Miller Big Blue 300 PRO Series User manual

Miller Big Blue 300 PRO Series User manual
Big Blue 700 Duo Pro
Issued June 2012 • Index No. ED/5.6
®
Quick
Specs
Heavy Industrial Applications
Processes
Pipe Welding
Mechanical Contractor
Construction
Repair
Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Air Carbon Arc (CAC-A)
Single Weld Mode
3/8-inch (9.5 mm) carbons
Dual Weld Mode
1/4-inch (6.4 mm) carbons
Output Range
Diesel Engine-Driven
Welder/AC Generator
Single Weld Mode CC: 40 – 800 A, CV: 14 – 40 V
Dual Weld Mode CC: 20 – 400 A, CV: 14 – 40 V
Generator Output Rated at 104˚ F (40˚ C)
Base Model 5500 Watts Peak — 4000 Watts Continuous
Deluxe Model 32,000 Watts Peak — 24,000 Watts Continuous
(Deluxe model rating is the sum of both generators.)
Accu-Rated™– Not Inflated
Generator Power
The Power of Blue .
®
Multi-arc welding is better than ever!
One dependable engine with two
premium pipe-quality arcs, allow
operators to work independently of
each other with no arc interaction. Full
multiprocess capability provides the
best Stick, MIG, Flux-Cored and TIG
performance available. Multioperator
welding was never easier, simpler or
more versatile. It’s a one-of-a-kind,
go-anywhere engine drive.
EPA Tier 4i
Compliant
Deutz D2011L04i diesel.
Heavy-duty low-speed
industrial engine is
designed to operate over 10,000 hours
before the first basic overhaul. Backed
by worldwide support and service.
Meter maintenance displays
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature and
low oil pressure shutdowns
• Low fuel shutdown — engine shuts
down before system runs out of fuel,
making restarts easy.
The Professional Welder’s Choice —
designed with the professional in
mind, the Big Blue 700 Duo Pro is the
best for arc performance, ease of use
and reliability.
Double the amperage output. Deluxe
models have a parallel switch that
combines both independent outputs to
a single side. This provides a safe and
easy way to run large electrodes, Stud
weld or Carbon Arc gouge.
Increase profits with this multi-arc
machine by completing your most
demanding jobs in half the time compared
to conventional engine-driven welders.
With two arcs in one engine drive, fewer
machines are required for a job.
U.S. Deluxe Model shown.
Standard features include: Stick, MIG, Flux-Cored,
Lift-Arc™ TIG, and digital preset weld meters,
output contactor control and automatic idle.
Thermal overload protection prevents
machine damage if the duty cycle is
exceeded or airflow is blocked.
Independent generators provide the
flexibility, dependability and reliability
you need to get the job done right. One
5500-watt-peak /4000-watt-continuous,
single-phase generator is fully independent of weld output. 5500 watts of
power is available anytime the engine
is running, even while welding at
700 amps! The second generator has
27,000 watts peak and 20,000 watts
continuous available for your high
power needs.
Deluxe Model includes parallel switch,
32 kW auxillary generator power, intake
manifold heater and oil pan heater.
Welder/generator is warranted by Miller for 3 years, parts and labor.
Engine is warranted separately by engine manufacturer.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
Website
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Specifications
(Subject to change without notice.)
Weld Mode/
Process
Output Mode
Weld
Output
Range
CC/DC
(Stick/TIG)
Separate
20–400 A 300 A at 32 VDC, 100% Duty Cycle* 85 VDC
(Dual Outputs) (Each Side) (Each Side)
400 A at 36 VDC, 40% Duty Cycle*
(One Side only)
Paralleled
(Combined)
40–800 A
14–40 V
75 dB
(100 Lwa)
Peak: 5500 watts
Continuous: 4000 watts,
1-phase, 34/17 A,
120/240 VAC, 50/60 Hz
while welding
500 A at 40 VDC, 100% Duty Cycle*
700 A at 28 VDC, 60% Duty Cycle
H: 43 in.
(1092 mm)
H: 50 in.
(1270 mm)
(to top of
exhaust)
W: 28.5 in.
(724 mm)
D: 65.125 in.
(1654 mm)
Additional Generator
Power for Deluxe Models
3-phase: 27 kW Peak/
20 kW Continuous or
1-phase: 19 kW Peak/
12 kW Continuous
CV/DC
Separate
14–40 V
300 A at 29 VDC, 100% Duty Cycle*
(MIG/FCAW) (Dual Outputs) (Each Side) (Each Side)
400 A at 34 VDC, 40% Duty Cycle*
(One Side only)
Paralleled
(Combined)
Sound
Levels at
Rated Output,
23 ft. (7 m)
Dimensions
Max.
OpenCircuit Generator Power Output
Weld Output Rated at 104˚ F (40˚ C) Voltage Rated at 104˚ F (40˚ C)**
500 A at 39 VDC, 100% Duty Cycle*
700 A at 28 VDC, 60% Duty Cycle
Weight
Net: 1729 lb.
(784 kg)
Ship: 1761 lb.
(799 kg)
Additional
190 lb. (86 kg)
when fuel
tank is full
*Meets NEMA and IEC ratings. **Will operate either 60 Hz or 50/60 Hz power tools, lights, etc.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Engine Specifications
Engine
Brand
Deutz
D2011L04i
(Engine warranted separately by the engine manufacturer.)
Features
HP
Type
Engine Speeds
EPA Tier 4i compliant, direct-injected,
air/oil-cooled engine. Right-side service access
with intervals of 1000 hours for oil and filters.
48.6
4-cylinder, industrial, Weld: 1860 RPM
air/oil-cooled, diesel Idle: 1350 RPM
Capacities
Automatic Engine
Shutdown
Fuel: 25 gal. (95 L)
Oil: 9 qt. (8.5 L)
Coolant: Integrated oil
Low Oil Pressure,
High Coolant Temperature,
Low Fuel Level
Performance Data
GENERATOR POWER CURVE 4KW/1PH
GENERATOR POWER CURVE 20KW/3PH
150 300
DUTY CYCLE CURVE
420
800
400
700
AC VOLTS
AC VOLTS
100 200
75 150
50 100
0
380
360
340
25 50
0
WELD AMPERES
Single Arc
125 250
0
5
10
15
20
25
0
10
AC AMPERES IN 240 V MODE
0
10
20
30
40
Dual Arcs
400
20
30
40
200
50
0
20
40
AC AMPERES IN 380 V MODE
(International Deluxe Model)
60
50
500
300
320
30
600
60
80
100
% DUTY CYCLE
AC AMPERES IN 120 V MODE
GENERATOR POWER CURVE 20KW/3PH
260
240
220
220
200
200
180
180
0
10
20
30
40
50
60
70
80
90 100
AC AMPERES IN 240 V MODE
(U.S. and International Deluxe Models)
2
240
0
10
20
30
40
50
60
AC AMPERES IN 240 V MODE
(U.S. Deluxe Model)
70
U.S. GAL/HR.
260
FUEL CONSUMPTION CURVE
10.41
9.46
8.52
7.57
6.62
5.69
4.73
3.79
2.84
1.90
.95
0.00
LITERS/HR.
280
AC VOLTS
AC VOLTS
GENERATOR POWER CURVE 12KW/1PH
280
2.75
2.50
2.25
2.00
1.75
1.50
1.25
1.00
0.75
0.50
0.25
0.00
Paralleled Arc
Dual Arcs
Single Arc
IDLE
0
100
200
300
400
500
600
DC WELD AMPERES AT 100% DUTY CYCLE
Function Guide
1. Operator Controls. Independent controls for
multi-arc welding. “A” controls are for single
operator and “B” controls are for a second operator.
2. Self-Calibrating Digital Weld Meters with
Fault Code Indication display preset or actual
weld parameters.
3. Adjustable Arc Control adjusts DIG when process
control is in Stick mode and adjusts inductance
when process control is in FCAW or MIG mode. The
amount of DIG determines how much amperage
(heat) varies with Stick arc length. Inductance
determines the “wetness” of the weld puddle.
1
12
2
3
13
4
14
5
15
6
16
4. Amperage/Voltage Adjust Control
5. Hot Start ™ provides positive Stick electrode starts
for easy starts on all electrodes types and it also
works great for bead tie-ins.
7
8
9
17
18
ON
6. Great FCAW/MIG Performance and Arc Starts
make the Big Blue® 700 Duo Pro’s arc best in its
class. Easy to run all wires from .023-inch solid
wires to large diameter 5/64-inch flux-cored wires.
19
20
21
7. Lift-Arc™ TIG with Auto-Stop™. See pg 4 for benefits.
8. Standard 14-Pin Receptacle for simple connection
of remote controls and wire feeders. Includes
Auto Remote Sense™ which automatically
switches from panel to remote amperage/voltage
(A/V) control with remote connected. Eliminates
confusion of a panel/remote switch.
22
10
9. Weatherproof Lexan® Nameplate is super durable
and resists cracking and fading. Color coded for
ease of operation.
10. Separate/Parallel Switch (only available on
Deluxe Model). Use switch to select single
operator mode (A) or dual operator mode (A/B).
11
U.S. Deluxe Model
11. Weld Output Terminals
12. Meter Maintenance Displays show fuel level,
engine hours, oil change interval and hi temp/
low pressure/low fuel shutdown information.
23
24
13. Engine Oil Pressure Gauge. Engine stops if
pressure is below 22 PSI (1.5 bar).
25
14. Engine Coolant Temperature Gauge. Engine
stops if temperature exceeds 284˚ F (140˚ C).
26
27
15. Glow Plugs assist in cold weather starting.
(Standard on Deluxe models.)
16. Engine Control Switch is used to start engine and
then select between Auto Idle and High Speed Lock.
28
International Deluxe Model Receptacles
U.S. Deluxe Model Receptacles and Circuit Breakers
International Deluxe Model Receptacles and Circuit Breakers
17. 50 A, 240 VAC, Three-Phase Rcpt. (For matching plug, order #254 140.)
23. 30 A, Three-Phase Circuit Breaker
18. 120 and 240 Volt Circuit Breakers
24. 32 A, 380 VAC Receptacle
19. 50 A, 120/240 VAC Receptacle (For matching plug, order #119 172.)
25. 120 V Circuit Breaker and 240 V Earth Leakage Circuit Breaker
20. 50 A, Three-Phase Circuit Breaker
26. 20 A, 120 VAC Receptacles with Ground Fault
21. 20 A, 120 VAC Receptacles with Ground Fault
27. 120 V Circuit Breakers
22. 20 A, 240 VAC Receptacles
28. 16 A, 120 VAC and 240 VAC Receptacles
3
Lift-Arc TIG with Auto-Stop
™
ARC START with Lift-Arc
™
Touch or scratch
Lift at any angle
Shielding
gas
Arc
ARC END with Auto-Stop
™
™
Shielding
gas
Workpiece
• Reduces or
eliminates
sticking
• Reduces or
eliminates
electrode/work
contamination
• Low opencircuit voltage
For Auto-Stop, lift up to terminate arc
While welding
Shielding
gas
Lift up
until arc
ends
Arc
Workpiece
What Makes Miller Industrial Engine Drives So
®
Superior Circuit Board Design
Our critical circuit boards are engineered to carry low power and low
heat to reduce thermal stress and minimize expansion and contraction.
In contrast, our competitor’s boards carry high power and high heat,
making them more vulnerable to failure.
“The Vault” Makes Upgrading to Miller CC/CV Units
Worry-Free
®
Concerns with circuit board reliability have resulted in some operators
steering clear of CC/CV welder/generators — even though they offer a
superior arc and multiple welding processes. Miller circuit board
reliability isn’t a concern since all Big Blue multiprocess industrial engine
drives feature the Vault.
Created out of two aluminum halves sealed with silicone, as well as
watertight harness connections, the Vault provides a clean circuit board
environment, protecting the electronics — and controlling output —
in heavy industrial applications. No other competitor protects their
electronics with a sealed vault, leaving critical circuit boards exposed to
harsh elements that can disrupt the machine’s electronics, and therefore,
its operation.
4
Move back
down to
maintain gas
coverage
Arc ends
without
flare
• Eliminates need for
a remote control
• Maintains shielding
gas coverage
• Eliminates tungsten
and workpiece
contamination
• Eliminates unwanted
arc strikes outside
the weld area
?
Rigorous Testing for Tough,
Real-World Conditions
To prove our machines go to the
limit, Miller industrial engine drives
are put to the test in very extreme
environmental conditions.
• Airborne dust and sand.
Critical components are exposed
to abusive airborne particles in a
special testing chamber for weeks,
helping make sure they’ll operate
while facing extreme levels of dirt,
dust or sand on the jobsite.
• Humidity and corrosion.
Inside our Houston testing room,
critical components are subjected
to extended moisture and corrosive
salt exposure to ensure they’ll run even when exposed to humid
climates, corrosive coastal environments, and driving rain.
• Temperature extremes. Miller industrial engine drives are tested
to ensure performance in scorching heat. All Miller engine-driven
machines are weld rated at 104 degrees Fahrenheit, but actual tests are
conducted up to 122 degrees Fahrenheit to assure peak performance.
• Jobsite/over-the-road abuse. Miller industrial engine drives are
shaken for hours on transportation bed simulators, subjected to severe
vibration, and test-dropped and jerked to ensure they’ll withstand the
stresses that can shut down competitive machines.
• Continuous operation. Miller industrial engine drives run day and
night, in all weather conditions, to assure they’ll perform without
interruption in the field.
Why Industrial Engine Drive
Customers Choose Miller
®
The ultimate test of Miller reliability
is how it performs in the field. Read
stories demonstrating our superior
reliability at MillerWelds.com.
™
SuitCase X-TREME 8HD Features
®
Trigger hold, wire jog, and gas purge are all
located on front panel.
SuitCase X-TREME 8HD is designed
specifically to weld pipe. It has the power
to push large-diameter flux-cored wire
for maximum productivity, plus available
dual schedule operation for welding on the
bottom of the pipe.
Digital meters with SunVision™ technology can
display voltage and wire speed, and also amperage
if desired. Meters can be seen clearly even in
direct sunlight.
Potted and trayed main printed circuit board
for the harshest environments adds exceptional
reliability. Board has full-trigger isolation so a
shorted gun trigger will not affect feeder operation.
Dual schedule operation when connected to a
Bernard® PipePro Dura-Flux™ gun, reduces wire
feed speed in schedule B for welding in the
overhead position.
Double-filtered gas valve helps keep dirt from
clogging and affecting gas flow.
High-torque motor specifically designed for
feeding 5/64-inch flux-cored wire. The motor and
gear train were optimized to push large diameter
core wire without significantly increasing the
weight of the feeder.
Polypropylene case with built-in slide rails and
the ability to open the door to change wire with
feeder in vertical position.
Excellent starts and superior arc performance
for all types and sizes of wires whether using a
CV or CC power supply.
Wider voltage range for small and large wires
with no contactor chatter or arc outages.
SuitCase X-TREME 8HD Specifications
™
™
Input Power
Operates on
open-circuit
voltage and
arc voltage:
14–48 VDC/
110 Max OCV
Welding Power
Source Type
Input Welding
Circuit Rating
Electrode Wire
Diameter Capacity
Max. Spool
Size Capacity
CC or CV DC
power sources.
AC type not
recommended.
330 A at
60% Duty Cycle
Flux-Cored:
.030 –.078 in. (0.8 – 2 mm)
8 in. (203 mm)
10 lb. (4.5 kg)
Solid Wire:
.023 –.062 in. (0.6 –1.6 mm)
SuitCase X-TREME 8HD Control Panel
3
7
8
Dimensions
Low Range:
H: 12.75 in.
25–200 IPM (.65–5.2 m/min.)
(324 mm)
W: 7.25 in.
High Range:
(184 mm)
175–780 IPM (4.5–19.8 m/min.)
D: 18 in.
dependent on arc voltage
(457 mm)
9
Wire size
“V” knurled
for hard-shelled
cored wires
“U” cogged for
extremely soft wire
or soft- shelled cored
wires (i.e., hard
facing types)
1/16 in. (1.6 mm)
#079 609
#079 614
.068/.072 in. (1.8 mm)
#089 984
—
5/64 in. (2.0 mm)
#079 610
#079 615
5
OFF
6
SuitCase X-TREME 8HD
1.
2.
3.
4.
5.
6.
7.
8.
9.
Wire Speed Control
Jog/Purge Switch
Voltmeter
Wire Speed/Amperage Meter (Optional)
Trigger Hold Switch
Power Control Switch
Soft Start Switch
WFS Range Switch
CC/CV Switch
30 lb.
(14 kg)
(Order from Miller Service Parts.)
1
2
Net
Weight
Select drive roll kits from chart below according to type and
wire size being used. Drive roll kits include two drive rolls,
the necessary guides and feature an anti-wear inlet guide.
Internal Control Panel
4
Wire Speed
Drive Roll Kits
™
™
Use with CC/CV,
DC Power Sources
(Subject to change without notice.)
Internal Side View
5
Genuine Miller Accessories
®
Engine Filter Kit #246 988 Field
Includes all filters required for proper engine
maintenance. Oil filter, primary and secondary
fuel filter, and primary air filter.
Female
Receptacle
Adapter Cord, Full KVA #300 517 Field
NEMA 14-50P to NEMA 6-50R. Adapts engine
drive 120/240 V plug to common Millermatic®
and Spectrum® 240 V plug.
U.S. Model Full KVA
Plug Kit Field
#119 172 1-Phase,
120/240 VAC, 50 A plug
(NEMA 14-50P)
#254 140 3-Phase,
240 VAC, 50 A plug
(NEMA 15-50P)
Spark Arrestor (Muffler) Kit #195 012 Field
Prevents particles from leaving the muffler that
could potentially start a fire. Mandatory when
operating on California grasslands, brush, or
forest-covered land, and all national forests. For
other areas, check your state and local laws.
Meets U.S. Forest Service Standard 5100-1B.
FA-1D Lockable Flame Arrestor
Fuel Cap #043 947 Field
Can be padlocked to prevent
vandalism. Flame arrestor prevents
flames or sparks from entering the
fuel tank.
International Plugs Field
#255 419 1-Phase,
120 VAC, 16 A plug
#255 416 1-Phase,
240 VAC, 16 A plug
#255 421 3-Phase,
380 VAC, 32 A plug
Cable Holder
#043 946 Field
Saddle-bag-style cable
holder. Convenient wraparound storage of coiled
cable for transportation.
Stores 100 feet of 2/0 cable
on each side.
Cold Weather Starting Kit*
#195 307 Field
12 V intake manifold heater.
#195 086 Field
120 V oil pan heater element.
Note: For best results do not weld when cable is coiled!
Protective cover cannot be used with cable holder.
*For extreme cold weather both starting aids can be
used in conjunction. These aids are standard on
Deluxe Model.
Trailers and Hitches
Protective Cover #194 683 Field
Blue water-resistant canvas cover resists stains
and mildew, and protects the finish of your welder.
Flux-Cored (FCAW) or MIG (GMAW)
Flux-Cored (FCAW) and MIG (GMAW) Guns
See Bernard Lit. Index No. SPEC DFP-1.0 for
Dura-Flux PipePro gun. See Lit. Index Nos.
AY/15.0, 16.0 and 17.0 for Miller guns.
Remote Controls
Wireless Remote Hand
Control #300 430
For remote current, voltage
and contactor control.
Receiver plugs directly into
the 14-pin receptacle of Miller
machine. 300-foot (91.4 m) operating range.
Requires Wireless Antenna Kit #300 749.
Wireless Antenna Kit #300 749
Required for Pro Series engine drives. Optional
on other compatible Miller products where
improved reception is desired.
RHC-14 Hand Control #242 211 020
Miniature hand control for remote current,
voltage and contactor control. Dimensions:
4 x 4 x 3.25 inches (102 x 102 x 82 mm).
Includes 20-foot (6 m) cord and 14-pin plug.
Extension Cables for 14-Pin Remote Controls
or 24 VAC Wire Feeders
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)
(Note: Trailers are shipped unassembled.)
Cable Tree #043 826
Provides an area to conveniently wrap weld
cables and extension cords.
4 West Four-Wheel Steerable
Off-Road Trailer #042 801
A heavy-duty 2570-pound (1166 kg) capacity
trailer designed for use in mines, quarries, and
other rough terrain. Has narrow 22-foot (6.7 m)
turning radius. Includes 3-inch (76 mm) lunette
eye, universal hitch and safety chains.
Trailer Specifications
HWY-224 Trailer
#043 805 For highway use.
OFR-224 Trailer
#043 802 For off-road use.
A 2650-pound (1202 kg) capacity trailer.
Welded steel tubing frame, heavy-duty axle with
roller bearing hubs and leaf-spring suspension.
Includes jack stand and 2-inch (50 mm) ball
hitch. HWY-224 also includes fenders and lights.
Dual Hitch #300 831
2-inch (50 mm) ball hitch and 3-inch (76 mm)
lunette eye in one reversible assembly.
(Subject to change without notice.)
Gross Axle
Weight Rating
Gross Vehicle
Weight Rating
Net
Payload
Height
of Bed
Road
Clearance
Track (Center
to center of
tires)
Standard Tires
(Standard rating
or P-size rating)
4 West
2000 lb./axle
(907 kg/axle)
3000 lb.
(1361 kg)
2570 lb.
(1166 kg)
21.25 in.
(540 mm)
8 in.
(203 mm)
55.25 in.
(1403 mm)
HWY-224
OFR-224
3500 lb.
(1588 kg)
2960 lb.
(1343 kg)
2650 lb.
(1202 kg)
18.5 in.
(470 mm)
7.5 in.
(191 mm)
52 in.
(1321 mm)
Model
*Does not include tongue. **Width at outside of fenders.
6
Dimensions
Net
Weight
B78-13
Length: 91 in. (2311 mm)*
Width: 61.25 in. (1556 mm)
430 lb.
(195 kg)
B78-13
Length: 105 in. (2667 mm)
Width: HWY– 59.5 in. (1511 mm)**
OFR– 58.438 in. (1484 mm)
320 lb.
(145 kg)
Mounting Specifications
H
A
4 holes
Front Panel
B
C
D
E
F
G
Typical Installations
Height: 50 in. (1270 mm) (to top of exhaust)
Width: 28.5 in. (724 mm)
(mounting brackets turned in)
30.75 in. (781 mm)
(mounting brackets turned out)
Depth: 65.125 in. (1654 mm)
A. 29.812 in. (757 mm)
B. 27.5 in. (699 mm)
C. 1 in. (25 mm)
D.9.625 in. (244 mm)*
E. 46.5 in. (1181 mm)*
F. 56 in. (1422 mm)*
G.65.125 in. (1654 mm)
H..562 in. (14 mm) diameter
*With mounting brackets in center position. Dimensions vary
with location of mounting brackets.
(Note: Single mode installations shown.)
Electrode Hot
Remote Control
Stick (SMAW) Basic Equipment
RHC-14
Wireless Remote Hand Control
Wireless Antenna Kit
#242 211 020
#300 430
#300 749
Stick Electrode
14-Pin PRHC-14 OR Wireless
Remote
Hand Control
Work
Flux-Cored/MIG (FCAW/GMAW)
Basic Equipment
SuitCase® X-TREME™ 8HD
SuitCase® X-TREME™ 8VS
SuitCase® X-TREME™ 12VS
Voltage-Sensing Feeder
SuitCase
X-TREME
8HD/8VS/12VS
#300 594-003
#951 182
#951 184
Flux-Cored or MIG Gun
Work
TIG Torch
with Valve
Lift-Arc™ TIG (GTAW) Basic Equipment
Lift-Arc TIG
Work
Remote On/Off Required
Stick (SMAW) Basic Equipment
RHC-14
Wireless Remote Hand Control
Wireless Antenna Kit
Remote Control
#242 211 020
#300 430
#300 749
14-Pin
RHC-14
Stick Electrode
Wireless
OR
Remote
Hand Control
Work
Flux-Cored/MIG (FCAW/GMAW)
Basic Equipment
SuitCase® 8RC
SuitCase® 12RC
14-Pin
Flux-Cored or MIG Gun
SuitCase
8RC/12RC
#951 186
#951 188
Work
Spoolmatic 30A Gun
Aluminum MIG (GMAW) Basic Equipment
Spoolmatic® 30A
WC-24
#130 831
#137 549
14-Pin
WC-24
Work
TIG (GTAW) Basic Equipment
HF-251D-1
Dynasty® 200 SD
Dynasty® 200 DX
#042 388*
#907 099
#907 099-01-1
*TIG power cable adapter required
TIG
Torch
14-Pin
HF-251D-1
Or Other
High-Frequency Starting Aid
Work
7
Ordering Information
Equipment and Options
Stock No.
Description
Big Blue® 700 Duo Pro
#907 461
U.S. Deluxe Model w/32 kW of Power, 240 V 3-Phase, Parallel Switch,
Intake Manifold Heater and 120 VAC Oil Pan Heater
International Standard Model
International Deluxe Model w/32 kW of Power, 380 V 3-Phase, Parallel Switch,
Intake Manifold Heater and 120 VAC Oil Pan Heater
#907 520
#907 520-001
Field Accessories
Adapter Cord, Full KVA
U.S. Model Full KVA Plug Kit
Qty.
Engine Filter Kit
Spark Arrestor (Muffler) Kit
FA-1D Lockable Flame Arrestor Fuel Cap
Cable Holder
Protective Cover
#300 517
#119 172
#254 140
#255 419
#255 416
#255 421
#195 307
#195 086
#246 988
#195 012
#043 947
#043 946
#194 683
Field
Field. 1-phase, 120/240 VAC, 50 A
Field. 3-phase, 240 VAC, 50 A
Field. 1-phase, 120 V, 16 A
Field. 1-phase, 240 V, 16 A
Field. 3-phase, 380 V, 32 A
Field. 12 V intake manifold heater
Field. 120 V oil pan heater
Field. Includes air, oil and fuel filters
Field
Field
Field
Field. Will not work with Cable Holder accessory
Stick Welding Leads
2/0 Stick Cable Set, 50 ft. (15 m)
2/0 Stick Cable Set, 100/50 ft. (30.5/15 m)
#173 851
#043 952
Electrode cable with holder and work cable with clamp. 350 A, 100% duty cycle
Electrode cable with holder and work cable with clamp. 300 A, 100% duty cycle
#300 594-003
#951 182
#951 184
#951 186
#951 188
With dual schedule when used with a Bernard® PipePro Dura-Flux™ gun
See Lit. Index No. M/6.41
See Lit. Index No. M/6.41
See Lit. Index No. M/6.5
See Lit. Index No. M/6.5
See Bernard Lit. No. SPEC DFP-1.0 for the Dura-Flux PipePro gun.
See Lit. Index Nos. AY/15.0, AY/16.0 and AY/17.0 for Miller® guns
Requires WC-24 Control. See Lit. Index No. M/1.73
See Lit. Index No. M/1.5
See Lit. Index No. M/1.7, M/1.71, and M/1.73
International Plugs
Cold Weather Starting Kit
Flux-Cored/MIG Welding
SuitCase® X-TREME™ 8HD
SuitCase® X-TREME™ 8VS
SuitCase® X-TREME™ 12VS
SuitCase® 8RC
SuitCase® 12RC
Flux-Cored (FCAW) and MIG (GMAW) Guns
Spoolmatic® 30A Spool Gun
WC-24 Control
XR™ Wire Feeder Control and Guns
TIG Welding
Dynasty® 200 SD
Dynasty® 200 DX
HF-251D-1
Plasma Cutting
Spectrum® 375 X-TREME™
Spectrum® 625 X-TREME™
Spectrum® 875
#130 831
#137 549
#907 099
#907 099-01-1
#042 388
Basic controls for AC/DC TIG/Stick, 120–460 VAC. See Lit. Index No. AD/4.8
Full feature controls for AC/DC TIG/Stick, 120–460 VAC. See Lit. Index No. AD/4.8
115 VAC. See Lit. Index No. AY/5.0
#907 529
#907 531
#907 531-00-1
#907 390-01-1
Includes X-CASE™. See Lit. Index No. PC/9.2
12-ft. (3.7 m) torch. Includes X-CASE™. See Lit. Index No. PC/9.6
20-ft. (6.1 m) torch. Includes X-CASE™. See Lit. Index No. PC/9.6
See Lit. Index No. PC/9.8
Remote Controls
Trailers and Hitches
4 West Four-Wheel Steerable Trailer
HWY-224 Trailer
OFR-224 Trailer
Cable Tree
Dual Hitch
See page 6
#042 801
#043 805
#043 802
#043 826
#300 831
Date:
Total Quoted Price:
Distributed by:
Litho in USA
Trailer with lunette eye, universal hitch and safety chains. For off-road use
Trailer with lights, fenders and 2-in. (50 mm) ball hitch. For highway use
Trailer with 2-in. (50 mm) ball hitch. For off-road use
Trailer-mounted cable holder for HWY-224 or OFR-224
Combination 2-in. (50 mm) ball hitch and 3-in. (76 mm) lunette eye in
one reversible assembly. For HWY-224 or OFR-224
Price
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