Craftsman 917.250551 Owner's Manual

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Craftsman 917.250551 Owner's Manual | Manualzz

MODEL NUMBER 917.250551

OWNER'S

o Assembly o Operation o Customer Responsibilities o Service and Adjustments o Repair Parts

®

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

I.

GENERAL OPERATION

Read, understand, and fellow all instructions in the manual and on the machine before starting

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc.

which could be picked up and thrown by the blade

Be surethe areais clear of other people before mowing SLop machine if anyone enters the area

Never carry passengers

Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing

Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place

Slow down before turning

Never leave a running machine unattended.

Always turn off blades, set parking brake, stop engine, and remove keys before dismounting

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute

Mow only in daylight or good artificial light

Do not operate the machine while under the influence of alcohol or' drugs

Watch for traffic when operating near or crossing roadways

Use extra care when loading or unloading the machine into a trailer or truck

II.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution, tf you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across

Remove obstacles such as rocks, tree limbs, etc,

Watch for holes, ruts, or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles

Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope

Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability

Use extra care with grass catchers or other attachments

These can change the stability of the machine

Keepallmovementontheslopesslowandgradual make sudden changes in speed or direction

Donor

Avoid starting or stopping on a slope If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

= Donor turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible

Do not mow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in

Do not mow on wet grass Reduced traction could cause sliding.

Do not try to stabilize the machine by putting your foot On the ground _'

Do not use grass catcher on steep slopes

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children_ Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful care of another responsible adult

Be alert and turn machine off if children enter the area

Before and when backing, look behind and down for small children

Never carry children They may fall off and be seriously

injured or interfere with safe machine operation

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV.

SERVICE

Use extra care in handling gasoline and other fuels, They are flammable and vapors are explosive.

Use only an approved container

Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke

Never refuel the machine indoors

Never store the machine or fuel container inside where there is an open flame, such as a water heater

Never run a machine inside a closed area

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition

Never tamper with safety operation regularly devices Check their proper

Keep machine free of grass, leaves, or other deblis build-up.

Clean oil or fuel spillage Allow machine to cool before storing.

Stop and irrspect the equipment if you strike an object.

Repair, if necessary, before restarting

Never make adjustments or repairs with the engine running

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown.

Frequently check components and replace with manufacturer's recommended parts, when necessary

Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them

Check brake operation frequently Adjust and service as required

A portant safety precautions. It means

SAFETY IS INVOLVED,

CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs,

A WARNING A

The engine exhaust from this product contains chemicals known to the State of Califor- nia to cause cancer, birth defects, or other reproductive harm.

2

CONGRATULATIONS on your purchase of a Sears

Tractor It has been designed, engineered and manufactured to give you the best possible dependability and pefformance_

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized

Service CentedDepartmenL We have competent, welltrained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual.

The instructions will enable you to assemble and maintain your unit properly

Always observe the "SAFETY RULES"

MODEL

',lUMBER

SERIAL

NUMBER

917,250551

DATEOFPURCHASE

THEMODELANDSERIALNUMBERSWILLBEFOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE

FOR FUTURE REFERENCE.

MAINTENANCE

AGREEMENT

A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules

Follow a regular schedule in maintaining, caring for and using your tractor

Follow the instructions under "Customer ResponsibilF ties" and "Storage" sections of this owner's manual

PRODUCT SPECIFICATIONS

HORSEPOWER: 22 5

GASOLINE CAPACITY

AND TYPE:

35 GALLONS

UNLEADED REGULAR

OIL TYPE (API-SF/SG):

OIL CAPACITY:

SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

W/FILTER: 42 PINTS

W/O FILTER: 37 PINTS

CHAMPION RC12YC SPARK PLUG:

GAP: 040")

VALVE CLEARANCE:

GROUND SPEED (MPH):

TRANSAXLE OIL

CAPACITY AND TYPE:

T]RE PRESSURE:

CHARGING SYSTEM:

BLADE BOLT TORQUE:

INTAKE: _0015" - 0030"

EXHAUST: 0020"-,0035"

1st

2nd

LO

08

14

3rd 24

Reverse 09

4 QUARTS

SAE 30 API-SF/SG

FRONT: 14 PSI

REAR: 10 PSI

15 AMPS @ 3600 RPM

30-35 FT LBS

HI

18

34

56

22

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cow ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws

(if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws_ Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/

Department (See REPAIR PARTS section of this manual).

LIMITED TWO YEAR WARRANTY ON ELECTRIC START RIDING EQUIPMENT

For two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship

This Warranty does not cover:

Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and bells

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual

Riding equipment used for commercial or rental purposes

LIMITED 90 DAY WARRANTY

ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO,, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

3

TABLE OF CONTENTS

SAFETY RULES ............................................................

2

PRODUCT SPECIFICATIONS ......................................

3

CUSTOMER RESPONSIBILITIES .....................

3, 15-18

WARRANTY ..................................................................

3

TRACTOR ACCESSORIES ..........................................

5

ASSEMBLY .............................................................

7-10

OPERATION ..........................................................

11-14

INDEX

A

Accessories ..............................................

5

Adjustments:

Brake ...............................................

21

Carburetor ..................................... 26

Clutch Pulley ..................................... 21

Gauge Wheels .............................

13

Mower

Front-To-Back .........................

20

Side-To-Side ...................................

Throttle Control Cable .....................23

Air Filter, Engine ..............................

18

Air Screen, Engine .................................. 18

Assembly .............................................. 7-10

MAINTENANCE SCHEDULE .....................................

15

SERVICE AND ADJUSTMENTS ...........................

19-26

STORAGE ...................................................................

TROUBLESHOOTING ...........................................

27

28-29

REPAIR PARTS - TRACTOR ................................

31-47

REPAIR PARTS - ENGINE ....................................

48-55

PARTS ORDERING/SERVICE ...............

BACK COVER

E

Electrical:

Interlocks and Relays ................

23

Schematic ....................................... 30

Wiring Diagram ............................

32

Engine:

Air Filter ...............................

18

Air Screen ....................................

18

Cooling Fins ........................................18

Oil Change ...................................... 17

Oil Level ..............................

13,17

Oil Type .........................................

!7

Preparation ..............................................

Starting ....................................

14

Operation ........................................... 11-14

Operating Mower ......................................13

Options:

Accessories ........................................ 5

Spark Arrester .........................

3,40

P

Parking Brake ...............................

12

Parts, Replacement/Repair ...............31-55

Product Specifications .................................

R

Repair Parts ..........................................31-47

B

Battery:

Charging ........................................

8

Cleaning ................................................

Starting with Weak Battery ............. 23

Storage ..............................................27

Terminals .......................................

16

Belt:

Motion Drive

Removal/Replacement ..............22

Mower Drive

Removal/Replacement ......

Mower Blade Drive

20

Removal/Replacement ............ 21

Blade:

Sharpening ......................................... 16

Replacement ..................................

16

Brake Adjustment ........................................

F

Filter:

Air Filter ...............................................18

Fuel ...........................................

Oil ...............................................

18

17

Fuel:

Storage .........................................

27

Type ...........................................

12

Fuse .....................................................

23

H

Hood Removal/Installation .................... 24

L

Leveling Mower Deck ......................

19

Lubrication:

Chart ........................................

15

S

Safety Rules ........................................

2

Seat ...........................................................

8

Service and Adjustments ..............

19-26

Carburetor .......................................26

Clutch Pulley .......................................

Fuse ....................................................23

Hood Removal/Installation ..........

24

Motion Drive Belt

Removal/Replacement ..................

Mower Dive Belt

Removal/Replacement

Mower Blade Drive

Removal/Replacement ...........

21

Mower Adjustment

Front-to-Back ................................

Side-to-Side .............................. 20

C

Carburetor Adjustment ........................

26

Clutch Pulley .......................................

21

Controls, Tractor .......................................11

Customer Responsibilities .............. 15-18

Engine:

Cooling Fins ...............................

18

Engine Oil ......................................17

Fuel Filter ...................................... 18

Spark Plug(s) ...........................

18

Tractor:

Battery ............................................ 17

Blade ...............................................

Lubrication Chart .............................

Maintenance Schedule .................

Tire Care .............................. 8,16,23

Transaxle ........................................16

Maintenance Schedule ............................15

Mower:

Adjustment, Front-to-Back .........

20

Adjustment, Side-to-Side ...........

19

Blade Sharpening ..............................

Muffler ...............................................

18

Spark Arrester ............................ 3,40

Oil:

Installation .................................

19

Operation .............................................

Removal .....................................

19

O

Cold Weather Conditions .......... 13,17

Tire Care .................................. 8,16,23

Slope Guide Sheet .....................................59

Spark Plug(s) ................................................

Specifications ......................................................

Starting the Engine .......................... 13-14

Steering Wheel ..................................... 7,22

Stopping the Tractor ..................................12

Sto[age ...................................................

27

T

Throttle Control Cable Adjustment ....

25

Tires ................................................... 8,16,23

Transaxle ......................................................

W

Warranty .............................................................

Wiring Diagram .........................................32

Wiring Schematic ....................................30

Storage ..................................................

4

ACCE$SORmES ANDATTACH ENTS

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased

Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG GAS CAN ENGINE OtL FUEL STABILIZER AIR FILTER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help you This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching

AERATOR promotes deep root growth for a healthy lawn Tapered

2 5-inch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervals to Iet moisture soak in Steelweight tray for increased penetration

BUMPER protects front end of tractor from damage

CARTS make hauling easy Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and dolly

CORING AERATOR takes small plugs out of soil to allow moisture andnutrientstoreachgrassreots 36-inchswath 24 hardened steel coring tips 150 Ib capacity weight tray

DISC HARROW has 2 gangs of 4 steel blades that angle from 10 to

20 degrees, 40 inches wide Can hook 2 units in tandem (Requires sleeve hitch )

DOZER BLADE removes snow; grades dirt, sand and gravel 48 inches wide, 17 inches high, clears 44-inch path when angled Master lift control lever for operator ease Spring trip for snow removal on uneven pavement; built-in float for blade to follow ground contour.

Reversible, replaceable scraper bar (Use with tire chains and wheel weights and/or rear drawber weight )

EASY OIL DRAIN VALVE makes oil changes easier, faster

FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain

GANG HITCH lets you tow 2 or 3 pull-behlnd attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)

MULCH RAKEUDETRATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup Twenty spring tine teeth Useful to prepare bare areas for seeding. Available for front or rear mounting.

HIGH PERFORMANCE REEL-ACTION SPRING

TINE DETHATCH ER covers 36-inch wide path and tosses thatch into large hopper Mounts behind tractor

PLOW turns soil 6 inches deep, cuts 10-inch furrow Crank adjustment controls depth, 3-position yoke sets width. Heavy steel landside for straight furrowing (Requires sleeve hitch )

RAMP TOPS AND FEET let you load and unload traclor from a pickup truck Use with 2 x 8 or 2 x 10 lumber

REAR GRADER BLADE is 42 inches wide and operated from driver's seat Reversible steel blade can be angled at 30 degrees for grading

Reverses for pushing snow backwards (Requires sleeve hitch )

ROLLER for smoother lawn surface 36dnch wide, 18-inch diameter water-tight drum holds up to 390 Ibs of weight Rounded edges prevent harm to turf Adjustable scraper automatically cleans drum

SLEEVE CULTIVATOR accessory: uncouples

SPREADER/SEEDERS sand

is 43 inches wide. Prepares ground for seeding, helps weed control Steel frame holds 5 adjustable sweeps.

Adjusts vertically, horizontally (Requires sleeve hitch) Optional steel furrow opener for wider openings for potatoes, corn, and other deep-seeded crops

SLEEVE HITCH for use with master lift system Single pin couples/

SNOWTHROWER has 42-inch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin arrangement Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feet Lift controlled at tractor seat

(Use with chains and wheel weights and/or rear drawbar weight )

SPRAYERS use 12-volt DC e]ectdc motor that connects to the tractor battery or other 12-volt source Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern For applying herbicides, insecticides, fungicides and liquid fertilizers make seeding, fertilizing, and weed killing easy Broadcast spreaders are also useful for granular de-icers and

SWEEPERS let you collect grass clippings and leaves

TILLER has 8 hp engine to prepare seed beds, cultivate, and compost garden residue Chain-drive transmission Six 11-inch diameterone piece heat-treated steel tines. Tills 30-inch path (Requires sleeve hitch ) Or use 5 hp tow-behind TILLER with 36-inch swath to prepare seed beds, cultivate end compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor Simply hook up to the tractor drawbar and go! Optional accessories for 5 hp tiller convert unit for dethatching, aerating, hilling without tools

TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction

TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame,

ABS plastic top; clear plastic windshield offers 360 degree visibility

Hinged metal doors with catch Keeps operator warm and d_"

Remove vinyl sides and windshields for use as sen protector in summer.

Optional accessories include: tinted/tempered solid safety glass windshield with hand operated wiper; t2-volt amber caution light for mounting on cab top

VACS for powerful collection of heavy grass clippings and leaves

Optional wand attachment to pick up debris in hard-to-reach places

VAClCHIPPER includes a chipper-shredder

WEIGHT BRACKET for drawbar for snow removal applications. Can be mounted on front of tractor for plowing applications Uses (1) 55

Ib weight

WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials

5

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

Parts packed separately in carton

(1) Shoulder Bolt

5/16-18

Seat

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(1) Knob

Springs (double loop)

I

]er Springs (single loop)

(2) Gauge

Wheel Bars

Steering

Wheel

Owner's Manual

Parts Bag

I

I

I

I

I

I t

I

I

Parts bag contents not shown full size

(2) Shoulder

Bolts

Wheels

(2) Washers 3/8 x 7/8 x 14 Gauge

Q(2) Centerlock Nuts

_(2) Front Link Assemblies "_

Steering

Wheel

Insert

(2) Keys

(2) Hex Bolts 1/4-20 x 3/4

®

(2) Hex Nuts 1/4-20

(2) Lock Washers 1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

6

15 ° Slope Sheet

Steering

Sleeve

ASSEMBLY

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness

TOOLS

REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches

(1) 1/2" wrench

(1) 9/'16" wrench

Tire pressure gauge

Utility knife

(1) 3/4" socket with drive ratchet

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove al! accessible loose parts and parts cartons from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flaL

° Check for any additional loose parts or cartons and remove.

BEFORE ROLLING TRACTOR OFF SKiD

ATTACH STEERING WHEEL

(See Fig. 1)

Remove hex bolt, lock washer and large flat washer from steering shafL

Position front wheels of the tractor so they are pointing straight forward.

Slide steering sleeve over steering shafL o Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed.

Tighten securely.

° Snap steering wheel insert into center of steering wheel.

Remove protective plastic from tractor hood and grill,

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID

TO ROLL TRACTOR OFF SKID

(See Fig. 7)

Raise attachment lift lever to its highest position o Release parking brake by depressing clutch/brake pedal.

Place gearshift lever in neutral (N) position.

° Roll tractor forward off skid

Remove mower and packing materials

FIG. 1

7

CONNECT BATTERY (See Fig. 2)

&

CAUTION: Do not short battery terminals.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden- tal grounding.

• Lift hood to raised position

• Open terminal access doors, remove terminal protective caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps o First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown Tighten securely

• Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut Tighten securely

° Close terminal access doors

Use terminal access doors for:

Inspection for secure connections (to tighten hardware)

= Inspection for corrosion

.

Testing battery

° Jumping (if required).

Periodic charging.

LOCK

WASHER

FLAT WASHER

HEX NUT HEXBOLT

TERMINAL

ACCESS

DOOR .;

."'

NEGATIVE

(BLACK)

CABLE

POSITIVE

(RED)

CABLE

BLY

INSTALL SEAT

(See Fig. 3)

Adjust seat before tightening adjustment knob_

° Remove cardboard packing on seat pan

• Place seat on seat pan and assemble shoulder boll

° Assemble adjustment knob and flat washer loosely

Do not tighten

° Tighten shoulder bolt securely

Lower seat into operating position and sit on seal

° Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down

Get off seat without moving its adjusted position

• Raise seat and tighten adjustment knob securely_

SEAT

SEAT PAN

SHOULDER

BOLT

FLAT WASHER

ADJUSTMENT

KNOB

FIG. 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes_ Correct tire pressure is important for best cutting performance

° Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

VENT HOLE

KEEP CLEAN)

FIG. 2

8

ASSEMBLY

INSTALL MOWER AND DRIVE BELT

(See Figs.

4 and

7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake o Cut and remove tie down securing anti-sway bar

Swing anti-sway bar to left side of mower deck

• Slide mower under tractor with discharge guard to right side of tractor

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN

ALL MOWER PULLEY GROOVES.

INSTALL BELT INTO

ELECTRIC CLUTCH PULLEY GROOVE

Install one front link in top hole of the LH. front mower bracket and L H front suspension bracket. Retain with two single loop retainer springs as shown

Install second front link in RH front suspension bracket and retain with single loop retainer spring as shown.

Slide right side of mower deck back and install link in top hole of R H front mower bracket Retain with single loop retainer spring as shown.

Turn height adjustment knob counterclockwise until it stops

Lower mower linkage with attachment lift control

Place the suspension arms on inward pointing deck pins.

If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms

Retain with double loop retainer springs.

DOUBLE LOOP

RETAINER

CHASSIS

BRACKET

ANTI-SWAY

BAR

For best cutting results, mower housing should be properly leveled See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and

Adjustments section of this manual. Verify that the belts are routed correctly

DOUBLE LOOP

RETAINER

SPRING (Inward pointing deck pins)

Connect anti-sway bar to chassis bracke[ under left footrest and retain with double loop retainer spring.

Turn height adjustment knob clockwise to remove slack from mower suspension,

Raise deck to highest position

Assemble gauge wheel bars to brackets using clevis pins and double loop retainer springs.

Assemble gauge wheels as shown using long shoulder bolts, 3/8 washers, and 3/8-16 center Iocknuts Tighten securely

Adjust gauge wheels before operating mower as shown in the Operation section of this manual

CHECK DECK LEVELNESS

SUSPENSION

ARMS

FRONT

LINKS

FRONT

SUSPENSION

BRACKET

SHOULDER

SPRING _

L.H. GAUGE "

WHEEL BAR

GAUGE

WHEEL

3/8

WASHER 3/8-16

CENTER

LOCKNUT

CLEVIS

PINS

\,,

\.\

",\

MOWER

BRACKET

SINGLE

LOOP RETAINER

SPRINGS

DISCHARGE

GUARD

IDLER

PULLEY

LOOP

RETAINER

SPRINGS

9

FIG. 4

ASSEMBLY

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THEBES TPERFORMANCE AND SA TISFACTION FROM

THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST,

¢" All assembly instructions have been completed

¢" No remaining loose parts in carton

¢" Batteryis properly prepared and charged (Minimum

1 hour at 6 amps)

¢ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated, (For shipping purposes, the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results_ (Tires must be properly inflated for leveling),

¢ Check mower and drive belts, Be sure they are routed properly around pulleys and inside all belt keepers, v" CheckwMng See that all connections are still secure and wires are properly clamped_

WHILE LEARNING HOW TO USE YOUR TRACTOR,

PAY EXTRA ATTENTION TO THE FOLLOWING IMPOR-

TANT ITEMS: v" Engine oil is at proper level

,/' Fuel tank is filled with fresh, clean, regular unleaded gasoline

,/ Become familiar with all controls - their location and function Operate them before you start the engine_

,/ Be sure brake system is in safe operating condition

10

OPERATmON

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference,

AMMETER

THRO_LECONTROL

ATTACHMENT

CLUTCH SWITCH

LIFT LEVER

CHOKE

SWITCH

LIFT LEVER

CLUTCH/BRAKE PEDAL

HEIGHT ADJUSTMENT KNOB

RANGE SHIFT LEVER

PARKING BRAKE LEVER

\

GEARSHIFT LEVER

FIG. 5

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor

LIFT LEVERUsed to raise and lower mower deck or other attachments mounted to your tractor,

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

GEARSHIFT LEVER - SeFects the speed and direction of tractor,

THROTTLE CONTROL - Used to control engine speed_

RANGE SHIFT LEVER - Allows high (H) or low (L) speed for all forward and reverse gears

IGNITION SWITCH - Used to start and stop the engine

AMMETER - Indicates battery charging (+) or discharging

(-)

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position,

CHOKE CONTROL - Used when starting a cold engine_

HEIGHTADJUSTMENT KNOB- Usedto adjustthe mower height,

11

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which carl result nnsevere eye damage.

Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs, We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

(See Fig. 6)

Your tractor is equipped with an operator' presence sensing switch When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the eng!ne

= Depress clutch/brake pedal into full "BRAKE" position and hokf

NOTE: Under certain conditions when tractor is standing

idle with the eng!ne running, hot engine exhaust gases may cause "browning" of grass.

To eliminate this possibility, always stop engine when stopping tractor on grass areas, pletely, as described above, before leav-

ing the operator's position; to empty grass catcher', etc.

Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal Pedal should remain in "BRAKE" position Make sure parking brake will hold tractor secure

ATTACHMENT

CLUTCH SWITCH

PULL OUTTO

"ENGAGE"

TO USE THROTTLE CONTROL

(See Fig. 6)

Always operate engine at full throttle

• Operating engine at less than full throttle reduces the battery charging rate o Full throttle offers the best mower performance.

CHOKE

CONTROL

THROTTLE

CONTROL

LEVER

"BRAKE"

POSITION

IGNITION

KEY PUSHINTO

"DISENGAGE"

RANGE

SHIFT

LEVER

TO USE CHOKE CONTROL

(See Fig. 6)

Use choke control whenever you are starting a cold engine,

Do not use to start a warm engine

• To engage choke control, pull knob out Slowly push knob in to disengage_

TO MOVE FORWARD AND BACKWARD

(See Fig. 6)

The direction and speed of movement is controlled by the gearshift lever

Start tractor with clutch/brake peda! depressed and gearshift lever in neutral (N) position_

• Move gearshift and range shift levers to desired position,

Slowly release clutch/brake pedal to start movemenL

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS.

FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE

CLUTCH/

BRAKE

PEDAL

"DRIVE"

POSITION

HEIGHT

ADJUSTMENT

KNOB

"DISENGAGED"

POSITION GEARSHIFT

LEVER

FIG. 6

STOPPING

(See Fig. 6)

MOWER BLADES -

Move attachment clutch switch to "DISENGAGED" position_

GROUND DRIVE -

° Depress clutch/brake pedal into full "BRAKE" position

• Move gearshift lever to neutral (N) position

ENGINE o _/Iove throttle control to slow (-_) position,

NOTE: Failure to move throttle control to slow (,_) position and allowing engine to idle before stopping may cause engine to "backfire"

Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use

• Never use choke to stop engine

12

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 6)

The cutting height is controlled by turning the height adjustment knob in desired direction

Turn knob clockwise (t_,_) to raise cutting height

= Turn knob counterclockwise (_) to lower cutting height.

The cutting height range is approximately 1-1/4" to 4-1/4"

The heights are measured from the ground to the blade tip with the engine not running.

These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed_

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mew often and after moderate growth.

° For best cutting performance, grass over 6 inches in height should be mowed twice_ Make the first cut relatively high; the second to desired height,

OPERATION

TO OPERATE ON HILLS TO ADJUST GAUGE WHEELS (See Fig. 7)

Adjust mower to desired cutting height

• Lower mower with lift control Remove rear retainer spring and clevis pin which secure each gauge wheel

Lower gauge wheels to ground_ Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground.

Replace retainer springs into clevis pins.

RETAINER

SPRING _

GAUGE

WHEEL

BRACKET

FIG. 7

TO OPERATE MOWER

(See Figs.

5 and

6)

Your tractor is equipped with an operator presence sensing switch.

Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

Select desired height of cuL

Lower mower with attachment lift control.

Start mower blades by engaging attachment clutch control

TO STOP MOWER BLADES - disengage attachment clutch control

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

I

I

I _ hills with slopes greater than 15° and do not drive across any slope.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills

.

If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake

Move gearshift lever to 1st gear and range shift lever to low (L) position.

Be sure you have allowed room for tractor to roll slightly as you restart movement

• To restart movement, slowly release parking brake and clutch/brake pedal

Make all turns slowly.

TO TRANSPORT

° Raise attachment lift to highest position with attachment lift control

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position

Do not push or tow tractor at more than five (5) MPH

NOTE: To protect hood from damage when transporting your tractor on atruck or a trailer, be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor (rope, cord, etc).

BEFORE STARTING

THE ENGINE

CHECK ENGINE OIL LEVEL

(See Fig. 9)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil

Check engine oil with tractor on level ground.

Unthread and remove oil fill cap/dipstick; wipe oil off

Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill

° For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual)

° To change engine oil, see the Customer Responsibilities section in this manual.

RUNNER

DISCHARGE

GUARD

FIG. 8

FIG. 9

ENGINE OIL FILL

CAP/DIPSTICK

13

ADD GASOLINE

Fill fuel tank Use fresh, clean, regular unleaded gasoline (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life)

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER G RADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel next season.

See Storage Instructions for additional information_ Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur,

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel, Do not store, spill or

use gasoline near an open flame,

TO START ENGINE

(See Fig. 6)

When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine

Depress clutch/brake pedal and set parking brake.

Place gearshift lever in neutral (N) position,

° Move attachment clutch to "DISENGAGED" position

Pull choke control out to choke (N) position for cold engine start, For' warm engine start do not use choke control.

o Move throttle control to midway between fast ('_) and slow (,,_.) positions.

Insert key into ignition and tum key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.

If engine does not start after several attempts, move throttle control to fast (,_) position, wait a few minutes and try again_

When engine starts, slowly push choke control in_

Move throttle control to fast ('_) position.

Allow engine to warm up for a few minutes before engaging drive or attachments

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance See

"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual

OIPERAT ON

IVlOWING TiPS

Tire chains cannot be used when the mower housing is attached to tractor.

o Mower should be properly leveled for best mowing performance.

See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual

° Use the runner on the right hand side of mower as a guide The blade cuts approximately an inch outside the runner (See Fig 8), o The left hand side of mower should be used for trimming.

° Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig, 10)_

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings, Make first cut relatively high; the second to the desired height

Do not mow grass when it is weL Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing

Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

U

_..

_<

FIG. 10

J

14

CUSTOMER RESPONSUB_LnTmES

REGOLAR

_'_°_ _._"__Z_J__I

! .,_O_ _ _V'O

Check Brake Operation

Check Tire Pressure

T

Check for Loose Fasteners a Sharpen/Replace Mower Blades

A Lubrication Chart

T

Check Battery Level/Recharge

0 Clean Battery and Terminals

a

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

Clean Air

Filter

E

N

Clean Air Screen

G Inspect Muffler/Spark

Replace

Arrester

Oil Filter (If equipped)

1_

6/'

_'

6#`#

$/

{/

6/

_4

_

_

_t2.3

_2

64#2

_7

_5

(_s

_,2

6##'

6#"'

6/

NE Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fue!

Filter

1 - Change more olten when operating under a heavy load or in high ambienl temperatures

2 _ Service more otten when operating in dirty or dusly conditions

3 - If equipped wilh oil filter change ell every 50 hours

4 - Replace blades more olten when mowing in sandy soil

_2

6/

6##2

6/'

6_

5 • If equipped with adjustable system

6 - Nol required if equipped with mainlenance-lree batlery

7 - Tighlen front axle pivot bo_t to 35 It qbs maximum

DO not ovedighlen

GENERAL RECOMMENDATIONS

The warranty on this tractor does net cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor,

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer

BEFORE EACH USE

" Check engine oil level

, Check brake operation

• Check tire pressure

" Check for loose fasteners

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT

POINTS WHICH HAVE SPECIAL NYLON BEARINGS,

VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT

THAT WILL SHORTEN

LUBRICATING BEARINGS.

THE LIFE OF THE SELF-

IF YOU FEEL THEY MUST

BE LUBRICATED, USE ONLY A DRY, POWDERED

GRAPHITE TYPE LUBRICANT SPARINGLY

®

LUBRICATION

®

BEARING ZERK

® STEERING,

SECTOR GEAR

TEETH

(D CHECK/ADD--.

TRANSAXLE

FLUID

CHART

(_)TIE ROD BALL JOINTS klDLE ZERK ®

- FRONT WHEEL (_)

BEARING ZERK

ENGINE (_

'15

(DSAE 30 MOTOR OIL API - SF/SG

®GENERAL PURPOSE GREASE

®REFER

®SPRAY

TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

SILICONE LUBRICANT (MOVE BOOTS TO LUBRICATE)

CUSTOMER RESlPONSIB L TIES

TRACTOR

Always observe safety rules when performing any rrraintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual)_

TIRES

Maintain proper air pressure in all tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual)

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber o Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage

BLADE CARE

For best results mower blades must be kept sharp, Replace bent or damaged blades

BLADE REMOVAL (See Fig. 11)

o Raise mower to highest position to allow access to blades

Remove hex bolt, lock washer and flat washer securing blade

Install new or resharpened blade with trailing edge up towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

Tighten bolt securely (30-35 FL Lbs torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED

NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balance&

MANDREL

BLADE

LOCK WASHER_

TRAILING

EDGE UP

HEX BOLT

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD,

FIG. 11 o The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower o To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer.

(When using a cone balancer, follow the instructions supplied with balancer)

= Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for' balancing blade The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT

OR PIN

FIG. 12

BLADE

V-BELTS

Check V-belts for deterioration and wear after 100 hours and replace if necessary.

The belts are not adjustable

Replace belts if they begin to slip from wear_

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling

CHECK TRANSAXLE

(See Fig. 13)

OIL LEVEL o Block up rear axle securely

Remove left rear wheel by removing hub bolts.

• Remove filler plug from transaxle.

Oil level must be even with plug threads.

If necessary, fill with SAE 30 motor oil, API-SF or SG Replace filler plug.

° Reassemble wheel to hub.

• For approximate capacity see "PRODUCT SPECIFI-

CATIONS" on page 3 of this manual.

o J

TRANSAXLE

FILLER PLUG

o ° i

TO SHARPEN BLADE (See Fig.

12) care should be taken to keep the blade balance& An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. FIG. 13

16

CUSTOMER RESPONSIB L TmES

,

BATTERY

Your tractor has a battery charging system which is sufficient for normal use However.

periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean

Keep battery bolts tight o Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manual)

° Recharge at 6-10 amperes for 1 hour

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak" power

Remove terminal guard,

.

Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor

Wash battery with solution of four tablespoons of baking soda to one gallon of water Be careful notto get the soda solution into the cells, o Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until brighL

Coat terminals with grease or petroleum jelly_

° Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manuel)

TO CHANGE ENGINE OIL (See Fig& 14 and 15)

Determine temperature range expected before oil change,

All oil must meet API service classification SF or SG

Be sure tractor is on level surface

Oil will drain more freely when warm,

° Catch oil in a suitable container

Remove oil fill cap/dipstick Be careful not to allow dirt to enter the engine when changing oil,

Remove drain plug

After oi! has drained completely, replace oil drain plug and tighten securely,

Refill engine with oil through oil fill dipstick tube. Pour slowly.

Do not overfill, For approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this manual

Use gauge on oil fill cap/dipstick for checking level

Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading Keep oil at"FULL" line on dipstick.

Tighten cap onto the tube securely when finished

ENGINE

LUBRICATION

Only use high quality detergent ell rated with API service classification S For SG. Select the oil's SAE viscosity grade according to your expected operating temperature

NOTE: Although multi-viscosity oils (5W30. 10W30 etc,) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above

32°F. Check your engine oil level mere frequently to avoid possible engine damage from running low on oil

Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation, Tighten oil fill cap/dipstick securely each time you check the oil level,

SAE VISCOSITY GRADES

AIR SCREEN OIL FILL

CAP/DIPSTICK

FIG,, 15

OIL DRAIN

PLUG

.20 _ 0 _ 30 _ 32 '_ 40 _ 600 GO=

_30 _ .20 ° .10 _ 0 _' 10 _ 20 _ 30 _

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OiL CHANGE

40 _

FIG. 14

'17

CUSTOM

CLEAN AIR SCREEN

(See Fig. 15)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all time&

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

AIR FILTER

(See Fig. 16)

Your engine will not run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season, whichever occurs firsL

Service air cleaner more often under dusty conditions

.

Unhook latch on both sides of air cleaner cover and

remove cover_

TO SERVICE PRE-CLEANER

Slide foam pre-cleaner off cartridge

Wash it in liquid detergent and water_

Squeeze it dry in a clean cloth

.

Saturate it in engine oil Wrap it in clean, absorbent cloth and squeeze to remove excess oil

TO SERVICE CARTRIDGE

Remove nut and cartridge plate.

= Gently tap the flat side of the paper cartridge to dislodge dirt, Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge,

Replace a dirty, bent, or damaged cartridge.

o Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge, o Check rubber seal for damage and proper position around stu& Replace if necessary.

Reassemble air cleaner, cartridge plate, and nuL

= Reinstall air cleaner cover and secure with latch on both sides of cover.

RESPONSmBMLmTHES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage,

SPARKPLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever comes first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" on page 3 of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year

IN-LINE FUEL FILTER

(See Fig. 17)

The fuel filter should be replaced once each season If fuel filter becomes clogged, obstructing rue! flow to carburetor, replacement is require&

• With engine cool, remove filter and plug fuel line sections

° Place new fuel filter in position in fuel line with arrow pointing towards carburetor

° Be sure there are no fuel line leaks and clamps are properly positioned.

° Immediately wipe up any spilled gasoline.

C LA M ___

FUE

_'_k"-'_

FIG, 17

CLAMP

CLEANING

° Clean engine, battery, seat, finish, etc_ of all foreign matter

Keep finished surfaces and wheels free of all gasoline, oil, etc.

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life.

FIG.

16 18

SERWCE AN ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: o Depress clutch/brake pedal fully and set parking brake. o Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

° Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

Place attachment clutch in "DISENGAGED" position_

Turn height adjustment knob to lowest setting.

• Lower mower to its lowest position

Remove retainer spring holding anti-swaybar to chassis bracket and disengage anti-swaybar from bracket

Remove retainer springs from suspension arms at deck and disengage arms from deck.

• Raise attachment lift to its highest position

Remove two retainer springs from each front link and remove links

• Slide mower forward and remove belt from electric clutch pulley

Slide mower out from under right side of tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

RIVE BELT n the Assembly sect on of th_s manual

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3 of this manual)

If tires are over or underinflated, you will not properly adjust your mower

SIDE-TO-SIDE ADJUSTMENT (See Figs 18 and 19)

Raise mower to its highest position

• Measure height from bottom of deck curl to ground leve] at front corners of mower Distance "A" on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only_

To raise one side of mower, tighten lift link adjustment nut on that side

° To lower one side of mower, loosen lift link adjustment nut on that side,

NOTE: Each full turn of adjustment nut will change mower height about 3/16"

• Recheck measurements after adjusting

BOTTOM

OF CURL

BOTTOM

OF CURL

SUSPENSION

ARMS

ADJUSTMENT

NUTS LIFT

LINKS

FRONT

SUSPENSION

BRACKET

\

FRONT MOWER

BRACKET

FIG. 19

CHASSIS

BRACKET

SUSPENSION

BRACKET

ELECTRIC

CLUTCH

PULLEY

\

RETAINER

SPRING

ANTI-SWAY

BAR

BRACKET

IOWER

RETAINER

SPRINGS

FIG. 18

19

SERVICE

FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21) -

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE

To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor Measure distance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown

Before making any necessary adjustments, check that both front links are equal in length o If links are not equal in length, adjust one link to same length as other link.

To lower front of mower housing, loosen nut"G" on both front links an equal number of turns

When distance "F" is 1/8" to 1/2" lower at front than

rear, tighten nut"H" against trunnion on both front links.

To raise front of mower housing, loosen nut "H" from trunnion on both front links.

Tighten nut "G" on both front links an equal number of turns

When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links.

NOTE: Each full turn of nut "G" will change dim. "F" by approximately 3/8"

Recheck side-to-side adjustment

,:. ,, , / MANDREL

ADJUSTMENTS

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig 22) o Park tractor on a level surface. Engage parking brake.

• Remove four screws from L H mandrel cover and remove cover.

" Roll belt over the top of LH mandrel pulley.

o Remove belt from electric clutch pulley.

• Remove belt from idler pulleys

° Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface

° Check primary idler arm and two idlers to see that they rotate ffeely_

Be sure spring is securely hooked to primary idler arm and bolt in mower housing

MOWER DRIVE BELT INSTALLATION (See Fig 22) -

° Install belt in both idlers Make sure belt is in both belt keepers at the idler's as shown.

° Install new belt onto electric clutch pulley

Roll belt into upper groove of LH. mandrel pulley

° Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers

° Reassemble LH mandrel cover.

L.H,

MANDREL

COVER

!

SPRING

SCREWS

IDLER

PULLEYS

PRIMARY

IDLER ARM

L

ELECTRIC

CLUTCH

PULLEY

FIG. 20

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

BOLT IN

MOWER

HOUSING

MANDREL

MOWER

DRIVE

BELT

BELT

KEEPERS

FIG. 22

NUT "H'

FRONT LINKS

FIG. 21

2O

SERVICE AND ADJUSTMENTS

TO REPLACE

MOWER BLADE DRIVE BELT

(See Fig. 23)

Park the tractor on level surface, Engage parking brake

• Remove mowerdrive belt (See'q-O REPLACE MOWER

DRIVE BELT" in this section of this manual).

Remove mower (See "TO REMOVE MOWER" in this section of this manual), o Remove four screws from R.H, mandrel cover and remove cover, Unhook spring from bolt on mower housing o Carefully roll belt off RH mandrel pulley.

Remove belt from center mandrel pulley, idler pulley, and LH mandrel pulley,

Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface.

Check secondary idler arm and idler to see that they rotate freely

Be sure spdng is hooked in secondary idler arm and sway-bar bracket,

Install new belt in lower groove of L H mandrel pulley, idler pulley, and center mandrel pulley as shown.

Roll belt over R, H, mandrel pulley Make sure belt is in all grooves properly,

Reconnect spring to bolt in mower housing and reinstall R,H, mandrel cover_

Reinstall mower tetractor(See "TO INSTALL MOWER" in the Assembly section of this manual)

Reassemble mower drive belt (See "TO REPLACE

MOWER DRIVE BELT" in this section of this manual

MOWER BLADE

DRIVE BELT CENTER

MANDREL

MANDREL

COVER

ROTOR

NYLON LOCKNUT (3)

CLUTCH PLATE

FIG. 24

BRAKE PLATE

TO ADJUST BRAKE (See Fig.

25)

Your tractor is equipped with an adjustable brake system which is mounted on the left side of the transaxle

If tractor requires more than six (6) feet stopping distance at high speed in highest gear. then brake must be adjuste&

Depress clutch/brake pedal and engage parking brake

° Measure distance between brake operating arm and nut "A" on brake rod,

If distance is other than 1-3/4", loosen jam nut and turn nut "A" until distance becomes 1-3/4" Retighten jam nut against nut "A"

Road test tractor for proper stopping distance as stated above, Readjust if necessary.

If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary Contact your nearest authorized service center/departmenL

WITH PARKING BRAKE "ENGAGED"

SPRING

IDLER '_

SWAY-BAR

BRACKET

FIG, 23

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 24)

The electric clutch should provide years of service The clutch has a built-in brake that stops the pulley within 5 seconds_ Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required Adjustments should be made by your nearest authorized service center/department

Make sure attachment clutch and ignition switches are in "OFF" position.

o Adjust the three nylon Iocknuts until space between clutch plate and rotor measures 012" at all three slot locations cut in the inside of brake plate

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate

21

ARM

FIG. 25

JAM NUT

SERVICE AND ADJUSTMENTS

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface Engage parking brake_

For ease of service there is a belt installation guide decal on bottom of left footrest It is not necessary to remove mowe r.

BELT REMOVAL -

Engage parking brake (creates slack in belt)_

Remove mower drive belt from electric clutch pulley only (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual)

Roll motion drive belt off transaxle pulley.

Roll belt off clutching idler pulleys, then off engine

pulley and front V-idler pulley_

Pull belt out of all belt keepers

BELT INSTALLATION o Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of belt keepers

Put belt coming from V-idler above midspan belt keeper, then onto clutching idler pulleys as shown_

Make sure V part of belt engages V_idler.

Place belt around transaxle pulley, beginning at top_

V part of belt should engage transaxle pulley.

Place long lower section of belt through loop in midspan belt keeper

Check to be sure belt is on proper side of all belt keepers o Reinstall mower drive belt onto electric clutch pulley

IMPORTANT: CHECK BRAKE ADJUSTMENT

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steering wheel and reassemble per' instructions in the Assembly section of this manual

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM LH.

SIDE OF TRACTOR

CLUTCHING

FLAT IDLER

CLUTCHING

IDLER

BELT

'KEEPER

ENGINE

PULLEY

V-IDLER

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper steering operation.

Toe-in was set at the factory and adjustment should not be necessary If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary

TO CHECK TOE-IN (See Fig. 27) o Position front wheels straight ahead_

° Measure distance between wheels at front and rear of tires (dimensions "A" and "B")

° Front dimension "A" should be 1/8" to 1/4" less than

rear' dimension "B"

TO ADJUST TOEqN (See Figs. 27 and 28) o Loosen jam nuts at adjustment sleeves on tie rod.

o Adjust tie rod until dimension "A" is 1/8" to !/4" lessthan dimension "B" o Tighten jam nuts securely

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor_ If damage has occurred to affect the front wheel camber, contact your nearest authorized service centeddepartment

FIG, 27

ADJUSTMENT

!SLEEVES

JAM

NUTS

FIG. 28

BELT

TWISTS

BELT TRANSAXLE

KEEPER PULLEY

AS VIEWED FROM BOTTOM

FIG. 26

22

SERVICE AND ADJUSTMENTS

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig 29) -

Block up axle securely.

Remove axle cover, retaining ring and washers to allow wheel removal

• Repair tire and reassemble.

Replace washers and snap retaining ring securely in axle groove

• Replace axle cover

RETAINING

RINI

AXLE

COVER

"-e

WASHERS

FIG. 29

REAR WHEEL -

Block rear axle securely.

o Remove five (5) hub bolts to allow wheel removal

Repair tire and reassemble.

Replace and tighten hub bolts securely

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 30)

CAUTION: Lead-acid batteries generateexplosivegases, Keepsparks, flame and smoking materials away from batteries, Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be recharged If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM, DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis_

Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to a panel bolt on the left side of the tractor, away from fuel tank and battery

TO REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and fully charged battery

RED cable last from both batteries.

--

L,H.

PANEL

BOLT

FIG. 30

TO REPLACE HEADLIGHT BULB

Raise hood

• Pull bulb holder out of the hole in the backside of the grill.

o Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill

Close hood

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting

Check wiring, See electrical wiring diagram in Repair

Parts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse The fuse holder is located behind the dash,

23

SERVICE AND ADJUSTMENTS

TO ADJUST A'F]'ACHMENT

(See Fig.

31)

LIFT SPRING o While holding spring bushing with wrench, loosen jam nut

Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments.

Turn adjustment bolt counterclockwise for lighter' attachments

Retighten jam nut against spring bushing

IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING

TENSION WHEN USING LIGHT ATTACHMENTS SUCH

ASAMOWER ADJUST LIFT LEVER SPRING TO AIDIN

LIFTING ATTACHMENT, DO NOT OVERPOWER SPRING.

WHEN REMOVING ATTACHMENT, ALWAYS ADJUST

SPRING TENSION TO ITS LOWEST POSITION

TO REMOVE

(See Fig.

32)

Raise hood_

HOOD AND GRILL ASSEMBLY

Unsnap headlight wire connector

Stand in front of tractor Grasp hood at sides, tilt toward engine and lift off of tractor.

To replace, reverse above procedure

ADJUSTMENT

HOOD

/

/

JAM NUT o

FIG. 31 o

SPRING RUSHING

ATTACHMENT

LIFT SPRING

HEADLIGHT

WIRE

CONNECTOR

FIG, 32

\

24

SERVUCE

ENGINE

TO ADJUST

(See Fig. 33)

THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be necessary.

Check adjustment as described below before loosening eable. If adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever to fast (,@) position.

o Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely

IDLE FUEL

ADJUSTING

NEEDLE

IDLE SPEED

ADJUSTING

SCREW

ADJUSTMENTS

TO ADJUST CHOKE

(See Figs.

33 and

34)

CONTROL

The choke control has been preset at the factory and adjustment should not be necessary check adjustment as described below before loosening cable.

If adjustment is necessary, proceed as follows:

With engine not running, move choke control (located on dash panel) to full choke (I\l) position

, Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the

Customer Responsibilities section of this manual)

Choke should be closed, If it is not, loosen casing clamp screw and move choke cable until choke is completely closed.

Tighten casing clamp screw securely.

Reassemble air cleaner

CLOSED FOR

THROTTLE

CONTROL

CABLE

FIGo 34

STOP

SCREW

CLAMP

SCREW

FIG. 33

CHOKE

CONTROL

CABLE

25

SERVICE AND ADJUSTMENTS

TO ADJUST CARBURETOR

(See Fig. 33)

Tile carburetor has been present at the factory and adjustment should not be necessary However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load If the carburetor does need adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture, Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture

IMPORTANT: DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF SCREW IS

TURNED IN TOO TIGHT

PRELIMINARY SETTING -

Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST

THROTTLE CONTROL CABLE" in the Service and

Adjustments section of this manual)

With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then turn out (counterclockwise) 1 turn

FINAL SETTING -

Start engine and allow to warm for' five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position

The high idle is set at the factory and cannot be adjusted.

Idle speed setting - With throttle control lever in slow

(_) position, engine should idle at 1200 RPM If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained.

Idle fuel needle setting - With throttle control lever in slow (,,_.) position, turn idle fuel adjusting needle in

(clockwise) until engine speed decreases and then turn out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance.

Recheck idle speed. Readjust if necessary

ACCELERATION TEST o Move throttle control lever from slow (_) to fast ("_) position.

If engine hesitates or' dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly

High speed stop is factory adjusted Do not adjust-damage may resulL

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE

THE FACTORY

DANGEROUS

HIGH SPEED SETTING

IFYOUTHINKTHEENGINE-GOVERNED

CAN BE

HIGH SPEED NEEDS ADJUSTING,

NEAREST AUTHORIZED

CONTACT

SERVICE

YOUR

CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS

26

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark.

Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage.

When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc Store in a clean, dry area

• Clean entire tractor (See"CLEANING"in the Customer

Responsibilities section of this manual).

o Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Customer Responsibilities section of this manual.

° Be sure that all nuts, bolts and screws are securely fastened.

Inspect moving parts for damage, breakage and wear.

Replace if necessary

• Touch up all rusted or chipped paint surfaces; sand lightly before painting

BATTERY

Fully charge the battery for storage

After a period of time in storage, battery may require recharging.

To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).

After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals

° Be sure battery drain tube is securely attache&

= If battery is removed from tractor for storage, do not store battery directly on concrete or clamp surfaces

ENGINE

FUEL SYSTEM

IMPORTANT:

DEPOSITS

IT IS IMPORTANT

FROM FORMING

TO PREVENT GUM

IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE.

EXPERIENCE INDICATES THAT ALCOHOL

ALSO,

BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE.

ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE o Drain the fuel tank

Start the engine and let it run until the fuel lines and carburetor are empty.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur

Use fresh fuel next season

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.

Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil (See "ENGINE" in the Customer Responsibilities section of this manual)

CYLINDERS o Remove spark plug(s)

Pour one ounce of oi! through spark plug hole(s) into cylinder(s)

° Turn ignition key to "START" position form few seconds to distribute oil.

, Replace with new spark plug(s),

OTHER

° Do not store gasoline from one season to another,

.

Replace your gasoline can if your can starts to rust

Rust and/or dirt in your gasoline wil! cause problems.

if possible, store your tractor indoors and cover it to give protection from dust and dirt.

° Cover yourtractor with a suitable protective cover that does not retain moisture Do not use plastic.

Plastic cannot breathe which allows condensation to form and wilt cause your tractor to rust,

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM

27

PROBLEM

TROUBLESHOOTING POINTS

CAUSE CORRECTION

Will not start

Hard to start

1 Out of fuel

2

3

4

5

6

7

Engine not "CHOKED"

Engine flooded

Bad spark plug

Dirty air filter

Dirty fuel filter

Water in fuel properly

8

9

10

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

3

4

5

1

2

6

7

8

Didy air filter

Bad spark plug

Weak or dead battery

Dirty fuel filter

Stale or dirty fuel

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

Engine will not turn over

5

6

7

8

9

1

2

3

4

Clutch/brake pedal not depressed

Attachment clutch is engaged

Weak or dead battery

Blown fuse

Corroded battery terminals

Loose or damaged wiring

Faulty ignition switch

Faulty solenoid or starter

Faulty operator presence switch(es)

Engine clicks but will not start

1

2

3

4

Weak or dead battery

Corroded battery terminals

Loose or damaged wiring

Faulty solenoid or starter

Loss of power

Excessive vibration

4

5

6

7

1 Cutting too much grass/too fast

2 Throttle in "CHOKE" position.

3 Build-up of grass, leaves and trash under mower

Dirty air filter,

Low oil level/didy

Faulty spark plug

Dirty fuel filter

8 Stale or dirty fuel

9 Water in fuel oil

10

11

12

13

14

15

Spark plug wire loose

Didy engine air screen/fins

Dirty/clogged muffler

Loose or damaged wiring

Carburetor out of adjustment

Engine valves out of adjustment

1 Worn, bent or loose blade

2 Bent blade mandrel

3 Loose/damaged part(s)

1 Fill fuel tank

2 See "TO START ENGINE" in Operation section

6

7

3 Wait several minutes before attempting to start

4 Replace spark plug.

5 Clean/replace air filter

Replace fuel filter

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter

8 Check all wiring

9 Contact an authorized service center/department

10 Contact an autborized service center/department

1 Clean/replace air filter

2 Replace spark plug

3

4

Recharge or replace battery

Replace fuel filter

5 Drain fuel tank and refill with fresb gasoline

6 Check all wiring

7 Contact an authorized service center/department

8 Contact an autborized service center/department

1 Depress clutch/brake pedal

2 Disengage attachment clutch

3 Recharge or replace battery

4 Replace fuse

5 Clean battery terminals

6 Check all wiring

7 Check/replace ignition switch

8 Check/replace solenoid or starter

9 Contact an authorized service center/department

3

4

1 Recharge or replace battery

2 Clean battery terminals

Check a!l wiring

Check!replace

solenoid or starter

1 Set in "Higher Cut" position/reduce speed

2 Adjust throttle control

3

4

Clean underside

Clean!replace

of mower housing air filter

5 Check oil level/change oil

6 Clean and regap or change spark plug

7 Replace fuel filter

8 Drain fuel tank and refill wittl fresh gasoline

9 Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter

10 Connect and tighten spark plug wire

1!

Clean engine air screen/fins

12 Clean/replace muffler

13 Check all wiring

14 Contact an authorized service centel/department

15 Contact an authorized service center/department

1 Replace blade Tigbtea blade bolt

2 Replace blade mandrel.

3 Tighten loose part(s) Replace damaged parts

28

TRO BLESHOOTRNG POmNT$

CORRECTION PROBLEM CAUSE

Engine continues to run when operator leaves seat with attachment clutch engaged

1 Faulty operator-safety presence control system Check wiring, switches and connections tf not corrected, contact an authorized service center/ department

Poorcut-uneven

Mower blades will not rotate

1 Worn, bent or loose blade

2 Mower deck notlevef

3 Buildup of grass, leaves, and trash under mower

4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels

1 Obstruction in clutch mechanism

2 Worn/damaged mower drive belt

3 Frozen idler pulley

4 Frozen blade mandrel

3

4

5

1 Replace blade Tighten blade bolt

2 Level mower deck

Clean underside of mower ho_Jsing

Replace blade mandrel

Clean around mandrels to open vent holes

1 Remove obstruction

2

3

4

Replace mower drive belt

Replace idler pulley

Replace blade mandrel

Poor grass discharge

Headlight(s) not working

(if so equipped)

1 Engine speed too slow

2 Travel speed too fast

3 Wet grass

4 Mower deck not level

7

8

5 Low/uneven tire air pressure

6 Worn, bent or loose blade

Buildup of grass, leaves and trash under mower

Mowerdrive beltworn

9

10

Blades improperly installed

improper blades used

11 Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels

1 Switch is "OFF"

2

3

4

5

Bulb(s) burned out

Faulty light switch

Loose or damaged

Blown fuse wiring

Battery will not charge

Engine "backfires" when turning engine

"OFF"

3

4

1

2

Bad battery ceU(s)

Poor cable connections

Faulty regulator (if so equipped)

Faulty alternator

Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

9

10

11

5

6

7

8

3

4

1 Place throttle control in "FAST" position

2 Shift to slower speed

Allow grass to dry before mowing

Level mower deck

Check tires for proper air pressure

Replace/sharpen blade Tighten blade bolt

Clean underside of mower housing

Replace mower drive belt

Reinstall blades sharp edge down

Replace with blades listed in this manual

Clean around mandrels to open vent holes

1 Turn switch "ON"

2

3

4

5

Replace bulb(s)

Check/replace light switch

Check wiring and connections

Replace fuse

3

4

1

2

Replace battery

Check/clean all connections

Replace regulator

Replace alternator

Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine

29

SCHEMATIC

AMMETER

S

RED

WHITE

BLACK

BLACK

IGNITION

SWITCH

RED

IGNITION

POSITION

OFF

ON

START

SWITCH

CIRCUIT

M+G

B+L

B+S+L

TRACTOR

- - MODEL NUMBER

917.250551

BLACK

BATTERY

FUSE 3O AMP

E

A

I i

L .....

D

PTO

(DISENGAGED)

BLACK

RED

WttlTE

--I r l p ("_ k i '

CLUTCH / BRAKE

(PEDAL UP)

RED

I

, O__

t

SOLENOID

J

STARTER

BLACK i

ELECTRIC CLUTCH

I

BLACK

BLACK )

L _ J

BLACK ._

I

SEAT SWITCH

(NOT OCCUPIED)

O[ q

I i

I

I

u .........

GROUNDING

CONNECTOR

@

I

_

I

I

I

I

IGNITION

UNIT _

_

CHARGING SYSTEM OUTPUT t5 AMP DC @ 3600 RPM I_&

W

REGULATOR

_LLOW

SPARK _(

28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED)

)

)

I

©

F

G

AFTER FIRE SOLENOID

ORANGE I i ......

I i

HEADLIGHT

SWITCH (OFF)

BROWN

@

NON-REMOVABLE

CONNECTIONS

O

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING

3O

HEADLIGHTS

GFC

E

D u u],

PTO SWITCH

/_

POSITION [ /

ON |C+F,B+E,A+D t

°

REPAUR PARTS

TRACTOR

- - MODEL NUMBER 917,25055'1

DECALS

18

6 3 7 15 15 7 4 13

8

13 8

\

9

2

10

11

20 5 19

12

14.

KEY PART

NO.

NO.

1 138955

2 146708

3 146705

4 146706

5 145003

6 133644

7 138048

8 142241

9 146709

10 137537

11 4900J

12 146047

DESCRIPTION

Decal, Operating Instruction

Decal, Grill

Decal, Hood, Craftsman, RH

Decal, Hood, Craftsman, LH

Decal, Battery DNGR/PSN SRS

ENG

Decal, Maintenance

Decal, Side Panel

Decal, Side Panel

Decal, Fender, Craftsman

Decal, Caution

Decal, Clutch/Brake

Decal, V-Belt Drive Schematic

WHEELS & TIRES

7

4

5

KEY PART

NO, NO.

13 148957

14 139346

15 148896

18 146710

19 138047

20 146833

23 106202X

_138311

145245

145247

148894

148895

DESCRIPTION

Decal, Chassis, 6 Speed/50"

Decal, V-Belt Schematic

Decal Hood Insert

Decal, Insert Strg

Decal, Battery

Decal, Battery Wet Front

Reflector, Taillight

Decal, Handle Lft Height Adjust

(Lift Handle)

Pad, Footrest

Fastener, Pop-In Footrest

Manual, Owner's (Eng)

Manual, Owner's (Span)

KEY PART

NO. NO.

1 59192

2 65139

3 148736X427

148738X427

4 8134H

7154J

5 148741

148739

6 278H

6856M

7 9040H

8 104757X

-144334

DESCRIPTION

Cap, Valve, Tire

Stem, Valve

Rim Assembly, Front

Rim Assembly, Rear

Tube, Front (Service Item Only)

Tube, Rear (Service Item Only)

Tire, Front

Tire, Rear

Fitting, Grease (Front Wheel Only)

Fitting, Grease

Bearing, Flange (Front Wheel Only)

Cap, Axle (Front Wheel Only)

Sealant, Tire (10 oz_ Tube)

31

NOTE: All component dimensions given in US inches

1 inch = 254 mm

12

7

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.250551

ELECTRICAL

22

42

43

20

31

32

33

51

I

/

I

/

'

!

!

l

32

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.250551

ELECTRICAL

KEY

NO.

PART

NO.

DESCRIPTION

1 144927

2 74760412

3 STD551025

4 STD551125

6 STD541025

7 7697J

8 7603J

9 109596X

10 145211

11 145209

12 145769

19 STD551125

20 73350400

21 136850

22 4152J

24 4014J

25 146686

26 108824X

28 6408R

29 121305X

36 144921

31 140400

32 141226

33 140403

34 110712X

37 109553X

40 146071

41 17720408

42 131563

43 145673

45 122822X

49 11151006

50 146283

51 140405

53 71031068

54 73951000

Battery

Bolt, Hex 1/4-20 x 3/4

Washer 9/32 x 5/8 x I6 Ga.

Washer, Lock 1/4

Nut, Hex 1/4-20

Tube, Drain

Tray, Battery

Clamp, Hose

Bolt, Btr Frt 1/4-20x7-1/2

Holddown Battery Dash Mount

Nut, Push Nylon 1/4 Battery Front

Washer, Lock 1/4

Nut, Hex Jam 1/4-20

Harness, Light Socket W/4152J

Bulb, Headlight

Cable, Battery

Cable Battery

Fuse

Cable, Ground

Switch, Plunger

Switch, Ignition

Nut, Ignition

Cover, Switch Key

Key, Ignition

Switch, Light

Switch Intlk CL MWR Gry 4 Term

Harness, Ignition

Screw, HexWasher Head, Thread

Cutting 1/4-20 x 1/2

Cover, Terminal

Solenoid

Ammeter

Washer-Lock Internal Tooth 5/8

Switch, PT.O

Ring Retainer PTO

Screw, Hex Washer Head

#10-32xl/2

Nut, Keps #10-32

NOTE: All component dimensions given in U S. inches

1 inch = 25.4 mm

33

REPAIR PARTS

TRACTOR -- MODEL NUMBER 917.250551

CHASSIS AND ENCLOSURES

lO

9

38

59

9

9

13

11

92

/

18

15

\

17

21

28

ti

17

47

19

20

2

\

17

56

86

52

34

67

39

68

REPARR PARTS

TRACTOR

- - MODEL NUMBER

917.250551

CHASSIS AND ENCLOSURES

KEY

NO.

PART

NO.

1 144737

2 140506

3 136671X558

4 73800700

5 145203

6 145053

7 17720408

8 145166

9 108067X

10 19092016

11 137270

12 137269

13 137271

14 136673X558

15 136374

16 121794X

17 17490612

18 136373X428

19 19131312

20 74760616

21 73680600

22 136670X558

24 145243X558

26 17720408

28 145244X558

29 145349

30 145051X014

31 145183

32 141315

33 141314

34 142131

35 19111116

36 74780512

37 121642X558

38 19091216

39 136961

40 142132

DESCRIPTION

Rail, Frame RH

Drawbar, Gt

PanelAsm, Side LH

Nut, Lock Hex 7/16 Unc

Dash, Plastic Black

Dash Asm, Lower

Screw, ThdCut 1/4-20xl/2

Support, Battery

Nut, Pal

Washer 9/32 x 1-1/4 x 16 Ga.

Rivet, Ratchet Male

Washer, Nylon

Rivet, Ratchet Female

Hood Asm., Pnt

Lens, Bar Clear

Cover, Access

Screw, Thdrol 3/8-16 x 3/4

Grille

Washer 13/32 x 13/16 x 12 Ga,

Bolt, Fin Hex 3/8-16 x 1

Nut Crownlock 3/8-16 Unc

Panel Asm.

Side RH

Footrest, RH

Screw, Thd. Cut 1/4-20 x 1/2

Footrest, LH

Bracket, Support Dash

Saddle, Slkscr Vgt

Brace, Support Steering

Bracket Asm, Frame Pivot Lh

Bracket Asm., Frame Pivot Rh

Bracket, Engine Support Rear

Washer 11/32 x 11/16 x 16 Ga

Bolt, Fin Hex 5/16-18 x 3/4

Fender, Pnt.

Washer 9/32 x 3/4 x 16 Ga_

Bracket, Axle Front

Bracket, Support Axle/Engine

KEY

NO,

PART

NO.

41 17580408

42 72140608

43 136939

44 136940

45 138460

47 17490608

48 142133

49 142134

50 136575

52 73680500

66 138461

57 73640400

58 137113

59 74180412

60 17490620

63 19131614

64 144283

67 140737

68 17490508

69 137308

70 137159

77 137308

84 142992

85 144911

86 74760716

88 10040700

90 11050600

91 144735

92 143485X013

94 100207K

95 105531X

106 138776

I20 19131616

-8022J

DESCRIPTION

Screw Tap Tite 1/4-20 x 1/2

Bolt, Carriage 3/8-16 x 1

Bracket, Spnsn Front Lh

Bracket, Spnsn Front Rh

Bracket Asm., Susp Chassis Rh

Screw Thdrol 3/8-16 x 1/2

Bracket Asm.

Pivot Hood Lh

Bracket Asm.

Pivot Hood Rh

Bracket, Chassis Front

Nut, Crownlock 5/16-18 Unc

Bracket Asm, Susp Chassis Lh

Nut, Keps, BIk Hex 1/4-20 UNC

Bracket Asm., Fender

Screw, Mach Cr 1/4-20 x 3/4

Screw ThdroL 3/8-I6 x lq/4

Washer 13/32 x 1 x 14 Ga,

Washer, Serrated Disc 13/32 x 1

Guide, Belt T/A

Screw Thdrol 5/16-18 x 1/2

Shield Front VGT

Guide, Belt Mid Span

Shield, Front

Stop, Over Center Mower

Bracket, Support Transaxle

Bolt, Fin Hex 7/16-14 Uric x 1

Washer, Lock Hvy Hlcl Spr 7/16

Washer, Lock External Tooth 3/8

Rail, Frame Lh

Plate, Silkscreen Dash

Clip, Fuel Line

Push Nut, Nylon

Screw, Thdrol Hex Head Zinc Mwr

Washer 13/32 x 1 x 16 Ga

Plug, Hole

NOTE: All component dimensions given in U.S inches

1 inch = 2&4 mm

35

9 l

/

69

36

/

REPAHR PARTS

TRACTOR - - MODEL NUMBER 917.250551

GROUND DRIVE

KEY

NO,

PART

NO.

1 9858M1

3 7563R

4 17490508

5 73680600

6 76020412

7 135758

8 12000034

9 140080

10 142509

11 136927

12 9204H

13 139419

14 138901

15 19131316

16 143012

17 126909X

18 137104

19 136926

21 23260412

22 633A109

23 106932X

24 136925

25 136923

26 137552

27 17490528

28 73350600

29 137213

30 19131614

34 124236X

35 137648

36 138364

37 121749X

DESCRIPTION

Key, Woodruff

Washer, Thrust, Axle

Screw Thdrol 5/16-18 x 3/4

Nut, Crownlock 3/8-16

Pin, Cotter

Wheel, Hub Assembly

Klip, Ring

Bolt, Hub

Disc, Brake

Yoke, Brake Disc

Locknut 1/2-20

Washer, Special

Bushing

Wahser 13/32x 13/16 x 16 Ga.

Set, Screw 1/4-28 x 3/4

Spring

Lever, Brake

Cam, Brake Disc

Screw, Flat Head 1/4-28 x 3/4

Gearshift, Lever Assembly

Knob

Support, Puck Brake

Puck, BrakeTop

Spring, Return

Screw, Hex Wsh Thd.

5/16-18 x 1-3/4

Nut, Hex Jam 3/8q6

Brake, Red

Washer 13/32 x 1 x 14 Ga

Cap, Plunger

Rod, Parking Brake

Spring, Extension

Washer 25/32 x 1-1/4x 16 Ga.

KEY

NO.

PART

NO.

DESCRIPTION

38 110895X

39 74321016

40 5304J

41 73631000

42 8883R

43 74760412

44 104601X

45 73800400

46 145170

47 138228

48 72110614

49 19131413

50 131494

51 73680600

52 139123

53 207J

54 138390

55 105706X

56 137153

57 141756

59 122253X

60 122268X

61 137524

62 10040700

63 74760720

64 137649

65 67609

66 140296

67 19131312

68 5142H

69 136327

Nyliner

Screw, Fin. #10-24 x 1

Actuator, Interlock Switch

Locknut #10-24

Cover, Pedal

Bolt, Hex 1/4_20 x 3/4

Bracket, Interlock

Locknut w/Insert 1/4-20

Retainer, Spring

Clutch Rod

Bolt, Carriage 3/8-16 x 1-3/4 Gr. 5

Washer 13/32 x 7/8 x 13 Ga.

Pulley, Idler, Flat

Nut, Crownlock 3/8-16 UNC

Pulley, Idler, Grooved

Washer, Hardened

Clutch, Arm Assembly

Bearing, Idler

V-Belt

Bracket, Shift Rod, Hi-Lo

Shift Rod, HI-Lo

Spring Clip, Connecting Link

Pulley, Transaxle

Washer, Lock 7/16

Bolt, Fin Hex 7/16-14 x 1-1/4

Shaft, Clutch/Brake Pedal

Bolt, Shoulder

Washer, Hardened

Washer, Flat

Pin, Roll

Hub, Cover

NOTE: All component dimensions given in U& inches

1inch=254mm

37

REPAIR PARTS

TRACTOR

- - MODEL NUMBER

917.250551

STEERING ASSEMBLY

3 _ 10

6

34

32

6

27

19

27

/

/

/

16

/

23

22

31

29

28

15

14

I

I I

/ !11J

iii

\

\

38

REPARR PARTS

TRACTOR - - MODEL NUMBER 917.250551

STEERING ASSEMBLY

KEY PART

NO.

NO.

1

2

3

4 136960

5 136959

6

7 121748X

8 12000029

9 121232X

10 74781044

11 136518

12 73901000

13 121749X

14 10040600

15 73610600

16 145103

17

18

19

29

121472X

137094

6855M

6266H

137347

137155

146611

20 145182

21 100711L

22 1554J

23 17431008

24 19133808

25 74780616

26 126805X

27 3366R

28 17490612

104239X

30 12000034

31 138136

32 19111610

33 1OO4O5OO

34 74760512

35 138059

36 137156

37 73360600

38 109850X

39 73700600

40 109851X

DESCRIPTION

Wheel, Steering

Axle Asm.

Front

Fitting, Grease

Spindle Asm, LH

Spindle Asm,, RH

Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Klip #T5304-75

Cap, Spindle

Bolt, Fin Hex 5/8-11 x 2-3/4

Spacer, Brg Axle Front

Nut, Lock Flange 5/8-11 Unc

Washer 25/32 x 1-1/4 x 16 Ga,

Washer, Lock Hvy Hlcl Spr 3/8

Nut, Fin Hex 3/8-24 Unf

Shaft Asm, Steering

Rod Asm., Tie Ball J Ball Vgt (Inc

Key No, 36-40)

Draglink, Ball Joint Solid Vgt

Support Asm, Steering Vgt

Column, Steering

Adapter, Wheel Steering

Bushing, Strg. BIk

Screw, SIftp #10-16 x 1/2 Ty-b

Washer 13/32 x 2-3/8 x 8 Ga.

Bolt, Fin Hex 3/8-16 x 1 Gr_ 5

Cap, Wheel Steering

Bearing, CoL Strg.

Screw, Thrdrol 3/8-16 x 3/4

Bearing, Flange

Ring, Klip Truarc #5304-75

Bushing, Nyliner Snap

Washer 11/32 x 1 x 10 Ga.

Washer, Lock Hvy HIc! Spr 5/16

Bolt, Hex Hd 5/16-18 x 3/4

Gear, Sector Steering

Tie Rod

Jam Nut RH Thread

Joint Asm. Ball RH Thread

,Jam Nut LH Thread

Joint Asm. Ball LH Thread

NOTE: All component dimensions given in US inches

1 inch = 25,4 mm

39

_IVQ/NE

a_

/ /

/ a,9

10

43

7

REPAIR PARTS

TRACTOR - - MODEL NUMBER

917.250551

ENGINE

KEY

NO.

PART

NO.

DESCRIPTION

1 140847

2 144636

5 13200300

7 143599

8 121361X

9 145109

10 105432X

11 140923

12 143996

15 141069

16 109227X

17 106082X

18 123549X

19 13290300

20 132755

21 17720410

22 132779

23 19132616

24 11050600

25 73610600

26 3645J

27 139277

28 7834R

29 132920

33 73800600

37 123487X

38 74780624

39 17490636

40 17490664

41 126197X

42 10040700

43 71170768

46 19131616

47 142040

48 19132007

50 143020

51 140787

52 17580408

53 143528

54 19131414

55 13090336

56 13090308

81 73510400

Engine Kehler 22 CV22 S-67515

Muffler Asm

Elbow STD 90 Degree 3/8 - 18 NPT

Muffler Asm Guard

Pulley V-Idler

Stop Keeper Asm VGT

Bushing

Clutch Electric

Pulley Engine VGT Elect Clutch

Tank Fuel W/Sym Vented

Pad Spacer

Pad Spacer

Cap Asm Fuel W/Sym Vented

Plug Oil Drain (Order From Engine

Manufacturer)

Control Throttle

Screw Hex Thd Cut 1/4 - 20 X 5/8

Control Choke

Washer 13/32 X 1 - 5/8 X 16 Ga

Washer Ext Tooth 3/8

Nut Fin Hex 3/8 - 24 UNF

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Nut Lock Hex w/In& 3/8 - 16

Clamp Hose

Bolt Fin Hex 3/8 - 16 x 1-1/2

Screw TT 3/8-16 x 2-1/4 UNC

Screw TT 3/8-16 x 4 UNC

Washer 1-1/20D X 15/32 ID X .250

Washer Lock 7/16

Bolt Hex 7/16 - 20 X 4 - 1/4 Ga 5

Washer 13/32 x 1 x 16 Ga

Spacer Engine

Washer 13/32 x 1-1/4 x 7 Ga.

Duct Air

Pipe Crossover

Screw Tap 1/4 - 20 x 1/2

Bracket Duct Air Rear Sup

Washer Flat 13/32 x 7/8 x t4 Ga,

Nipple Pipe 3/8NPT X 4-1/2

Nipple Pipe 3/8 x 1

Nut Keps Hex 1/4-20 Unc

NOTE: All component dimensions given in U_S. inches

1 inch = 2&4 mm

41

REPAIR PARTS

TRACTOR

- - MODEL

NUMBER 917.250551

SEAT ASSEMBLY

_---16

12

19

3

KEY

NO,

9

10

12

13

7

8

5

6

1

2

3

4

PART

NO.

140124

140551

140675

127018X

145006

73680600

124181X

17490508

19131614

140552

121246X

121248X

DESCRIPTION

Seat

Bracket, Pivot Seat

Strap, Fender

Bolt, Shoulder 5/16-18 x _62

Clip, Push In, Hinged

Nut, Crownlock 3/8-16 Uric

Spring, Seat Cprsn

Screw, Thdrol 5/16-18 X 1/2

Washer 13/32 X 1 X 14 Ga

Pan, Seat

Bracket, Mounting Switch

Bushing, Snap

42

KEY PART

NO.

NO.

14 72050411

15 121249X

16 123740X

17 123976X

18 19171912

19 120068X

20 124238X

21 139888

22 73680500

DESCRIPTION

Bolt, Carriage 1/4-20 X 1-3/8

Spacer, Split

Spring, Cprsn

Nut, Lock 1/4 Lge Fig Gr. 5

Washer 17/32 x 1-3/16 x 12 Ga.

Knob, Seat 1/2-13 Unc

Cap, Spring Seat

Bolt, Shoulder 5/16-18

Nut, Crownlock 5/16-18 Unc

NOTE: All component dimensions giver] in US inches

1 inch = 254 mm

REPAIR PARTS

LIFT ASSEMBLY

4O

42 43

TRACTOR - MODEL NUMBER 917.250551

39

34

29

33

31

3

9

1o

/ I

/ 1

4

2

6

11

23

13 12

23

KEY

NO.

19

20

21

22

23

15

16

17

18

11

12

13

14

9

10

7

8

5

6

3

4

1

2

PART

NO.

121006X

145542

121002X

12000022

19292016

74780624

125631X

122365X

122364X

2876H

146704

3146R

139868

140302

73680600

674A247

73350600

143363

19131316

5328J

74760616

127218

4939M

41

13

DESCRIPTION

Rod Asm, Lever

Shaft Asm., Lift Vgt

Lever Asm, Lift Rh

E+Ring Truarc #5133-87

Washer 29/32 x 1-1/4 x 16 Ga.

Bolt, Fin Hex 3/8-16 x 1-1/2

Grip, Handle Fluted

Button, Plunger

Plunger, Lever Lift

Spring 2-1/8"

Link Lift

Retainer, Spring

Arm, Suspension Vgt

Bearing

Nut, Crown!ock

3/8-16 Unc

Spring Asm, Assist Lift

Nut, Hex Jam 3/8-16 Unc

Bracket, Spring Assist

Washer 13/32 x 13/16 x 16 Ga

Bolt, Adjust Spring Assist

Bolt, Fin Hex 3/8-16 x 1

Link, Front

Retainer, Spring

12

22

2O

19 18

15

43

KEY PART

NO.

NO.

24 73350800

25 130171

26 73800800

27 12000037

28 19151216

29 110810X

30 110807X

31 19131016

32 137150

33 76020308

34 137167

35 138057

36 17490612

37 120529X

38 123933X505

39 123935X

40 17490512

41 73540600

42 19112410

43 123934X

DESCRIPTION

Nut, Jam Hex 1/2+13 Unc

Trunnion

Nut, LockW/Wsh 1/2-13 Unc

Ring, Klip #T5304+37

Washer 15/32 x 3/4 x 16 Ga.

Trunnion, Dp Stop Dbl Thds Pit

Nut, Special

Washer 13/32 x 5/8 x 16 Ga.

Spring, Compression Inf Hgt

Pin, Cotter 3/32 x 1/2

Rod, Adj Lift

Knob, Inf 3/8-16 Uric

Screw, Thdrol 3/8-16 x 3/4

Washer, Nylon

Pointer, Pnt Height Indicator

Plug, Hole

Screw Hex Wsh 5/16-18 x 3/4

Nut, Crowniock 3/8-24

Washer 11/32 x 1-1/2 x t0 Ga

Scale, Indicator Height

NOTE: All component dimensions given in US inches

1 inch = 25r4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.250551

MOWER DECK

55

45

48

48

j45

48

I

63 _

I

62

47

59

58

60

60

64

1

6

3

36

4

54

36

99

2

2

2

21 . !

22

23

44

REPAaR PARTS

TRACTOR

- - MODEL NUMBER 917.25055'1

MOWER DECK

KEY PART

NO, NO.

1 136457

2 73680500

3 72110506

4 7631J

5 138457

6 4939M

7 130832

8 850857

9 10030600

10 140296

11 137380

12 129895

13 137553

14 137152

15 110485X

16 140329

17 106736X

18 19111016

19 105304X

20 123713X

21 137607

22 110452X

23 110509X

24 136320

25 19111216

27 19131316

28 132823

30 138776

31 137266

32 129861

33 129963

34 72140610

35 72110616

36 72110608

37 137166

38 137554

DESCRIPTION

Mower Housing

Nut, Crownlock 5/16-18

Bolt, Carriage 5/16-I8 x 3/4

Runner, Mower LH

Bracket Asm, Sway Bar

Retainer, Spring

Arm Suspension, Rear

Bolt 3/8-24 x 1.25 Gr. 8 Patched

Washer, Lock Hvy 3/8 Unplated

Washer, Hard Blade Mower Vented

Blade

Bearing, Ball #6204 (Mandrel)

Shaft Asm., W/Lower Brg (Includes

Key No. 12)

Housing, Mandrel

Bearing, Ball Mandrel

Stripper, Mower Vented

Rod, Hinge

Washer 11/32 x 5/8 x 16 Ga.

Cap, Sleeve

Spring, Torsion Deflector

Bracket, Deflector

Nut, Push

ShiMd, Deflector Mower

Runner, RH

Washer 11/32 x 3/4 x 16 Ga.

Washer 13/32 x 13/16 x 16 Ga.

Spacer, SpringStop Idler

Screw Thdrol Hex Hd

Nut, Fig Top Lock Cntr 9/16

Pulley, Mandrel

Washer, Spacer Mower Vented

Bolt, Carriage 3/8-16 x 1-1/4

Bolt, Carriage 3/8-16 x 2

Bolt, Carriage 3/8-16 x 1 Gr. 5

Stiffener, Arm Idler

Keeper, Belt Idler

KEY PART

NO, NO.

DESCRIPTION

39 131494

40 136572

42 72140506

43 136460

44 122052X

45 73680600

46 74760628

47 137200

48 137729

49 136574

50 137272

51 137273

52 139245

53 137789

54 139573

55 144959

56 138687

57 136577

58 133957

59 137644

60 139031

61 136573

62 133943

63 72110612

64 19121414

65 102403X

66 139622

67 73930600

99 72110614

- 143651

-14105I

Pulley, Idler Flat

Pulley, Driven

Bolt, Carriage 5/16-18 Unc x 3/4

Arm, Idler Secondary

Spacer, Retainer

Nut, Crownlock 3/8-'16 Unc

Bolt, Fin Hex 3/8-16 Unc x 1-3/4

Cover, Mandrel RH

Screw, Thd Roll 1/4-20 x 5/8

Cover, Mandrel LH

Arm, Idler Primary

Spring, Secondary

Pulley, Idler V Groove

Shield, Idler

V-Belt, Mower Primary

V-Belt, Mower Secondary

Spring, Primary

Bar Asm, Wheel Gauge

Wheel, Gauge

Bolt, Shoulder

Pin, Clevis

Bracket, Wheel Gauge

Washer Hardened

Bolt Carriage 3/8-16 x 1-1/2

Washer 3/8 x 3/4 x 14Ga

Pulley Idler Flat

Keeper Belt Idler

Nut, Centerlock 3/8-16

Bolt, Carriage 3/8-16 x 1-3/4 Gr. 5

Mandrel Asm Service (Includes Key

Nos 8-10, 12-15, 31 and 33)

Mower Asm. Service (Std_ Deck-

Order all gauge wheel components separately)

NOTE: Al! component dimensions given in U.S, inches

1 inch = 25,,4 mm

45

REPAIR PARTS

TRACTOR - - MODEL

NUMBER

917.250551

TRANSAXLE

2

8O

7_

64

1

74

70

73

72

7

53

41 /'_45 r, 41

25

24

46

REPARR PARTS

TRACTOR

- - MODEL NUMBER

917.250551

TRANSAXLE

KEY PART

NO.

NO.

1 4197R

2 12000034

3 4199R

4 4216R

5 4215R

6 4217R

7 6256H

8 74020652

9 7392M

10 137261

11 4985R

12 6266H

13 4212R

14 137125

15 6276H

16 633A63

17 8118M

18 8740H1

19 122238X

20 4218R

21 6252H1

22 7810H

23 6262H

24 7393R

25 992R1

26 139111

27 4986R

28 122254X

29 6269H

30 5855H

31 139538

32 6277H

33 4225R

34 7396H

35 4198R

36 4200R

37 7395H

39 139536

40 13320400

41 17580520

45 6271H

46 13060200

49 4895H

50 4222R

51 1529R

DESCRIPTION

Axle Shaft

Retaining Ring

Final Drive Gear

Differential Gear

Differential Pinion

Differential Carrier

Axle Thrust Washer

Bolt, Hex Head 3/8-24 x 3-1/4

(1"Thread Length)

Steel Ball

Spring Shift Fork Detent

Shift Fork, High-Low Range

Thrust Bearing Race

4th Reduction Pinion

Shaft, Brake

Snap Ring, Crescent Type

High-Low Range Gears

Needle Bearing

Sintered Iron Bearing

Shift Fork Shaft, High-Low Range

Differential Pinion Spacer

Differential Pinion Bushing

Gripco Centerlock Nut 3/8-24

Shift Fork, RH

Oil Seal

Sintered Iron Bearing

Shift Fork Shaft

Shift Fork, L.H.

Shift Shaft, High-Low Range

Oil Seal

Pressure Relief Valve

Gearcase, Reverse Idler Shaft and

Bearings, RH (Includes Key No?s

17,18, 25, 33, 50, 63, 77 and 82)

Dowel Pin

Needle Bearing

Thrust Bearing Race

4th Reduction Gear Shaft

4th Reduction Gear Spacer

Thrust Bearing Race

Gearcase and Bearings, L.H.

(Includes Key Numbers 18, 25, 49,

50 (2), 51 and 52)

Pipe Plug 1/2-14 N.P.T.

Bolt, Hex 5/16-18 UNC x 1-1/4

Oil Seal

Pipe Plug 1/4-18 N PT

Needle Bearing

Needle Bearing

Needle Bearing

72 139120

73 4201R

74 12000008

75 1153R

77 6803J

79 1167R

60 73360700

81 6270H

82 136984

84 5384J

85 2978J

86 633A85

87 8739H1

88 4924H

89 19151516

90 110542X

91 19181511

92 75J

93 6274H

94 76020412

95 10040500

96 74760514

97 633A109

98 139535

KEY PART

NO.

NO.

52 8119M

53 4220R

54 4209R

55 4213R

56 4442R

57 4195R

58 4214R

59 4194R

60 7528R

61 4208R

62 4207R

63 7398H

64 4203R

65 4204R

66 2898J

67 12000033

66 4205R

69 4206R

70 1370H

71 633A89

DESCRIPTION

Needle Bearing

Thrust Bearing Race

3rd Reduction Pinion, Low

4th Reduction Gear

3rd Reduction Pinion Spacer

2nd Reduction Gear Shaft

Final Drive Pinion

1st Reduction Gear Shaft

1st Reduction Shaft Spacer

3rd Reduction Pinion High

2nd Reduction Gear

Needle Bearing

Low Speed Gear and 2nd

Reduction Pinion Cluster

Reverse Gear

Key, Hi-Pro 1/8 x 17/32

Klip Ring

Intermediate Speed Gear

High Speed Gear

Thrust Bearing Race

Intermediate and High Speed

Cluster Pinions

Input Shaft

Low Speed Pinion

E-Ring

Reverse Idler Gear

Needle Bearing

Sealing Washer

Nut, Hex, Jam 7/16-20

Oil Seal

Reverse Idler Shaft

Gearshift Lever, Bent

Gearshift Cap

Gearshift Ball Cover and Pin

Shift Lever Guide Ball, Keyed

Spring

Washer 15/32 x 15/16 x 16 Gauge

Shift Mechanism Seal

Washer 9/16 x 15/16 x 12 Gauge

Gearshift Gate and Reinforcement

Shift Ball Cover Gasket

Cotter Pin 1/8 x 3/4

Washer, Lock 5/16

Bolt, Hex Head 5/16-18 UNC x 7/8

Gearshift Lever Assembly

Transaxle Assembly

(Less Brake Drum and Shift Lever)

NOTE: All component dimensions given in US. inches

! inch = 25_4 mm

47

REPAIR PARTS

TRACTOR - - MODEL

NUMBER

917.250551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

CYLINDER HEAD, VALVE AND BREATHER !

_' •

CRANKCASE

25-

26--

_Q---27

I t

I

2 \

1

I-_11

14 151517 18

_23

42

45 44

_L.43 41 40

I

39

23,,_ _ _-'

22 20 --1_

24 -27

Q

! -26

-26

_-29 30

_27

8--31

16

18

15 17

1312_11_: _ 6-7 f0

©

©

_- 4

3m

--33

_--8

\ _::x"'3534/

2

48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.25055'1

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

7 24 041 23

8 24 096 15

9 SM-0645020

10 X-75-23

11 24 755 67

12 X-426-9

13 24 326 08

14 12 755 03

15 12 173 01

16 24 089 02

17 235011

18 24 016 01

24 016 02

19 24 017 01

24 017 02

20 24 032 05

21 24 294 02

22 24 326 05

23 12 351 01

24 24 411 04

25 24 041 08

26 24 318 12

27 24 755 61

28 24 146 O9

29 SM-0631005

30 24 186 03

31 24 194 02

32 M-0640034

33 24 755 74

CYLINDER HEAD/VALVE/BREATHER

KEY PART

NO.

NO.

1 24 318 11

2 24 755 76

3 25 313 02

4 24 755 20

5 24 595 O2

6 24 033 03

34 24 153 11

35 24 112 08

36 24 086 32

37 24 086 16

38

39

40

24 445 01

24 755 57

24 112 12

41 24 126 44

42 24 595 02

43 25 313 02

44 24 445 O2

45 M-0545016

DESCRIPTION

Head Assembly,

Grommet, Rubber

#1 Cylinder

Kit, Valve Cover, Breather

(Includes Key #3, 34 thru 36)

Kit, Breather (Includes Key #3 & 5)

Separator, Oil Breather

Kit, Breather Cover with Gasket

(Includes Key Numbers 7 and 8)

Gasket, Breather

Cover, Breather

Screw M6 x 1.0 x 20 (4)

Plug, Hex Head, Countersunk

1/8 NP_T F

Kit, Breather Hose (Includes 12q3)

Clamp, Hose (2)

Hose, Breather

Kit, Retainer (4)

Cap, Valve Spring (4)

Spring, Valve (4)

Retainer, Spring (4)

Valve, Exhaust, Standard Size (2)

Valve, Exhaust, .25 Oversize (2)

Valve, Intake, Standard Size (2)

Valve, Intake, 25 Oversize (2)

Seal, Valve Stem (2)

Fitting

Hose, Breather

Lifter, Valve (4)

Rod, Push (4)

Gasket, Cylinder Head (2)

Head Assembly, #2 Cylinder

Kit, Valve Train

(Includes Key Numbers 24, 28-31)

Plate, Guide (2)

Washer, Plain (4)

Arm, Rocker (4)

Pivot, Rocker Arm (4)

Screw M6x10x34(4)

Kit, Valve Cover, Plain

(Includes Key Numbers 34 thru 36)

O-Ring

Spacer (4)

Screw, Shoulder (4)

Screw M1Ox15x91(8)

Strap, Lifting

Kit, Breather Separator

(Includes Key Numbers 40 thru 45)

Spacer

Bracket, Breather Separator

Separator, Oil Breather

Grommet, Rubber

Strap, Breather Separator

Screw M5 x 0.8 x 16 (2)

CRANKCASE

KEY PART

NO. NO.

DESCRIPTION

12 422 12

10 24 010 03

11 24 144 01

12 X-25-63

13 12 032 01

14 X-25-102

15 12 380 04

16 M-0545010

17

19

20

21

22

23

24

25

26

27

1 24 782 05

2 24 294 03

3 24 067 01

9

18

24 067 02

4 12 380 03

5 52 139 09

6 24 874 01

24 874 02

24 874 03

7 24 108 01

24 108 02

24 108 03

8 2401801

12 422 10

12 422 09

12 422 13

12 422 07

12 422 08

12 422 11

24 018 04

24 402 05

24 032 01

12 153 01

12 I23 04

24 126 19

M-0545016

12 153 02

2403804

25 755 13

12 153 03

Cylinder Block (Use Miniblock)

Fitting

Connecting Rod (Standard) (2)

Connecting Rod (25) (2)

Pin, Dowel Locating (6)

Plug, Cup

Piston with Ring Set (Standard) (2)

Piston with Ring Set (.25) (2)

Piston with Ring Set (.50) (2)

Ring Set (Standard) (2)

Ring Set (_25) (2)

Ring Set (,50) (2)

Retainer, Piston Pin (4)

Shim, Camshaft, Yellow

Shim, Camshaft, Green

(As Required)

Shim, Camshaft, Black

(As Required)

Shim, Camshaft, White

(As Required)

Shim, Camshaft, Blue

(As Required)

Shim, Camshaft, Red

(As Required)

Shim, Camshaft, Grey

(As Required)

Camshaft

Shaft, Governor Cross

Washer, Plain 1/4

Seal, Governor Cross Shaft

Washer, Plain !/4

Pin, Hitch

Screw, Reed Retainer

M5 x08 x 10 (2)

Retainer, Reed (2)

Reed, Breather (2)

Seal, Oil, Front

O-Ring, Lower Oil Fill Tube

Tube, Oil Fill

Bracket, Oil Fill Tube

Screw, Oil Fill Tube Bracket

M5x08x16

O-Ring, upper Oil Fill Tube

Dipstick Assembly (Includes 26-27)

Kit, Oil Fill Cap (Includes 27)

O-Ring, Dipstick

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.250551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

BLOWER HOUSING AND BAFFLES I IGNITION / ELECTRICAL I

_2 O'

25_ 5

10

20

AIR INTAKE

_1._5

16

12

11

4

7

50

16

REPAIR PARTS

TRACTOR

-- MODEL

NUMBER 917.250551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

IGNITION/ELECTRICAL

KEY PART

NO.

NO.

DESCRIPTION

1

2

3

17

18

24 162 17

M-0403025

X-25-92

4 24 112 04

5 24 157 03

6 M-0639016

7 12 112 01

8 24 025 05

9 X-42-15

10 25 403 03

11 24 086 18

12 236602

13 12 132 02

14 48 154 02

15

16

12 468 03

12 086 14

24 085 01

M-0548025

19 X-25-63

20 X-25-92

21 47 154 01

22 24 584 03

23 M-0560020

24 M-0448010

25 24 584 05

NOT ILLUSTRATED

-24 176 27

- 24 518 04

- -

- -

24 113 18

24 063 27

Screen, Grass

Screw, Grass Screen

M4 x 07 x 24 (4)

Washer, Plain 1/2 (4)

Spacer, Fan (4)

Fan

Screw M6 x 1.0 x 16 (4)

Spacer, Fan (4)

Flywheel Assembly

Key

Rectifier-Regulator

Screw, Phillips (2)

Connector, Rectifier-Regulator,

3 Contact

Spark Plug (2)

Clip, Cable

Washer, Stator Harness Clip

Screw, Stator Harness Clip

M10x 1.6x46

Stator, 15 Amp

Screw, Stator Mounting

M5 x 0.8 x 25 (2)

Washer, Plain 1/4 (2)

Washer, Plain 1/2 (2)

Clip, Cable

Module, Ignition (2)

Screw, Module M5 x 0.8 x 20 (4)

Screw, Module M4 x 0.7 x 10 (2)

Module, Speed Advance

Harness, Wire

Lead, Green (3", 18 Gauge,

Insulated Grip Barrel Eyelets)

Decal, Grass Screen

Baffle, Heat Shield

BLOWER HOUSING & BAFFLES

KEY PART

NO.

NO.

DESCRIPTION

1 24 027 20 Housing, Blower

2 M-0549016 Screw M5 x 08 x 16 (3)

3 SM-0646016 Screw M6xl_Ox16(4

)

4 24 314 05 Guard, Flywheel

5 24 146 02

6 M-0545020

7 M-0551016

Plate, Backing, # 2 Side

Screw M5 x 0 8 x 20 (2)

Screw M5x08x14

8 24 063 20

9 24 063 23

10 M-0545010

11 24 063 14

12 M-0545016

13 24 063 19

14 M-0645016

15 24 146 08

16 24 100 01

NOT ILLUSTRATED

- 24 100 01

Baffle, Cylinder Barrel, # 2 Side

Baffle, Valley, # 1 Side

Screw M5xO8xlO(2)

Baffle, Valley, # 2 Side

Screw M5 x 0 8 x 16 (2)

Baffle, Cylinder Barrel, # 1 Side

Screw M6 x 1 O x I6 (2)

Plate, Backing, # 1 Side

Nut, Plastic

- 24 100 02

-25 139 16

- 24 113 23

Nut, Plastic (3)

(Included with Blower Housing)

Nut, Plastic (2)

(Included with Blower Housing)

Plug, Button 9/16

(Included with Blower Housing)

Decal, Horsepower

AIR INTAKE

KEY PART

NOo NOo DESCRIPTION

1 24 743 05

2 24 096 24

3 25 341 02

4 12 100 01

5 24 380 03

6 24 096 01

7 24 083 02

8 47 083 03

9 24 126 21

10 24 126 43

11 24 109 01

12 24 041 13

13 24 094 02

14 24 041 14

15 24 164 06

16 24 041 01

17 M-0639055

NOT ILLUSTRATED

- 12 113 53

Kit, Air Cleaner Cover (Includes

Key Numbers 2, 3, and 9 thru 11)

Cover, Air Cleaner

Knob, Cover

Wing Nut

Pin, Latch Lever (2)

Cover, Inner Air Cleaner

Element, Pre-Cleaner

Element, Air Cleaner

Bracket, Air Cleaner

Bracket, Air Cleaner

Cup, Fuel Spitback

Gasket, Fuel Spitback Cup

Base, Air Cleaner

Gasket, Air Cleaner Base

Manifold, Intake

Gasket, Intake Manifold (2)

Screw M6x10x18(4)

Decal, Air Cleaner

NOTE: All component dimensions given in U,S. inches

1 inch = 25.4 mm

51

REPAUR PARTS

TRACTOR - - MODEL NUMBER 917.250551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

STARTING SYSTEM I

3 a

6 _

@

O

O

3

2

0

/

5

21

23-'_'17 _ 1_7 _j--16

19 15

17 -18

2

11

52

8 7 6

REPAUR PARTS

TRACTOR

- - MODEL NUMBER

917.250551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

STARTING SYSTEM

KEY PART

NO° NOo

1 M-0839070

2 M_0839080

3 24 096 05

4 25 098 03

5 12 468 01

6 12 755 54

7 12 227 06

8 45 170 03

9 82 755 28

10 12 22711

11 1208625

DESCRIPTION

Screw M8 x 125 x70

Screw M8 x 1_25 x 80

Cover, Pinion

Starter Assembly (Includes 6-11)

Washer (3)

Kit, Drive End

Cap, Drive End

Armature

Kit, Brush and Spring

Cap, Commutator End

Bolt, Thru(2)

53

OIL PAN/LUBRICATION

KEY PART

NO. NO.

DESCRIPTION

1 24 199 07

2 24 199 04

3 X-75-32

Oil Pan Assembly

Oil Pan

Plug, Hex, Countersunk,

3/8 N.P.T.F.

4 24 136 01

5 12 050 01

6

7

8

9

52 032 08

24 08617

24 08616

X-75-10

Nipple, Oil Filter

Filter, Oil

Seal, Oil (PTO End)

Screw, Oil Pan M8 x 1,25 x 45

Screw, Oil Pan M8 x 125 x 45 (9)

Plug, Solid, Square Head,

3/8 N P.T.F.

10 24 153 08

11 1214402

12 52 448 02

13 24 043 12

O-Ring

Shaft, Governor Gear

Tab, Locking

Kit, Governor Gear with Pin

(Includes Key Number 14)

14 12 380 01

Pin, Governor Regulating

15 M-0645025

Screw M6 x 1.0 x 25 (2)

16 SM-0631005

Washer, Plain (2)

17 24 393 08

Oil Pump Assembly (Includes '18)

18

19

24 123 05

25 162 07

ENGINE CONTROLS

Tube, Oil Pickup

Screen, Oil

KEY PART

NO.

NO, DESCRIPTION

1 SM-0642025

2 24 090 !4

3 SM-0641060

4 24 089 01

5 25 158 08

6 24 079 04

7 25 158 11

8 24 126 13

9 24 O89 O3

10 M-0547050

11 SM-0545016

12 M-0446030

13 SM-0645016

14 12 237 01

15 SM-0545016

16 24 090 07

17 2446801

18 24 090 13

19 24 09O O5

20 24 079 05

21 SM-0545020

22 41 468 03

23 M-0403025

24 24 O89 18

Screw M6 x 1.0 x 25

Lever, Governor

Nut M6 x 1.0

Spring, Linkage

Bushing, Linkage Retaining

Linkage, Throttle

Bushing, Throttle Linkage

Bracket, Control

Spring, Choke Return

Locknut, Hex M5 x 0.8

Screw M5 x0.8 x t6

Nut, Hex M4 x 0.7

Screw M6 x 1.0 x t6 (4)

Clamp, Cable (2)

Screw M5 x 0.8 x 16 (2)

Lever, Throttle Actuator

Washer (3)

Lever, Throttle Control

Lever, Choke

Linkage, Choke

Screw M5 x 0.8 x 20

Washer, Wave

Screw M4 x 0.7 x 24

Spring, Governor

NOTE: All component dimensions given in U.S inches

1 inch = 254 mm

REPAnR PARTS

TRACTOR

- - MODEL

NUMBER 917.250551

KOHLER ENGINE

- MODEL

NUMBER CV22 - PS67515

CRANKSHAFT

FUEL SYSTEM I

6

5

1--

9

10

13

_/14

23

24 26

16 17 o_36

,,,..

54

REPAIR PARTS

TRACTOR - - MODEL NUMBER 917.250551

KOHLER ENGINE - MODEL NUMBER CV22 - PS67515

FUEL SYSTEM

KEY PART

NO.

NO.

DESCRIPTION

1

2

3

24 853 25

24 041 15

24 053 25

4 24 041 14

5 X-426-9

6 24 353 03

7 SM-0641060

8 M-0629095

9 47 154 01

10 24 100 01

11 24 393 04

12 24 086 12

13 25 353 03

14 25 050 02

15 24 144 15

16 24 468 05

17 24241 01

18 24 089 22

19 24 !41 04

20 24 090 10

21 24 089 24

22 24 086 19

23 24 462 02

24 24 086 20

25 24 337 27

26 24 337 11

27 24 086 22

28 24 089 23

29 24 086 21

30 24 096 13

31 24041 18

32 24 041 19

33 24 757 05

34 24 369 01

35 24 234 01

36 24 337 28

37 24 755 15

38 24 041 21

39 24 041 20

NOT ILLUSTRATED

- 24 041 15

- 24 757 06

- 24 755 72

- 24 755 73

Gasket, Carburetor

Kit, Carburetor Repair

Kit, High Altitude

(1500-3000 Meters)

Kit, High Altitude

(Over 3000 Meters)

Kit, Carburetor with Gasket

(Includes Key Numbers 2 thru 4)

Gasket, Carburetor

Carburetor Assembly (For

Information Only, Not Available

Separately) (Includes 15-39)

Gasket, Air Cleaner Base

Clamp, Hose (6)

Line, Fuel, 10-5/8" (2)

Nut M6 x 1.0 (2)

Stud M6x10x95(2)

Clip, Cable

Nut, Plastic (2)

Pump, Fuel, Pulse

Screw, Hex Cap Head (2)

Line, Fuel, 13-1/2"

Filter, Fuel

Shaft, Choke

Washer

Collar, Choke

Spring, Choke Return

Ring, Choke Lever

Lever, Choke

Spring, Throttle Adjust Screw

Screw, Throttle Adjust

Valve, Choke

Screw, Throttle and Choke Shaft (4)

Jet, Air Bleed

Jet, Slow

Screw, Idle Adjust

Spring, Idle Adjust Screw

Screw (3)

Cover, Passage

Gasket, Passage Cover

Gasket, Float Chamber

Kit, Float Repair

Nozzle, Main

Chamber, Float

Jet, Main

Kit, Solenoid Valve (Includes 38-39)

Gasket, Chamber Screw

Gasket, Solenoid

CRANKSHAFT

KEY PART

NO.

NO.

1 24 014 72

2 52 139 09

EXHAUST

KEY PART

NO.

1

2

3

NO,

24 041 02

M-0829033

M-0841080

DESCRIPTION

Crankshaft

Plug, Cup

DESCRIPTION

Gasket, Exhaust (2)

Stud, Exhaust Manifold

M8 x 1_25 x 20 (4)

Nut, Muffler Mounting

M8 x 1.25 (4)

NOT ILLUSTRATED

KEY PART

NO.

NO.

- _ 24 755 03

DESCRIPTION

Gasket Set

RPM Settings: Low Speed: 1150-1650

High Speed: 3200-3400

NOTE: All cornponent dimensions given in U.& inches

1 inch = 25.4 mm

55

SERVICE NOTES

56

SERVICE NOTES

57

RVICE NOTES

58

Z

I

I

i I

>

d

LIJ

59

SEARS

OWNER'S

MANUAL

MODEL NO.

917.250551

IF YOU NEED

REPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALL

THIS TOLL FREE NUMBER:

1-800-4-REPAIR

(1-800-473-7247)

FOR REPLACEMENT PARTS

INFORMATION AND

ORDERING, CALL THIS

TOLL FREE NUMBER:

1-800-FON-PART

(1-800-366-7278)

FOR CONSUMER ASSISTANCE

HOT LINE, CALL THIS

TOLL FREE NUMBER:

1-800-659-5917

148894 Rev° 2 06o12.95

KFSW

22.5 HP TWIN CYLINDER

ELECTRIC START

50" MOWER

6 SPEED TRANSAXLE

GARDEN TRACTOR

Each tractor has its own model number_ Each engine has its own model number.

The model number for your tractor will be found on the model plate located under the seat.

The model number for your engine will be found on the blower housing of the engine.

All parts listed herein may be ordered from any Sears,

Roebuck and Co. Service Center/Department and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

• PRODUCTTRACTOR

= MODEL NUMBER-917.250551

ENGINE MODEL NO. - 0V22S, TYPE NO. PS67515 o PART NUMBER

PART DESCRIPTION

Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with

Sears trained technicians_., professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell

®

Printed in USA.

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