Shark | BG-2820 | Operating instructions | Shark BG-2820 Operating instructions

Model: BG
operating instruction
and parts manual
■ BG-2527
■ BG-3532
■ BG-2820
■ BG-3735 ■ BG-3030
■ BG-3040
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For technical assistance or the SHARK dealer nearest you,
visit our website at www.shark-pw.com
97-707
CONTENTS
Introduction & Important Safety Information..........................................3-4
Component Identification.......................................................................... 5
Assembly Instructions............................................................................... 6
Operating Instructions...........................................................................7-8
Detergents & Cleaning Techniques........................................................... 9
Shut Down and Clean-Up....................................................................... 10
Storage................................................................................................... 10
Troubleshooting.................................................................................11-12
Preventative Maintenance...................................................................... 13
Oil Change Record................................................................................. 13
Models 2527, 2820 Exploded View......................................................... 14
Models 2527, 2820 Exploded View Parts List......................................... 15
Models 3030, 3532, 3735 Exploded View............................................... 16
Models 3030, 3532, 3735 Exploded View Parts List..........................17-18
Hose and Spray Gun Assembly.............................................................. 19
Specifications.....................................................................................20-21
D Series Pump Exploded View & Parts List.......................................22-23
SM-1 Series Pump Exploded View & Parts List.................................24-25
AR-AL Unloader Exploded View & Parts List.....................................26-27
VBA35 Unloader Exploded View & Parts List......................................... 28
Warranty
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.
97-707 • BG • Rev. 5/07
Thank you for purchasing this Pressure Washer.
We reserve the right to make changes at any time
without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this pressure washer. Warning information
should be emphasized and understood. If the operator
is not fluent in English, the manufacturer’s instructions
and warnings shall be read to and discussed with
the operator in the operator’s native language by the
purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
The operator must know how to stop the machine
quickly and understand the operation of all controls.
Never permit anyone to operate the engine without
proper instructions.
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
When ordering parts, please specify model and
serial number. Use only identical replacement
parts.
This machine is to be used only by trained operators.
Important Safety
Information
WARNING: To reduce the risk of
injury, read operating instructions carefully before using.
1.Read the owner's manual
thoroughly. Failure to follow
instructions could cause malfunction of the machine and
read operator’s
manual thoroughly
result in death, serious bodily
prior to use.
injury and/or property damage.
2. Know how to stop the machine and bleed pressure
quickly. Be thoroughly familiar with the controls.
3.Stay alert — watch what you are doing.
4.All installations must comply with local codes.
Contact your electrician, plumber, utility company
or the selling distributor for specific details.
WaRNING WARNING: Risk of asphyxiation.
Use this product only in a well
ventilated area.
5.Avoid installing machines in
small areas or near exhaust
fans. Exhaust contains poirisk of
sonous carbon monoxide
asphyxiation. use
this product only
gas; exposure may cause loss
in a well
ventilated area.
of consciousness and may
lead to death. It also contains
chemicals known, in certain quantities, to cause
cancer, birth defects or other reproductive harm.
WARNING: Risk of fire. Do not
WaRNING
add fuel when the product is
operating.
WARNING: Risk of explosion —
do not spray flammable liquids.
6.Do not place machine near
risk of fire.
do not add fuel
flammable objects as the enwhen operating
machine.
gine is hot.
PRESSURE WASHER OPERATOR’S MANUAL
INTRODUCTION & Important Safety Information
7.Allow engine to cool for 1-2 minutes before refueling. If any fuel is spilled, make sure the area is
dry before testing the spark plug or starting the
engine. (Fire and/or explosion may occur if this is
not done.)
Gasoline engines on mobile or portable equipment
shall be refueled:
a. outdoors;
b. with the engine on the equipment stopped;
c. with no source of ignition within 10 feet of
the dispensing point; and
d. with an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature.
In an overfilling situation, additional precautions are
necessary to ensure that the situation is handled
in a safe manner.
WARNING: Risk of injury. Disconnect battery
ground terminal before servicing.
8.Transport/repair with fuel tank EMPTY or with fuel
shut-off valve OFF.
WARNING: Keep wand, hose, and
WaRNING
water spray away from electric
wiring or fatal electric shock may
result.
9.Do not spray water on or near
electrical components.
keep water
spray away from
electrical wiring.
97-707 • BG • Rev. 5/07
PRESSURE WASHER
OPERATOR’S MANUAL
Important Safety Information
WaRNING
risk of explosion:
do not spray
flammable liquids.
WARNING: Flammable liquids
can create fumes which can ignite, causing property damage
or severe injury.
WARNING: Risk of explosion
— Do not spray flammable liquids.
10. Keep operating area clear of all persons.
WaRNING WARNING:This machine exceeds
85 db appropriate ear protection
must be worn.
ear protection
must be worn
WaRNING
use protective
eye wear
and clothing
when operating
this equipment.
WaRNING
Trigger Gun Kicks
back - Hold with
both hands
WARNING: High pressure spray
can cause paint chips or other
particles to become airborne
and fly at high speeds. To avoid
personal injury, eye, hand and
foot safety devices must be
worn.
11.Eye, hand, and foot protection
must be worn when using this
equipment.
WARNING: Grip cleaning wand
securely with both hands before
starting. Failure to do this could
result in injury from a whipping
wand.
12.To reduce the risk of injury,
close supervision is necessary
when a machine is used near
children. Do not allow children to operate the pressure
washer. This machine must
be attended during operation.
14. Be certain all quick coupler fittings are secured
before using pressure washer.
WARNING: Protect machine from
WaRNING
freezing.
15.To keep machine in best
operating conditions, it is
important you protect machine
from freezing. Failure to protect
machine from freezing could
Protect from
freezing
cause malfunction of the
machine and result in death,
serious bodily injury, and/or property damage. Follow storage instructions specified in this manual.
16.The best insurance against an accident is precaution and knowledge of the machine.
WARNING: Be extremely careful
WaRNING
when using a ladder, scaffolding
or any other relatively unstable
location. The cleaning area
should have adequate slopes
and drainage to reduce the possibility of a fall due to slippery
RISK OF INJURY
surfaces.
FROM FALLS WHEN
USING LADDER.
17.Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
18.Do not operate this machine when fatigued or under
the influence of alcohol, prescription medications,
or drugs.
19.Inlet water must be clean fresh water and no hotter
then 90°F.
20.Manufacturer will not be liable for any changes
made to our standard machines or any components
not purchased from us.
21.Do not allow acids, caustic or abrasive fluids to pass
through the pump.
22.Never run pump dry or leave spray gun closed
longer than 1-2 minutes.
Follow the maintenance instructions
specified in the manual.
WARNING: High pressure developed by these machines will
cause personal injury or equipment damage. Keep clear of
nozzle. Use caution when operating. Do not direct discharge
stream at people, or severe inrisk of injection
or severe injury
jury or death will result.
To persons. keep
clear of nozzle.
13.Never make adjustments on machine while in operation.
WaRNING
97-707 • BG • Rev. 5/07
PRESSURE WASHER OPERATOR’S MANUAL
Component Identification
Unloader
Pump
Detergent Injector
Single
Lance
Wand
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Spray Gun
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Inlet
Screen
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Garden Hose
(not included)
High Pressure
Hose
Pressure
Nozzle
Starter Grip
Detergent
Bucket
(not included)
Pump — Develops high pressure.
Wand — Must be connected to the spray gun.
Starter Grip— Used for starting the engine manually.
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray
gun.
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device.
Includes safety latch.
Detergent Injector — Allows you to siphon and mix
detergents.
Note: If trigger on spray gun is released for more
than 1-2 minutes, water may leak from valve.
Warm water will discharge from pump protector
onto floor. This system prevents internal pump
damage.
97-707 • BG • Rev. 5/07
PRESSURE WASHER
OPERATOR’S MANUAL
Assembly instructions
Carriage
Bolt
Handle
Bolts
Alignment
Holes
Nut
Nut
Washer
Frame
Assy.
Studs
STEP 1: Attach the handle to the
frame of the pressure washer. Note:
It may be necessary to move the
handle supports from side to side
in order to align the handle so it will
slide over the frame supports.
STEP 2: Insert the carriage bolt
through the holes from the outside
of the unit and attach a nut from
the inside of the machine. Tighten
nuts.
Spray
Gun
STEP 3: Attach the spray gun/hose
storage handle, and bracket to
handle. Tighten nuts.
Pressure
Nozzle
Pressure
Nozzle
Wand Coupler
Wand
Coupler
Safety
Latch
High Pressure
Hose
Wand Collar
STEP 4: Attach the high pressure
hose to the spray gun using teflon
tape on hose threads.
STEP 5: Pull the spring-loaded
collar of the wand coupler back
to insert your choice of pressure
nozzle.
Cold
Water
Source
High Pressure Hose
Coupler
Collar
Discharge
Nipple
Garden
Hose
STEP 7: Connect high pressure
hose to pumps discharge nipple.
Push coupler collar forward until
secure.
STEP 8: Connect garden hose to
the cold water source.
Garden
Hose
Pump
Water Inlet
Hose/Spray Gun
Storage Bracket
STEP 9: Connect the garden hose to pump water inlet.
Inspect inlets. CAUTION: Do not run the pump without water or pump damage will result.
97-707 • BG • Rev. 5/07
STEP 6: Release the coupler collar
and push the nozzle until the collar
clicks. Pull the nozzle to make sure
it is seated properly.
Pump Oil
Dipstick
Engine Oil
Dipstick
STEP 1: Check engine oil level. Oil level should be level with the bottom
of the oil filler neck. Be sure the machine is level when checking the oil
level. (Refer to the engine's operating manual included with machine.) We
recommend that the oil be changed after the first 5 hours of use, then once
every 50 hours. Note: Improper oil levels will cause low oil sensor to shut
off engine. IMPORTANT! Do not run engine with high or low oil levels
as this will cause engine damage.
STEP 2: Remove shipping cap and
install oil dipstick. Check pump oil
level by using dipstick or observe oil
level in oil window (if equipped). Use
30 Wt. non detergent oil.
OPERATOR’S MANUAL
Oil Window
PRESSURE WASHER
operating instructions
Cold
Water
Source
Gas
Tank
Garden
Hose
STEP 3: Fill gas tank with unleaded
gasoline. Do not use leaded gasoline.
STEP 4: Connect garden hose
to the cold water source and turn
water on completely. Never use hot
water.
STEP 5: Trigger the spray gun to
eliminate trapped air then wait for a
steady flow of water to emerge from
the spray nozzle.
Choke
Lever
Fuel
Valve
Choke
Fuel
Valve
STEP 6: Rotate the fuel shut-off valve to the "On"
position. Slide the fuel valve lever to the "ON" position.
When the engine is not in use, leave the fuel valve in
the "OFF" position.
STEP 7: Move the choke lever to the "Choke" position
(on a warm engine, leave the choke lever in the run
position). Move the choke lever to the "Closed" position.
To restart a warm engine, leave the choke lever in the
"Open" position.
97-707 • BG • Rev. 5/07
OPERATOR’S MANUAL
PRESSURE WASHER
operating instructions (cont.)
On-Off
Switch
STEP 8: Turn the engine switch to "On" position.
On Briggs engines, move the throttle lever to "Fast"
position, shown on engine as a rabbit.
STEP 9: Pull the starter grip. If the engine fails to start
after 2 pulls, squeeze the trigger gun to release pressure
and repeat step. Return starter gently. After the engine
warms up enough to run smoothly, move choke to run
position and throttle to fast position.
CAUTION: Small engines may kick back. Do not hold
pull starter grip tightly in hand.
NOZZLES
Safety
Latch
WARNING! Never replace
nozzles without engaging the
safety latch on the spray gun
trigger.
The five color-coded quick connect nozzles provide a wide array of
spray widths from 0° to 45° and are easily accessible when placed in the
convenient rubber nozzle holder, which is provided on the front of the
machine.
NOTE: For a more gentle rinse, select the white 40° or green 25° nozzle.
To scour the surface, select the yellow 15° or red 0° nozzle. To apply detergent select the black nozzle.
97-707 • BG • Rev. 5/07
WaRNING
WARNING: Some detergents
may be harmful if inhaled or
ingested, causing severe nausea, fainting or poisoning. The
harmful elements may cause
property damage or severe
injury.
STEP 1: Connect detergent injector to discharge nipple
on machine. Connect high pressure hose to injector
with quick coupler. (Check to make sure locking coupler
sleeves are in proper position before applying water
pressure).
Discharge
Nipple
Detergent
Injector
High
Pressure
Hose
STEP 2: Use detergent designed
specifically for pressure washers.
Prepare detergent solution as
required by the manufacturer. Fill
a container with pressure washer
detergent. Place the filter end of
detergent suction tube into the
detergent container.
STEP 3: With safety latch on
spray gun engaged, secure black
detergent nozzle into quick coupler.
NOTE: Detergent cannot be applied using red, yellow,
green or white nozzles.
STEP 4: With the engine running, pull trigger to operate machine. Liquid detergent is drawn
into the machine and mixed with
water. Apply detergent to work
area. Do not allow detergent to
dry on surface.
IMPORTANT: You must flush
the detergent injection system after each use by
placing the suction tube into a bucket of clean water, then run the pressure washer in low pressure
for 1-2 minutes.
thermal pump Protection
If you run the engine on your pressure washer for 3-5
minutes without pressing the trigger on the spray gun,
circulating water in the pump can reach high temperatures. When the water reaches this temperature, the
pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal
device prevents internal damage to the pump.
cleaning tips
Pre-rinse cleaning surface with fresh water. Place
detergent suction tube directly into cleaning solution
and apply to surface at low pressure (for best results,
limit your work area to sections approximately 6 feet
square and always apply detergent from bottom
to top). Allow detergent to remain on surface 1-3
minutes. Do not allow detergent to dry on surface.
If surface appears to be drying, simply wet down
surface with fresh water. If needed, use brush to
remove stubborn dirt. Rinse at high pressure from
top to bottom in an even sweeping motion keeping
the spray nozzle approximately 1 foot from cleaning
surface. Use overlapping strokes as you clean and
rinse any surface. For best surface cleaning action
spray at a slight angle.
PRESSURE WASHER OPERATOR’S MANUAL
detergents & general Cleaning techniques
Recommendations:
• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use
extreme caution as pressure washer may remove
the loose paint from the surface.
• Keep the spray nozzle a safe distance from the
surface you plan to clean. High pressure wash a
small area, then check the surface for damage. If
no damage is found, continue pressure washing.
CAUTION - Never use:
• Bleach, chlorine and other corrosive chemicals
• Liquids containing solvents (i.e., paint thinner,
gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will damage the surface being cleaned.
rinsing
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap
nozzle from the quick coupler. Select and install the
desired high pressure nozzle. NOTE: You can also
stop detergent from flowing by simply removing the
detergent siphon tube from bottle.
97-707 • BG • Rev. 5/07
PRESSURE WASHER
OPERATOR’S MANUAL
shutting down and clean-up
On-Off
Switch
STEP 1: Remove detergent suction tube from container and insert
into one gallon of fresh water. Slide
nozzle forward for low pressure or to
connect black detergent nozzle. Pull
trigger on spray gun and siphon water
for one minute.
STEP 2: Turn off the engine.
STEP 3: Turn off water supply.
Discharge
Nipple
Safety
Latch
Pump
Water
Inlet
STEP 4: Press trigger
to release water pressure.
STEP 5: Disconnect the garden hose from the water inlet
on the machine.
STEP 6: Disconnect the high STEP 7: Engage the
pressure hose from discharge spray gun safety lock.
nipple.
STORAGE
CAUTION: Always store your pressure washer in a
location where the temperature will not fall below
32°F (0°C). The pump in this machine is susceptible
to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.
1.Stop the pressure washer, squeeze spray gun trigger to release pressure.
2.Detach water supply hose and high pressure
hose.
3.Turn on the machine for a few seconds, until remaining water exits. Turn engine off immediately.
4.Drain the gas and oil from the engine.
5.Do not allow high pressure hose to become
kinked.
6.Store the machine and accessories in a room which
does not reach freezing temperatures.
CAUTION: Failure to follow the above directions will
result in damage to your pressure washer.
When the pressure washer is not being operated or is being stored for more than one month, follow these instructions:
1.Replenish engine oil to upper level.
2.Drain gasoline from fuel tank, fuel line, fuel valve
and carburetor.
3.Pour about one teaspoon of engine oil through the
spark plug hole, pull the starter grip several times
10
and replace the plug. Then pull the starter grip
slowly until you feel increased pressure which indicates the piston is on its compression stroke and
leave it in that position. This closes both the intake
and exhaust valves to prevent rusting of cylinder.
4.Cover the pressure washer and store in a clean,
dry place that is well ventilated away from open
flame or sparks. NOTE: The use of a fuel additive,
such as STA-BIL®, or an equivalent, will minimize
the formulation of fuel deposits during shortage.
Such additives may be added to the gasoline in
the fuel tank of the engine, or to the gasoline in a
storage container.
After Extended Storage
CAUTION: Prior to restarting, thaw out any
possible ice from pressure washer hoses,
spray gun or wand.
Engine Maintenance
During the winter months, rare atmospheric conditions
may develop which will cause an icing condition in the
carburetor. If this develops, the engine may run rough,
lose power and may stall. This temporary condition can
be overcome by deflecting some of the hot air from the
engine over the carburetor area. NOTE: Refer to the
engine manufacturer's manual for service and maintenance of the engine.
97-707 • BG • Rev. 5/07
problem
low operating
pressure
possible cause
Insufficient water supply. Closed
faucet
solution
Use larger garden hose; clean inlet water
screen. Open faucet.
Old, worn or incorrect spray
nozzle
Match nozzle number to machine and/or
replace with new nozzle.
Plumbing or hose leak
Check plumbing system for leaks. Re-tape
leaks with teflon tape.
Faulty or mis-adjusted unloader
valve
Adjust unloader for proper pressure. Install
repair kit when needed. Call technical support.
Worn packing in pump
Replace packing.
Machine has been stored in
freezing temperatures
Thaw out machine completely, including hose,
spray gun and wand.
Slow engine RPM
Contact local distributor.
Worn pump valves
Replace valves.
Dirt in pump valves
Clean and inspect valves.
Pump sucking air
Check all pump lines and connections.
pressure low
after period of
normal use
Nozzle worn
Replace nozzle.
Unloader valve worn
Replace unloader valve.
engine will not
start or stops
while operating
Low oil shutdown
Fill engine with oil.
engine is
overloaded
Nozzle partially blocked
Clean nozzle.
Excessive pressure from high
engine RPM
Adjust engine throttle to lower RPM.
water or oil
leaking from
bottom of Pump
pressure
increases when
spray gun is
closed
presence of
water
in pump oil
A small amount of leaking is
normal
If excessive leaking occurs, call technical support.
Unloader valve not operating
properly
Call technical support.
Water sprayed at machine
Change oil. Direct spray away from machine.
High humidity in air
Check and change oil twice as often.
Piston packing worn. Oil seal
worn
Replace packing and oil seals.
fluctuating
pressure
PRESSURE WASHER Troubleshooting Guide
Troubleshooting
11
97-707 • BG • Rev. 5/07
PRESSURE WASHER Troubleshooting Guide
Troubleshooting
PROBLEM
OIL SQUIRTS OUT
OF OIL CAP ON
PUMP
ENGINE OPERATES
FOR 15 MIN. THEN
STOPS
POSSIBLE CAUSE
Pump over filled with oil
SOLUTION
Maintain oil level at red dot on sight glass at
rear of pump or at top of notch on dipstick.
Not enough gas or engine oil
Fill tank with gas. Check oil level.
Vapor lock developed by heat of
day
Keep gas tank full to avoid vapor locking.
Obstruction in fuel filter
Clean or replace fuel filter.
WATER DRIPPING
Piston packing worn
FROM UNDER PUMP
O-Ring plunger retainer worn
Replace packing.
Replace retainer.
Cracked piston
Replace piston.
OIL DRIPPING
Oil seal worn
Replace oil seal.
WATER LEAKING
FROM PUMP
PROTECTOR
Spray gun closed with machine
running 1-2 minutes or longer
Open spray gun or turn off machine.
Excess water supply pressure
Place a pressure regulator at end of 50'
garden hose.
12
97-707 • BG • Rev. 5/07
This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative
maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for
maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform
maintenance more often under severe conditions.
MAINTENANCE SCHEDULE
Engine Oil
Air Cleaner/Filter
Inspect
Daily
Change
First month or 20 hours.
Every 100 hours or every 6 months after first month
Filter
Every 50 hours
Inspect
Every 50 hours
Clean
Monthly
Engine Fuel Filter
500 hours or 6 months
Spark Plug Maintenance
300 hours or annually
Clean Fuel Tank(s)
Annually
Replace Fuel Lines
Annually
Pump Oil
Inspect
Oil level daily
Change
After first 50 hours, then every 500 hours or annually
Replace High Pressure Nozzle
Every 6 months
Replace Quick Connects
Annually
Clean Water Screen/Filter
Weekly
Replace HP Hose
Annually (if there are any signs of wear)
Belts
Tighten
Every 6 months
Inspect/Replace
Every 6 months
PRESSURE WASHER OPERATOR’S MANUAL
PREVENTATIVE MAINTENANCE
OIL CHANGE RECORD
Check pump oil and engine oil level before first use of your new pressure washer.
Date Oil Changed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
Date Oil Changed
Month/Day/Year
Estimated Operating
Hours Since Last
Oil Change
13
97-707 • BG • Rev. 5/07
PRESSURE WASHER
exploded View - 2527, 2820
BX
Models
44
43
42
7
45
46
58
8
OPERATOR’S MANUAL
26
32
27
38
WA
RN
IN
G
45
39
44
42
52
43
8
53
35
55
39
38
66
51
47
46
50
30
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.
OPE USA
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LIRE INBENGS SIN
VOR IENUIZAR
BEDUTIL
NO
49
31
41
62
48
29
15
61
36
6
61
6
58
9
1
2
65
28
59
59
36
3
36
4
62
36
62 61
10
14
25
33
5
6
34
63
62
61
12
11
12
21
11
13
14
24
64
57
54
IN
17
16
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END
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FO
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FOR
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33
36
40
20
23
22
36
14
37
36
37
37
60
18
21
19
97-707 • BG • Rev. 5/07
ItemPart No.DescriptionQty
ItemPart No.DescriptionQty
12-0103Grommet, Rubber, Nozzle Holder
5
39
90-19710
Bolt, 1/4" x 3/4" Flange
40
90-10201
Bolt 3/8" x 2-1/4"2
2
95-07104921
1
412-300812Pump Protector 1/4" 3
11-0358Label, BG Models
1
42Pump, See Specifications Pages
4
95-07104945Plate, Warning/Instr., Red
1
43Unloader, See Specifications Pages
5
95-07102382
1
442-2007Nipple, 3/8" x 3/8" NPT ST
Male 6
90-100473
7
Handle, Grab, Red
Hanger, Hose/Wand
Bolt, Carriage, 1/4"-20 x 1-3/4", Zinc
6
11-32291Label, Belt Guard (BG)
1
3
1
1
452-10942Swivel, 1/2" MP x 3/4" GHF w/Strainer
1
82-1100Adapter, 1/2" x 1/2" (2527,
2820)
1
462-1923Strainer, 1/2" PA, Inline Plastic1
9
90-20012Nut, 5/16" Flange2
48Engine, See Specifications Pages
10
95-07104920
49Engine Pulley, See Specifications Pages
11
90-2002Nut, 3/8", ESNA, NC 6
50Engine Bushing, See Specifications Pages
12
90-4002
6
51
13
95-07104923Retainer Bracket, Handle, Red2
52Pump Bushing, See Specifications Pages
14
90-1020
Bolt, 3/8" x 2" NC, HH
4
53Pump Pulley, See Specifications Pages
15
90-1009
Bolt, 5/16" x 1/2" 4
54
16
90-40125
Washer, 3/8" x 1", Steel2
Handle, Lower Grab, Red
Washer, 3/8", SAE, Flat
1
47
10-02029Label, Danger Cool Engine
1
Belts, See Specifications Pages
95-07104922
Handle, Bumper, Red
1
172-01041Pad, Soft Rubber2
55
10-02025ALabel, Hot/Caliente w/Arrows,
Warning
1
18
56
90-20041Collar, 5/8" Bore Shaft, 30102
10-08017Label, For Outdoor Use
1
19
4-0303
Wheel & Tire Assy., 4" Steel Rim w/Tube 2
57
10-9999Label, Clear Lexan, 2-1/4" x 4-1/2"
1
20
Frame Assy, Small 58
4-12803000Nozzle, SAQCMEG, 0003.0, Red (2527)
1
4-12803015Nozzle, SAQCMEG 1503.0, Yellow (2527)
1
4-12803025Nozzle, SAQCMEG, 2503.0, Green (2527)
1
4-12803040Nozzle, SAQCMEG 4003.0, White (2527)
1
95-07104963
1
21
90-10077
Bolt, 5/16" x 1-3/4", NC, Carriage, Zinc
4
22
90-2001Nut, 5/16", ESNA, NC
4
23
90-4001
4
24
95-07102313Axle, 5/8" x 19-5/8"
1
25
95-07104710Slider, Pump 1
Washer, 5/16" Flat, SAE
262-011732Guard, Belt 1
4-12804000Nozzle, SACQMEG, 0004.5, Red (2820)
1
4-12804015Nozzle, SAQCMEG 1504.0, Yellow (2820)
1
4-12804025Nozzle, SAQCMEG, 2504.0, Green (2820)
1
4-12804040Nozzle, SAQCMEG 4004.0,
White (2820)
1
27
Hose, See Specifications Pages
28
95-07104948
29
90-1001Screw, 1/4" x 3/4" HH NC2
30
90-3096
Washer, 1/2", Flat, SAE
1
31
90-102751
Bolt, 1/2" x 3-1/2" HEX
1
32
11-01011Label, Warning Pictorial Small1
59
33
90-4005
Washer, 5/8" Flat2
602-01403
Bushing, 5/8" Snap2
34
90-4008
Washer, 5/16" Lock 61
90-4000
Washer, 1/4" Flat, SAE
Bracket, Take Up, CW, Red
1
4
90-1007
Bolt, 5/16" x 1" NC
3
10
35
4-011184Injector, Detergent Assy,
Non-Adj, 3-5 GPM, 0.083
62
90-2000Nut, 1/4" ESNA, NC
8
1
63
90-1030
4
36
90-4001
18
64
9.800-049.0Label, Cleaning Solution
1
37
90-2001Nut, 5/16" ESNA
7
65
4-16540Nozzle, Compl, Detergent
1
38
90-4000
3
66
95-07141120
1
Washer, 5/16" Flat
Washer, 1/4"
PRESSURE WASHER OPERATOR’S MANUAL
EXPLODED VIEW PARTS LIST - 2527, 2820
Bolt, 8mm x 30mm Hex
Key, .185" Sqr. x 1.75"
15
97-707 • BG • Rev. 5/07
OPERATOR’S MANUAL
PRESSURE WASHER
exploded View - 3030, 3040, 3532, 3735
7
27
26
58
39
38
8
40
33
88
63
82
45
86 46
67
70
81
42
87
51
33
36
45
44
47
53
52
63
43
42
8
37
35
46
50
80
65
55
49
28
48
15
12
59
6
62
62
61
62
62
61
25
29
31 60
6 59
9
58
1
2
84
3
4
59
60
9
60 59
61
85
14
6
34
64
60
24
11
59
5
10
11
12
13
11
12
14
21
83
57
54
17
56
16
32
12
20
85
23 22
12
18
12
11
21
19
11
16
97-707 • BG • Rev. 5/07
71
79
77
61
66
69
68
30 41
73
76
72
78
74 75
BG-304037
44
ItemPart No.DescriptionQty
ItemPart No.DescriptionQty
12-0103Grommet, Rubber, Nozzle Holder
5
36
4-02100000
2
95-07104921
3
11-0358Label, BG Models
1
372-1089
Hose Barb, 1/4" Barb x 1/4" ML
Pipe, 90° (3030, 3532, 3735) 1
4
95-07104945Plate, Warning/Instr., Red
1
5
95-07102382
1
6
90-100473
Handle, Grab, Red
1
Hanger, Hose/Wand
Bolt, Carriage, 1/4"-20 x 1-3/4", Zinc
6
7
11-3229Label, Belt Guard (BG)
1
8
90-19710
3
9
90-20012Nut, 5/16” Flange2
10
95-07104920
11
90-2002Nut, 3/8", ESNA, NC 10
12
90-4002
14
Bolt, 1/4" x 3/4" Flange
Handle, Lower Grab, Red
Washer, 3/8", SAE, Flat
1
13
95-07104923Retainer Bracket, Handle, Red2
14
90-1020
Bolt, 3/8" x 2" NC, HH
4
15
90-1019
Bolt, 3/8" x 1-3/4", Tap
4
16
90-40125
Washer, 3/8" x 1", Steel2
Hose, 1/4", Push-On,
Fuel Line
1 ft.
382-1084
Hose Barb, 1/4" Barb x 1/8"
ML Pipe (3040, 3532, 3735) 1
2-1088
Hose Barb 1/4" Barb x 1/8" ML Pipe 90° (3030)
1
392-3100544
2-3100543
Valve, E-Z Start, 3/8" MPT x
1/8" FPT (3735)
Valve, EZ Start 1/4" (3030)
1
1
402-0031 Elbow, 3/8", Street (3735)
2-0030Elbow, 1/4" Street (3030)
1
1
412-300812Pump Protector, 1/4" PTP
1
42Pump, See Specifications Pages
43Unloader, See Specifications Pages
442-2007Nipple, 3/8" x 3/8" NPT ST
Male 1
452-10942Swivel, 1/2" MP x 3/4" GHF w/Strainer
1
172-01041Pad, Soft Rubber2
462-1923Strainer, 1/2" PA, Inline Plastic
1
18
47
90-200422Axle Hub Black2
19
4-0307
Wheel & Tire Assy., 6" Steel
Rim w/Tube2
20
95-07104931
Frame Assy, Large
1
21
90-10077
Bolt, 5/16" x 1-3/4", NC, Carriage, Zinc
4
22
90-2001Nut, 5/16", ESNA, NC
4
23
90-4001
4
24
95-07101012Axle, 5/8" x 27" L
1
25
95-07104001Slider, Pump 1
Washer, 5/16" Flat, SAE
262-0117202Guard, Belt (3030) 1
2-0117200Guard, Belt (3532,3735,3040)1
27
Hose, See Specifications Pages
28
95-07104948
29
90-1001Screw, 1/4" x 3/4" HH NC2
30
90-3096
Washer, 1/2", Flat, SAE
1
31
90-102751
Bolt, 1/2" x 3-1/2" HEX
1
32
90-10201
Bolt, 3/8" x 2-1/4"2
Bracket, Take Up, CW, Red
1
332-9040Clamp, Hose, .46-54 ST2
34
90-4008
90-400910
Washer, 5/16" Lock (3030) Washer, 7/16" Lock, Split
(3040, 3532, 3735)
4
4
35
4-011184Injector, Detergent Assy, Non-`
Adj, 3-5 GPM, 0.083
1
PRESSURE WASHER OPERATOR’S MANUAL
EXPLODED VIEW PARTS LIST - 3030, 3040, 3532, 3735
10-02029Label, Danger Cool Engine
1
48Engine, See Specifications Pages
49Engine Pulley, See Specifications Pages
50Engine Bushing, See Specifications Pages
51
Belts, See Specifications Pages
52Pump Bushing, See Specifications Pages
53Pump Pulley, See Specifications Pages
54
95-07104922
Handle, Bumper, Red
1
55
10-02025ALabel, Hot/Caliente w/Arrows,
Warning
1
56
10-08017Label, Intended For Outdoor
Use
1
57
10-9999Label, Clear Lexan, 2-1/4" x 4-1/2"
1
58
4-12803500Nozzle, SAQCMEG, 0003.5, Red (3030)
1
4-12803515Nozzle, SAQCMEG 1503.5, Yellow (3030)
1
4-12803525Nozzle, SAQCMEG, 2503.5, Green (3030)
1
4-12803540Nozzle, SAQCMEG 4003.5, White (3030)
1
4-12804000Nozzle, SAQCMEG, 0004.5, Red (3532, 3735)
1
4-12804015Nozzle, SAQCMEG 1504.0, Yellow (3532, 3735)
1
4-12804025Nozzle, SAQCMEG, 2504.0, Green (3532, 3735)
1
4-12804040Nozzle, SAQCMEG 4004.0, White (3532, 3735)
1
17
97-707 • BG • Rev. 5/07
PRESSURE WASHER
OPERATOR’S MANUAL
EXPLODED VIEW PARTS LIST - 3030, 3040, 3532, 3735
ItemPart No.DescriptionQty
ItemPart No.DescriptionQty
58
4-12803000Nozzle, SAQCMEG 0003,
Red (304037)
4-128-3015Nozzle, SAQCMEG 1503
Yellow (304037)
4-12803025Nozzle, SAQCMEG 2503
Green (304037)
4-12803040Nozzle, SAQCMEG 4003
White (304037)
1
73
5-32080Unloader, AL-VRT 607
w/Easy Start (3040)
1
1
74
95-07101216B Block, Inloader,
3/8" x 3/8" Brass (3040)
1
90-1020
Bolt, 3/8" x 2", NC HH (3040)2
76
90-4002
Washer, 3/8" SAE, Flat (3040)2
1
77
90-2002Nut, 3/8" ESNA NC (304037)2
10
782-0006Nipple, 3/8" Hex Steel (3040) 1
59
90-4000
60
90-2000Nut, 1/4" ESNA
8
792-1060Elbow, 3/8" x 1/2" JIC (3040) 1
61
90-4001
4
802-1042Street Tee, 1/2" (3040)
62
90-2001Nut, 5/16" ESNA
4
812-1053Nipple, 1/2" x 1/2" JIC (3040) 1
63
90-4000
3
82
4-02110000
Bolt, 8mm x 30mm Hex(3030)4
Bolt, 10mm x 20mm (3040,
3532, 3735)
4
83
9.800-049.0Label, Cleaning Solution
1
84
4-16540Nozzle, Compl, Detergent
1
85
90-4005
64
90-1030
90-10343
Washer, 1/4" Flat 75
1
Washer, 5/16" Flat
Washer, 1/4"
652-1037Tee, 1/4" Branch
(3030, 3532, 3735)
66
90-4001
90-4002
1
Washer, 5/16" Flat (3030)
4
Washer, 3/8" Flat (3040, 3532,
3735)
4
672-1100Adapter, 1/2" x 1/2"
1
87
95-07141121
1
1
722-300816Pump Protector, 3/8" PTP
(3040)
1
Washer, 5/8" Flat2
Key, .247" Sqr. x 2.125"
1
88
11-01011Label, Warning, Pictoral, Small
1
70
4-02047920
Hose, 3/8" x 20", 5800, 2 Wire,
Pressure Loop (3040)
1
712-0051Nipple, 1/2" JIC, 3/8" Pipe
(3040)
Hose, Push-on 1/2" (3040) 15"
862-1105Swivel, 1/2" JIC, Female, Push-On (3040)2
682-1024Elbow, 1/2" Street, Brass
(3040)
1
692-0053Elbow, 1/2" JIC, 3/8",
90° (3040)
1
18
97-707 • BG • Rev. 5/07
PRESSURE WASHER OPERATOR’S MANUAL
Hose & Spray Gun Assembly
2
3
1
3
4
7
5
8
9
10
6
Hose & Spray Gun Assembly PARTS LIST
ItemPart No.DescriptionQty
ItemPart No.DescriptionQty
1
4-0110322
Wand Assy., Side Grip W/1/4” Coupler 35-1/2” (BG)
1
62-2002Coupler, 3/8” Female, Brass 1
2
4-01246Spray Gun, AP 1000 (BG)
1
7
3-12021Injector, Detergent, Non-Adjust,
3-5 GPM, .083
1
32-2000Coupler, 1/4” Female, Brass (BG)
1
82-9040Clamp, Hose2
4Nozzle, Please See Exploded Views For Sizes
102-1904Strainer
9
4-02080000Tube, 1/4” x 1/2” Clear Vinyl 6 ft.
1
5
8.739-148.0
Hose, 3/8" x 50', 1 Wire, Blue,
Tuff-Flex (BG-252737, BG-282037, BG-303037)
1
8.739-229.0
Hose, 3/8" x 50', 2 Wire Blue,
Tuff-Flex, Nipple (BG-304037, BG-353237, BG-373537)
1
19
97-707 • BG • Rev. 5/07
PRESSURE WASHER Specifications
Specifications
Model
GPM
Pressure (PSI)
NozzlePump
UnloaderEngineEnginePumpPump PulleyP
SizePumpPart No.Part No.HPPart #PulleyPart No.
BG-2820372.82000
4.0SD3030
5-1409
5-3329GX160 (5.5)
5-0104AK74H
5-40107401
BG-2527372.52700
3.0SD3030
5-1409
5-3329GX200 (6.5)
5-01041
BK80H
5-40408001
BG-303037
3.0
3000
3.5SD3030
5-1409
5-3329GX270 (9)
5-01022BK80H
5-40508001
BG-304037
3.07
4000
3.0SM3540
5-1412
5-32080GX390 (13)
5-0107212BK80H
5-40508001
BG-353237
3.5
3200
4.0SM4035
5-1420
5-3330GX390 (13)
5-0107212BK90H
5-40509001
BG-373537
3.7
3500
4.0SM4035
5-1420
5-3330GX390 (13)
5-0107212BK90H
5-40509001
20
97-707 • BG • Rev. 5/07
Pump
Model
BushingEnginePulleyEngine
BushingPart No.PulleyPart No.
Bushing
BushingPart No.
Belt
Belt
SizePart No.
BG-28203724MM
5-512024AK39H
5-40103901
Hx3/4"
5-511075AX33) 5-602033
BG-25273724MM
5-512024
BK36H
5-40403601
Hx3/4"
5-511075
BX32 5-604032
BG-30303724MM
5-5120242BK40H
5-40504001
Hx1"
5-511100
BX38 (2)
5-604038
BG-30403724MM
5-5120242BK40H
5-40504001
Hx1"
5-511100
BX38 (2)
5-604038
BG-35323724MM
5-5120242BK32H
5-40503201
Hx1"
5-511100
BX39 (2)
5-604039
BG-37353724MM
5-5120242BK32H
5-40503201
Hx1"
5-511100
BX39 (2)
5-604039
PRESSURE WASHER Specifications
Specifications
21
97-707 • BG • Rev. 5/07
5-1409
OPERATOR’S MANUAL
PRESSURE WASHER
D Series Pump exploded view
TORQUE
SPECS
Item #
Ft.-lbs
14
65
17
22
25
8
34
9
43
13
D Series Pump exploded view parts list
itemPart no. DescriptionQTY
itemPart no. DescriptionQTY
1
1
20
70-160117
2*See Kits BelowPlunger Oil Seal
3
25
70-180112Screw
3*
70-060181O-Ring Ø1.78 x 28.30
3
26
70-020318
Bearing Cover2
4*
70-120131Pressure Ring 15mm Bearing Seal
70-020292 Crankcase
Brass Plug 3/82
12
3
27
70-020502
5*See Kits Below "V" Seal, 15mm 6
28
70-150003Snap Ring
6*
6
29
70-021300
70-000605Crankshaft
1
70-030048Support Ring 15mm 1
1
Ball Bearing2
7*
70-030049Intermed. Ring 15mm 3
30
8
70-160120
1
31
70-020604Crankshaft Key
1
9
70-060307Copper Washer 1/2"
1
32
70-160012Oil Dipstick
1
10
70-160228Manifold Housing
1
33
70-000110Crankshaft Seal
1
11*
70-060155O-Ring Ø1.78 x 15.54
Brass Plug 1/2"
6
34*
70-030211Plunger Nut 3
12*See Kits Below Valve Assembly
6
35*
70-120023Plunger, 15mm 3
13*
70-060122O-Ring Ø2.62 x 18.77
6
36*
70-140027Copper Spacer
3
14
70-160147
6
37*
70-060130O-Ring Ø1.78 x 5.28
3
15
70-060308Copper Washer 1/4
1
38*
70-000913Teflon Ring
3
16
70-160121
1
39*
70-000320Plunger Rod
3
17
70-180118Manifold Stud Bolt
8
40
70-150204Connecting Rod Pin
3
18
70-140001
8
41
70-010008Connecting Rod
3
19
70-060306Copper Washer 3/8
1
42
70-140102Spring Washer
6
Valve Plug
Brass Plug G1/4
Washer
22
97-707 • BG • Rev. 5/07
itemPart no. DescriptionQTY
43
70-180132Connecting Rod Screw
6
44
70-070005Sight Glass
1
45
70-060302Gasket
1
46
70-020352Crankcase Cover
1
47
70-060104O-Ring Ø2.62 x 107.62
* Available in kit (See below)
REPAIR KIT
NUMBER
70-261408
70-261409
70-261404
70-260028
70-260826
*Plunger Seal
15mm
**Complete Seal
Packing
Plunger
15mm
Complete Valve
Plunger Oil Seals
ITEM NUMBERS
INCLUDED
3, 5, 6
2, 3, 4, 5, 6, 7
34, 35, 36, 37, 38
11, 12, 13
2
NUMBER OF
CYLINDERS KIT
WILL SERVICE
3
1
1
6
3
KIT DESCRIPTION
PRESSURE WASHER OPERATOR’S MANUAL
D Series Pump exploded view parts list (CONT.)
23
97-707 • BG • Rev. 5/07
5-1412 SM3540
5-1420 SM4035-1
OPERATOR’S MANUAL
PRESSURE WASHER
sM-1 Series Pump EXPLODED VIEW
15
TORQUE
SPECS
Item #
Ft.-lbs
15
75
16
22
24
8
34
9
45
13
51
8
SM-1 Series Pump EXPLODED VIEW PARTS LIST
itemPart no. Description
QTY
70-020231 Crankcase 1
9
70-160120
2
70-060201Plunger Guide
3
10
70-060307Copper Washer 1/2"
1
Brass Plug 1/2"
1
3*
See Kits BelowPlunger Oil Seal
3
11
70-160216Manifold Head
1
4*
70-060107O-Ring Ø1.78 x 31,47
3
12*
70-060119O-Ring Ø2.62 x 17.13
6
6
5*
See Kits Below "V" Seal (4035)
6
13*
See Kits Below
See Kits Below "V" Seal (4030, 5030)
6
14*
70-060165O-Ring Ø2.62 x 20.29
6
See Kits Below "V" Seal (3540)
6
15
70-160130
6
16
70-180103Manifold Stud Bolt
8
17
70-140001
16
18
70-060306Copper Washer 3/8
1
19
70-160117
Brass Plug 3/8
1
24
70-180203
Hexagonal Screw
8
6
25
70-050060
Bearing Housing
1
70-030009Support Ring 20mm
(4030, 5030)
26
70-050061Closed Bearing Housing
6
27
70-060163O-Ring Ø1.78 x 60.052
70-030027Support Ring 15mm
(3540)
28
70-000102Crankshaft Seal
6
29
70-020003Tapered Roller Bearing2
31
70-000485Crankshaft (5030,3540)
70-000486Crankshaft (4030,4035/H)
32
70-020604Crankshaft Key
1
33
70-160006Oil Dip Stick
1
34
70-030102Shim2
6*
70-120106Pressure Ring 18mm
(4035)
3
70-120105Pressure Ring 20mm
(4030, 5030)
3
3
70-120120Pres Ring 15mm (3540)
7*
70-030007Support Ring 18mm
(4035)
8*
70-030011Intermed. Ring 18mm
(4035)
3
70-030010Intermed. Ring 20mm
(4030, 5030)
24
itemPart no. Description QTY
1
3
70-030020Intermediate Ring 15mm
(3540)
3
97-707 • BG • Rev. 5/07
Valve Assembly
Valve Plug
Washer
1
1
1
1
itemPart no. Description QTY
35*
70-180001Plunger Bolt
3
36*
70-140012Copper Spacer
3
37*
70-060103O-Ring Ø1.78 x 7.66
3
38*
70-000904Teflon Ring
3
39*
See Kits BelowPlunger (4035, 4035H)
3
See Kits BelowPlunger (4030, 5030)
3
See Kits BelowPlunger (3540)
3
40*
70-140015Copper Spacer
3
41
70-000301Plunger Rod
3
42
70-010001Connecting Rod
3
43
70-150201Connecting Rod Pin
3
44
70-180105Connecting Rod Screw
6
45
70-150001Snap Ring
6
46
70-140102Spring Washer
6
47
70-060009O-Ring, Ø2.62 x 126.67
1
48
70-020350Crankcase Cover
1
49
70-060302O-Ring, Ø1.78 x 14
1
50
70-070005Sight Glass 3/4
1
51
70-180112Cover Screw
5
52
70-000929 ▲ Bach Ring 1/2" (4035H)
* Available in kit (See below) ▲ Not Shown
Repair kit
number
KIT
DESCRIPTION
item
numbers
included
No. of cylinders kit will
service
PRESSURE WASHER OPERATOR’S MANUAL
SM-1 Series Pump EXPLODED VIEW PARTS LIST (CONT.)
3
70-261216 70-260821 70-260824 70-261210 70-260810 70-260825 70-261217 70-260822 70-260823 70-260007 70-260027
Complete
**Complete
Complete
Seal PackPlunger
Seal
Seal
SM-4035
ing
Packing
Packing
SM-4035H
SM-4030
SM-4035
SM-3540
SM-5030
*Plunger
Seal
SM-4035
Plunger
Seal
SM-4030
SM-5030
Plunger
Seal
SM-3540
4, 5, 7
4, 5, 7
4, 5, 7
3, 4, 5,
6, 7, 8
3, 4, 5,
6, 7, 8
3
3
3
1
1
* For SM 4035H High Heat Packings, Use 70-261212
Plunger
SM-4030
SM-5030
Plunger
SM-3540
Complete Plunger Oil
Valve
Seals
3, 4, 5, 6, 34, 35, 36, 34, 35, 36, 34, 35, 36,
12, 13, 14
7, 8
37, 38, 39 37, 38, 39 37, 38, 39
1
1
1
1
6
3
3
**For SM 4035H High Heat Packings, Use 70-261213
25
97-707 • BG • Rev. 5/07
AR - AL 607 #9.802-367.0
7-8 Gpm, 4200 Psi
7
25
11
OPERATOR’S MANUAL
PRESSURE WASHER
AR-AL Unloader exploded view and parts list
8
15
2
12
13
9
10
14
16
17
16
19
18
6
26
5
4
3
27
20
21
2
1
22
23
2
24
26
26
97-707 • BG • Rev. 5/07
6
ITEMPART NO.DESCRIPTIONQTY
ITEMPART NO.DESCRIPTIONQTY
1
83-005150010Check Connector
1
15
83-005106301Spring Pin
2
83-005060108 ‡ O-Ring 2068
3
16
83-005000101 Back Ring2
3
83-005100002Shutter Spring
1
17
83-005060101 ‡ O-Ring 2050
1
4
83-004120000Shutter
1
18
83-005020003 Body By Pass 1/4 G-F
1
5
83-004060109 ‡ O-Ring 631290 SH
1
18
83-005020026 Body By Pass 3/8 G-F
1
6
83-005170102 1/4 G Plug
1
19
83-005060200 3/8 Gasket
1
7
83-005030101M8 Lock Nut
1
20
83-001060129 ‡ O-Ring 2043
1
8
83-005100100 Knob
1
21
83-001060200 ‡ Seat
1
9
83-005150101 Washer
1
22
83-001160000 ‡ Ball
1
10
83-005400403 4000 PSI Spring (Black) 1
23
83-005100003 Ball Spring
1
11
83-005150011Stem Guide Union
1
24
83-005150009Seat Union
1
12
83-005000102 ‡ Back Ring2
25
83-005030200M8 Nut2
13
83-005060106 ‡ O-Ring 2031
1
26
83-005170101 3/8G Plug2
14
83-005160502Stem AL606
1
27
83-005060201Gasket
14
83-005160514Stem AL607
1
83-005650200 ‡ Repair Kit
1
PRESSURE WASHER OPERATOR’S MANUAL
AR-AL Unloader exploded view and parts list
1
Unloader Adjustment Procedures
1. Remove lock nut (Item 7).
. Remove adjustment knob (Item 8).
3. Loosen the two (2) nuts (Items 25), move them upward on stem (Item 14) until you see 4 or more threads
below the nut.
4. Re-attach adjusting knob (Item 8).
5. Start machine. Open the trigger of the spray gun. Increase pressure by turning adjustment knob (Item 8)
clockwise until pressure is at the desired operating pressure.
6. Remove the adjustment knob (Item 8), tighten the lower nut (item 25) tightly against the upper nut (Item 25).
Re-attach adjustment knob (Item 8) and screw down until contact is made with the nuts (Item 25). Screw down
lock nut (Item 7) onto the stem (Item 14) until the threads cut into the nylon insert of the lock nut (Item 7).
*If adjustment knob (Item 8) DOES NOT make contact with upper nut (Item 25), remove adjusting knob (Item
8), re-adjust (raise) nuts (Items 25) on stem (Item 14) and re-attach adjustment knob (Item 8), then repeat step
#6.
**If adjustment knob (Item 8) DOES make contact with upper nut, release the trigger of the spray gun and watch
the pressure gauge for the pressure increase (“spike”). This “spike” SHOULD NOT exceed 500 psi above the
operating pressure. If spike pressure exceeds the 500 psi limit, remove the adjusting knob (Item 8) and re-adjust
(lower) the nuts (Items 25) on the stem (Item 14). Re-attach the adjusting knob (Item 8), then repeat step #6.
27
97-707 • BG • Rev. 5/07
5-3329
5-3330
OPERATOR’S MANUAL
PRESSURE WASHER
VBA35 Unloader exploded view
VBA35 Unloader exploded view parts list
ItemPart No.DescriptionQty
ItemPart No.DescriptionQty
1
70-020452
70-020444
1
1
16
70-110207Poppet KIT B
17
70-140802Seal Washer, 3/8"2
2
70-060141O-Ring Kit A, C
1
18
70-180004
Hollow Bolt, 3/8"
1
3
70-150316Seat Kit C
1
19
70-180008
Hollow Bolt, 1/2"
1
4
70-450401
1
20
70-140803Seal Washer, 1/2"2
5
70-060114O-Ring KIT A
1
21
70-120212Plate KIT C
1
6
70-010111Guide Bushing
1
22
70-090037Spring KIT C
1
7
70-000919Teflon Ring KIT A
1
23
70-180304Set Screw
1
8
70-060170O-Ring KIT A2
24
70-030209Nut
1
9
70-060162O-Ring KIT A
1
25
70-090520
1
10
70-140734Connector
1
11
70-000918Teflon Ring KIT A
1
KIT A
70-262813O-Ring Repair Kit
12
70-120611Stem KIT C
1
KIT B
70-262814Outlet Kit
13
70-140702Connector, Female
1
KIT C
70-262815Stem Repair Kit
14
70-060119O-Ring KIT A, B
1
15
70-090004Spring KIT B
1
Body Valve (M/S)
Body Valve (G/E/D)
Ball, Sub-Assy Kit C
28
97-707 • BG • Rev. 5/07
Brass Handle
1
WHAT THIS WARRANTY COVERS
All SHARK PReSSuRe WASHeRS are warranted by SHARK to the original purchaser to be free from defects in materials
and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown
below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced
under this warranty will assume the remainder of the part’s warranty period. This warranty applies to the original purchaser
and is not transferable.
LIMITED LIFETIME PARTS WARRANTY:
Components manufactured by SHARK, such as frames, handles, and belt guards. Forged brass pump manifold. All heating
coils will have a three year warranty. Internal components (excluding oil seals) on the oil-end of all pressure washer pumps
will have a seven year warranty.
ONE YEAR PARTS AND 90 DAYS LAbOR WARRANTY:
All other components, excluding normal wear items as described below, will be warranted for one year on parts. Warranty on
these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED bY OTHER MANUFACTURERS:
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. SHARK cannot provide warranty on these items.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings,
packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Damage or malfunctions resulting from accidents, abuse, modifications, alterations, incorrect installation, improper
servicing, failure to follow manufacturer’s maintenance instructions, or use of the equipment beyond its stated usage
specifications as contained in the operator’s manual.
3. Damage due to freezing, chemical deterioration, scale buildup, rust, corrosion, or thermal expansion.
4. Damage to components from fluctuations in electrical or water supply.
5. Normal maintenance service, including adjustments, fuel system cleaning, and clearing of obstructions.
6. Transportation to service center, shop labor charges, field labor charges, or freight damage.
WHAT YOU MUST DO TO ObTAIN WARRANTY SERVICE
While not required for warranty service, we request that you register your SHARK pressure washer by returning the completed
registration card. In order to obtain warranty service on items, you must return the product to an Authorized SHARK Dealer,
freight prepaid, with proof of purchase, within the applicable warranty period. If the product is permanently installed, you
must notify your Authorized SHARK Dealer of the defect. The Authorized Dealer will file a claim, which must subsequently
verify the defect. In most cases, the part must be returned to SHARK freight prepaid with the claim. For warranty service on
components warranted by other manufacturers, the Authorized Dealer can help you obtain warranty service through these
manufacturers’ local authorized service centers.
LIMITATION OF LIAbILITY
SHARK’S liability for special, incidental, or consequential damages is expressly disclaimed. In no event shall SHARK’S liability
exceed the purchase price of the product in question. SHARK makes every effort to ensure that all illustrations and specifications are correct, however, these do not imply a warranty that the product is merchantable or fit for a particular purpose, or that
the product will actually conform to the illustrations and specifications. THE WARRANTY CONTAINED HEREIN IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility
to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its
products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
SHARK PReSSuRe WASHeRS
www.shark-pw.com
97-707 • BG • Rev. 5/07
PRESSURE WASHER WARRANTY
SHARK LIMITED NEW PRODUCT WARRANTY
PRESSURE WASHERS
Form #97-707 / 8.914-443.0 • Revised 5/07 • Printed in U.S.A.
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