASSEMBLY, PULLEY END
PIVOT EXTENSION LID FRAME (800)
PIVOT EXTENSION LID FRAME (1200)
BRACKET ASSEMBLY, HOSE GUIDE
PIN ASSEMBLY, RETAINING
CLAMP ASSEMBLY, CORD
53
54 E00654
55
56
57
E02450
J00654
D02343
D02342-1
K00705
GASKET, COOLING AIR DUCT
Polaris & Supernova Manual 1/1/13 Page 33 of 43
1
2
1
1
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
4
4
1
1
2
2
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
2
2
1
1
4
1
1
QTY
1
1
1
2
REF. STOCK CODE
E02305
59
60 AD00418
67
68
69
70
63
64
65 LA4503P
66
71
72
E00153
E00132
E02532-1
PART NO. DESCRIPTION
C02305
K00674 BUSHING NYLON ½”
D00418-14 AXLE,
82291A
F00463
117148-13
K00725
82355A
C02310
82357A
A00153
A00132
G02537
VACUUM MOTOR MOUNTING ASSEMBLY
VACUUM MOTOR, 2 STAGE 220-240V REVERSE FAN
LATCH HANDLE ASSEMBLY
CAP SCREW, MACHINE STEEL HEX HEAD ¼”-20 X 1 ¼”
LATCH HANDLE SPRING ASSEMBLY
TEE, MALE RUN, BRASS 1/8”MP X ¼”C TUBE FITTING
90 ELBOW 1/8”MP X ¼”C
SOLENOID, 1/8”NPT 220-240V
79
80
81
82
83
84
85
75
76
77
78
PC800111
E00133
E00145
E00124
E00085-13
E00085-14
E00240
87
88 E10763-1
FJ4401B
89
90
91
E00061
E00052
11-800111
A00133
A00145
A00124
B02214
80418-6A
A00085-13
A00085-14
A00085-16
A00085-6
C00240
D03365
8090-951-250
S2100818A
03370A
A00061
A00052
BUSHING, REDUCER, 3/8” X ⅛” NPT
90 ELBOW 3/8”MP X ¼”C
TUBE FITTING ¼”FP X ¼”C
NUT, HEX ¼” PIPE
NUT, PIPE, PLASTIC
SHAFT ASSEMBLY, HANDLE
TUBE, COPPER ¼” OD, LEFT SPRAY TIPS
TUBE, COPPER ¼” OD, RIGHT SPRAY TIPS
TUBE, COPPER ¼” OD X 25 7/8”
TUBE, COPPER ¼” OD X 16 9/16”
SPACER, 3/16” X ½” X 1” OD
BRACKET, BRUSH DRIVE MOTOR
SHURFLO PUMP 230V
FLOJET PUMP 230V
LOWER FRAME ASSEMBLY
ADAPTER, 3/8” BARB X ¼” FP
90 ELBOW, ¼”FP X ¼”MP
E00709-3
93 GU00104
94
K00709-3
A00104
82414A
GASKET (SEAL) IN-LINE STRAINER
QUICK DISCONNECT ¼”FP MALE
98 AI00715
100
101
102
103
105
106
107 E00185-32A
108
109
110
111 BE4901
113 E11199
114
115
116
117
118
119
120
Polaris & Supernova Manual 1/1/13
K00715B-1 GRIP BLACK
83349A
010666A
D02338-2
D03356
80188A
82408A
00185-33A
E03432
82409A
B02214
B00225
SPRING BRACKET, VACUUM VALVE ASSEMBLY
SPRING, VACUUM VALVE SLIDE RETURN KIT
SHAFT, VACUUM VALVE
OUTLET ASSEMBLY, ACCESSORY (NOT FITTED)
CORD WRAP ASSEMBLY
CORD ASSEMBLY, HANDLE TO LOWER FRAME
LOCK NUT
POWER CORD EC 220-240V 1.5MM
B11199
E03435
D03372
D03373
C00300-46
C00304
F11820-2
B02175
00185-31A
STRAIN RELIEF, POWER CORD
CORD ANCHOR (NOT SHOWN)
BUMPER, VACUUM VALVE
SPRING AND BALLS KIT
MANDREL BLIND RIVET ⅛ X ¼
COVER
EMC / RFI FILTER ASSEMBLY 240V
HARNESS, RECTIFIER 220-240V
Page 34 of 43
1
1
2
1
1
1
1
1
1
3
3
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
4
4
10
1
1
1
2
QTY
4
4
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
5
1
1
1
1
1
1
1
REF. STOCK CODE
121
122 E00657
123 E00621
124
125
126
128
129
130
131
132
133 E00618-1
134
136 E03366
137 E03367
138 E00464
140
144
145
146
147
148 E03350
149
150
E83346A
E80459A
151
152
153
154
155 E03347
156
157
158
159
161
162
RS5218
166 E02322
JE00233
JE00254
176 E00140
PART NO.
82202A
J00657
J00621
803364A
83348A
82172A
A00085-15
A00156
83374A
80465A
83361A
J00618-1
J00656
D03366
D03367
F00464
E00185-38A
B02195
B02190
00185-39A
00185-36A
D03350
83346A
80459A
K02716
C02277
C02257
C02287
K00678
D03347
D03363
83357A
D03345
K02712
D03369
00185-42A
395-4427
C02322
C00233
C00254
A00140
DESCRIPTION
RECTIFIER, FISH PAPER ASSEMBLY
HOSE, AIR VALVE ASSEMBLY 5”
SLIDE, VACUUM VALVE ASSEMBLY
BRACKET, FRONT, PULL CABLE ASSEMBLY
SWITCH BRACKET ASSEMBLY
TUBE, TIP CONNECTOR
FLOATING HEAD RETAINING PIN ASSEMBLY
ADAPTER, FRONT HEAD
HOSE, FRONT HEAD ASSEMBLY, 1 ½”
CLAMP 1¼ X 1 7/16”
FLOATING HEAD, FRONT
FLOATING HEAD, REAR ASSEMBLY
WIRE CONNECTOR ASSEMBLY, HANDLE, JUMPER
INSULATOR, TERMINAL BLOCK 250V (TUV)
TERMINAL BLOCK 250V
HARNESS, TERMINAL BLOCK TO EARTH POINT
HARNESS, TERMINAL BLOCK TO RFI FILTER
CAM WITH PLUNGER, PULL CABLE
GASKET, VACUUM VALVE GUIDE
COLLAR, SHAFT, ⅜ ID
SET SCREW
ADAPTER PLATE, VALVE GUIDE (ORDER WITH D03376)
CLIP, PULL CABLE ASSEMBLY
GUIDE, VACUUM VALVE ASSEMBLY
CABLE
SCREW, MACHINE HEX HEAD, ¼”-20 X 1 ¾”
WASHER, SPRING ¼”
90 ELBOW ¼” MP X ¼” C
QTY
1
1
1
1
1
1
1
1
1
1
1
1
3
2
2
1
2
1
1
2
1
1
8
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
2
2
2
2
Polaris & Supernova Manual 1/1/13 Page 35 of 43
PUMP PARTS LIST
SHURFLO PUMP 100PSI (from 3/13)
REF. STOCK CODE
1
PC809147
SH5202
PART NO.
8090-945-270
94-382-39
2 SH5201 94-229-08
3 PC809333 94-374-16
4 SH5205 94-379-01
6 SH5203
SH5209
7 SH5204
SH5207
94-385-30
94-238-03
11-201-00
94-003-01
8 PC809337 94-391-26
DESCRIPTION
SHURFLO PUMP 100PSI BY-PASS 230V CE
PUMP HEAD ASSEMBLY
PRESSURE SWITCH (NOT FITTED ON BY-PASS MODEL)
PUMP DRIVE WITH SOLID DIAPHRAGM
PUMP DRIVE WITH DIAPHRAGM
MOTOR 230V
ENDBELL BRUSH KIT 230V
QTY
1
1
1
1
1
1
1
1
1
1
Polaris & Supernova Manual 1/1/13 Page 36 of 43
SHURFLO PUMP 8000 SERIES, BY-PASS (before 3/13)
REF. STOCK CODE
2
4 SH5205
5 PC809337
6
7 SH5203
9
PART NO.
94-379-01
94-391-26
94-385-30
DESCRIPTION
PRESSURE SWITCH ASSEMBLY ( NOT FITTED)
COMPONENTS 1
BY-PASS VALVE AND DISCHARGE VALVE ASSEMBLY
VALVE PLATE ASSEMBLY (NOT AVAILABLE)
DIAPHRAGM, PISTON COMPONENTS & DRIVE ASSEMBLY
MOTOR ASSEMBLY (LESS BASE PLATE)
QTY
1
1
1
1
1
1
1
Polaris & Supernova Manual 1/1/13 Page 37 of 43
HAND TOOL PARTS LIST
AC1021
Polaris & Supernova Manual 1/1/13 Page 38 of 43
WIRING DIAGRAMS
Polaris & Supernova Manual 1/1/13 Page 39 of 43
Polaris & Supernova Manual 1/1/13 Page 40 of 43
Polaris & Supernova Manual 1/1/13 Page 41 of 43
THIS PAGE IS INTENTIONALLY LEFT BLANK
Polaris & Supernova Manual 1/1/13 Page 42 of 43
DECLARATION OF CONFORMITY
We :
Prochem Europe Ltd.,
Oakcroft Road,
Chessington,
Surrey, KT9 1RH
UK
(Importer / EC Responsible Person)
E.D.I.C
1753, Blake Avenue,
Los Angeles,
California, 90031-1006
USA
(Manufacturer)
Declare that the product(s):
Type(s):
Model(s):
Description:
POLARIS / SUPERNOVA
SP500 / SP700 / SP800 / SP1200 / SN800 / SN1200
CARPET / FLOOR CLEANING MACHINES 220 - 240V 50Hz
Have been manufactured in conformity with the following standards and specifications:
EN 60335-1
EN 60335-2-68
EN61000-3-2
EN61000-3-3
And comply with the requirements of (as amended):
2006/95/EC Low Voltage (LVD) Directive
A Technical file is held by Prochem Europe Ltd.
Certificate of compliance and test reports have been issued by:
SGS United Kingdom Ltd.
Unit 10, Bowburn South Industrial Estate
Bowburn, Durham DH6 5AD
Ref: DUR40718/2/R/SW/03
DUR41117/2/R/PB/03
DUR41118/2/A/SW/03
DUR40718/1/EMC/CL/03
DUR41117/01/EMC/CL/03
DUR41118/01/EMC/CL/03
Signed
(For and on behalf of the Importer / EC Responsible Person)
Name:
J Hattersley
Position: Equipment Product Manager
Place of Issue:
Chessington UK
Date of Issue: 14/3/2011
Polaris & Supernova Manual 1/1/13 Page 43 of 43

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Key features
- Upright design
- Carpet and hard floor cleaning
- Powerful vacuum motor
- Diaphragm pump
- Solution tank
- Waste bucket
- Various accessories