Alto-Shaam FryTech ASF-75G Operating instructions
PDF
Download
Document
Advertisement
Advertisement
GAS FRYER FryTech Series ASF-60G and ASF-75G Gas Fryers with Basic Control ASF-60G shown with optional automatic basket lifts ASF-75G shown with optional automatic basket lifts • INSTALLATION • OPERATION • MAINTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800• 800.558.8744 USA / CANADA FAX:262.251.7067•800.329.8744 U . S . A . www.alto-shaam.com printed in u.s.a. ONLY MN-28641 • 09/10 Delivery1 Unpacking1 Safety Procedures and Precautions 2 Installation Installation Requirements 5-11 Dimension Drawings, weights & capacities 3-4 Clearance Requirements 5 Site Installation & Leveling 6 Ventilation7 Gas Specifications 8 Gas Connection 9 Restraint Requirements - Mobile Equipment 10 Electrical Specifications 11 Operating Instructions Oil/Shortening Requirements Controls Behind Access Panel Boil-Out Instructions Start-Up & General Operation Cleaning & Maintenance Oil Filtrations (For units with installed option) Suggested Frying Times Basic Control Operation Service Service Troubleshooting ASF-75G Service Views ASF-60G Service Views Wire Diagrams ASF-75G, 120V ASF-75G, 230V ASF-60G, 120V ASF-60G, 230V Warranty Transportation Damage and Claims Limited Warranty 12 13 14-15 16 17 18-21 22-23 24-30 Ga s F ry e r Operati on & C are Manual • 2 31-32 34-38 39-42 43 44 45 46 Back Cover Back Cover DELIVERY UNPACKING This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance. 1. Carefully remove the appliance from the carton or crate. NOTE: All claims for warranty must include the full model number and serial number of the unit. DANGER BEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU DO NOT DETECT THE ODOR OF GAS. iF the odor oF gas is detected: • DO NOT attempt to light any appliance. • DO NOT touch any electrical switches. • Extinguish any open flame. • Use a telephone OUTSIDE THE PROPERTY & IMMEDIATELY contact your gas supplier. • If unable to contact your gas supplier, contact the fire department. ® ® NOTE: Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation. 2. Read all instructions in this manual carefully before initiating the installation of this appliance. DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam Tech Team Service Department. 3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use. WARNING In the event of loss of power to the appliance, turn the “burner control knobs” to the OFF position. Remove food product from the unit. If burner control fails to extinguish the flame, shut off main gas valve located in rear of unit. KEEP THIS MANUAL IN A CONVENIENT LOCATION FOR REFERENCE. Ga s F ry e r Operati on & C are Manual • 1 INSTALLATION SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored. WARNING Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored. 1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended. 2. This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users. 3. Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel. 4. Thismanualshouldbeconsideredapermanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location. CAUTION Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. NOTE For equipment delivered for use in any location regulated by the following directive: DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE. N O T E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related. Ga s F ry e r Operati on & C are Manual • 2 INSTALLATION ASF-75G SPECIFICATIONS DIMENSIONS exterior (h x w x d) ASF-75G without filtration or lifts 44-13/16” x 24-13/16” x 37-7/16” (1138mm x 629mm x 951mm) ASF-75G with filtration and lifts 44-13/16” x 24-13/16” x 38-11/16 (1138mm x 629mm x 983mm) basket dimensions (h x w x d) 6” x 9-3/16” x 14-3/16” (152mm x 232mm x 337mm) STANDARD ACCESSORIES Basket, Half-Size (2 included as standard) BS-27140 Brush Set (one 3-brush set included as standard) scrub brushBH-28693 straight brushBH-28691 Filter, Paper (7 paper filters included as standard) 7 count refill package FI-27791 100 count refill package FI-27794 C APA CI T Y OPTIONS Basket, Full-Size (48 chicken piece capacity) FILTERS Charcoal/Carbon (30 count pkg.) Reusable Mesh (single filter) Fry Pot Cover Mobile Drawer Cover Strainer/Skimmer Oil Discard Hose Banking Strip (1 strip req’d for every 2 banked fryers) Mobile Oil Caddy Pre-filter Sieve Kit (for oil filtration system) SHORTENING/OIL: 73 lb (33 kg) maximum LOAD CAPACITY: 13 lb (6 kg) maximum WEIGHT est. net weight: 360 lb (163 kg) ship weight: 520 lb (236 kg) carton dimensions: h x w x d 57” x 34” x 47” (1448mm x 864mm x 1194mm) BS-26998 FI-27648 FI-27014 5005136 5006073 CE-27400 HO-27686 5008809 TO-28359 5010451 12-7/16" (315mm) 24-13/16" (629mm) 44-13/16" (1138mm) LIFT DOWN 36-11/16" (931mm) 31-9/16" (802mm) 31-13/16" (808mm) Electrical 15 0° 61-1/2" (1562mm) Gas Connection 1/2" NPT 2-7/8" OIL (72mm) TROLLEY Ga s F ry e r Operati on & C are Manual • 3 38-11/16" (983mm) 50-3/16" (1274mm) LIFT UP ASF-75G WITH LIFTS AND FILTRATION INSTALLATION ASF-60G SPECIFICATIONS DIMENSIONS exterior (h x w x d) ASF-60G without basket lifts 44-3/4” x 15-3/4” x 33-5/8” (1136mm x 400mm x 853mm) ASF-60G with basket lifts 44-3/4” x 15-3/4” x 33-5/8” (1136mm x 400mm x 853mm) basket dimensions (h x w x d) 5-3/16” x 5-7/8” x 13-13/16” (131mm x 149mm x 328mm) STANDARD ACCESSORIES Basket, Half-Size (2 included as standard) OPTIONS 5007596 Strainer/SkimmerCE-27400 SHORTENING/OIL: 62 lb (28 kg) Banking Strip (1 strip req’d for every 2 banked fryers) maximum LOAD CAPACITY: Brush Set (one 3-brush set included as standard) scrub brushBH-28693 straight brushBH-28691 Fry Pot Cover C APA CI T Y BS-27963 Mobile Oil Caddy 8 lb (4 kg) TO-28359 maximum WEIGHT 248 lb (113 kg) 330 lb (150 kg) est carton dimensions: 39” x 22” x 55” est h x w x d (991mm x 559mm x 1397mm) est net weight: ship weight: ASF-60G WITH LIFTS 15-3/4" (400mm) 33-5/8" (853 mm) 150º 6-5/8" (168mm) 36-11/16" (931mm) 31-9/16" (802mm) Gas Connection 2-7/8" (72mm) 5-9/16" (141mm) Electric Connection Ga s F ry e r Operati on & C are Manual • 4 44-3/4" (1136mm) 50-3/8" (1279mm) lift up 23-3/8" (592mm) 47-1/2" (1206mm) 1009367 INSTALLATION DANGER DANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH, OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT. LIRE ATTENTIVEMENT LES DIRECTIVES D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION, OU L’ENTRETIEN DE CET ÉQUIPEMENT. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. SITE INSTALLATION NOTE: T o avoid equipment damage, remove the Mobile Oil Trolley before moving this appliance with a forklift or pallet lift. MINIMUM CLEARANCE REQUIREMENTS combustible non - combustible surfaces surfaces right side 0” (0mm) 0” (0mm) left side 0” (0mm) 0” (0mm) back front plus : 6” (152mm) CAUTION DO NOT USE FORKLIFT FROM FRONT OR REAR OF UNIT. USE FORKLIFT FROM SIDE ONLY. 6” (152mm) 25” (635mm) 6” (152mm) minimum between the element swing in the extended position and the lower edge of the exhaust hood and filter media. entry clearance : 30” (762mm) uncrated Ne pas installer à une distance inférirure à celle indiquée ce-dessous d’une parol en matiére combustible: Côtés 6 pouches, Arriére 6 pouches. WARNING MINIMUM CLEARANCES MUST REMAIN UNOBSTRUCTED. DO NOT place insulation or any other type of materials in clearance areas. Ga s F ry e r Operati on & C are Manual • 5 INSTALLATION SITE INSTALLATION 1. It is the responsibility of the installer to verify that this fryer installation is in compliance with the specifications listed in this manual and with local code requirements. 9. DO NOT install this fryer in any area where it may be affected by any adverse conditions such as steam or dripping water, etc. DO NOT install the fryer over a drain. 2. Hood installation is required. 10. 3. Both cooking and cleaning functions require unobstructed access. The frypot, control panel, and front access door must be maintained free from obstruction. The access door must be accessible for service and maintenance. 4. Locate the fryer on a firm, level surface ONLY. The area surrounding the fryer must be kept clear of all combustible materials. LEVELING: Make certain the fryer is positioned firmly on all four 1 supporting casters. Level fryer frontto-back and side-to-side by holding 2 lower collar (#2) while twisting upper collar (#1). Restraining ties can be used for stabilization if necessary. Use an allen wrench (#3) to lock caster in position. 3 5. FOR YOUR SAFETY DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this fryer or any other appliance. 6. FOR YOUR SAFETY DO NOT place insulation or any other type of materials in clearance areas. 7. When properly installed, the electric fryer is designed for operation adjacent to non-combustible floors and walls with a 6” clearance at the back. Clearances from all combustible construction is a minimum of 6” (152mm) at the back and both sides. Concrete, tile, terrazzo, or metal surfaces are recommended. Metal over a combustible material may not meet code for non-combustible surfaces. Verify site selection with local codes for specific requirements. Doit être utilisé seulement sur des planchers non inflammables. 8. Adequate means must be provided to limit the movement of this appliance. A restraining device is required for field installation. WARNING BURN WARNING: Make certain the fryer is stabilized before operation to prevent any movement or tipping and the possibility of severe burns caused by hot, splashing shortening or oil. CAUTION TO PREVENT PERSONAL INJURY, DANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes. USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE. WARNING IMPROPER INSTALLATION MAY RESULT IN FIRE. Carefully read and follow all installation instructions located in this manual. Ga s F ry e r Operati on & C are Manual • 6 INSTALLATION VENTILATION DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. WARNING This appliance shall be installed in conformity with the current regulations and used only in a well ventilated location. Consult the instructions before installing and using this appliance. An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96. 1. A single ASF-75G or ASF-60G auto-lift gas fryer requires a minimum of 120 CFM make-up air for natural gas and 48 CFM for propane gas. Kitchen ventilation must be of sufficient capacity to prevent a negative-pressure condition. DO NOT obstruct or restrict ventilation nor the air flow required to support 3. This fryer cannot be direct vented. 4.Install the fryer under a ventilation hood meeting all applicable code requirements. Combustion fumes must be vented in accordance with local, state, or national codes. combustion. 2. D O NOT obstruct the flow of the exhaust flue at the top rear of the fryer. It is especially critical that gas supply piping and electrical support cord and/or receptacle be routed away from the path of the hot combustion fumes. CAUTION To prevent malfunction or cause negative back draft, DO NOT obstruct exhaust flues or attach any flue extension that will impede proper burner operation. DANGER FAILURE TO VENT THIS FRYER PROPERLY MAY BE HAZARDOUS TO THE HEALTH OF THE OPERATOR. Equipment damage and operational problems may also be the consequence of improper venting. Any damages sustained by a failure to properly vent this fryer are not covered under warranty. Ventilatinghoodsandexhaustsystemsshallbepermittedtobe used to vent appliances installed in commercial applications. Whereautomaticallyoperatedappliancesareventedthrougha ventilatinghoodorexhaustsystemequippedwithadamperor withapowermeansofexhaust,provisionsshallbemadetoallow theflowofgastothemainburnersonlywhenthedamperisopen to a position to properly vent the appliance and when the power meansofexhaustisinoperation.in accordance with nfpa 54 commonwealth of massachusetts only. Ga s F ry e r Operati on & C are Manual • 7 INSTALLATION GAS SPECIFICATIONS The Alto-Shaam open gas fryer has been set to operate with either natural gas or propane as indicated on the fryer identification name plate. DANGER CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR AN EXPLOSION CAUSING SEVERE INJURY AND PROPERTY DAMAGE. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi. NOTE: C ustomer/installer must provide manual gas shut-off valve in accordance with local code requirements. WARNING TO AVOID SERIOUS PERSONAL INJURY, installation of this appliance must conform to local, state, and national codes; the current edition of the American National Standard Z223.1, National Fuel Gas Code, and all local municipal building codes. In Canada, installation must be in accordance with Standard CAN/CSA B 149.1 and Installation Codes - Gas Burning Appliances, and local codes. INST AL LAT I O N REQ U IREM EN T S gas connection : 1/2 ” NPT c heck plumbing codes for proper supply line sizing to 5.0” W.C. 10.0” W.C. maximum inlet pressure : 14” W.C. NOTE: I f a flexible gas line is used, it must be AGA approved, commercial type and at least 3/4” I.D. natural gas : propane gas : hood installation is required Category I2H at 20 mbar for use in AT, DK, FI, IE, IT, PT, SE, CH. Category I2E(20) at 20/25 mbar for use in DE, LU. Category I2E+(20/25) at 20/25 mbar for use in BE, FR. GAS FRYER TECHNICAL SPECIFICATIONS Natur al Gas Min. Connected Pressure Max. Connected Pressure Gas Consumption Gross Thermal Output 5.0” W.C. 1.2 kPa 14.0” W.C. 3.5 kPa 120 CFM 120,000 Btu/hr Propane Gas attain minimum burner manifold pressure shown : G A S PRESSURE CHAR T The fryer has been factory adjusted according to the gas type specified on the fryer identification name plate. Min. Connected Pressure Max. Connected Pressure Gas Consumption Gross Thermal Output 10.0” W.C. 2.5 kPa 14.0” W.C. 3.5 kPa 48 CFM 120,000 Btu/hr GA S S PECIFICA TIO NS natural gas 120,000 BTU/hr. propane gas input 120,000 BTU/hr. input Declared input (kW) 35.15 Gas Group I2H(20), I2E(20), I2E+(20/25), I2L(25), I3+(28-30/37), I3B/P(30), I3B/P(37), I3B/P(50), I3P(37), I3P(50) Inlet pressure (mbar) 17.5 (NAT) and 27.5 (LP) Declared setting pressure at the outlet from the gas valve (mbar) 12.5 (NAT) and 25 (LP) Category I2L(25) at 25 mbar for use in NL. Category I3+(28-30/37) at 28-30/37 mbar for use in BE, FR, IE, IT, LU, PT, CH. Main burner type Infrared type with blower and venturi valve Number of injectors 1 Category I3B/P(30) at 30 mbar for use in DK, FI, NL, SE. Main injector type N/A Category I3B/P(50) at 50 mbar for use in AT, DE, CH. Main injector size and markings N/A Category I3P(37) at 37 mbar for use in FI, DE, IE, CH. Main burner aeration opening size Variable pre-set at factory Ignition Direct spark electronic ignition Inlet connection 20.995 mm male thread Ga s F ry e r Operati on & C are Manual • 8 INSTALLATION GAS CONNECTION DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. Use an approved INCORRECT CORRECT gas pipe sealant at all external threaded connections, gas piping used on gas connections must avoid sharp bends that may restrict the flow of gas to the appliance. If the connected pressure exceeds 14.0” W.C. (3.5 kPa), a step-down regulator is required to be supplied by the owner/operator. Close the individual manual shut-off valve to isolate the fryer from the gas supply piping system during any pressure testing at test pressures equal to or less than 1/2 psig. (3.4 kPa). The fryer and individual shut-off valve must be disconnected from the gas supply piping system during A any pressure testing at pressures in excess of 1/2 psig. (3,4 kPa). B C E In the U.S.A., installation must conform to local codes or, in the absence of local codes, with the current edition of the National Fuel Gas Code, NFPA-54 and ANSI Z83.11a CSA 1.8a 2004 (or latest edition). In Canada, installation must be in accordance with local codes, CAN/CGA-B149.1, Installation for Natural Gas Burning Appliances and Equipment (latest edition) or CAN/ CGA-B149.2 Installation for Propane Burning Appliances and Equipment (latest edition). The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line but must never be smaller than 3/4 ” I.D. LEAK TESTING Installation requires gas leak testing on all gas piping and fittings. Use an approved electronic leak device or a soap and water solution at all gas connections. If bubbling appears when using a soap and water solution, the connection must be refitted. Never use an open flame to leak test. DANGER GAS INTAKE G A-G Installation elbow D F H C-DThree-piece union fitting (minimum 1 per installation) B Wall Valve E-FEnd connector for the flexible tube H Marking line Ga s F ry e r Operati on & C are Manual • 9 NEVER USE AN OPEN FLAME TO LEAK TEST. INSTALLATION RESTRAINT REQUIREMENTS - MOBILE EQUIPMENT The fryer must be supplied with a connector that complies with all state and local installation codes. Any appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply: 1.Casters must be a maximum height of 4-inches (102mm). 2. Such mobile appliances must be installed with the use of a flexible connector secured to the building structure. A mounting connector for a restraining device is located on the lower back flange of the appliance chassis, approximately 7-inches (178mm) from the floor. A flexible connector is not supplied by nor is it available from the factory. WARNING RISK OF ELECTRIC SHOCK. Appliance must be secured to building structure. Ga s F ry e r Operati on & C are Manual • 10 INSTALLATION ELECTRICAL REQUIREMENTS DANGER DANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/ NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes. An electrical wiring diagram is located in the front access door of the fryer. The fryer must be installed by a qualified electrician. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram located in the fryer. The fryer must be properly grounded in accordance with the National Electrical Code and applicable local codes. A means to disconnect the unit must be incorporated into the fixed wiring in accordance with wiring codes. ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE. 230V: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol. Hard wired models: Hard wired models must be equipped with a countrycertifiedexternalallpoledisconnection switch with sufficient contact separation. If a power cord is used for the connection of the productanoilresistantcordlikeH05RNorH07RN or equivalent must be used. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific fryer. For supply connections, locate the wire size posted on the label located on the electrical control box cover, behind the service panel or elsewhere listed in this manual. Before operating the fryer, check all cable connections in the electrical connection area for tightness since connections can loosen during transport. ELECTRICAL • ASF-60G voltage phase cycle/hz ELECTRICAL • ASF-75G with basic control amps kW cord 0.27 nema 120 (agcy) 1 60 2.2 230 1 50 1.00.23 & plug 5-15P 15A-125V plug 7/7 220-230V plug cee voltage phase cycle/hz with basic control amps kW 120 ( agcy ) 1 60 7.2 0.86 nema 5-15P 15A-125V plug 230 ( agcy ) 1 50 4.0 0.92 cee Ga s F ry e r Operati on & C are Manual • 11 7/7 220-230V plug OPERATION OIL/SHORTENING REQUIREMENTS OIL/SHORTENING REQUIREMENTS The ASF-75G requires 73-pounds (33 kg) of oil or shortening in the frypot and the ASF-60G requires 62-pounds (28 kg) of oil or shortening. Use only quality, high-grade oil/shortening in the fryer. The high moisture content of many lower grade shortening will result in excessive foaming and boil over. The cold oil/shortening level requirement for the fryer is indicated below. CAUTION Cold oil or shortening expands as the temperature increases. To avoid injury and equipment damage, allow for expansion by filling to the cold oil fill line. NOTE: A LWAYS maintain the proper level of shortening by adding fresh oil/shortening to the frypot whenever needed. fryer cross - section oil / shortening levels MINIMUM HOT OIL FILL LINE TOP BEND INSIDE OIL KETTLE MAXIMUM HOT OIL FILL LINE DANGER The flash point of shortening occurs at a lower temperature the longer the shortening is used. Discard any shortening showing signs of deterioration to avoid serious burns, fire, and property damage. Check the quality of the oil/shortening in the frypot on a daily basis for signs of deterioration. Use an approved test kit. Signs of shortening deterioration include excessive boiling, smoking, foaming, bad taste, and rancid odor. Discard any shortening before it degrades to the point of affecting product quality. Always filter the oil on a regular basis and keep the frypot clean. CAUTION ENSURE THERE IS NO WATER IN THE FRYPOT BEFORE FILLING WITH OIL/SHORTENING. WHEN COOKING COMPOUNDS ARE HEATED TO COOKING TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE OIL TO SPLATTER AND MAY BE A BURN HAZARD. FRONT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results. COLD OIL FILL LINE Maximum shortening life is achieved by lowering the temperature of the fryer to 250°F (121°C) or turning the fryer station off when not in use. In multiple-station units, heat only the component fryers necessary to meet cooking needs. CAUTION WARNING FAILURE TO PLACE SOLID SHORTENING DIRECTLY ON THE BOTTOM OF THE FRYPOT CAN CAUSE SERIOUS EQU IP MENT DAMAG E. FIRE OR EQUIPMENT DAMAGE CAN RESULT FROM IMPROPER SHORTENING LEVELS. THE LEVEL OF SHORTENING MUST ALWAYS BE ABOVE THE HEAT EXCHANGERS WHEN THE FRYER IS OPERATING. THE REQUIRED SHORTENING LEVEL MUST ALWAYS BE ABOVE THE MINIMUM HOT OIL FILL LINE. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. Ga s F ry e r Operati on & C are Manual • 12 OPERATION CONTROLS BEHIND ACCESS PANEL ASF-60G, 120V ASF-60G, 230V kettle drain selector closed open oil hi-limit reset igntion alarm kettle drain selector control reset closed ignition alarm open master power switch nozzle connection closed nozzle kettle selector oil hi-limit ignition alarm reset control reset pump master power switch ASF-75G, 230V open kettle drain selector oil hi-limit reset ignition reset closed control reset ignition alarm ignition reset master power switch ASF-75G, 120V WITH FILTRATION kettle drain selector open oil hi-limit reset master power switch Ga s F ry e r Operati on & C are Manual • 13 control reset OPERATION BOIL-OUT PROCEDURE NOTE: Perform an initial boil-out to clean and NOTE: Manual Boil-Out can only be performed sanitize the fryer before operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is important to periodically remove these deposits, not only to maintain fryer efficiency, but also to provide the highest product quality. NOTE: Always wear eye protection or a face shield and protective rubber gloves when cleaning the frypot as boil-out chemical is an alkaline solution and can cause severe burns. NOTE: Because each fryer is controlled separately, the following procedure must be followed for every unit in multiplefryer units. CAUTION BEFORE ENTERING THIS PROGRAM, MAKE CERTAIN THE FRYPOT IS EMPTY OF ALL OIL OR SHORTENING. CAUTION TO AVOID DAMAGING THE PUMP AND CONTAMINATING CLEAN OIL WITH BOIL-OUT CHEMICAL ON UNITS EQUIPPED WITH A FILTRATION SYSTEM, NEVER ALLOW BOIL-OUT SOLUTION OR RINSE WATER TO CIRCULATE THROUGH THE FRYER PUMP SYSTEM. when the actual temperature of the frypot is less than 230°F (110°C). 1. Place the mobile oil drawer or heat safe container under the drain. Rotate drain valve to “OPEN” to drain oil. If equipped with the optional oil hand wand, use the wand to pump oil into the frypot to further rinse food particles out of the frypot. Carefully disconnect the wand from fryer and drain any residual oil from the wand into the frypot and then drain the remaining oil from frypot. 2. While wearing heat resistant gloves, wipe excess oil out of inside of frypot with paper towel or clean rag. 3. If oil has been drained into a mobile oil drawer, empty the oil from the drawer. Wash the oil drawer, rinse with clean water, and dry drawer thoroughly. 4. If the fryer is equipped with a filtration system, clean or replace the filter in the filter cartridge and remove cartridge from unit. (See filtration instructions on page 19.) 5. Open the front access door. If equipped with a filtration system, rotate the Kettle/Nozzle selector to the “KETTLE” position, then rotate the drain valve clockwise until rotation stops and the drain valve is “CLOSED.” 6. Fill the fryer to the maximum oil fill line with water. CAUTION MINIMUM HOT OIL FILL LINE TOP BEND INSIDE OIL KETTLE MAXIMUM HOT OIL FILL LINE FRONT BOIL-OUT SOLUTION AND SURROUNDING METAL SURFACES BECOME EXTREMELY HOT. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN PERFORMING THE BOIL-OUT FUNCTION AND FOLLOW THE MANUFACTURER’S SAFETY INSTRUCTIONS FOR THE BOIL-OUT PRODUCT BEING USED. fryer cross - section oil / shortening levels COLD OIL FILL LINE CAUTION DO NOT LEAVE THE FRYER UNATTENDED DURING THE BOIL-OUT PROCESS. THE FRYER MUST BE CONTINUOUSLY MONITORED FOR BOIL-OVER CONDITIONS, PARTICULARLY IN HIGH-ALTITUDE LOCATIONS. IF BOIL-OVER IS IMMINENT, IMMEDIATELY TURN THE MASTER POWER SWITCH OFF AND ALLOW THE SOLUTION TO COOL. WHEN THE SOLUTION HAS COOLED, RE-ENTER THE BOIL-OUT MODE. Ga s F ry e r Operati on & C are Manual • 14 OPERATION BOIL-OUT PROCEDURE CAUTION For filtration-equipped fryers: Place a small amount of clean, liquid oil in the clean fat drawer. Pump a small amount of oil through the the system. While wearing heat resistant gloves, catch the oil that is pumped through the fill hole inside frypot with paper towel. Drain the oil. Rinse fry pot with a small amount of water. For units without a pump or filtration system: Pour a small amount of oil into the the fryer and drain it into a separate container. Rinse frypot and frypot drain with water. KEEP A CONTAINER OF COLD WATER ON HAND DURING BOIL-OUT IN CASE OF BOIL-OVER. IF BOILOVER IS IMMINENT, IMMEDIATELY TURN OFF MASTER POWER SWITCH AND POUR COLD WATER INTO FRYPOT TO QUICKLY REDUCE SOLUTION TEMPERATURE. 7. Add boil out solution. Carefully follow the manufacturer’s directions for mixing the boil-out solution. 8. Turn the Master Power Switch (located behind the front access door) to the “ON” position and press the CONTROL RESET. CAUTION 9. Wait until the LED reads “HEAt”, then press the BOIL OUT button on the control panel. 10. When 192°F (89°C) is reached, the LED will display “bOIL”, the temperature will be maintained. Using a separate timer, allow the frypot to boil-out for 10 minutes. ENSURE THERE IS NO WATER IN THE FRYPOT BEFORE FILLING WITH OIL/SHORTENING. WHEN COOKING COMPOUNDS ARE HEATED TO COOKING TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE OIL TO SPLATTER AND MAY BE A BURN HAZARD. 11. After the 10 minute boil-out period, turn the Master Power Switch located behind the front access door to the “OFF” position. 16. Following the boil-out and rinse procedure, wipe dry all accessible interior metal surfaces and interior accessories with a clean, dry cloth to remove remaining moisture. Clean and dry the fry baskets separately. 12. Wearing protective gloves to avoid burns, scrub the inside of the fypot with a long-handled scrub brush. NOTE: Make sure the inside of the frypot, the 13. Place another empty and dry mobile oil drawer or heat safe container under the drain. Rotate the drain to the “OPEN” position. The handle should be rotated counterclockwise until it stops. Allow the boil-out solution to completely drain into mobile oil drawer or a heat safe container. Discard boilout solution. Return the drawer to the fully-inserted position beneath the fryer. 17. Wipe the exterior of the fryer cabinet with a degreaser/sanitizer suitable for use on food contact surfaces. Always follow the manufacturer’s instructions and/or mixing directions for proper solution strengths. 14. Making sure the drain is “OPEN”, rinse all boil-out solution from fry pot, drain, burner holes, etc. Follow the boil-out solution manufacturer’s additional boil-out instructions to rinse the frypot in order to neutralize boil-out cleaner residue. Discard rinse solution. 15. There may be residual boil-out solution in the oil fillhole and tube. This must be flushed out and discarded separately before filling the tank with new oil to avoid contamination of new oil. drain opening and all parts that come into contact with new oil/shortening are as dry as possible. Wipe exterior stainless steel surfaces with the grain of the metal and avoid the use of abrasive pads, steel wool, or metal implements. 18. Rotate drain to “CLOSED” position. 19. Replace the oil filter if equipped with filtration system. (See instructions on pages 19.) 20. Fill tank with new oil or shortening. Ga s F ry e r Operati on & C are Manual • 15 OPERATION START UP & GENERAL OPERATION DANGER 9. When the fryer displays the set-point temperature, product can be fried. BEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU DO NOT DETECT THE ODOR OF GAS. 10. More detailed operating guidelines along with information on programming are located within this manual. iF the odor oF gas is detected: • DO NOT attempt to light any appliance. • DO NOT touch any electrical switches. • Extinguish any open flame. • Use a telephone OUTSIDE THE PROPERTY & IMMEDIATELY contact your gas supplier. • If unable to contact your gas supplier, contact the fire department. NOTE: Perform an initial Boil-Out to clean and sanitize the fryer station before operating. (See page 14.) 1. Service is to be performed by an authorized Alto-Shaam service agent. 11. To shutdown the fryer, turn the Master Power Switch located behind the front access door to the “OFF” position. NOTE: your protection The fryer station is furnished with a hi-limit safety shutoff that will disengage the control if the frying compound temperature in the frypot would ever exceed 415°F (213°C). The LED will display “Hi”, the heat will shut off, the timer will be cancelled, and a constant alarm will sound. In this event, allow the frying compound temperature to drop below 415°F (213°C). Open the front access door and press the OIL HI-LIMIT RESET button for a period of 3-seconds to restart the control. for 2. Ensure all local electrical codes, fire codes, and all other requirements such as hood installation have been met in the process of installation NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiplestation units. 3. Open front access door and ensure drain valve is is in the CLOSED position. The handle should be rotated clockwise until it stops. 4. Fill frypot with frying compound as indicated. (see illustration on the oil/shortening requirements page) 5. The Master Power Switch is located behind the front access door. Turn Master Power Switch “ON.” 6. Press the CONTROL RESET button. 7. The LED display on the basic control panel will indicate “-AS-”, the software version, and then “C ”. 8. When the fryer has reached 135°F, the melt cycle is complete and the LED display on the control panel will indicate “HEAt”. Ga s F ry e r Operati on & C are Manual • 16 OPERATION CLEANING & MAINTENANCE DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. THOROUGHLY CLEAN DAILY The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1. Disconnect unit from power source, and let cool. 2. R emove all detachable items. Clean these items separately with a good grease solvent or commercial detergent. Rinse well and dry. 3. Clean control panel, door vents, door handles, and door gaskets thoroughly since these areas harbor food debris. Rinse by wiping with sponge and clean warm water. Wipe dry with a clean cloth. NOTE: A void the use of abrasive cleaning, compounds, chloride based cleaners, or cleaners containing quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel. Always follow appropriate state or local health (hygiene) regulations regarding all applicable cleaning and sanitation requirements for foodservice equipment. DANGER NO NO IR E BRU S S ST E EL P A DS WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED W HE SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT. S C RA PE RS AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED, HOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND. DO NOT USE WATER JET TO CLEAN. CAUTION NO 4. T o help maintain the protective film coating on polished stainless steel, clean the exterior of the unit with a cleaner recommended for stainless steel surfaces. Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel. TO PROTECT STAINLESS STEEL SURFACES, COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS, CHLORIDE BASED CLEANERS, OR CLEANERS CONTAINING QUATERNARY SALTS. NEVER USE HYDROCHLORIC ACID (MURIATIC ACID) ON STAINLESS STEEL. NEVER USE WIRE BRUSHES, METAL SCOURING PADS OR SCRAPERS. Ga s F ry e r Operati on & C are Manual • 17 OPERATION OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) Careful observation of the finished food product will help determine optimal filtering frequency. Filtering the cooking oil at regular intervals will help ensure food quality. FOR BEST RESULTS: Do not allow the temperature of the oil to decrease below the “Idle Mode” temperature of 250°F (121°C) when filtering. If filtering at the end of the day, pump oil back into the kettle while still hot. Do not allow oil to cool before returning to kettle. CAUTION OPERATORS MUST BE MADE AWARE OF THE HAZARDS INVOLVED IN THE OPERATION OF A HOT OIL FILTERING SYSTEM. ON-SITE SUPERVISION DURING THE FILTRATION PROCESS AND THE CLEANING PROCESS IS STRONGLY RECOMMENDED. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. 1. Open the front access door. With the Nozzle selector in the “KETTLE FILL” position, rotate the drain valve counterclock-wise until rotation stops and the drain valve is in the “OPEN” position. Power to the main control panel will automatically switch “OFF.” 6. Press the PUMP “ON” and allow the fryer to refill to the recommended level adding additional oil/ shortening as required to maintain proper fill level. 7. Press the PUMP “OFF” button. 8. After the frypot has completely refilled, pull out the mobile oil trolley and discard the disposable paper or carbon filter into a proper receptacle or clean off reusable mesh filter. Clean the filter assembly and oil trolley, if needed. 9. Replace the oil filter and return the trolley to the proper position beneath the fryer. 10.Push the ELEMENT HI LIMIT reset button. 11.Press and hold the “ON/OFF” key on the main control panel for 1-1/2 to 2 seconds to energize the fryer. Continue normal fryer operation after the preheat function has been completed. WARNING TO AVOID PERSONAL INJURY, USE CAUTION WHEN SURFACES BECOME SLIPPERY DUE TO SPILLED OR DRIPPING OIL. 2.Allow contents of the fryer to completely drain into fat drawer. 3. Press the PUMP “ON” to allow the oil to circulate through the drain system to flush crumbs. Using the brushes provided, brush the sides and bottom of the fryer while the oil is circulating through the system. Use the angle brush under the heat exchangers. 4. Press the PUMP “OFF” and allow contents of the fryer to completely drain. 5. Rotate the drain valve clockwise to the “CLOSED” position. Ga s F ry e r Operati on & C are Manual • 18 OPERATION OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) FILTER REPLACEMENT 1. With the DRAIN in the “CLOSED” position, pull the trolley from the fryer and disconnect the hose from the fryer. Take care when pulling trolley from fryer as it has sharp edges. 2. Pushing down on filter frame 4 clip, pull side of filter cartridge A closest to clip upwards. Slide opposite edge of filter cartridge out from beneath the filter frame lip. FILTER CARTRIDGE 3. Remove used filter 2 and filter ring 3. Discard filter 2. Retain filter ring 3. 4. Place new filter 2 and filter ring 3 next to screen on underside of filter cartridge A. Reverse step 2 above. 5. Reconnect hose to fryer and return trolley to the full position under the fryer. FILTER FILTER RING (Use with paper filter only) CLIP FRAME LIP FILTER FRAME part no. FI-27791 STANDARD AND OPTIONAL FILTERS description PAPER ( standard with fryer ) 7-count package FI-27794 PAPER ( standard with fryer ) 100-count package FI-27648 CHARCOAL/CARBON FILTER 30-count pkg. FI-27014 REUSABLE MESH FILTER, single Ga s F ry e r Operati on & C are Manual • 19 OPERATION OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) FILTER CLEANING & MAINTENANCE NOTE: Make certain to use hand protection when working with hot surfaces. REUSABLE MESH FILTER OPTION: Clean the reusable mesh filter (FI-27014) by spraying thoroughly with hot water. DO NOT clean in the dishwasher. DO NOT use detergents to clean. Detergents and detergent residues will significantly reduce the life of oil and shortening products. CAUTION A WORN FILTER WILL AFFECT PRODUCT FRYING RESULTS. Make certain the filter is performing efficiently by inspecting the filter each time it is cleaned. Examine for cuts and holes. For the best results, replace the filter whenever necessary. CAUTION TO PREVENT FILTER DAMAGE, DO NOT USE SHARP IMPLEMENTS TO REMOVE SCRAPS FROM THE FILTER. Make certain the filter is securely fastened to the support basket before returning the assembly to the trolley. To discard deteriorated oil/shortening, the trolley can be pulled from the fryer and can be rolled to a convenient location for use with a pumping device. ALWAYS MAKE CERTAIN THE TROLLEY IS PROPERLY POSITIONED BENEATH THE FRYER BEFORE OPERATION. WARNING TO AVOID PERSONAL INJURY, USE CAUTION WHEN SURFACES BECOME SLIPPERY DUE TO SPILLED OR DRIPPING OIL. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. Ga s F ry e r Operati on & C are Manual • 20 OPERATION OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) CLEANING & MAINTENANCE OIL DISCARD HOSE OPTION: The oil discard hose option (HO-27686) is available as an option to assist both the boil-out and filtration operation. The drain can be placed in the “OPEN” or “CLOSED” position as required. Disconnect hose following use and return the selector to the “KETTLE FILL” position. With the discard hose attached to the nozzle connection, place the Kettle/Nozzle selector in the “NOZZLE” position. ASF-75G, 120V WITH FILTRATION nozzle connection Nozzle will contain a small amount of oil after use. Dispose of properly. nozzle kettle selector DANGER TO AVOID SERIOUS PERSONAL INJURY DO NOT STAND ON THE FRYER OR FRYER COVER. THE FRYER COVER IS DESIGNED TO HOLD A MAXIMUM OF 10-POUNDS (4,5 KG) OF WEIGHT. Ga s F ry e r Operati on & C are Manual • 21 OPERATION ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Removeicecrystalsandensurethatfoodisdrybeforefrying.Excessivewaterandicecancauseoiltosplatteroroverflow.Donot overfillthebasket.Foodneedstobesurroundedbyoilforbestfryingresults. SU G G ES T ED FR Y ING T IMES PROGRAM KEYS item minutes temperature display 1. Fries ( FROZEN ) 3:30 350°F (177°C) Fries 2. Chicken Nuggets ( FROZEN ) 3:30 350°F (177°C) Nuggets 3. Fish, Breaded ( FROZEN ) 4:30 350°F (177°C) Fish 17:00 340°F (171°C) Chicken 4. Chicken Pieces, Breaded ( FRESH ) 5. product a ProductC 6. product b ProductD IT EM MINUTES T E M P E RA T U R E 3:30 350°F(177°C) 3:30 340°F(171°C) Perpkg.instructions 340°F(171°C) BreadedMac&Cheese 3:30 340°F(171°C) BreadedMushrooms 3:30 340°F(171°C) BroccoliCheeseNuggets 2:30 350°F(177°C) CheeseCake,Fried 8:30 350°F(177°C) CheeseNuggets 1:30 350°F(177°C) 12:00-17:00 315°F(171°C) ChickenBreasts( frozen ) 20:00 330°F(166°C) ChickenFriedSteak 4:00 350°F(177°C) ChickenGizzards( fresh ) 3:30 350°F(177°C) 12:00-17:00 315°F(171°C) ChickenLegs( frozen ) 18:00 330°F(166°C) Chicken,Patty 6:00 350°F(177°C) ChickenPieces-MRB( frozen ) 17:00 340°F(171°C) ChickenStrips 6:00 340°F(171°C) ChickenTenderloins( fresh ) 3:00 350°F(177°C) ChickenTenders,Breaded( frozen ) 3:30 350°F(177°C) ChickenWings( fresh ) 3:30 350°F(177°C) ChickenWings( frozen ) 15:00 330°F(177°C) ClamStrips 2:00 340°F(171°C) CornDogs 10:00 350°F(177°C) CreamCheeseJalapeñoPoppers 3:30 340°F(171°C) Appetizer BreadedCauliflower BreadedFish ChickenBreasts( fresh ) Chicken,Legs&Wings( fresh ) the times and temperatures are suggested guidelines onlY. all cooking should Be Based on internal product temperatures. due to Variations in product QualitY, weight, and desired degree oF doneness, the cooking times and temperatures maY need to Be adJusted accordinglY. alwaYs Follow local health (hYgiene) regulations For all internal temperature reQuirements. Ga s F ry e r Operati on & C are Manual • 22 OPERATION ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Removeicecrystalsandensurethatfoodisdrybeforefrying.Excessivewaterandicecancauseoiltosplatteroroverflow.Donot overfillthebasket.Foodneedstobesurroundedbyoilforbestfryingresults. SU G G ES T ED FR Y ING T IMES IT EM MINUTES T E M P E RA T U R E 4:00 340°F(171°C) EggRolls( frozen ) 5:00 340°F(171°C) Fries,Crinkle-Cut 5:00 340°F(171°C) Fries,Seasoned 4:00 340°F(171°C) Fries,SourCream&Chive 4:00 340°F(171°C) Fries( fresh ) 5:00 340°F(171°C) Fries,ThinCut 3:30 340°F(171°C) HashBrownCircles 4:00 340°F(171°C) JalapenoPeppers,Stuffed 4:00 350°F(177°C) Perpkg.instructions 340°F(171°C) Mushrooms,Breaded 3:30 350°F(177°C) OnionRings 3:00 340°F(171°C) PorkChops( fresh ) 10:00 340°F(171°C) Pork( fresh ) 12:00 340°F(171°C) PotatoChips(fresh) 2:45 325°F(163°C) PotatoWedges 3:00 350°F(177°C) QuesadillaRolls 3:30 350°F(177°C) Shrimp 3:30 340°F(171°C) Vegetables 3:00 350°F(177°C) Zucchini,Breaded( fresh ) 3:30 350°F(177°C) Eggplant MozzarellaSticks,BatteredorBreaded the times and temperatures are suggested guidelines onlY. all cooking should Be Based on internal product temperatures. due to Variations in product QualitY, weight, and desired degree oF doneness, the cooking times and temperatures maY need to Be adJusted accordinglY. alwaYs Follow local health (hYgiene) regulations For all internal temperature reQuirements. Ga s F ry e r Operati on & C are Manual • 23 BASIC CONTROL OPERATION PANEL IDENTIFICATION 8 7 9 3 2 4 1 5 6 CO NT RO L P ANE L I DE NTI FI CATI ON 1. L.E.D. 4-DIGIT DISPLAY 6. RIGHT BASKET BUTTON 2. LEFT BASKET BUTTON 7. RIGHT BASKET INDICATOR LIGHT 3. LEFT BASKET INDICATOR LIGHT 8. BOIL OUT BUTTON 4. TEMP DISPLAY BUTTON 9. PROGRAM BUTTON 5. SYNC BASKET BUTTON (Optional) CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. Ga s F ry e r Operati on & C are Manual • 24 BASIC CONTROL OPERATION LE F T A ND R I G HT BA S K ET O PE RATI ON NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 1. Ensure that the fryer has reached the set-point temperature and it is displayed on the control panel. ( follow instructions on the start up and general operation page ) 350 F 2. LOAD PRODUCT Loadproductinbasket(s)andsetbasket(s)inthefryerliftbrackets. To operate the left basket, press the LEFT BASKET button on the control panel. 3. The left basket will lower. 03:00 The display will show the programmed time and count down the remaining time for the left basket IF IT HAS LESS TIME LEFT THAN THE RIGHT BASKET. During cooking, the Left Basket Indicator Light will blink fast if its time is displayed and at a slower rate if its time is not displayed. To operate the right basket, press the RIGHT BASKET button on the control panel. 4. The right basket will lower. 03:00 The display will show the programmed time and count down the remaining time for the right basket IF IT HAS LESS TIME LEFT THAN THE LEFT BASKET. During cooking, the Right Basket Indicator Light will blink fast if its time is displayed and at a slower rate if its time is not displayed. 5. Whentheprogrammedtimeforeitherbaskethasexpired: The basket will automatically rise. The display will show “00:00”, then flash “L” or “r”, and the alarm will sound on and off. 00:00 CONTINUED Ga s F ry e r Operati on & C are Manual • 25 BASIC CONTROL OPERATION LEF T A ND R I G HT BA S K ET O PE RATI ON 6. Press the LEFT BASKET or RIGHT BASKET button to stop alarm. 7. REMOVE PRODUCT NOTE: To stop the cooking function of either basket before the programmed time, press the LEFT BASKET or RIGHT BASKET button. The Indicator Light for that basket will go out. The display will revert to the other basket’s remaining time or the frypot temperature. 03:00 The basket will automatically rise. S HU TD O W N To shut the fryer station down, turn the Master Power Switch located behind the front access door to the “OFF” position. The basket will automatically rise. The display will go blank. Ga s F ry e r Operati on & C are Manual • 26 BASIC CONTROL OPERATION SY N CHR ONI ZED B A S K ET S O PTI ON NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 1. Ensure that the fryer has reached the set-point temperature and it is displayed on the control panel. ( follow instructions on the start up and general operation page ) 350 F 2. L OAD PRODUCT Load product in baskets and set baskets in the fryer lift brackets. 3. To operate the both baskets simultaneously, press the SYNC BASKET button on the control panel along with either the LEFT BASKET or RIGHT BASKET button. Both baskets will lower. 03:00 The display will show the programmed time and count down the remaining time. During cooking, the Indicator Light of the pushed button will blink fast. 4. Whentheprogrammedtimehasexpired: The baskets will automatically rise. 00:00 The display will show “00:00”, then flash “L” or “r”, depending on the pushed button, and the alarm will sound on and off. 5. Press the LEFT BASKET or RIGHT BASKET button to stop alarm. 6. REMOVE PRODUCT NOTE: Another cooking function can not be started during a synchronized cooking function. Ga s F ry e r Operati on & C are Manual • 27 BASIC CONTROL OPERATION CO N T R OL P RO G R A MMING O VERVI E W CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL. NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. Control Programming allows you to: • Settheleftandrighttimers • Choosetheset-pointtemperature • Choosethecorrectmeltcycleforourfryingcompound • LocktheControlProgramming • Select°For°Cforthetemperaturedisplay Press the “PROGRAM” button OR to enter Control Programming. Press the LEFT BASKET or RIGHT BASKET button to scroll through the choices for each function. Pressing the PROGRAM button confirms the change andmovesontothenextfunction. + HOLD Pressing and holding the PROGRAM button for one secondexitsControlProgramming. Ga s F ry e r Operati on & C are Manual • 28 BASIC CONTROL OPERATION PR OG R A M M I NG T HE CO NT RO L CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL. NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 1. Enter Control Programming. Press the PROGRAM button. • Ifunlocked,thedisplaywillgorightintotheControlProgrammingsequence. • I flocked,“LoC”willdisplay,andthepasswordroutinemustbepressed.(Thepasswordroutine= LEFT BASKET - LEFT BASKET - RIGHT BASKET - RIGHT BASKET.) 2. Set the left and right timer. First, the Left Basket Indicator Light will come on and the currently set time for the left basket will appear in the LED with its colon flashing. • Scrollupordowninonesecondincrementsbypressing • Press or . to accept the new setting and proceed to the right basket timer. Then, the Right Basket Indicator Light will come on and the currently set time for the right basket will appear in the LED with its colon flashing. • Scrollupordowninonesecondincrementsbypressing • Press or . to accept the new setting and go on to the set-point temperature. 3. Choose the set-point temperature. The current set-point temperature will appear in the LED with a flashing “F” or “C”. • Scrollupordowninonedegreeincrementsbypressing • Press or . to accept the new setting and proceed to offset the temperature. 4. Calibrate (offset) the temperature. The current offset temperature will appear in the LED, always in °F. The offsets available range from -20°F to 20°F. • Scrollupordowninonedegreeincrementsbypressing • Press or to accept the new setting and proceed to the melt cycle. Ga s F ry e r Operati on & C are Manual • 29 . BASIC CONTROL OPERATION PR OG R A M M I NG T HE CO NT RO L CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL. 5. Choose the correct melt cycle for your frying compound. The melt cycle will appear in the LED as “C L” or “C S”. “C L” is for liquid frying compounds such as oil and “C compounds such as shortening. Do not choose “C • Scrolltochangemeltcyclesbypressing • Press S” is for solid frying 0”. or . TWICEtoacceptthenewsettingandproceedtothelock. NOTE: Do not press just once and change the “gAS” or “ELEC” setting. 6. Lock or unlock the Control Programming. “LoC” or “ULoC” will appear in the LED display. “LoC”willprohibitunqualifiedpersonnel(withoutthepassword)fromenteringControl Programming. “ULoC” will leave Control Programming unlocked. • Scrolltochangelockconditionbypressing • Press 7. Select °F or °C for the temperature display. “F” or “C” will appear in the LED display. “F” or . to accept the new setting and proceed to select °F or °C. will cause the LED to display Fahrenheit. “C” will cause the LED to display Celsius. • Scrolltochangefrom°Fto°Cbypressing • P ress press or . to accept the new setting and proceed to restart Control Programming sequence or andholdforonesecondtoexitControlProgramming. NOTE: At any point in the sequence, pressing and holding for one second will exit Control Programming. Ga s F ry e r Operati on & C are Manual • 30 BASIC CONTROL TR BO AU S IBCL ECSOHNOTO RTOILN G OPERATION T EM PER A TURE VER IFICA T IO N NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. The temperature of the cooking oil / shortening and the temperature set-point can be verified at any time. Press TEMP DISPLAY button once to verify the actual temperature of the cooking oil / shortening. Press TEMP DISPLAY button twice to verify the set-point temperature. Press TEMP DISPLAY button three times to return the LED to its previous reading. The LED will also automaticallyreturntoitspreviousreadingafterthree(3)seconds. If a defective probe is suspected, measure the temperature of the oil / shortening with a thermometer. Compare the thermometer reading with the temperature shown in the control to make certain the readings are reasonably close. If there is a wide discrepancy, perform a complete fryer station shutdown and contact Alto-Shaam service. ALARM MESSAGES probable cause PROB HI DRN solution Probe open. Refer to wiring diagram for correct wiring. Probe wired wrong. Measure probe in ice water bath for 100 ohms resistance. Probe shorted. Contact Alto-Shaam service. Hi-limit tripped. Allow frypot to cool and press the O IL HI-LI MI T R ES ETbuttonforthree(3)seconds. Turn Master Power Switch off, ensure the drain is closed, and turn Master Power Switch back on. Drain valve interlock. TURN OFF Ga s F ry e r Operati on & C are Manual • 31 SERVICE TROUBLESHOOTING 1. FRYER WILL NOT POWER-UP A. Make certain cord is plugged in and breaker is turned “ on .” B. Ensure the drain switch is turned to the “ closed ” position. C. Ensure the master switch is turned to the “on” position. 2. FRYER WILL NOT HEAT A. Ensure the gas valve is turned “ on .” B. Ensure the gas hose is connected. C. Ensure the hi-limit is not tripped. C. Ensure there is oil in the frypot. 3. PUMP WILL NOT RETURN OIL A. Ensure there is oil in the mobile oil trolley. B. Ensure the pump switch is turned “ on .” C.P ush the reset button located behind the front access door to activate the pump motor. 4. BASKETS WILL NOT DROP A. Ensure the basket lift is programmed for basket drop. Ga s F ry e r Operati on & C are Manual • 32 SERVICE SERVICE CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL. DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. CAUTION IT IS RECOMMENDED THIS APPLIANCE BE INSPECTED BY A QUALIFIED SERVICE TECHNICIAN AT REGULAR INTERVALS AS PART OF A STANDARD KITCHEN MAINTENANCE PROGRAM. EXTENDED LIMITED FRYPOT WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot. Thelaborwarrantyremainsineffectforthree(3)yearsfromtheshippingdate.Alto-Shaamwillbearshippingand normallaborchargesforinstallationperformedduringstandardbusinesshours,andexcludingovertime,holidayratesor any additional fees. Thepartswarrantyremainsineffectforseven(7)yearsfromtheshippingdate.Followingtheinitialthree(3) year labor warranty, Alto-Shaam will replace the frypot only, with freight, labor and all additional charges at the full responsibility of the owner/operator. ExtendedfrypotwarrantycoverageissubjecttoallremainingprovisionsassetforthinAlto-Shaam’sstandard published warranty. Ga s F ry e r Operati on & C are Manual • 33 5009557 QTY Ga s F ry e r Operati on & C are Manual • 34 4 3 7 230V ELECTRIC ASSY, MOTOR MOUNT 1 CONTACT FACTORY 120V ELECTRIC ASSY, MOTOR MOUNT1 2 5009207 230V KETTLE AND GAS TRAIN 1 CONTACT FACTORY 120V KETTLE AND GAS TRAIN 1 3 5009210 BASIC CONTROL PANEL ASSEMBLY 1 4 5008599 DOOR 1 5 1009361 BACK ACCESS PANEL 1 6 1009002 CARRIER, MANUAL LIFT 1 7 5009558 PANEL, FRONT LOWER ASSY 1 PART NO DESCRIPTION 1 ITEM See details for these assemblies on following pages: 6 1 2 5 ASF-75G SERVICE ASF-75G SERVICE 5009557 230V ELECTRIC ASSY, MOTOR MOUNT ITEM DESCRIPTION PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1009269 TN-34613 BK-34372 BK-3019 BA-34490 FI-33406 BP-3567 SP-33901 SP-33707 SC-2472 FI-33225 SC-2459 5004611 SC-26791 SC-23455 HG-22672 NU-2215 SC-2071 SC-2365 5008200 18 17 16 MOTOR PLATE TRANSFORMER-50VA, 50/60HZ, CE T-BLOCK, MODULAR T-BLOCK RELAY BOARD FERRITE FILTER-CLAMP BEEPER SPACER, 7/16 FOR .125 HOLE IN .062” BOARD SPACER, SUPPORT, NYL, 1.4” SCREW,6-32 X1/2,NC PHIL TRUSS M/S,18-8 SS FILTER LINE 115/250V 50/60HZ 8-32 X 1/4” PHIL SCREW WIRE SET SCREW 10-32 X 1/4” PAN HEAD 6-32 X 3/8 RD HD 10-32 THREADED INSERT NUT,10-32,NF HEX MS,# 18-8 S/S 10-32 X 3/4 PAN HD 6-32 X 1 1/4” ROUND HD WIRE SET ASF-75G 230V BSC 18 1 1 1 1 1 2 1 4 4 2 1 2 1 4 2 1 2 1 2 1 19 4 9 11 19 4 11 12 5 D E TA IL A 10 2 14 2 5 8 9 2 14 2 5 19 18 5008200 W IR E SE T-A SF- 7 5G 2 30 V B SC 1 SC - 2 3 6 5 6 -32 X 1 1 / 4" R O UN D HD 11 1 0 -3 2 X 3 / 4 P A N H D 2 SC - 2 0 7 1 17 N U- 2 2 1 5 N UT, 1 0 -3 2 , N F H E X M S, # 1 8 - 8 S/ S 2 16 H G - 22 6 7 2 1 0- 3 2 THR E A D E D IN SE R T 1 15 SC - 2 3 4 5 5 6-3 2 X 3 / 8 R D H D 2 14 SC - 2 6 7 9 1 SC R E W 1 0 - 3 2 X 1 / 4 " P A N H E A D 4 13 5 0 0 4 6 1 11 5 W I R E SE T 1 12 SC - 2 4 5 9 8 - 3 2 x 1 / 4 " P H IL S C R E W 2 FI-3 3 22 5 FILTE R LIN E 11 5 / 2 5 0V 5 0/ 6 0H Z SC R E W , 6 -3 2 X 1/ 2, N C P HIL TR USS M / S, 1 8 -8 SS 15 SP A C E R , SUP P O R T, N Y L, 1 . 4 " 4 SP A C E R , 7 / 16 FO R . 1 2 5 HO LE IN . 0 6 2" B O A R D 4 7 B P -3 5 6 7 B E EP E R 1 6 FI-3 3 40 6 FE R R ITE FILTER -C LA M P 2 5 BA -34490 R E LA Y B O A R D -A SF-6 0 1 4 B K -3 0 1 9 T- BLO C K 1 3 B K -3 4 3 7 2 T-B LO C K , M O D ULA R 2 TN -3 4 6 1 3 TR A N SFO R M E R -5 0 V A , 5 0 / 6 0 Hz, C E 1 1009269 M O TO R P LA TE -A SF-7 5 1 ITM P AR T # DESCRIPTION QT Y 1 W IR E SE T-A SF- 7 5G 2 30 V B SC 1 6 -32 X 1 1 / 4" R O UN D HD 2 1 0 -3 2 X 3 / 4 P A N H D 1 N UT, 1 0 -3 2 , N F H E X M S, # 1 8 - 8 S/ S 2 1 0- 3 2 THR E A D E D IN SE R T 1 6-3 2 X 3 / 8 R D H D 2 SC R E W 1 0 - 3 2 X 1 / 4 " P A N H E A D 4 W I R E SE T 1 8 - 3 2 x 1 / 4 " P H IL S C R E W 2 FILTE R LIN E 11 5 / 2 5 0V 5 0/ 6 0H Z 1 SC R E W , 6 -3 2 X 1/ 2, N C P HIL TR USS M / S, 1 8 -8 SS 2 SP A C E R , SUP P O R T, N Y L, 1 . 4 " 4 SP A C E R , 7 / 16 FO R . 1 2 5 HO LE IN . 0 6 2" BO A R D 4 B E EP E R 1 FE R R ITE FILTER -C LA M P 2 R E LA Y B O A R D -A SF-6 0 1 T- BLO C K 1 T-B LO C K , M O D ULA R 1 TR A N SFO R M E R -5 0 V A , 5 0 / 6 0 Hz, C E 1 M O TO R P LA TE -A SF-7 5 1 DESCRIPTION QT Y 2 SP - 3 3 7 0 7 SP - 3 3 9 0 1 7 3 1 9 6 Ga s F ry e r Operati on & C are Manual • 35 17 1 8 8 7 4 18 SC - 2 4 7 2 7 3 1 9 10 15 19 10 10 7 10 20 11 5 D E TA IL A 16 QTY 12 12 17 1 1 16 ASF-75G SERVICE 5009210 BASIC CONTROL ASSEMBLY ITEM PART NO DESCRIPTION 1 2 3 4 5 5009212 IN-22985 PE-28022 CC-34499 NU-2361 QTY WELDMENT-CONTROL PANEL, ASF-75 BSC INSULATION, 1/2” CERAMIC WOOL OVERLAY WITH MEMBRANE CONTROL-SIMPLE NUT-# 6-32 1 1 1 1 4 1 4 3 5 A RE V . D E SC R IP TI O N D A TE A UP D A TE D SP O T W E LD S; Q TY O F R I V E TS N O W 8 06/ 27/ 08 A P PR O V ED KRM 2 B ITEM 1 2 3 4 PART NO 5009177 1006303 RI-2097 MA-27568 DOOR ASSEMBLY DESCRIPTION DOOR, ASF-75 BRACKET, MAGENT #42 STAINLESS RIVET MAGNET, SMCO, SILVER 10/ 14/ 08 5 4 3 2 1 IT E M NO . QTY 1 1 6 1 R & D DRA W I N G 5008599 M A G N E T N O W S I LV E R H I G H P U LL 1 4 2 3 Ga s F ry e r Operati on & C are Manual • 36 N U- 2 3 6 1 C C -34 49 9 P E-2 8 02 2 IN - 2 2 9 8 5 5 00 92 1 2 PAR T NU M B ER KRM N UT- # 6 -3 2 C O N TR O L-SIM P LE O V E R LA Y W ITH M E M B R A N E -SIM P LE C TR L A SF N IN SULA TIO N , 1 / 2 " C E R A M IC W O O L W E LD M E N T-C O N TR O L P A N E L, A SF-7 5 B S D E S C R IP TI O N STA N D A R D TO LE R A N C E UN LESS O TH ER W ISE SP EC IFIED M EN O M O N EE FA LLS The in fo rm a tio n c o n ta ine p ro p e rty o f A lto -Sh a a m , p a rt o r w h o le w ith o ut the Sha a m , Inc is p ro h ib ite d . M A TER IA L: LIN EA R X . X = . 0 6 " X. X X = . 0 3 " D ESC R IP TIO N : P R O J E C T: X. XXX = . 01 5" A N G ULA R 730907 0.5° DO N O T SC A LE DRA WIN G S IZE EN G A P P R O V A L: EN G A P R D A TE: BY : TITLE : D D A TE : KR M C O N TR O L P A N E DW G : 0 8/ 15 / 0 8 50 09 2 1 ASF-75G SERVICE 5009207 KETTLE AND GAS TRAIN ITEM PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 24 23 22 21 24 27 28 14 4 2 16 5 KE-27084 SA-27007 PI-27001 SA-27005 BN-34226 SA-27006 FA-34232 VA-27068 SA-27930 VA-34458 VA-27081 OR-27249 FT-27476 CP-28016 GL-27004 GL-27002 HL-27003 SC-2459 NU-27820 NU-27851 1008588 SC-2661 5007645 SC-27384 HO-28096 NP-26220 FT-27250 FT-27251 PR-34483 5008473 IN-27322 VA-34530 BN-34457 CV-27825 CR-34532 DESCRIPTION QTY FADO HRSN3, GAS 1 SEAL, SPARK PLUG 2 PIN, SPARK IGNITION 2 SEAL. SPARK PLUG 1 BURNER-HE 1 SEAL-FAN BURNER 1 FAN 1 VAVLE, VENTURI 1 SEAL, GAS VALVE 1 VALVE, 24V, FRYER, GAS 230V CE 1 ELBOW, FLANGE, VENTURI 1 O-RING, 0.812O.D. X .94 DIA 1 FITTING, 1/2” M PIPE, 1/2” M FLARE 1 CAP-3/4 NPT 1 SEAL GLASSA SIGHT 1 GLASS BURNER INDICATOR 1 HOLDER GLASS SIGHT 1 8-32 X 1/4” PHIL SCREW 2 NUT HEX 6MM WITH STAR WASHER 16 NUT HEX 5MM WITH STAR WASHER 4 BRACKET C HIMNEY HOLDING 2 SCREW, 10-32 X 1/2, NF PHILTRUSS 2 FLUE 1 SC REW # 10-16 SELF DRILLING 4 HOSE-1/2ID X 24” GAS FLEXIBLE 1 NIPPLE-1/2”-14 NPT 1 FITTING 1/4” COMPRESSION X 3/8 NPT 1 FERRULE, COMPRESSION, 6MM 1 PROBE-NTC THERMISTOR 100K OHM 1 DRAIN ASSEMBLY 1 INSULATION, SIDE PANEL 2 VALVE GAS SAFETY, 230V 1 BURNER, CONTROL, CE CERTIFIED 1 COVER-HONEYWELL BURNER MOD 1 CONNECTOR-SAFETYGASVALVE CE 1 R EV . D E SC R I P TI O N D A TE A P PR O V ED A R E LE A SE D FO R P R O TO TYP E 08/ 15/ 08 KR M 3 19 19 15 17 6 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITE M NO. 7 18 20 8 9 35 25 32 26 11 13 12 33 10 R& D DRA W IN G 30 34 Ga s F ry e r Operati on & C are Manual • 37 C R -345 32 C V -27825 BN - 3 4 4 5 7 V A -345 30 IN - 2 7 3 2 2 500 847 3 P R -34483 FT-2 7 2 5 1 FT-2 7 2 5 0 N P -26220 HO -28096 SC -2 7 3 8 4 500 764 5 SC - 2 6 6 1 100 858 8 N U- 2 7 8 5 1 N U- 2 7 8 2 0 SC - 2 4 5 9 H L- 2 7 0 0 3 G L-2 7 0 0 2 G L-2 7 0 04 C P -28016 FT-2 7 4 7 6 O R -27249 V A -270 81 V A -344 58 SA - 2 7 9 3 0 V A -270 68 FA - 3 4 2 3 2 SA - 2 7 0 0 6 BN - 3 4 2 2 6 SA - 2 7 0 0 5 P I- 2 7 0 0 1 SA - 2 7 0 0 7 K E-27084 PART NUMBER C O N N E C TO R -SA FE TY G A S V A LV E C E C O V E R -HO N E Y W E LL BUR N E R M O D ULE B UR N E R , C O N TR O L, C E C E R TIFIE D V A LV E -G A S SA FE TY 2 3 0 V IN SULA TIO N , SID E P A N E L, D R A IN A SSE M B LY -7 5 G P R O B E -N TC TH E R M ISTO R 1 0 0 K O H M FE R R ULE , C O M P R E SSIO N , 6m m FITTIN G -1 / 4 " C O M P R E SSIO N x 3 / 8 N P T N IP P LE -1 / 2 "-1 4 N P T HO SE -1 / 2 ID x 2 4 " G A S FLE XIB LE SC R E W -# 1 0 -1 6 SE LF D R ILLIN G FLUE -A SF-6 0 G SC R E W , 1 0 -3 2 X1 / 2 , N F P H IL TR USS M / S, 1 8 -8 SS BR A C K E T-C H IM N E Y H O LD IN G A SF-6 0 N UT-H E X 5 M M W ITH STA R W A SH E R N UT-H E X 6 M M W ITH STA R W A SH E R 8 -3 2 x 1/ 4 " P HIL SC R E W HO LD E R -G LA SS SIG H T G LA SS B UR N E R IN D IC A TO R SE A L-G LA SS SIG H T, A SFG C A P -3 / 4 N P T FITTIN G , 1 / 2 " M P IP E , 1 / 2 " M FLA R E , O - R IN G , 0 . 8 1 2 O . D . X . 9 4 D IA E LB O W , FLA N G E , V E N TUR I, V A LV E , 2 4 V , F R Y E R , G A S 2 3 0 V C E SE A L-G A S V A LV E V A V LE , V E N TUR I, G A S FR Y E R F A N , G A S FR Y E R SE A L-FA N B UR N E R B UR N E R -H E G A S FR Y E R SE A L-SP A R K P LUG P IN -SP A R K IG N ITIO N SE A L-SP A R K P LUG FA D O H R SN 3 , G A S D E S C R IP TIO N S TA N D A R D TO LE R A N C E UN LE S S O TH E R W ISE SP EC IFIE D M ENO M O N EE FA LLS, WI 53052- 0450 U. S. Th e in fo rm a tio n c o n ta in e d in th is d ra w in g is th e so le p ro p e rty o f A lto -Sh a a m , In c . A n y re p ro d u c tio n in p a rt o r w h o le w ith o u t th e w ritte n p e rm issio n o f A lto Sh a a m , In c is p ro h ib ite d . M A TER IA L: LIN EA R X. X = . 06 " X . XX = . 0 3 " D ESC R IP TIO N : P R O J E C T: X. X XX = . 0 1 5 " A N G ULA R S IZE 7 309 07 0.5° DO N O T SC A LE DRA WING 1 1 1 1 2 1 1 1 1 1 1 4 1 2 2 4 16 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 QT EN G A PP R O V A L: EN G A P R D A TE: D TITLE : K E TTLE A N D G A S TR A IN -7 5 G , 2 3 0 V B SC D A TE : BY : KRM 20 -J u l-20 07 DW G : 5 00 92 07 SH E E T 1 of 1 ASF-75G SERVICE ITEM 1 2 3 4 5 6 7 8 PART NO 1010175 TT-34245 PA-27057 LT-34281 LT-34280 SW-34254 SC-22271 SW-33495 LOWER FRONT PANEL ASSY DESCRIPTION A QTY PANEL, FRONT LOWER ASF-75G 1 THERMOSTAT, HI-LIMIT 1 PLATE-LIGHT MOUNTING 1 LIGHT-ALARM 1 LIGHT-IGNITION ALARM 1 SWITCH, CAM, FOR SINGLE PHASE1 SCREWS,M4-0.7X6MM PHIL 2 SWITCH-PUSH BUTTON SPST 2 7 7 5 6 1 7 7 8 2 3 4 8 R & D DR A W I N G 5009558 Ga s F ry e r Operati on & C are Manual • 38 3 5007556 5007581 5007494 5007518 5009150 5007737 5008503 5007792 1008458 5 ELECTRIC ASSY 120V, BASIC, LIFT KETTLE ASSY, BASIC CONTROL BASIC CONTROL PANEL ASSEMBLY LIFT ASSEMBLY DOOR DRAIN PANEL AND SWITCHES LOWER PANEL WITH DRAIN PIPE VALVE-DRAIN ASSEMBLY PANEL-BACK PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 ITEM See details for these assemblies on following pages: 6 7 1 1 1 1 1 1 1 1 1 QTY 8 2 1 9 4 ASF-60G SERVICE ASF-60G SERVICE Ga s F ry e r Operati on & C are Manual • 39 ASF-60G SERVICE 5007518 LIFT ASSEMBLY-ASF-60 5007581 KETTLE ASSY, BASIC CONTROL ITEM PART NO DESCRIPTION 5010972 1010888 RD-28118 MO-27011 1011221 1008418 PI-27539 PI-27540 HL-28117 SC-2661 SC-23153 GUIDE COLUMN GUIDE SUPPORT ROD, LIFT, WELD MOTOR, LIFT GUIDE PEN BRACKET, LIFT MOTOR MOUNT PIN, 1/4” X 1 1/4”, CLEVIS PIN, COTTER WLDMT-BASKET LIFT SCREW, 10-32 X1/2,NF PHIL TRUSS M/S,18-8 SS SCREW 5/16-18 X1/2 HEX TRIM HEAD 1 2 3 4 5 6 7 8 9 10 11 QTY 9 9 33 11 11 2 2 2 2 2 2 4 4 2 28 4 ITEMPART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 KE-27823 SA-27007 PI-27001 SA-27005 BN-34226 SA-27006 FA-34232 VA-27068 SA-27930 VA-34260 VA-27081 OR-27249 FT-27476 CP-28016 GL-27004 GL-27002 HL-27003 SC-2459 NU-27820 NU-27851 1008588 SC-2661 5007645 SC-27384 HO-28096 VA-34531 NP-26220 FT-27250 FT-27251 PR-34483 DESCRIPTION QTY KETTLE 1 SEAL-SPARK PLUG 2 PIN-SPARK IGNITION 2 SEAL-SPARK PLUG 1 BURNER-HE GAS FRYER 1 SEAL-FAN BURNER 1 FAN 1 VALVE, VETURI 1 SEAL-GAS VALVE 1 VALVE, 24V 1 ELBOW, FLANGE, VENURI 1 O-RING, 0.812 O.D. X .94 DIA 1 FITTING, 1/2” M PIPE, 1/2” M FLARE 1 CAP-3/4 NPT 1 SEAL-GLASS SIG HT 1 GLASS BURNER INDICATOR 1 HOLDER- GLASS SIG HT 1 8-32 X 1/4” PHIL SCREW 2 NUT-HEX 6MM WITH STAR WASHER 16 NUT-HEX 5MM WITH STAR WASHER 4 BRACKET-CHIMNEY HOLDING 2 SCREW, 10-32 X 1/2, NF PHIL 2 FLUE 1 SCREW-# 10-16 SELF DRILLING 4 HOSE-1/2 ID X 24” GAS FLEXIBLE 1 VALVE-SAFETY 24VAC 1/2 NPT 1 NIPPLE-1/2”-14 NPT 1 FITTING - 1/4” COMPRESSION 1 FERRULE, COMPRESSION 6MM 1 PROBE-NTC THERMISTOR 1 23 23 24 24 1 1 28 28 29 29 30 30 10 10 14 14 4 1 16 5 15 1 2 2 5 16 5 5 2 2 15 3 3 17 19 19 17 6 6 18 26 18 77 27 8 8 27 11 6 6 20 20 13 4 7 7 26 13 4 4 11 9 9 88 Ga s F ry e r Operati on & C are Manual • 40 10 10 25 25 ASF-60G SERVICE 5007737 DRAIN PANEL & SWITCHES 5009150 DOOR ITEM PART NO DESCRIPTION 1 2 3 4 5007555 1006303 RI-2097 MA-25734 WLDMT-DOOR MAGNET BRACKET #42 STAINLESS RIVET MAGENT, DOOR QTY 1 1 6 1 1 1 ITEM PART NO DESCRIPTION 1 2 3 4 5 6 7 8 9 1009234 TT-34245 PA-27057 LT-34281 LT-34280 SW-34254 PG-3344 SC-22271 SW-33495 PANEL, FRONT LOWER THERMOSTAT, HI-LIMIT PLATE-LIGHT MOUNTING LIGHT-ALARM LIGHT-IGNITION ALARM SWITCH, CAM, FOR SINGLE PHASE 1/2” HOLE PLUG SCREWS,M4-0.7X6MM PHIL SWITCH-PUSH BUTTON SPST 2 8 2 3 3 4 4 QTY 7 7 8 9 9 6 6 5 3 3 5 1 1 3 3 2 2 5007792 VALVE-DRAIN ASSEMBLY ITEM PART NO DESCRIPTION VA-28114 5008497 1008739 SW-34246 SC -28288 BU-3964 WS-23671 SC -2069 VALVE-BALL USE WITH FT-28113 WLDMT-DRAIN CAM BRACKET, DRAIN SWITCH MOUNT LIMIT SWITCH SCREW-10-24 x .375 PHMS BUSHING, STRAIG HT, STRAIN RELIEF WASHER, LOCK, #10, 18-8 S/S SCREW, 8-32 X 1, NC PHILLIPS PAN 1 2 3 4 5 6 7 8 4 4 3 QTY 2 1 1 1 1 2 1 2 2 3 5008503 LOWER PANEL WITH DRAIN PIPE ITEM 1 2 3 4 PART NO 1009173 1009174 RI-2097 PP-28126 DESCRIPTION PANEL, LOWER BRACKET-DRAIN HOLDER #42 STAINLESS RIVET PIPE – DRAIN 5 8 4 7 1 3 6 4 1 1 2 3 Ga s F ry e r Operati on & C are Manual • 41 QTY 1 1 2 1 1 1 1 1 1 1 1 2 1 ASF-60G SERVICE 5007494 BASIC CONTROL PANEL ASSEMBLY ITEM PART NO DESCRIPTION 5007565 CC-34499 PE-27929 NU-2361 WLDMT, BASIC CONTROL PANEL BASIC CONTROL BASIC PANEL OVERLAY NUT, 6-32 HEX, S/S 1 2 3 4 33 QTY 1 1 1 4 11 44 22 4 3 2 1 IT E M N U- 2 3 6 1 P E-2 79 2 9 C C -3 44 99 5 0 07 56 5 N UT, 6 - 3 2 H E X , S/ S O V E R LA Y W ITH M E M B R A N E - SI M P LE C TR L A S F W ITH LIFT C O N TR O L- SI M P LE W LD M T- B A SIC C O N TR O L P A N E L A SF- 6 0 4 1 1 1 P AR T N U M B E R D E S C R I P TI O N QT Y Ga s F ry e r Operati on & C are Manual • 42 ASF-75G SERVICE Ga s F ry e r Operati on & C are Manual • 43 ASF-75G SERVICE Ga s F ry e r Operati on & C are Manual • 44 ASF-60G SERVICE Ga s F ry e r Operati on & C are Manual • 45 ASF-60G SERVICE Ga s F ry e r Operati on & C are Manual • 46 TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the material is moved to a storage area. 2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received. 3. Note all damage to packages directly on the carrier’s delivery receipt. 4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt. 5. If the driver refuses to allow inspection, write the following on the delivery receipt: Driver refuses to allow inspection of containers for visible damage. 6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called. 7. Save any packages and packing material for further inspection by the carrier. 8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork. Wewillcontinueourpolicyofassistingourcustomersincollectingclaimswhichhavebeenproperlyfiledandactivelypursued. Wecannot,however,fileanydamageclaimsforyou,assumetheresponsibilityofanyclaims,oracceptdeductionsinpayment for such claims. LIMITED WARRANTY Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part. The parts warranty period is as follows: For the refrigeration compressor on Alto-Shaam Quickchillers™,five(5)yearsfromthedateofinstallation. For the heating element on Halo Heat® cook/hold ovens, as long as the original purchaser owns the oven. Forallotherparts,one(1)yearfromthedateofinstallationorfifteen(15)monthsfromtheshippingdate,whicheveroccursfirst. Thelaborwarrantyperiodisone(1)yearfromthedateofinstallationorfifteen(15)monthsfromtheshippingdate,whicheveroccursfirst. Alto-Shaamwillbearnormallaborchargesperformedduringstandardbusinesshours,excludingovertime,holidayratesorany additional fees. To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable. THIS WARRANTY DOES NOT APPLY TO: 1. Calibration. 2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind. 3. Equipment damage caused by accident, shipping, improper installation or alteration. 4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers. 5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water quality.Waterqualityandrequiredmaintenanceofsteamgeneratingequipmentistheresponsibilityoftheowner/operator. 6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm® Cleaner, including but not limited to damage due to chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm® Cleaner on Combitherm® ovens is highly recommended. 7. Any losses or damage resulting from malfunction, including loss of product or consequential or incidental damages of any kind. 8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts. Thiswarrantyisexclusiveandisinlieuofallotherwarranties,expressorimplied,includingtheimpliedwarrantiesofmerchantabilityand fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect,special,incidental,orconsequentialdamages.NopersonexceptanofficerofAlto-Shaam,Inc.isauthorizedtomodifythiswarranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment. Ef f ect i v e 09/10 RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE. Model: _______________________________________________Date Installed: __________________________________________________________ Voltage: ______________________________________________ Purchased From: _______________________________________________ Serial Number: _______________________________________ _______________________________________________________________________ W164 N9221 Water Street PHONE: ● P.O. Box 450 ● Menomonee Falls, Wisconsin 53052-0450 ● U.S.A. 262.251.3800 • 800.558-8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY www.alto-shaam.com PRINTED IN U.S.A. ">

Public link updated
The public link to your chat has been updated.
Advertisement