Century 400 CEXT7 Operating instructions
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CARPET EXTRACTOR
Operating Instructions
MODEL: CEXT7
10080360
Read these instructions before operating the machine
E
86037910 09/27/07
PRV NO. 980311
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED __________________________________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
Phone Number: _________________________________________________________________________________________
1
86037910 CEXT7 03/23/07
Machine Data Log/Overview.........................1
Table of Contents..........................................2
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level ..................................2-2
Grounding Instructions..................................2-3
OPERATIONS
Technical Specifications. ..............................3-1
Controls/Component Location ......................3-2
Filling Operation............................................3-5
Operations. ...................................................3-6
Cleaning Procedure. .....................................3-8
Accessory Tool Usage. ............................... 3-10
MAINTENANCE
Service Schedule .............................. ……… 4-1
Periodic Maintenance. ..................................4-2
Daily/ Regular Maintenance..........................4-2
Vacuum Motor Replacement ........................4-3
Belt Replacement..........................................4-4
Solution Pump Replacement ............ ……… 4-5
Wiring Diagram. ............................................4-6
Troubleshooting Chart ..................................4-7
GROUP PARTS LIST
Frame Assembly. ........................................ 5-1
Brush Assembly. ......................................... 5-3
Pump Assembly(prior to SN). ..................... 5-5
Pump Assembly .......................................... 5-7
Vacuum Shoe Assembly............................. 5-9
Control Panel Assembly.............................. 5-11
Solution Tank Assembly. ............................ 5-13
Recovery Tank Assembly. .......................... 5-15
Suggested Spare Parts/Notes .................... 5-17
86037910 CEXT7 03/23/07
TABLE OF CONTENTS
2
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE
DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on the bottom back-end of the machine.
1-1 86037910 CEXT7 03/23/07
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Periodic
- Daily/Regular
- Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.
The main illustration shows the most current design of the machine. The boxed illustrations show older designs.
If column has an asterisk (*), call manufacturer for serial number.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the front cover is the part number for this manual.
SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
!
WARNING:
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
86037910 CEXT7 03/23/07 2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts.
2-2 86037910 CEXT7 03/23/07
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
GROUNDING INSTRUCTIONS
Grounding Pin
Grounded
Outlet
FIGURE A
GROUNDING CONNECTION
USING AN ADAPTOR
Metal Screw
Tab for Grounding
Screw
Adaptor
Grounded
Outlet Box
FIGURE B
Adaptor
FIGURE C
Note: Adaptors are not allowed in Canada.
Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet
installed by a qualified electrician.
86037910 CEXT7 03/23/07 2-3
TECHNICAL SPECIFICATIONS
POWER TYPE
ELECTRICAL: 115 V, 15 A, 60 HZ
ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99
cfm (2.80 cubic meters/min.) Waterlift –117” (297cm)
BRUSH: (1) 15” (38.1 cm.)
SOLUTION PUMP: Diaphragm style, internal bypass
SOLUTION CAPACITY: 7 gallons (26.5ltr)
RECOVERY CAPACITY: 7 gallons (26.5ltr)
BRUSH SPEED: 1000 rpm
GENERAL DIMENSIONS/WEIGHT
Vacuum shoe: 17” (43.18 cm) cast
aluminum with spring loaded down pressure
WHEELS: (2) 10” dia. (25 cm) wheels
by 2”
WEIGHT: 92lbs. (42kg)
LENGTH: 41” (104 cm)
HEIGHT: 34” (86.36 cm)
WIDTH: 17.5” (44.45 cm)
SOLUTION SPRAY: 2 quick change
jets.
POWER CABLE: 50’ (12.7 m) (14
gauge)
34”
(86.36cm)
3-1
41”
(104cm)
86037910 CEXT7 03/23/07
17.5”
(44.45cm)
6
1
3 5
4
7
CONTROLS/COMPONENT LOCATIONS
1. Main Handle. Used to pull and maneuver machine. spray. and activates electro-valve to dispense solution to floor through jets. Intermittent, off, and continuous settings.
5. Vacuum Motor Switch. Turns on vacuum motor
6. Brush Motor Circuit Breaker. 6 amp. Breaker protecting brush motor.
7. Vacuum Motor Circuit Breaker. 15 amp.
Breaker protecting vacuum motor.
8. Recovery Dump Hose. Facilitates draining dirty cleaning solution.
9. Solution Dump Hose. Facilitates draining excess cleaning solution from solution tank.
2
8
9
86037910 CEXT7 03/23/07 3-2
CONTROLS/COMPONENT LOCATIONS
1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools.
2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses.
3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights.
4. Recovery Tank. Used to collect dirty cleaning solution.
5. Solution Tank. Used to hold cleaning solution.
6. Recovery Tank Dome.
7. Vacuum Shoe.
8. Brush Housing.
9. Front Lifting Handle.
10. Cleaning Solution Filter.
3
10
2
1
9
3-3
6
4
5
7
86037910 CEXT7 03/23/07 8
6
CONTROLS/COMPONENT LOCATIONS
1. Solution Intake Cover.
2. Vacuum Intake Cover.
2
6
1
4
5
3
86037910 CEXT7 03/23/07 3-4
FILLING OPERATIONS
RECOVERY TANK
SOLUTION
TANK
FILL LINE
FILLING THE CADET
NOTE: Use clean bucket of water to fill solution tank
Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank.
Do not allow water to spill into vacuum motor inlet.
Dry spillage from top of solution tank before
replacing recovery tank.
CHEMICALS
Suitable Chemicals Non-Compatible Chemicals
Detergents Aromatic
Hydroxides SP
Vinegar Clorox*
STEP
1
STEP
2
STEP
3
STEP
4
Lysol*
Phenolics
Trichlorethylene
D-Limonene
3-5 86037910 CEXT7 03/23/07
Remove recovery tank
Add water
7 gal.
(26.5 ltr.)
140°F (60°C)
7 – 14oz.
(207ml – 414ml)
Add cleaning chemical
Replace recovery tank
OPERATIONS
STEP
1
Remove electrical cord and literature from recovery tank. Fill solution tank (see filling operations, page3-5).
STEP
2
Plug cord into grounded outlet.
Note: Be sure dome is seated on recovery
tank, and float shut-off is installed correctly.
CORRECT
1/8in
(3mm)
STEP
3
Adjust brush to proper setting.
Note: For good operation the brush must skim the carpet. If circuit breaker trips raise
brush to prevent damage to motor or carpet.
INCORRECT
STEP
PUMP VACUUM
Turn on both Vacuum and Pump motor switches (“ON”=“I”).
ON ON
86037910 CEXT7 03/23/07 3-6
OPERATIONS
Tip machine back by main handle to move to starting point.
STEP
5
Lower machine to floor. STEP
6
Select intermittent or continuous switch setting to turn on brush and start solution spray.
The intermittent setting requires the operator to hold the switch in the “on” position with the thumb, and is typically used in small areas where short cleaning passes are made.
The continuous setting allows the operator to set the switch in the “on” position with one touch, and is typically used in large areas where long cleaning passes are made.
STEP
7
INTERMITTENT
CONTINUOUS
3-7 86037910 CEXT7 03/23/07
STEP
1
CLEANING PROCEDURE
Start at wall closest to power outlet. Pull straight back without pushing down on handle.
1in.
(25mm)
1ft.
(30cm) OFF
STEP
2
Release intermittent setting or turn off continuous setting on brush/spray switch approximately 1 foot before ending cleaning pass.
STEP
3
Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area approximately 1inch.
VACUUM
INTAKE COVER
SOLUTION
INTAKE COVER
STEP
4
During operation, observe the following: The extractor is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air flow.
During operation, observe the vacuum intake cover. Large amounts of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut down
the machine immediately. Empty recovery tank and/or add defoamer to recovery tank.
86037910 CEXT7 03/23/07 3-8
CLEANING PROCEDURE
Use right side of machine for cleaning against walls.
STEP
5
After cleaning, turn off all controls, return brush to storage position and carefully unplug machine.
STEP
6
To speed drying, use a Windblower
™ fan. STEP
7
OFF OFF
OFF
Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use.
STEP
8
RECOVERY
DRAIN
3-9 86037910 CEXT7 03/23/07
SOLUTION
DRAIN
STEP
1
ACCESSORY TOOL USAGE
Use only one of the following acceptable accessory tools.
150-52 Hose Assembly
89226 Wand
380-29 Upholstery Tool
380-21 Crevice Tool
380-36A Auto Detail Tool
Pull back collar and insert over machine mounted fitting, then release collar to lock into place.
STEP
2
Lift door on front of vacuum shoe and insert
1 ½ inch hose cuff into hole.
ON ON
OFF
STEP Turn on Pump and Vacuum Switch. Note:
Be sure intermittent/continuous switch is in center (off) position and brush is in storage
position.
STEP
4
Squeeze handle on accessory tool to begin cleaning.
86037910 CEXT7 03/23/07 3-10
MAINTENANCE
SERVICE SCHEDULE
Check machine for cord damage
Check recovery dome and gasket for damage and cleanliness
Check brush – should be clean with no lint or strings attached
Inspect vac shoe for blockage; remove fibers with coat hanger, etc.
Check hoses for wear, blockages, or damage
Check handles, switches, and knobs for damage
Check vac motor intake filter and clean
Run one gallon of water through system
Clean out recovery tank and check float valve to make sure it moves freely
Clean out solution tank and remove and clean vacuum intake screen
Clean outside of all tanks and check for damage
Run vac motor for at least one minute to allow motor to dry
Store with dome off tank to allow the tank to dry
Check all bearings for noise
Check all gaskets for wear and leakage
Check vacuum intake screen for damage; replace if necessary
Check pump pressure; observe spray pattern and check with gauge if necessary
Check and clean solution screen
Check belts for wear and replace as necessary
Check brush for wear; ensure bristles are not damaged
Check cables for fraying
Check the spray bar (manifold) for damage; replace if broken or bent
Check condition of vac shoe and frame for damage
Check overall performance of machine
Check vac motor carbon brushes
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
4-1
86037910 CEXT7 03/23/07
PERIODIC MAINTENANCE
Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry.
NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern.
Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
DAILY / REGULAR MAINTENANCE
Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source.
1.
Empty unused cleaning solution from the solution tank.
2.
Inspect and clean filter screen in solution tank.
3.
Flush pumping system with 4 or 7 liters of clean, hot water.
4.
After each use, rinse tank with fresh water.
Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital
Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly.
5.
Check for and remove any lint or debris around vac shoe.
6.
Check spray jets for full spray pattern.
MAINTENANCE
7.
Remove lint and dirt build-up from brush and housing.
NOTE: Brush removal.
A. To remove brush, grab and pull brush out from end opposite drive belt (operator’s right). Remove other end from brush driver.
B. To install brush, line up slots in brush core with pin in driver on drive belt side
(operator’s left) and push brush onto driver.
Then snap bearing end (opposite end) of brush into retaining clip.
8.
Check cooling air screen (located on frame behind left wheel) for lint or debris.
9.
Check float and shut-off screen and clean as necessary.
NOTE: Always store machine with brush in “Store” position.
86037910 CEXT7 03/23/07 4-2
MAINTENANCE
!
WARNING:
ONLY QUALIFIED
MAINTENANCE
PERSONNEL ARE TO
PERFORM THE FOLLOWING REPAIRS.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
Vacuum Motor Carbon Brushes Replacement
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.
4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank.
5. Remove the (6) screws holding the vacuum motor cover
(p/n 27809) to the solution tank.
6. Remove the vacuum motor.
7. Reverse process to install vacuum motor.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3
8
[9.5mm]
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
4-3
86037910 CEXT7 03/23/07
!
WARNING:
ONLY QUALIFIED
MAINTENANCE
PERSONNEL ARE
TO PERFORM THE FOLLOWING REPAIRS.
BELT REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank and brush.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.
4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt.
5. Remove the (2) screws that fasten the vacuum shoe links (p/n 05016) to the brush housing.
6. Remove the (3) screws that fasten the side plate
(p/n 62759) to the brush housing to remove belt.
NOTE: All components associated with driving
the brush will come out with the side plate.
7. Reverse process to install belt.
86249420
PRV NO. 62759
86227350
PRV NO. 05016
MAINTENANCE
86037910 CEXT7 03/23/07 4-4
MAINTENANCE
!
WARNING:
ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM
THE FOLLOWING REPAIRS.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.
4. Remove solution hoses from fittings in pump.
5. Remove the (2) screws that fasten the pump to the frame.
6. Reverse process to install pump.
4-5 86037910 CEXT7 09/27/07
86268450
PRV NO. 88332
86268830
PRV NO. 88636
WIRING DIAGRAM
862688900
PRV NO. 88655
86268830
PRV NO. 88636
86004480
PRV NO. 41353
86037910 CEXT7 03/23/07 4-6
TROUBLESHOOTING CHART
PROBLEM CAUSE
No Power, Nothing
Runs
Vacuum Motor Will Not
Run
Vacuum Motor Runs
But
Suction Is Poor
Poor Or No Water Flow
(Carpet Is Streaky)
Brush Does Not Spin
SOLUTION
Is the cord plugged in.
Circuit breaker tripped in building.
Faulty switch.
Faulty power cord or pigtail.
Plug in cord.
Reset breaker.
Call for service.
Call for service.
Vacuum circuit breaker tripped.
Faulty main vacuum switch.
Loose wiring.
Faulty vac motor.
Debris lodged in vac shoe.
Call for service.
Remove debris from vac shoe.
Dome gasket defective or missing. Replace as necessary.
Vacuum hose cracked or hose cuff loose. Replace or repair as necessary.
Recovery tank full / float ball stuck in the up position.
Turn off vac motor. Drain and rinse recovery tank.
Main pump switch off.
Jets clogged or missing.
Solution filter clogged.
Faulty solenoid.
Brush switch off.
Brush circuit breaker tripped.
Brush belt broken.
Faulty brush motor.
Reset breaker.
Call for service.
Call for service.
Turn on.
Clean using a vinegar /water solution or replace.
Drain solution tank and clean solution filter.
Call for service.
Turn on brush switch.
Reset circuit breaker.
Replace as necessary.
Call for service.
4-7 86037910 CEXT7 03/23/07
NOTES:
86037910 CEXT7 03/23/07
4-8
FRAME ASSEMBLY
7
15
11
10
28
5
22
2
16
27
20
29
8
3
30
19
18
21
SEE SOLUTION TANK
A B
12
17
23
6
31
26
9
1
25
13
14
24
4
5-1 86037910 CEXT7 03/23/07
FRAME ASSEMBLY
NO. PRV DESCRIPTION
1 86272160 66052
2 86003620 34341
3 86004340 39528
4 86001660 41236
5 86004480 41353
6 86239610 41354
7 86026150 53640
8 86005640 57030
9 86005810 57245
10 86198530 99809
11 86249430 62761
12 86006020 64099
13 86250130 66282
14 86250140 66288
15 86006580 70085
16 86273980 70066
1
1
1
2
1
1
1
2
3
2
1
1
6
2
2
2
PIN, ROLL 1/8” X 1.0”L
FRAME, CLP FAMILY
HOSE ASM, 1.5 BLK VAC X 15.5
HUBCAP, 5/8” SHAFT
HARNESS, MAIN, CDT
HINGE, TANK TO FRAME
MOTOR ASM, BRUSH CLP FAMILY
NUT, 10-32 HEX NYLOCK
NUT, 1/4-20 HEX NYLOCK SS
FOAM TAPE, 1/8 THK X 3/4 1SDA
PLATE, BRUSH MTR CLAMP
PULLEY, 1.4 OD, 6GR, MICRO-V
PLUG, HOLE, .375” BLK
PLUG, 9/16 OD BLK NYLON
SCR, 1/4-20 X 1/2 PPHMS SS
SCR, 10-32 X 3/4 PPHMS
17 86276610 70697
18 86010630 87013
19 86010660 87025
20 86010650 87018
21 86006550 70074
22 86256190 73197
23 86005710 57105
24 86259960 89506
1
2
2
2
2
1
3
2
SCR, 1/4-20 X 1.25 PPHMS SS
WASHER, 1/4 ID X 5/8 OD SS
WASHER, 1/4 LOCK EXT STAR SS
WASHER, #10 X 9/16 OD
SET SCR, 10-32 X 1/4 KCP
STRAIN RELIEF, 90 DEGREE
NUT, 1/4-20 HEX W/ STAR WASHER
WHEEL, 1-15/16 X 10” HOOSIER
25 86066230 03107 1 AXLE, 5/8 X 17.06L
26 86134490 99667 10” HEAT SHRINK, 3/4 ID UL/CSA
28
29
30
31
86002370
86222760
86274760
86006530
20035
20041
70271
70057
1
1
2
2
CLAMP, 7/16 DIA NYLON UL
CLAMP, 2.0” WORM GEAR
SCR, 1/4-20 X ½ HHCS PLTD
SCR, 1/4-20 X 1 PPHMS SS
NOTES:
SERIAL NO.
FROM
86037910 CEXT7 03/23/07
5-2
BRUSH ASSEMBLY
31
30
25
15
11
25
29
30
26
24
18
16
17
34
5
2
36
33
43
9
32
7
16
13
1
14
23
20
25
30
29
17
12
38
39
10
22
40
37
41
28
35
3
21
42 6
8
19
4
27
26
5-3 86037910 CEXT7 03/23/07
BRUSH ASSEMBLY
2
5 86227150 05158 1 ADAPTER, BRUSH BRG. DIE CAST
6 86001300 140343 1 BRKT, BRUSH PULLEY
7 86001310 140351 1 BRKT, BRUSH HEIGHT
8 86003620 34341 REF FRAME, CLP FAMILY
9 86001140 12514
10 86004470 41345
11 86004980 50998
12 86093080 51311
13 86126540 51312
14 86264660 51314
15 86005130 51317
16 86005640 57030
17 86005640 57271
18 86249410 62758
19 86249420 62759
20 86264700 62762
21 86114410 64098
22 86006220 66192
23 86006430 67411
24 86006510 70043
25 86006590 70088
26 86006650 70177
27 86006700 70232
28 86275530 70497
29 86010640 87016
30 86010650 87018
32
33
86228890
86230620
86251710
09137
12524
67467
2
1
1
1
1
1
2
1
4
2
1
1
2
1 PULLEY, 2.2 OD, 6GR, MICRO-V
1 PIN, ROLL 1/4 X 1.25L
1 ROLLER, 1.9 DIA X 10.5 LG
2 SCR, 10-32 X 5/8 PFHMS
6 SCR, 10-32 X 1/2 PPHMS SS DL
7 SCR, 10-32 X 1/2 FHMS SS
2 SCR, 10-32 X 3/8 FHMS SS
2 SCR, #10-24 X 1/2 SHCS
4 WASHER, #10 LOCK EXT STAR SS
6 WASHER, #10 X 9/16 OD
1
1
BEARING, R6 3/8 ID
BRUSH ASM, 15 IN
HOUSING, BRUSH 15"
LABEL, BRUSH HEIGHT
LINKAGE, ASM, BRUSH HEIGHT
LINKAGE ASM, ROLLER SUPPORT
LINK, ROLLER, FRONT
LEVER, HEIGHT ADJUSTMENT
NUT, 10-32 HEX NYLOCK
NUT, 3/8 DIA CAP, TYPE PUSH PLT
PLATE, BRUSH HOUSING RH
PLATE, BRUSH HOUSING LH
PLATE, AXLE RETAINER
BRUSH, 15 L X 3.35 OD G2
RING, TOLERANCE 7/8
36 86281330 70737
37 86272770 67094
38 86272510 66310
39 86008650 80604
1 SHLDR BOLT, 3/8 OD X 3/8 L SS NP
1 RING, 1/2 EXT. SNAP
2 PIN, CLEVIS 1/4 X 1/2 PLTD
2 COTTER, 1/4" RING
40 86008160 73966
41 86006030 64102
1 SPACER, .81ID X 1.06OD, ALUM
1 PULLEY ASM, BRUSH
42 86003390 29208 1 DRIVER ASM, BRUSH
43 86004750 47416 REF KIT, BRNG/ADPTR EXTRCTR
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-4
PUMP ASSEMBLY
PRIOR TO SERIAL NO: 1000166663
3
4
23
8
18 1
19
15
11
26 25
20
14
17
20
10
16
13
9
2
16
21
7
12
28
26
24
C
(SEE SOLUTION
TANK)
6
5
27
5-5 86037910 CEXT7 03/23/07
PUMP ASSEMBLY
1
2
3
86002470
86002480
86003470
22072
22090
31072
5 86004570 44067
6 86004580 44068
7 86005640 57030
8 86026380 65200
9 86250140 66288
10 86006830 70386
11 86273750 70011
13 86008370 78420
14 86026940 84160
15 86010810 87191
16 86010650 87018
17 86010820 87192
18 86005590 56014
19 86005580 56012
20 86003500 31076
21 86274290 70162
22 86004400 39591
1 COUPLING, 1/4 ANCHOR W/1" HEX
2 CONNECTOR, 1/8FPT X 1/4 TUBEQC
1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE
2 JET BODY, MINI PROMAX BODY
2 JET, MINI PROMAX 9504
2 NUT, 10-32 HEX NYLOCK
1 PUMP ASM, 115V 73 PSI W/CONN
2 PLUG, 9/16 OD BLK NYLON
2 SCR, 10-32 X 1.0 PPHMS
2 SCR, 1/4-20 X 5/8 HHCS SS
1 TEE, 1/4 MPT X 3/8 TUBE, QC
1 VALVE ASM,SOLENOID CLP FAMILY
2 WASHER, 1/4"IDX1.0OD. FLAT SS
4 WASHER, #10 X 9/16 OD
2 WASHER, 7/16 X 3/4 X .19RUBBER
1 NIPPLE, 1/4 CLOSE
1 NIPPLE, 1/4 FPT QD
2 ELBOW, 1/4 MPT X 3/8 TUBE, QC
2 SCR, 10-32 X 3/8 PPHMS SS
1 HOSE, 3/8 ID NYL11 YLW X 29”
23 86267400 880278 1 WIRE, 22" GRN/18 76011 X 76011
24 86281890 39529 1 HOSE, 3/8 URETHANE X 29"
25 86004350 39530
26 86281900 39531
1
3
HOSE, 3/8 NYLON X 6"
HOSE, 1/4 URETHANE X 6"
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07 5-6
PUMP ASSEMBLY
FROM SERIAL NO: 1000166663
13
3
8
18 1
23
19
15
11
26
28
29
20
14
10
16
4
20
9
2
16
21
17
7
12
29
28
5-7
26
24 27
C
(SEE SOLUTION
TANK)
6
5
86037910 CEXT7 03/23/07
PUMP ASSEMBLY
1 86002470 22072
2 86002480 22090
3 86003470 31072
4 86003490 31074
5 86004570 44067
6 86004580 44068
7 86005640 57030
8 86026410 65257
9
10
11
13
14
15
16
17
18
19
20
21
23
26
28
29
86250140
86274410
86273750
86008360
86258900
86010810
86010650
86010820
86247750
86234560
86003500
86006590
86267400
86281900
86282350
86279930
66288
70195
70011
78419
84179
87191
87018
87192
56055
22097
31076
70088
880278
24 86282340 39720
39531
39721
29277
1 COUPLING, 1/4 ANCHOR W/1" HEX
2 CONNECTOR, 1/8FPT X 1/4 TUBEQC
1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE
1 ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC
2 JET BODY, MINI PROMAX BODY
2 JET, MINI PROMAX 9504
2 NUT, 10-32 HEX NYLOCK
1 PUMP ASM, 120V SHURFLO
2 PLUG, 9/16 OD BLK NYLON
2 SCR, 10-32 X 1.25 PPHMS SS
2 SCR, 1/4-20 X 5/8 HHCS SS
1
1
2
4
2
1
1
2
2
1
1
3
2
2
TEE, 3/8 MPT X 3/8 TUBE, QC
VALVE ASM, 120V CLP FAMILY
WASHER, 1/4"IDX1.0OD. FLAT SS
WASHER, #10 X 9/16 OD
WASHER, 7/16 X 3/4 X .19RUBBER
NIPPLE, 1/4 BSPT X 1/4 NPT HEX
COUPLER, 1/4 FPT X MINI QC
ELBOW, 1/4 MPT X 3/8 TUBE, QC
SCR, 10-32 X 1/2 PPHMS SS
WIRE, 22" GRN/18 76011 X 76011
HOSE, 3/8 OD X 1/4 ID URTHN X 22"
HOSE, 1/4 ID NYLON X 5"
HOSE, 3/8 ID NYLON YLW X 17”
DUCT, 1/2 ID SPLT FLX X 16”
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-8
VACUUM SHOE ASSEMBLY
1
4
2
12
8
6
9
3
11
7
10
5
5-9 86037910 CEXT7 03/23/07
VACUUM SHOE ASSEMBLY
1 86227350 05016
2 86234760 27674
3 86005810 57245
4 86006790 70351
5 86275120 70360
6 86006840 70390
8 86010620 85039
9 86008120 73955
10 86010630 87013
12 86003780 35171
4 ARM, VAC SHOE PARALLEL
1 COVER, ACCESSORY PORT
4 NUT, 1/4-20 HEX NYLOCK SS
2 SCR, 10-32 X 3/8 HHTR W/STAR
4 SCR, 1/4-20 X.75 PPHMS PHIL
4 SCR, 1/4-20 X 1 FHCS PLTD
1 VAC SHOE, 15"
2 SPRING, EXT .38D X2.75L X.055W
4 WASHER, 1/4 ID X 5/8 OD SS
1 GASKET, ACCESSORY PORT
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-10
CONTROL PANEL ASSEMBLY
22
6
18
1
7
23
8
2
16
19
13
15
12
10
17
3
14
9
11
4
21
4
5-11
D
SEE SOLUTION TANK
86037910 CEXT7 03/23/07
5
20
CONTROL PANEL ASSEMBLY
1 86001240 14020
2 86001980 14700
3 86230210 14832
4 86002010 14942
5 86234320 23679
6 86005670 57040
7 86005760 57116
8 86064400 61348
9 86006950 70532
10 86006710 70235
11 86007120 72126
12 86007140 72130
13 86256240 73505
14 86010800 87189
16 86242720 500180
17 86010750 87100
18 86005700 57104
19 86006830 70386
20 86234110 23086
22 86242410 500078
23 86245040 50279
1 TERMINAL BLOCK, 115V (3-4-3)
1 BREAKER, 15A 250VAC 50VDC
1 BREAKER, 6A VDE CIRCUIT
2 BOOT, 3/8 CIRCUIT BREAKER
1 CORD ASM, 14/3 X 22" YLW
2 NUT, 1/2 NPT CONDUIT
2 NUT, 6-32 W/STAR WASHER PLTD
1 PANEL, CADET CONTROL
9 SCR, 10-32 X 1/2 PPHMS BLK NP
2 SCR, 6-32 X 1.0 PH BLK NYLON
1 SWITCH, DPDT 3-POSITION ROCKER
2 SWITCH, SPST 2-POSITION ROCKER
1 STRAIN RELIEF, 1/2 NPT TRUMPET
9 WASHER, .2IDX.500 BLK SS
1
2
3
1
1
1
1
LABEL, CONTROL PANEL
WASHER, 3/8 ID INT.LOCK THIN
NUT, 10-32 W/STAR WASHER PLTD
SCR, 10-32 X 1.0 PPHMS
CORD SET,14/3 SJTW-A X 50' YLW
LABEL, CIRCUIT BREAKER VAC
LABEL, GROUND SYMBOL
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-12
SOLUTION TANK ASSEMBLY
A
SEE FRAME
ASM
9
1
B
SEE FRAME
ASM
19*
6
3
7
10
7
12
13
23
17
29
18
30
24
25
16
D
SEE CONTROL
PANEL ASM
18
15
22
21
32*
11*
8
2
20
27*
26* 4
28
18
14
5*
C
SEE PUMP
ASM
5-13 86037910 CEXT7 03/23/07
SOLUTION TANK ASSEMBLY
REF PART NO.
1
2
3
86233140
86233150
86003080
PRV NO.
20041
20042
27809
QTY DESCRIPTION
3
1
1
CLAMP, 2.0" WORM GEAR
CLAMP, 3/8 HOSE (D-SLOT)
COVER, VAC MOTOR
5 86235550 31081
6 86003790 35175
7 86003920 35231
8 86281880 39526
1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC
2 GASKET, TANK TO VAC COVER
2 GASKET, VAC COVER
1 HOSE,1/2 CLEAR X 12
9 86240090 39527 1 HOSE, 1.5 BLK VAC X 3.0
10 86004340 39528 REF HOSE ASM, 1.5 BLK VAC X 15.5
11 86001590 40049 1 HOSEBARB,
12 86240980 41348
13 86026880 53789
1 HOUSING, VAC MOTOR
1 VAC MOTOR ASM
- 86135320 140687 - BRUSH SET, 120V VAC
14 86006600 70114
15 86006590 70088
2
2
SCR, #10 X 3/4 PPHST TYPE B
SCR, 10-32 X 1/2 PPHMS SS
16 86032240 75257 1 TANK, SOLUTION
17 86259060 85037
18 86010650 87018
19 86007970 73864
20 86010630 87013
21 86006580 70085
22 86002370 20035
23 86233260 20092
24 86272840 67147
25 86256170 73169
26 86003950 35236
27 86003960 35237
28 86003970 35238
1
10
1
3
3
2
1
1
1
1
1
1
VENT, COOLING AIR SMALL
WASHER, #10 X 9/16 OD
STRAINER, 3/8 IN. NPT 60 MESH
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1/2 PPHMS SS DL
CLAMP, 7/16 DIA NYLON UL
CLAMP, 3.5" WORM GEAR
RING, 2" DIA SPLIT
STRAIN RELIEF, CORD HOOK
GASKET, TANK, L-F
GASKET, TANK, L-R
GASKET, TANK, RH
29 86275690 70525
30 86003940 35235
6 SCR, #10 X 1.0 PPHST TYPE B
1 GASKET, CDT PANEL
31 86026660 75276 1 TANK ASM, SOLUTION
32 86177090 03-000261 1 CLAMP, CABLE 1/2 ID 1/4BLT
SERIAL NO.
FROM
NOTES:
SERVICE
ONLY
*ITEMS
86037910 CEXT7 03/23/07
5-14
RECOVERY TANK ASSEMBLY
17
18
5
7
4
8
E
13
16
15
E
14
12
12
11
9
10
1
6
2
5-15 86037910 CEXT7 03/23/07
RECOVERY TANK ASSEMBLY
1
2
3
4
5
6
7
8
9
86002400
86233140
86002930
86003110
86235280
86003630
86003910
86003930
86004200
20064
20041
27670
27816
28060
34351
35230
35232
39353
12 86006600 70114
13 86032250 75258
14 86001370 140408
15 86002870 27417
1 CLAMP, 2.0" WORM GEAR X .312
1 CLAMP, 2.0" WORM GEAR
1 CORD, DRAIN HOSE
2 COVER, REC. TANK
1 DOME
1 FLOAT SHUT-OFF
1 GASKET, DOME
2 GASKET, PORT COVER
1 HOSE, 1.5 X 12.0 DRAIN
6
1
1
1
SCR, #10 X 3/4 PPHST TYPE B
TANK, RECOVERY
BRKT, HOSE HOOK
CORD, 99807 1/8 X 12"
SERIAL NO.
FROM
NOTES:
86037910 CEXT7 03/23/07
5-16
SUGGESTED SPARE PARTS
PART NO.
86001140
PRV NO.
12514
DESCRIPTION
BRUSH, ASM 15 IN
SERIAL #
FROM
NOTES:
86000900 09019 BEARING,
86004570
86004580
86026410
86258900
44067
44068
65257
84179
JET BODY, MINI PROMAX BODY
JET, MINI PROMAX 9504
PUMP ASM, 120V SHURFLO
VALVE ASM SOLENOID
1000166663
1000166663
86003780
86001980
86230210
86007140
86007120
86026880
86007970
35171
14700
14832
72130
72126
53789
73864
GASKET, ACCESSORY PORT
BREAKER, 15A 250VAC 50 VDC
BREAKER, 6A VDE CIRCUIT
SWITCH, SPST 2-POSITION ROCKER
SWITCH, DPDT 3-POSITION ROCKER
VAC MOTOR ASM, CLP FAMILY
STRAINER, 3/8 IN. NPT 60 MESH
86006240
86135320
66227
140687
PLUG, DRAIN HOSE
BRUSH SET, 120V VAC
5-17 86037910 CEXT7 03/23/07
LIMITED WARRANTY
The foregoing constitutes Century 400’s entire warranty and no other warranty, liability, contingency or responsibility, direct, indirect, consequential or in any way connected with the sale or operation of Century 400 machines or chemical products, either as expressed or implied, will be honored.
CONDITIONS OF WARRANTY
This warranty shall not extend to any Century 400 product showing effects of misuse, abuse, disassembly, alteration, lack of proper maintenance, corrosive chemicals, improper voltage, accident damage, unauthorized repairs, use of other than genuine Century 400 parts and material, fire, flood, freezing, normal wear or other cause beyond Century 400’s control.
LIMITED LIFETIME HOUSING WARRANTY
We, Century 400, hereby warranty our polyethylene machine housing for life to the original distributor against cracking, leaking or deterioration. The limited lifetime warranty is offered to the original owner only. Any transfer in ownership will void warranty. Additional terms and conditions of the limited lifetime warranty on the housing are as follows: Ninja, Sensei, Spot
Plus, Hurricane and Turbomist will receive a full lifetime 100% replacement warranty. The RT-
Tanks will receive a (1) year 100% replacement warranty; all other polyethylene housings will receive a full (5) year 100% replacement warranty, followed by 50% replacement value for life.
WARRANTY ON CHEMICAL USE
Improper use of chemicals voids warranty and Century 400’s liability. Defoamer is to be used in all Century 400 machines. Dry cleaning solvents cannot be used in any Century 400 machine. If used, fire and/or pump damage could result. White vinegar should be pumped through the machine (1) time a week to prevent mineral scaling.
PARTS WARRANTY
Parts for Century 400 equipment shall have a (1) year replacement warranty from the date of purchase for conditions considered normal wear, excluding any and all freight charges.
90 DAY UNLIMITED WARRANTY
Any equipment showing defect of any type within the first 90 days from date of purchase will have an unlimited warranty which includes parts, freight, and 100% of labor costs. No labor or freight will be covered after 90 days from the date of purchase.
LIMITED 90 DAY WARRANTY
The following parts, considered expendable under normal use, will be covered by warranty for
90 days from the date of purchase: quick disconnects, o-rings, seals, diaphragms, gaskets, grommets, thermostats, brass fittings, hoses, etc. This warranty will include parts only.
USE OF PARTS NOT APPROVED BY CENTURY 400 WILL VOID ALL
WARRANTIES.
NOTICE: Failure to complete and return the warranty card within (10) days of receipt of machine by purchaser will void all warranties.
Century 400, Inc., 325 S. Price Road, Chandler, AZ 85224 USA
Phone: (800) 752-1777 Fax: (480) 786-5724 z 2000 Century 400, Inc. All rights reserved. REVISED-A 02/01/01
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