15988 E-58H Electro-Lift 12V 1-1/2 10 Rams

15988 E-58H Electro-Lift 12V 1-1/2 10 Rams
Form No. 1-841R6
August 2008
PARTS & INSTALLATION INSTRUCTIONS
E-58H ELECTRO- LIFT®
with ELECTRO-TOUCH and 1-1/2" x 10" P.A. Rams
Parts List
Item Part No. Qty.
15988
1
1
15995
1
2
15630
1
3
15631
1
4
15370
1
07620
2
5
07968
1
6
22461
1
7
22460
1
8
22691
1
9
22692
1
10
05024
1
11
08473
1
15787
1
07273
1
12
21398
2
13
21832
1
21953
1
14
22690
1
08364
1
15
20146
2
15
20150
2
16
20309
4
08202
1
17
19607
1
18
19609
1
19
20027
2
20
22658
2
21
20525
4
22
20326
4
*
08206
1
23
22442
1
24
22443
1
25
22444
1
26
22445
1
Description
Lift and P.A. Ass'y. (Complete) 12 volt
• Lift Ass'y. (Unit only) 12 volt
• E-58H Lift Unit Cover
• Cover Strap
• Starter Solenoid - 12 volt
• Ram L.H. & R.H. with Hose & Fittings
•• Ram (1-1/2” x 10”)
•• Hose Ass'y. SAE 1/4 x 38" Lg. M-6 Faceseal
•• SAE 6 x 90 Degree Elbow
• Universal Truck Side Harness
• Plow Side Harness
• Power Cable - 36"
• Relief Valve Kit - Reservoir
• Hardware Bag
•• Tap Connector
•• S. Tapping Screw 1/4 - 14 x 3/4"
•• Bushing - Split
•• Decal - Danger (Mount on Dashboard)
• Pistol Grip Controller
• Hardware Bag (P.A. Rams)
•• Bolt H 5/8 - 11 x 3 1/4" Gr. 5
•• Bolt H 5/8 - 11 x 4 1/2" Gr. 5
•• Locknut 5/8 - 11
• Plug Bracket Kit
•• Plug Bracket
•• Plate
•• Bolt H 5/16-18 x 1 Gr. 2
•• Bolt H 5/16-18 x 3 Gr. 2
•• Finish Nut 5/16-18
•• Lockwasher 5/16
Complete Coupler Kit *Optional
• Male P.A. Block Coupler
• Female Hose Coupler
• Male Hose Coupler
• Female P.A. Block Coupler
Parts indented are included in the carton, bag or assembly under which they are indented.
Meyer Products LLC reserves the right, under its continuing product improvement program, to change construction or design details,
specifications and prices without notice or without incurring any obligation.
Meyer Products LLC
18513 Euclid Ave. • Cleveland, Ohio 44112-1084
Phone 486-1313 (Area Code 216)
www.meyerproducts.com• email [email protected]
© 2008 Printed in the U.S.A.
Meyer Products LLC
6 Angell Lane • Damariscotta, ME 04543-4507
Phone 563-2227(Area Code 207)
www.meyerproducts.com• email [email protected]
GENERAL INFORMATION:
INSTALLATION INSTRUCTIONS
CAUTION: Always disconnect battery prior to
installation.
A. Remove shipping plug from filler hole and install Relief
Valve Kit (11). Tighten to 100-125 in. lbs.
Check contents against the parts list to determine
all are correct and included. When ordering parts,
furnish Part No., Name and Description, Type of
Hydraulic Unit and Moldboard Size.
B. Attach Plow Side Harness (9) power cables to the
Hydraulic Lift Unit (1). Attach the red (+) cable to the
motor stud marked (A2). Attach the black (-) cable to
the motor stud marked (D1). Connect the red, black
and green wires from Plow Side Harness (9) and connect
to solenoids on the Power Angling Block. See Figure 2.
SAFETY PRECAUTIONS should be used when
Electro- Lift® is in OPERATION and plow is in a
RAISED position. LOWER plow to ground when
vehicle is PARKED.
OVERHAUL and SERVICE INFORMATION is
covered on separate instructions.
To Motor Stud
Positve - A2
2
For Electro-Lift Unit maintenance, refer to
"Owner's Manual."
®
Ground Connection
Motor Stud "D1"
NOTES:
RED
1. Connect ground cable to negative side of battery for a solid
connection to ground.
BLACK
E
GR
2. Caution: Route all cables away from moving engine parts,
Manifolds, and sharp sheet metal.
EN
Drivers Side
Plow Light
4. The vehicle must be equipped with a "Heavy Duty Battery" (70
Amp. Hr. Min.) 550 C.C.A. and "Alternator" (60 amp. Min.) to
obtain maximum performance.
19
17
21
4
13
NE
White
BA
TTE
RY
Black Ground
"C" Harness
To Plow Light
"A"
Light
Adapter
1
"C"
6
Blue
Not Used
Orange to "B"
harness of light modules
"B" Harness
Power/Ground
Park &Turn
11
"A" "B"
Black
G
S
3
9
Red
PO
2
FIGURE 1
7 5
15
6
7
16
5
"C"
Green Wire
(Right Angle)
D.S. Ram
(Right Angle)
23
24
Drop
Adjustment
14
10
P.S. Ram
(Left Angle)
26
"A"
Black Wire
(Lower/Float)
8
12
25
"B"
Red Wire
(Raise)
18
22
"B
"
Rear View
20
22
BLACK "A"
To Passenger Side
Plow Light
FIGURE 2
5. Follow these instructions explicitly. Warranty does not apply
to a Meyer product which has been negligently or improperly
assembled or installed.
21
8
RE
D
"
"C
3. For weather protection, tape all electrical connections at front
of vehicle.
INSTALLATION INSTRUCTIONS CONT.
C. Install E-58H Lift Assembly (1) to Lift Frame (using bolts
supplied in the mounting carton), with the Electric Motor
toward the right hand side (Passenger side); attach
the lift ram to the Lift Arm. When installing on E-Z Mount
Classic, reference SB 208.
Power Angling Cylinders furnished with the Electro-Lift®
have been factory filled with the proper amount of fluid. If
for any reason it is necessary to add fluid to Reservoir or to
bleed the Power Angling Cylinders, proceed as follows:
A. Remove Relief Valve (11) from Reservoir to add fluid
during charging and bleeding.
WARNING:
Lift arm extends beyond bumper of vehicle. To minimize
damage from a front-end collision, lift arm should be
removed from vehicle when snow plow is not in use.
B. Temporarily loosen both hose connections at the R.H.,
L.H. Power Angling Cylinders. Base end of Cylinder
must be higher than Rod end to enable trapped air to
escape.
D. Install Universal Truck Side Harness (8) through the
vehicle grill.
C. Angle the Plow in both directions until fluid leaks out at
both points in a steady flow.
H. Use Bushing (13) where Harness (8) is routed through
firewall and radiator support panel. Requires 7/8"
diameter hole. Be certain to route all wiring around hot
or moving engine parts, and any sharp sheet metal.
Protection must be provided to guard against wire
damage at these points. All excess or loose wire must
be neatly secured using wire ties. Fused lead from
Wiring Harness (8) must be attached to terminal in fuse
panel that is activated only when the ignition key is "on."
D. Retighten the hose connections.
I. Install Starter Solenoid (4) to metal surface in engine
compartment using Screws (12). (Solenoid must be
grounded to operate). Attach Red Power Cable (8) to
a large terminal on Starter Solenoid (2). Attach Black
Ground Cable (8) to negative (-) terminal of battery.
Attach 36" Power Cable (10) to positive (+) terminal of
battery and remaining large terminal on Starter
Solenoid (2). Attach small white wire from harness (8)
to small terminal marked (S) and small black wire from
harness to small terminal marked (I)(Ground) on Starter
Solenoid (8).
NOTE:
Proper fluid level is 1-1/2" below filler hole. It must be
checked with the lift arm fully retracted (down).
For snow plow light installation see separate
instructions.
Reference Form 1-757 see Paragraph 7
Route Cables “C” (Yellow) from module to Male Plug (8).
Connect both “C” Harness female ends to the male
corresponding ends of the Male Plug (8). As per Figure 1.
Connect both male ends from the snow plow light to the
female ends on the Female Socket (9). As per Figure 2.
Check snow plow light blinkers to make sure the wires have
not been reversed.
M. Attach orange wire from harness (8) to the orange wires
from each light module. This will eliminate the need for
an additional switch in the cab to operate the snow plow
lights. When the Pistol Grip Controller (14) is turned on
the plow lights will be activated and when the controller
(8) is turned off the plow lights will be deactivated.
Note: All electrical connections should have both ends
coated with a dielectric grease prior to final installation.
This will ensure a good connection and help in
preventing corrosion.
POWER ANGLING CYLINDERS:
Attach Meyer Power Angling Cylinders (5) to Sector and
A-Frame using bolts (15) and locknuts ( 16).
Note: 5/8-11 x 4-1/2” Bolts (15) must be used to
connect the angle cylinder to the LP & DP Pivot Bar.
Make certain Ram (5) on Driver's side connects to the
Drivers side port on the P.A. Block (SEE FIGURE 1).
Optional Couplers Note: When installing plow system to
a E-Z Mount Classic or Custom Mountings optional coupler
kit 08206 must be purchased seperately. These couplers
will install between the P.A. Block and the hoses. When the
Moldboard Assembly is removed from the vehicle, to
prevent contamination to the Couplers and Hydraulic
system, the L.H. and R.H. Power Angling Hoses must be
reattached by plugging the couplers together.
Meyer Products LLC assumes no responsibility for
installations not made in accordance with these
instructions.
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