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Level III Service Manual
Tri-Band Digital Wireless Telephone
V.series
™ 60g
GSM 900/1800/1900 MHz & GPRS Technologies
1 and 2
Table of Contents
6881038B35
Table of Contents
6881038B35 i
Table of Contents
1 and 2
T able of C ontents
A99
6881038B35
Table of Contents (continued)
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
B lock D iagr am . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
R F S chematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
A L S chematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
B oar d L ayout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
S ignal F low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1
ii 6881038B35
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A99
Introduction
Product Identification
Motorola products are identified by the model number on the housing. Use the entire model number when inquiring about the product. Numbers are also assigned to chassis and kits. Use these numbers when requesting information or ordering replacement parts.
Product Names
Motorola
®
Inc. maintains a worldwide organization that is dedicated to provide responsive, full-service customer support. Motorola products are serviced by an international network of company-operated product care centers as well as authorized independent service firms.
Available on a contract basis, Motorola Inc. offers comprehensive maintenance and installation programs which enable customers to meet requirements for reliable, continuous communications.
To learn more about the wide range of Motorola service programs, contact your local
Motorola products representative or the nearest Customer Service Manager.
Product names included in V. Series 60g telephones are listed on the front cover. Product names are subject to change without notice. Some product names, as well as some frequency bands, are available only in certain markets.
Product Changes
When electrical, mechanical or production changes are incorporated into Motorola products, a revision letter is assigned to the chassis or kit affected, for example; -
A, -B, or -C, and so on.
The chassis or kit number, complete with revision number is imprinted during production. The revision letter is an integral part of the chassis or kit number and is also listed on schematic diagrams and printed circuit board layouts.
Regulatory Agency Compliance
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
1.
This device may not cause any harmful interference, and
2.
this device must accept interference received, including interference that may cause undesired operation.
This class B device also complies with all requirements of the Canadian Interference-Causing Equipment Regulations (ICES-003).
Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
July 23,
6881038B35
A99
Computer Program Copyrights
The Motorola products described in this manual may include Motorola computer programs stored in semiconductor memories or other media that are copyrighted with all rights reserved worldwide to Motorola. Laws in the United States and other countries preserve for Motorola, Inc. certain exclusive rights to the copyrighted computer programs, including the exclusive right to copy, reproduce, modify, decompile, disassemble, and reverse-engineer the Motorola computer programs in any manner or form without Motorola's prior written consent. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license or rights under the copyrights, patents, or patent applications of Motorola, except for a nonexclusive license to use the Motorola product and the Motorola computer programs with the Motorola product.
About This Service Manual
Using this service manual and the suggestions contained in it assures proper installation, operation, and maintenance of V. Series 60g telephones. Refer questions about this manual to the nearest Customer Service Manager.
A product family is the group of products having the same account product code
(APC). To locate the APC on a device, refer to “Mechanical Serial Number (MSN)” later in this manual.
Audience
This document aids service personnel in testing and repairing V. Series 60g telephones.
Service personnel should be familiar with electronic assembly, testing, and troubleshooting methods, and with the operation and use of associated test equipment.
Use of this document assures proper installation, operation, and maintenance of
Motorola products and equipment. It contains all service information required for the equipment described and is current as of the printing date.
Scope
The scope of this document is to provide the reader with basic information relating to V. Series 60g telephones, and also to provide procedures and processes for repairing the units at Level 1 and 2 service centers including:
• Unit swap out
• Repairing of mechanical faults
• Basic modular troubleshooting
• Testing and verification of unit functionality
• Initiate warranty claims and send faulty modules to Level 3 or 4 repair centers.
2 6881038B35
Level III Service Manual Introduction
Conventions
Special characters and typefaces, listed and described below, are used in this publication to emphasize certain types of information.
➧ Note: Emphasizes additional information pertinent to the subject matter.
G Caution: Emphasizes information about actions which may result in equipment damage.
E Warning: Emphasizes information about actions which may result in personal injury.
E
Keys to be pressed are represented graphically. For example, instead of “Press the Enter Key”, you will see “Press
E
”.
Information from a screen is shown in text as similar as possible to what appears in the display. For example, ALERTS or
ALERTS
or ALERTS .
Information that you need to type is printed in boldface type
Revisions
Any changes that occur after manuals are printed are described in publication revision bulletins (PMRs). These bulletins provide change information that can include new parts listing data, schematic diagrams, and printed board layouts.
Warranty Service Policy
The product will be sold with the standard 12 months warranty terms and conditions. Accidental damage, misuse, and extended warranties offered by retailers are not supported under warranty. Non warranty repairs are available at agreed fixed repair prices.
Out of Box Failure Policy
The standard out of box failure criteria applies. Customer units that fail very early on after the date of sale, are to be returned to Manufacturing for root cause analysis, to guard against epidemic criteria. Manufacturing to bear the costs of early life failure.
Product Support
Customer’s original units will be repaired but not refurbished as standard. Appointed Motorola Service Hubs will perform warranty and non-warranty field service for level 2 (assemblies) and level 3 (limited PCB component). The Motorola HTC centers will perform level 4 (full component) repairs.
6881038B35 3
Introduction V. Series 60g
Customer Support
Customer support is available through dedicated Call Centers and in-country help desks. Product Service training should be arranged through the local Motorola
Support Center.
Parts Replacement
When ordering replacement parts or equipment, include the Motorola part number and description used in the service manual or supplement.
When ordering crystals or channel elements, specify the Motorola part number, description, crystal frequency, and operating frequency desired.
When the Motorola part number of a component is not known, use the product model number or other related major assembly along with a description of the related major assembly and of the component in question.
In the U.S.A., to contact Motorola, Inc. on your TTY, call: 800-793-7834
Accessories and Aftermarket Division (AAD)
Replacement parts, test equipment, and manuals can be ordered from AAD.
U.S.A
Phone: 800-422-4210
FAX: 800-622-6210
Outside U.S.A.
Phone: 847-538-8023
FAX: 847-576-3023
4 6881038B35
Level III Service Manual Specifications
Specifications
General Function
Frequency Range GSM
Frequency Range DCS
Frequency Range PCS
Channel Spacing
Channels
Modulation
Transmitter Phase Accuracy
Duplex Spacing
Frequency Stability
Operating Voltage
Transmit Current Drain
Stand-by Current drain
Dimensions, with 500 mAh Li Ion battery
Size (Volume)
Weight
Temperature Range
Battery Life, 500 mAh LI Ion Battery
Transmitter Function
RF Power Output
Output Impedance
Spurious Emissions
Receiver Function
Receive Sensitivity
RX bit error rate (100k bits) Type II
Channel Hop Time
Time to Camp
Speech Coding Function
Speech Coding Type
Bit Rate
Frame Duration
Block Length
Classes
Bit Rate with FEC Encoding
Specification
880-915 MHz Tx (with EGSM)
925-960 MHZ Rx
1710-1785 MHz Tx
1805-1880 MHz Rx
1850.2-1909.8 MHz Tx
1930.2-1989.8 MHz Rx
200 kHz
174 EGSM, 374 DCS, 274 PCS carriers with 8 ch. per carrier
GMSK at BT = 0.3
5 Degrees RMS, 20 Degrees peak
45 MHz GSM, 95 MHz DCS, 80 MHz PCS
± 0.10 ppm of the downlink frequency (Rx)
+3.0V dc to +4.2V dc (battery)
+4.4V dc to +6.3V dc (external connector)
250 mA nominal at room temperature
6.5 mA (DRX2), 3.75 mA (DXR9) nominal at room temperature
86.8 mm x 45 mm x 24.2 mm (3.42 inches x 1.77 inches x 0.95 inches)
73 cc (4.45 in
3
), with 500 mAh battery
110 gm (3.9 oz), with 500 mAh battery
-10° C to +55° C (+15° F to +130° F)
Talk Time 108 to 159 minutes
Standby 77 to 133 hours
All talk and standby times are approximate and depend on network configuration, signal strength, and features selected.
Standby times are quoted as a range from DRX=2 to DRX=9.
Talk times are quoted as a range from DTX off to DTX on.
Specification
33 dBm nominal GSM, 30 dBm nominal DCS / PCS
50 ohms nominal
-36 dBm from 0.1 to 1 GHz, -30 dBm from 1 to 4 GHz
Specification
-106 dBm GSM, -104 dBm DCS / PCS
< 2%
500 microseconds
Approximately 5-10 seconds
Specification
Regular pulse excitation / linear predictive coding with long term prediction (RPE LPC with LTP)
13.0 kbps
20 ms
260 bits
Class 1 bits = 182 bits; Class 2 bits = 78 bits
22.8 kbps
6881038B35 5
Product Overview V. Series 60g
Product Overview
Motorola V. Series 60g telephones are the smallest and lightest global system for mobile communications (GSM) general packet radio service (GPRS) wireless application protocol (WAP)-enabled mobile phones currently available. The V. Series 60g incorporates a new user interface (UI) for easier operation, allows short message service
(SMS) text messaging, and includes personal information manager (PIM) functionality. It is a tri-band phone that allows roaming within the GSM 900 MHz, digital cellular system (DCS) 1800 MHz, and personal communications services (PCS) 1900
MHz bands.
V. Series 60g telephones support GPRS and SMS in addition to traditional circuit switched transport technologies. GPRS, where available, provides substantial increases in mobile data communications performance and the efficient use of radio spectrum. Data transmission rates for GSM networks can potentially increase from the current rate of 9.6 kbps up to a theoretical maximum of 171.2 kbps. An increased data rate is by no means the only benefit provided by GPRS. A key advantage is the provision of a permanent virtual connection to the network. This “always on” connection is possible because GPRS uses packet data transfer so that, for example, email can be downloaded in “background mode.” There is no need for the user to reconnect before requesting a service, eliminating connection set-up delays and adding convenience and immediacy to data services access. The “virtual” nature of this connection means that network resources are not consumed during periods when a user is not actually sending or receiving data.
V. Series 60g telephones have a clam form factor. They feature an anodized aluminum housing with titanium knuckles and have an externally viewable 96 x 16 pixel display for caller identification and date/time, an internal 96 x 64 pixel display, and the speaker located in the flip. At the top of the phone, on the right knuckle, the service indicator (status light) changes color to show the phone’s state (incoming call or message received, for example) at a glance. The bottom part of the clam (front housing) contains the keypad, transceiver printed circuit board (PCB), microphone, flex connection, external accessory connector, smart button, volume buttons, and voice button. The standard 500 mAh Lithium Ion (Li Ion) battery fits behind a removable anodized aluminum back cover.
The phone accepts both 3V and 5V mini subscriber identity module (SIM) cards which fit into the SIM holder underneath the battery. The antenna is a fixed stub type antenna. Inexpensive direct connection to a computer or handheld device via
RS232 or USB for data and fax calls, and for synchronizing phonebook entries with
TrueSync® software, can be accomplished by using the optional data cable and soft modem.
Features
V. Series 60 g telephones use advanced, self-contained, sealed, custom integrated circuits to perform the complex functions required for GSM GPRS communication. Aside from the space and weight advantage, microcircuits enhance basic reliability, simplify maintenance, and provide a wide variety of operational functions.
Features available in this family of telephones include:
• Lower voltage technology that provides increased standby and talk times.
• Supports 3V and 5V SIM cards.
• Extended GSM (EGSM) channels.
• Tri-coder/decoder (CODEC) that allows full rate, half rate, and enhanced full rate modes of transmission.
6 6881038B35
Level III Service Manual Product Overview
• Supports mobile originated / mobile terminated SMS, concatenated SMS, and cell broadcast messages.
1
• Supports GPRS, circuit switched, and SMS networks.
1
• WAP 1.1 enabled microbrowser.
1
• Supports SIM Toolkit (STK), Class 2.
1
• Caller ID with link to phone book alerts.
1
• Dual tinted mirror film (TMF) displays with electroluminescent (EL) backlighting: internal 96x64 pixel; external 96x16 pixel.
• Internal display provides 3 lines of text, 1 line of icons, and 1 line of prompts.
• Display zoom 3 line to 2 line toggle.
• Display animation provides smooth-scrolling menus.
• PIM functionality includes: date book, message center, and 400 number phone book with Starfish® and TrueSync® support.
2
• Voice activation for phonebook entries and menu shortcuts.
• Voice note voice recorder.
3
• iTAP™ software for predictive text entry.
• Turbo Dial® abbreviated dialing.
• Multi-language support: English, Spanish, French, and Portuguese.
• 32 alerts.
• VibraCall® silent alert.
• Data capable without PC card using RS232 or USB.
• Integrated headset jack.
• Smart button operation.
• Hearing aid telephone interconnection system (HATIS) support.
4
• Anodized aluminum housing.
Speaker Dependant Voice Activation and Voice Note Recording
This feature allows voice tags to be used for voice dialing up to 20 phone numbers in the phone book and for creating up to 5 voice shortcuts for menu items. The phone must be “trained” by the voice tag being read into the phone’s memory twice before it is recognized.
Voice tags can be added to the phone’s memory using the usual name addition methods (i.e., via the phone book menu structure or with the shortcut editor).
➧
The user cannot place or receive calls while adding voice tags to the phone’s memory.
➧
Because the GSM standard does not provide the option to store voice tags onto the
SIM card, voice tags are added to the phone’s memory.
1. Network, subscription and SIM card or service provider dependent feature. Not available in all areas.
2. Designed to synchronize with basic features of the initial release of many popular Personal Information Management (PIM) software and hardware products.
3. Use of this function may be subject to varying State and Federal laws regarding privacy of phone conversations.
4. Not compatible with all hearing aids. Hearing aids must contain a T-coil. T-coil must be activated when using the phone.
6881038B35 7
Product Overview V. Series 60g personal messages to be recorded. This feature has a complete set of record, playback, and management tools that make it easy to store and maintain a list of personal memos.
Wireless Access Protocol (WAP) 1.1 Compliancy
In the WAP environment, access to the Internet is initiated in wireless markup language (WML), which is derived from hypertext markup language (HTML). The request is passed to a WAP gateway which retrieves the information from the server in standard HTML (subsequently filtered to WML) or directly in WML if available.
The information is then passed to the mobile subscriber via the mobile network.
phone number, and connection type.
➧
Bitmap image data will download as text. If the image is larger than the screen, only part of the image will display.
➧
When the user receives a call while in browser mode, the browser will pause and allow the user to resume after completing the call.
SIM Application Toolkit
TM
- Class 2
SIM Application Toolkit is a value-added service delivery mechanism that allows
GSM operators to customize the services they offer their customers, from the occasional user who requests sports news and traffic alerts, to a high call time business user who receives stock alerts and checks flight times. Operators can now create their own value-added services menu quickly and easily in the phone. The customized menu will appear as the first menu and may be updated over-the-air with new services when customers request them.
Simplified Text Entry
There are three different ways to enter text using the phone keypad:
• iTAP™ predictive text entry. Press a key to generate a character and a dynamic dictionary uses this to build and display a set of word or name options. The iTAP™ feature may not be available on the phone in all languages.
• Tap. Press a key to generate a character.
• Numeric. The keypad produces numeric characters only. For some text areas this is the only method available; for example, phone numbers.
Caller Line Identification
Upon receipt of a call, the calling party’s phone number is compared to the phone book. If the number matches a phone book entry, that name will be displayed. If there is no phone book entry, the incoming phone number will be displayed. In the
8 6881038B35
Level III Service Manual Product Overview event that no caller identification information is available, the Incoming Call message is displayed.
➧
User must subscribe to a caller line identification service through their service provider.
Other Features
Detailed descriptions of these and the other V.60g features can be found in the appropriate V.60g telephone user’s guide listed in the “Related Publications” section toward the end of this manual.
6881038B35 9
General Operation V. Series 60g
General Operation
Controls, Indicators, and Input / Output (I/O) Connections
The V.60g telephone’s controls are located on the sides of the device and on the
keypad. Indicators, in the form of icons, are displayed on the LCD (see Figure 3).
Service status is indicated by a tri-color light emitting diode (LED) located at the
top of the phone on the right knuckle (Table 1). V.60g phones have an audible
alert transducer on the top and I/O connectors, consisting of a headset jack and an
accessory port, located on the top and bottom of the phone. See Figure 1.
Figure 1. V.60g Telephone Controls, indicators, and I/O
010621o
10 6881038B35
Level III Service Manual General Operation
Service Indicator
The service indicator (status light) changes color to show the user the state of the
phone as shown in Table 1, below.
Table 1. Service Indicator States
Indication
Alternating red / green (fast)
Flashing green
Flashing yellow
Flashing red (slow)
Flashing red (fast)
Alternating green (short) / red (long)
Alternating yellow (short / red (long)
State
Incoming call
In service, home system
Roaming, non-home system
No service
Text or voicemail message received but no service
Text or voicemail message received, home system
Text or voicemail message received, roaming service
Menu Navigation
V.60g telephones are equipped with a new user-friendly interface that employs soft keys and a 2-way scroll key to access phone functions and features. See
6881038B35
010622o
Figure 2. V.60g Menu Navigation
11
General Operation V. Series 60g
“Soft keys” refer to non-labeled keys that correspond to text options displayed on the screen. The left and right soft keys perform the function shown in the corners of the display. The right key will usually select an option whereas the left key will usually exit a function or return to a previous screen.
The menu key opens the initial menu structure, or allows access to a submenu
whenever appears on the screen. See Figure 4 for details of theV.60g menu
structure.
The LCD provides a high contrast backlit display for easy readability in all light conditions. The large bit-mapped 96 x 64 display includes 3 lines of text, 1 line of icons, and 1 line of prompts.
Display zoom allows setting the phone’s display to show either three lines or two lines of text plus soft key labels. Three lines of text display more information, while two lines increase text size for improved visibility.
Display animation makes the phone’s menus move smoothly as the user scrolls up and down.
Turn animation off to conserve the battery.
010623o
Figure 3. V.60g Icon Indicators
➧
Whether a phone displays all indicators depends on the programming and services to which the user subscribes.
Figure 3 shows some common icons displayed on the LCD.
• Signal Strength Indicator. Shows the strength of the phone’s connection with the network. Calls cannot be sent or received when the “no signal” indicator is displayed.
• In Use Indicator. Appears when a call is in progress.
• Roam Indicator.
5
Appears when the phone uses another network system outside the user’s home network. When leaving the home network area, the phone roams, or seeks another network.
12 6881038B35
Level III Service Manual General Operation
• Message Waiting Indicator.
5
Appears when the phone receives a text message. This is a network-dependent feature.
• Voice Message Waiting Indicator.
5
Appears when a voicemail message is received. This is a network-dependent feature.
• Battery Level Indicator. Shows the amount of charge left in the battery. The more segments visible, the greater the charge. Recharge the battery as soon as possible when the Low Battery warning message appears.
• Clock. Shows the current time.
• Menu Indicator. Indicates the user can press the menu soft key to open a menu.
• Alert Setting Indicator. Shows the current selected alert. The default alert setting is a ringer.
5. Network, subscription and SIM card or service provider dependent feature. Not available in all areas.
6881038B35 13
General Operation V. Series 60g
User Interface Menu Structure
Figure 4 shows the V.60g telephone menu struct ure.
010624o
Figure 4. V.60g Menu Structure
Alert Settings
V.60g telephones include up to 32 preset alert tones and vibrations that can be applied to all alert events at the same time.
➧
Pressing either volume key will mute the alert.
14 6881038B35
Level III Service Manual General Operation
Battery Function
Battery Gauge
The telephone displays a battery level indicator icon in the idle screen to indicate the battery charge level. The gauge shows four levels: 100%, 66%, 33%, and Low
Battery.
Battery Removal
Removing the battery causes the device to immediately shut down and any pending work (for example, partially entered phone book entries or outgoing messages) is lost.
➧
To ensure proper memory retention, turn OFF the phone before removing the battery. Immediately replace the old battery with a fresh battery.
G
If the battery is removed while receiving a message, the message will be lost.
Operation
For detailed operating instructions, refer to the appropriate User’s Guide listed in the Related Publications section toward the end of this manual.
6881038B35 15
General Operation V. Series 60g
16 6881038B35
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A99
Tools and Test Equipment
The following table lists tools and test equipment recommended for disassembly and reassembly of V.60g telephones. Use either the listed items or equivalents.
Table 2. General Test Equipment and Tools
Motorola Part Number
1
RSX4043-A
—
Description
Torque Driver
Torque Driver Bit T-6 Plus, Apex 440-6IP
Torx Plus or equivalent
Application
Used to remove and replace screws
Used with torque driver
See Table 7
0180386A82
6680388B67
6680388B01
—
Rapid Charger
Antistatic Mat Kit (includes 66-80387A95 antistatic mat, 66-80334B36 ground cord, and 42-80385A59 wrist band)
Disassembly tool, plastic with flat and pointed ends (manual opening tool)
Tweezers, plastic
Digital Multimeter, HP34401A
2
Used to charge battery and to power device
Provides protection from damage to device caused by electrostatic discharge
(ESD)
Used during assembly/disassembly of device
Used during assembly/disassembly
Used to measure battery voltage
8102430Z04 GSM / DCS Test SIM Used to enable manual test mode
1. To order in North America, contact Motorola Aftermarket and Accessories Division (AAD) at (800) 422-4210 or
FAX (800) 622-6210; Internationally, AAD can be reached by calling (847) 538-8023 or faxing (847) 576-3023.
2. Not available from Motorola. To order, contact Hewlett Packard at (800) 452-4844.
6881038B35 17
Disassembly V. Series 60g
Disassembly
The procedures in this section provide instructions for the disassembly of a V.60g
G
Many of the integrated devices used in this equipment are vulnerable to damage from electrostatic discharge (ESD). Ensure adequate static protection is in place when handling, shipping, and servicing the internal components of this equipment.
G
Avoid stressing the plastic in any way to avoid damage to either the plastic or internal components.
Removing and Replacing the Battery Housing and Battery
E
All batteries can cause property damage and/or bodily injury such as burns if a conductive material such as jewelry, keys, or beaded chains touch exposed terminals.
The conductive material may complete an electrical circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when placing it inside a pocket, purse, or other container with metal objects.
1. Ensure the phone is turned off.
2. Press in and hold the battery housing latch as shown in Figure 5.
BATTERY
HOUSING
LATCH
BATTTERY
HOUSING
010625o
Figure 5. Removing the battery housing
18 6881038B35
Level III Service Manual Disassembly
3.
Lift the battery housing completely off the phone.
4.
Lift the end of the battery and remove it completely. See Figure 6.
BATTERY
6881038B35
010626o
Figure 6. Removing the battery
E There is a danger of explosion if the Lithium Ion battery is replaced incorrectly.
Replace only with the same type of battery or equivalent as recommended by the battery manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
5.
To replace, Align the battery with the battery compartment so the contacts on the battery match the battery contacts in the phone.
6.
Insert the battery, printed arrow first, into the battery compartment and push down.
7.
Insert the ridge at the bottom of the battery housing into the base of the phone, then push the cover down and snap it into place.
19
Disassembly V. Series 60g
Removing and Replacing the Subscriber Identity Module (SIM)
1.
Remove the battery housing and battery as described in the procedures.
SIM HOLDER
SIM
010627o
Figure 7. Removing the SIM
2.
Slide the SIM holder down (away from the antenna) to unlock and rotate to
3.
Carefully lift the SIM from its holder.
4.
To replace, insert the SIM into the holder, ensuring the keyed corner of the
SIM aligns with the notch molded into the holder.
5.
Close the SIM holder and slide it up (toward the antenna) to lock.
6.
Replace the battery and battery housing as described in the procedures.
20 6881038B35
Level III Service Manual Disassembly
Removing and Replacing the Antenna
1.
Remove the battery housing and battery as described in the procedures.
2.
By hand, rotate the antenna counterclockwise until loose. See Figure 8.
ANTENNA
010628o
Figure 8. Removing the antenna
3.
When the antenna threads are completely disengaged, pull the antenna straight out of the phone to remove.
G
Ensure antenna threads are properly engaged before tightening to prevent damage to the antenna or housing.
4.
To replace, insert the threaded end of the antenna carefully into the housing and, after ensuring the threads are properly engaged, rotate clockwise. Tighten firmly by hand.
5.
Replace the battery and battery housing as described in the procedures.
Removing and Replacing the Rear Chassis Assembly
G
This product contains static-sensitive devices. Use anti-static handling procedures to prevent electrostatic discharge (ESD) and component damage.
1.
Remove the battery housing, battery, and antenna as described in the procedures.
G
In addition to 4 screws, the rear chassis assembly is fastened with plastic catches.
These are fragile and should be released with care.
6881038B35 21
Disassembly V. Series 60g
2.
Using a Torx driver with a T-6 bit, remove the 2 knuckle screws and 2
transceiver screws from the rear chassis assembly. See Figure 9.
KNUCKLE
SCREWS
TRANSCEIVER
SCREWS
010629o
Figure 9. Removing the rear chassis assembly screws
3.
Locate the 2 housing catches on the sides of the phone as shown in Figure 10.
4.
Using the disassembly tool, depress the housing catches to release the rear chassis assembly from the front housing.
22 6881038B35
Level III Service Manual Disassembly
5.
Lift the rear chassis assembly away from the front housing to remove.
6881038B35
HOUSING
CATCH
REAR
CHASSIS
ASSEMBLY
DISASSEMBLY
TOOL
FRONT HOUSING
010630o
Figure 10. Removing the rear chassis assembly
6.
To replace, carefully align rear chassis assembly with the front housing, then press the rear chassis assembly down until the 2 housing catches engage with the corresponding openings on the rear chassis assembly. Press the housings together until the catches snap into place.
7.
Replace the 2 knuckle screws and 2 transceiver screws and tighten securely.
Do not over tighten.
8.
Replace the antenna, battery, and battery housing as described in the procedures.
23
Disassembly V. Series 60g
Removing and Replacing the Transceiver Board Assembly
G
This product contains static-sensitive devices. Use anti-static handling procedures to prevent electrostatic discharge (ESD) and component damage.
1.
Remove the battery housing, battery, antenna, and rear chassis assembly as described in the procedures .
G
The flexible printed cable (FPC) (flex) is easily damaged. Exercise extreme care when handling.
2.
Carefully work the flat end of the disassembly tool under the flex connector
and remove the connector from the transceiver board. See Figure 11.
DISASSEMBLY TOOL
TRANSCEIVER BOARD
ASSEMBLY
FLEX CONNECTOR
Figure 11. Disconnecting the flex from the transceiver board
010631o
24 6881038B35
Level III Service Manual Disassembly
3.
Lift the transceiver board assembly from the front housing. See Figure 12.
DISASSEMBLY
TOOL
6881038B35
FRONT HOUSING SPACER
GASKET
KEYBOARD
ASSEMBLY
TRANSCEIVER BOARD
ASSEMBLY
➧
010632o
Figure 12. Removing the transceiver board assembly
4.
To replace, insert the transceiver board assembly into the front housing with the flex connector on top. Ensure the spacer gasket is correctly positioned between the keyboard assembly and the transceiver board assembly.
Be sure the volume/smart buttons and voice button are correctly positioned in relation to the corresponding switches on the transceiver board. Verify operation of the buttons after replacing the transceiver board and rear chassis assembly.
5.
Insert the flex connector squarely into its mating connector on the transceiver board and press firmly until it snaps into place.
6.
Replace the rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
25
Disassembly V. Series 60g
Removing and Replacing the Volume / Smart and Voice Buttons
1.
Remove battery housing, battery, antenna, rear chassis assembly, and transceiver board assembly as described in the procedures.
2.
Using the plastic tweezers, lift the volume / smart buttons and the voice button
from the transceiver board assembly. See Figure 13.
TRANSCEIVER BOARD ASSEMBLY
VOICE
BUTTON
PLASTIC TWEEZERS SMART / VOLUME
BUTTONS
010633o
Figure 13. Removing the volume / smart and voice buttons
3.
To replace, set the volume / smart buttons and the voice button onto the corresponding transceiver board switches.
4.
Replace the transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
Removing and Replacing the Microphone
1.
Remove the battery housing, battery, antenna, rear chassis assembly, and transceiver board assembly as described in the procedures.
G
The wire leads on the microphone are easily bent or broken. Exercise care when handling.
26 6881038B35
Level III Service Manual Disassembly
TRANSCEIVER BOARD ASSEMBLY
MICROPHONE GROMMET
PLASTIC TWEEZERS
6881038B35
MICROPHONE
010634o
Figure 14. Removing the microphone
2.
Using the plastic tweezers, carefully lift the microphone grommet from the
microphone as shown in Figure 14.
3.
Again using the plastic tweezers, pull the microphone straight out of its socket on the transceiver board.
G
When replacing, do not force the microphone into its socket. The microphone is keyed to fit only one way and will fit easily when properly aligned.
4.
To replace, align the microphone with the microphone socket on the transceiver board and press firmly into place. Be sure the microphone is seated flat against the transceiver board.
5.
Press the microphone grommet into place over the microphone.
6.
Replace the transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
27
Disassembly V. Series 60g
Removing and Replacing the Spacer Gasket
1.
Remove battery housing, battery, antenna, rear chassis assembly, and transceiver board assembly as described in the procedures.
2.
Using the disassembly tool, lift the spacer gasket completely from the keyboard
KEYBOARD ASSEMBLY
SPACER GASKET
FRONT HOUSING
DISASSEMBLY TOOL
010636o
Figure 15. Removing the spacer gasket
3.
To replace, position the spacer gasket so the alignment pins on the spacer gasket line up with the alignment holes on the keyboard assembly. Press the spacer gasket into place, ensuring it is flat against the keyboard assembly.
4.
Replace the transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
28 6881038B35
Level III Service Manual Disassembly
Removing and Replacing the Keyboard Assembly
1.
Remove battery housing, battery, antenna, rear chassis assembly, transceiver board assembly, and spacer gasket as described in the procedures.
2.
Using the disassembly tool, carefully lift the keyboard assembly from the front
KEYBOARD ASSEMBLY
DISASSEMBLY TOOL ALIGNMENT HOLE
FRONT
HOUSING
ALIGNMENT POST,
2 PLACES
010639o
Figure 16. Removing the keyboard assembly
3.
To replace, position the keyboard assembly so its alignment holes line up with the posts on the front housing. Firmly press the keyboard assembly into place in the front housing.
4.
Replace the spacer gasket, transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
6881038B35 29
Disassembly V. Series 60g
Removing and Replacing the Keypad
1.
Remove the battery housing, battery, antenna, rear chassis assembly, transceiver board assembly, spacer gasket, and keyboard assembly as described in the procedures.
2.
Lift the keypad from the front housing as shown in Figure 17.
KEYPAD
DISASSEMBLY TOOL
Figure 17. Removing the keypad
FRONT HOUSING
010640o
3.
To replace, insert the keypad into the front housing, ensuring the keys align properly with the openings in the front housing.
4.
Replace the keyboard assembly, spacer gasket, transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
30 6881038B35
Level III Service Manual Disassembly
Removing and Replacing the Flip Assembly
1.
Remove the battery housing, battery, antenna, rear chassis assembly, transceiver board, spacer gasket, keyboard assembly, and keypad as described in the procedures.
G
The flex is fragile and easily damaged. Be very careful when passing the flex through the front housing opening.
2.
Lift the front housing from the flip assembly being careful to not damage the flex attached to the flip assembly.
FLEX
KNUCKLE
POST
FRONT HOUSING
OPENING
FRONT
HOUSING
6881038B35
FLIP ASSEMBLY
010641o
Figure 18. Removing the flip assembly from the front housing
G
When installing a new flip assembly, do not remove the transparent protective film from the lenses. This film prevents damage to the lenses during service and handling. It is to be removed only by the end user.
31
Disassembly V. Series 60g
3.
To replace, route the flex through the front housing opening and press the front housing firmly onto the knuckle posts. Be sure the front housing is flat against the flip assembly.
4.
Replace the keypad, keyboard assembly, spacer gasket, transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
G
There are no Level 1 and 2 serviceable parts inside the flip assembly. The flip assembly must be replaced as a complete assembly.
32 6881038B35
Level III Service Manual Subscriber Identity Module (SIM) and Identification
Subscriber Identity Module (SIM) and Identification
SIM Card
A SIM is required to access the existing local GSM network, or remote networks when traveling (if a roaming agreement has been made with the provider).
The SIM contains:
• All the data necessary to access GSM services.
• The ability to store user information such as phone numbers.
• All information required by the network provider to provide access to the network.
Personality Transfer
A personality transfer is required when a phone is express exchanged or when the main board is replaced. Personality transfers reproduce the customer's original personalized details such as menu and stored memory such as phone books, or even just program a unit with basic user information such as language selection. V.60g telephones use TrueSync® synchronization software to effect a personality transfer.
Identification
Each Motorola GSM device is labeled with a variety of identifying numbers. The following information describes the current identifying labels.
Mechanical Serial Number (MSN)
The Mechanical Serial Number (MSN) is an individual unit identity number and remains with the unit throughout the life of the unit.
The MSN can be used to log and track a unit on Motorola's Service Center Database.
The MSN is divided into 4 sections as shown in Figure 19.
3 Digits
APC
MSN 10 Digits
1 Digit
DC
2 Digits
DC
4 Digits
SNR
Account Product Code Distribution Center i.e. Easter Inch
Figure 19. MSN Label breakdown
Date Code: Year and
Month of Shipment
Unit's individual serial number
000807a
6881038B35 33
Subscriber Identity Module (SIM) and Identification V. Series 60g
International Mobile Station Equipment Identity (IMEI)
The International Mobile station Equipment Identity (IMEI) number is an individual number unique to the PCB and is stored within the unit's memory. The following diagram illustrates the various parts of this number.
6 Digits
TAC
IMEI 16 Digits
2 Digits
FAC
6 Digits
SNR
2 Digits
IU
Type Approval Code Distribution Center factory code
Individual PCB Serial
Number
Internal Use - spare digits
000808o
Figure 20. IMEI Label breakdown
Other label number configurations present are:
• TRANSCEIVER NUMBER: Identifies the product type. Normally the SWF number. (i.e. V100).
• PACKAGE NUMBER: Identifies the equipment type, mode, and language in which the product is shipped.
34 6881038B35
Level III Service Manual Troubleshooting
Troubleshooting
Manual Test Mode
Motorola V.60g telephones are equipped with a manual test mode capability. This allows service personnel to verify functionality and perform fault isolation by entering keypad commands.
To enter the manual test command mode, a GSM / DCS test SIM must be used.
1.
Press
, to turn the phone OFF.
2.
Remove the battery as described in the procedures.
3.
Remove the customer’s SIM card from the phone as described in the procedures.
4.
Insert the test SIM into the SIM slot.
5.
Replace the battery as described in the procedures.
6.
Press
, to turn the phone ON.
Manual Test Mode Commands
Table 3. Manual Test Commands
Key Sequence Test Function/Name
<Menu>048263* Enter manual test mode
“End” Key
54*
Exit manual test mode
Suspend
0*0*0
0*0*1
0*0*2
0*0*3
Select tone 0
Select tone 1
Select tone 2
Select tone 3
0*0*4
0*0*5
0*0*6
0*0*7
0*0*8
0*0*9
0*1*X
3*0*1
Select tone 4
Select tone 5
Select tone 6
Select tone 7
Select tone 8
Select tone 9
Disable tone X
Enable vibrator
3*0*0
5*0*0
5*0*1
5*0*2
5*0*3
5*0*4
5*0*5
5*0*6
5*0*7
Disable vibrator
Set audio level 0
Set audio level 1
Set audio level 2
Set audio level 3
Set audio level 4
Set audio level 5
Set audio level 6
Set audio level 7
Remarks
Required for all Test Mode Operations
6881038B35 35
Troubleshooting V. Series 60g
Table 3. Manual Test Commands (Continued)
Key Sequence
5*0*8
5*0*9
5*0*10
5*0*11
5*0*12
5*0*13
5*0*14
5*0*15
6*2*2*0*0
6*4*6*0*0
10*0*3
10*0*4
10*0*5
10*0*6
10*1*0
18*0
18*1
55*2*001
55*2*000
55*2*002
55*2*003
55*2*004
Set audio level 8
Set audio level 9
Set audio level 10
Set audio level 11
Set audio level 12
Set audio level 13
Set audio level 14
Set audio level 15
Set band GSM 900
Set band DCS 1800
Read band
Test Function/Name
Set Audio Path. Int Mic, IntSpk, RX unmute, TX unmute
Set Audio Path. Boom Mic, Boom Spk, RX unmute, TX unmute
Set band PCS 1900
Set dual band GSM 900 / 1800
Initialize non-volatile memory (Master Reset)
Initialize non-volatile memory (Master Clear)
Test Display. All pixels ON
Test Display. All pixels OFF
Test Display. Checkerboard pattern A
Test Display. Checkerboard pattern B
Test Display. Border pixels ON
Remarks
3= GSM 4= DCS 5= PCS 6 =GSM/DCS
*#06# IMEI Check No Test Mode Required
Phone Set up -->
Phone Status -->
Other
Information
Flex Version / Technology / S-W Version / Readiness Status No Test Mode Required
36 6881038B35
Level III Service Manual Troubleshooting
Troubleshooting Chart
Table 4. V.60g Telephone: Level 1 and 2 Troubleshooting Chart
SYMPTOM
1. Telephone will not turn on or stay on.
2. Telephone exhibits poor reception or erratic operation such as calls frequently dropping or weak or distorted audio.
PROBABLE CAUSE a) Battery either discharged or defective.
b) Battery connectors open or misaligned.
c) Transceiver board assembly defective.
d) keyboard assembly failure.
a) Antenna assembly defective.
b) Transceiver board assembly defective.
3. Display is erratic, or provides partial or no display.
a) Transceiver board connections faulty.
b) Flip assembly defective.
c) Transceiver board assembly defective.
VERIFICATION AND REMEDY
Measure battery voltage across a 50 ohm (>1
Watt) load. If the battery voltage is <3.25 Vdc, recharge the battery using the appropriate battery charger. If the battery will not recharge, replace the battery. If battery is not at fault, proceed to b.
Visually inspect the battery connectors on both the battery and the telephone. Realign and, if necessary, either replace the battery or refer to a Level 3 Service Center for the battery connector replacement. If battery connectors are not at fault, proceed to c.
Remove the transceiver board assembly.
Substitute a known good assembly and temporarily reassemble the unit. Depress the
PWR button; if unit turns on and stays on, disconnect the dc power source and reassemble the telephone with the new transceiver board assembly. Verify that the fault has been cleared.
If the fault has not been cleared then proceed to d.
Replace the keyboard assembly. Temporarily connect a +3.6 Vdc supply to the battery connectors. Depress the PWR button. If unit turns on and stays on, disconnect the dc power source and reassemble with the new keyboard assembly.
Check to make sure that the antenna pin is properly connected to the transceiver board assembly. If connected properly, substitute a known good antenna. If the fault is still present, proceed to b.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
Remove rear chassis assembly from unit, check general condition of flexible printed cable (flex). If the flex is good, check that the flex connector is fully pressed down. If not, check connector to transceiver board connections. If faulty connector, replace the transceiver board assembly. If connector is not at fault, proceed to b.
Temporarily replace the flip assembly with a known good assembly. If fault has been cleared, reassemble with the new flip assembly. If fault not cleared, proceed to c.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
6881038B35 37
Troubleshooting V. Series 60g
Table 4. V.60g Telephone: Level 1 and 2 Troubleshooting Chart (Contd.)
SYMPTOM
4. Incoming call alert transducer audio distorted or volume is too low.
PRO ABLE CAUSE
Faulty transceiver board assembly.
VERIFICATION AND REMEDY
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
5. Telephone transmit audio is weak.
(usually indicated by called parties complaining of difficulty in hearing voice).
6. Receive audio from earpiece speaker is weak or distorted.
a) Connections to or from transceiver board assembly defective.
7. Telephone will not recognize or accept
SIM.
a) Microphone connections to the transceiver board assembly defective.
b) Microphone defective.
c) Transceiver board assembly defective.
b) Flip assembly defective.
c) Antenna assembly defective.
d) Transceiver board assembly defective.
a) SIM defective.
b) Flip assembly defective.
c) Transceiver board assembly defective.
Gain access to the microphone as described in the procedures. Check connections. If connector is faulty proceed to c; if the connector is not at fault, proceed to b.
Gain access to microphone. Disconnect and substitute a known good microphone. Place a call and verify improvement in transmit signal as heard by called party. If good, reassemble with new microphone. If microphone is not at fault, reinstall original microphone and proceed to c.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
Gain access to the transceiver board assembly as described in the procedures. Check flex and the flex connector from the flip assembly to the transceiver board assembly. If flex is at fault, replace flip assembly. If flex connector is at fault, proceed to d. If connection is not at fault, proceed to b.
Temporarily replace the flip assembly with a known good assembly. If fault has been cleared, reassemble with the new flip assembly. If fault not cleared, proceed to c.
Check to make sure the antenna is installed correctly. If the antenna is installed correctly, substitute a known good antenna assembly. If this does not clear the fault, reinstall the original antenna assembly and proceed to d.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble with the new transceiver board assembly.
Check the SIM contacts for dirt. Clean if necessary and check if fault has been cleared. If the contacts are clean, insert a known good SIM into the telephone. Power up the unit and confirm that the SIM has been accepted. If the fault no longer exists, replace the defective SIM.
If the SIM is not at fault, proceed to b.
Temporarily replace the flip assembly with a known good assembly. If fault has been cleared, reassemble with the new flip assembly. If fault not cleared, proceed to c.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
38 6881038B35
Level III Service Manual Troubleshooting
Table 4. V.60g Telephone: Level 1 and 2 Troubleshooting Chart (Continued)
SYMPTOM
8. Phone does not sense when flip is opened or closed (usually indicated by inability to answer incoming calls by opening the flip, or inability to make outgoing calls).
PROBABLE CAUSE a) Flip assembly defective.
VERIFICATION AND REMEDY
Temporarily replace the flip assembly with a known good assembly. If fault has been cleared, reassemble with the new flip assembly. If fault not cleared, proceed to b.
9. Vibrator feature not functioning.
10. Internal Charger not working.
b) Transceiver board assembly defective.
Transceiver board assembly defective. Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
Faulty charger circuit on transceiver board assembly.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
Test a selection of batteries in the rear pocket of the desktop charger. Check LED display for the charging indications. If these are charging properly, then the internal charger is at fault.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
11. Real Time Clock resetting when standard battery is removed.
Lithium button cell in the display board may be depleted.
Refer service to a Level 3 service center for replacement.
12. No or weak audio when using headset. a) Headset not fully pushed home. Ensure the headset plug is fully seated in the jack socket. If fault not cleared, proceed to b.
b) Faulty jack socket on transceiver board assembly.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
Programming: Software Upgrade and Flexing
Contact your local technical support engineer for information about equipment and procedures for flashing and flexing.
6881038B35 39
Troubleshooting V. Series 60g
40 6881038B35
Level III Service Manual Part Number Charts
Part Number Charts
The following charts are provided as a reference for the parts associated with
V.60g telephones.
Related Publications
Motorola V.series™ 60g Wireless Phone Reference Guide, English 6809435A89
6881038B35 41
Part Number Charts V. Series 60g
Exploded View Diagram
11
1
6
7
8
9
10
2
3
4
5
Figure 21. Exploded view diagram
12
13
14
15
16
17
010642o
42 6881038B35
Level III Service Manual Part Number Charts
Exploded View Parts List
Table 5. Exploded View Parts List
Item
Number
Motorola Part
Number
Description
7
8
5
6
3
4
1
2
1587623K08
0187969K03
3887988K03
0587988K01
See Note 1
5087974K01
0187514L19
0387790L04
Front housing
Keyboard assembly
Volume / smart button
Microphone grommet
Transceiver board assembly
Microphone
Rear chassis assembly
Screw, transceiver (2)
9 See Table 7 Battery
Notes: 1. Not available as spares in EMEA Service markets.
Item
Number
14
15
16
17
10
11
12
13
Motorola Part
Number
Description
See Table 7 Battery housing
0187985K09 Flip assembly
See Table 6 Keypad
2687960K03 Spacer gasket
8589243L05 Antenna
3887987K03 Voice button
0387791L01 Screw, knuckle (2)
3888329L01 RF plug
E There is a danger of explosion if the Lithium Ion battery pack is replaced incorrectly.
Replace only with the same type of battery or equivalent as recommended by the battery manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
6881038B35 43
Part Number Charts V. Series 60g
Model-dependent Part Numbers
Table 6. Model-dependent Part Numbers
Item
Number
12
12
12
Part Description
Keypad, English
Keypad, Simple Chinese
Keypad, Complex Chinese
Accessories
Table 7. Accessories
Part Description
Battery, slim, Li Ion, 500 mAh
Battery, high performance, Li Ion, 800 mAh
Battery, extra capacity Li Ion, 1100 mAh
Battery housing, slim battery
Battery housing, high performance battery
Battery housing, extra capacity battery
Mid-Rate travel charger
Adapter, travel charger, Euro plug
Adapter, travel charger, UK plug
Adapter, travel charger, Aus/NZ plug
Adapter, travel charger, Indian (5 Amp) plug
Adapter, travel charger, Korean plug
Desktop charger, dual pocket
Vehicle power adapter
Car kit, easy install
Car kit, pro install
Headset, FM stereo radio
Headset, send / end button
Headset, retractable
Neckloop, hands-free (compatible with T-coil hearing aids)
Speaker, hands-free clip-on
Desktop station, hands-free
Data kit, USB
Data kit, serial multi-connect
Data kit, serial multi-connect for Palm™ III/V
Carry case, leather
Holster
Part Number
3887961K02
3887961K03
3887961K04
S8780
SYN8609
SYN8419
SYN8284
SYN7875
SYN8610
SYN8596
98326
98320
98321
SYN8463
SYN8454
Part Number
SNN5717
SNN5705
SNN5706
SYN9072
SYN8359
SYN8360
SPN4950
SYN7456
SYN7455
SYN8127
SYN7461
SYN7460
SPN4772
SYN7818
SYN8597
44 6881038B35
Q404
Q405
Q406
Q410
Q450
Q451
Q530
Q901
J890
M810
Q151
Q200
Q201
Q203
Q204
Q403
Part Ref Part Number
A10 3989013L02
A11 0987796L01
AL900
CR1948
CR200
CR201
5087951K01
4809948D18
4809877C09
4809877C10
CR806
CR850
CR901
CR902
CR903
CR932
CR940
CR950
4809118D02
4808612Y01
4813833B10
4813833B10
4809924D18
4809653F07
4809653F07
4808612Y01
D510
D545
D701
DWN
FL100
FL101
FL102
FL103
4809948D13
4809948D13
4809606E02
4087635K01
9103769S05
9109069E04
9109239M12
9109450C06
FL104 9109487U02
FL200DNP 9188695K02
J650
J651
0987837L02
0985622G01
J800
J825
J850
J851
0987816K04
0987817K01
0987636K05
3987522K03
3987955K02
5987947K02
4809527E30
4809527E24
4809579E48
4809579E48
4809579E39
4809939C35
4809939C34
4809939C34
4809939C34
4809939C32
4809579E49
4809940E02
4809527E26
5109817F45
V.60g L3 Parts List
Part Description Part Ref Part Number
ANT CONTACT
ANT SWITCH
Q932
Q938
4809579E29
4809579E29
SPKR
SMS05
BB555
BB659
Q942
Q944
Q946
SH2
4809579E49
4809939C39
4809579E33
2688686K04
LNJ115W8P0MT
RB751V-40
MBR0530T1
MBR0530T1
RB520S-30
MBRM120ET3
MBRM120ET3
RB751V-40
SH3
SH4
SH5
SH825
SH826
SH827
SH900DNP
SMART
2688402K04
2688404K04
2688403K04
2609827G10
2609827G10
2609827G10
2687960K03
4087635K01
BA892
BA892
DAN222T
DWN
FILTER
FILTER
FILTER
FILTER
U10
U100
U110
U120
U201
U202
U300
U350
IF SAW
Intarsia
U400
U500
HEADSET JACK 5pins
U550
MIC CON
U702
5109572E38
5113814A15
5109522E74
5109522E74
5109879E91
5109522E73
4809283D85
4809283D92
5109923D50
5109730C47
5109730C48
5109509A36
BD-BD CON
DISPLAY CON 22 pin
CE BUS CON
BATTERY CON
SIM CON
VIBRATOR
27E30
27E24
FDC6306P
FDC6306P
FDG6323L
EMT5
EMB10
EMB10
EMB10
EMH4
SI6467DQ
DTC114YE
2SC5081
FET
U703
U850DNP
U855
U856
U857
U858
U859DNP
U900
U901
UP
VA
VR1948
VR802
VR825
VR826
VR827
VR828DNP
VR829DNP
VR940
VS1845
5109509A39
5162852A33
5162852A59
5162852A59
5162852A59
5162852A59
5109522E53
5109879E83
5109731C32
4087635K01
4087635K01
4809788E06
4809788E06
4809788E06
4809788E06
4809788E06
4809788E06
4809788E06
4809788E06
4809948D18
VS1946
VS1947
4809948D18
5109962C20
VS1949 4809948D18
Part Description
SI3443
SI3443
SI6467DQ
EMD9T2R
SI6963DQ
SHIELD
SHIELD
SHIELD
SHIELD
DOG HOUSE
DOG HOUSE
DOG HOUSE
LOGIC SH
DWN
AC_717
RF FE IC
NC7ST08
NC7ST08
Magic DM
NC7WZ08K
HDI RX VCO
HDI TX VCO
PAC
GSM PA
DCS PA
KM616FR4010
CY62137V18
IrDA
MUX SW
MUX SW
MUX SW
MUX SW
NC7SZ125
GCAP3 Rev 2.6S
OVIC IC
DWN
DWN
UDZTE-176.8B
UDZTE-176.8B
UDZTE-176.8B
UDZTE-176.8B
UDZTE-176.8B
UDZTE-176.8B
UDZTE-176.8B
UDZTE-176.8B
SMS05
SMS05
USB Buffer
SMS05
Y200
Y900
4809612J35
4809995L05
26 MHz
CC4V
45
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
RES,
..
RES,
RES,
RES,
IDCTR,
CAP,
IDCTR,
CAP,
RES,
RESNET
RESNET
RES,
RES,
RES,
0662057M68
0662057M70
0662057M74
0662057M76
0662057M78
0662057M82
0662057M83
0662057M84
0662057M86
0662057M88
0662057M90
0662057M91
0662057M92
0662057M93
0662057M98
0662057N03
0662057N06
0662057N07
0662057N09
0662057N11
0662057N13
0662057N15
0662057N19
0662057N23
0662057N32
0662057N33
0662057N34
00DNP
00DNP00001
00DNP00002
00DNP00037
00DNP00038
00DNP00043
00DNP00399
00DNP11111
0609175L02
0609591M37
0609591M45
0613744L11
0660076S01
0662057M01
0662057M02
0662057M14
0662057M19
0662057M26
0662057M32
0662057M34
0662057M38
0662057M42
0662057M43
0662057M46
0662057M50
0662057M54
0662057M58
0662057M62
10K
15K
20K
22K
27K
33K
39K
47K
68K
100K
240K
270K
300K
2.4K
2.7K
3.3K
3.9K
4.7K
5.1K
5.6K
6.2K
560
680
1K
1.2K
1.5K
2.2K
33
47
51
68
100
150
220
330
1 OHM
3.3
5.1
10
18
22
DNP
DNP
DNP
DNP
DNP
DNP
DNP
DNP
.250
10K
47K
.24
0 OHM 30x60
0 OHM
46
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CONN_J
CONN_J
CONN_J
CONN_J
CONN_J
CONN_J
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
RES,
RES,
RES,
RES,
RES,
CAP,
CAP,
CONN_J
CONN_J
CONN_J
CONN_J
CONN_J
CONN_J
CONN_J
2113740F15
2113740F17
2113740F31
2113740F35
2113740F58
2113740F59
2113740F61
2113740F65
2113740F67
2113741F28
2113743E03
2113743E20
2113743F16
2113743L05
2113743L17
2113743L19
2113743L21
2113743L33
2113743L41
2113743M24
2113743N03
2113743N05
2113743N07
2113743N08
2113743N10
2113743N12
2113743N13
0662057N35
0662057N39
0662057N47
0687874L02
0688783L01
0809084T38
0809084T40
0985622G01
0987636K03
0987636K05
0987796L01
0987816K02
0987816K04
0987817K01
0987817K02
0987850K04
0987984K01
0987984K02
0987837L02
0989958K01
2104801Z01
2104801Z08
2104801Z09
2104801Z11
2104801Z17
2109622N01
2113740F12
2113740F14
1000PF
1200PF
1500PF
4700PF
.01UF
0.1UF
1PF
1.2PF
1.5PF
1.6PF
2.2PF
2.7PF
3.0PF
3.3PF
3.9PF
15PF
22PF
200PF
220PF
270PF
390PF
470PF
1300PF
.015UF
0.1UF
1UF
330PF
330K
470K
1MEG
.1
.24
.0033UF
.0047UF
MIC CON
CE BUS CON
CE BUS CON
ANT SWITCH
BD-BD CON
BD-BD CON
DISPLAY CON 22 pin
DISPLAY CON 16 pin
HEADSET JACK
ANT SWITCH
ANT SWITCH
HEADSET JACK 5pins
DISPAY SAPPH
0.5PF
1.2PF
1.3PF
1.6PF
3.0PF
560PF
2.4PF
3PF
47
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
CAPP,
CAPP,
CAPP,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAPP,
CAPP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
CAP,
2311049A89
2387328L01
2387328L02
2404554Z27
2409134J27
2409154M01
2409154M04
2409154M05
2409154M09
2409154M10
2409154M11
2409154M12
2409154M13
2409154M15
2409154M17
2409154M19
2409154M20
2409154M60
2409154M86
2409646M03
2409646M04
2409646M05
2409646M09
2409646M13
2409646M85
2409646M87
2409646M94
2113743N14
2113743N16
2113743N18
2113743N19
2113743N20
2113743N24
2113743N26
2113743N27
2113743N28
2113743N30
2113743N34
2113743N36
2113743N38
2113743N40
2113743N42
2113743N44
2113743N50
2113743N52
2113743N54
2113928A01
2113928C03
2113928C04
2113928J08
2113928N01
2113928P04
2113928V08
2309121D10
2311049A58
22.0NH
33.0NH
39.0NH
5.6NH
6.8NH
5.6NH
6.8NH
8.2NH
18NH
39NH
22NH
33NH
47NH
22UF
33UF
33UF
8.2UH
100MH
1.0NH
1.8NH
2.2NH
4.7NH
5.6NH
6.8NH
8.2NH
10.0NH
15.0NH
47PF
56PF
100PF
120PF
150PF
1.0UF
1.0UF
4.7UF
10UF
0.1UF
1.0UF
10UF
33UF
10UF
3.3PF
3.9PF
4.7PF
5.1PF
5.6PF
8.2PF
10PF
11PF
12PF
15PF
22PF
27PF
33PF
39PF
48
4808612Y01
4809118D02
4809283D63
4809283D65
4809283D84
4809283D85
4809283D92
4809527E24
4809527E26
4809527E30
4809579E29
4809579E33
4809579E35
4809579E39
4809579E48
4809579E49
4809579E52
4809606E02
4809612J35
4809653F07
4809788E06
4809877C09
4809877C10
4809924D18
4809939C31
4809939C32
4809939C34
2409646M95
2409646M96
2409646M97
2503778K07
2503778K12
2609827G10
2687960K03
2888196K01
2688402K03
2688402K04
2688403K02
2688403K04
2688404K03
2688404K04
2688686K03
2688686K04
2880001S07
2880001S10
3987522K02
3987522K03
3987955K01
3987955K02
3988742L01
3989006K01
3989006K03
3989013L01
3989013L02
4087635K01
IDCTR,
IDCTR,
IDCTR,
IDCTR,
IDCTR,
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
CONN_P
CONN_P
CONTACT
CONTACT
CONTACT
CONTACT
ANTENNA
ANTENNA
ANTENNA
ANTENNA
ANTENNA
SWITCH
39NH
68NH
82NH
15UH
47NH
DOG HOUSE
LOGIC SH
SMART CON
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
SHIELD
HEADER
HEADER
BATTERY CON
BATTERY CON
SIM CON
SIM CON
ANT CONTACT
ANT CONTACT
ANT CONTACT
ANT CONTACT
ANT CONTACT
DWN
RB751V-40 RB751V-40
LNJ115W8P0MT LNJ115W8P0MT
83D63 RX VCO
ATXN1007A
TX VCO
RX VCO
TX VCO
HDI TX VCO
HDI RX VCO
TX VCO
27E24
2SC5081
27E30
SI3443
SI6963DQ
FDG6301N
FDG6323L
HDI TX VCO
27E24
2SC5081
27E30
SI3443
SI6963DQ
FDG6301N
FDG6323L
FDC6306P
SI6467DQ
FDZ204P
FDC6306P
SI6467DQ
FDZ204P
DAN222T
XTAL
DAN222T
26 MHz
MBRM120ET3 MBRM120ET3
UDZTE-176.8B UDZTE-176.8B
BB555 BB555
BB659
RB520S-30
EMD3
EMH4
EMB10
BB659
RB520S-30
EMD3
EMH4
EMB10
49
5109879E62
5109879E73
5109879E82
5109879E83
5109879E91
5109923D50
5109944C42
5109962C20
5113814A15
5162852A33
5162852A59
5195015D07
5199443A01
5199471C03
5199470C03
5199491A01
5199494A01
5987947K01
5987947K02
9103769S04
9103769S05
9109069E04
9109239M05
9109239M12
9109450C06
9109487U02
9188695K02
4809939C35
4809939C39
4809940E02
4809948D12
4809948D13
4809948D18
4809995L05
4809995L10
4813833B10
4887611L01
5087951K01
5109509A36
5109509A39
5109522E52
5109522E53
5109522E73
5109522E74
5109572E38
5109730C38
5109730C39
5109730C47
5109730C48
5109731C32
5109817F31
5109817F45
5109817F50
5109841C63
5109879E50
EMT5
EMD9T2R
DTC114YE
EMT5
EMD9T2R
DTC114YE
BAR_63-02W BAR_63-02W
BA892 BA892
SMS05
CC4V
CC4V
MBR0530T1
SMS05
CC4V
CC4V
MBR0530T1
IFR7555
SPKR
IFR7555
SPKR
KM616FR4010 KM616FR4010
CY62137V18 CY62137V18
TC7SET32FU TC7SET32FU
NC7SZ125
NC7WZ08K
NC7ST08
NC7SZ125
NC7WZ08K
NC7ST08
AC_717
UPG2117G,
UPG2118K,
AC_717
GSM PA
DCS PA
NEC 2000-2
NEC 2000-3
MC33645
PST995PUR nn
SP6680 nn
79E50
GSM PA
DCS PA
OVIC IC
PST995PUR
FET
Charge pump
Patriot RAM2.1 17x17
Magic DM
GCAP3
GCAP3
GCAP3
GCAP3
79E91
23D50
GCAP3 Rev 2.0
GCAP3 Rev 2.4
GCAP3 Rev 2.4S
GCAP3 Rev 2.6S
Magic DM
PAC
MC13709
STF202_22
MC13709
HSDL3202
RF FE IC
USB Buffer
RF FE IC
IrDA
MAX4599EXT MUX SW
43A01
Patriot GROM3
FLASH
Patriot GROM2
MOTOR
MOTOR
69S04
69S04
SAFC1842
F6CE
F6CE
50C06
400MHz
RCC012_01
Patriot GROM2 13x13
Flash 64Mbit Whitecliff
Flash 32Mbit Whitecliff
VIBRATOR
VIBRATOR
FILTER
FILTER
FILTER
FILTER
FILTER
FILTER
IF SAW
Intarsia
50
48D39
PT09LVLA03
PT51BTNA17
PT51LVLA06
CONN_J,
TNA17
VLA06
PT51LVLA95
PT51PLTA16
VLA95
LTA16
SHORT_RES0402 SHORT
CONNECTOR
Patriot 13X13
PGA Socket
FET
Patriot 17X17
SHORT
51
V.60g - BLOCK DIAGRAM (pg. 1/2)
RF_V2
A10 U10 / RX
GSM
DCS
PCS
V1 V2 V3 V4
0 0 0 1
0 0 1 0
0 0 0 1
U10 / TX
GSM
DCS
PCS
V1 V2 V3 V4
0 1 0 0
1
1
0
0
0 0
0 0
DCS_SW
N_GSM_EXC_SW
V1
1
2
16
DCS/PCS
4
GSM
V2
2
V3
7
9
U10
12
V4
14
GSM_EXC_SW
N_DCS_SW
RX MID CHANNELS
GSM: CH 62 -- 947,4 MHz
EGSM: CH 37 -- 942,4Mhz
DCS: CH 700 -- 1842,8MHz
PCS: CH 661 -- 1960MHz
1805-1880MHz
1805-1990MHz
FL101
1930-1990MHz
18
U100 20
16
FL102
13
925-960MHz
12 9
FL100
7 23 6
24
3
22 10
4
2,5
FL103
400 MHz
2
1
RF_V2
FL104
5
RX VCO MID CHANNELS
GSM: CH 62 -- 1347,4 MHz
EGSM: CH 37 -- 1342,4Mhz
DCS: CH 700 -- 1442,8MHz
PCS: CH 661 -- 1560MHz
RX VCO FRQ. RANGE
EGSM: 1325 - 1360Mhz
DCS: 1405 - 1480MHz
PCS: 1530 - 1590MHz
RX
LOCAL
OSCILLATOR
CR200 circuty
Q200
RF_V1
A9
800MHz
E9
PLL
C8
2,75V RF_V2
B+
2,75V RF_V1
B
Q151
C
C
SW_VCC
A7 STEP
ATT.
C7
C6
4
5
6
D2 G2
S1
S2
D1
Q201
G1
1
3
B+
F1
H1
H2
U201
MAGIC
2
1
GPRS_TX
400MHz
DEMODULATION
RXI
RXQ
RX
SPI
F7
G9
G8
SCLK_OUT
SDFS
SDRX
G1
J7
PHASE
DET
Divider
200KHz
13MHz
H9, J9
VRef
13MHz VCO
FL200
BCLKR
BFSR
BDR
CR201 to Patriot
TX FRQ. RANGE
EGSM: 880-915Mhz
DCS: 1710-1785MHz
PCS:1850-1910MHz
PAC_275
1
RF_IN
U400
RF DET
3,14
PAC
+ -
COMP.
BUFFER
AMP
4
SAT.
DET.
+ -
9 8 10 11
5
+
-
INTEGR.
7
PA_B+
6-9
PA_B+
7-10
6 PWR_CTL
U500
U550
12 14
GSM_PWR_CTL
17
DCS_PCS_PWR_CTL
N_GSM_EXC_EN
1
15
4
B+
1,5,8
20
2,3,6,7
Q450
4
GSM
16
DCS/PCS
2
5
4 1
Q410 Q410
3 6
19
2
16
C
Q451
E
B
D510
GSM_EXC_EN
DM_CS
C
EXC_EN
C
Q530
B
SF_OUT_F
(SF_OUT)
D545
20
6
U350
TX VCO MID CHANNELS
GSM: CH 62 -- 902,4MHz
EGSM: CH 37 -- 897,4Mhz
DCS: CH 700 -- 1747,8MHz
PCS: CH 661 -- 1880MHz
GSM_EXC_EN
TX VCO FRQ. RANGE
EGSM: 880-915Mhz
DCS: 1710-1785MHz
PCS:1850-1910MHz
TX VCO
2 4 1
3
N_DCS_SEL
DPCS_EN
EGSM_EN
DCS_SEL
PCS
VCO_SEL
SF_OUT
11
2 3 9 10
U300
RX VCO
RX_VCO_VT
7
PCS
DCS_SEL
GSM DCS PCS
0 0 1
0 1 0
TX_VCO_VT
1,5V - 3,2V
GSM DCS PCS
1 0 1
0
1
1
0
1
0
1,5V - 3,2V
LP
FILTER
5V
RVCO
N_DCS_SEL
N_GSM_SEL
DP_MOD
Logic 1 at low power
Logig 0 at high power
EGSM_EN
EXC_EN
GSM_EXC_SW
N_GSM_EXC_SW
DCS_SW
N_DCS_SW
DCS_SEL
VCO_SEL
GSM_EXC_EN
N_GSM_EXC_EN
PAC_275
5V
DPCS_EN
GSM / DPCS SELECT CIRCUIT
For description of GSM / DPCS Select Circuit see document on: gsm-service.fle.css.mot.com
RF_V2
N_DCS_SEL
N_GSM_SEL
SF_OUT
SF_OUT_F
RX_EN
AOC_DRIVE
SAT_DETECT
DETECT_SW
TX_KEY_PAC
H7, C8, J1
F9
C4
A4
C1
A1
B1
A3
A8
PHASE
DET
Divider
PLL
HPF
B5
AFC
LOGIC
CONTROL
J6
MUX G6
Startup
Ref.
1 /2
Prog.
Divider
200KHz
REF.
REF. OSC.
26 MHz
E1
MAGIC_13MHz
CLK_SELCT
Y200 26MHz to Patriot from Patriot
SPI
INTER
FACE
G5
H4
J3
MODULATION
TXI
TXQ
TX
SPI
J2
G7
AOC_DRIVE
SAT_DETECT
DETECT_SW
TX_KEY_PAC
B6
B4
A5
C5
PA
CONTROL
GPRS_TX
LOGIC
CONTROL
H8
J4
H5
MQSPI_CS
MQSPI_CLK
DX1
( SDTX ) BDX
( TX_CLK ) BCLKX
RX_ACQ
DM_CS
TX_KEY
RX SIGNAL PATH
TX SIGNAL PATH
MAIN VCO SIGNAL PATH
TUNING VOLTAGES from Patriot from Patriot
REFERENCE CLOCK
Orderable Part
Non - Orderable Part
V.60g - BLOCK DIAGRAM (pg. 2/2)
V2
V3
To GCAP
From J825
VSIM_EN
SIM_PD0
3,8
2
U990
IRDA
5
7
6
UTXD2
URTS2
UCTS2
URXD2
IRDA_EN
IRDA_TX
IRDA_RX
DATALOG_N
N_TX_EN
N_EXC_EN
MIDRATE_1
SW_B+_EN
STBY
RX_EN
RX_ACQ
DM_CS
TX_KEY
CLK_SEL
RESET
BFSR
BDR
BDX
BCLKX
To Display
To Display
To Display
K8
K11
SIM
H10
PRIM.
UART
C14
D13
F12
E13
2ND
UART
C4
D9
C3
J9 t
I n i
T m e
A8
H7
J10
G14
H11
C10
B10
A10
B9
D10
PRIM.
UART
I n
B
B t
SERIAL
D
S
P
AUDIO
PORT
GCAP
MQSPI
E2 F5 F7 F4
J650
4
3
J850
15
16
7
13
14
6
4
5
9
3
2
8
10
AUX_MIC
HS_SPKR
To Flip
Connector
AUDIO
SW_B+
AUDIO_IN
Q901
USB_PWR
USB+_UTXD
USB-_URXD
OPTION1
OPTION2
UDCD
UDTR
EXT_BATT
BATT_FDBK
UCTS_CE
URI_CE
SPK-
SPK+
Alert
Mic
3,4
AL900
2
1
SW_B+_EN
B+ 5V G14
USB_PWR
USB+
USB-
F13
E9
C9
INT4
INT5
UCDC
UDTR
BL_SNK
SR_CS
SR_VCC
CE1
BATT_FDBK
E8
E7
A8
C8
B2
B1
N1
M2
J3
J1
K3
C3
E5 B5
CODEC
SERIAL
INTERF.
MAGIC
CP VCC
USB
INTERF.
BACKl.
CONTR.
SRAM
HOLD
URTS2
5
5
4
U858
1
4
U855
1 6
UCTS2
UCTS
UTXD2
U856
1 URI
UDSR_CE
5
4
U857
1 6
URXD2
UDSR
DATALOG_N
CNTL.
LOGIG
SPI
U700
PATRIOT
PRIM
UART
TIMER
MEMORY
INTER
FACE
N15
L9
P12
N14
SIM
INTER
FACE
MQSPI
DISPLAY
P13
N14
P14
J14
J13
J11
J12
F3
E1
F6
KEYPAD
PORT
ONE
WIRE
G2
MAGIC
MQSPI
D7
E8
B4
POWER
TIMER
K3
G13
H7
Logic
MQSPI_CS1
MQSPI_CLK
DX1
ADDRESS BUS
DATA BUS
FLASH_VCC
EB1_N
EB0_N
OE_N
RW_N
BRST_CLK
FLASH_CS
ADV_N
ECB_N
SIM_CLK
SIM_RST
CE1
SR_VCC
EB1_N
EB0_N
SDI_D_C
DISP_SPI_CS
DISP_SPI_CS2
KBC0, KBC1
KBR0, KBR1
KBR4 - KBR7
BATT_SER_D
SR_CS
V3
EB1_N
EB0_N
CE2
A1
B2
A2
G5
A1
B2
A2
G5
U702
SRAM
2 Mbit
U703
SRAM
2 Mbit
AVDD, BVDD, OVCC, VCCA, DVDD, IVDD
CVDD, EVDD, HVDD, JVDD V2
HS_INT
RESET_OUT
RESET
V3
V2
This resistor is IN the
Charger accessory and
is used for identification
V3
BRST_CLK
FLASH_CS
OE_N
FLASH_RST
RESET_OUT
ECB_N
E1,G6
B4
F8
C5
32 Mbit
D3
EE Prom
EXT_BATT
( from CE Conn.)
Over voltage limit: 6,85V
Under voltage shut off: 2,67
EXT POWER CONTROL
CR940
6,7
5
OVIC 1
U901
2
8
D2
2,3
S2
G2
Q946
5
S1
D1
1
G1
4 3
4
Q944
2
SDI_D_C
BB_MOSI
BB_SPI_CLK
DISP_SPI_CS
DISP_SPI_CS2
RTC_BATT
SPK_+
SPK_-
V2
V3
EL_EN1
EL_EN2
EXT_B+ ( to Charger )
MIDRATE_1
6 J5
ON
LOGIC
AD
CONV.
D/A
L7
N6
M5
K7
CHARGE
M6
BATT_FDBK
BATT_+
EXT_B+
THERM
I_SENSE
CHRG_C
EXT_B+
3
4
Q932
1,2,5,6
BATT_SER_D
THERM
CR806
V2
BATT CONN.
J851
3 2 4 1
GND
BATT+
15
1
16
19
12
13
3
7
9
8
10
11
18
KBC0, KBC1
KBR0, KBR1
KBR4 - KBR7
PWR_SW
HS_INT
ALRT_VCC
BL_SNK
V2
Keypad
Connector
10
13
5
4, 2
3
14
1
RTC Battery
Earpiece
Speaker
Backlight1
Backlight2
KEYPAD
MATRIX
Flip
BACKLIGHT
KEYPAD PCB
B+
BATT+
From
B+
Ext Pwr Cntl
B+
Q938
LED
DRIVE
G10
D14
LED_RED
LED_GRN
VIB_OUT_1
M810 Vibrator
P11
LEVEL
SHIFT
N10
M11
P10
N10
N11
P12
SIM_CLK
SIM_RST
SIM_I/O
SIM_CLK
SIM_RST
SIM_TX
SIM_RX
J900 SIM
C3
C2
C7
C6
C1
C5
VSIM1
ALERT_VCC to Backlight LED‘s and Alert
RX SIGNAL PATH
TX SIGNAL PATH
MAIN VCO SIGNAL PATH
TUNING VOLTAGES
REFERENCE CLOCK
Orderable Part
Non - Orderable Part
53
9
10
11
7
8
5
6
2
3
4
1
A
B C D E F G
RF SCHEMATIC
H
53
I J K L
M N
9
10
11
7
8
5
6
2
3
4
1
A
B C D E F G
AL SCHEMATIC SIDE 1 OF 2
H
54
I J K L
M N
9
10
11
7
8
5
6
2
3
4
1
A
B C D E F G H
AL SCHEMATIC SIDE 2 OF 2
I J K L
M N
55
V.60g - BOARD LAYOUT - TOP SIDE
56
V.60g - BOARD LAYOUT - BOTTOM SIDE
57
J850
13
14
15
16
9
10
11
12
17
18
19
20
7
8
5
6
3
4
1
2
EXT
CONNECTOR
GND
BATT_FDBK
EXT_BATT
USB+
USB-
USB_PWR
SW_B+
UCTS_CE
UDCD
URI_CE
UDTR
UDSR_CE
INT4
INT5
AUDIO_OUT
AUDIO_IN
GND
GND
GND
GND
1
17
MIDRATE_1 EXT_BATT
V.60g - SIGNAL FLOW - TOP SIDE
EXT_B+ B+ V1
F
14
13
2
1
32,768kHz
B1 B2
XTAL2
A6
C6
CLKIN
A7
XTAL1
C7 32kHz
GCAP3
M2
SPKR+
N1
SPKR-
E
D
V2 VREF
USBVP
V3
G
H
E
F
J
C
D
A
B
BFSR SIGNAL TO PATRIOT
BDR SIGNAL TO PATRIOT
BCLKR SIGNAL TO PATRIOT
RX SPEAKER LINE -
RX SPEAKER LINE +
TX MIC LINE
BDX SIGNAL TO MAGIC
BCLKX SIGNAL TO MAGIC
MAGIC_13MHz TO PATRIOT
58
VSIM1
B
A
C
OE_N
LB*
TP913
TP908
TP900
FLASH/
EEPROM
SRAM
UB*
ECB_N
RESET
CKO
TCK
TP902
DSP_DE
TP914
TP901
TMS
TDO
TDI
MUX_CTL
PB14
MCU_DE
TRST
R_W_N
L3
CKIL
PATRIOT
F14
CKOH_SCC_CLK
H
SCDB_PC2
SC1B
C10
B10
SRDB
A10
D10
SCKB
B9
STDB
G
A2
CKIH
A1
SPI_CS
SPI_CLK
TEST
MISOB
J
SRAM
RESET_OUT
5V DM_CS PA_B+
HEADSET JACK
ALERT
KNUCKLE
B+
V.60g - SIGNAL FLOW - BOTTOM SIDE
EXC_EN GSM_EXC_EN N_GSM_EXC_EN PAC_275 TVCO EGSM_EN DPCS_EN DPCS_EN SF_OUT_F N_DCS_SEL PAC_275 EXC_EN GSM_EXC_EN N_GSM_EXC_EN PA_B+ RF_V2 GSM_EXC_SW DCS_SW N_GSM_EXC_SW N_DCS_SW RVCO DCS_SEL
F
SH4
TX VCO IC
6
PAC IC
1
SH2
19
20
2 4
10
9
8
7
16
17
14 12
9
8
7
6
ANT_SW
EXT ANT
CONN
ANT
CONN
SH5
TP_ANT
VPP12
BATT+
BATT_SER_D
THERM
GND
G
J
H
26MHz Chrystal
SH3
XTAL_BASE
E1
XTAL_EMIT
E2
J2
SDTX
MAGIC
J7
J9
G8
G9
A7
PRE_IN
FRONTEND
IC
1 12
13MHz VCO
A B C
11 22
D E
VCO_SEL PCS N_DCS_SW DCS_SW VREF RF_V1 RF_V2 B+ SF_OUT
SF_OUT_F
N_GSM_EXC_SW RVCO GSM_EXC_SW RX_EN SF_OUT VCO_SEL DCS_SEL PCS N_GSM_SEL SW_VCC
G
H
E
F
J
C
D
A
B
BFSR SIGNAL TO PATRIOT
BDR SIGNAL TO PATRIOT
BCLKR SIGNAL TO PATRIOT
RX SPEAKER LINE -
RX SPEAKER LINE +
TX MIC LINE
BDX SIGNAL TO MAGIC
BCLKX SIGNAL TO MAGIC
MAGIC_13MHz TO PATRIOT
59
RF_V2 N_DCS_SEL
1 and 2
Index
A99
6881038B35
Index
A alert setting indicator
alert settings
antenna, removing and replacing
B battery function
gauge
removing
battery housing removing
battery level indicator
C caller ID
Canadian Interference-Causing Equipment regulations
changes product
commands, manual test mode
conventions
copyrights computer software
D disassembly
display
E exploded view diagram
exploded view parts list
F
FCC rules
features caller ID
SIM Toolkit
text entry
voice recognition
Wireless Access Protocol (WAP)
features, product
flip assembly, removing and replacing
I identification
international mobile station equipment identity
mechanical serial number
product
IMEI
in use indicator
indicators alert setting
battery level
in use
menu
message waiting
roam
service indicator (status light)
signal strength
voice message waiting
Introduction
K keyboard assembly, removing and replacing
keypad, removing and replacing
L liquid crystal display (LCD)
M manual test mode
menu structure diagram
menu indicator
menu navigation, described
message waiting indicator
microphone, removing and replacing
MSN
N names product
navigation, described
O operation controls, indicators, and I/O
operation, general
overview, product
6881038B35 Index-1
Index V. Series 60g
P part numbers accessories
parts
exploded view diagram
exploded view parts list
product changes
identification
names
publications, related
R rear chassis assembly removing
regulatory agency compliance
related publications
removing antenna
battery
battery housing
flip assembly
keyboard assembly
keypad
microphone
rear chassis assembly
SIM
spacer gasket
transceiver board assembly
volume/smart buttons
replacement parts contact information
replacing antenna
battery
flip assembly
keyboard assembly
keypad
microphone
rear chassis assembly
SIM
spacer gasket
transceiver board assembly
volume/smart buttons
revisions service manual
roam indicator
S serial number mechanical
service manual about
revisions
scope
service policy
customer support
out of box failure
product support
service procedure ordering replacement parts
shut down upon battery removal
signal strength indicator
SIM Application Toolkit
SIM card
personality transfer
replacing
SIM, removing and replacing
spacer gasket, removing and replacing
specifications
support customer
product
T text entry
tools and test equipment
transceiver board assembly, removing and replacing
troubleshooting
manual test mode
manual test mode commands
U user interface diagrams
V voice message waiting indicator
voice recognition
volume/smart buttons, removing and replacing
W warranty service
wireless access protocol (WAP)
Index-2 6881038B35
MOTOROLA, the Stylized M Logo, and all other trademarks indicated as such herein are trademarks of Motorola, Inc.
® Reg. U.S. Pat. & Tm. Off.
TrueSync and Starfish are registered trademarks of Starfish, Inc., a wholly owned independent subsidiary of Motorola, Inc.
All other product or service names are the property of their respective owners.
2001 Motorola, Inc.
All rights reserved.
Personal Communications Sector,
1500 Gateway Blvd.
Boynton Beach, FL 33426-8292
Printed in U.S.A. 07/01
@6881038B35@
6881038B35-O
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Table of contents
- 2 Table of Contents
- 4 Introduction
- 4 Product Identification
- 4 Product Names
- 4 Product Changes
- 4 Regulatory Agency Compliance
- 5 Computer Program Copyrights
- 5 About This Service Manual
- 6 Warranty Service Policy
- 7 Parts Replacement
- 8 Specifications
- 9 Product Overview
- 9 Features
- 13 General Operation
- 13 Controls, Indicators, and Input / Output (I/O) Connections
- 17 User Interface Menu Structure
- 17 Alert Settings
- 18 Battery Function
- 18 Operation
- 20 Tools and Test Equipment
- 21 Disassembly
- 21 Removing and Replacing the Battery Housing and Battery
- 23 Removing and Replacing the Subscriber Identity Module (SIM)
- 24 Removing and Replacing the Antenna
- 24 Removing and Replacing the Rear Chassis Assembly
- 27 Removing and Replacing the Transceiver Board Assembly
- 29 Removing and Replacing the Volume / Smart and Voice Buttons
- 29 Removing and Replacing the Microphone
- 31 Removing and Replacing the Spacer Gasket
- 32 Removing and Replacing the Keyboard Assembly
- 33 Removing and Replacing the Keypad
- 34 Removing and Replacing the Flip Assembly
- 36 Subscriber Identity Module (SIM) and Identification
- 36 SIM Card
- 36 Personality Transfer
- 36 Identification
- 38 Troubleshooting
- 38 Manual Test Mode
- 38 Manual Test Mode Commands
- 40 Troubleshooting Chart
- 42 Programming: Software Upgrade and Flexing
- 44 Part Number Charts
- 44 Related Publications
- 45 Exploded View Diagram
- 46 Exploded View Parts List
- 47 Model-dependent Part Numbers
- 47 Accessories
- 48 Level III Parts List
- 55 Diagrams
- 55 Block Diagram
- 57 RF Schematic
- 58 AL Schematic
- 60 Board Layout
- 62 Signal Flow
- 64 Index
- 65 P
- 65 accessories 44
- 65 exploded view diagram 42
- 65 exploded view parts list 43
- 65 changes 1
- 65 identification 1
- 65 names 1
- 65 R
- 65 removing 21
- 65 antenna 21
- 65 battery 15, 18
- 65 battery housing 18
- 65 flip assembly 31
- 65 keyboard assembly 29
- 65 keypad 30
- 65 microphone 26
- 65 rear chassis assembly 21
- 65 SIM 20
- 65 spacer gasket 28
- 65 transceiver board assembly 24
- 65 volume/smart buttons 26
- 65 contact information 4
- 65 antenna 21
- 65 battery 18
- 65 flip assembly 31
- 65 keyboard assembly 29
- 65 keypad 30
- 65 microphone 26
- 65 rear chassis assembly 21
- 65 SIM 20
- 65 spacer gasket 28
- 65 transceiver board assembly 24
- 65 volume/smart buttons 26
- 65 service manual 3
- 65 S
- 65 mechanical 33
- 65 about 2
- 65 revisions 3
- 65 scope 2
- 65 customer support 4
- 65 out of box failure 3
- 65 product support 3
- 65 ordering replacement parts 4
- 65 upon battery removal 15
- 65 personality transfer 33
- 65 replacing 20
- 65 customer 4
- 65 product 3
- 65 T
- 65 manual test mode 35
- 65 manual test mode commands 35
- 65 U
- 65 V
- 65 W