Catalog No: Effective: Replaces: 5000.63B 5-1-08 2-1-05 LonWorks Module For use with Y-200 Series Electronic Boiler Sequencer & Outdoor Reset Control System Installation and Operating Manual P/N 241252 Rev. 2 Installation and Operating Manual Y-200 LonWorks Module Contents Introduction Introduction .................................................................. 1 The Raypak® Y-200™ Series Controller with the Echelon® LonWorks® Module provides the ultimate in monitoring and control for Raypak heater applications. The LonWorks networking node can be integrated with other LonWorks systems to form total building control solutions. Important Safety Instructions ...................................... 1 Installation .................................................................... 2 System Start-Up Procedure ......................................... 3 LonWorks Table of Communication .......................... 4 Alarm Chart .................................................................. 4 The controller's LonWorks Module adheres to LonMark standards to ensure reliable and predictable integration with other systems, and has been certified by the LonMark Society. Limited Warranty ......................................................... 5 IMPORTANT SAFETY INSTRUCTIONS IMPORTANT NOTICE: These instructions are intended for use by qualified personnel who are specifically trained and experienced in the installation of this type of equipment and related system components. Installation and service personnel may be required by some states to be licensed. If your state requires certification, be sure your contractor bears the appropriate license. Only qualified persons shall attempt to repair this equipment. Repair must be according to these instructions. WARNING: Improper installation, adjustment, alteration, service or maintenance may damage the equipment, create a hazard resulting in asphyxiation, explosion, fire, electric shock, personal injury or property damage, and will void the warranty. CAUTION: MORE THAN ONE (1) SUPPLY SOURCE. THIS APPLIANCE HAS PROVISIONS TO BE CONNECTED TO MORE THAN ONE (1) SUPPLY SOURCE. TO REDUCE THE RISK OF ELECTRIC SHOCK, DISCONNECT ALL SUCH CONNECTIONS BEFORE SERVICING. CAUTION: RISK OF ELECTRIC SHOCK. MORE THAN ONE (1) DISCONNECT SWITCH MAY BE REQUIRED TO DE-ENERGIZE THE EQUIPMENT BEFORE SERVICING. 1 Y-200 LonWorks Module Installation and Operating Manual Installation 1. Turn off the power to the Y-200. 2. Open the front cover of the Y-200. 3. Open the “Display and Keypad” door to gain access to the Y-200 Control Board and LonWorks Module mounting location. 4. Plug LonWorks Module onto the P1 & P2 connectors on the Y-200 Control Board. (See diagram below.) 5. Connect communication cabling to the 2-pin connector J13 (LonWorks connection). (See diagram below.) 6. Install conduit as appropriate for connection of communication cabling. For LonWorks Communications Cabling Use cable and installation techniques as specified in the LonWorks controller documentation. Y-200 Control Board P1 SW2 Reset Switch P2 SW1 Service Service Switch Switch 2 J13 Installation and Operating Manual Y-200 LonWorks Module System Start-Up Procedure LonMark Product Details After installation has been completed power can be restored to the Y-200. NOTE: If further instruction is required for screen displays refer to the Y-200 Installation and Operating Manual, P/N 241125, Catalog No. 5000.62. Manufacturer: Raypak, Inc. Product Datasheet: Y-200 Boiler Controller (PDF) 1. Device Class: Boiler Controller Communication Channel: TP/FT-10 Usage: Industrial / Commercial LonMark Version: 3.3 LonMark Objects Supported: 0000 – Node Object / 8301 – Boiler Controller 8000B45301040400.zip includes: XIF & DRF Advance the Control Screen to Screen #19 and enter a valid password. 2. Advance to Screen #26 and activate the LonWorks network module. 3. Once the LonWorks Module is activated, Screen #26 may request that the "Service" switch on the LonWorks Module be pushed for activation. The building system control monitoring screen may also request that the "Service" (SW1) switch be activated on the LonWorks Module. (The "Service" switch must be pushed for the network to identify the controller as a NODE). (See Y-200 Control Board diagram on page 2 for location.) 4. Sometimes the controller and/or the building System Control monitoring screen will receive a request for reset. If received, push the switch marked “Reset” (SW2) on the LonWorks Module. This is located beside the “Service” switch, as noted in Step 3 above. Upon successful activation, the receiving and transmission of data will be under LonWorks system control. Raypak LonWorks XIF File SNVT data is contained within the downloadable support files XIF (External Interface File) and DRF (Device Resource File), for installation within the LonWorks system. These files are available on the LonMark website, URL: Downloadable Files: Standard program ID: 8 000B4 5301 04 04 00 Agency Approvals: cUL & UL Product Availability & Sales Information: Americas LonMark A standard Program ID is required for the application: Program ID = 90:00:B4:53:01:04:04:00 Manufacturer ID: Raypak 0:00:B4 Device Class: Boiler Controller = 0x53 : 0x1 Device Usage: Industrial/Commercial Channel Type: TP/FT-10 Model Number: 0 http://www.lonmark.org/products/prodinfo.cfm?Prod uctID=567 Or on the Raypak website: www.raypak.com Raypak, Inc. Y-200 Boiler Controller 3 Y-200 LonWorks Module Installation and Operating Manual LonWorks Table of Communication Item Description Y-200 Screen Value Functions Direction to Y-200 SNVT NVIDX SNVT # 1 Boiler Enable To enable or disable Y-200 Input nviBoilerEnable 19 2 Boiler Command To enable or disable Y-200 Input nviBoilerCmd 21 3 Set Point 2 40 - 220°F Input nciHeatSetpt 6 4 Set Point 2 40 - 220°F Input nciSetpoint 25 5 MAX Temp 8 220°F High water temperature limit Input nciHeatSetupMax 9 6 MIN Temp 8 40°F Low water temperature limit To write to Y-200 EPROM; In power failure, to stay the same To write to Y-200 RAM; In power failure, reverts to original set-up Input nciHeatSetupMin 10 0 - 100 % To show the percentage of boiler or stage activity Output nvoBoilerLoad 29 7 Boiler Load 8 Target Temp 12 40 - 220°F To show the Target Temp Output nvoTargetTemp 28 9 Outdoor Temp 12 -40 - 220°F Show outdoor temp Output nvoOutdoorTemp 34 10 System Temp 12 40 - 235°F Show system temp sensor Output nvoSysTemp 36 11 Outlet Temp 17 -40 - 220°F Show outlet temp sensor Output nvoOutletTemp 33 12 Inlet Temp 17 -40 - 220°F Show inlet temp sensor Output nvoInletTemp 32 To identify the location of Y-200 Output ncoLocation 0 To announce problem with Y-200 system Output nvoAlarm 4 13 14 Heater Location Code Y-200 Alarms & Codes 31 7 See Alarm Chart for codes Note: The rest of the SNVT’s are reserved for custom made application software for future use. Alarm Chart Item 1 2 3 4 5 6 7 8 9 10 Failure Descriptions on Y-200 Display System Normal Codes 0 ILS > OLS 1 OSS is Open 4 OSS is Short 8 SYS is Open 16 SYS is Short or Water Temp > MAX ILS is Open ILS is Short or ILS > OLS 32 + 1024 = 1056 64 128 + 1 = 129 OLS is Open 256 OLS is Short 512 LonWorks nvoAlarm: 59 32 30 30 0 0 0 AL_ALM_CONDITION PR_LEVEL_0 0 <0000> 2004/5/27/ 0:1:46:0 <000> 0 : See the above table 4 LIMITED WARRANTY Y-200 LonWorks Module for Y-200 Series Electronic Boiler Sequencer & Outdoor Reset Control System SCOPE OF WARRANTY Raypak, Inc. ("Raypak") warrants to the original owner the Control System to be free from defects in materials and workmanship under normal use and service for the applicable warranty period. In accordance with the terms of this Limited Warranty, RAYPAK will furnish a replacement or repair, at our option, any defective part which fails in normal use and service during the applicable warranty period. The replacement or repair will be warranted for only the unexpired portion of the original Warranty Period. APPLICABLE WARRANTY PERIOD The effective date of warranty coverage is the date of original installation, of the Control System, by a qualified electrician or by a RAYPAK authorized service technician. The Applicable Warranty Period is one (1) year from the effective date. WARRANTY EXCLUSIONS This Limited Warranty does not apply: 1. 2. 3. 4. 5. 6. 7. if the control system is not properly installed by a qualified technician in accordance with manufacturer's installation instructions, applicable codes, ordinances and good trade practices, to damage or malfunctions resulting from failure to properly install, operate or maintain the system in accordance with the manufacturer's instructions; if the rating plate(s) or serial number(s) are altered, defaced or removed; if the System is modified in any way or used with any non-factory authorized accessories or components; to damage or failure from abuse, accident, act of nature, fire, flood, freezing or the like; to accessories, rubber or plastic parts, light bulbs or glass parts; if the System is moved from its original installation site; or if the original owner no longer owns the site or the System. LABOR AND SHIPPING COSTS This Limited Warranty does not cover labor costs for service, removal or reinstallation of any part nor shipping charges to or from RAYPAK'S designated repair center or to or from the installation site. All such costs are your responsibility. HOW TO MAKE A WARRANTY CLAIM To make a warranty claim, promptly ship (postage prepaid) or carry the defective part to a designated RAYPAK Service Dealer or Service Station in the United States, supplying proof of purchase and date of installation and the model and serial numbers. If you cannot locate a dealer, contact RAYPAK'S Service Department at the address/telephone listed below. Raypak reserves the right at all times to inspect the claimed defect and verify warranty coverage at its factory. EXCLUSIVE WARRANTY - LIMITATION OF LIABILITY This is the only warranty given by RAYPAK. No one is authorized to make any other warranties on Raypak's behalf. ANY IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIOD SPECIFIED ABOVE. RAYPAK'S SOLE LIABILITY WITH RESPECT TO ANY DEFECT SHALL BE AS SET FORTH IN THIS LIMITED WARRANTY. ANY CLAIMS FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING DAMAGE FROM WATER LEAKAGE) ARE EXCLUDED. Some states do not allow limitations on how long an implied warranty lasts, or for the exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. We suggest you immediately complete the information below and retain this Limited Warranty Certificate in case warranty service is needed. RAYPAK, INC. SERVICE DEPARTMENT 2151 Eastman Avenue, Oxnard, California 93030 Telephone: (805) 278-5300 FAX (805) 278-5468 The following information must be provided when you write or call: Original Owner Model Number Mailing Address Serial Number Date of Installation City Daytime Telephone Number State Zip Code Installation Site Contractor/Installer www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Litho in U.S.A.