MULTIQUIP | EM-900S | Specifications | MULTIQUIP EM-900S Specifications

OPERATION AND PARTS MANUAL
SERIES
MODEL EM-900SD
PLASTER/MORTAR MIXER
(HATZ 1B30 DIESEL ENGINE)
Revision #2 (09/14/07)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS
Multiquip — Plaster/Mortar
Mixer Model EM-900SD CE
Table Of Contents .................................................... 2
Safety Message Alert Symbols ............................. 4-5
Operation and Safety Decals ................................ 6-7
Specification (Noise and Vibration) .......................... 8
Specifications (Mixer/Engine) .................................. 9
Rules For Safe Operation .................................10-11
General Information ............................................... 12
Engine Components .............................................. 13
Mixer Controls and Components ........................... 14
Paddle Blade Adjustment ....................................... 15
Inspection ..........................................................16-17
Initial Start-up......................................................... 18
Maintenance .....................................................19-20
Troubleshooting (Engine) ....................................... 21
Troubleshooting (Engine/Mixer) ............................. 22
Explanation Of Codes In Remarks Column ........... 24
Suggested Spare Parts .......................................... 25
Nameplate and Decals......................................26-29
Mixing Drum Assembly .....................................30-31
Paddle Shaft Assembly .....................................32-33
Cabinet Assembly ............................................. 34-35
Frame Assembly ...............................................36-37
NOTE
Engine
Hatz Engine Assembly ......................................38-39
Transmission
Transmission Assembly.....................................40-41
Terms and Conditions Of Sale — Parts ................. 42
Specification and part number
are subject to change without
notice.
PAGE 2 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
NOTES
5
5
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 3
EM-900SDCE MIXER — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when
operating this equipment. Failure to read and understand the
Safety Messages and Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
NOTE
This Owner's Manual has been developed to provide
complete instructions for the safe and efficient operation
of Multiquip's EM-900SDCE mixer. For specific engine
operating questions, please refer to the engine
manufacturers instructions for data relative to its safe
operation.
Before using this MIXER, ensure that the operating
individual has read and understands all instructions
in this manual.
Explosive Fuel
Diesel fuel is extremely flammable, and its
vapors can cause an explosion if ignited. DO
NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER
Burn Hazards
You WILL be KILLED or SERIOUSLY INJURED
if you DO NOT follow these directions.
Engine components can generate extreme
heat. To prevent burns, DO NOT touch these
areas while the engine is running or
immediately after operations. Never operate
the engine with heat shields or heat guards
removed.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if
you DO NOT follow these directions.
Rotating Parts
CAUTI
CAUTION
NEVER operate mixer with covers, or guards
removed. Keep fingers, hands, hair and clothing
away from all moving parts to prevent injury.
You CAN be INJURED if you DO NOT follow
these directions.
Potential hazards associated with MIXER operation will be
referenced with Hazard Symbols which appear throughout this
manual, and will be referenced in conjunction with Safety
Message Alert Symbols.
NOTE
This MIXER, other property, or the
surrounding environment could be
damaged if you do not follow
instructions.
PAGE 4 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
ALWAYS make sure the engine is turned OFF
before servicing the engine or equipment.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your mixer, other property, or the
surrounding environment.
NOTE
This mixer, other property, or the
surrounding environment could be
damaged if you do not follow
instructions.
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 5
EM-900SDCE MIXER — OPERATION AND SAFETY DECALS
Machine Safety Decals
The Multiquip EM-900SDCE mixer is equipped with a number of safety decals (see below and on the proceeding page). These
decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on
the machine. If any of these decals become unreadable, replacements can be obtained from your dealer.
PAGE 6 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — OPERATION AND SAFETY DECALS
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 7
EM-900SDCE MIXER — SPECIFICATIONS (NOISE AND VIBRATION)
EC Declaration of Conformity
In accordance with EN 45014:1998
We
of
Multiquip Inc.
18910 Wilmington Avenue, Carson, California 90746
declare that:
Equipment
Model name/number
Concrete conveying and spraying apparatus
(S/N’s E2457499 through E2457518)
Equipment
Diesel powered Mortar/Plaster Mixer
Model Name/Number
EM-900SDCE
In accordance with the following Directive(s):
98/37/EC
The Machinery Directive
has been designed and manufactured to the following specifications:
BS EN 292-2:1991
Safety of Machinery- General Requirements
prEN12152:1995
Machinery and Plant for the Preparation of Mortar
BS EN1679-1:1998
Compression Ignition Engines
Noise Values
The sound level according to appendix 1, paragraph 1.7.4.f of the EC machinery regulation is defined as:
Sound pressure level at the operator's stand:
Sound capacity level:
LpA = 81.1 db (A)
LWA = 100.0 db (A)
These sound values were determined according to ISO EN 3744:1994 (E) and 2000/14/EL
I hereby declare that the equipment named above has been designed to comply with the relevant sections of the above referenced specifications.
The unit complies with all essential requirements of the Directives.
Signed by: ................................................................................................................
Name:
R. Euliss
Position
President
Done at
Carson, CA
On
July 21, 2004
PAGE 8 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — SPECIFICATIONS
Table 1. EM-900 SDCE Mixer Specifications
Capacity
248 liters
(9 cu. ft.)
Weight (less wheels)
471 Kg. (1,038) lbs.
LxWxH
180 x 127 x 150 cm
(71 x 50 x 59 in)
Drive
Transmission, Mechanical
Dump Action
Manual
Table 2. HATZ Engine Specifications
Model
1B30
Type
Air-cooled 4- stroke DIESEL engine
Combustion System
Direct Injection
Number Of Cylinders
1
Horsepower
6.8 HP
Displacement
347 cm3
Oil Capacity
1 liter (1.05 qt.)
Engine Oil Type
CCMC - D4 - D5 - PD2 or API - CD CE -CF - CG OR SHPD
Type Fuel
EN 590 - DIN 51601 BS 2869 A1/A2 ASTM D 975-1D/2D
Type Air Cleaner
Dry Element
Star ting Method
Recoil Star t
Weight (includes fuel tank, air
cleaner, exhaust silencer, and
recoil star ter).
38 kg. (83.77 lbs.)
NOTE
In accordance with our established policy of constant
improvement, we reserve the right to amend these
specifications at any time without notice.
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 9
EM-900SDCE MIXER — RULES FOR SAFE OPERATION
CAUTI
CAUTION
Failure to follow instructions in this manual may lead to serious
injury or even death! This equipment is to be operated by
trained and qualified personnel only! This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the EM-900SD CE mixer:
GENERAL SAFETY
■ DO NOT operate or service this equipment before
reading this entire manual.
■ This equipment should not be operated by
persons under 18 years of age.
■ NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steeltoed boots and other protective devices required
by the job.
■ NEVER operate this equipment when not
feeling well due to fatigue, illness or
taking medicine.
■ NEVER operate this equipment under
the influence or drugs or alcohol.
■ NEVER touch the hot exhaust manifold, muffler or cylinder. Allow
these parts to cool before
servicing engine or mixer.
■ High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
■ The engine section of this mixer requires an adequate free
flow of cooling air. Never operate the mixer in any enclosed or
narrow area where free flow of the air is restricted. If the air
flow is restricted it will cause
serious damage to the mixer
or engine and may cause
injury to people. Remember
the mixer's engine gives off
DEADLY carbon monoxide
gas.
■ ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■ ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or explosion
could result from fuel vapors, or if fuel is spilled on a hot
engine.
■ NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■ NEVER operate the mixer in an
explosive atmosphere or near
combustible materials. An explosion or
fire could result causing severe bodily
harm or even death.
■ Manufacture does not assume responsibility for any accident
due to equipment modifications.
■ Topping-off to filler port is dangerous, as it tends to spill fuel.
■ Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■ ALWAYS check the machine for loosened threads or bolts
before starting.
PAGE 10 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — RULES FOR SAFE OPERATION
GENERAL SAFETY
■ Stop the engine when leaving the mixer unattended.
■ Block the unit when leaving or when using on a slope.
■ Maintain this equipment in a safe operating condition at all
times.
■ ALWAYS stop the engine before servicing, adding fuel and
oil.
■ NEVER Run engine without air filter. Severe engine damage
may occur.
■ ALWAYS service air cleaner frequently.
■ ALWAYS be sure the operator is familiar with proper safety
precautions and operations techniques before using mixer.
■ ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the
reach of children.
■ NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■ ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
■ CAUTION! must be exercised while servicing this equipment.
Rotating and moving parts can cause injury if contacted.
■ Keep all inexperienced and unauthorized people away from
the equipment at all times.
■ Unauthorized equipment modifications will void all warranties.
■ Check all fasteners periodically for tightness.
■ Stop the engine before allowing anybody’s hands in the mixing
drum.
■ NEVER pour or spray water over the engine.
■ ALWAYS stand clear of dump handle when mixer is in
operation. Any binding of material between the mixer blades
and drum will cause drum and handle to quickly move in the
discharge position.
Maintenance Safety
■ NEVER lubricate components or attempt service on a
running machine.
■ ALWAYS allow the machine a proper amount of time to
cool before servicing.
■ Keep the machinery in proper running condition.
■ Fix damage to the machine immediately and always replace
broken parts.
■ Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
■ DO NOT use food or plastic containers to dispose of
hazardous waste. Emergencies
Emergencies
■ ALWAYS know the location of
the nearest fire extinguisher.
■ ALWAYS know the location of the
nearest and first aid kit.
■ In emergencys always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in the case of an
emergency.
■ NEVER operate the mixer with the grate (grill) open or
removed.
CAUTI
CAUTION
DO NOT operate this equipment unless all guards and safety
devices are attached and in place.
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 11
EM-900SDCE MIXER — GENERAL INFORMATION
GENERAL
DIESEL ENGINE CARE
Multiquip's EM-900SD CE series plaster and mortar mixer is
shipped completely assembled and has been factory tested.
For care and operation of the HATZ diesel engine, refer to the
engine manufacturer’s operating instructions furnished with the
engine. We recommend draining and refilling the engine
crankcase at least every thirty hours of operation. Check the
engine oil level daily.
The drum batch capacity of this mixer is between 6 and 7 bags
using DIN 1164 size bags (25 kg/bag). With proper care, it will
give continuous service year-after-year.
This mixer is powered by a 6.8 HP HATZ Model 1B30 diesel
engine. The power from the engine is transmitted via the clutch/
reduction assembly directly to the paddle shaft. Therefore
providing high mixer torque and eliminating V-belts .
BEFORE STARTING
Before starting the engine, read the engine
owners manual and thoroughly understand the
safety information.
Table 3. Torque Char t
Hardware Diameter
Torque
7.94 mm (5-16"- 18)
117 kgf/m2 (24 ft-lbs.)
(9.53 mm) (3/8"- 24)
180 kgf/m2 (37 ft-lbs.)
12.70 mm (1/2"- 13)
190 kgf/m2 (39 ft-lbs.)
12.70 mm (1/2"- 13)
Grade 8
439 kgf/m2 (90 ft-lbs.)
OIL LEVELS
Be sure to check the oil levels in the engine and engine reduction
unit before starting the unit.
HARDWARE
Check all hardware on the mixer before starting. Periodically
inspect all hardware. Loose hardware can contribute to early
component failure and poor performance. Use Table 3 ( Torque
Chart) as a general guideline and keep all hardware tight.
PAGE 12 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — ENGINE COMPONENTS
Figure 1. Basic Engine Components
INITIAL SERVICING
6.
The engine (Figure 1) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the manufacturers Engine
manual for instructions & details of operation and servicing.
Engine Motor Mounts – Attach these engine mounts to
the mixer frame. Tighten securely.
7.
Fuel Filler Cap/Fuel tank – Pull this latch to add diesel
fuel to the tank. After refueling, always make sure the fuel
cap is latched properly. DO NOT over fill. For additional
information refer to engine owner's manual.
Oil Filter – Remove this bolt to gain access (internal) to
the engine oil filter. Service the oil filter as recommended
in the maintenance section of this manual.
8.
Oil Drain Plugs – There are two oil drain plugs, one is
underneath the flywheel, the other on the side of the engine.
Remove these plugs to drain engine oil from the engine.
9.
Crankshaft – Connect this shaft to the input of the
transmission.
1.
DANGER
Adding fuel to the tank should be accomplished
only when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until the
fuel residue has been completely wiped up, and
the area surrounding the engine is dry.
2.
Engine Lifting Straps/Cover – Remove the air cleaner
cover, then lift this cover (the one with decals on it) to gain
access to the engine lifting straps.
3.
Air Cleaner/Cover – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on side of air
filter cover to gain access to filter element.
4.
Speed Control Lever – This lever is connected to the
throttle control which is located on the side of the engine
compartment cover. Use this lever to control engine speed.
5.
Dip Stick – Remove dipstick to determine if the engine oil
level is low. If low add oil as specified in Table 4, page 18.
10. Muffler – Used to reduce noise and emissions.
11. Nameplate – Contains information about the engine.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
NOTE
Operating the engine without an air
filter, with a damaged air filter, or a
filter in need of replacement will allow
dirt to enter the engine, causing rapid
engine wear.
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 13
EM-900SDCE MIXER — CONTROLS AND COMPONENTS
1.
Engine Cover — Lift this cover to gain access to the engine
compartment.
9.
2.
Clutch Engagement Lever — Push the clutch lever
forward, toward the tow end of the mixer to engage clutch.
Once the clutch is engaged the paddle shaft will begin to
rotate. To disengage clutch pull the clutch backwards
towards the engine.
10. Tires — This unit employes the use of soild rubber tires.
3.
4.
Throttle Control/Stop Switch — Pull all the way out to
achieved maximum engine RPM's. To stop the engine, push
the RED stop button inwards.
Safety Grill — Provided for operator safety. This safety grill
is designed to keep hands and solid objects out of the
mixing drum when in use. This grill should be closed at all
times when mixer is in use. DO NOT remove the grill or grill
opening bar. Keep the grill clean by washing it down daily.
Dump Handle Release Pin — Pull this pin outward (spring
loaded) to release the drum, then pull down on the dump
handle to place the drum in the dump position. When drum
is in dump position, pin will automatically lock drum.
11. Transport Bar Release Latch — To transport the mixer
un-hook the transport bar from the latch. When work is
being performed ALWAYS have the transport bar latched
in the upright position.
12. Safety Grill Lock Handle — To prevent injury to hands
and arms, the safety grill should ALWAYS be locked when
the mixing of plaster or mortar is required. Also when
transporting the mixer the safety grill should be locked. The
safety grill should only be un-locked when cleaning of the
blades and drum is required.
5.
Bag Cutter— This feature allows compound mixing bags
to be opened easily, therefore allowing the contents of the
bag to fall directly into the mixing drum.
13. Steel Mixing Drum — Mixing materials such as concrete,
mortar, plaster are to be placed into this drum for mixing.
Always clean the drum after each use.
6.
Dump Handle — Pull this handle downward to dump the
contents of the drum. Push the handle upward to return the
drum to its vertical position.
14. Mixing Paddles — Used in the mixing of material. This
unit uses four different types of paddles to provide a fast
uniform mix.
7.
Transport Handle — Use this T-handle to transport the
mixer. NEVER tow this mixer on a highway.
15. Bunjee Latch — Use this latch to secure the engine
compartment cabinet.
8.
Pivot Point/Zerk Fitting — There is, on each end of the
mixing drum a zerk grease fitting. These fittings lubricate
the dumping mechanism. Lubricate both fittings at least
twice a week.
16. Fork Lift Pocket — When lifting of the mixer is required,
use these fork lift pockets to lift the mixer. Remember to
insert the forks of the fork lift a minimum of 60.96 cm. (24
inches) into the mixer's fork lift pocket.
Figure 2. Mixer Major Components
PAGE 14 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — PADDLE BLADE ADJUSTMENT
Figure 3 illustrates the paddle blade adjustment (steel drum ).
B
Figure 3. Paddle Blade Adjustment, Steel Drum
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 15
EM-900SDCE MIXER — INSPECTION
See Figures 1 and 2 (Pages 11 and 12) for the location of any
control or component referenced in this manual.
2.
Determine if the engine oil is low (Figure 6), add correct
amount of engine oil to bring oil level to a normal safe level.
See Table 4 for recommended oil type.
FUEL
1. Lift the fuel cap latch (Figure 1) located on
top of the fuel tank, then look inside the tank
and determine if the engine fuel is low . If fuel
is low, fill with diesel fuel (Figure 4).
CAUTI
CAUTION
Handle fuel safely. Motor fuels are highly flammable and
can be dangerous if mishandled. DO NOT smoke while
refueling. DO NOT attempt to refuel mixer if the engine is hot
or running. ALWAYS allow engine to cool before refueling.
Figure 6. Dipstick
ZERK GREASE FITTINGS
1. Check the zerk grease fittings at each end of the mixing
drum (Figure 7). These grease fittings lubricate the dumping
mechanism. If the dumping handle is stiff or hard to move
lubricate these fittings.
Figure 4. Fuel Tank
ENGINE OIL
1. Remove the engine oil dipstick from its holder (Figure 5).
Figure 7. Zerk Fittings (Bearings)
Figure 5. Oil Filler Port/Dipstick
PAGE 16 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — INSPECTION
LUBRICANTS
CLUTCH OIL
1. Remove the clutch oil level plug (Figure 8). If oil begins to
seep out as the plug is being removed, then it can be
assumed that the clutch oil is at the proper operating level.
2. If oil does not seep out as the oil level plug is being removed,
then remove the clutch oil fill plug and fill with SAE 30
engine oil to the proper operating level.
GEAR REDUCTION OIL (TRANSMISSION)
1. Remove the transmission oil level plug (Figure 8). If oil
begins to seep out as the plug is being removed, then it
can be assumed that the transmission oil is at the proper
operating level.
2. If oil does not seep out as the oil level plug is being removed,
then remove the transmission oil fill plug and fill with
SAE 90 transmission oil to the proper operating level.
Figure 8. Transmission/Clutch Lubrication
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 17
EM -900SDCE MIXER — INITIAL START-UP
This section is intended to assist the operator with the initial
start-up of the EM-900SDCE mixer. It is extremely important that
this section be read carefully before attempting to use the mixer
in the field.
DO NOT use your mixer until this section is thoroughly
understood.
7.
Push the clutch engagement lever forward (Figure 11),
toward the tow end of the mixer. When engine starts adjust
throttle lever so that paddle shaft inside mixer rotates
between 30 - 40 RPM's. The number of RPM's will vary
depending on engine type and load.
CAUTI
CAUTION
Failure to understand the operation of the EM-900SDCE mixer
could result in severe damage to the mixer or personal injury.
STARTING THE ENGINE
The following steps outline the procedure for starting the engine.
1. Make sure the clutch engagement lever is in the dis-engage
position (lever is pointing towards the engine end).
2
PUSH the "RED" button (Figure 9) on the throttle control
and pull the round black knob about halfway out. Make
sure that the throttle lock knob has been dis-engaged.
PUSH-IN, THEN PULL
TO SET THROTTLE
(RPM’s)
THROTTLE LOCK
KNOB, TURN CLOCKWISE
TO LOCK THROTTLE CABLE.
Figure 11. Clutch Engagement Lever
MIXING
1. The paddle shaft inside the drum should be rotating at
this time.
2. Lift the mixing bag compound onto the steel grate over
the bag cutter and let the contents fall into the drum.
3. Add water, and mix compound to desired consistency,
NOTE
THROTTLE RELEASE
AND STOP BUTTON
PUSH ALL THE DOWN
TO STOP ENGINE
Figure 9. Throttle Control Knob
6.
Pull the starter grip (Figure 10) lightly until you feel
resistance, then pull briskly. Return the starter grip gently.
Be sure to stand clear of the dump
handle when the mixer is
operational. Any binding of material
between the mixer blades and the
drum will cause the drum handle to
move to the discharge position, thus
causing bodily harm.
STOPPING THE ENGINE
1. Place the clutch engagement lever in the dis-engage
position (lever is pointing towards the engine end).
2. PUSH the "RED" throttle button halfway in (idle speed).
Allow the engine to cool for 3-5 minutes.
3. PUSH the "RED" throttle button all the way in, this will
stop the engine.
Figure 10. Starter Grip
PAGE 18 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — MAINTENANCE
SHAFT SEALS
CAUTI
CAUTION
IMPORTANT -DRUM HEAD SEAL CARE
Grease seals every 40 hours of operation using any grade
#1 lithium base grease. Apply grease until visible inside
of mixing tub (over grease). This will purge seal system
of contamination.
ENGINE OIL
1. If engine oil is low, fill engine crankcase with lubricating
oil through filler hole (Figure 1), but DO NOT overfill.
2. The oil listed in Table 4 is recommended to ensure better
engine performance. Use class CD or higher grade motor
oil.
The clutch reduction assembly has two separate compartments.
Each of which must be filled with its proper lubricant and checked
at regular intervals.
The clutch compartment should be filled with a good grade of
number 30 SAE engine oil which can be poured through the
filler hole located just above the clutch inspection door on the
opposite side of the transmission. Fill the clutch compartment
with 30 SAE engine oil until it overflows the oil level plug located
on the shifter side of the clutch compartment . Check this oil level
every two or three months and add oil as required. Drain and
refill once a year.
The reduction gear, upper compartment should be filled with
number 90 SAE oil, as used in automobile transmissions. The
filler plug is at the top of the reduction gear case and the oil level
plug is on the same side of the case as the clutch lever. Fill the
reduction gear compartment with 90 SAE transmission oil until it
overflows the oil level plug. Check this oil level every two or
three months and add oil as required. Drain and refill once a
year.
AIR CLEANER (DRY TYPE)
1. Change the air cleaner every 500 hours. See Figure 1
for location of air cleaner.
FUEL FILTER/FUEL TANK
1. Change the fuel filter every 500 hours. Fuel filter is
located inside fuel tank.
2. Siphon water out of fuel tank once a year.
PADDLE SHAFT BEARINGS
The paddle shafts in the Multiquip EM900SDCE mixers rotate in
sealed ball bearings, which require no additional lubrication as
they are packed and sealed at the factory.
There is, on each end of the mixing drum, a zerk grease fitting
(pivot point). Grease these fittings once a week as they lubricate
the dumping mechanism of the mixing drum.
CAUTI
CAUTION
Failure to lubricate the zerk grease fittings once a week will
cause the dumping mechanism to stiffen, making the mixer
hard to dump.
CLEANING
ALWAYS make sure engine is OFF before cleaning the inside
of the drum. NEVER put hands, fingers or arms inside mixing
drum when engine is ON.
NEVER pour or spray water over engine.
For consistent performance, long life and high quality mixing,
thoroughly clean the mixer inside and out at the end of each
day’s operation. To prevent lumps of dried mortar from forming
and contamination of future batches, DO NOT allow a buildup of
materials to form on the blades or anywhere inside the drum.
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 19
■
EM-900SDCE MIXER — MAINTENANCE
Clutch Adjustment Mechanical 9 CF Mixer
If the rotating mixing paddles appear to be losing rotational speed,
it may be necessary to adjust the clutch. For optimum
performance Multiquip recommends 47.45-74.57 N-m (35-55 ftlbs). applied pressure to the hand clutch lever. After the first initial
operating hours (8) check the clutch for proper ensasment
pressure.
Clutch Adjustment Procedure
A. Rotate the clutch using the recoil starter until the
adjustment lock (Figure 13) P/N EM934040 is visible.
Using a flat blade screwdriver loosen the adjustment bolt
just enough to release the adjustment lock.
B. Using a punch, rotate the adjusting ring P/N EM 934045
one notch at a time in the counter-clockwise direction until
a firm 47.45-74.57 N-m (35- 55 lbs.) pressure is felt when
engaging the clutch lever (the lever should snap into the
engaged position).
CAUTI
CAUTION
ALWAYS stop the engine before attempting this
procedure.
1.
2.
To gain access to the " Gear Reduction Compartment"
remove the four 14 mm (9/16-inch) hex head bolts that
secure the hood to the engine and remove engine hood.
Drain the clutch compartment oil (Figure 8) by removing
the magnetic 9 mm (3/8-inch) plug located at the bottom of
the Gear Reduction Assembly.
The Gear Reduction Compartment
consist of two compartments, a lower
NOTE
and upper. The lower compartment
houses the clutch, the uppe r
compartment contains the actual gear
reduction. Remember each compartment requires a different
type of lubricating oil.
Figure 13. Clutch Adjustment Lock Location
NOTE
3.
To gain access to the " clutch Inspection door" remove
the six 12 mm (1/2-inch) cap screws (Figure 12 ) and lock
washers that secure the clutch inspection door. Remove
door and gasket.
Figure 12. Clutch Inspection Door
4.
5.
Check that the clutch is disengaged by pulling the shifter
lever towards the engine end of the mixer.
Refer to Figure 13 for steps 5A through 5F:
If the clutch cannot be adjusted, it may
be necessary to inspect or replace the
clutch.
C. When the clutch has been satisfactorily adjusted reinstall
the adjustment lock P/N EM 934040 and tighten lock
bolt.
D. Reinstall the clutch Inspection door using the six 12 mm
(1/2-inch) cap screws and lock washers, and also check
that the gasket is not worn or broken.
E. Remove the 9 mm (3/8-inch) square head pipe plug located
on the lower clutch compartment. Refill the clutch
compartment with 2.12 liters (2-1/4 quarts) of SAE 30 motor
oil to the level of the plug. When done reinstall plug.
F. Start engine, check for proper clutch engagement and
inspect for any oil leaks.
NOTE
Any questions regarding the above
procedure please contact the Multiquip
Service Department.
PAGE 20 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 5)
information shown below and on the proceeding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
TABLE 5. ENGINE TROUBLESHOOTING
SYMPTON
Engine will not star t or star t is
delayed, although engine can
be turned over.
At low temperatures engine will
not star t.
Engine fires but stops soon as
star ter is switched off.
Engine stops by itself during
normal operation.
POSSIBLE PROBLEM
SOLUTION
Speed control lever is in "STOP" position?
Set speed control lever to "START" position.
No fuel reaching injection pump?
Add fuel. Check entire fuel system.
Defective fuel pump?
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Faulty fuel supply line?
Replace or repair fuel line.
Compression too low?
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Fuel injector not working correctly?
Repair or replace injector in accordance with
engine repair manual.
Oil pressure too low?
Check engine oil pressure.
Low star ting temperature limit exceeded
Comply with cold star ting instructions and
proper oil viscosity.
Fuel separates has inadequate resistance to
low temperatures?
Check whether clear (not turbid) fuel emerges
from the fuel line (detach from injection
pump). If the fuel is turbid or separated, warm
up the engine or drain the complete fuel
supply system. Refuel with winter grade diesel
fuel.
Engine oil too thick?
Refill engine crankcase with correct type of oil
for winter environment.
Throttle lever in STOP position?
Reposition throttle lever to RUN position.
Fuel filter blocked?
Replace fuel filter.
Fuel supply blocked?
Check the entire fuel system.
Fuel tank empty?
Add fuel.
Fuel filter blocked?
Replace fuel filter.
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 21
EM-900SDCE MIXER — TOUBLESHOOTING (ENGINE/MIXER)
TABLE 5. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTON
Low engine power, output and
sp e e d .
Low engine power output and
low speed, black exhaust
smoke.
POSSIBLE PROBLEM
SOLUTION
Fuel tank empty?
Replace fuel filter.
Fuel filter clogged?
Replace fuel filter.
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
Speed control lever does not remain in selected
position?
See engine manual for corrective action.
Engine oil level too full?
Correct engine oil level?
Air filter blocked?
Clean or replace air filter.
Incorrect valve clearances?
Adjust valves per engine specification.
Malfunction at injector?
See engine manual.
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the diagnosis based on the Mixer Troubleshooting (Table 6) information
shown below. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business
office or service plant.
TABLE 6. MIXER TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Broken connector pin?
Replace connector pin. Use P/N 963157 when ordering.
Defective or mis-adjusted clutch?
Adjust or replace clutch.
Worn or defective paddle shaft
seals?
Adjust or replace seals.
Malfunction in air-cleaner system,
air filter clogged?
Clean or replace air filter.
Defective or worn drum suppor t
brackets?
Apply grease to bracket or replace.
Blades adjusted too tight.
Adjust blades until they almost touch side walls of drum.
Blades will not rotate.
Material leaking from drum
ends.
Drum difficult to discharge (tilt)
PAGE 22 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
NOTE PAGE
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 23
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
*
*
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
NO.
1
2
2
3
4
QTY. Column
PART NO. PART NAME
QTY. REMARKS
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. ............. NOT SOLD SEPARATELY
12347
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
12348
HOSE ................... A/R .... MAKE LOCALLY
12349
BEARING ............... 1 ......S/N 2345B AND ABOVE
*
NO. Column
Unique Symbols - All items with same unique symbol
( , #, +, %, or >) in the number column belong to the same
assembly or kit, which is indicated by a note in the “Remarks”
column.
*
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 24 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — SUGGESTED SPARE PARTS
EM-900SDCE 1 TO 3 UNITS
EM-900SDCE 5 TO 10 UNITS
Qty.
P/N
Description
6 ............ 491010 ............ RUBBER LATCH ASSY.
1 ............ EM200293 ...... PADDLE ARM TOW SIDE
1 ............ EM200294 ...... PADDLE ARM CENTER TOW SIDE
1 ............ EM200295 ...... PADDLE ARM CENTER ENGINE SIDE
1 ............ EM200296 ...... PADDLE ARM ENGINE SIDE
3 ............ EM200863 ...... RUBBER BLADE KIT (STEEL DRUM)
2 ............ EM200297 ...... U-BOLT
2 ............ EM200268 ...... U-BOLT
2 ............ EM902153 ...... BEARING, PADDLE SHAFT
3 ............ EM963157 ...... CONNECTOR BOLT
1 ............ EM934041 ...... CLUTCH, DRIVEN MEMBER
6 ............ EM200301 ...... PACKING RING
1 ............ 3249 ................ CAP, DUST
2 ............ 20561-001 ...... BEARING SEALED
4 ............ EM200285 ...... PACKING GLAND
4 ............ 507844 ............ SPRING
4 ............ EM200286 ...... CARRIAGEBOLT SPECIAL
2 ............ EM200287 ...... ADJUSTMENT BOLT
Qty.
P/N
Description
4 ............ 491010 ............ RUBBER LATCH ASSY.
2 ............ EM200293 ...... PADDLE ARM TOW SIDE
2 ............ EM200294 ...... PADDLE ARM CENTER TOW SIDE
2 ............ EM200295 ...... PADDLE ARM CENTER ENGINE SIDE
2 ............ EM200296 ...... PADDLE ARM ENGINE SIDE
6 ............ EM200863 ...... RUBBER BLADE KIT (STEEL DRUM)
4 ............ EM200297 ...... U-BOLT
4 ............ EM200268 ...... U-BOLT
4 ............ EM902153 ...... BEARING, PADDLE SHAFT
5 ............ EM963157 ...... CONNECTOR BOLT
1 ............ EM934041 ...... CLUTCH, DRIVEN MEMBER
24 .......... EM200301 ...... PACKING RING
2 ............ 3249 ................ CAP, DUST
4 ............ 20561-001 ...... BEARING SEALED
8 ............ EM200285 ...... PACKING GLAND
8 ............ 507844 ............ SPRING
8 ............ EM200286 ...... CARRIAGEBOLT SPECIAL
4 ............ EM200287 ...... ADJUSTMENT BOLT
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 25
EM-900SDCE MIXER — NAME PLATE AND DECALS
NAME PLATE AND DECALS
PAGE 26 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO
PART NO
PART NAME
1
2
3
4
5
6
DCL212
DCL213
DCL280
513479
948121
7
8
9
10
11092
13118
948013
948012
DECAL: FORKLIFT (LEFT)
1
DECAL: FORKLIFT (RIGHT)
1
DECAL: WARNING, STAND CLEAR OF DUMP HANDLE 1
DECAL: WARNING, DO NOT REMOVE SAFETY GRATE 1
DECAL: IMPORTANT, SELF ADJUSTING SEALS
1
PLATE : SERIAL NO. .........................................................1 ......... CONTACT MQ PARTS
....................................................................................................... DEPT. W/MODEL & S/N
DECAL: CE
1
DECAL: POWDER COATED
1
DECAL: TRANSMISSION OIL FILLER
1
DECAL: CLUTCH OIL FILLER
1
QTY.
REMARKS
SEE DECAL ILLUSTRATIONS ON PAGES 6 AND 7.
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 27
EM-900SDCE — NAME PLATE AND DECALS
NAME PLATE AND DECALS
PAGE 28 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO
PART NO
PART NAME
1
DCL216
DECAL: DANGEROUS FUMES
2
DCL211
DECAL: EYE PROTECTION
3
DCL210
DECAL: HEARING PROTECTION
4
DCL224
DECAL: CLUTCH LEVER
5
DCL215
DECAL: READ SERVICE MANUAL
6
DCL214
DECAL: READ OPERATION MANUAL
7
EM948630
DECAL: PUSH TO STOP
8
DCL227
DECAL: MULTIQUIP (SMALL)
9
CIPDCL160
DECAL: WARNING CRUSH HAZD.
10
504713
DECAL: WARNING,READ OWNER'S MANUAL
11
35137
DECAL: WARNING, AVOID INJURY (READ MANUAL)
12
DCL219
DECAL: NO SMOKING
13
DCL218
DECAL: NO MAINT. WHEN RUNNING
14
DCL217
DECAL: KEEP GRATE CLOSED
15
DCL225
DECAL: DO NOT CLEAN MIXER
16
DCL226
DECAL: DO NOT MOVE MIXER
17
DCL222
DECAL: INSPECTION
18
DCL228
DECAL: MULTIQUIP (LARGE)
19
DCL330
DECAL: NOISE LEVEL
QTY.
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
REMARKS
SEE DECAL ILLUSTRATIONS ON PAGES 6 AND 7.
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 29
EM-900SDCE MIXER — MIXING DRUM ASSEMBLY
MIXING DRUM ASSY.
PAGE 30 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — MIXING DRUM ASSEMBLY
MIXING DRUM ASSY.
NO
PART NO
1
512990
2
EM963610
3
EM201537
4
6109160
5
EM963692
6
EM966048
7
EM200286
8
512983
9
EM200237
10
EM200303
11
EM200301
12
EM200285
13
EM200288
14
507844
15
0401450160
16
EM200287
17
EM200018
18
EM703
19
EM963057
20
20561-001
21
EM201648
22
EM916019
23
513153
24
512943
25
512944
26
512960
27
512989
29
EM969013
31
EM923023
32
EM969023
33
513035
34
6109170
35
EM963102
36
3019092
37
506488
38
491008
39
492584
40
3249
41
15081
PART NAME
QTY.
REMARKS
PADDLE SHAFT
1
SCREW, HHCS 3/8 "NC X 1-1/4" G5 ................... 6 ......... REPLACES P/N 492375
HANDLE, DUMP
1
NUT, HEX 1/2" ..................................................... 2 ......... REPLACES P/N 492556
BOLT, 1/2" UNC X 1-1/2
2
CARRIAGE BOLT 3/8-16 x 1-1/4
8
CARRIAGE BOLT SPECIAL
4
DRUM ASSY.
1
PACKING BOX WELDMENT
2
FOLLOWER RING
2
PACKING RING
12
PACKING GLAND
4
PRESSURE PLATE
2
SPRING
4
WASHER, FLAT 5/8" ............................................ 4 ......... REPLACES P/N 492602
ADJUSTMENT BOLT
4
SET COLLAR
2
SET SCREEN ...................................................... 4 ......... REPLACES P/N 492470
SCREW, HHCS 3/8" X 1-1/2" ............................... 2 ......... REPLACES P/N 505196
BEARING, SEALED
2
DRUM HEAD
2
GREASE, ZERK FITTING ................................... 2 ......... REPLACES P/N 491705
BRACKET, DRUM
2
END LINER SET
1
SIDE LINER
1
MOVING GRATE
1
FIXED GRATE
1
LOCK NUT 3/8" .................................................... 6 ......... REPLACES P/N 492583
WASHER .............................................................. 1 ......... REPLACES P/N 506109
LOCK NUT ........................................................... 1 ......... REPLACES P/N 492586
SAFETY BAR
1
WASHER, FLAT 1/2" ............................................ 1 ......... REPLACES P/N 492600
BOLT, G5 .............................................................. 1 ......... REPLACES P/N 492393
WASHER, FLAT 3/8 ............................................. 4 ......... REPLACES P/N 492598
WASHER, LOCK 3/8
4
CAP, ZERK FITTING
4
LOCK NUT 1/2"
2
CAP, DUST
1
GRIP
1
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 31
EM-900SDCE MIXER — PADDLE SHAFT ASSEMBLY
PADDLE SHAFT ASSEMBLY
PAGE 32 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — PADDLE SHAFT ASSEMBLY ASSEMBLY
PADDLE SHAFT ASSY.
NO.
PART NO.
1
512990
2
492584
3
EM200295
4
510721
5
EM200292
6
EM200296
7
6109170
8
EM200297
9
EM200294
10
2105162
* EM923023
11
* EM200212
12
* EM203432
13
* 2105164
14
* EM923343
15
* EM200293
16
17
* EM203433
18
EM200213
*
19
EM200863
PART NAME
QTY.
REMARKS
PADDLE SHAFT
1
NUT, LOCK 1/2"
6
PADDLE CAST, CENTER ENGINE END
1
B0LT, 1/2 " X 6" G5
2
INSERT, PADDLE ARM
4
PADDLE CAST, ENGINE END
1
WASHER, FLAT 1/2" ................................................... 6 ...................REPLACES P/N 504322
U-BOLT, END PADDLES
2
PADDLE CAST, CENTER TOW END
1
SCREW, HHC 5/16-18 X 1-3/4 G5 ............................ 14 ...................REPLACES P/N 492367
WASHER, FLAT 5/16"
28
WIPER, BOTTOM, RUBBER
4
TOP SCRAPPER BLADE
4
NUT, HEX 5/16" NC G5
14
WASHER, LOCK 5/15"
14
PADDLE CAST, TOW END
1
SIDE SCRAPPER BLADE
2
WIPER, RUBBER SIDE
2
KIT, WIPERS, SCRAPERS AND HARDWARE ........... 1 ...................INCLUDES ITEMS W/
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 33
*
EM-900SDCE MIXER — CABINET ASSY.
CABINET ASSEMBLY
PAGE 34 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE — CABINET ASSY.
CABINET ASSY.
NO
1
2
3
4
5
6
*
7
8
9
PART NO
513053
490202
13287
2203
1307
491010
EM963610
3019092
EM969013
PART NAME
QTY.
REMARKS
CABINET, ENGINE W/DECALS .................. 1 ........... INCLUDES ITEMS W/
*
RUBBER PROTECTOR
4
LOCK NUT 8-32 ........................................... 6 ........... REPLACEMENT PART ONLY
WASHER, FLAT #10 .................................... 6 ........... REPLACEMENT PART ONLY
SCREW RHMS 8-32 X 1/2" ......................... 6 ........... REPLACEMENT PART ONLY
LATCH ASSY., COMPLETE
2
BOLT 3/8" NC X 1" G5 ................................ 4 ........... REPLACES P/N 492375
WASHER, FLAT 3/8" ................................... 4 ........... REPLACES P/N 492598
NUT 3/8" NC G5 .......................................... 4 ........... REPLACES P/N 492583
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 35
EM-900SDCE MIXER — FRAME ASSY.
FRAME ASSY.
PAGE 36 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — FRAME ASSY.
FRAME ASSY.
NO
PART NO
1
514842
2
491692
3
530023
4
507444
5
492584
6
6109170
7
EM963692
8
513050
9
490957
10
512937
11
513010
13
491008
14
491700
15
512942
16
3215
17
491692
18
492537
19
513042
20
15081
PART NAME
QTY. REMARKS
DRUM LATCH
1
COTTER PIN 3/16" X 1-1/4"
1
SPRING, COMPRESSION
1
WASHER, FLAT 3/4"
1
NUT, HEX 1/2"
10
WASHER , FLAT 1/2" .................................... 4........ REPLACES P/N 504322
BOLT, 1/2" NC X 1-1/2" G5 ......................... 10........ REPLACES P/N 492394
SUPPORT BRACKET TRAMSMISSION
1
RETENTION RING 5100-100
4
AXLE, REAR ASSY. (RIGID)
1
FRAME, EM900SD CE
1
GREASE FITTING
1
CAP GREASE FITTING 1/4" NPT
1
AXLE, FRONT ASSY.
1
BOLT, 1/2" NC 3-1/2" G5 ............................... 1........ REPLACES P/N 492400
COTTER PIN 3/16" X 2"
1
CASTLE NUT, 1-1/4" NF
1
HANDLE TOW
1
HAND GRIP
2
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 37
EM-900SDCE MIXER — HATZ ENGINE ASSY.
HATZ ENGINE ASSY.
PAGE 38 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE MIXER — HATZ ENGINE ASSY.
HATZ ENGINE ASSY.
NO
PART NO
PART NAME
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
28
29
30
31
32
33#
34#
35#
36#
37
38#
39#
40#
41#
42#
43#
44#
45
46
47
48
49#
50#
51#
52#
53#
54#
55#
1B30
506257
6109170
EM963692
513973
492584
513716
1294220103
513954
512899
13379
506612
492468
801965
512223
EM600000
EM492555
EM492625
510229
492581
512900
EM963007
TBD
511123
511122
491089
EM501102
492581
513213
EM934022
9503
EM934040
EM934039
EM934043
EM492359
EM969009
EM934044
EM963289
EM934042
EM934041
EM918009
EM961045
492303
EM923023
EM923343
2105164
EM959012
EM925016
EM925018
EM925013
EM934053
5117
EM934054
HATZ DIESEL 6.8 HP
1
U-BOLT
1
WASHER , FLAT 1/2" .................................................. 1 .......... REPLACES 504322
BOLT, 1/2" NC X 1-1/2" G5 ......................................... 1 .......... REPLACES 492394
EXHAUST MOUNTING TUBE
1
NUT, HEX 1/2"
1
STUB SHAFT
1
KEY, 1/4" X 25 MM ....................................................... 1 .......... REPLACES 502625
ADAPTER PLATE
1
OIL SEAL
1
WASHER, LOCK 3/8"
4
BOLT, M10 X 35 P-1.5G
4
SET SCREW
1
GASKET
1
STUD 7/16" X 2"
4
TRANSMISSION, MECHANICAL
1
REPLACES 511121
NUT, HEX 7/16 G5
4
WASHER, LOCK
4
THROTTLE CABLE
1
NUT, HEX 1/4"
1
BRACKET, THROTTLE CABLE
1
CAP SCREW 1-1/4" X 1-1/2" G5 ................................ 1 .......... REPLACES EM492359
THROTTLE CABLE CLAMP
1
SHIM O.018"
2
SHIM 0.030"
2
SCREW, CG 8 NC X 1/4" G
2
NIPPLE THROTTLE ANCHOR
1
NUT, HEX 1/4"
1
GUIDE, THROTTLE CABLE
1
CLUTCH ASSY. ........................................................... 1 .......... INCLUDES ITEMS/W#
SLOTTED HHCS 1/4-20 X 1/2”
1
ADJUSTING LOCK
1
CLUTCH HOUSING
1
RELEASE SLEEVE
1
ADJUSTMENT RING
2
LOCK NUT
2
RELEASE BEARING ASM
1
BOLT
2
PRESSURE PLATE ASM
1
SPLINED CENTER W/FACING
1
SPRING
3
SET SCREW, 5/16-18 X 1/2”NYLOC
1
BOLT, 5/16" NC X 1-1/4" G5 ....................................... 4 .......... REPLACES 492365
WASHER, FLAT 5/16 .................................................. 4 .......... REPLACES 505679
WASHER, LOCK ......................................................... 4 .......... REPLACES 492623
NUT, HEX 5/16" G5 ..................................................... 4 .......... REPLACES 492553
LEVER
6
LONG LINK PIN
3
SHORT LINK PIN
3
LEVER PIN
3
CONNECTING LINK
6
COTTER PIN
9
ROLLER
3
QTY.
REMARKS
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 39
EM-900SDCE — TRANSMISSION ASSY.
TRANSMISSION ASSY.
PAGE 40 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
EM-900SDCE — TRANSMISSION ASSY.
TRANSMISSION ASSY.
NO
PART NO
PART NAME
QTY.
REMARKS
1#
2200
SCREW, HHCS 3/8-24 X 2"
1
2#
EM600029
SHIFTER SHAFT
1
3#
EM914005
SEAL
1
4#
EM600028
CLUTCH YOKE
1
5#
0181 B
LOCK WASHER 1/4”
2
6#
0730
SCREW, HHCS 1/4-20 X 1”
2
7#
EM926029
SNAP RING
2
8#
EM600023
BEARING RETAINER
1
9#
EM600022
BEARING RETAINER GASKET
1
10#
EM914209
SEAL
1
11#
EM902091
BALL BEARING
4
12#
EM600016
INPUT PINION SHAFT
1
13#
EM911329
SQ HEAD MAG. PINE PLUG 3/8”
2
14#
EM600020
INTERNAL GEAR
1
15#
EM010062
SQ KEY 3/8 X 1-3/8”
1
16#
EM600131
OUTPUT DRIVE PINION
1
17#
10136
FLAT WASHER 3/8”
1
18#
EM902161
BALL BEARING
1
19
EM507658
SCREW, HHCS 5/8 X 4-1/2” G5
1
20
EM961019
SET SCREW, SQHSS 3/8-16 X 1-1/4” CUP ..... 2............. REPLACES P/N 492484
21
512991
PADDLE SHAFT COUPLER
1
22
EM010022
SQ KEY 3/8 X 3/8 X 1-3/4’
1
23
EM969023
LOCK NUT 3/8" 1-1/4" ...................................... 1............. REPLACES P/N 492586
24#
EM600015
OUTPUT SHAFT
1
25#
EM914207
OIL SEAL
1
26#
EM600014
TRANSMISSION COVER
1
27#
1729
ROLL PIN
1
28#
EM926036
SNAP RING
1
29#
EM911064
SQ HEAD PINE PLUG 1/2 NPT
2
30#
EM600012
MAIN TRANSMISSION HOUSING
1
31#
EM911356
BREATHER VENT PIPE PLUG 1/2”
2
32#
EM600133
OUTPUT SHAFT GEAR
1
33#
EM600024
LOCK PLATE
1
34#
EM927048
WOODRUFF KEY #A
1
35#
10133
LOCK NUT 3/8-16
1
36#
EM600021
TRANSMISSION COVER GASKET
1
37
EM600018
SHIFTER LEVER
1
38#
0161 C
LOCK WASHER 3/8”
17
39#
0202
SCREW, HHCS 5/8-16 X 1”
17
40#
4196
SCREW, HHCS 3/8-16 X 3/4”
6
41#
1875
INTER. SHKP WASHER 3/8”
6
42#
EM931233
SHIFTER COVER
1
43#
EM600026
SHIFTER COVER GASKET
1
44
EM300999
STUD 7/16-14 X 2-1/16”
4
45
2955
LOCK WASHER 7/16”
4
46
EM968010
HEX NUT 7/16-14
4
47
EM925109
DOWEL PIN
3
48
EM801965
GASKET
1
49
EM600000
COMPLETE TRANS. ASSY. ............................. 1............. INCLUDES ITEMS W/#
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 41
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5.
Parts must be in new and resalable condition, in the original Multiquip package (if
any), and with Multiquip part numbers
clearly marked.
6.
The following items are not returnable:
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed
manifest has been obtained from the carrier,
and any claim for shortage or damage must be
settled between the consignee and the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were purchased more than six months prior to
the return date.
MINIMUM ORDER
Multiquip reserves the right to quote and sell
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
RETURNED GOODS POLICY
d. Special order items.
Return shipments will be accepted and credit
will be allowed, subject to the following provisions:
e. Electrical components.
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental damages.
f. Paint, chemicals, and lubricants.
LIMITATION OF WARRANTIES
g. Decals and paper products.
1.
h. Items purchased in kits.
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufactured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of warranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
2.
A Returned Material Authorization must
be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization,
a list must be provided to Multiquip Parts
Sales that defines item numbers, quantities, and descriptions of the items to be
returned.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the
items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3.
A copy of the Return Material Authorization must accompany the return shipment.
4.
Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
c. Any line item with an extended dealer
net price of less than $5.00.
7.
The sender will be notified of any material
received that is not acceptable.
8.
Such material will be held for five working
days from notification, pending instructions. If a reply is not received within five
days, the material will be returned to the
sender at his expense.
9.
Credit on returned parts will be issued at
dealer net price at time of the original
purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
Effective: February 22, 2006
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a specific date and all orders received on or after that
date will be billed at the revised price. Rebates
for price declines and added charges for price
increases will not be made for stock on hand
at the time of any price change.
PAGE 42 — MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07)
NOTES
MULTIQUIP EM-900SDCE — OPERATION AND PARTS MANUAL — REV. #2 (09/14/07) — PAGE 43
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Tel. (800) 421-1244
Carson, CA 90746
Fax (800) 537-3927
Contact: mq@multiquip.com
Mayco Parts
800-306-2926
Fax: 800-672-7877
310-537-3700
Fax: 310-637-3284
Service Department
800-421-1244
Fax: 310-537-4259
310-537-3700
MQ Parts Department
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Warranty Department
800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700, Ext. 279
Technial Assistance
800-478-1244
Fax: 310-631-5032
^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668
MEXICO
UNITED KINGDOM
MQ Cipsa
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: pmastretta@cipsa.com.mx
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Lancashire OL7 0TL
Contact: sales@multiquip.co.uk
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
CANADA
Tel: 0161 339 2223
Fax: 0161 339 3226
BRAZIL
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: jmartin@multiquip.com
Tel: (450) 625-2244
Fax: (450) 625-8664
Multiquip
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
Barra de Tijuca - Rio de Janeiro
Fax: 011-55-21-3433-9055
Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
© COPYRIGHT 2007, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the Essick logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All
other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical
data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications,
design or the information published in this publication at any time without notice and without incurring any obligations.
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