Datasheet | protech HDM-3200W Technical data

Tracer Heater Systems · Heating Hose Systems · Manufacturing · Engineering

Hillesheim GmbH · Am Haltepunkt 12 · Industriegebiet 4 · D-68753 Waghäusel

Tel.: 0 72 54 / 92 56-0 · Fax: 0 72 54 / 92 56-20 · E-Mail: [email protected] www.hillesheim-gmbh.de

Innovations for heating

Flexible electrical heating

Your contact persons

Hillesheim GmbH

Am Haltepunkt 12

D-68753 Waghäusel [email protected]

www.hillesheim-gmbh.de

Phone: 0049 (0) 7254 / 9256-0

Fax: 0049 (0) 7254 / 9256-20 sales department direkt dialing

Mr. Baumgart

Mr. Trautwein

Mr. Wolff

-13

-14

-19 purchasing department

Mrs. Fin -15 engineering

Mr. Schröder -16

Company Portrait

Your partner for tailored electrical heat

We have specialised in developing and manufacturing fl exible electrical heating hoses and tracer heating systems. If you are looking for the technically and economically best solution you should take us into consideration.

In close co-operation with the customer we advice and develop innovative heating concepts and special applications. These are based upon more than 30 years of application practice and thousands of well-established customized solution; a know-how, you can profi tally make use of.

Without over 40 employees, an own construction – and service department, 3000 square meters of manufacturing – and storage space we quite regularly present solutions that are some steps way ahead of the so-called “state-of-the-art”.

Reliability and fast delivery of parts are as self-evident to us as the certifi cation according DIN ISO 9001:2000.

We are aware, how important the quality of our tracer heating systems and –components is for your production plants and thus contribute to your success.

I I I I I I I I

II

Providing heat

Retaining heat

1. General Pointer and Facts

2. Heating Hoses

3. Flexible Tracer Heaters

4. Surface Heating Elements

5. Special Developments

6. Temperature Controllers

Contents

1 General Pointer and Facts

Description and construction of a Hillesheim heating hose. . . . . . . . . . . . . . . . 2

Examples and fi elds of applications. . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Technical Data (rated power, tolerances) . . . . . . . . . . . . . . . . . . . . . . . . 4

Information about Hillesheim heating hoses . . . . . . . . . . . . . . . . . . . . . . 4

Fittings

DKR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

RSL/RSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DKL/DKM/DKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DKJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

BDN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Pressure Hoses

T 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

T 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

T 3

T 4

T 5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

External Protective Hoses

Polyamide-standard protective braid . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Metal protective braid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PA-corrugated hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PU-corrugated hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Metal corrugated hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Textile glass braiding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Silicone-outer skin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

End Caps

Hard cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Soft cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Connection cable exit (hard- and soft cap) . . . . . . . . . . . . . . . . . . . . . . 11

Order form for industrial heating hoses. . . . . . . . . . . . . . . . . . . . . . . . 12

Order form for analytical heating hoses . . . . . . . . . . . . . . . . . . . . . . . 13

Analytical heating hoses – Terminal technology / Inner core . . . . . . . . . . . . . . 14

Installation recommendations Hillesheim heating hoses . . . . . . . . . . . . . . . . 16

Protection grade / protection class . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2 Heating Hoses

Industry Heating Hoses

H 100 / H 700 / H 200 / H 800 Standard . . . . . . . . . . . . 250 °C . . . . . . 22

H 800 Heating hose system for co-extrusion . . . . . . . . . . . 250 °C . . . . . . 23

H 900 Stainless-steel pressure hose . . . . . . . . . . . . . . . 600 °C . . . . . . 24

H 400 Heated twin-hose . . . . . . . . . . . . . . . . . . . . . . 80 °C . . . . . . 25

H 500 Heating hose with internal heating. . . . . . . . . . . . . 100 °C . . . . . . 26

H 600 Heating hose . . . . . . . . . . . . .65 °C / 120 °C / 200 °C . . . . . . 27

HDM 95 / 200 Double-jacket heating hose . . . . . . . . 95 °C / 200 °C . . . . . . 28

HDM 60 / 62 Heat transfer hose . . . . . . . . . . . . . 60 °C / 200 °C . . . . . . 29

Heated pipe system HR. . . . . . . . . . . . . . . . . . . . . . 900 °C . . . . . . 30

HE transfer/unload hose . . . . . . . . . . . . . . . . . . . . . . 90 °C . . . . . . 31

HL 40 / 80 compact foodstuff hose . . . . . . . . . . . . . . . . . 80 °C . . . . . . 32

HW 19/25 Heated water-hose . . . . . . . . . . . . . . . . . . . 60 °C . . . . . . 33

Analytical Heating Hoses

H 300 – Basic . . . . . . . . . . . . . . . . . . . . . . . . . . 600 °C . . . . . . 34

H 300 A – with exchangeable inner cores. . . . . . . . . . . . . 600 °C . . . . . . 35

H 300 B – Heating hose from the reel. . . . . . . . . . . . . 180 °C . . . . . . 36

H 300 C – with replaceable inner cores. . . . . . . . . . . . . . 250 °C . . . . . . 37

HAF – with integrated fi lter . . . . . . . . . . . . . . . . . . . . 200 °C . . . . . . 38

IV

HMI – Mini heating hose . . . . . . . . . . . . . . . . . . . . . 200 °C . . . . . . 39

Heated sleeves. . . . . . . . . . . . . . . . . . . . . . . . . . 200 °C . . . . . . 40

Heating sleeve HIH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Isolating sleeve without heating HI . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Hot-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 40

3 Flexible Tracer Heaters

Heating Cords

Type HST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 °C . . . . . . 42

Type HS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 °C . . . . . . 43

Type HSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 °C . . . . . . 43

Type HSQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900 °C . . . . . . 44

Type EKL . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 °C . . . . . . 45

Heating Tapes

Heating tape preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Plexo connector system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Type HKSI 70 Ni . . . . . . . . . . . . . . . . . . . . . . . . . 180 °C . . . . . . 48

Type HKSP 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 °C . . . . . . 49

Type HKSI 40 . . . . . . . . . . . . . . . . . . . . . . . . . . 150 °C . . . . . . 49

Type HBRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 °C . . . . . . 50

Type HBR . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 °C . . . . . . 50

Type HSTD. . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 °C . . . . . . 51

Type HSTDD . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 °C . . . . . . 52

Type HBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 °C . . . . . . 53

Type HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450 °C . . . . . . 53

Type HBQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900 °C . . . . . . 54

Heating Cable

Type HIL-SS . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 °C . . . . . . 55

Type HIL-IC . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 °C . . . . . . 56

HIL Practical examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Miscellaneous

Accessoires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Heating tape sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

4 Surface Heating Elements

Heating mats

Type HP 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 °C . . . . . . 64

Type HSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 °C . . . . . . 65

Type HMS … . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Heating Sleeves

Type HMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 °C . . . . . . 67

Type HFH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Examples – Special types HFH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Barel Heating

Type HM 20 K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Type HFI 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Type HB 20 K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Type HFV / HFT / HFP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Electric Heating Plate

Type HAP 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Glass Heating Elements

HVT Glass heating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Safety transformator RKG / SKG . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

General Pointer and Facts

Description and construction of a

Hillesheim heating hose

Whenever media needs to be transported from a device or a system to some other part of the device or system, and the piping cannot be rigidly installed, fl exible heated hose lines can be used for transportation purposes.

In the majority of applications, it is a requirement to maintain the product temperature at a constant level, irrespective of the temperature fl uctuations in the system or the ambient temperature.

Why are heating hoses used:

쮿 so as to keep media fl owable for processing

쮿 to achieve their optimum characteristics for processing

쮿 to avoid the formation of condensate in gaseous media

쮿 to process economically

쮿 to ensure uniform quality

쮿 to enable production or measurement at any location

쮿 to connect moving parts and equipment

Fitting

End cap

External jacket

Thermical insulation

Connection cable

Plug connection

Heating conductor

Metal braiding

Temperature sensor

Inner core

2

Examples and Fields of Application

Foam installation wrapper foam, PUR-foam, 2K installations

Transporting technology

HGV, ship loading / unloading hoses

Silo and level compensating hoses

Instrumentation

Exhaust gas measuring and analysing pipes

Sample taking

Smoke-gases

General apparatus construction

Filling and sealing installation

Food processing

Extruder

Co-Extruder

Conection technology

Hotmelt-Installation

Labeling machines

Bookbinding and packaging installations

Glue roboter

Medical technology

Inhalation equiqment, dialysis technology

Labaratory diagnosis

Breathing apparatus

Process technology

Heavy fuel oil installations

Chemical piping

Liquid metals

Surface technology

Glue systems and metering technology in the range of auto body construction

Bitumen installations

Paint spraying installations

Pipe cleaning

Flushing installation

Washing installations

Steam cleaning 3

Technical Data

Rated power watt/meter at 230 V ~ for standard-heating hoses

Type

H 100

H 700

H 200

H 800

H 900

H 400 outer-Ø with standard braiding

DN

100 °C

200 °C

250 °C

450 °C

80 °C

4

80

100

70

40

Special power and voltage on request.

6

100

120

70

40

8

120

140

220

70

40

10

140

160

250

90

45

Rated power watt/meter for analytical heating hoses series H 300

Typ DN

H 300 100 °C

H 300 A+C 200 °C

H 300

H 300 A

350 °C

350 °C

4

100

120

200

220

6

120

140

220

250

8

140

160

250

280

10

160

200

280

310

12

200

260

310

400

12

160

200

280

90

45

16

200

260

310

120

50

20

260

330

400

120

50

25

330

380

460

32

380

440

610

40

440

550

660

50

550

660

880

55 60 70 85

Tolerances

Rated power:

Diameter:

Data length in meter:

Testing voltage of heating hoses

(230 V allowable stress)

+ 5% / -10%

± 10%

± 2%

2000 Volt High voltag testing

Heating conductor – Safety conductor

Information about Hillesheim heating hoses

Electrical engineering: Power supply and wire whip have been prepared for the specifi ed volt-

age connection (rated voltage) and the wire whip type. The connection is laid out in accordance with CE standards (DIN-VDE...). Design in accordance with other guidelines can be arranged (UL,

CSA, SEV...).

The heating is designed in such a way that an optimal heat distribution is achieved for the entire length.

Heating hoses are fi tted with temperature sensors and have to be monitored by suitable control devices. For non-monitored operation we can install additional sensors (bimetal controls, thermal fuses...), or additional temperature sensors to be connected to the controls-limiters combination

(Sicherheit in Elektrowärmeanlagen (Safety in electrical thermal equipment) DIN EN 60619-2 [VDE

0721 Part 411]).

The design shown on page 2 shows a schematic illustration of the heating hose. The hose type and application may be reason for differences. Additionally the design may differ due to new and further developments.

Please note! Standard heating hoses may not be used in explosion hazardous areas. Our hose

series H600 is designed for use in ex-zones 1 and 2 and/or 21 and 22 (page 27), which we can modify correspondingly for your application.

4

General

Nominal size: The nominal size (inside diameter) is abbreviated as NW or (English) DN, and is

determined by the fl ow quantity and/or the viscosity of the medium. Standard in PTFE (T1...T4) 4....

50 mm, stainless steel (T5) from DN6. Larger dimensions are available on request (see also page

31 transfer - unload hoses).

Hydraulic pressure hoses: The hydraulic pressure hose type is mainly determined by the same

parameters as the nominal size. Added to this is the operational pressure. Other selection criteria like heat transfers, bending radius or strongly pulsating loads are also important parameters. The table about the bending radius and operational pressure can be found on page 8. We also heat special hoses made of Viton, silicone, NBR... that can be supplied on request.

Attention! ➞ The data is defi ned for temperatures from 20...50°C. Increased temperatures

decrease operational pressure loads; please adhere to temperature correction factors.

Connection fi ttings: The selection of the fi ttings is dependent on the nominal size and the opera-

tional pressure load resistance of the hose (light, medium and strong fi ttings range). The standard range is shown on page 6-7. The heating hose may be fi tted with different fi tting on either side.

Additionally open ends without fi ttings and many types of special type fi ttings (clamp, fl ange, milk pipe...) are available on request.

Temperature sensor(s): As standard our heating hoses are fi tted with Fe-CuNi (J) thermo ele-

ments. As standard we also apply NiCr-Ni(K) thermo elements and PTC sensors PT100 in 2-wire connections (3 and 4-wire connections are possible). Other thermo elements types and PTC/NTC sensors are available on request. Depending on application a variety of sensors can be installed.

The HTI or HTP integral action controller will control the temperature directly at the heating wire with PTC behaviour.

Control pipes: The assembly of the heating hose can include a variety of electrical connection pipes,

fl exible piping for air, test gas or fl uid media, even in combination. The entry and exit point and the corresponding connection elements (connections, couplings...) have to be determined. Parallel pickups enable the connection of additional consumers at the same basic guidelines. Conductor cross-sections and pipe diameter depend on the connected consumers.

Connection / plug connection: The access line can be taken out from the end cap as described

on page 11. Industrial hoses normally have 1.5 m, analyser connections 3.0 m long connection pipes. Special models with relegated outputs, different dimensions, separate pies for heating, sensors and control pipes .... can be realised.

The heating hose is fi tted with a connector that matches our control appliances. Basis is the temperature controller HT43 with a circular connector 6+PE (page 84). Please note that for a non-monitored operation an additional fuse has to be installed in the heating system (limiter, temperature control fuse…).

We can also supply devices without connectors for the connection of clamps or the assembly of customer-specifi ed connectors. We use the connectors of many well-known manufacturers. We can assemble such parts for you, if you state the pin connections with your order specifi cations.

Heating-up time/safety: Under normal conditions the heating-up time will be between 15 to

30 minutes (enclosed space, approx. 20°C). Before commissioning it has to be ensured that the medium in the hose and the connection points has reached processing temperature. Bending loads and plug-ups in the fi tting before reaching the processing temperature may damage the hose.

Before commissioning please read our operational and assembly instructions.

5

6

Fittings

DKR*

Universal conical nipple, union nut inch (BSP) *2

DN (NW)

4

6

8

10

12

16

20

25

32

40

G = inch thread

G 1 /

8

"-28

G 1 /

4

"-19

G 3 /

8

"-19

G 1"-11

1 /

4

"-11

1 /

2

"-11

RSL/RSS

Pipe connection light / heavy

Duty series for cutting ring

DN (NW)

4

6

8

10

L (mm)

RSL d (mm)

25

25

6

8

26

26

10

12

12

16

20

25

32

40

28

30

32

30

35

38

15

18

22

28

35

42

G 1 1 /

4

"-11

L (mm)

RSS d (mm)

27

29

8

10

29

29

12

14

33

39

44

44

41

16

20

25

30

38

DKL/DKM/DKS*

Universal conical nipple, union nut metric thread light / heavy duty series

Inch thread metric = G

DKM

16

20

25

32

40

DN (NW)

4

6

8

10

12

Thread DKL

12 x 1,5

14 x 1,5

16 x 1,5

18 x 1,5

22 x 1,5

26 x 1,5

30 x 2

36 x 2

45 x 2

52 x 2

30 x 1,5

38 x 1,5

45 x 1,5

52 x 1,5

DKS

18 x 1,5

20 x 1,5

22 x 1,5

24 x 1,5

30 x 2

36 x 2

42 x 2

52 x 2

Fittings

DKJ*

Nipple with 74°-conus JIC, union nut UNF-thread

DN (NW)

4

G = Thread

7 /

16

“ -20 UNF

12

16

20

25

32

40

10

10

8

8

6

8

1 /

2

“ -20 UNF

1 /

2

“ -20 UNF

9 /

16

“ -18 UNF

5 /

8

“ -18 UNF

9 /

16

“ -18 UNF

3 /

4

“ -16 UNF

3 /

4

“ -16 UNF

7 /

8

“ -14 UNF

1 1 /

16

“ -12 UNF

1 5 /

16

“ -12 UNF

1 5 /

8

“ -12 UNF

1 7 /

8

“ -12 UNF

BDN*

Flanged nut fl at packing, union nut metric / inch

DN (NW)

6

8

10

10

12

16

20

25

32

40

G = inch / thread

G 1 /

4

"

G 3 /

8

"

G 3 /

8

"

G 1 /

2

"

G 1 /

2

"

G 3 /

4

"

G 1"

G 1 1 /

4

"

G 1 1 /

4

"

G 1 1 /

2

"

Thread metric

14 x 1,5

16 x 1,5

18 x 1,5

22 x 1,5

26 x 1,5

30 x 2

36 x 2

52 x 2

The stabity of the heating hose must include the fi tting. Normaly, the heating hose fi ttings are supplied in bichromated, free-cutting steel with Cr-VI free surface coating. Special fi ttings are available in 1.4305 and 1.4571 and any other materials.

In addition, heating hoses can also supplied with fl anges, small fl anges, clamps od DIN pipe connection (DIN and ASA *1 ).

Fittings with an internal coating of PTFE *3 or PFA *4 are available.

*1 ASA = US-Standard

*2 BSP = British Standard Pipe

*3 PTFE = Polyetrafl uoräthylen

*4 PFA = Perfl uoralkoxyl

* These fi ttings are also available as external thread.

DN (NW) hose

4

6

8

10

12

16

20

25

32

40

Inner Ø mm fi tting

3,0

4,5

6,0

7,5

10,0

12,5

16,0

20,1

27,5

31,5

Inner Ø may very depending on the fi tting

Please note, that the fi ttings cause a reduction in the hose passageway.

Fitting

Contraction fi tting

Press cladding

Pressure hose

DN/NW hose

7

8

Pressure Hoses

T 1

Smooth PTFE hose with one braided layer of stainless steel wire,

(1.4301) max. working temperature 250°C hose size

*working pressure bar min. bending radius mm

4 6 8 10 12 16 20 25

275 240 200 175 150 135 100 80

50 75 100 120 135 160 200 250

T 2

Smooth PTFE hose with two braided layers of stainless steel wire,

(1.4301) max. working temperature 250°C hose size)


6 8 10 12 16 20 25 32 40

275 250 225 200 175 150 130 70 50

75 100 120 135 160 200 250 500 850

T 3

Smooth PTFE hose with two wound and one braided layer of steel wire, max. working temperature 250°C, DN 8 to 25 in FEP possible

(max. 200°C) hose size


6 8 10 12 16 20 25

500 475 475 450 360 275 225

60 85 110 150 175 200 240

T 4

Corrugated PTFE hose with an insulating layer of stainless steel wire. (1.4301) very fl exible hose size


25

77

90

32

62

100

40

51

150

50

34

180

It is essential that you note the minimum bending radius, since if this is exceeded this will cause the pressure hose to leak thus making the complete heating hose unusable, respectively no longer repairable.

We accept no liability for such damage.

The hoses of polytetrafl uoroethylene PTFE (Tefl on™) can be universally employed in a range from -70°C to +250°C, and are characterised by their unusual chemical stability; they are only unstable in the presence of fl uorine compounds, as well as the alkaline metals sodium or potassium and halogens.

T 5

Corrugated refi ned stainless steel hose (1.4541 or 1.4571) with two braided layers of stainless steel wire, (1.4301), max. working temperature 600°C hose size

* working pressure bar min. bending radius mm

8 10 12 16 20 25 32 40 50

176 131 93 85 57 65 46 50 35

125 150 170 190 220 250 290 480 550

Temperature correction for T 5 100°C x 0.8; 200°C x 0.7; 250°C x 0.6;

350°C x 0.55; 500°C x 0.52

Hoses of stainless steel can be employed virtually without limitation in the range from

-190°C to max. + 600°C for liquid and gaseous media in all industries, and are completely diffusion resistant; not suitable for chlorides, bromides and other halogens.

External Protective Hoses

Polyamide-standard protective braid

material: PA 6, Polyamide temperature stability +150 °C *

Very fl exible, deliverable in different colours

Metal protective braid

material: galvanized steeel or Stainless steel temperature stability +300 °C to +500 °C *

Very fl exible, very good protection against abrasion

PA-corrugated hose

material: PA 6 (polyamide) temperature stability +90 °C *

Very fl exible, recommendable for roboters, non-crush, fl ame retardant, non halogen

PU-corrugated hose with steel coil

material: PU (polyurathane) temperature stability +90 °C *

Very fl exible, recommendable for roboters, non-crush, fl ame retardant, non halogen

Metal corrugated hose

material: galvanized steel temperature stability +300 °C *

Very fl exible, quite heavy, non crush, very resistant against chips and sharp objects.

Textile glass braiding

material: textile glass – black temperature stability +400 °C *

Very fl exible, very good protection against abrasion, protection against falling slowing chips etc., standart at series H 900

Silicone-outer skin

material: Silicone glossy temperature stability +200 °C *

Very fl exible, glossy surface, easy to lay, moisture proof

* The temperature stability refers to brief contact with a suitably hot environment.

The hose structure must be suitably designed in the event of prolonged use above the operating temperature of the hose.

9

10

End Caps

Hard cap

Tear- and twist safeguard

The hard cap is fi rmly bonded with the basic hose. Consequently, there is no tearing or twisting of the cap due to heat expansion or strong movements of the heating hose.

Bending safeguard

Through the hard cap, the bending point of the basic hose is moved well behind the fi tting and thus the critical transition between the

Controllers.

230 V / 50 Hz

1000 W / 5 A

Triac in zero passage

0 ... 254°C

Rated value 2°C steps above DIP

Heating operation yellow LED

PA-glass-fi bre reinforced

IP 42 / sealed-in: IP 65

Two-point-controller

PT 100

Cable screws Cable inputs:

Soft cap

Temperature stability

The soft cap of silicone or elastomer is characterised by its high temperature stability.

Connection Cable Exit

Hard cap Soft cap

11

Order Form

Industrial heating hoses

Heating hose Sensor

1 = H 100

2 = H 200

4 = H 400

5 = H 500

6 = H 600

7 = H 700

8 = H 800

9 = H 900

0 = Fe-CuNi

1 = Fe-CuNi + limiter

2 = PT 100

3 = PT 100 + limiter

4 = NiCr-Ni

5 = NiCr-Ni + limiter

6 = limiter

7 = without sensor

8 = Controller HTI

9 = PT 100 + 2. PT 100

External jacket

0 = Polyamide standard protective braid

1 = Stainless steel braid

2 = Galvanized steel braid

3 = PA-corrugated hose

4 = Metal corugated hose

5 = Textitel glass braiding

6 = PU-corrugated hose

7 = Silicone-outer skin

Fittings

0 = without

1 = DKR steel

2 = RSL/RSS-steel

3 = DKR-V2 A

4 = RSL/RSS-V2 A

5 = DKR-V4 A


7 = DKJ steel

8 = DKL steel

9 = BDN steel

Pressure hose

T1

T2

T3

T4

T5

H

Nominal length in dm DN

Please select product number in the respectively coloured area or manually fi ll in (nominal length + diameter DN)

Thermal insulation Heating element Connecting cable

Amount

Pressure hose

Fitting DKR

Insulation External jacket Fitting

Defi nition of nominal length

Pressure hose Fitting RSL

Nominal length NL

Pleas fi ll in complete adress

Company:

Salutation:

Prename:

Surname:

Department:

Street:

Zip-Code: City:

E-Mail:

Telephone: Fax:

Order-fax: 07254/9256-20

12

Order Form

Analytical heating hoses

Heating hose Sensor

3 = H 300 0 = Fe-CuNi

1 = Fe-CuNi + limiter

2 = PT 100

3 = PT 100 + limiter

4 = NiCr-Ni

5 = NiCr-Ni + limiter

6 = limiter

7 = without sensor

8 = Controller HTI

9 = PT 100 + 2. PT 100

External jacket

0 = Polyamide standard protective braid

1 = Stainless steel braid

2 = Galvanized steel braid

3 = PA-corrugated hose

4 = Metal corugated hose

5 = Textitel glass braiding

6 = PU-corrugated hose

7 = Silicone-outer skin

Fittings

0 = without


A = H 300 A

B = H 300 B

C = H 300 C

Pressure hose

TA-PTFE

VA

PFA

PTFE

TA-PFA

H

Nominal length in dm DN

Please select product number in the respectively coloured area or manually fi ll in (nominal length + diameter DN)

Thermal insulation Heating element Connecting cable

Amount:

Heating tapes for fi ttment in H 300 B

HKS 70 Ni

HKSP 40

HKSI 40

HBRT

HBRC

Pressure hose

Pleas fi ll in complete adress

Company:

Insulation External jacket Fitting

Salutation:

Prename:

Surname:

Department:

Street:

Zip-Code: City:

E-Mail:

Telephone: Fax:

Order-fax: 07254/9256-20

13

14

Choices

Terminal technology for type H 300

Series Analytical heating hoses for type H 300 A + B + C

Terminal caps of silicone.

3 m connection cable.

Order number H 300 B-S i

Terminal caps of polyurethane with terminal block in hard cap.

Available as a self-assembly set.

Order number H 300 B-K i

Terminal with heavy-gauge KV screw union at the end.

Order number H 300 B-KVE i

Terminal with moveable heavy-gauge KV screw union.

Order number H 300 B-KV i

All terminal techniques can be combiened with each other.

Choices

Inner core (respectively pipes) for H 300

Series Analytical heating hoses

PFA - 200 °C or PTFE core with 1 mm wall thickness

DN (NW)

Min. bending radius / mm**

Pressure / bar*

Vakuum 8 mbar

4

200

18

6

250

13

8

300

10

10

350

8

250 °C

12

400

6

VA/VA -Stainless steel core with 1 mm wall thickness (1.4571)

350 °C

DN (NW)


Pressure / bar*

Vakuum 50 mbar

4

300

60

6

350

60

8

400

50

10

500

50

12

600

40

TA-PFA - 200 °C ore TA-PTFE 250 °C core with a braiding layer of soft steel wire

DN (NW)


Pressure / bar*

Vakuum 8 mbar

2

40

20

4

50

20

6 8 10 12

75 100 120 130

20 15 15 15

The inner core are partly available in inch.

PTFE = Polyetrafl uorethylene

PFA = Perfl uoralcoxy

* Temperature correction 100°C x 0.9; 200°C x 0.8; 250°C x 0.7; 350°C x 0.6

** Minimum bending radius under static operating pressure in millimetres Hoses of stainless steel can be employed virtually without limitation in the range from

-190°C to max. +600°C for liquid and gaseous media in all industries, and are completely diffusion resistant; not suitable for chlorides, bromides and other halogens.

15

Installation Recommendations

Modelled after DIN 20066: 2002-10

Pulling on the ends of rolled hoses causes them to build up a torsion stress and can subject them to bending radii smaller than permissible.

False Right

Hoses are not to be twisted.

Remedy: Unroll the ring of hose rather than pulling it off.

Hose lines should be installed in such a manner that they are free of tensile stress in all operational states; similarly, jamming stress (i.e. axial compression along the length) on short lengths of hose is to be avoided.

Axial compression due to incorrect installation or space-reducing motion degrades the hose’s pressure handling capability.

The expansion of straight runs of hose can lead to their destruction.

Remedy: place elbow fi ttings at connecting points

Do not permit straight runs of hose to be subjected to a large range of motion, make such hose connections in a U-shape.

Jamming stress

Tensile stress

When connecting hose lines to moving parts, hose length must be calculated such that the hose’s smallest permissible bending radius is not underrun in any possible position and that the hose is not subjected to tensile stress, i.e. pulling.

to small bending radius enough distance

Abrasion

16 enough distance


False Right Avoid twisting the hose when connecting it to moving parts, particularly when motion and bending take place in the same plane. This can be achieved through proper installation or structural precautions (e.g. turning knuckle).

The danger of kinking is particularly great for handheld devices.

Remedy: Depending on the operating position, introduce an elbow fi tting or kink protection (e.g. corrugated metal hose jacketing).

r min

r min

For installation in an arc, a hose length should be selected such that the intended bend can be formed beyond a length of ≈ ≈ 1,5 d

0

; kink protection may also be necessary (e.g. hard cap).

It is disadvantageous to allow free-hanging spans.

Remedy: supports or counterweight rollers.

to small bending radius

r min

Hose lines should be installed as close as possible to their natural position, although their smallest permissible bend radius must not be underrun.

Additional stresses on the hose can be avoided through the use of suitable fi ttings and connecting pieces.

17

18


False

Abrasion

Right enough distance

Heat build-up will occur if heating hoses are routed through a closed channel or shaft.

Remedy: hoses may not touch one another.

Furthermore, suffi cient ventilation is to be provided.

If, for example, powder-like substances, adhesives or other thermally insulating materials accumulate on heating hoses, then overheating will occur at these locations.

Remedy: eliminate the cause with regular cleaning to remove such materials.

Heat build-up will be caused by surrounding the heating hose with other materials. The heating hose will overheat at such points. If the sensor area is surrounded, then the remainder of the hose will cool off.

Bundling or routing that permits contact between hoses will lead to overheating at points of contact.

Remedy: route with open space between hoses.

Do not fasten clips or brackets so tightly that they cause the hose’s outer braid to be pressed internally against the heat conductor.

Disregard for this rule can lead to damage of the protective braid and the hose.

Openly routed hose lines along paths where there is vehicle or pedestrian traffi c are to be protected against damage from abrasion and or deformation, e.g. by using hose bridges.

Appropriate measures are to be taken to arrange and affi x hose lines to prevent them from being damaged externally by external mechanical infl uences; this includes the scraping of hoses against components or one another. To the extent necessary, hoses are to be secured in place, for example, by protective jackets. Sharp-edged components are to be covered.

Hose brackets are to be avoided at points where they would prevent the hose’s natural free movement and length changes.

Heat insulation

Where hose lines are exposed to high external temperatures they must either have suffi cient physical separation from the external heat source or be protected by appropriate measures (e.g. shielding).

Protection grade / Protection class

Protection grades for electrical equipment according to EN 60529

Protection grades against solid foreign objects, marked fi rst index

First

Index

Short description Defi nition

0

1

2

3

Non-protected

Protected against solid foreign objects of 50 mm diameter and greater

Protected against solid foreign objects of 12,5 mm diameter and greater

Protected against solid foreign objects of 2,5 mm diameter and greater

–

The object probe, spere of 50 mm diameter, shall not fully penetrate*)

The object probe, sphere of 12,5 mm diameter, shall not fully penetrate*)

The object probe, sphere of 2,5 mm diameter, shall not penetrate at all

4

5

Protected against solid foreign objects of 1 mm diameter or greater

Dust-protected

The object probe, sphere of 1 mm diameter, shall not penetrate at all*)

Ingress of dusts is not totally prevented, but dust shall not penetrate in a quantity to interfere with statisfactory operation of apparatus or to impair safety

6 Dust-tight No inpress of dust

* Note: The full diameter of the objekt probe shall not pass through an opening of the enclusure

Protections against water, marked second index

Second index

Short description Defi nition

0

1

2

3

Non-protected

Protected against falling water drops Verticaly falling drops shall have no harmfull effects

Protected against falling water drops when enclosure tilted up to 15°C

Protected against spraying water

–

Vertically falling drops shall have no harmfull effects when the enclosure is tilted at any angle up to 15°C on either side of the vertical

Water sprayed at an angle up to 60°C on either side of the vertical shall have no harmful effects

4

5

6

7

8

Protected against splashing water

Protected against water jet

Water splashed against the enclosure from any direction shall have no harmfull effects

Water projected in jets against the enclosure from any direction shall have no harmfull effects

Protected against powered water jets Water projected in powerful jets against the enclosure from any direction shall have no harmful effects

Protected against the effects of temporary immersion in water

Protected against the effects of continuous immersion in water

Ingress of water in quantities causing harmful effects shall not be possible wehn enclosure is temporarily immersed in water under standardised conditions of pressure and time

Ingress of water in quantities causing harmful effects shall not be possible when enclosure is continuously immersed in water under conditions which shall be agreed between manufacturer and user but which are more severe than for numeral 7

Example Index

IP 6 8

Protection classes

Electrical device safety requires protective measures to prevent exposed metal parts from conducting electric current in the event of a fault. Classifi cation into protection classes provides information about the given measures taken.

Protective measures Protection class

I

Symbol

II

III

All exposed metal parts are galvanically connected to one another and also connected to the mains protective earth conductor.

The device is appropriately isolated such that it has no exposed metal parts that can conduct electric current in the event of a fault. A protective earth conductor is not implemented.

The device is operated on low voltage, not in excess of 42 V, which is obtained from a safety transformer or battery.

19

20

Notes

Heating Hoses


22

Series H 100 / H 700

H 200 / H 800

250 °C

Standard heating hose

Applications:

Heating or heat-loss free transport of: oil, grease, wax, resin, tar, paint, water, carbon dioxide, plastics, sealants, etc.

Employable pressurised hoses of PTFE from DN 4 to 50 mm; pressure strain depending on nominal width up to 600 bar.

Operating temperature:

Rated voltage:

Rated power:

Pressure hose:

Fittings:

Heating:

Thermical insulation:

External jacket:

End cap:

Temperature sensor:

Connecting cable:

Plug connection:

Manufacturing length:

Protection grade:

Protection class:

H 100

100 °C

H 700

170 °C

H 200

200 °C

H 800

250 °C

230 V AC / DC (other voltage 12 - 500 V)

Watts / metre see page 4

PTFE, see page 8 steel / stainless steel, see page 6 – 7 heating conducter, according DIN, moisture protected, with safety braid heat stabilized, compact porous silicone foam up to 250°C elastomere foam up to

100°C

Polyamid black, options page 9

PA- hard cap or elastomer cap

Fe-CuNi type J, NiCr-Ni Typ K, PT100 and integral control system (HTI) are possible

1.5 m see schedule page 84

I from 0.3 to 50 m

IP 54 (EN 60529)

Fitting

Connecting cable

Tolerance limits:

Operating temperature: ±10°C

End cap

Temperature control using our control equipment, as listed in chapter 6 Temperature Controllers.

Extended possible use according to customer requirements is possible through special equipment.

External jacket (Polyamid)


(Silicone- or Elastomerfoam)


(Textil bending)

Temperature sensor

Heating conductor

Pressure hose

Inner core PTFE

Plug connection


H 800 Special

250 °C

Heating hose system for co-extrusion for the plastics industry

Will stand very high temperature and pressure strain.

Series H 800 heating hose systems combined with the series T 3 PTFE pressure hose are particularly suitable as connection hoses between a co-extruder and a tool. Rigid connections and a multiplicity of connection elements are eliminated, which would normally need to be individually heated, insulated and controlled. The fl exible connection considerably simplifi es tool change and maintenance.

The heating system can be easily fi tted in your installation..

Operating temperature: 250°C

Rated voltage: 230 V AC/DC

(other voltage 12 - 500 V)

Rated power:

Pressure hose:

Fittings: for NW 8 140 W/m for NW 10 160 W/m for NW 12 200 W/m for NW 16 260 W/m

T3 PTFE, see page 8

Fittings (optional):



End cap:

Stainless steel, 1.4305; 1.4571; 1.2316; the fi tting is tapered and polished, so that no or very little material can be deposited on it. See schedule below

Loose and fi xed fl ange according to DIN and

ASA are possible heat stabilized, compact porous silicone foam up to 250°C elastomere foam up to 100°C






Fe-CuNi type J, NiCr-Ni Typ K, PT100 and integral control system (HTI) are possible see schedule page 84

Temperature sensor: from 0.3 m to 40 m



Protection class: I

IP 54 (EN 60529)



DN DKS DIN 3863 heavy-duty universal sealing taper series; cap nuts metric or thread

8 M 20 x 1,5 / 3 /

8

10 M 22 x 1,5 / 1 /

2

"

"

12 M 24 x 1,5 / 1 /

2

"

Pressure load-bearing capability at 250°C operating temperature

225 bar

265 bar

275 bar

16 M 30 x 2 / 3 /

4

" 210 bar

Interior diameter of the fi tting

6,0 mm

7,0 mm

10,0 mm

12,5 mm

Other fi ttings and nominal diameters from our fi ttings table Pages

6 & 7.


Bending radius minimum bending radius

85 mm

110 mm

140 mm

175 mm

23

24


Series H 900

600 °C

Heating hose with stainless-steel pressure hose T 5

Applications:

Heating or heat-loss free transport of: oil, grease, wax, resin, tar, paint, water, carbon dioxide, plastics, sealants, etc.

The pressure hose made of corrugated stainless steel, allows very high temperatures of up to 600°C. In addition it is diffusionproof.

Operating temperature: max. 600°C

Rated voltage:

Rated power:

Pressure hose:

230 V AC / DC



T5 stainless steel, see page 8

Fittings:

Heating:



End cap:

Temperature sensor: see page 6 – 7 heating conducter, according DIN, moisture protected, with safety braid glass fi ber glass fi ber black, see page 9 elastomer cap with tension and anti-knik protection


1.5 m Connecting cable:




Protection class: I see schedule page 84 from 0.3 to 10 m

IP 20 (EN 60529)




Fitting

Elastomer cap

Extended possible use according to customer requirements is possible through special equipment.

External jacket (glass fi ber)


(glass fi ber multi layer)

Connecting cable

Temperature sensor

Heating conductor

Pressure hose T5

Inner core

(Stainless steel corrugated)

Plug connection


Series H 400

80 °C

Heated twin-hose

Applications:

Polyurethane foam processing, epoxy resin systems, paint spraying systems, dual-component casting systems.

By heating two separate pressure hoses, cooling down of the components during transportation from the machine to the working position is prevented, and thus their failure to react together in an optimum manner. A pneumatic hose made of PVC, with 6 mm inside diameter and rated for 8 bar pressure, is listed with outer protection.

Special designs will be fabricated to your specifications. Custom designs based on hose series H 100 / 200 are available on request.


Rated voltage:

Rated power:

Pressure hose:

230 V AC / DC

(other voltage 12 - 500 V) per design

PTFE, see page 8

Fittings:

Heating:








Protection class: steel / stainless steel, see page 6 – 7 heating conducter, according DIN, moisture protected, with safety braid inner protective hose and elastomere foam

Polyamid black, option: Textile glass braiding

End cap: PA- hard cap


1.5 m per hose one plug, see schedule page 84

7.5m / 15m / 30m / 60m, other lengths possible

I

IP 54 (EN 60529)




Connecting cable

Pressure hose

25

Type A Type B


Series H 500

100 °C

Heating hose with internal heating

Type B

Medium input ½“

26

Connector head

Stainless steel


230 V AC / DC


100 – 200 W / m

PTFE NW 6 to 16mm, see page 8








AG and. ÜBW ½" or 3 ⁄

8

" stainless steel or steel zinced / 100 bar heating conducter, PTFE isolated without, applyable up to 60°C stainless steel of the main hose


1.5 m

I see schedule page 84 Fuse: on the part of the builder - Fi-switch from 5 to 30 m

IP 54 (EN 60529)




Heating (network)

PE (safety conductor)

+

Sensor

Connecting cable

Network connecting

Safety conductor connetion to pressure hose

Pressure hose PTFE

(Stainless steel)

PTFE-heating element

Armatur DKR

Type A

Option medium input ½" on the side

PTFE-Inner core

Temperature sensor Fe-CuNi

(Cladding thermal element))


H 600

65 °C / 120 °C / 200 °C

Heating hose with explosion approved heating conductors

As a matter of principle, this heating hose must be operated with a governor / limiter system. Ex-PT 100 allows H600 heating hose to be used with our HT 42 regulator units. However, the regulator must then be installed outside the explosion hazard area.

These specially designed heating hoses can be operated with degree of protection “Special protection” (Ex)s up to the maximum 200°C temperature category T 3.


Rated voltage: max. 65°C / 120°C / 200°C

Rated power:

Pressure hose:

Fittings:

Heating:


230 V AC / DC


PTFE, see page 8 see page 6 – 7 heating conducter PTFE insulation, VDE-controlled, constant resistor heat stabilized, compact porous silicone foam up to 250°C elastomere foam up to 100°C

Metal protective braid or PU – corrugated hose External jacket:

End cap:





2x PT 100 controller / limiter

1.5 m none

Manufacturing length: from 3 to 50 m

Connector sockets: PTB-license

Also available are Ex-heating hoses with self-limiting tape-type heaters, series HBR.

Designs up to 65°C and 120°C. On these designs, costly explosion control equipment is not required, since these heating hoses are self-limiting.

Explosion protection T 3, T 5, T 6, PTB approval.

Temperature controller HT 42, as listed in chapter 6 Temperature

Controllers.

Connection / Extension

Closing off ca. Ø 34 ca. Ø 34 27

28


HDM 95 / 200

95 °C / 200 °C

95°C / 200°C

PTFE, see page 8

RSL socket stainless steel

AGR 3 ⁄

8

” up to 1 ⁄

2

” T conn.: t

Temperature carrier hose:

Elastomer hose 95°C PTFE hose 200°C

Temperature carrier:

Outer diameter:

Bending radius: water, oil, 8 bar max.*

DN 4 – 10 ca. 35 mm

DN 12 – 16 ca. 45 mm

DN 20 – 25 ca. 55 mm

DN 4 – 10 200 mm

DN 12 – 16 400 mm

DN 20 – 25 500 mm

Manufacturing length: from 0.5 to 25 m

Option: Thermal insulation with 10 mm foam insulation and PA external braid; end caps on both sides; special pressure hose TA / DN 2 mm

* The pressure detail is valid for the heat carrier material within the outer hose when the inner hose is fi lled and is under operating pressure. Between the outer hose and the inner hose a negative pressure difference must not be produced, i.e. the pressure in the inner hose must always be higher than that in the outer hose. In the event of a negative pressure difference (e.g. during fi lling), the inner hose can collapse. Where a negative pressure difference is unavoidable, the inner hose can be optionally provided with an external covering. Through the external covering, the pressure is distributed on the surface of the stainless steel braiding thus preventing the inside from collapsing.

For internal pressure hose T 3 please use only oil or another heating medium. ! No water !

Heat transfer connection

Heat transfer hose

Pressure hose

Hose connection Clearance for the heat transfer


HDM 60 / 62

60 °C / 200 °C

HDM 60 / 62 heat transfer hose

The HDM hose can be used as a HEATING or as a COOLING

ELEMENT and it is suitable for use in explosion hazard areas as well. A temperature regulating unit which works with steam, water or heat-transfer oil in a circulating system is required to operate

HDM as a heating hose.

A 6 mm pressure hose is tightly coiled around the material hose. It is this coiled pressure hose in which the heat transfer fl uid fl ows in order to heat the material in the material hose. This construction precludes the type of fault which would allow an intrusion of heated material from the material hose into the heat transfer circulation system to destroy the temperature regulating unit.


Materialpressure hose:

Fitting

Material hose:

Heat transfer hose:

Fitting

Heat transfer hose:



End cap:

60 °C / 200 °C

PTFE, DN 8 to 50 see page 8 see page 6 – 7

HDM 60: PUR 6 mm Ø 60 °C

HDM 62: PTFE 6 mm Ø 200 °C

Single or double ended temperature regulation lines extending 1.0 m out of the material hose, maximum pressure 8 bar

AG ¼“, ÜBW ¼“

Special fi ttings are available

Fleece or Foamhose

Polyamid black, see pape 9

PA-hard cap or elastomer cap

Fitting

End cap


Thermische Isolation

(Schaumschlauch oder Vlies)

Heat transfer hose

Heat transfer hose

Material pressure hose

Inner core PTFE

29

30


Series HR

900 °C

Heated pipe systems

Applications:

Filters, valves, measuring gass distributor, cold zones and tanks

Heated pipe systems are manufactured in consultation with the user and are specifi cally attuned or supplied for the particular application. Pre-formed pipes can be furnished.

They are heated and insulated as straight pipe systems or in various shapes. Through a multitude of heating conductor materials in stock, the pipes can be optimally adjusted to the various operating temperatures, which extend from frost protection to 900°C. Optimal outside protection rounds out the system.


Rated voltage:

Rated power:

Pipe materials:

230 V AC / DC


Metal, glass, quartz, plastic etc.

End cap:

Built-on accessories:





Heated, thermally insulated with external jacket


1.5 m see schedule page 84


Pipe

End cap

External jacket

Connecting cable


Temperature sensor

Heating conductor

Pipe

Plug connection


Series HE

90 °C

Transfer/unload hose

HE heating hose has been especially developed to maintain the temperature of the most diverse types of media, such as chemicals, solvents, oils, greases, and even abrasive materials. For example, this heated hose can be used for loading and unloading lorries and ships.

The peculiarity of this HE type heating hose is its heating element, which is coiled around its inner core. There it is well protected and vulcanised into the hose’s inner wall. There is practically no optical or usage difference between this hose and a hose without heating capabilities, thus handling is simplifi ed considerably. A temperature sensor is also integrated into the hose which senses temperature directly.

Operating temperature: max. 90 °C

Rated voltage:

Rated power:

Nennweite:

Contruction:

Outer mantel:

Farbe Außendecke:

Fitting:

Couplings / fi ttings:



Reinigung:




230 V AC/DC

(other voltage 12 – 500 V) per design

20 to 200 mm

Elastomer core, torsion and pressure-proof fabric carcass, inside smooth, outside smooth textile patterned abrasion resistant, weather resistant; Optional: steel spring spiral / suction hose black

Steel fi ttimg vulcan ised bubble free fl anges, Couplings: Storz, TW, Kamlok, outside threads Custom fi ttings: on request integrated heating conductor with PT 100 sensor

1,5 m

Short-duration steam cleaning up to 130°C suitable for CiP and convertional cleaning up to max. 40 m

I

IP 54 (EN 60529)

Special hoses made of fl uoro-polymer (Viton) can be fabricated for higher temperatures up to 200 °C.

A range of temperature control devices is available, ranging from the HT 54 integrated mini-controller with fixed temperature setting to convenient microprocessor controlled devices. See chapter 6 Temperature Controllers.

Heating conductor Outer mantel

Armatur

Connecting cable

31


Series HL 40 / 80

80 °C

Compact foodstuffs hose with integrated heating and optional electronic control

The Series HL foodstuffs hose is another innovation and stands out because of its compact build. The heating element is wound onto the inner liner of the NBR hose and is thus vulcanised in the inner core. There is practically no more difference to an unheated hose either optically or in technical application terms. The temperature sensor is also worked into the hose and captures the temperature directly at the hose wall. This universal hose is suitable to transport fatty (especially animal and vegetable fats & oils) and non-fatty foodstuffs. Also suitable to carry alcoholic and non-alcoholic beverages and fruit juices.

Armatur

(RD)

44 x 1/6“ 20

52 x 1/6“ 25

58 x 1/6“ 32

65 x 1/6“ 40

78 x 1/6“ 50

95 x 1/6“ 65

110 x 1/4“ 80

130 x 1/4“ 100 max.

Length

(m)

40

40

40

40

40

40

40

40

Power up 40 °C

(W/m)

60

75

90

30

40

50

110

140

8

8

7

7

6

6

6

7

DN

(mm)

Wand

(mm)

10

10

10

10

10

10

10

10

BD

(bar)

Bending radius ca. (mm)

150

175

224

280

350

455

560

700

Power up 80 °C

(W/m)

50

60

75

90

120

150

200

250


Rated voltage: 230 V AC / DC


Rated power:

Constrution: see schedule

Outer mantel:

Colour outer mantel:

Clear NBR inner liner, torsion and pressureproof fabric carcass, inside smooth, outside smooth textile patterned non-scratch, weather-resistant blue

Fittings:

Fittings options:


Stainless steel fi ttings of 1.4301 vulcanised bubble-free, Milk tube union / RD

Conical hose connector / groove nut, threaded hose connector, optional fl ange (aseptic…),

Clamp integrated heating conductor with PT 100 sensor


Cleaning:



1.5 m

Short-duration steam cleaning up to 130°C suitable for CiP and convertional cleaning

I

IP 54 (EN 60529)

All hose materials used meet the requirements of the German

Institute for Consumer Health Protection “Empfehlung XXI Kat.

2“ by BGVV(D) and FDA Part 177.2600

On request, we can also supply suction and pressure hoses with steel coil. For higher temperatures, we can also make fl uorpolymer

(Viton) hoses. Connectors with fl anges, rapid-action couplings or exterior threads also available on request.

A range of temperature control devices is available, ranging from the HT 54 integrated mini-controller with fixed temperature setting to convenient microprocessor controlled devices. See chapter 6 Temperature Controllers.


Fitting

32

Connecting cable


Series HW 19/25

60 °C

Heated water-hose

Water supply and drainage in winter or cold environments.

Applications:

Living and working containers, site installations, mining operations, refugee camps, military operations, stalls and caravans used by traders at Christmas fairs, mining industry, Catering.

The special, fl exible heating conductor was wound onto the inner liner of the NR/SBR hose and is vulcanised into the core. There is practically no more difference to an unheated hose. Electrical energy is fed in only at the connector head by means of a cable.

The temperature sensor is also integrated into the connector head so that the temperature can be maintained above freezing point or the water heated up to 60°C.

Operating temperature: from –30 to +60°C

Rated voltage:

Rated power:

230 V AC / DC

(other voltage 12 - 500 V) see schedule

Inner core:

Constrution:

Outer mantel:

Colour outer mantel:

Fittings:

Industrial quality NR /SBR, optionally potable water quality BT-KW Cat. C (DVGW W270) inside smooth, outside smooth textile patterned non-scratch, weather-resistant blue

19 mm GEKA – plus 3/4“ in MS

25 mm GEKA – plus 1“ in MS

Maximum pressure:

Bending radius:

Dimensions:

Weight:

6 bar (bursting pressure:12 bar)

250 mm

Inner diameter 19 or 25 mm Wall thickness approx. 6 mm

19 mm approx. 800 g/m, 25 mm approx.

1000 g/m

H07-RN-F 3 x 0.75 mm2, L = 3.0 m Connecting cable:

Controller:


Protection class: I

Micro-controller, setting +10°C PT 100 2-wire

IP 64 (EN 60529)

Metre

10,0

20,0

40,0

Metre

10,0

20,0

40,0


HW19

Watt

200

400

800

HW25

Watt

300

600

1000

Order

Number

HW-19/10

HW-19/20

HW-19/40

Order

Number

HW-25/10

HW-25/20

HW-25/40

Fitting

Miniature control unit HT 54 Connecting cable

33


Series H 300

600 °C

Analytical heating hose with RSL fi tting and

M

2

measurements, industrial waste gases, blast furnace waste gases, air

34

Fitting (pipe connection)

End cap

Operating temperature: 100°C / 200°C / 250°C / 450°C / 600°C

230 V AC / DC


Watts / metre see page 4 up to 250 °C PTFE or PFA- core over 250 °C stainless steel – core, see page 15

Heating:



End cap:


RSL 1.4571 steel, for cutting ring screw union, without transition heating conducter, according DIN, moisture protected, with safety braid, > 250°C not moisture protected according to installation temperature, heat stabilised, closed pore silicone foam, respectively felt, elastomer foam








3 m see schedule page 84 up to 100 m

IP 54 (EN 60529)

Protection class: I

Tolerances:



Our heating hose H 300 can also be used in a special version in explosion-endangered areas. All end connection techniques on page 14 are possible.



Connecting cable

Temperature sensor

Heating conductor

Basic hose

Inner core

Plug connection


Series H 300 A

600 °C

Analytical heating hose with exchangeable inner cores, which protrude at the ends

Applications:

Maintaining the temperature of probe lines for engine exhaust gases, CO

2

measurements, industrial waste gases, blast furnace waste gases, air measurements, etc.

The core of this heating hose continues without interruption or restriction from the discharge point up to analysis. The heavy-gauge conduit thread cable glands fi tted at both ends simplify assembly.

This design permits quick on-site replacement of the inner core when inside walls are contaminated.

Operating temperature: 100°C / 200°C / 250°C / 450°C / 600°C

Rated voltage: 230 V AC / DC


Rated power:

Inner core:

Heating:



End cap:


Watts / metre see page 4 up to 250 °C PTFE or PFA- core over 250 °C stainless steel – core, see page 15 Core

100 mm protruding, without transition heating conducter, according DIN, moisture protected, with safety braid, > 250°C not moisture protected according to installation temperature, heat stabilised, closed pore silicone foam, respectively felt, elastomer foam


Cable screw fi tting, bore hole Ø 42 mm DN 4 – 6 bore hole Ø 52 mm DN 8 – 12 bore hole Ø 65 mm DN 16 bore hole






3 m see schedule page 84

I up to 50 m

Tolerances:



Through special features, additional applications are possible.

Diffusion proof when specially requested.

Inner core

Temperature sensor



Basic hose

Connection cable

Heating conductor

Cable screw fi tting

Inner core exchangeable

Plug connection

35


Series H 300 B

180 °C

Automatically limiting analytical heating hose with fi rm PTFE inner core available in reels or by the metre

Heating conductor for assembly in H 300 B:

HKSI 70 Ni., p. 48

For self-assembly:

The H 300 B heating hoses can be supplied by the metre in lengths up to 150 m, so that customer can specify the lengths of his heating hose “from the reel“ and can fi t the end connections in situ using our H 300 B-K assembly set. Parallel heating tapes are used for heating purposes.

For explosion-endangered areas, the heating hose can be supplied with explosion protection EExd IIC T 6 respectively T 5 up to 65°C, and as T 3 ATEX permit EExe II T 3 / T 5 / T 6 (Plex connections) up to 120°C.

HKSP 20, p. 49

HKSI 40, p. 49

HBRC, p. 50

HBR, p. 50

Operating temperature according to choice of heating tapes:

Rated voltage:

Inner core:

Fitting:

Thermal insulation:

External protection:

End cap:


Outer diameter:

Manufacturing grade:

Protection grade: max. 65°C, 120°C, 180°C Technical data,

HSKI 70 Ni, HKSP 20, HKSI 40, HBRC, HBR

230 V AC (other voltage 12 - 500 V)

PFA- or PTFE core, see page 15 core 100 mm protruding, without transition heat stabilised, closed pore foam, respectively felt

Polyamide 6-ring corrugated hose, fl ameresistant, halogen-free,temperature -40°C to

+120°C, briefl y +150°C


at HKSI sensor Fe-CuNi or PT 100

42 mm, ±10% up to 150 m

I

IP 54 (EN 60529)

Assembly kit H 300 B-K

Core overlaying

Connecting cable

End cap

External jacket (PA-corrugated hose)


Braiding

Core

Heating tape

Plug connection

36


Series H 300 C

250 °C

Analytical heating hose with replaceable inner cores and screw fi tting

Applications:

Maintaining the temperature of probe lines for engine exhaust gases, CO

2

measurements, industrial waste gases, blast furnace waste gases, air measurements, etc.

The special fi ttings of 1.4571 steel prevents migration and buckling of the PTFE core at the ends of the analytical heating hose. A cutting ring screw union can be fi tted. The external braiding provides tension relief.


Rated voltage:

Rated power:

Inner core:

Fittings:

Heating:



End cap:







Tolerances:

Operating temperature: max. 100°C, 200°C, 250°C

230 V AC / DC



PFA- or PTFE – core, see page 15

RSL special fi tting, 1.4571 stainless steel, without transition heating conducter, according DIN, moisture protected, with safety braid heat stabilised, closed pore silicone foam, respectively felt or elastomer foam

(100°C)




3 m see schedule page 84 up to 100 m

I

IP 54 (EN 60529)

±10°C


Our heating hose H 300 C can also be used in a special version in explosion-endangered areas. All end connection techniques on page 14 are possible.

Fitting screw

(pipe connection)

Connecting cable

End cap



Temperature sensor

Heating conductor

Basic hose

Inner core exchangeable

Plug connection

37


Series HAF

200 °C

Inner core PTFE:

NW fi xed

8

4

X

X exchangeable

X

Heating hose with integrated fi lter

Analytical heating hose systems with integrated fi lter are a further development of the previously separate systems, heated hose and heated fi lter section. This version has been designed primarily for use with portable measuring equipment. For this purpose, special attention has been placed on a light and fl exible design. The version shown is designed for this application.

Specifi cation HAF

Test gas pipes (PTFE core DN 02 / DN 04) and control pipes can be fi tted as options in this system. The fi lter housing consists of 1.4571 steel. Versions in Hasteloy or with PTFE coating are also possible.

The heating hoses can be connected to all our governor types. Our integral system HTI is preferred. Temperature recording for all other control systems takes place on the fi lter housing.

For general, use the fi lter housing can be adapted to other fi lter dimensions, other hose nominal widths and hose lengths, so that this new development can be adjusted to all existing analytical heating hose systems and covers the complete range of analytical technology.


Filter cartridge

D 30 / 15 x 80 mm

Option 2 quick dutch

Width over fl ats of hexagonal nut 17 mm

Biton seals

12,0 x 1,7

Filter case Heating element Thermical insulation

Heating hose

Stainless steel-enclosing cap with round threat

¼" threated connection of measurement entrance

PTFE-Set Filter External jacket Kink protection

38


Series HMI

200 °C

Mini heating hose

Applications:

Heating hoses for Gluetechnology within a control cabinet; fl exible connection components between and in machines or plant; in analytical technology for portable measuring systems; connection hoses in medical technology for all applications; in metering systems to maintain the heat of a medium.

HMI mini heating hoses are miniaturized versions of our standard

H100 and H200 hose series. Their structure is similar to standard hoses, only less thermal insulation is used.

Operating temperature: max.200°C

Rated power:

Application voltage:

Rated hose type: individually adaptable extra low and mains voltage

Outerl diameter:

PTFE-cores, Silicone-Viton hoses, ca. pillary of high grade steel and copper, plastic hoses made of PA/PP/PE/PVC/...

min. 20 mm possible

Application voltage:

Available models: extra low and mains voltage self-limiting, with fi tted (customer specifi c) sensor, with connection to integral governor HTI

The external sheath consists of a SI tube, reddish brown/ black, or an enclosed PA-corrugated tube according to the application.

The connections used consist of shaped silicone components, shrinkfi t caps and tapered or cast shapes.

SMI

Clip-style tracer heating

150 °C

This tracer heating for thin steel and copper pipes consists of a silicone profi le with two parallel worked-in heating conductors. The slotted shape enables pipes to be heated in pre-assembled piping systems - for example, in analytical cabinets - without these having to be dismantled for heating. This saves considerable assembly costs.

The version available at the moment covers piping from 6 - 10 mm

(outer diameter). The lengths and outputs are fl exibly adapted to customer request.

39

40


Heated sleeve

200 °C

If you have an unheated fi tting and need to keep your medium at the right temperature, then our HIH heating sleeve is the right solution.

Applications:

Interconnection of heating hoses, connection of the heating hose to the system, feeders in the heating hose system, as an adapter between different fi ttings. max. 200°C

230 V AC / DC

(other voltage 12 - 500 V) sleeve Ø 22 mm = 12 W sleeve Ø 40 mm = 24 W

Typ

HIH – 08

HIH – 16 inner diameter

22 mm

40 mm heated length

70 mm

90 mm total length

96 mm

120 mm

For special applications, the sleeves can be provided with knockouts. These permit the production of special feeder types.

Isolating sleeve without heating HI

Typ

HI – 08

Temperature:

200 °C

HI – 16 with loop fastening

200 °C

Inside/length:

22 mm

40 mm total length

70 mm

90 mm

Hot-Box

Housing with integrated heater for loss-free connection to analysis lines made with robust metal casing.

Operating temperature: max. 250 °C

Rated voltage: 230 V AC/DC

(other voltage 12 – 500 V)

Rated power:

Dimensions:

Isolation:


Connecting cable: will be adapted to design requirements will be adapted to design requirements

12 mm of elastomerfoam selective

3 m

Temperature controller: see Chapter 6 Temperature Controllers

Flexible Tracer Heaters

Heating Cords

Type HST

Moisture-proof heating cords

250 °C


Rated voltage:

Min. bending radius:


Diameter: max. 250°C (integrally controlled) HTI

230 V AC/DC (special voltage are possible)

10 mm

1.5 m power supply on both ends

Ø 2.5 - 3.5 mm

Protection grade: IP 54 (EN 60529)

Safety conductor braiding: Cooper nickel plated, moisture-proof

Protection class: I

With a spacer tape, the heating cable can be fi xed in place for surfaces and for cylindrical heating.

Temperature control using our integral thermostat HTI, as listed in chapter 6 Temperature Controllers. The HTI version is controllable without sensor.

Heating conductor

PTFE / FEP Saftey conductor braiding

(cooper nickel plated)

Metres

4,5

5,5

6,0

8,0

9,0

12,0

14,0

14,0

15,0

16,0

17,0

20,0

30,0

35,0

38,0

42,0

48,0

50,0

58,0

Watt

125

135

125

220

195

275

235

360

335

315

300

510

700

600

1000

900

790

1200

1400

In addition to the listed lengths, larger and intermediate lengths can also be supplied.

Order Nr.

HST/045

HST/055

HST/060

HST/080

HST/090

HST/120

HST/140

HST/141

HST/150

HST/160

HST/170

HST/200

HST/300

HST/350

HST/380

HST/420

HST/480

HST/500

HST/580

42

Heating Cords

Type HS

450 °C

Heating cord with tight winding radii

Glass fi lament insulated heating cord. Very fl exible, especially suitable for tight winding radii and concentrated power.

The connecting cables are glass fi bre insulated.


Rated voltage:



Diameter:

Degree of protection:

Safety conductor braiding:

Protection class: max. 450°C

230 V AC/DC

4 mm

1.5 m on both ends

Ø 3 - 4 mm

IP 20 (EN 60529) no / not moisture proof

0

Heating conductor

Glass yarn insulation

Type HSS

with additional conductor wire sheathing.

Construction is equivalent to Type HS


Rated voltage:



Diameter:




450 °C max. 450°C

230 V AC/DC

6 mm

1.5 m on both ends

Ø 3.5 – 4.5 mm

I

IP 20 (EN 60529) nickel, not moisture-proof

Metres

0,6

1,0

2,0

3,0

4,0

5,0

6,0

8,0

10,0

15,0

Watt

75

100

250

350

500

600

800

1000

1250

1500

HS/006

HS/010

HS/020

HS/030

HS/040

HS/050

HS/060

HS/080

HS/100

HS/150

Order Nr.

HSS/006

HSS/010

HSS/020

HSS/030

HSS/040

HSS/050

HSS/060

–

HSS/100

–

In addition to the listed lengths, larger lengths and capacities as well as intermediate lengths can also be supplied. Where required, please state the length and power of the heating cord.


Heating conductor

Glass yarn insulation Saftey conductor braiding

(nickel)

43

44

Heating Cords

Type HSQ

900 °C



Protection class: max. 900°C

230 V AC/DC

12 mm

1.5 m on both ends

Ø 3.5 – 4.5 mm

IP 20 (EN 60529) no, not moisture-proof

0

Metres

1,0

2,1

3,0

4,0

5,0

6,0

Watt

170

370

500

700

850

1000

Order Nr.

HSQ/10

HSQ/21

HSQ/30

HSQ/40

HSQ/50

HSQ/60

In addition to the listed lengths, larger lengths and capacities as well as intermediate lengths can also be supplied. Where required, please state the length and power of the heating cord.

Heating Cords

Type EKL

200 °C

Single-wire heating cord

EKL for the -area

The EKL single-wire PFA heating cord is a very fl exible, fi xed-resistance heating cord. So it can be used simply and effortlessly to heat pipes, pumps, valves or containers. It offers constant output per metre and ensures easy assembly even at low ambient temperatures, so it can be fi nished without problems on the construction site.

It is highly mechanically and chemically resistant and is steam rinseproof.


Rated voltage:

Test voltage:



Min. laying temperature:

Mechan. strength:


Weight:

External diameter:

Degree of protection / class:

Explosion protection

Marking:

Test certifi cate:

Heating conductor

Insulation cladding PTFE max. 200°C

300/500 V AC

AC 2.2 kV

30 mm up to 4 mm

-20°C

< 160 g/m

2

4 joules per EN 50019

< 18.2 Ohm/km

Ø 3.5 – 4.5 mm

IP 20 (EN 60529) / I

Ex II 2G EEx e II

LCIE 05 ATEX 6086 U

Saftey conductor braiding Safety cladding PFA

The coupler meets the explosion protection requirements for electrical systems of device group II and device categories 2G and 2D. It serves to create an electrical connection between single-wire EKL heating cords (page 21). The permissible holding temperature range is max. +170°C (depending on the power loading)

Selection table Tolerances -5% / +10%

Short name Ohm/km at +20°C

EKL 04R4

EKL 0010

EKL 11R7

EKL 0025

EKL 31R5

4,40

10,00

11,70

25,00

31,50

EKL 0050

EKL 0100

EKL 0180

EKL 0250

EKL 0280

EKL 0360

EKL 0450

EKL 0650

EKL 0800

EKL 1000

EKL 1300

EKL 1470

EKL 1900

EKL 2900

EKL 4000

EKL 8000

450

650

800

1000

1300

1470

50

100

180

250

280

360

1900

2900

4000

8000

Marking:


Rated voltage:

Nominal current:

Ambient temperature range:

Dimensions:


Protection grade / class:

II 2G EEx e II T6 to T3

II 2D IP 65 TX

IBExU04 ATEX 1157 X

550 V max. 20 A

-32°C to +200°C

Ø 25 mm, L approx. 115 mm

EKLK 2,5 mm 2 , EKLK 4 mm 2

IP 65 (EN60529) / I

45

46

Heating Tapes

Heating tape preparation

Accessories

For parallell and self-limiting heating tapes

Ex works assembly Self-assembly set

KFE-80 KF-80

For heating tapes: HBRC and HKSP up to max. 90°C; assembly with 1.5 m connection cable; (shrink fi t technology)

KFE-90 KF-90

For heating tapes: HBRC and HKSP up to max. 90°C; assembly for direct connection; (shrink fi t technology)

KFE-120 KF-120

For heating tapes: HBRT up to 120°C (max. 180°C); assembly with 1.5 m connection cable; (shrink fi t technology)

KFE-180 KF-180

For heating tapes: HKSI up to 180°C (max. 200°C); assembly with 1.5 m connection cable; (Silicone adhesion technology)

KFE-190 KF-190

For heating tapes: HKSI up to 180°C (max. 200°C); assembly for direct connection; (Silicone adhesion technology)

Heating conductor:

HKSI 70 Ni., S. 48

HKSP 20, S. 49

HKSI 40, S. 49

HBRC, S. 50

HBR, S. 50

Heating Tapes

Plexo connector system

Ex-connection system for PSB and

HSB heating tapes

Plexo is the fi rst pluggable connector system for heating tapes in explosion-hazard zones.

Application with HBR-PSB/HSB self-delimiting parallel heating tapes

(page 50).

The connection is made up of a plug and a socket section, and for heating tapes and connecting cord strands is by means of spring terminals. Their spring strength creates the pressure for contacting the protective sheath, so no laborious splicing and twisting is necessary. A clever sealing system offers secure protection against extreme environmental infl uences.

The system’s fl exibility permits direct connection of heating tapes with the connecting cord or connection to an explosion-proof terminal box. Special couplers are available to connect 2 identical heating tapes.

Plexo with PSB heating tape


Marking:


Ambient temp.:

Max. short-time temp.:

Connecting voltage:

Overcurrent protection:

Connection (cross-section):

Housing material:

Seal material:

Protective system:

Standards:

Laying temperature: max. 65°C

Ex II 2G EEx e ll T 6 / T 5

KEMA 00 ATEX 2017 minimum -30°C (heating on) maximum +65°C (heating on)

+85°C (heating off)

254 V AC

Characteristic C, max. 20 A up to 4.0 mm 2

High-temperature thermoplastic

EPDM elastomer

IP 66 / IP 68 (EN 60529)

EN 50014; 50019, EG EMV 89/336/EWG

EG Low- 73/23/EWG, Ex 94/9/EG minimum -30°C

Plexo with HSB heating tape


Marking:


Ambient temp.:

Max. short-time temp.:

Connecting voltage:

Overcurrent protection:

Connection (cross-section):


Seal material:

Protective system:

Standards: max. 120 °C

Ex II 2G EEx e ll T 3

KEMA 00 ATEX 2018 minimum -30°C (heating on) maximum +120°C (heating on)

+180°C (heating off)

254 VAC

Characteristic C, max. 20 A up to 4.0 mm 2

High-temperature thermoplastic

Silicone elastomer

IP 66 / IP 68 (EN 60529) as PSB

3 x 1,5 SIHI 1,5

3 x 2,5 SIHI 2,5

쐍

Contact the protective braiding with a handle

쐍

A system for various heating cables

쐍

Simple changeover to other tracer heating systems is possible

쐍

Direct connection for armoured cables

Closing off ca. Ø 34

Connection / Extension ca. Ø 34

47

48

Contact clearance

Heating Tapes

Type HKSI 70 Ni

180 °C

HighTechIntegral; HTI heating tape with the heating conductor as a sensor

On the HTI parallel heating tape, the complete length of the heating tape is used for temperature measurement and control (integral), with which we achieve uniform temperature measurements over the complete area.

Additional advantage: The parallel heating tape can be cut to size in situ and during fi tment can be especially adapted to the installation that is to be heated.


Rated voltage:

Rated power:

Surface temperature:

Length of heating circuit:

Contact clearance:


Outer dimensions:

Outer jacket:




180°C (integrally controlled) max. 230 V AC/DC

70 W/m at 20°C max. 200°C max. 60 m

2 m

50 mm app. 8 x 11 mm (oval)

FEP

IP 65 (EN 60529)

I yes

Making up sets page 46

Temperature control using our integral thermostat HTI, as listed in chapter 6 Temperature Controllers.

Outer conductor

(Cu-Lace 2 mm 2 )

Silicon-Insulation

Heating coil

Saftey conductor braiding

Silicon-Insulation FEP-Outer jacket

Contact clearance

Heating Tapes

Type HKSP 20

Type HKSI 40

60 °C

150 °C

Parallel heating tape by the metre can be made up as required

Both the heating tapes HKSP and HKSI have been especially developed for heating industrial plant, gutters, pipes, tanks and similar applications in the open air and in moist rooms.

They can be supplied by the metre, so that the tape can be laid in situ as required and can be made ready for connection in way of the item with an additionally available making up set. On request, the quoted required length can be supplied made up ready for connection, ex works.

The heating tape is VDE approved.

HKSP 20


Rated voltage:

Rated power:






Outer jacket:




Making up sets page 46 max. 60°C (controlled)

230 V AC/DC app. 20 W/m max. 90°C max. 140 m

0.7 m


PVC

IP 65 (EN 60529)

I yes

Outer conductor

(Cu-Lace 2 mm 2 )

PVC-Outer jacket

Silicon-Isolation

PVC-Isolation

Heating coil Saftey conductor braiding

HKSI 40


Rated voltage:

Rated power:






Outer jacket:




Making up sets page 46 max. 150°C (controlled)

230 V AC/DC app. 40 W/m max. 200°C max. 100 m

0.6 m


FEP

IP 65 (EN 60529)

I yes

Outer conductor

(Cu-Lace 2 mm 2 )

FEP-Outer jacket

Silicon-Isolation

Silicon-Isolation

Heating coil Saftey conductor braiding

49

Heating Tapes

Type HBRC

Type HBR

Self-limiting heating tapes

(with and without -approval)

to the next. This ensures uniform heating. The tapes can be laid overlapping; this is especially suitable for uneven surfaces, such as those that can occur in way of pumps, valves and branches.

The HBRC and HBR heating tapes are available by the metre with matching fi nishing sets for individual length adjustment on site or pre-fi nished ex works. The heating tapes come in two variants: With and without -permit.

65 °C

120 °C

The self-limiting heating tapes control their heating capacity according to the pertinent degree of heating, so that when the fi nal temperature is achieved, it is kept constant. Where sectional temperature differences occur, the heating adapts from one section

Heating tape without ex approval

Order-Nr.

Watt/m bei +10 °C max. length of heating circuit

HBRC 15

HBRC 25

HBR 40

HBR 45

65 15 140 m

65

120 °C 40 70 m

120 °C

25

45

80 m

60 m

Heating tape with ex approval

Order-Nr.

Watt/m bei +10 °C max. length of heating circuit

HBR-PSB 13 65 °C 13 180 m

HBR-PSB 26

HBR-PSB 33

65 °C 26 80 m

65 °C 33 70 m

HBR-HSB 45 120 °C 45 70 m

16 A closing temperature +10°C

Safety cutout (C)

HBRC


Rated voltage:

Rated power:



Outer jacket:


Protection class: max. 65°C / off: 85°C

230 V AC

< 25 W/m

25 mm app. 6 x 16 mm (thickness x width)

I

PTFE / TPE

IP 65 (EN 60529)

Through temperature limitation to 65°C, this self-limiting heating tape is suitable for use on plastic pipes and tanks.

HBR


Rated voltage:

Rated power:



Outer jacket:



Making up sets: page 46

-connection Plexo: page 47 max. 120°C / off: 190°C

230 V AC

< 45 W/m

30 mm app. 5.5 x 15mm (thickness x width)

I

PTFE / TPE

IP 65 (EN 60529)

Insulation thermoplastic elastomer galvanized copper conductor

2 x 1,2 mm 2 at HBR

2 x 1 mm 2 at HBRC self limiting heating element

Saftey conductor braiding galvanized copper

Outer jacket PTFE respec. thermoplastic elastomer TPE

50

Heating Tapes

Type HSTD

250 °C

Narrow version heating tape

On this narrow heating tape, the PTFE insulated heating cable with earthed protective conductor is laid twice and sheathed with a common metal braiding.


Rated voltage:

Rated power:


Outer dimensions: max. 250°C

230 V AC/ DC (special voltage are possible) app. 50 W/m


Outer jacket:

Connecting cable: metallic braid

1 m

Safety conductor braiding: Cooper nickel plated, moisture proof


Protection class: I


In HTI version controllable without additional sensor.

Metres

8,0

10,0

15,0

20,0

0,5

1,0

1,5

2,5

4,0

6,0

Watt

30

50

90

150

220

275

400

500

700

1100

Order Nr.

HSTD/005

HSTD/010

HSTD/015

HSTD/025

HSTD/040

HSTD/060

HSTD/080

HSTD/100

HSTD/150

HSTD/200

In addition to the listed lengths, larger and intermediate lengths are also available.

Heating conductor

PTFE

Saftey conductor braiding

(copper nickel plated)

51

52

Heating Tapes

Type HSTDD

250 °C

Heating tape with metallic braid

This heating strip combines a PTFE insulated heating cable having a parallel earth protective conductor – all jacketed together in a metal braid. This structure makes the heating strip very fl exible and the outer metal braid ensures very good heat transfer to the pipe or container to be heated.


Rated voltage:

Rated power:



230 V AC/ DC (special voltage are possible) app. 100 W/m


Outer jacket:

Connecting cable: metallic braid

1 m

Safety conductor braiding: yes / protective earthing, moisture proof


Protection class: I


In HTI version controllable without additional sensor.

Metres

8,0

10,0

15,0

20,0

0,5

1,0

1,5

2,5

4,0

6,0

Watt

60

100

180

300

420

550

800

1000

1400

2200

Order Nr.

HSTDD/005

HSTDD/010

HSTDD/015

HSTDD/025

HSTDD/040

HSTDD/060

HSTDD/080

HSTDD/100

HSTDD/150

HSTDD/200

In addition to the listed lengths, larger and intermediate lengths are also available.

Heating conductor

PTFE

Heating Tapes

Type HBS

Type HB

450 °C

450 °C

Only suitable for a dry environment, safety earthed and very fl exible design. Multiple glass fi lament insulation with additional protective conductor over the heating conductor. One-sided connection. For multifarious use in laboratories, technical colleges and industry.

This version HB has no protective conductor. It is thus even thinner and smoother than the HBS series heating tapes.

HBS


Rated voltage:

Rated power:



Outer jacket:


Protection grade: safety conductor braiding:


≥ 7.0 m max. 450°C

≥ 10.0 m max. 350 °C

230 V AC/ DC app. 250 W/m

10 mm

5.5 x 30 mm (thickness x width) glass fi bre

0.5 m with connection box

IP 20 (EN 60529)

I nickel

Heating conductor

Saftey conductor

Glass yarn insulation braiding

Glass fi bre

HB


Rated voltage:

Rated power:



Outer jacket:


Protection grade: safety conductor braiding:


≥ 7.0 m max. 450°C

≥ 10.0 m max. 350 °C


6 mm

3.5 x 30 mm (thickness x width) glass fi bre

0.5 m with connection box

IP 20 (EN 60529) no

0

Metres

0,5

1,0

1,5

2,0

2,5

3,0

4,0

5,0

7,0

10,0

15,0

Watt

100

250

350

500

600

750

900

1250

1550

2000

3000

HBS/005

HBS/010

HBS/015

HBS/020

HBS/025

HBS/030

HBS/040

HBS/050

HBS/070

HBS/100

HBS/150

Order Nr.

HB/005

HB/010

HB/015

HB/020

HB/025

HB/030

HB/040

HB/050

HB/070

HB/100


Heating conductor

Glass yarn insulation

Glass fi bre

53

54

Heating Tapes

Type HBQ

900 °C max. 900°C


10 mm

5 x 30 mm (thickness x width) quartz fabric

1 m with connection box

IP 20 (EN 60529) no, not moisture-proof

0




Metres

0,5

1,0

1,5

2,0

2,5

3,0

Watt

180

350

500

700

850

1000

Order Nr.

HBQ/05

HBQ/10

HBQ/15

HBQ/20

HBQ/25

HBQ/30


Heating conductor

Quarz yarn insulation

Quarz yarn insulation

MI-Heating Cable

Type HIL-SS

800 °C

Heating cable with metal braiding stainless steel 1.4541

Application potential:

Submersible heaters, containers, valves, pumps, forms, process and plate heaters.

This mineral-insulated heating cable with a braiding of high grade steel 1.4541 is applicable within extreme corrosive and damp surroundings. The HIL heating cable is extremely robust and easy to bend. The stainless steel braiding is watertight, oiltight and gastight.

A utilisation temperature of up to 800°C enables a variety of applications.

The cold end of the heating cable can be fed into a terminal box and connected by means of a M20X1.5 screwed connection.

4,6

7,3

9,2

12,0

14,0

18,0

23,0

29,0

Metres

5,1

6,5

7,7

10,3

12,7

15,5

20,3

25,5

32,5

40,0

Metres

7,2

9,1

11,5

14,5

18,0

23,0

29,0

36,0

46,0

57,5

Metres

250

Watt/m

1150

1800

2300

2870

3500

4550

5750

7250

200

Watt/m

1020

1300

1540

2060

2540

3100

4060

5100

6500

8000

100

Watt/m

720

910

1150

1460

1800

2300

2900

3600

4600

5750

Order Nr.

AD Ø mm

HIL-SS/10007 3,2

HIL-SS/10009 3,2

HIL-SS/10011 3,2

HIL-SS/10014 3,6

HIL-SS/10018 3,8

HIL-SS/10023 4,1

HIL-SS/10029 4,5

HIL-SS/10036 5,0

HIL-SS/10046 5,6

HIL-SS/10057 6,5

Order Nr.

HIL-SS/20005

HIL-SS/20006

HIL-SS/20008

HIL-SS/20010

HIL-SS/20012

HIL-SS/20015

HIL-SS/20020

HIL-SS/20025

HIL-SS/20032

HIL-SS/20040

Order Nr.

HIL-SS/25004

HIL-SS/25007

HIL-SS/25009

HIL-SS/25012

HIL-SS/25014

HIL-SS/25018

HIL-SS/25023

HIL-SS/25029

AD Ø mm

3,2

3,2

3,6

3,8

4,1

4,5

5,0

5,6

AD Ø mm

3,2

3,2

3,2

3,6

3,8

4,1

4,5

5,0

5,6

6,5

Ohm/

Metres

10,0

4,0

2,5

1,6

1,0

0,63

0,40

0,25

Ohm/

Metres

10,0

6,3

4,0

2,5

1,6

1,0

0,63

0,4

0,25

0,16

Ohm/

Metres

10,0

6,3

4,0

2,5

1,6

1,0

0,63

0,4

0,25

0,16

Bending radius mm


> 12

> 12

> 12

> 15

> 15

> 20

> 20

> 30

> 30

> 30


> 12

> 12

> 15

>15

> 20

> 20

> 30

> 30

Heating conductor


Rated voltage:

Rated capacity:

Outer jacket:

230 V AC/DC

100 / 200 / 250

W/m stainless steel

1.4541

Length of cold ends:


0.5 m

IP 67 (EN60529)

Protective conductor: yes

Protection class: I

Temperature control as listed in chapter

6 Temperature Controllers.

MgO

1.4541

jacket

55


Type HIL-IC

1000 °C


Rated voltage: max. 1000°C

Rated capacity:

230 V AC/DC

100 / 200 / 250

W/m

Outer jacket: inconel 2.4816

Length of cold ends: 0.5 m

Protection class: IP 67 (EN60529)

Protective conductor: yes

Protection class: I

Temperature control as listed in chapter

6 Temperature Controllers.

Heating conductor

MgO 2.4816

jacket

Metres

5,1

6,5

7,7

10,3

12,7

15,5

20,3

25,6

18,0

23,0

29,0

36,0

46,0

57,5

Metres

7,2

9,1

11,5

14,5

Metres

4,6

7,3

9,2

12,0

14,0

18,0

23,0

200

Watt/m

1020

1300

1540

2060

2540

3100

4060

5100

100

Watt/m

720

910

1150

1450

1800

2300

2900

3600

4600

5750

250

Watt/m

1150

1800

2300

2870

3500

4550

5750

Order Nr.

AD Ø mm

HIL-IC/10007 3,2

HIL-IC/10009 3,2

HIL-IC/10011 3,2

HIL-IC/10014 3,6

HIL-IC/10018 3,8

HIL-IC/10023 4,1

HIL-IC/10029 4,5

HIL-IC/10036 5,0

HIL-IC/10046 5,6

HIL-IC/10057 6,5

Order Nr.

HIL-IC/20005

HIL-IC/20006

HIL-IC/20008

HIL-IC/20010

HIL-IC/20012

HIL-IC/20015

HIL-IC/20020

HIL-IC/20025

AD Ø mm

3,2

3,2

3,2

3,6

3,8

4,1

4,5

5,0

Order Nr.

HIL-IC/25004

HIL-IC/25007

HIL-IC/25009

HIL-IC/25012

HIL-IC/25014

HIL-IC/25018

HIL-IC/25023

AD Ø mm

3,2

3,2

3,6

3,8

4,1

4,5

5,0

Ohm/

Metres

10,0

6,3

4,0

2,5

1,6

1,0

0,63

0,4

Ohm/

Metres

10,0

6,3

4,0

2,5

1,6

1,0

0,63

0,4

0,25

0,16

Ohm/

Metres

10,0

4,0

2,5

1,6

1,0

0,63

0,25



> 15

> 15

> 15

> 18

> 18

> 20

> 20

> 30


> 15

> 15

> 18

>18

> 20

> 20

> 30

56


Practical examples

Heating cable length Cold end length

Flexible stranded wire ca. 150 mm

Connecting sleeve

Screwed connection

M20

57

58

Miscellaneous

Accessories

bracket plate entry

Order Nr.

HZ-G

HZ-K

Length x Width x Heigth

94 x 65 x 56 mm

94 x 94 x 56 mm

Clamp

5 x 4 mm 2

8 x 4 mm 2

Heat stabilised plastic tie for fastening heating cables and heating tapes.

Order Nr.

KSP/200

KSP/360

KSP/450

Length x Width

200 mm x 4.8 mm

360 mm x 4.8 mm

450 mm x 7.8 mm

Supplied unit

100 pcs.

100 pcs.

100 pcs.

AB

Spacer tape for fastening plastic insulated heating cables for surface and cylindrical heating.

Smallest installation spacing: 15 mm.

Order Nr.

AB/015

ABF

Spacer tape of VA 1.4301 for placing heating tapes on tanks. The spacer tape can be fastened by spot-welding or with taut ribbons.

Smallest installation spacing: 45 mm.

Order Nr.

ABF/045

Supplied unit

5 m

Miscellaneous

Accessories

GKB +160 °C

Adhesive tape. Glass fabric with acrylate adhesive (curing) for fi xing heating strips and temperature sensors.

Can be used up to a maximum of 160°C.

Order Nr.

GKB/160

Breite

15 mm

Supplied unit

55-m-roll

GKB +180 °C

High-grade adhesive tape, glass fabric with silicone adhesive. Adhesive stabile up to 180°C.

Order Nr.

GKB/180

Width

19 mm

Supplied unit

33-m-roll

GAB +160 °C

Heavy-duty aluminium foil tape with acrylate adhesive (curing) for the adhesion of plastic insulated heating strips, cables and pipes.

The aluminium ensures very good heat dissipation and distribution.

Order Nr.

GAB/160

Width x Thickness

50 mm / 0,13 mm

Supplied unit

55-m-roll

GB +450 °C

Thin, adaptable glass tape to tie off and wrap heating cables and temperature sensors.

Can be used up to a maximum of 450°C.

Order Nr.

GB/25

GB/16


25 mm x 0,16 mm

16 mm x 0,16 mm

Supplied unit

50-m-roll

50-m-roll

GBB +450 °C

Wide glass fi lament tape for wrapping heating cables. Suitable for thicker pipes and tanks. Maximum operating temperature 450°C.

Order Nr.

GBB/75


75 mm x 1,2 mm

Supplied unit

100-m-Rolle

GBW + 450 °C

Fluffy, about 3 mm thick glass-fi bre fabric tape for insulating heated routes.

Order Nr.

GBW/25


25 mm x 3 mm

Supplied unit

30-m-Rolle

KSV + 130 °C

Simple to use Velcro closures to tie up and fi x insulating sleeves on pipes.

Order Nr.

KSV/25


25 mm

Supplied unit

10 m Velcro,

2 m coating

60

Miscellaneous

Accessories

Order Nr.

SJ/15

SJ/20

SJ/25

SJ/30

SJ/40 inner diameter

15 mm

20 mm

25 mm

30 mm

40 mm

Also available are polymer foam hoses for insulation up to 100°C with similar dimensions.

MG + 450 °C

Needle-punched glass-fi bre mat for insulating pipes and tanks.

Operating temperature up to 450°C. K-valves (W/m2k), 3.3 at

Order Nr.

MG/12

Width

1000 mm

Thickness

12 mm

Order Nr.

MQ/10

Width

900 mm

Thickness

15 mm

GSH + 450 °C GSI + 250 °C

Glass fabric hoses for insulating electrical cables.

Maximum operating temperature at 450°C.

With external coating silicone max. operating temp. at 250°C.

inner diameter inner diameter Order Nr.

GSH/04

GSH/06

GSH/08

GSH/10

GSH/12

4 mm

6 mm

8 mm

10 mm

12 mm

Order Nr.

GSI/04

GSI/06

GSI/08

GSI/10

GSI/12

4 mm

6 mm

8 mm

10 mm

12 mm

Order Nr.

GSK/04

GSK/30 inner diameter

4 mm

30 mm

Supplied unit

10 m

5 m

Miscellaneous

Accessories

FIL + 260 °C

Connection wires of CuNi with PFE insulation for wiring in the temperature range up to 260°C, in various colours.

Order Nr.

FIL/075

FIL/150

FIL/250

Cross section

0,75 mm 2

1,50 mm 2

2,50 mm 2

Supplied unit

10 m

10 m

10 m

Tube of silicone adhesive 25 g Tube of silicone adhesive 100 g

KF-SILT 100

Silicone adhesive in tubes for the manufacture of self-prepared connections for HKSI heating tapes (silicone adhesive technology).

You need 10 to 15 g adhesive per heating tape.

KA

Porcelain terminals, can be used up to 250°C.

Cross section

1 x 2,5 mm 2

2 x 2,5 mm 2

3 x 2,5 mm 2

4 x 2,5 mm 2

Supplied unit

10 Stück

10 Stück

10 Stück

10 Stück

Spring terminals / supporting rails

Designation

Spring terminal, 4 mm 2 , grey

Spring terminal, 4 mm 2 , blue

Spring terminal, 4 mm 2 , gn-ge

Cover plate, 4 mm 2 , grey

Supporting rail, 35 mm

End bracket for supporting rails

Surface mounted switch

3-pin surface mounted switch according to EN 60947,

VDE 0660.

Technical data

Max. switchable voltage:

Max. continuous current:


Cable glands:

Housing dimensions:

440 V AC acc. DIN VDE 0106 part 101

20 A

IP 65

4 x PG 16

100 x 80 x 106 mm (H x B x T)

Residual current operated circuit breaker

(RCCB)

For permanent connection to equipment or extension cable, all pole disconnection, residual current plug according to DIN VDE 0661.

Technical data

Rated actuation current:

Undervoltage tripping:


10 mA (residual current)

16 A, 230 V ~

55 x 100 x 54 mm

62

Miscellaneous

Heating tape sensor

Thermostatic switch

For simplest control requirement and temperature monitoring.

Technical data

Switching power:

Switching frequency:

Shutdown point:

Reclosing point: max. 10 A (2300 W) app. 10000 switching cycles

±5 K to the rated actuation temperature about 30 ±15 K below the shutdown point

Rated switching temperature 80 °C / 100 °C / 120 °C / 140 °C / 160 °C /

200 °C

Thermocouple fl at sensor +450 °C

with 1.5 m long silicone insulated equalizing cable

Order Nr.

HT/FF

HT/NF

Sensor type

Fe-CuNi(J)

NiCr-Ni(K)

Thermocouple bar sensor +600 / +1000 °C

Mineral insulated, sensor tip bendable, can be soldered, preferably for use at high temperatures, in fl uids and in corrosive atmospheres, diameter 1.5 mm, length 250 mm, silicone insulated, 2 m long equalizing cable

Bestell-Nr.

HT/FM

HT/NM

Fühlerart

Fe-CuNi(J)

NiCr-Ni(K)

Max. Temperatur Mantelwerkstoff

600 °C 1.4571

1000 °C 2.4816 (Inconel)

Pt 100-Fühler

+200 °C

Brass diameter 4 mm, length 30 mm,

PTFE insulated,

2 m cable

+250 °C +350 °C +500 °C

Jacket material 1.4571, Jacket material 1.4571

diameter 4 mm, diameter 5 mm, length 40 mm, length 40 mm,

PTFE/glass fi l. insulated, glass fi lament insulated,

2 m cable 2 m cable

Order Nr.

HTI/MS

Order Nr.

HTI/PM HTI/PH

Pt 100 also available in ex-proof.

Order Nr.

HTI/PT

Compensating cables

For extending the connection cables of the temperature sensors listed above. Structure: silicone/silicone insulated, 2 x 0.25 mm2, diameter 5 mm

Order Nr.

AG/F

Sensor type

Fe-CuNi(J)

Self-adhesive sign

Electrically heated, 50 x 200 mm

Surface Heating Elements

64

Heating Mats

Type HP 60

60 °C

Robust heater tarps for large surfaces

Applications:

Heating or temperature regulation of large surfaces and containers up to 60 °C, e.g. IBC containers, silos, lorries.

The heater tarp is warmed with electric heater elements sealed in coated polyester fabric. The tarp‘s surface is washable and spray waterproof (IP 65). It can optionally be ordered with a 5 mm thick layer of thermal insulation.

The shape of the HP 60 heater tarp can be individually adapted to container sizes; this includes both round and square openings.

Options for fastening, by way of hooks, eyes and Velcro, make attachment easy.

The HP 60 heater tarp is rated to produce up to 500 Watt of heat per m 2 ; depending on ambient temperature, this ensures a short warm-up time for the tarp. When a 3 Ph/Np power source is available, a connected load of up to 11 KW per tarp is possible.


Rated voltage:

Rated power:

Min. ambient temperature:

Material: max. 60°C

12 ... 500 V AC/DC

(one, two, or three phase) up to 500 W/m

+ 5°C

2 polyester fabric with PVC coating

Dimensions:

Heater element thickness:

Fastening options: max. 3000 - 7000 mm

5 mm hooks, eyes, velcro

Temperature sensor (optional): PT100




Protection class: I

3 m see table on page 84

IP 65 (EN60529)

Sensors can be placed either in or on the heater tarp to monitor temperature or provide regulation. Especially effective is our HTI

16 integral electronic regulator/limiter combination which allows the heating conductors in the tarp to also act as probes; thus the heating tarp‘s limit temperature can be monitored while simultaneously regulating the temperature of the medium in the container precisely with a separate PT100 probe. Our temperature regulators can be found in Chapter 6.

Heating Mats

Type HSI

200 °C

Flexible silicone heating mats, splash-proof

The silicone heating elements are characterised by highly uniform heat distribution. They are very fl exible and available in many different versions. As foils, mats or shaped components they are already in use as an economic solution in innumerable applications.

They are always manufactured especially for the particular requirements.


Rated voltage:

Rated power:

Min. ambient temperature:

Material: max. 200°C

230 V AC/DC

6500 W/m 2 (standard) and more

- 60°C

Silicone, silicone-coated glass-fi bre fabric

Dimensions:


Fastening options: max. 910 x 2400 mm

3 mm

Adhesive, binding, velcro, hooks, eyes

Temperature sensor (optional): vulcanized enclosed or in sensorpocket

PT 100, FeCuNi

Excess temperature safeguard: with 2. PT 100 or switch

Connecting cable: Standard: cast in a silicon block.

Optionally: cable / stranded

Plug connection: see table on page 84


Protection class: I

IP 65 (EN60529)


65

66

Heating Mats

Type HMS …

The heating mats that can be supplied at short notice, are very fl exible, so that they can be used not only on fl at surfaces, but also on cylindrical tanks and pipes. A NiCrNi sensor is incorporated in every mat for temperature control. The temperature stabile connection leads are 1 m in length.

Standard heating mats for pipes.

Technical data:

Size in inches

1“

DN

38

2“

3“

4“

5“

6“

70

108

159

205

256

Width

(mm)

135

236

355

515

659

820

Length

(mm)

500

500

500

500

500

500

HMST HMSG HMSQ

50 W 250 W 500 W

150 W 500 W 1000 W

250 W 1000 W 2000 W

350 W 1200 W 2400 W

500 W 1600 W 3200 W

690 W 2000 W

Special dimensions can be supplied at any time.

HMST up to 250 °C

This heating mat uses a metal grating as the carrier. The heating conductors are PTFE insulated and are provided with a safety conductor braiding. The maximum operating temperature is 250°C.

With Velcro closures (accessory), the heating mat can be placed around tanks and pipes.

HMSG up to 450 °C

HMSG is a very fl exible heating mat made of woven glass-fabric with a maximum operating temperature of 450°C. The glass yarn insulated heating conductor is incorporated on both sides in the woven glass fabric. The heating mats are provided with eyes on the longitudinal side, with which they can be fastened by means of woven glass tape (accessory).

HMSQ up to 900 °C

This fl exible heating mat of high-grade woven ceramic fi bre has a maximum operating temperature of 900°C. It is fastened to pipes or tanks using high temperature stable cords (accessory).

Heating Sleeves

Type HMM

250 °C

Hinged sleeves with metal jacket

The HMM heating sleeve is a complete heating element consisting of heating, thermal insulation and a closed external jacket of metal.

The metal jacket encloses all edges and the inner surface of the sleeve, which consists of two half shells. One side is provided with a hinge, on the other side there are adjustable turnbuckles. This allows for compensation of the tolerances in the outer diameter.

The length, inner diameter and insulation thickness are designed for your specifi c application.

Longer built-on accessories can consist of several segments.

Operating temperature: 250°C with moisture protection of heating element

Rated voltage: 230 V AC (others on request)

Rated power:

Material:

Height: taylored to respective needs aluminium or stainless steel max. 2000 mm

Inner diameter:


Conneting cable:


75 - 2000 mm


1.5 m see table on page 84


Protection class: I

IP 40 (basic design) IP 54 (on request))

Type HFH

450 °C

Heating sleeve with glass fi lament fabric jacket

The design is similar to type HMM. How-ever, the complete heating sleeve consists of glass fi lament fabric, which can be laid very easily and tightly around the heated item. The sleeves are adapted especially for the heated item.

Operating temperature: up to 250°C with PTFE - heating conductor up to 450°C with glass- heating conductor

Rated voltage:

Rated power:

Material:

Dimensions:

Inner diameter:

230 V AC (others on request) taylored to respective needs glass fi lament as request

75 - 2000 mm

Temperature sensor: Fe-CuNi type J, NiCr-Ni Typ K, PT100 and integral control system (HTI) are possible

1.5 m Conneting cable:



Protection class: I see table on page 84

IP 40 (basic design) IP 54 (on request))

67

68

Heating Sleeves

Examples

Special types HFH

Heating for vacuum systems

These high vacuum pumps are heated with a removable, split heating sleeve to 350°C.

The condition was a uniform distribution of heat over the complete surface.

Removable insulating heating sleeve

The complicated geometry can be insulated against heat loss and heated through splitting into several segments in an inexpensive and easy to service manner. All components can be easily and quickly closed and removed by means of Velcro closures.

Heating mobile tanks

The removable heating sleeve has been adapted here to the mobile tank by means of thermal insulation and temperature control.

Pressure sensor heating

This high-grade capacitive pressure sensor is heated to the required

160°C by means of a removable heating sleeve.

Heating sleeve on a carrier

Simple surfaces, as well as a group of several components, for example a pump with valve and pressure gauge, can be heated by means of an enclosed cage consisting of heating sleeves on carriers of perforated high-grade steel sheet.

Heating for reactors up to 800°C

A temperature of 600°C was required for the pilot plant for recycling plastic-coated aluminium so as to thermally separate the plastic and aluminium in this reactor with conveyor screw.

By means of several individually controlled heating circuits, a precisely matching distribution of heat was achieved by the heating.

Barel Heating

Type HM 20 K

120 °C

Robust barrel heating mat

Heating sleeves to heat segments of 200 litre barrels per DIN. Both the inner and the outer sheath of the barrel heating sleeve are made of aluminium sheet, which ensures maximum protection of the electrical components against mechanical damage.

A hinge with clamping closure that divides the heating surface into two semi-shells permits convenient assembly, without the heating element needing to be bent. The barrel can be heated complete by using 3 sleeves.

The integrated thermal insulation increases effi ciency and reduces the temperature of the touchable surfaces. In the attached aluminium housing, the heating surface temperature can be set in a range from 30 to 110°C via a mechanical thermostat. In addition to the temperature controller, a 120°C thermal switch and a

140°C thermal fuse is built into each semi-shell to protect against overheating.

With the HFT socket distributor it is also possible to precisely regulate the temperature of the barrel contents via a temperature controller and an immersed PT 100 sensor.

For lower temperature we recommend our heater tarp HP 60 on page 64.


Rated voltage:

Rated power:

0 to 250°C

230 V AC (others on request)

1400 W

Material:

Dimensions: aluminium plate

570 mm, height 230 mm

Heater element thickness: 17 mm

Conneting cable: 2 m in rubber hose


Protection grade: protection plug

Protection class: I

IP 65 (EN 60529)

Order-Nr.

HM 20 without control

HM 20 K with control option: PT 100 sensor

Type HFI 20

Barrel insulating sleeve

Robust and high-grade insulation for 200 litre barrels. Simple assembly by means of Velcro closures and hooks.

69

70

Barrel Heating

Type HB 20 K

110 °C

Heavy-duty, stabile barrel base heating panel

housing. The heating surface temperature can be adjusted between

30°C and 110°C.


Rated voltage:

Rated power:

Material:

Dimensions:

30°C to 110°C

230 V AC (others on request)

1300 W aluminium or steel galvanized

Ø 510 x 85 mm

Heater element thickness: 17 mm

Conneting cable: 2 m in rubber hose


Protection grade: protection plug

IP 65 (EN 60529)

Protection class: I

Order Nr.

HB 20

HB 20 K without control with control option: PT 100 sensor

Type HFV / HFT / HFP

Multi-socket outlet with temperature control of the barrel content

The plastic housing with four socket outlets with earth contact, mains switch and optionally with thermostat for the barrel content is placed next to the barrel.

Operating temperature: 0 to 100°C

Rated voltage: 230 / 400 V AC

Switching power: 3 x 3500 W

Temperature controller: HT 53

Connection cable:



1.5 m with CEE plug 16 A

IP 54

II

Order Nr. Version

HFV just terminal block with four socket outlets with earth contact, mains switch

HFT

HFP with thermostat, four socket outlets with earth contact, mains switch

Temperature sensor for barrel, PT 100 in VA pipe 6 x 1400 mm,

1.5 m supply lead

Electric Heating Plate

Type HAP 200

200 °C

Pressure-proof aluminium electric heating plate

Applications:

These can be fabricated for use in warming tables, cabinet heaters, cooling tables, heating plates for form carriers or even radiating heaters for household use.

HAP 200 aluminium heating plates cover a temperature range of up to 200°C. They can handle extreme pressure loads and are impact and vibration resistant. Their shapes can be individually fabricated

– whether round, oval or L-shaped. Special designs with cut-outs, bore holes and bolt threads are possible. Even combinations with liquid and air channels for cooling can be implemented.

Operating temperature: 200 °C maximum, optionally 250 °C

Rated voltage:

Rated power:

Material:

12 ... 500 V AC/DC (one, two, or three phase) up to 5000 W/m 2 aluminium (AlMg3 EN-AW-5754), optionally stainless steel

Dimensions:


Weight / m2

Surface:

100 x 100 mm to 1250 x 2500 mm

4 / 6 / 7 / 8 / 9 / 10 / 12 mm, special dimensions possible thickness: 4 mm about 11 kg, 6 mm about

16 kg, 8 mm about 21 kg, 10 mm about 26 kg rolled aluminium, others on request (painted, anodized, etc.)

PT100 / Fe-CuNi (J) Temperature sensor

(optional):



Ingress protection:

3 m long, with or without plug see table on page 84

IP 40 - IP 65 (EN 60529), depending on heating conductor

Safety class:

Sensor regulation:

Pressure load:

I via our HT - 40 microprocessor regulator unit depending on heater element thickness

Sensors can be placed either in or on the heating plate to monitor temperature or provide regulation. Our HTI 16 integral temperature regulator can make use of the built-in heating conductor as a sensor to monitor the heating plate‘s limit temperature and in parallel make use of a separate probe to precisely regulate the temperature of the medium. Our temperature regulators can be found in Chapter 6.

71

Basic confi guration


HVT Hillesheim

VitroTherm

Glass-elements with which one can heat. That was made possible by special development to coat tempered saftey glass with a breathfi ne heating-material.

HVT 1 Basic element

as tempered safety glass (ESG) up to

250°C, reverse side leading current!

Heating fi lm

Connecting cable

ESG-glass 4 or 6 mm

Conductor path of silver

8 … 10 mm

HVT 2

as HVT 1, however with safety glas insulating pane (ESG) and F-profi le up to 200°C

ESG-glass

4 or 6 mm

Heating fi lm

Insulation pane ESG

4 or 6 mm

Siliconeprofi le

ESG-glass

4 or 6 mm

Heating fi lm

HVT 3

as compound safety glass (VSG) up to 60°C

ESG-glass

4 or 6 mm

Heating fi lm

Insulation pane ESG

4 or 6 mm

Screen 0,76 mm

HVT 4

Heating-pane as insulation glass element for windows and doors up to 60°C

ESG-glass

4 or 6 mm

Heating fi lm

Insulation pane ESG

4 or 6 mm

HVT 5

as HVT 4, however, heating-pane laid out as compound safety glass (VSG) up to 60°C

ESG-glass

4 or 6 mm

Heating fi lm

Screen 0,76 mm

Insulation pane ESG

4 or 6 mm

SZR SZR

ESG = single pane tempered safety glass VSG = compound tempered safety glass SZR = distance between panes

72


HVT 1 basic element 250 °C

Rated voltage:

Power consumption:

12 – 400 V AC/DC up to 3 KW per m 2

Continuous temperature load: controlled according to construction up to 250°C

Glass thickness:

Light permeability:

Area:

Weight:

4 - 6 mm, ESG about 75% from about 0.1 to 4 m 2

4 mm 10 kg/m 2 , 6 mm 15 kg/m 2

Control:

Accessories: attachment of sensors is possible controller types freely selectable

Additional characteristics:

쐍 transparency

쐍

large scale and uniform heat development

쐍

high heat emission 90 - 95%

쐍

very brief heating up time through high power output with low mass

쐍

high tensile strength through ESG safety glass

쐍

high service life, no measurable wear

Sample applications:

쐍

fl at radiators in many shapes, colours and sizes

쐍

wall and fl oor heaters, also fl ush-fi tted

쐍

drying

쐍 panels

쐍

heated windows or doors

쐍

mist-free windows in cold-storage depots, refrigerated display cabinets, construction machinery

쐍

sight glasses on machines and installations

쐍

additional heating for window ledges, tiled ovens and tiled walls

쐍

heating elements for industry

쐍

heating elements for aquariums and terrariums

쐍

heating elements for indoor swimming pools and hospitals

Storage programme HVT 1 elements, dimensions in cm, capacity from

1.0 - 3.0 kW according to voltage

25 x 15

30 x 15

30 x 30

50 x 25

40 x 40

50 x 50

50 x 100

HVT 4 and 5 Insulation glass heating elements

Rated Voltage: 50 - 230 V

Power consumption: approx. 400 - 800 W/m 2

Temperature: max. 60°C

Glass thickness:

Translucence:

Area: see construction approx. 80 % min. 0.1 - max. 4 m 2

60 °C

74


Safety transformer RKG/SKG

Isolating transformer in housing for HVT – Glass heating elements

This toroidal-core current transformer (according to VDE 0551) is required for operating heating systems with an extra-low voltage protection.

The output capacity of 1000 VA covers a wide range of use.

The following are available as extra-low voltage 35 / 42 / 50

Volt ~.

The start current limiter prevents the actuation of extra-low backup fuses.

RKG 1000

Input voltage:

Output voltage:

Output current:

Frequency:

Output power:



Weigth:

Housing:


220 - 230 - 240 Volt AC

35 / 42 / 50 Volt AC

28.6 / 23.8 / 20 A

50 - 60 Hz

1000 W

I

IP 20 (EN 60529)

12.5 Kg

Sheet metal casing

302 x 222 x 155 mm (H x W x D)

Start current limiter, output fuse 25 A, Input/output on terminals,

1 mains switch.

SKG / Variable transformer

Input voltage:

Output voltage:



Output current:

Frequency:

Housing:


230 Volt AC

0 - 42 Volt controllable

I

IP 20 (EN 60529)

6.3 A

50 - 60 Hz

Sheet metal casing

200 x 200 x 120 mm (H x W x D)

Special Developments

Providing heat

Retaining heat

76


Airtherm air heater

100 °C pressed air and the power cable are integrated. Separation of air

Opertaing temperature:

Rated voltage:

Rated power:

Connecting thread:

Air pressure range:


Manufacturing lengths:

20 to100°C

230 V AC / 50 Hz

500 W

G ¼“

1 to 8 bar

IP 54 (EN 60529)

2.5 m, 5.0 m, 7.5 m, 10 m

(Special lengths on request)

Depending on the requirements, the air temperature can be set up to max. 100°C (measured at the pistol nozzle). The compact form permits easy integration into existing systems.

Applications:

Painting technology:

Automatic paint spraying systems, painting robots, manual spraying, prevention of condensation;

Breathing air heating (protective wear):

In fi re fi ghting, chemical industry, tank cleaning, ...

General mechanical engineering

Depending on the connector housing version, the Airtherm is also suitable for use in explosive environments. The power cable is 2 metres long and modifi ed for connection to a controller specifi cally conceived for this application.

For control purposes use our HT 40 controllers, the HT 55L with special air handling software (permits connection of 2 Airtherms), or an appropriately certifi ed Airtherm controller for the explosionproof application (EEX E II 200°C T 3) (installed outside the explosive environment zone).


HFM – fl exible heating jackets

600 °C

Flexible heating jackets are a further development of the heating tape plus insulation and are suitable as tracer heating for already installed as well as preshaped customer pipes. Heating of bundles of pipes is also possible.

The heating jackets HFM are pushed on the pipes that are to be heated. As a result, the customer has an easy to assemble heating system.


Rated voltage: 230 V AC (other voltages are possible)

Insulation:

Heating conductor lengths: to 250°C Silicone to 450°C Textile glass to 600°C Silicate fi bre

0.3 m to about 10 m; optionally can also be split into individual segments, so that greater lengths or complete installations can be incorporated in the system.

Pipe diameter:

Carrier material:

Bending radius: from capillary to 50 mm diameter

(larger diameters on request) fl exible metal corrugated hose


Plug connection: adapting to heating system

1.5 m see table page 84


SMI

150 °C

Clip-style tracer heating

This tracer heating for thin steel and copper pipes consists of a silicone profi le with two parallel worked-in heating conductors. The slotted shape enables pipes to be heated in pre-assembled piping systems - for example, in analytical cabinets - without these having to be dismantled for heating. This saves considerable assembly costs.

The version available at the moment covers piping from 6 - 10 mm

(outer diameter). The lengths and outputs are fl exibly adapted to customer request.

77

78

Type A Type B


HIF tracer heating

200 °C

For hoses and pipes

Applications:

Frost protection during water analysis, in washing and cleaning systems, for hose systems in general and as temperature stabilization for general applications.

The HIF tracer heating series is designed for antifreeze heating, respectively to compensate for heat losses in hoses and pipes. You can install HIF easily in your existing hose system. It requires very little power, since it heats within the medium. It does not require any expensive attachments or insulation, and you can also heat media with a low storage capacity as it fl ows.

It can be individually adapted to your requirements.


Rated voltage:

External thread:

Connector head: max. 200°C

230 V AC

1“, optional ½“

As a closure section with axial cable feed or with integrated fl ow of the medium via a fi tted tappet

(optional external thread) and side cable feed.

1.4305

Material connector head:

Heating loop:

Special feature:

Heating wires:

Connection cable:



Optional:

Can be cut to size as required, optionally also available as a double loop.

Tefl on ® jacket (suitable for corrosive media)

About 2.5 mm diameter, including insulation and earth conductor braiding.

2 m

I

IP 54 connection housing or IP 65 cast connection housing

The degree of protection: Protective separation or protective extra-low voltage are possible by means of suitable isolating transformers. As a special version, HIF can also beoperated with control (integral meauring principle). With this higher capacities and operating temperatures up to 200°C can be achieved.


HTI-Heating tape

180 °C

with the heating conductor as a sensor

The HTI heating tape is supplied from a reel, cut to size as required and can be connected directly to the control devices HTI 15 and

HTI 10.

For temperature measurement and control, complete length of heating tape is used. No sensors and are required for temperature control on the object to be heated.


Rated voltage:

Rated power:







180°C max. 230 V AC/DC

70 W/m at 20°C max. 60 m

2 m

50 mm

I app. 8 x 11 mm (oval)

IP 65 (EN 60529)

The terminal connection technology can be fi tted in situ by customer using our assembly sets KF (page 46). Uniform temperature measurement over the complete surface, the high capacity during the heating up phase and removal of the excess capacity during the steady state phase, produce low operating costs.

Analyse Heating hose

180 °C

with the HTI Controller - heating tape

Just as easily you can obtain hoses that have been heated with the

HTI heating tape. The hose structure with heating tape and insulation is complete: Cut to size, fi t end cap, connect – ready.


Rated voltage:

Rated power:







Protection grade: max. 180°C (integrally controlled)

230 V AC

70 W/m at 20°C max. 200°C max. 60 m

2.0 m depending on DN

I app. 8 x 11 mm (oval)

IP 65 (EN 60529)

79

80


Heating sleeve

HFH Special

120 °C

This heating design - which features a special electronic temperature control unit - enables the utilisation of diesel motors which must be started or operated under -20°C.

This type of heating prevents the condensation of gases and liquids at temperatures under

-20°C. The heating is switched on through an outdoor sensor when an optionally selectable lower temperature falls short of the setting.

A timer releases the heating power only after start-up of a dynamo in order to prevent the battery from being emptied. A second integrated control mechanism adjusts the operating temperature.

It turns off if the outdoor temperature exceeds -20°C. In addition, the heating has excess temperature protection.

The outer protection material consists of PTFE-walled glass silk fabric which can withstand very rough conditions of utilisation.

At customer request, this heating with invisible, built-in control unit can be supplied as a collar with Velcro fastening or as a structural fl at mat.

Heating sleeve for tubes and cartridges

250 °C

The heating sleeve is a special physical form that can be adapted to the specifi cations of tubes and cartridges. Conventional dimensions as well as special shapes for one or more casks can be realised.

The fi nished heater consists of a heated inside tube, thermal insulation and an outer jacket. These are available in a diverse array of high-quality materials that can be selected to match the application. The compact design with self-regulating PTC heating elements or standard heaters with integrated regulation guarantee optimal functionality and the highest level of safety.


Betriebsspannung:

Material Innenrohr:

Dimensions:

Heating element:

Temperature detection:

Integrated regulation:

Connector type:


Protection class: max. 250° C

230 V AC/DC (andere auf Wunsch) aluminium or stainless steel to specifi cation

PTC heating technology, alternatively resistive heating

(resistive heating) PT100

(resistive heating) HT54 temperature regulator

Euro safety plug or per specifi cation

I ab IP 40, IP 54 (EN 60529) je nach Vorgabe


Thick-fi lm heater elements,

Miniature heater elements

High-performance hybrid systems with SMD technology

Hybrid elements offer advantages of small dimensions with high performance. They are suitable as outside-applied container heaters for use in laboratories, industry, smelting bodies, nozzle heaters and various applications in motor vehicles. These elements are vibration resistant and possess very good high-frequency characteristics. SMD technology permits control and regulation devices directly on the heater (max. 130 °C).

Specifi c surface rating: 15 to 77 W/cm 2 depending on paste material

Calibration: to ± 0.1 % (absolute and relative) with laser

Temperature coeffi cient: ≤ 30 ppm / K

Temperature increase rate: up to 100 K/s

Carrier material/thickness:

Dimensions: aluminium oxide AI2O3 / 0.25 mm < s <

1.3 mm; stainless steels 1.4016 and 1.4301 with pressed glass insulation 1 mm < s <

3 mm

2" x 2" (50.8 mm x 50.8 mm), 4" x 4" (101.6 mm x 101,6 mm), other formats possible

Geometric shaping:

Sensor technology:

Over-temperature protection:

Heat conductor:

Heat conductance:

Breakdown strength:

Dielectric loss factor ␦ :

Chemical resistance: laser processing, stamping preferrably PTC-Pt, Ni, NTC (also pressed on) direct contact bi-metal monitors up to max.

200°C, optionally with tracer heater circuit for implementation of a limiter function, smelting safety (temperature dependent) Ø 4 mm for AI2O3, preferably glued (max. 230 °C continuous temperature) in combination with aluminium sheet metal for heat distribution.

Surface contact and direct contact with the medium for small surface loads; steel in direct contact with medium

25 W/mK

8.3 KV/mm (210 V / mil)

2·10-4 at 1 MHz

Regulation:

Current rating:

Voltage rating:

Resistors:

RoHs compatibility: see stainless steels and technical ceramics.

Conductive and resistance pastes are dishwasher safe; when coated with polymers or special glass, also conditionally acid resistant.

by SMD technology; PD temperature regulator can be realised directly on the heater plate

1 A per mm width (depending on design, up to

3 A/mm possible)

100 V max (at 0.4 mm spacing) resistor range 10-3-109 ⍀ yes

81

82


Temperature Controllers

Information

Plug connection

Socket

6 + PE (Binder 693 or similar) Standard up to 10A 1 Sensor

8 + PE (HANQ8 or similar) Standard up to 16A 1 or 2 Sensoren

2 + PE (STAKEI 200 or similar) Standard up to 16A Integral controller

5 + PE (HANQ5 or similar)

PT100 Sensor

Standard up to 16A Integral controller + 1 compatible temperature controller

HT 43 / HT 55 H

HT 41

HTI 16 / HTL 13

HTP 16

Safety information

Hillesheim control equipment is designed for use in conjunction with Hillesheim heating systems.

Please note the operating manuals and installation instructions that are provided with the equipment.

When operating on other systems, please note the information provided for those systems.

Generally valid are the acknowledged technical regulations as well as the specifi cations according to

VBG4, VDE-regulations (for heating equipment VDE 0721)

84

Series HT 41 / 42

Compact controller / Limiter-Combination

The self-programmable temperature controller HT 41 / 42 is a universal controller due to its free confi gurability, its optional serial interface and the compact design for machine building, plant and apparatus construction.

Particular attention was given to the limiter function during the design of this device, with a permanent shutdown for unintentional operation according to DIN/VDE 0721 and on the high non-contact switch capacity of 3600 Watts.

Power supply:

Noise immunity:

Emitted interference:

Sensor types:

230 Volt AC / 50 Hz or 24 Volt DC

EN 50 082-2

EN 50 081-1

Fe-CuNi (J), NiCr-Ni (K) with reference point compensation and sensor breakage safeguard, sensor polarity reversal control PT 100, 2 conductors DIN/IEC

Fault limit:

Controller outputs:

0.1% - 0.2% of the range electrical switch (control) 16 A, mechanical relay

16 A (limit/signal), Alarm output relay 6 A, limit compensation Y3, ±10 K of rated value

P-PID Controller response:

Limiter function:

Cutout temperature limiter:

Signal over 2. PT 100

50°C - 500°C adjustable, actuates via mechanical relay four digit LED-display (13 mm) Display current / rated value:

Measuring range:

Deviation display:

Operation:

Housing:

-199 to +999 digits

7 LED ±12°C fl ashes

Film keypad, 4 pushbuttons


Assembly area:

Fastening:

Makrolon

148 x 90 mm

160 x 100 mm

4 bores for bolts M4


Protection class: I

IP 65 (EN 60529)

Cable inputs / outputs: HT 41

8+PE-pin socket

Mains connection cable 1.2 m

HT 42

KV-Glands without mains cable

Setting ex works:

Sensor type: Pt 100

Control range

HT 41

HT 42

0 – 200 °C

0 – 200 °C

The customer can reprogram these parameters, or we will supply the setting as required (additional charge).

85

Series HT 43

Power supply:

Noise immunity:


Sensor types:

Fault limit:


230 Volt AC / 50 Hz or 24 V DC

EN 50 082-2

EN 50 081-1

Fe-CuNi (J), NiCr-Ni (K) with reference point compensation and sensor breakage safeguard, sensor polarity reversal control PT 100, 2 conductors DIN/IEC

0.1% - 0.2% of the range electrical switch (control) (10 A), larm output relais 6 A (s. HT 41 / 42), limit compensation Y3,

±10 K of rated value, Alarm output limit contact set at max. temperature range, Y2

P-PID four digit LED-display (13 mm)

Controller response:

Display current / rated value:

Deviation display:

Operation:

Housing:


Assembly area:

7 LED ±12°C fl ashes

Film keypad, 4 pushbuttons

Makrolon

148 x 90 mm

160 x 100 mm

Fastening:



4 bores for bolt M4

IP 65 (EN 60529)

II

Cable inputs / outputs: 6+PE-pin socket, Mains connection cable1.2 m

1 x PG 7 for signal outputs

Setting at works:


HT 43 – 10P

HT 43 – 20P

HT 43 – 25P

HT 43 – 50P

Control range

0 – 100 °C

0 – 200 °C

0 – 250 °C

0 – 500 °C

Sensor type: Fe-CuNi

HT 43 – 10F

HT 43 – 20F

HT 43 – 25F

HT 43 – 50F

HT 43 – 100F

Control range

0 – 100 °C

0 – 200 °C

0 – 250 °C

0 – 500 °C

0 – 999 °C

Sensor type: NiCr-Ni

HT 43 – 10N

HT 43 – 20N

HT 43 – 25N

HT 43 – 50N

HT 43 – 100N

Control range

0 – 100 °C

0 – 200 °C

0 – 250 °C

0 – 500 °C

0 – 999 °C

86

Series HTI 16

Integral Controller / Monitoring-Combination

The device convinces by being optimally matched to our trace heating systems, compact form and simple handling. Easy mounting using the mounting plate that is designed as cooling unit and modern connection systems are self-evident.

The HTI 16 Temperature Controller controls the temperature of heating conductor. Temperature measurement takes place via the resistance change in the heating wire without further sensors.

Rather than point measurement, the Integral Controller measures the average temperature over the entire length / surface of the heating system directly from the heating wire and registers a temperature change immediatley without any delay. The measured value corresponds to the temperature profi le of the entire heating system rather than the temperature at a single point. A special nickel alloy is used as heating wire. For HTP 16 Controller-Monitoring you need an extra PT 100.

Nominal voltage: 230 V AC (optional 115 V / 400 V AC),

50 ... 60 Hz

Max. Load: 3600 W (max. 16 A resistive load, operating time 70 ... 80%)

1 A resistive load Min. output current:

Temperature control range: see type plate (-20 ... +250°C in 4 segments)

Temperature setting:

Power unit:

Alarm relay:


Dimensions:

Terminal clips:

Control:

Version:

Options HTP 16: digital via buttons

Triac

Change-over relay 230 V AC, 6 A

IP 65 (EN 60529)

81 x 161 x 65 mm (W x L x H) ABS housing without screw fi ttings / base plate

2.5 mm 2

Pulse package control with zero passage detection and defi ned heating pause

D – Ready to plug in with 2+PE-pole socket

K – Terminal clips

2. Regulator circuit with PT 100 probe as a combination Regulator/Monitoring

The HTI controller is always calibrated on the corresponding heating circuit. On supply of a heating system with an assigned controller system, the device is factory-set. The heating system and the controller are then coded accordingly. Calibration is stored as a mode and can be performed without undue effort in the event of a device change.

The measured value corresponds to the temperature profi le of the entire heating system rather than the temperature at a single point.

87

88

HT 55

HT 55 H

Series HT 55

The self-optimizing compact dual controller

HT 55 is a universal controller for machine, system and equipment engineering thanks to its confi gurability and compact construction.

When designing this device, special value was attached to simple and clear handling. Easy mounting on normed rails and the removable connectors (plug blocks) also guarantee operations in diffi cult installation conditions.

Power supply:

Noise immunity:


Sensor type:

Fault limit:

Actual / rated value:

Display / measurement range:

Controller output A:

Controller output B:

Controller output C:

Confi guration:

Special functions:

Optional:



Measurements:

Connections:

Operation:

230 Volt AC / 50 Hz or 24 Volt DC 115 Volt AC

/ 50 - 60 Hz optional

EN 50 082-2

EN 50 081-1

Fe-CuNi (J), NiCr-Ni (K), PT 100 DIN/IEC, Sensor breakage safeguard, sensor polarity reversal control, sensor short-circuit control

1.0% of relative temperature

3-digit LED-display (13 mm) scan-operation between channel 1 and 2

-199 up to +999 digits via 2 internal Triacs, max. power 1200 W both channels together via 2 mechanical switching relays 16 A, switching power 2 x 1500 W at 230 V AC

2 x 12 V DC to trigger Solid State Relays for switching high powers as double-controller, each channel separately confi gured as Safeguard, one channel surveying the other as controller / limiter

Self-optimizing of controller parameters, easy adaption to respective environment Safety operation mode by connecting the relays before the

Triac control to switch off on false alarm Setting limits and setting correction adjustable Fastening on 35 x 7.5 mm carrier rail per DIN 50022

2 independent 4 - 20 mA inputs for external setting of both channels; equipped with multipole sockets matching our complete heating system

IP 40, with housing IP 65

I without housing, II with housing

72 x 70 x 90 mm (H x W x D)

Pluggable connectors

Parameter assignment and confi guration using four pushbuttons

Series HLD 55

Thermostat for high operational currents

Three-phase or deviating voltages can be switched to a fl oating contact via a fi tted contactor.

The modern wall housing can be simply assembled and the fi tted microprocessor controller is programmable for every task.

This version is also available as a multi-channel controller HTM.


Controller for fi tment:

Input voltage:

Cable inputs:

Terminals:



Housing:

Housing dimensions: with cutout 3 x 4.6 kW (20 A) with SSR-relay

1 x 5.7 kW

HT 55 (data see page 88)

230 Volt / 500 Volt

KV-screwed

2.5 - 4 mm 2

II

IP 65 (EN 60529)

Polystyrene (with transparent cover), hinged cover

161 x 166 x 96.5 / 121 mm (L x W x H)

Series HTM 55

Multi channel controller

Controller circuits:


Voltage:

Controller for fi tment:

Cable inputs:



Housing:


4 -10 per circuit Triac 600 Watt Relais 1500W

230 Volt / 400 Volt AC

HT 55 (data see page 88)

KV-screwed

II

IP 65 (EN 60529)

Polystyrene (with transparent cover), hinged cover depend on number of controllers

89

90

Series HT 52

Self-programmable microprocessor controller 96 x 96

Maximum protection of high-capacity heaters is achieved through the start-up circuit and subsequent drying phase. Practical functions such as self-optimisation, heating circuit control, setting acceptance where there is a sensor breakage, etc., characterise these controllers to give your equipment and machines maximum safety and reliability as well as helping to lower your production costs or those of your customers.

The electronic controller HT 52 is also available in the dimensions

96 x 48.

Operating temperature: -15°C to +50°C

Power supply: 230 Volt AC / 50 Hz or 24 Volt DC

Noise immunity:


Sensor type:

EN 50 082-2

EN 50 081-1

Fe-CuNi (L, J), NiCr-Ni (K), PT 100 DIN/IEC

Sensor breakage safeguard:

Fault limit:

Actual / rated value:

Display / measurement range:

Deviations:

X > W or X < W, sensor polarity reversal control, sensor short-circuit control

0.1% - 0.2% of the range

4-digit LED-display (13 mm)

-199 up to +999 digits


Controller output 1:



Optional:

Special functions:



Front dimensions:

Control panel cutout:

3°C-steps, 7 LEDs, Variation display for

> ±12°C

Actuation conditions displayed on 3 LEDs

6 A / 230 Volt, actuating output: as a two-point controller relay confi guration (factory setting) the heating or cooling (cutout) is connected; as a two-point controller logic confi guration

(selectable), it has an alarm function, with the setting being input via output 3 (logic)

6 A / 230 V, Relay output, in two-point confi guration as an alarm output, in three-point confi guration as a cooling output

Analog signals 0 to 20 mA for actual value, rated value or setting of the continuous controller; logic level 0 / 6 V (SSR relay) for alarm functions or the setting of the two/three-point controller

Serial interface RS 232 or RS 485, pluggable load feeders up to 25 A, also three-phase self-optimizing during control or during run-up, operating hour meter, start-up ramp

Noryl, glass-fi bre reinforced

IP 54 (EN 60529) Front panel IP 10 (EN 60529)

Housing

96 x 96 mm according DIN 43 700

Installation depth:

Connections:

Storing temperature: app. 92 x 92 mm app. 85 mm

Screw terminals

-25°C to +75°C

Weigth:

Operation: app. 250 g

Parameter assignment and confi guration using four pushbuttons

Series HT 53

Electronic plain thermostat

The dimensions of this controller are equivalent to two standard built-in cutouts and can be easily installed in control cabinets and distribution fuse-boards.

The temperature is registered via a PT 100.

Rated temperature setting: using an external knob

Opener function: (standard) relais released with x w

Controller output: Relay with fl oating changeover contact 10 A

Actuation difference:

Power supply:

Electrical connection:

Cable cross section: adjustable between 0.25 and 5%, set in the factory to the minimum value

AC 230 V ±10%, 50 / 60 Hz

Screw terminals

Installation width:

Enclosed controller: max. 1 x 4 mm 2

35 mm for fastening on mounting rail,

35 mm according DIN 50 022

Installation housing:

Housing dimensions HZ-EK 2: for 2 units 110 x 180 x 110 mm




Model:

IP 20 (EN 60529) without housing

IP 65 (EN 60529) in installation housing according to VDE 0631


Control range

HT 53 – 40 -20 up to +40 °C

HT 53 – 100 0 up to +100 °C

HT 53 – 200 0 up to +200 °C

91

92

Series UTR

Thermostat for wall fi tment

This is a simple and inexpensive thermostat with PTC sensor, with internal and external adjustment of the rated value.

It is fi tted in a housing and handles the simple temperature control of heating strips and underfl oor heating systems.

The PTC temperature sensor can be extended by up to 50 m.

Operating voltage:

Display:

Accepted ambient temperature:

Actuation temperature difference:

Max. permissible actuation current:


Contact (relay contact):

Electr. connection:

Rated value setting:


Housing fastening:




Cable input:

230 V, +6 / -15%, 50 / 60 Hz

LED „Heating on“, „Sensor break“

-10° to +50°C adjustable approx. 10 K

16 A / 250 V

4 kW

1 changeover contact, fl oating

Screw terminals

Knob

Plastic

Surface mounted

IP 54 (EN 60529)

II

120 x 122 x 56 mm (W x H x D)

3 x PG 11

Sensor (optional):

Cable length:

Sensor diameter:

Ambient temperature:

Controller

UTR-60

UTR-100

UTR-160

Control range

0 – 60 °C

40 – 100 °C

100 – 160 °C

Temperate sensor PTC

UTR-175-PTC

(PTC) linearised, self-monitoring

1.5 m

8.5 mm

-20° to +175°C

Series AZT

Electronic antifreeze controller

This is an inexpensive electronic antifreeze controller, with internal or external setting of the rated value.

When the external temperature drops, depending on the setting, it switched the heating on for antifreeze protection, and switches off again when the external temperature rises.


Display:

Temperature range:

Max. permissible switched current:

Switching capacity:

Contact (relay contact):

Permissible ambient temperature:

Switching temperature difference:

Sensor element:




Mounting:


230 V, +6 / -15%, 50 / 60 Hz control lamp: „Heater on“

-15° to +15°C

10 A / 250 V

2.2 kW

1 changeover contact

-20° to +40°C app. 0.5 K

NTC linearised, in housing

Plastic

IP 54 (EN 60529)

II wall mounting

90.8 x 90.8 x 53 mm (W x H x D)

Series HTL 13

Interval power output

The Hillesheim HTL 13 is suitable for automatic, infi nite temperature control of electrical heating systems and devices. The consumer is connected via a built-in fl ange socket. Infi nite temperature control is achieved by automatically switching the electrical supply on and off in precise time intervals. The operating time of the power supply can be infi nitely set using the control knob on the power output. This means that with a low setting the power output cycle is short on – long off, with a higher setting the power output cycle is short off – long on.


Controllable heat rating:

Temperature setting:

Switching cycle:



230 V ~, 50 / 60 Hz

2990 W (max. 13 A)

Control knob / scale

Depending on setting 10 - 80%, or max.

100%

I

IP 54 (EN 60529) in plugged condition

Power cable:

Length:

Plug type:

1.3 m

Euro 16 A

Steckerdose: Hirschmann STAKEI 200,

2 + PE

Housing: Polycarbonate, grey

Dimensions: 80 x 80 x 80 mm (W x H x D)

93

94

Series HE / HER

Electronic load relay

Electronic load relay SSR 25 A

The HER 25 load relay is a ready to install electronic power controller unit for electrical heating. It should be used for continuous operation with a high actuation frequency. By comparison to the electromechanical relay or contactor, no wear to the actuation contacts is possible.

HER 25 is prepared for DIN rail use (TS 35), completely fi tted with heat sink as well as over-voltage protection.

Load voltage:

Load current:



Terminal cross section:

Ambient temperature:


Control voltage

HER 25 D 5 – 24 V DC

HER 25 A 24 – 230 V AC

24 - 230 V AC

0.2 - 25 A AC 1

II

IP 20 (EN 60529)

10 mm 2 max. 40°C 25 A, max. 60°C 20 A

120 x 45 x 1100 mm (H x W x D)

Solid state relay - set SSR 20 A

This electronic relay can be installed anywhere in a housing in a space-saving manner.

For high load currents, fi tment in a metal housing is recommended, so as to ensure adequate cooling.

Load voltage: 24 to 280 V AC 1 (600 V peak)

Load current:

I

0.2 to 25 A AC 1 (max. load)



Heat loss:

IP 20 (EN 60529)

For a switch capacity exceeding 5 A, steps must be taken to ensure adequate cooling.

Housing dimensions: 45 x 57 x 23 mm (H x W x D)

Note: Even when not energized, solid state relays allow residual current to fl ow. For this reason, fi t a mains switch or contactor upstream.

HED

HEA

Control voltage

3 – 32 V DC

90 – 280 V AC

Series HTK

Mechanical two-point controller

This capillary tube controller is suitable for simple temperature control or monitoring, for example for antifreeze and roof gutter heating. It is available in three temperature ranges.

Rated voltage:


Switching hysteresys:



Precision category:

Control response:

Clamp diameter:

Power control:

Housing:


230 V, 50 / 60 Hz

3600 W AC 1 (16 A)

5 K

II

IP 65 (EN 60529)

5%

P

2.5 mm 2 via spring contact

ABS, Polycarbonate

160 x 80 x 75 mm (H x W x D)

HTK 40

HTK 85

HTK 200

Control range

0 – 40 °C

0 – 85 °C

50 – 250 °C

Series HT 54

SMD miniature control unit

In former times, the idea to install a temperature control device directly into the corresponding heating system failed because of the large constructional elements.

Today‘s SMD technology needs only a fraction of the space required by earlier electronics. This prompted us to develop a complete temperature control device for installation in the upper part of the

PA hard cap in our heating hoses.

The HT 54 is the result!

We have accommodated the control board on a surface area of only

35 x 40 mm. The customer can save external control devices as a result of this construction. This creates space in the switch cabinet.

The HT 54 can also be utilised in the same manner for control purposes in heating sleeves or tapes. Its small dimensions open up new fi elds of application.

Rated voltage:


Power switch:

Controller area:

Setting:

Display:



Controller response:

Sensor:

Cable inputs:

230 V / 50 Hz

1000 W / 5 A

Triac in zero passage

0 ... 254°C

Rated value 2°C steps above DIP

Heating operation yellow LED

PA-glass-fi bre reinforced

IP 42 / sealed-in: IP 65 (EN 60529)

Two-point-controller

PT 100

Cable screws

95

96

Heating tape sensor

Sensor type

Fe-CuNi(J)

NiCr-Ni(K) diameter 1.5 mm, length 250 mm, silicone insulated, 2 m long equalizing cable

Order Nr.

HT/FM

HT/NM

Sensor type Max. temperature

Fe-CuNi(J) 600 °C

NiCr-Ni(K) 1000 °C

Jacket material

1.4571

2.4816 (Inconel)

Pt 100 sensor

+200 °C

Brass diameter 4 mm, length 30 mm,

PTFE insulated,

2 m cable

Pt 100 sensor

+250 °C

Pt 100 sensor

+350 °C

Jacket material 1.4571, diameter 4 mm, length 40 mm,

PTFE/glass fi l. insulated,

2 m cable

Jacket material 1.4571, diameter 4 mm, length 40 mm, glass fi lament insulated,

2 m cable

Order Nr.

HTI/MS

Order Nr.

HTI/PM

Pt 100 also available in ex-proof.

Order Nr.

HTI/PH listed above. Structure: silicone/silicone insulated, 2 x 0.25 mm 2 ,

Order Nr.

AG/F

AG/N

Sensor type

Fe-CuNi(J)

NiCr-Ni(K)

Notes

97

98

Notes

VI

5 Special Developments

Airtherm air heater. . . . . . . . . . . . . . . . . . . . . . . . 100 °C . . . . . . 76

HFM – fl exible heating jackets . . . . . . . . . . . . . . . . . . 600 °C . . . . . . 77

SMI – Clip-style tracer heating . . . . . . . . . . . . . . . . . . 150 °C . . . . . . 77

HIF tracer heating . . . . . . . . . . . . . . . . . . . . . . . . 200 °C . . . . . . 78

HTI-Heating tape . . . . . . . . . . . . . . . . . . . . . . . . 180 °C . . . . . . 79

Analyse heating hose with HTI controller-heating tape. . . . . . . 180 °C . . . . . . 79

Heating sleeve HFH Special . . . . . . . . . . . . . . . . . . . 120 °C . . . . . . 80

Heating sleeve for tubes and cartridges . . . . . . . . . . . . . . 250 °C . . . . . . 80

Thick-fi lm heater elements . . . . . . . . . . . . . . . . . . . . 230 °C . . . . . . 81

6 Temperature Controllers

HT 41 /42 Programmable controller / limiter . . . . . . . . . . . . . . . . . . . . . 85

HT 43 Standard controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

HTI 16 Integral controller / monitoring . . . . . . . . . . . . . . . . . . . . . . . . 87

HT 55 Dual controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

HLD 55 High operational controller . . . . . . . . . . . . . . . . . . . . . . . . . 89

HTM 55 Multi channel controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

HT 52 Front-panel controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

HT 53 Electronic plain thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . 91

UTR Simple controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

AZT Antifreeze controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

HTL 13 Power output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

HE / HER – Electronic load relay . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Solid-State-Relais – set SSR 20 A . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

HTK – Mechanical two-point controller . . . . . . . . . . . . . . . . . . . . . . . . 95

HT 54 Miniature controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Thermocouple fl at sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Thermocouple bar sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Pt-100-sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Compensating cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Your contact persons

Hillesheim GmbH

Am Haltepunkt 12

D-68753 Waghäusel [email protected]

www.hillesheim-gmbh.de

Phone: 0049 (0) 7254 / 9256-0

Fax: 0049 (0) 7254 / 9256-20 sales department direkt dialing

Mr. Baumgart

Mr. Trautwein

Mr. Wolff

-13

-14

-19 purchasing department

Mrs. Fin -15 engineering

Mr. Schröder -16

Tracer Heater Systems · Heating Hose Systems · Manufacturing · Engineering

Hillesheim GmbH · Am Haltepunkt 12 · Industriegebiet 4 · D-68753 Waghäusel

Tel.: 0 72 54 / 92 56-0 · Fax: 0 72 54 / 92 56-20 · E-Mail: [email protected] www.hillesheim-gmbh.de

Innovations for heating

Flexible electrical heating

Datasheet | protech HDM-3200W Technical data

Innovations for heating

Flexible electrical heating

Your contact persons

Your partner for tailored electrical heat

Providing heat

Retaining heat

1. General Pointer and Facts

2. Heating Hoses

3. Flexible Tracer Heaters

4. Surface Heating Elements

5. Special Developments

6. Temperature Controllers

Contents

1 General Pointer and Facts

2 Heating Hoses

3 Flexible Tracer Heaters

4 Surface Heating Elements

General Pointer and Facts

Description and construction of a

Hillesheim heating hose

Rated power watt/meter at 230 V ~ for standard-heating hoses

Rated power watt/meter for analytical heating hoses series H 300

Tolerances

Information about Hillesheim heating hoses

Electrical engineering: Power supply and wire whip have been prepared for the specifi ed volt-

(Sicherheit in Elektrowärmeanlagen (Safety in electrical thermal equipment) DIN EN 60619-2 [VDE

0721 Part 411]).

Please note! Standard heating hoses may not be used in explosion hazardous areas. Our hose

Nominal size: The nominal size (inside diameter) is abbreviated as NW or (English) DN, and is

Hydraulic pressure hoses: The hydraulic pressure hose type is mainly determined by the same

Attention! ➞ The data is defi ned for temperatures from 20...50°C. Increased temperatures

Connection fi ttings: The selection of the fi ttings is dependent on the nominal size and the opera-

Temperature sensor(s): As standard our heating hoses are fi tted with Fe-CuNi (J) thermo ele-

Control pipes: The assembly of the heating hose can include a variety of electrical connection pipes,

Connection / plug connection: The access line can be taken out from the end cap as described

Heating-up time/safety: Under normal conditions the heating-up time will be between 15 to

Before commissioning please read our operational and assembly instructions.

DKR*

RSL/RSS

DKL/DKM/DKS*

DKJ*

BDN*

T 1

T 2

T 3

T 4

T 5

Polyamide-standard protective braid

Metal protective braid

PA-corrugated hose

PU-corrugated hose with steel coil

Metal corrugated hose

Textile glass braiding

Silicone-outer skin

Hard cap

Soft cap

Hard cap Soft cap

Industrial heating hoses

Amount

Pleas fi ll in complete adress

Order-fax: 07254/9256-20

Analytical heating hoses

Amount:

Heating tapes for fi ttment in H 300 B

Pleas fi ll in complete adress

Order-fax: 07254/9256-20

Terminal technology for type H 300

Series Analytical heating hoses for type H 300 A + B + C

Inner core (respectively pipes) for H 300

Series Analytical heating hoses

PFA - 200 °C or PTFE core with 1 mm wall thickness

250 °C

VA/VA -Stainless steel core with 1 mm wall thickness (1.4571)

350 °C

TA-PFA - 200 °C ore TA-PTFE 250 °C core with a braiding layer of soft steel wire

Modelled after DIN 20066: 2002-10

Protection grades for electrical equipment according to EN 60529

Protection classes

Heating Hoses