Miller | STi 270C | 2014 EU PRODUCTS CATALOG MillerWelds.com

™
(8352'8&76&$7$/2*0LOOHU:HOGVFRP
0,*
®
Migmatic Series
Industrial
Must be purchased from ITW Italy
Ask for Literature No. MN/55.0, DCM/9.0, DCM/10.0, DCM/13.0,
MN/69.0, MN/64.0, MN/65.0, MN/66.0, MN/67.0
Migmatic 175
Migmatic 220/250
Migmatic 300/380
Migmatic 220DX/250DX
Comes Complete With
DX model features easy-to-use Synergic
user interface with digital display to simplify
set up and offer precise settings for welding
a variety of materials.
Manual Mode allows for simple manual
setting of parameters for welding on a broad
range of applications.
Thermal overload protection shuts down
the power source output if the main
transformer or rectifier overheats.
Industrial dual-gear-driven system features
no-tool, quick-change reversible drive rolls
(0.8/1.0 mm) and an easy-to-set tension
adjustment knob.
Professional wire drive motor withstands
even the most demanding applications!
Superior arc control technology provides
the operator with state-of-the-art welding
performance on a wide variety of materials.
Traditional tapped design and laminated
inductor provide a stable, smooth arc for
consistent weld quality.
Consumable compartment provides
convenient storage for contact tips, drive
rolls and more.
Adjustable run-in control allows the
operator to optimize arc starting with a
variety of different wires.
Spot weld timer provides consistent spot
welds every time. (Base models only.)
Adjustable burnback control reduces wire
stubbing, arc flaring and prevents wire
burnback to protect contact tips.
Spool gun (Optional DX models)
• Heavy duty power source
• Voltage step adjustments
• Heavy duty wire feed system
• 0.8/1.0 mm drive rolls
(220/250 models)
• 1.0/1.2 mm drive rolls
(300/380 models)
• Ground cable and clamp
• Running gear/Bottle rack
• Digital meters
(250 DX, 300, and 380 models)
Migmatic 300DX/380DX
Max. OpenCircuit Voltage
Wire Feed
Speed
150 A, 21 VDC
30% Duty Cycle
34 VDC
1.8-18 MPM
(70-708 IPM)
Solid Steel: 0.6-0.8 mm
Aluminum: 0.8-1.0 mm
Flux Core: 0.6-0.8 mm
45.4 kg
(#029015520) 220/240 V, Single-Phase, 50/60 Hz, CE
(#029015521) 220/240 V, Single-Phase, 50/60 Hz, CE
220 A, 28 VDC
25% Duty Cycle
40 VDC
1.0-28.2 MPM
(39-1110 IPM)
84 kg
250
250DX
(#029015524) 230/380-400 V, Three-Phase, CE
(#029015525) 230/380-400 V, Three-Phase, CE
240 A, 26 VDC
35% Duty Cycle
43 VDC
Solid Steel: 0.6-1.2 mm
Aluminum: 0.8-1.2 mm
Flux Core: 0.9-1.2 mm
Stainless Steel: 0.8-1.0 mm
300
(#029015540) Base 400 VAC, Three-Phase, 50 Hz, CE
(#029015541) DX 400 VAC, Three-Phase, 50 Hz, CE
(#029015545) Base 230/400 VAC, Three-Phase, 50 Hz, CE
(#029015546) DX 230/400 VAC, Three-Phase, 50 Hz, CE
300 A, 28 VDC
35% Duty Cycle
40 VDC
Solid Steel: 0.6-1.2 mm
Aluminum: 0.8-1.2 mm
Flux Core: 0.9-1.4 mm
Stainless Steel: 0.8-1.0 mm
100-103 kg
380
(#029015542) Base 400 VAC, Three-Phase, 50 Hz, CE
(#029015543) DX 400 VAC, Three-Phase, 50 Hz, CE
(#029015547) Base 380-400 VAC, Three-Phase, 50 Hz, CE
(#029015548) DX 230/380-400 VAC, Three-Phase, 50 Hz, CE
350 A, 29 VDC
35% Duty Cycle
40 VDC
Model
Stock Number
Rated Output
175
(#029015550) 230 VAC, Single-Phase, 50/60 Hz, CE
220
220DX
Wire Type and Diameter
Shipping
Weight
111-114 kg
0,*
XPS Series
XPS 350 &
XPS 450 Family
Industrial
Must be purchased from ITW Italy
Traditional Tapped Transformer Power Source
Simple and precise with 30 (XPS 350) and 40 (XPS 450) voltage steps,
provides the operator with a superior range and arc performance for even
the most demanding applications.
Two inductance terminals and laminated inductor provides a stable,
smooth arc operators appreciate.
Dual digital meters with hold function* display clear, precise readings of
arc voltage and amperage.
Fan-On-Demand™ — Electronic control of fan cooling saves both energy
and maintenance by only running the fan when required. Also reduces the
ingress of dust particles into the power source.
Standard 14 pin connection to Miller wire feed units connects to a
variety of Miller wire feeders.
Thermal overload protection shuts down the power source output, if
overheating of either the main transformer or rectifier occurs.
115 VAC Auxiliary Power Receptacles (XPS 450)
Auxiliary power for water-cooling unit (optional)
Undercarriage and Bottle Carrier
Single or double bottle/cooler racks available.
Comes Complete With
• Industrial power cord
• Work cable and clamp
• Factory-installed running gear/twin
bottle rack
Model
Stock Number
Rated Output
Max. Open-Circuit Voltage
Shipping Weight
XPS 350
(#029 015 531) 400 V, 50/60 Hz, CE
(#029 015 528) w/Digital Meter, 400 V, 50/60 Hz, CE
(#029 015 537) 230/400 V, 50/60 Hz, CE
(#029 015 534) w/Digital Meter, 230/400 V, 50/60 Hz, CE
350 A, 32 VDC,
45% Duty Cycle
38 VDC
140 kg
XPS 450
(#029 015 532) 400 V, 50/60 Hz, CE
(#029 015 529) w/Digital Meter, 400 V, 50/60 Hz, CE
(#029 015 538) 230/400 V, 50/60 Hz, CE
(#029 015 535) w/Digital Meter, 230/400 V, 50/60 Hz, CE
450 A, 37 VDC,
45% Duty Cycle
47 VDC
155 kg
:LUH)HHGHUV
ST-24 Series
Industrial
Must be purchased from ITW Italy
Use with CV Power Sources.
See Literature No. WFM/4.0 UK
Processes
This wire feeder is ideal for most high duty cycle
applications requiring day-in/day-out trouble-free
operation.
Trigger hold control for long extended welds.
Gear driven drive rolls for smooth, positive and
accurate wire feed.
On-board burnback and motor ramp control for
unmatched starting and stopping performance.
Heavy-duty, 16 gauge metal enclosure for durability
in harsh environments.
Optional presettable voltage and wire feed speed
on certain power sources.
Euro-type gun adapter for a quick connection to
European style guns.
MIG (GMAW)
Flux Cored (FCAW) (gas- and self• shielded)
•
Must be purchased from ITW Italy
Model
Stock Number
Input Power
Wire Speed
Wire Diameter Capacity
Dimensions
Net Weight
ST-24 Base
ST-24 RVC and Water
ST-24 Digital, RVC, Water
(#029 007 395) CE
(#029 007 396) CE
(#029 007 397) CE
24 VAC, 7 A, 50/60 Hz
0 - 20 m/min
(0 - 750 IPM)
0.6 - 1.8 mm
(.023 - .072 in.)
H: 279 mm (11 in.)
W: 273 mm (10.75 in.)
D: 597 mm (23.5 in.)
16.6 kg (36.5 lb)
®
ST 44 Series
* Optional on certain models
** Requires a Miller power source capable
of remote voltage control
Must be purchased from ITW Italy
See Literature No. MN/51.2
Consumable compartment, provides storage space for contact tips,
gas diffusers and nozzles.
*Remote voltage control, enables precise remote operation of the
welding power source arc voltage.**
Quick change, no-tools required dual groove, reversible drive
rolls. Large diameter design (41 mm) provides smooth, positive &
accurate wire feeding with long uninterrupted service life.
Industrial 4-roll gear-driven cast aluminium drive system & heavyduty motor provides wire speeds ranging from 0-20 m/min. Available
with Euro style or US Style torch connections.
Standard 14 Pin connection to Miller power sources connects the
ST 44 Series to any Miller CV power source with a 14 pin receptacle.
2T/4T Latching gun trigger allows the operator to weld for extended
periods, without having to maintain pressure on the gun trigger.
Precise control of gas flow with the built-in *Gas flow meter ensuring
the correct gas flow rate is achieved and maintained.
Adjustable Run-In & Burn-Back control allows the operator to set the
optimum arc starts & stops, reducing wire stubbing, arc flaring or
wire burning-back to the contact tip.
Model
Stock Number
Input Power
Electrode Wire
Diameter Capacity Wire Speed
ST 44
(#029 007 406) 4 roll drive enclosed wire
feed unit, CE
(#029 007 404) As above but with digital
Meters, RVC & water connections, CE
24 VAC, 3A,
50/60Hz
0.6-2.0 mm
(.023-5/64 in.)
ST 44 D
Industrial
0/20 m/min
(0-790 IPM)
Use with CV Power Sources.
Processes
• MIG (GMAW)
• Flux Cored (FCAW)
Wire Type and Diameter
Dimensions
Net Weight
Solid Steel: 0.6-2.0 mm
(.023-5/64 in.)
Flux Cored: 0.8-2.0 mm
(.030-5/64 in.)
H: 420 mm (16.5 in.)
W: 220 mm (8.65 in.)
D: 650 mm (25.5 in.)
18 kg (40 lb) Basic
20 kg (44 lb) Digital
4
67,&.
675 6HULHV
Š
Industrial
Superior performance arc control technology provides
the operator with a smooth, low spatter class leading arc
suitable for a wide variety of applications.
Lifting Eyelets
Provide a safe means of lifting the power source
Must be purchased from ITW Italy
115V 10amp & 48V 32 amp auxiliary power receptaclesprovide
convenient additional power for ancillary devices.
Fan cooled design
Provides efficient cooling in the most demanding
environments
Industrial Rated Components & Construction designed
to provide long lasting, trouble free performance.
E T U User
U InterfaceAllows
I t f All the
th operator
t to
t select
l t
Easy-To-Use
thecorrect welding amperage range tosuit the desired
electrode.
Industrial Running Gear, design for a variety of terrain.
New rubber tyres provide smooth and easy
manoeuvrability.
Auto remote current controlautomatically detects
remotecurrent controls, for easier set-up.
Auto 'Hot Start' SMAWmakes it easier to startdifficult-to-start Stick
electrodes
Ergonomic Design
Angled controls make reading andadjustment of welding current
easier.
Enclosed Circuit boardProvides additional protection
from contaminants resulting inlonger service life.
Quick Connect Weld Terminals provides simple and
convenient &robust connection of weld cables.
Industrial Rated Components &Constructiondesigned to
providelong lasting, trouble freeperformance.
Industrial Running Gear, designed for
a variety of terrain. New rubber tyres providesmooth
and easy manoeuvrability.
Model
InputPower
ThreePhase
AC50/60Hz
Voltage
RatedWeldingOutput
100%
60%
35%
MaxOpen
CircuitVoltage
Amperage/
Voltage
RangeDC
KVA/KW
STR400
400Volts
240A
29.6V
305A
32.2V
400A
36.0V
82V
20о400A
28.8о36.0V
22.8KVA
19.8KW
STR500
400Volts
300A
32.0V
380A
35.2V
500A
40.0V
80V
20о500A
20.8о40.0V
32.5KVA
28.2KW
EquipmentandOptions
STR400
STR500
Accessories
RHC14
Clamp/groundcable
Help code displayprovidessimple and convenient indication of
primary input power phase loss.
Dimensions
(in.)
L:1120mm
(44.1in.)
W:620mm
(24.4in.)
H:730mm
(28.7in.)
L:1120mm
(44.1in.)
W:620mm
(24.4in.)
H:730mm
(28.7in.)
StockNo.
#059016017
#059016025
Description
400VAC,3phase50/60Hz
400VAC,3phase50/60Hz
#242211020
#058066045
#058066046
#058066047
#058066048
RHCͲ14REMOTEHANDCONTR20FT
Groundclampcablekit,5mt(16.4ft)500AͲ95mm2
Groundclampcablekit,10mt(32.8ft)500AͲ95mm2
Groundclampcablekit,15mt(49.2ft)500AͲ95mm2
Groundclampcablekit,20mt(65.6ft)500AͲ95mm2
Weight
Net:132Kg
(291lb)
Ship:149Kg
(328.5lb)
Net:164Kg
(361.6lb)
Ship:181Kg
(399.0lb)
Qty.
Price
67,&.
675Š&&6HULHV
Industrial
Superior performance arc control technology provides
the operator with a smooth, low spatter class leading arc
suitable for a wide variety of applications.
Lifting Eyelets
Provide a safe means of lifting the power source
Must be purchased from ITW Italy
115V 10amp & 48V 32 amp auxiliary power receptaclesprovide
convenient additional power for ancillary devices.
Fan cooled design
Provides efficient cooling in the most demanding
environments
Industrial Rated Components & Construction designed
to provide long lasting, trouble free performance.
Industrial Running Gear, design for a variety of terrain.
New rubber tyres provide smooth and easy
manoeuvrability.
Easy-To-Use User InterfaceAllows the operator to select the
correct welding amperage range tosuit the desired electrode.
Auto remote current controlautomatically detects remote
current controls, for easier set-up.
Auto 'Hot Start' SMAWmakes it easier to startdifficult-to-start Stick
electrodes
Enclosed Circuit boardProvides additional protectionfrom
contaminants resulting inlonger service life.
Quick Connect Weld Terminals provides simple and
convenient &robust connection of weld cables.
Industrial Running Gear, designed for
a variety of terrain. New rubber tyres providesmooth and easy
manoeuvrability.
Ergonomic Design
Angled controls make reading andadjustment of welding current
easier.
Industrial Rated Components &Constructiondesigned to
providelong lasting, trouble freeperformance.
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Model
InputPower
ThreePhase
AC50/60Hz
Voltage
100%
STR400C
380Volts
STR500C
380Volts
300A
32.0V
Accessories
RHC14
Clamp/groundcable
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FXUUHQWIRUWKHDSSOLFDWLRQ7KHFXUUHQWDXWRPDWLFDOO\LQFUHDVHVWKH
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RatedWeldingOutput
240A
29.6V
EquipmentandOptions
STR400C
STR500C
Help code displayprovidessimple and convenient indication of
primary input power phase loss.
60%
35%
305A
32.2V
400A
36.0V
380A
35.5V
500A
40.0V
MaxOpen
CircuitVoltage
Amperage/
Voltage
RangeDC
Weight
KVA/KW
70V
20о400A
20.8–36.0V
29KVA
22KW
72V
20о500A
20.8о40.0V
36.2KVA
28.8KW
Dimensions
(in.)
L:1120mm
(44.1in.)
W:620mm
(24.4in.)
H:730mm
(28.7in.)
L:1120mm
(44.1in.)
W:620mm
(24.4in.)
H:730mm
(28.7in.)
StockNo.
#059016019
#059016020
Description
380VAC,3phase50/60Hz
380VAC,3phase50/60Hz
#242211020
#058066045
#058066046
#058066047
#058066048
RHCͲ14REMOTEHANDCONTR20FT
Groundclampcablekit,5mt(16.4ft)500AͲ95mm2
Groundclampcablekit,10mt(32.8ft)500AͲ95mm2
Groundclampcablekit,15mt(49.2ft)500AͲ95mm2
Groundclampcablekit,20mt(65.6ft)500AͲ95mm2
Net:145Kg
(319.7lb)
Ship:162Kg
(357.1lb)
Net:174Kg
(383.6lb)
Ship:191Kg
(421.1lb)
Qty.
Price
67,&.
%OXH7KXQGHU 6HULHV
Industrial
Š
Superior performance arc control technology provides
the operator with a smooth, low spatter class leading arc
suitable for a wide variety of applications.
Lifting Eyelets
Provide a safe means of lifting the power source
Must be purchased from ITW Italy
Fan cooled design
Provides efficient cooling in the most demanding
environments
Industrial Rated Components & Construction designed
to provide long lasting, trouble free performance.
Industrial Running Gear, design for a variety of terrain.
New rubber tyres provide smooth and easy
manoeuvrability.
Industrial Applications
Process
Mining fabrication
Structural Fabrication
Trailer Fabrication
Container Repairs
Maintenance Repair
STICK (SMAW)
Scratch TIG (GTAW)
Input Power 253/403: 3 Phase, 230/380-400 VAC 50Hz
343/443: 3 Phase, 230/380-400/520 VAC
50Hz
Rated Output 253: 220Amps at 29 VDC, 35% Duty Cycle
343: 320Amps at 33 VDC, 35% Duty Cycle
403: 400Amps at 36 VDC, 35% Duty Cycle
443: 420Amps at 37 VDC, 45% Duty Cycle
Weight
Model
Rated Welding
Output
Ampere
Range
DC
Max
Open-Circuit
Voltage DC
IP
Rating
253 Net: 80.0 Kg
343 Net: 105.0 Kg
403 Net: 115.0 Kg
443 Net: 175.0 Kg
Ship: 86.0 Kg
Ship: 111.0 Kg
Ship: 121.0 Kg
Ship: 181.0 Kg
Amperes Input at
Rated Load Output,
50/60 Hz, Three-Phase
KVA/KW
Weight
Dimensions
(mm)
LxWxH
230 V
253
220 A @
29 Volts DC,
35% Duty Cycle
30-220 A
59-66 V
IP22S
36 A
−−
21 A
−−
14.6/12
80 kg
980 x 410 x 650
343
320 A @
32.8 Volts DC,
35% Duty Cycle
50-320 A
68 V
IP22S
55 A
32 A
32 A
23 A
22/18
105 kg
980 x 410 x 650
403
400 A @
36 Volts DC,
35% Duty Cycle
60-400 A
66-73 V
IP22S
73 A
−−
42 A
−−
28/23
115 kg
980 x 410 x 650
443
420 A @
36.8 Volts DC,
45% Duty Cycle
60-420 A
78 V
IP22S
80 A
47 A
47 A
34 A
32/26
175 kg
1150 x 520 x 730
Equipment and Options
Stock No.
Description
Blue-Thunder 253
029016230
230/400VAC 3 Phase, 50 Hz
Blue-Thunder® 343
029016232
230/400VAC 3 Phase, 50 Hz
Blue-Thunder® 343
029016233
380/520VAC 3 Phase, 50 Hz
Blue-Thunder® 403
®
029016234
230/400VAC 3 Phase, 50 Hz
®
029016236
230/400VAC 3 Phase, 50 Hz,
®
029016237
380/520-VAC 3 Phase, 50 Hz
Blue-Thunder 443
Blue-Thunder 443
380 V 400 V 520 V
Qty.
Price
67,&.
6L3)&
Inverter-based, DC power
source has a simple-to-use
operator interface providing
only the necessary controls
in a compact machine.
Light Industrial
Must be purchased from ITW Italy
See Literature No. DC/27.15 UK
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AmperesInput
InputPower
Model
SingleͲPhase
AC
Welding
Mode
Stick
Si160
230VAC
TIG
Stick
Si160PFC
230VAC
TIG
RatedWelding
Welding
Output
Amperage
Range
100%
25%
100A
150A
24V
26V
100A
150A
14V
16V
100A
150A
24V
26V
100A
150A
14V
16V
PowerSourceandOptions
Si160
StockNo.
#059016011
Si160PFC
#059016016
Accessories
StickWeldingKit
#058066079
Date
15Ͳ150A
MaxOCVDC
(Uo)
85V
AtRatedLoad
Output,50/60Hz,
KVA/KW
Weight
SingleͲPhase
100%
25%
100%
25%
20A
30A
4.5/2.8
7.0/4.8
15Ͳ150A
85V
13A
21A
3.0/2.0
4.8/3.2
4Ͳ150A
70V
13.7A
22.1A
3.1/2.8
5.0/4.8
5.2Kg
(11.5lb)
6.2Kg
(13.7lb)
4Ͳ150A
70V
13A
21A
3.0/2.0
4.8/3.2
Description
Stick/ScratchStartTIGinverter,singleͲphase,230VAC,
50/60Hz.
Includesshoulderstrapand3m(10ft)powercord
Stick/ScratchStartTIGinverter,singleͲphase,230VAC,
50/60Hz.
Includesshoulderstrapand3m(10ft)powercord
Qty
Dimensions
(mm)
L=380mm
W=145mm
H=245mm
L=380mm
W=145mm
H=245mm
Price
3m(10ft)electrodeholderwithcableand3m(10ft)work
clampwithcable
TotalQuoted
Price:
67,&.
Light Industrial
STi 160
Must be purchased from ITW Italy
See Literature No. DC/27.15 UK
Processes
Inverter-based, DC power
source has a simple-to-use
operator interface providing
only the necessary controls
in a compact machine.
Portable in the shop or at the job site
— at 5.2 kg (11.5 lb) the shoulder
strap allows the end user to easily
move from location to location.
Dual fan technology. An optimised
power source cooling system which
enables the machine to operate at a
lower temperature, thus increasing
its performance and life cycle.
Thermal overload protection with
indicator light helps prevent machine
damage if the duty cycle is exceeded
or airflow is blocked.
VRD function is a simple design that
reduces the open-circuit voltage to
20 volts when the welding power
source is not in use.
Digital meter with presetting.
Shows preset current before welding
and actual value during welding.
Lift-Arc™ start provides TIG arc
starting without the use of high
frequency or the risk of tungsten
contamination.
Adjustable Hot Start™ for Stick
arc starts. Adjust the optimal start
current for the application. The
current automatically increases the
output amperage at the start of a
weld.
Adjustable Arc force™ prevents
sticking. Adjust the optimal arc force
value. Adjustable arc force supports
positional welding by increasing the
output amperage.
Full-function remote control
connector for precise amperage
control for critical welds on thin
materials.
• Stick (SMAW)
• TIG (GTAW)
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• RCCS-6M remote fingertip control
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6 m (20 ft)
#195 504
• RMS-6M 8 m (26 ft) remote
on/off control
#195 269
• Dinse-Style Flow Thru Adapter
25 mm for TIG
#195 234
• 6-Pin Remote Plug
#217 796
*VRD voltage.
Model
Stock Number
STi 160 (#059 016 012)
Machine only,
CE
STi 203
Input
Power
Welding
Rated Welding Output at 40°C
Amperage Range (104°F)
230 VAC
Stick
4 – 150 A
230 VAC
TIG
4 – 160 A
Amps Input at Rated KVA at
Output, 50/60 Hz
Duty Cycle KW
100 A at 24.0 VDC, 100% Duty Cycle 20
4.5
2.8
150 A at 26.0 VDC, 25% Duty Cycle
30
7.0
4.8
100 A at 14.0 VDC, 100% Duty Cycle 13
3.0
2.0
160 A at 16.4 VDC, 20% Duty Cycle
5.1
3.5
(#059 016 015)
400 VAC, 50/60 Hz, CE
9
70 V (20 V*)
70 V (20 V*)
Dimensions
Weight
H: 245 mm
(9-5/8 in)
W: 145 mm
(5-3/4 in)
D: 380 mm
(15 in)
6.0 kg
(13.2 lb)
Industrial
®
See Literature No. DCM/29.6 UK
Must be purchased from ITW Italy
Portable in the shop or at the job site
— at 13 kg the STi 203 easily moves
from location to location.
Inverter-based, DC power source has
a simple-to-use operator interface
providing only the necessary controls
in a compact machine.
Remote amperage control provided
through 14-pin receptacle on front
of the machine. This permits use of
standard remote amperage control
devices.
Lift-Arc™ start provides TIG arc start
ing without the use of high frequency.
Stock Number
22
Max. OpenCircuit Voltage
Welding
Mode
Rated Output
TIG (GTAW)
200 A at 28 VDC,
40% Duty Cycle
Stick (SMAW)
200 A at 18 VDC,
40% Duty Cycle
Adaptive Hot Start™ for Stick arc
starts automatically increases the
output amperage at the start of a
weld should the start require it.
Prevents the electrode from sticking
and creating an inclusion.
DIG control allows the arc
characteristics to be changed for
specific applications and electrodes.
Lower the DIG setting for smooth
running electrodes like E7018 and
increase the DIG setting for stiffer,
more penetrating electrodes like
E6010.
Digial Meters – preset current or
actual while welding.
Most Popular Accessories
• Remote Controls
RCC-14 Fingertip Control #151 086
RCCS-14 Fingertip Control #043 688
RFCS-14 HD Foot Control #194 744
RHC-14 Hand Control
#129 340
• International-Style Connectors
Note: All STi power sources are equipped
with International-style connectors for
secondary connections. (Power source is
shipped with two 50-mm male plugs for use
with #1 or #2 AWG size cable.)
Dinse 50 mm (1 male)
#042 418
Dinse 50 mm (1 male, 1 female)
#042 419
Tweco Terminal Adapter
#042 465
Cam-Lok Terminal Adapter #042 466
Welding
Amperage Range
Max. OpenCircuit Voltage
Amps Input at Rated Output, 50/60 Hz
380
400
440
KVA
KW
Dimensions
5 – 200 A
85 VDC
13.5
12.8
11.5
8.86
6.51
8.7
8.3
7.5
5.73
4.2
L: 460 mm
W: 190 mm
H: 345 mm
Net
Weight
17 kg
(37.5 lb)
67,&.
67L&
Light Industrial
Must be purchased from ITW Italy
Processes
• TIG (GTAW)
• Stick (SMAW)
Best-in-class TIG and Stick arc characteristics for
those demanding jobs.
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*VRD voltage.
Model
InputPower
ThreePhase
AC50/60Hz
Voltage
RatedWelding
Output
MaxOpen
CircuitVoltage
Amperage/
Voltage
RangeDC
KVA/KW
100%
40%
5о270A
20о30.8V
7.9KVA
7.0KW
11.4KVA
10.3KW
100%
40%
400VoltsStick
180A
27.2V
270A
30.8V
400VoltsTIG
180A
17.2V
270A
20.8V
5о270A
10о20.8V
4.8KVA
4.0KW
7.7KVA
6.7KW
400VoltsStick
180A
27.2V
270A
30.8V
5о270A
20о30.8V
7.9KVA
7.0KW
11.4KVA
10.3KW
5о270A
10о20.8V
4.8KVA
4.0KW
7.7KVA
6.7KW
50V
STi270
50V
STi270C
400VoltsTIG
EquipmentandOptions
STi270
STi270C
Kits
Cableclamp/groundkit
180A
17.2V
270A
20.8V
StockNo.
#059016022
#059016023
#058066041
#058066042
#058066043
#058066044
Dimensions
(in.)
Weight
L:568mm
(22.4in.)
W:219mm
(8.6in.)
H:345mm
(13.6in.)
Net:23.2Kg
(51.1lb)
Ship:25.2Kg
(55.6lb)
L:568mm
(22.4in.)
W:219mm
(8.6in.)
H:345mm
(13.6in.)
Net:23.4Kg
(51.6lb)
Ship:25.4Kg
(56.0lb)
Description
400VAC,3phase50/60Hz3.3mt(11Ͳft.)primarycord
400VAC,3phase50/60Hz3.3mt(11Ͳft.)primarycord
Qty.
Price
5m(16.4ft.),300Amps50mm2 clamp/ground cable
10m(32.8ft.),300Amps50mm2clamp/groundcable
15m(49.2ft.),300Amps50mm2 clamp/groundcable
20m(65.6ft.),300Amps50mm2 clamp/groundcable
7,*
Light Industrial
STH 160
Must be purchased from ITW Italy
See Literature No. DC/27.25 UK
Processes
• TIG (GTAW)
• Pulsed TIG (GTAW-P)
• Stick (SMAW)
Inverter-based, DC power source has a simple-to-use operator interface providing only
the necessary controls in a compact machine.
Best-in-class TIG and Stick arc characteristics for those
demanding jobs.
Portable in the shop or at the job site — at 6.0 kg (13.2 lb) the
shoulder strap allows the end user to easily move from location
to location.
Built-in pulsing capabilities allow the operator to select from four
fixed pulse frequencies to satisfy the application.
HF start for non-contact arc starting that eliminates tungsten or
material contamination.
Dual fan technology. An optimised power source cooling system
which enables the machine to operate at a lower temperature, thus
increasing its performance and life cycle.
Thermal overload protection with indicator light helps prevent
machine damage if the duty cycle is exceeded or airflow is blocked.
VRD function is a simple design that reduces the open-circuit
voltage to 20 volts when the welding power source is not in use.
Digital meter with presetting. Shows preset current before
welding and actual value during welding.
Lift-Arc™ start provides TIG arc starting without the use of high
frequency or the risk of tungsten contamination.
Adjustable Hot Start™ for Stick arc starts. Adjust the optimal start
current for the application. The current automatically increases the
output amperage at the start of a weld.
Adjustable Arc force™ prevents sticking. Adjust the optimal arc
force value. Adjustable arc force supports positional welding by
increasing the output amperage.
Selectable trigger configuration allows the operator to choose
standard or 2T trigger method.
Built-in gas solenoid eliminates the need for a bulky torch with
gas valve.
Full-function remote control connector for precise amperage
control for critical welds on thin materials.
Built-in upslope/downslope function helps provide better arc
starts and reduces craters.
Adjustable preflow and postflow gives operator better control of
the gas parameters affecting weld zone.
Most Popular Accessories
• P-CASE
#656 161 007
• Stick Welding Kit: 3 m (10 ft) electrode
holder with cable and 3 m (10 ft) work
clamp with cable
#058 066 079
• RCCS-6M remote fingertip control
4 m (13 ft)
#195 184
8 m (26 ft)
#195 503
• RFCS-6M remote foot control
4 m (13 ft)
#195 183
6 m (20 ft)
#195 504
• RMS-6M 8 m (26 ft) remote
on/off control
#195 269
• Dinse-Style Flow Thru Adapter
25 mm adapter for TIG torch
connection
#195 234
• 6-Pin Remote Plug
#217 796
*VRD voltage.
Model/
Stock Number
Input
Power
Welding
Amperage Range
Rated Welding Output at
40°C (104°F)
Amps Input at
Rated Output,
50/60 Hz
KVA at
Duty Cycle
KW
Max. OpenCircuit Voltage
STH 160
(#059 016 013), CE
230 VAC
Stick
4 – 150 A
100 A at 24.0 VDC, 100% Duty Cycle
20
4.5
2.8
70 V (20 V*)
150 A at 26.0 VDC, 25% Duty Cycle
30
7.0
4.8
STH 160 L
(#059 016 021), CE
230 VAC
TIG
4 – 160 A
100 A at 14.0 VDC, 100% Duty Cycle
13
3.0
2.0
160 A at 16.4 VDC, 20% Duty Cycle
22
5.1
3.5
Dimensions
Weight
H: 245 mm
(9-5/8 in.)
W: 145 mm
(5-3/4 in.)
D: 380 mm
(15 in.)
6.0 kg
(13.2 lb.)
7,*
Light Industrial
67+
Must be purchased from ITW Italy
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Processes
BGGFDUJOHXFME[POF
• TIG (GTAW)
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PVUQVUBNQFSBHFBUUIFTUBSUPGBXFME
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UIFPVUQVUBNQFSBHF
*VRD voltage.
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EBNBHFJGUIFEVUZDZDMFJTFYDFFEFEPSBJSGMPXJTCMPDLFE
114QVMTFGSFRVFODJFTSBOHFUPTBUJTGZUIFBQQMJDBUJPO
InputPower
ThreePhase
AC50/60Hz
Voltage
RatedWelding
Output
STH270
400VoltsStick
100%
180A
27.2V
40%
270A
30.8V
400VoltsTIG
180A
17.2V
270A
20.8V
MaxOpenCircuit
Voltage
Amperage/
Voltage
RangeDC
100%
40%
50V
5о270A
20о30.8V
7.9KVA
7.0KW
11.4KVA
10.3KW
5о270A
10о20.8V
4.8KVA
4.0KW
7.7KVA
6.7KW
50V
EquipmentandOptions
STH270
Accessories
HydraCool270
SmallRunnerCart
TIGCoolant
KVA/KW
Dimensions
(in.)
Weight
L:568mm
(22.4in.)
W:219mm
(8.6in.)
H:345mm
(13.6in.)
Net:24Kg
(52.9lb)
Ship:26Kg
(57.3lb)
StockNo.
#059016024
Description
400VAC,3phase50/60Hz3.3mt(11Ͳft.)primarycord
#028042107
#018035026
#050024004
Watercoolingsystem,400VAC,1phase50/60Hz
MHͲ twowheelscart
BluͲLiquid. Sold in cases of four 10Ͳlitre recyclable plastic
bottles.ProtectagainstfreezingtoͲ16ȗC(3.2ȗF)orboilingto
190ȗC(374ȗF).
CS310AGA4CBBD
CS310AGA8CBBD
#027094052
#056851
#010606
4m(13ft.),310Amps100%ofdutycycle
8m(26ft.), 310Amps100%ofdutycycle
Waterhoseextensionkit
ftg.hosebrsbarbednipple
ftg.hosebrsnut.625Ͳ18rh
#043688
#242211020
#194744
#300429
#300430
North/southfingertipcontrol
Handcontrol
HeavyͲdutyfootcontrol
Footcontrolwithwireless90Ͳft.(27.4m)operatingrange
Handcontrolwithwireless300Ͳft.(91.4m)operatingrange
Qty.
Price
TIGTorches,KitsandAdapters
WaterͲcooledTIGtorch
Watercoolerkit
Gasfittings
RemoteControls
RCCSͲ14
RHCͲ14
RFCSͲ14HD
WirelessRemoteFootControl
WirelessRemoteHandControl
0XOWLSURFHVV
MPi Includes
Work Clamp.
See Literature No.
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&BTZBDDFTTUPPVUQVUTUVETQSPWJEFT
*OEVTUSJBMHFBSESJWFOTZTUFNGFBUVSFTOP
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UPPMRVJDLDIBOHFSFWFSTJCMFESJWFSPMMT
DIBOHJOHGSPNTPMJEPSGMVYDPSFEXJSFT
NN
BOEBOFBTZUPTFUUFOTJPO
BEKVTUNFOULOPC
Adjustable Hot Start™ for Stick
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BMMPXPQFSBUPSUPPQUJNJ[FBSDTUBSUTBOETUPQT current for the application. The current
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BOEBDUJWBUFTPPWFSUFNQFSBUVSFMJHIUJGBJSGMPXJT
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"VUPNBUJDBMMZSFTFUTXIFOGBVMUJTDPSSFDUFE
BOEVOJUDPPMT
Rated Output (Duty Cycle)
100%
60%
35%
Max. OpenCircuit Voltage
Amperage/Voltage
Range DC
MIG
0 A
1.5 V
1 A 180 A
. V 23.0 V
3 V
– 0 A
15 – 2 V
Stick
0 A
2. V
10 A 17 A
2. V 2. V
V
5 – A
20.2 – 2 V
TIG
0 A
1. V
1 A
1. V
A
17. V
V
5 – A
10 – 1 V
Stock Number
Input Power
Welding Mode
230 VAC, 50/60 Hz,
Single-Phase, CE
MPi 220P
Includes
Work Clamp.
Light Industrial
Must be purchased from ITW Italy
Processes
• MIG (GMAW)
• Flux-Cored (FCAW)
• Stick (SMAW)
• TIG (GTAW)
Most Popular Accessories
• TIG Torch
125 Amps DC, 100 Amps AC,
WTC9AA4AG
60% duty cycle
130 Amps DC, 100 Amps AC,
60% duty cycle
CS130AGA4CG-I
• MIG/MAG Torch
200 Amp Q-Gun with
3 m (10 ft) cable
Q2010AO8DE
IP Rating
Dimensions
Weight
IP22S
L: 548 mm (21.6 in.)
W: 237 mm (9.3 in.)
H: 365 mm (14.4 in.)
1 kg
(35 lb.)
Light Industrial
Must be purchased from ITW Italy
See Literature No. DCM/9.5 UK
Thermal overload protection
shuts down unit and activates
over temperature light if airflow is
blocked or duty cycle is exceeded.
Automatically resets when fault is
corrected and unit cools.
Synergic welding mode offers the
simplicity of single knob control. The
machine will select the correct voltage
and amperage based on the wire feed
speed (WFS) set by the operator.
Complete material library to select from
for the targeted market segment.
Adjustable Hot Start™ for Stick
arc starts. Adjust the optimal start
current for the application. The current
automatically increases the output
amperage at the start of a weld.
Built-in upslope/downslope function
for TIG helps provide better arc starts
and reduces craters.
Built-in run-in/crater/burnback
function for MIG helps provide better
arc starts and reduces craters.
Adjustable preflow and postflow
gives operator better control of the gas
parameters affecting weld zone.
Selectable trigger configuration
allows the operator to choose standard
or 2T trigger method.
Rated Output (Duty Cycle)
100%
60%
35%
Max. OpenCircuit Voltage
Amperage/Voltage
Range DC
MIG
110 A
17.5 V
140 A
21.0 V
180 A
23.0 V
35 V
2 – 200 A
15 – 24 V
Stick
100 A
24.0 V
130 A
25.2 V
170 A
26.8 V
65 V
5 – 200 A
20.2 – 28 V
TIG
100 A
14.0 V
130 A
15.2 V
180 A
17.2 V
65 V
5 – 200 A
10 – 18 V
Stock Number
Input Power
Welding Mode
#059 016 014
230 VAC, 50/60 Hz,
Single-Phase, CE
Processes
• MIG (GMAW)
• Pulsed MIG (GMAW-P)
• Flux-Cored (FCAW)
• Stick (SMAW)
• TIG (GTAW)
Most Popular Accessories
• TIG Torch
125 Amps DC, 100 Amps AC,
60% duty cycle
WTC9AA4AG
130 Amps DC, 100 Amps AC,
60% duty cycle
CS130AGA4CG-I
• MIG/MAG Torch
200 Amp Q-Gun with
3 m (10 ft) cable
Q2010AO8DE
IP Rating
Dimensions
Weight
IP22S
L: 548 mm (21.6 in.)
W: 237 mm (9.3 in.)
H: 365 mm (14.4 in.)
16 kg
(35 lb.)
0XOWLSURFHVV
Š
;07 Heavy Industrial
350 CC/CV – see Literature No. DC/18.83
The proven “Best!” performer in portable multiprocess inverter applications.
Processes
• MIG (GMAW)
• Pulsed MIG (GMAW-P)*
• Stick (SMAW)
• TIG (GTAW
• Flux Cored (FCAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A)
(304: 6.4 mm [1/4 in.] carbons)
(350: 7.5 mm [5/16 in.] carbons)
(450: 9.5 mm [3/8 in.] carbons)
* XMT CC/CV models with optional
control.
Most Popular Accessories
Wind Tunnel Technology™ protects electrical
components and PC boards from contamination.
Fan-On-Demand™ cooling system operates only when
needed, reducing noise, energy use and amount of
contaminants pulled through machine.
Lift-Arc™ allows TIG starting without the use of highfrequency. Starts the arc without contaminating the weld
with tungsten.
Adaptive Hot Start™ increases the output amperage at the
start of a weld if necessary, eliminating electrode sticking.
Inverter arc control technology provides greater puddle
control for superior 6010 Stick electrode performance.
Process selector switch reduces the number of control
setup combinations without reducing any features.
Large, dual digital meters are easy to view and
presettable to ease setting weld output.
XMT 350 model allows for any
input voltage hookup 7
with no manual linking.
Lightweight, aerospace-grade aluminum case offers
protection with the benefit of reduced weight.
• SuitCase® X-TREME™ VS Feeders
• XMT® Rack
• Cylinder Cart
#042 537
Universal Cart and Cylinder Rack
(XMT 304/350 only)
#042 934
MIGRunner™ Cart
#195 445
Running Gear Cylinder Rack #300 408
• Coolmate™ Coolant System
Protective Cover
• (XMT 304/350 only)
#195 478
• Bernard® Q-Gun™
Ultra-tough, polycarbonate-blended cover for control
panel protects front controls from damage.
Reduced OCV operation. An internal dip switch enables
reduced open-circuit Stick welding capability. OCV is
typically below 15 volts.
Pulsed MIG with optional Optima™ control reduces
spatter and distortion, allows better out-of-position puddle
control, and provides potential reduction of fume particle
emissions. Pulsed MIG is not available on VS model.
Optional 115 VAC auxiliary power provides 10 amps of
circuit-breaker-protected power for water circulators, etc.
Must be purchased from ITW Italy
XMT 350 CC/CV
(#907 371) with Aux. Power, CE
Three-Phase
350 A at 34 VDC, 60% Duty Cycle
CC Mode: 5-425 A
CV Mode: 10-38 V
75 VDC
43 kg
(94.8 lb.)
XMT 350 CC/CV
() with Aux. Power(BT, CE
Three-Phase
350 A at 34 VDC, 60% Duty Cycle
CC Mode: 5-425 A
CV Mode: 10-38 V
75 VDC
43 kg
(94.8 lb.)
XMT 350 CC/CV
(#907 556 002) CE
Three-Phase
350 A at 34 VDC, 60% Duty Cycle
CC Mode: 5-425 A
CV Mode: 10-38 V
75 VDC
36.3 kg
(80 lb.)
0XOWLSURFHVV
XMT MPa
Heavy Industrial
®
4FF-JUFSBUVSF/P"
The simple, powerful XMT MPa models can handle almost any portable welding
application. Add a 70 Series MPa Plus or XR-AlumaFeed feeder for a synergic system
that simplifies Pulsed MIG welding applications.
Processes
• MIG (GMAW)
• Pulsed MIG (GMAW-P)
• Stick (SMAW)
• TIG (GTAW
• Flux Cored (FCAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A)
(350: 7.5 mm [5/16 in.] carbons)
(450: 9.5 mm [3/8 in.] carbons)
Most Popular Accessories
Wire Feeders/Guns
SuitCase® X-TREME 8VS
XMT MPa Series takes the features of the XMT 350
and 450 CC/CV multiprocess inverters and adds
built-in Pulsed MIG capabilities.
• Easy-to-use Pulsed MIG, including programs for
exotic alloys
• Eliminates need for separate pulse control pendant
or other pulse controls
• Pulsed MIG works with voltage sensing, remote
control and benchtop wire feeders
MPa – MIG; Pulsed; advanced Arc Control. Easy-touse advanced arc control enables an improved Pulsed
MIG welding arc.
Built-in Pulsed MIG programs contain optimal
parameters for steel, metal-cored, stainless,
aluminum, nickel, silicon bronze and copper nickel
wire. Just dial in wire and gas type. As easy to use
as traditional MIG, the MPa’s intuitive programming
virtually eliminates the Pulsed MIG learning curve for
experienced MIG operators.
SharpArc® controls the arc in Pulsed MIG mode and
gives total control over the arc cone shape, puddle
fluidity and bead profile.
SuitCase® 8RC
SuitCase® 12RC
XR™-S Control
XR™-D Control
70 Series MPa Plus
XR-AlumaFeed™
45
45
Spoolmatic® 30A Spool Gun 8$8FME$POUSPM
"SD4USJLJOH%FWJDF
Synergic Pulsed MIG – Adding a 70 Series MPa
Plus feeder for steel or a XR-AlumaFeed™ feeder for
aluminum welding gives you the benefit of a Synergic
Pulsed MIG system. As you increase/decrease the wire
feed speed, the pulse parameters increase/decrease,
matching the right amount of power output to match
the wire speed.
XMT 350 model allows for any
input voltage hookup
o7
with no manual linking.
Dinse- or Tweco®-style weld disconnects provide
high-quality weld cable connections (two connectors
supplied with each unit).
Optional 115 VAC auxiliary power provides
10 amps of circuit-breaker-protected power for water
circulators, etc.
* Duty cycle rating achieved with 6 gauge input power cord (8 gauge cord supplied with unit).
SuitCase® X-TREME™ 12VS
Model
Stock Number
Input Power
Rated Output
XMT 350 MPa
with Aux. Power, CE
Three-Phase
350 A at 34 VDC, 60% Duty Cycle
9
)')'4UBSUFS
3FNPUF$POUSPMT
8JSFMFTT3FNPUF)BOE$POUSPM 3'$4
8JSFMFTT3FNPUF'PPU$POUSPM
3)$
3.-4
3$$
3$$4
Running Gear
.53VOOJOH(FBS
.58JSF'FFEFS5VSOUBCMF,JU .53VOOJOH(FBS,JU
4JOHMF(BT$ZMJOEFS$BSU
%PVCMF(BT$ZMJOEFS$BSU
3PUBUJOH#BTFQMBUF
Amperage Voltage
Range
CC Mode: 5-425 A
CV Mode: 10-38 V
Max. OpenCircuit
Voltage
75 VDC
Net
Weight
LH
MC
0XOWLSURFHVV
Š
Heavy Industrial
;07 The proven “Best!” performer in portable multiprocess inverter applications.
Processes
• MIG (GMAW)
• Pulsed MIG (GMAW-P)*
• Stick (SMAW)
• TIG (GTAW
• Flux Cored (FCAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A)
(304: 6.4 mm [1/4 in.] carbons)
(350: 7.5 mm [5/16 in.] carbons)
(450: 9.5 mm [3/8 in.] carbons)
* XMT CC/CV models with optional
control.
Most Popular Accessories
Wind Tunnel Technology™ protects electrical
components and PC boards from contamination.
Fan-On-Demand™ cooling system operates only when
needed, reducing noise, energy use and amount of
contaminants pulled through machine.
Lift-Arc™ allows TIG starting without the use of highfrequency. Starts the arc without contaminating the weld
with tungsten.
Adaptive Hot Start™ increases the output amperage at the
start of a weld if necessary, eliminating electrode sticking.
Inverter arc control technology provides greater puddle
control for superior 6010 Stick electrode performance.
Process selector switch reduces the number of control
setup combinations without reducing any features.
Large, dual digital meters are easy to view and
presettable to ease setting weld output.
XMT model allows for any
input voltage hookup 7
with no manual linking.
Lightweight, aerospace-grade aluminum case offers
protection with the benefit of reduced weight.
• SuitCase® X-TREME™ VS Feeders
• XMT® Rack
• Cylinder Cart
#042 537
Universal Cart and Cylinder Rack
(XMT 304/350 only)
#042 934
MIGRunner™ Cart
#195 445
Running Gear Cylinder Rack #300 408
• Coolmate™ Coolant System
Protective Cover
• (XMT 304/350 only)
#195 478
• Bernard® Q-Gun™
Ultra-tough, polycarbonate-blended cover for control
panel protects front controls from damage.
Reduced OCV operation. An internal dip switch enables
reduced open-circuit Stick welding capability. OCV is
typically below 15 volts.
Pulsed MIG with optional Optima™ control reduces
spatter and distortion, allows better out-of-position puddle
control, and provides potential reduction of fume particle
emissions. Pulsed MIG is not available on VS model.
Optional 115 VAC auxiliary power provides 10 amps of
circuit-breaker-protected power for water circulators, etc.
Must be purchased from ITW Italy
9.5$$$7
() with Aux. Power, CE
Three-Phase
A at 34 VDC, 0% Duty Cycle
CC Mode: 5-425 A
CV Mode: 10-38 V
75 VDC
43 kg
(94.8 lb.)
9.5$$$7
CE
Three-Phase
A at 34 VDC, 0% Duty Cycle
CC Mode: 5-425 A
CV Mode: 10-38 V
75 VDC
36.3 kg
(80 lb.)
0XOWLSURFHVV
Heavy Industrial
XMT MPa
®
The simple, powerful XMT MPa models can handle almost any portable welding
application. Add a 70 Series MPa Plus or XR-AlumaFeed feeder for a synergic system
that simplifies Pulsed MIG welding applications.
Processes
• MIG (GMAW)
• Pulsed MIG (GMAW-P)
• Stick (SMAW)
• TIG (GTAW
• Flux Cored (FCAW)
• Air Carbon Arc Cutting and Gouging
(CAC-A)
(350: 7.5 mm [5/16 in.] carbons)
(450: 9.5 mm [3/8 in.] carbons)
Most Popular Accessories
Wire Feeders/Guns
SuitCase® X-TREME 8VS
XMT MPa Series takes the features of the XMT 350
and 450 CC/CV multiprocess inverters and adds
built-in Pulsed MIG capabilities.
• Easy-to-use Pulsed MIG, including programs for
exotic alloys
• Eliminates need for separate pulse control pendant
or other pulse controls
• Pulsed MIG works with voltage sensing, remote
control and benchtop wire feeders
MPa – MIG; Pulsed; advanced Arc Control. Easy-touse advanced arc control enables an improved Pulsed
MIG welding arc.
Built-in Pulsed MIG programs contain optimal
parameters for steel, metal-cored, stainless,
aluminum, nickel, silicon bronze and copper nickel
wire. Just dial in wire and gas type. As easy to use
as traditional MIG, the MPa’s intuitive programming
virtually eliminates the Pulsed MIG learning curve for
experienced MIG operators.
SharpArc® controls the arc in Pulsed MIG mode and
gives total control over the arc cone shape, puddle
fluidity and bead profile.
SuitCase® 8RC
SuitCase® 12RC
XR™-S Control
XR™-D Control
70 Series MPa Plus
XR-AlumaFeed™
45
45
Spoolmatic® 30A Spool Gun 8$8FME$POUSPM
"SD4USJLJOH%FWJDF
Synergic Pulsed MIG – Adding a 70 Series MPa
Plus feeder for steel or a XR-AlumaFeed™ feeder for
aluminum welding gives you the benefit of a Synergic
Pulsed MIG system. As you increase/decrease the wire
feed speed, the pulse parameters increase/decrease,
matching the right amount of power output to match
the wire speed.
XMT model allows for any
input voltage hookup
o7
with no manual linking.
Dinse- or Tweco®-style weld disconnects provide
high-quality weld cable connections (two connectors
supplied with each unit).
Optional 115 VAC auxiliary power provides
10 amps of circuit-breaker-protected power for water
circulators, etc.
* Duty cycle rating achieved with 6 gauge input power cord (8 gauge cord supplied with unit).
SuitCase® X-TREME™ 12VS
Model
Stock Number
Input Power
Rated Output
9.5.1B
with Aux. Power, CE
Three-Phase
A at 34 VDC, 0% Duty Cycle
9
)')'4UBSUFS
3FNPUF$POUSPMT
8JSFMFTT3FNPUF)BOE$POUSPM 3'$4
8JSFMFTT3FNPUF'PPU$POUSPM
3)$
3.-4
3$$
3$$4
Running Gear
.53VOOJOH(FBS
.58JSF'FFEFS5VSOUBCMF,JU .53VOOJOH(FBS,JU
4JOHMF(BT$ZMJOEFS$BSU
%PVCMF(BT$ZMJOEFS$BSU
3PUBUJOH#BTFQMBUF
Amperage Voltage
Range
CC Mode: 5-425 A
CV Mode: 10-38 V
Max. OpenCircuit
Voltage
75 VDC
Net
Weight
LH
MC
0XOWLSURFHVV
Industrial
XMS 403
Must be purchased from ITW Italy
Inverter arc control technology provides class-leading welding
performance on a variety of material, while Line Voltage Compensation
(LVC™) maintains constant power even when primary power input varies
from +/- 10 percent.
Multi-Process Power Source — MIG, Synergic MIG, Synergic Pulsed &
Double-Pulsed MIG, L-TIG & Stick processes.
Enhanced Double-Pulsed and Pulsed MIG capabilities reduce spatter
and distortion, improve bead shape and provide better out-of-position weld
puddle control.
Integrated water-cooling system provides efficient cooling with lowflow shutdown for both MIG and TIG applications, and reduces external
connections and cables to save workspace.
Simple user interface reduces the number of control set up combinations
for all processes and programs (including Double-Pulsed and Pulsed MIG
capabilities) without minimizing features or welding performance.
Large, dual digital meters are easily preset to the desired weld output, and
provide easy-to-view current and voltage measurements during welding to
ensure optimal control of the weld bead.
32bit microprocessor controls the arc and allows easy setting, updating
and memorization of more than 100 customized welding programs.
XMS 403 MultiProcess System
Model
Stock Number
Rated Output
XMS 403
(#029 015 483) 400 V, Three-Phase, 50/60 Hz, Power Source, CE
300 A, 32 VDC,
60% Duty Cycle
XMS 44
(#029 007 424) Wire feeder designed exclusively for XMS 403 Synergic System, CE
Bernard® Push-Pull
400 A MIG Torch
(#PPW402-1,2-004MC45) 4 m (13 ft), Water cooled
(#PPW402-1,2-008MC45) 8 m (26-1/4 ft), Water cooled
Max. Open-Circuit
Voltage
Comes Complete With
• Industrial power cord
• Work cable and clamp
• Factory-installed running gear/bottle
rack
Wire Feed Speed
90 VDC
Shipping
Weight
86 kg
1-20 MPM (40-788 IPM)
21 kg
&RRODQW6\VWHPV
Coolant
Coolant Systems
8JUI-DPPMBOUUBOLDBQBDJUZBOE
8BUUT#56I
GPS)ZESBDPPM
8BUUT#56I
GPS)ZESBDPPM
BU-NJORUNJO
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#MV-JRVJE$PPMBOU
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Miller coolant systems are backed by the best warranty in the industry — one full year.
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SBDLMPXFOPVHIUIBUZPVEPOPUIBWFUPMJGUCPUUMFT
0,*
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&BTZUPNBOPFVWSFUXPXIFFMDBSUGFBUVSFTTJOHMFDZMJOEFSSBDLDIBJOGPSDZMJOEFSTUSBQT
RVJDLBOEFBTZUPEFUBDIBOEDBSSZNBDIJOF
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$UF6WULNLQJ'HYLFH
+)
Industrial
See Literature No. $M</. UK
High-frequency arc starterprovides excellent arc starting
for DC TIG welding on thinstainless steel, brass, copper,
and a range of ferrous andnon-ferrous alloys.
(FOFSBM.BOVGBDUVSJOH
1FUSPDIFNJDBM
'PPEBOE#FWFSBHF
3FOUBM
"MM1VSQPTF.BJOUFOBODF
Compatible with Millerconstant-current DC power
sources
and others thatfeature a 14-socket receptacle.
s
Processes
Easy-to-read front panelincludes ammeter display anda
push-button interface withamperage and set-up controls.
•
•
•
•
•
5*()'(5"8
1VMTFE5*()'(5"81
5*(-JGU"SD™(5"8
1VMTFE5*(-JGU"SD(5"81
4UJDL4."8
115
1 VAC (50/60 Hz) inputmeets most single-phasepower
configurations,
and israted at 100% duty cycle.
c
Gas solenoid valve offers exactcontrol over pre-flow
ranges andbuilt-in post-flow eliminatescontamination.
Lightweight, portable design can beeasily moved around
the work place.
Thermally protected secondaryterminals automatically
shut offthe unit if duty cycle is exceeded.
Fan-cooled design protects the unitfrom overheating.
14-pin receptacle on the frontpanel allows for easy
remotecontrol connection.
Quick-connect fittings allow forquick installation of
water-cooledTIG welding torch.
Circuit breaker protects unit from primary power
overload.
Model
HF 5000
Stock Number
V29012346
Input Power
Welding Voltage Welding Current
Range
Range
115 VAC, Single-Phase, 10–95 V
500 mA, 50/60 Hz
5–450 A
Rated Output
Dimensions
400 A at 34 VDC,
100% Duty Cycle
H: 265 mm (10.4 in)
W: 250 mm (9.8 in)
D: 420 mm (16.5 in)
Net Weight
13 kg (28.7 lb)
*588FMEJOH*UBMZ4SM
7JB1SJWBUB*TFPF
4BO(JVMJBOP.TF.*
*UBMZ
Phone: +39-02-9829-01
E-mail: miller@itw-welding.it
Contents
Index
New! or Improved! products appear in blue type.
MIG (GMAW)
Power Sources 2
Wire
Feeders Stick (SMAW)
Power Sources Migmatic Series ......................
4534FSJFT........................... 45)....................
XPS Series .............................
453$$4FSJFT........................
45)....................
#MVFUIVOEFS4FSJFT........................... TIG (GTAW)
Power Sources 4J1'$...........................
Multiprocess
Power Sources 45J...........................
45J...........................
Coolant Systems
45J$....................
3VOOJOH(FBST
ST-24 Series ........................... .1J........................... $PPMBOU4ZTUFNT .................. ST 44 Series ........................... 4
.1J1...........................
.53VOOJOH(FBST................ 9.5...........................
.)3VOOJOH(FBS................ 9.5.1B...........................
HF 5000 Arc Striking Device...... 2
9.5...........................
9.5.1B...........................
XMS 403................................
An Illinois Tool Works Company
® Miller Electric Mfg. Co.
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