Process Instrumentation PROCESS CONTROL MADE EASY Analytical Measurements, Field Measurements, Process Controls, and Corrosion Solutions Table of Contents 5 Supervisory Software Honeywell offers Supervisory Software to satisfy a wide range of requirements. These requirements can vary from monitor and control of a single process unit to a large scale process operation. 6-13 Smart Sensors and Analytical Instruments Honeywell offers a broad line of advanced sensors and instruments for measuring pH, ORP, speciﬁc ions, conductivity, dissolved oxygen and others. Directline sensors and transmitters offer signiﬁcant life cycle savings. 14-17 Field Instruments Measuring pressures, temperatures, and ﬂows effectively, accurately, and economically are the hallmarks of Honeywell ﬁeld instruments. This comprehensive range of technically advanced ﬁeld instruments, including innovative wireless transmitters, offers major advantages for improving your process, complying with regulations and attaining high-quality standards. In addition, the lifecycle costs of buying and maintaining these sturdy instruments are lower than other comparable products. Honeywell instruments supply the precise ﬁeld measurements that keep a process performing at its peak, producing high-quality products. 2 www.honeywell.com 18-19 Controllers Honeywell single and dual loop digital controllers and indicators provide precise control and indication of process variables with a wide choice of functionality. With Honeywell’s complete line, we can offer a versatile solution for a variety of applications. All Honeywell controllers and indicators are highly reliable, easy to conﬁgure, ﬂexible and versatile. 20 Programmers and Indicators Digital control programmers perform pre-determined processing or testing schedules on a time-versus-set point program. Honeywell offers programmers that perform basic to complex recipes and feature universal inputs, and multichannel models. 21-23 Recorders and Data Acquisition Honeywell offers a comprehensive portfolio for all of your recording and data acquisition needs. Choose your format: strip chart, circular chart or paperless recorders for viewing, storing and managing your process data. In addition, Honeywell’s powerful software suite provides networking capability and real time archiving. 24-25 Hybrid Control Solutions The HC900 Hybrid Controller provides integrated loop and logic control for unit processes. Its separate operator interface, featuring a color LCD with an array of preformatted displays, is available in Type 12 and Type 4X models. Both models are available with a ﬂoppy drive for data storage. The HC900 features “Hybrid Control Designer,” a Windows-based software tool for graphic conﬁguration of control strategies using function blocks. The software also tightly integrates the unit’s operator interface conﬁguration to simplify display setup. 26 Electric Actuators Honeywell’s HercuLine® actuators are the perfect solution for applications that require high reliability, low installation and lifetime costs, and lower maintenance costs without sacriﬁcing performance, accuracy and ease of use. The HercuLine Smart Actuator’s added Enhanced Electronic Unit (EEU) makes it easier to set up and to monitor the health of the actuator for proactive maintenance planning. 27 Corrosion Solutions Global process control industries spend an average of US$50 billion a year on corrosion problems. Honeywell’s corrosion solutions can reduce these costs by up to 20 percent. “Honeywell designs versatile products that are easy to conﬁgure, easy to operate and easy to maintain.” HONEYWELL’S NETWORKED SOLUTIONS WEB BROWSER QUALITY DEPT. HYBRID CONTROL PLANT-WIDE NETWORK RECORDERS ELECTRONIC DATA ACQUISITION MAINTENANCE DEPT. What do you expect from a supplier? • Best total cost? UDC CONTROLLER HERCULINE SMART ACTUATORS Your Strategic Supplier Let’s get right to the point. The bottom line is... you don’t make controls. They’re not your core competency, but they are an integral part of the performance of your system–they are “system critical.” System critical measurement and control is our core competency. They’re what we specialize in. As your strategic supplier, we will take the risk and high costs out of system critical measurement and control. You have enough things to worry about. We make sure your control system isn’t one of them. DIRECTLINE SENSOR • Quality? • Reliability? • Delivery? Many companies make controls, but only Honeywell is the easy choice. If your application requires sensors, ﬁeld instruments, actuators, controls, displays and communications, Honeywell, backed up by world-wide full-service stocking distributors, can provide off-the-shelf or customized solutions to automate your industrial process equipment. Think about it. Our solutions offer the value you’re looking for today: Easy to own, easy to use and easy to startup and maintain. That’s what makes Honeywell the easy choice. • Global support? We could keep going, but we cover it all in our pledge to customers. We take the risk and high costs out of system critical measurement and control. You can trust Honeywell for: • The right products for your application • Delivered on time • That work right the ﬁrst time • And every time • Anywhere in the world ...Enough said. www.honeywell.com 3 Honeywell: The Total Package The Total Package Honeywell’s comprehensive portfolio of measurement and control products, combined with our software solutions and open interfaces for data access, enable you to manage your plant assets and even optimize your enterprise by providing the bedrock system critical measurement, control and data acquisition. Whether you are responsible for one location or multiple locations, your process requires measurement, control and data acquisition. From the sensor to the actuator–and everything in between–we can help you to improve your quality and productivity and reduce total costs. The elements of a total control solution. Networked or stand alone. We have them all. Honeywell Instruments – Typical Applications Thermal Processing • Heat Treat Furnaces • Ovens • Incinerators • Tunnel Kilns • Vacuum Furnaces • Lehrs • Thermal Oxidizers Power/Distributed Energy • Combustion Control • Drum Level Control • Data Acquisition • Emissions Monitoring • Scrubbers • Feedwater Control • Water Treatment Pharmaceutical/Biotech • Sterilizers • Clean Room Monitoring • Lyopholizers • Animal Room Environmental Control • Pilot Plants • Fermenters Pulp and Paper • Pulping • Digesters • Chemical Injection • Bleaching • Web Control • Head Box Control • Specialty Papers Manufactured Goods • Paint Drying Ovens • Thermal Oxidizers • Roller Hearths • Autoclaves • Environmental Chambers • Boilers Reﬁning • Crude Delivery • Catalytic Cracking • Distillation • Reforming • Alkylation • Tank Farm Management • Tanker Car/Truck Loading Water Treatment • Clariﬁcation • Flocculation • Aeration • Filtration • Dewatering Chemicals • Batch Reactors • Distillation • Blending • Inventory Management Oil and Gas • Production • Transportation • Custody Transfer • Gas Plants Food and Beverage • Baking Ovens • Retorts • Freeze Dryers • Distillation • Clean in Place • Sterilization • Smokehouses • Fermentation • Off Gas/Flares 4 www.honeywell.com Semiconductor • Diffusion Furnaces • High Purity Water • De-lonization • Water Treatment • Clean Room Monitoring Supervisory & Conﬁguration Software Vista 400 Supervisory Control System Vista 400 is a modular, ﬂexible, supervisory control system that incorporates leading edge, open-system technologies. Vista 400 provides comprehensive facilities in an economical and easy-to-use package that integrates with a wide range of Honeywell and Third Party devices. • Open client/server architecture • Standard displays, HTML graphics, trending, batch reporting (option) • Universal Modbus driver supports Honeywell devices using: – Uses familiar “acronyms” for database build, e.g., Tag1, Loop1 PV • Standard SP Programmer/Recipe Interface for HC900 – Support for Programmers 1 to 4 – display & edit – Storage and selection for 1000 recipes, proﬁles – SP Programmer trend display with SP proﬁle pre-plot TrendManager Pro Industry leading PC based data analysis package that support: SERVER/STATION STATION ETHERNET LAN HC900 SpecView 32 Centralized PC Software SpecView 32 is a low cost, easy-to-use, centralized PC software that provides supervisory control, data acquisition, recipe management and batch reporting. SpecView 32 operates in all current Windows operating systems environments – 98, Me, NT, XP, and 2000. The optional OPC client capability allows easy linkage to other OPC server products. SpecView’s instrument view capability minimizes database creation for easy conﬁguration. • Importing data from any recorder • Importing data from any Honeywell solutions such as DPR180, DPR250 and HC900 hybrid controller • Archiving data • Multi-level, multi-user passwords • Graph, plot and export data across any recorder, pen or time frame • Audit trails • Conﬁguration of recorders • Batch recorder management recorders. The conﬁguration is done in a tabular function block format. SPECVIEW 32 HC900 ELECTRONIC DATA ACQUISITION RS232/RS485 CONVERTERS MULTIPLE SERIAL PORT SWITCH/HUB UDC UDC, DCP DPR www.honeywell.com 5 Smart Sensors and Analytical Instruments The Most Versatile Multiple Input Analyzer Get MORE value & performance . . . • Mix-n-Match process measurements • Fast & Easy commissioning – even wireless conﬁguration • Entire status at a glance – graphic LED display • Full global support of Honeywell Process Solutions UDA2182 Series Analyzers The UDA2182 Series is a versatile, dual or single input analyzer that measures pH, ORP, contacting Conductivity and Dissolved Oxygen. The “mix-and-match” PWB design offers the user ﬂexibility for a wide range of applications. Its common form, ﬁt and function to older Honeywell analyzers make it a quick and easy retroﬁt into existing panels and installations. pH input The pH input will accept a wide variety of sensors – non-glass Durafet® and traditional glass Meredian® electrodes, ORP combination electrodes and the HPW700 high purity system. In addition to the basic unit the pH input has: • Single or dual input for pH, ORP, contacting Conductivity or Dissolved oxygen • 0.2 sec update rate for fast responding Durafet pH electrodes • Dual input in any combination of measurements • Up to 4 alarm relays Conductivity input The Conductivity input will accept signals from Honeywell’s standard selection of contacting conductivity cells. The Conductivity unit also has: • Backlit graphical LED display • Temperature compensation curves • Nema 4X/IP66 case • Calculation of % Rejection/Passage & Difference of two cells • Infrared PC & Pocket PC conﬁguration • Conversions to ppm, ppb or ppt Total dissolved Solids (TDS) • FM/CSA Class 1, Div 2 approval • USP 26 alarm capability • PID control option • Up to 3 analog outputs • Auto buffer Calibration • High purity water solution compensation Dissolved Oxygen input The Dissolved Oxygen input is from Honeywell’s unique equilibrium probe. The Dissolved Oxygen unit has these additional features: • ppm or ppb measurement • Automatic or manual calibration • ambient temperature & atmospheric pressure compensation 6 www.honeywell.com Honeywell designs versatile products that are easy to conﬁgure, easy to operate and easy to maintain. Honeywell’s complete line of sensors, transmitters, transducers, analyzers and controllers are ideal for measuring pH, ORP, speciﬁc ions, conductivity, resistivity, salinity, hydrogen purity, gas, temperature, pressure, humidity, moisture and chemical concentrations in your process. These sensors and instruments are the perfect complement to the complete line of Honeywell control products. The new DirectLine® sensors offer unequaled savings during installation, start-up, operation and maintenance. Honeywell designs versatile products that are easy to conﬁgure, easy to operate and easy to maintain. We have been in the process controls business for over 100 years. Our experienced team can help you every step of the way–before and after the sale. That’s why Honeywell is the easy choice. DirectLine® - Changing the game in pH, ORP, Conductivity & D.O. Measurement Today Yesterday PLANT-WIDE MONITORING SYSTEM Modbus / Internet Connection • • • • • Large Panel High Equipment Cost High Maintenance Cost High Installation Cost High Installation Cost Features / Beneﬁts DirectLine Sensors/Transmitters Hard-Wired Conventional Sensors Features / Beneﬁts PLANT-WIDE MONITORING SYSTEM • • • • • Small Panel Lower Equipment Cost Simpliﬁed Maintenance Lower Installation/Wiring Lower Total Cost Elimination of Dedicated Analyzers and Associated Panel Space Results in Lower Total Cost! w w w. h o n e y w e l l . c o m 7 Smart Sensors and Analytical Instruments PH/ORP/SPECIFIC ION DirectLine® Model DL421 APT 2000/4000pH Transmitter/Analyzer UDA2182 Universal Dual Analyzer 9782S Analyzer/Controller MEASUREMENT pH pH/ORP pH/ORP Sodium, Chloride or Fluoride ions CASE (HXWXD) Plastic Polysulfone enclosure, NEMA4X, 123 x 48 x 46 mm (4.84 x 1.89 1.81 in) Plastic enclosure made of PBT NEMA4X, IP65 rating Plastic enclosure made of GE Valox® 357 CSA Type 4X (NEMA 4X) Grey noryl plastic, weather proof and corrosion-resistant EMI/RFI shielding DISPLAY LCD 4-digit, 7-segment 7-segment LCD display LCD dot matrix, 128 x 64 dpi LCD dot matrix, 128 x 64 dpi DISPLAY ACCURACY pH: ±0.02, Temp: ±1.0 (C or F) pH: ±0.02 pH, Temp: ±0.1 (C or F) 0.05% of reading Concentration: 13 counts Millivolts: ±2mV CONTROL CAPABILITIES/ Integral electronics/sensor design, one or two point calibration, Auto Buffer Recognition Electronics & sensor diagnostics, Auto Buffer Recognition, Hart comm. for transmitter PID control, Pocket PC and infrared conﬁguration, autobuffer calibration, high purity water solution compensation, 0.2 sec update rate On/Off, CAT or PFT control types, Auto Clean, Auto Calibration software OPERATING CONDITIONS -20° to 85°C (-4° to 185°F) -20° to 55°C (-4° to 131°F) 0° to 60°C (32° to 140°F) 0° to 60°C (32° to 140°F) OPERATING VOLTAGE 16-42 Vdc 2000: 14-40 Vdc 4000: 20-253 Vdc 90-264 Vac 47-63 Hz 108-132/216-264 Vac ANALOG OUTPUTS One 4 to 20 mA 2000: One 4 to 20 mA 4000: Two 4 to 20 mA (one dedicated to temp) Up to three 4 to 20mA One 4 to 20 mA RELAYS N/A 2000: N/A 4000: Hi/Lo alarm relays Up to 4 relays 4 relays MOUNTINGS Integral: no electronics mounting needed. Remote: pipe, wall or DIN rail Pipe, wall, or panel Pipe, wall, or panel Pipe, wall, or panel APPROVALS CE for Industrial Applications, UL-General Purpose; CSA General Purpose FM Class I, Div 1, Groups A-D (IS); FM Class I, Div 2, Groups A-D (N.I. Field Wiring) CE; FM Class 1, Div. 2; FM Class I, Div. 1 IS and Cenelec CE; FM Class 1, Div. 2; UL/CSA Gemeral Purpose CE; FM/CSA Class I, Div 2 ADVANCED FEATURES pH/ORP/Speciﬁc Ion A range of analyzers and transmitters for use with Honeywell glass and non-glass sensors and mountings to measure pH, ORP, or speciﬁc ions. Included in this offering is the Durafet II pH electrode; the only industrial, solid state pH electrode on the market. For pure water applications, the HPW7000 Hi-pHurity pH measurement system guarantees a 0.1 pH accuracy in water samples with conductivity less than 10 uS. All the above mentioned measurements can be used in process, wastewater and pure water applications. 8 www.honeywell.com Conductivity A range of analyzers and transmitters for use with Honeywell contacting and toroidal conductivity cells and mountings to measure conductivity, resistivity, salinity and chemical concentrations. These measurements can be made in many industrial process and pure water applications. Measurements can be made in many industrial process, wastewater and pure water applications. pH/ORP Sensors Durafet® Solid State pH Electrode Meredian II Glass pH Electrode Oxidation Reduction Potential (ORP) Electrode HPW7000 Hi-pHurity pH Measurement System Measurement Range 0-14 pH 0-14 pH 1999 to 1999 mV 4-10 pH Temperature Range -10° to 130°C (14° to 266°F) 0° to 110°C (32° to 230°F) -5° to 110°C (23° to 230°F) -20° to 150°C (-4° to 302°F) Pressure & Temperature Ratings Based on mounting assembly Based on mounting assembly Based on mounting assembly 1 to 10 in. WC (24.9 to 241.9 kPa) 10° to 80°C (40° to 176°F) Materials of Construction Ryton body, solid state electrode, viton and EPDM seals Ryton body, glass electrode, EPDM seals Ryton body, gold or platinum electrode, EPDM seals 316L SS Special Features Response 10X faster than glass, replaceable reference junction, VarioPin waterproof connector option Long lasting combination reference electrode, integral cable – 0.1 pH accuracy in process with conductivity <10 uS/cm Mountings See mounting types See mounting types See mounting types Panel mounting option Mountings TL1000 TwistLock 7773 Mounting 7774 Mounting 7777 Mounting 7794 Mounting 7758 Mounting Measurement Range 0-14 pH 0-14 pH ±1600 mV ORP 0-14 pH ±1600 mV ORP 0-14 pH ±1600 mV ORP 0-14 pH 0-14 pH ±1600 mV ORP Temperature Range -10° to 110°C (14° to 230°F) Depends on sensor Depends on sensor Depends on sensor -10° to 110°C (14° to 230°F) Depends on sensor Pressure & Temperature Ratings Up to 1034 kPa @ 80°C Immersion/Polypropylene: 689 kPa @ 60°C (100 psig @ 140°F) 316 SS: 689 kPa @ 80°C (100 psig @ 176°F) Flowthrough/Polypropylene: 689 kPa @ 60°C (100 psig @ 140°F) 316 SS: 515 kPa @ 80°C (150 psig @ 176°F) 316 SS: Determined by electrode Up to 689 kPa @ 50°C (100 psig @ 122°F) Up to 689 kPa @ 100°C (100 psig @ 212°F) 316 SS: 1034 kPa @ 100°C (150 psig @212°F) (Up to 150 psi @ 176°F) CPVC: 689 kPa @ 50°C (100 psig @ 122°F) Materials of Construction Bushing: 316 SS, Kynar and CPVC Polypropylene, Ryton, or 316 SS Ball valve, mounting nipple & extension tube, 316 SS or CPVC o-rings: EPDM & Viton Special Features 1/4 turn required for installation or removal Allows separate measuring & reference electrodes in one mounting Insertion/removal under pressure without interrupting process Mountings Immersion or in-line tee (3/4 & 1 in. MNPT ﬁtting) Immersion or ﬂow-through 1 1/4 in. NPT (316 SS) or 1 1/2 in. NPT (CPVC) pipe nipple through ball valve Polypropylene: 689 kPA @ 35°C (100 psig @ 95°F) Durafet & glass electrode bodies: Ryton Body: Polysulfone Sanitary 3-A approval for food & dairy applications Immersion or in-line tee (3/4 in. NPT ﬁtting) 1 1/2, 2 or 3 inch tri-clamp ﬂange mounting Cover: 316 SS, Wetted bushings: 316 SS or Polypropylene, Orings: Viton Allows variable immersion depths in pipe. 3/4 in. NPT bushing w w w. h o n e y w e l l . c o m 9 Smart Sensors and Analytical Instruments Conductivity DirectLine Model DL423 UDA2182 Universal Dual Analyzer APT 2000/4000CC Contacting Conductivity Transmitter APT 2000/4000TC Toroidal Conductivity Case (HxWxD) Plastic polysulfone enclosure, IP66, 123 x 48 x 46 mm (4.84 x 1.89 x 1.81 in) Plastic enclosure made of GE Valox® 357 CSA Type 4X (NEMA 4X) Plastic enclosure made of PBT NEMA4X, IP65 rating Plastic enclosure made of PBT NEMA4X, IP65 rating Display LCD 4-digit, 7 segment LCD dot matrix, 128 x 64 dpi 7-segment LCD display 7-segment LCD display Display Accuracy Conductivity/resistivity: greater of ±2 counts or ±0.5% of reading. Concentration: ±0.5% of reading. Temperature: ±0.1°C from -10° to 99°C, ±1°C from 100° to 140°C 0.05% of reading Temperature: 0.1% from -10° to 100°C ±1.0°C from 101° to 140°C Conductivity: 1% of measured value or ±(0.4 microS/cm * cell constant) Conductivity: 1% of measured value ±(0.2 microS/cm ±1 Signiﬁcant digit) Control capabilities /advanced features Integral electronics/sensor design; trim value or 1 point solution calibration PID control; Pocket PC & infrared configuration, temp. compensation curves; CO2 concentration; ppm, ppb or TDS conversions Measures conductivity, resistivity, or salinity; electronics & sensor diagnostics, Hart comm. for transmitter Measures conductivity, or chemical concentration; electronics & sensor diagnostics, Hart comm. option Operating Conditions -20° to 85°C (-4° to 185°F) 0° to 60°C (32° to 140°F) -20° to 55°C (-4° to 131°F) -20° to 55°C (-4° to 13°F) Operating Voltage 16-42 Vdc 90-264 Vac 47-63 Hz 2000: 14-42 Vdc 4000: 20-253 V, AC or DC 2000: 14-42 Vdc 4000: 20-253 V, AC or DC Analog Outputs One 4 to 20 mA Up to three 4 to 20mA 2000: One 4 to 20 mA 4000: Two 4 to 20 mA (one dedicated to temp) One 4 to 20 mA Relays N/A Up to 4 relays 2000: N/A 4000: Hi/Lo alarm relays 2000: N/A 4000: Hi/Lo alarm relays Mountings Integral, no electronics mount-ing needed. Remote: pipe, wall or DIN rail Pipe, wall, or panel Pipe, wall or panel Pipe, wall or panel Approvals CE for industrial applications; UL & CSA general purpose FM CE; FM Class 1, Div. 2; UL/CSA Gemeral Purpose CE; FM Class 1, Div. 2; FM Class 1, Div. 1 IS; CENELEC. CE; FM Class 1, Div. 2 Sensors 4973 Contacting Conductivity Cells 4974 Contacting Conductivity Cells 4905 Contacting Conductivity Cells 4909 Contacting Conductivity Cells 5000TC Toroidal Conductivity Cells Measurement Range 0.01, 0.1, 1.0, 10.0 cell constants, 0.055µS/cm to 250 mS/cm 0.01, 0.1, 1.0, 10.0 cell constants, 0.055µS/cm to 250 mS/cm 0.01, 0.1, 10.0, 50 cell constants, 0.055µS/cm to 1S/cm 0.01, 0.1, 10.0, 50 cell constants, 0.055µS/cm to 1S/cm 0.2 to 200 milliSiemens/cm Pressure & Temperature 1724 kPa @ 140°C (250 psig @ 284°F) 1034 kPa @ 130°C (150 psig @ 266°F) 1034 kPa @ 130°C (150 psig @ 266°F) SS: 3.45 bar @ 140°C (50 psi @ 284°F) Polypropylene: 6.9 bar @ 100°C (100psi @ 212°F) PVDF: 6.9 bar @ 120°C (100psi @ 248°F) PEEK: 13.8 bar @ 150°C (200psi @ 302°F) PFA Teﬂon: 13.8 bar @ 150°C (200psi @ 302°F) CPVC: 2.07 bar @ 140°C (30 psi @ 284°F) Materials of Construction Titanium or graphite Titanium or graphite with food-grade silicone rubber & polished 316 SS Nickel or platinum Nickel or platinum Polypropylene, PVDF, PEEK, PFA Teﬂon Mountings 3/4 inch NPT threaded ﬁtting 1 1/2 or 2 inch 316 SS tri-clamp ﬁtting 1 inch. NPT threaded ﬁtting Insertion/Removal assembly in CPVC or SS allows insertion/removal of cell without stopping process Immersion, union adapter, sanitary 2 inch ﬂange or insertion/ removal 10 www.honeywell.com Moisture measurements can be made in a variety of applications including dryers, food, pulp & paper, ovens and natural gas. Moisture 4111 Relative Humidity Transmitter 4112 Dew Point & Temp. Transmitter 4114 Dew Point Transmitter 4129/4129R Relative Humidity & Temp. Transmitter Case NEMA4X/IP65, cast aluminum NEMA4X/IP65, cast aluminum NEMA4X/IP65, coated steel Cast alloy suitable for outdoor use Display Available LCD Display N/A N/A Measurements 0-100% Relative Humidity with temp. compensation Dew point, dry bulb temp; also % RH, humidity ratio & wet bulb temp Dew point, dry bulb temp; also % RH, humidity ratio & wet bulb temp 0 to 100% RH with temperature compensation Moisture Sensing Element Thin ﬁlm capacitive Thin ﬁlm capacitive Thin ﬁlm capacitive Monolithic RHIC Temp. Sensing Element 1000 ohm Pt. RTD 1000 ohm Pt. RTD 1000 ohm Pt. RTD N/A Operating Temperature -40°C to 80°C (-40°F to 176°F) -50°C to 185°C (-58°F to 365°F) -50°C to 185°C (-58°F to 365°F) -23°C to 85°C (-10°F to 185°F) Operating Voltage 12 to 45 Vdc 11 to 45 Vdc or 115 ±10% Vac 11 to 45 Vdc 9.4 to 45 Vdc Analog Outputs One 4 to 20 mA Two 4 to 20 mA outputs for dew point & temp. Two 4 to 20 mA outputs for dew point & temp. One 4 to 20 mA output for %RH Special Features Fully recovers from saturation Fully recovers from saturation, 0 to 350 psi; (24.1 bar) optional probe up to 2,000 psi (137.9 bar) 0 to 350 psi (34.1 bar) 0 to 50 psi (3.45 bar) Accuracy up to 1% as option, fully recovers from complete saturation, use of optional jack allows plug-in digital indicator, remote cable for sensor location ﬂexibility Mountings Insitu; Wall or pipe Insitu; Wall or pipe Insitu; Wall or pipe Insitu; Wall or pipe Approvals FM Explosion Proof FM Explosion Proof/IS approved; CE approved N/A UL 459L Gas Analyzer 7866 Analyzer Accuracy ±2% of span Response Time (for H2) Initial, <1 sec 63%,13 sec, 90%, 23 sec, 99%, 40 sec Measuring Range 1, 2 or 3 as speciﬁed Sample Requirement (Sensing Unit) 0.2 to 4.2 cfh ﬂow 37 mm Hg Pressure min. Power Requirement (Control Unit) Universal 90 to 264 Vac, 50 to 60 Hz Weight (Sensing Unit/Control Unit) 8.5 kg (18 3/4 lb)/1.3 kg (3.0 lbs) Sampling System 7872 Sample Panel Construction 12 gauge steel, enamel ﬁnish, with components mounted, piped & tested Dimensions (W x H x D) 52 x 76 x 115 cm (30 x 30 x 51 in.) Weight (approx.) 50 lbs (22.5 kg) Calibrating Gases CO2, H2 and 75% H2 in N2 Sample Temperature Up to 104°C (220°F) Sample Pressure 1 to 100 psig (6.9 to 69 kPa) Moisture A range of transmitters that provide in-line moisture and temperature measurements without costly and intensive maintenance. The unique patented sensors accurately and reliably measure dew point, temperature, and/or relative humidity without frequent cleaning, calibration or replacement due to saturation. These moisture measurements can be made in a variety of applications including dryers, food, pulp and paper, ovens and natural gas. Thermal Conductivity A thermal conductivity system that measures concentrations of hydrogen purity and CO2 gas. This measurement is typically made in hydrogen-cooled generators. w w w. h o n e y w e l l . c o m 11 Smart Sensors and Analytical Instruments Dissolved Oxygen (DO) Instrumentation DL424 ppm DL425 ppb UDA2182 Universal Dual Analyzer Case Same as DL423 Same as DL423 Plastic enclosure made of GE Valox® 357 CSA Type 4X (NEMA 4X) Display Same as DL423 Same as DL423 LCD dot matrix, 128 x 64 dpi Display Accuracy 0.01 ppm 0.1 ppb in 0-20 ppb range 1.0 ppb in 0-200 ppb range D.O.: 0.5% of reading Temp.: ±1.0°C Operating Conditions -20° to 60°C (-4° to 185°F) -20° to 60°C (-4° to 185°F) 0° to 60°C (32° to 140°F) Control capabilities /advanced features Integral electronics/sensor design Integral electronics/sensor design PID control; Pocket PC and infrared conﬁguration; ppb or ppm measurement, automatic or manual calibration; temp & pressure compensation Operating Voltage 16-42 Vdc 16-42 Vdc 90-264 Vac; 47-63 Hz Analog Outputs One (1) 4 to 20 ma One (1) 4 to 20 ma Up to three 4 to 20mA Relays N/A N/A Up to 4 relays Mountings Same as DL423 Same as DL423 Pipe, wall, or panel Approvals UL and CSA general purpose UL and CSA general purpose CE; FM Class 1, Div. 2; UL/CSA Gemeral Purpose Sensor DL5000 Equilibrium probe for ppm & ppm application Measurement Range 0-25,000 ppb or 0-25 ppm Temperature Range 2° to 60°C (35.6° to 140°F) Pressure & Temp. Ratings 316SS: 50 psi (345 kPa) CPVC: 30 psi (207 kPa) Materials of Construction 316SS or CPVC housing Special Features Equilibrium probe design requires no internal probe maintenance Mountings Immersion in tank, in-line or sample ﬂow chamber Dimensions (OD) 219 x 34mm (8.62 x 1.32 in), 1 inch NPT pipe size, 20 feet waterproof cable Response Time 90% in 60 seconds 12 www.honeywell.com These analyzers/probe systems determine the levels of dissolved oxygen in water. The patented Equilibrium dissolved oxygen probe design is unaffected by inert fouling or changes in ﬂow conditions. The system’s analyzer/controller measures either ppb DO levels in power plant and semiconductor applications for corrosion detection or dearator efﬁciency or ppm DO levels in wastewater, environmental and process applications for control and compliance. Range of analog temperature transmitters that provide a cost effective, proven, reliable instrument for the industrial marketplace. H4800 SERIES PLATINUM RTD TRANSMITTERS A range of analog temperature transmitters that provide a cost effective, proven, reliable instrument for the industrial marketplace. Temperature Transmitters H4801 H4805 H4807 H4809 H4815 H4859 Description High performance, ﬁxed range Miniature potted High performance, ﬁxed range Switch rangeable Miniature Potted High performance, rangeable, space mount Compatible Sensor 100 ohm RTD 100 ohm RTD 1000 ohm RTD 1000 ohm RTD 1000 ohm RTD Integral 1000 ohm RTD Accuracy ± 0.05% of span ± 0.08% of span ± 0.05% of span ± 0.05% of span ± 0.08% of span ± 0.8% of span Operating Environment -50° to 80°C (-58° to 176°F) -50° to 70°C (-58° to 158°F) -50° to 80°C (-58° to 176°F) -50° to 70°C (-58° to 158°F) -50° to 70°C (-58° to 158°F) -50° to 80°C (-58° to 176°F) Connections Terminal screw or pigtail leads Terminal screw or pigtail leads Terminal screw or pigtail leads Terminal screws Terminal screws Terminal screws Zero/Span Adjustment Non-interacting Non-interacting Non-interacting Non-interacting Non-interacting Non-interacting TEMPERATURE SENSORS A range of sensors to make temperature measurements in various applications in the heat treating industry, auto & aerospace, power, thermal processing, food & beverage, metals, gas, ceramics glass, cement, chemicals and paper. Temperature Sensors Megopak Thermocouples Thermocouples w/ Protecting tubes Platinum 100 ohm RTD’s Rayotubes Radiamatic II Type J, K, T, JJ, KK, TT with Mineral Insulation (MI) E, J, K, T, R, S in various assemblies & mountings Plain, General purpose, Spring loaded. 100 sh RTDs Radiation-type temp detector, comprising single-mirror optical system with imageviewing lens Infared Measurement Ranges -200° to 1093°C (-300° to 2000°F) -200° to 1950°C (-300° to 345°F) -185° to 480°C (-300° to 900°F) 93° to 2760°C (200° to 5000°F) -40° to 3000°C (-40° to 5000°F) Ambient Temp Range N/A N/A N/A 0° to 100°C (32° to 212°F) Up to 315°C (600°F) Sheath/Tube Materials Type 310, 316 SS of Construction Inconel or Teﬂon coated sheath Carbon steel, 316 SS, 304 SS, Resisteat, Inconel, Cast Iron, Nickel, Sillramic, Cast T 316 SS N/A 316 SS, Inconel, Silicon Carbide, Aluminium, Alumina Sheath/Tube Length Up to 3.05m (10 ft) Up to 597mm (23.5 in) N/A 30, 46, 61, 75mm (12, 18, 24, 30 in) Any length up to 1.22m (4 ft) in increments of 25mm (1 in) w w w. h o n e y w e l l . c o m 13 Field Instruments ST 2000® Pressure Transmitter Designed as a direct replacement for conventional analog transmitters & indicators. The ST 2000 uses existing signal lines for power and transmission. A thick ﬁlm ceramic sensor measures ranges of -14 to 6671psi. • • • • • Eight gauge models Three absolute models Accuracy of ±0.2% 10:1 turndown ratio Temperature compensated ST 3000® Smart Pressure Transmitters Offering the best value available today, ST 3000 Smart Pressure Transmitters include differential pressure, absolute pressure, gauge pressure, draft range, liquid level ﬂange units and remote seal transmitters. ST 3000 Lifetime Transmitters™ deliver unsurpassed accuracy, stability, reliability, and rangeability, as well as the industry’s best warranty. 14 www.honeywell.com ST 3000® Series 100 Pressure Transmitters • Highest performance and functionality in the industry • Ideal for critical process loops, ISO 9000, custody & material transfer • Models available for high-temp & high-pressure applications • Lifetime Transmitter: accuracy of ±0.0375% for lifetime, stability of 0.01% per year for lifetime, MTBF of 470 years • Broad turndown ratio of 400:1 ST 3000® Series 900 Pressure Transmitters • Smart performance at conventional analog prices • Used for process loops and data acquisition • Accuracy of ±0.075 of span • 40:1 turndown ratio SMV 3000 Smart Multivariable Transmitter SMV 3000 provides four outputs with one instrument–differential pressure, absolute or gauge pressure, process temperature, and compensated mass ﬂow rate. • Ideal for accurate ﬂow applications • Accuracy of ±0.075% of span for DP and AP(GP) • Dynamic compensation for liquids and gases • Reduced installation and maintenance costs • ASM steam tables for saturated and superheated steam ﬂow ST 3000 Lifetime Transmitters™ deliver exceptional accuracy, stability, and reliability with the industry’s best warranty. STT 170 Smart Temperature Transmitters STT 250 Smart Temperature Transmitters STT 350 Smart Temperature Transmitters • Cost-effective, low-tier solution with 4-20 mA communications • Universally PC programmable for both RTDs and thermocouples • PC conﬁguration • Ultra compact size ﬁts into the smallest DIN B head mount housing • Sensor library with over a dozen of the most-used temperature sensor curves • HART/4-20 mA output • FOUNDATION™ ﬁeldbus protocol • Universal sensor inputs • Compact size allows direct head mounting • Broad selection of housings and materials • Remote communications • Available with integral engineering units meter • Dual input model with advanced diagnostics and redundant sensor for critical applications • For applications requiring the ultimate in performance and advanced solutions • One model for most thermocouples or RTDs (2-, 3-, or 4- wire) • No board change, potentiometer adjustment, or calibration required • Remote conﬁgurability and rangeability • Explosion-proof housing on DIN rail mounting • Remote communications for conﬁguration or diagnostics, Delta T, and redundant sensor capabilities are standard Smartline® Meters These dependable meters enable troubleshooting in the ﬁeld. • Provide local display of process variables • Digital meters show transmitter and loop status, and engineering units • Analog and digital meters for integral or remote mounting STT 3000 Lifetime Transmitters™ Honeywell offers a complete line of STT 3000 thermal solution products. STT 3000 Lifetime Transmitters deliver exceptional accuracy, stability, and reliability with the industry’s best warranty. SCT 3000 Smartline Conﬁguration Toolkit This PC-based tool allows quick, error-free conﬁguration of Smartline products. • Access to conﬁguration database parameters • Veriﬁes all parameters are correct • Enables “Management of Change” • Microsoft Windows 95b, 98, NT (4.0), 2000 and XP www.honeywell.com 15 Field Instruments SFC® Smartline Field Communicator The SFC reduces the time to install, conﬁgure, and maintain Smartline® instruments. • Hand-held device communicates remotely with all Smartline instruments • Access to devices without entering hazardous areas • Complete conﬁguration and diagnosis of Smartline devices and control loops MTS Multi-Variable Trip Switch The MTS provides a stand-alone safety shutdown solution that can range from simple shut-off of a pump or motor to inclusion as part of a large system solution. • Zero error digital PV trip • Supports digital DE or analog inputs • One or two relays, 5A @ 240VAC • Independent transmitter status relay positively differentiates maintenance from process problems • Optional analog repeat output 16 www.honeywell.com Honeywell MC Toolkit The Pocket PC-based Honeywell MC Toolkit handles multiple communication protocols, letting you conﬁgure, monitor, diagnose, and manage smart devices from Honeywell and other suppliers. • Conﬁgures both DE and HART protocols • Automatically veriﬁes device identiﬁcation and database conﬁguration • Provides full self-diagnostic and device diagnostic support MVA Multi-Variable Analog Interface The MVA provides an interface between DE Smartline transmitters and analog instrumentation, such as safety shutdown systems, trip switches, indicators, recorders, backup or critical loop single-loop controllers, and more. • Robust, bumpless, and accurate communications • Low-cost access to all measured variables • Enables mix of DE and analog products H2Oil Analyzer System Designed for use in the petroleum recovery industry, the H2Oil Analyzer System provides in-line, real time measurement of percent water in oil. It accurately measures the amount of water in continuous-oil phase or continuous-water phase conditions through the entire composition range of 0% to 100% water. • Superior, non-intrusive sensor design • Compensated for temperature and salinity effects • Tolerant to sand, grit, or entrained gases • Models available: 50mm (2in), 75mm (3in), 100mm (4in), 150mm (6in), 200mm (8in) Honeywell XYR5000 Wireless Transmitters deliver needed information easily, ﬂexibly, and affordably. XYR5000 wireless transmitter Honeywell XYR5000 wireless transmitter enables automated monitoring of variables in areas where traditional hard-wired transmitters are too costly, difﬁcult to reach, or in hazardous areas. Honeywell XYR5000 Wireless Transmitters deliver needed information easily, ﬂexibly, and affordably. Wireless Management Toolkit The toolkit software provides transmitter conﬁguration management, real-time process monitoring and data acquisition. Data can be exported for analysis and report generation in spreadsheet compatible format. Product WG510 WA510 WN571 WT530 WI550 Type Gauge Pressure Absolute Pressure Acoustic Temperature Analog Input Range 30-5000 psig 30-250 psia 5kHz bandwidth Various 4-20mA, 0-1 DV Accuracy 0.1% FS 0.1% FS 0.1% FS 0.1% FS 0.1% FS Signal Range Up to 2000 feet from Base Radio with clear line of sight Up to 2000 feet from Base Radio with clear line of sight Up to 2000 feet from Base Radio with clear line of sight Up to 2000 feet from Base Radio with clear line of sight Up to 2000 feet from Base Radio with clear line of sight Humidity 99% RH (non condensing) 99% RH (non condensing) 99% RH (non condensing) 99% RH (non condensing) 99% RH (non condensing) Operation Temp -40° to 85°C (-40° to 185°F) -40° to 85°C (-40° to 185°F) -40° to 85°C (-40° to 185°F) -40° to 85°C (-40° to 185°F) -40° to 85°C (-40° to 185°F) Storage Temp -50° to 85°C (-58° to 185°F) -50° to 85°C (-58° to 185°F) -50° to 85°C (-58° to 185°F) -50° to 85°C (-58° to 185°F) -50° to 85°C (-58° to 185°F) Power 3.6V Lithium battery (up to 5 yrs lifetime) 3.6V Lithium battery (up to 5 yrs lifetime) 3.6V Lithium battery (up to 5 yrs lifetime) 3.6V Lithium battery (up to 5 yrs lifetime) 3.6V Lithium battery (up to 5 yrs lifetime) Environmental NEMA 4X, IP66 NEMA 4X, IP66 NEMA 4X, IP66 NEMA 4X, IP66 NEMA 4X, IP66 Approvals CSA and FM, Class I, Group A, B, C, D; Class II, Div. I, Group E, F, G; Class III, Div. I; ATEX EEx ia IIC, nl IIC with CE mark CSA and FM, Class I, Group A, B, C, D; Class II, Div. I, Group E, F, G; Class III, Div. I CSA and FM, Class I, Group A, B, C, D; Class II, Div. I, Group E, F, G; Class III, Div. I CSA and FM, Class I, Group A, B, C, D; Class II, Div. I, Group E, F, G; Class III, Div. I CSA and FM, Class I, Group A, B, C, D; Class II, Div. I, Group E, F, G; Class III, Div. I Product WD520 WW591 Product Base Radio Type Differental Pressure Discrere Input Input Up to 50 Transmitters Range Various Dry Contact Output Accuracy 0.2% FS Sampled 11 times/sec RS485 Modbus, 420mA, RS232 Signal Range Up to 2000 feet from Base Radio with clear line of sight Up to 2000 feet from Base Radio with clear line of sight Communication Humidity 99% RH (non condensing) 99% RH (non condensing) 902-928 MHz Frequency Hopping Spread Spectrum (FHSS) FCC Certiﬁed ISM licensefree band RF Power 31mW, 17.8mW typical Operation Temp -40° to 85°C (-40° to 185°F) -40° to 85°C (-40° to 185°F) Options Storage Temp -50° to 85°C (-58° to 185°F) -50° to 85°C (-58° to 185°F) Integrated Yagi antenna (analog & temperature units) for ranges up to 5000 ft. Power 3.6V Lithium battery (up to 5 yrs lifetime) 3.6V Lithium battery (up to 5 yrs lifetime) Environmental NEMA 4X, IP66 NEMA 4X, IP66 Approvals CSA and FM, Class I, Group A, B, C, D; Class II, Div. I, Group E, F, G; Class III, Div. I; ATEX EEx ia IIC, nl IIC with CE mark CSA and FM, Class I, Group A, B, C, D; Class II, Div. I, Group E, F, G; Class III, Div. I Base radio remote high gain antenna for ranges up to 5000 ft. Up to 25 base radio analog/digital output modules; 3 options:4AO, 8AO, 4AO/8AO w w w. h o n e y w e l l . c o m 17 Controllers Controllers DC 1000 UDC 100 UDC 700 UDC 1200 Product Description The DC 1000 family of microprocessor based controllers combine a high degree of functionality and reliability at a very low price in 4 different DIN sizes. The UDC 100 is a 1/4 DIN temperature controller designed for low cost/high performance applications. An optional timer is also available. The UDC 700 is a 1/32 DIN format, OEM controller designed for a large number of applications. The UDC 1200 provides a high degree of functionality and reliability in a small format (1/16 DIN) at a very low price. A limit control model is also available. Front Face Format 48 x 48 mm (1.89 x 1.89 in) 48 x 96 mm (1.89 x 3.78 in) 72 x 72 mm (2.83 x 2.83 in) 96 x 96 mm (3.78 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) 49 x 25 mm (1.93 x 0.98 in) 48 x 48 mm (1.89 x 1.89 in) Analog Inputs 1 or 2 1 or 2 low levels 1 1 Input Signal Types Thermocouples, RTDs, mV, V, mA Thermocouples, RTDs, mV, mA Thermocouples, RTDs, mV, mA Thermocouples, RTDs, mV, V, mA Digital Inputs N/A N/A N/A 1 Analog Outputs Up to 2 (Pending) N/A Up to 3 Digital Outputs Control Up to 2 Up to 2 Up to 2 Up to 2 Digital Outputs Alarm Up to 3 1 Up to 2 Up to 2 Accuracy (at ref. cond.) ±0.5% of F.S. ±0.5% of F.S. ±0.1% of span ±0.1% of span Loops 1 Up to 2 1 1 Networking RS232 or RS485 ASCII N/A RS485 Modbus RS485 ASCII or Modbus ACCUTUNE™ II with Fuzzy Logic (Available on the UDC 2500, 3200 & 3500 Controllers) Accutune II provides a new truly plug-and-play tuning algorithm which will, at the touch of a button or through a digital input, accurately identify and tune any process including integrating processes and those with dead-time. This speeds up and simpliﬁes startup, plus allows retuning at any setpoint. Also included is the original Accutune adaptive tuning algorithm that can automatically and continuously retune whenever a setpoint step change is implemented or whenever a Illustration of 3 Typical Problems Resolved by ACCUTUNE process variable disturbance occurs. Fuzzy logic is used to suppress process variable overshoot due to setpoint changes or externally induced process disturbances. It operates independently from Accutune tuning. It does not change PID constants, but temporarily modiﬁes the internal controller response to suppress overshoot. This allows more aggressive tuning to co-exist with smooth process variable responses. It can be enabled or disabled depending on the application or the control criteria. Detects and Adapts to Disturbances PV SP Value Adapts to Process Dynamics Start-Up Mode Prevents Overshoot Time 18 www.honeywell.com Fuzzy logic eliminates process variable overshoot due to setpoint changes or externally induced process disturbances. Controllers UDC 1700 UDC 2500 UDC 3200 UDC 3500 Product Description The UDC 1700 is a 1/8 DIN microprocessor based controller. It provides high quality and performance at low cost. The UDC 2500 is a low-cost digital controller providing multi-language prompts (FR, EN, GE, IT, SP) and code for unmatched operating simplicity. The UDC 3200 is a 1/4 DIN general purpose digital controller offering a high degree of functionality and operating simplicity. The UDC 3500 with dual loop and math capability is ideal for process applications Front Face Format 48 x 96 mm (1.89 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) Analog Inputs 1 1 high level, 1 universal 2 universal 4 high levels, 1 universal Input Signal Types Thermocouples, RTDs, mV, V, mA Thermocouples, RTDs, mV, V, mA, RH, Radiamatic Thermocouples, RTDs, mV, V, mA, RH, Radiamatic, carbon, oxygen Thermocouples, RTDs, mV, V, mA, RH, Radiamatic, carbon, oxygen Digital Inputs 1 2 2 4 Analog Outputs Up to 3 2 (4 to 20 mA) 2 (4 to 20 mA) 3 (4 to 20 mA) Digital Outputs Control Up to 2 Up to 2 Up to 2 Up to 4 Digital Outputs Alarm Up to 2 Up to 2 Up to 2 Up to 4 Accuracy (at ref. cond.) ±0.1% of span ±0.25% of span ±0.2% of span ±0.10% of span Loops 1 1 1 2 Networking RS485 ASCII or Modbus Ethernet or Modbus RTU Ethernet or Modbus RTU Ethernet or Modbus RTU Infrared Port Yes Yes Yes Yes Every Honeywell Controller, Programmer and Indicator offers you the best price/performance ratio compared with any competitive instrument in its class. Our complete line is engineered to provide you with “targeted functionality” – solutions tailored to your specific process control requirements – so you only buy what you need. Process Instrument Explore (P.I.E.) Software P.I.E. is a PC based, intuitive software program that runs on a Pocket PC, desktop or laptop. It can be used either online or ofﬂine to create UDC2500, UDC3200 and UDC3500 conﬁgurations. Conﬁgurations can be easily downloaded to the controller via its communication or infrared port. Honeywell Controller Value Infrared Communication Port Each UDC2500, UDC3200 and UDC3500 has an infrared communications port that provides a non-intrusive connection to the controller while maintaining Type 4X and IP66 integrity. You can duplicate an instrument’s conﬁguration, obtain maintenance information just by pointing your Pocket PC in the direction of the instrument. • Clear and informative operator interface • Easy to setup and operate • Straightforward installation and maintenance • single-button turning for precise control • Fuzzy logic overshoot suppression • Unsurpassed quality and support www.honeywell.com 19 Programmers and Indicators Programmers DCP 50 DCP 100 DCP 300 DCP 550 Product Description The low-cost DCP 50 is ideal for set point programming applications where space is at a premium. The low-cost, 1/4 DIN format DCP 100 programmer is an entry-level product in the Set Point Programmer range. It provides an attractive price/ performance ratio. The general-purpose DCP 300 programmer is fully dedicated to execute control of temperature, humidity, pressure, ﬂow and other variables. The high-performance DCP 550 programmer provides advanced setpoint programming, sensing, SP generation, ramp and soak switch-ing and timing in one unit. Front Face Format 48 x 48 mm (1.89 x 1.89 in) 96 x 96 mm (3.78 x 3.78 in) 96 x 96 mm (3.78 x 3.78 in) 144 x 144 mm (5.67 x 5.67 in) Programs 4 8 19 99 Segments Per Program 16 16 30 99 (2000 total max) Analog Inputs 1 1 1 or 2 1 or 2 Digital Inputs 1 6 12 16 Analog Outputs Up to 3 Up to 3 Up to 3 Up to 3 Digital Outputs Up to 2 8 8 16 events Accuracy (at ref. cond.) ±0.25% of span ±0.25% of span ±0.1% of span ±0.1% of span Loops 1 1 1 or 2 1 or 2 PID Group 1 1 8 9 Networking RS485 Modbus RS485 ASCII or Modbus - RS485 ASCII Programmers IPC 5000 Indicators UDC 730 UDI 1700 Product Description High-function dual loop programmer; 5.7 inch touchscreen LCD silpliﬁes monitoring and control. Product Description The UDC 703 is a 1/32 DIN format indicator for small space requirements. The UDI 1700 is a horizontal, 1/8 DIN format, low-cost indicator for most process variable types. Front Face Format 48 x 48 mm (1.89 x 1.89 in) Size (L x H x D) 48 x 25 x 100 mm (1.93 x 0.98 x 3.94 in) 96 x 48 x 100 mm (3.78 x 1.89 x 3.94 in) Programs 32 Accuracy ±0.10% of span ±0.10% of span Segments Per Program 100 Analog Inputs 1 universal 1 universal Analog Inputs 2 Input Signal Types Digital Inputs 12 Thermocouples, RTDs, mV, V, mA Thermocouples, RTDs, mV, V, mA Analog Outputs 12 Display Types 4 digits-LED (red) 4 digits-LED (red) Digital Outputs 12 Alarm Set Points 2 3 Accuracy (at ref. cond.) ±0.25% of span Digital Input No Yes Loops 2 Transmitter Power No Yes PID Group N/A Networking RS485 Modbus RS485 ASCII or Modbus Networking RS232, RS485, Ethernet 20 www.honeywell.com Chart Recorders Strip Chart Recorders are most commonly chosen for continuous processes where the chart record allows the operator to quickly detect out-of-tolerance deviations over a long-term trend. The long length of the strip chart allows recorders to run unattended for long periods without the necessity for frequent chart replacement. Strip Chart Recorders DPR100A / DPR100B DPR100C / DPR100D DPR180 DPR250 Display Analog Digital Digital Digital Paper Width 100 mm (3.94 in) 100 mm (3.94 in) 180 mm (7.09 in) 250 mm (9.84 in) Reference Accuracy 0.25% 0.10% 0.05% 0.05% Multipoint Channels 6 (DPR100B) 6 (DPR100B) 24 64 Continuous Pens 1-3 (DPR100A) 1-3 (DPR100A) N/A N/A Roll or Fan-Fold Charts Yes Yes Yes Yes Conﬁguration PC or Keyboard PC or Keyboard PC or Keyboard PC or Keyboard Data Storage N/A N/A PCMCIA; Compact Flash PCMCIA; Compact Flash Networking N/A ASCII, Modbus, RTU ASCII, Modbus, RTU ASCII, Modbus, RTU Modbus TCP/IP Optional Software N/A LPCS LPCS; Trend Manager Pro LPCS; Trend Manager Pro Circular Chart Recorders are preferred for batch processes. The circular chart record displays the entire batch operation over a speciﬁc unit of time, from one hour to 31 days. An additional advantage of the circular chart record is easy ﬁling and copying for reference. Compared to the strip chart record, the circular chart has a shorter calibrated chart width. Circular Chart Recorders DR4300 Basic DR4300 DR4500 Classic DR4500 Truline Chart Size 254 mm (10 in) 254 mm (10 in) 305 mm (12 in) 305 mm (12 in) Reference Accuracy 0.35% 0.10% 0.10% 0.10% Analog Inputs 2 2 2 4 Digital Display N/A Yes Yes Yes Chart Type Preprinted Preprinted Preprinted Self-printing thermal paper Control N/A 2 loops 2 loops 2 loops Math N/A Totalization Yes Yes Networking N/A Modbus RTU Modbus RTU Modbus RTU Optional Software N/A SpecView SpecView SpecView w w w. h o n e y w e l l . c o m 21 Paperless Recorders & Data Acquisition The Paperless Advantage Easy to Use Dedicated display keys and full screen menus allow operators to quickly access and interpret information. Improved Decision Making On-line data analysis allows fast operator response during process upsets. Meet Documentation Requirements Permanent archived records of process and conﬁguration data can be stored to disk and easily replayed on the recorder or personal computer using the data analysis software. Easy to Operate and Maintain Reduced maintenance costs, elimination of consumable pens and paper and increased reliability since mechanical print assemblies have been eliminated. Easy to Own Paperless recorders offer signiﬁcant improvements over traditional paper recorders. Their inexpensive storage media and full-color LCD display reduces operating costs and improves data analysis. The lack of vulnerable print mechanisms and other mechanical parts improves reliability. Easy to Network Products can be connected directly to the Local Area Network (LAN) via Ethernet using Modbus TCP/IP protocol. Using the LAN, multiple departments can access these instruments for real time data acquisition. 22 www.honeywell.com TrendManager Software Suite The TrendManager Software Suite includes the standard TrendViewer software package; the Trendmanager Pro advanced data analysis and archiving software; the Trend-server Pro fully network aware software for communications with recorders; and the Screen Designer software for creating customized screen layouts. This low-cost, ﬂexible, easy-to-use software suite sets the “-trend” recorders apart from all the others. TrendViewer • View, graph and print stored data • Print conﬁgurations and process data • Export data ﬁles in CSV format TrendManager Pro Industry leading PC based data analysis package that support: • Importing data from any recorder • Importing data from any Honeywell solutions such as DPR180, DPR250 and HC900 hybrid controller • Archiving data • Multi-level, multi-user passwords • Graph, plot and export data across any recorder, pen or time frame • Audit trails • Conﬁguration of recorders • Batch recorder management TrendServer Pro Industry leading PC based communications software to network your recorder: • Handles client/server architecture • Schedule downloads of recorder data (FTP transfers) • Remotely conﬁgure recorders • Real time data acquisitions • Communicate via RS485 and/or Ethernet • Integrated OPC Server support • Modbus, FTO, web browser Database Management Tool Provided with TrendServer Pro • Provides safe administration of data • Archive, sort, move, copy or delete data in local or remote database • Use tree structure for easy understanding of where ﬁles are located • Data viewed by recorders or monthly archive • Allows storage of data to secure server Screen Designer Custom displays to exactly suit your application • Total design ﬂexibility to produce customized screen layouts • Design the screen that will best monitor your process • Includes bitmap picture input for easy process understanding Title 21 CFR Part 11 of Federal Regulatory Affairs details the acceptability of electronic records. Paperless Recorders eZtrend® Minitrend QX Multitrend SX Displays 127 mm (5.0 in) Color (QVGA) 140 mm (5.5 in) Color TFT (QVGA) 307 mm (12.1 in) Color (SVGA) Analog Inputs 2,4,6 Up to 16 Up to 48 Data Storage 1.44MB Floppy Compact ﬂash/USB Compact ﬂash/USB Sample Rate 100ms 20ms to 100ms 20ms to 100 ms Digital I/O Up to 2DI/6DO Up to 16DI/16DO Up to 48DI/48DO Networking Ethernet Trendbus/Modbus Ethernet or RS485 Modbus, OPC Server Ethernet or RS485 Modbus, OPC Server Math 200 character free form math 200 character free form math 200 character free form math Reference Accuracy ±0.1% ±0.1% ±0.1% Conﬁguration PC or front panel PC or front panel PC or front panel WEB BROWSER MAINTENANCE DEPT. TRENDSERVER PRO DATA BASE SERVER PLANT-WIDE LOCAL AREA NETWORK TRENDSERVER PRO COMMUNICATIONS SERVER QUALITY DEPT. TRENDMANAGER PRO PRODUCTION DEPT. Electronic data acquisition instruments are the perfect solution for applications within the Power, Water Treatment, Thermal Processing, Food & Beverage, Pharmaceutical/Biotech and Manufacturing industries. U.S. regulatory agencies have accepted electronic data storage. Title 21 CFR Part 11 of Federal Regulatory Affairs details the acceptability of electronic records. www.honeywell.com 23 Hybrid Control Solutions Controller: • Modular I/O design • Multiloop PID Control • Setpoint programmers, scheduler • Process logic, timers, counters • Process algorithms, calculations • Universal analog inputs • Stores setpoint proﬁles, recipes • Remote Terminal Panels (RTP) • Redundant CPU’s, power supplies Operator Interface: • Control loop supervision • Load/monitor setpoint programs, recipes • View analog & digital status • View bar graph groups • View trends • View alarm and event status • Initiate operator push-button actions • Data storage to ﬂoppy disk • Type 4X Hybrid Control Designer Software: • Windows NT, 2000 or XP • Drag & drop soft wiring of function block objects • Conﬁgures operator displays • Load conﬁguration via ethernet, serial communication modem or ﬂoppy disk • Graphic hard copy records • Load/upload, monitor conﬁguration via modem • Database export in CSV or TAB DELIMITED formats Communications: • Ethernet 10baseT • Modbus/TCP protocol • Up to 9 peer to peer controllers • Serial Modbus RTU • Redundant networks 24 www.honeywell.com HC900 Hybrid Controller The versatile HC900 Hybrid Controller is the perfect solution for unit control requiring integrated loop and logic processing. It is also the ideal data acquisition package with up to 480 universal analog inputs, extensive math and free form calculations. Intuitive function block software allows you to quickly get up and running, saving you time and money. Ethernet Open Connectivity simpliﬁes plant network integration. Redundant CPU’s, Power Supplies and Networks maximize process uptime. The HC900 offers an integrated solution that cost-effectively performs loop and logic control of stand-alone, unit processes. The combination of analog control loops, setpoint programs, function block conﬁguration, data acquisition and an extensive assortment of predeﬁned analog and digital blocks make the HC900 the ideal choice for thermal processing, water treatment, food & beverage processing, power generation, pharmaceutical, manufactured goods, semiconductor industries and other processes with similar control requirements. The HC900 consists of three components: a powerful controller with modular I/O; a hardened operator interface with color display and disk drive; and intuitive conﬁguration software. OPERATIONS QUALITY DEPT. HC900 UNIT CONTROL ETHERNET OPEN CONNECTIVITY HC900 UNIT CONTROL MAINTENANCE DEPT. HC900 DATA ACQUISITION MODEL 1042 OI REDUNDANT CONTROLLER HC900 DATA ACQUISITION The versatile HC900 is the perfect solution for unit control requiring integrated loop and logic processing. HC900 Hybrid Controller The rack-based HC900 is a modular, scalable platform available in 3 rack sizes (4, 8 and 12 I/O slots) and three CPU performance choices (C70R, C50, C30) to handle a wide range of automation requirements. To maximize installation ﬂexibility, up to 4 remote I/O racks may be connected to a single controller to reduce wiring and installation costs. A variety of analog and digital modules are available to support up to a total of 1920 I/O points. Up to 480 universal analog inputs minimize the number of input cards and spare parts required. HC900 Hybrid Controller Operator Interface The Model 1042 and Model 559 Operator Interfaces provide a wide selection of over 100 operator-friendly preformatted displays, and use direct access display keys. The use of preformatted displays shortens design time, reduces engineering costs and facilitates easy operator interaction with the process. Both analog data and digital status information are viewed in multiple formats on an LCD display (5.5 inch Model 559, 10.4 inch Model 1042) for clear process monitoring. Displays are available for viewing and changing control loops, setpoint programs, recipes, alarm groups, trends and other analog and digital functions. A standard ﬂoppy disk drive or optional zip drive stores process data, stores and retrieves conﬁguration information, recipes, setpoint proﬁles or schedules. Stored process data may be viewed using the TrendManager Software Suite. Analog Inputs Up to 480 universal analog inputs, 960 high level Accuracy ±0.1% of span (ﬁeld calibration to ±0.05% of span) Analog Outputs Up to 200; user speciﬁed span from 0 to 20 mA maximum, 12 bits, 0.1% Accuracy Digital Inputs/Outputs Up to 1920, contact DI, 24 Vdc DI/DO 120 Vac DI/DO, 240 Vac DI/DO, relay DO Operator Interface I/O Racks Per System Up to 5 total Display Control Loops PID, on/off, cascade, ratio, %C, RH, dewpoint Model 559 140 mm (5.5 in) Color LCD Control Output Types Current, time-proportioning, position proportioning, three-position step Model 1042 264 mm (10.4 in) TFT Active Matrix Color LCD Distance from Controller Up to 2000 feet (600 meters) Up to 2000 feet (600 meters) Zip Drive (1042)42) Data archiving & conﬁguration, setpoint proﬁle, recipe ﬁle transfer Data archiving & conﬁguration, setpoint proﬁle, recipe ﬁle transfer Power Supply 24 VDC 24 VDC Size (WxHxD) 240 x 159 x 136 mm (9.4 x 6.2 x 5.4 in) 400 x 248 x 183 mm (15.8 x 9.8 x 7.2 in) Operating Temp. 0° to 50°C (32° to 122°F) 0° to 45°C (32° to 113°F) 120 Vac to 240 Vac or 24Vdc Humidity (non condensing) Rated: 10% to 90% Extreme: 5% to 95% Operating Temp. 0° to 60°C (0° to 140°F) Hybrid Control Designer Software Humidity 10% RH to 90% RH, non-condensing Conﬁguration Rack Size 4 Slot 266.7 mm (10.5 in) Operating Environment Windows NT, 2000 or XP Setpoint Programmers Up to 8, 50 segments each, 16 event outputs, proﬁles stored in controller Setpoint Scheduler Two: 50 segments, 8 ramp/soak outputs, 8 auxiliary outputs, 16 events, schedules stored in controller Recipes 50 variables each Communication Ethernet 10baseT; Modbus/TCP protocol; up to 5 Ethernet hosts; up to 9 peer to peer controllers; Serial Modbus RTU, RS485 or RS232, Slave (up to 16) or master operation Power Supply 8 Slot 419.1 mm (16.5 in) 12 Slot 571.5 mm (22.5 in) Rated: 20% to 80% Extreme: 5% to 90% Off-line, with run mode editing PC Pentium, 200mHz with 64 MB Ram minimum, SVGA or greater screen resolution Cable 9-pin RS232 null modem cable to conﬁguration port or Ethernet 10Base T (crossover) Modem Support Monitor, upload, download conﬁguration www.honeywell.com 25 Electric Actuators – HercuLine® HercuLine Electric Actuators HercuLine 2000 HercuLine 2001/2002 HercuLine 10260A & S Product Description Low torque electric actuator Low torque electric actuator Medium torque industrial electric actuator Torque 50 to 400 in-lb (6 to 45 N-M) 50 to 400 in-lb (6 to 45 N-M) 10 to 300 lb-ft (14 to 400 N-M) Stroke/Speed 90° to 150°/6 to 75 sec 90° to 150°/7.5 to 120 sec 90°/10/20/40/60 sec Input Signals Floating, Pos. prop., Open/Close 1-5 Vdc, 4 to 20 mA 0/1-5 Vdc, 0/4-20 mA, Floating, Pos. prop., Open/Close Position Feedback 1000 ohms potentiometer 0/1-5 Vdc, 0-16 Vdc, 0/4-20 mA, SW emulation 0/1-5 Vdc, 0-16 Vdc, 0/4-20 mA, SW emulation 1000 ohms potentiometer Position Sensing 1000 ohms potentiometer 2001: slidewire 2002: contactless Contactless Environmental -40° to 185°F (-40° to 85°C) -40° to 170°F (-40° to 75°C) -20° to 170°F (-30° to 75°C) Duty Cycle Continuous Continuous Continuous Repeatability N/A 0.2% of 90° span 0.2% span Dead-Band N/A Adj. 2% to 5% span Adj. 0.2% to 5% span Local Auto/Man Switch Optional Optional Optional Local Keypad/Display N/A Optional 10260S: Optional RS485 Modbus Comms. N/A Yes 10260S: Yes HercuLine Electric Actuators Honeywell’s HercuLine Electric Actuators are engineered for exceptional reliability, accurate positioning, and low maintenance. Designed for very precise positioning of dampers and quarter-turn valves, they perform especially well in extremely demanding environments requiring continuous duty, high reliability, and low maintenance. With non-contact sensing, the maintenance problems and unexpected shutdowns associated with slidewires and potentiometer wear are eliminated. HercuLine Palm Software lowers ownership cost • Use your Palm PDA for - Calibration - Conﬁguration - Maintenance data • Eliminates local display and keypad HercuLine Smart Actuators Honeywell’s new actuators incorporate all of the quality and reliability features of the HercuLine actuators with 26 www.honeywell.com the added beneﬁts of microprocessor-based electronics. These beneﬁts make it easier to install, set up and commission the actuator, while allowing you to monitor the health parameters for proactive maintenance planning. • RS485/Modbus communications for remote access • Programmable: - Alarm and relay outputs - Characterization, failsafe functions, dead-band, and ﬁltering - Direction of rotation • Diagnostic Parameters: - Maximum Hi and Lo temperature - Stall and accumulated stall time - Total travel HAL (Honeywell Actuator Linkage software) Helps you size, select and install your Honeywell actuator. The software lets you choose the actuator and design the linkage that best ﬁts your application. Honeywell Corrosion Solutions Global process control industries spend an average of US$50 billion a year on corrosion problems that can hinder their abilities to operate at optimal levels. Honeywell’s Proprietary On-line Corrosion Technology Can Reduce Corrosion Costs to Process Control Customers by up to 20 Percent. Beneﬁts Honeywell ﬁeld-proven corrosion solution offers measurable improvements and beneﬁts: • Increased plant uptime due to improved reliability of assets • Reduction in maintenance costs by moving from scheduled to reliability-centered maintenance • Maximized production throughput while protecting plant assets • Improved safety by minimizing the effects of process upsets and excursions • Signiﬁcant reduction in inhibitor costs A Winning Combination With Honeywell’s acquisition of InterCorr International, Inc. in 2005, Honeywell Process Solutions became the ﬁrst and only automation and control supplier to offer real-time on-line corrosion detection for integration with the process control system. The integration of InterCorr technology with Honeywell’s Experion® Process Knowledge System (PKS) will enable Honeywell customers to shift from traditional off-line corrosion assessment to on-line, real-time measurement, allowing them to realize signiﬁcant reductions in corrosion expenditures and manage plant assets more effectively. Corrosion as a Process Variable Through integration with Honeywell’s Experion Process Knowledge System (PKS), operators can transform raw corrosion monitoring data into high-value process knowledge. Operators can correlate corrosion data with process data to gain an awareness of their plant conditions, make critical business decisions quickly and take proactive actions to optimize shortterm and long-term plant performance. An integral part of the Process Knowledge System is the use of advanced applications, like Honeywell’s asset, control and operations applications. Advanced applications with real time corrosion data are a further source of high-value process knowledge for the process engineer to make the right decision at the right time. Complete research lab for corrosion & materials evalution, and materials selection. Correlate real time corrosion data with process variables in Experion. Software for materials selection, risk analysis, and identiﬁcation or monitoring locations. Corrosion Solution Consists of Three Elements Systems, Expert Corrosion Services and Software Detecting corrosion is just the ﬁrst step toward solving a plant’s corrosion problems. Honeywell offers an integrated approach to corrosion problem solving with a solution that provides the correct and most efﬁcient combination of products, services and software to our customers. Systems SmartCET® (Smart Corrosion Evaluation Technology) is the new Honeywell corrosion transmitter that embeds proprietary corrosion measuring technology to provide a convenient and efﬁcient method to bring corrosion data to the process control system. Services Honeywell’s corrosion experts can complement your in-house corrosion resource and are fully capable of solving your tough plant corrosion problems. Our corrosion expertise ranges from lab services for metallurgical failure analysis to inhibitor screening to materials consultation with an emphasis on speciﬁc plant operating conditions to analysis of a plant’s realtime corrosion conditions. Software Our software product offerings reﬂect over 20 years of corrosion expertise derived from our laboratory corrosion research benchmarked with actual ﬁeld data and experience. Plant and consulting engineers have found tremendous value in our software products that aid in materials selection, corrosion rate prediction within pipelines and process equipment, and analysis of plant asset integrity and risk. Serving customers in oil & gas, reﬁning, chemicals, power generation, pulp & paper, aerospace, pharmaceuticals/biotech, and metals and mining industries, we offer a strong track record of creating value every day for major clients the world over. www.honeywell.com 27 Sales & Application Support Our team of ﬁeld sales engineers, local stocking representatives and technical support specialists are available to serve you in 95 countries on six continents. We back all of our products with a comprehensive warranty and a Technical Assistance Center staffed with engineers and technicians with solid product knowledge. Teaming with our direct sales force, Honeywell’s Authorized Representatives provide total solutions for your control needs. With ofﬁces located throughout the world, our extensive distribution network provides responsive, local service and support before, during and after the sale. Honeywell reps provide many value-added services including: • Local inventory with quick delivery • Application and technical support • On-site training • 24-hour emergency service To ﬁnd the Honeywell Authorized Representative nearest you, visit our on-line Rep Locator at: http://locator.micro.honeywell.com Honeywell offers a Warranty/Remedy complete portfolio of Honeywell warrants goods of its manufacture as being free of defective ma- products and solu- terials and faulty workmanship Contact your local sales ofﬁce for warranty tions for process and information. If warranted goods are returned to Honeywell during the period machine control ap- of coverage, Honeywell will repair or replace without charge those items it plications, including controllers, recorders, transmitters, actuators, smart sensors, and analytical instruments. To learn more about these offerings and how they can help your organization achieve breakthrough results, contact your local ﬁnds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and ﬁtness for a particular purpose. Honeywell representative, or contact us at the Speciﬁcations may change without notice. The information we supply is be- following phone numbers: lieved to be accurate and reliable as of this printing, however we assume no USA: 1-800-343-0228 France: 33 1 60 19 80 75 Canada: 1-800-461-0013 Italy: 39 02 9214 6503 UK: 44 1344 655251 Spain: 34 91313.61.00 Germany: 49 69 8064-336 Asia/Paciﬁc: 65 6355 2828 responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Copyright© by Honeywell International Inc., April 2006. Latin America: 1-305-805-8188 Honeywell Process Solutions Honeywell International Inc. 2500 West Union Hills Drive Phoenix, AZ 85027 Tel: 800-343-0228 www.honeywell.com 10-00-30-16 KP15000 April 2006 ® 2006 Honeywell International Inc.
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