ATW ARCTIC SILVER 97TE TREADMILL 97TE-XXXX-02 Customer Support Services PARTS MANUAL rev. 01 June 2012 ARCTIC SILVER 97Te 97TE-0XXX-02 Contents S/N ATW100000 and up Page MISCELLANEOUS ...................................................................................... 3 REAR ENDCAPS AND CUP HOLDERS ................................................................ 4 SCUFF PAD, TINSEL AND FRAME TAG BOARD ..................................................... 5 CONSOLE ASSEMBLY.................................................................................. 6 CONSOLE COMPONENTS ............................................................................. 7 HAND RAIL ASSEMBLY ................................................................................ 8 MOTOR COVER, FRONT COVER AND FRONT ENDCAPS .......................................... 9 BELT, DECK AND REAR ROLLER..................................................................... 10 LIFT FRAME AND MOTOR ............................................................................ 11 WAX/LIFT ASSEMBLY ................................................................................. 12 MOTOR CONTROLLER ASSEMBLY ................................................................... 13 DRIVE MOTOR ASSEMBLY ............................................................................ 14 IDLER ARM ASSEMBLY AND STATIC BRUSH ........................................................ 15 LEG LEVELER ASSEMBLY ............................................................................. 16 FRONT ROLLER ASSEMBLY........................................................................... 17 ERGO BAR WITH LIFEPULSE ......................................................................... 18 POWER COMPONENTS SCHEMATIC 1 ............................................................... 19 POWER COMPONENTS SCHEMATIC 2 ............................................................... 20 CABLES ................................................................................................. 21 2 ARCTIC SILVER 97TE 97TE-0XXX-02 Miscellaneous S/N ATW100000 and up OPERATION MANUAL M051-00K58-A185 SERVICE MANUAL M051-00K58-A159 HARDWARE BAG AK58-00226-0000 TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN 0017-00008-0204 0017-00008-0205 0017-00008-0206 INSTALLATION INSTRUCTIONS M051-00K58-A189 3 ARCTIC SILVER 97Te 97TE-0XXX-02 Rear End Caps and Cup Holders S/N ATW100000 and up Cup Holder, LT AK58-00247-0002 Cup Holder, RT AK58-00247-0001 Rear End Cap 0K58-01268-0000 Screws (4) 0017-00101-1772 Decal - LF Logo 0K60-01193-0000 Rear End Cap 0K58-01268-0000 4 ARCTIC SILVER 97Te 97TE-0XXX-02 Scuff Pad, Tinsel, and Frame Tag Board S/N ATW100000 and up Anti-Static Tinsel 0K58-01102-0001 Tinsel Extension Spring 0017-00009-0901 Anti-Scuff Pad 0K58-01376-0000 (2) Frame Tag PCB B084-92187-D000 5 ARCTIC SILVER 97Te 97TE-0XXX-02 Console Assembly S/N ATW100000 and up Emergency Stop Cable Assembly AK58-00036-0002 Disk Magnet 0K40-01070-0000 Rubber Pad 0K58-01359-0000 Tether, Stop Assy. AK58-00322-0000 Headphone Jack Assy AK32-00043-0000 Screw 0017-00101-1811 Round Stop Switch 0K58-01321-0000 Part Number GK58-00002-0099 GK58-00002-0100 GK58-00002-0101 GK58-00002-0102 GK58-00002-0103 GK58-00002-0104 GK58-00002-0105 GK58-00002-0106 GK58-00002-0107 GK58-00002-0108 GK58-00002-0109 GK58-00002-0110 GK58-00002-0111 Part Number AK58-00516-0001 AK58-00516-0004 AK58-00516-0006 AK58-00516-0007 AK58-00516-0010 AK58-00517-0001 AK58-00517-0003 AK58-00517-0004 AK58-00517-0007 AK58-00517-0008 AK58-00517-0009 AK58-00517-0010 CONSOLE ASSEMBLY Description CONS W/FM ENG/ NTSC CONS W/FM SPN/ NTSC CONS W/FM JAP/ NTSC CONS W/FM FRN/ NTSC CONS W/FM POR/ NTSC CONS W/FM ENG/ PAL CONS W/FM GER/ PAL CONS W/FM SPN/ PAL CONS W/FM FRN/ PAL CONS W/FM ITAL/PAL CONS W/FM DUT/ PAL CONS W/FM POR/ PAL CONS W/FM TUR/ PAL OVERLAY BEZEL ASSEMBLY Description BZL/SW W/OVERLAY ASSY: MFG; ENG/NTSC BZL/SW W/OVERLAY ASSY: MFG; SPN/NTSC BZL/SW W/OVERLAY ASSY: MFG; JAP/NTSC BZL/SW W/OVERLAY ASSY: MFG; FRN/NTSC BZL/SW W/OVERLAY ASSY: MFG; POR/NTSC BZL/SW W/OVERLAY ASSY: MFG; ENG/PAL BZL/SW W/OVERLAY ASSY: MFG; GER/PAL BZL/SW W/OVERLAY ASSY: MFG; SPN/PAL BZL/SW W/OVERLAY ASSY: MFG; FRN/PAL BZL/SW W/OVERLAY ASSY: MFG; ITL/PAL BZL/SW W/OVERLAY ASSY: MFG; DUT/PAL BZL/SW W/OVERLAY ASSY: MFG; POR/PAL 6 ARCTIC SILVER 97Te 97TE-0XXX-02 Console Components S/N ATW100000 and up Decal 0K58-01357-0000 Back cover AK58-00281-0000 Screws (8) 0017-00101-1288 Access Cover 0K58-01280-0000 Single board Computer A084-92251-A011 Screws(4) 0017-00101-1843 Shoulder Bushing 0K58-01381-0000 Grommet, Vibration Isolating 0017-00042-1160 Torx Screw (2) 0017-00101-1813 Inverter Board 135E-00002-0002 Nuts(4) 0017-00103-0084 Edge Trim 0017-00042-1156 Screws (8) 0017-00101-1810 LCD Touch Assembly 0K32-01001-0013 Screws (3) 0017-00101-1814 Interface Board A084-92248-A007 NTSC A084-92248-A008 PAL/SECAM 7 Bracket 0K58-01370-0000 ARCTIC SILVER 97Te 97TE-0XXX-02 Handrail Assembly S/N ATW100000 and up ERGO Bar Assembly AK58-00219-0000 ERGO Bar Gasket (2) 0K58-01347-0000 Console Mounting Screw (4) 0017-00101-1773 Handrail Mounting Screw (4) 0017-00101-1774 Console/Cup Holder Mounting Screw (8) 0017-00101-1780 Bottom RT Handrail Boot 0K58-01304-0001 Handrail Hex Nut (4) 0017-00103-0327 Top RT Handrail Boot 0K58-01303-0001 Bottom LT Handrail Boot 0K58-01304-0002 Handrail (2) AK58-00192-0000 Top LT Handrail Boot 0K58-01303-0002 Handrail Screw (2) 0017-00101-1773 Handrail Boot Screws (6) 0017-00101-1770 Upright, Plug (2) 0K58-01305-0000 Upright, LT AK58-00310-0004 Upright Tube Cap (2) 0K58-01302-0000 Grommet (2) 0017-00042-0326 Handrail Tube Cap (2) 0K58-01396-0000 Upright, RT AK58-00310-0003 Upright Plug (2) 0K58-01305-0000 Upright Mounting Screw - 0017-00101-1778 (4) Washer - 0017-00104-0325 (4) Upright Tube Cap Screw (2) 0017-00101-1772 8 ARCTIC SILVER 97Te 97TE-0XXX-02 Motor Cover, Front Cover, and Front End Cap Motor Cover Screws (4) 0017-00101-1772 S/N ATW100000 and up Motor Shroud Assy. AK58-00411-0000 Felt Strip - 28” 0017-00081-0294 Right and Left Front End Cap (2) 0K58-01267-0000 Front Cover 0K58-01266-0000 Screws (4) 0017-00101-1771 End Cap Screws (4) 0017-00101-1772 Bug Medallion Assembly AK58-00245-0000 9 ARCTIC SILVER 97Te 97TE-0XXX-02 Belt, Deck, and Rear Roller S/N ATW100000 and up Striding Belt 0K58-01397-0000 Deck Mounting Screws (4) 0017-00101-1775 Belt Limit Label, LT M051-00K58-A101 Deck 0K58-01091-0002 TECSPAK Mounting Screw (8) 0017-00101-1652 Caution Label M051-00K58-A014 TECSPAK Spring (4) 0K40-01026-0002 Belt Limit Label, RT M051-00K58-A100 TECSPAK Tinnerman Clip (4) 0017-00103-0198 Washer (8) 0017-00104-0072 Mid TECSPAK Spring (4) 0K58-01172-0000 Grommet (2) 0017-00042-1147 Screw 0017-00101-1776 Round Grommet 0017-00042-0326 Washer 0017-00104-0043 Square Grommet 0017-00042-1147 Rear Roller Guard, LF 0K58-01391-0002 Rear Roller Adjusting Screws 0017-00101-1779 5” Rear Roller 0K58-01068-0000 Rear Roller Guard, RT 0K58-01391-0001 Roller Guard Screw (4) 0017-00101-1776 10 ARCTIC SILVER 97Te 97TE-0XXX-02 Lift Frame and Motor S/N ATW100000 and up IEC Receptacle 0017-00003-0949 Retainer Bracket w/Screw 0017-00042-1145 Frame Screws 0017-00101-1723 Lift Motor Hex Bolt 0017-00101-1021 Lock Nut 0017-00103-0025 Lift Frame End Cap 0017-00042-1076 Vinyl Cap 0017-00042-1075 Line Cord Clip 0017-00042-0840 Lift Frame 0K58-01066-0000 Wheel 0K58-01071-0000 Phillips Screw 0017-00101-1612 Washer 0017-00104-0189 Hex Screw (2) 0017-00101-1777 Flat Washer (2) 0017-00104-0259 Bronze Sleeve (2) 0K58-01089-0000 Lock Nut (2) 0017-00103-0285 Cotter Pin 0017-00007-0208 (**) AK58-00075-0000 Actuator (Lift) Motor Assembly AK58-00075-0000 Clevis Pin 0017-00007-0214 Decline Switch Bracket (**) 0K58-01150-0003 Lock Nuts (**) 0017-00103-0283 Screw (2) (**) 0017-00101-1629 Decline Switch (**) 0017-00032-0194 11 ARCTIC SILVER 97Te 97TE-0XXX-02 Wax/Lift Assembly- AK58-00296-0001 S/N ATW100000 and up Spacer (3) 0017-00042-1149 Locking Nut (3) 0017-00103-0052 Pin Collar Spacer (3) 0017-00042-1070 Wax Lift Mounting Screw (3) 0017-00101-1641 Motor Capacitor PCB Mounting Screw (4) 0017-00101-1253 Mounting Bracket 0K58-01316-0000 Wax/Lift PCB A084-92253-A0021 Motor Capacitor PCB Assembly B084-92241-A000 Plastic Grommet (4) 0017-00042-0821 12 ARCTIC SILVER 97Te 97TE-0XXX-02 Motor Controller w/Ferrite Assembly S/N ATW100000 and up GK65-00002-0018 (120V / 60Hz) GK65-00002-0019 (200-240V / 50Hz) 13 ARCTIC SILVER 97Te 97TE-0XXX-02 Drive Motor Assembly – AK58-00172-0000 Poly-V Pulley 0K58-01057-0001 S/N ATW100000 and up Motor w/Caution Label AK58-00171-0000 Slotted Hex Screw (2) 0017-00101-0975 Speed Sensor Assembly AK58-00073-0001 Sensor Wheel Mounting Screw (3) 0017-00101-1631 Locking Nut (4) 0017-00103-0027 Washer (4) 0017-00104-0409 Sensor Wheel 0K58-01094-0000 Insulating Shoulder Washer (4) 0K58-01255-0000 Insulating Pad (2) 0K58-01256-0001 14 Flywheel Assembly AK58-00090-0002 (Assembly includes Flywheel 0K58-01092-0002 Sensor Wheel and Mounting Screws) ARCTIC SILVER 97Te 97TE-0XXX-02 Idler Arm Assembly and Static Brush Idler Arm Assembly AK58-00053-0002 Anti Static Brush 0K58-01263-0001 Brush Mounting Screw(2) 0017-00101-1193 S/N ATW100000 and up Motor Pulley 0K58-01057-0001 Allen Screw 0017-00101-0333 Idler Pin 0017-00007-0248 Grommet 0017-00042-0326 Plug 0017-00042-1053 (For units not equipped with circuit breaker.) Drive Belt 0K58-01115-0000 Plastic Idler 0K26-01731-0000 Threaded Idler Shaft 0K58-01084-0002 Lock Nut: Idler 0017-00103-0324 Wire Clamp 0017-00042-1072 Screw 0017-00101-1193 Limit Switch 0017-00032-0195 15 Idler Spring Damper 0K26-02055-0000 Idler Extension Spring 0K58-01085-0000 ARCTIC SILVER 97Te 97TE-0XXX-02 Leveler Assembly – AK58-00076-0000 S/N ATW100000 and up Assembly Leveler & Bushing AK58-00089-0000 Flat Washer-4 0017-00104-0190 Lock Washer-4 0017-00104-0333 Pivot Pin 0K58-01098-0001 Hex Nut-4 (8-18x10) 0017-00101-1627 Stop Nut 0K58-01099-0000 Leveling Foot 0K58-01110-0000 16 ARCTIC SILVER 97Te 97TE-0XXX-02 Front Roller Assembly – AK58-00067-0000 S/N ATW100000 and up Mounting Bolt 0017-00101-0974 Flat Washer 0017-00104-0043 Polley V Pulley 8” 0K58-01105-0000 Lock Washer 0017-00104-0005 5” Front Roller 0K58-01067-0001 Hex Bolt 0017-00101-1632 Flat Washer 0017-00104-0330 17 ARCTIC SILVER 97Te 97TE-0XXX-02 Ergo Bar w/Lifepulse S/N ATW100000 and up Lens Cover Mounting Screw (2) 0017-00101-0824 Lens Cover Assembly AK58-00064-0000 User Proximity Sensor Cable (not shown) AK58-00032-0000 Heart Rate Electrode Kit GK20-00002-0005 Ergo Bar Gasket (2) 0K58-01347-0000 18 ARCTIC SILVER 97Te 97TE-0XXX-02 Power Components Schematic 1 S/N ATW100000 and up 20 Amp Line Filter 0017-00003-1015 4” Black Wire AK58-00081-0000 6” White Wire AK58-00082-0000 MOV/Filter Cable Assy. AK58-00224-0001 5” Green/Yellow Wire AK58-00083-0000 Black 4” Jumper AK58-00081-0000 White 6” Jumper AK58-00082-0000 Green/Yellow 5” Jumper AK58-00083-0000 MOV Cable AK58-00224-0001 Description HARNESS-ASSY:MFG;120/60 20A E HARNESS-ASSY:MFG;220/60 20A E HARNESS-ASSY:MFG;230/50 10A E HARNESS-ASSY:MFG;240/50 10A E HARNESS-ASSY:MFG;240V+ 20A E HARNESS-ASSY:MFG;100/50 20A E HARNESS-ASSY:MFG;200/50 20A E Item 0017-00003-1015 0017-00003-1015 0017-00003-1015 0017-00003-1015 0017-00003-1015 Item AK58-00222-0000 AK58-00223-0003 AK58-00223-0003 AK58-00223-0004 AK58-00223-0004 AK58-00223-0001 AK58-00223-0002 19 Power Cable Only 120/60 AK58-00222-0000 220/230 AK58-00223-0003 Item AK32-00265-0001 AK32-00265-0002 AK32-00265-0003 AK32-00265-0004 AK32-00265-0005 AK32-00265-0006 AK32-00265-0007 Line Cord (Plug End Changes) 0017-00003-0947 12’ 120v 0017-00003-0974 Domestic 0017-00003-0948 12’ 220v 0017-00003-0915 RT Angle Plug 0017-00003-0781 220v/60Hz 0017-00003-0696 Continental 0017-00003-0890 240v/50Hz UK 0017-00003-0996 240v+ AUS ARCTIC SILVER 97Te 97TE-0XXX-02 Power Components Schematic 2 S/N ATW100000 and up Xformer Bracket Assembly (foreign units only) AK58-00210-0000 On/Off switch 0017-00032-0198 20 Amp Line Filter 0017-00003-1015 Black 4” Jumper AK58-00081-0000 White 6” Jumper AK58-00082-0000 Green/Yellow 5” Jumper AK58-00083-0000 MOV Cable AK58-00224-0001 Description HARNESS-ASSY:MFG;120/60 20A E HARNESS-ASSY:MFG;220/60 20A E HARNESS-ASSY:MFG;230/50 10A E HARNESS-ASSY:MFG;240/50 10A E HARNESS-ASSY:MFG;240V+ 20A E HARNESS-ASSY:MFG;100/50 20A E HARNESS-ASSY:MFG;200/50 20A E Item 0017-00003-1015 0017-00003-1015 0017-00003-1015 0017-00003-1015 0017-00003-1015 Item AK58-00222-0000 AK58-00223-0003 AK58-00223-0003 AK58-00223-0004 AK58-00223-0004 AK58-00223-0001 AK58-00223-0002 20 Power Cable Only 120/60 AK58-00222-0000 220/230 AK58-00223-0003 Item AK32-00265-0001 AK32-00265-0002 AK32-00265-0003 AK32-00265-0004 AK32-00265-0005 AK32-00265-0006 AK32-00265-0007 Line Cord (Plug End Changes) 0017-00003-0947 12’ 120v 0017-00003-0974 Domestic 0017-00003-0948 12’ 220v 0017-00003-0915 RT Angle Plug 0017-00003-0781 220v/60Hz 0017-00003-0696 Continental 0017-00003-0890 240v/50Hz UK 0017-00003-0996 240v+ AUS ARCTIC SILVER 97Te 97TE-0XXX-02 Cables S/N ATW100000 and up HR Sensors Cable AK58-00041-0001 Coax-Cable AK32-00020-0001 Flat-FlexCable 118E-00001-0178 Polar & E-Stop Switches AK58-00274-0000 LCD INTERFACE BOARD MACHINE INTERFACE BOARD Inverter Cable Assy AK32-00032-0000 Headphone Jack Cable AK32-00009-0000 Cable Assembly Stub AK58-00273-0000 Main Console Cable AK58-00232-0000 Cable MTR-CNTR Interface AK58-00035-0001 Level & Home Switch Cable AK58-00027-0000 Cap Board Cable Domestic (4-wire) AK58-00077-0001 International (3-wire) AK58-00077-0000 WAX /LIFT POWER SUPPLY BOARD MOTOR CONTROLLER BOARD Frame Tag Cable AK58-00030-0000 Speed Sensor Cable AK58-00043-0000 Wax Pump Cable AK58-00029-0000 21 Cable Motor Drive Extension Domestic AK58-00042-0002 International AK58-00042-0003
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