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Owner's Manual
CRRFTSMIIN°
GARDEN TRACTOR
27.0 HP, 54" Mower
Electric Start
Automatic Transmission
Model No.
917.276341
i_]]] his product has a low emission engine which operates engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before operating this equipment.
For answers to your questions about
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
Warranty ................................................
Safety Rules ..........................................
Product Specifications
Assembly/Pre-Operation
...........................
.......................
Operation .............................................
Maintenance Schedule ........................
12
19
6
8
2
3
Maintenance ........................................
19
Service and Adjustments .....................
23
Storage ................................................
29
Troubleshooting ...................................
30
Repair Parts .........................................
34
Sears Service ........................
Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below.
Sears will also provide free labor for these applicable warranted parts for the two full years.
During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty.
(See exclusions below).
For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location.
For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
the United States.
This warranty applies only while this product is within
This Warranty does not cover:
• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
• Standard Maintenance
Tire replacement
Servicing, or repair caused oil changes, by punctures or tune-ups from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale).
In general, fuel should be used within 30 days of its purchase date.
• Normal deterioration and wear of the exterior finishes, or product label replacement.
• Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
During the first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply.
This charge will be waived if the Craftsman product is dropped off at an authorized Sears location.
For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
_,WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
,_WARNING: Tow only the attachments that are recommended specifications by and comply of the manufacturer with of your tractor.
Use common sense when towing.
Operate only at the lowest possible speed when on a slope.
Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
_,WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
_IbWARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under the machine.
Keep clear of the discharge opening at all times.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
3
• Never direct discharged material toward anyone.
Avoid discharging material against a wall or obstruction.
Material may ricochet back toward the operator.
Stop the blades when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
• Slow down before turning.
• Never leave a running machine unattended.
Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Disengage blades when not mowing.
Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
• Operate machine only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Always wear eye protection when operating machine.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
• Follow the manufacturer's recommendation for wheel weights or counterweights.
• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn.
Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or storing the machine.
Allow machine to cool before storage.
I1.SLOPE OPERATION
Slopes are a majorfactor related to loss of control and tip-overaccidents,which can result in severeinjury or death. Operation on all slopes requires
extra caution.
If you cannot back up the slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden objects.
Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down slopes.
Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope.
If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine.
Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity.
Never assume that children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation.
Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
• Tow only with a machine that has a hitch designed for towing.
Do not attach towed equipment except at the hitch point.
• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline.
Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
• Removegas-poweredequipmentfrom the truck or trailer and refuel it on the ground. If this is not possible,then refuel such equipmentwith a portable container,ratherthan from a gasoline dispensernozzle.
• Keepthe nozzle in contact with the rim of the fuel tank or containeropening at all times until fueling is complete.Do
not use a nozzle lock-opendevice.
• If fuel is spilledon clothing, change clothing immediately.
• Neveroverfillfuel tank. Replacegas cap and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed are.
• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage and remove any fuel-soaked debris.
Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine.
Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine running.
• Check grass catcher components the discharge guard frequently and and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp.
Wrap the blade or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
• Maintain or replace safety and instruction labels, as necessary.
• Be sure the area is clear of bystanders before operating.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Never carry children, even with the blades shut off.
They may fall off and be seriously injured or interfere with safe machine operation.
Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• Mow up and down slopes (15 ° Max), not across.
• Choose a low ground speed so that you will not have to stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope.
If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline
Capacity and Type:
Oil Type
API-SG-SL):
Oil Capacity:
5 Gallons
Unleaded
Regular
SAE 30 (above 32°F)
SAE 5W30 (below 32°F)
W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Champion QC12YC Spark Plug:
(Gap: .040")
Ground
(MPH):
Speed
Tire Pressure:
Forward: 0-5.8
Reverse: 0-2.1
Front:
Rear:
14 PSI
10 PSI
Charging System:16 Amps @ 3600 RPM
Battery: Amp/Hr:
Min. CCA:
35
280
Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured you the best possible performance.
to give dependability and
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual.
The instructions will enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.
A(_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, grass-covered brush-covered land unless the engine's or exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands.
A spark arrester for the muffler is available through your nearest
Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart purchase.
Your new Craftsman® product is designed and manufactured for years of dependable operation.
But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
• Expert service by our 12,000 profesional repair specialists.
• Unlimited service and no charge for parts and labor on all covered repairs.
• Product replacement product can't be fixed.
if your covered
• Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check.
• Fast help by phonephone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service.
You can call anytime day or night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come.
Purchase your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional call 1-800-827-6655.
information
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A.
call 1-800-4-MY-HOME®
Steering Wheel
Gauge Wheels
(4) Retainer Springs
(double loop)
(4) Adjusting
Bar
Steering
Wheel
Insert
(4) Washers
3/8 x 3/4 x 14 Ga.
(4) Locknut 3/8-16
(4) Wheels
(4) Clevis Pins
(4) Shoulder Bolt
Seat
Steering
Wheel
Adapter
Nose Roller
Steering
Sleeve
Nose Roller _?i
_
'_i_
_ Retainer Spring
(21L__cknuts _
Nose Roller//_
Bracke_
(2) Hex Bolts 5/16-18 x 1
Mower
,%
(2)Flanged Pins
(2) Retainer Springs
(double loop)
(1) Oil Drain Tube
For Future Use
Slope Sheet
Keys
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Keys
(1) Knob
7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.
Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY _
Insert
Steering Wheel
Lock Nut A socket wrench set will make assembly easier.
Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) 3/4" socket with drive ratchet
(1) Tire pressure gauge
Steering
Wheel__ i
Steering
__._Wheel
Large Flat
Washer
Adaptor
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).
Steering
Wheel Extention _ Tabs
Steering -%_
TO REMOVE TRACTOR
CARTON
FROM
UNPACK CARTON
1.
Remove all accessible loose parts and parts boxes from carton.
2.
Cut along dotted lines on all four pan-
els of carton.
Remove end panels and lay side panels flat.
3.
Remove mower and packing materials.
4.
Check for any additional loose parts or cartons and remove.
Steering
Sleeve
CHECK BATTERY
1.
Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual for charging instructions).
BEFORE REMOVING
FROM SKID
TRACTOR
ATTACH STEERING WHEEL
1.
Remove Iocknut and large flat washer from steering shaft.
2.
Position front wheels of the tractor so they are pointing straight forward.
3.
Slide the steering sleeve over the steering shaft.
4.
Align tabs and press steering sleeve extension into bottom of steering wheel.
5.
Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.
6.
Secure steering wheel to steering shaft with Iocknut and large flat washer previously removed.
Tighten securely.
7.
Snap steering wheel insert into center of steering wheel.
8.
Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
,,
°4,_,
"'=!l
INSTALL
Adjust knob.
--; __
SEAT seat before tightening adjustment
1.
Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
2.
Pivot seat upward and remove from the cardboard packing.
Remove the cardboard packing and discard.
Label
3. Place seat on seat pan so head of shoulderbolts are positioned overthe large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towardsrear of tractor.
5. Pivot seat and pan forwardand assemble adjustmentknoband flat washer loosely.Do not tighten.
6. Lower seat into operatingpositionand sit in seat.
7. Slide seat until a comfortableposition is reachedwhich allowsyou to press clutch/brakepedal all the way down.
8. Get off seat withoutmoving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat
Flat Washer
Shoulder
Bolts
TO DRIVE TRACTOR OFF SKID
(See
Operation
section for location and function of
controls)
_WARNING: Before starting, read, understand and follow all instructions in the
Operation section of this manual.
Be sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear of other people and objects.
1.
Be sure all the above assembly steps have been completed.
2.
Check engine oil level and fill fuel tank with gasoline.
3.
Place freewheel control in "transmission engaged" position (see "TO
TRANSPORT" in Operation section of this manual).
4.
Sit on seat in operating position, depress brake pedal and set the parking brake.
5.
Press lift lever plunger and raise attachment lift lever to its highest position.
6.
Start the engine.
After engine has started, move throttle control to idle position.
7.
Release parking brake.
8.
Slowly move the motion control lever forward and slowly drive tractor off skid.
9.
Apply brake to stop tractor and set parking brake.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID
(See
Operation
section for location and function of
controls)
1.
Press lift lever plunger and raise attachment lift lever to its highest position.
2.
Release parking brake by depressing brake pedal.
3.
Place freewheel control in disengaged position to disengage transmission
(See "TO TRANSPORT" in the Operation section of this manual).
4.
Roll tractor forward off skid.
TO ATTACH NOSE ROLLER
1.
Assemble brackets "A" and "B" to the inside of mower mounting brackets as shown.
Tighten securely.
NOTE: Be sure bracket tabs are positioned in tab holes in mower brackets.
2.
Position nose roller between brackets and install rod and retainer spring.
Lock Hex Bolt
Rod
Tab
Hole
"A" Bracket
11811
Bracket
Nose Roller
Retainer Spring
9
ASSEMBLE
MOWER
The gauge the mower operating mower.
1.
Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and
3/8-16 center Iocknuts and tighten securely.
2.
For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers.
Shoulder
Bolt_
DECK
Gauge Wheel wheels deck
GAUGE are designed in proper
Retainer
Spling
Adjusting
3/8 Washer
_
WHEELS
)osition
_
Locknut
TO to keep when
3/8-16 Center
Set All Wheels
To 4th Hole
From Top
INSTALL
BELT
MOWER AND DRIVE
See MOWER AND DRIVE BELT AS-
SEMBLY Supplement Sheet for additional guidance on this assembly.
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control.
Engage parking brake.
1.
Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right.
2.
Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves.
3.
Slide mower under tractor until it is centered under tractor.
DO NOT connect any pins. When properly centered the front mower brackets should be aligned so when the front suspension plate is lowered it should slide between the mower brackets.
4.
Lower attachment lift lever to lowest position.
5.
Cut plastic tie and lower front suspension plate.
6.
ATTACH FRONT PLATE - From left side of mower, position front plate assembly between front mower brackets, align holes, position flanged pin notch vertically and insert the pin all the way.
The notch is in line with the hole in pin.
7.
Secure pin with double loop retainer spring between the plate and mower bracket.
If necessary, move mower side-to-side to give space between plate and mower bracket.
8.
Go to right hand side of mower and insert pin and retainer spring in the same manner.
9.
CONNECT REAR PINS - Connect right hand side first. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm.
10. Go to left side of mower and connect rear pin in the same manner.
11. Disengage belt tension rod.
12. From right side of tractor, install belt onto engine clutch pulley.
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
13. Engage belt tension rod on locking bracket.
CAUTION: Belt tension rod is spring loaded.
Have a tight grip on rod and engage slowly.
14. Raise position.
15. Adjust mower wheels tion of this manual.
CHECKTIRE attachment gauge as shown lift lever to highest before in the Operation
PRESSURE operating sec-
The tires on your tractor were overinflated at the factory for shipping purposes.
Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of
10 this manual.
Belt Tension Rod
Disengaged Position
Gauge
Wheel g Bracket
Electric Clutch Pulley
Front Plate Assembly
Double Loop
Retainer Springs
..P
Front Mower Bracket
Flanged Pin -
Position Notch
Vertically
Rear Mower Pins
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual.
Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted.
See "TO ADJUST BRAKE" in the Service this manual.
and Adjustments section of
,/CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best performance and satisfaction from this
Quality Product.
Please review the following checklist:
¢" All assembly instructions have been completed.
¢" No remaining loose parts in carton.
¢" Battery is properly prepared and charged.
(Minimum 1 hour at 6 amps).
¢" Seat is adjusted comfortably and tightened securely.
¢" All tires are properly inflated.
(For shipping purposes, the tires were overinflated at the factory).
Deflector Shield
¢" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results.
(Tires must be properly inflated for leveling).
¢" Check mower and drive belts.
Be sure they are routed properly around pulleys and inside all belt keepers.
¢" Check wiring.
See that all connections are still secure and wires are properly clamped.
¢" Before driving tractor, be sure freewheel control is in "transmission engaged" position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your tractor, pay extra attention to the following important items:
¢" Engine oil is at proper level.
¢" Fuel tank is filled with fresh, clean, regular unleaded gasoline.
¢" Become familiar with all controls, their location and function.
Operate them before you start the engine.
¢" Be sure brake system is in safe operating condition.
¢" Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
¢" It is important to purge the transmission before operating your tractor for the first time.
Follow proper starting and transmission purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R
REVERSE
N H
NEUTRAL HIGH
6
ENGINE OFF oi
OVER TEMP
LIGHT
REVERSE
OPERATION
SYSTEM (ROS)
FUEL
ENGINE ON
OIL PRESSURE BA'n'ERY
LOW
G
ENGINE START
I'-,I "_
CHOKE FAST
PARKING BRAKE
SLOW
PARKING BRAKE
LOCKED
IGNITION SWITCH
PARKING BRAKE
UNLOCKED
t
REVERSE
FORWARD MOWER HEIGHT MOWER LIFT
ATTACHMENT
CLUTCH DISENGAGED
ATTACHMENT
CLUTCH ENGAGED DANGER, KEEP HANDS
AND FEET AWAY
FREE WHEEL
(Automatic Models only)
&
LIGHTS ON
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
&
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
NOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
Choke Control Ignition Switch
Ammeter
ROS "ON"
Position
Attachment
Clutch Switch
Brake Pedal
Plunger
Motion Drive Belt
Tension Handle
Attachment
Lift Lever
Light Switch
Parking Brake
Lever
Control
Height
Adjustment
Knob
02561ESW
Freewheel Control
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates battery charging
(+) or discharging (-).
ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other attachments mounted to your tractor.
BRAKE PEDAL - Used for braking the tractor and starting the engine.
CHOKE CONTROL - Used when starting a cold engine.
FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.
HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.
IGNITION SWITCH - Used for starting and stopping the engine.
13
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
LIGHT SWITCH - Turns the headlights on and off.
MOTION CONTROL LEVER - Selects the speed and direction of the tractor.
MOTION DRIVE BELTTENSlON HAN-
DLE - Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.
PARKING BRAKE - Locks clutch/brake into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION - Allows operation of mower deck or other powered attachment while in reverse.
THROTTLE CONTROL - Used to control engine speed.
SAFETYGLASSES
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.
Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs.
We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch.
When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1.
Depress brake pedal all the way down and hold.
2.
Pull parking brake lever up and release pressure from brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold tractor secu re.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass.
To eliminate this possibility, always stop engine when stopping tractor on grass areas.
,_I, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Choke
Throttle
Control
Push-In to
"Disengaged"
Attachment Clutch
Switch Pull Out To
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best mower performance.
TO USE CHOKE CONTROL
"Brake
Position
\
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
Brake Pedal
"Drive" Position
Height Adjustment
Knob
STOPPING
MOWER BLADES gaged" X
Position \
-
Motion
Control
Lever
Parking Brake
"Engaged" Position
TO MOVE
_IbCAUTION:
FORWARD AND
Do not attempt
BACKWARD to operate motion control lever when the parking brake is set or when the brake pedal is depressed.
Doing so may result in misadjustment to the drive control system.
The direction and speed of movement is controlled by the motion control lever.
1.
Start tractor with motion control lever in
• To stop mower blades, push attachment clutch switch in to disengaged position.
GROUND DRIVE -
• To stop ground drive, depress brake pedal all the way down.
IMPORTANT: The motion control lever neutral (N) position.
2.
Release parking brake.
3.
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT returns to neutral (N) position when the brake pedal is fully depressed.
ENGINE -
• Move throttle control between half and
The cutting height is controlled by turning the height adjustment knob in desired direction.
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to
"backfire".
• Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use.
• Never use choke to stop engine.
• Turn knob clockwise (_) to raise cutting height.
• Turn knob lower cutting counterclockwise height.
(_-_) to
The cutting height range is approximately
1-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip with the engine not running.
These heights are approximate and may vary depending upon soil conditions, height of grass and
14 types of grass being mowed.
• The averagelawn should be cut to approximately2-1/2 inches during the cool season and to over 3 inchesduring hot months. For healthierand better looking lawns,mowoften and after moderategrowth.
• For best cutting performance,grassover
6 inches in height should be mowed twice. Makethe first cut relativelyhigh; the second to desiredheight.
TO ADJUST GAUGEWHEELS
Gaugewheels are properlyadjusted when they are slightly off the groundwhen moweris at the desiredcutting height in operatingposition.Gaugewheels then keepthe deck in proper position to help preventscalpingin most terrainconditions.
NOTE: Be sure tractor is on a flat level surface.
1. Lower mowerand adjust mowerto desired cuttingheight(See"TOADJUST
MOWERCUTTINGHEIGHT"in this sectionof manual).
2. Removeretainer spring and clevis pin which secureeach gaugewheel bar.
3. Lower gaugewheels to ground.Raise
gaugewheels slightly to align holes in bracketand gaugewheel bar and insert clevis pin.Gauge wheelsshould be slightly off the ground.
4. Replaceretainer spring into clevis pin.
5. Be sure all gaugewheels are in the same setting.
IMPORTANT:Be sure to readjustgauge wheels if you change the cutting height of the mowerdeck.
TO STOP MOWER BLADES disengage attachment clutch control.
_ICAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch
Switch Pull Out To
Attachment Lift Lever
High Position
/ Low
"Eng 'a_ --,,v_Position
/5°'
{ _ _'_(_J _ __,"?' Deflector
"_%. / \""--_- / \ f?'\ Shield o I '>''
Push In To
"Disengage"
_._\j x-x_.4W_
)_ _/
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS).
Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
_WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged.
Turning the ROS
"ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged.
Do not mow in reverse unless absolutely necessary.
Retainer
Spring
TO OPERATE MOWER
,;,
Clevis
Pin
Your tractor is equipped with an operator presence sensing switch.
Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.
1.
Select desired height of cut.
2.
Lower mower with attachment lift control.
3.
Start mower blades by engaging attachment clutch control.
15
USING THE REVERSE OPERATION
SYSTEM -
1.
Move motion control lever to neutral
(N) position.
2.
With engine running, turn ignition key counterclockwise tion.
to ROS "ON" posi-
3.
Look down and behind before backing.
4.
Slowly move motion control lever to reverse (R) position to start movement.
5.
When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS
AI_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope.
Use the slope guide provided at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.
IMPORTANT: The motion control lever returns to neutral (N) position when the brake pedal is depressed.
• To restart movement, slowly release parking brake and brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
1.
Raise attachment lift to highest position with attachment lift control.
2.
Pull freewheel control out and into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To re-engage transmission, above procedure.
reverse
Transmission Engaged
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor.
Use common sense when towing.
Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
1.
Check engine oil with tractor on level ground.
2.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.
If necessary, add oil until "FULl" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck.
Do not overfill.
Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane.
(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).
Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
AI_,CAUTION: Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
Transmission Disengaged
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to tractor (rope, cord, etc.).
16
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.
Use fresh fuel next season.
See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1.
Be sure freewheel control is in the transmission engaged position.
2.
Sit on seat in operating position, depress brake pedal and set parking brake.
3.
Move attachment clutch to disengaged position.
4.
Move throttle control to fast position
5.
Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6.
Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after several attempts, push choke control in, wait a few minutes and try again.
If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50 ° F and above)
7.
When engine starts, slowly push choke control in until the engine begins to run smoothly.
If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used.
If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
7.
When engine starts, slowly push choke control in until the engine begins to run smoothly.
Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
NOTE: In extreme cold conditions, if engine will not start you may need to disengage the motion drive belt as follows:
1.
Be sure parking brake is engaged.
2.
Remove retainer spring from the drive belt tension handle to relieve belt tension.
3.
Start engine and allow it to warm up for three (3) minutes.
4.
Shut-off engine and engage parking brake.
5.
Engage drive belt tension handle and replace the retainer spring.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather, the transmission follows: should be warmed up as
1.
Be sure the tractor is on level ground.
2.
Place the motion control lever in neutral.
Release the parking brake and let the brake slowly return to operating position.
3.
Allow one minute for transmission to warm up. This can be done during the engine warm up period.
• The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance
(see "TO ADJUST CARBURETOR"
Service and Adjustments section in the of this manual).
17
PURGE TRANSMISSION
_,CAUTION: Never engage or disengage freewheel lever while the engine is running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
1.
Place tractor safely on level surface with engine off and parking brake set.
2.
Disengage transmission by placing freewheel control in disengaged position (See "TO TRANSPORT" in this section of manual).
3.
Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position.
Disengage parking brake.
4.
Move motion control lever to full forward position and hold for five (5) seconds.
Move lever to full reverse position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this step there will be no movement of drive wheels.
The air is being removed from hydraulic drive system.
5.
Move motion control lever to neutral
(N) position.
Shutoff engine and set parking brake.
6.
Engage transmission by placing freewheel control in engaged position (See
"TO TRANSPORT" in this section of manual).
7.
Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed.
Disengage parking brake.
8.
Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position.
After the tractor moves approximately five
(5) feet return the motion control lever to the neutral (N) position.
Repeat this procedure with the motion control lever three (3) times.
Your transmission is now purged and now ready for normal operation.
MOWING TIPS
• Tire chains cannot be used when the mower housing is attached to tractor.
• Mower should be properly leveled for best mowing performance.
See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments manual.
section of this
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has already been cut.
Have the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc.
After one or two rounds, mow in the opposite direction making left hand turns until finished.
f
(
,
,J
00272
.,)
• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second to the desired height.
• Do not mow grass when it is wet.
Wet grass will plug mower and leave undesirable clumps.
Allow grass to dry before mowing.
• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.
Regulate ground speed by selecting a low enough gear to give the mower cutting performance the quality of cut desired.
as well as
• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
18
SCNEOULE
F,LL,NOATES f ZERV'OE
DATES
Check Brake Operation
Check Operator Presence and
T
ROS Systems
R Check for Loose Fasteners
_
_ 1_#'5
Sharpen/Replace
T
Lubrication Chart
0
Mower Blades
Check Battery Level
R Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
_
1_#'3
If
_4
_
11_,,2
I_
I1_
I_
E
N
Change Engine Oil (without oil filter)
Clean Air Filter
G Clean Air Screen
Arrester
N_ Inspect Muffler/Spark
E Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating in high ambient temperatures.
2 - Service more often when operating under a heavy load or in dirty or dusty conditions.
_1,_
1_#'2
1_2
I_
_,2
I_ 2
I_
1_2
_#_
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped
5 - Tighten front axle pivot with bolt maintenance-free to 35 ft.-Ibs, battery.
maximum.
Do not overtighten.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1.
Check engine oil level.
2.
Check brake operation.
3.
Check tire pressure.
4.
Check operator presence and
ROS systems for proper operation.
5.
Check for loose fasteners.
19
St
Zerk
Front Wheel
Bearing zerk
Sector Gear
Teeth
Spindle
Zerk
Front Wheel
Bearing zerk
Engine
Mandrel
Zerks
_General Purpose Grease
@Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings.
If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
(See
"TO ADJUST BRAKE" in the Service and
Adjustments
TIRES section of this manual).
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly.
If your tractor does not function as described, repair the problem immediately.
• The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.
CHECK OPERATOR PRESENCE
SYSTEM
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS)
SYSTEM
• When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.
• When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be kept sharp.
Replace bent or damaged blades.
_, CAUTION: Use only a replacement blade approved by the manufacturer of your tractor.
Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL
1.
Raise mower to highest position to allow access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2.
Remove blade bolt by turning counterclockwise.
3.
Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4.
Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: treated.
Special blade bolt is heat
Star
Blade Center\
Hole
Mandrel
Assembly
Blade Bolt
(Special)
20
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced.
An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel.
Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer.
(When using a cone balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade.
The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position.
If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
5/8" Bolt or p_Blade
Center Hole
BATTE RY
Your tractor has a battery charging system which is sufficient for normal use.
How-
ever, periodic charging of the battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free.
Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
1.
Remove terminal guard.
2.
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
3.
Rinse the battery with plain water and dry.
4.
Clean terminals and battery cable ends with wire brush until bright.
5.
Coat terminals with grease or petroleum jelly.
6.
Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials.
To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle.
Should the trans-
21
axle ever leak or require servicing, contact your nearest Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary.
The belts are not adjustable.
Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 c -do -2o -1_ 8
40 60 do
80 so
100
/o
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
4o
NOTE: Although multi-viscosity
(5W30, 10W30 etc.)improve oils starting in cold weather, they will result in increased oil consumption when used above 32°R
Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.
Tighten oil fill cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1.
Remove oil fill cap/dipstick.
Be careful not to allow dirt to enter the engine when changing oil.
2.
Install the drain tube onto the valve.
Oil Drain Valve
To Open
Drain Tube /
To Close
3. Opendrainvalveby usinga 7/16"
(11mm)wrenchturningcounterclockwise.
4. After oil has drainedcompletely,close the drain valveturning clockwise.Use
the 7/16" (11mm)wrench to apply a small amountof torque to keep it closed. Do not over tighten.
5. Removethe drain tube and store in a safe place.
6. Refill engine with oil through oil fill dipstick tube.
Pour slowly.
Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
7.
Use gauge on oil fill cap/dipstick for checking level.
For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick.
Keep oil at "FULl" line on dipstick.
Tighten cap onto the tube securely when finished.
AIR FILTER
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season.
Service paper cartridge every
100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
1.
Remove cover.
TO SERVICE PRE-CLEANER
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.
Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
CLEAN AIR INTAKE/COOLING
To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds.
Clean the cooling fins and external surfaces as necessary.
Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.
MUFFLER
AREAS
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUG(S)
2.
Wash it in liquid detergent and water.
3.
Squeeze it dry in a clean cloth.
4.
Saturate it in engine oil.
Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
NOTE: If very dirty or damaged, replace pre-cleaner.
Replace spark plug(s) at the beginning of each mowing season or after every
100 hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.
TO SERVICE CARTRIDGE
1.
Clean cartridge by tapping gently on flat surface.
If very dirty or damaged, replace cartridge.
2.
Reinstall precleaner cartridge, cover and secure.
IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge.
They may cause deterioration of the cartridge.
Do not oil cartridge.
Do not use pressurized air to clean or dry cartridge.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season.
If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
1.
With engine cool, remove filter and plug fuel line sections.
2.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
3.
Be sure there are no fuel line leaks and clamps are properly positioned.
4.
Immediately wipe up any spilled gasoline.
Cartridge
Cover
Foam
Fuel Filter_
22
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor.
Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
,_WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-
1.
Depress brake pedal fully and set parking brake.
2.
Place attachment clutch in "DISENGAGED" position.
3.
Turn ignition key to "STOP" and remove key.
4.
Make sure the blades and all moving parts have completely stopped.
5.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
1.
Place attachment clutch in "DISEN-
GAGED" position.
2.
Lower attachment lift lever to its lowest position.
3.
Disengage belt tension rod from lock bracket.
_, CAUTION: Belt tension rod is spring loaded.
Have a tight grip on rod and release slowly.
4.
Remove mower belt from electric clutch pulley.
5.
DISCONNECT REAR MOWER PINS
FIRST - Pull out the spring loaded pin, disconnect suspension arm from pin and release pin.
6.
Go to other side of mower and disconnect rear pin in the same manner.
7.
Remove the four retainer springs and two flanged pins from front plate assembly and remove plate.
8.
Raise attachment lift lever to its highest position.
9.
Turn tractor steering wheel to the left as far as it will go.
10. Slide mower out from under right side of tractor.
Belt Tension Rod
Disengage_on
Bracket
Electric Clutch Pulley
Front Plate Assembly
Double Loop
Retainer Springs
.,p-----Single Loop
Retainer Springs
Flanged Pins
Rear Mower Pins
23
TO INSTALL MOWER
Follow procedure described in "INSTALL
MOWER AND DRIVE BELT" in the Assembly section of this manual.
NOTE: You will need to reattach front plate assembly to tractor after sliding mower under the tractor.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway.
Make sure tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual).
If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• Measure height from bottom edge of mower to ground level at front corners of mower.
Distance "A" on both sides of mower should be the same.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift link adjustment nut on that side.
• To lower one side of mower, loosen lift link adjustment nut on that side.
NOTE: Each full turn of adjustment nut will change mower height about 3/16".
• Recheck measurements after adjusting.
Bottom Edge of
Mower to Ground
Bottom Edge of
Mower to Ground
Check adjustment on right side of tractor.
Position any blade so the tip is pointing straight forward.
Measure distance "B" at front and rear tip of blade
• Before making any necessary adjustments, check that both front plate links are equal in length.
• If links are not equal in length, adjust one link to same length as other link.
• To lower front of blade, loosen nut "C" on both front links an equal number of turns.
NOTE: Each full turn of nut "C" will change distance "B" by approximately
3/16".
• When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links.
• To raise front of blade, loosen nut
"D" from trunnion on both front links.
Tighten nut "C" on both front links an equal number of turns. The two front links must remain equal in length.
• When distance "B" is 1/8" to 1/2" lower at front than rear, tighten nut "D" against trunnion on both front links.
• Recheck side-to-side adjustment.
__ Blade
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
Suspension
Arm
EiftLink
Nut ustment
FRONT-TO-BACK
IMPORTANT:
ADJUSTMENT
Deck must be level sideto-side.
If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.
To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its
,_ghest position.
CAUTION: Blades are sharp.
Protect your hands with gloves and/or wrap blade with heavy cloth.
24
Front Plate
Assembly
Trunnion
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
1.
Park tractor on a level surface.
Engage parking brake.
2.
Lower attachment lift lever to its lowest position.
3.
Disengage belt tension rod from lock bracket.
CAUTION: Belt tension rod is spring loaded.
Have a firm grip on rod and release slowly.
4.
Remove screws from R.H. and L.H.
mandrel covers and remove covers.
5.
Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.
6.
Remove belt from electric clutch pulley, both mandrel pulleys and all idler pulleys.
MOWER DRIVE BELT INSTALLATION
1.
Install belt around both mandrel pulleys and around idler pulleys as shown.
2.
Install belt onto electric clutch pulley.
IMPORTANT: Check belt for proper routing in all mower pulley grooves.
3.
Reassemble R.H. and L.H. mandrel covers.
Securely tighten all screws.
4.
Engage belt tension rod on locking bracket.
CAUTION: Belt tension rod is spring loaded.
Have a tight grip on rod and engage slowly.
5.
Raise attachment lift lever to highest position.
Belt Routing
LH. Mandrel
Belt Tension
Rod
(Disengaged
Locking Bracket
Electric Clutch Pulley
Position) _, ,,::,
B.a.
Mandrel
Cover
B.a.
Mandrel
Idler,
Pulleys
TO ADJUST ATTACHMENT CLUTCH
The electric clutch should provide years of service.
The clutch has a built-in brake that stops the pulley within 5 seconds.
Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required.
Adjustments should be made by a Sears or other qualified service center.
1.
Make sure attachment clutch and ignition switches are in "OFF" position.
2.
Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate.
25
NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.
Rotor
Nylon _ Slot
Locknut (3)
(3)
.012"
I
Plate
TO CHECK AND ADJUST BRAKE
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
TO CHECK BRAKE
1.
Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.
2.
Disengage transmission by placing freewheel control in "transmission disengaged" position.
Pull freewheel control out and into the slot and release so it is held in the disengaged position.
The rear wheels must lock and skid when you try to manually push the tractor forward.
If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
Contact a Sears or other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface.
Engage parking brake.
For ease of service there is a belt installation guide decal on bottom of left footrest.
1.
Remove mower (See "TO REMOVE
MOWER" in this section of manual.)
BELT REMOVAL -
2.
Create slack in belt by removing retainer spring from drive belt tension handle.
3.
Remove belt from all idler pulleys, transaxle pulley and then from engine pulley.
BELT INSTALLATION -
1.
Install new belt around engine pulley first, then around transaxle pulley and lastly into all the idler pulleys.
2.
Check to be sure belt is positioned correctly and is on proper side of all belt keepers.
3.
Engage the drive belt tension handle and replace the retainer spring.
4.
Reinstall mower.
Engine Pulley
_ Belt Keeper
Flat Idler
Transaxle Pulley
Belt
Keeper
V-Idler Keeper
Keeper
Clutching Clutching
Idler Flat Idler
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal.
Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor.
If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL -
1.
Block up axle securely.
2.
Remove axle cover, retaining ring and washers to allow wheel removal.
3.
Repair tire and reassemble.
4.
Replace washers and snap retaining ring securely in axle groove.
5.
Replace axle cover.
REAR WHEEL -
1.
Block rear axle securely.
2.
Remove five (5) hub bolts to allow wheel removal.
3.
Repair tire and reassemble.
and tighten hub bolts securely.
Replace
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and corrosion.
Retainer
Spring
Drive Belt
Tension
Handle
Retaining Washers
Ring \
Cover
26
TO START ENGINE WITH A WEAK BAT-
TERY
_WARNING: Lead-acid batteries generate explosive gases.
Keep sparks, flame and smoking materials away from batteries.
Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged.
(See "BAT-
TERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a 12 volt system.
The other vehicle must also be a 12 volt system.
Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1.
Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
2.
Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.
3.
Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1.
BLACK cable first from chassis and then from the fully charged battery.
2.
RED cable last from both batteries.
DD
Fully Charged
Battery
02614
Weak or Dead
Battery
REPLACING BATTERY
_WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time.
Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
1.
Lift hood to raised position.
2.
Remove terminal guard.
3.
Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.
4.
Install new battery with terminals in same position as old battery.
5.
Reinstall terminal guard.
6.
First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown.
Tighten securely.
7.
Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely
8.
Close terminal access doors.
9.
Close hood.
Keps
Terminal ,.--'
Access
Door
,,
Positive
(Red) Cable
Hex
Bolt
Guard ,gative (Black)
Cable
TO REPLACE HEADLIGHT BULB
1.
Raise hood.
2.
Pull bulb holder out of the hole in the backside of the grill.
3.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
4.
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring.
See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse.
The fuse holder is located behind the dash.
27
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1.
Raise hood.
2.
Unsnap headlight wire connector.
3.
Stand in front of tractor.
Grasp hood at sides, tilt toward engine and lift off of tractor.
4.
When replacing hood, be sure to reconnect the headlight wire connector.
Headlight Wire
Connector
ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual.
Warranty repairs must be performed by an authorized engine manufacturer's outlet.
TO ADJUST THROTTLE CONTROL service
CABLE
The throttle control has been preset at the factory and adjustment should not be necessary.
Check adjustment as described below before loosening cable.
If adjustment is necessary, proceed as follows:
1.
With engine not running, move throttle control lever to fast position.
2.
Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and adjustment should not be necessary.
Check adjustment as described below before loosening cable.
If adjustment is necessary, proceed as follows:
1.
With engine not running, move choke control (located on dash panel) to full choke position.
2.
Loosen knob and remove cover assembly from air cleaner.
28
3.
Choke should be closed.
If it is not, loosen casing clamp screw and move choke cable until choke is completely closed.
Tighten casing clamp screw securely.
4.
Replace air cleaner cover assembly and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable.
If your engine does not operate properly due to suspected carburetor problems, take your tractor to a Sears or other qualified service center for repair and/or adjustment.
High speed stop is factory adjusted.
Do not adjust - damage may result.
IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.
Overspeeding the engine above the factory high speed setting can be dangerous.
If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center,, which has proper equipment and experience to make any necessary adjustments.
Stop
Swivel
Clamp Screw
Clamp
Screw
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
_WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage.
When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
1.
Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).
2.
Inspect and replace belts, if necessary
(See belt replacement instructions in the Service and Adjustments section of this manual).
3.
Lubricate as shown in the Maintenance section of this manual.
4.
Be sure that all nuts, bolts and screws are securely fastened.
Inspect moving parts for damage, breakage and wear.
Replace if necessary.
5.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery may require recharging.
• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage.
• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.
Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil.
(See "ENGINE" in the Maintenance
CYLINDER(S) section of this manual).
1.
Remove spark plug(s).
2.
Pour one ounce of oil through spark plug hole(s)into cylinder(s).
3.
Turn ignition key to start position for a few seconds to distribute oil.
4.
Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture.
Do not use plastic.
Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
CAUSE
1.
Out of fuel.
2.
Engine not "CHOKED" properly.
3.
Engine flooded.
4.
Bad spark plug.
5.
Dirty air filter.
6.
Dirty fuel filter.
7.
Water in fuel.
8.
Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
11. Extreme Cold Conditions
CORRECTION
1.
Fill fuel tank.
2.
See "TO START ENGINE" in
Operation section.
3.
Wait several minutes before attempting to start.
4.
Replace spark plug.
5.
Clean/replace air filter.
6.
Replace fuel filter.
7.
Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8.
Check all wiring.
9.
See "To Adjust Carburetor" in Service and Adjustments section.
10. Contact a Sears or other qualified service center.
11. See "To start engine" in operation section.
Hard to start
1.
Dirty air filter.
2.
Bad spark plug.
3.
Weak or dead battery.
4.
Dirty fuel filter.
5.
Stale or dirty fuel.
6.
Loose or damaged wiring.
7. Carburetor out of adjustment.
8.
Engine valves out of adjustment.
1.
Clean/replace air filter.
2.
Replace spark plug.
3.
Recharge or replace battery.
4.
Replace fuel filter.
5.
Empty fuel tank and refill tank with fresh, clean gasoline.
6.
Check all wiring.
7.
See "To Adjust Carburetor" in
Service and Adjustments section.
8.
Contact a Sears or other qualified service center.
Engine will not turn over
1.
Brake pedal not depressed.
2.
Attachment clutch is engaged.
3.
Weak or dead battery.
4.
Blown fuse.
5.
Corroded battery terminals.
6.
Loose or damaged wiring.
7.
Faulty ignition switch.
8.
Faulty solenoid or starter.
,
Faulty operator presence switch(es).
1.
Depress brake pedal.
2.
Disengage attachment clutch.
3.
Recharge or replace battery.
4.
Replace fuse.
5.
Clean battery terminals.
6.
Check all wiring.
7.
Check/replace ignition switch.
8.
Check/replace starter.
solenoid
9.
Contact a Sears or other or qualified service center.
Engine clicks but will not start
1.
Weak or dead battery.
2.
Corroded battery terminals.
3.
Loose or damaged wiring.
4.
Faulty solenoid or starter.
1.
Recharge or replace battery.
2.
Clean battery terminals.
3.
Check all wiring.
4.
Check/replace starter.
solenoid or
Loss of power 1.
Cutting too much grass/too fast.
2.
Throttle in "CHOKE" position.
30
1.
Raise cutting height/reduce speed.
2.
Adjust throttle control.
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Loss of power
(continued)
3.
Build-up of grass, leaves and trash under mower.
4.
Dirty air filter.
5.
Low oil level/dirty oil.
6.
Faulty spark plug.
7.
Dirty fuel filter.
8.
Stale or dirty fuel.
9.
Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
3.
Clean underside of mower housing.
4.
Clean/replace air filter.
5.
Check oil level/change oil.
6.
Clean and regap or change spark plug.
7.
Replace fuel filter.
8.
Empty fuel tank and refill tank with fresh, clean gasoline.
9.
Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace
13. Check all wiring.
muffler.
14. See "To Adjust Carburetor" in Service and Adjustments section.
15. Contact a Sears or other qualified service center.
Excessive vibration
1.
Worn, bent or loose blade.
2.
Bent blade mandrel.
3.
Loose/damaged part(s).
1.
Replace blade. Tighten blade bolt.
2.
Contact a Sears or other qualified service center.
3.
Tighten loose part(s).
Replace damaged parts.
Engine dies when tractor is shifted into reverse
,
Reverse operation system
(ROS) is not "ON" while mower or other attachment is engaged.
1.
Turn ignition key to
ROS "ON" position.
See Operation section.
Engine continues to run when operator leaves seat with attachment clutch engaged
Poorcut-uneven
,
Faulty operator-safety presence control system.
1.
Check wiring, switches and connections.
If not corrected contact a Sears or other qualified service center.
2.
3.
4.
Mower deck not level.
Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
5.
,
Worn, bent or loose blade.
Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.
1.
Replace blade. Tighten blade bolt.
2.
Level mower deck.
3.
Clean underside of mower housing.
4.
Contact a Sears or other qualified service center.
5.
Clean around mandrels to open vent holes.
31
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Mower blades will not rotate
1.
Obstruction in clutch mechanism•
2.
Worn/damaged belt.
mower
3.
Frozen idler pulley•
4.
Frozen blade mandrel• drive
1.
Remove obstruction•
2.
Replace mower drive belt•
Poor grass discharge
1.
Engine speed too slow•
2.
Travel speed too fast.
3.
Wet grass•
4.
Mower deck not level•
5.
Low/uneven tire air pressure•
6.
Worn, bent or loose blade•
8.
9.
,
Buildup of grass, leaves and trash under mower•
Mower drive belt worn.
Blades improperly installed•
10.
Improper blades used.
11.
Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels•
3.
Replace idler pulley•
4.
Contact a Sears or other qualified service center•
1.
Place throttle control in
"FAST" position•
2.
Shift to slower speed•
3.
Allow grass to dry before mowing•
4.
Level mower deck.
5.
Check tires for proper air
6.
pressure•
Replace/sharpen blade•
Tighten blade bolt.
7.
Clean underside of mower housing•
8.
Replace mower drive belt.
9.
Reinstall blades sharp edge down.
10. Replace with blades listed in this manual•
11. Clean around mandrels to open vent holes•
Headlight(s) not working
(if so equipped)
Battery will not charge
Loss of drive
Engine "backfires" when turning engine "OFF"
1.
5.
Light switch
Blown fuse.
is "OFF".
2.
Bulb(s) or lamp(s) burned out.
3.
Faulty light switch•
4.
Loose or damaged wiring•
1.
Turn light switch "ON".
2.
Replace bulb(s) or lamp(s).
3.
Check/replace light switch•
4.
Check wiring and connections.
5.
Replace fuse.
1.
Bad battery cell(s).
2.
Poor cable connections•
3.
Faulty regulator
(if so equipped)•
4.
Faulty alternator•
1.
Freewheel control in
"disengaged" position•
2.
Motion drive belt worn, damaged, or broken•
3.
Air trapped in transmission during shipment or servicing•
3.
.
Replace battery•
3.
Replace regulator•
4.
Replace alternator•
1.
Place freewheel control in
"engaged" position•
2.
Replace motion drive belt.
Purge transmission•
,
Engine throttle control not set between half and full speed
(fast) position before stopping engine•
,
Move throttle control between half and full speed
(fast) position before stopping engine•
32
SCHEMATIC
TRACTOR -- MODEL NUMBER 917.276341
SOLENOID i
BLUE
O q
IGNITION
UNIT
_ SPARKPLUGS
GAP @
J _ (2 PLUGS
ON TWIN CYL. ENGINES)
I
BLUE i i
[
FUEL SHUT-OFF
SOLENOID
FUEL ]
LINE i i
I
[
_4 HOUR
__ METER
(OPTIONAL)
BLACK
RED
16AMPDC _ 3600£PM _
REGULATO YELLOW
/
LIGHT SW
J
41
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF
RUN/OVERRIDE
M+G+A1
B+A1
RUN
START
B+A1
B + S + A1
L+A2
BLACK
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED.
AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
02833WILL BECOME THEIR BRIGHTEST.
HEADLIGHTS
•
NON-REMOVABLE
CONNECTIONS
©
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
33
ELECTRICAL
TRACTOR -- MODEL NUMBER 917.276341
34
• i
26
29
193391ROS t
I
34
I
33
ELECTRICAL
TRACTOR -- MODEL NUMBER 917.276341
KEY PART
NO.
NO.
33
40
41
42
43
45
28
29
30
34
21
22
24
25
26
27
50
52
79
92
93
94
1
2
8
10
11
12
16
144927
74760412
7603J
145211
150109
145769
176138
175688
4152J
185464
146149
108824X
73510400
170697
192749
193350
110712X
140403
193391
17720408
131563
178861
122822X
174652
141940
175242
193465
192540
191834
DESCRIPTION
Battery
Bolt Hex Head 1/4-20 x 3/4
Tray, Battery
Bolt 1/4-20 x 7.5 Zinc
Hold down Battery Dash Mount
Nut Push Nylon 1/4"
Switch Interlock Push-In
Harness Socket Light W/4152J
Bulb Light
Cable Starter
Cable
Fuse
Nut Keps Hex 1/4-20 unc
Cable, Ground
Switch, Plunger
Switch, Ign
Switch, Light/Reset
Key, Ignition
Harness Ign.
Screw Thd Cut 1/4-20 x 1/2
Cover, Terminal
Soleniod
Ammeter
Switch, PTO
Hourmeter Adaptor
Bulbholder Asm Incandescent SV
Harness Pigtail Reverse Switch
Screw Plastite 10-14 x 2.0
Module Reverse ROS
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
35
TRACTOR -- MODEL NUMBER 917.276341
CHASSIS AND ENCLOSURES
14
153
21
28
58
161
158
37
144
i
150 /_
122
8
13o
130
17
156
_156
174 _
99
45
2
\
174
86 chassis-stealth II 7
36
TRACTOR
-- MODEL NUMBER 917.276341
CHASSIS AND ENCLOSURES
17
18
19
20
21
24
28
1
2
5
6
7
8
14
16
34
35
36
37
39
43
44
45
47
30
31
32
33
50
58
68
KEY PART
NO.
NO.
DESCRIPTION
180375
175282
Rail, Frame RH
Drawbar, Gt
193636X428 Dash YTGT 2 Cyl
157882
17720408
Dash, Lower Vgt One Piece
Screw, Thd Cut 1/4-20 x 1/2
184668 Support, Battery
175260X615 Hood Asm
121794X Cover, Access
17000612 Screw 3/8-16 x .75
174515X615 Grille
19131312 Washer 13/32 x 13/16 x 12 Ga.
STD523710 Bolt, Fin Hex 3/8-16 x 1
STD541437 Nut Crownlock 3/8-16 unc
179717X615 Footrest, RH
179716X615 Footrest, LH
145052
161419
161327
161326
Saddle, Hydro
Brace, Supt 1-pc VGT
Bracket, Pivot Chassis Lh
Bracket, Pivot Chassis Rh
177018
19111116
17060512
Plate Asm Engine
Washer 11/32 x 11/16 x 16 Ga.
Screw 5/16-18 x 3/4
192397X615 Fender Pnt
175278 Bracket, Axle Front
136939 Bracket, Spnsn Front Lh
136940
187270
17490608
Bracket, Spnsn Front Rh
Bracket Asm., Susp Chas.
ScrewThdrol.
3/8-16 x 1/2
175476
183569
17490508
Bracket, Chassis Front
Bracket Asm., Fender
ScrewThdrol.
5/16-18 x 1/2
KEY PART
NO.
NO.
142
144
148
150
152
153
156
84
86
91
99
122
130
138
139
157
158
161
162
165
166
167
169
170
172
173
174
DESCRIPTION
188164
74780716
180374
177143
192512
Upstop 54" Deck
Bolt Fin Hex 7/16-14 unc x 1
Rail, Frame Lh
Rod By Pass
Screw Hex Wshd 10-32 x 5/8
191611 Screw 10 x 3/4 Single Lead-Hex
191121X428 Cup Holder
171873
161897
Bolt Shoulder 5/16-18 TT
Bracket Dash Rh
161900
164655
175352
177956
179761
17000512
Bracket Dash Lh
Extrusion Bumpers
Duct Heat Hood
Shield Browning
Lightbox Asm W/Lens
Screw 5/16-18 x 3/4
161840
17670608
183554
73680700
Lens Bar
Screw Thdrol 3/8-16 x 1/2
179612X428 Console Fuel Window
142432 Screw Hex 1/4-1/2 unc
Bracket Support Tank
Nut Lock 7/16-14 unc
184672
188598
194667
17120614
74780512
10040500
Bushing, Snap Nylon 1.250
Bracket Chassis Sway
Rod Bracket Sway Brace
Screw 3/8-16 x .875
Bolt Fin Hex 5/16-18 uric x 3/4
Washer Lock Hvy HLCL Spr. 5/16
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
37
GROUND DRIVE
TRACTOR -- MODEL NUMBER 917.276341
9
33
69
153_
127 120
117_
128 50\
122
117_ drive lO-vgt
77
36
112
120
38
GROUND DRIVE
TRACTOR
-- MODEL NUMBER 917.276341
42
46
48
50
38
39
40
41
52
55
56
58
61
64
65
68
69
70
2
3
6
7
9
20
22
23
29
33
34
35
36
37
73
74
77
KEY PART
NO.
NO.
1
DESCRIPTION
Transaxle Hydro Gear
7070E
7563R
331-3000 (See Breakdown)
Key 1/4 x 2.5
Washer Thrust
STD561210 Pin, Cotter
140507
140080
73940800
180235
130564
176600
12000053
71673
137648
149412
121749X
Wheel, Hub Assembly
Bolt, Hub
Nut
Lever Asm Shift Lower
Knob
Brake, Rod
Ring E
Cap, Parking Brake
Rod, Parking Brake
Spring, Drive Ground
Washer 25/32 x 1-1/4 x 16 Ga.
150035
74321016
178575
73931000
8883R
145170
72110614
131494
127783
105706X
161597
74760724
Nyliner
Screw, Fin. #10-24 x 1
Actuator, Interlock Switch
Nut Centerlock 10-24 Unc
Cover, Pedal
Retainer, Spring
Bolt, 3/8-16 x 1-3/4 Gr. 5
Pulley, Idler, Flat
Pulley, Idler, Grooved
Bearing, Idler
V-Belt
Bolt Fin Hex 7/16-14 x 1-1/2
143995
176601
179613
Pulley, Transaxle
Shaft, Clutch/Brake Pedal
Bolt, Shoulder
STD571812 Pin, Roll
123800X Washer
192390X428 Console AutomaticYT/GT
74490548
142432
74780716
Bolt Hex FIghd 5/16-18 x 3 Gr. 5
Screw Hex Wsh. Hi-Lo 1/4-1/2
Bolt Hex 7/16-14 x 1-1/4 Gr. 5
KEY PART
NO.
NO.
89 73680700
94
98
133835
141004
106 142918
107 154739
108 142917
111 156240
112 178558
114 73800500
117 73900600
120 17000612
121 175611
122 72010520
123 192438
124 165492
126 166002
127 177362
128 176624
129 179473
130 19131016
131 76020312
132 175467
133 175468
135 177364
137 1685H
138 1370H
142 175469
143 17000512
145 163168
146 140462
147 141322
151 74760514
152 178705
153 4997H
DESCRIPTION
Nut Crownlock 7/16-14 Unc
Fastener Christmas Tree
Bracket Shift
O-Ring Asm Hydro Gear
Line Fuel Hydro 15" VGT
Cap Asm Vent Hydro Gear 70109
Spacer Shift Lever VGTH
Washer Nylon High Temp
Nut Lock Hx W/Ins 5/16-18 Unc
Nut, Lock Fig. 3/8-16
Screw 3/8-16 x .75
Bracket Strap Torque
Bolt RDHD SQ 5/16-18unc x 2-1/2
Rod Shift
Bolt Shoulder 5/16-18 x .561
Washer SRRTD 5/161D x 1.0 x .125
Link Control Clutch
Spring Drive GRND
Bracket Asm Idler Tensioning
Washer 13/32 x 5/8 x 16 Ga
Pin Cotter 3/32 x 3/4
Bracket Mtg Hydro 3500 LH VGT
Bracket Mtg Hydro 3500 RH VGT
Link Asm Control Hydro 3500
Nut Lock 5/16-18 NC Thd
Washer Thrust 5/8 x 1.10 x 1/32
Strap Torque HG-3500
Screw Thdrol 5/16-18 x 3/4
Washer Axle Flange HG-3000
Fan 7" Hydro
Washer
Bolt Fin Hex 5/16-18 x 7/8
Bolt hex 5/16-18 x 1
Retainer Spring
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
39
STEERING
TRACTOR -- MODEL NUMBER 917.276341
34
33
32
6
42
23
22
13
,31
29
36
\
28
J
52
18 _ steering 13-vgt
4O
STEERING
TRACTOR -- MODEL NUMBER 917.276341
KEY PART
NO.
NO.
DESCRIPTION
36
41
42
44
32
33
34
35
27
28
29
31
21
22
23
26
50
51
52
45
46
47
49
16
18
19
20
12
13
14
15
5
6
7
8
1
2
3
4
9
10
11
159944X428
178557
183226
161849
161848
6266H
121748X
12000029
184946X505
74781044
136518
73901000
121749X
STD551137
STD541537
186814
187799
156011
163887X428
159945
155105
152927
159946X428
3366R
17000612
104239X
138136
19111610
STD551131
74780512
187039
186799
155246
17490508
160135X428
19182411
19131610
179471
175820
73900600
73940800
175553
Wheel, Steering
Axle Asm., Front
Fitting, Grease
Spindle Asm, LFI
Spindle Asm., RFI
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
Cap, Spindle
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer Bearing Axle Front
Nut, Lock Flange 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy HIcl Spr 3/8
Nut, Lock Center 3/8-24 UNF
Shaft Asm., Steering
Draglink Vgt
Support Asm., Steering Vgt
Boot, Steering
Adapter, Wheel Steering
Bushing, Strg. BIk
Screw
Insert, Cap Steering Wheel
Bearing, Col. Strg.
Screw, 3/8-16 x 3/4
Bearing, Flange
Bushing, Nyliner Snap
Washer 11/32xlx10Ga.
Washer, Lock Hvy FIIcl Spr 5/16
Bolt Fin Hex 5/16-18unc x 3/4
Gear, Sector Steering
Tie Rod
Bracket Switch Interlock VGT 97
Screw Thdrol 5/16-18 x 1/2 Tyt
Extension Sleeve, Steering Wheel
Washer 9/16 x 1-3/8 x 11 Ga.
Washer Flat 13/32 x 1 x 10 Ga.
Bracket Asm Idler Stationary
Pulley Idler Flat
Nut Lock Fig 3/8-16 UNC
Nut Hex Jam Toplock 1/2-20 unf
Clip Steering .750
NOTE: Allcomponentdimensions inches 1 inch = 25.4mm
givenin U.S.
41
ENGINE
TRACTOR -- MODEL NUMBER 917.276341
21
2O
82
84
12
84
/81
69
18
15
29
26 engine ELS 3-vgt
27
37 /
39
SPARK ARRESTER KIT
KEY
NO.
22
26
27
28
15
18
20
21
29
31
37
39
1
2
8
9
10
11
12
PART
NO.
DESCRIPTION
149723
121361X
177748
175287
179335
143996
179115
179124X428
175437X428
191611
187767X428
3645J
139277
7834R
137180
145006
123487X
17490636
Engine Briggs Model No. 0471-E1
Muffler
Pulley V-Idler
Keeper Asm. Belt Engine
Bushing
Clutch Electric
Pulley Engine VGT Elect Clutch
Tank Fuel Rear 5.0 Yt/Gt
Cap Asm
Control Throttle
Screw 10 x 3/4 Single Lead Hex
Control Choke
Bushing
Stem Tank Fuel
Fuel Line
Spark Arrester Kit
Clip Push-In Hinged
Clamp Hose
ScrewTT 3/8-16 x 2-1/4 unc
71
79
81
82
83
84
85
40
41
42
45
47
62
69
70
KEY PART
NO.
NO.
DESCRIPTION
17490664 Screw TT 3/8-16 x 4 unc
126197X Washer 1-1/20D x 15/32 ID x .250
STD551143 Washer Lock 7/16
73510400
175288
146629
165391
176069
176070
183906
188800
188799
171877
17060624
179953
Nut Keps Hex 1/4-20 unc
Bushing
Shield Heat Muffler
Gasket
Tube Exhaust LH
Tube Exhaust RH
Screw Socket Head 5/16-18 x 1
Tube Drain Oil Easy
Valve Oil Drain
Bolt 5/16-18 unc x 3/4 W/Sems
Screw 3/8-16 x 1-1/2
Bolt Hex 7/16-20 x 3.75 Gr. 5
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
SEAT ASSEMBLY
TRACTOR -- MODEL NUMBER 917.276341
18
17
12
19
I
I
I
I
37
21
KEY PART
NO.
NO.
5
6
7
8
1
2
3
10
12
13
14
180598
180166
140675
145006
STD541437
124181X
171877
180186
174648
121248X
72050412
DESCRIPTION
Seat
Bracket, Pivot Seat
Strap, Fender Assembly
Clip, Push In, Hinged
Nut 3/8-16 Unc
Spring, Seat Cprsn
Bolt 5/16-18Unc x 3/4 w/Sems
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap
Bolt, Carriage 1/4-20 x 1-1/2
43
seat 12-vgt
KEY
NO.
15
16
17
18
19
20
21
37
PART
NO.
121249X
123740X
123976X
19171912
166369
124238X
171852
73800500
DESCRIPTION
Spacer, Split
Spring, Cprsn
Nut, Lock 1/4 Lge Fig Gr. 5
Washer 17/32 x 1-3/16 x 12 Ga.
Knob, Seat
Cap, Spring Seat
Bolt, Shoulder 5/16-18
Nut, Lock Hx w/Ins. 5/16-18
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
DECALS
18
TRACTOR -- MODEL NUMBER 917.276341
3
15 15 10
16
23
12
16
6
7
8
9
3
4
5
10
11
12
13
1
2
KEY PART
NO.
NO.
193599
149516
186242
186243
140837
133644
193114
193957
186572
156439
181252
188298
178482
DESCRIPTION
Decal Dash
Decal Battery DNGR/PSN
ENG Asm
Decal Hood RH
Decal Hood LH
Decal Brake Parking Saddle
Decal Maintenance
Decal Deck Upstop
Decal Replacement
Decal Fender
Decal Fender Danger
Decal FTREST
Decal V-Belt Dr Sch
Decal Deck Heavy Duty
11 13
KEY PART
NO.
NO.
- -
- -
- -
20
22
23
- -
- -
14
15
16
18
19
188298
186725
195890
164065
138047
178455
195885
106202X
179768X428
166960
179769X428
198030
198031
DESCRIPTION
Decal V-Belt Schem
Decal Hood Side Pnl
Decal Chassis
Decal Insert Strg
Decal Battery
Decal Deck Caution
Decal Engine Logo
Reflector, Taillight
Pad Footrest LH
Decal Drawbar Bypass
Pad Footrest RH
Owner's Manual, English
Owner's Manual, Spanish
WHEELS AND TIRES
2
3
7
4
10
5
9
44
KEY PART
NO.
NO.
DESCRIPTION
7
8
9
10
11
12
- -
4
5
6
1
2
3
59192
65139
8134H
105588X
278H
Cap Valve Tire
Stem Valve
106228X624 Rim Asm Front
Tube, Front (Service Item Only)
Tire, Front
Fitting Grease (Front Wheel Only)
9040H Bearing Flange(Front Wheel Only)
104757X428 Cap Axle (Front Wheel Only)
106230X Tire Rear
7154J Tube Rear (Service Item Only)
106277X624 Rim Asm Rear
6856M
144334
Fitting Grease
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
LIFT ASSEMBLY
40
TRACTOR -- MODEL NUMBER 917.276341
43
38
39
42
12
6
70\
41 _
85
_41
.yll
77
23
\
\\
70
F76 __ __26
12-___
26
29
30
31
32
33
34
11
12
23
24
6
7
8
10
1
2
3
4
5
KEY PART
NO.
NO.
121006X
180045
159189
12000022
19292016
71110624
175830
175831X505
183894
175375
163552
STD624008
73350800
73800800
150233
110807X
STD551037
137150
STD560907
137167
DESCRIPTION
Rod Asm., Lever
Shaft Asm., Lift Vgt
Lever Asm., Lift Rh
E-Ring Truarc #5133-87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip, Handle Fluted
Plunger, Button
Spring
Link Lift
Retainer Spring
Retainer, Spring
Nut, Jam Hex 1/2-13 unc
Nut Lock 1/2-13 unc
Trunnion, Infin Height
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression Inf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift lift rh 18
KEY PART
NO.
NO.
DESCRIPTION
78
79
85
86
74
75
76
77
35
38
39
40
41
42
43
70
72
73
138057
155097
123935X
17060516
175994
19112410
123934X
145212
110452X
73350600
187277
175805
175560
176205
175689
187276
189013
188528
Knob, Inf 3/8-16 unc
Pointer, Height Indicator
Plug, Hole
Screw Hex Wsh 5/16-18 x 1
Nut, Lift Link 7/16-20
Washer 11/32x 1-1/2 x 10Ga.
Scale, Indicator Height
Nut Hex Flange Lock
Nut Push Phos & Oil
Nut Hex Jam 3/8-16 unc
Arm Susp. Rear RH
Plate Asm. Susp. Front
Pin, Flange
Trunnion Susp. Arm
Trunnion Susp. Front
Arm, susp. R LH
Insert Wear
Bolt Shoulder
45
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
MOWER DECK
TRACTOR -- MODEL NUMBER 917.276341
90
182
94
180 I
183
46
46
98J l
43 i [ i l [
5033
57 5
116
117
119
56
25
26
27
46
mower deck-54 2
MOWER DECK
TRACTOR -- MODEL NUMBER 917.276341
35
36
38
39
40
41
42
43
46
47
49
13
14
15
17
21
25
26
27
29
30
31
32
33
34
KEY PART
NO.
NO.
1
5
6
7
8
11
DESCRIPTION
194846 Deck Weldment Mower
STD624008 Retainer Spring
187297 Cover Mandrel LH
188187
174365
Cover Mandrel RH
Bolt 7/16 Asm. Blade
187254
187291
187281
110485X
72140505
73680500
Blade, Standard (For mulching mowers only)
Shaft Asm. w/Lower Bearing
Mandrel Housing.
Bearing, Ball, Mandrel
Bolt, Carriage 5/16-18 x 5/8
Nut, Crownlock
178102 Spring, Torsion
110452X Nut, Push
187257X428 Deflector Shield
5/16-18 uric
131491
173984
187690
153535
178342
73680600
Rod, Hinge
Screw, Thdroll Washer Head
Washer, Spacer Mower Vented
Pulley, Mandrel
Nut, Fig. Top Lock Cntr. 9/16
Nut
188635
19131316
188657
187284
19131312
19132203
165723
196216
137729
191273
73900600
Pin Suspension Rear
Washer 13/32 x 13/16 x 16 Ga.
Spring Compression
Pulley, Idler, Stationary
Washer 13/32 x 13/16 x 12 Ga.
Washer 13/32 x 1-3/8 x 3 Ga.
Spacer, Retainer
Arm, Idler
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower
Nut, Lock Fig. 3/8-16 unc
KEY PART
NO.
NO.
50
51
52
53
56
72110616
72110610
188460
74780636
155986
57
58
59
60
90
91
94
95
97
98
156941
187342
187344
187607
74760516
180535
176066
180534
19133210
187282
113 72110508
114 187556
116 193406
117 174873
118 73930600
119 19121414
122 187557
180 73800500
182 179127
183 163552
- 187292
-196101
DESCRIPTION
Bolt, Carr. 3/8-16 x 2
Bolt
Pulley Idler Clutching
Bolt Fin Hex 3/8-16 unc x 2-1/4
Bar Pnt Adj.
Pin Head Rivet
Baffle Right
Baffle Left
Baffle Center
Bolt Hex Hd 5/16-18 unc x 1
Bracket Noseroller RH
Nose Roller
Bracket Noseroller LH
Washer 13/32
Spring Clutch Drive
Bolt Rdhd Sqnk 5/16-18 x 3/4
Rod Tension Relief
Bolt, Shoulder
Gauge Wheel
Nut, Centerlock 3/8-16 unc
Washer 3/8 x 7/8 x 14 Ga.
Bushing Tension Relief
Nut Lock Hx W/Ins 5/16-18 uric
Rod Roller Nose
Spring Retainer
Mandrel Asm. Service (Includes
Key Nos. 13-15 and 33)
Replacement Mower, Complete
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
47
TRACTOR -- MODEL NUMBER 917.276341
TRANSAXLE--MODEL NUMBER 331-3000
II1\ /55_
110_\_ 137_ i
106
/55
/62
121 _
79 SEALANt
97 20W50
205 KIT,
O!L
SEAL
48
TRACTOR -- MODEL NUMBER 917.276341
TRANSAXLE--MODEL NUMBER 331-3000
KEY
NO.
1
PART
NO.
161122
2A
2B
3
21
37
38
39
40
41
42
43
44
46
48
50
32
33
34
35
36
24
25
26
27
28
29
30
31
51
52
53
54
55
8
10
11
12
13
14
15
4
5
6
7
56
57
58
59
60
61
62
63
64
193015
193016
184703
150786
161127
169526
161128
161129
161130
169527
142941
169887
161133
142940
178318
178319
170421
142967
184694
169529
142945
142952
142953
142965
150797
184702
178320
178343
169530
169531
144581
161139
178321
161125
142932
142928
142933
142934
169524
173159
161126
142978
142977
169898
169533
161142
161143
161144
161145
161146
161147
161148
161149
DESCRIPTION
Kit, housing main
Main housing
Lip seal
Flange bearing
Trunnion bushing
Cradle bearing
Kit, housing r/h
R.H. Housing
Flange bearing
Needle bearing (sce1412)
Lip seal (.875 ID x 1.30D x .25)
Kit, brake bolt
Bolt, hex hd 1/4-20 x 1.25 W/patch
Bolt, hex hd 1/4-20 x 2.25 W/patch
Kit, center section
Center section
Bushing .50X .60X .50
Bushing .90 X 1.02X .75
Plate, bypass
Check plug assembly,.044
Check plug assembly, no bleed
Spacer (BDE BDU 10)
Seal, lip
Retaining ring
Retaining ring
Bearing, ball
Swash plate (BDP, BDU 10)
Bearing, thrust (10cc)
Shaft, input (310-3000)
Washer, block thrust
Spring, helical compression
Kit, cylinder block (10cc)
10CC cylinder block
10CC piston
10CC piston spring
Piston seat washer
Block, (BD-21& IHT)
21CC Cylinder block
Piston seat washer
21CC piston
21CC piston spring
Shaft, motor (310-3000)
Bearing, thrust (21cc)
Control arm (310-3000)
Spacer (310-3000)
Gear, 16t pinion
Capscrew
Guide block (BD-21)
Trunnion, tapered square
Bearing, journal
Seal, lip
Return arm (310-3000)
Actuating arm (310-3000)
Bolt, stud 5/16-24
Friction puck
Kit, bypass plate
Bypass actuator (IHT)
Seal, lip
Bypass arm
Retaining ring
Pin
Bolt 3/8-24 x 2-1/2
Spring, neutral (310-3000)
Puck, adjusting (310-3000)
Screw, hex head washer cap screw
(IZT) 1/4-20 x 3/4
Lower cover
Geroter assembly
O-ring
Charge pump housing
Kit, filter
Gasket .10 X .16 X 4.24
Filter
Charge manifold 310-3000
Retainer, motor bearing (310-3000)
Pin, carrier (310-3000)
Gear, 15t planet (310-3000)
Gear, 67t spur (310-3000)
Gear, 21t sun (310-3000)
Plate, planet thrust (310-3000)
Gear, 51t ring (310-3000)
Carrier, planetary (310-3000)
131
132
134
137
139
141
144
145
146
151
152
153
155
116
117
120
121
122
124
125
128
129
130
169539
161168
142883
193019
178329
178330
170409
170415
170416
170411
142882
193020
178331
178333
161176
178335
169545
169546
169547
170417
178336
170434
178337
75
76
77
79
80
81
82
83
84
67
68
69
71
73
74
85
87
88
KEY
NO.
65
66
89
90
92
93
94
95
96
97
106
108
110
PART
NO.
161150
161151
161152
161153
169534
161155
161156
169535
161157
161158
142884
178322
161159
161160
161161
161162
161163
161164
178323
178784
178783
178326
178787
142969
142980
169537
169538
161166
150800
150813
DESCRIPTION
111
157
169
203
150812
169548
184701
178338
Gear, differential bevel (310-3000)
Gear, differential bevel pinion
(310-3000)
Shaft, differential (310-3000)
Plate, differential thrust (310-3000)
Bearing, flange (310-3000)
Washer, flat (1.00
Id) (310-3000)
Nut, 5/8-18 hex jam (310-3000)
Bearing, ball (310-3000)
Seal, lip (310-3000)
Shaft, axle (310-3000)
Washer, flat
Sealant tube
Screw, torx head 5/16-18 (310-3000)
Bearing, needle (210-3000)
Washer, flat (0.880
ID) (310-3000)
Ring, retaining (310-3000)
Seal, lip (.875 ID x 1.38 OD x .25)
(310-3000)
Brake disc (310-3000)
Washer (310-3000)
Screw, 5/16-24x 1 1/2 socket head cap
(310-3000)
Bearing, ball
Spacer, locating (310-3000)
Screw (310-3000)
Spring
Spacer
Nut, nylon insert hex lock 5/16-24
Bearing, sleeve (310-3000)
20W-50 oil 122 oz
Spacer, trunnion (310-3000)
Plug, plastic shipping
O-ring
Fitting, plastic hose
O-ring
Breather vent, plastic
Vent, plastic
Vent, cap
Ring, retaining (310-3000)
Pin
Brake puck
Bolt, hex hd 1/4-20 x 1.26 W/patch
Kit, brake yoke
Brake arm
Pin, brake actuating
Nut, castle 5/16-24
Pin, cotter 3/32x3/4
Spacer, brake torsion spring
Brake puck plate
Bolt, hex hd 1/4-20 x 2.25 W/patch
Brake comp.
Spring
Pin, spring (310-3000)
Washer.
flat
Spring, brake arm bias
O-ring
Spring, relief
Steel ball 7/16
Brake spring
Brake pull rod
Plug, straight thread 9/16-18
Kit, fan/pulley
Nut, jam 1/2-20
Washer, OD slotted .53 X 1.63 X .06
Pulley
Fan
O-ring
Pin, spring 5/16 x 1.75
Kit, seal
Lip seal 15x5x37
Lip seal 12x25x7
Lip seal 10x25x7
O-ring .103 X 1.862
Seal 25 x 52 x 10
Lip seal .875 ID x 1.30D
x .25
O-ring .070 X .239
Kit, o-ring, manifold
Pin, spring 5/16 x 1.75
Pin, spring 1/4 x 1.00
Transaxle 900 176056
NOTE: All Component Dimensions Given In U.s. Inches
1 Inch = 25.4 MM
49
TRACTOR -- MODEL NUMBER 917.276341
BRIGGS ENGINE-MODEL NUMBER 446977, TYPE NUMBER 0471-E1
11
_467_
216 267_19_
188
265
267 of
4451_
NN_
305
50
TRACTOR -- MODEL NUMBER 917.276341
BRIGGS ENGINE-MODEL NUMBER 446977, TYPE NUMBER 0471-E1
35_
36
1029 1022
11oo
_
798 _
914_
977 CARBURETOR GASKET SET
51 _
672 _-__-_
1124'_
1370 _
_'] 276_
150_ 987_
633@
552 O
552A8
742
404
552A 8
691 ®
51
TRACTOR -- MODEL NUMBER 917.276341
BRIGGS ENGINE-MODEL NUMBER 446977, TYPE NUMBER 0471-E1
11329 REPLACEMENT ENGINE I
74_
= 789A
lOS_ _
I 1036 EMISSION LABEL I
[1019 LABEL KIT ]
.....
I lO58
MANUALI
1070
7261
O
695 _
165 _
[ 1330 REPAIR MANUAL ]
405
1095 VALVE GASKET SET
7_ 868
334_
163 1022_ 363_
3©)
358 ENGINE GASKET SET
20@
9_T_ 51
1@
842_
524_
2760
868_
10
!_
8_5313_
78351_ _
603
797
697_
52
TRACTOR
-- MODEL NUMBER 917.276341
BRIGGS ENGINE-MODEL NUMBER 446977, TYPE NUMBER 0471-E1
KEY PART
NO.
NO.
DESCRIPTION
1
2
3
4
5
5A
7
8
9
699753
499585
391086°
699747
697580
697581
693997°+
499601
690937 •
20
22
23
24
25
10
11
12
13
691108
690942
697227 °
690360
15 690946
15A 691680
16 790132
690947 °
694966
691053
222698
697679
26
27
697681
697683
697685
690975
Cylinder Assembly
Kit-Bushing/Seal (Magneto Side)
Seal-Oil (Magneto Side)
Sump-Engine
Head-Cylinder (Cylinder 1)
Head-Cylinder (Cylinder 2)
Gasket-Cylinder
Gasket-Breather
Screw (Breather Assembly)
Tube-Breather
Gasket-Crankcase
Screw (Cylinder Head)
Plug-Oil Drain
Plug-Oil Drain
Crankshaft
Seal-Oil (PTO Side)
Screw (Crankcase Cover)
Flywheel
Key-Flywheel
Piston Assembly (Standard)
Piston Assembly (.020" Oversize)
Ring Set (Standard)
Ring Set (.020" Oversize)
Lock-Piston Pin
Head
Breather Assembly
46
48
50
51
35
36
42
45
28
29
32
33
34
690229
699699
690976
499596
499597
Pin-Piston (Standard)
Rod-Connecting (Standard)
Screw (Connecting Rod)
Valve-Exhaust
Valve-Intake
690963
690963
499586
690977
Spring-Valve (Intake)
Spring-Valve (Exhaust)
Keeper-Valve
Tappet-Valve
791235
698173
Camshaft
Short Block
695241 Manifold-Intake
690950 .O:1: Gasket-Intake
53
54
73
74
75
89
690951
494439
691055
698425
691056
690283
Stud (Carburetor)
Screw (Intake Manifold)
Screen-Rotating
Screw (Rotating Screen)
Washer (Flywheel)
Plug-Oil
95
98
690718
699721
Screw (Throttle Valve)
Kit-Idle Speed
104 694918 O Pin-Float Hinge
105 6985370 Valve-Float Needle
108 699723 Valve-Choke
117 699436
117A 699437
118 699458
118A 790890
121 699734
Jet-Main (Left, Standard)
Jet-Main (Right, Standard)
Jet-Main (Right, High Altitude)
Jet-Main (Left, High Altitude)
Kit-Carburetor Overhaul
KEY PART
NO.
NO.
DESCRIPTION
209
211
212
213
216
150
163
165
187
187A
188
192
219
220
222
227
125
130
131
133
135
137
141
142
146
332
333
334
337
358
363
383
267
276
287
304
305
309
310
311
231
240
250
252
265
791230
690993
499805
699724
699729
Carburetor
Valve-Throttle
Kit-Throttle Shaft
Float-Carburetor
Tube-Fuel Transfer
690994 O:1: Gasket-Float Bowl
499807 Kit-Choke Shaft
699726 O Nozzle-Carburetor
690979 Key-Timing
690995 O:1: Gasket-Nozzle
691001 °+ Gasket-Air Cleaner
693148
697712
698742
Nut (Ring Gear)
Line-Fuel
Line-Fuel (Cut to Required Length)
691108
690083
697674
691019
695238
691021
691022
Screw (Control Bracket)
Adjuster-Rocker Arm
Spring-Governor
Spring-Governed Idle
Link-Governor
Bracket-Choke Control
Link-Choke
698231
690412
698761
691048
690718
695666
690957
690956
Gear-Governor
Washer (Governor Gear)
Bracket-Control
Lever-Governor Control
Screw (Choke Valve)
Filter-Fuel
Retainer-Breather
Collector-Oil
691024
695134
Clamp-Casing
Screw (Casing Clamp)
690997 °G:I: Washer-Sealing
691108 Screw (Dipstick/Tube Assembly)
791243
790690
691262
Housing-Blower
Screw (Blower Housing)
Motor-Starter
691263
497608
691059
691060
691061
491055
694012
691062
690966
Screw (Starter Motor)
Brush Set
Nut (Flywheel)
Armature-Magneto
Screw (Magneto Armature)
Spark Plug
Gasket Set-Engine
Puller-Flywheel
Wrench-Spark Plug
•
O
:1:
+
Included
Included
121
Included
Included in Engine Gasket Set, Key. No. 358 in Carburetor Overhaul Kit, Key. No.
in Carburetor Gasket Set, Key. No. 977 in Valve Overhaul Kit, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
53
54
O7
07
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.
Exercise extreme caution when changing direction on slopes.
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.................
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For repairof carry-inproducts like,vacuums, lawn equipment, and electronics, call or go on-line for the nearest
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Anytime, day or night (U,S,A, onJy)
....................
:::::::::::::::::::
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Au Canada pour service en frangais:
1-800-LE-FOYER Mc
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WWW,SeaFS.C8
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02410
© Sears, Roebuckand Co.
® Registered Trademark / TMTrademark / sMService Mark of Sears, Roebuck and Co.
® Marca Registrada /TM Marca de F_brica / SMMarca de Servicio de Sears, Roebuck and Co.
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198030 Rev. 1 02.22.05
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