Bosch WR11 series Technical data

Technical and Specification Information
Greensource air to
water heat pump series
Greensource air to water
heat pump series
Building
Regulation
G3
compliant
Worcester, Bosch Group
Technical Help line
Worcester and you. Making a difference.
Working together for many years, heating
Contents
Page
We’re a leading British company,
“At Worcester we recognise the vital role
professionals and Worcester have been
employing more than 1,800 people at our
you, our customer, has in the specification
The Greensource air to water heat pump series
4-9
making a real difference in hundreds of
headquarters and manufacturing plants in
and installation of ‘A’ rated, energy efficient
The inside story
10 - 11
thousands of homes across the UK. We are
Worcester and at Clay Cross in Derbyshire,
appliances in homes across the UK. We will
Technical data
12 - 13
recognised as a market leader in high
including a nationwide network of over 300
continue to invest in our products, people,
Installing Greensource air to water heat pumps
14 - 15
efficiency, condensing boiler technology
Service Engineers and over 80 technically-
facilities and added value services such as
Installation requirements
16 - 17
and are also committed to providing
trained Field Sales Managers.
training, to give you the support you require
FAQs
20 - 21
in providing a total solution for your
Greensource air to water heat pump range
customers’ comfort.”
and accessories
22
Worcester training
23 - 25
After-sales
26
renewable energy solutions.
As part of Europe’s largest supplier of
As part of the Bosch Group, our products
heating products, Worcester, Bosch Group
are designed and manufactured to provide
has the UK-based resources and support
Richard Soper,
the high levels of quality and reliability
capability to offer you the value-added
Managing Director, Worcester, Bosch Group
which are synonymous with the Bosch
solutions we feel you deserve.
name throughout the world.
2
3
The Greensource air to water
heat pump series
Advanced renewable energy technology from Worcester that’s
Worcester, Bosch Group has taken the lead in developing
leading the way to a greener and more sustainable future.
heating and hot water solutions which reduce the impact
How Greensource air to water heat pumps distribute heat
20ºC
22ºC
20ºC
on the environment by reducing harmful CO2 emissions,
As part of the Bosch group, Worcester is committed to
while continuing to satisfy the daily demand for domestic
environmental protection. Product development is prioritised
heating and hot water comfort – not only for today,
in the interests of people’s safety, the economical use of
but well into the future.
resources and environmental sustainability.
Hot water to
baths, showers
and basins etc
With this in mind, Worcester is proud to offer a range of G3
In just a few short years, Britain’s domestic heating
compliant air to water heat pumps which allow the consumer
to take advantage of renewable and sustainable energy.
With approximately 25% of the UK’s carbon dioxide
As well as being fuelled by the free and inexhaustible
18ºC
Hot water piping
for radiators
Greensource
air to water
heat pump
and hot water industry has changed dramatically.
22ºC
Hot water
distribution
unit
Buffer
storage tank
20ºC
20ºC
INDOOR
UNIT FEEDS
WARM WATER
TO UNDERFLOOR
HEATING AND/OR
OVERSIZED
RADIATORS
OUTDOOR
UNIT
Underfloor heating
The Greensource air to water heat pump range at a glance
emissions being produced by home energy consumption,
supply of latent energy, Worcester air source heat pumps
75% of which is for the provision of heating and hot water,
offer additional advantages including simple and cost-
such change has been not only inevitable but crucial.
effective installation, suitability for a wide variety of
property types and sizes and, at a time when fuel costs
Words and expressions such as “renewable energy”,
Outdoor unit
6kW
Dimensions
w x h* x d
of melting polar ice caps.
9.5kW
818 x 1,223 x 643mm 818 x 1,223 x 643mm 818 x 1,223 x 643mm
140kg
144kg
Outer casing
The appliance is dispatched complete with comprehensive
installation, maintenance and user instructions.
Emitted/supplied
output at
+7/35ºC**
Dimensions
wxhxd
Weight without
water
122kg
Galvanised powder coated steel
Weight with
water
347kg
5.5/1.5kW
7.2/2.2kW
8.4/2.5kW
Output of electric
electric heater
4.5kW
CoP -7/35ºC**
2.0
2.3
2.3
CoP 2/35ºC**
3.2
2.8
3.0
DHW volume
Please note that this leaflet only provides a guide to
CH volume
installation and the features and benefits of the product.
CoP 7/35ºC**
3.7
3.3
3.4
0.19
0.29
0.34
For full details please refer to the installation and
commissioning instructions. We recommend that you
attend our training course to gain knowledge on the
Heat carrier flow
nominal (l/s)
I.P. rating
x4
x4
best methods for installing our Greensource air to
water heat pumps prior to fitting this appliance.
4
600 x 1,660 x 615mm
152kg
their heating and hot water bills.
become part of everyday conversation and have been
fuelled by extreme weather and stark television images
7kW
are rising, the chance to help your customers reduce
Weight
“sustainable technology” and “carbon footprint” have
Indoor hot water distribution unit
x4
Power consumption
of circulation pump
Mains electrical
voltage
I.P. rating
151 litres
55 litres
0.2kW
1 x 230V N AC 50Hz
x4
*Without feet, additionally depending on the adjustment min. 20mm – max. 30mm.
**Output data according to EN 14511 European Standards.
CoPs are calculated using EN 14511.
5
The Greensource air to water heat pump series
Features
Benefits
Scroll compressor
Flow temperatures up to 65ºC
Low noise output
Quiet operation
Worcester heat pumps make use of the latent energy from
The system comprises an external energy collector and an
2 years parts and labour guarantee*
Peace of mind
the outside air by converting it into heat which can be used
internal Building Regulation G3 compliant heating and hot
No flue system
Ease of siting
with a typical wet heating and hot water system.
water distribution unit with a hot water store and heat
No gas or oil required
Ease of siting
The heat pumps use the constant energy available in the air
alternatively to oversized radiators.
delivery system, preferably to underfloor heating or
Automatic defrost, -20ºC outside operation
Melts snow and ice automatically
Fast and easy installation
Through offering a complete system with indoor and
outdoor unit
with a refrigerant circuit to allow the temperatures to be
65°C water temperature – wide application range
Worcester air to water heat pumps are intended to be the
water for the home.
sole source of heating and hot water production for the
More retrofit installations possible
e.g. connection to radiators
Compact size
600mm2 internal hot water distribution unit
Fully integrated controls
Easy operation
Integrated stainless steel cylinder
Space saving and corrosion resistant
Fully integrated circulation pumps
Quicker installation and no need to purchase
additional components
Built-in expansion vessels
boosted to a useful level for the provision of heating or hot
home, giving the homeowner the option of removing the
existing heat source from the property.
Principles of operation – how an air to water heat pump works
Hot water
Blending
valve***
Quicker installation and no need to purchase
additional components
Diverter valves
Quicker installation and no need to purchase
additional components
Inlet control set†
No need to purchase additional component
Note: The heating system should be designed to
maintain 70% of the nominal flow of the system across
the heat pump at all times.
Cold water
(North facing wall)
Underfloor heating systems should have at least half of
the coils fully open at all times.
Hot water
Outdoor
sensor
Alternatively, or where TRVs are used, a by-pass may be
fitted. This must still maintain 40% of the nominal flow
across the heat pump.
Hot water
sensor
PLEASE NOTE
outside pipes should be
insulated class O standard.
Electric
element
*Terms and conditions apply †Supplied in unvented kit
3 way
valve
Where it is not possible, due to the design of the heat
emitters, to maintain this flow rate a Worcester primary
store of around 100 litres should be fitted. See diagram
on page 16.
Heating
water
Mixing
valve
Floor heating
Flow
sensor
*Recommended isolation valve
45ºC
3 way
valve
Isolation
valves*
**Filter valve fitted on return
Radiator
Heating water
36ºC
***A blending valve is supplied as standard
Filter valve
on return**
Air to water
heat pump
(Outdoor unit)
and should be fitted prior DHW outlet
Hot water
distribution unit
(Indoor unit)
Fan-assisted
convector
heaters
In the outdoor unit the refrigerant meets the outdoor air in
The drying filter is used to collect any moisture in the
the evaporator (heat exchanger). The air is drawn through
system. After the filter, the refrigerant passes through
the evaporator by a fan located on top of the heat pump.
a sight glass.
The refrigerant, which is in a liquid state absorbs free
energy from the air and evaporates in this process. A sensor
The sight glass is used to check the level in the system.
in the expansion valve ensures that the liquid refrigerant
There should be no bubbles in the sight glass during normal
collects the correct amount of the “free energy” before the
operations. However, there might be bubbles when the
refrigerant (now in a gas state) is led into the compressor.
heat pump is started and stopped or during defrosting.
After the sight glass, the refrigerant continues on to an
The compressor increases the pressure of the refrigerant.
expansion valve.
The temperature of the vapour reaches approximately
100°C. The warm gas is then led into the condenser.
The refrigerant pressure is lowered in the expansion valve.
The condenser is the heat pump’s heat emitting part. In
refrigerant has left the valve and passes the evaporator
the condenser, which is a fully brazed heat exchanger in
it changes to vapour again. This completes the refrigerant
stainless steel, the refrigerant (gas state) meets the water
circuit. The expansion valve is equipped with a sensor
This also causes the temperature to drop. When the
from the heating system (radiators and/or floor coils).
(bulb) just before the compressor. The sensor controls
When the warm gas is cooled by the circulating heating
the amount of fluid entering the evaporator.
water, it changes into a liquid state (condenses). Energy is
emitted in this process to the heating system or the hot
water. After the condenser, the refrigerant, which is now in
Hot water distribution unit
Outdoor unit
liquid form, continues through a drying filter.
6
7
Worcester offers a choice of 3 air to water heat pumps
The table below shows the relationship between flow
Curve slope settings:
(6kW, 7kW and 9.5kW) which are intended to provide all
temperature and CoP. The CoP stated is for use only as
The unit is already factory preset, however you can adjust
Working temperatures
the heating and hot water requirements of the home.
typical examples and will differ between installations.
the heat curve to a level for the heating system to suit your
Maximum working temperatures
property type.
The heat pump can work with a maximum return
Relationship between flow temperature and CoP
Performance
Greensource air to water heat pumps feature a highly
Heat delivery method
efficient and effective scroll-type compressor which allows
Radiators
around 65ºC flow temperature from the appliance. This
Typical CoP Flow temperature
Underfloor heating
3
40 - 50ºC
4-5
30 - 40ºC
higher output temperature allows Greensource heat pumps
temperature of approximately 59°C. If the temperature rises
above this value the heat pump will automatically stop.
Weather compensation control method
If the outdoor temperature drops, the flow temperature
increases. If the outdoor temperature increases, the flow
Minimum working temperatures
temperature drops.
The heat pump is designed to stop if the outdoor
temperature falls below -20°C. Supporting additional
to be effectively combined with radiators which should be
heat could be produced by the additional elective heater
sized correctly. However, wherever possible, Worcester
Operation of the heat pump and heating and hot water
recommends an underfloor heating system as the most
distribution unit
65
compatible heat emitter system. The scroll compressor
The control unit uses two different methods to control the
60
heat pump.
55
allows Greensource heat pumps to offer excellent
Heating
system
flow
temperature
(ºC)
CoP ratings.
Control with outdoor sensor
from temperatures below -3ºC. The heat pump re-starts
automatically when the outdoor temperature climbs
r
ate
he
al
c
i
r
ct
Ele
p
p um
Heat
50
45
above -20°C.
ºC
/45
55
ºC
8/32
tem
em 3
Sys
Syst
40
Defrosting the heat pump
The principle of defrosting in the heat pump is known as
Coefficient of Performance
A sensor is installed outside on a north facing wall of the
35
The performance and efficiency of an air source heat
property. Control with an outdoor sensor means that the
30
hot gas defrosting. During defrosting, the flow in the
pump system is commonly measured by the Coefficient
heat pump automatically regulates the heating in the house
25
refrigerant circuit is reversed by means of an electrically-
of Performance (CoP). The CoP is a simple calculation
depending on the outdoor temperature. If the outdoor
20
15
10
5
0
-5
-10
-15
-20
-25
Outdoor temperature (ºC)
controlled four-way valve. The compressed gas from the
compressor is fed into the top of the evaporator, causing
which works out how much energy the heat pump is able
temperature drops, the underfloor heating/radiators inside
to extract from the energy source compared to the amount
the house will become warmer.
Heat curve
the ice on the outside to melt. During this process, the
The user determines the response from the heat pump in
Controls
evaporator and a sensor ensures that the process functions
heating water is cooled slightly. Hot gas is sprayed into the
of electrical energy used by heat pump.
Heat output of system (useful heat)
relation to the outdoor temperature, with the help of a
Greensource air to water heat pumps are controlled by a
correctly. The time required for defrosting depends on the
number of settings such as selecting the heat curve on the
Rego 800 control unit. The unit ensures that the heat
amount of ice and the outdoor temperature. This also acts
control unit.
pump works efficiently when required and dictates that
as a fan defrost function, which blows hot air upwards
the hot water heating is given priority over space heating.
through the fan to prevent it freezing solid.
CoP =
Electrical input from compressor
and circulating pumps
E.g.:
9kW heat pump
Control with outdoor sensor supplemented with
The control unit has a simple main “Menu” and
room sensor
“Advanced Menu”.
Greensource air to water components list
1 x tundish factory fitted 22mm x 1"
Control with an outdoor sensor supplemented with a room
CoP of 3.3 =
2.7kW of electrical input
1 x tundish 15mm x 22mm
sensor means that a sensor can be placed in a reference
ON/OFF LED
position inside the house. This is connected to the heat
The CoP depends on the temperature that can be extracted
pump and provides the control unit with information about
from the outdoor unit and the temperature required by the
the room temperature. The signals affect the control unit’s
heating system of the house. The best combination for a
settings (heat curves) and ensure the heat pump gives the
high CoP would be a higher source temperature (e.g. 10ºC)
best possible energy savings.
1 x circlip pliers
2 x flexible connection hoses
Menu
window
Menu dial
1 x particle filter valve
2 x indoor/outdoor sensors with cable
1 x unvented kit
and a lower flow temperature for the heating (e.g. 35ºC).
The return on the energy employed in this case is higher
The heat curve slope can be changed to increase or
since the heat pump has to increase the temperature by
decrease the heating in the house.
Switch
(ON/OFF)
1 x hot water blending valve
1 x 32mm (11/4") universal waste fitting
1 x heating system filling loop
only 25ºC. If the energy from the source is lower in
temperature and the required flow temperature is higher
4 x rubber feet
Emitted output air/water
1 x user guide (heat pump)
1 x user guide (heating and hot water distribution unit)
the CoP will be reduced.
1 x installation manual and guarantee card
10
The equation shown results in 2.7kW of heat provided by
8
the pump (which is provided by electrical consumption)
and 6.3kW of energy extracted from the atmosphere.
Emitted
output
(kW)
Compressor
Fan
Air/water 7kW
6
Electrical
heater
Hot water mode
Hot water peak
Electrical isolation
Note: Both the indoor and outdoor units require a means of
Electricity
electrical isolation. It is recommended that the outdoor and
4
indoor units are supplied by an aM type fuse or a C and D
Heat pump
characteristic McB.
2
Extra hot water
20
15
10
5
0
-5
-10
Outdoor temperature (ºC)
8
-15
-20
Heating
system mode
Alarm
Holiday mode
-25
Greensource air to water heat pump control panel
9
Inside story – Greensource heat pump
outdoor unit
Inside story – Greensource heating
and hot water distribution unit
Temperature
and pressure
relief valves
(factory fitted)
System pressure
relief valve
(factory fitted)
REGO 800
control panel
Low pressure
switch
Manual air vent
Sight glass
Four-way valve
Expansion valve
Condenser
Non-return valve
Drying filter
Mixing valve
Heat carrier pump
(G2)
High pressure
switch
Service
connection
Service
connection
Compressor
Pressure gauge
Drain valve
Pump for
heating
system (G1)
Non-return valve
Three-way valve
(hot water)
Three-way valve
(heating)
Note: An unvented kit, which includes a filling loop, blending valve, a 19 litre expansion vessel and hose,
inlet control set, 15mm x 22mm tundish and waste coupler is supplied with each unit.
10
11
Technical data –
Greensource air to water heat pump outdoor unit
Model
Technical data –
Greensource indoor hot water distribution unit
Greensource air to water Greensource air to water Greensource air to water
heat pump 7kW
heat pump 9.5kW
heat pump 6kW
Dimensions w x h x d (mm)*
Weight (kg)
Outer casing
818 x 1,223 x 643
818 x 1,223 x 643
818 x 1,223 x 643
140
144
152
Galvanised powder coated steel Galvanised powder coated steel Galvanised powder coated steel
Model
Greensource heating and hot water
distribution unit
Dimensions w x h x d (mm)*
600 x 1,660 x 615
Weight without water (kg)
122
Weight with water (kg)
347
Emitted/supplied output at +7/35ºC
5.5/1.5
7.2/2.2
8.4/2.5
Output of electric heater (kW)
4.5
Heat output / CoP -7/35ºC1
2.8/2.0
5.0/2.3
5.6/2.3
Power consumption of circulation pump (kW)
0.2
Heat output / CoP 2/35ºC1
4.6/3.2
6.1/2.8
7.1/3.0
Mains electrical voltage
Heat output / CoP 7/35ºC1
5.5/3.7
7.2/3.3
8.4/3.4
Fuse rating** (Amps)
25
0.19
0.29
0.34
Maximal power consumption (kW)
4.7
5
6
7
2,200
2,200
2,200
0.44
0.44
0.44
16
25
25
23.43
30.56
32.05
230V 1N ~ 50Hz
230V 1N ~ 50Hz
230V 1N ~ 50Hz
Scroll
Scroll
Scroll
FV 50S
FV 50S
FV 50S
65
65
65
Heating system flow nominal (l/s)
Internal pressure drop heat carrier (kPa)
Air flow (m3/h)
Electrical consumption fan (A)
Fuse size – Amperes time delay4
Starting current – softstart (A)
Electrical supply
Compressor
Compressor oil
Maximum outgoing flow
Maximum working pressure
Volume DHW cylinder/Primary water (litres)
HTF connection, clamping ring (mm)
Wilo Star RS 25/6-3
Heating fluid pump G2
Wilo Star RS 25/6-3
* Without feet, additionally depending on the adjustment min. 20mm – max. 30mm.
** aM type fuse D characteristic type McB means of electrical isolation required.
Heat pump data
2.5
2.6
2.95
Hot gas with four-way valve
Hot gas with four-way valve
Hot gas with four-way valve
-20 to +35
-20 to +35
-20 to +35
Hose 1" internal thread
Hose 1" internal thread
Hose 1" internal thread
65
65
65
53
53
53
x4
x4
x4
Standard compliance
Complies with technical requirements
Harmonics standard compliance
Stages
Sound power level2 (dB(A))
Sound pressure
I.P. rating
level3
(dB(A))
12
Pump for the heating system G1
Rating or aggregate rating (Amps)
Operating temperature5 (ºC)
151/55
Expansion vessel size (litres)
Model
Defrost system
2.5bar (0.25MPa)
Heat pump system
temperature (ºC)
Refrigerant filling R-407C (kg)
230V IN - 50Hz AC
* Without feet, additionally depending on the adjustment min. 20mm – max. 30mm.
1 Output data at +7/35ºC, +7/45ºC are stated according to the European Standard EN 14511.
2 Calculated value at 1m distance according to EN ISO 3743-2.
3 Calculated value at 1m distance according to EN ISO 11203.
4 aM type fuse, C characteristic McB.
5 Tested at -17ºC according to the European standard EN 14511-4.
CoPs are calculated using EN 14511.
Time delay between stages
Greensource air to water Greensource air to water Greensource air to water
heat pump 6kW
heat pump 7kW
heat pump 9.5kW
50
63
63
BS EN 61000-3-11
BS EN 61000-3-11
BS EN 61000-3-11
–
–
BS EN 61000-3-3
BS EN 61000-3-12
BS EN 61000-3-12
BS EN 61000-3-12
3 x 3kW
3 x 3kW
3 x 3kW
20 min ramp up 0 - 100%
20 min ramp up 0 - 100%
20 min ramp up 0 - 100%
Heat pump compressor
Model
Greensource air to water Greensource air to water Greensource air to water
heat pump 6kW
heat pump 7kW
heat pump 9.5kW
Rating or aggregate rating (kW)
1.94
1.94
2.99
Maximum starting current (Amps)
22.9
23.8
30.9
Minimum time between starts (minutes)
Compressor method of starting
Starting power factor
30
30
30
Electronic soft start
Electronic soft start
Electronic soft start
0.30
0.30
0.30
Additional heating elements
Model
Aggregate rating (kW)
Stages
Time delay between stages
12
Greensource air to water Greensource air to water Greensource air to water
heat pump 6kW
heat pump 7kW
heat pump 9.5kW
4.5
4.5
4.5
1.5kW x 3
1.5kW x 3
1.5kW x 3
20 min ramp up 0 - 100%
20 min ramp up 0 - 100%
20 min ramp up 0 - 100%
13
Installing the Greensource air to water
heat pump
Siting of the heating and hot water distribution unit
Hot water distribution connection layout
29.50
Installation clearances
A minimum of 600mm is required in front of the unit. The
Top view
other sides can be blocked. A minimum of 25mm is required
Installation clearances
between the unit and other permanent installations e.g.
Siting of the outdoor unit
Min.
1,500mm
solid base, e.g. concrete slabs*. The heat pump should be
walls, sinks, etc.
Wall
Min.
300mm
Min.
1,000mm
558
The heat pump is located outdoors and contains a number
of sensitive parts. It is important that it is stood on a flat,
Min.
500mm
DHW
Expansion
vessel
positioned at least 300mm from the building into which it
connects with the internal heating and hot water distribution
unit. The internal heating and hot water distribution unit
should be located as close as possible to the heat pump and
the outdoor connecting pipes should be suitably insulated
Front view
with Class O insulation to prevent freezing and the fluid
dosed with inhibitor and antifreeze.
Min. 25mm
Min. 600mm
Inlet control set
Outdoor unit clearances
The heat pump will produce between 15 - 25 litres of
Minimum distance from pump to wall (mm)
300
Wall
condensation per day, depending on external temperatures,
and this should be diverted to a mains drain or a soak away.
Minimum distance in front of pump (mm)
In order to prevent freezing the condensate pipe must be
Minimum distance to the side (mm)
insulated and the drainage pipe must slope towards a drain.
Minimum distance above (mm)
1,000
Heating and
hot water
distribution
unit
Insulated
wall
500
1,500
The outdoor unit must be installed at least 2,000mm below
The outdoor heat pump can be sited up to 15 metres from
Front
The inlet control set
supplied should be
mounted externally in line
with G3 regulations.
Min. space 1,240mm
a roof to avoid the recirculation of cold air.
the property using 19mm thick Class O pre-insulated plastic
pipe available from:
Outdoor unit casing dimensions and pipework connections
Watts Industries UK Ltd,
Side
Front
Heating and hot water distribution unit pipework
connections
Grosvenor Business Park,
The return is connected to the inlet marked ‘return flow’.
Connection area seen from behind
Evesham,
Cold water and hot water are connected to inlets marked
Heat pump
top connection
Worcestershire WR11 1GA
Return to
heat pump
‘cold water’ and ‘hot water’.
Heating system
top connection
Tel: 01386 446997
1,223mm
5
Pipework dimensions
Heating and hot water distribution unit
pipework dimensions
Flow from
heat pump
60mm
818mm
643mm
Heating system return
Heating system flow
Cold mains in
Hot water out (taps)
Heating flow and return
The unit can be connected either from the top or from the rear connections.
Back
Connection size
Condensate drain
22mm dia.
Hot and cold water
The purpose of the particle filter valve is to filter out
Electrical cable entry
Connection size
22mm dia.
Flow to indoor unit
Return from indoor unit
To/from connections
201
165
101
Connection size
6
105
220
supplied particle filter valve should always be fitted on
22mm dia. (in HWDU)
28mm dia. (in heat pump)
Floor preparation
Waste water/drainage
32mm dia. (in both)
All connections must be made using the sizes listed above.
The following connections are made to the heat pump:
A 32mm plastic pipe is taken from the drainage pipe to
and be horizontal.
From heat pump
411
The flow is connected to the inlet marked ‘forward flow’.
the return pipe between the indoor and outdoor unit.
It should be fitted as close to the heat pump as possible
To indoor unit
Connection size
dirt before it can enter the heat pump. Accordingly, the
The appliance is designed to be free standing and should
be located on a flat surface which is able to support the
weight of the product, accessories and fluid content. The
appliance has rubber feet which can be adjusted to
suit the installation.
the drain.
14
*Rubber matting can be used directly under the heat pump as a sound proofing method if required.
15
Installation requirements
The following examples are for demonstration purposes only:
Maintenance on the outdoor heat pump
The outdoor heat pump unit should be checked regularly for
An air source heat pump is typically sized to provide around
leaves and debris, especially on the evaporation fins and
Alternatively, or where TRVs are used a by-pass may be
85% of the peak load of the house on the coldest day. Since
water tray. These must only be cleaned using a watering can
The heating system should be designed to maintain 70%
fitted. This must still maintain 40% of the nominal flow
the number of days in a year that this requirement occurs is
with a rose and a soft cloth to prevent damage.
of the nominal flow of the system across the heat pump
across the heat pump.
relatively low, the heat pump is typically sized to provide
System design requirements
95% of the total heating requirement for a property over the
Maintenance on the indoor unit
Where it is not possible, due to the design of the heat
year. The remaining energy is provided by the built-in
This should be serviced annually in accordance with G3
Underfloor heating systems should have at least half of the
emitters, to maintain this flow rate a Worcester primary
electrical heater.
requirements.
coils fully open at all times.
store of around 100 litres should be fitted.
The benefit of sizing the heat pumps below the peak load
Spare parts
requirement is that the pump, for the majority of the year, is
Only genuine Worcester, Bosch Group spare parts can be
able to remain on and deliver a ‘trickle charge’ of heat to the
used with these products.
at all times.
Expansion
vessel
property, rather than being oversized and constantly cycling
(North facing wall)
Heating system return
Heating system flow
Air
temperature
sensor
in and out of operation. This helps the heat pump to offer
Standards
better efficiency.
The installation of the Worcester Greensource air to water
heat pump system must be carried out in accordance with
Circulation pump
Wall
Heating and
hot water
distribution
unit
Isolation
valves*
Primary
store
There are significant climatic differences across the UK and
the relevant requirements for safety, current Wiring
this should be taken into consideration when sizing the heat
Regulations, local Building Regulations, Building Standards
pump. The Worcester system design service is able to
(Scotland), (Consolidation) Regulations and Bylaws of the
provide information on an individual basis.
Heating system return
Heating system flow
local water company and Health and Safety document No.
63S (Electricity at Work Regulations 1989). It should be in
For more information on the suitability of heat pumps for
accordance with the relevant recommendations of the
your home visit www.worcester-bosch.co.uk.
following British Standards and Regulations:
Communication cable
CoPs are calculated using EN 14511 which includes the
In the control unit the different circuit boards are connected
compressor and all pumps.
Flow
Hot water out (taps)
Cold mains in
Heat pump
Return
PLEASE NOTE
outside pipes
should be insulated
class O standard.
Blending
valve***
Filter valve
on return**
*Recommended isolation valve **Filter valve fitted on return ***Blending valve fitted to DHW pipe
by a data communications cable (CANbus). This cable is
NOT SUPPLIED by Worcester, Bosch Group. A cable similar
BS EN 378
to CAT 5 E FTP 2 x 2 x 0.5 screened CANbus can be used.
Refrigerating systems and heat pumps. Safety and
System layout
environmental requirements.
CANbus cable must be a twisted pair, screened and earthed.
The heat pump is a part of the heating system. Faults in the
Maximum cable length is 20 metres. CANbus cables MUST
Care should be taken to avoid excessive use of flux on
heat pump can be caused by poor water quality in the
NOT be laid alongside power cables.
copper pipe connections to minimise the amount of debris
radiators or underfloor coils or because air is penetrating
Connecting the heat pump to the heating system
and blocking of the filter.
The Health and Safety at Work Act 1974
The Management of Health and Safety at Work
the system continuously. Oxygen causes corrosion products
Warning: These connections must not be mixed up. If 12
in the form of magnetite and sediment. This is detrimental
volts are supplied on either CANL or CANH the processors
System flushing and care
to the heat pump components and reduces their working
may result in damage. The four cables should be attached on
The Construction (Health, Safety and Welfare)
Central heating systems must be flushed before the heat
life. Existing heating systems which require regular filling or
contacts with corresponding marking on the Greensource
Regulations 1996
pump is installed. The system should be prepared in
where the heating water is not clear when drained, require
air to water heat pump and the heating and hot water
accordance with the guidelines of BS 7593 : 2006.
cleaning and flushing before the installation of a heat pump,
distribution unit.
The filter on the primary circuit should be checked
and vents.
for example the heating system must be fitted with filters
Regulations 1999
The Construction (Design and Management)
Regulations 1994
Dip switch S1
All CANbus pcbs should be connected in series and the dip
The Lifting Operations and Lifting Equipment Regulations
Heat pump sizing
switch marks the beginning and the end of a CANbus net.
1998, and any other relevant regulations in force at this time.
Although the sizing of the heat pump can only be accurately
Therefore, the dip switch on the HWDU display and on the
It is important that all previously mentioned preparations
carried out by taking all factors into consideration, this
heat pump must be in the ‘TERM’ position. All others must
The manufacturer’s notes must not be taken in any way as
have been carried out before the heat pump is connected to
section offers some explanation of the principles behind
be in the opposite position (not terminated).
overriding statutory regulations.
during the first week of operation to ensure that any
debris is removed.
the heating system. Also ensure the pipe system has been
the sizing of heat pump according to the energy
well flushed before it is connected to the heat pump.
requirement of the property.
Flushing protects the heat pump from contamination.
Refrigerants
The Worcester Greensource air to water heat pump system
uses R407c pre-charged refrigerant.
16
17
The Code for Sustainable Homes
Why we need a Code for Sustainable Homes
Carbon emissions from domestic properties have to be
The benefits of the Code
reduced – a fact highlighted by statistics for 2004 which
•
How the Code works
Apart from these minimum requirements the Code is
The Code measures a home’s sustainability against
completely flexible, allowing developers to choose which
show that 73% of domestic CO2 emissions are produced by
For the environment the benefits include:
these 9 design categories, rating the ‘whole home’
and how many standards they implement to achieve a
the provision of heating and hot water.
•
reduced carbon dioxide emissions (a major cause of
as a complete package:
higher sustainability rating
climate change)
• energy and CO2
• materials
• waste
• health and well-being
• ecology
cooking
5%
Average UK household CO2
emissions breakdown
Source: DEFRA
• better adaptation to climate change through measures
such as improved water efficiency and management,
lights &
appliances
22%
household recycling and the use of less-polluting
• water
• surface water run-off
• pollution
• management
•
Flexibility of the Code
materials.
Categories
Flexibility
The Code’s rating system uses stars to indicate a
Energy/CO2
Minimum standards at each level of the Code
For new home builders the benefits include:
home’s overall sustainability performance across
Water
•
the 9 design categories
Materials
•
space
heating
53%
water
heating
20%
satisfying the growing demand for new homes which are
both more sustainable and more economical to run
•
• demonstrating the degree of this sustainability through
the star rating
new homes
The purpose of the Code is
of the building regulations, and 6 reflecting exemplary
standards in sustainability terms
Management
•
minimum requirements.
For social housing providers the benefits include:
•
No minimum standards
There are minimum standards for some categories, and
finding innovative solutions to exceeding the Code’s
to act as new single national standard for key elements of
• an opportunity to build future housing stock that meets
Pollution
Health and well-being
these must be achieved to gain a 1-star sustainability rating
•
design and construction of sustainable homes
1 being the lowest (entry level) rating but above the level
Ecology
to reduce domestic CO2 emissions.
•
Waste
A home can achieve a rating of from 1 to 6 stars –
• establishing a competitive edge over lower-rated
Sustainable Homes, a major initiative which is designed
Minimum standards at Code entry level
Surface water run-off
Worcester Greensource air to water heat pumps comply
with the requirements for the Government's Code for
The table below shows the 9 design categories and the
degree of flexibility offered by each:
•
To achieve a particular Code level and the associated
sustainability rating, a home must integrate minimum
•
Energy efficiency and water efficiency, vital to the
standards and attain additional points for other design
sustainability of any home, also have minimum standards
features. The table below shows the minimum standards
that must be achieved at every Code level
and credits awarded to achieve each Code level.
lower running costs (through greater energy and
water efficiency)
Britain’s needs and protects the environment
• enhanced comfort and increased tenant satisfaction
Achieving a sustainable rating (minimum standards)
Energy
• to act as a means of ensuring continuous improvement,
greater innovation and exemplary achievement in
• continuing to meet or exceed the standards for funding.
Code Level
For tenants and homeowners the benefits include:
• reducing their own environmental footprint
Improvement
over 2010 TER
Credits awarded
for Ene 1
Maximum standards in indoor water consumption
(Ltrs per person per day)
Credits
awarded
Other credits
required
1(★)
Part L 2010 compliant
0
120
1.5
33.3
2(★★)
Part L 2010 compliant
0
120
1.5
43.0
3(★★★)
Part L 2010 compliant
0
105
4.5
46.7
25%
3
105
4.5
54.1
9
80
7.5
60.1
10
80
7.5
64.9
sustainable home building
• to provide a standard which builds on the successful
EcoHomes System devised by the BRE (Building
Research Establishment).
• enjoying lower running costs through greater energy and
water efficiency than homes not built to Code standards
4(★★★★)
5(★★★★★)
6(★★★★★★)
• benefits such as more natural light and other features and
standards which enhance feelings of well-being which
result in a more pleasant, healthier, living environment.
18
Water
1
100%
2
Net zero CO2 emissions
1. Zero emissions in relation to Building Regulations issues (i.e. zero emissions from heating, hot water, ventilation and lighting).
2. A completely zero carbon home (i.e. zero net emissions of carbon dioxide (CO2) from all energy use in the home).
All points are rounded to one decimal place.
19
Frequently asked questions
What benefits do air to water heat pumps offer over ground
The technician should then turn the unit on and check that:
Can you combine radiators and underfloor heating
source heat pumps?
•
• the water pump is free and operating properly
• the unit’s fan is operating
• that the unit is increasing the water to the correct
when using an air to water heat pump?
There are significant benefits – lower installation costs –
no need to dig trenches or boreholes. The Greensource air
to water heat pump is a self contained unit that simply
needs connecting to the mains electricity supply and the
the controls are operating properly
operating temperature.
building’s wet heating system. They also take up much less
Renewable Heat Incentive (RHI)
Yes you can. However, the heat pump return water
Is there any Government funding to help with the cost of
temperature should be set for a radiator system at the
installing an air to water heat pump?
higher return temperature and a mixing valve should be
The UK Government’s Renewable Heat Incentive Premium
fitted to reduce the water temperature for the underfloor
Payment scheme (RHIPP) is designed to encourage
heating part of the system.
people to install renewable technologies.
From 1st August 2011 to 31st March 2012, £15 million
space too as you don’t need a large area for the collector
How should the unit be sited to ensure the airflow
trenches required for ground source heat pumps.
and access it needs?
What is the recovery time for the hot water cylinder?
What’s important is to ensure there is sufficient space for
Full volume from 15ºC to 55ºC = 2 hrs 15mins.
will be available on a first come, first serve basis. The
What refrigerant is used in Greensource air to water
airflow into the unit and enough clearance at the front of
70% of volume from 15ºC to 55ºC = 1hr 50mins.
funding will mainly be for the 4 million UK households
heat pumps?
the heat pump to stop cold air re-circulation. You’ll also
Greensource air to water heat pumps use R407C. It is
need to ensure that there is adequate space for access
that do not have mains gas.
Can the external air to water heat pump unit be hidden
an approved refrigerant featuring zero Ozone Depleting
for service and maintenance. You should try to ensure
behind bushes, trees and fences?
The amount received as part of the Renewable Heat
Potential. It also has a low Global Warming Potential
that the unit is sheltered from high winds as this will
Yes, but you have to be aware that wherever you position
Premium Payment scheme, depends on which technology
which is more environmentally friendly.
What is the lower limit operating temperature?
improve the unit’s efficiency level by lowering the fan
the unit it has to have adequate airflow available to it and
the homeowners is applying for. The voucher value for an
power requirement. The minimum clearances required
that the discharge air can’t be re-circulated back to the
air source heat pump is £850.
are shown on pages 14 and 15.
inlet. If you don’t take enough care in this respect, it will
result in lowering the air temperature and can significantly
Homeowners need to ensure that they have basic energy
What size of cable should be used to connect the air to
reduce the efficiency of the unit. Our recommended
efficiency measures and it will be on a first come first
water heat pump to the mains electricity supply?
clearances should be noted on page 14.
served basis.
The lower limit operating temperature of Greensource
air to water heat pumps is -20°C.
What are the key maintenance requirements for
Consideration should be given to the size of the unit, the
Greensource air to water heat pumps?
length of the cable run and the type of cable being used.
Can an air to water heat pump be used to cool the home
Who can apply for the Renewable Heat
It will need servicing once a year by a qualified maintenance
Only have installation work carried out by qualified
as well as providing heat?
Premium Payment?
technician. The technician will need to check a number of
technicians who will be able to calculate the correct
Our Greensource air to water heat pumps are designed to
If the resident lives in England, Scotland or Wales,
things during the service, including:
cable size for each installation.
produce heating and hot water only. Greensource air to air
they are eligible to apply for the Renewable Heat
heat pumps can cool the home as well as heating it.
Premium Payment.
• A temperature pressure relief valve is fitted – in line with
G3 requirements for unvented cylinders
• Check the unit for signs of damage or corrosion
• Check the panels to ensure there is no vibration and that
they are properly fastened
• All water connections must be checked for tightness or
What is the most efficient flow water temperature setting?
The lower the flow water temperature the less hard the
What warranty is available?
If the homeowners currently relies on oil, liquid gas, solid
heat pump has to work and the more efficient it will be.
Greensource air to water heat pumps come with a 2 year
fuel or electricity then they can apply for air to water
It depends on the type of heating system the heat pump
manufacturer’s guarantee provided that the guarantee is
source heat pumps.
is working alongside, but we recommend that the operating
registered within 30 days of installation. For more
signs of leakage and the system water pressure must
temperature for an underfloor heating system is 35°C and
information please call 0845 725 6206.
be checked
for a typical radiator system is 50°C.
• The air path to and from the unit must be checked to
•
So only those who do not currently use gas as their
main heating fuel can apply for this renewable
Is there a training course available?
technology.
ensure it is clear
What size of radiators should be used on installations linked
Yes, Worcester offers a range of training courses including
The heat pump water drain tray and the pipe to it must be
to air to water heat pumps?
a 1 day Greensource Air to Water training course. Please
To find out more visit our website:
We recommend that radiators are appropriately sized based
call 01905 752526 for more information.
www.worcester-bosch.co.uk/installer/products/
checked to ensure it is clear and clean.
on the heat loss of the home. Most radiator manufacturers
funding-for-renewable-technologies
will supply selection tables and offer advice on this.
20
21
Greensource air to water heat pump
range and accessories
Greensource 6kW Outdoor
Heat Pump and Hot Water
Distribution Unit*
Greensource 7kW Outdoor
Heat Pump and Hot Water
Distribution Unit*
Greensource 9.5kW Outdoor
Heat Pump and Hot Water
Distribution Unit*
100 litre
Buffer Storage
Tank
The very best training
programmes from Worcester
Worcester has always placed great emphasis on technical
Mobile training
support and training for installers and service engineers.
To complement our training venues across the country,
Advances in heating technology, including the increasing use
we can also bring training to you.
of renewables, make the need for training greater than ever.
Worcester Part No.
7 716 150 008
Worcester Part No.
7 716 150 009
Worcester Part No.
7 716 150 010
Worcester Part No.
7 716 192 418
To ensure the highest levels of competence and expertise in the
Greenstar gas-fired boilers, dry strip-down models and even
installation of all Worcester products, the company runs intensive
a Greensource air to air heat pump, ensuring that quality
training courses for installers, commissioning engineers and
training in a comfortable environment can be achieved on
operatives involved with servicing and fault finding.
your doorstep!
Courses available
If it's oil training you require, our 7.5 tonne mobile oil
Our training facilities offer a number of courses suitable
vehicle is available throughout the country for hands-on
for the installer and commissioning engineers, and more
product training and OFTEC assessments.
in-depth courses for the servicing and fault finding engineers.
Training centres throughout the UK
120 litre
Buffer Storage
Tank
We have mobile vehicles fully equipped with operational
Distance learning/web based learning
Worcester has produced a selection of Distance Learning
To enable us to meet the growing demand for training we
CD ROMs/DVDs which are packed with information.
have invested in additional facilities at the award-winning
Call 0844 892 9800 for your copies, or visit
training academy at our Worcester headquarters. In addition
www.worcester-bosch.co.uk for information
to the original academy there is now a new 400m2 unit, 25%
on Web Based Learning.
of which is devoted to an open-plan domestic training area
Get on course for a more profitable future now.
with life-size single-storey brick buildings. These feature
working Greenskies solar thermal systems which enable
Call now for more information 01905 752526
installers to get up onto the roof of the building to get more
realistic training. There are bays full of all Greenstar gas-fired
appliances, so installers can really get to grips with the
Worcester Part No.
7 716 192 638
importance of system design. The additional space will also
contain dedicated training areas for our renewable and future
products. The training centre will also run certified CODNC01
and COCN1 courses. CODNC01 equips installers with the
Aberdeen
relevant qualifications for the changeover from domestic to
Dundee
commercial gas work. COCN1 allows existing commercial
Dunfermline
installers to renew their qualification.
Johnstone
Further academies are located at West Thurrock in Essex,
Bradford and Clay Cross in Derbyshire, all offering our full
Durham
suite of courses. Please phone 01905 752526 for more
Belfast
information about a course near you. Each course is run
by specialist trainers and is superbly equipped to deliver
a combination of classroom theory and practical hands-on
Burnley
Bradford
Dublin
Clay Cross
experience that’s second to none.
College-linked Learning
Worcester
Tredegar
As well as offering training at our own centres, Worcester
West Thurrock
has established close partnerships with many colleges
Salisbury
around the UK, equipping them with our latest products.
Call us on 01905 752526 to find out when we will be
Camborne
running the course of your choice at a college in your area.
22
*Comes complete with 19 litre unvented kit.
23
Worcester training courses
One stop shop training
Industry focused training courses
We are here to provide you with training and assistance for all areas of your business, not just product training.
BPEC warm water underfloor heating installation
Covering
Call us on 01905 752526 to order a full training course brochure.
Basic principles & advantages of underfloor heating, floor systems and finishes, operation,
installation, testing and post installation activities
Duration: 2 days
BPEC ventilation
Boiler training courses
Covering
Greenstar CDi gas-fired condensing combi boilers
Hot water systems & safety
Models covered Greenstar 27/30/37/42CDi
Duration: 1 day
Covering
Greenstar i Junior & Si gas-fired condensing combi boilers
Models covered Greenstar 24/28i Junior and Greenstar 25/30Si
Duration: 1 day
Models covered Greenstar Highflow 440/550CDi and Greenstar FS 30/42CDi Regular
Duration: 1 day
Models covered Greenstar 12/15/18/24Ri, Greenstar 30/40CDi Regular, Greenstar FS 30/42CDi Regular, Greenstar 30CDi System
and Greenstar 12/15/18/24i System
Water treatment of domestic heating systems in accordance with BS 7593: 2006
Qualifies for Construction Skills Certification & Registration (valid for 5 years) and
Voluntary ACRIB Registration
Initial CCN1 + 4 appliances + CPA1
Covering
Duration: 1 day
Greenstar controls
Installation, commissioning and system design
Duration: 1 days
Installation, commissioning and system design
Duration: 2 days
Installation, commissioning and system design
Covering
Covering
Covering
Covering
Installation, commissioning and servicing
Duration: 1 day
Duration: 1 day
24
Installation, commissioning and system design
Domestic/light commercial pressure jet boiler installation
Duration: 1 day assessment
Domestic/light commercial pressure jet installation, commissioning and servicing
Duration: 3 days
Oil tank installation and associated controls
Duration: 1 day assessment
Covering
Domestic/light commercial pressure jet boiler installation, commissioning, servicing and
oil tank installation and associated controls
Duration: 4 days
Mobile OFTEC
All above covered throughout the country on the mobile training vehicle as well as in all our centres
Greenstream MVHR
Covering
Duration: 3 days
OFTEC 101/105e/600e
Greenfloor heating
Covering
Domestic/light commercial pressure jet commissioning and servicing
OFTEC 600a
Duration: 2 days
Greensource heat pumps – air to air
Covering
Duration: 4 days
OFTEC 101 & 105e
Greensource heat pumps – air to water
Covering
Re-assessment for candidates whose CCN1 qualification expires in less than 12 months
OFTEC 105e
Greenstore ground source heat pumps
Covering
Covering
OFTEC 101
Duration: 2 days
Greenskies advanced solar
Worcester solar control range and pump stations
Duration: 5 day
OFTEC training and assessment
Greenskies solar hot water system
Covering
Designed for candidates whose qualifications expired more than 12 months ago
Reassessment CCN1 + 4 appliances + CPA1
Duration: 1 day
Renewable training courses
Installation, commissioning and servicing
Duration: 4 days
Domestic ACS training and assessment
Models covered Greenstar Danesmoor series, Greenstar Heatslave series and Greenstar Camray series
Covering
Duration: 1 day
Duration: 1 day
Greenstar Danesmoor, Heatslave & Camray high efficiency condensing oil-fired boilers – pre-OFTEC training
Models covered MT10, MT10RF, DT20RF, DT20, DT10RF, TD200, RT10, FR10, FR110, FW100 and ISM1
Duration: 1 day
Construction skills F-Gas training/assessment certification
Covering
Greenstar system & regular gas-fired condensing boilers
All G3 Regulations for the installation, servicing and commissioning of unvented cylinders.
This course is certified by Logic Certification.
Duration: 2 days
Chemical water treatment
Covering
Greenstar Highflow CDi & FS CDi regular floor standing gas-fired condensing combi and regular boilers
Installation, commissioning, inspection and testing
Duration: 1 day
Please note to attend OFTEC courses you must have a minimum of 12 months’ experience installing/servicing oil boilers. For inexperienced candidates, our Greenstar
Danesmoor, Heatslave and Camray course offers pre-OFTEC training. For experienced oil technicians training is not a pre-requisite for OFTEC assessment.
25
A complete after-sales service
As part of the worldwide Bosch Group, Worcester strives to
maintain the highest possible standards of after-sales care.
All the technical advice
you need
In addition to the no-nonsense parts and labour
Spares
guarantee applicable to all Worcester products, you and
Genuine replacement parts for all supported Worcester
your customers have the assurance that every Worcester
products are readily available from stock, on a next day
product is manufactured to both the appropriate British
delivery basis. For more information please call your local
and European standards.
stockist. You can find a spares stockist on our website.
Worcester Contact Centre
Customer Technical Support
Should you require support, our fully trained Contact
The Worcester Technical Helpline is a dedicated phone
Centre staff, based at our head office in Worcester, are
line – committed to providing a comprehensive service to
ready to take your calls. Whatever your query our contact
complement the brand name and quality of our products.
centre operators along with our nationwide team of
Our experienced team of technical experts provides
engineers are ready to help you.
Notes
answers to queries of a technical nature across the entire
Worcester range.
If you do not offer annual service and maintenance
contracts please refer your customers to the Worcester
Worcester also has a pre-sales department, which provides
Contact Centre:
assistance in selecting a heating system to suit a particular
Tel: 0844 892 3000
application, along with full guidance on installation. For
Fax: 01905 757 536
more information please contact the Technical Helpline or
Opening Times
downloaded at www.worcester-bosch.co.uk.
alternatively visit our website where literature can be
Monday – Friday: 7.00am – 8.00pm
Saturday: 8.00am – 5.00pm
Sunday: 9.00am – 12 noon
Worcester System Design Service
Worcester is pleased to offer a full sizing service to
specify the air to water heat pump system according
to individual requirements.
Technical
Tel: 0844 892 3366
Fax: 01905 752 741
Renewables Helpline
Tel: 0844 892 4010
Email: [email protected]
Opening Times
Monday – Friday: 7.00am – 8.00pm
Saturday: 8.30am – 4.00pm
26
27
Useful numbers
Customer Service
Sales
Engineer Appointments
Tel: 01905 752640
Email: [email protected]
Fax: 01905 456445
or telephone 0844 892 3000
Spare Parts
Enquiries
Tel: 01905 752576
Email: [email protected]
Fax: 01905 754620
or telephone 0844 892 3000
Technical Helpline (Pre & Post Sales)
Guarantee Registration
Tel: 0844 892 3366
To register your Worcester guarantee,
Fax: 01905 752741
please visit our website or
telephone 0844 892 2552
Renewables Technical Helpline
Email: [email protected]
or telephone 0844 892 4010
Training
Tel: 01905 752526
Fax: 01905 752535
Literature
Email: [email protected]
or download instantly from our website
or telephone 0844 892 9800
Calls to the listed 0844 numbers are charged at up to 3 pence per minute from BT land lines.
Calls from mobiles and some other networks may vary. Calls to and from Bosch Thermotechnology Ltd
may be recorded for training and quality assurance purposes.
www.worcester-bosch.co.uk
In partnership with
Part No. 8 716 115 319 B 09/11
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