Samsung | CE2774 | Service manual | Samsung CE2774 Service manual

MICROWAVE OVEN
CE2774R (WHITE)
SERVICE
Manual
MICROWAVE OVEN
CONTENTS
1. Precaution
2. Specifications
3. Operating Instructions
4. Disassembly and Reassembly
5. Alignment and Adjustments
6. Troubleshooting
7. Exploded Views and Parts List
8. PCB Diagrams
9. Schematic Diagrams
SRSC
1. Precaution
Follow these special safety precautions. Although the microwave oven is completely safe during ordinary
use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as
potentially lethal high voltages and currents.
1-1 Safety precautions (
)
1. All repairs should be done in accordance
with the procedures described in this
manual. This product complies with
Federal Performance Standard 21 CFR
Subchapter J (DHHS).
2. Microwave emission check should be
performed to prior to servicing if the oven is
operative.
3. If the oven operates with the door open :
Instruct the user not to operate the oven and
contact the manufacturer and the center for
devices and radiological health immediatly.
4. Notify the Central Service Center if the
microwave leakage exceeds 5 mW/cm2
5. Check all grounds.
6. Do not power the MWO from a "2-prong"
AC cord. Be sure that all of the built-in
protective devices are replaced. Restore any
missing protective shields.
7. When reinstalling the chassis and its
assemblies, be sure to restore all protective
devices, including: nonmetallic control
knobs and compartment covers.
8. Make sure that there are no cabinet openings
through which people--particularly
children--might insert objects and contact
dangerous voltages. Examples: Lamp hole,
ventilation slots.
9. Inform the manufacturer of any oven found
to have emmission in excess of 5 mW/cm2,
Make repairs to bring the unit into
compliance at no cost to owner and try to
determine cause.
Instruct owner not to use oven until it has
been brought into compliance.
CENTRAL SERVICE CENTER
10. Service technicians should remove their
watches while repairing an MWO.
Samsung Electronics
11. To avoid any possible radiation hazard,
replace parts in accordance with the wiring
diagram. Also, use only the exact
replacements for the following parts:
Primary and secondary interlock switches,
interlock monitor switch.
12. If the fuse is blown by the Interlock Monitor
Switch: Replace all of the following at the
same time: Primary, door sensing switch
and power relay, as well as the Interlock
Monitor Switch. The correct adjustment of
these switches is described elsewhere in this
manual. Make sure that the fuse has the
correct rating for the particular model being
repaired.
13. Design Alteration Warning:
Use exact replacement parts only, i.e.,
only those that are specified in the
drawings and parts lists of this manual.
This is especially important for the
Interlock switches, described above.
Never alter or add to the mechanical or
electrical design of the MWO. Any design
changes or additions will void the
manufacturer's warranty.10.Always unplug
the unit's AC power cord from the AC
power source before attempting to
remove or reinstall any component or
assembly.
14. Never defeat any of the B+ voltage
interlocks. Do not apply AC power to the
unit (or any of its assemblies) unless all
solid-state heat sinks are correctly installed.
15. Some semiconductor ("solid state") devices
are easily damaged by static electricity. Such
components are called Electrostatically
Sensitive Devices (ESDs). Examples include
integrated circuits and field-effect
transistors.
Immediately before handling any
semiconductor components or assemblies,
drain the electrostatic charge from your
body by touching a known earth ground.
16. Always connect a test instrument's ground
lead to the instrument chassis ground before
connecting the positive lead; always remove
the instrument's ground lead last.
1-1
Pretaution
1-2 Special Servicing Precautions (Continued)
17. When checking the continuity of the witches
or transformer, always make sure that the
power is OFF, and one of the lead wires is
disconnected.
18. Components that are critical for safety are
indicated in the circuit diagram by
shading,
or
.
19. Use replacement components that have the
same ratings, especially for flame resistance
and dielectric strength specifications. A
replacement part that does not have the
same safety characteristics as the original
might create shock, fire or other hazards.
1-3 Special High Voltage Precautions
1. High Voltage Warning
Do not attempt to measureany of the high
voltages--this includes the filament voltage
of the magnetron. High voltage is present
during any cook cycle.
Before touching any components or wiring,
always unplug the oven and discharge the
high voltage capacitor (See Figure 1-1)
2. The high-voltage capacitor remains charged
about 30 seconds after disconnection. Short
the negative terminal of the high-voltage
capacitor to to the oven chassis. (Use a
screwdriver.)
3. High voltage is maintained within specified
limits by close-tolerance, safety-related
components and adjustments. If the high
voltage exceeds the specified limits, check
each of the special components.
Fig. 1-1. Discharging the High Voltage Capacitor
1-2
Samsung Electronics
2. Specifications
2-1 Table of Specifications
TIMER
90 MINUTES
POWER SOURCE
230V 50Hz, AC
POWER CONSUMPTION
MICROWAVE : 1400W
GRILL : 1100W
COMBI : 2500W
OUTPUT POWER
FROM 100 TO 850W
(IEC-705 TEST PROCEDURE)
OPERATING FREQUENCY
2,450MHz
MAGNETRON
OM75PH(31)
COOLING METHOD
COOLING FAN MOTOR
OUTSIDE DIMENSIONS
489(W) x 275(H) x 388(D)
2-2 Comparison Chart
Samsung Electronics
AUTO REHEAT
O
AUTO COOK
O
COOK
O
POWER LEVEL
O
TIME SETTING AND WEIGHT
O
AUTO DEFROST
O
GRILL
O
COMBI
O
2-1
3. Operating Instructions
3-1 Control Panel
Auto
Auto Reheat/Cook Selection
Combi Button
Power Level Button
Grill Button
Time Setting Selection
Cancel Button
Start Button
+ 30 s
CE2774
3-2 Features & External Views
Door
Light
Ventilation Holes
Safety Interlock Hole
Control Panel
Glass Plate
Roller Ring
Door Latches
275mm
Coupler
489mm
3-1
388mm
Samsung Electronics
4. Disassembly and Reassembly
4-1 Replacement of Magnetron, Motor Assembly and Lamp
Remove the magnetron including the shield case,
permanent magnet, choke coils and capacitors (all
of which are contained in one assembly).
Lamp
1. Disconnect all lead wires from the magnetron
and lamp.
2. Remove a screw securing the magnetron
supporter.
3. Remove the magnetron supporter.
4. Remove the air cover.
5. Remove screws securing the magnetron to the
wave guide.
6. Take out the magnetron very carefully.
7. Remove screws from the back panel.
8. Take out the fan motor.
9. Remove the oven lamp by rotating to pull out
from hole of air cover.
NOTE1: When removing the magnetron, make
sure that its antenna does not hit any
adjacent parts, or it may be damaged.
NOTE2: When replacing the magnetron, be sure
to remount the magnetron gasket in
the correct position and make sure the
gasket is in good condition.
Cover Air
Thermo S/W
Fan Motor
Screws
Magnetron
H. V. Capacitor
H. V. Trans
4-1 Replacement of High Voltage Transformer
1. Discharge the high voltage capacitor.
2. Disconnect all the leads.
3. Remove the mounting bolts.
4. Reconnect the leads correctly and firmly.
PRECAUTION
Servicemen should remov their watches whenever
working close to or replacing the magnetron.
PRECAUTION
There exists HIGH VOLTAGE ELECTRICITY with high
current capabilities in the circuits of the HIGH
VOLTAGE TRANSFORMER secondary and filament
terminals. It is extremely dangerous to work on or
near these circuits with the oven energized.
DO NOT measure the voltage in the high voltage
circuit including filament voltage of magnetron.
Samsung Electronics
4-1
Disassembly and Reassembly
4-3 Replacement of Door Assembly
4-3-1 Removal of Door Assembly
Remove hex bolts securing the upper hinge and
lower hinge. Then remove the door assembly.
Upper Hinge
Screws
Lower Hinge
Screw
4-3-2 Removal of Door "C"
Insert flat screwdriver into the gap between Door
"E" and Door "C" to remove Door "C". Be careful
when handling Door "C" because it is fragile.
4-3-3 Removal of Door "E"
Following the procedure as shown in the figure,
insert and bend a thin metal plate between Door
"E" and Door "A" until you hear the 'tick' sound.
1. Insertion depth of the thin metal plate should be
0.5mm or less.
4-3-4 Removal of Key Door & Spring
Remove pin hinge from Door "E"
Detach spring from Door "E" and key door.
Door "E"
Key Door
4-2
Spring
Samsung Electronics
Disassembly and Reassembly
4-3-5 Reassembly Test
After replacement of the defective component parts of the door, reassemble it and follow the instructions below for proper
installation and adjustment so as to prevent an excessive microwave leakage.
1. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven
face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment.
2. Adjust so that the door has no play between the inner door surface and oven front surface. If the door
assembly is not mounted properly, microwave energy may leak from the space between the door and
oven.
3. Do the microwave leakage test.
4-4 Replacement of Fuse
1. Disconnect the oven from the power source.
2. When 15A fuse blows out by the operation of interlock monitor switch failure, replace the primary
interlock switch, door sensing switch, monitor switch and power relay.
3. When the above three switches operate properly, check if any other part such as the control circuit board,
blower motor or high voltage transformer is defective.
4-5 Replacement of Drive Motor
1. Take out the glass tray, guide roller and coupler
from cavity.
Screw
Drive Motor
2. Turn the oven upside down to replace the drive motor.
3. Remove a screw securing the drive motor cover.
4. Disconnect all the lead wires from the drive motor.
5. Remove screws securing the drive motor to the
cavity.
6. Remove the drive motor.
7. When replacing the drive motor, be sure to
remount it in the correct position.
Drive Motor Cover
Base Plate
8. Connect all the leads to the drive motor.
9. Screw the deive motor cover to the base plate
with a screw driver.
10. Remount the coupler in the correct position.
Samsung Electronics
4-3
Disassembly and Reassembly
4-6 Replacement of Control Circuit Board
4-6-1 Removal of Ass'y Control Box
1. Be sure to ground any static electric charge in
your body and never touch the touch control
circuitry.
2. Disconnect the connectors from the control
circuit board.
SCREW
3. Remove screws securing the control box
assembly.
4. Remove the screw securing the ground tail of
the keyboard.
CONTROL BOX
4-6-2 Remonal of Ass'y P.C.B
1. Pull the lever end of the plastic fastener and
remove the Flexible Printed Circuit(FPC) of
membrane panel.
2. Remove screws securing the control circuit
board.
3. Lift up the control circuit board from the Ass'y
control box.
4. When reconnecting the FPC connector, make
sure that the holes on the connector are properly
engaged with the hooks on the Plastic Fastener.
4-4
screw
FPC
Connector
screw
Samsung Electronics
5. Alignment and Adjustments
PRECAUTION
1. High voltage is present at the high voltage terminals during any cook cycle.
2. It is neither necessary nor advisable to attempt measurement of the high voltage.
3. Before touching any oven components or wiring, always unplug the oven from its power source and discharge the high
voltage capacitor.
5-1 High Voltage Transformer
1. Remove connectors from the transformer terminals
and check continuity.
2. Normal resistance readings are as follows:
Secondary
Filament
Primary
Filament Terminals
Approx. 100W
Approx.0W
Approx.1.450W
(Room temperature = 20ûC)
Secondary
Terminal
Primary
Terminals
5-2 Low Voltage Transformer
1. The low voltage transformer is located on the
control circuit board.
2. Remove the low voltage transformer from the
PCB Ass'y and check continuity.
3. Normal resistor reading is shown in the table.
Terminals
Resistance
1~2(Input)
3~4(Output 2.9V)
5~6(Output13V)
1,000W
3.947W
2.117W
5-3 Magnetron
1. Continuity checks can indicate only an open
filament or a shorted magnetron. To diagnose an
open filament or shorted magnetron :
2. Isolate the magnetron from the circuit by
disconnecting its leads.
3. A continuity check across the magnetron filament
terminals should indicate one ohm or less.
4. A continuity check between each filament terminal
and magnetron case should read open.
Magnetron Antenna
Gasket Plate
Cooling Fins
Samsung Electronics
5-1
Alignment and Adjustments
5-4 High Voltage Capacitor
1. Check continuity of the capacitor with the meter set at the highest resistance scale.
2. Once the capacitor is charged, a normal capacitor shows continuity for a short time, and then indicates 9MW.
3. A shorted capacitor will show continuous continuity.
4. An open capacitor will show constant 9MW.
5. Resistance between each terminal and chassis should read infinite.
5-5 High Voltage Diode
1. Isolate the diode from the circuit by disconnecting its leads.
2. With the ohm-meter set at the highest resistance scale, measure across the diode terminals. Reverse the
meter leads and read the resistance. A meter with 6V, 9V or higher voltage batteries should be used to
check the front-to back resistance of the diode (otherwise an infinite resistance may be read in both
directions). The resistance of a normal diode will be infinite in one direction and several hundred KW in
the other direction.
5-6 Main Relay and Power Control Relay
1. The relays are located on the PCB Ass'y. Isolate them from the main circuit by disconnecting the leads.
2. Operate the microwave oven with a water load in the oven. Set the power level set to high.
3. Check continuity between terminals of the relays after the start pad is pressed.
5-7 Adjustment of Primary Switch, Door Sensing Switch and Monitor Switch
Precaution
For continued protection against radiation hazard, replace parts in accordance with the wiring diagram and be sure to use the
correct part number for the following switches: Primary interlock switches, and the interlock monitor switch (replace all together).
Then follow the adjustment procedures below. After repair and adjustment, be sure to check the continuity of all interlock
switches and the interlock monitor switch.
1. When mounting Primary switch and Interlock
Monitor switch to Latch Body, consult the figure.
2. No specific adjustment during installation of
Primary switch and Monitor switch to the latch
body is necessary.
3. When mounting the Latch Body to the oven
assembly, adjust the Latch Body by moving it so
that the oven door will not have any play in it.
Check for play in the door by pulling the door
assembly. Make sure that the latch keys move
smoothly after adjustment is completed.
Completely tighten the screws holding the Latch
Body to the oven assembly.
4. Reconnect to Monitor switch and check the
continuity of the monitor circuit and all latch
switches again by following the components test
procedures.
5. Confirm that the gap between the switch
housing and the switch actuator is no more than
0.5mm when door is closed.
5-2
Primary Interlock Switch
Interlock
Monitor
Switch
Lever Door(B)
Body Latch
Door Sensing
Switch
Primary switch
Monitor switch (COM-NC)
Monitor switch (COM-NO)
Door Sensing S/W
Door Open
¥
0
¥
¥
Door Closed
0
¥
0
0
Samsung Electronics
Alignment and Adjustments
5-8 Output Power of Magnetron
CAUTION
MICROWAVE RADIATION
PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE GENERATOR OR OTHER PARTS
CONDUCTING MICROWAVE ENERGY.
The output power of the magnetron can be measured by performing a water temperature rise test.
Equipment needed :
* Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm)
* One glass thermometer with mercury column
NOTE: Check line voltage under load. Low voltage will lower the magnetron output. Make all temperature
and time tests with accurate equipment.
1. Fill the one liter glass vessel with water.
2. Stir water in glass vessel with thermometer, and record glass vessel's temperature ("T1", 10±1ûC).
3. After moving the water into another glass vessel, place it in the center of the cooking tray. Set the oven to high
power and operate for 52 seconds exactly. (3 seconds included as a holding time of magnetron oscillation:)
4. When heating is finished, stir the water again with the thermometer and measure the temperature ("T2").
5. Subtract T1 from T2. This will give you the water temperature rise. (DT)
6. The output power is obtained by the following formula;
Output Power =
4.187 x 1000 x DT
49
49 : Heating Time (sec)
4.187 : Coefficient for Water
1000 : Water (cc)
DT : Temperature Rise (T2-T1)
* Output (W) = 100 x DT
7. Normal temperature rise for this model is 9ûC to 11ûC at 'HIGH'.
NOTE 1: Variations or errors in the test procedure will cause a variance in the temperature rise.
Additional power test should be made if temperature rise is marginal.
NOTE 2: Output power in watts is computed by multiplying the temperature rise (step E) by a factor of 91
times the of centigrade temperature.
Samsung Electronics
5-3
Alignment and Adjustments
5-9 Procedure for Measurement of Microwave Energy Leakage
1) Pour 275±15cc of 20±5ûC(68±9ûF) water in a beaker
which is graduated to 600cc, and place the beaker in
the center of the oven.
2) Start to operate the oven and measure the leakage by
using a microwave energy survey meter.
3) Set survey meter with dual ranges to 2,450MHz.
4) When measuring the leakage, always use the 2 inch
spacer cone with the probe. Hold the probe
perpendicular to the cabinet door. Place the spacer
cone of the probe on the door and/or cabinet door
seam and move along the seam, the door viewing
window and the exhaust openings moving the
probe in a clockwise direction at a rate of 1 inch/sec. If the leakage testing of the cabinet door seam is
taken near a corner of the door, keep the probe perpendicular to the areas making sure that the probe end
at the base of the cone does not get closer than 5cm to any metal. If it gets closer than 5cm, erroneous
readings may result.
5) Measured leakage must be less than 4mW/cm2, after repair or adjustment.
Maximum allowable leakage is 5mW/cm2.
4mW/cm2 is used to allow for measurement and meter accuracy
5-10 Check for Microwave Leakage
1. Remove the outer panel.
2. Pour 275±15cc of 20±5ûC(68±9ûF) water in a beaker
which is graduated to 600cc, and place the beaker in
the center of the oven.
3. Start the oven at the highest power level.
4. Set survey meter dual ranges to 2,450MHz.
5. Using the survey meter and spacer cone as described
above, measure arnear the opening of magnetron, the
surface of the air guide and the surface of the wave
guide as shown in the following photo.( but avoid the
high voltage components.) The neading should be less
than 4mW/cm2.
5-11 Note on Measurement
1) Do not exceed the limited scale.
2) The test probe must be held on the grip of the handle, otherwise a false reading may result when the
operator's hand is between the handle and the probe.
3) When high leakage is suspected, do not move the probe horizontally along the oven surface; this may
cause damage to the probe.
4) Follow the recommendation of the manufacturer of the microwave energy survey meter.
5-12 Leakage Measuring Procedure
5-12-1 Record keeping and notification after measurement
1) After adjustment and repair of a radiarion preventing device, make a repair record for the measured
values, and keep the data.
2) If the radiation leakage is more than 4 mW/cm2 after determining that all parts are in good condition,
functioning properly and the identical parts are replaced as listed in this manual notift that fact to ;
CENTRAL SERVICE CENTER
5-12-2 At least once a year have the microwave energy survey meter checked for accuracy by its
manufacturer.
5-4
Samsung Electronics
6. Troubleshooting
PRECAUTION
1. CHECK GROUNDING BEFORE CHECKING FOR TROUBLE.
2. BE CAREFUL OF THE HIGH VOLTAGE CIRCUIT.
3. DISCHARGE THE HIGH VOLTAGE CAPACITOR.
4. WHEN CHECKING THE CONTINUITY OF THE SWITCHES OR TRANSFORMER, DISCONNECT ONE LEAD WIRE FROM THESE
PARTS AND THEN CHECK CONTINUITY WITHOUT THE POWER SOURCE ON. TO DO OTHERWISE MAY RESULT IN A FALSE
READING OR DAMAGE TO YOUR METER.
5. DO NOT TOUCH ANY PART OF THE CIRCUIT OR THE CONTROL CIRCUIT BOARD, SINCE STATIC DISCHARGE MAY DAMAGE IT.
ALWAYS TOUCH GROUND WHILE WORKING ON IT TO DISCHARGE ANY STATIC CHARGE BUILT UP.
6-1 Electrical Maltunction
SYMPTOM
CAUSE
CORRECTIONS
Oven is dead.
Fuse is OK.
No display and no operation at all.
1. Open or loose lead wire harness
2. Open thermal cutout (Magnetron)
3. Open low voltage transformer
4. Defective Ass'y PCB
Check fan motor when thermal cutout is defective.
No display and no operation at all.
Fuse is blown.
1. Shorted lead wire harness
2. Defective primary latch switch (NOTE 1)
3. Defective monitor switch (NOTE1)
4. Shorted HVCapacitor
5. Shorted HVTransformer (NOTE2)
Check adjustment of primary, interlock monitor,
door sensing switch.
Check Ass'y PCB when LVT is defective.
NOTE 1: All of these switches must be replaced at the same time.
(refer to adjustment instructions)
Check continuity of power relay contacts and if it has continuity, replace power
relay also.
NOTE 2: When HVTransformer is replaced, check diode and magnetron also.
Oven does not accept
key input (Program)
Timer starts countdown but no
microwave oscillation.
(No heat while oven lamp and
fan motor turn on.)
Samsung Electronics
1. Key input is not in-Sequence
2. Open or loose connection of membrane
key pad to Ass'y PCB
3. Shorted or open membrane panel
4. Defective Ass'y PCB
Refer to operation procedure.
1. Off-alignment of latch switches
2. Open or loose connection of high voltage
circuit especially magnetron filament
circuit
NOTE: Large contact resistance will bring
lower magnetron filament voltage and
cause magnetron to lower output and/or
intermittent oscillation.
3. Defective high voltage components
H.V.Transformer
H.V.Capacitor
H.V.Diode, H.V.Fuse
Magnetron
4. Open or loose wiring of power relay
5. Defective primary latch switch
6. Defective power relay or Ass'y PCB
Adjust door and latch switches.
Replace PCB main.
Check high voltage component according to
component test procedure and replace if it is
defective.
Replace PCB main.
6-1
Troubleshooting
6-1 Electrical Maltunction(continved)
SYMPTOM
CAUSE
CORRECTIONS
Oven lamp and fan motor turn on
1. Misadjustment or loose wiring
of primary latch switch
2. Defective primary latch switch
Adjust door and latch switches.
Oven can program but timer
does not start.
1. Off-alignment of primary interlock
Adjust door and interlock switches.
Microwave output is low;.
Oven takes longer time to
cook food.
1. Decrease in power source voltage.
2. Open or loose wiring of magnetron
filament circuit. (Intermittent oscillation))
3. Aging of magnetron
Consult electrician.
Fan motor turns on when plugged in
Loose wiring of door sensing switch
Check wire of door sensing switch.
Oven does not operate and return
to the plugged in mode.
Defective Ass'y PCB
Replace PCB main.
Loud buzzing noise can be heard.
1. Loose fan and fan motor
2. Loose screws on H.V.Transformer
3. Shorted H.V.Diode
Tighten screws of fan motor.
Tighten screws of H.V.Transformer.
Replace H.V.Diode.
Turntable motor does not rotate.
1. Open or loose wiring of turntable motor.
2. Defective turntable motor.
Replace turntable motor.
Oven stops operation during cooking
1. Open or loose wiring of primary
interlock switch
2. Operation of thermal cutout(Magnetron)
Adjust door and latch switches.
Sparks
1. Metallic ware or cooking dishes
touching on the oven wall.
2. Ceramic ware trimmed with gold or
silver powder also causes sparks.
Inform the customer.
Do not use any type of cookware with
metallic trimming.
Uneven cooking
Uneven intensity of microwave due to
its characteristics.
Wrap thinner parts of the food with
aluminum foil.
Use plastic wrap or cover with a lid.
Stir once or twice while cooking
foods such as soup, cocoa, or milk.
Noise from the turntable motor
when it starts to operate.
Noise may result from the motor.
Replace turntable motor.
6-2
Samsung Electronics
7. Exploded Views and Parts List
7-1 Exploded Views
D10
D11
D6
M3
D5
D3
M1
D4
M2
D7
M13
M4
D8
M5
D9
M12
M7
D12
M14
M6
M8
D1
M10
M11
D2
M15
M9
M38
M16
M17
M18
M24
M22
M37
M19
N
OB2
M
NC
CO
M36
B1
M35
M33
M21
B3
M34
M32
M39
C11
C3
M23
M26
M27
C4
M28
C5
C2
C1
M25
B4
B2
C12
M20
M29
C7
C6
C10
C8
M43
M30
M31
M40
C9
M41
M42
Samsung Electronics
7-1
Exploded Views and Parts List
7-2 Main Parts List
Ref. No.
Parts No.
Description
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
M11
M12
M13
M14
M15
M16
M17
M18
M19
M20
M21
M22
M23
M24
M25
M26
M27
M28
M29
M30
M31
M32
M33
M34
M35
M36
M37
M38
M39
M40
M41
M42
M43
DE70-30116W
DE63-90035G
DE97-00107A
DE61-50323A
DE61-30008A
DE61-70060A
DE47-00004A
DE60-40009B
DE63-20017A
DE74-80062A
DE61-50576A
DE39-20058C
DE65-20014A
DE39-40409A
DE39-00036A
3601-000448
DE96-00007A
DE71-60467A
DE96-00031A
DE47-20009A
OM75PH(31)ESS
4713-001031
DE71-60457A
DE47-20032A
DE93-20020A
DE27-10020A
2501-001104
DE61-50106A
DE91-70061B
DE59-00002A
DE61-40017A
DE80-10003D
DE63-00004A
DE26-00010A
DE31-10154A
DE47-20010A
DE71-60462A
DE94-00201H
DE94-00097S
DE74-20102B
DE92-90436C
DE67-60075A
DE74-70071B
PANEL-OUTER
CUSHION-RUBBER
ASSY-COVER BACK
BRACKET-UPPER
SUPPORTER-HEATER
SPRING-PLATE
HEATER-GRILL
WASHER-TEFLON
GASKET-HEATER
STOPPER-HEATER
BRACKET-HEATER
ASSY POWER CORD
CABLE CLAMP
WIRE HARNESS-E
WIRE HARNESS-A
FUSE-FERRULE
ASSY NOISE FILTER
COVER-BLOWER
ASSY MOTOR-FAN
THERMOSTAT
ASSY-MAGNETRON
LAMP-INCANDESCENT
COVER-AIR
THERMOSTAT
ASSY BODY LATCH
COIL-MC CHOKE
C-OIL
BRACKET-HVC
ASSY-H.V.FUSE
DIODE-H.V
FOOT
BASE-PLATE
CUSHION-HVT
TRANS-H.V
MOTOR-DRIVE
THERMOSTAT
COVER-CEILING
ASSY DOOR
ASSY CONTROL-BOX
TRAY-COOKING
ASSY-GUIDE ROLLER
COUPLER
RACK-WIRE
: Option Parts
7-2
Specification
SECC,T0.5,W351.7,L1014.7,WHT,M
DFA20,T2,W190,L100,BLK
CE2733
SECC,T0.6,W385,L205,M6245G
ALUMINA,T12,CE745G
SK-5,T0.5
SHG-2733E,-,-,-,-,-,-,-,230V1080W
SLOT,ID22.2,OD28,T1.2,TEFLON,
BRASS,T1.5,OD30.5,ID22.5
SECC,T0.8xW70xL70,-,-,-,3RD-W
STS430,T0.5,W70,L70,-,3RD-W
KKP-4819D/B232,250V16A,L1700,G
DA-6N,NY-66
230V50HZ,M9G45,CTW
230V50HZ,-,-,CE2733(INRUSH),AMFO
250V,10A,SB,CERAMIC,6.35X31.8MM
SN-3WEA,250V10A,3W INRUSH TC
PP,-,-,-,-,3RD-0.7
SMF-3RDEA,230V50HZ,2400RPM,M1733
PW2N-520PB,160/60,250V/7.5A,H,
OM75PH(31)ESS
230V,173mA,40W,ORG,-,-,25x69mm
PP,T1.7,W115.5,L150,WHT,3RD-W0
PW-2N,85/75
RE-43B/90B
TC,101
1uF,2.1KV,BK,54x35x80,20
SECC,T0.8,W31,L125.8
THV060T-0750-H,5KV0.75A,RED
ESJC13-12B,12KV,MWO ALL,RING&FLAT TERMINAL
PP(A353),BLK,MW5630T
SGCC1-Z,T0.8,-,-,CE2713/33/CE2714/74,3RD-W
EPDM,T2,W30,L50,-,BLK,CE2733
SHV-273EG,230V50HZ,2215V/3.40V,-,KE
M2HJ49ZR02,ST-16,50/60HZ
PW-2N(120/60)187Y,250V7.5A,120
MICA-SHEET,T0.3,W109.2,L114.2
CE2714R/BWT,P-WHT,FISH2 ,RUSSIA
CE2774R/BWT,P-WHT,FISH2,GRILL
GLASS,T5.0,PI288,780G,M745
MW4370W,D16.5,XAREX
PPS,7G,BRN,M97G45
MSWR3,PI3,PI230,HI80,SNC2
: Warning
Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
P-CORD
H/EART
MG-TCO
CV/AIR
GRL-TCO
CAV-TCO
:Electrostatically Sensitive Devices
Samsung Electronics
Exploded Views and Parts List
7-3 Door Parts List
Ref. No.
Parts No.
Description
Specification
Q'ty
D1
DE64-20116B
HANDLE-DOOR
ABS,-,-,-,P/WHT,M1774,3RD-FISH2
1
D2
DE01-00099A
FILM-DOOR
PET,T0.13,W23,L177.9,-,M759
1
D3
DE64-40277B
DOOR-A
ABS(HR-0370),200G,WHT(W9501),M
1
D4
DE64-40278L
SCREEN-DOOR
ACRYL,-,-,-,SMOG,CE2714R/BWT,RUSSIA
1
D5
DE92-50133F
ASSY DOOR-E
CE2733(3RD-0.7),BLK-CAOTING,-,2ND-HINGE
1
D6
DE64-40008B
DOOR-C
PP,T1.5,BLK,CE745G
1
D7
DE01-00112B
FILM-DOOR
PET,T0.15,W150,L268,NTR,3RD-GRILL
1
D8
DE61-70033A
SPRING-KEY
ES,HSWR10,PI0.6,D6.0,L22.3,BLU
1
D9
DE64-00028A
DOOR-KEY
POM,BLK,CE2974,-
1
D10
DE61-80005A
HINGE-UPPER
SCP1,T2.3,ZN-COATIN,M745
1
D11
DE61-80004A
HINGE-LOWER
SCP1,T2.3,ZN-COATING,M745
1
D12
DE94-00202G
ASSY DOOR-A
CE2714R/BWT,P-WHT,FISH2,SUB-PART
1
Remarks
7-4 Control Parts List
Ref. No.
Parts No.
Description
Specification
Q'ty
C1
DE67-00003B
WINDOW-DISPLAY
ACRYL,-,-,-,SMOG,M1774,-
1
C2
DE71-00005G
COVER-PANEL
ABS(HR0370),-,-,-,P-WHT,CE2774/XEF
1
C3
DE72-00009S
CONTROL-PANEL
ABS,CE2774R/BWT,-,-,-,-,P-WHT,FISH2
1
C4
DE64-00009A
KNOB-POWER
ABS(HR0370),P-WHT,CE2714
1
C5
DE66-00014A
BUTTON-SELECT(B)
ABS(HR0370),-,-,P-WHT,M1774/XEF
1
C6
DE66-00016A
BUTTON-CANCEL
ABS(HR0370),-,-,P/WHT
1
C7
DE66-00015A
BUTTON-CLOCK
ABS(HR0370),-,-,P/WHT
1
C8
DE66-20182J
BUTTON-START
ABS,-,2G,P/WHT,M1774,3RD FISH2
1
C9
DE71-60378A
COVER-LAMP
POM,T2,W19.4,L27,3G,NTR,RE-446
1
C10
DE64-10127B
KNOB-COVER
ABS(HR0370U),-,WHT(W9501),-,CE
1
C11
RC-F207-03
ASSY PCB PARTS:CE277
-
1
C12
DE94-00157S
ASSY CONTROL-PANEL
CE2774R/BWT,P-WHT,FISH2,GRILL
1
Remarks
7-5 Body Latch Parts List
Ref. No.
Parts No.
Description
Specification
Q'ty
B1
DE66-40021A
LATCH-BODY
POM(F20-02),50G,RE-330
1
B2
3405-000178
SWITCH-MICRO
250V,15A,200gf,SPST-NO
2
B3
3405-000175
SWITCH-MICRO
250V,15A,200gf,SPST-NO
1
B4
DE66-90054A
LEVER-SWITCH
POM(F20-02),15G,NTR,RE-330
1
Samsung Electronics
Remarks
7-3
Exploded Views and Parts List
7-6 Standard Parts List
Parts No.
7-4
Description
Specification
Q'ty
Remarks
DE60-10012A
SCREW-TAP TITE
TH,+,3,M4,L10,SWR10,ZPC2,TOOTH
1
P-CORD
DE60-10018A
SCREW-ASSY MACHINE
PH,M4X0.7P,8,MSWR10,SN1,WS
2
BKT-HEATER
DE60-10045A
SCREW-TAP PH
PH,M3,L6,FEFZY
1
GRL-TCO
DE60-10080A
SCREW-WASHER
M5,L12,2S
4
HVT
DE60-10080A
SCREW-WASHER
M5,L12,2S
4
MGT
DE60-10082H
SCREW-A
2S-4X12,TOOTHED
2
B-LATCH
DE60-10082H
SCREW-A
2S-4X12,TOOTHED
3
B-PLATE
DE60-10082H
SCREW-A
2S-4X12,TOOTHED
3
BKT-UPPER
DE60-10082H
SCREW-A
2S-4X12,TOOTHED
2
C-BACK
DE60-10082H
SCREW-A
2S-4X12,TOOTHED
1
C-BLOWER
DE60-10082H
SCREW-A
2S-4X12,TOOTHED
1
C-CLAMP
DE60-10082H
SCREW-A
2S-4X12,TOOTHED
1
CON-BOX
DE60-10082H
SCREW-A
2S-4X12,TOOTHED
1
COVER-AIR
DE60-10082H
SCREW-A
2S-4X12,TOOTHED
4
OUT-PANEL
DE60-10098A
SCREW-ASSY TAP TITE
PH,TC,M4X8,SWRCH18A,ZPC2,GLD,W
1
CVT-TCO
DE60-10098A
SCREW-ASSY TAP TITE
PH,TC,M4X8,SWRCH18A,ZPC2,GLD,W
2
D-MOTOR
DE60-10098A
SCREW-ASSY TAP TITE
PH,TC,M4X8,SWRCH18A,ZPC2,GLD,W
2
MGT-TCO
DE60-10122A
SCREW-TAP TH
TAP,TH,2-4X8,FE,FN
1
CV-CEILING
DE60-10122A
SCREW-TAP TH
TAP,TH,2-4X8,FE,FN
1
P-OUTER
DE60-20063A
BOLT-FLANGE
M4,10,ZPC3,YEL,MSWR
2
H/LOWER
DE60-20063A
BOLT-FLANGE
M4,10,ZPC3,YEL,MSWR
2
H/UPPER
DE60-30016A
NUT-FLANGE
M4,MSWR10
2
F-MOTOR
DE60-10098A
SCREW-ASSY TAP TITE
PH,TC,M4X8,SWRCH18A,ZPC2,GLD,W
1
-
DE60-10012A
SCREW-TAP TITE
TH,+,3,M4,L10,SWR10,ZPC2,TOOTH
1
-
DE60-10088A
SCREW-TAP PH
PH,M3,L8,FEFZY,PLAIN
10
PCB
DE60-10069A
SCREW-TAP TH
TH,M4,L10,FRFZY
2
SCR/DOOR
Samsung Electronics
8. P.C.B Diagrams
8-1 P.C.B Diagrams
Samsung Electronics
8-1
P.C.B Diagrams
8-2 P.C.B Parts List
No.
Parts No.
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P17
P18
P19
P20
P21
P22
P23
P24
P25
P26
P26
P27
P27
P27
P28
P28
P29
P30
P31
P32
P33
P34
P35
P36
P37
P38
P39
P40
P41
P42
P43
P44
P45
P46
P47
P48
P49
P50
P51
P51
P51
P51
0506-000180
0703-001077
3406-001036
3501-001050
3501-001062
3501-001068
3601-001126
3708-001315
DE09-00049A
DE26-20146A
DE30-20016A
DE34-20071A
DE39-40723A
DE47-40024A
0401-001025
0401-001025
0402-001103
0402-001103
0403-000355
0501-000388
0504-001044
0504-001045
0504-001045
0504-001046
1203-000460
2001-000009
2001-000032
2001-000032
2001-000290
2001-000290
2001-000290
2001-000429
2001-000429
2001-000435
2001-000515
2001-000577
2001-000613
2001-000780
2001-000786
2202-000127
2202-000173
2202-000780
2202-000787
2401-000151
2401-000244
2401-000466
2401-000914
2401-002075
2401-002598
2801-003214
3404-001022
3711-000940
3711-004142
3711-004143
DE13-20009A
DE39-60001A
DE39-60001A
DE39-60001A
DE39-60001A
8-2
Description
TR-ARRAY
LED DISPLAY
SWITCH-ROTARY
RELAY-MINIATURE
RELAY-POWER
RELAY-POWER
FUSE-FERRULE
CONNECTOR-FPC/FC/PIC
IC-MCU
TRANS-L.V
BUZZER
SWITCH-ROTARY
WIRE HARNESS
HOLDER-FUSE
DIODE-SWITCHING
DIODE-SWITCHING
DIODE-RECTIFIER
DIODE-RECTIFIER
DIODE-ZENER
TR-SMALL SIGNAL
TR-DIGITAL
TR-DIGITAL
TR-DIGITAL
TR-DIGITAL
IC-POSI.FIXED REG.
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
C-CERAMIC,MLC-AXIAL
C-CERAMIC,MLC-AXIAL
C-CERAMIC,MLC-AXIAL
C-CERAMIC,MLC-AXIAL
C-AL
C-AL
C-AL
C-AL
C-AL
C-AL
CRYSTAL-UNIT
SWITCH-TACT
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
IC
WIRE-SO COPPER
WIRE-SO COPPER
WIRE-SO COPPER
WIRE-SO COPPER
Specification
Q'ty
Remarks
2003,NPN,7,1W,DIP-16,ST,1000
GRN,4DIGIT,40SEG,45.2X22.38X22.0MM
28VDC,10MA,8PDT,20MM(BLK)
24VDC,200mW,5A,1FormA,10mS,5mS
24VDC,523.2mW,16A,1FormA,15mS,
24Vdc,523mW,16A,1FormA,15mS,10
250V,1.6A,FA,CERAMIC,5X20MM
12P,2mm,STRAIGHT,SN
HD404316-E02S,CE2974R/CE2774R,4BIP,SDIP
SLV-745EN,230V,50HZ,AC17/7V
CBE2220BA,STICK
DC10V,1MA,SH,PA-1005A-003-000
DC35V,C-959G,80mm,12PIN
FH-51H,7.5A
1N4148M,50V,450mA,DO-34,TP
1N4148M,50V,450mA,DO-34,TP
1T4,400V,1A,TS-1,TP
1T4,400V,1A,TS-1,TP
UZ5.1BSB,5.1V,4.97-5.18V,500mW
KSC815,NPN,400mW,TO-92,BK,120KRA226M,PNP,400MW,2.2K/10K,TO-92M,TP
KRC119M,NPN,400MW,4.7K/10K,TO-92M,TP
KRC119M,NPN,400MW,4.7K/10K,TO-92M,TP
KRA119M,PNP,400MW,4.7K/10K,TO-92M,TP
78L05,TO-92,3P,-,PLASTIC,4.8/5
20KOHM,5%,1/8W,AA,TP,1.8X3.2MM
180OHM,5%,1/4W,AA,TP,2.4X6.4MM
180OHM,5%,1/4W,AA,TP,2.4X6.4MM
10KOHM,5%,1/8W,AA,TP,1.8X3.2MM
10KOHM,5%,1/8W,AA,TP,1.8X3.2MM
10KOHM,5%,1/8W,AA,TP,1.8X3.2MM
1KOHM,5%,1/8W,AA,TP,1.8X3.2MM
1KOHM,5%,1/8W,AA,TP,1.8X3.2MM
1MOHM,5%,1/8W,AA,TP,1.8X3.2MM
220OHM,5%,1/8W,AA,TP,1.8X3.2MM
2KOHM,5%,1/8W,AA,TP,1.8X3.2MM
3.9KOHM,5%,1/8W,AA,TP,1.8X3.2MM
470OHM,5%,1/8W,AA,TP,1.8X3.2MM
47KOHM,5%,1/8W,AA,TP,1.8X3.2MM
10nF,+80-20%,25V,Y5V,TP,-,7.5
1nF,10%,50V,Y5P,TP,1.9x3.5
100nF,+80-20%,50V,Y5V,TP,3.5x1
10pF,5%,50V,Y5P,TP,3.5x19
1000uF,20%,25V,GP,TP,12.5x20,5
100uF,20%,10V,GP,TP,6.3x7,5
10uF,20%,35V,GP,TP,5x7,5
22uF,20%,16V,GP,TP,5x11,5
4.7uF,20%,50V,GP,TP,5x11,5
220uF,20%,50V,GP,TP,10x16,5
4.194304MHz,50ppm,28-AAA,12pF
15V,20mA,130°æ40gf,6x6x5mm,SPS
BOX,4P,1R,2.5mm,STRAIGHT,SN
BOX,3P/5P,1R,5mm/2.5mm,STRAIGH
BOX,2P/3P,1R,5mm/2.5mm,STRAIGH
KA7533,DIP
PI0.6,SN,T,52MM,TAPING_WIRE
PI0.6,SN,T,52MM,TAPING_WIRE
PI0.6,SN,T,52MM,TAPING_WIRE
PI0.6,SN,T,52MM,TAPING_WIRE
1
1
1
2
1
1
1
1
1
1
1
1
1
1
4
7
4
2
1
1
5
4
3
1
1
1
4
4
4
4
3
4
4
1
1
2
2
1
3
2
3
4
2
1
1
1
2
1
1
1
6
1
1
1
1
4
4
4
3
IC03
DSP1
ECD2
RY01,RY02
RY03
RY04
FUS1
CN05
IC01
LVT1
BUZ1
ECD1
WIR1
FUS1
D006,D007,D008,D010
D011,D012~D017
D001,D002,D003,D004
D005,D009
ZD01
TR04
TR10,TR11,TR12~TR14
TR01,TR02,TR03,TR05
TR07,TR08,TR09
TR06
RG01
R038
R017,R018,R019,R020
R021,R022,R023,R024
R005,R006,R007,R010
R013,R016,R031,R032
R033,R036,R037
R003,R004,R008,R028
R029,R030,R034,R035
R011
R015
R001,R002
R012,R039
R009
R025,R026,R027
C012,C013
C014,C015,C016
C004,C006,C007,C010
C017,C018
C001
C003
C011
C005,C008
C009
C002
XTL1
SW01~SW06
CN04
CN02
CN03
IC02
J001,J002,J003,J004
J005,J006,J007,J008
J009,J010,J011,J012
J013,J014,J015
Samsung Electronics
9. Schematic Diagrams
9-1 Schematic Diagrams
NOTE: CIRCUIT SHOWN WITH DOOR IS OPENED POSITION.
NOTE: FOR SERVICE REPLACEMENT USE 16 GA 105ûC
THERMOPLASTIC COVERED WIRE EXCEPT
FOR HIGH VOLTAGE LEADS OR AS NOTED ON SPECIAL LEADS.
BRN
WARNING
POWER MUST BE DISCONNECTED
BEFORE SERVICING THIS APPLIANCE
BRN
BRN
CONDITION OF OVEN
WIRING COLOR
DOOR IS OPENED
COOK OFF
BRN : BROWN BLU : BLUE
WHT : WHITE ORG : ORANGE
RED : RED
YEL : YELLOW
BLK : BLACK
Y/G : YELLOW GREEN
Samsung Electronics
GRN
1.INPUT : 230V
2.DOOR : OPEN
3.LAMP : ON
4.
: P.C.B PATTERN
5.
: P.C.B IN/OUT POINT
9-1
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