PARTS MANUAL Customer Support Services ATW ARCTIC SILVER 97TE TREADMILL

PARTS MANUAL Customer Support Services ATW ARCTIC SILVER 97TE TREADMILL
ATW
ARCTIC SILVER 97TE TREADMILL
97TE-XXXX-02
Customer Support Services
PARTS MANUAL
rev. 01 June 2012
ARCTIC SILVER 97Te
97TE-0XXX-02
Contents
S/N ATW100000 and up
Page
MISCELLANEOUS ...................................................................................... 3
REAR ENDCAPS AND CUP HOLDERS ................................................................ 4
SCUFF PAD, TINSEL AND FRAME TAG BOARD ..................................................... 5
CONSOLE ASSEMBLY.................................................................................. 6
CONSOLE COMPONENTS ............................................................................. 7
HAND RAIL ASSEMBLY ................................................................................ 8
MOTOR COVER, FRONT COVER AND FRONT ENDCAPS .......................................... 9
BELT, DECK AND REAR ROLLER..................................................................... 10
LIFT FRAME AND MOTOR ............................................................................ 11
WAX/LIFT ASSEMBLY ................................................................................. 12
MOTOR CONTROLLER ASSEMBLY ................................................................... 13
DRIVE MOTOR ASSEMBLY ............................................................................ 14
IDLER ARM ASSEMBLY AND STATIC BRUSH ........................................................ 15
LEG LEVELER ASSEMBLY ............................................................................. 16
FRONT ROLLER ASSEMBLY........................................................................... 17
ERGO BAR WITH LIFEPULSE ......................................................................... 18
POWER COMPONENTS SCHEMATIC 1 ............................................................... 19
POWER COMPONENTS SCHEMATIC 2 ............................................................... 20
CABLES ................................................................................................. 21
2
ARCTIC SILVER 97TE
97TE-0XXX-02
Miscellaneous
S/N ATW100000 and up
OPERATION MANUAL
M051-00K58-A185
SERVICE MANUAL
M051-00K58-A159
HARDWARE BAG
AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION INSTRUCTIONS
M051-00K58-A189
3
ARCTIC SILVER 97Te
97TE-0XXX-02
Rear End Caps and Cup Holders
S/N ATW100000 and up
Cup Holder, LT
AK58-00247-0002
Cup Holder, RT
AK58-00247-0001
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Decal - LF Logo
0K60-01193-0000
Rear End Cap
0K58-01268-0000
4
ARCTIC SILVER 97Te
97TE-0XXX-02
Scuff Pad, Tinsel, and Frame Tag Board
S/N ATW100000 and up
Anti-Static Tinsel
0K58-01102-0001
Tinsel Extension Spring
0017-00009-0901
Anti-Scuff Pad
0K58-01376-0000 (2)
Frame Tag PCB
B084-92187-D000
5
ARCTIC SILVER 97Te
97TE-0XXX-02
Console Assembly
S/N ATW100000 and up
Emergency Stop
Cable Assembly
AK58-00036-0002
Disk Magnet
0K40-01070-0000
Rubber Pad
0K58-01359-0000
Tether, Stop Assy.
AK58-00322-0000
Headphone Jack Assy
AK32-00043-0000
Screw
0017-00101-1811
Round Stop Switch
0K58-01321-0000
Part Number
GK58-00002-0099
GK58-00002-0100
GK58-00002-0101
GK58-00002-0102
GK58-00002-0103
GK58-00002-0104
GK58-00002-0105
GK58-00002-0106
GK58-00002-0107
GK58-00002-0108
GK58-00002-0109
GK58-00002-0110
GK58-00002-0111
Part Number
AK58-00516-0001
AK58-00516-0004
AK58-00516-0006
AK58-00516-0007
AK58-00516-0010
AK58-00517-0001
AK58-00517-0003
AK58-00517-0004
AK58-00517-0007
AK58-00517-0008
AK58-00517-0009
AK58-00517-0010
CONSOLE ASSEMBLY
Description
CONS W/FM ENG/ NTSC
CONS W/FM SPN/ NTSC
CONS W/FM JAP/ NTSC
CONS W/FM FRN/ NTSC
CONS W/FM POR/ NTSC
CONS W/FM ENG/ PAL
CONS W/FM GER/ PAL
CONS W/FM SPN/ PAL
CONS W/FM FRN/ PAL
CONS W/FM ITAL/PAL
CONS W/FM DUT/ PAL
CONS W/FM POR/ PAL
CONS W/FM TUR/ PAL
OVERLAY BEZEL ASSEMBLY
Description
BZL/SW W/OVERLAY ASSY: MFG; ENG/NTSC
BZL/SW W/OVERLAY ASSY: MFG; SPN/NTSC
BZL/SW W/OVERLAY ASSY: MFG; JAP/NTSC
BZL/SW W/OVERLAY ASSY: MFG; FRN/NTSC
BZL/SW W/OVERLAY ASSY: MFG; POR/NTSC
BZL/SW W/OVERLAY ASSY: MFG; ENG/PAL
BZL/SW W/OVERLAY ASSY: MFG; GER/PAL
BZL/SW W/OVERLAY ASSY: MFG; SPN/PAL
BZL/SW W/OVERLAY ASSY: MFG; FRN/PAL
BZL/SW W/OVERLAY ASSY: MFG; ITL/PAL
BZL/SW W/OVERLAY ASSY: MFG; DUT/PAL
BZL/SW W/OVERLAY ASSY: MFG; POR/PAL
6
ARCTIC SILVER 97Te
97TE-0XXX-02
Console Components
S/N ATW100000 and up
Decal
0K58-01357-0000
Back cover
AK58-00281-0000
Screws (8)
0017-00101-1288
Access Cover
0K58-01280-0000
Single board Computer
A084-92251-A011
Screws(4)
0017-00101-1843
Shoulder Bushing
0K58-01381-0000
Grommet, Vibration Isolating
0017-00042-1160
Torx Screw (2)
0017-00101-1813
Inverter Board
135E-00002-0002
Nuts(4)
0017-00103-0084
Edge Trim
0017-00042-1156
Screws (8)
0017-00101-1810
LCD Touch Assembly
0K32-01001-0013
Screws (3)
0017-00101-1814
Interface Board
A084-92248-A007 NTSC
A084-92248-A008 PAL/SECAM
7
Bracket
0K58-01370-0000
ARCTIC SILVER 97Te
97TE-0XXX-02
Handrail Assembly
S/N ATW100000 and up
ERGO Bar Assembly
AK58-00219-0000
ERGO Bar Gasket (2)
0K58-01347-0000
Console Mounting
Screw (4)
0017-00101-1773
Handrail Mounting
Screw (4)
0017-00101-1774
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Hex Nut (4)
0017-00103-0327
Top RT Handrail Boot
0K58-01303-0001
Bottom LT
Handrail Boot
0K58-01304-0002
Handrail (2)
AK58-00192-0000
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Boot
Screws (6)
0017-00101-1770
Upright, Plug (2)
0K58-01305-0000
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000
Grommet (2)
0017-00042-0326
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00310-0003
Upright Plug (2)
0K58-01305-0000
Upright Mounting
Screw - 0017-00101-1778 (4)
Washer - 0017-00104-0325 (4)
Upright Tube
Cap Screw (2)
0017-00101-1772
8
ARCTIC SILVER 97Te
97TE-0XXX-02
Motor Cover, Front Cover, and Front End Cap
Motor Cover Screws (4)
0017-00101-1772
S/N ATW100000 and up
Motor Shroud Assy.
AK58-00411-0000
Felt Strip - 28”
0017-00081-0294
Right and Left
Front End Cap (2)
0K58-01267-0000
Front Cover
0K58-01266-0000
Screws (4)
0017-00101-1771
End Cap Screws (4)
0017-00101-1772
Bug Medallion Assembly
AK58-00245-0000
9
ARCTIC SILVER 97Te
97TE-0XXX-02
Belt, Deck, and Rear Roller
S/N ATW100000 and up
Striding Belt
0K58-01397-0000
Deck Mounting Screws (4)
0017-00101-1775
Belt Limit Label, LT
M051-00K58-A101
Deck
0K58-01091-0002
TECSPAK Mounting Screw (8)
0017-00101-1652
Caution Label
M051-00K58-A014
TECSPAK Spring (4)
0K40-01026-0002
Belt Limit Label, RT
M051-00K58-A100
TECSPAK Tinnerman Clip (4)
0017-00103-0198
Washer (8)
0017-00104-0072
Mid TECSPAK Spring (4)
0K58-01172-0000
Grommet (2)
0017-00042-1147
Screw
0017-00101-1776
Round Grommet
0017-00042-0326
Washer
0017-00104-0043
Square Grommet
0017-00042-1147
Rear Roller Guard, LF
0K58-01391-0002
Rear Roller
Adjusting Screws
0017-00101-1779
5” Rear Roller
0K58-01068-0000
Rear Roller Guard, RT
0K58-01391-0001
Roller Guard Screw (4)
0017-00101-1776
10
ARCTIC SILVER 97Te
97TE-0XXX-02
Lift Frame and Motor
S/N ATW100000 and up
IEC Receptacle
0017-00003-0949
Retainer Bracket w/Screw
0017-00042-1145
Frame Screws
0017-00101-1723
Lift Motor Hex Bolt
0017-00101-1021
Lock Nut
0017-00103-0025
Lift Frame End Cap
0017-00042-1076
Vinyl Cap
0017-00042-1075
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Lock Nut (2)
0017-00103-0285
Cotter Pin
0017-00007-0208
(**) AK58-00075-0000
Actuator (Lift)
Motor Assembly
AK58-00075-0000
Clevis Pin
0017-00007-0214
Decline Switch Bracket (**)
0K58-01150-0003
Lock Nuts (**)
0017-00103-0283
Screw (2) (**)
0017-00101-1629
Decline Switch (**)
0017-00032-0194
11
ARCTIC SILVER 97Te
97TE-0XXX-02
Wax/Lift Assembly- AK58-00296-0001
S/N ATW100000 and up
Spacer (3)
0017-00042-1149
Locking Nut (3)
0017-00103-0052
Pin Collar Spacer (3)
0017-00042-1070
Wax Lift Mounting Screw (3)
0017-00101-1641
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253
Mounting Bracket
0K58-01316-0000
Wax/Lift PCB
A084-92253-A0021
Motor Capacitor
PCB Assembly
B084-92241-A000
Plastic Grommet (4)
0017-00042-0821
12
ARCTIC SILVER 97Te
97TE-0XXX-02
Motor Controller w/Ferrite Assembly
S/N ATW100000 and up
GK65-00002-0018 (120V / 60Hz)
GK65-00002-0019 (200-240V / 50Hz)
13
ARCTIC SILVER 97Te
97TE-0XXX-02
Drive Motor Assembly – AK58-00172-0000
Poly-V Pulley
0K58-01057-0001
S/N ATW100000 and up
Motor w/Caution Label
AK58-00171-0000
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Sensor Wheel
0K58-01094-0000
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
14
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
ARCTIC SILVER 97Te
97TE-0XXX-02
Idler Arm Assembly and Static Brush
Idler Arm Assembly
AK58-00053-0002
Anti Static Brush
0K58-01263-0001
Brush Mounting Screw(2)
0017-00101-1193
S/N ATW100000 and up
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Idler Pin
0017-00007-0248
Grommet
0017-00042-0326
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
Drive Belt
0K58-01115-0000
Plastic Idler
0K26-01731-0000
Threaded Idler Shaft
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
15
Idler Spring Damper
0K26-02055-0000
Idler Extension Spring
0K58-01085-0000
ARCTIC SILVER 97Te
97TE-0XXX-02
Leveler Assembly – AK58-00076-0000
S/N ATW100000 and up
Assembly Leveler & Bushing
AK58-00089-0000
Flat Washer-4
0017-00104-0190
Lock Washer-4
0017-00104-0333
Pivot Pin
0K58-01098-0001
Hex Nut-4
(8-18x10)
0017-00101-1627
Stop Nut
0K58-01099-0000
Leveling Foot
0K58-01110-0000
16
ARCTIC SILVER 97Te
97TE-0XXX-02
Front Roller Assembly – AK58-00067-0000
S/N ATW100000 and up
Mounting Bolt
0017-00101-0974
Flat Washer
0017-00104-0043
Polley V Pulley 8”
0K58-01105-0000
Lock Washer
0017-00104-0005
5” Front Roller
0K58-01067-0001
Hex Bolt
0017-00101-1632
Flat Washer
0017-00104-0330
17
ARCTIC SILVER 97Te
97TE-0XXX-02
Ergo Bar w/Lifepulse
S/N ATW100000 and up
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
AK58-00064-0000
User Proximity
Sensor Cable (not shown)
AK58-00032-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000
18
ARCTIC SILVER 97Te
97TE-0XXX-02
Power Components Schematic 1
S/N ATW100000 and up
20 Amp Line Filter
0017-00003-1015
4” Black Wire
AK58-00081-0000
6” White Wire
AK58-00082-0000
MOV/Filter Cable Assy.
AK58-00224-0001
5” Green/Yellow Wire
AK58-00083-0000
Black 4” Jumper
AK58-00081-0000
White 6” Jumper
AK58-00082-0000
Green/Yellow 5” Jumper
AK58-00083-0000
MOV Cable
AK58-00224-0001
Description
HARNESS-ASSY:MFG;120/60 20A E
HARNESS-ASSY:MFG;220/60 20A E
HARNESS-ASSY:MFG;230/50 10A E
HARNESS-ASSY:MFG;240/50 10A E
HARNESS-ASSY:MFG;240V+ 20A E
HARNESS-ASSY:MFG;100/50 20A E
HARNESS-ASSY:MFG;200/50 20A E
Item
0017-00003-1015
0017-00003-1015
0017-00003-1015
0017-00003-1015
0017-00003-1015
Item
AK58-00222-0000
AK58-00223-0003
AK58-00223-0003
AK58-00223-0004
AK58-00223-0004
AK58-00223-0001
AK58-00223-0002
19
Power Cable Only
120/60
AK58-00222-0000
220/230
AK58-00223-0003
Item
AK32-00265-0001
AK32-00265-0002
AK32-00265-0003
AK32-00265-0004
AK32-00265-0005
AK32-00265-0006
AK32-00265-0007
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 240v/50Hz UK
0017-00003-0996 240v+ AUS
ARCTIC SILVER 97Te
97TE-0XXX-02
Power Components Schematic 2
S/N ATW100000 and up
Xformer Bracket Assembly
(foreign units only)
AK58-00210-0000
On/Off switch
0017-00032-0198
20 Amp Line Filter
0017-00003-1015
Black 4” Jumper
AK58-00081-0000
White 6” Jumper
AK58-00082-0000
Green/Yellow 5” Jumper
AK58-00083-0000
MOV Cable
AK58-00224-0001
Description
HARNESS-ASSY:MFG;120/60 20A E
HARNESS-ASSY:MFG;220/60 20A E
HARNESS-ASSY:MFG;230/50 10A E
HARNESS-ASSY:MFG;240/50 10A E
HARNESS-ASSY:MFG;240V+ 20A E
HARNESS-ASSY:MFG;100/50 20A E
HARNESS-ASSY:MFG;200/50 20A E
Item
0017-00003-1015
0017-00003-1015
0017-00003-1015
0017-00003-1015
0017-00003-1015
Item
AK58-00222-0000
AK58-00223-0003
AK58-00223-0003
AK58-00223-0004
AK58-00223-0004
AK58-00223-0001
AK58-00223-0002
20
Power Cable Only
120/60
AK58-00222-0000
220/230
AK58-00223-0003
Item
AK32-00265-0001
AK32-00265-0002
AK32-00265-0003
AK32-00265-0004
AK32-00265-0005
AK32-00265-0006
AK32-00265-0007
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 240v/50Hz UK
0017-00003-0996 240v+ AUS
ARCTIC SILVER 97Te
97TE-0XXX-02
Cables
S/N ATW100000 and up
HR Sensors Cable
AK58-00041-0001
Coax-Cable
AK32-00020-0001
Flat-FlexCable
118E-00001-0178
Polar & E-Stop
Switches
AK58-00274-0000
LCD INTERFACE BOARD
MACHINE INTERFACE BOARD
Inverter Cable Assy
AK32-00032-0000
Headphone Jack Cable
AK32-00009-0000
Cable Assembly Stub
AK58-00273-0000
Main Console Cable
AK58-00232-0000
Cable MTR-CNTR Interface
AK58-00035-0001
Level & Home
Switch Cable
AK58-00027-0000
Cap Board Cable
Domestic (4-wire)
AK58-00077-0001
International (3-wire)
AK58-00077-0000
WAX /LIFT POWER SUPPLY BOARD
MOTOR CONTROLLER BOARD
Frame Tag Cable
AK58-00030-0000
Speed Sensor Cable
AK58-00043-0000
Wax Pump Cable
AK58-00029-0000
21
Cable Motor Drive Extension
Domestic
AK58-00042-0002
International
AK58-00042-0003
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